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1. F 6 2 T 6 29 J3 Pin Number Signal name IN OUT Function 1 ENCODER_B IN Linear encoder detection signal B 2 GND GND 3 ENCODER_A IN Linear encoder detection signal A 4 5 OUT Power supply 5V T 6 30 J5 Pin Number Signal name IN OUT Function 1 PWLEDI OUT Multi sensor LED1 drive signal 2 PWLED2 OUT Multi sensor LED2 drive signal 3 PWLED3 OUT Multi sensor LED3 drive signal 4 PWLED4 OUT Multi sensor LEDA drive signal 5 GND GND 6 OUT IN Multi sensor input signal 1 7 OUT2 IN Multi sensor input signal 2 8 VH OUT Power supply 21 5V T 6 31 J21 Main controller PCB J3402 Pin Number Signal name IN OUT Function 1 GND GND 2 GND GND 3 GND GND 4 HD1 VHFBG OUT VH feed back voltage 5 GND GND 6 GND GND 7 GND GND 8 GND GND 9 VH IN Power supply 21 5V 10 VH IN Power supply 21 5V 11 VH IN Power supply 21 5V 12 VH IN Power supply 21 5V 13 VH IN Power supply 21 5V 14 HDI VHFBH OUT VH feed back voltage 15 VH IN Power supply 21 5V 16 VH IN Power supply 21 5V 17 VH IN Power supply 21 5V 18 VH IN Power supply 21 5V 19 VH IN Power supply 21 5V 20 VH IN Power supply 21 5V 21 VH IN Power supply 21 5V 22 VH IN Power supply 21 5V 23 VH IN Power supply 21 5V 24 VH IN Power supply 21 5V 25 GND GND 26 GND GND 27 GND GND 28 GND GND 29
2. F 6 4 T 6 41 CN1 Pin Number Signal name IN OUT Function 1 AC H Power supply AC 120V or AC 230V 2 AC H Power supply AC 120V or AC 230V T 6 42 CN2 Connect to main board Pin Number Signal name IN OUT Function 1 HD1_VHFBH IN VH feedback voltage 2 HD1_VHFBG IN VH feedback voltage 3 VH OUT Power supply 21 5V 4 GND GND 5 VH OUT Power supply 21 5V 6 GND GND 7 RGV20 VCC OUT Power supply 21 5V 8 GND GND 9 VM OUT Power supply 26V 10 GND GND 11 VM2 OUT Power supply 26V 12 GND GND 13 VH ENB IN VH power supply ON OFF signal 14 PW CONT IN Normal power saving switch signal 6 21 Chapter 6 6 2 5 Roll feed unit PCB g J3 J2 F 6 5 T 6 43 J1 Connect to main board Pin Number Signal name IN OUT Function 1 GND GND 2 GND GND 3 ROLL_CLK IN Roll motor driver clock signal 4 ROLL_DAT IN Roll motor driver data signal 5 ROLL_STB IN Roll motor driver strobe signal 6 ROLL SLEEP IN Roll motor driver sleep signal 7 VM IN Power supply 26V 8 VM IN Power supply 26V 9 ROLL UNIT OUT Roll unit detection signal 10 ROLL PAPER SNS OUT Roll media sensor signal 11 ROLL_CAM_SNS OUT Roll cam sensor signal 12 GND GND 13 OPT 5V IN Power supply 5
3. Pin Number Signal name IN OUT Function 13 PE_SNS IN Paper detection sensor output signal T 6 18 13101 Carriage motor Pin Number Signal name IN OUT Function 1 CR_HWP IN Carriage motor hole device W phase signal 2 CR_HWM IN Carriage motor hole device W phase signal 3 CR_W OUT Carriage motor W phase drive signal 4 CR_HVM IN Carriage motor hole device V phase signal 5 CR_U OUT Carriage motor U phase drive signal 6 GND GND 7 CR_V OUT Carriage motor V phase drive signal 8 RGV5 OUT Power supply 5V 9 N C N C 10 CR_HVP IN Carriage motor hole device V phase signal 11 CR_HUM IN Carriage motor hole device U phase signal 12 CR_HUP IN Carriage motor hole device U phase signal T 6 19 13201 Valve motor valve open close detection sensor top cover sensor ink tank cover switch Pin Number Signal name IN OUT Function 1 TANK_COVER_SW IN Ink tank cover fswitch output signal 2 GND GND 3 TOP_COVER_3V OUT Power supply 3 3V 4 GND GND 5 TOP_COVER_SNS IN Top cover sensor output signal 6 VALVE_DETECT_3V OUT Power supply 3 3V 7 GND GND VALVE_DETECT_SNS IN Valve open close sensor output signal VALVE_MOTOR_AM OUT Valve motor drive signal AM 10 VALVE_MOTOR_AP OUT Valve motor drive signal AP
4. T 2 4 Cleaning mode Name Description of cleaning Cleaning 1 Normal cleaning Removes dried ink from nozzles thick ink accumulated on the face and paper particles Cleaning 2 Adjust the ink level in the head by suction and then performs normal Ink level adjustment cleaning cleaning Cleaning 3 Fills the empty tube during initial installation with ink and then performs Initial filling ink normal cleaning Cleaning 4 Ink drainage for head replacement Drains ink to replace the head drains only the ink in the head Cleaning 5 Ink drainage for secondary transport Drains ink from the head and tube for secondary transport Cleaning 6 Performs suction stronger than when adjusting the ink filling amount in the Normal strong cleaning head or normal cleaning to unclog nozzles Cleaning 7 Aging Performs idle ejection after replacement of the head Cleaning 10 Fills the empty tube during installation after secondary transport with ink Ink filling after secondary transport and performs normal cleaning Cleaning 11 Ink filling after head replacement Performs normal cleaning after head replacement and ink filling Cleaning 15 Performs suction to remove ink adhered to dried nozzles and thick ink Dot count suction accumulated on the face when the dot count reaches the prescribed value Cleaning 16 Performs the agitation ink supply valve open close operation to prevent the Precipitated ink agitation ink i
5. einn eren nnn 5 3 1 Periodic Maintenance Chapter 5 5 1 Periodic Replacement Parts 5 1 1 Periodic Replacement Parts T 5 1 Level Periodic Replacement part User None Service None Personnel 5 2 Consumable Parts 5 2 1 Consumable Parts T 5 2 Level Consumable Durability Remarks Part name Part No User See 1 2 6 Consumable Service FAN UNIT SUCTION QM3 0179 000 25000sheets personnel of paper SCALE LINEAR QC2 0652 000 25000sheets of paper LEVER INK TUBE QC2 0659 000 25000sheets of paper LEVER L INK TUBE QC2 0660 000 25000sheets of paper LINK LEVER TUBE QC2 0661 000 25000sheets of paper WIRE MECH GUIDE TUBE QC2 0663 000 25000sheets of paper PAD OIL QC2 0664 000 25000sheets of paper HOLDER B FLAT CABLE QC2 0672 000 25000sheets of paper CAM LIFTER QC2 0675 000 25000sheets of paper SPRING TORSION QC2 0676 000 25000sheets of paper ROLLER WIRE MECH GUIDE QC2 1374 000 25000sheets of paper SPRING TENSION QC2 1396 000 25000sheets of paper CLEANER UNIT L RAIL CARRIAGE QM3 0542 000 25000sheets of paper CLEANER UNIT R RAIL CARRIAGE QM3 0543 000 25000sheets of paper CARRIAGE UNIT QM3 0558 000 25000sheets of paper JOINT LEVER QC2 0758 000 25000sheets of paper SUPPLY UNIT INK FRONT QM3 0554 000 25000sheets of paper SUPPLY UNIT INK REAR QM
6. T 7 1 Display Description Unit S N Serial number of printer TYPE Type setting on main controller PCB iPF5000 is represented by 17 LF TYPE Feed roller type Oorl TMP Ambient temperature C SIZE LF Detected size of loaded media feed direction mm inch 0 is always detected for the roll media SIZE CR Detected size of loaded media carriage direction mm inch 3 HEAD Displays the following EEPROM information in the printhead Display Description SINR Serial number of printhead R S N L Serial number of printhead L LOTR Lot number of printhead R Lot number of printhead L 4 INK Displays the numbers of days passed since installation of the following ink tanks If any ink tank that does not allow the printer to count the number of days passed i installed an error message is displayed Display Description Unit BK Number of days passed since the BK ink tank was installed Day s MBK Number of days passed since the MBK ink tank was installed Day s 7 5 Chapter 7 Display Description Unit Number of days passed since the ink tank was installed Day s M Number of days passed since the M ink tank was installed Day s Y Number of days passed since the Y ink tank was installed Day s PC Number of days passed since the PC ink tank was installed Day s PM Number of days passed since the PM ink tank was installed Day s GY Number of days
7. Pin Number Signal name IN OUT Function 32 H0 DSOUTI OUT Head R temperature output 1 33 GND GND 34 H0 DSOUT2 OUT Head R temperature output 2 35 GND GND 36 H0 C DATA 5 OD IN Odd head R data signal 5 C 37 GND GND 38 0 5 IN Head R heat enable signal 5 C 39 GND GND 40 H0 D HE 6 IN Head R heat enable signal 6 D 41 GND GND 42 H0 D DATA 6 OD IN Odd head R data signal 6 D 43 GND GND 44 H0 D DATA 6 EB IN Even head R data signal 6 D 45 GND GND 46 H0 D DATA 7 EV IN Even head R data signal 7 D 47 GND GND 48 H0 D HE 7 IN Head R heat enable signal 7 D 49 GND GND 50 H0 E DATA 8 IN Even head R data signal 8 E T 6 38 J14 Head R Pin Number Signal name IN OUT Function 1 VH OUT Power supply 21 5V 2 VH OUT Power supply 21 5V 3 VH OUT Power supply 21 5V 4 VHT OUT Head R Transistor drive Power supply 5 H0 F DATA 10 EV OUT Even head R data signal 10 F 6 EEPROM SDA IN OUT EEPROMcontrol signal data T EEPROM SCL OUT EEPROMcontrol signal clock 8 HEAD 3V OUT Power supply 43V 9 H0 C DIAI IN Head R DI sensor signal 1 C 10 H0 A HE 1 OUT Head R heat enable signal 8 E 11 VH OUT Power supply 21 5V 12 VH OUT Power supply 21 5V 13 VH OUT Power supply 21 5V 14 VH OUT Power supply 21 5V 15 VH OUT Power supply 21 5V 16 H0 E DATA 9 OD OUT Odd head R data signal 9 E 17 0 11 OUT Head R heat enable signal 11 F 18 HO0 E DIA1 IN
8. Chapter 6 J3601 Carriage PCB J13 Pin Number Signal name IN OUT Function 42 GND GND 43 H0 A DATA I EV OUT Even head R data signal 1 A 44 GND GND 45 0 1 OUT Head R heat enable signal 8 E 46 GND GND 47 H0 A DATA 0 EV OUT Even head R data signal 0 A 48 GND GND 49 H0 A HE 0 OUT Head R heat enable signal 8 E 50 GND GND T 6 27 J3701 Carriage PCB J22 Pin Number Signal name IN OUT Function 1 H1 D DATA 7 OD OUT Odd head L data signal 7 D 2 GND GND 3 H1 E HE 8 OUT Head L heat enable signal8 E 4 GND GND 5 H1 E DATA 8 OD OUT Odd head L data signal 8 E 6 GND GND 7 H1 F DATA 10 OD OUT Odd head L data signal 10 F 8 GND GND 9 H1 E DATA 9 OD OUT Odd head L data signal 9 E 10 GND GND 11 H1 F HE 10 OUT Head L heat enable signal10 F 12 GND GND 13 H1 F DATA 11 OD OUT Odd head L data signal 11 F 14 GND GND 15 H1 F HE 11 OUT Head L heat enable signalll F 16 GND GND 17 H1 F DATA 11 EV OUT Even head L data signalll F 18 GND GND 19 H1 F DATA 10 EV OUT Even head L data signal10 F 20 GND GND 21 H1 E HE 9 OUT Head L heat enable signal9 E 22 GND GND 23 HI E DATA 9 EV OUT Even head L data signal9 E 24 H1 DLD LICC2 OUT Head L analogue switch latch si
9. m KO Roll media Cassette paper a sensor Flapper Cassette feed roller 2 ovo return guide Cassette pick up sensor 2 3 3 2 Paper Path 2 3 3 2 1 Structure of Cassette Pick up Unit Cassette paper Pressure detection sensor plate Cassette cam sensor Casse F 2 19 The paper loaded in the cassette is fed by the pick up roller and then fed onto the platen via the feed roller The pick up roller unit has a cassette separation roller to prevent multiple sheets from being fed at the same time The excess sheets separated by the separation roller are returned to the cassette using the sheet return guide Cassette feed roller 1 Separation roller driven in conjunction with the cassette pick up roller tte detection sensor 0013 4167 The sheet supplied from the cassette is detected by the cassette pick up sensor and paper detection sensor If no sheet is detected within the specified time this problem is detected as a paper jam 2 18 Chapter 2 Cassette unit Paper detection sensor F 2 20 2 19 Chapter 2 Cassette pick up sensor F 2 21 The cassette pick up roller and cassette feed roller are driven by the cassette motor under the control of the cassette encoder cassette motor cassette encoder F 2 22 At the bottom of the cassette unit are mounted a cassette detection sensor and a cassette pap
10. EN Re es IE EE 1 21 Printhead EE E TEE 1 2 3 CHtter EE 1 2 4 Auto Roll Feed Unit en 12 5 Consumabless au pa A o aha Med e 1 3 Product Specifications iaa 1 3 1 Product Specifications 22 2 e beide aae EE I 1 4 Detailed Specifications 1 4 1 Printing Speed and Direction 1 4 2 Interface Specifications L L S an aa at AEA RR RON NOR NOR RR nn nan san ennt nen saya 1 5 Names and Functions of Components 5 E ER E ab eased 1 52 EE 1 5 3 Carriage Le 1 5 4 EE 1 6 Basie Operati in dit 1 6 1 Operation Panel 1 6 2 Printer Stats ERT EE 1 63 Mam Menu o neige d EUR uie ae a eee eS 1 7 Safety and Precautions 1 7 1 Safety Precautions GT Moving ta 2 1 2 Adh sion of Ink niea ecce He repe mr reti UTE HIDE Ee ss TAE eese ee UR N a ie a be epa 1 7 2 Other Precautions u u NN 17 2 et E DE DOE 7 2 3 Handling the Printer asas a m RN ANNAN 1 20 1 7 3 Precautions When Servicing Printer 0 0 2 cee cseseseseesesseseeecseeeceeceesecsececeecsesevsecaesessesavscsacaeeecsaesesaesevsesaesessceasaceecaeeaceesasseeneseeeteas 1 22 7 3 1 Notes on the Data Stored in the Printer 1 22 7 3 2 Confirming the Firmware Version 1 22 7 3 3 Precautions against Static Electricity 1 22 7 3 4 Precautions for eie eren e idas 1
11. detnr eee tee sas ua h EE 2 2 2 2 3 DECO ii A Sa uka cde h ayu S E ee ee kaun an E hehe 2 3 2 2 4 Print Position Adjustment Function A 2 4 2 25 Head Management eee REOR PREGUNTAR n 2 4 2 2 6 Printhead Overheating Protection Control 2 4 2 2 7 Pause between Pages iii EE dea ete be Hp a acre ERR ea erede la ee ren 2 4 22 8 White EN 2 4 2 29 Sleep Modes te o o nr DE Ins 2 4 2 3 Printer Mechanical System motore irem E eoa bee eei pr De RR SERE 2 6 2 3 Outline 2 3 1 1 Outline 2 3 2 Ink Passage T hi ded ded de 2932 BEE 22 21 Ll Overview of Ink Passages cs ct 2 32 2 nk Tank Elte 2 3 2 2 Str cture ot Ink Tank Unit a A AERA OUI MH HIER Ib 23 2 3 Carriage UI a Rau NIE YE DE Rs Ad 2 3 2 3 1 Functions of Carriage Unit 2 3 2 3 2 Str ct re Of Carriage UMA ee e ad ita KE ita ERRARE GM EE ER ERE Dee EH a en i UR RE NE 2 3 2 4 T Structure Of Printhead WE PACA M Rm 2 3 2 5 1 Functions of Purge Unit 2 3 2 5 2 Structure Of Purge E a teens bh wg aaa ep RECEN E 2 326 Maintenance AA AN 2 3 2 6 1 Maintenance Cartridge eee e ene ere batas 2 325 War E GE EE EE E up aan aya sao 2 3 3 T LOverview of Papert Path al 2 33 2 Paper RE 2 3 3 2 1 Structure of Cassette Pick up Unit D 2 33 22 Cassette Ricksup Sequences E 2 3 3 2 3 Structure of Roll Media Pick up Unit u ua uns nines IR
12. drea deb ael Deb da eee aaa aa unu 4 5 Adjustment and Setup Items 4 5 1 Procedure after Replacing the Feed Roller HP Sensor or Feed Roller Encoder 4 5 2 Procedure after Replacing the Carriage Unit or Multi Sensor 4 5 3 Procedure after Replacing the Head Management Sensor Chapter 4 4 1 Service Parts 4 1 1 Service Parts The service parts indicated below require careful handling 1 Keep all packages with the warning not to turn over Pay careful attention to all individually packaged service part carriage unit purge unit ink tank unit and other parts boxes marked This side up and handle appropriately 4 2 Disassembly Reassembly 4 2 1 Disassembly Reassembly For the procedure for disassembly reassembly of the components excluding the major components refer to the paets catalog For the major components the disassembly flow and detailed disassembly procedures are shown below there are the following four major units 1 Carriage unit 2 Purge unit 3 Cutter unit 4 Ink tank unit Illustrations in the parts catalog are assigned illustration nombers according to the order in which parts are disassembled Major Units Disassembly Flow The ink drain operation enclosed in a dashed line must be carried out either manually or automatically 1 Carriage unit disassembly flow lt Meanings of symbols c Connector h Hook s screw sca rk draining Move carriage onto platen
13. 3 6 Chapter 3 25 close the ink tank lock lever until it clicks 26 Check that the Ink lamp is light in red F 3 29 27 Repeat steps 21 to 25 to install all ink tanks 28 Close the ink tank cover 29 When the printhead and all ink tanks have been installed the message Do Not Open Cover appears on the display and initial ink filling requires about 10 minutes MEMO Initial ink filling performed at printer installation consumes ink beween the ink tanks and printhead 80 may be displayed as the remaining ink level immediately after initial ink filling This is not a failure 3 1 3 Checking the Images Operations 3 1 3 1 Checking the Images Operations Do the paper set and the driver installation and do the test print 3 7 Chapter 3 3 2 Transporting the Printer 3 2 1 Transporting the Printer 3 2 1 1 Transporting the Printer When transporting the printer the printhead must be capped and stay in the carriage In spite of this precaution shocks incurred during transportation can damage the printhead Print the nozzle check pattern before making preparations for transporting the printer pint the nozzle check pattern again after installing the printer at the new location and then compare the two printouts If any problem such as nozzle clogging cannot be resolved by printhead cleaning replace the printhead with a new one a Moving the printer on the same floor havi
14. 4 26 Chapter 4 2 F 4 75 3 Disconnect the connector 2 and then remove the waste ink box 1 2 F 4 76 b Removing the mist fan 1 When removing the mist fan first open the top cover and then remove the output tray right circle cover right upper cover operation panel mist filter filter cover filter right cover and right front cover Refer to DISASSEMBLY REASSEMBL Y gt Points to Note on Disassembly and Reassembly gt External Cover 2 Remopve the three screwas 1 and disconnect the connector and then remove the mist fan 2 4 77 Removing the platen duct 1 When removing the platen duct first open the top cover and then remove the output tray maintenance cartridge waste ink box left and right circle cover tank cover right upper cover operation panel mist filter filter cover filter right cover right front cover and mist fan Refer to DISASSEMBLY REASSEMBLY gt Points to Note on Disassembly andReassembly gt External Cover 2 Remove the three screws 2 and then remove the two tube guide 1 Remove the ink tube 3 from the guide of the front duct 4 4 27 Chapter 4 3 Remove the front duct 2 by removing the four screws 4 Remove the platen front 2 by removing the four screws 1 5 Remove the three screws 1 Chapter 4 1 6 Disconnect the two waste ink tubes 3 and then remove the platen duct 2 by removing the five scr
