model 130l triple planetary gear drive service manual
Contents
1. Eskridge Inc Olathe Ks 913 782 1238 MODEL 130L 86 1 117 2 1 147 1 159 1 199 1 216 1 216 1 270 1 TRIPLE PLANETARY 4 42 4 42 7 50 4 42 7 50 6 00 6 00 7 50 4 42 6 00 4 42 6 00 6 00 6 00 6 00 6 00 RATIOS 4 42 L 14 42 4 42 6 00 L J442 L 600 _ 6 00 L 6 00 ITEM QTY DESCRIPTION W CODE4 W O CODE 4 A ROUND FLANGE 81 004 0342 Ba 1 1 B SQUARE FLANGE 811 004 0592 E RECTANGULAR FLANGE 81 004 3072 F FLANGELESS 81 004 1142 Q ECCENTRIC 13 004 3072 C1 CUSTOM D1 2378 16 DP SPL 2 25 LG 81 004 1392L rm D2 3 000 DIA 5 8 SQ KEY 81 004 0992L 2 1 D3 2378 16 DP SPL 1 22 LG 81 004 1412L D4 2318 16 DP SPL 2 72 LG 81 004 0942L D5 3 500 DIA 7 8 SQ KEY 81 004 1152L So C1 CUSTOM SAE A 2 amp MOD 4 BOLT 13 004 1192 13 004 1222 13 004 1192 13 004 1222 13 004 1192 13 004 1222 SAE A 2 amp MOD 4 BOLT W CODE 4 13 004 1252 13 004 1222 13 004 1252 13 004 1222 13 004 1222 13 004 1222 3 1 SAE B 2 BOLT 13 004 1182 13 004 1232 13 004 1182 13 004 1232 13 004 1182 13 004 1232 3 SAE B 2 amp 4 BOLT W CODE 4 13 004 1202 13 004 1322 13 004 1202 13 004 1232 13 004 1232 13 004 1232 SAE C 2BOLT amp 4BOLT ee 13 004 1242 13 004 1212 13 004 1242 13 004 1212 13 004 1242 N CODE 2 INPUT 13 T 16 32 DP 13 004 1292 13 004 1312 13 004 1292 13 004 1312 13 004 1302 13 004 1312 a CODE 3 INPUT SAE 1 6B 13 004 1322 13 004 1472 13 004 1322 13 004 1472 13 004 1332 13 004 1472 Bb 4 12. Rotate planet gears 55F Stg V7B Stg II 5B Sig II to check for abnormal noise or roughness in bearings 55D Stg V7D Stg I 5D Stg Ill If further inspection or replacement is required proceed as follows Drive roll pins 55F Stg V7F Stg II 5F Stg III completely into the planet shafts 55C Stg V7C Stg II 5C Stg Ill Slide planet shafts 55C Stg I 7C Stg II 5C Stg III out of carrier 55A Stg V7A Stg II 5A Stg III Remove planet gears 55B Stg V7B Stg II 5B Stg Ill washers 55E Stg V7E Stg IVSE Stg Ill and bearings 55D Stg V7D Stg IV5D Stg Ill from carrier 55A Stg V7A Stg II 5A Stg III Inspect the planet gear 55B Stg V7B Stg II 5B Stg IlI bear ing bore and planet shaft 55C Stg V7C Stg IV5C Stg Ill and bearings 55D Stg I 7D Stg II 5D Stg Ill Check for spalling bruising or other damage and replace components as neces sary Remove roll pins 55F Stg V7F Stg II 5F Stg Ill from planet shafts 55C Stg I 7C Stg II 5C Stg III using a 1 16 pri 3 16 sec inch pin punch Carrier Reassembly 1 Insert the bearings 55D Stg V7D Stg II 5D Stg Ill into the planet gears 55B Sig V7B Stg II 5B Stg Ill Place a planet washer 55E Stg V7E Sig II 5E Stg II on top and bottom of planet gear and slide into carrier 55A Stg I 7A Stg II 5A Sig Ill 2 Planet shafts 55C Stg I 7C Stg II 5C Stg Ill should be installed with chamfered end of 1 16 pri 3 16 sec inch roll pin hole towards out side diameter of carrier 55A Stg V7A Stg
3. DO NOT press on roller cage as it may damage bearing 5 Inspect inner and outer bearing cups 20D amp 20B If cups are damaged drive them out using a brass drift and utiliz ing the bearing knock out notches in the base 1 Base Reassembly 1 Clean all foreign material from any magnetic oil plugs lo cated on base 1 2 Place base 1 exterior side up on work table 3 Apply a layer of lithium or general purpose bearing grease to the roller contact surface of outer bearing cup 20B Model 130L service manual SM130LD3 AE Page 4 Eskridge Inc Olathe Ks 913 782 1238 www eskridgeinc com 4 Press outer bearing cone 20A onto the shaft until it seats against the shoulder 5 Place the shaft 2 with the bearing 20A into the base 1 6 Flip shaft oase assembly and apply lithium or general purpose bearing grease to roller con tact surface of the inner cup 20D then press inner bearing cone 20C onto shaft 2 until it seats against inner bearing cup 20D 7 Prior to installation of the shaft seal 16A the pre load may result in a rolling torque which varies be tween 50 to 350 in lb The bearing preload should be tailored to your application a low speed application may re quire a high pre load while high speed applications usually benefit from low pre load Adding shims 35A will increase the pre load on the bearing set Determine your pre load require ment and install shims to obtain this pre loa
