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Braun UVL 855 - International Railway co
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1. PRESSURE DOOR CLOSE SWITCH SWITCH NO NO c NC Jee 4 s 1 r g 8 BK 1 31 16 BK 1 31 16 SW PWR BK 1 31 16 li a BK 1 31 16 SW PWR BK 1 31 16 BK 1 31 16 um BK 1 31 16 N F i t IGN PWR WH 131 16 1 PWR WH T 3T 16 WH 1 31 16 wert N d s RD 131 16 BELOW STOW RD 131 16 s RD 1 31 16 BELOW STOW RD 1 31 16 RD 1 31 16 1 31 16 1 zl Li GN 131 16 FULLOUT GN 131 16 ALL GN 131 16 FULL OUT GN 1 31 16 GN 1 31 16 AL eN t 3t 16 BEEP FL ror DOOR CL OR 1 31 16 NOT FULL OUT OR 131 16 5 L 1 31 16 NOT FULL OUT OR 1 31 16 08 1 31 16 s OR 1 31 16 a BU 1 31 16 LIFT OUT BU 1 31 16 S T su t3r t6 LIFT OUT BU 1 31 16 BU 1 31 16 5 T 31 16 9 EN NOT USED NOT USED NOTUSED WHTBK i SITE Banon np BKiSris 7 C RD BK T1 16 BARDN RD BK 1 31 16 m sKisris 7 Rorke INTERLK GNDSENS GN BK 1 31 16 8 T GN7BK 131 16 GND SENS GN7 BK T 31 16 GN BK 1 31 16 8 T GN7BK
2. SW PWR BK 1 31 16 BK 1 31 16 7 gt 3 3 IGN PWR WH SITE i pweisris IGN PWR WHET 31 16 i wisis Jo RD 1 31 16 BELOW STOW RD 1 31 16 3 RD 1 31 16 BELOW STOW RD 1 31 16 RD 1 31 16 5 a RD 1 31 16 1 GN 1 31 16 FULL OUT GN 1 31 16 4 GN 1 31 16 FULL OUT GN 1 31 16 GN 1 31 16 4 4 GN 1 31 16 BEEP FL 1 OR 1 31 16 NOT FULL OUT OR 1 31 16 5 P OR 1 3116 NOT FULL OUT OR 1 31 16 OR 1 31 16 08 1 3116 a DOORCL 2 BU 1 31 16 LIFT OUT BU 1 31 16 6 1 31 16 LIFT OUT BU 1 31 16 BU 1 31 16 BU 131 16 D OPEN 3 NOTUSED NoT USED NOTUSED f WH BK 3tT6 PRESSURE 4 BARDN RD BK 131 16 8 RD BK 131 16 BAR DN RD BK 1 31 16 RD BK 1 31 16 8 RD BK 1 31 16 c INTERLK 5 GND SENS GN BKA 31 16 1 31 16 GND SENS 1 31 16 AH SEEN M SAFETY 6 LIFT POWER FUSE SAFETY OR BK3i i6 o OR BKA 31 16 SAFETY OR BK 1 3116 116 9 OR BKA3T 16 HC PWRIN 7 lT 995 18 SWITCH s FLOORIN BU BK13136 11 BU BK 1 31 16 FLOOR IN BU BK 1 31 16 BU BKi3116 10 11 BU BK 131 16 x TEVIQU T Si IB 231 BD0822 18 mati E lel cle FLOOR LVL BK WH 1 31 16 BK WH 1 31 16 FLOOR LVL 31 16 BK WHA 3 16 j 12 L BK WH i31 16 IGNPWRIN 9 Gt f zl BAR UP PWR 31 16 FLOOR LVL 10 amp eA SIS Di D2 DN PWR 31 16 A2 Ai FULLOPEN 11 Kr a MOTOR OUT PWR 31 16 CLOSE 12 NOTICE S i 2 mmm E 1 M
3. BK SOCKETS 8 AND 11 WHEN INSTALLING POWER SWITCH CIRCUIT Use caution when working on components POSITIVE RD 33 6 2 I Be 5 CIRCUIT BREAKER MUST BE INSTALLED USE BRAUN CIRCUIT BREAKER inside pump module An available energy level TERMINAL 1 M 85804A24 OR CE EQUIVALENT of over 240 VA creates an energy hazard 24V 6 AN E STOP SWITCH WITH 3A INLINE FUSE MUST BE INSTALLED USE BRAUN E STOP SWITCH KIT 36679KS OR CE EQUIVALENT Hydraulic Parts List UVL855R UVL855R24 Description Pump Assembly UVL Power Pack 12V shown 36383 Pump Assembly UVL Power Pack 24V 87060 24V Motor Pump 14785 IS Motor Pump 24V 16504 15 Valve Down with Solenoid 12V 35080 Valve Down with Solenoid 24V 35081 Clamp Reservoir H 48 17069 Reservoir Replacement Kit Includes Item 10 88188K O Ring only Hand Pump Mounting 17351 Hand Pump Backup with O Rings Includes Item 6 87065 Handle with Grip 17206A Screw 1 4 20 x 1 3 4 Allen Head 17352 Fitting 3 8 Male NPT x 3 8 Barbed 87618 Clamp Hose 5 8 O D Worm Drive 84325 Tubing 3 8 x 5 8 Tygothane Clear 82066R012 Plug 3 8 Plastic Hose 81580 Fitting 90 1 8 Male Pipe x 1 8 Barbed 87563 Tube 1 4 O D x 1 8 I D Plastic 81557R014 Plug 1 8 Plastic Tube 81583 Adapter 1 4 Male NPT
4. El BE ig ES 288 EL 5 al m 8 azez 5 22219 I BU 131 16 wanz 22558 8 5 8 EE EERE 2 5 PEB SW PWR ut A mamas pec xu Baas GROUND ela LIFT OUT I I Ls ror i 100 E EIT OUT WIRED HAND HELD CONTROL 73946A 100 1 EE FLOORIN BU BK 1 31 16 1 I U 0 518 20 0 518 20 0 518 20 BEDS MEE SAFETY OR BK L31 18 SAFETY iol I I BoieNom RELAY GND SENS GN BK 1 31 16 GND SENS SOLENOID OR RELAY HYDRAULIC 2 L4 FULL OUT GN L31 16 FULL OUT GN 1 31 16 1 1 I D SY T us MEE NOT FULL OUT AEE NOT FULL OUT ORIS I crose stow pown en PUMP MOTOR BELOW STOW RD 1 31 16 BELOW STOW RD 1 31 16 I E BK 33 6 2 BK 13 3 6 KERN I 8 SWITCH WIF0 823 18 3 e ago Pee Se rT pO U 1 I BK 0 823 18 NO Nun OR 0825 18 BAR DN GN 0 823 18_ MICROSWITCH ES 1 Reemi SS Se kashaq 1 BARRIER ACTUATOR I RD 0 823 18 1 F NOTICE 5 PAGH 1 CARRIAGE PLATFORM i MOTOR NO I I CIRCUIT 285 r HARNESS 75930A I BD MEME uiridi cuc cC ccc BREAKER 2228 A o x e NOTICE r RD WH 1 31 16 RD082348 BARUPPWR RD 0 823 18 RD aea YT GNTWET STE ekoe BARDNPWH eka j BK 1 JUNCTIONS ONLY OCCUR AT MARKED INTERSECTIONS amp piove au tar RD BK 1 31 16 3 OR 0 82
5. Screw 1 4 20 x 3 4 Serrated Hex 82768 Bolt 1 4 20 x 1 2 Socket Low HD 82335 Screw 1 4 20 x 1 4 Pan Head Nylon 82773 Pin Dowel 25 x 81 74412 Pin Cylinder Rod Mounting Black Oxide 75701N Screw 5 16 24 x 1 SKT BTN Zinc 82348 Pin Cylinder Rod Mounting Long Black Oxide 75700N Rod End 5 16 24 LH Male 84385 Washer 758 I D x 1 245 O D x 06 25141 Rod End 5 16 24 LH Male x 1 1 2 Long 31778 Screw 10 32 x 1 1 2 NF SKT CAP ZP 82717 Nut 5 16 24 LH Hex Jam ZP 83076 Washer UVL Cylinder Rod Pin 31137 Tie Rod Rear Barrier 75407CFS Nut 9 16 18 x 5 16 Thick Stainless Jam 31176 Nut 5 16 24 Hex Jam ZP 83075 Screw 10 32 x 1 2 FHDHXS Auto Black w Patch 17192P Link Rear Barrier 74406 Screw 1 4 20 x 3 8 FL SOC CAP HD 23471 Block Carriage Stop 75781N E Clip 3 8 Shaft 84383 Screw 3 8 16 x 1 3 4 SS 18 8 FHSC 30385 Catch Weldment 75415CW Cam Rear Barrier Fold 73414 Screw 5 16 x 1 1 4 SHLD SKT HD 1 4 20 ZP 82751 1 2 1 2 6 6 2 2 2 3 1 3 1 1 1 1 1 1 2 1 1 2 2 7 1 1 1 1 1 1 1 1 2 1 1 21 8 1 1 1 1 2 1 2 1 2 2 2 1 2 8 1 1 2 2 4 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 5 Bolt 1 4 20 x 1 2 Hex 21988 N O O DII BH PO NN IN O WN Page 30
6. Spring Extension 1 2 x 5 x 075 25717 Housing Exploded View Detail UVL855R UVL855R24 31 Carriage Exploded View Detail UVL855R UVL855R24 Page 32 Platform Exploded View Detail UVL855R UVL855R24 Page 33 Awa THE BRAUN ANE CORPORATION Mi EC Declaration of Conformity With Council Directive 2006 42 EC C Date of Issue 1 December 2011 Directive Machinery Directive on machinery safety 2006 42 EC Conforming Machinery Hydraulic Lift System UVL601C Series 04 and Newer International Lifts UVL603C Series 04 and Newer International Lifts UVL603C24 Series 04 and Newer International Lifts UVL855R Series 09 and Newer International Lifts UVL855R24 Series 09 and Newer International Lifts Manufacturer Braun Corporation 631 West 11 Street Winamac IN 46996 USA Authorized Representative Braun Corporation Authorized Representative AUTOADAPT AB Akerivagen 7 S 443 61 Stenkullen SWEDEN Telephone 46 0 302 254 00 E mail contact autoadapt se AUTOADAPT UK LTD Unit 1 Windsor Industrial Estate Rupert Street Aston Birmingham B7 4PR UK Phone 44 0 121 33 35 170 E mail contact autoadapt co uk Harmonized Standards BS EN 13857 2008 BS EN ISO 13850 2008 Referenced or Applied EN ISO 14121 1 2007 BS EN 349 1993 A1 2008 BS EN 953 1997 A1 2009 BS EN 1037 1995 1 2008 BS EN 982
7. Lift Out Limit Switch Full Out Full Out Cam Limit Switch Lift Out Cam Floor Level ce C Stow Start Limit Switch Limit Switch Floor Level Cam Stow Start Cam Pressure Poll Stop Switch Limit Switch Pressure Switch Page 6 Switch LED Diagnostics Lift Out Switch The Lift Out Switch stops in ward travel of the carriage platform during Stow function activated by the housing mounted Lift Out Cam Move cam in to increase inward travel Move cam out to decrease inward travel Diagnostic LED LIFT OUT will be illuminated when the switch is not contacting the cam Full Out Switch The Full Out Switch stops outward travel of the carriage platform during Deploy Up Down functions activated by the housing mounted Full Out Cam Move cam in to decrease outward travel Move cam out to increase outward travel Carriage rollers must be inside housing a minimum 1 3 cm 1 2 The platform will not raise or lower until this switch is activated Diagnostic LED FULL OUT will be illuminated when the switch is contacting the cam Floor Level Switch Diagnostic LED FL LVL will be illuminated when the switch is contacting the cam Detailed on page 8 Below Stow Stow Start Switch The Below Stow Switch controls the height of the carriage platform before it moves inward during the Stow function activated by the torque tube mounted Stow Start Cam Rotate the cam in to decrease platform height Rotate th