15. Resin Sillicon plate Heater Shared ink chamber 2 11 2 3 2 5 Purge Unit 2 3 2 5 1 Functions of Purge Unit 0013 4347 To maintain high print quality the purge unit performs maintenance of the nozzles o the printhead The purge unit supports a capping function cleaning function and ink supply function a Capping function The capping function presses the cap of the purge unit against the face plate on the nozzle section of the printhead to prevent nozzle drying and dust adhesion Capping is performed when printing is complete at the start of the suction operation and when switching to the standby state due to an error The capping function also establishes the ink passage between the printhead and purge unit b Cleaning function The cleaning function restores the printhead to the state where ink can be easily discharged from nozzles This function includes the following three types of oper ations 2 12 Chapter 2 Wiping operation This operation is performed to remove paper fibers and dried ink from to the face plate Pumping operation This operation is performed to remove ink from the nozzles and fill the nozzles with fresh ink Maintenance jet operation This operation is performed to spray ink from the nozzles to the cap borderless ink jet tray an paper to remove bubbles in the nozzles and dust and other foreign particles Details of the cleaning function are shown in the table below
16. 43 GND GND 44 H0 E HE 8 IN Head R heat enable signal 8 E 45 GND GND 46 H0 D DATA 7 OD IN Odd head R data signal 7 D 47 GND GND 48 H DASH LICC2 B IN Analogue switch A D trigger signal 49 GND GND 50 GND GND T 6 37 J13 Main controller PCB J3601 Pin Number Signal name IN OUT Function 1 GND GND 2 H0 A HE 0 IN Head R heat enable signal 8 E 3 GND GND 4 H0 A DATA 0 EV IN Even head R data signal 0 A 5 GND GND 6 0 1 Head R heat enable signal 8 7 GND GND 8 H0 A DATA I EV IN Even head R data signal 1 A 9 GND GND 10 H0 B DATA 2 EV IN Even head R data signal 2 B 11 GND GND 12 H0 B DATA 3 EV IN Even head R data signal 3 B 13 GND GND 14 H0 C DATA 4 EV IN Even head R data signal 4 C 15 GND GND 16 0 3 IN Head R heat enable signal 8 E 17 GND GND 18 H0 C DATA 5 EV IN Even head R data signal 5 C 19 GND GND 20 HEAD 3V IN Power supply 43V 21 GND GND 22 HO LT IN Head R data latch signal 23 GND GND 24 H0_CLK IN Head R data clock signal 25 GND GND 26 GND GND 27 LICSEL2 IN Head R analogue switch latch signal 28 LICSEL1 IN Head R analogue switch data signal 29 LICSELO IN Head R analogue switch clock signal 30 GND GND 31 GND GND Chapter 6 J13 Main controller PCB J3601
17. 5 at e ee ere Bt utt pte RE DE EGER ERR 1 4 I 4 Detailed Specifications rip oro Dr a Rea pA antun 1 5 1 4 1 Printing Speed and Direction eene nennen nennen tenete nennen 1 5 1 4 2 Interface Gpechfications nn nn 1 5 1 5 Names and Functions of Component5s canon nc canon 1 7 15 1 nee 1 7 UE 1 7 k53 Gamage E NN 1 8 FS 4il sidezu as nl e ENEE EE 1 8 1 6 BaSic Operation sss cuu nannten ene 1 9 1 61 Operation Panel A DAD 1 9 1 6 gt Stats Transition u uo sns m ua 1 10 1 6 3 Main Mens oerte etu ei diee Ib NR dimi ai 1 10 1 7 Safety and Precauitloris 5 a UU Re ee 1 17 Safety Preca tions c e ORE ER d e TP e SER E Eee dd 1 17 Ts 23 Moving PS o dee e Eeer 1 17 M7212 Adhesion ot Ink e et e 1 17 173 Electric Parts in peer tos Cea aret eer 1 18 Other PrecautiOns ua oi pen re Pr eve teda erae ea mta deri bet ns 1 19 17 201 Pr nthead i Eon im tta en Datei inne 1 19 El Ge tte tee 1 20 1 7 2 3 Handling the Pinter 1 20 1 7 3 Precautions When Servicing Printer non rnn rr enne nas 1 22 1 7 3 1 Notes on the Data Stored in the Printer 1 22 1
18. 78 HDD LED N C 79 5V OUT Power supply 5V 80 5V OUT Power supply 5V 81 5V OUT Power supply 5V Chapter 6 J1001 1394 board Pin Number Signal name IN OUT Function 82 3 32V OUT Power supply 3 3V 83 3 32V OUT Power supply 3 3V 84 3 32V OUT Power supply 3 3V 85 GND GND 86 GND GND 87 GND GND 88 GND GND T 6 4 J1201 Network Pin Number Signal name IN OUT Function 1 TX OUT Ethernet data TX line 2 TX OUT Ethernet data TX line 3 RX IN Ethernet data RX line 4 Not used 5 Not used 6 RX IN Ethernet data RX line 7 Not used 8 Not used 9 GREEN LED C OUT Link LED green 100Mb s cathode terminal 10 GREEN_LED_A OUT Link LED green 100Mb s anode terminal 11 YELLOW LED C OUT Link LED yellow 10Mb s cathode terminal 12 YELLOW_LED_A OUT Link LED yellow 10Mb s anode terminal T 6 5 J1401 Unused T 6 6 J1402 Unused T 6 7 J1801 Connect to power supply Pin Number Signal name IN OUT Function 1 HD1_VHFBH OUT VH feedback voltage 2 HD1_VHFBG OUT VH feedback voltage 2 VH IN Power supply 21 5V 4 GND GND 5 VH IN Power supply 21 5V 6 GND GND 7 RGV20 VCC IN Power supply 21 5V 8 GND GND 9 VM IN Power supply 26V 10 GND GND 11 VM2 IN Power supply 26
19. GND 4 GND GND GND GND 6 GND GND 7 VH OUT Power supply 21 5V 8 VH OUT Power supply 21 5V 9 VH OUT Power supply 21 5V 10 VH OUT Power supply 21 5V 11 VH OUT Power supply 21 5V Chapter 6 J3402 Carriage PCB J21 Pin Number Signal name IN OUT Function 12 VH OUT Power supply 21 5V 13 VH OUT Power supply 21 5V 14 VH OUT Power supply 21 5V 15 VH OUT Power supply 21 5V 16 VH OUT Power supply 21 5V 17 HDI VHFBH IN VH feed back voltage 18 VH OUT Power supply 21 5V 19 VH OUT Power supply 21 5V 20 VH OUT Power supply 21 5V 21 VH OUT Power supply 21 5V 22 VH OUT Power supply 21 5V 23 GND GND 24 GND GND 25 GND GND 26 GND GND 27 HDI VHFBG IN VH feed back voltage 28 GND GND 29 GND GND 30 GND GND T 6 24 J3411 Temperture humidity sensor Pin Number Signal name IN OUT Function 1 TH2_OUT IN Temperature humidity sensor output signal 2 2 GND GND 3 RHV_OUT IN Temperature humidity sensor output signal 4 RGV5 OUT Power supply 5V T 6 25 J3501 Carriage PCB J12 Pin Number Signal name INOUT Function 1 GND GND 2 GND GND 3 H DASH LICC2 B OUT Analogue switch A D trigger signal 4 GND GND 5 H0 D DATA 7 OD OUT Odd head R data
20. Multi sensor reference plate Shaft cleaner Linear scale Carriage height changing cam Lift cam sensor Lift motor F 2 9 e Printhead maintenance unit The printer performs the printhead cleaning operation at the home position of the carriage The purge motor is used for wiping When the carriage is stationary at the home position the printhead installed in the carriage is wiped with the wiper blade The wiper blade is pressed against the absorbent material soaked with glycerin so that the wiper blade is moistened with glycerin thus improving the wiping perform ance Idle ejection of ink is performed on the cap the borderless ink tray of the platen and paper The suction operation is performed by rotating the pump motor after completion of capping Note that the cleaning operation accompanied by suction is performed only at the left cap f Media thickness adjustment unit The gap between the printhead face and media is changed with the rotation of the carriage height changing cam driven by the lift motor The height of the printhead is detected by the multi sensor mounted at the lower left of the carriage g Multi sensor unit The multi sensor mounted at the lower left of the carriage is composed of four LEDs red blue green infrared and two light sensitive elements which are used to detect the leading edge width and skewing of paper and adjust the registration and head height The multi sensor reference plate is pro
21. The ink flows through the ink tank unit carriage unit purge unit maintenance jet tray maintenance cartridge and the ink tubes that relay ink to individual units Carriage unit Ink tank unit maintenance cartridge maintenance jet tray Purge unit F 1 27 Chapter 1 Although the ink is not harmful to the human body it contains organic solvents Ink may contaminate the surrounding parts Carry out the work with due caution If your hands are stained with ink wash them with a plenty of water Be careful not to allow the ink to get into your mouth or eyes If the ink gets into your eyes flush them with water well and see a doctor In case of accidental ingestion of a large quantity of ink see a doctor immediately Since this ink contains pigment stains will not come out of clothing 2 Ink Mist Since the printhead prints by squirting ink onto the media a minute amount of ink mist is generated in the printing unit during printing The generated ink mist is collected in the printer by the airflow However uncollected ink mist may stain the platen carriage unit exterior and purge unit These stains may soil the print media or hands and clothes when servicing the printer Wipe them off carefully with a soft well wrung cloth Platen carriage unit Top cover Purge unit F 1 28 1 7 1 3 Electric Parts The electric parts of the printer are activated when the printer is connected to the AC power supply A
22. and then remove the timing belt 3 from the pulley 2 Remove the two screws 4 and connector 5 and then remove the feed motor Chapter 4 2 N 9H 4 a THE ae HAS U SEH CR AT jj O Mounting the feed motor When mounting the feed motor attach the timing belt 3 on the pulley and then tighten the two screws 2 b Procedure after replacing the feed roller HP sensor or feed roller encoder Feed roller eccentricity is Factory adjusted correction of variation in the paper feed amount per rotation It is necessary to adjust feed roller eccentricity after re placing the feed roller HP sensor or feed roller encoder In the service mode perform automatic adjustment of feed roller eccentricity Service mode SERVICE MODE gt ADJUST gt PRINT PATTERN gt LF TUNING Media type Photo glossy paper Media size Media having a width equal to or lager than that of A2 size paper 4 3 6 Cutter a Removing the cutter unit 1 When removing the cutter unit open the top cover and then remove the cassette output tray unit left and right circle covers tank cover lower rear cover left and right covers right upper cover operation panel left and right front cover upper front cover mist filter filter cover filter and lower front cover Refer to DISASSEMBLY REASEMBL Y gt Points to note on Disassembly and Reassembly gt External Cover 2 Turn the motor
23. 13 6 2 3 Cutter driver P OB s s noun bam a stetig RE tee ds 6 20 6 2 4 Power supply Tr Ed e Dt ret pet e 6 21 6 2 5 Roll feed unit L A CS nenne tenen entente inest etnies Da innen enne 6 22 6 3 Versi n UD sn aret nte Eee ien e nere te b Ta RES 6 22 6 3 1 Firmware Update Tool rte AAA e TW asua eth 6 22 6 4 SOVICE Tools x eite t editi e t ek a nern tens rele vega 6 23 Da Ke ei RE 6 23 Chapter 7 SERVICE MODE 1 oetvice MOGd6 a EE 7 1 74A Service Mode Operation ec ee ie EA TR wba ier RE d oven 7 1 T 112 Service Mode Map uu uu RT DERE a TEE 7 1 7 173 D tails of Service Medex o un waren eiae sone Wen ree ere Gies 7 5 1 2 Special Mode ir ea teint esee etu ca i t E eas ertet Peri vds 7 11 7 2 1 Special Modes for Servicing n n 7 11 Chapter 8 ERROR CODE S I Utliligica t rt DE ASAS SSA EA EE 8 1 81 1 elt einen 8 1 8 2 Warning Fables UT WOO mE 8 1 VIMOS eegenen Ee RE Nue Ee ci 8 1 3 3 EMO Table c ttn TAS 8 1 SI Error Gode diia NORTE ERROR 8 1 5 4 Sevice Call MA EPOD tamen ne n ei 8 4 EE e UR e 8 4 Chapter 1 PRODUCT DESCRIPTION Contents Contents I I ee ProduetOverview
24. 2 28 Chapter 2 feed roller shaft eject roller shaft drive belt spur cam sensor spur unit spur motor F 2 39 2 3 3 3 Cutter Unit 2 3 3 3 1 Structure of the cutter unit 0013 4209 When Auto cut Yes is selected in the printer driver when roll media is used the cutter unit mounted in front of the spur unit automatically cuts the roll media The cutter unit is moved up and down by the cutter lift motor When cut sheets are used the cutter unit escapes to the specified position moves up to prevent the trailing edge of the ejected cut sheet from remaining in the cutter unit The cutter unit blade stands ready at the cutter home position except when cutting the roll media The drive power of the cutter drive motor is transmitted to the loop belt to move the cutter blade from the left to the right for cutting the media 2 29 Chapter 2 cutter cutter lift motor cutter right position sensor Cutter motor cutter lift sensor cutter HP sensor F 2 40 2 4 Printer Electrical System 2 4 1 Outline 2 4 1 1 Overview The printer electrical system consists of the main controller PCB and power supply PCB which are mounted on the left side of the printer the cutter driver PCB the carriage PCB and print head which are mounted in the carriage and other electrical components such as the operation panel sensors and motors The main controller PCB manages the image data processing and the entire electri
25. 4 5 2 Procedure after Replacing the Carriage Unit or Multi 4 38 4 5 3 Procedure after Replacing the Head Management 4 40 Chapter 5 MAINTENANCE Contents 5 1 Periodic Replacement Parts L eerte Sm uW eot sn ese a NEE 5 1 5 1 T Periodic Replacement Parts iii cias 5 1 52 Consumable P arts u u uu eet e EET OUR REO ERE S 5 1 5 2 Gonsumable Pi a 5 1 5 3 Periodic Maintenatce u umu tete QN S Sukan aaa Qa ha aS asa 5 1 5 3 1 Periodic EI Te 5 1 Chapter 6 TROUBLESHOOTING 6 1 Nee Ee ere EE 6 1 tette esie 6 1 6 1 1 1 Outline of Troubleshooting ue 6 1 6 1 2 Troubleshooting When Warnings OccuI n enne nns 6 1 6 1 2 1 Ink Lvl Chk XX 1000 1001 1002 1003 1004 1005 1006 1008 1009 100A 100B 100C 6 1 6 1 2 2 T Cart Full Soon 1100 rete ac ertet i arce p anne 6 1 6 12 3 Mist F ll Soon 17101 a ERREUR e ERES 6 1 6 1 2 4 GARO W12xx xx stands for digits 1221 1222 1223 1225 1231 1232 1233 1234 1235 6 1 6 2 5 Feed Limit Iii 6 1 6 2 Location of Connectors and Pin Arrangement eere nennen 6 2 62 1 ee ese ecc ee ge e I re e eee rite 6 2 6 2 2 Carriage relay POB siii 6
26. Auto Detect F 1 22 Chapter 1 System setup menu System Setup Warning Buzzer On Off Ignore Mismatch On Off Keep Media Size 9 Off Sht Selection ANSI B Super Roll Selection 1 ISO A3 297mm 300mm Roll Roll Selection2 71 10in 254mm JIS B4 257mm Nozzle Check Automatic Off 5 pages 10 pages Sleep Timer 5 I L 60 Use Power Save On Off Length Unit meter feet inch Time Zone Refer to Time Zone setting menu Date Format yyyy mm dd dd mm yyyy mm dd yyyy Date 8 Time Date 2 LL yyyy mm dd Time L hh mm 10 min 15 min 20 min 30 min 40 min 50 min Language English 330 Fran ais Italiano Deutsch Espa ol Reset MediaType 3 No Yes 1 Displayed only when Auto Roll Feed Unit is attached 2 Display method depends on Date Format 3 Returns settings of Med Detail Set to the state of factory shipment F 1 23 Chapter 1 Time Zone setting menu Time Zone 0 London GMT 1 Paris Rome 2 Athens Cairo 3 Moscow 4 Eerevan Baku 5 Islamabad 6 Dacca 7 Bangkok 8 Hong Kong 9 Tokyo Seoul 10 Canbera 11 NewCaledonia 12 Wellington 12 Eniwetok 11 Midway Is 10 Hawaii AHST 9 Alaska AKST 8 Oregon PST 7 Arizona MST 6 Texas CST 5 New York EST 4 Santiago 8 Buenos Aires 2 1 Cape Verde Meaning of code address GMT Greenwich Mean Ti
27. F 4 86 8 Remove the four screws 1 and one joint 3 and then remove the two ink tank unit R 2 4 30 Chapter 4 1 9 Remove the four screws 1 and one joint 3 and then remove the two ink tank unit F 2 1 1 2 4 88 b Removing the valve motor unit 1 When removing the valve motor unit remove the ink tank cover 2 Remove the two screws 1 disconnect the the two connectors 2 and then remove the valve motor unit 3 3 4 3 13 Head Management Sensor a Removing the head management sensor 1 Remove the screw 1 disconnect the connector 2 and then remove the head management sensor 3 4 31 Chapter 4 F 4 90 b Procedure after replacing the head management sensor Since the distance between the head management sensor and the carriage unit varies among printers the optical axis is factory adjusted to adjust the non discharging detection position When you have replaced the head management sensor or performed assembly reassembly of surrounding parts that can change the distance be tween the head management sensor and the carriage
28. The maintenance cartridge incorporates an EEPROM The engine firmware reads and writes the contents of the EEPROM to control the maintenance cartridge status Maintenance Cartridge F 2 16 2 3 2 7 Air Flow 2 3 2 7 1 Air flow 0013 4162 This printer has two fans a mist fan used to collect mist and a suction fan used to suck media onto the platen Ink mist that floats inside the printer and ink splashes from the media are collected in the filter through the front duct and the air flow path inside the printer by the driving of the mist fan thus preventing mist from discharged outside the printer 2 16 Chapter 2 Fan filter Mist fan F 2 17 During operation of the suction fan suspended substances are collected in the filter through the airflow path inside the printer preventing them from being emitted to outside of the printer Fan filter Suction fan F 2 18 2 3 3 Paper Path 2 3 3 1 Outline 2 3 3 1 1 Overview of Paper Path 0013 4163 The paper path consist of a cassette pick up unit roll media unit feed roller unit pinch roller drive unit that applies releases pressure to from the pinch roller spur drive unit that moves the spur up down and various sensors that detect the media feed status allowing media to be fed in four ways fed and ejected 2 17 Chapter 2 Manually fed cut sheet front Manually fed cut sheet top Paper deteciton Multi sensor Sensor Feed roller AA Roll media
29. gt PARTS COUNTER gt PARTS VI to reset the waste ink counter 2 Replace the main controller 6 1 2 4 GARO W12xx xx stands for digits 1221 1222 1223 1225 1231 1232 1233 1234 1235 lt Cause gt The GARO command was erroneous during data reception lt Probable problem locations gt Operation error main controller lt Remedy gt 1 Check the operation method and print again 2 Replace the main controller 6 1 2 5 Feed Limit 100F lt Cause gt The main controller has detected that the roll media was fed by the maximum amount in the manual feed mode Maximum feed amount in reverse feed mode Printing standby position on feed roller lt Probable problem locations gt Main controller lt Remedy gt 6 1 Chapter 6 1 Replace the main controller 6 2 Location of Connectors and Pin Arrangement 6 2 1 Main controller PCB J3402 A J1101 J3701 EE J3801 EEE O 43501 13201 J2801 43601 3202 J3301 101401 J1402 CIC J801 Unused T 6 2 J1001 USB Pin Number Signal name IN OUT Function 1 VBUS IN USB VBUS 5V 2 D IN OUT USB data 3 D IN OUT USB data 4 GND USB GND 5 GND GND Connector shell 6 GND GND Connector shell
