ASSEMBLY INSTRUCTIONS
Contents
1. Disclaimer RSD Dummy Caps are designed as a snap in replacement for the factory fuel level gauge on 1996 UP Harley Davidson models RSD Dummy caps are not designed to seal or contain fuel so when installing on older 1996 2003 carbureted models the factory fuel level sender must be retained to properly seal the fuel tank and prevent fuel spillage ROLAND SANDS DESIGN MENA AS ao S E 4 gt Dummy caps _ Turn your motorcycle off and disconnect the battery 2 Remove the fuel tank mounting bolts and slide the fuel tank rearward to allow access to the fuel level gauge connector found under the fuel tank 3 Disconnect the fuel level gauge connector Remove the connector by de pinning or cut the wires connected to the gauge 4 Remove the factory fuel level gauge by pulling up no twisting needed then carefully pull the fuel gauge wires out from the small tube running through the fuel tank 5 Reinstall the fuel tank mounting bolts and torque to factory specifications Refer to the HD service manual for proper torque values 6 Install the RSD Dummy cap simply by lining up the ribs on the base with the tank The narrow rib orients to the front of the tank and the wide rib to the rear Once lined up push in until you hear a pop and the cap PRODUCT DESCRIPTION is installed CAFE DUMMY CAP 1996 UP MODELS 0210 2008 GEAR DRIVE DUMMY CAP I996 UP MODELS O210 2009 TECH DUMMY CAP I996 UP MODELS2. 0210 2010 TRACKER DUMMY CAP I996 UP MODELS O210 20II VINTAGE DUMMY CAP 1996 UP MODELS 0210 2012 DISCLAIMER l l l l Gy 1996 2003 CARBURETED MODELS MUST RETAIN FACTORY SENDING UNIT TO PROPERLY 7 Choose your RSD badge of choice peel the adhesive backing and stick onto the dummy cap H SEAL THE FUEL TANK 8 Dont forget to order your matching RSD fuel cap to match reconnect your battery and go for a ride ON 2004 UP MODELS WITH LOW FUEL LIGHT PURCHASE 0210 2026 TO TURN OFF LIGHT WHEN DISCONNECTING THE FACTORY FUEL GAUGE ON 2008 UP MODELS THE MILES TO EMPTY FUEL FUNCTION WILL NO LONGER FUNCTION For questions pertaining to the installation of this product please contact our technical department at 1 800 479 4037
Download Pdf Manuals
Related Search