screamin` eagle 64mm race heavy breather kit - Harley
Contents
1. Air Filter Element Maintance 1 Inspect the air filter element every 5000 miles 8000 km or more often under dusty conditions NOTES The use of cleaning drying or oiling methods or products other than those shown will damage the filter and void the manufac turer s warranty K amp N Air Filter Cleaner is available from a Harley Davidson dealer either alone 1 qt 0 95 L sprayer bottle 99883 88T or a 12 fl 0z 0 35 L sprayer bottle as part of the Filter Care Service Kit 99850 92T K amp N Air Filter Oil is also available from a Harley Davidson dealer either alone 12 25 02 347 gram aerosol can 99882 88T or a 6 5 02 184 gram aerosol can as part of the Filter Care Service Kit DO NOT OVER OIL THE AIR FILTER Over oiling may inter fere with the proper performance of the engine and or certain engine components If oil is still draining or dripping from the filter media twenty minutes after oiling clean and oil the filter element again 2 Toclean the element a Loosen the hose clamp retaining the air filter element assembly to the air tube Separate the element from the air tube Tap the element to dislodge any loose dirt then gently brush with a soft bristle brush b Spray air filter cleaner liberally onto the cotton filter media and let soak for ten minutes OR 2 of 4 J05580 roll or soak the cotton filter media in a shallow pan of air filter cleaner Remove immediately and let soak for ten minutes2. breather plugs 8 into the breather screw cavities Air Filter Element and Air Tube Installation 10 With the countersunk holes facing outward slide the mounting ring 6 all the way onto the intake tube 7 up to the flange 11 Place the gasket 11 against the opposite side of the flange 12 Align the holes in the gasket with the mounting ring 6 holes and notches in the intake tube flange 13 Apply a small amount of Loctite to the threads of the three flat head screws 5 14 Secure the intake tube mounting ring and gasket to the backplate and tighten the screws to 50 60 in Ibs 6 2 6 8 Nm 15 Obtain the chrome band clamp cover 4 adhesive ring 3 and air filter element package 2 from the kit 16 Remove the backing from one side of the adhesive ring 3 center the ring on the inner surface of the band clamp cover and press the ring evenly and firmly into place 17 Remove the air filter element and band clamp from the package 1 Loosen the band clamp 2 as needed to allow removal or repositioning NOTES For proper adhesion degrease the area on the backside of the filter element where the adhesive ring will be mounted Check the Screamin Eagle logo on the chrome filter element end cap For best appearance place the band clamp and chrome band clamp cover onto the filter element flange so the screw slot will be accessible but the screw mechanism hidden from view when the filter is installed to th
3. Rinse off the filter media flowing from the clean side to the dirty side with low pressure tap water After rinsing shake off all excess water and let the filter media air dry DO NOT use compressed air or a heat gun to speed drying After the filter media is completely dry EITHER spray air filter oil along each pleat once only holding the spray nozzle approximately 3 inches 76 mm away from the media OR carefully use a squeeze bottle to deposit oil along each pleat once only Let the oil absorb into the filter media for twenty minutes before proceeding After twenty minutes inspect the filter media and carefully apply oil to any remaining visible white spots on the filter media and allow to absorb Install the air filter element onto the intake tube approxim ately 5 8 inch 16 mm Check that the filter element end cap logo is upright Tighten the clamp around the filter element flange to 30 40 in lbs 3 4 4 5 Nm 3 of 4 SERVICE PARTS is07248c Figure 1 Service Parts Screamin Eagle 64mm Race Velocity Stack Kit Table 1 Service Parts Table Item Description Quantity Part Number 1 Air cleaner filter kit includes items 2 through 4 29702 08A Air cleaner filter kit compact Kit 28716 10 includes items 14 through 16 28714 10 2 e Filter element Not Sold Separately Band clamp Not Sold Separately 3 e Adhesive ring Not Sold Separately 4 e
4. service manual for your model motorcycle is required for this installation and is available from a Harley Davidson dealer The following caution and note apply to EFI models only NOTICE You must recalibrate the ECM when installing this kit Failure to properly recalibrate the ECM can result in severe engine damage 00399b J05580 Many Harley Davidson Parts amp Accessories are made of plastics and metals which can be recycled NOTE See a Harley Davidson dealer for ECM Electronic Control Module calibration Kit Contents See Figure 1 and Table 1 INSTALLATION WARNING To prevent accidental vehicle start up which could cause death or serious injury disconnect battery cables negative cable first before proceeding 00307a WARNING Disconnect negative battery cable first If positive cable should contact ground with negative cable con nected the resulting sparks can cause a battery explosion which could result in death or serious injury 00049a 1 Refer to the service manual and follow the instructions given to remove the seat and disconnect the battery cables negative cable first Retain all seat mounting hardware WARNING When servicing the fuel system do not smoke or allow open flame or sparks in the vicinity Gasoline is extremely flammable and highly explosive which could result in death or serious injury 00330a Original Equipment OE Air Cleaner Removal F