30. to DISASSEMBLY REASEMBLY gt Points to note on Disassembly and Reassembly gt External Cover 2 Remove the cutter unit 3 Remove the two screws 1 and harness and then remove the cutter drive unit 2 F 4 35 4 3 7 Carriage Unit a Removeing the carriage unit 1 Drain the ink Refer to DISASSEMBLY REASSEMBLY gt Points to Note on Disassembly and Reassembly gt Draining the Ink 2 Turn off the power and then move the carriage over the platen Refer to DISASSEMBLY REASSEMBLY gt Points to Note on Disassembly and Reassembly gt Opening the Caps and Moving the Wiper Unit 3 Remove the printhead 4 Remove the joint of the ink tube unit Wrap the removed joint with a plastic bag or other covering so that ink does not splashes then close the plastic bag 4 13 Chapter 4 F 4 36 5 Remove the linear scale 1 from the right clamp plate s spring and then remove it rightward 1 When removing the linear scale take care not to damage or stain it The stained or damaged liner plate can cause malfunction 6 While sliding the pulley 2 to the left remove the carriage belt Tie the removed belt lightly on the unit H 4 38 7 Disconnect the two connectors 1 and four connectors 2 of the flexible cables on the main controller PCB The flexible cable connectors 2 are provided with a locking mechanism When disconnecting or reconnecting the flexible cable be sure to r
31. 22 2 3 5 Self diagno stic Eeatute ag AA RI Epp I s 1 22 1 36 Disposing of the Lithium D nen 1 22 Chapter 1 1 1 Product Overview 1 1 1 Product Overview This printer is capable of printing on A4 to A2 size cut sheets and its maximum print width is 17 inches This printer is a desktop large format printer twelve color dye and pigment based colors printer that can be used to print office documents as well as handy POP and posters An auto roll feed unit holder is optionally available for printing on roll media 1 Top Cover 10 Power Supply Connector 2 Ink Tank Cover 11 Ethernet Connector 3 Cassette 12 USB Port 4 Operation Panel 13 IEEE1394 Board option 5 Paper Tray Unit 14 Printhead 6 Output Stacker 15 Ink Tank 7 Auto Roll Feed Unit option 16 Cleaning Brush 8 Roll Horder Set option 9 Back Cover 1 2 Features 1 2 1 Printhead Printhead set on the carriage is a 6 color integral disposable type On the printhead two rows of 1 280 nozzles total 2 560 nozzles are arranged in a staggered pattern If print quality does not improve despite carrying out the specified cleaning the printhead must be replaced with a new one Generally it is recommended that the printhead be replaced about 12 months after you have opened the package F 1 2 1 1 Chapter 1 1 2 2 Ink Tank The ink tank is disposable There are twelve pigment based ink colors matte black black
32. 3 12 13 Holding the knobs 1 take out the printhead from the case Do not touch the nozzles 2 and contacts 3 on the printhead 1 The printhead can damage or a printing failure can occur Do not reattach the removed protective caps Dispose of these parts following the local regulation 14 Remove the orange protective cap 1 1 and then pull the protective cap 2 2 downward with the knob pressed 3 4 Chapter 3 15 Insert the print head in the carriage with the nozzles down and the contacts in the back Insert it as far as it will go while taking care that the nozzles and contacts do not touch the carriage 17 Turn the printhead fixer lever backward unit it clicks 18 Repeat steps 11 to 17 to install Printhead of piece second 19 Close the top cover 3 5 Chapter 3 21 Press the stopper at the top the ink tank lock lever and then open the ink tank lock lever upward F 3 24 23 Open the package and take out the ink tank by holding its knobs F 3 25 Never touch the ink port 1 and contacts 2 The peripheral parts may be stained the ink tank may be broken or a printing failure may occur Becareful not to drop the ink tank once it is unpacked THe leaked ink may stain the peripheral area Do not remove and shake th eink once it is installed Ink may spatter 24 Install the ink tank in the holder with the ink port facing down as shown
33. 7 3 2 Confirming the Firmware Version 1 22 1 7 3 3 Precautions against Static Electricity sese 1 22 1 7 3 4 Precautions for Disassembly Reassembly nennen 1 22 1 7 3 5 Self diagno Stic FEAture enne ener rro nan netten tenent nns 1 22 1 7 3 6 Disposing of the Lithium Batter 1 22 Chapter 2 TECHNICAL REFERENCE 2 I Basic Operation Outline irr riri RO DE E Ode RHEINE E ED IR 2 1 Contents 2 1 1 Printer Diagram t e 2 1 21 2 Print DIVING EE 2 2 A S ee 2 2 2 2 1 Operation Sequence at Power on nennen eere ense nne 2 2 2 2 2 Operation Sequence at Power olf n enne 2 2 2 2 3 Print CODTTOL s T uu tr DO assiya nt weno tse deese 2 3 2 2 4 Print Position Adjustment FUNCTION eene nennen enne enne enne 2 4 2 2 5 Head ManageMe nne ten tnter en entente eren innen tn enn 2 4 2 2 6 Printhead Overheating Protection Control eene nnne 2 4 2 2 7 Pause between Pages 2 4 22 8 White Raster Sklp cR Qam te e tor itera dir 2 4 2 2 9 Sleep Mode m anan NR e RW HO e VW RI auqa 2 4 2 3 Prnter Mechanical System tdt tee dl eee estas Cd ete 2 6 PAE OUTI t 2 6 SN WR e 2 6 23 2 Ink Passage uuu x RS 2 6 23 DAGINK Passage esse Settlement doeet 2 6 23 322 Anke Tank Uni da 2 7 2 3 2 3 Carriage Unit ici A ERE CREARE eee 2 9 2 32 4 Printhead EE 2 12
34. 7 TANK_DAT9 IN OUT Ink tank data signal 9 8 TANK DATIO IN OUT Ink tank data signal 10 9 TANK 3V OUT Power supply 3 3V 10 TANK DATII IN OUT Ink tank data signal 11 11 GND GND 12 TANK_CLK OUT Ink tank clock signal 13 GND GND 14 INK_SNS6 IN Ink detection sensor output signal 6 15 INK SNS7 IN Ink detection sensor output signal 7 16 INK SNS8 IN Ink detection sensor output signal 8 17 GND GND 18 INK SNS9 IN Ink detection sensor output signal 9 19 INK 83810 IN Ink detection sensor output signal 10 20 INK SNSII IN Ink detection sensor output signal 11 T 6 22 J3401 Carriage PCB J11 Pin Number Signal name IN OUT Function 1 GND GND 2 GND GND 3 GND GND 4 GND GND 5 GND GND 6 GND GND 7 GND GND 8 VH OUT Power supply 21 5V 9 VH OUT Power supply 21 5V 0 VH OUT Power supply 21 5V 1 VH OUT Power supply 21 5V 2 VH OUT Power supply 21 5V 3 VH OUT Power supply 21 5V 4 VH OUT Power supply 21 5V 5 VH OUT Power supply 21 5V 6 VH OUT Power supply 21 5V 7 VH OUT Power supply 21 5V 8 VH OUT Power supply 21 5V 9 VH OUT Power supply 21 5V 20 VH OUT Power supply 21 5V 21 VH OUT Power supply 21 5V 22 VH OUT Power supply 21 5V 23 VH OUT Power supply 21 5V 24 GND GND 25 GND GND 26 GND GND 29 GND GND 28 GND GND 29 GND GND 30 GND GND T 6 23 J3402 Carriage PCB J21 Pin Number Signal name IN OUT Function 1 GND GND 2 GND GND 3 GND
35. Contents Sta A ma ua ia NER 3 1 3 Makine Pre Checks i a a de m A domne dde de learn 3 1 Se LAA Making Pre CHE M 3 1 3 1 2 Unpacking and Installation ener ennt enne eren A 3 1 3 1 2 1 Unpacking and Installation ici lla oi ete i rre teeth eis epp rastrillo 3 1 3 1 3 Checking the Images Operations 3 7 3 1 3 1 Checking a rs a e pe e e e e edis 3 7 3 2 Transporting the Printer ene Red e e M EE RR RR CR RU Need Beste tibus 3 8 3 2 1 Transporting the Printer utet eee eb e dete diee bebe ode det dee dehet e 3 8 AL Transporting th Printer esee RR OSEE HERR SERRE RENE EROR UNI E R REED ER EARN COSTS 3 8 3 2 2 Reinstalling the Printer 3 2 2 1 Reinstalling the Printer Chapter 3 3 1 Installation 3 1 1 Making Pre Checks 3 1 1 1 Making Pre Checks Carry out the installation work with reference to the Quick Start Guide supplied with the printer Package dimensions and weight are as follows Main body with a palette 1140 W mm x 874 D mm x 628 H mm Approx 65 kg 300mm 800mm F 3 1 Installation space Main body only 1299 W mm x 1833 D mm x 617 H mm Main body with an auto roll feed unit 1299 W mm x 1910 D mm x 644 H mm 3 1 2 Unpacking and Installation 3 1 2 1 Unpacking and Installation The printer must be moved with it held by two or more persons on both sides Be ca
36. IN OUT Address and data signal 20 37 GND GND 38 ADI9 IN OUT Address and data signal 19 39 ADIS IN OUT Address and data signal 18 40 ADI7 IN OUT Address and data signal 17 41 AD16 IN OUT Address and data signal 16 42 CBE2 OUT Bus command and byte enable signal 2 43 GND GND 44 FRAME IN OUT Cycle frame signal 45 IRDY IN OUT Initiator redy signal 46 TRDY IN OUT Target redy signal 47 DEVSEL IN OUT Device select signal 48 GND GND 49 STOP IN OUT Stop signal 50 LOCK IN OUT Lock signal 51 PERP IN OUT Parity error signal 52 SERR IN OUT System error signal 53 PAR IN OUT Parity signal 54 CBEI IN OUT Bus command and byte enable signal 1 55 GND GND 56 GND GND 57 ADIS IN OUT Address and data signal 15 58 AD14 IN OUT Address and data signal 14 59 AD13 IN OUT Address and data signal 13 60 ADI2 IN OUT Address and data signal 12 61 GND GND 62 ADII IN OUT Address and data signal 11 63 ADIO IN OUT Address and data signal 10 64 AD9 IN OUT Address and data signal 09 65 AD8 IN OUT Address and data signal 08 66 CBE0 IN OUT Bus command and byte enable signal 0 67 GND GND 68 AD7 IN OUT Address and data signal 07 69 AD6 IN OUT Address and data signal 06 70 ADS IN OUT Address and data signal 05 71 AD4 IN OUT Address and data signal 04 72 GND GND 73 AD3 IN OUT Address and data signal 03 74 AD2 IN OUT Address and data signal 02 75 ADI IN OUT Address and data signal 01 76 ADO IN OUT Address and data signal 00 T GND GND
37. IN Power supply 45V 4 H0 C DATA 4 OD IN Odd head R data signal 4 C 5 GND GND 6 H0 C HE 4 IN Head R heat enable signal 4 C 7 GND GND 8 H0 B DATA 3 OD IN Odd head R data signal 3 B 9 GND GND 10 H0 B DATA 2 OD IN Odd head R data signal 2 B 11 GND GND 12 H0 B HE 2 IN Head R heat enable signal 2 B 13 GND GND 14 H0 A DATA 1 OD IN Odd head R data signal 1 A 15 GND GND 16 H0 A DATA 0 OD IN Odd head R data signal 0 A 17 GND GND 18 GND GND 19 GND GND 20 GND GND 21 GND GND 22 GND GND Chapter 6 J12 Main controller PCB J3501 Pin Number Signal name IN OUT Function 23 GND GND 24 H0 E DATA 9 EV IN Even head R data signal 9 E 25 GND GND 26 H0 E HE 9 IN Head R heat enable signal 9 E 27 GND GND 28 H0 F DATA 10 EV IN Even head R data signal 10 F 29 GND GND 30 H0 F DATA 11 EV IN Even head R data signal 1 1 F 31 GND GND 32 0 11 Head R heat enable signal 11 F 33 GND GND 34 H0 F DATA 11 OD IN Odd head R data signal 11 F 35 GND GND 36 H0 F HE 10 IN Head R heat enable signal 10 F 37 GND GND 38 H0 E DATA 9 OD IN Odd head R data signal 9 E 39 GND GND 40 H0 F DATA 10 OD IN Odd head R data signal 10 F 41 GND GND 42 H0 E DATA 8 OD IN Odd head R data signal 8 E
38. J3411 LJ Chapter 2 2 1 2 Print Driving During printing print signals and control signals are issued to the printhead via the carriage PCB in order to discharge ink from the nozzles On a printhead six arrays of nozzles are provided in six arrays in a staggered pattern This printer uses a pair of printheads The Y PC C PGy Gy MBk PM M Bk R G B nozzles are mounted in this order from the left Even numbered nozzle data and odd numbered nozzle data which are print signals are sent to each nozzle array in sync with the data sending clock and data latch pulse timings Drive control signals include a Heat Enable signal and a Sub Heat Enable signal The Heat Enable signal is used to discharge ink from nozzles The Sub Heat Enable signal is used to raise the printhead temperature to a suitable value to maintain the ink discharge amount constant 2 2 Firmware 2 2 1 Operation Sequence at Power on Shown below is the flowchart of the initialization sequence from the moment the power is turned on to the moment the printer enters the online state The time required for initialization is less than 1 minute This time does not include the time required for supplying ink and cleaning which takes place after the printer has been left unused for an extended period of time Power Button ON Initialization of software Device resource Initialization of various devices initializarion Engine status check Print
39. Note on Disassembly and Reassembly eene nenas 4 3 4 3 1 Note on assemblies or units prohibited from 4 3 4 3 2 Moving the carriage manually sns 4 3 4 33 Units requiring draining of L u S rt nee EE 4 3 4 3 4 Extemal Cover u uu R u ete ee A a 4 4 423 Bleif eg 4 11 EE 4 12 43 4 Camage Unit m n uQ bulunan dei 4 13 4 3 8 y u T REPREHENE ER e RUN HERAUS 4 18 4 3 9 Roll Eeed Unit oret 4 22 4 Unit eee e rete EES 4 25 4 3 11 Waste Ink Collection Unit ret n ine an RTT 4 26 43 12 Ink Tank pit REP 4 29 4 3 13 Head Management Sensor nne ten innen trennen nennen nnn 4 31 AS VA SONS ON sie e RR PRO RR ERROR io 4 32 E 4 33 4 3 16 Opening the Cap Moving the Wiper Un 4 33 4 3 17 Opening Closing the Ink Supply Valve n enne enne nnne 4 34 4 3 18 Draining the 2 1 2 82222 eerte nennen trennen tenter inneren ay eene enn 4 34 4 4 Applying E EE 4 35 44 1 Applying the 5 d dete 4 35 4 5 Adjustment and Setup Items uti epp bee eee a bal pu 4 38 4 5 1 Procedure after Replacing the Feed Roller HP Sensor or Feed Roller Encoder 4 38
40. Supply Temperature Humidity Sensor F 2 1 J2601 SE ANA A EC C Carriage Unit e E gt or 1 _ gt 8 Multi Sensor 1 D I e 1 3 N 1 N T SES 1 m gt re Linear Encoder i 5 m ElI oo WTNS e do m 1 d 1 a 1 1 a 1 e S ERIA ARN a E dz amp Option 1 1 I 1 I Roll Cam Sensor e d em ja 8 13 2 i Roll Motor T 1 1 e 5 1 1 5 48 S Roll Media S ya x oll Media Sensor e i E J1 AA a A s s minum mus mus m is musim s s m iim sus mim um s ss E m Er a 5 Spur Motor 3 5 Spur Cam Sensor c 5 3 gt Lift Sensor 5 Mist Fan B usa a ae sa ren A O SS Pump Motor Cutter Unit a 1 Pump Encoder Cutter Lift Sensor T 1 a r Pump Cam Sensor I 2 Cutter HP Sensor a Purge Unit TE Cutter Lift Motor o amp Cutter Right Position Sensor gt I Cutter Motor Lift Motor ES a S e Head Management Sensor 3 gt Paper Detection Sensor J1101 pa AE mer Option o 1 5 FEE IEEE1394 Board
41. T 6 20 33202 Ink tank PCB Pin Number Signal name IN OUT Function 1 TANK_DATO IN OUT Ink tank data signal 0 2 TANK DATI IN OUT Ink tank data signal 1 3 TANK 3V OUT Power supply 3 3V 4 TANK DAT2 IN OUT Ink tank data signal 2 5 GND GND 6 TANK CLK OUT Ink tank clock signal 7 TANK DAT3 IN OUT Ink tank data signal 3 8 TANK DATA IN OUT Ink tank data signal 4 9 TANK 3V OUT Power supply 3 3V 10 TANK DATS IN OUT Ink tank data signal 5 11 GND GND 12 TANK_CLK OUT Ink tank clock signal 13 GND GND 14 INK SNSO IN Ink detection sensor output signal 0 15 INK SNSI IN Ink detection sensor output signal 1 16 INK SNS2 IN Ink detection sensor output signal 2 17 GND GND 18 INK_SNS3 IN Ink detection sensor output signal 3 19 INK_SNS4 IN Ink detection sensor output signal 4 20 INK_SNS5 IN Ink detection sensor output signal 5 T 6 21 33301 Ink tank ROM PCB Pin Number Signal name IN OUT Function 1 TANK_DAT6 IN OUT Ink tank data signal 6 2 TANK DAT7 IN OUT Ink tank data signal 7 3 TANK 3V OUT Power supply 3 3V 4 TANK DATS IN OUT Ink tank data signal 8 5 GND GND 6 TANK CLK OUT Ink tank clock signal Chapter 6 J3301 Ink tank ROM PCB Pin Number Signal name IN OUT Function
42. UP que n o A Eds 2 3 3 2 4 Roll Media Pick up Sequence zie arp nece ore eap Gentoo Oto e eee 2 3 3 2 5 Str cture f the Manual Feed Unit nr Sy Sete m ee bend e tee cts 2 3 3 2 6 Manual Feed from Front Sequence m 2 3 3 2 7 Manual Feed from Rear Sequence oa SUSPECTUS ER Re 8 structure Of Feed Roller Unit ponen aero Pn cR HO RU etre e e tu M Here ne pe e HR gente 2 3 3 2 9 Feed Roller Eccentricity Detection FUCSIA 2 28 2 3 3 2 10 Structure of EE 2 28 233 3 Cutter UNI e 2 29 2 3 3 3 T Structure of the Cutter Unit ER 2 29 Contents 2 4 Printer Electrical SYM ds sec 2 30 DAL Outline eed ene pe beet da ns 2 30 2 4 1 Overview M 2 30 242 Mam Controller REP DC 2 31 2 42 1 Main controller Components cs DRE eame amena etie EU eet ere aye Pe ORG 2 31 24 3 Carriage Relay 3 ARR UR ERAI io 2 33 2 4 3 Carriage PCB COMPONEN s eL ES Er eta iu E ai ll IE 2 33 2AA DTIVEE c an m tte tto re eg eru teret e ero ous Core NANO 2 33 2 44 Cutter driver POB components arrepto rin e Sas uuu CERE gi ster is 2 33 24 42 Roll feed unit PCB C mp nents u t t deo ee etae edi ID e Pe ER ens 2 33 2 4 5 Maintenance Cartridge Relay PGB inn 2 34 2 45 T Maintenance carttidge relay PCB Components esee aa 2 34 2 24 6 POWer Supply 22 ea DD 2 34 2 4 6 1 Power supply block diagr n siise sesasi sree rettet a
43. about the printer usage status You can check this information by printing it in the service mode or displaying it on the display Following the precautions below when servicing the printer 1 Repairing replacing the PCB When replacing the main controller follow the specified replacement procedure Reference For the main controller replacement procedure see Disassembly Reassembly gt Points to Note on Disassembly and Reassembly gt Boards 2 After replacing the carriage unit The information about the carriage driving time arises in the carriage unit After replacing the carriage unit select INITIALIZE gt CARRIAGE in the service mode to initialize clear the information about the carriage driving time 3 After replacing the purge unit The information about the number of cleanings arises in the purge unit After replacing the purge unit select INITIALIZE gt PURGE in the service mode to initialize clear the information about the number of cleanings You cannot check the counter information once it is initialized cleared Be careful not to initialize the counter information before checkin it You cannot modify the counter information from the operation panel 1 7 3 2 Confirming the Firmware Version Firmware has been downloaded to the main controller When you have replaced the main controller check that the firmware is the latest version If not update it to the latest version Reference For ho
44. and tape 10 Pack the printer in the packing box and then put the roll media ink tank and optional devices in another packing box for moving Use the original packing materials for the printer and other optional devices If they are not available pack them with a sufficient amount of cushioning materials When the printer is not operating properly 1 Make sure that the printer is turned off 2 Disconnect the interface cable power cord and ground cable from the printer 3 Remove the roll holder from the roll holder slot 4 Drain ink from the printer 5 Manually cap the printhead Manual capping is an emergency measure used when the printer does not operate properly so it can damage the printhead 6 Remove the maintenance cartridge and then package it so that waste ink does not leak 7 Attach all external covers 8 Open the top cover and then secure the carriage with the belt stopper 9 Close the top cover 10 Attach the cushioning materials and tape 11 Pack the printer in the packing box and then put the roll media ink tank and optional devices in another packing box for moving Use the original packing materials for the printer and other optional devices If they are not available pack them with a sufficient amount of cushioning materials Before transporting the printer be sure to go through the following steps to protect the internal mechanism For the printer packaging work and the installatio