8. TELEPHONE STATE ZIP VALIDATE WARRANTY REGISTRATION CARDS MUST BE RETURNED TO THE BRAUN CORPORATION Sample Warranty Registration Card Contents Service Safety Precautions 2 3 Lift Specifications see 4 Lit 0 Zii eea eats 5 Switch and Sensor 6 Switch LED Diagnostics assesses 7 Carriage Adjustments 7 Floor Level and Bridge Plate Adjustments 8 10 Static and Dynamic 11 12 Maintenance and Lubrication 13 17 Troubleshooting Diagnosis Chart 18 21 UVL855R 12V Lift Electrical Schematic 22 UVL855R24 24V Lift Electrical Schematic 23 Hydraulics Parts List 24 Hydraulics Diagram eee 25 UVL855R 12V Pump Module Parts List 26 UVL855R 12V Pump Module Diagram 27 UVL855R24 24V Pump Module Parts List 28 UVL855R24 24V Pump Module Diagram 29 Repair Parlis LEISl u creer tere tree irt eed rita 30 HOUSING Details uuu ecce 31 Carriage Detail sss 32 Plattorm De telly u S S SS sax eheu eee 33 Declaration of Conform
9. LO Torque Tube Pivot Points LO Roll Stop 1 Detent Pin Lifting Arm aN Pivot Points V LO Bridge Plate Linkage Bridge Plate ZA Pivot Points Hinge d LO Pivot Points Eccentric Roll Stop LO Shaft and xN and Carriage Lower Closure Rollers Pivot Points bearings LO LO See the Maintenance Lubrication Schedule for recommended applications per number of cycles Lubricant NEUE Amount Specified recommended Lubricant Light Penetrating Oil LPS2 General Purpose 16 oz LO Light Oil Sa se vibes 15807 30 weight or equivalent Penetrating Oil Aerosol Can Stainless Stick Door Ease 1 68 oz 15806 DE Door Ease Style tube Stick tube theti Mobilt SHC32 12 5 oz SG Synthetic Grease Grease SEEE 28598 Multipurpose Tube Page 14 Maintenance and Lubrication Roll stop and lower closure pivot points 2 Inspect roll stop and lower closure for proper operation Inspect lower closure gasket Roll stop detent pin Roll stop latch spring Bridge plate hinge pivot points Bridge plate linkage pivot points Lifting arm pivot points and rollers bearings Inspect lift for wear damage or any abnormal condition Inspect lift for rattles Check drive chain tension Inspect bridge plate and linkage for Proper operation Positive securement Wear or damage Proper adjustment Check carriage ride height in housing Check
10. Platform 12 above Stow Level Cam Locking Screw Cam Adjustment Screw 3 8 Serrated Flange Nut Bridge Plate Catch Bridge Plate Linkage Rod Page 9 Floor Level and Bridge Plate Adjustments Usable Platform Length Do not adjust Linkage rod adjustment affects angle the bridge plate of bridge plate vertical position linkage rod Improper bridge unless extra plate linkage rod usable plat adjustment may form length is result in lift damage needed See Photo F If the angle of the bridge plate when in the vertical position restricts the usable platform length for the wheelchair passenger adjust ment of the linkage rod will change the angle Adjust the bridge plate as detailed in the previ ous procedures Then adjust the linkage rod as detailed only if necessary If the linkage rod is over adjusted too long or too short it will exceed the travel of the slider block result ing in damage to the cam follower bearing the cam and or other components Bridge Plate Linkage Rod Adjustment 1 Position the lift plattorm below stow level using the manual hand pump turn valve counterclockwise Do not operate the lift with the electric pump during adjustment procedures 2 Loosen the jam nuts at each end of the linkage rod Adjust rod length as needed Minimize adjustment Provide a minimum of 1 clearance between bri
11. tion procedures at the scheduled inter vals according to the Maintenance and lubrication procedures must be performed as specified by an authorized service technician Failure to do so may result in and or property damage number of cycles When servicing the lift at the recommended intervals inspection and lubrication procedures specified in the previous sections should be repeated These intervals are a general guideline for sched uling maintenance procedures and will vary ac cording to lift use and conditions Lifts exposed to Severe conditions weather environment contami nation heavy usage etc may require inspection and maintenance procedures to be performed more often than specified Records of maintainence and service procedures should be maintained Discontinue lift use if maintenance and lubrication procedures are not properly performed or if there is any sign of wear damage or improper opera tion Contact your authorized representative Page 13 Maintenance and Lubrication Lubrication Diagram Drive Chain and Rollers LO Manual Release System Platform Cable activated Drive Chain Release Latch Hydraulic sG Cylinder Eccentric Pivot Shaft Fon Rollers irs bearings Pivot LO Points Hydraulic Lifting Arm Cylinder Pivot Points Rolling LO Horizontal Carriage Tube Slot Area Eccentric DE Shaft and Carriage Rollers bearings
12. 131 16 SAFETY s LIFT POWER FUSE SAFETY _ OR BK 1 31 16 o 10 BK 1 31 16 SAFETY OR BK 1 31 16 OR BK 1 31 16 0 10 BK 1 31 16 K Ho QUE 0 823 18 SWITCH d 3A FLOOR IN BU BK 1 31 16 BU BK 1 31 16 FLOOR IN BU BK 1 31 16 BU BK 1 31 16 BU 1 31 16 BK 0 823 18 AD 0 823 18_ BK 208 14 E FLOOR LVL BK WH 1 31 16 i gt BK WH 1 31 16 FLOOR LVL BK WH 1 31 16 BK WH 1 31 16 WH 1 31 16 IGN PWR IN r t lt s h2 12 2 12 L zl BAR UP PWR RD WH 1 31 16 FLOOR LVL 10 Di 02 BAR DN PWR GN WH 1 31 16 A2 1 FULLOPEN 11 iz 1 MOTOR OUT PWR BU WH 131 16 1 NOTICE 6 BKIRD 131 16 RD WH 13146 7 RD WH 41 1 16 2 oan UP UVL 1 Eg 2 2 2 I I MOTOR IN PWR WH RD 1 31 16 GN7WH 1 31 16 2 T GN WE T 3T 16 Wisata BAR DN BG E STOP i 21515121662 aja s B MOTOR OUT PWR OR RD 1 31 16 BU WH 1 31 16 a WH 1 31 16 WH 3 31 12 OUT SWITCH RD WH 1 31 16 RD WH 1 31 16 BAR DN PWR BU RD 1 31 16 RD 1 31 16 RD 1 31 16 r WH33132 LIFT N BOARD GN WH 1 31 16 GN WH 131 16 BAR UP PWR RD GN 1 31 16 WH RD 1 31 16 5 _ WH7RD 1 31 16 Tu BU WH 1 31 16 2 D LBU7Wn T3t 16 1 31 16 ORR 73900LFCE 24V 2 BK 0 823 18 F RD 0 823 18 22 RD 1 31 16 4 BK RD 1 31 16 BU RD13136 gt RD 1 31 16 NOT US
13. Adjustment Adjust the Floor Level switch first detailed in previous section If the above Floor Level Requirements are not met adjust the bridge plate cam as detailed in the following proce dures lift in photos is not a UVL855R Notice Adjustment of the bridge plate cam affects the speed of bridge plate deployment and torque tube vehicle clearance Position the lift platform approximately 12 above stow level See Photo B Raising the platform will allow access to the cam securement screw and nut See Photo C Use an Allen wrench to prevent the cam locking screw from turning and loosen the 3 8 serrated flange nut securing the bridge plate cam See Photos C and D Do not remove the screw or nut Using the control pendant press the UP button until the platform raises fully stops Turn the cam adjustment screw counter clockwise until the bridge plate rests on the vehicle floor See Photo D Verify there is no gap between the inner roll stop and the roll stop catch See Photo E Turn the adjustment screw clockwise to bring the bridge plate catch back in contact with the bridge plate Do not remove the gap by adjusting the linkage rod While holding the cam locking screw tight en the 3 8 serrated flange nut securely See Photos C and D Verify bridge plate overlaps vehicle floor a minimum of 3 8 cm 1 1 2 Adjust full out cam and or lift housing positioning to meet this requirement
14. ELECTRICAL TO DOWN x Le a GROUND WIRE ON ELECTRICAL BOARD id En Description Housing Weldment Repair Parts List UVL855R UVL855R24 Part No 75101RNW Description Cover Chain Tensioner 71754 Clamp Lift Mounting 73733 Bearing Split 3 4 x 1 4 Long 84282 Spring Torsion 85101 Guard Handrail Lift Chain 75388 Skid Rear Barrier 75414C Bearing 1 5 8 O D x 3 4 I D 84004 Chain Release Assembly 73760A Limit Switch Assembly 73950AS Screw 1 4 20 x 1 Serrated Hex 82760 Washer 10 Internal Tooth 11540 Cam 7 8 UVL Follower 84052 Screw 10 32 x 2 Socket Head Cap 82779 Nut 1 4 20 Serrated Hex 83064 Screw 10 32 x 1 1 2 Socket Cap 82717 Manual Release Cable Assembly Kit 73770 600 Screw 10 32 x 7 8 Socket Cap 82778 Bracket In Out Cam Inboard 73774 Tape Limit Switch Mounting Tab 73747 Skid Rear Barrier 75402 Bracket In Out Switch Mounting 73719 Bracket In Out Cam Outboard 73775 Plate Switch Bracket Tap 68280 1 Screw 1 4 20 x 3 4 Washer Head Self Tap 24750 Pulley Spring Tensioner 75749N Chain Tensioner Weldment 76750W Bracket Pulley Spring Tension 75748 Roller Chain Idler Nylon 73706 Spring 1 2 x 5 x 063 26367 Screw 5 16 x 1 1 4 Shoulder Soc Hd 1 4 20 82751 Cover Pulle
