Mini Mag Operator Manual .dft - Refurbished Floor Cleaning
Contents
1. Caster Condition T COMMENTS Technician s Name Technician s Signature Date Customer s Name Customer s Signature Date 92006 R P S Corporation continued from previous page PAGE 27 LCD Screen Menu Displays SC REEN 1 Operator SC REEN 3 Maintenance A mmm 1142 5 3 3 HEA 2 Scrubdeck down pressure gauge Setsthe down pressure on the brushes and a diagnostic code which tellsyou what s wrong 10 Wateron Indicatesthe solution flow is on 11 Solution level Indicatesthe gallons per minute G P M 0 1 0 For common enorcodes and descriptions see pages 27 amp 28 PAGE 28 TROUBLESHOO TING CENTRALCOMMAND NOTE This machine is operated by a sophisticated electronic CONTROLLER that has many fail safes within it The controller self analyzes problems and flashesa four digit numeric code of what is wrong in the LCD window Most of these codesrequire a technician sattention You should not attempt repairs you are uncomfortable with especially if you are not used to working on electronics complete list of codesis published in the simplified electronic trobleshooting manual which is available to technical people However we have included the basic codesthat you can usually resolve yourself 1 1E03 AND 1E04 ERROR Check the small safety switch next to the red plug below the dashboard This switch will tum off the traction drive a2. MINI MAG SERIES MINI MAG Operator Manual R P S Corporation Phone 1 800 450 9824 P O Box 241 Fax 1 866 632 6961 Racine Wisconsin 53401 This manual contains the following sections HOWTO USE THIS MANUAL SAFETY OPERATIONS MAINTENANCE PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering the correct replacement parts Parts may be ordered from authorized dealers When placing an orderfor parts the machine model and serial numberare important Referto MACHINE INFORMATION on page one of this manual which isfilled out during the installation of your machine The serial number of your machine is located on the lower half of the control panel of the machine See Picture Below Serial Number HOW TO USE THIS MANUAL SAFETY section contains important information regarding hazard orunsafe practices of the machine Levels of hazardsare identified that could result in product or personal injury or severe injury resulting in death The OPERATIONS section is to fa milia rize the operator with the operation and function of the machine The MAINTENANCE section contains preventative maintenance to keep the machine and its components in good working condition They are listed in this general order Batteries Scrub Brushes Adjusting Squeegee Service Schedule Machine Trouble Shooting The PARTS LISTsection co
3. 4 points foreach 10 F above 80 27 subtract from the specific reading 0 004 4 points foreach 10 6 below 80 F 27 PAGE 25 PREVENTATIVE MAINTENANCE RECORDS CUSTOMER INFORMATION CUSTOMER gt 1 9 CD CITY SIATE ZIP CODE MODEL SERIAL HOUR METER MACHINE INFORMATION O 2 A O 2 O 2 Cell 2 Cell 3 Cell 4 Cell 5 Cell 6 Battery 2 Water condition Battery 3 Water Condition 00 00 S pz 5 5 lt lt lt lt lt Hu gt A Q2 ES I E I I B9 lt lt SAR o 2 121812 191218 O O o o SISIERSESESEISIES 2 2 E 2 EN Battery 4 Water condition NOTES 00 a op 2 T 3 c 2 lt z O O O D O H fo D lt o D 5 o i 5 O O 5 2 Rotated Brushes Good Worn Needs Replacement Good Worn Needs Replacement IN SPEC REPAIR PROBLEM EA EEE E ES ESE EEE zs lt 06 gt 5 zicia 0 lt 7 51515121210 0121 1 v Be 5 3 8 3 3 3 5 9 5 5 9 9 5 5 5 5 EZ 5 0 7 2101 2 5 lt Ke 1 lt lt 219 1 01 2 lt 0
4. The charging is interrupted The message SCt is displayed This means that the total safety timer has interrupted the charging The message Srt is displayed This signals a possible internal short circuit PAGE 24 Maintenance 1 Remove and clean pads or brushes Never use soiled pads when cleaning Replace pads when they become packed with residue 2 Remove and clean debris from the float shut off screen and drain saver located inside the recovery tank 3 Drain and rinse tanks thoroughly 4 Inspectvacuum hose for any objects obstructing the air flow 5 Raise squeegee and wipe blades with a clean cloth Store squeegee in the raised position to prevent damage or setting of the blades 6 Wipe down machine if needed Use nonabrasive non solventcleaner ora clean damp cloth 7 Recharge the battenes if needed Weekly Maintenance 1 Check battery waterlevel in each cell ofthe batteries and fill as needed Always use distilled water tto refill batteries Batteries should be filled approximately 3 4 to 1 above the plates Overfilling will cause the batteries to leak during charging The charging process creates gas bubbles inside the battery which effectively increases the volume of the electrolyte 2 Clean battery tops to prevent corrosion 3 Rotate brushes Rotate the leftto the right and rightto left On cylindrical models from frontto back or end to end if using different materials 4 Drain and ri
5. BELOW FOR CORRECTCABLE CONNECTIONS l Tum all switchesto the off position and remove key if machine is equipped with optional key switch 2 Tum on main power switch and checkthe battery condition meterto ensure correct installation Charge batteries if needed SEE BATIERY CHARGING WARNING Batieries are a possible environmental hazard 2 Tighten the two knobs and connect the Consult your battery supplier for safe disposal methods vacuum hose C from the machine to the squeegee SEE BELOW NOTE Orientation of batienes is critical for cables to reach EN EE 24 Volts 4 You may have to adjust the squeegee pitch BATIERY CABLE CONNECTIONS PAGE 9 SEE ADJ USTING SQUEEGEE ON NEXTPAGE 2 3 1 Tuming adjustment knob A clock wise tightening will lower tips raise center SEE PIC TURE BELOW 1 gt This squeegee is adjusted too farback and will not pick up on the comers note tips off the floor SEE BELOW This squeegee is adjusted too farforward and will not pick up in the center note center spaced off the floor SEE BELOW 7 4 Thissqueegee is adjusted just right with good deflection acrossthe entire rear blade SEE BELOW lo da p PAGE 10 1 With the squeegee in the up postion tum machine poweroff 2 Disconnect vacuum hos A from squeegee and loosen both knobs B SEE
6. OR REPLAC E BLADES CONTACTLOCAL SERVICING DEALER CONTACTLOCAL SERVICING DEALER CONTACTLOCAL SERVICING DEALER TIGHTEN PLUG CONTACTLOCAL SERVICING DEALER CHARG E BATIERIES OVERNIG HT REPLAC E WIPER M ATERIAL TIGHTEN PIVOTPOINTS CONTACTLOCAL SERVICING DEALER CONTACTLOCAL SERVICING DEALER GREASE BEARING S CONTACTLOCAL SERVICING DEALER REDUCE PRESSURE WITH SWIC H REPLAC E TIRES CONTACTLOCAL SERVICING DEALER CHARG E BATIERIES TWIC E CONTACTLOCAL SERVICING DEALER FILL WITH DISTILLED WATER TO 3 4 ABOVE THE LEAD PLATES CONTACTLOCAL SERVICING DEALER