45. c ADJUST Performs adjustments and prints the adjustment and check patterns necessary for adjusting the printer parts PRINT PATTERN gt NOZZLE 1 1 This nozzle check pattern is used during servicing and is printed in the single direction using a single path It is used to check for nozzles that are not injecting ink properly This pattern is printed on A4 size media in the landscape orientation The media type is optional PRINT PATTERN gt OPTICAL AXIS This pattern is used to adjust the registration sensor optical axis For details refer to Disassembly Adjustment gt Adjustment and Setup gt Action to Take after Replacing the Carriage Unit or Multi Sensor Use photo glossy paper PRINT PATTERN gt LF TUNING This pattern is used to adjust the cassette feed roller eccentricity For details refer to Disassembly Adjustment gt Adjustment and Setup gt Action to Take after Replacing the Cassette Feed Roller HP Sensor or Cassette Feed Roller Encoder Use photo glossy paper PRINT PATTERN gt LF 8 HAKUSYA This pattern is used to adjust the LF pinch roller and spur LF amp HAKUSYA is dedicated to the adjustment in the factory This adjustment is not required during servicing HEAD ADJ This mode allows you to set or reset the registration adjustment values of individual heads 3r d Display Description AUTO HEAD ADJ Prints and reads adjusts the auto head adjustment pattern ROUGH E
46. controller via the carriage PCB The environmental temperature is used to calibrate the head sensor and to detect abnormal head temperatures Head temperature sensor The diode type head temperature sensors installed at the top and bottom of the printhead nozzle unit are used to detect the head temperature The diode voltage that changes with the nozzle unit temperature is reported to the main controller via the carriage PCB 2 38 Chapter 2 The detected head temperature is used to control the head operation and to detect abnormal head temperatures Printhead contact detection The printhead contact status is detected by testing the electrical conductivity It is detected according to the voltage changes at the two terminals of the contact faces power supply terminals and GND terminal 2 39 Chapter 2 2 5 4 Paper path system Spur cam sensor Cassette encoder Cassette cam sensor Paper detection sensor Cassette pick up sensor Cutter lift sensor Cutter HP sensor Cutter right position sensor F 2 56 This is a photo interrupter type sensor When paper supplied from the cassette the sensor light is blocked by the sensor arm thus detecting paper Cassette pick up sensor Cassette cam sensor 2 40 Chapter 2 This is a photo interrupter type sensor When the cassette camp rotates to block the sensor light lowering of the pressure plate of the cassette is detected Cassette encoder The cassette en
47. for normal operation 3 9 Chapter 4 DISASSEMBLY REASSEMBLY Contents Contents 4 1 Service aa ALC A epe epe PRO RR auqa 4 9 Disassembly R eas sembly ER dte tt e t edit iba Ett en ret bte eU e D Ue 4 2 1 Disassembly Reassembly rr b re eee P e e Db ob d te e be b deed i be Eie 4 3 Points to Note on Disassembly and Reassembly 4 3 1 Note on assemblies or units prohibited from disassembly 4 3 2 Moving the carriage manually l esses eese a aS Q aQ AS u aD u Qan 43 3 Units requiting draining Of Inks arca oO Ree eee b e ede o E e bi eee redeo chau bebe p b AS External O Mene EE AI DAVOS ee trie de en EE ee 4 3 6 Cutter 43 7 Garage 4 3 8 Feeder A eser UH RE i 4 3 I R ll Feed Mit CO c E 4 3 T0 Purge Units d Ee ere Eee e e i e ee e e ee de a eh eoe e itas 4 3 11 Waste Ink Collection Unit x s 4 3 12 Tnk Tank Ut ee be desee di a re e RE e ete 4 313 Head Managemert Sensor iic dee d E e d e bet ede n ee e Oe o aed d deg E WE AS AVS PCBS Eege 4 3 16 Opening the Cap Moving the Wiper Un 4 3 17 Opening Closing the Ink Supply Valve cnica dto 4 3 18 Draining the Ink 4 4 Applying the Grease 4 4 T Applying the Grease a aka ahua coves
48. ing Hamam m m a GE Lower rear cover s2 TEE Carriage rail Carriage height changing cam ETE F 4 2 2 Purge unit disassembly flow lt Meanings of symbols c Connector h Hook s screw Chapter 4 Printer Move carriage onto platen Open top cover Purge unit cl s3 Output tray unit Left right circle cover Right upper cover h4 Operation panel c1 h2 Mist filter 51 Filter cover Lower rear cover 52 Right cover h1 s5 Right front cover 53 Mist fan 53 F 4 3 3 Cutter unit disassembly flow lt Meanings of symbols c Connector h Hook s screw Lower rear cover s2 F 4 4 4 Ink tank unit disassembly flow lt Meanings of symbols c Connector h Hook s screw 4 2 Chapter 4 Printer Right cover h1 55 Upper front cover 52 m utomatic ink draining k mmm m umm m m mmm Lower front cover 51 EE Ink tank unit R c4 s4 F 4 5 4 3 Points to Note on Disassembly and Reassembly 4 3 1 Note on assemblies or units prohibited from disassembly Assemblies that are prohibited from disassembly and their adjustment outside the factory cannot be conducted are indicated by red screws F 4 6 4 3 2 Moving the carriage manually Move the carriage as required during disassembly reassembly to prevent the carriage form contacting the parts to be removed The carriage does not move when capped When uncapping moving th
49. pulley 1 in the direction of the arrow to lower the cutter unit 2 2 F 4 31 3 Remove the screw 1 shift the stopper 2 to the left and the slide the cutter unit 3 to upper left to remove it 1 2 Points to note on Disassembly an Reassembly of Cutter unit 1 When disassembling or reassembling the cutter unit align the cutter unit roller with the grooves 1 in the cutter lifter unit and cutter drive unit 4 12 Chapter 4 11 1 F 4 33 b Removing the cutter lifter unit 1 When removing the cutter lifter unit open the top cover and then remove the cassette output tray unit left and right circle covers tank cover lower rear cover left and right covers right upper cover operation panel left and right front cover upper front cover mist filter filter cover filter and lower front cover Refer to DISASSEMBLY REASEMBLY gt Points to note on Disassembly and Reassembly gt External Cover 2 Remove the cutter unit 3 Remove the belt 1 two screws 2 and harness and then remove the cutter lifter unit 3 1 Removing the cutter drive unit 1 When removing the cutter drive unit open the top cover and then remove the cassette output tray unit left and right circle covers tank cover lower rear cover left and right covers right upper cover operation panel left and right front cover upper front cover mist filter filter cover filter and lower front cover Refer
50. right circle cover right upper cover operation panel mist filter filter cover filter right cover and rear lower cover 2 Remove the three screws 1 and then remove the upper rear cover 2 F 4 22 n Upper front cover Removing the upper front cover 1 When removing the upper front cover 3 open the top cover left circle cover tank cover right circle cover right upper cover and operation panel 2 Remove the two screws 1 and then remove the upper front cover while releasing the three hooks 2 1 2 F 4 23 0 Lower front cover Removing the lower front cover 1 When removing the lower front cover 3 open the top cover left circle cover tank cover right circle cover right upper cover operation panel and upper front cover 2 Remove the screw 1 and then remove the lower front cover 2 4 9 Chapter 4 11 2 p Rear cover Removing the rear cover 1 When removing the rear cover 2 open the top cover left circle cover tank cover left cover left rear cover right circle cover right upper cover operation panel mist filter filter cover filter right cover and lower rear cover 2 Remove the three screws 1 and then remove the rear cover 2 F 4 25 q Lower back cover Removing the lower back cover 1 Wen removing the lower back cover 2 open the top cover left circle cover tank cover left cover left rear cover right circle cover right upper cover operation panerl mist fi
51. right edges standard size Printing assurance area Cut sheet Printing assurance area cut sheet Area excluding 20 mm from the top 23 mm from the bottom 20 mm when fed from the cassette and 5 mm from the left and right edges standard size Interface USB2 0 Ethernet IEEE1394 option Printhead Ink Tank type Printhead and separate ink tanks Printhead PF 01 Number nozzles 2560 nozzles per color Ink tank PFI 102 MBK BK GY PGY R G B C M Y PC PM Capacity 130 ml per color Ink tanks supplied with the printer contain 90 ml of each color Detection functions Cover system Detects opening closing of the top cover and ink cover Detection functions Ink passage system Detects presence absence of ink tank ink level presence absence of the maintenance cartridge waste ink full level presence absence of the printhead and opening closing of the supply valve Detection functions Carriage system Detects the ambient temperature head temperature presence absence of the head and no ink ejection Chapter 1 Detection functions Paper path Detects presence absence of paper remaining paper cutter position system presence absence of the cassette leading trailing edge of paper paper width and skew Operating noise During printing Approx 53 dB A or less During standby Approx 35 dB A or less Operating environment Temp
52. signal 7 D 6 GND GND 7 HO E HE 8 OUT Head R heat enable signal 8 E 8 GND GND 9 H0 E DATA 8 OD OUT Odd head R data signal 8 E 10 GND GND 11 H0 F DATA 10 OD OUT Odd head R data signal 10 F 12 GND GND 13 H0 E DATA 9 OD OUT Odd head R data signal 9 E 14 GND GND 15 0 10 OUT Head R heat enable signal 10 F 16 GND GND 17 H0 F DATA 11 OD OUT Odd head R data signal 11 F 18 GND GND 19 HO F HE 11 OUT Head R heat enable signal 11 F 20 GND GND 21 H0 F DATA 11 EV OUT Even head R data signal 11 F 22 GND GND 23 H0 F DATA 10 EV OUT Even head R data signal 10 F 24 GND GND 25 0 9 OUT Head R heat enable signal 9 E 26 GND GND 27 HO0 E DATA 9 EV OUT Even head R data signal 9 E 28 GND GND 29 GND GND 30 GND GND 31 GND GND 32 GND GND Chapter 6 J3501 Carriage PCB J12 Pin Number Signal name IN OUT Function 33 GND GND 34 GND GND 35 H0 A DATA 0 OD OUT Odd head R data signal 0 A 36 GND GND 37 H0 A DATA 1 OD OUT Odd head R data signal 1 A 38 GND GND 39 0 2 OUT Head R heat enable signal 2 B 40 GND GND 41 H0 B DATA 2 OD OUT Odd head R data signal 2 B 42 GND GND 43 H0 B DATA 3 OD OUT Odd head R data signal 3 B 44 GND GND 45 H0 C HE 4 OUT Head R he
53. strobe signal 10 CUTTER DAT OUT Cutter motor driver data signal 11 CUTTER_CLK OUT Cutter motor driver clock signal 12 CUTTER_ENB OUT Cutter motor driver enable signal 13 CUTTER_PHS OUT Cutter motor driver phase signal 14 GND GND T 6 13 32702 Cassette Pin Number Signal name IN OUT Function 1 CST_OUTB OUT Cassette motor drive signal B 2 CST_OUTA OUT Cassette motor drive signal A Chapter 6 J2702 Cassette Pin Number Signal name IN OUT Function 3 GND GND 4 CST_ENCA IN Cassette encoder output signal A 5 SNS_5V OUT Power supply 5V 6 CST_ENCB IN Cassette encoder output signal B 7 SNS_3V_1 OUT Power supply 3 3V 8 GND GND 9 CST_CAM_SNS Cassette cam sensor output signal 10 SNS_3V_1 OUT Power supply 3 3V 11 GND GND 12 CST_EARLY_SNS IN Cassette pick up sensor output signal 13 SNS_3V_1 OUT Power supply 3 3V 14 GND GND 15 CST_UNIT_SNS IN Cassette detection sensor output signal T 6 14 32703 Auto feed roll unit Pin Number Signal name IN OUT Function 1 AN OUT Power supply 5V 2 GND GND 3 ROLL_CAM_SNS IN Roll cam sensor signal 4 ROLL_PAPER_SNS IN Roll media sensor signal 5 ROLL_UNIT IN Roll unit detection signal 6 VM OUT Power supply 26V 7 VM OUT P
54. this mode select Standard under Print Quality in the printer driver c High quality mode In the high quality mode a single band is printed using 2 4 or 8 paths To use this mode select High under Print Quality in the printer driver d Highest quality mode In the high quality mode a single band is printed using 8 or 16 paths To use this mode select Highest under Print Quality in the printer driver T 2 1 Printing Modes T 2 2 Media Type Print Priority Print Quality Print pass Printing direction 1 Print resolution Plain Paper Image Draft 2 pass Bi directional 1200x1200dpi P lain P aper High Quality Standard 4 pass Bi directional 1200x1200dpi Plain Paper High Grade High 8 pass Bi directional 1200x1200dpi Line Drawing Draft 2 pass Bi directional 1200x1200dpi Text Standard 4 pass Bi directional 1200x1200dpi Office Document Standard 4 pass Bi directional 1200x1200dpi High Resolution Paper Image Standard 4 pass Bi directional 1200x1200dpi Coated Paper High 8 pass Bi directional 1200x1200dpi Heavyweight Coated Paper Highest 12 pass Bi directional 2400x1200dpi Premium Matte Paper Image Standard 6 pass Bi directional 1200x1200dpi Matte Photo Paper High 8 pass Bi directional 2400x1200dpi Highest 16 pass Bi directional 2400x1200dpi Chapter 2 Media Type Print Priority Print Quality Print pass Printing direction 1 Print resolution Glossy Photo P
55. unit reasjustment is required Peform the readjustment in the service mode Service mode SERVICE MODE gt ADJUST gt NOZZLE CHK POS 4 3 14 Multi Sensor Removing the multi sensor 1 Remove the screw 1 disconnect the flexible cable 2 and then remove the multi sensor 3 4 91 Since multi sensors have individual electrical specificity the following are recalibrated at the factory namely the optical axis of the sensor the sensor gain for measuring the printhead height and color reproduction Accordingly carry out the following adjustments in the service mode whenever replacing the carriage unit or multi sensor The multi sensor reference plate must be replaced at the same time whenever the carriage or the multi sensor is being replaced When replacing the carriage unit refer to Adjustment and Setup gt Procedure after Removing or Replacing the Carriage Unit Service mode SERVICE MODE gt ADJUST gt GAP CALIB Service mode SERVICE MODE gt ADJUST gt SENSOR CALIB Test chart CL 7 Tool No FY9 9323 Use anew chart Service mode SERVICE MODE gt ADJUST gt PRINT PATTERN gt OPTICAL AXIS Media type Photo glossy paper Media size Media having a width equal toor larger then that of A2 size paper 4 32 Chapter 4 4 3 15 PCBs Do not replace the main controller PCB and maintenance cartridge relay PCB ROM board at the same time These PCBs store important dat
56. 0 H1 E HE 9 IN Head L heat enable signal9 E 31 GND GND 32 HI F DATA 10 EV IN Even head L data signal10 F 33 GND GND 34 H1 F DATA 11 EV IN Even head L data signalll F 35 GND GND 36 HI F HE 11 IN Head L heat enable signalll F 37 GND GND 38 HI F DATA 11 OD IN Odd head L data signal 11 F 39 GND GND 40 HI F HE 10 IN Head L heat enable signallO F 4l GND GND 42 HI E DATA 9 OD IN Odd head L data signal 9 E 43 GND GND 44 HI F DATA 10 OD IN Odd head L data signal 10 F 45 GND GND 46 HI E DATA 8 OD IN Odd head L data signal 8 E 47 GND GND 48 H1 E HE 8 IN Head L heat enable signal8 E 49 GND GND 50 H1 D DATA 7 OD IN Odd head L data signal 7 D T 6 33 J23 Main controller PCB J3801 Pin Number Signal name IN OUT Function 1 GND GND 2 H1 B HE 2 IN Head L heat enable signal 2 B 3 GND GND 4 H1 A DATA 1 OD IN Odd head L data signal 1 A Chapter 6 J23 Main controller PCB J3801 Pin Number Signal name IN OUT Function 5 GND GND 6 H1 A DATA 0 OD IN Odd head L data signal 0 A 7 GND GND 8 0 IN Head L heat enable signal 0 A 9 GND GND 10 H1 A DATA 0 EV IN Even head L data signal 0 A 11 GND GND 12 HI A HE 1 IN Head L heat enable signal 1 A 13 GND GND 14 H1 A DA
57. 06 2526 Ink tank not installed MBK 03830105 2528 Ink tank not installed GY 03830115 2529 Ink tank not installed PGY 03830107 252A Ink tank not installed R 03830109 252B Ink tank not installed B 03830108 252C Ink tank not installed G 03830204 2540 Ink tank ID error BK 03830201 2541 Ink tank ID error Y 03830202 2542 Ink tank ID error M 03830203 2543 Ink tank ID error C 03830212 2544 Ink tank ID error PM 03830213 2545 Ink tank ID error PC 03830206 2546 Ink tank ID error MBK 03830205 2548 Ink tank ID error GY Chapter 8 Code Status 03830215 2549 Ink tank ID error PGY 03830207 254A Ink tank ID error R 03830209 254B Ink tank ID error B 03830208 254C Ink tank ID error G 03830304 2560 Ink tank EEPROM error BK 03830301 2561 Ink tank EEPROM error Y 03830302 2562 Ink tank EEPROM error M 03830303 2563 Ink tank EEPROM error C 03830312 2564 Ink tank EEPROM error PM 03830313 2565 Ink tank EEPROM error PC 03830306 2566 Ink tank EEPROM error MBK 03830305 2568 Ink tank EEPROM error GY 03830315 2569 Ink tank EEPROM error PGY 03830307 256A Ink tank EEPROM error R 03830309 256B Ink tank EEPROM error B 03830308 256C Ink tank EEPROM err
58. 1200dpi Matte Photo Paper High 8 pass Bi directional 2400x1200dpi Highest 16 pass Bi directional 2400x1200dpi Glossy Photo Paper Image Standard 6 pass Bi directional 1200x1200dpi Renu sy Photo Paper High 8 pass Bi directional 2400x1200dpi Heavyweight Glossy Photo Paper Heavyweight SemiGlos Photo Paper Highest Glossy Paper Photo Paper Plus Photo Paper Plus Semi Glos Synthetic Paper Adhesive Synthetic Paper Backlit Film Backprint Film Thin Fabric Banner 2 16 pass Bi directional 2400x1200dpi Proofing Paper Fine Art Photo Fine Art Heavyweight Photo Fine Art Textured Fine Art Watercolor Fine Art Block Print Canvas Matte 2 Japanese Paper Washi POP Board CAD Tracing Paper Line Drawing Draft 2 pass Bi directional 1200x1200dpi CAD Tranclucent Matte Film Text Standard 4 pass Bi directional 1200x1200dpi High 8 pass Bi directional 2400x1200dpi The print engine may automatically select 1 way printing depending on the printing image type graphic image etc The printing direction can be selected using the printer driver 1 4 2 Interface Specifications a USB standard 1 Interface type USB 2 0 Full speed 12 Mbits sec High speed 480 Mbits sec 2 Data transfer system Control transfer Bulk transfer 3 Signal level Compliant with the USB standard 4 Interface cable Chapter 1 Twisted pair shielded cable 5 0 m max Compliant with the USB standard Wire materials AWG No 28 data wire pair AWF A
