OPERATIONS, SERVICE MANUAL & PARTS LIST
Contents
1. SL div SL 860878 609 8 1009 T A 01528 216 HOLIMS 13431 BELOER 1605 8 HOLIMS HOLO3LOMd 1049 IL LOLSZB d3WHOJSNWHL Page 14 Figure T Plumbing Schematic ff Spout Assembly Basin ee j Water Storage Tank Waste Hose Assembly T mn T on Waste Water Reservoir TT CT EL a Pumps 2 LT 57 I ET M I Regulator Assembly Pio ternate Water Source ae 5 psi Cold Water Foot a Pump Assembly i _ Water Source 2 psi to 10 psi Page 15 ADU 42CF Itemized Parts List Reference Final Assembly PN 120352 Figure 1 Sink Figure and Part Number Quantity Description Index Number 1 1 730584 08 1 Basin 1 2 730585 1 Sink drain assembly 1 3 461689 1 Drain adapter 1 4 730292 1 Fitting 1 2 NPT Hose BIB 1 5 330527 08 1 Sink chassis 1 6 850061 2 LED Lens Diffuser 1 7 520076 2 O Ring 231 x 07w LED mount 1 8 510594 2 Washer Nylon 281 ID x 500 x 031 1 9 510708 2 Hole Plug 1 50 Dia Nylon Black 1 10 461688 10 Sink Mounting Clip 1 11 510601 6 Screw PhdPhl 8 32x7 8 Stnls 1 12 510677 6 Nut 33 Square 8 32 Steel Zinc Plated 1 13 510021 6 Washer SAE Flat Pltd 8 1 14 510428 6 Nut Hex 8 32 Stnls 1 15 510737 4 Bolt Squareneck Carriage 10 24x1 1 2 1 162. ne PERPETUA 8 Cleaning And Lubrication 9 Performance Verification 25 452 ina ne nen a 9 Troubleshooting Chart 10 Disassembly Repair Replacement 11 io o 2584 a E E SSS dtes 11 unde A C T A IIT 11 GU I M 11 lo si ae de ae Ge eso age 11 d oo cc 12 RS PS TOT OL ade aisla 12 Ele ones Board P T 12 A O Oo ae nee ees 15 ELO SEA ee ee dde eo E as gus asa 13 Preparation For Shipment amp 5 15 Table of Illustrations Figure A Case C OntentS P 4 Piero eles A UD dE ee o quM Her PONE Cdp eed ed d 4 Ligure PIC Pouch SEES EEE EEE asa dd tcp d ed 4 Pigure Soap Dispenser as aan cane aaa id 4 Powe E Plomo Pouch ea a a a EERE 4 SUD POMS anne es Saas ee 55655 ese iore de eee 5 Fiame G SDOULT OSIDIODS uu a Bea a a e ee 5 Sut CODES OS ie 5 Pitre La a dd ee dc 5 yu D DIS DOS ee eee hese e toes 6 Figure K Regulator AsSsembDIy cs s
3. 2 23 730275 1 Quick disconnect male x 1 2 NPT M 2 24 510452 1 Nut Stnls wing 10 32 2 25 510254 1 Nut Hex 10 31 Stnls 2 26 875091 1 Cable Assy GFCI 2 27 840097 1 Strain Relief 1 2 NPT 2 28 840098 1 Nut Locking Strain Relief 2 29 875093 1 Footswitch connector w wiring 2 30 420550 08 1 Label Chassis 2 31 420432 07 1 Label UID Serial Number 2 32 420295 04 1 Label Caution Apply Power 2 33 420745 1 Label Chassis Base 2 34 510699 3 Clip Cable Nylon Open Sided 3 8 Dia 2 35 510545 B 5 PhdPhl 8 32x1 2 Stnls 2 36 510021 3 Washer SAE Flat Pltd 8 2 37 510411 3 Nut Nyloc 8 32 Stnls Figure 3 Reference Pump amp Tank Assembly PN 330522 Figure and Part Number Quantity Description Index Number 3 1 330519 08 1 Water heater tank 3 2 510312 D Screw BtnSoc 10 32x1 2 Stnls 3 3 510421 7 Washer Star int 10 Stnls 3 4 510356 3 Washer Flat 10 Stnls 3 5 330516 1 PC board assembly 3 6 510434 6 Nut Hex 4 40 Stnls 3 7 510433 4 Washer Split 4 Stnls 3 8 510127 Washer Flat nylon 1201Dx 2500Dx 032T 3 9 510131 2 Washer Nylon 1431Dx 5580Dx 032T 3 10 510192 1 Washer Flat 4 Stnls 3 11 875097 1 Level sensor w wiring 3 12 730392 1 Heating element 3 13 875099 1 Heater power wire assembly red 3 14 875092 1 Heater power wire assembly brown 3 15 510254 Nut Hex 10 32 Stnls 3 16 510445 4 Washer Fender 3 40Dx3 16ID 3 17 730275 1 Q
4. Cap up the sink spout tube and pivot the spout forward until it lies flat with top surface of basin 11 Close the lid and secure all perimeter latches Reference figure A Daily cleaning All hoses which have come in contact with waste water during operation must be disinfected with a dilute bleach or equivalent solution prior to storage Disinfect exposed sink parts in accordance with conventional medical dental practice Daily functional checklist Observation of the following conditions will ensure that the ADU 42CF is functioning normally The green L E D by the spout lights when the unit is connected to a power source 2 The pumps can be heard running when the ON OFF footswitch is depressed 3 The spout is fully extended 4 When the tank is filled the orange L E D lights indicating the heating element is operating 5 Once primed the intake lines retain their water level when the pump is not operating 6 GFCI will trip when test button is pressed and reset when reset button is pressed Maintenance and Servicing Instructions Cleaning and lubrication The external surfaces of the ADU 42CF s chassis spout basin and accessory tray can be cleaned with a commercial dental disinfectant Sink hoses contacting waste water must be disinfected after each session To minimize the risk of corrosion chlorine based cleaners should not be used to clean the interior of the water storage tank or the sink s legs After a time the lin