4. 3 004 1032 13 004 1032 13 004 1052 13 004 1032 13 004 1052 13 004 1042 13 004 1042 13 004 1052 8 55B 3 PLANET GEAR PRI 13 004 1102 13 004 1102 13 004 1122 13 004 1102 13 004 1122 13 004 1112 13 004 1112 13 004 1122 o 55C 3 PLANET SHAFT PRI 13 004 1021 55D 3 BEARING PRI PL ROLLER 01 105 0590 8 55E 6 SPACER WASHER PLANET 13 004 1592 AT 55F 3 ROLLPIN PRLPL 1 8 X 7 8 01 153 0180 www eskridgeinc com LUBRICATION amp MAINTENANCE Using the chart below determine an appropriate lubricant viscosity Use only EP extreme pressure or API GL 5 designated lubricants Change the lubricant after the first 50 hours of operation and at 500 hour intervals thereafter The gear drive should be partially disas sembled to inspect gears and bearings at 1000 hour intervals Recommended ambient and operating temperatures for conventional and synthetic gear lubricants 50 25 0 25 50 75 100 125 150 175 200 225 250 F 80W90 conventional 75W90 conventional 85W140 conventional i Max Ambient temp Max Operating temp Min Ambient operating temp 75W90 synthetic 80W140 synthetic l 45 32 18 4 10 24 38 52 66 79 93 107 121C Note Ambient temperature is the air temperature measured in the immediate vicintiy of the gearbox A Gearbox exposed to the direct rays of the sun or other radiant heat sources will operate at higher temperatures and therefore must be given special
5. CODE 4 INPUT 14T 12 24 DP 13 004 1372 13 004 1382 13 004 1342 13 004 1342 13 004 1362 13 004 1352 13 004 1362 CODE 5 INPUT15T16 32DP sf we 13 004 1452 13 004 1452 13 004 1802 13 004 1442 13 004 1802 5 1 CARRIER ASSY SECONDARY 13 005 2001 13 005 2011 13 005 2001 13 005 2011 SA 1 CARRIER SEC 13 004 1062 13 004 1072 13 004 1062 13 004 1072 5B 3 PLANET GEAR SEC 13 004 1082 13 004 1092 13 004 1082 13 004 1092 5C 3 PLANET SHAFT SEC 81 004 0061 5D 6 _ BEARING CAGE amp ROLLER 01 105 0500 5E 6 THRUST WASHER PLANET 81 004 1561 5G 3 _ ROLLPIN SEC PL 3 16 X 7 8 01 153 0210 6 SUN GEARS ee 6A 1 SUN GEAR 13 004 1142 13 004 1142 13 004 1142 13 004 1152 13 004 1142 13 004 1152 13 004 1152 13 004 1152 6B 1 MULTISUN GEAR 13 004 1162 13 004 1172 13 004 1162 13 004 1172 13 004 1172 13 004 1172 13 004 1172 13 004 1172 7 1 CARRIER ASSY PRIMARY 13 005 2021 13 005 2041 13 005 2021 13 005 2041 13 005 2031 13 005 2041 7A 1 _ CARRIER PRI 13 004 1032 13 004 1052 13 004 1032 13 004 1052 13 004 1042 13 004 1052 7B 3 PLANET GEAR PRI 13 004 1102 13 004 1122 13 004 1102 13 004 1122 13 004 1112 13 004 1122 7C 3 PLANET SHAFT PRI 13 004 1021 7D 3 BEARING CAGE amp ROLLER 01 105 0590 7E 6 THRUST WASHER PLANET 81 004 1561 7G 3 ROLLPIN PRI PL 1 8 X 7 8 01 153 0180 12 RING GEARS 12A 1 PRI RING GEAR 81 004 2362 12B 1 MULTI RING GEAR 13 004 1132 14 THRUST WASHE
6. GE ESRRIDGE MODEL 130L TRIPLE PLANETARY GEAR DRIVE SERVICE MANUAL WARNING While working on this eduipment use safe lifting procedures wear adequate clothing and wear hearing eye and respiratory protection THIS SERVICE MANUAL IS EFFECTIVE NOTE Individual customer specifications mounting S N 43176 TO CURRENT case output shaft brake assembly etc may vary from DATE 10 01 99 TO CURRENT exploded drawing and standard part numbers shown VERSION SM130LD3 AE If applicable refer to customer drawing for details USED WITH ALL BUT 216 1 CODE 4 INPUT amp ALL 147 1 199 1 amp 270 1 USED WITH 216 1 CODE 4 INPUT amp ALL 147 1 199 1 amp 270 1 X130LD3 AD Page 1 of 2 Effective date 10 01 99 Effective serial 43176 Model 130L service manual SM130LD3 AE Page 1 Eskridge Inc Olathe Ks 913 782 1238 www eskridgeinc com X130LD3 AD Page 2 of 2 Effective date 10 01 99
