Removal and Installation
Contents
1. REMOVAL 1 Remove the LH and RH headlamp assemblies Refer to EXL 143 Removal and Installation 2 Remove the front fender protector Refer to EXT 22 3 Remove the front bumper fascia Refer to EXT 14 Removal and Installation 4 Remove the front fender bolts from hoodledge and the dash panel 5 Remove the front fender bolts from the rocker panel and the radiator core support member 6 Remove the front fender INSTALLATION Installation is in the reverse order of removal Revision October 2008 EXT 20 2009 Pathfinder LICENSE LAMP FINISHER lt ON VEHICLE REPAIR gt LICENSE LAMP FINISHER Removal and Installation NECI escebbodesesHees SEC 900 1 Back door 2 License lamp finisher A License lamp finisher nuts REMOVAL 1 Remove the back door finisher Refer to INT 25 Removal and Installation 2 Remove the license lamp nuts and remove the license lamp finisher INSTALLATION Installation is in the reverse order of removal Revision October 2008 EXT 21 2009 Pathfinder FENDER PROTECTOR lt ON VEHICLE REPAIR gt FENDER PROTECTOR C O m po n e nt INFOID 0000000003938697 Front Fender Protector SEC 630 WIIA1078E 1 Front fender protector LH shown 2 Nut 3 Clip C205 4 Grommet lt Vehicle front Rear Fender Protector LIA1764E 1 Rear fender protector RH 2 Clips 3 Nuts 4 Rear fender protector LH Removal and Installation of Front Fender Protector E REMOVAL Revis2. October 2008 EXT 14 2009 Pathfinder FRONT BUMPER lt ON VEHICLE REPAIR gt 1 Front bumper stay RH 2 Front bumper reinforcement RH 3 Fog lamp opening finisher if equipped 4 Fog lamp if equipped 5 Front bumper fascia assembly 6 Front valance RH 7 Front bumper protector assembly if 8 Front valance center 9 Front license plate bracket equipped 10 Front valance LH 11 Engine under cover 12 Front bumper reinforcement LH 13 Front bumper stay LH 14 Front bumper 15 Front bumper bracket lt Front REMOVAL 1 Disconnect the negative and positive battery terminals then wait at least 3 minutes 2 Remove the front grille Refer to EXT 18 3 Remove the front fender protectors LH and RH Refer to EXT 22 Removal and Installation of Front Fender Protector Remove the front valance LH center then RH Remove the engine undercover Disconnect the fog lamp harness connectors if equipped Remove the front bumper fascia assembly Remove the front bumper Remove the front bumper bracket INSTALLATION Installation is in the reverse order of removal oe Se Se Revision October 2008 EXT 15 2009 Pathfinder REAR BUMPER lt ON VEHICLE REPAIR gt REAR BUMPER Removal and Installation Weorb conbeansseesees SEC 767 860 1 Rear valance 2 Rear bumper reinforcement 3 Rear bumper fascia 4 Rear fascia strut LH RH 5 Step pad 6 Clip 7 Tow hitch 8 Tow harness bracket 9 Tow hitch harne
3. paints e Original side guard molding is affixed to body panel with double faced adhesive tape 1 Heat molding to between 30 and 40 C 86 to 104 F with a heat gun 2 Raise end of molding to release clips then cut away tape to remove molding Remove all traces of tape Installation e On vehicles coated with Hard Clear Coat use double faced 3M adhesive tape Product No 4210 or equiva lent after priming with 3M primer Product No N200 or C 100 or equivalent e The repair parts are also affixed with double faced adhesive tape e To re use existing molding clean all traces of double faced adhesive tape from the molding and apply new double faced adhesive tape to the molding 1 Clean the panel surface with isopropyl alcohol or equivalent to degrease the surface 2 Heat the panel and molding tape surface to 30 to 40 C 86 to 104 F 3 Apply the side guard molding e Remove the backing sheet from the tape surface e Align the locating pin into the hole in the outer door e Continue aligning the pins into their corresponding holes in the outer door during installation 4 Press ends by hand and use a roller to apply 5 kg f 11 lbs f to press molding to door surface e Apply even pressure along molding to insure proper wet out CAUTION To secure contact do not wash vehicle for 24 hours after installation Revision October 2008 EXT 27 2009 Pathfinder