7. TANK FULLY DRAINED 1 Remove 2 squeegee intake hose A from Drain Saver stra iner SEE BELOW Remove stainless sc reen dispose of debris Rinse screen with fresh water from the outside to the inside holding screen upside down This will allow for better cleaning Replace the screen into the bracket Replace 2 squeegee intake hose WITH REC OVERY LID OPEN amp TANK FULLY DRAINED 1 17 Remove vac screen retaining clip A SEE BELOW Pull vac screen and float ball assembly B off the vac box Rinse with hot water Dry thoroughly Replace vac screen onto box Replace and tighten retaining clip 1 Fully drain solution tank 2 Fully drain recovery tank 3 Remove squeegee 4 Unlatch tank latch A on each side of machine SEE BELOW 5 Open J aws SEE BELOW 6 Tip tank back carefully until supported by strap strap not shown SEE BELOW CAUTION Castersneed to be swiveled back B as shown otherwise machine will tip PAGE 18 1 To raise the squeegee off the floor rotate 1 squeege lift lever A counter c loc k wise allthe way to the left SEE BELOW To lowerthe squeegee to the floor rotate squeegee lift lever B clockwise all the way to the right Vac motor will tum on automatically Use with remote vac wand SEE BELOW DECK HEIGHT ADJ USTMENT SOLUTION ALTER 1 To adjust deck height forbrus clearance 1 The solution sytem ha
8. an LED display of the charging current A e battery voltage charging time electric charge supplied in Ah s and electric energy supplied KWh s c 4 Possibility to change the charging curve by means of microswitches DIP switches from pre programmed curves for PowerCat lead acid Gel or agm batteries 5 Soft start charging process 6 Storage of the data of the charge cycle after completion and 7 automatic reset upon connection of a new battery 7 Protection against polarity inversions short circuits over voltages or anomalies by means of an output relay 8 Battery to battery charger connection without sparks on the output terminals with obvious advantages for the safety thanks to the recognition of the battery voltage downstream the normally opened output relay 9 Alphanumeric signals of possible anomalies 10 Insensitive charge parameters in case of 10 network voltage 11 Efficiency gt 85 12 Output ripple at maximum charge lower than 100mV switches located 13 Start of the charge cycle with batteries as low as 2V here below sticker 14 Thermal protection against over heating 15 An auxiliary relay that prevents the machine from starting while the battery charger is operating for additional safety SMART BATTERY CHARGER HIGH FREQUENCY OPERATING PRINCIPLE When the charger is plugged in the display will show details of the current charger programming these parameters depend on interna
9. gt 10 60 51515 918 16 8 JEHEL dE ala S z EX o 215 U elo dl dd cs E PZ 7 51212 6 o sS SE B S 2 T a JE JHH 2 3 0 2 D 2 5 2 8 3 5 E 2 gt s 8 2 x O Re O O O Z O T continued on next page PAGE 26 PREVENTATIVE MAINTENANCE RECORDS CHECK OPERATION AND CONDITION OF IN SPEC REPAIR PROBLEM Spray Jet Switch Spray Jet Pump Hose 8 Nozzle r Battery Charger Connectors Battery CLEAN AND OR LUBRICATE IN SPEC REPAIR PROBLEM Solution ter Squeegee Pivot Ponsa Kross Caster grease fitngs OOO Squeegee Knob Threads Squeegee Piar Pants T Brush Head PwotPons VISUALLY INSPECT IN SPEC REPAIR PROBLEM Solution Tank Condition Recovery Tank amp Condon L Drain Saver MawmFba Vacuum Motor Brass L Vacuum Hoses T MaumFie I SowenHoses T Squeegee Tooland Throat L Blade retainers Squeegee Meet Brush Motor Brass ooo Brush or Pad Driver Gontor Drive Wheel Condition ooo
10. listed above the buyers representative has received the operator s manual and been advised to read the manual before operating the machine Installed By print oignature Buyer s Representative print Signature BUYER AGREES TO PAY FOR ANY REPAIRS ADJUSTMENTS OR SECONDARY TRAINING THAT MANUFACTURER DETERMINES IS EXCLUDED FROM THE WARRANTY COMPLETE AND FAX FORM to 866 632 6961 PAGE 2 MACHINE SPEC IAC A TONS BODY DIMENSIONS Tank Material Chassis Construction Front Wheels Rear Casters Size Lx W x H Weight w batteries BRUSHSYSTEM Disk Brush Pad Size Disk Brush Motor Single Disk Disk Brush Motor Twin Disk 26 Cylindrical Brush Size Cylindrical Brush Motor Brush Down Pressure BATTERY SYSTEM System Voltage Standard Battery Rating Optional Battery Rating Battery Run Time Charger 110 v 60 Hz 24 volt DRIVE SYSTEM Standard Drive Forward Speed Reverse Speed SOLUTION SYSTEM Solution Tank Cap Solution Flow Rate Solution Filter RECOVERY SYSTEM Recovery Tank Cap Vac Power Drain Hose Vacuum Specs lift airflow Demisting Chamber Drain Saver GENERAL Cleaning Width Cleaning Rate Hour Sq Ft Hr Sound Level AUTHORIZED DISTRIBUTOR M Brush Drive Poly 3 8 thick 1 8 Coated Steel 2 9 x 2 2 4 x 2 45 x 18 x 40 374 lbs 17 BD 1 17 20 BD 1 20 23 BD 1 23 1 1 0 hp 200
11. BELOW 3 Pull squeegee assembly rearward from the lifting camer 4 Inspect orrepairas needed and reinstall FOR SAFETY Before leaving orservicing machine stop on level surface tum off machine and remove key 1 Remove the squeegee assembly from the machine Remove blade retainer strap and remove squeegee blade 2 Rotate the squeegee to new edge position or replace as required 3 Install blade on the locating pins of squeegee assembly 4 Install squeegee retainer strap 5 Fasten and lock knobs 1 2 3 INSTALLING DISK PAD DRIVER OR BRUSH Tum on machine power Raise the scrub deck by depressing the brush switch O to the up and off position and tum machine powerback off machine is equipped with jaws Remove pin A and undo latch B on front of jawsto open them SEE BELOW 4 Select the comect padsorbrushesthat best meet your cleaning application Consult yourlocal dealer for assistance Pad installation attach padsto pad drivers before connecting driversto motor hub center clip C should click twice SEE BELOW Attach brushesorpadsto motor hubs Squeeze the scissor locking device and lift brush up on to the motordrive hub Make sure the scissors close and lockonce the brushes are on SEE BELOW tmi 7 With brusheslocked in place close jaws secure latch and insert pin SC RUB BRUSHES There are many different types of brushes a valla ble to cover
12. DEPRESS BUTTON ON HANDLE BAR RESET amp REDUC E PRESSURE DETERM INE CAUSE AND CORRECT CONTACTLOCAL SERVICING DEALER CONTACTLOCAL SERVICING DEALER REPLAC E SWITC H RESET amp CHECK HOSE DETERM INE CAUSE AND CORRECT CONTACTLOCAL SERVICING DEALER CONTACTLOCAL SERVICING DEALER REFILL SOLUTION TANK TURN KNOB M ORE OPEN REM OVE COVER AND CLEAN REM OVE AND BLOW OUTWITH COM PRESSED AIR REM OVE COVER AND CLEAN TROUBLE SHOOTIN PROBLEM NO SOLUTION FLOW POOR WATER RECOVERY POOR WATER RECOVERY ON TURNS TIRES NOISY POOR TRACTION SHORT RUN TIME CAUSE NO SOLUTION IN TANK SOLUTION SWITCH OFF SOLUTION SCREEN CLOGGED FAULTY SOLUTION SOLENOID FAULTY SOLUTION SWITCH REC OVERY TANK IS FULL BALL SC REEN IS CLOGGED VACUUM HOSE IS C LOGG ED SQ UEEG EE IS C LOG G ED SQ UEEG EE BLADE IS WORN FAULTY VACUUM HOSE VACUUM MOTOR GASKET TORN TANK GASKET FAULTY DRAIN PLUG LOOSE VAC MOTOR FAULTY BATIERY CHARGE LOW WIPERS WORN WIPERS C HATTER SQ UEEG EE SWING IS BINDING INCORRECT SQUEEGEE SIZE BEARING DRY FAULTY HUBS EXC ESSIVE BRUSH PRESSURE WORN DRIVE TIRE HEAVY SOAP CONCENTRATION BATTERIES RUN DOWN BATTERIES STILL DOWN BATIERIES LOW ON WATER BATTERIES OVER CYCLED PAGE 32 G FILL SOLUTION TANK TURN SOLUTION SWITCH ON REM OVE AND CLEAN SC REEN CONTACTLOCAL SERVICING DEALER CONTACTLOCAL SERVICING DEALER EM PTY RECOVERY TANK REM OVE SC REEN AND CLEAN REM OVE DEBRIS REM OVE DEBRIS ROTATE