5. 510216 4 Nut Nyloc 10 24 Stnls 1 17 830141 1 Flow Switch High Low 1 18 850036 1 Cover Flow Switch 1 19 420852 1 Label Flow Switch Figure 2A Reference Pump amp Tank Assembly PN 330522 Figure and Part Number Quantity Description Index Number 2 1 330520 08 1 Chassis base 2 2 510256 16 Screw BtnSoc 10 32x3 8 Stnls 2 3 461676 08 1 Pump bracket 2 4 510428 10 Nut Hex 8 32 Stnls 2 5 510429 6 Washer split Stnls 8 2 6 875096 2 Pump w wiring assembly 2 7 875100 2 Pump ground wire 2 8 875094 1 Chassis ground wire 2 9 730404 2 6 ft Tubing vinyl 3 4OD braid 2 10 510448 12 Clamp hose snapper type 569 650 2 11 460845 1 Solenoid valve 2 12 460846 1 Solenoid valve adapter 2 13 875101 1 Transformer w Wiring Harness 2 14 875095 1 Wire Assy Circuit Breakers 2 15 875102 1 Wire Assy Control Wire 2 16 730587 Cap Tubing vinyl for 1 1 4OD tubing 2 17 510247 Screw PhdPhl 8 32x3 8 Stnls 2 18 730667 Fitting Barb Y 3 8 Stnls 2 19 730668 1 Fitting Barb Tee 3 8 Stnls Page 16 Figure 2A Page 17 Figure 2B Reference Pump amp Tank Assembly PN 330522 Figure and Part Number Quantity Description Index Number 2 19 830076 1 Circuit Breaker 15 Amps 2 20 830140 1 Circuit Breaker 0 75 Amp 2 21 510690 2 Washer Lock Push On Circuit Breaker 2 22 730636 1 FTG OD 1 2 NPT Straight Through
6. and Soap Dispenser 10 The ADU 42CF is constructed with full electrical protection including a Ground Fault Circuit Interrupter GFCI This equipment is intended for use with grounded power input Provisions have also been made to attach an external ground rod not provided Connection to the ground rod may be made by securing a ground strap with a suitably sized lug to the grounding terminal on the underside of the chassis with the wing nut provided and attaching the other end of the ground strap to the grounding rod NOTE Do not position the sink or place other equipment near the sink in such a way as to impede access to the power outlet and cord Water Source Information The ADU 42CE is designed to operate from jerry cans and from a variety of alternate water sources If the ADU 42CF is to be used with an alternate water supply the source will determine the required intake configuration For operation from either a Jerry can or a bladder water supply having a pressure between 2 psi and 10 psi a supply height ranging from 4 ft below to 23 ft the sink basin appropriate flow rates can be generated by the sink s internal pump Connection to this type of source can be made using the existing intake tube For connection to an established water source with an operating pressure above 5 psi the regulator assembly is recommended Refer to Figure K Attachment is performed by disconnecting the intake hose replacing it with the r
7. beginning any repair be sure to disconnect the sink from the power source Resetting the Circuit Breakers Figure I The control board and heating element are protected by a 15A circuit breaker and the pumps are protected by a 0 75A breaker en Both breakers are located next to the power inlet on the bottom of 15 the chassis A breaker that trips repeatedly is a symptom of a more MRSE T serious problem with one of the parent components Inspect the n FA appropriate system elements if a breaker trips continuously or before replacing a breaker Figure L Circuit Breakers Pan Access to internal components is gained by removing the spout guide and the sink chass s Spout guide removal Figure M Tools Channel lock pliers and 8 in crescent wrench W Locking 1 Loosen the 1 75 in hex nut at the base of the spout guide 2 Remove the spout guide from the heating tank by wrenching on the A flats on the sides of the pivotal spout guide 4 N t u 3 Lift the spout assembly out of the tank Guide p 4 Replace by reversing steps Chassis removal Figure N Tools 1 8 hex drive or Allen wrench and a 5 16 open face wrench or crescent wrench 5 Loosen the sixteen screws located around the perimeter of the sink chassis 6 Lift the sink chassis and locate the chassis ground lead and L E D wiring Remove L E D wiring connector from the control board If necessary remove the ground lead