4. BODY EXTERIOR DOORS ROOF amp VEHICLE SECURITY sonon EA T EXTERIOR PRECAUTION sannnnnnnnnnnnnnnennnnnnnnnnnnennnnnnnnnnn 2 REAR BUMPER ccccccssssssssssccssssseseseeesenes 16 Removal and Installation ccccceccesseeseeeeeeeeeees 16 PRECAUTIONS a O eat nanea thoise an nania inast 2 Precaution for Supplemental Restraint System FRONT GRILLE gst ce aint weienes 18 SRS AIR BAG and SEAT BELT PRE TEN Removal and Installation cccccceeeeeeeeeeeeeeeees 18 DIONE cstcsstarsictesaust a EN 2 Precaution Necessary for Steering Wheel Rota COWL TOP AE AA 19 tion After Battery DisCOMNeCt sssseeceesseeceesseseeesees 2 Removal and Installation cccccsseeeeeeeseeeeeeeeees 19 Service Notice sis ye seca ce lee A a es 2 FRONT FENDER ee ee ee ee eT 20 Precaution for Procedure without Cowl Top Cover 3 Removal and Installation cccccecccseeeeeeeseeeeeees 20 PREPARATION ccccccccccccececnccccenencncncneees 4 LICENSE LAMP FINISHER cecoconcocccccccccccccccccccee 21 PREPARATION cococccccccccoccoccceccceccccccececcececececceecees 4 Removal and Installation cccccccceseeeeeeeeeeeeeeees 21 Special Service TOO crnan ea A FENDER PROTECTOR cocececccccccccocccccccccccecceccees Commercial Service TOOL 1 4 Component ecse heels cache A A pete eta ON VEHICLE MAINTENANCE 0 00 0 5 oe and Installation or Front Fender Protec SQUEAK AND RATTLE TROUBLE
5. DIAG Removal and Installation of Rear Fender Protector NOSES ve cascccsunstetivevavavenecdsaupievavivisicusdeedsocthanseets 5 23 Work Flow welt ea ater ae At Be As E at EAEE 5 RUNNING BOARDS POR EITTEN REE EETA 4 Generic Squeak and Rattle Troubleshooting 7 Removal and installation 24 Diagnostic Worksheet cccccccccccceecesssssessssteeeees D A A A a a ROOF RACK ocan A EE 25 CLIP AND FASTENER cssssssstssssssseesssteesceaneen a Removal and Installation ccccceccesseeeeeeeeeeeeeees 25 Clip and Fastener c ccccceceeeeceeeeeeeeeeseeeeeeeeeeeeas 11 DOOR OUTSIDE MOLDING cc csseeseees 26 ON VEHICLE REPAIR sscssssessesesseetees Removal and Installation cc cccccecccessecsserseeeeeereeers 26 FRONT BUMPER senseccuuenonsccensersuecsouscuensennneenenses 14 SIDE GUARD MOLDING cececoccccccccccccccocccccccccceee 27 Removal and Installation 14 Removal and Installation cccccceccescececseesessereeeees 27 Revision October 2008 EXT 1 2009 Pathfinder PRECAUTIONS lt PRECAUTION gt PRECAUTION PRECAUTIONS Precaution for Supplemental Restraint System SRS AIR BAG and SEAT BELT P R E T E N S O N E R INFOID 0000000003938683 The Supplemental Restraint System such as AIR BAG and SEAT BELT PRE TENSIONER used along with a front seat belt helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision
6. ENANCE SQUEAK AND RATTLE TROUBLE DIAGNOSES Wo rk F OW INFOID 0000000003938687 Repair the Cause Confirm Repair OK Inspection End SBT842 CUSTOMER INTERVIEW Interview the customer if possible to determine the conditions that exist when the noise occurs Use the Diag nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any customer s comments refer to EXT 9 Diagnostic Worksheet This information is necessary to duplicate the conditions that exist when the noise occurs e The customer may not be able to provide a detailed description or the location of the noise Attempt to obtain all the facts and conditions that exist when the noise occurs or does not occur If there is more than one noise in the vehicle be sure to diagnose and repair the noise that the customer is concerned about This can be accomplished by test driving the vehicle with the customer After identifying the type of noise isolate the noise in terms of its characteristics The noise characteristics are provided so the customer service adviser and technician are all speaking the same language when defining the noise Squeak Like tennis shoes on a clean floor Squeak characteristics include the light contact fast movement brought on by road conditions hard surfaces higher pitch noise softer surfaces lower pitch noises edge to surface chirping Creak Like walking on an old wooden fl