13. E 22 BATTERY CHARGER OPERATING MANUAL GENERAL INFORMATION AND WARNING Electronic automatic battery charger with microprocessor suitable for any battery type Fully automatic charging cycle with electronic setting protected against overload short circuit at clamps and reversed polarity Never disconnect the battery while charging this could cause sparks Never use the equipment in the rain in areas used for washing and in damp areas Before starting to charge make sure the voltage of the equipment suits the voltage of the battery and that the selected charging curve for lead acid free batteries and airtight gel batteries is correct for the type of battery to be charged In addition make sure the rated input voltage of the charger suits the available supply voltage and the system is equipped with grounding If necessary replace the fuse with another of the same type and value as indicated on the rating plate Pay attention to any remarks of the battery manufacturer For lead acid batteries with liquid electrolyte Control the water level after each charging process Refill with distilled water only Caution The gases generated during charging are explosive Do not smoke in the vicinity of the batteries When working with cables and electrical equipment avoid open flame and sparks Attention Use protective glasses and gloves during battery maintenance Battery acid causes injuries In case of contact with battery acid wa
14. ED Damage from lack of water failure to use OEM charger or non distilled water Industrial Commercial Environmentally Safe TRADITIONAL DRUMS TOTES DEMO RENTAL QUARTS ONBOARD AUTO DISPENSING Onboard FORMULAS Availability 707 Citrus Green environmentally cleaner that works It is a solvent free o degreaser that works on oil carbon even rubber marks se Incorporates the latest technology in Green Cleaning d 133 Low pH Safe on most surfaces not harmed by water alone Low scale formula to prevent alkali buildup in cleaning equipment while offer detergent to emulsify oil 755 High Power deal solvent fortified degreaser This butyl based detergent is penetrating fast acting and deep cleaning with built in corrosion inhibitors It is our most effective deareaser 757 Gloss high aloss detergent designed to dry to a bright shine It is ideal for use on finished surfaces tile epoxy or enamel The special formula removes salt residue scuff marks and dirt while leaving no residue behind The result is a clean non slip surface ready for immediate use T97 HD The Heavy Duty concentrate is a Super alkaline detergent formulated for heavy soil grease and thick buildup Popular in machine shops auto and truck repair and other facilities with oil hydraulic fluids and cutting oils Below Sold bulk concentrate only Not available as a SuperCon PowerDose or SUDS product 121 Pretre
15. MODEL MODEL MODEL 17 DISK 20 DISK 23 DISK 26 DISK 24 24 CYL NEW STYLE 22 521 NOTE In Disk Column Denotes Pad Size 13 17 20 23 DISK LEVEL COLOR SUPER BLACK 422BB VERY HIGH BLACK BLACK 422B HIGH BLACK BROWN 422BR HIGH BROWN GREEN 484226 MEDIUM G REEN EXIRA PAD DRIVER RETAINING CLIP 40 433 BRUSH REPAIR KIT 40 423 REPLAC EM ENTLOCATING CLIP FOR ALL DISK BRUSHES GUM RUBBER LINATEX 22 770G 22 770L ALL MAC HINES 35 SQUEEGEE OPTIONAL 25 770G 25 770L Note Squeegee Assemblies complete listed SOAP below all come with Linatex blades Heavy Duty Degreaser Citrus PIN Freezer 32 23 7180 Tire Mark Remover For more soap information call PowerC at 414 745 9337 www powerc atsolutions com KitIncludes 1 Rear Blade 1 Front Blade and 2 Backup Wheels with hardware Note Size isstamped into the top of the painted steel squeegee blank on 32 35 squeegees Note The Squeegee isdesigned for narrow isles and may not have the same water control around tight tums asthe larger squeegees PAGE 4 SAFETY MESSAGES Your safety and the safety of others is very important and operating this unit safely is an importa nt responsibility To help you make informed decisions about safety we have provided operating proceduresand other safety information in the manual This information informs you of potential hazardsthat could hurt you or others I
16. Y TANK PAGE 17 TIP TANK RAISE amp LOWER SQ UEEG EE PAGE 18 ADJ DECK HEIGHT VAC MO TOR amp SOLUTION FLIER PAGE 19 CHARGING BATIBRIES PAGE 20 ON BOARD BATIERY CHARGER OPTIONAL PAGE 21 24 MAINTENANCE amp SIORING MACHINE PAGE 25 PREVENTATIVE MAINTENANCE RECORDS PAGE 26 27 LCD SC REEN MENU DISPLAY ae PAGE 28 TROUBIESHOOTNG PAGE 29 32 MACHINE INFORMA TION Please fill this area out at the time of installation for future reference MOS IND te RR ERE ME ERES do AMA SI AAA ASTM NOA DOTE u a e xu ASANO DEUE U NOR L uU SEX ONGC T uu Z E G ee eere ced i e e LLL A Se ha e a This operator and parts manual should be considered a permanent part of the unit and should remain with the unit at all times This operator and parts manual covers all the Mini Mag series scrubbers You may find descriptions and features that are not on your particular model The information and specifications included in this publication were in effect at
17. ank area CONTROL PANEL Machine controls and accessto electrical components SOLUTION LEVEL INDIC ATOR amp DRAIN TUBE Shows precise level of cleaning solution in Tank amp Drain Port 40 VACUUM HOSE Vacuumizes Squeegee NOTE Keep free and clearof blockage 41 42 43 44 45 SQ UEEG EE BLADE Recovers dirty water from floorto be recovered by Vacuum Hose SQUEEGEE ADJ USTMENT Adjusts pitch of Squeegee Deflection should be even acrossentire blade ON BOARD BATTERY CHARGER Recharges Battenes RECOVERY DRAIN HOSE Allows for controlled draining of Recovery Tank TANK LATCH Secures tank to frame PAGE 8 MACHINE SETU UNC RATING MACHINE CAREFULLY CHECK THE CRATE FOR ANY SIGNS OF 1 Lowerthe squeegee mounting plate by DAMAGE AND THATTHE BATIERIES ARE IN THE UNIT rotating the lift lever A clockwise SEE BELOW TO UNCRATE THE MACHINE REMOVE BANDING FROM AROUND THE CRATE TAKE OFF THE TOP AND SIDES AND DISPOSE OF PROPERLY REMOVE BRACKETS A FROM MACHINE WHEELS REMOVE BOLTS B FROM PALLET THEN REM OVE BOARD C CAREFULLY ROLL THEMACHINE OFF OF THE BASE NOTIFY THE CARRIER IMMEDIATELY IF CONCEALED DAMAGE IS DISC OVERED SEE BELOW 2 Loosenthe two knobs B on the squeegee and slide them into the slots in the squeegee mounting plate SEE BELOW Your machine is equipped with 2 12 volt 115 AH or 2 12 volt 165 AH Deep Cycle Batteries which form a 24 volt system SEE PICTURE