8. from the sink chassis 7 Reassemble by reversing steps Figure N Ground Once the interior of the sink has been accessed the following services can be performed Replacing the heating element Figure O Tools Phillips screwdriver 8 in crescent wrench and 1 8 hex drive or Allen wrench 1 Dismount tank from support flange 2 Disconnect the heater ground and power leads at the heating element 3 Loosen the hardware securing the heating element to the tank 4 Pull the heating element from the tank 5 Apply a 1 4 inch bead of RTV sealant around the heater 2 slot removing old sealant if necessary Replace heater by MX Ground Lead reversing the disassembly steps Note The attachment of ae Figure Heating Element the power leads to the heating element does not require a specific wire orientation Page 11 Replacing the level sensors Figure P Tools 8 in crescent wrench 1 4 in socket 5 64 in Allen wrench 1 Trace the electrical leads from the tank level sensor and tilt 2 Tilt Level Sensor 2 7 Shutoff shutoff sensor to the control board and remove the wiring connector Note the wiring configuration from the sensors to the connector Note the mating connector located on board 2 Note the orientation then unscrew the level sensor from the tank Remove the mounting hardware from the tilt level sensor Sensor 3 Install the new sensors as required On the tank senso
9. sink spout to the fully extended position and secure locking cap over ball assembly to prevent spout from pivoting downward Refer to Figure G 4 Remove the contents of the plumbing pouch Attach the intake hose assembly to the quick connect labeled WATER on the underside of the sink Refer to Figure H Immerse the hose weight in the source jerry can not provided to the preset distance and secure the line using the attached push on cap 4 Posto 5 Attach the waste hose to the Drain connection on the underside of the sink Place the opposite end in a waste water jerry can not provided Secure the line using the push on cap 6 If desired attach the components of the cold water pump assembly Refer to Figure E to dispense cold water a Unpack the manual foot pump and tubing assembly b Place the foot pump on a level section of ground c Attach the hose adapter to the sink spigot Refer to Figure I Place the opposite end in a cold water jerry can not provided Secure the line using the push on cap Prime the lines by depressing the foot pump several times until water flows into the sink Refer to Figure E 7 Remove the contents of the electronics pouch Attach the electric ON OFF foot switch to the foot switch connector labeled FOOT SWITCH on the underside of the sink Refer to Figure H 8 Unclip power input plug and cord includes the Ground Fault Circuit Interrupter GFCI from sink
10. 2A pages 16 17 4 If necessary replace clamps with parts as indicated in parts list and a 2A pages 16 17 5 Secure clamps over tubing at barbs using pliers if necessary to ensure a tight leak free connection Replacing the electronics board Figure R Tools 1 4 open face wrench or crescent wrench Phillips screw driver and pliers 1 Remove the board mounting hardware from each of the four corners of the control board 2 Wire the new board by tracing the leads from the old board or by following the wiring schematic Refer to Figure S 3 Secure the new control board in each corner with the mounting hardware Figure R Electronics Board Page 12 Replacing the solenoid valve Tools Pliers 1 4 socket 5 64 hex drive or Allen wrench and 8 in crescent wrench 1 Remove the snapper type clamp from the end of the solenoid valve by pushing its tabs in opposite directions Use pliers to improve clamp manipulation Work the tubing off the end of the valve 2 Loosen the solenoid ground lead 3 Disconnect the two flag terminals Note When reattaching the flag terminals do not require specific valve tab orientation 4 Remove the WATER quick disconnect from the underside of the chassis base 5 Remove the four screws holding the solenoid vale to the solenoid adapter 6 Replace the solenoid valve and reassemble by reversing steps Replacing seal in Spout Refer to Figure M Tools Needle nose pliers small screw driv