7. N VEHICLE REPAIR gt FRONT GRILLE Removal and Installation NEO SEC 623 990 1 Front grille 2 Front emblem A Clips CG101 B Clips C205 lt Front REMOVAL 1 Remove the upper clips from the front grille 2 Twist and release the LH and RH side clips and release the top of the front grille 3 Detach the lower front grille clips and remove the front grille NOTE Early production models use six C205 five clips Late production models use four C205 clips INSTALLATION Installation is in the reverse order of removal Revision October 2008 EXT 18 2009 Pathfinder COWL TOP lt ON VEHICLE REPAIR gt COWL TOP Removal and Installation EENT SEC 660 1 Cowl top extension RH 2 Cowl top 3 Cowl top seal 4 Cowl top extension LH A Clip C205 B Clip C103 C Grommet CF110 lt Front REMOVAL 1 Remove the front wiper arms Refer to WW 78 Removal and Installation 2 Remove the cowl top seal 3 Remove the cowl top clips and lift the cowl top disconnect the washer tubes from the washer nozzles and remove the cowl top 4 Release the clips and remove the LH and RH cowl top extensions INSTALLATION Installation is in the reverse order of removal Revision October 2008 EXT 19 2009 Pathfinder FRONT FENDER lt ON VEHICLE REPAIR gt FRONT FENDER Removal and Installation ine Oibbconseantsessees SEC 630 0 14 2 1 4 10 5 7 0 58 50 0 14 2 1 4 10 AWKIA0086GE
8. This system includes seat belt switch inputs and dual stage front air bag modules The SRS system uses the seat belt switches to determine the front air bag deployment and may only deploy one front air bag depending on the severity of a collision and whether the front occupants are belted or unbelted Information necessary to service the system safely is included in the SR and SB section of this Service Man ual WARNING e To avoid rendering the SRS inoperative which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation all maintenance must be performed by an authorized NISSAN INFINITI dealer e Improper maintenance including incorrect removal and installation of the SRS can lead to personal injury caused by unintentional activation of the system For removal of Spiral Cable and Air Bag Module see the SR section e Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual SRS wiring harnesses can be identified by yellow and or orange harnesses or har ness connectors Precaution Necessary for Steering Wheel Rotation After Battery Disconnect INFOID 00000000044 13622 NOTE e This Procedure is applied only to models with Intelligent Key system and NATS NISSAN ANTI THEFT SYS TEM e Remove and install all control units after disconnecting both battery cables with the ignition knob in the LOCK position e Al
9. UEAK amp RATTLE DIAGNOSTIC WORKSHEET page 2 Briefly describe the location where the noise occurs Il WHEN DOES IT OCCUR please check the boxes that apply O O O O O Anytime Cl 1st time in the morning O Only when it is cold outside LJ Only when it is hot outside lll WHEN DRIVING O Through driveways LI Over rough roads L Over speed bumps LJ Only about mph LJ On acceleration O Coming to a stop L On turns left right or either circle LI with passengers or cargo LI Other LI After driving si milesor____ minutes a IV After sitting out in the rain When tt is raining or wet Dry or dusty conditions Other WHAT TYPE OF NOISE Squeak like tennis shoes on a clean floor Creak like walking on an old wooden floor Rattle like shaking a baby rattle Knock like a knock at the door Tick like a clock second hand Thump heavy muffled knock noise Buzz like a bumble bee TO BE COMPLETED BY DEALERSHIP PERSONNEL Test Drive Notes Vehicle test driven with customer Noise verified on test drive Noise source located and repaired Follow up test drive performed to confirm repair VIN W O YES NO Initials of person performing LI LI LI LI LI LI LI LI Customer Name Date This form must be attached to Work Order Revision October 2008 EXT 10 LAIA0071E 2009 Pathfinder CLIP AND FASTENER lt ON VEHICLE MAINTENANCE gt CLIP AND FASTENER G p a n d Fa