18. applications from cleaning heavily soiled floors to polishing A pad dnver is also available to take advantage of the many cleaning padson the market Please referto the COMMON WEAR PARTS page to assist in selecting the proper brush or pad forthe work at hand FOR CORRECT PAD APPLICATION CALL YOUR LOCAL DEALER PAGE 11 INSTALLING CYLINDRICAL BRUSHES 1 Tum on machine power 7 Brush driver shown misaligned SEE BELOW 2 Raise the scrub deck by depressing the brush switch O to the up and off postion and tum machine powerback off 3 Disconnect batteries 3 Remove side accessdooron each side of scubdeck by depressing latch button A and unscrewing thumb screw B SEE BELOW k lt Old Style Driver New Style Driver 8 Brush driver shown properly aligned SEE BELOW 4 Slide brush C in onto brush driveron opposite side and spin until you feel it catch and drop in SEE BELOW Old Style Driver New Style Driver 5 When the brushesare engaged replace the brush accessdoor 9 To adjust the tension of the belts tum adjustment screw D clock wise to tighten 6 Liftup on the wipers first to close the side doorand counter clockwise to loosen SEE BELOW depressthe latch until the door is secured 10 To adjust the height of the wipers loosen NOTE If the brushes are not fully engaged with the the 3 screws E and slide wiper blades up driversthe brushes will be damaged ordow
19. arging area Be sure to drain both tanks before storing the machine PAGE 13 ONE PASS SC RUBBING BRUSH DRIVE MACHINES SEE BELOW Tum on machine power switch A make sure the PAD ASSIST adjustment knob B isata low setting Lowersqueegee by rotating the squeege lift lever C all the way to the right vac motor will tum on automatically Lowerscrub head to the floor use the top half of the brush switch D Tum on the solution switch E Begin scrubbing by depressing the green control button F on the handle bar Adjustthe PAD ASSIST adjustment knob B to the desired setting Once the machine beginsto move check the down pressure gauge G Start scrubbing atthe middle Do not scrub in the red orthe circuit breaker will blow To stop the machine let go of the green control button SC RUB ONLY BRUSH DRIVE MACHINES SEE BELOW 1 Tum on machine power switch A make sure the PAD ASSIST adjustment knob B isata low setting 2 Lower scrub head to the floor use the top half of the brush switch D 4 Tum on the solution switch E 5 Begin scrubbing by depressing the green control button F on the handle bar Adjust the PAD ASSIST adjustment knob to the desired setting 6 Once the machine beginsto move check the down pressure gauge G Start scrubbing atthe middle Do not scrub in the red orthe circuit breaker will blow 7 To stop the machine le
20. arts months Validity Fully completed Machine Delivery Form online or fax is on record at RPS Limitation Warranty will begin on date of machine installation to end user or 6 months after shipment from RPS Corp to the distributor if unsold at that time This warranty includes all parts on the machine except normal wear parts Some of these exceptions are 1 Any Brooms Brushes Pads or Pad Drivers including Center Clip Retainers Floor Seals Wipers Splash Curtains Squeegees or Gaskets Filters Dust Collection Bags or Screens The safety pins design to fail in shear which are a fail safe device Belts Hoses or Tubing Caster Wheels Tires or internal tire tubes Vacuum motors with evidence of water foam passage or more than 450 hours Lights Strobe Headlights or bulbs The Batteries see below NOT COVERED Routine maintenance adjustments or parts damaged from abuse neglect improper use of the machine or lack of scheduled daily weekly monthly maintenance in accordance with our published PM Sheets 22559 POLY TANKS 7 Years Coverage against leakage due to manufacturer s defect in materials or workmanship NOTE Freight coverage for 3 Years under the parts section of warranty BATTERIES Warranted through battery manufacturer for One 1 Year prorated from the date of delivery The battery manufacturer approves or denies the warranty coverage after analysis We rely on solely on their review NOTE NOT COVER
21. at Designed to quickly remove tire marks oil stains and buildup that has accumulated This pretreat uses the powerful cleaning of natural citrus extract and is intended to be used directly on the floor at 10096 concentrate 744 Tough Stuff Ideal for applications with Hard Water problems It is safe to use in pressure washers and automatic scrubbers The formulation enhances soil suspension digests oil and grease while supporting extra water conditioner d Distributed by N PowerCat Box Racine WI 53404 0503 Phone 414 745 9337 Fax 262 632 1630 WWW powercatsolutions com SQ PowerCat 2008 4 TABLE OF CONTENTS MACHINE INFORMATION FORM PAGE 1 WARRANTY REGISTRATION FORM PAGE 2 MACHINE 5 PAGE 3 COMMON WEAR PARTS cc PAGE 4 AFEN MESAGE AS ON PAGE 5 USAFE IY PAGE 6 MACHINE CONTROLS AND FEATURES PAGE 7 8 MACHINE SETUP E NA A PAGE 9 USTING amp REMOVING SQUEEGEE PAGE 10 INSTALLING PAD DRIVER OR BRUSH PAGE 11 INSTALLING CYLINDRICAL BRUSHES PAGE 12 MACHINE OPERATIONS SS See PAGE 13 15 ADJ UST SOLUTION FLOW amp CURTAINS DRAINING TANKS PAGE 16 CLEANING RECOVER
22. attery voltage to decide if the charging process should be started or not If the battery is not connected to the battery charger the display will show the word bat The word will stay on even if the test is failed for instance reversed polarities or incorrect battery connection If the test is passed the display will show the battery voltage for approximately 5 seconds and the battery will begin to PAGE 23 BATTERY CHARGER be charged The charging cycle progress will be shown red 3 yellow 4 and green 5 LED indicators At the end of the charge when the green indicator 5 is on unplug the cord from the socket and operate the machine PROBLEMS SOLUTIONS AND CHECKS The battery charger does not switch on Check that the plug is connected to the supply mains and that the fuse is efficient The charging cycle does not start and the Check the connection to the battery and polarity message bat is displayed The yellow indicator 4 will not light up even Check the battery for possible faulty components 15 hours from the starting of the charging cycle and the display shows E03 The message E01 is displayed This means that the maximum voltage admissible by the battery has been exceeded The charging is interrupted thermostat and the message 02 is displayed exceeded The charging is interrupted The message 03 is displayed This means that the maximum time for the charging phase has been exceeded