11. 521 2 Sink legs assembly 5 2 410192 08 1 Legs pouch Figure 6 Reference Electronics Pouch Figure and Part Number Quantity Description Index Number 6 1 330246 1 Instrument tray 6 2 AE 7PM 1 Footswitch 6 3 840049 1 115V Power cord 6 4 840007 1 230V power cord 6 5 410130 08 1 Electrical components pouch 6 6 330550 1 Instrument Basket 20 75 x 12 75 x 6 Figure 7 Reference Soap Dispenser Assembly PN AA 42SD Figure and Part Number Quantity Description Index Number 7 1 730583 1 Dispenser Soap 320z foot operated 7 2 510533 2 Screw FlaPhl 8 32x1 2 Stnis 7 3 461679 08 1 Bracket Soap dispenser cmpl 7 4 510165 1 Knob Thumbscrew 10 knurl 7 5 461981 1 C S SocHd 10 32x3 AStnls mod 7 6 461980 1 Spacer Thumbscrew knob 7 1 510019 1 Washer Nylon 0 196ID x 0 437 0D x 0 62T 7 8 510735 1 Ring Retaining Stnls E clip for 3 16 dia shft 7 9 410190 08 1 Pouch storage soap dispenser 7 10 330532 1 Paper towel assembly Page 20 internal not shown Figure 4 Figure 6 Figure 7 21 Figure 8 Reference Waste Hose Assembly PN 330284 and Intake Hose Assembly PN 330252 Figure and Part Number Quantity Description Index Number 8 1 730274 1 Quick Disconnect female x 1 2 barb 8 2 730404 5 ft Tubing vinyl 3 4 ODx1 2 ID braid 8 3 510449 1 Clamp Hose snapper style 702 801 8 4 460843 08 1 Intake hose weight
12. 8 5 460849 2 Push on cap 8 6 730295 1 Waste hose 8 7 410131 08 1 Plumbing Components Pouch Figure 9 Reference Foot Pump Assembly PN 330458 9 1 460710 1 Foot pump base 9 2 460182 1 Mat foot ramp ADU 40CF 9 3 730280 1 Foot pump 9 4 510733 4 5 Stnls FlaPhl 6 32 x 9 16 9 5 510395 4 Nut Nyloc 6 32 Stnls Hex 9 6 730554 1 Fitting OD Straight 3 8 barb 9 7 510448 2 Clamp hose snapper style 569 650 9 8 460843 08 1 Intake hose weight 9 9 460849 1 Adapter ADU 40CF hose to can 9 10 510449 2 Clamp hose snapper style 702 801 9 11 730404 13 ft Tubing vinyl 0 594 ODx3 8 ID braided Figure 10 Reference Water Pressure Regulator Assembly PN 330285 10 1 730409 1 Arrester assembly 10 2 730639 1 FTN 3 4 garden hose x 1 4 NPT Swivel 10 3 730628 1 Pressure Regulator 10 4 730415 1 Fitting 3 8 Hose Barb x 1 4 NPT 10 5 510448 1 Clamp hose snapper 569 650 10 6 730274 1 Quick Disconnect female x 1 2 barb 10 7 510449 1 Clamp hose snapper 702 801 10 8 730404 3 ft Tubing vinyl 594OD x 3 8 ID braided Not Shown 410191 08 1 ADU 42CF Case Not Shown 420752 2 ADU 42CF Manual Not Shown 420751 08 1 Case Label Page 22 Figure 8 Figure 9 Figure 10 Page 23 ADU 42CF Portable Serub Sink OAseptico P O Box 1548 Woodinville WA 98072 1548 1 800 426 5913 425 487 3157 Fax 360 668 8722 email
13. OPERATIONS SERVICE MANUAL amp PARTS LIST ADU 42CF Portable Serub Sink NSN 6530 01 572 6775 CAseptico Box 1548 Woodinville WA 98072 1548 1 800 426 5913 425 487 3157 Fax 360 668 8722 email info aseptico com Internet www aseptico com TABLE OF CONTENTS Safety Precautions 2 D ge Ter a apa ede de GRO OTT TIT 3 PDO eo a Bs 3 Periormance Charales tes usa as ers ee ros EL ed pee S ES A 3 Dicis Ti h AA a U ER edu bas D pA 3 Preparation For Installation 1 4 Component 22225 ed Id sed e iu we ee wee ei 4 5 Water Source THIOPHIODIONE nannte ce made col on e 6 Principles Of Operation 6 dicasi ee tose oe ene quq maa a een Word dur u no OE 6 J O Di ee a loto id d da fap ema D D GR 7 Operatino IBSCEUCUOHS deidad S Va Dee eae dod bed deos 7 Statt Up o 0 ernennen aus eet 7 soci s o re ee Der ae re ee ee 7 Waste Water Mana a ee Ge rer ini eee ee een 7 Silili Au ee ee ea 7 SCC a TIO Dee ee ee ET 8 Daily iim on C Ia RSR
14. Sink unit surgical Jerry cans or alternate water supply nstrument Basket Waste water Jerry can Aluminum legs 4 Storage and handling precautions ntake and waste hoses Avoid freezing To protect internal Cold water manual pump components purge the sink s tank and lines ON OFF foot switch prior to unattended periods in sub freezing 115V and 230V power cords conditions Instrument tray 6 1 2 x 10 in Environmental conditions Grounding lug Operating Temperature 1 to 45 C Alternate source regulator 34 to 113 F 2 copies Operations Service Manual Transport Storage Temperature 1 to 60 C Roll Towel Holder 34 to 140 F Hands Free Soap Dispenser Relative Humidity 5 to 95 non condensing GFCI Ground Fault Circuit Interrupter Altitude 0 to 3048 meters 0 to 10 000 feet nput Voltage Requirements 115 230 VAC 50 60Hz single phase 12A Pollution Degree 2 y EE ce Advena Ltd Pure Offices LISTED Plato Close LABORATORY Warwick EQUIPMENT CV34 6WE 38AJ UK Page 3 Preparations for use and installation instructions After removal from its original packaging the ADU 42CF will include the following items Case Contents Fig A O Sink assembly 1 MIL Spec carry case 1 Q Accessory pouches 3 Soap Dispenser pouch 1 Q Less pouch 1 O Instrument Basket 1 Figure Al Closed Case Figure A2 Open Case with Q Operation amp Service M