59. 2 9 Sleep Mode This printer has a Sleep mode to reduce the standby power The printer automatically enters the Sleep mode Power Save mode when neither user operation nor data reception occurs for a preset period of time in the online 2 4 Chapter 2 or offline mode The printer wakes from the Sleep mode when the user presses any button on the operation panel or data is received from the host computer The time until the printer enters the Sleep mode can be changed from the operation panel Default 15 minutes 2 5 Chapter 2 2 3 Printer Mechanical System 2 3 1 Outline 2 3 1 1 Outline The printer mechanism can be broadly divided into two major components the ink passage and paper path The ink passage consists of an ink tank a carriage unit having a printhead a purge unit and a maintenance cartridge unit which are used to supply circulate and suck ink The paper path consists of a cassette pick up unit roll feed unit paper feed unit to support four types of media feeding transport and ejection This section provides an overview of these mechanical components Printhead Carriage unit Ink tank unit Pinch roller Feed roller Maintenance cartridge Ink tube Purge unit F 2 4 2 3 2 Ink Passage 2 3 2 1 Ink Passage 2 3 2 1 1 Overview of Ink Passage 0013 4299 The ink passage consists of ink tanks printhead cap waste ink collection unit ink tubes for connecting the mechanical components
60. 2325 Gre E EE 2 12 2 3 2 6 A a a teh 2 16 2 32 TA OWS EC tute NO 2 16 233 Paper Paths ien toutes o dese athe eue oca 2 17 P AOTEA TAE SN PEET E IEE EE S E A EEEE 2 17 23232 Paper E A E d eem CIR 2 18 2 3 3 3 Gutter ln EE 2 29 2 4 Printer Electrical System Rer o ina 2 30 2 4 1 O tline ire A a eat 2 30 SEN WK e Ime EE 2 30 221 2 Mall Control RR dd Ee edt 2 31 2 4 2 1 Main controller components eene enne nennen nennen anna rra non entes enn 2 31 24 3 Carriage Relay PO Bierna unu a une Hrn eh a ee od 2 33 2 4 3 1 Carriage components eene eret 2 33 PAA MOOT TEE 2 33 2 4 4 1 Cutter driver components 2 33 2 4 4 2 Roll feed unit components 0 0 1 1 2 2 00 1 001006 2 33 2 4 5 Maintenance Cartridge Relay PCB n nn 2 34 2 4 5 1 Maintenance cartridge relay PCB components n r 2 34 2 4 6 POWer Supply tnit tte ae dan 2 34 2 4 6 1 Power supply block diagram ronca eren enne eene nnne nennen ninos 2 34 2 5 Detection Functions with Sensors eene tenente ten nennen rena eene nnns 2 35 2 5 1 Sensors for Coveren 2 35 2 5 2 Ink AER AID eene enne tenent
61. 3 0555 000 25000sheets of paper 5 3 Periodic Maintenance 5 3 1 Periodic Maintenance T 5 3 Level Periodic maintenance User Cleaning of ink mist and other substances Service personnel None Chapter 6 TROUBLESHOOTING Contents Contents 6 1 Troubleshooting u as eie tei E UII Lee de id 6 1 6 11 Outlines ies OE EE 6 1 6 13 1 Outline of Troubleshooting s tert n reir EO RH Eni pir Hen epe uet e ti a HE EES 6 1 6 1 2 Troubleshooting When Warnings Occur eese enne nennt tnter nete entente nent enn enn enn enne 6 1 6 1 2 1 Ink Lvl Chk XX 1000 1001 1002 1003 1004 1005 1006 1008 1009 100A 100B 100C 222022020420200nensennennnensensennnenennnnenne nenn 6 1 6 1 2 2 MI Cart Eull Soo n 1100 ette tec EN Ev 6 1 62 2 3 MistEull Soon Jun 2322 ERE DE e au lenia e a 6 1 6 1 2 4 12 xx stands for digits 1221 1222 1223 1225 1231 1232 1233 1234 1235 eene nnne nnns 6 1 6 1 95 Reed imita EE 6 2 Location of Connectors and Pin Arrangement 6 2 1 Main controller PCB 6 22 Carriage relay PCB EE 6 2 3 Cutter driver PCB 6 2 4 Power S pply eddie ere edet t oH de e e babes toads cleats EH T 62 5 unt 6 3 Version Up 6 3 1 Firmware Update Tool 6 4 Service T
62. 8 GND GND 9 H1 D DATA 6 EV OUT Even head L data signal 6 D 10 GND GND 11 H1 D DATA 6 OD OUT Odd head L data signal6 D 12 GND GND 13 IO ASIC_SCL IN OUT Head ROM control signal clock 14 GND GND 15 H1 D HE 6 OUT Head L heat enable signal 6 D 16 GND GND 17 H1 C HE 5 OUT Head L heat enable signal 5 18 GND GND 19 H1 C DATA 5 OD OUT Odd head L data signal5 C 20 GND GND 21 OUT Head L clock signal 22 GND GND 23 HEAD_3V OUT Power supply 3V 24 GND GND 25 H1 LT OUT Head L latch signal 26 H DASH LICC2 B OUT Analogue switch AD triggar 27 H1 C DATA 5 EV OUT Even head L data signal 5 C 28 GND GND 29 H1 B HE 3 OUT Head L heat enable signal 3 B 30 GND GND 31 H1 C DATA 4 EV OUT Even head L data signal 4 C 32 GND GND 33 H1 B DATA 3 EV OUT Even head L data signal 3 B 34 GND GND 35 H1 B DATA 2 EV OUT Even head L data signal 2 B 36 GND GND 37 H1 A DATA 1 EV OUT Even head L data signal 1 A 38 GND GND 39 H1 A HE 1 OUT Head L heat enable signal 1 A 40 GND GND 41 H1 A DATA 0 EV OUT Even head L data signal 0 A 42 GND GND 43 H1 A HE 0 OUT Head L heat enable signal 0 A 44 GND GND 45 H1 A DATA 0 OD OUT Odd head L data signal0 A 46 GND GND 47 H1 A DATA 1 OD OUT Odd head L data signall A 48 GND GND 49 H1 B HE 2 OUT Head L heat enable signal 2 B 50 GND GND Chapter 6 6 2 2 Carriage relay PCB
63. A4 equivalent paper smaller than 17 inches data size sheets MEDIASIZE1 CUT Counters related to cut sheet printing T 7 22 Display Description Unit P SQ 17 24 Cumulative print area of paper equal to or larger than 17 inches but smaller than 24 inches physical size m2 Sq f P SQ 17 Cumulative print area of paper smaller than 17 inches physical size m2 Sq f P CNT 17 24 Cumulative number of sheets of A4 equivalent paper equal to or larger than 17 inches but smaller than 24 sheets inches physical size P CNT 17 Cumulative number of sheets of A4 equivalent paper smaller than 17 inches physical size sheets MEDIASIZE2 CUT Counters related to cut sheet printing T 7 23 Display Description Unit D SQ 17 24 Cumulative print area of paper equal to or larger than 17 inches but smaller than 24 inches data size m2 Sq f D SQ 17 Cumulative print area of paper smaller than 17 inches data size m2 Sq f Chapter 7 Display Description Unit D CNT 17 24 Cumulative number of sheets of A4 equivalent paper equal to or larger than 17 inches but smaller than 24 sheets inches data size D CNT 17 Cumulative number of sheets of A4 equivalent paper smaller than 17 inches data size sheets HEAD DOT CNT 1 Displays the counts of dots of individual colors of the currently installed print head HEAD DOT CNT 2 Displays the cumulative count of dots of individual colors PARTS CNT Displays t
64. D 34 H1 C DATA 5 0D OUT Odd head L data signal 5 C 35 H1 C DATA 4 EV OUT Even head L data signal 4 C 36 H1 A DATA 1 EV OUT Even head L data signal 1 A 37 H1 A DIA2 IN Heal L DI sensor signal 2 A 38 H1 B DIA2 IN Heal L DI sensor signal 2 B 39 H1 C HE 4 OUT Head L heat enable signal8 E 40 H1 D DATA 7 OD OUT Odd head L data signal 7 D 41 HI E DATA 8 OD OUT Odd head L data signal 8 E 42 HI F HE 10 OUT Head L heat enable signallO F 43 H1 F DATA 11 EV OUT Even head L data signalll F 44 HI F DATA 8 EV OUT Even head L data signal 8 F 45 H1 D DATA 6 EV OUT Even head L data signal 6 D 46 H1 C DIA2 IN Heal L DI sensor signal 2 C 47 H1 C DATA 5 EV OUT Even head L data signal 5 C 48 H1 B DIA1 IN Heal L DI sensor signal 1 B 49 H1 A HE 0 OUT Head L heat enable signal 0 A 50 H1 B DATA 2 OD OUT Odd head L data signal 2 B 51 H1 B DATA 3 OD OUT Odd head L data signal 3 B 52 H1 C DATA 4 OD OUT Odd head L data signal 4 C 53 GND GND 54 GND GND 55 GND GND 56 H1 F DATA 11 OD OUT Odd head L data signal 11 F SF H1 E DATA 9 EV OUT Even head L data signal9 E 58 GND GND 59 H1 D DATA 6 OD OUT Odd head L data signal6 D 60 H1 C HE 5 OUT Head L heat enable signal 5 C 61 H1 B HE 3 OUT Head L heat enable signal 3 B 62 H1 A DIA1 IN Heal L DI sensor signal 1 A 63 H1 A DATA 1 OD OUT Odd head L data signall A 64 GND GND 65 GND GND 66 GND GND 67 GND GND 68 HI F DATA 10 OD OUT Odd head L data signal 10 F 69 HI F DIAI IN Heal L D
65. DJ SETTING I A 1 A x 1 5 F F 1 L save SETTINGS YES NO RESET SETTINGS YES NO NOZZLE CHK POS YES NO GAP CALIB YES NO SENSOR CALIB YES NO CHANGE TYPE 1 REPLACE CUTTER YES NO FUNCTION CR MOVE PANEL LED LCD PANEL KEY PLATEN FAN AIR FLOW FAN R INK VALVE 1 COUNTER F 7 2 Chapter 7 FUNCTION COUNTER PRINTER LIFE TTL LIFE ROLL LIFE CUTSHEET LIFE CASSETTE LIFE A LIFE B C D E LIFE F POWER ON W INK CUTTER WIPE CARRIGE PRINT CR COUNT CR DIST PRINT COUNT PURGE L CLN A 1 22 CLN A 2 3 6 7 10 11 15 16 17 CLN A TTL CLN M 1 CLN M 4 5 6 L CLN M TTL CLEAR CLR INK CONSUME CLR CUTTER EXC CLR MTC EXC CLR HEAD EXC CLR UNIT A EXC Po CLR UNIT B D F H L P Q R CLR UNIT V EXC CLR FACTORY CNT EXCHANGE CUTTER EXC MTC EXC HEAD R EXC HEAD L EXC BOARD EXC UNIT A EXC UNITB D F H L P Q R UNIT V EXC I DETAIL CNT MOVE PRINTER N INK CHK BK N INK CHK MBK N INK CHK C N INK CHK M N INK CHK Y N INK CHK PC N INK CHK PM N INK CHK GY N INK CHK PGY N INK CHK R N INK CHK G N INK CHK B MEDIACONFIG CNT INK USE1 INK USE1 BK INK USE1 M P BK MBK INK USE1 C INK USE1 M INK USE1 Y INK USE1 PC INK USE1 PM INK USE1 GY INK USE1 PGY INK USE1 R INK USE1 G INK USE1 B INK USE1 TTL N INK USE1 BK N INK USE1 MBK N INK USE1 C N INK USE1 M N INK USE1 Y
66. GND GND Chapter 6 J21 Main controller PCB J3402 Pin Number Signal name IN OUT Function 30 GND GND T 6 32 J22 Main controller PCB J3701 Pin Number Signal name IN OUT Function 1 GND GND 2 ENCODER_A OUT Carriage encoder output signalA 3 SNS_5V IN Power supply 5V 4 ENCODER_B OUT Carriage encoder output signalB 5 SNS_5V IN Power supply 5V 6 H1 C DATA 4 OD IN Odd head L data signal 4 C 7 GND GND 8 H1 C HE 4 IN Head L heat enable signal8 E 9 GND GND 10 H1 B DATA 3 OD IN Odd head L data signal 3 B 11 GND GND 12 H1 B DATA 2 OD IN Odd head L data signal 2 B 13 GND GND 14 SNS UN OUT Multi sensor signall 15 MLT SNS 2IN OUT Multi sensor signal2 16 GND GND 17 PWLED4 ON IN Multi sensor LED 4 drive signal 18 PWLED3 ON IN Multi sensor LED 3 drive signal 19 PWLED2 ON IN Multi sensor LED 2 drive signal 20 PWLEDI ON IN Multi sensor LED 1 drive signal 21 GND GND 22 HI DSOUTI OUT Head L temperature output 1 23 H1 DSOUT2 OUT Head L temperature output 2 24 GND GND 25 H1 DASLK LICC2 IN Head L analogue switch clock signal 26 LICC2 IN Head L analogue switch data signal 27 H1 DLD LICC2 IN Head L analogue switch latch signal 28 HI E DATA 9 EV IN Even head L data signal9 E 29 GND GND 3
67. H0 D DATA 6 EV OUT Even head R data signal 6 D 46 H0 C DIA2 IN Head R DI sensor signal 2 C 47 H0 C DATA 5 EV OUT Even head R data signal 5 C 48 H0 B DIAI IN Head R DI sensor signal 1 B 49 H0 A HE 0 OUT Head R heat enable signal 8 E 50 H0 B DATA 2 OD OUT Odd head R data signal 2 B 51 H0 B DATA 3 OD OUT Odd head R data signal 3 B 52 H0 C DATA 4 OD OUT Odd head R data signal 4 C 53 GND GND 54 GND GND 55 GND GND 56 H0 F DATA 11 OD OUT Odd head R data signal 11 F 57 H0 E DATA 9 EV OUT Even head R data signal 9 E 58 GND GND 59 H0 D DATA 6 OD OUT Odd head R data signal 6 D 60 H0 C HE 5 OUT Head R heat enable signal 5 C 61 0 3 OUT Head R heat enable signal 8 E 62 H0 A DIAI IN Head R DI sensor signal 1 A 63 HO0 A DATA 1 OD OUT Odd head R data signal 1 A 64 GND GND 65 GND GND 66 GND GND 67 GND GND 68 H0 F DATA 10 OD OUT Odd head R data signal 10 F 69 H0 F DIAI IN Head R DI sensor signal 1 F 70 H0 D HE 7 OUT Head R heat enable signal 7 D 71 GND GND 72 H0 CLK OUT Head R data clock signal 73 H0 LT OUT Head R data latch signal 74 H0 B DATA 2 EV OUT Even head R data signal 2 B 75 H0 A DATA 0 OD OUT Odd head R data signal 0 A 76 GND GND TI GND GND 78 GND GND 6 2 3 Cutter driver PCB 6 20 T 6 39 J1 Connect to main board Pin Number Signal name IN OUT Function 1 GND GND 2 CUTTER_PHS IN Cutter motor driver phase signal 3 CUTTER
68. Head R DI sensor signal 1 E 19 H0 D DIAI IN Head R DI sensor signal 1 D 20 GND GND 21 HEAD 3V OUT Power supply 43V 22 H0 B DATA 3 EV OUT Even head R data signal 3 B 23 H0 A DATA 0 EV OUT Even head R data signal 0 A 24 H0 B HE 2 OUT Head R heat enable signal 2 B 25 VH OUT Power supply 21 5V 26 VH OUT Power supply 21 5V 27 H0 D DIA2 IN Head R DI sensor signal 2 D 28 0 8 OUT Head R heat enable signal 8 E 29 H0 E DIA2 IN Head R DI sensor signal 2 E 30 H0 F DIA2 IN Head R DI sensor signal 2 F 31 0 9 OUT Head R heat enable signal 9 E 32 H0 D DATA 7 EV OUT Even head R data signal 7 D 33 H0 D HE 6 OUT Head R heat enable signal 6 D 34 H0 C DATA 5 0D OUT Odd head R data signal 5 C 35 H0 C DATA 4 EV OUT Even head R data signal 4 C 36 H0 A DATA 1 EV OUT Even head R data signal 1 A 37 H0 A DIA2 IN Head R DI sensor signal 2 A 38 H0 B DIA2 IN Head R DI sensor signal 2 B 39 0 4 OUT Head R heat enable signal 4 C 40 H0 D DATA 7 OD OUT Odd head R data signal 7 D Chapter 6 J14 Head R Pin Number Signal name IN OUT Function 41 H0 E DATA 8 OD OUT Odd head R data signal 8 E 42 H0 F HE 10 OUT Head R heat enable signal 10 F 43 H0 F DATA 11 EV OUT Even head R data signal 11 F 44 H0 F DATA 8 EV OUT Even head R data signal 8 F 45
69. I sensor signal 1 F 70 H1 D HE 7 OUT Head L heat enable signal 7 D 71 GND GND 72 H1 CLK OUT Head L clock signal 73 HI LT OUT Head L latch signal 74 H1 B DATA 2 EV OUT Even head L data signal 2 B 75 H1 A DATA 0 OD OUT Odd head L data signal0 A Chapter 6 J24 Head L Pin Number Signal name IN OUT Function 76 GND GND 77 GND GND 78 GND GND T 6 35 J11 Main controller PCB J3401 Pin Number Signal name IN OUT Function 1 GND GND 2 GND GND 3 GND GND 4 GND GND 5 GND GND 6 GND GND 7 GND GND 8 VH IN Power supply 21 5V 9 VH IN Power supply 21 5V 10 VH IN Power supply 21 5V 11 VH IN Power supply 21 5V 12 VH IN Power supply 21 5V 13 IN Power supply 21 5V 14 VH IN Power supply 21 5V 15 VH IN Power supply 21 5V 16 VH IN Power supply 21 5V 17 VH IN Power supply 21 5V 18 VH IN Power supply 21 5V 19 VH IN Power supply 21 5V 20 VH IN Power supply 21 5V 21 VH IN Power supply 21 5V 22 VH IN Power supply 21 5V 23 VH IN Power supply 21 5V 24 GND GND 25 GND GND 26 GND GND 27 GND GND 28 GND GND 29 GND GND 30 GND GND T 6 36 J12 Main controller PCB J3501 Pin Number Signal name IN OUT Function 1 GND GND 2 GND GND 3 SNS 5V
70. Information button Keep pressing the above buttons until Initializing appears on the display 3 S is displayed in the upper right corner of the display showing the version 4 After display of Online pressing the Menu button displays the SERVICE MODE top menu and the MESSAGE LED flashes The Service mode is added to the options in the Main menu The Service mode can be entered even in the error status when an error message is shown on the display by turning the power off and then using the above key operation b How to exit the Service mode Turn off the printer c Key operation in the service mode Selecting menus and parameters lt or button Going to the next lower level menu button Going to the next higher level menu Y key Determining a selected menu or parameter OK button 7 1 2 Service Mode Map The hierarchy of menus and parameters in the Service mode is shown below System Setup SERVICE MODE DISPLAY PRINT INF Test Print YES NO SYSTEM S N TYPE LF TYPE TMP SIZE LF SIZE CR HEAD S N R S N L LOTR LOTL INK BK MBK C M Y PC PM INK CHECK it Y PC C PGY GY MBK PM M BK R G B VO DISPLAY F 7 1 7 1 Chapter 7 7 2 DISPLAY VO DISPLAY E VO DISPLAY 1 VO DISPLAY 2 ADJUST PRINT PATTERN NOZZLE 1 OPTICAL AXIS LF TUNING LF 8 HAKUSYA HEAD ADJ AUTO HEAD ADJ L ROUGH MANUAL HEAD ADJ DETAIL BASIC A
71. L PARTS B1 ROLL m2 COUNTER D ROLL lt sq f gt PARTS D1 CUTSHEET m2 I CUTSHEET lt sq f gt I PARTS D4 CASSETTE lt m2 gt CASSETTE sq COUNTER F i L PARTS F1 MEDIA OTHER COUNTERH NAME TH onis L__ PARTS H1 COUNTER K PEE eg L PARTS K1 ROLL mes COUNTER L ROLL lt sq gt l PARTS L1 CUTSHEET m2 COUNTER CUTSHEET lt sq f gt I PARTS M1 CASSETTE lt m2 gt COUNTER P CASSETTE lt sq f gt I PARTS P1 MEDIASIZE1 ROLL COUNTER pou L PARTS Q1 P SQ 17 COUNTER R P CNT 17 24 L PARTS R1 PONTI COUNTER V MEDIASIZE2 ROLL BARTS NA D SQ 17 24 D SQ 17 D CNT 17 24 D CNT 17 SETTING F 7 4 Chapter 7 7 1 3 Details of Service Mode COUNTER 1 1 SETTING Pth ON OFF RTC DATE TIME INITIALIZE W INK CARRIAGE PURGE INK USE CNT W INK CHG CNT HEAD CHG CNT PARTS CHG CNT PARTSA1 PARTS B1 PARTS p L PARTS V1 PARTS COUNTER PARTS A1 PARTS B1 I PARTS D 1 L PARTS V1 F 7 5 CUTTER CHG CNT This section provides details of the Service mode menus a DISPLAY Displays and prints the printer information 1 PRINF INF Prints adjustment values in the User menu an all of DISPLAY and COUNTER parameters on A4 size or lager paper When a roll media is used the layout is optimized according to the media width in order to save paper 2 SYSTEM Displays the printer information shown below
72. N INK USE1 PC N INK USE1 PM N INK USE1 GY N INK USE1 PGY N INK USE1 R N INK USE1 G N INK USE1 B N INK USE1 TTL INK USE2 COUNTER INK USE2 BK INK USE2 MBK INK USE2 C INK USE2 M INK USE2 Y INK USE2 PC P INK USE2 GY INK USE2 PGY INK USE2 R INK USE2 G INK USE2 B INK USE2 TTL N INK USE2 BK N INK USE2 MBK N INK USE2 C N INK USE2 M N INK USE2 Y N INK USE2 PC N INK USE2 PM N INK USE2 GY N INK USE2 PGY N INK USE2 R N INK USE2 G N INK USE2 B N INK USE2 TTL C INK USE2 PM Y G 7 3 Chapter 7 COUNTER i pau S ME MEDIASIZE1 CUT INK EXC MBK P SQ 17 24 INK EXC C P SQ 17 INK EXC M P CNT 17 24 INK EXC Y P CNT 17 INK EXC PC MEDIASIZE2 CUT INK EXC PM D SQ 17 24 INK EXC GY D SQ 17 INK EXC PGY D CNT 17 24 INK EXC R D CNT 17 INK EXC G HEAD DOT CNT 1 INK EXC B BK INK EXC TTL MBK N INK EXC BK C N INK EXC MBK M N INK EXC C Y N INK EXC M PC N INK EXC Y PM N INK EXC PC GY N INK EXC PM PGY N INK EXC GY R N INK EXC PGY G N INK EXC R B N INK EXC G TIL N INK EXC B HEAD DOT CNT 2 N INK EXC TTL BK MEDIA1 MBK NAME C TTL m2 M TTL lt sq f gt Y ROLL m2 PC ROLL lt sq f gt PM CUTSHEET m2 GY CUTSHEET sq PGY CASSETTE m2 R CASSETTE lt sq f gt G B MEDIA 2 6 TTL PARTS CNT MEDIA7 COUNTER A NAME L PARTS A1 INE mes COUNTER B TL sqb