23. ctions and settings of the machine MENU CONTROL Scrolls through different options on the LCD display there are three different screens SC RUBDEC K SWITCH Raises and lowers the scrubdeck DOWN PRESSURE TOGGLE SWITCH C ontrols the pressure to the scrubdeck push forward for more down pressure WARNING PLATE Explosion waming WARNING PLATE Detergent Water waming SERIAL NUMBER PLATE Machine identification SPEED CONTROL KNOB Controls the speed of the Traction Drive Tum counter clockwise to reduce speed 23 TRACTION DRIVE Propels machine forward backward 24 25 26 27 28 29 30 31 32 SOLUTION FLOW VALVE Controls solution flow rate SOLUTION ALTER Filters water solution pnorto scrubbing WALL ROLLERS Helps protect machine when scrubbing near walls PAD ASSIST DRIVE ADJ USTMENT KNOB Adjusts a mount of offset being applied to brush DRIVE BUTTON Depress to drive forward release to stop starts stops the drive motor DRAIN SAVER STRAINER Helps prevent clogging of drain ports VAC SCREEN Protects Vac Motor from debris CASTER Twin casters for stability MAIN TIRE Drive Tires 33 J AWS Protects Scrubdeck from collision damage 34 35 36 37 38 39 TANK IN TANK Solution Recovery Tank 17 gallon capacity each SOLUTION ALL LID Fill port for filling Solution Tank REC OVERY LID Used for flushing out Recovery Tank area with fresh water CLEAR COVER For viewing inside Recovery T
24. etting wet WARNING The use of parts and solutions other than that recommended by the manufacturer may cause damage orendanger people WARNING Dress safely Do not wear rings or metal wrist watches while working on this machine They can cause an electrical short which can cause serious bums Do not work on this machine while wearing tie scarf orotherloose dangling neckware or clothing These loose items can tangle in the rotating parts and cause serious injury oreven death WARNING Do not use the machine asa step ladder or chair WARNING Only operate this machine from the operators postion It wasnot designed to passengers WARNING Do not operate this machine on rampsor uneven surfaces When climbing a ramp alwaysdrive the machine in forward straight up ordown the ramp Never drive acrossthe incline Do not back down or tum on ramps PAGE 6 AUTIONS the maufacturerto charge the machine It isan automatic charger specifically designed to charge atthe appropriate rate If you must use a different charger disconnect the batteries before charging This will prevent damage to the electronic speed controller system before you operate the machine on ramps Machine may coast destroy waming decals If waming decals become damaged they must be replaced condition If the machine isin need of repairor isin any way unsafe to operate the matter should be reported immediately to the shift supervisor D
25. he machine off 3 CAUTION ALWAYS WEAR EYE PROTECTION WHEN BATIERIES ARE EXPOSED 4 Check the water level through pro eye window in each battery SEE TOP PICTURE Do not charge the machine unlessthe water is slightly higher than the plates If needed add enough distilled water to just Slightly coverthe plates Be careful not to over fill Battenes can overflow dunng charging Replace caps before charging 5 With the red 50 charger plug connected to the machine FIRST SEE MIDDLE PICTURE plug the charger power cord into a grounded 110 volt standard wall outlet SECOND SEE BOTTOM PICTURE 6 The charger will automatic ally begin charging and automatically shut off when fully charged check gauge 7 Afterthe charger hastumed off unplug the charger from the wall outlet HRST then unplug the red 50 charger plug fromthe machine SECOND 8 Recheck the cell level after charging If needed add distiled water up to the correct level Be certain to replace the capssecurely and to wipe off the top of the battenes with a clean cloth PAGE 20 ON BOARD CHARGER TECHNICAL FEATURES OF THE POWERCAT CBHF1 SM CHARGER The innovative characteristics of the POWERCAT CBHF1 SM N Y battery charger are the following ATTENTION Advanced Mosfet technology with high frequency DO NOT REMOVE 2 Charging process fully controlled by microprocessor THE COVER DANGER OFELECTRICSHOCKS 3 Visualization on
26. ing the button S The progress of the charging process is shown by three LED s red yellow and green The green LED indicates the end of the charging process for wet lead acid batteries and the float charging stage for sealed batteries PAGE 21 ON BOARD CHARGER ERROR CODES gt If the maximum voltage admissible for a specific battery is reached value given by the manufacturer the error message EOT is displayed and the process is terminated gt using an internal thermostat the charging can be interrupted in case of excessive battery charger over temperature In this case the error message EO is displayed gt The charge cycle will be interrupted and the error message EOS will be displayed if the duration of the second charging phase exceeds normal limits This usually indicates a sulfated damaged battery Sometimes a second charge attempt can be successful in recharging the battery pack gt The display of the message indicates safety timer operation gt The message Srt will be displayed in case of internal short circuit DIP SWITCH CONFIGURATION Through the set of 8 dip switches it is possible to change the charging curve for POWERCAT wet lead acid or gel batteries The set of 8 dipswitch is easy to find is located under the front label of the charger lifting the corner on the bottom left without opening the charger DIP SWITCH SETTING S FOR WET LEAD AC ID BATTERIES PAG
27. l button D PAGE 15 SC RUB ONLY TRACTION DRIVE MACHINES SEE BELOW Tum on machine power switch A make sure the speed control knob is at it s lowest setting Lower scrub head to the floor use the top half ofthe brush switch D Tum the solution flow adjustment knob E to regulate the amount of solution flow Begin scrubbing by depressing one of the green control buttons D on the handle bar Adjust the speed control knob B to the desired setting Once the machine beginsto move check the down pressure on the LCD screen To adjust the down pressure push toggle switch G forward to increase pressure backward to decrease pressure Start scrubbing atthe 1 or 2 marks Do not use the 4 or 5 marks without management s approval To operate the machine in reverse simply pull the forward reverse switch back towards the handle bar The reverse speed isset to approx imately 50 of the forward speed To stop the machine let go of the green control button D VACUUM ONLY TRACTION DRIVE MACHINES SEE BELOW on machine power switch A make sure the speed control knob B is at it s lowest setting Lower squeegee by rotating the squeege lift lever C all the way to the right vac motor will tum on automatically Begin vacuuming by depressing one of the green control buttons D on the handle bar 1 Tum solution valve adjustment knob A co