10. cidents are repaired by pushing up on the console at the clip locations until the clips engage In addition look for 1 Loose harness or harness connectors 2 Front console map reading lamp lens loose 3 Loose screws at console attachment points SEATS When isolating seat noise it s important to note the position the seat is in and the load placed on the seat when the noise is present These conditions should be duplicated when verifying and isolating the cause of the noise Cause of seat noise include 1 Headrest rods and holder 2 A squeak between the seat pad cushion and frame 3 The rear seatback lock and bracket These noises can be isolated by moving or pressing on the suspected components while duplicating the con ditions under which the noise occurs Most of these incidents can be repaired by repositioning the component or applying urethane tape to the contact area UNDERHOOD Some interior noise may be caused by components under the hood or on the engine wall The noise is then transmitted into the passenger compartment Causes of transmitted underhood noise include Any component mounted to the engine wall Components that pass through the engine wall Engine wall mounts and connectors Loose radiator mounting pins Hood bumpers out of adjustment Hood striker out of adjustment These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle The best method is to secure move or ins
11. d URETHANE PADS 1 5 mm 0 059 in thick Insulates connectors harness etc 76268 9E005 100x135 mm 3 94x5 31 in 76884 71L01 60x85 mm 2 36x3 35 in 76884 71L02 15x25 mm 0 59x0 98 in INSULATOR Foam blocks Insulates components from contact Can be used to fill space behind a panel 73982 9E000 45 mm 1 77 in thick 50x50 mm 1 97x1 97 in 73982 50Y00 10 mm 0 39 in thick 50x50 mm 1 97x1 97 in INSULATOR Light foam block 80845 71L00 30 mm 1 18 in thick 30x50 mm 1 18 1 97 in FELT CLOTH TAPE Used to insulate where movement does not occur Ideal for instrument panel applications 3 4 5 6 Revision October 2008 EXT 6 2009 Pathfinder SQUEAK AND RATTLE TROUBLE DIAGNOSES lt ON VEHICLE MAINTENANCE gt 68370 4B000 15x25 mm 0 59x0 98 in pad 68239 13E00 5 mm 0 20 in wide tape roll The following materials not found in the kit can also be used to repair squeaks and rattles UHMW TEFLON TAPE Insulates where slight movement is present Ideal for instrument panel applications SILICONE GREASE Used instead of UHMW tape that will be visible or not fit Note Will only last a few months SILICONE SPRAY Use when grease cannot be applied DUCT TAPE Use to eliminate movement CONFIRM THE REPAIR Confirm that the cause of a noise is repaired by test driving the vehicle Operate the vehicle under the same conditions as when the noise originally occurred Refer to the notes on the Diagnostic Worksheet Generic Squ
12. eak and Rattle Troubleshooting INFOID 0000000003938688 Refer to Table of Contents for specific component removal and installation information INSTRUMENT PANEL Most incidents are caused by contact and movement between 1 The cluster lid A and instrument panel Acrylic lens and combination meter housing Instrument panel to front pillar garnish Instrument panel to windshield Instrument panel mounting pins Wiring harnesses behind the combination meter A C defroster duct and duct joint These incidents can usually be located by tapping or moving the components to duplicate the noise or by pressing on the components while driving to stop the noise Most of these incidents can be repaired by apply ing felt cloth tape or silicone spray in hard to reach areas Urethane pads can be used to insulate wiring har ness CAUTION Do not use silicone spray to isolate a squeak or rattle If you saturate the area with silicone you will not be able to recheck the repair CENTER CONSOLE Components to pay attention to include 1 Shifter assembly cover to finisher 2 A C control unit and cluster lid C 3 Wiring harnesses behind audio and A C control unit The instrument panel repair and isolation procedures also apply to the center console DOORS Pay attention to the 1 Finisher and inner panel making a slapping noise 2 Inside handle escutcheon to door finisher 3 Wiring harnesses tapping 4 Door striker out of alignment causing a poppin