73. OUNTER gt EXCHANGE gt HEAD L EXC PARTS CHG CNT Initialization of COUNTER gt EXCHANGE gt UNIT A EXC Counting up of CLEAR gt UNIT EXC PARTS COUNTER Initialization of all COUNTER gt PARTS CNT 7 2 Special Mode 7 2 1 Special Modes for Servicing This printer supports the following special modes in addition to the service mode PCB replacement mode Download mode 1 PCB replacement mode This mode is used when replacing the main PCB or MC relay PCB By executing this mode Backup data of the settings and counter values stored in the MC relay PCB are moved to the new main PCB The data such as the settings and counter values are copied to the MC relay PCB a Entering the PCB replacement mode Follow the same procedure as that for entering the service mode With the Paper Source button and Information button pressed down turn on the Power button When the printer starts up compare the serial number memorized in the main PCB s EEPROM with that memorized in the MC relay PCB s EEPROM If they do not match or no serial number is memorized in either EEPROM enter the PCB replacement mode While you are in the PCB replacement mode the MESSAGE LED roll media LED and ONLINE LED are lit b Procedure Select CPU BOARD or MC BOARD using the lt buttons and then press the OK button to determine it CPU BOARD Select this after replacing the main PCB The data in the MC rela
74. Remove the four screws 1 and then remove the left cover 2 and paper tray 3 3 2 4 64 F 4 65 4 Remove the two screws 1 and then remove the roll motor 2 4 23 Chapter 4 F 4 66 b Removing the roll feed unit 1 When removing the roll motor remove the roll feed unit 2 from the main body and then remove the right cover 3 by removing the two screws 1 DI I F 4 67 2 Remove the four screws 1 and then remove the left cover 2 and paper tray 3 3 2 3 Remove the three screws 1 andthen remove the right inner cover 2 F 4 68 4 24 Chapter 4 F 4 69 4 3 10 Purge Unit a Removing the purge unit 1 Turn the gear 1 of the purge unit 3 in the direction of the arrow to unlock and uncap the carriage Next move the carriage 2 onto the platen 2 Disconnect the connector 1 and then remove the harness from the harness guide 4 25 Chapter 4 1 F 4 72 F 4 73 b Precaution for mounting the purge unit When mounting the purge unit pull out the waste ink tube 1 from the back of the printer to the position where the marking is visible It the waste ink tube is not pulled out to the marking position it may bend and cause ink leakage 4 3 11 Waste Ink Collection Unit a Removing the waste ink box 1 When removing the waste ink box first remove the cassette and output tray 2 Remove the two screws 1 and connector cover 2
75. SDA IN OUT EEPROM control signal data 7 EEPROM_SCL OUT EEPROM control signal clock 8 HEAD 3V OUT Power supply 43V 9 HI C DIAI IN Heal L DI sensor signal 1 C 10 HI A HE 1 OUT Head L heat enable signal 1 A 11 VH OUT Power supply 21 5V 12 VH OUT Power supply 21 5V 13 VH OUT Power supply 21 5V Chapter 6 J24 Head L Pin Number Signal name IN OUT Function 14 VH OUT Power supply 21 5V 15 VH OUT Power supply 21 5V 16 HI E DATA 9 OD OUT Odd head L data signal 9 E 17 HI F HE 11 OUT Head L heat enable signalll F 18 HI E DIAI IN Heal L DI sensor signal 1 E 19 HI D DIAI IN Heal L DI sensor signal 1 D 20 HEAD 3V OUT Power supply 43V 21 HEAD 3V OUT Power supply 43V 22 H1 B DATA 3 EV OUT Even head L data signal 3 B 23 H1 A DATA 0 EV OUT Even head L data signal 0 A 24 H1 B HE 2 OUT Head L heat enable signal 2 B 25 VH OUT Power supply 21 5V 26 VH OUT Power supply 21 5V 27 H1 D DIA2 IN Heal L DI sensor signal 2 D 28 H1 E HE 8 OUT Head L heat enable signal8 E 29 HI E DIA2 IN Heal L DI sensor signal 2 E 30 HI F DIA2 IN Heal L DI sensor signal 2 F 31 H1 E HE 9 OUT Head L heat enable signal9 E 32 H1 D DATA 7 EV OUT Even head L data signal 7 D 33 H1 D HE 6 OUT Head L heat enable signal 6
76. Service Manual IPF5000 series IPF5000 Canon May 9 2006 Application This manual has been issued by Canon Inc for qualified persons to learn technical theory installation maintenance and repair of products This manual covers all localities where the products are sold For this reason there may be information in this manual that does not apply to your locality Corrections This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products When changes occur in applicable products or in the contents of this manual Canon will release technical information as the need arises In the event of major changes in the contents of this manual over a long or short period Canon will issue a new edition of this manual The following paragraph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies Copyright This manual is copyrighted with all rights reserved Under the copyright laws this manual may not be copied reproduced or translated into another language in whole or in part without the written consent of Canon Inc COPYRIGHT 2001 CANON INC Printed in Japan Caution Use of this manual should be strictly supervised to avoid disclosure of confidential information Introduction Symbols Used This documentat
77. T 6 3 J1001 1394 board Pin Number Signal name IN OUT Function 1 GND GND 2 GND GND 3 GND GND 4 3 3V OUT Power supply 3 3V 5 3 3V OUT Power supply 3 3V 6 3 3V OUT Power supply 3 3V 7 3 3V OUT Power supply 3 3V 8 3 3V OUT Power supply 3 3V 9 3 3V OUT Power supply 3 3V 0 N C N C 1 GND GND 2 PME IN Power management enable signal 3 INTA IN interrupt signal 4 GND GND 5 RST OUT PCI reset signal 6 CLK OUT PCI clock signal 7 GNT OUT Grant signal 8 GND GND 9 REQ IN Request signal Chapter 6 J1001 1394 board Pin Number Signal name IN OUT Function 20 AD31 IN OUT Address and data signal 31 21 AD30 IN OUT Address and data signal 30 22 AD29 IN OUT Address and data signal 29 23 AD28 IN OUT Address and data signal 28 24 GND GND 25 AD27 IN OUT Address and data signal 27 26 AD26 IN OUT Address and data signal 26 27 AD25 IN OUT Address and data signal 25 28 AD24 IN OUT Address and data signal 24 29 CBE3 IN OUT Bus command and byte enable signal 3 30 IDSEL OUT Initialization device select signal 31 GND GND 32 GND GND 33 AD23 IN OUT Address and data signal 23 34 AD22 IN OUT Address and data signal 22 35 AD21 IN OUT Address and data signal 21 36 AD20
78. T 7 6 Display Sensor name LCD display contents position 1 Pump Cam Sensor 0 Sensor ON 1 Sensor OFF 2 Valve Open Closed Detection 0 Sensor ON 1 Sensor OFF Sensor 3 Not Used 4 Not Used 5 Spur Cam Sensor 0 Sensor ON 1 Sensor OFF 6 Lift Cam Sensor 0 Sensor ON 1 Sensor OFF 7 Feed Roller Hp Sensor 0 Sensor ON 1 Sensor OFF 8 Top Cover Sensor 0 Cover open 1 Cover close 9 Not Used 10 Ink Tank Cover Switch 0 Cover open 1 Cover close 11 Not Used 12 Paper Detection Sensor 0 Sensor ON 1 Sensor OFF 13 Cassette Paper Detection Sensor 0 Sensor ON 1 Sensor OFF 14 Cassette Detection Sensor 0 Sensor ON 1 Sensor OFF 15 Cassette Pick Up Sensor 0 Sensor ON 1 Sensor OFF 16 Cassette Cam Sensor 0 Sensor ON 1 Sensor OFF 17 Roll Media Sensor 0 Sensor ON 1 Sensor OFF 18 Roll Cam Sensor 0 Sensor ON 1 Sensor OFF 19 Cutter Lift Sensor 0 Sensor ON 1 Sensor OFF 20 Cutter Right Position Sensor 0 Sensor ON 1 Sensor OFF Chapter 7 Display Sensor name LCD display contents position 21 Cutter Hp Sensor 0 Sensor ON 1 Sensor OFF 22 Not Used 23 Not Used 24 Not Used 25 Not Used 26 Roll unit detection 0 Roll unit not detected 1 Roll unit detected 27 Cutter unit detection 0 Cutter unit not detected 1 Cutter unit detected 28 Not Used 29 Not Used 30 Not Used 31 Not Used 32 Not Used
79. TA 1 EV IN Even head L data signal 1 A 15 GND GND 16 H1 B DATA 2 EV IN Even head L data signal 2 B 17 GND GND 18 H1 B DATA 3 EV IN Even head L data signal 3 B 19 GND GND 20 H1 C DATA 4 EV IN Even head L data signal 4 C 21 GND GND 22 H1 B HE 3 IN Head L heat enable signal 3 B 23 GND GND 24 H1 C DATA 5 EV IN Even head L data signal 5 C 25 H DASH LICC2 IN Analogue switch AD triggar 26 HI LT IN Head L latch signal 27 GND GND 28 HEAD 3V IN Power supply 43V 29 GND GND 30 HI CLK IN Head L clock signal 31 GND GND 32 H1 C DATA 5 OD IN Odd head L data signal 5 C 33 GND GND 34 H1 C HE 5 IN Head L heat enable signal 5 C 35 GND GND 36 H1 D HE 6 IN Head L heat enable signal 6 D 37 GND GND 38 IO ASIC SCL IN OUT Head ROM control signal clock 39 GND GND 40 H1 D DATA 6 OD IN Odd head L data signal 6 D 41 GND GND 42 H1 D DATA 6 EV IN Even head L data signal 6 D 43 GND GND 44 H1 D DATA 7 EV IN Even head L data signal 7 D 45 GND GND 46 IO ASIC SDA IN OUT Head ROM control signal data 47 GND GND 48 H1 D HE 7 IN Head L heat enable signal 7 D 49 GND GND 50 H1 E DATA 8 EV IN Even head L data signal 8 E T 6 34 J24 Head L Pin Number Signal name IN OUT Function 1 VH OUT Power supply 21 5V 2 VH OUT Power supply 21 5V 3 VH OUT Power supply 21 5V 4 VHT2 OUT Head L transistor drive power supply 5 H1 F DATA 10 EV OUT Even head L data signallO F 6 EEPROM_
80. Unit INK USE EXC XX Ink color ml Cumulative count of generic ink replacement Chapter 7 Display Description Unit INK USE EXC TTL Total count of generic replacement of each color of ink ml N INK USE XX Ink color ml EXC XX Cumulative count of refill ink replacement N INK USE Total count of replacement of each color of ink ml EXC TTL MEDIA x x 1 to 7 Counters related to media Cumulative print areas are displayed for media 1 7 beginning with the media maximum cumulative print area Display Description Unit NAME Media type TTL Cumulative print area of all media feed trays metric m2 TTL Cumulative print area of all media feed trays inch Sq f ROLL Cumulative print area of roll media metric m2 ROLL Cumulative print area of roll media inch Sq f CUT SHEET Cumulative print area of cut sheet metric m2 CUT SHEET Cumulative print area of cut sheet inch Sq f CASSETTE Cumulative print area of cassette paper metric m2 CASSETTE Cumulative print area of cassette paper inch Sq f MEDIA OTHER Counters related to media Cumulative print areas are displayed beginning with the media with the eighth large cumulative print area Display Description Unit NAME Media type TTL Cumulative print area of al
81. V 12 GND GND 13 VH_ENB OUT VH power supply ON OFF signal 14 PW_CONT OUT Normal power saving switch signal T 6 8 42101 Unused T 6 9 32501 Connect to Spur motor spur cam sensor Lift cam sensor mist fan GND Pin Number Signal name IN OUT Function 1 HAKUSHA_MOTOR_AM OUT Spur motor drive signal AM 2 HAKUSHA_MOTOR_AP OUT Spur motor drive signal AP 3 SNS_3V_1 OUT Power supply 3 3V 4 GND GND 5 HAKUSHA CAM SNS IN Spur cam sensor output signal 6 FAN VM OUT Power supply 26V 7 MIST FAN LOCK IN Mist fan lock signal 8 MIST FAN PWM OUT Mist fan duty control signal 9 GND Chapter 6 J2501 Connect to Spur motor spur cam sensor Lift cam sensor mist fan Pin Number Signal name IN OUT Function 10 LIFT_CAM_3V OUT Power supply 3 3V 11 GND GND 12 LIFT_CAM_SNS IN Lift cam sensor output signal T 6 10 32502 Suction fan maintenance cartridge relay PCB cassette paper detection sensor Feed roller HP sensor feed roller encoder Pin Number Signal name IN OUT Function 1 FAN_VM OUT Power supply 26V 2 PLATEN_FAN_LOCK IN suction fan lock signal 3 PLATEN_FAN_PWM OUT suction fan duty control signal 4 GND GND 5 MENT_SDA IN OUT M
82. V T 6 44 J2 Roll media sensor Pin Number Signal name IN OUT Function 1 5V OUT Power supply 5V 2 GND GND 3 ROLL_PAPER_SNS IN Roll media sensor signal T 6 45 J3 Roll cam sensor roll motor Pin Number Signal name IN OUT Function 1 5V OUT Power supply 5V 2 GND GND 3 ROLL_CAM_SNS IN Roll cam sensor signal 4 GND GND 5 ROLL_OUTAP OUT Roll motor drive signal AP 6 ROLL_OUTAM OUT Roll motor power supply AM T ROLL OUTBP OUT Roll motor drive signal BP 8 ROLL OUTBM OUT Roll motor power supply BM 6 3 Version Up 6 3 1 Firmware Update Tool Use of the following tools allows you to update the firmware of the system controller incorporated in the printer GARO Firmware Update Tool L Printer Service Tool 1 GARO Firmware Update Tool GARO Firmware Update Tool is the same as that for user Procedure 1 Start CARO Firmware Update Tool 2 Place the printer in the online mode 3 Transfer the firmware data to the printer according to the instructions shown on the display 4 The data shown on the LCD on the operation panel changes and the firmware is updated automatically 5 When firmware update is completed the printer will start again Chapter 6 File transfer route USB IEEE1394 network 2 L Printer Service Tool Procedure 1 Start L Printer Service Tool 2 Place the printer in the online mode 3 Specify the firmware file jdl and then transfer it 4 The data shown on the LCD on the ope
83. _ENB IN Cutter motor driver enable signal 4 CUTTER_CLK IN Cutter motor driver clock signal 3 CUTTER DAT IN Cutter motor driver data signal 6 CUTTER STB IN Cutter motor driver strobe signal 7 CUTTER SLEEP IN Cutter motor driver sleep signal Chapter 6 J1 Connect to main board Pin Number Signal name IN OUT Function 8 CUTTER_VM_ON IN Power supply 26V 9 CUTTER_UNIT OUT Cutter unit detection signal 10 CUTTER POSI SNS OUT Cutter lift sensor signal 11 CUTTER R SNS OUT Cutter right detection sensor signal 12 CUTTER L SNS OUT Cutter HP sensor signal 13 GND GND 14 OPT 5V IN Power supply 45V T 6 40 J2 Cutter lift sensor HP sensor right detection sensor Cutter motor lift motor Pin Number Signal name IN OUT Function 1 5V OUT Power supply 5V 2 GND GND 3 CUTTER POS1 SNS IN Cutter lift sensor signal 4 5V OUT Power supply 5V GND GND 6 CUTTER L SNS IN Cutter HP sensor signal 7 CUTTER LIFT OUTB OUT Cutter lift motor drive signal B 8 CUTTER LIFT OUTA OUT Cutter lift motor drive signal A 9 5V OUT Power supply 5V 10 GND GND 11 CUTTER R SNS IN Cutter right detection sensor signal 12 CUTTER OUTB OUT Cutter motor drive signal B 13 CUTTER OUTA OUT Cutter motor drive signal A 6 2 4 Power supply
84. a such as settings and carriage drive time Before replacement of enther PCB the data stored in it is move to the other PCB through internal communication so that it can be taken over to the new PCB automatically This is the reason whey the two PCBs should not be replaced at the same time If you want to replace both PCBs at the same time first carry out the procedure a and then carry out the procedure b After replacing whth the maintemance controller PCB or maintenance cartridge relay PCB which are supplied as service parts check that the firmware to the latest version a Procedure for replacing the maintenance cartridge relay PCB ROM board 1 Turn off the printer and unplug the power cord 2 Replace the maintenance cartridge relay PCB 3 Plug the power cord to the outlet and then turn on the printer whth the PAPER SOURCE button and INFORMATION button pressed down The printer will start up in the PCB Replacement mode 4 Check that Initializing appears on the display and then release the buttons When the printer enters the PCB Replacement mode the message lamp goes on 5 What until REPLACE MODE appears on the display 6 Select MC BOARD and then press the ok button 7 Check that TURN POWER OFF appears on the display and then turn off the printer 8 Turn on the printer 9 Check the firmware version If the firmware is not the latest version update a Procedure for replacing the main controller PCB 1 Turn of
85. ag with the ink port up and close the opening It takes about 4 minutes to complete the Move Printer operation Move Printer cannot be selected when MT Cartridge Full Soon is displayed In this case replace the maintenance cartridge first Never disconnect the power cord or open any cover while the Move Printer operation is in progress since this can cancel the operation Ifthe Move Printer operation is canceled while in progress the printer will remain in the offline mode and will not return to the online mode The Ink Filling operation is performed when the power is turned back on after canceling so repeat the Move Printer operation from the beginning The Move Printer operation will drain about 38 g of ink per color from the printer to the maintenance cartridge 4 When the Move Printer operation is completed turn off the Power button 5 Open the top cover to check that the head is capped and then secure the carriage with the belt stopper 6 Close the top cover 7 Disconnect the interface cable power cord and ground cable from the printer 8 Wait about 15 minutes after completion of the Move Printer operation remove the maintenance cartridge and then package it so that waste ink does not leak Check that waste ink is no longer leaking after removing the maintenance cartridge If it is leaking install the maintenance cartridge and wait until waste ink no longer leaks 9 Attach the cushioning materials
86. aintenance cartridge rom control signal data 6 MENT_SCL IN OUT Maintenance cartridge rom control signal clock 7 GND GND 8 MENT 3V Power supply 3 3V 9 CST PAPER NONE 3V OUT Power supply 3 3V 10 GND GND 11 CST_PAPER_NONE_SNS IN Cassette paper detection sensor output signal 12 LE HP 3V OUT Power supply 3 3V 13 GND GND 14 LF HP SNS IN Feed roller HP sensor output signal 15 GND GND 16 LF ENCA IN Feed roller encoder output signal A 17 RGV5 OUT Power supply 5V 18 LF_ENCB IN Feed roller encoder output signal B T 6 11 J2601 Operation panel Pin Number Signal name IN OUT Function 1 POWER_ON IN Power switch signal 2 PM_START OUT Power supply 5V 3 BUZZER OUT Buzzer control signal 4 PDODATA OUT Panel IC control signal 5 3 3V OUT Power supply 3 3V 6 PDI_DATA IN Panel IC data signal 7 GND GND 8 PANEL RESET OUT Panel reset signal 9 GND GND 10 PDOPCLK OUT Panel IC clock signal 11 PANEL_5V OUT Power supply 5V 12 PDOCS L OUT Panel supply chip select signal T 6 12 J2701 Cutter unit Pin Number Signal name IN OUT Function 1 5 OUT Power supply 5V 2 GND GND 3 CUTTER_L_SNS IN Cutter HP sensor signal 4 CUTTER_R_SNS IN Cutter right detection sensor signal 5 CUTTER POSI SNS IN Cutter lift sensor signal 6 CUTTER UNIT IN Cutter unit detection signal 7 CUTTER VM OUT Power supply 26V 8 CUTTER SLEEP OUT Cutter motor driver sleep signal 9 CUTTER STB OUT Cutter motor driver