28. l dipswitch configuration The following details are shown 1 SPE 2 Version of software installed in the charger 3 Battery voltage 4 Charging current o Number of charging curve selected see explanation at bottom of following page 6 The message Acd if programmed charging curve is for POWERCAT wet Lead Acid batteries or GEL if programmed charging curve is suitable for sealed batteries After this the charger checks the battery voltage and to decide whether to start the charging process If the battery is not connected to the battery charger the message bat will be displayed The same message is displayed also in case of negative result of the testing for example reversed polarity or battery having a wrong voltage If the result of the testing is positive the value of the battery voltage is displayed for about 5 seconds with output relay open After 5 seconds the charging of the battery can start The output relay closes and the current of the first phase rises slowly till it reaches the nominal value programmed If the user disconnects the battery from the battery charger during the charging process after a few seconds the battery charger will re initialize and prepare to start a new charging process The display always shows the charging current of the battery The battery voltage the time since the beginning of the charge the charge yielded in Ah s and the energy consumed in KWh can be seen by press
29. my buildup in the recovery tank If excessfoam beginsto develop poura recommended foam control solution into the recovery tank Foam is usually an indication of excessive soap Always operate at lower speeds when scrubbing around wallsand objects You should reduce the soeed to maintain control when tuming 4 If squeegee starts to streak raise and wipe the blades with a clean cloth If the problem continues checkthe bladesforwearordamage and rotate if needed You may need to presweep before scrubbing 5 Change ortum over pads when dirty Rotate the scrub brushes every week 6 Stay clearof objects protruding from the floor such assockets grates forthey will damage the padsand squeegee blades 7 During brief stops you do not have to tum anything off the brushes and solution will automatically stop when the drive button is released 8 Always keep an eye on yourgauges They let you know the status of a particular system at a glance If yourbattery gauge isreading low you must stop immediately and recharge Running the batteries dead will result in damage to the batteries 9 When you run out of solution raise the brushes and continue to vacuum the remaining wateruntil it is consumed The solution sight hose is used to indicate the level of detergent remaining in the tank 10 When you ready to stop pickup the brushes tum off the solution switch pick up the squeegee and drive the machine backto the ch
30. n in the slots SEE BELOW Do not force the accessdoorback on This usually indicates improper brush insta lla tion ta A gt PAGE 12 OPERATION PRE C LEANING CHECK LIST Read and understand the safety section on pages5 and 6 before operating the machine Check battery condition gauge on the control panel Make sure battenes are fully charged before using Checkthe condition of the padsorbrushes Checkthe condition of the squeegee blades Transport the machine to the filling station Raise the scrubhead and squeegee when transporting machine off Fill the tank with up to 17 gallons of clean water either at front fill port A or rear fill port Access rear fill port by raising the recovery tank lid SEE BELOW The cleartube C atthe rearof the machine indicates the amount of water in the tank SEE BELOW Add approved cleaning chemical Use the proper dilution ratio indicated on the bottle Call if unsure Note Use only non flammable commercial cleaning chemicals Your authorized distributor can assist you in selecting a proper chemical 1 Observe the amount of solution the machine is dispensing on the floorand adjust to the desired flow To increase the solution flow rate rotate the solution control knob counter clockwise To shut the solution off completely just release the drive button 2 Keep an eye on the clearvacuum coverto make sure there isnot any foa
31. nd brushesasa safety feature while the chargeris plugged in The switch may be stuck orthe plug twisted at an angle engaging the switch This code will also flash if the wiring becomes very wet In thiscase either wait until the wiring driesout orcall a technician 2 7601AND 7602 ERROR Padsorbrushescurment over load Thiscan can occurwhen the pads brushes hit a bump in the floor To restart the pads tum off the key and tum it on again To avoid thisemor either slow down on bumpy partsof the floor orreduce downpressure on the padsorbrushes 3 1600 ERROR Voltage exceedsthe maximum Either the batteries are mis wired orthe charger is still plugged into the machine 4 7700 7701 7702 AND 7703 ERROR The vacuum motorhas exceeded it s authorized power limit Tum off main power switch and tum on again to clear PAGE 29 TROUBLESHOO TING CENTRALCOMMAND 5 7900 AND 7901 ERROR The emergency stop button Is Out 6 HIGH THROTILE ERROR You pressed the drive button before tuming on the key Tum off the key release the drive button and try again 7 2C00 AND 2C 01 ERROR Low voltage waming Voltage hasdropped down below the minimum required to operate the machine If you wait a few minutes the batteries ma y coast up a bit in voltage allowing you to drive very dowly to the recharge station 8 7802 ERROR traction motor was used to climb a ramp and wasrunning up the ramp for more than the 60 seconds allowed fo
32. nse tanksthoroughly To thoroughly flush out any solution chemicals in solution line and valves refill solution tank with a few gallonsof warm clean waterand run machine until tank is empty 1 Checkscrub head and squeegee lifting cables for wear and spring tension 2 Check machine for water leaks and loose nuts and bolts 3 Checkto see if battery cables are tightened Tighten if needed 4 Check parking brake Yearly Maintenance l Be sure to flush the tanksout completely To thoroughly flush out any solution chemicals in solution line and valves refill solution tank with a few gallonsof warm clean water and run machine until tank is empty 2 Open the recovery tank lid to promote air circulation 3 Raise brushes and squeegee Use a hydrometerto check the battery specific gravity Checking Gravity A Hydrometer B Battery Note do nottake readings immediately after adding distilled water if water and acid are notthoroughly mixed the reading may notbe accurate Check the hydrometer againstthis chart 1 265 100 CHARGED 1 225 75 CHARGED 1 190 50 CHARGED 1 155 25 CHARGED 1 120 DISCHARGED Note if the readings are taken when the battery electrolyte is any temperature other than 80 27 the reading must be temperature conected To find the corrected specific gravity reading when the temperature of the battery electrolyte is other than 80 F 27 C add to the specific gravity reading 0 004