13. front A Clip C101 lt Front REMOVAL Pry outward releasing the clips and remove the slide rail cover front LH and RH Pry outward releasing the clips and remove the slide rail cover rear LH and RH Remove the bolts and remove front and rear fixed crossbars if equipped from slide rails Remove the bolts from the slide rails LH and RH Shift the slide rails forward to disengage from the center stanchion and remove Remove the bolts and remove the center stansions LH and RH INSTALLATION Installation is in the reverse order of removal DpH Revision October 2008 EXT 25 2009 Pathfinder DOOR OUTSIDE MOLDING lt ON VEHICLE REPAIR gt DOOR OUTSIDE MOLDING Removal and Installation ine Oibbcondeendseestee SEC 800 f LIIA1780E FRONT DOOR OUTSIDE MOLDING Removal 1 Open the window fully 2 Remove the door mirror Refer to MIR 15 Door Mirror Assembly 3 Lift molding from the front side off of flange 4 Remove the front door outside molding Installation Installation is in the reverse order of removal Revision October 2008 EXT 26 2009 Pathfinder SIDE GUARD MOLDING lt ON VEHICLE REPAIR gt SIDE GUARD MOLDING Removal and Installation NECID GODOT SEC 766 LIIA2724E 1 Alignment hole 2 Double faced adhesive tape 3 Front door side guard molding 4 Rear door side guard molding Removal CAUTION Never apply tack paper adhesive remover to body panel surface finished with lacquer based
14. g noise on starts and stops Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate many of these incidents You can usually insulate the areas with felt cloth tape or insulator foam blocks from the NISSAN Squeak and Rattle Kit J 43980 to repair the noise TRUNK Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner In addition look for 1 Trunk lid bumpers out of adjustment ie ele ee Revision October 2008 EXT 7 2009 Pathfinder SQUEAK AND RATTLE TROUBLE DIAGNOSES lt ON VEHICLE MAINTENANCE gt 2 Trunk lid striker out of adjustment 3 The trunk lid torsion bars knocking together 4 A loose license plate or bracket Most of these incidents can be repaired by adjusting securing or insulating the item s or component s caus ing the noise SUNROOF HEADLINING Noises in the sunroof headlining area can often be traced to one of the following 1 Sunroof lid rail linkage or seals making a rattle or light knocking noise 2 Sun visor shaft shaking in the holder 3 Front or rear windshield touching headliner and squeaking Again pressing on the components to stop the noise while duplicating the conditions can isolate most of these incidents Repairs usually consist of insulating with felt cloth tape OVERHEAD CONSOLE FRONT AND REAR Overhead console noises are often caused by the console panel clips not being engaged correctly Most of these in
15. ion October 2008 EXT 22 2009 Pathfinder FENDER PROTECTOR lt ON VEHICLE REPAIR gt 1 Remove the screws 2 Remove the plastic clips 3 Remove the pushpins 4 Remove the front fender protector INSTALLATION Installation is in the reverse order of removal Removal and Installation of Rear Fender Protector E E T REMOVAL 1 Remove the screws 2 Remove the plastic clips 3 Remove the pushpins 4 Remove the rear fender protector INSTALLATION Installation is in the reverse order of removal Revision October 2008 EXT 23 2009 Pathfinder RUNNING BOARDS lt ON VEHICLE REPAIR gt RUNNING BOARDS Removal and Installation NEOON SEC 767 N m kg m in Ib LIA1779E 1 