87. ale 5 on the mist fan as shown below adjust the wire guide height so that the wire roller 6 touches the top surface of the scale and then tighten the screw loosened in step 1 To prevent the wire roller from being disengaged install the right cover with the carriage moved onto the platen After installing the right cover check that the wire roller has not been disengaged 4 17 Chapter 4 4 3 8 Feeder Unit a Removing the pinch roller 1 Removethe back cover 2 When removing the pinch roller press down the pinch roller unit 1 in the direction of the arrow 3 Remove the pinch roller 1 b Removing the cassette pick up roller 1 When removing the cassette pick up roller first remove the back cover and cassette 2 Then the gear 1 so that the pick up cam 2 pressea down the arm 3 to the lowest position Release the hook A and then remove the cassette pick up roller 4 while sliding it in the direction of the arrow c Precaution for mounting the roller When mounting the cassette pick up roller fit the projection A on the cassette pick up roller holder 1 in the grooves in the cassette pick up roller 4 18 Chapter 4 d Removing the cassette separation roller 1 When removing the cassette separation roller first open the top cover and then remove the back cover left and right covers tank cover right upper cover oper ation panel mist filter filter cover filt
88. and an ink suction pump which is operated to suck ink These components are used to supply circulate and suck ink A schematic diagram of the ink passage for one color and the ink flow are shown below 2 6 Chapter 2 y Mechanical Drive Unit p Ink or air flow Carriage unit Ink tank Printhead Agitation plate ya LI Li Sub buffer Ink supply valve i Maintenance cartridge Absorbent material under the purge unit 2 2 Ink supply from ink tank to ink supply valve The ink tank contains ink to be supplied to the printhead Ink flow from the ink tank to the ink tank supply valve due to the fluid level difference b Ink flow from ink tank to sub buffer Ink flows from the ink tank to the sub buffer due to the fluid level difference and air enters the ink tank through the air passage of the sub buffer maintaining the pressure inside the ink tank constant Ifthe ink in the sub buffer exceeds the predetermined level the excessive ink flows to the absorbent material under the ink tank Ink supply from ink supply valve to printhead Ink is supplied from the ink tank to the printhead by opening the ink supply valve capping the head and operating the suction pump The ink sucked from the caps flows to the maintenance cartridge or the waste ink absorbent material under the purge unit d Ink supply during printing During printing the ink supply vale is held open to allow ink to flow from the ink t
89. ank to the printhead constantly due to the negative pressure generated by dis charging of ink The waste ink used for printhead cleaning and borderless printing flows to the waste ink absorbent materials under the maintenance cartridge and purge unit in addition to the waste ink box If all of ink passages are opened no ink tank is installed the ink supply valve is opened and the printhead fixer lever is opened when the ink tube is filled with ink the ink in the ink tube may reverse flow due to the fluid level difference and ink may leak from the hollow needle of the ink tank Do not open all of the ink passages at the same time when the ink tube is filled with ink e Agitation of ink in the ink tank Ink in the ink tank is agitated to prevent precipitation of pigment based ink in the ink tank This function is implemented by reverse flowing ink to the ink tank by opening and closing the supply valve in succession Inside the ink tank is provided with an agitation plate to assist agitation of ink The agitation plate is also provided in the Operation timing When a new ink tank is installed or when 168 hours have lapsed since the previous agitation the agitation is performed irrespective of the whether the printer is printing or cleaning its head Ink supply valve opening closing count 30 times every 30 seconds 1 336 or more hours have lapsed the ink valve opening closing count and the time until the next agitation are chan
90. aper Image Standard 6 pass Bi directional 1200x1200dpi Semi Glossy Photo Paper High S pass Bi directional 2400x1200dpi Heavyweight Glossy Photo Paper Heavyweight SemiGlos Photo Paper Highest Glossy Paper Photo Paper Plus Photo Paper Plus Semi Glos Synthetic Paper Adhesive Synthetic Paper Backlit Film Backprint Film Thin Fabric Banner 2 Proofing Paper Fine Art Photo Fine Art Heavyweight Photo Fine Art Textured Fine Art Watercolor Fine Art Block Print Canvas Matte 2 Japanese Paper Washi POP Board CAD Tracing Paper Line Drawing Draft 2 pass Bi directional 1200x1200dpi CAD Tranclucent Matte Film Text Standard 4 pass Bi directional 1200x1200dpi High 8 pass Bi directional 2400x1200dpi 16 pass Bi directional 2400x1200dpi 1 The print engine may automatically select 1 way printing depending on the printing image type graphic image etc The printing direction can be selected using the printer driver 2 2 4 Print Position Adjustment Function This printer has a printing position adjusting function to adjust the lateral and longitudinal printing positions and bidirectional printing position of the printhead mounted on the carriage as well as the media feed amount The printing position can be adjusted in two ways automatic adjustment by which the multi sensor installed at the lower left of the carriage reads the printing position adjusting pattern and manual adjustment by which a print posit
91. at enable signal 4 C 46 GND GND 47 H0 C DATA 4 OD OUT Odd head R data signal 4 C 48 SNS_5V OUT Power supply 5V 49 GND GND 50 GND GND T 6 26 J3601 Carriage PCB J13 Pin Number Signal name IN OUT Function 1 H0 E DATA 8 OUT Even head R data signal 8 E 2 GND GND 3 H0 D HE 7 OUT Head R heat enable signal 7 D 4 GND GND 5 H0 D DATA 7 EV OUT Even head R data signal 7 D 6 GND GND 7 H0 D DATA 6 EB OUT Even head R data signal 6 D 8 GND GND 9 H0 D DATA 6 OD OUT Odd head R data signal 6 D 0 GND GND 1 H0 D HE 6 OUT Head R heat enable signal 6 D 2 GND GND 3 H0 C HE 5 OUT Head R heat enable signal 5 C 4 GND GND 5 H0 C DATA 5 OD OUT Odd head R data signal 5 C 6 GND GND 7 H0 DSOUT2 IN Head R temperature output 2 8 GND GND 9 H0 DSOUTI IN Head R temperature output 1 20 GND GND 21 GND GND 22 LICSEL1 OUT Head R analogue switch data signal 23 LICSEL2 OUT Head R analogue switch latch signal 24 LICSELO OUT Head R analogue switch clock signal 25 GND GND 26 GND GND 27 HO CLK OUT Head R data clock signal 28 GND GND 29 HO LT OUT Head R data latch signal 30 GND GND 31 HEAD 3V OUT Power supply 3V 32 GND GND 33 H0 C DATA S EV OUT Even head R data signal 5 C 34 GND GND 35 H0 B HE 3 OUT Head R heat enable signal 8 E 36 GND GND 37 H0 C DATA 4 EV OUT Even head R data signal 4 C 38 GND GND 39 H0 B DATA 3 EV OUT Even head R data signal 3 B 40 GND GND 41 H0 B DATA 2 EV OUT Even head R data signal 2 B
92. at the voltage level of a given signal is High while 0 is used to indicate Low The voltage value however differs from circuit to circuit In addition the asterisk as in DRMD indicates that the DRMD signal goes on when 0 In practically all cases the internal mechanisms of a microprocessor cannot be checked in the field Therefore the operations of the microprocessors used in the machines are not discussed they are explained in terms of from sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes and major changes will be com municated in the form of Service Information bulletins All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and be able to identify and isolate faults in the machine Contents Contents Chapter 1 PRODUCT DESCRIPTION Nee lege 1 1 Lal Product RE 1 1 1 2 RIES Se i ee Eee OR as De A A te St m 1 1 EN coms tet hd eoram ru o Ret see T re te 1 1 EE In 1 2 e de TEE 1 2 12 4 Auto Roll Feed U it u apa 1 2 12 5 GCoris mablesSr 558 entre en da o pu e Ee cy 1 3 1 3 Product Specifications rca rtr EES ee 1 4 1 3 1 Produ ct Speoltfications
93. aten duct replacement count Times UNIT D EXC Unit D carriage unit replacement count Times UNIT F EXC Unit F ink supply system replacement count Times UNIT H EXC Unit H purge replacement count Times UNIT L EXC Unit L head management sensor replacement count Times UNIT P EXC Unit P feed motor replacement count Times UNIT Q EXC Unit Q feed roller replacement count Times UNIT R EXC Unit R spur cam replacement count Times UNIT V EXC Unit V mist fan unit replacement count Times Counters related to ink T 7 14 Display Description Unit MOVE PRINTER Number of Move Printer operations Times N INKCHECK XX XX Ink color Times Number of Stop Ink Check operations MEDIACONFIG Number of times media was registered by media editor Times CNT 7 15 Display Description Unit INK USE1 XX XX Ink color ml Cumulative consumption amount of each color of generic ink INK USEI TTL Total consumption amount of generic ink ml N INK USE1 XX XX Ink color ml Cumulative consumption amount of each color of refill ink N INK USEI TTL Total consumption amount of each color of refill ink ml T 7 16 Display Description Unit INK USE2 XX XX Ink color ml Cumulative consumption amount of each color of generic ink INK USE2 TTL Total consumption amount of generic ink ml N INK USE2 XX XX Ink color ml Cumulative consumption amount of each color of refill ink N INK USE2 TTL Total consumption amount of each color of refill ink ml T 7 17 Display Description
94. b Eject roller unit 4 Eject roller bearing 5 Eject roller center bearing c Spur unit 6 Spur cam mol ykote PG 641 Approx 20mg mol ykote PG 641 Approx 12mg molykote PG 641 Approx 12mg 4 d ee al fo U mS 7 SS N SS On location on iPF500 5000 and two locations on iPF600 molykote PG 641 Approx 12mg F 4 100 4 37 Chapter 4 molykote PG 641 Approx 20mg F 4 101 d Pick up unit 7 Pick up cam 9 molykote PG 641 9 Approx 12mg RL 4 5 Adjustment and Setup Items 4 5 1 Procedure after Replacing the Feed Roller HP Sensor or Feed Roller Encoder Procedure after replacing the feed roller HP sensor or feed roller encoder Feed roller eccentricity is factory adjusted correction of variation in the paper feed amount per rotation It is necessary to adjust feed roller eccentricity after re placing the feed roller HP sensor or feed roller encoder In the service mode perform automatic adjustment of feed roller eccentricity Service mode SERVICE MODE gt ADJUST gt PRINT PATTERN gt LF TYNING Media type Photo glossy paper Media size Media having awidth equal to or larger than that of A2 size paper 4 5 2 Procedure after Replacing the Carriage Unit or Multi Sensor a Multi Sensor Recalibration Sin
95. blocks the sensor light Printhead Nozzle unit Head management sensor unit 2 37 Chapter 2 2 5 3 Carriage system Linear encoder Multi sensor ai Lift cam sensor Multi sensor The photo reflection type multi sensor is composed of four LEDs red blue green and infrared and two light sensitive sensors It detects the leading edge skewing and width of media and is used for adjustment of the registration head height and calibration During head adjustment the light reflected by the infrared LED is detected by two light sensitive sensors to calculate the head height from the difference between the measurements LED red LED green LED blue EN A Infrared sensor d lt Z Media je Platen F 2 55 Linear encoder When the carriage modes the linear encoder located at the rear of the carriage reads the slits on the linear encoder to detect the carriage position Lift cam sensor This is a photo interrupter type sensor The lift motor is driven by a predetermined number of pulses received after blocking of the sensor light by the flag thus controlling the heights of the head and platen Environmental temperature sensor The environmental temperature sensor installed on the carriage PCB detects the temperature around the carriage The resistance of the thermistor that changes with the temperature inside the printer is reported to the main
96. cal system and controls relay PCBs and driver functions 2 30 Chapter 2 Host Host computer mm E panel panel function E function Carriage Image data control function Printhead Maintenance cartridge DI sensor reading control function Carriage position Linear sensor control function Multi sensor relay PCB EEPROM control function 1 Remaining ink level Ink tank unit x detection function LED control function PWM control function Sensors Multi sensor control function Temperature reading contro Sensor detection Roll feed unit PCB function Motor control Motor control function function Roll motor 5V 3 3V mE function Power supply lt 26V generation function Power supply control function 21 5V generation function Cutter driver PCB Motor control function Cutter motor AC inlet F 2 41 2 4 2 Main Controller 2 4 2 1 Main controller components cO IC 3101 E IC 3001 IC 601 IC 602 F 2 42 a ASIC 1C2 The ASIC with a 16 bit internal bus
97. ccur 6 1 2 1 Ink Lvl Chk XX 1000 1001 1002 1003 1004 1005 1006 1008 1009 100A 100B 100C XX stands for an ink name When a warning occurs no code number is displayed To view the warning history select SERVICE MODE gt DISPLAY gt WARNING lt Cause gt The electrodes attached to the hollow needle in the ink tank unit has detected that the ink level lowered below the specified one lt Probable problem locations gt Ink tank ink tank unit main controller lt Remedy gt 1 Check the ink level 2 Replace the ink tank 3 Check the connector of the ink tank unit 4 Replace the ink tank unit 5 Replace the main controller 6 1 2 2 MTCart Full Soon 1100 lt Cause gt The maintenance cartridge is nearly full of waste ink about 80 of the total capacity of the maintenance cartridge lt Probable problem locations gt Maintenance cartridge main controller lt Remedy gt 1 Maintenance cartridge Select SERVICE MODE gt COUNTER gt PRINTER gt 1 INK to check the free space in the maintenance cartridge If there is almost no free space replace the maintenance cartridge 2 Replace the main controller 6 1 2 3 Mist Full Soon 1101 lt Cause gt The waste ink in the waste ink box is nearly full about 97 of the total capacity lt Probable problem locations gt waste ink box main controller lt Remedy gt 1 Replace the waste ink box After replacing the waste ink box select SERVICE MODE gt INITIALIZE
98. ce Call ertOts ha iia dob SOS Q eW b ER eR EO deb de 8 4 Chapter 8 8 1 Outline 8 1 1 Outline The printer indicates errors using the display and LEDs If an error occurs during printing the printer status is also displayed on the status monitor of the printer driver The following three types of errors are displayed on the display Warning Status where the print operation can be continued without remedying the cause of the problem This can however adversely affect the printing results Error Status where the print operation is stopped and the regular operation cannot be recovered until the cause of the problem is remedied Service call error When a service call error occurs the error is not cleared and the error indication remains on the operation panel even if the printer is powered off and on again Occurrence of the service call error is indicated again at power on This measure is taken to prevent user s recovery of the service call error and damages to the printer Service call errors can be cleared however by starting up the printer in the service mode For how to take actions against warnings and errors refer to Troubleshooting Overview of warnings and error codes T 8 1 Code Diagnosis W100x Ink warning W110x Waste ink warning W12xx GARO warning 03 20 Media feeding error DIZE Data mismatch error 03 25 Ink error 03xx
99. ce multi sensors have individual electrical specificity the following are recalibrated at the factory namely the optical axis of the sensor the sensor gain for measuring the printhead height and color reproduction Accordingly carry out the following adjustments in the service mode whenever replacing the carriage unit or multi sensor The multi sensor reference plate must be replaced at the same time whenever the carriage or the multi sensor is being replaced Service mode SERVICE MODE gt ADJUST gt GAP CALIB Service mode SERVICE MODE gt ADJUST gt SENSOR CALIB Test chart CL 7 Tool No FY9 9323 Use anew chart Service mode SERVICE MODE gt ADJUST gt PRINT PATTERN gt OPTICAL AXIS Media type Photo glossy paper Media size Media having a width equal toor larger then that of A2 size paper b Adjusting the wire roller To prevent the wire roller mounted on the carriage from contacting the duct and others during carriage operation perform the following adjusutment whenever tou have removed or replaced the carriage unit This adjustment is not required when you have replaced only the multi sensor 4 38 Chapter 4 Make adjustments with the carriage lock released Make adjustments with the tube disconnected from the tube guide 1 Loosen the two screws 1 2 Turn the gear 2 until the lift cam flag 3 reaches the position shown below Bottom position where the sensor 4 light is blocked by the flag l
100. coder detects the slits on the encoder film during cassette motor rotation thus detecting the amount of rotation of the roller Paper detection sensor This is a photo interrupter type sensor When paper is supplied from the cassette paper tray or auto roll feed unit the sensor light is blocked by the sensor arm thus detecting paper Spur cam sensor This is a photo interrupter type sensor When the sensor light is shielded by the rotation of the spur motor the printer detects that the spur unit is at the upper limit position When the sensor light is unshielded by the rotation of the spur motor the printer detects that the spur unit is at the bottom position The spur height is controlled by driving the spur motor with a predetermined number of pulses Cutter lift sensor This is a photo interrupter type sensor When the cutter unit ascends the sensor unit blocks the sensor light thus detecting that the cutter unit is at the upper limit position escaped utter HP sensor his is a photo interrupter type sensor This sensor detects that the cutter is at the home position left end utter right position sensor his is a photo interrupter type sensor This sensor detects that the cutter is at the right end C T C T Feed roller encoder F 2 57 Cassette detection sensor This is a photo interrupter type sensor When the cassette is installed the protrusion at the back of the cassette blocks the sensor light to de