15. anuals 2 Spout Instrument Basket amp Not Shown cessories Pouches Legs Pouch Fig B Q Less 4 amp Leg Supports 2 Less pouch Electronics Pouch Fig C 115V power cord 230V power cord Q Foot switch Q Instrument tray AA 42SD Soap Dispenser Pouch Fig D Q Mounting Bracket Assembly Figure C Electronics Pouch x Figure D AA 42SD Soap Dis Foot Pedal amp Hose Assembly penser Pouch Q Dispenser Bottle Q Paper Towel Holder Plumbing Pouch Fig E Intake hose assembly Waste hose assembly Q Cold water pump assembly Alternate source regulator assembly Figure E Plumbing Pouch Page 4 Assembly 1 After removing the ADU 42CF Portable Sink from its original packaging unfasten all perimeter latches and open the lid Locate the accessory pouches and lift the sink from the carry case Refer to Figure A 2 Leg Supports Refer to Figure F a Remove the four collapsible legs from the legs pouch and unfold Make sure the locking dowel engages completely Insert the legs into the guide tubes on the underside of the sink chassis and twist to engage the lock pin and secure b Unfold the leg support sections and join together to make two complete supports c Insert right front sink leg into white plastic knuckle on end Leg Supports of support Insert right rear sink leg into other end jj Assembled of support Repeat on left side of sink with second support 3 Raise the
16. bottom if desired Refer to Figure Select the appropriate power cord for the power source Connect the power cord to the input plug cord and connect the other end to the power source Press the reset button on the GFCI The sink will operate on either a 115V or a 230V power supply The green L E D by the spout will light indicating power NOTE The Ground Fault Circuit Interrupter will trip if power is removed from the sink This is its normal operation When restoring power to the sink the GFCI must be reset after plugging in the mains power cord Figure I Spout Connection Page 6 9 If desired attach the paper towel holder instrument tray and or soap dispenser to sides of s nk a Instrument Tray Secure the tray with the thumbscrews Figure J b Soap Dispenser Figure J Position the mounting bracket against the lip of the basin as shown Secure the bracket with the thumbscrew Fill plastic dispenser bottle with medical grade cleansing agent soap to within 1 2 inch from top Guide the mouth of the plastic bottle over the lower end of the soap spout tube and carefully screw bottle upwards into the cap Attach opposite end of foot pedal air supply hose to the hose fitting located on the underside of the bottle cap e Slide bottle cap assembly onto receiver plate located on mounting bracket c Paper Towel Holder Secure towel holder to Other side of sink opposite the Instrument Tray
17. egulator assembly A line from the water supply having male garden hose threads can then be attached the Y connector on the regulator assembly Note The manual foot Figure K Regulator Assembly pump should be used in conjunction with a jerry can for cold water Principles Of Operation Water Delivery System The water delivery system consists of two main pumps a high low flow switch the solenoid valve the cold water foot pump and the alternate source regulator assembly When the ON OFF foot switch is depressed the internal electric pumps move water through the tank where it is warmed The solenoid valve serves as the flow control mechanism when the sink is operated from a pressurized water source The solenoid valve is normally closed and is actuated by depressing the foot switch The cold water foot pump manually delivers water from the source to the basin without warming If required the manual pump may be used to partially prime the intake line Io use a pressurized water supply the regulator assembly should be connected between the sink and the water source with the source attached to the Y connector on the regulator assembly The regulator will reduce the water s flow to match the sink s heating capacity and will dampen the effects of system pressure fluctuation The high low flow switch located on the top of the sink basin switches the output of water from the two pumps between maximum and