15. HARNESS 75920A 06 I lt 44 WH 3126 _ BD 0 823 18 7 5 a Em E NOT USED a FUSE e l 1 GND SENS FULL OUT BELOW STOW T 0 823 18 J No t NOT USED H 5A t gae zs le I 19 NOT USED UVL amp al 8 BEEBEESEEISEEER I YL RD 0 823 18 I 222 GN BD 0823 18 REMOTE ERE E E E el 2181881500115 aaa t ki 3 15 nor usen CONTROL amp 8 3 E z z CTN 0 823 18 3 M M lu 7 CIRCUIT DOWN 8 amp a 8 15 H BREAKER A SOLENOID 1 amp Manual Reset a EE lu 3 15A BU051820 3 iss 225 EIS p a 8 ee ele gjeje amp ass Ea zz EE EHE EE apaza e zlazaazaxzzszi iar iar 27 ia ia iE 3 EE BEE EEE Eb B BE E EE ES I SYMBOL DESCRIPTION a2 H2 K2 2 2 1 P2 z 7 I lt o lt o lt o Tuo Tao L j En AME GIUM E GROUND US BU 1 31 16 2 lt 0 lt 20 lt 20 EFT lt 20 lt ao lt ao lai Hi n Ki Ami cm N CIRCUFT BREAKER ales elale elale siae alele elele ges am ges bis Mis ig ge kin gem I 1 g MOTOR fae 1 CONNECTORS i 1 SOLENOID ez Siig 5a 1 I
16. diagnostic LED not illuminated 11 14 See 12 0 12 11 Improper terminal block wiring 12 12 No power going to switches 12 13 Faulty wiring 12 14 Faulty connections REMEDY Check for proper operation of Below Stow switch Replace or adjust switch as necessary Reset or replace if necessary Check for power on BAR DN wire going to so lenoid when pushing manual override or remote button while platform is on the ground Replace if necessary Replace Reset or replace if necessary Check Barrier Up and Barrier Down power relays Replace if necessary Check for UP diagnostic LED when hitting UP button on hand control Replace control box as necessary Check Ground Sensor pressure transducer Replace or adjust as necessary Check Below Stow switch for proper operation Replace or adjust as necessary Check Full Out switch for proper operation Re place or adjust as needed Check terminal block for correct wiring configu ration Check power on connector A1 pins 1 and 2 Check continuity of wires from switches to con nector A2 Check for proper connections on each switch and on each connector on the harnesses Replace contact if necessary See diagram at right Troubleshooting Diagnosis Chart 13 00 13 11 Faulty wiring DOORS DO NOT OPEN Remove orange wedge using needle nose pliers or a hook shaped wire to pull wedge straight Out Check for proper wiring to door openers CONTACT REM
17. however will enable the user of the machine to make a better evaluation of the hazard and risk Braun Corporation 631 W 11th Street Winamac IN 46996 USA Page 36 Awa THE BRAUN ANE CORPORATION Mi Declaration of Conformity With Directive 2004 108 EC C Date of Issue 1 December 2011 Directive Radio Interference of Vehicles 2004 108 EC Conforming Machinery Hydraulic Lift System UVL601C Series 04 and Newer International Lifts UVL603C Series 04 and Newer International Lifts UVL603C24 Series 04 and Newer International Lifts UVL855R Series 09 and Newer International Lifts UVL855R24 Series 09 and Newer International Lifts Manufacturer Braun Corporation 631 West 11 Street Winamac IN 46996 USA Authorized Representative Braun Corporation Authorized Representative AUTOADAPT AB Akerivagen 7 S 443 61 Stenkullen SWEDEN Telephone 46 0 302 254 00 E mail contact autoadapt se AUTOADAPT UK LTD Unit 1 Windsor Industrial Estate Rupert Street Aston Birmingham B7 4PR UK Phone 44 0 121 33 35 170 E mail contact autoadapt co uk Harmonized Standards EN50498 2010 Referenced or Applied We hereby certify that the machinery described above conforms with Directive 2004 1 08 EC Technical File Reference SF10999A1 BC Number Page 37 Providing Access to the World Over 300 Braun Dealers Worldwide ww THE BRAUN Mi A CORPORATION Providing Access to t
18. 00 1 MOTOR E FLOORIN AHE TT 1 1 CU 0 518 20 a CU 0 518 20 CU 510 20 I SAFETY OR BK 1 31 16 SAFETY SOLENOID eo I 86 85 GND SENS GN BK 1 31 16 GND SENS 4 ae SOLENOID OR RELAY HYDRAULIC FULL OUT GN 1 31 16 FULL OUT GN 1 31 16 1 1 mz PUMP MOTOR NOT FULL OUT OR 1 31 16 NOT FULL OUT 1 CLOSE STOW DOWN ur 87A BELOW STOW RD 131 16 BELOW STOW amp BK 33 6 2 BK 13 3 6 SEE El PEEB 1 1 E lel sien 525 I BK 0 823 18 Nun 1 823 18 oe GN 0 823 18 MICROSWITCH 8 1 SS eee BARRIER ACTUATOR 1 RD 0 823 18 1 NOTICE 5 EZ 1 MOTOR NC CARRIAGE PLATFORM I I CIRCUIT H 1 HARNESS 75930A RD E USE BREAKER z ZEE B 60 BEEE f2 02 E oN RD WH 1 31 16 RD 0 823 18 BAR UP PWR RD 0 823 18 n RD NOTICE PDS gt RD 33 6 2 GN WH3iH6 Bko s2318 BARDNPWR BKoszsie 1 BK 1 JUNCTIONS ONLY OCCUR AT MARKED INTERSECTIONS ae DIODE mux bar 3 OR 0 823 18 2 ALL WIRES AND COMPONENTS OPERATE AT 24 VOLTS DC 4 BU 0 823 18 i 3 WIRE IDENTIFICATION WIRE COLOR WIRE SIZE IN MM2 WIRE SIZE IN AWG N1 N2 4 ALIFT ON OFF POWER SWITCH MUST BE INSTALLED USE BRAUN SWITCH 1 I A o 4 36678KS OR CE EQUIVALENT BLACK JUMPER WIRE MUST BE REMOVED FROM BATTERY BAR DN 823 SWPWR BU082318
19. 1996 A1 2008 BS EN 614 1 2006 A1 2009 EN 60204 1 2006 BS EN 1756 2 2004 A1 2009 Specifications with which Essential Health and Safety Requirements of Annex 1 of the Conformity is Declared Machinery Directive We hereby certify that the machinery described above conforms with the essential health and safety requirements of Council Directive 2006 42 EC on the approximation of the laws of the Member States relating to the safety of machinery Technical File Reference SF10999A1 BC Number Page 34 Awa THE BRAUN ANE CORPORATION Mi Notes on Declared Standards referenced in the Declaration BS EN 13857 2008 Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs BS EN ISO 13850 2008 Safety of machinery Emergency stop Principles for design EN ISO 14121 1 2007 Safety of machinery Risk assessment Part 1 Principles BS EN 349 1993 A1 2008 Safety of machinery Minimum gaps to avoid crushing of parts of the human body BS EN 953 1997 1 2009 Safety of machinery Guards General require ments for the design and construction of fixed and moveable parts BS EN 1037 1995 A1 2008 Safety of machinery Prevention of unexpected start up BS EN 982 1996 A1 2008 Safety of machinery Safety requirements for fluid power systems and their components Hydraulics BS EN 614 1 2006 1 2009 Safety of machinery Ergonomic design principles Part 1 Terminology and g
20. 23 18 REMOTE E az E z g 2 E 5 215181580055 EEE ES k k Sz g ki i NOT USED CONTROL 3 E al E o NOT USED i M M 3 lt TN 0 823 18 o 0 0 9 7 0 8 E 338 g lu id ETT CIRCUIT DOWN Ei 5 a 16 LA WH TN 0 82 S BREAKER qo SOLENOID 1 s Ej Manual Reset eje sees I i P gt 3 A ELE PBB gt 8 lt 8 2 l ki bid ele 5822 I aux zzz zziz Ea zz RRR ECRSEEREEEECEE Faa 28 EHE EE FEE 4 zalzalaza3z ziez za i HM 23 3 ssssss ssssss I EE E E 22555 I SYMBOL DESCRIPTION vd ol a 1 G2 H2 K2 12 2 1 P2 77 1 cao mo lt 0 mo I ds FRAME GROUND GROUND BU 1 31 16 1 lt 20 lt mo amo amo lt mo lt mo m ge Mir bros Ng ENS ma 128486 7 oN CIRCUIT BREAKER a ales elale elale elale elele S eet 825 ki 285 285 ziele piia I 1 8 MOTOR selz 55 EE 5 EE EIE 55 5 Sem 1 1 3 3 SOLENOID e 2 mz NONE TET essea gt CONNECTORS E i5 52 Z5 1 1 5655 0 I 22 Sizal 2 2 5 HE ziaja I PIPER za 2 329 I BU 1 31 16 waan PERS 1 825825 JUNCTION ol 31215 L anew Al 1 GROUND EEE SW PWR ekas h ak 1 3116 A BKi3t46 Aj amas ss ka sa smk mcm siiis Ek OU a I I WIRED HAND HELD CONTROL 73946 1
21. 230 E Clip 3 4 x 580 Groove 84376 Shaft Rear Barrier Hinge RR 75413 Shaft Eccentric Bearing Weldment 73233W Cover Handrail Slot 70359 Washer 281 ID x 625 OD x 055 1 Shown 83511 Ring Snap 5 16 External 24570 Screw 1 4 20 x 3 8 Serrated Hex 82761 Handrail Weldment Left 75381CW Washer Front Scissor Arm 73748 Handrail Weldment Right 75382CW Bearing Scissor Carriage Tube 84320 Block Handrail Mounting 73372 1 Motor Electric In Out 85815 Block Handrail Latch Mounting 73372 06 Sprocket 35 9 Tooth with Hub 84312 Pin Handrail Clevis 312 O D x 2 125 Long 73374 Pin 3 16 x 1 Dowel 29188 Washer Stow Lock 75275 Screw 1 4 20 x 2 3 4 Serrated Hex 82759 Block Nylon Slider Outside 74409 Screw 5 16 x 2 Shoulder Soc Hd 1 4 20 82758 Block Nylon Slider Inside 74410 Bearing Scissor Arm Pin 75248 Nut 5 16 24 Nylock Plated 83079 Shaft Barrier Hinge RR 75413 Block Rear Barrier Slider 74408 Bushing 3 4 1 D x 3 8 Long 900 0455 Bolt 5 16 24 x 2 1 4 SKT FLAT 82346 Hinge Weldment Rear Barrier 75420CNW Bolt 5 16 24 x 2 SKT FLAT PLTD 82347 Screw 10 32 x 1 2 PH PN ZP 82744 Rocker Rear Barrier 75412 Nut 10 32 Serrated Flange ZP 83080 Washer 281 x 75 x 06 Brass 83592