7. II 5A Stg Ill this will ease align ment of holes while inserting roll pins 55F Stg V7F Stg IVSF Stg Ill 3 Drive roll pin 55F Stg I 7F Stg II 5F Stg III into the car rier hole and into planet shaft to retain parts Repeat for remaining planet gears Base Subassembly Teardown 1 Remove the lock ring 35C using a heel bar or puller if using a heel bar be sure not to pry against the cage of the inner output shaft bearing 20C Remove the split ring segments 35B and shims 35A Caution Since the shaft is no longer positively retained care should be taken to avoid personal injury Care should also be taken not to damage it while pressing through base Note Removing the shaft from the base assembly damages the shaft seal and the seal will need to be replaced 2 Place base 1 external side down on a plate or table Press output shaft out bottom of base by applying a load to internal end of shaft until it passes through inner shaft bearing cone 20C 3 A gear puller may be used to remove the outer bearing cone 20A from the shaft 2 If reusing old bearing cone do not pull on or damage roller cage Remove the shaft seal 16A for inspection or replacement 4 Lubricate inner lip of new shaft seal 16A and slide it onto the shaft 2 until it fits snugly over the shaft seal diameter with the open side toward the inside of the gear drive Note Press bearing cone onto output shaft by pressing on inner race only
8. RS amp THRUST BRGS 14A 2 CARRIER THRUST WASHER 81 004 2711 14B 1 CARRIER THRUST WASHER weer 81 004 2711 81 004 2711 81 004 2711 81 004 2711 14C 1 INPUT FORM WASHER 81 004 2701 ee 81 004 2701 81 004 2701 14D 1 THRUST WASHER SGL PL 01 112 0030 Es 14E 1 BEARING N m 01 112 0220 01 112 0220 01 112 0220 01 112 0220 14F 2 THRUSTRACE N EE 01 112 0230 s 01 112 0230 01 112 0230 Ed 01 112 0230 16 1 SEAL KIT 13 016 2061 CONTAINS ITEMS 16A 16B 16A 1 SHAFT SEAL 01 405 0270 16B 3 O RING 01 402 0420 20 OUTPUT SHAFT BEARINGS 20A 1 OUTER CONE 01 102 0020 20B 1 OUTER CUP 01 103 0020 20C 1 INNER CONE 01 102 0030 20D 1 INNER CUP 01 103 0030 25 MARDWARE N 25A 8 BOLTS COVER 01 150 1670 25B 8 LOCKWASHERS COVER 01 166 0010 25C 16 BOLTS RING 01 150 1460 25D 16 HARD WASHERS RING 01 166 0120 30 IPLUGS GREASEZERK VN Eer 30A 1 PLUG COVER 01 207 0070 30B 2 PLUG RING 01 207 0041 30C 1 1 4 NPT SOC HD 01 207 0020 GREASE FITTING 01 215 0040 35 MISCELLANEOUS Rn o 35A se SHIMS 80 004 1151 x QUANTITY DETERMINED BY PRELOAD REQUIRED AND PART STACK UP 5 35B 1 SPLIT RING 81 004 8101 35C 1 LOCK RING 81 004 8111 haa 55 1 CARRIER ASSY PRI MULTIPLE 13 005 2021 13 005 2021 13 005 2041 13 005 2021 13 005 2041 13 005 2031 13 005 2031 13 005 2041 2 55A 1 CARRIER PRI 1
9. consideration The max operating temp must not be exceeded under any circumstances regardless of ambient temperature If your unit was specified shaft up or with a Z option a grease zerk was provided in the base housing For shaft up operation the output bearing will not run in oil and must be grease lubricated Use a lithium based or general purpose bearing grease sparingly every 50 operating hours or at regular maintenance intervals Over greasing the output bearing should be avoided as it tends to fill the housing with grease and thicken the oil ESKRIDGE MODEL 130L OIL CAPACITIES Operating Position Oil Capacity Oil Level Single Double stage E Horizontal Shaft 4 1 pints 1 9 To horizontal centerline of gear drive Vertical Shaft Pinion Up 6 9 pints 3 25 To side port on gear drive w base ra Vertical Shaft Pinion Down 6 9 pints 3 25 To midway on upper I primary gear set ESKRIDGE PART NUMBER INTERPRETATION Note All non custom Eskridge Geardrives are issued a descriptive part number which includes information regard ing the Model means of shaft retention base style shaft style input mounting input shaft size overall ratio and various available options For a detailed breakdown of this information please refer to Eskridge product specifica tion sheets found at http www eskridgeinc com geardrives gearprodspecs htmi Model 130L service manual SM130LD3 AE Page 3 Eskridge Inc Olathe Ks 913 782 1238 ww