18. epress the ON OFF foot switch for warm water or the foot pump for cold water Water will automatically be warmed as it flows through the internal water tank The outlet temperature will vary with consumption and source temperature A full tank of room temperature water will take approximately 8 minutes to warm to the shut off temperature of 106 deg Fahrenheit 41 deg Centigrade Soap Dispenser Position the soap dispenser foot pedal at a convenient location directly underneath sink Press foot pedal to dispense soap Note The foot pedal may require repeated pumping initially to create proper siphon pressure Waste Water Management Fluid level in the waste container should be managed in such a way as to avoid overflow This risk is minimal when operating from a Jerry can When operating from a source greater than the waste jerry can care should be taken to monitor waste water level carefully Shut down procedures 1 Drain all water from the sink basin and clean the drain catch Dry components before storage 2 Drain and disconnect the cold water supply line and the drain hose Use the manual pump to assist in draining the cold water supply line 3 Disconnect the intake hose from the quick connect labeled WATER and reattach it to the quick connect labeled PURGE If the water in the reservoir is to be reclaimed leave the weighted end of the intake hose in the source jerry can Otherwise purge the water in the tank to a waste wat
19. er Jerry can or the ground NOTE To avoid contamination minimize intake hose contact with waste water 4 When water stops flowing from the tank depress the foot switch briefly This process will purge the pump and the internal supply lines Release the foot switch when water ceases to flow from the intake hose 5 Disconnect all electrical power Page 7 Page 8 6 Drain and disconnect the intake hose Disinfect all hoses which have come into contact with waste water using a dilute bleach solution 7 Store the intake cold water and drain hoses along with the alternate source regulator in the plumbing pouch Be sure to coil tubing carefully to avoid kinking Dry components as thoroughly as possible before storage 8 Disconnect the ON OFF foot switch power cord and instrument tray Store these items in the electronics accessories pouch Disconnect soap dispenser if used and flush out the soap spout Pack and store dispenser components in pouch with paper towel holder Clip power entry cord and GFCI to underside of sink 9 Twist loose and remove the four sink legs and leg supports Fold and store components in their appropriate pouches 10 Place sink into the case with the sink sides aligned with case handles Place the instrument basket into the sink basin Store the plumbing electrical and soap dispenser pouches in the instrument basket Place the legs pouch across top surface of basin on left side of spout Slide the Locking
20. er or dental instrument 1 Remove spout from the tank as per Spout Guide Removal 2 Remove three capscrews from bottom of spout base with Allen wrench 3 Remove cap and tube assembly 3 Using a small screwdriver lift the o ring from its groove in the bottom of the spout base 5 Replace the o ring and reassemble by reversing steps Preparation for shipment and long term storage No special preparations are required for shipment or long term storage However proper comple tion of all steps of the Shut Down Section is important The sink s polypropylene case is internally gasketed to be water tight Moisture trapped in the case may promote bacteria growth in hot storage conditions and residual water may damage plumbing components in freezing conditions Be sure to purge the system completely Disinfect and dry all hoses and external surfaces thoroughly Storage of sink components in their proper pouches and locations will best protect them from damage caused by shifting in transport After periods of extended storage cleanse as per the instruction in Cleaning and Lubrication Section Page 13 Figure S Wiring Schematic 9608 8 Ma anis ONLLNNON dWfd OL dWNd WOY4 ANNOYS HOV LLV NZ 827015 LNN QNOO3S SINIT mmo ANNOYS SNINIVIASH ONIHOV LLY 340439 Ab 82706 INN SLI Gs ANNOYS ADHYVN OL ANNOYS HOVLLV NT E A TNO LASHS SIHL S3LON 970068
21. es used in the plumbing may develop a milky mineral deposit This scale can be reduced by flushing the lines with a dilute bleach or ammonium solution External components will be sufficiently maintained by a cleaning regiment consistent with standard medical and dental practice Internal components do not require lubrication or have special cleaning instructions Performance verification and Inspection No specific inspection schedule needs to be maintained for this unit Components have been selected for their maintenance free service life The drain catch should be cleaned after each use Verifying that the following conditions are satisfied during operation will ensure proper function These condi tions should be verified as the final step of any major repair 1 The green L E D by the spout lights when the unit is connected to a power source 2 The pumps can be heard running when the ON OFF footswitch is depressed 3 The tank fills when the footswitch has been depressed for approximately two minutes and the orange L E D lights to indicate the heating element is operational 4 The orange L E D goes out when the nominal water temperature of 106 degrees Fahrenheit 41 degrees Centigrade is reached 5 The orange L E D relights and heating resumes when the heated water falls below the nominal water temperature 6 Once primed the intake lines retain their water level when the pump is not operating Page 9 Page 10 Troubleshoot