Front mud flap if equipped 2 Running board 3 Rear wheel wind deflector 4 Rear mud flap if equipped 5 Running board bracket REMOVAL 1 Remove the mud flaps if equipped 2 Remove the bolts and remove the running board from the running board brackets 3 Remove the nuts and remove the running board brackets from the chassis 4 Remove the screw and clip and remove the wind deflector INSTALLATION Installation is in the reverse order of removal Revision October 2008 EXT 24 2009 Pathfinder ROOF RACK lt ON VEHICLE REPAIR gt ROOF RACK Removal and Installation INFOID 0000000003938701 SEC 730 1 Slide rail 2 Fixed crossbar if equipped 3 Slide rail cover rear 4 Center stanchion 5 Slide rail cover
16. ise This information can be used to duplicate the same conditions when you confirm the repair If the noise can be duplicated easily during the test drive to help identify the source of the noise try to dupli cate the noise with the vehicle stopped by doing one or all of the following 1 Close a door 2 Tap or push pull around the area where the noise appears to be coming from Rev the engine Use a floor jack to recreate vehicle twist At idle apply engine load electrical load A T in drive position Raise the vehicle on a hoist and hit a tire with a rubber hammer e Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs e If it is difficult to duplicate the noise drive the vehicle slowly on an undulating or rough road to stress the vehicle body CHECK RELATED SERVICE BULLETINS After verifying the customer concern or symptom check ASIST for Technical Service Bulletins TSBs related to that concern or symptom If a TSB relates to the symptom follow the procedure to repair the noise LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE 1 Narrow down the noise to a general area To help pinpoint the source of the noise use a listening tool Chassis Ear J 39570 Engine Ear J 39565 and mechanic s stethoscope 2 Narrow down the noise to a more specific area and identify the cause of the noise by removing the components in the area that you suspect the noise is c
17. oming from Do not use too much force when removing clips and fasteners otherwise clips and fasteners can be broken or lost during the repair resulting in the creation of new noise tapping or pushing pulling the component that you suspect is causing the noise Do not tap or push pull the component with excessive force otherwise the noise will be eliminated only tem porarily feeling for a vibration with your hand by touching the component s that you suspect is are causing the noise placing a piece of paper between components that you suspect are causing the noise looking for loose components and contact marks Refer to EXT 7 Generic Squeak and Rattle Troubleshooting REPAIR THE CAUSE e If the cause is a loose component tighten the component securely e If the cause is insufficient clearance between components separate components by repositioning or loosening and retightening the component if possible insulate components with a suitable insulator such as urethane pads foam blocks felt cloth tape or urethane tape A NISSAN Squeak and Rattle Kit J 43980 is available through your authorized NISSAN Parts Depart ment CAUTION Do not use excessive force as many components are constructed of plastic and may be damaged Always check with the Parts Department for the latest parts information The following materials are contained in the NISSAN Squeak and Rattle Kit J 43980 Each item can be ordered separately as neede