5. Cover band clamp chrome Not Sold Separately 5 Socket flat head hex screw 2986 6 Mounting ring 29826 08A 7 Intake tube chrome 29739 08 8 Plug 2 29830 05A 9 O ring 4 10925 10 Breather screw 2 29400047 11 Gasket 25700028 12 Backplate machined 29000038 13 O ring 2 113 2 11292 14 Gasket throttle body 27200004 15 Screw TORX socket head 1 4 20 x 2 inch 4 94576 98 16 Rain sock air filter 29493 05 Rain sock compact air filter 28715 10 Items mentioned in text but not included in kit A Original equipment breather screw 2 purchase if necessary B Induction module bracket remove and discard J05580 4of4
6. cMOTOR HARLEY DAVIDSON WY J05580 INSTRUCTIONS REV 2015 04 23 SCREAMIN EAGLE 64MM RACE HEAVY BREATHER KIT GENERAL Kit Numbers 29000065 Models For model fitment information see the P amp A Retail Catalog or the Parts and Accessories section of www harley davidson com English only NOTES This kit is intended for race applications only Engine related performance parts are intended FOR THE EXPERIENCED RIDER ONLY Running an engine with out an air cleaner can result in severe engine damage NOTE This engine related performance part is not legal for use on pollution controlled motor vehicles This kit may reduce or void the Limited Vehicle Warranty coverage Engine related perform ance parts are intended for the experienced rider only Additional Parts Required The Screamin Eagle 64mm Pro High Flow EFI Throttle Body Kit Part Number 27300083 is required for this installation LOCTITE 243 Blue Threadlocker and Sealant is needed for proper installation of this kit WARNING The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTES This instruction sheet references service manual information A
7. e intake tube with the logo upright 18 Remove the backing from the remaining side of the adhesive ring and press the chrome band clamp cover onto the large end of the air filter element Position the band clamp onto the filter element flange inside the chrome cover flange with the band clamp screw mechanism in the cover flange cutout 19 Install the air filter element onto the intake tube approxim ately 5 8 inch 16 mm Check that the filter element end cap logo is upright and the band clamp screw mechanism J05580 is hidden from view yet the screw slot is accessible for tightening Tighten the clamp around the filter element flange to 30 40 in lbs 3 4 4 5 Nm NOTE Riding a motorcycle equipped with an exposed oiled air filter under rainy conditions IS NOT RECOMMENDED 20 Install the rain sock 16 over the air filter element WARNING Connect positive battery cable first If positive cable should contact ground with negative cable connected the resulting sparks can cause a battery explosion which could result in death or serious injury 00068a 21 Refer to the service manual and follow the instructions given to connect the battery cables positive cable first and install the seat WARNING After installing seat pull upward on seat to be sure it is locked in position While riding a loose seat can shift causing loss of control which could result in death or serious injury 00070b
8. or EFI fuel injected models Have a Harley Davidson dealer recalibrate the ECM prior to air cleaner installation 2 Remove the air cleaner backplate following the instructions in the service manual The remaining parts can be dis carded w See Figure 1 Remove and discard induction module bracket B Back Plate Installation NOTE When servicing the air cleaner apply Loctite 243 blue to all threaded fasteners both male and female threads 4 Remove the backing from the adhesive side of the back plate gasket 11 Carefully align the holes and install the gasket on the induction module side of the backplate a Apply a small amount of Loctite to the backplate mounting screw 15 threads Use the four screws 15 to fasten the 1 of 4 Please dispose of materials responsibly throttle body to the backplate 12 Tighten the screws to 55 60 in lbs 6 2 6 8 Nm 6 Install the new O rings 13 in the grooves around the breather screw holes on induction module side of the backplate 12 7 Insert the breather screws 10 through the backplate Apply a small amount of Loctite to the breather screw threads and the mating tapped holes in the cylinder head then install the screws into the cylinder head 8 Alternately tighten the two breather screws to 120 144 in Ibs 13 6 16 3 Nm 9 Lubricate the O rings 9 with clean engine oil or white lithium grease Install the O rings onto the breather plugs Press the
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