22. info aseptico com Internet www aseptico com P N 420752 Rev P ECO 13574 03 2015
23. ing Problem Not drawing water pumps operating Not drawing water pumps not operating Not heating water orange LED lit Not heating water orange LED not lit Not heating water green LED not lit Leak at spout Water leak from sink bottom Cause No water source intake tube above water line Solenoid valve closed Pump seals Circuit breaker tripped Diode GFCI tripped Circuit breaker tripped Heating element damaged Tilt level sensor shut off Circuit board thermal sensor Tank Level sensor No system power Seal failure Internal leak Tank Action Add water to source adjust intake hose Replace Replace pump s if required Reset breaker Inspect control board replace components or board as required Reset GFCI Inspect pumps replace if required Reset breaker Inspect control board and heating element replace components as necessary Replace element Ensure sink is standing upright Inspect control board and components replace as required Replace tank level sensor Check electrical source GFCI circuit breakers and connections Replace seal Remove basin and search for leak Tighten or replace clamps or tubing Tighten fittings Disassembly Repair amp Replacement Note The unit should only be powered when it is in an upright position Operation with the tank tilted at an extreme angle can cause the tilt shutoff sensor to actuate shutting off the heater Important Before
24. minimum flow Heating System The Heating System is composed of the tank the extendable spout the tank level sensor the tilt shutoff sensor the control circuitry and the heating element The tank is the reservoir for the water to be heated The tank level switch located at the top of the tank activates the heating element To allow the level switch to actuate and begin the water warming process the sink must be standing in its intended upright position Tilting the sink at an extreme angle will actuate the automatic shutoff sensor which prevents damage to the sink s heating element The orange L E D by the spout will light to indicate that the tank is full and the warming processes is active The control circuitry will regulate the heating process to a water temperature of 106 deg Fahrenheit 7 F 41 deg Centigrade 4 C Operating instructions Start up procedure Once the Set Up is complete prime the system by depressing the foot switch Set the Flow Switch located on top of sink basin to the desired High or Low flow Allow approximately 1 2 minutes for the internal tank to fill Release the foot switch when water begins to flow from the spout The orange L E D by the spout will light indicating that the heating element is active The orange L E D will go out when the tank water is warmed If desired prime the cold water line by depressing the foot pump several times until water flows into the sink To operate the sink d
25. ocios rre ee anna et dei ee 6 Powe be ircu TER 0 PO en ss D us usss oi 11 Figure M Spout Guide Removal Le um ies e oe en commet Bite de ben mi condor 11 CO ee 11 lise O Heating o AAA 11 igure relave Seno deemed qa dorada adosadas Kd UR d CE Ed M ede 12 Powe O litake Pumps uoces scs EE 12 LIoure ts Electromies DOS iR CREE OFEN SEU OP TS vaca dea pru TS PEORES 12 PIS Ue S Wiring Sch MAC anne RC HER oes awaq A 14 T Plumbing a bent d Te amie cies quadra a 15 Parts LAS na en ee ae ee 16 23 SAFETY PRECAUTIONS y Warning Improper application adjustment or servicing can result in serious injury Always disconnect power source before servicing Warning Do not lean on the unit Sink structure is not designed to support human weight Warning Operating this equipment in a manner not specified in this manual may impair protection features and reduce safety Caution Prevent from freezing Purge system before storage to prevent damage to lines or pumps Caution Operate the sink in its upright position only Tilting the sink at an extreme angle will actuate the automatic shutoff level sensor which will turn off the heating element Page 2 Introduetion Purpose The ADU 42CF Portable Scrub Sink provides a practical water source for mobile medical and dental operations Both warm and cold water are available f