22. 3 18 2 ALL WIRES AND COMPONENTS OPERATE AT 12 VOLTS DC 4 812052318 1 3 WIRE IDENTIFICATION WIRE COLOR WIRE SIZE IN MM2 WIRE SIZE INAWG HT e 4 ALIFT ONIOFF POWER SWITCH MUST BE INSTALLED USE BRAUN SWITCH NOT USED I A 36678KS OR CE EQUIVALENT BLACK JUMPER WIRE MUST BE REMOVED FROM eee 1 BAR DN OR 0 823 18 gl RD RD 3 BATTERY SW PWR BUO82 18 je e BK BK SOCKETS 8 AND 11 WHEN INSTALLING POWER SWITCH CIRCUIT Use caution when working on components POSITIVE RD 33 6 2 5 A80A CIRCUIT BREAKER MUST BE INSTALLED USE BRAUN CIRCUIT BREAKER inside pump module An available energy level LN eas A 485804A OR CE EQUIVALENT of over 240 VA creates an energy hazard 12V 6 AN E STOP SWITCH WITH 3A INLINE FUSE MUST BE INSTALLED USE BRAUN E STOP SWITCH KIT 38679KS OR CE EQUIVALENT gz UVL855R24 24V Lift Electrical Schematic
23. 6649 Decal Hazard Electrical Shock Intl Pictoral Not Shown 36513 Decal Warn Damage Control Board ESD Not Shown 30787 Decal Manual Operation UVL Not Shown 28461 Screw 1 4 20 x 3 8 Pan Head Phillips 82769 Clamp Spring Pump Handle 12350 Screw 10 32 x 3 8 Flat Head Phillips 82767 Washer 10 Flat 11541 Nut 10 32 Hex 11542 Handle Pump 17206A Bracket Power Pack Mounting 73825 Washer 1 4 External Star Tooth Lock 83588 Ground Cable Black 68874 SN OO GOO N 2 Ny ak Ry NF Sy l sa l z aa k ss Ea ley es ill fpf fafa l fafa A Page 28 6z 12V POWER WIRE ON ELECTRICAL BOARD 12 v WIRE ON ELECTRICAL BOARD INLINE FUSE HOLDER WITH 5 FUSE Remove power from pump Q SS module and any spark source before working with hydraulic fluid and components Wear proper eye protection Use protective gloves for prolonged contact with hydraulic fluid Use caution when working on components inside pump module An available energy level of over 240 VA creates an energy hazard UVL855R24 24V Pump Module Diagram PUMP WIRE ONELECTRICAL BOARD i d VALVE WIRE ON
24. ED 2 nor USED POWER PACK LIFT HOUSING RD7GN T31 16 7 C 80768 13116 zz NOT USED NOT USED HARNESS 73910 800 EB NOTUSED NOTUSED m BR NOTUSED 7 enor seo ze 4 WHTRD 131 16 7 RD 131 16 mode iS cepe sma Een DE FUSE W 44 1 31 16 o o 08 80 1 31 16 1 5A BU RD 131 16 BU RD 1 31 16 ron 1 WH 1 31 16 WH L3126 HC PWR EB RO GN 1 3116 ho 19 BD GNTSTHS 1 wae BU 31 16 HCUP 2K331 12 GND BK 3 31 12 eje e eleloo ES I WISIS 2 RBar HG DOWN oR t3 6 VALVET OR 3146 az WH 1 31 16 3 CL HC STOW Pump T 1 31 16 PUMP T CERE EE E REN I 1g WH 1 31 16 CL OR 1 31 46 Hc CLOSE 80 33112 24 Z GROUND z z MOTOR eR 1 WH 1 31 16 S L L BK 131 6 HC GND pwr WH 3 31 12 5 a IF onis OSEE I 15 4 x0 2 5 4 zie 3 zie xx Iz e I gt le S 0 5 5215152 I 12 c2 e i BK 1 31 16 1 I3 I i 2 LIFT HOUSING CARRIAGE 1 18 zi HARNESS 75920A 06 lz u T S i iB WH 1 31 16 soos Al SENS FULL OUT BELOW STOW ee FUSE s g E 8 3 LIFT OUT FLOOR LVL 1x NOT USED 5 si gt 5550 zs I NOT USED a 8 EEE EEE EEE 1 12 YL RDO S238 yvi lt ol a IE GN RD 0 8
25. ELECTRICAL To Down BOARD VALE Qe rd i i i i Le TO DOWN ve GROUND WIRE ae ON ELECTRICAL 9 OARD P 12V POWER WIRE ON ELECTRICAL BOARD INLINE FUSE HOLDER WITH 5 FUSE Use caution when working on components inside pump module An available energy level of over 240 VA creates an energy hazard 85524 24V Pump Module Parts List Description Pump Module Complete Items 1 46 75800AR24 09 Hose Assembly 3 16 Diameter x 106 Female 7 16 20 JIC 37 SW SW 32785A 106 Hose Assembly 1 8 Diameter x 4 Female 7 16 20 JIC 37 SW SW 16004A 004 Coupling Hydraulic Quick Connect x 1 4 Female NPT 87614 Fitting 90 Male 7 16 20 JIC 37 x 1 4 Male NPT 87569 Plate Power Pack Mounting 73822 2 Screw 5 16 18 x 1 2 Serrated Washer Head Hex 82881 Fitting 90 Female Swivel 7 16 20 JIC 37 x Male 7 16 20 JIC 37 87592 Fitting Tee Female Swivel 7 16 20 JIC 37 x Male 7 16 20 JIC 37 x 2 87587 Adapter 1 4 Male NPT x 7 16 20 Male JIC 37 10130 Switch Pressure 250 1000 PSI 87052 Fitting 1 8 Female NPT x Male 7 16 20 JIC 37 87623 Jumper Assembly 12 Gauge x 4 73943A Pump Assembly UVL Power Pack 24 Volt 87060 24V Fitting 3 8 Male NPT x 3 8 Barbed 87618 Clamp Hose 5 8 O D Worm Drive 84325 Tubing 3 8 x 5 8 Tygothane Clear 82066R012 Plug 3 8 Plastic Tube 81580 Plug 1 8 Plastic Tubing 81583 Tube 1 4 O D x 1 8 I D
26. Motor Prestolite 12V shown 28308 Solenoid Motor Trombetta 24V 32930 Diode Assembly Up Solenoid 73907A Page 24 Power Cable Up Solenoid to Motor 29049 Hydraulics Diagram UVL855R UVL855R24 Remove power from pump module and any spark source before working with hydraulic fluid and components Wear proper eye protection Use protective gloves for prolonged contact with hydraulic fluid SN amp er 5 Q F y N Arrow must face pump Arrow must inside pump module An available energy level Use caution when working on components of over 240 VA creates an energy hazard A Page 25 UVL855R 12V Pump Module Parts List Description Pump Module Complete Items 1 46 75800AR 09 Hose Assembly 3 16 Diameter x 106 Female 7 16 20 JIC 37 SW SW 32785A 106 Hose Assembly 1 8 Diameter x 4 Female 7 16 20 JIC 37 SW SW 16004A 004 Coupling Hydraulic Quick Connect x 1 4 Female NPT 87614 Fitting 90 Male 7 16 20 JIC 37 x 1 4 Male NPT 87569 Plate Power Pack Mounting 73822 2 Screw 5 16 18 x 1 2 Serrated Washer Head Hex 82881 Fitting 90 Female Swivel 7 16 20 JIC 37 x Male 7 16 20 JIC 37 87592 Fitting Tee Female Swivel 7 16 20 JIC 37 x Male 7 16 20 JIC 37 x 2 87587 Adapter 1 4 Male NPT x 7 16 20 Male JIC 37 10130 Switch Pressure 250 1000 PSI 87052 Fitting 1 8 Female NPT x Male 7 16 20 JIC 37 87623 Jumpe
27. OTOR IN PWR 131 18 hod 21 12 ean uP UVL k 2 22232332 MOTOR IN PWR 31 18 GRIEG Onw TSTS waat SAR UP E STOP 3 EEEEIEEREE I MOTOR OUT PWR 31 16 BU WH 1 31 16 31 BU WH33136 7 WH33132 rr our PC SWITCH mo wiiaris L novwa tat t6 BAR DN PWR SU 8D 1 31 16 p 2 l erroa Of wasta TO BOARD p Lawana Bauern 6 pwumisarTQ 73900LFCE 12V ocs posa E BK RD 1 31 16 3 T BK7RD 1 31 16 BU RD3i i amp BU7RD 1331 16 NOTUsED 4 NOTUSED POWER PACK LIFT HOUSING RD GNi3i46 RD GNAII 16 NOT USED NOT USED E ss ssimum HARNESS 73910A 800 mum EE NOT USED 7 orusep 1 218 WHT RD 1 31 16 5 WH7RD 1 31 16 mia FUSE e OR RD 3T16 9 OR RD 1331 16 _ 1 5 a seca Writ 31 16 Witsi16 HCPWR EE h2 12 I weiss h 80 23718 Hc u cup BK33t t2 GND BK 3 31 12 8 I 2 2 D HEBO vu SUD COR LSt 16 VALVE T 813146 als 2 mm l B WH 1 31 16 GN 1 31 46 HC STOW E Pump 1 BU La1 16 PUMP T a rn D 1 l lt WH 1 31 16 5 OR 1 31 16 HC CLOSE o yoy 233112 12V e GROUND 2 z z z s s S MOTOR k a BK 1 31 16 HC GND WH 331 12 z E 5 1 6 6 R 12V PWR ons gasta I a o8 oz daz 5 so 8858 2558552882 I B8 BK 131 16 I I 3 LIFT HOUSING CARRIAGE 1 18 lu A
28. OVAL Toremove the contacts gently pull wire backwards while at the same time releasing the lock ing finger by moving it away from the contact with a screwdriver 3 Hold the rear seal in place as removing the contact will displ the seal ace Page 21 cc eDeg UVLS855R 12V Lift Electrical Schematic PRESSURE DOOR CLOSE SWITCH SWITCH EE AL M AL EAE i EL ALI A LII UNA NU ALIAD M LAC S s Gs i r BKASIAG 131146 SWPWR 13116 7
29. Plastic 81557R014 Diode Assembly Up Solenoid 73906A Eyelet 5 16 Insulated Red 86267 Fitting 90 1 8 Male Pipe x 1 8 Barbed 87563 Diode Assembly Down Valve Solenoid 73907A Terminal 1 4 Male Spade Fully Insulated 14 16 Gauge 78036 Circuit Breaker 8 Amp Manual Reset 30364 Screw 10 32 x 3 8 Pan Head Phillips Thread Cut 82755 Washer 326 X 562 X 042 SS 83583 Bumper 1 2 Dia x 1 4 Tall Rubber 82064 Electrical Board Assembly 24 Volt RoHS 73900LFCE 24V 2 Chip UVL 600 Program Stow Lock 85900 102 Screw 6 x 3 8 Self Tap Flat Head 82764 Bracket PC Board Mounting 73824NW 02 Standoff 25 PCB Nylon 86739 Edge Liner 1 8 Q Trim 13910R006 Edge Liner 1 8 Q Trim 13910R008 Clip Cable 7 16 Plastic 15777 Solenoid Motor UVL Trombetta 24V 32930 Clamp Hose 17069 Power Cable Up Solenoid to Motor 29049 Tag Vent Tube Plug Removal UVL Not Shown 25807 Cable Tie 3 3 4 x 09 White Not Shown 86003 Decal Inspection Label Not Shown 17463 Cable Tie 14 1 2 Not Shown 24534 Kit Fuse Replacement Not Shown 36676K Fuse 5 Amperes 85835 Relay 10 20 Amperes 24 Volt 168001 1416 Hand Control Assembly 73946A 100 1 Pump Cover Cover Assembly 75820A 09 Includes Items 48 55 75820 09 Decal UVL Patent amp Trademark Not Shown 29884 Decal Electrical Components Lift Intl UVL Not Shown 36650 Decal Fuse Specifications Intl UVL Not Shown 36644 Decal Electrical Components Module Intl UVL Not Shown 3