33. ntains assembled parts illustrations and corresponding parts list The parts lists include a number of columns of information Column refersto the reference number on the parts illustration PARTNO Column lists the part number forthe part QTY Column lists the quantity of the part used in that area of the machine DESCRIPTION Column isa brief description of the part COMMENTS Column for information not noted by the other columns NOTE If a service oroption kit is installed on your machine be sure to keep the KITINSIRUC TIONS which came with the kit It conta ins replacement part numbers needed forordering future parts qu oU policy is one of constant improvement all information and specifications are subject to change without notice STANDARD WARRANTY POLICY RPS Corporation RPS Corporation warrants its machines parts and accessories to be free of manufacturer s defects for the periods specified below Warranty will be granted at the sole discretion of RPS Corporation and is subject to final claim and parts review by R P S Corporation and its vendors This policy is effective January 1 2010 and is subject to change on production units at a future date COVERAGE EXCLUSIONS AND LIMITATIONS Coverage All Models sold Sweepers Scrubbers Burnishers Parts 36 months 1 500 hours on Power On hour meter Labor 12 months Travel 3 months 150 mile maximum Poly Tanks 7 Years OEM P
34. o notoperate the machine until it is retumed to properoperating condition operated by trained operator As part of his orhertraining they must read this manual thoroughly If extra copiesare needed contact yourlocal dealer flooroutlets May result in serious injury MACHINE CONTROLS AND FEA TURES m Ly o O JO Ul RUN F 10 11 12 13 14 15 16 17 18 19 20 21 22 TION CONTROLS AND FUNCTIONS MAIN POWER SWITCH Tumsthe machine on off BATTERY GUAGE HOUR METER Ind icatesthe amount of battery charge remaining SC RUBDEC K DOWN PRESSURE GUAGE Indicatesthe amount of down pressure being applied to scrubdeck SOLUTION FLOW SWITCH Tums solution flow on SC RUBDEC K SWITCH Raises and lowers the scrubdeck and controls amount of down pressure being applied KEY SWITCH Tums power on to the machine Standard on Traction Drive Optional on Brush Drive CIRC UIT BREAKER 2 AMP resettable circuit breaker CIRC UIT BREAKER 25 AMP resettable circuit breaker CIRC UIT BREAKER 40 AMP resettable circuit breaker SPRAY J ET BLUE OPTIONAL Activates Soray Pump for remote 5 Wand CHARGER PORT Red 50 used to receive charger input for optional extemal charger HANDLE BAR Adjustable Handle Bar REVERSE SWITCH Pull back for reverse SOLUTION FLOW CONTROL KNOB Tum clock wise to reduce counterclockwise to increase solution flow LC D SCREEN Lists fun
35. rpm 0 125 pounds 24 volts 115 165 Up to 3 5 hours Onboard Automatic Brush Drive 0 230 ft min 4 mph 0 130 ft min 2 mph 17 gallons 0 1 0 gom otainless Inline 17 gallons 0 75 hp 1 5 diameter 68 70 cfm 1 25 gallons 30 cubic inches 17 BD 17 20 BD 20 23 BD 23 Up to 22 124 xa Poly 3 8 thick 1 8 Coated Steel 9 x 3 2 4 x 2 48 x 18 x 40 387 lbs 13 1 1 0 hp 200 rom 2 0 75 hp 270 rom 24 FC 2 22 2 0 75 hp 350 rom 0 150 pounds 24 volts 115 ah 165 ah Up to 3 5 hours Onboard Automatic 0 5 hp all gear sealed 0 230 ft min 4 mph 0 130 ft min 2 mph 17 gallons 0 1 0 Stainless Inline 17 gallons 0 75 hp 1 5 diameter 68 70 cfm 1 25 gallons 30 cubic inches 17 TD 17 20 TD 20 23 TD 23 26 TD 26 24 TC 24 Up to 25 543 70 dBA Operators Position for all units RPS CORPORATION P O Box 368 Racine WI 53401 Phone 800 634 4060 Fax 866 901 3335 www factorycat com www tomcatequip com Copyright RPS Corporation 2006 All right reserved Since our policy is one of constant improvement all specifications are subject to change without notice PAGE 3 COMMON WEAR PARIS BRUSH P N FOR SERIAL 50000 MACHINES PRIOR GREATER SERIAL 450000 REF CYLDOOR REF CYLDOOR ASSEMBLY MODEL MODEL MODEL
36. rthis Tum off the key tum on again and continue You should not use this machine to climb ramps so steep and so long that this code comesup repeatedly or you could overheat and damage the traction motor 9 All other emorcodes Tum off the main power switch and disconnect the positve battery cable from the batteries for more than one minute the time is needed to drain the controllers on board capacitor Reconnect the cables being sure they are tight too loose will bum the batteries If you overtighten the cables you can damage the battery s lead terminal Try again 10 If the problem cannot be solved by any of these remedie scall your local dealers service department PAGE 30 TROUBLE SHOOTIN PROBLEM NO POWER NOTHING OPERATES BRUSH MOTOR DOE SNOTOPERATE VACUUM MOTOR DOES NOTO PERA TE INSUFFICIENTSO LUTION FLOW CAUSE FAULTY POWER SWITCH BATTERIES NEED CHARGING FAULTY BATTERY LOOSE BATTERY CABLE MAIN CIRC UIT BREAKER TRIPPED GREEN BUTTON IS NOT DEPRESSED CIRC UIT BREAKER TRIPPED CARBON BRUSHES WORN FAULTY BRUSH MOTOR OR WIRES FAULTY VACUUM SWITCH CIRC UIT BREAKER TRIPPED FAULTY VACUUM MOTOR CARBON BRUSHES WORN SOLUTION TANK LOW FLOW KNOB TURNED DOWN SOLUTION FILTER CLOGGED SOLUTION LINE CLOGGED SOLUTION VALVE CLOGGED PAGE 31 G CONTACTLOCAL SERVICING DEALER SEE CHARGING BATTERIES REPLAC E BATTERY TIGHTEN LOOSE CABLE WAIT 5 MINUTES FOR AUTO RESET DETERM INE CAUSE AND CORRECT
37. s a INLINE ALTER A to filter loosen jam nut on adjustment bolt A tum out cleaning solution priorto scrubbing adjustment bolt clock wise to raise deck SEE BELOW counter c loc kwise to lower deck Retighten jam nut SEE BELOW 1 machine isequipped with a 24 volt 3 4 hp vac motor A 2 Iffoamorwatergets past the recovery tank s vac sc reen ball system the UNLOADER VALVE will drain it from the VAC BOX 3 The vac motorhasan optional FOAM MUFFLER D available for quiet machine operation 1 To clean the SOLUTION ALTER Unscrew the clear cap A from housing B and remove the STAINLESS STEEL screen 2 Rinse any debrisfrom the screen with clean water 3 Reinstall screen and screw cap back on tightly EXTERNAL BATTERY CHARGING OPTIONAL CAUTIONS The following instructions are intended for the 24v charger supplied with the machine Do not use any other charger with this machine CHARGER SPECIACATIONS OUTPUT VOLTAGE OF 24 VOLTS OUTPUT C URRENT OF 18 AMPS MAX OPTIONAL INPUT VOLIAGE OF 110 VOLTS 60 HZ AUTOMATIC SHUT OFF CIRCUIT MADE FOR DEEP CYCLE BATTERIES DANGER Alwayscharge batteries in a well ventilated area Battenes emit hydrogen gas Explosion orfire can result Keep sparksand flame away Shield eyes when servicing battenesand avoid contact with battery acid 1 Transport machine to a well ventilated area forcharging 2 Tum t