10. d Install the Load N Lock segments 35B over the shims 35A and into the groove in the shaft 2 Finally install the lock ring 35C over the segments 35B All subassembly service or repairs should be complete at this time Continue to Unit Assembly to complete unit buildup Unit Reassembly 1 Install the secondary carrier assembly onto the output shaft align the splines of the carrier 5A with the output shaft 2 splines and slide the carrier onto the shaft 2 Lubricate O ring s 16B and install on the base 1 pilot and cover 3 Caution Hold ring gear s by outside diameter or use lifting de vice to prevent injury 3 Align gear teeth of secondary ring gear 12A with the gear teeth of the planet gears 5B and place on base then align mounting holes of ring gear with holes in base 1 Use the scribed line made during disassembly for reference 4 Install and torque the 16 1 2 13 12 point head cap screws 25C with hard washers 25B The torque for the cap screws 110 ft lb dry 90 ft lb if the fasteners are lubri cated 5 Install the sun gear 6A into the secondary carrier assembly and insert one of the cup washers 14A into the center of the carrier Install the mid primary carrier assembly 7 onto the sun 6A splines 6 Install the multi sun gear 6B into the mid primary carrier as sembly 7 and install a cup washer 14A into the center of the carrier 7A 7 Lubricate O ring 16B a
11. nd install on the multi primary ring gear 12B 8 Install the input gear 4 into the top primary carrier assembly 55 9 Install the thrust bearing set Either 14C or 14E amp 14F or 14B 10 11 12 14C 14D amp 35D Refer to exploded view for details Noting the scribed line made during disassembly with lubricated o ring in place align and install the cover 3 Install the 8 3 8 16 hex head cap screws and lockwashers 25A and 25B Tighten to a torque of 45 ft lb dry 35 ft lb if the fasteners are lubricated Using a splined shaft to drive the input gear 4 ensure that the unit spins freely Fill the unit to the proper level as specified with recom mended gear oil refer to chart page 3 after unit is sealed with brake and or motor The gearbox is now ready to use Model 130L service manual SM130LD3 AE Page 5 Eskridge Inc Olathe Ks 913 782 1238 www eskridgeinc com
12. w eskridgeinc com Unit Teardown Scribe a diagonal line across the outside of the unit from the cover 3 to the base 1 before disassembly to aid in the proper positioning of pieces during reassembly Remove drain plugs 30B and drain oil from unit The oil will drain out more quickly and completely if warm Remove the 8 3 8 16 cap screws 25A and lockwashers 25B Remove the cover 3 thrust washer s bearing s 14C or 14E amp 14F OR 14B 14C 14D amp 35D and in put gear 4 Inspect o ring 16B discard if damaged or deformed Lift the top planet carrier 55 assembly out of the unit Remove the multi ring gear 12B and inspect O ring 16B Again replace if damaged or deformed Remove the cup washer 14A and the middle planet carrier assembly 7 Remove the cup washer 14A and the secondary carrier as sembly 5 Remove ring gear 12A if necessary by removing the 16 1 2 13 12 point cap screws 25C amp 25D Inspect the gear to base O ring 16B as before discard if damaged or deformed The unit is now disassembled into groups of parts The area s requiring repair should be identified by thorough inspection of the individual components after they have been cleaned and dried Carrier Assembly Teardown Note for the carrier sets Stage refers to the top most car rier set nearest the motor Stage Il refers to the next low er and Stage Ill refers to the bottom nearest the output shaft
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