30. Service Manual for UVLSES5R LUVL855R Z4 Under Vehicle Lift Series 09 SERIES 7 Ann THE BRAUN _ Aaa CORPORATION www braunability com international ISO 9001 2008 631 West 11th Street Winamac IN 46996 USA Phone 1 574 946 6153 Fax 1 574 946 4670 P 37273 Rev A February 2013 Oniginal Instructions Congratulations We at The Braun Corporation wish to express our fullest appreciation on your new purchase With you in mind our skilled craftsmen have designed and assembled the finest lift available This manual provides maintenance and service related material Braun UVL Series lifts are built for dependability and will provide years of pleasure and independence as long as the lift is properly maintained and operated by an instructed person Sincerely THE BRAUN CORPORATION LAM ern Ralph W Braun Chief Executive Officer Warranty Consult your local Braun dealer regarding warranty policy www braunlift com international The Braun Corporation INDIANA USA MODEL NUMBER gt Model No SERIAL NUMBER XXCXXXXX Serial No MFG DATE XXIXXIXXXX 2 Date of Manufacture Sample Serial No Series No Identification Tag Model No Serial No OWNER S WARRAI TY REGISTRATION XO00000000X 3090009 OII I I I IIIIIII I IIII III OWNER NAME ADDRESS CITY
31. bly 73946A 100 1 Pump Cover Cover Assembly 75820A 09 Includes Items 48 55 75820 09 Decal UVL Patent amp Trademark Not Shown 29884 Decal Electrical Components Lift Intl UVL Not Shown 36650 Decal Fuse Specifications Intl UVL Not Shown 36644 Decal Electrical Components Module Intl UVL Not Shown 36649 Decal Hazard Electrical Shock Intl Pictoral Not Shown 36513 Decal Warn Damage Control Board ESD Not Shown 30787 Decal Manual Operation UVL Not Shown 28461 Screw 1 4 20 x 3 8 Pan Head Phillips 82769 Clamp Spring Pump Handle 12350 Screw 10 32 x 3 8 Flat Head Phillips 82767 Washer 10 Flat 11541 Nut 10 32 Hex 11542 Handle Pump 17206A Bracket Power Pack Mounting 73825 Washer 1 4 External Star Tooth Lock 83588 Ground Cable Black 68874 SN OO GOO N RR Oa am ak ma a ERS a aa a 2a Page 26 Lz Remove power from pump module and any spark source before working with hydraulic fluid and components Wear proper eye protection Use protective gloves for prolonged contact with hydraulic fluid N UVL855R 12V Pump Module Diagram PUMPT WIRE ON ELECTRICAL 1 i i i i VALVE T WIRE i ON
32. ct as needed Tighten repair or replace if needed Resecure repair or replace if needed Resecure repair or replace if needed Resecure repair or replace if needed Use 5606 aviation fluid only part 87010R Do not mix with Dextron III or other hydraulic fluids Check fluid level with platform lowered fully Fill to maximum fluid level indicated on reservior specified on decal Do not overfill If fluid level decal is not present measure 22 mm 7 8 from the bottom of the fill tube to locate fluid level Replace if needed Tighten or replace if needed Check to see that the lift is securely anchored to the vehicle and there are no loose bolts broken welds or stress fractures Replace decals if worn missing or illegible Replace antiskid if worn or missing 1 Return lift to an authorized dealer for draining of the hydraulic system 2 Transport lift to a recycling center for recycling Page 17 Troubleshooting Diagnosis Chart A Electrical Schematic and Hy draulic Diagram are provided to aid in troubleshooting If a problem occurs with your lift discontinue operation imme diately Do not attempt repairs yourself Contact your sales representative The cause of the problem can be determined by locating the lift function and related symptom in the Trouble shooting Diagnosis Charts The specific cause and remedy can Troubleshooting and repair procedures must be performed as specif
33. d 15 600 cycles with a 340kg 750 Ib load and a static load test with a 1020 kg 2250 Ib load Operating Temperature This equipment will operate in its intended ambient at a minimum between 5 and 40 Relative Humidity This equipment will operate correctly within an environment at 5096 RH at 40 C Altitude This equipment will operate correctly up to 1000m above mean sea level Sound Pressure Level The emission sound pressure level at the operator s position is expected not to exceed 70 db A Transportation and Storage This equipment will withstand or has been protected against transportation and storage temperatures of 25 C to 55 and for short periods of up to 70 The lift has been packaged to prevent damage from the effects of normal humidity vibration and shock Power Requirements 12 VDC UVL855R 24 VDC UVL855R24 Lift Weight Installed UVL855R 263 kg 580 Ibs UVL855R24 263 kg 580 Ibs Lifting Capacity Maximum 340 kg 750 Ibs 63 mm Dimension QUU from top of housing X Center of Gravity Page4 Lift Terminology Lift Mounting Brackets 4 Hydraulic Oylinders Hand Held Pendant Control Bridge Plate Lifting Arms Roll Stop Actuator Platform Cable activated Torque Manual Release System Tube Rolling Horizontal Arms Roll Stop Manual Folding Inboard Right 9 Handrails Left Outboard Page 5 Switch and Sensor Locations
34. dge plate and torque Torque Tube tube bridge plate must clear cylinder mount See Photo H Linkage Rod 3 Carefully check the bridge plate angle and operation using the hand 1 Minimum pump Ensure the linkage rod has Clearance not been over adjusted resulting in pressure on components damage will result 4 Tighten the linkage rod jam nuts Page 10 Static and Dynamic Tests Compatibility between the lift and the vehicle The installer shall confirm the compatibility between the lift and the vehicle Static Test Deformation The unladen platform is positioned mid way between ground level and vehicle floor level and measurements are taken of the height of the platform and its angular attitude relative to the vehicle floor A load of 425k is applied to the platform and subsequently removed By repeating measurements of the height and attitude of the platform verify that no permanent deformation has occurred in any part of the lift or its attachment to the vehicle which could affect the function of the lift Drift A load of 425kg is applied to the platform positioned at floor level Measurements are taken of the height of the platform and its angular attitude relative to the vehicle floor These measurements are repeated after a 15 minute test period Verify that the vertical drift of the platform between the two measurements has not exceeded 15mm Verify that the angular drift of the platform between the two measurem
35. djustment The Floor Level switch stops upward travel of the platform during the Up function activated by the torque tube mounted Floor Level cam 1 Position the bottom of the lift platform 3 8 cm 1 1 2 above floor level using the manual hand pump See Figure B If bridge plate does not rest on floor con tinue to pump up platform to a maximum of 6 4 cm 2 1 2 above floor level 2 Loosen the clamp securing the torque tube mounted Floor Level cam See Photo A Rotate the cam until the Floor Level switch is activated cam depresses switch Tight en the clamp securing the cam Hydraulic pressure may affect platform height slightly Fine tuning adjustment tweaking of the Floor Level switch cam may be required 3 Using the control pendant check floor level position by lowering the platform to stow level and then pressing the UP button until the platform raises fully stops If the bridge plate rests solidly on vehicle floor and has a minimum of 3 8 cm 1 5 of vehicle floor overlap move to page 10 and check the usable platform length as outlined 4 If the bridge plate does not rest on the ve hicle floor hovers above floor adjust the cam as detailed in the following section Page 8 Manual Hand Pump Hand Pump Floor Level Cam Floor Level Switch Torque Tube Cam depressing switch Floor Level and Bridge Plate Adjustments Bridge Plate Cam
36. e cam out to increase platform height Adjust cam so bottom of plat form is flush with the horizontal arms when Switch is activated Diagnostic LED BELOW will be illuminated when platform is at stow start height or below Carriage Adjustments Carriage Ride Height Adjustment The carriage horizontal arms move roll in and out of the housing tracks on roller bearings Following installation or extensive lift operation clearance between horizontal arms and tracks may diminish The eccentric shaft mounting plate allows height adjustment Remove eccentric plate mounting screw Us ing screwdriver or small rod rotate the shaft clockwise to increase carriage height Rotate the shaft counterclockwise to decrease carriage height Reinstall mounting screw in nearest retainer hole Adjust left and right side eccentric shafts screw positions may vary from side to side Adjust height such that horizontal arms do not contact top or bottom of tracks align center Drive Chain Adjustment In event the drive chain sags 1 3 cm 1 2 or more adjust tension as detailed Tighten to eliminate visible sag but do not overtighten 1 Unlock and pull the manual release cable and lock in released position 2 Manually extend platform carriage 2 3 full out 3 Remove adjustment bolt tensioner access cover 4 Use deep well socket long key sleeve to loosen outside jam nut Tighten inside jam nut to eliminate visible chain sag but do not ove