18. oor Creak characteristics include firm contact slow movement twisting with a rotational movement pitch depen dent on materials often brought on by activity Rattle Like shaking a baby rattle Rattle characteristics include the fast repeated contact vibration or similar movement loose parts missing clip or fastener incorrect clearance Knock Like a knock on a door Knock characteristics include hollow sounding sometimes repeating often brought on by driver action Tick Like a clock second hand Tick characteristics include gentle contacting of light materials loose components can be caused by driver action or road conditions e Thump Heavy muffled knock noise Thump characteristics include softer knock dead sound often brought on by activity Buzz Like a bumble bee Buzz characteristics include high frequency rattle firm contact Often the degree of acceptable noise level will vary depending upon the person A noise that you may judge as acceptable may be very irritating to the customer Weather conditions especially humidity and temperature may have a great effect on noise level DUPLICATE THE NOISE AND TEST DRIVE Revision October 2008 EXT 5 2009 Pathfinder SQUEAK AND RATTLE TROUBLE DIAGNOSES lt ON VEHICLE MAINTENANCE gt If possible drive the vehicle with the customer until the noise is duplicated Note any additional information on the Diagnostic Worksheet regarding the conditions or location of the no
19. revent scratches e Handle trim molding instruments grille etc carefully during removing or installing Be careful not to soil or damage them Revision October 2008 EXT 2 2009 Pathfinder PRECAUTIONS lt PRECAUTION gt e Apply sealing compound where necessary when installing parts e When applying sealing compound be careful that the sealing compound does not protrude from parts e When replacing any metal parts for example body outer panel members etc be sure to take rust preven tion measures Precaution for Procedure without Cowl Top Cover INFOID 0000000004449452 When performing the procedure after removing cowl top cover cover the lower end of windshield with urethane etc PIIB3706J Revision October 2008 EXT 3 2009 Pathfinder PREPARATION lt PREPARATION gt PREPARATION PREPARATION Special Service Tool INFOID 0000000003938685 The actual shapes of Kent Moore tools may differ from those of special service tools illustrated here Tool number Kent Moore No Description Tool name Locating the noise J 39570 Chassis ear SBT839 J 43980 NISSAN Squeak and Rattle kit Repairing the cause of noise SBT840 Commercial Service Tool EOE Kent Moore No Tool name Description J 39565 Locating the noise Engine ear SIIA0995E Revision October 2008 EXT 4 2009 Pathfinder SQUEAK AND RATTLE TROUBLE DIAGNOSES lt ON VEHICLE MAINTENANCE gt ON VEHICLE MAINT
20. ss 10 Rear fascia lower stay LH shown 11 Pinch rail 12 Washer 13 Drafter duct 14 Filter element lt Front REMOVAL 1 Remove the LH and RH rear combination lamps Refer to EXL 151 Removal and Installation 2 Remove the mud flaps if equipped 3 Remove the rear fender protectors Refer to EXT 23 Removal and Installation of Rear Fender Protector 4 Remove the LH and RH rear fascia strut lower bolts 5 Remove the rear fascia lower stay bolts 6 Remove the fascia front upper bolts near the wheel opening 7 Release the left pinch rail clips and remove the LH side of rear bumper fascia from the quarter panel 8 Release the right pinch rail clips and remove the RH side of the rear bumper fascia from the quarter panel 9 Remove the fascia rear upper bolts near the rear combination lamps LH RH 10 Remove the rear bumper fascia 11 Disconnect the harness on left side of tow hitch 12 Detach the I key antenna if equipped from the rear bumper reinforcement then remove rear bumper rein forcement 13 Remove the drafter duct from the lower side of LH quarter panel 14 Remove the rear valance nuts and bolts then remove the rear valance INSTALLATION Installation is in the reverse order of removal Revision October 2008 EXT 16 2009 Pathfinder REAR BUMPER lt ON VEHICLE REPAIR gt e Apply sealant to clips securing upper step pad during installation Revision October 2008 EXT 17 2009 Pathfinder FRONT GRILLE lt O