38. sh the affected parts with a lot of fresh water and consult a doctor if necessary CONTROLS see figure behind the cover 1 Three digit display symbol 1 to view A the charging current U the battery voltage h the charging time C the charging ampere hours E the energy used KWh 2 Button for the Selection of the display mode 2 A U h C E After about 10 seconds the display returns to the visualization of the charging current 3 Red control indicator 3 when it is on the charging cycle has started 4 Yellow control indicator 4 when it is on the final phase of the charging cycle has started 5 Green control indicator 5 when it is on the charging cycle has finished OPERATION e Plug the cord into the socket e Connect the battery checking the polarity e Now the battery charger s display will show a sequence of details on the charger s internal programming after the name SPE it will show the software release installed in the equipment then in sequence the following parameters battery voltage charging current charging curve number and finally the words GEL or Acd depending on the set up charging curve being suitable for airtight gel batteries or lead acid batteries Make sure the type of batteries to be charged gel or lead acid batteries matches the displayed details GEL or Acd respectively If it doesn t contact our dealer Now a test is run on the b
39. t go of the green control button VACUUM ONLY BRUSH DRIVE MACHINES SEE BELOW 1 Tum on machine power switch A 2 Lowersqueegee by rotating the squeege lift lever C all the way to the right vac motor will tum on automatically 3 Push machine forward over solution O 9 Mini Mac PAGE 14 ONE PASS SC RUBBING TRACTION DRIVE MACHINES SEE BELOW Tum on machine power switch A make sure the speed control knob is at it s lowest setting Lowersqueegee by rotating the squeege lift lever C all the way to the right vac motor will tum on automatically Lower scrub head to the floor use the top half of the brush switch D Tum the solution flow adjustment knob E to regulate the amount of solution flow Begin scrubbing by depressing one of the green control buttons D on the handle bar Adjust the speed control knob B to the desired setting Once the machine beginsto move check the down pressure on the LCD screen To adjust the down pressure push toggle switch G forward to increase pressure backward to decrease pressure Start scrubbing atthe 1 or 2 marks Do not use the 4 or 45 marks without management s approval To operate the machine in reverse simply pull the forward reverse switch H backtowardsthe handle bar The reverse speed isset to approx imately 50 of the forward speed To stop the machine let go of the green contro
40. t is not practical or possible to wam you of all the hazards associated with operating this unit You must use yourown good judgment This machine is intended for commercial use It is designed to be used on hard floors in an indoor environment with the recommended padsorbrushes 1 DO NOTOPERATE UNIT Unless trained and authorized Unless operator manual is read and understood If unit isnot in proper operating condition 2 WHEN OPERATING UNIT Remove loose objects from the floorthat may be projected from the revolving brushes Keep handsand feet away from revolving brushes Do not operate machine where flammable liquids are present Use extreme caution when maneuvenng 3 BEFORE LEAVING Drain Tanks Make sure machine istumed off Stop on level surfaces Disconnect battenes 4 BEFORE SERVICING Stop on level surface and secure machine Disconnect battenes PAGE 5 1 SAFETY PREC WARNING Hazardous voltage Shock bums or electrocution can result Always disconnect the battenes before servicing machine WARNING Battenes emit hydrogen gases Explosion or fire can result Keep sparksand open flames away WARNING Charge unit in a well ventilated area and keep battery compartment open when charging Explosion or fire could result WARNING Battery acid can cause bums Wear protective eye wearand gloves when servic ing battenes WARNING Do not store outdoors or pressure wash Prevent electronic components from g
41. the time of printing RPS Corp reserves the right to make changes without notice or incurring any obligation To register for warranty fax your warranty registration form today FAX 886 632 6961 PAGE 1 R P S CORPORATION P O BOX 241 RACINE 53401 800 450 9824 866 632 6961 MACHINE DELIVERY FORM Dealer Installed By Location City State Install Date Name Contact Address City State Phone Number Fax Number Model Number Serial Number Hour Meter Squeegee Size Squeegee Material Gum Linatex Neoprene circle Buyer s representative has received instruction in proper operation of the following controls and features Filling Solution Tank Solution Tank Sight Tube Solution Drain Valve Adjusting Controls and Uni Touch operation Double Scrubbing Squeegee Delay amp Vac Timer Recovery Tank Draining and Cleaning Vac Screen Removal and Cleaning Shroud and Pad Removal Shroud Adjustment Solution Valve and Filter Operation removal and cleaning Drain Saver Feature Charging Operation Seat and Steering Wheel Adjustment LCD Screen Display Operation 3 Hour Meters keyswitch brush traction drive Tank Tilt Back Feature Parking Brake Override _ Checking Battery Electrolyte Level Squeegee Hose Removal and Checking For Clogs Battery Guide Poster Hung Up amp Reviewed L Maintenance Guide Poster Hung Up amp Reviewed In addition to the items
42. unter cloc kwise to increase solution flow clockwise to decrease solution flow SEE BELOW ADJUST CURTAINS WIPERS D For aw curtains release latch A and remove on front of jawsto open jaws SEE BELOW 2 Loosen curtain band screws C 3 To adjust curtain to the desired height just slide the Curtain up ordown in the slots and tighten screws 4 Close jaws reconnect latch and reinsert pin DRAINING SOLUTION TANK To drain unwanted cleaning solution from the solution tank perfom the following steps SEE BELOW 1 Pull the clear sight tube drain hose A off barbed fitting 2 Rinse out tank and solution flow system with clean water Always empty recovery tank when refiling the solution tank You can refill the solution tank while the recovery tank is draining To drain the recovery tank remove drain hose A from hookat rearof tank and unscrew cap SEE BELOW NOTE LEAVE REC OVERY LID OPEN WHEN DRAINING TANK PAGE 16 OPEN RECO VERY LID 1 Release both latches A on recovery tank lid SEE BELOW 2 Rotate lid fully open 1 Rinse the recovery tank after every use This will prevent heavy buildup on the bottom of the tank foul odors and clogging of the drain hose SEE BELOW gt d ADA em 3 After rinsing reattach drain hose hook SEE BELOW c Us s en m gt eae CLEAN DRAIN SAVER WITH REC OVERY LID OPEN amp
Download Pdf Manuals
Related Search