37. e if necessary Flush valve by pushing manual override up and down buttons at same time for 4 to 5 seconds several times Check for proper operation of Full Out switch with diagnostic LED Replace or adjust switch as necessary Reset or replace if necessary Check vehicle door full open switch and wiring Verify interlock installation Check harness connections E1 E2 B1 and B2 Check power at motor Replace motor if neces sary See 1 00 Page 19 FUNCTION 8 00 LIFT WILL NOT STOW WITH HAND HELD PENDANT 9 00 ROLL STOP WILL NOT OPERATE UP OR DOWN WITH HAND HELD PENDANT OR OVERRIDES Notice Down and Barrier Down override switches must be pressed at same time to lower roll stop 10 00 ROLL STOP OPERATES WITH OVERRIDES BUT WILL NOT GO UP WITH HAND HELD PENDANT 11 00 ROLL STOP OPERATES WITH OVERRIDES BUT WILL NOT GO DOWN WITH HAND HELD PENDANT 12 00 SWITCHES DO NOT ACTIVATE LED S Page 20 Troubleshooting Diagnosis Chart POSSIBLE CAUSE Faulty Below Stow switch BELOW STOW BELOW diag nostic LED not illuminated See 12 0 Ground Sensor pressure switch See 5 0 Hydraulic poppet valve bad Dirty poppet valve clogged Defective circuit breaker Bad relay s 10 11 Hand held pendant not working properly 10 12 See 12 0 11 11 GROUND SENSOR GND SENS diagnostic LED not illuminated 11 12 BELOW STOW BELOW diagnostic LED not illuminated 11 13 FULL OUT
38. e lift operation Inspecting the lift for any wear damage or other abnormal conditions should be a part of the transit agency daily service program Simple inspections can detect potential problems Park vehicle on a level surface clear of traffic and bystanders Place vehicle transmission in Park and engage parking brake Deploy lift to ground level Provide adequate work space around fully deployed lift Perform specified maintenance and lubrication procedures position lift as required Pump Module When cleaning the exterior of the pump module first disconnect the unit from its power source Do not use liquid cleaners aerosols abrasive pads scouring powders or solvents such as benzine or alcohol Use a Soft cloth lightly moistened with a mild detergent solution Ensure the surface cleaned is fully dry before reconnecting power Other Components Clean components and the surrounding area before applying lubricants Clean only with mild detergent and water Do not clean with solvents Allow the lift to dry thoroughly and apply lubricants as specified after every cleaning LPS2 General Purpose Penetrating Oil is recom mended where Light Oil is called out Use of improper lubricants can attract dirt or other con taminants which could result in wear or damage to components Plat form components exposed to contami nants when lowered to the ground may require extra atten tion Perform mainte nance and lubrica
39. eneral principles EN 60204 1 2006 Safety of machinery Electrical equipment of ma chines General requirements BS EN 1756 2 2004 1 2009 Tail Lifts Platform lifts for mounting on wheeled vehicles Safety Requirements Part 2 Tail lifts for passengers Page 35 Asa THE BRAUN CORPORATION Mi Declaration of Noise Emission The Braun Corporation UVL International Series System Sound Pressure Levels per EN ISO 11202 as based on testing on similar models are as follows Operating ide LpAm Operator Position 75 dB A 68 dB A LpAm Bystander Position 73 dB A 69 dB A Ambient Correction Factor K3A calculated according to EN ISO 11204 Appendix A Measurements were made at a height of 1 5 m and 1 m from the Operator Position and Bystander positions The difference between the extraneous noise level and the sound intensity level at each measuring point is LpAm 6 dB A The figures quoted are emission levels and are not necessarily safe working levels While there is a correlation between the emission and exposure levels this cannot be used reliably to determine whether or not further precautions are required Factors that influence the actual level of exposure of the workforce include characteristics of the work room the other sources of noise etc such as the number of machines and other adjacent processes Also the permissible level of exposure can vary from country to country This information
40. enter of platform Press up switch and verify that the lift is able to operate throughout its full range of normal lifting and lowering movements If platform is able to operate throughout its full range of normal lifting and lowering movements no adjustment is necessary If platform does not lift proceed to step 5 pump relief valve adjustment is necessary Access relief valve through circuit board mounting plate access hole Loosen 9 16 hex nut on the relief valve adjustment screw do not remove hex nut Turn adjustment screw clockwise 1 8 turn Press up switch and verify lift is able to operate throughout its full range of normal lifting and lowering movement If lift does not operate throughout its full range repeat steps 6 through 8 If lift does operate throughout its full range tighten 9 16 hex nut do not turn relief valve adjustment screw while tightening hex nut Test of Operations and Safety Functions All functions of the lift and operations of all safety devices are verified after the static and dynamic tests have been completed These tests do not apply to pipe break valves nor non resettable safety devices such as electrical fuses These items are the subject of a manufacturer s type test Relief 9 16 Valve Hex Nut Adjustment Screw Page 12 Maintenance and Lubrication A A Proper maintenance is necessary to ensure safe trouble fre
41. ents has not exceeded 2 If lift does drift 1 Deploy lift to ground level 2 Press circuit board manual override buttons L UP and L DN for 20 seconds 3 Open manual down valve 1 turn and press UP on hand pendant for 20 seconds Close valve Test to Verify that the Lift Cannot Lift Excessive Load A load of 425kg is applied to the platform positioned at ground level Actuate the UP control and verify that the platform does not lift tilt is permissible 1 Lower platform to the ground 2 Place 425kg at center of platform 3 Press up switch and verify platform does not lift tilt is permissible 4 If platform does not lift proceed to Dynamic Test If platform does lift proceed to step 5 pump relief valve adjustment is necessary 5 Access relief valve through circuit board mounting plate access hole Loosen 9 16 hex nut on the relief valve adjustment screw do not remove hex nut 6 Turn adjustment screw counterclockwise1 8 turn 7 Press up switch and verify platform does not lift tilt is permissible 8 If platform does not lift tighten 9 16 hex nut do not turn relief valve adjustment screw while tightening hex nut If platform does lift repeat steps 6 through 8 Page 11 Static and Dynamic Tests Dynamic Test With 340kg applied to the platform verify that the lift is able to operate throughout its full range of normal lifting and lowering 1 2 Lower platform to the ground Place 340kg at c
42. he World e Kae a International Corporate Hdqrs PO Box 310 Winamac IN 46996 USA 1 800 THE LIFT 574 946 6153 FAX 574 946 4670 Service Manual for UVLES55 R UVLESE55 REd Under Vehicle Lift Series 09 Braun Limited Warranty Consult your local Braun dealer regarding warranty policy www braunlift com international Patent 5 305 486 37273 Rev A y Z THE BRAUN ren a Sai CORPORATION 2013 www braunability com international ISO 9001 2008 631 West 11th Street Winamac IN 46996 USA Phone 1 574 946 6153 Fax 1 574 946 4670 R i All illustrations descriptions and specifications in this are e 2121111512 at the time of publication The Braun Corporation reserves the right to make change time without notice Original Instructions Braun Corporation
