Service Manual
Contents
1. reel back cover and pull off the Wind spool flange clockwise facing swivel until spring is tight Connect hose fitting to swivel joint and secure hose with clamps To adjust spring tension add or remove wraps of hose from the spool one wrap at a time until desired tension is Extensive repairs should be performed only by an authorized serviceman or factory to avoid damage which may void your warranty Remove all spring tension before beginning disassembly process Reelcraft Industries Inc e 2842 E Business Hwy 30 Columbia City IN 46725 Ph 800 444 3134 260 248 8188 Fax 800 444 4587 260 248 2605 Customer Service 855 634 9109 reelcraft reelcraft com www reelcraft com Form 484 884 Rev 11 2015 QIREELCRAFT Series 5000 Spring Driven Hose Reels Page 2 Item Part Req Description Item Part Req Description Item Part Req Description 1 500102 1 Case and Cover Assembly 11 S260648 1 Spring Arbor 23 S400018 1 Latch Spring 2 300001 4 10 32 x 3 8 Screw 12 500004 1 Reel Cover 24 300002 7 110 32 x 1 2 Screw 3 257 33 1 Swivel Union 13 300070 4 1 4 20 Zinc Nyloc Nut 25 400012 1 Latch Bushing 4 S600595 1 1 Swivel Assembly 14 500101 1 Base Assembly 26 400020 1 5 300031 2 1 Snap Ring 16 S261360 1 Spring Case Stud 27 S400109 1 Latch Plate Assembly 6 300034 2 Spacin2. Operating Instructions Series 5000 Spring Driven Hose Reels Medium Pressure Model Numbers 5400 EMP 5625 EMP 5600 EMP 5630 EMP Dimensions GELCRARD s SAFETY 1 Do not use reel at higher pressures or temperatures than listed on the back of this bulletin 2 Remove all spring tension before beginning dissassembly process A flexible hose connection must be used between the hose reel inlet and the source of supply to prevent possible The hose reel is equipped with a universal mounting bracket so that it can be mounted on the floor wall or ceiling whichever place is convenient The hose guide arm can be moved to the position desired by removing enclosure to the desired position and replace the 1 4 20 hex nuts NOTE For proper installation in wall mount applications ensure reel is mounted with inlet on the right as you are facing the reel Failing to do so could cause INSTALLATION misalignment and binding MOUNTING the 1 4 20 hex nuts 4 fastening the hose guide enclosure to the reel back cover Shift the hose guide latching issues LUBRICATION Hose reel spring and bearings are factory lubricated and require no further lubrication REPLACING HOSE 1 enclosure Back off three turns and latch Insert hose through roller guide on Aa w Po ADJUSTMENTS obtained REPAIRS Remove 1 4 20 hex nuts 4 which fasten the hose guide enclosure to the
3. g Washer 17 S500103 1 Spring Case Assembly 28 300035 1 10 32 x 1 Screw 7 295 102 3 1 4 10 x 5 8 Screw 18 300006 1 3 8 16 x 1 2 Set Screw 30 261650 1 2 1 4 20 Zinc Nyloc Nut 8 260022 1 Sheave Flange 20 S82 15 8 10 32 x 3 8 Nyloc Nut 31 602305 1 Main Shaft 9 500006 1 Sheave Disk 21 5400021 1 Latch Bumper 34 260019 1 Guide Roller Pin Kit 10 S500019 il Latch Cam 22 832 136 1 110 24 x 3 8 Screw 35 HR2012 1 Hose Guide Assembly Item Description Req 5400 EMP 5600 EMP 5625 EMP 5630 EMP 15 Drive Spring Assembly 1 505740 S505740 S600625 S505740 29 U bolt Hose Clamp 2 3 117440 3 117440 2 117440 3 117440 32 Hose Assembly il None None 12 260043 16 260043 33 Hose Bumper Assembly 1 None None 1 HR1004 1 HR1004 Hose I D and Length None None 3 8 x 25 3 8 x 30 Reel Inlet Connection 3 8 FPT 3 8 FPT 3 8 FPT 3 8 FPT Max Operating Pressure 3000 PSI 3000 PSI 2600 PSI 2600 PSI Max Operating Temperature 210 F 210 F 210 F 210 F www reelcraft com
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