21. ste n e r INFOID 0000000003938690 Removal Remove by bending up with flat bladed screwdrivers or clip remover Removal Remove with a clip remover Removal Push center pin to catching position Do not remove center pin by hitting it Installation Removal Flat bladed screwdriver j Finisher b Removal SIIA0315E Revision October 2008 EXT 11 2009 Pathfinder CLIP AND FASTENER lt ON VEHICLE MAINTENANCE gt Removal CE103 P Removal i Finisher Clip A CF110 4 FF E J Flat bladed i screwdrivers Removal Flat bladed Finisher CF118 screwdrivers S Clip B Grommet kf Clip B Grommet Removal Holder portion of clip must be spread out to remove rod CR103 S Removal 1 Screw out with a Phillips screwdriver CS101 2 Remove female portion with F flat bladed Y screwdriver al amulo el f dang SIIA0316E Revision October 2008 EXT 12 2009 Pathfinder lt ON VEHICLE MAINTENANCE gt Revision October 2008 CLIP AND FASTENER EXT 13 Rotate 45 to remove Removal Disconnect upper connection of clip with a flat bladed screwdriver then remove clip while inserting a flat bladed screwdriver between body panel and clip SIIA0317E 2009 Pathfinder FRONT BUMPER lt ON VEHICLE REPAIR gt ON VEHICLE REPAIR FRONT BUMPER Removal and Installation INFOID 0000000003938691 SEC 620 500 8 3 0 85 73 0 7 Revision
22. ulate one component at a time and test drive the vehicle Also engine RPM or load can be changed to isolate the noise Repairs can usually be made by moving adjusting securing or insulating the component causing the noise OnRwWN Revision October 2008 EXT 8 2009 Pathfinder SQUEAK AND RATTLE TROUBLE DIAGNOSES lt ON VEHICLE MAINTENANCE gt D i ag n O st i C Wo rks h e et INFOID 0000000003938689 Dear Customer We are concerned about your satisfaction with your vehicle Repairing a squeak or rattle sometimes can be very difficult To help us fix your vehicle right the first time please take a moment to note the area of the vehicle where the squeak or rattle occurs and under what conditions You may be asked to take a test drive with a service advisor or technician to ensure we confirm the noise you are hearing SQUEAK amp RATTLE DIAGNOSTIC WORKSHEET I WHERE DOES THE NOISE COME FROM circle the area of the vehicle The illustrations are for reference only and may not reflect the actual configuration of your vehicle EJ H m we r H N wy ft ma m ea I Lt Continue to page 2 of the worksheet and briefly describe the location of the noise or rattle In addition please indicate the conditions which are present when the noise occurs LAIA0072E Revision October 2008 EXT 9 2009 Pathfinder SQUEAK AND RATTLE TROUBLE DIAGNOSES lt ON VEHICLE MAINTENANCE gt SQ
23. ways use CONSULT III to perform self diagnosis as a part of each function inspection after finishing work If DTC is detected perform trouble diagnosis according to self diagnostic results For models equipped with the Intelligent Key system and NATS an electrically controlled steering lock mech anism is adopted on the key cylinder For this reason if the battery is disconnected or if the battery is discharged the steering wheel will lock and steering wheel rotation will become impossible If steering wheel rotation is required when battery power is interrupted follow the procedure below before starting the repair operation OPERATION PROCEDURE 1 Connect both battery cables NOTE Supply power using jumper cables if battery is discharged 2 Use the Intelligent Key or mechanical key to turn the ignition switch to the ACC position At this time the steering lock will be released 3 Disconnect both battery cables The steering lock will remain released and the steering wheel can be rotated 4 Perform the necessary repair operation 5 When the repair work is completed return the ignition switch to the LOCK position before connecting the battery cables At this time the steering lock mechanism will engage 6 Perform a self diagnosis check of all control units using CONSULT III Service Notice INFOID 0000000003938684 e When removing or installing various parts place a cloth or padding on the vehicle body to p
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