43. ied by au thorized service per A Repair Parts section with ex ploded views and corresponding parts lists is also provided Cor rect the problem if possible If the problem continues contact your sales representative sonnel only Failure to do so may result in serious bodily injury and or property damage elimination FUNCTION 1 00 NO OPERATION 2 00 PUMP RUNS BUT WILL NOT LIFT PLATFORM Page 18 POSSIBLE CAUSE 1 11 Low Battery 1 12 Bad ground 1 13 Poor plug connections 1 14 Blown fuse 1 15 Defective circuit breaker 1 16 Improper terminal block wiring 2 11 Hydraulic valve open 2 12 Manual valve open 2 13 Pump mounted horizontal 2 14 No oil low 2 15 Hydraulic hose not connected then be determined by process of REMEDY Vehicle engine must be running during lift op eration Check condition of vehicle battery Check for good ground between vehicle chas sis and aluminum manifold on power pack Check all plugs for proper contact Check inline fuse on 24 V wire from P C board Check P C board mounted fuse Check for power on terminal 8 of terminal block on P C board Reset or replace if necessary Check for proper wiring of terminal block Flush valve by operating manual override Switches UP and DOWN at same time for 4 to 5 Seconds several times Close manual valve Flush valve by running UP with manual override Open valve 4 to 5 Seconds several
44. ity Machinery 34 35 Declaration of Noise 36 Declaration of Conformity 37 Document Cross Reference Owner Manual 37272 Page 1 Service Safety Precautions Safety Symbols SAFETY FIRST Know That X The information contained in this manual and supplements if included is provided for your use and safety Familiarity with proper installation operation mainte nance and service procedures is necessary to ensure safe troublefree lift operation Safe ty precautions are provided to identify potentially hazardous situations and provide instruc tion on how to avoid them as instructed P 21 This symbol indicates important safety in formation regarding a potentially hazardous situation that could re sult in serious bodily injury and or property damage This symbol indicates important information regarding how to avoid a hazardous situation that could result in minor person al injury or property damage D 19 0 Additional information provided to help clarify or detail a specific subject This symbol indicates that there are dangerous high voltages present inside the enclosure of this product To reduce the risk of fire or electric shock do not attempt to open the enclosure o
45. n tensioner jam nuts and connecting link for securement and or misalignment Inspect drive chain release latch mechanism for proper operation positive securement wear or other damage Inspect platform cable activated manual release system T handle cable assembly and carriage movement Inspect limit switches and cams for securement and proper adjustment Inspect carriage lifting arm and eccentric shaft rollers bearings for wear or damage positive securement and proper operation Inspect external snap rings amp e clips Carriage roller bearings 4 e Lower lifting arm pins 4 Bridge plate pivot pin 2 Eccentric shaft track roller bearing 4 Handrail pivot pins 8 Roll stop actuator 1 Hydraulic cylinder pins 4 Inspect lower lifting arm pins for wear or damage positive securement and proper adjustment Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Door Ease See Lubrication Diagram Apply to the surface area around both slots and wipe off excess Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Synthetic Grease See Lubrication Diagram Use compressor and nozzle to remove all debris from housing Use clean cloth and solvent to clean tracks Correct or replace damaged parts and or relubricate See Drive Chain Adjustment Correct or replace damaged parts and or relubricate Ensu
46. r Assembly 12 Gauge x 4 73943A Pump Assembly UVL Power Pack 12 Volt 36383 Fitting 3 8 Male NPT x 3 8 Barbed 87618 Clamp Hose 5 8 O D Worm Drive 84325 Tubing 3 8 x 5 8 Tygothane Clear 82066R012 Plug 3 8 Plastic Tube 81580 Plug 1 8 Plastic Tubing 81583 Tube 1 4 O D x 1 8 I D Plastic 81557R014 Diode Assembly Up Solenoid 73906A Eyelet 5 16 Insulated Red 86267 Fitting 90 1 8 Male Pipe x 1 8 Barbed 87563 Diode Assembly Down Valve Solenoid 73907A Terminal 1 4 Male Spade Fully Insulated 14 16 Gauge 78036 Circuit Breaker 15 Amp Manual Reset 35046 Screw 10 32 x 3 8 Pan Head Phillips Thread Cut 82755 Washer 326 X 562 X 042 SS 83583 Bumper 1 2 Dia x 1 4 Tall Rubber 82064 Electrical Board Assembly 12 Volt RoHS 73900RLFCE 12V Chip UVL 600 Program Stow Lock 85900 102 Screw 6 x 3 8 Self Tap Flat Head 82764 Bracket PC Board Mounting 73824NW 02 Standoff 25 PCB Nylon 86739 Edge Liner 1 8 Q Trim 13910R006 Edge Liner 1 8 Q Trim 13910R008 Clip Cable 7 16 Plastic 15777 Solenoid Motor UVL Prestolite 12V 28308 Clamp Hose 17069 Power Cable Up Solenoid to Motor 29049 Tag Vent Tube Plug Removal UVL Not Shown 25807 Cable Tie 3 3 4 x 09 White Not Shown 86003 Tag Caution Do Not Connect Red Not Shown 81796 Cable Tie 14 1 2 Not Shown 24534 Kit Fuse Replacement Not Shown 36676K Fuse 5 Amperes 85835 Relay 20 Amperes 12 Volt 13259 Hand Control Assem
47. r gain access to areas where you are not instructed to do so Refer servicing to qualified service personel only This symbol indicates that a condition where damage to the equipment resulting injury could occur if operational procedures are not followed To reduce the risk of damage or injury refer to accompanying documents follow all steps or procedures This symbol indicates an area to avoid bodily contact to prevent injury This symbol indicates the presence of high pressure hydraulic hoses Use appro priate personal protective equipment when working on hydraulic system I A This symbol indicates the presence of a fire hazard Avoid open flames or sparks when working with flammable materials to prevent injury or damage These symbols will appear throughout this manual as well as on the labels posted on your lift Recognize the seriousness of this information Page 2 Service Safety Precautions Service Safety Precautions If maintenance or repair procedures cannot be completed exactly as provided in this manual or if the instructions are not fully understood contact The Braun Corporation immedi ately Failure to do so may result in seri ous bodily injury and or property damage AWARNING AWARNING AWARNING AWARNING AWARNING AWARNING AWARNING AWARNING Read this manual supplement s and operating instruc tions decals before performing operation or service procedu
48. re T handle release and cable assembly operate properly Ensure carriage can be manually extended and retracted freely Resecure replace or adjust as needed See Switch Adjustment Resecure replace or correct as needed Resecure replace damaged parts lubricate or correct as needed Resecure replace damaged parts lubricate or correct as needed See Carriage Ride Height Adjustment Consecutive 750 Cycle Intervals Lift Disposal Procedure Maintenance and Lubrication Inspect eccentric shaft pins bearing mounting screw washers and securement hardware for wear or damage positive securement and proper operation Inspect torque tube cams for securement wear or damage Inspect housing cam brackets for securement wear or damage Inspect cylinder s hoses fittings and hydraulic connections for wear damage or leaks Inspect power cable Inspect handrails for securement Hydraulic Fluid Pump Check level Notice Fluid should be changed if there is visible contamination Inspect the hydraulic system cylinder hoses fittings seals etc for leaks if fluid level is low Inspect lifting arm bushings and pivot pins for visible wear or damage Inspect roll stop pivot pin mounting bolts 2 Mounting Decals and Antiskid Repeat all previously listed inspection lubrication and maintenance procedures at 750 cycle intervals Resecure replace or correct as needed Resecure replace or corre