26. or washing and instrument cleansing as part of the process of disinfecting medical devices Hands free operation makes surgical scrubs simple The rigid stainless steel basin and instrument basket are durable and easy to disinfect And the accessory tray allows sink side consolidation of all instruments Light weight and compact size make the ADU 42CE easy to set up and transport To receive the best service and longest life from your Aseptico product follow the instructions detailed in this manual Performance characteristics Sink Wt 50 Ibs 22 7 kg Accessories incl basket Wt 19 Ibs 8 6 kg Shipping Case Wt 35 lbs 15 9 kg Total Shipping Wt 104 Ibs 47 2 kg Size external 25 3 x 22 4 x 12 5 in 64 3 x 56 9 x 31 8 cm e Sink flow rate High 0 95 0 2 gpm 3 60 75 lpm Low 0 64 0 2 gpm 2 4x 0 75 Ipm Max pump discharge head 8 3 ft 2 5 meters Pump self priming limit 48 in 1 2 meters Tank capacity 1 45 Gal 5 5 Litre Tank Fill Time Approximately 1 2 minutes reference only Heating capacity 1400 Watts Tank Heating Time Approximately 8 minutes from room temperature reference only e Peak water temp 106 E 7 F 41 C 4 C Cold water foot pump flow rate 0 66 gpm 2 5 Ipm typical reference only e Sink Basin Size 21 3 x 15 4 x 7 4 in 54 1 x 39 1 x 18 8 cm Instrument Basket Size 20 75 x 12 75 x 6 in 52 7 x 32 4 x 15 2 cm Items furnished Items not furnished
27. r make sure the peaked portion of the exposed fitting labeled N O normally open is positioned upward Rewire and attach the new electrical connector at the original board location Replacing the electric intake pumps Figure Q Tools Pliers 5 16 deep well socket or driver and a flat blade screwdriver 1 Remove the snapper type clamps from each end of the pumps by pushing their tabs in opposite directions Use pliers to improve clamp manip ulation Work the tubing off each end of the pumps 2 Loosen the green retaining screws and remove the grounding wires from the pumps 3 Remove the four nuts which mount the pumps X to the bracket and chassis Mounting Nut X4 Flow Direction Arrow 4 Trace and disconnect the pumps wiring from the control board and the solenoid valve Connect the new wires at the old locations Figure Q Intake Pumps 5 Replace the pump s as required and reassemble by reversing steps Make sure that the flow direc tion arrow on the new pump s points away from the solenoid valve Replacing the pumps and tank tubing and clamps Figure Q Tools Small slip jaw or flat pliers 1 Check the clamps and tubing for cracks splits and leaks 2 Remove snapper type clamps by pushing the clamp tabs in opposite directions Use pliers to improve clamp manipulation Work the tubing off the barbs at each end 3 Replace tubing with appropriate length as shown in the replacement parts list and Figure
28. uick disconnect male x 1 2 NPT M 3 18 730669 1 Fitting 90 Deg 1 2 MPT x 3 8 Barb Stnls 3 19 510206 2 Mount tie wrap 3 20 Commercial 4 Tie wrap 4 in 3 21 875098 1 LED assembly 3 22 875022 1 Heater ground assembly 3 23 830139 1 Switch Sealed Tilt Vibration Detector 3 24 510005 2 Nut Hex 4 40 Sml Ptn Pltd Page 18 31 22 2 2 2 2 2 2 2 2 2 2 2 2 2 22 2 2 2 2 2 2 2 2 22 2 22 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 22 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 22 2 2 2 2 2 2 2 2 22 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4 Figure 2B Figure 4 Reference Spout Assembly PN 120354 Figure and Part Number Quantity Description Index Number 4 1 460823 08 1 Nut ADU 42CF spout guide 4 2 461469 08 1 Cap hot cold spout 4 3 510610 3 Screw SocHd 4 40x5 8 Stnls 4 4 510433 3 Washer Split 4 Stnls 4 5 520079 1 O ring 0 487 ID x 0 103 wide 4 6 461468 08 1 Tank fitting hot cold spout 4 7 330533 1 Spout assembly hot cold 4 8 461464 1 Ball spout 4 9 510608 1 Spring compression 4 10 461470 1 Plunger hot cold spout 4 11 461537 08 1 Cap locking hot cold 4 12 730553 08 1 Fitting Od 5 16 Inch ID Mod Not Shown 510668 1 Washer 18 8 SS 15 16IDx2 1 4ODx 192T Not Shown 510752 1 Washer Rubber 3 41Dx2 1 40Dx1 8Thk Figure 5 Reference Legs Assembly PN 330521 Figure and Part Number Quantity Description Index Number 5 1 330
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