49. res Use appropriate personal protective equipment when servicing the lift Check for obstructions such as gas lines wires exhaust etc before drilling or cutting on vehicle Route all cables clear of exhaust system other hot areas moving parts wet areas etc Risk of electrical shock or fire Use extra care when making electrical connections Connect and secure as outlined in Installation Instructions and Wiring Diagrams Adjust vehicle floor level positioning of bridge plate before operating lift with passenger Maintenance and repairs must be performed only by authorized service personnel Perform maintenance and lubrication procedures exactly as outlined in the Mainte nance and Lubrication Schedule contained in this manual AWARNING AWARNING AWARNING AWARNING AWARNING AWARNING property damage Disconnect the power cable at the battery prior to servicing Never modify alter a Braun Corporation lift Replacement parts must be Braun authorized replacements Never install screws or fasteners other than factory equipped Whenever replacing a hydraulic cylinder or seals lower platform fully Failure to follow these safety precautions may result in serious bodily injury and or Page 3 Lift Specifications The lift must be installed operated and maintained as detailed in applicable manual Any use of equipment other than instructed in this manual is prohibited The UVL855R and UVL855R24 have complete
50. rtighten 5 Lock jam nuts together Unlock and push the manual cable in fully Lock release cable Move the platform in and out until platform chain release assembly engages chain Access Cover Jam Nuts Tensioner Page 7 Floor Level and Bridge Plate Adjustments Achieving proper floor level positioning of the platform and bridge plate requires a combina tion of Floor Level switch adjust ment and bridge plate adjust ment Both are factory set but floor level positioning must be inspected during installation procedures will vary per vehicle application Floor Level Requirements When the lift is positioned at floor level raised fully the bottom of the platform must be above floor level and the bridge plate must rest solidly on vehicle floor with a minimum of 3 8 cm 1 5 of overlap Ensure the lift is positioned and secured as specified in the in structions supplied with the lift Adjust the Floor Level switch first detailed below If the bridge plate does not rest sol idly on vehicle floor adjust the bridge plate cam as detailed in Cam Adjustment adjust cam only if necessary Do not adjust bridge plate linkage rod Linkage rod adjust ment may result in lift damage Do not adjust the bridge plate linkage rod see Photo J on page 11 The linkage rod should be adjusted to increase usable platform length only fol lowing all other procedures Floor Level Switch A
51. stow height lifting arm alignment Inspect wiring harnesses for securement wear or other damage Check lower pan securement Torque tube pivot points 6 places Apply Light Oil See Lubrication Diagram Correct or replace damaged parts Resecure replace or correct as needed Apply Light Oil See Lubrication Diagram Resecure replace or correct as needed Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Correct as needed Correct as needed Pull out and lock manual release cable Adjust chain tension as needed See Drive Chain Adjustment Resecure replace or correct as needed See Floor Level and Bridge Plate Adjustment Instructions Adjust as needed See Carriage Ride Height Adjustment Lifting arms should be horizontal aligned with each other and aligned with carriage Adjust as needed See Below Stow Switch Resecure replace or correct as needed Resecure replace damaged parts or correct as needed Apply Light Oil See Lubrication Diagram Page 15 Maintenance and Lubrication Carriage rollers bearings Eccentric shaft rollers bearings Rolling horizontal carriage tube slot area Hydraulic cylinder pivot points 4 per cylinder Drive chain and chain rollers Drive chain release latch mechanism Deploy lift remove upper pan and blow out housing and clean housing tracks Check drive chai
52. sulate 1 1 8 20535 Spring Lower Closure Torsion 73335 Screw 10 32 x 3 8 Pan Head Self Tap 32 Shown 82755 Washer 390 I D x 625 O D x 073 83585 Lip Side Shield Left 75743 Shield Handrail Cover Right 75386 04 Lip Side Shield Right 75744 Shield Handrail Cover Left 75385 04 Plate Rear Barrier 75411NYL Screw 8 18 x 1 2 Phillips Pan Head Self Drill 18533 Tape 1 16 x 3 4 Double Face 82033R108 Bolt 5 16 24 x 3 4 17391 Tape 1 8 x 1 1 2 Foam Adhesive 82054R048 O Ring 7 16 I D x 5 8 O D 87861 Upper Cover 75730 2 Actuator Assembly 74340 2 Lip Upper Edge Seal 75746 8 Ring 5 8 Retaining 84189 Seal Crimp on Edge 82071R036 Pin Barrier Clevis Release 73741 2 Lower Cover 75732 2 Ring 15 16 Clevis Pin 1 Shown 11390 Screw 10 32 x 3 8 Flat Head Phillips 82767 Clip Hairpin 5 16 Diameter Shaft 84382 Plug 1 Poly Finish Black 81576 Grommet 1 1 4 Diameter x 1 4 Wide 84386 Carriage Weldment UVL855R 75201RNW 08 Cover Platform Wire Harness 757381 06 Shaft Bearing Weldment 73230W Knob Lever 84269 Bearing Track Roller 20mm x 52mm 84305 O Ring 1 2 x 1 16 87838 m gs N t x G9 a Baia E Clip 3 4 Bowed x 580 Groove 84377 Washer 3 8 1 D x 5 8 O D x 093 27
53. times Power pack must be mounted vertically Check fluid level Check hose connection between pump and cassette FUNCTION 3 00 PUMP DOES NOT RUN WITH MANUAL OVERRIDE OR HAND HELD PENDANT 4 00 LIFT WILL GO UP WITH OVERRIDE SWITCH BUT NOT WITH HAND HELD PENDANT 5 00 LIFT WILL NOT GO DOWN WITH MANUAL OVERRIDE OR WITH HAND HELD PENDANT OR GOES DOWN SLOWLY OR DRIFTS DOWN BY ITSELF 6 00 LIFT WILL GO DOWN WITH OVERRIDE BUT NOT WITH HAND HELD PENDANT 7 00 LIFT WILL NOT GO OUT WITH OVERRIDE OR HAND HELD PENDANT Troubleshooting Diagnosis Chart POSSIBLE CAUSE 3 11 Up Solenoid 3 12 Bad power and ground 4 11 FULL OUT diagnostic LED not illuminated 4 12 Hand held pendant not working properly 413 See 12 0 5 11 Hydraulic down valve bad 5 12 Dirty down valve clogged 6 11 FULL OUT diagnostic LED not illuminated 6 12 See 12 0 7 11 Defective circuit breaker 7 12 No power on terminal 8 7 13 Interlock circuit incomplete 7 14 Poor plug connections 7 15 Bad in out motor 7 16 Bad power and ground REMEDY Check for power on pump T wire going to solenoid See 1 00 Check full out switch for proper operation ad justment Replace or adjust as necessary Check for UP diagnostic LED when hitting UP button on hand control Replace control box as necessary Check for power on valve T wire going to so lenoid when pushing manual override or remote button Replac
54. x 7 16 20 Male JIC 37 10130 Fitting Tee 7 16 20 Male JIC 37 3 30793 Hose Assembly 1 4 Female Swivel 7 16 20 JIC 37 32785A 106 Fitting 90 9 16 18 Male O Ring x 7 16 20 JIC 37 Male 87622 Coupling Hydraulic Quick Connect x 1 4 Female NPT 87614 Nipple Hydraulic Quick Connect x 1 4 Female NPT 87615 Elbow 90 1 4 NPT Street 10114 Nut 9 16 18 Hex Jam 83077 Fitting Assembly Bulk Head 73777A Hose Assembly 3 16 Female Swivel 7 16 20 JIC 37 35262A 66 Adaptor Hydraulic Internal 87560 Valve Flow Control 87053 Adaptor 9 16 18 Male O Ring to 1 4 Male NPT 31646 Fitting Tee 1 4 Male NPT 2 x 1 4 Female NPT 26786 Adapter 1 8 Female NPT to 1 4 Male NPT 10113 Pressure Switch 73960A Fitting 90 1 4 Female Swivel NPT x 7 16 20 Male JIC 37 26789 Cylinder UVL Retracting 87055N Hose Assembly 1 8 Female Swivel 7 16 20 JIC 37 35261A 020 Fitting Tee 7 16 20 Male JIC 37 2 x 7 16 20 Female JIC 37 Swivel 87587 Fitting 90 7 16 20 Female JIC 37 Swivel x 7 16 20 Male JIC 37 87592 Hose Assembly 4 x 1 8 Dia 16004A 004 Fitting 90 7 16 20 Male JIC 37 x 1 4 Male NPT 87569 Fitting 1 8 Female NPT x 7 16 20 Male JIC 37 87623 Pressure Switch 87052 Clamp Hose 17069 Solenoid
55. y Spring Tensioner 75740RN Nut 1 4 20 Nylock Full Thread 83070 Cover Lift Arm Wiring 75741 Nut 1 2 20 Lock Hex 10365 Cover Idler Arm Wiring 75742 Screw 10 32 x 3 8 Pan Head Phillips 82755 Plug 1 1 2 x 2 x 11 Gage Tube 81582 Chain Nickel Plated 35 Roller 84314R132 5 Cylinder Assembly Rear 75801FA 06 Connector Link 35 Roller Chain 84317 Cylinder Assembly Front 75801CFNA Fitting Assembly Bulk Head 73777A Cam Torque Shaft Actuator 73712 Nut 9 16 18 Hex Jam 83077 Clamp Worm Drive Heavy Duty 84318 Elbow 1 4 NPT 90 Street 10114 Clamp 1 4 I D Nylon Loop 2 Shown 84396 Sponge Strip 1 2 Wide x 1 4 Thick 82062R036 Plattform Weldment 753011BW 06 Bracket Lower Housing Cover 73108 Tape Double Face 1 16 x 3 4 x 108 82033R108 Rivet Pop SD64BS 3 16 11513 Plate Platform Floor 753061B Nipple Hydraulic Quick Disconnect 87615 Roll Stop Weldment 32997W Coupling Hydraulic Quick Disconnect 87614 Closure Weldment 75330W Fitting 90 JIC Male x 1 4 Male Pipe 87569 Sponge Strip 61 Wide x 36 Thick w o Glue 82063R Screw 1 4 20 x 1 1 2 Washer Head 24751 Screw 1 2 x 1 1 4 Shoulder Socket Hd 3 8 16 82771 jo Ja inlA r ln Clamp In
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