101. e 2 36 2 5 3 Carriage System eee A A ah 2 38 2 5 4 path eee a ER SERE ck TRE RE THEY 2 40 DION Si el ead asubushi Tr bere vt de Ge tr eee eee A Sas 2 42 Contents Chapter 3 INSTALLATION IInstallatiOn ON 3 1 3 1 T Making Pre Ghecks e cte ttt ette ur eet teda atate Get e te 3 1 3 1 1 1 5 eise pee eR at eed ue e CREE A E e s 3 1 3 1 2 Unpacking and Installation enne eene enne entrer eerte 3 1 3 1 2 1 Unpacking and Installation eene enne 3 1 3 1 3 Checking the Images Operations eene 3 7 3 1 3 1 Checking the Images Operations nn 3 7 3 2 Transporting the Printer te e u Das A nd OS 3 8 3 21 Transporting the Printer A ba 3 8 321 1 Transporting the Printer iii A Eege 3 8 322 Reinstalling the Printer lt L e qo toas 3 9 3 22 1 Reinstalling the Printer nono a nono enne eren 3 9 Chapter 4 DISASSEMBLY REASSEMBLY 4 ServICe Parts cube edited eden is e Ge POR did tai 4 ATP SERVICE Parts desee e EURO URN US SU DU de ee duos ENEE Ee 4 1 4 2 Disassembly Reassembly u Gas eene tentent 4 4 2 1 Disassembly Reassembly ener enne ener entente eene 4 4 3 Points to
102. e carriage refer to the procedures DISASSEMBLY REASSEMBLY gt Points to Note on Disassembly and Reassembly gt Opening the Caps and Moving the Wiper Unit 4 3 3 Units requiring draining of ink When disassembling the following units of the ink passage drain ink complateil to prevent it from leaking For how to drain ink refer to DISASSEMBLY REAS SEMBLY gt Pointe to Note on Disassembly and Reassembly gt Draining the Ink 1 Carriage unit Refer to DISASSEMBLY REASSEMBLY gt Pointsto Note on Disassembly and Reassembly gt Carriage Unit 2 Ink tank unit Refer to DISASSEMBLY REASSEMBLY gt Point to Note on Disassembly and Reassembly gt Ink Tank Unit 4 3 Chapter 4 F 4 7 4 3 4 External Covers a Left right circle cover Removing the left right circle cover 1 When removing the left circle cover 1 turn it in the direction of the arrow F 4 8 2 When removing the right circle cover 1 turn it in the direction of the arrow 1 4 9 Attaching the left right circle cover 1 When attacing the left circle cover fit it in place with the three hooks 1 up and turn it toward the rear side of the printer when attacing the right circle cover fit it in place with the two hooks 2 up and turn it toward the rear side of the printer 4 4 Chapter 4 1 KEN 2 F 4 10 b Tank cover Removing the left cover 1 When removing the tank cover 4 remove the left circle cover and then
103. e electrical devices or change their electrical characteristics In particular never touch the printhead contacts 1 Carriage unit 2 Printhead contacts 1 20 Chapter 1 2 Fixing the Carriage After completion of printing the carriage is mechanically locked by the lock arm in the purge unit at the same moment the printhead is capped Before transporting the printer secure the carriage at its home position using belt stoppers 1 so that the carriage does not become separated from the lock arm and damage or ink does not leak 3 Handling the Maintenance Cartridge When removing the maintenance cartridge form the printer use caution so that waste ink does not spatter 4 Refilling the Printer with Ink After removing the ink from inside the printer using the automatic or manual ink draining procedure to disassemble reassemble or transport the printer refill the printer with ink as soon as possible upon completion of the work If the ink remaining in the printer dries up mechanical parts may be seized and malfunction may result 1 21 Chapter 1 1 7 3 Precautions When Servicing Printer 1 7 3 1 Notes on the Data Stored in the Printer This printer counts the print length number of ink tank replacements carriage driving time number of cleaning operations number of cutter operations and so on and stores them in the main controller s EEPROM as a service mode counter This counter provides important information
104. e ink supply valve 4 4 Applying the Grease 4 4 1 Applying the Grease Some parts require application of grease when replaced Apply the grease special tool listed below Smear the grease lightly and evenly with a flat brush or the like For the printer disassembly reassembly method refer to DISASSEMBLY REASSEMBLY and parts catalog Do not apply the grease to locations in which not designated grease may cause poor print quality Take particular care that grease do not get onto the wiper cap and linear scale Location T 4 1 Grease type Quantity Remarks Joint base molykote PG 641 Approx 6 12mg Wire roller molykote PG 641 Approx 5mg Slide roller molykote PG 641 Approx 12mg Eject roller bearing molykote PG 641 Approx 12mg Eject roller center bearing molykote PG 641 Approx 12mg Spur cam molykote PG 641 Approx 20mg SD Gi WL N Pick up cam molykote PG 641 Approx 12mg a Carriage unit 1 Joint 4 35 Chapter 4 molykote PG 641 Approx 12mg molykote PG 641 Approx 6mg 2 Wire roller molykote PG 641 Approx 5mg E E 3 Slide 4 36 Chapter 4
105. each printhead nozzle array Linear scale count function This function reads the linear scale when the carriage moves thus generating the ink discharge timing It also counts the linear scale timing cycle using the reference clock to measure the carriage moving speed Dot count function This function controls the discharge dots used as the information for Heat Enable signal control maintenance jet control cleaning control and remaining ink level for each nozzle Operation panel control function This function controls serial communication with the operation panel PWM control function This function controls driving of the suction fan and mist fan as well as the temperature of the printhead Remaining ink level detection function This function detects the remaining level of each color of ink based on the signal received from the hollow needle mounted in the ink tank unit LED control function This function controls the LEDs on the ink tank unit port function This function controls input signals from sensors Power ON OFF control function This function controls turning on off of the drive power 26 V and 21 5 V supplied from the power supply PCB Head DI sensor read control function This function controls read operation by the head DI sensor Multi sensor control function This function controls the LED adjusts the gain and controls obtainment of the reading for the multi sensor EEPROM control function Thi
106. elease the lock Oth erwise the flexible cable can damage resulting in malfunction 8 Release the hook 2 and then remove the flexible cable retainer 1 4 14 Chapter 4 2 88 27 22 22 22 gt gt 25 22552 LTP FZ 5355555 gt lt LLL ZZ 22 27 22 Z F 4 40 9 Turn the gear 1 so that the sensor flag of the lift gear 2 leaves the interrupt position of the lift cam sensor 3 then remove the ring 4 the lift gear 2 and the lift cam 5 Disconnect the connector 6 remove the two screws 7 and then remove the lift cam sensor 3 Remove the two torsion springs 8 pull out the carriage rail 9 from the right side of the printer and then remove the carriage F 4 41 b Points to Note on disassembly and Reassembly of Carriage Unit 1 Align the mark on the gear 3 with the mark on the bushing 4 Align the mark on the lift gear 1 with the mark on the gear 2 to remove the ring 5 5 2 Mount the flexible cable holder retainer hooks at A C and G 4 15 Chapter 4 F E D C BI les bat e X 7 n eo FD 04 H G 4 43 Multi Sensor Recalibration Since multi sensors have individual electrical specificity the following are recalibrated at the factory namely the optical ax
107. emove the mist fan 2 F 4 58 3 Remove the three screws 2 and then remove the two tube guides 1 Remove the ink tube 3 from the front duct 4 2 4 Remove the front duct 2 by removing the four screws 1 4 21 Chapter 4 1 2 6 While pressing down the protrusion A slide spur unit 1 the direction of arrow to remove it A 1 g Handling the Feed Roller The feed roller is an important mechanical component of the printer Follow the precaution below when handring it Do not touch the feed roller surface coated surface Do not scratch or dent the feed roller h Procedure after replacing the feed roller HP sensor or feed roller encoder Feed roller eccentricity is factory adjusted correction of variation in the paper feed amount per rotation It is necessary to adjust feed roller eccentricity after re placing the feed roller HP sensor or feed roller encoder In the service mode perform automatic adjustment of feed roller eccentricity Service mode SERVICE MODE gt ADJUST gt PRINT PATTERN gt LF TYNING Media type Photo glossy paper Media size Media having awidth equal to or larger than that of A2 size paper 4 3 9 Roll Feed Unit a Removing the roll motor 1 When removing the roll motor remove the roll feed unit 2 from the main body and then remove the right cover 3 by removing the two screws 1 4 22 Chapter 4 21 F 4 63 2
108. ensors heads logic circuits and others When the power is turned off 26 V and 21 5 V are reduced to about 12 V and 9 V respectively power save mode Power ON OFF operation is controlled by the main controller PCB 2 34 Chapter 2 2 5 Detection Functions with Sensors 2 5 1 Sensors for covers Top cover sensor Ink tank cover switch F 2 48 Top cover sensor The photo interrupter type top cover sensors detect opening and closing of the top cover When the top cover is closed the sensor light is shielded by the sensor arm thus notifying the sensor of closing the cover Ink tank cover switch The micro switch type ink tank cover switch detects opening and closing of the ink tank cover When the ink tank cover is closed the protrusion on the ink tank cover presses the switch thus detecting closing of the ink tank cover 2 35 Chapter 2 2 5 2 Ink passage system Purge unit Pump cam sensor Valve open closed detection sensor Head management sensor F 2 49 Pump cam sensor The photo interrupter type pump cam sensor detects that the sensor light is shielded or unshielded by the rotary cam The sensor detects the purge unit capping and wiping states with the combination of the state detected by the pump cam and the state of pump motor rotation control performed by the pump encoder Rotary flag Sensor Rs Carriage lock Capping Air passage valve open Printing Suction Idle suction Suction dur
109. er left and right covers lower rear cover and lower back cover 2 Remove the cassette pick up sensor 3 by removing the screw 1 and connector 2 1 2 3 F 4 50 3 Then the gear 1 to make sure that the pick up cam 2 is at the position shown below the arm 3 is raised 4 Remove one ring 1 and two gears 2 5 Press up the guide 1 in the direction of the arrow 4 19 Chapter 4 1 F 4 53 6 Remove the bearing 1 and ring 3 and then remove the separation roller shaft 2 2 8 4 54 7 Remove the lever 1 while turning it in the direction of the arrow F 4 55 8 Remove the two springs 1 and then remove the cassette separation roller 2 F 4 56 e Precaution for mounting the cassette separation roller 1 Align the mark on the gear 1 with the mark on the gear 2 4 20 Chapter 4 1 Bau f Removing the spur unit 1 When removing the spur unit first open the top cover and then remove the left and right circle covers tank cover right upper cover operation panel lower rear cover right cover right front cover upper front cover lower front cover cover guide upper rear cover and left and right cover mounting plates Refer to DISAS SEMBLY REASSEMBLY gt Points to Note on Disassembly and Reassembly gt External Covers 2 Remove the three screws 1 and then r
110. er detection sensor to check whether a cassette is loaded and whether paper is present in the cassette The pressure plate is moved up and down by the cam and the movement is detected by the casette cam sensor 2 20 Chapter 2 cassette detection sensor cassette paper detection sensor cassette cam sensor F 2 24 2 21 Chapter 2 cassette cam sensor F 2 25 2 3 3 2 2 Cassette Pick up Sequence 0013 4172 When a Print command is received with paper loaded in the cassette cassette pick up operation starts The paper supplied from the cassette is checked for normal feeding using the sensors provided along the paper feed path When the paper is fed by the specified length the multi sensor adjusts the light intensity and the head hight detects the paper width and then starts printing During feeding paper is fed by the cassette pick up roller and cassette feed roller During printing paper is fed by the feed rollers In paper is fed from the cassette the multi sensor does not detect the leading edge of paper and skewed feeding of paper Reception of Print command Cassette pick up start Paper detection Cassette paper detection sensor Cassette pick up sensor Paper detection sensor Light intensity Head hight adjustment Paper width detection Cassette pick up end F 2 26 2 3 3 2 3 Structure of Roll Media Pick up Unit 0013 4170 When the roll media sensor detects media
111. erature 15 oC to 300C Humidity 1096 to 80 without dew condensation Print quality guaranteed Temperature 15 oC to 300C environment Humidity 10 to 80 RH Power supply 100 120 VAC 50 60 Hz 220 240 VAC 50 60 Hz Power consumption Maximum During printing Max 100 W Power consumption In power save sleep mode 6 W or less 220 240 VAC 7W or less During standby 1 W or less Printer unit dimensions Without roll media unit option 999 x 733 x 317 mm WxDxH With roll media unit option 999 x 810 x 344 mm Weight Without roll media unit option Approx 45 kg With roll media unit option 49 kg 1 4 Detailed Specifications 1 4 1 Printing Speed and Direction T 1 2 Media Type Print Priority Print Quality Print pass Printing direction 1 Print resolution Plain Paper Image Draft 2 pass Bi directional 1200x1200dpi P lain P aper High Quality Standard 4 pass Bi directional 1200x1200dpi Plain Paper High Grade High 8 pass Bi directional 1200x1200dpi Line Drawing Draft 2 pass Bi directional 1200x1200dpi Text Standard 4 pass Bi directional 1200x1200dpi Office Document Standard 4 pass Bi directional 1200x1200dpi High Resolution Paper Image Standard 4 pass Bi directional 1200x1200dpi Coated Paper High 8 pass Bi directional 1200x1200dpi Heavyweight Coated Paper Highest 12 pass Bi directional 2400x1200dpi Premium Matte Paper Image Standard 6 pass Bi directional 1200x
112. ews 1 and five bushings 4 LA ee eeh en eh 5 AAEE SSS II Pa ST Dem 77 N CONS Bil DTS 4 Ml 4 f D F 4 82 4 3 12 Ink Tank Unit a Removing the ink tank unit 1 Drain the ink Refer to DISASSEMBLY REASSEMBLY gt Points to Note on Disassembly and Reassembly gt Draining the ink 2 Remove the output tray left and right circle covers tank cover left and right covers left and right front covers right upper cover operation panel mist filter filter cover filter lower rear cover upper front cover and lower front cover Refer to DISASSEMBLY REASSEMBL Y gt Points to Note on Disassembly and Reassembly gt External Cover 3 Move the carriage unit to the center Refer to 1 1 9 Removing the Purge Unit 4 Remove the three screws 2 and then remove the two tube guide 1 2 C H F 4 83 5 Remove the four link levers 2 from the carriage unit 1 and then remove the joint base 3 4 29 Chapter 4 Put the removed joint base in a plastic bag so that ink does not splash F 4 85 6 Remove the cutter unit and cutter lifter unit Refer to DISASSEMBLY REASSEMBL Y gt Point to Note on Disassembly and Reassembly gt Cutter 7 Remove the two screws 1 and then remove the support plate 2 1 2 1
113. f the printer and unplug the power cord 2 Replace the main controller PCB 3 Plug the power cord to the outlet and then turn on the printer whth the PAPER SOURCE button and INFORMATION button pressed down The printer will start up in the PCB Replacement mode 4 Check that Initializing appears on the display and then release the buttons When the printer enters the PCB Replacement mode the message lamp goes on 5 What until REPLACE MODE appears on the display 6 Select MC BOARD and then press the ok button 7 Check that TURN POWER OFF appears on the display and then turn off the printer 8 Turn on the printer 9 Check the firmware version If the firmware is not the latest version update 4 3 16 Opening the Cap Moving the Wiper Unit This section explains how to open the cap and ink supply valve manualy To move the carriage whth the power off you need to release the carriage lock pin and cap manually 1 Opening the Cap Releasing the Carriage Lock Pin 1 Open the top cover and then remove the output tray right circle cover right upper cover operation panel mist filter filter cover filter and right cover Refer to DISASSEMBLY REASSEMBLY gt points to Note on Disassembly and Reassembly gt External Cover 2 Turn the gear 1 of the purge unit 3 in the direction of the arrow The cap 5 and lock pin 4 move down allowing you to move the carriage 2 2 4 3 1 5 3 F 4 92 2 Moving the Wipe
114. ged according to the length of the tame lapsed 2 3 2 2 Ink Tank Unit 2 3 2 2 1 Structure of Ink Tank Unit 0013 4300 a Ink tank Each ink tank contains 130 ml of ink the starter ink tank supplied with the printer contains 90 ml of ink for each color The amount of ink is memorized in the EEPROM mounted to the ink tank The amount of the ink remaining in the ink tank is detected as a dot count according to the data memorized in the EEPROM When the electrodes mounted to the hollow needle detect a con conductive state a message appears on the display to indicate that the ink is nearly empty If the dot count reaches the prescribed value the ink tank is considered to be empty b Ink port When the ink tank lock lever is pressed down the hollow needle enters the ink port covered with a rubber plug establishing an ink passage between the printer and ink tank Air passage 2 7 Chapter 2 When the ink tank lever of the printer is pressed down the hollow needle enters the air passage covered with a rubber plug and thus the internal pressure of the ink tank is released maintaining the internal pressure constant d Notches for preventing incorrect insertion The ink tanks have notches for preventing insertion Wrong ink tanks cannot be installed in place due to these notches The ink tank lock lever can lowered to start ink supply only when the ink tank has been installed in place e Agitation plate The agitation plate assists t
115. gnal 25 H1 DATA LICC2 OUT Head L analogue switch data signal 26 H1 DASLK LICC2 OUT Head L analogue switch clock signal 27 GND GND 28 H1 DSOUT2 IN Head L temperature output 2 29 H1 DSOUT1 IN Head L temperature output 1 30 GND GND 31 PWLEDI ON OUT Multi sensor LED 1 drive signal 32 PWLED2 ON OUT Multi sensor LED 2 drive signal 33 PWLED3 ON OUT Multi sensor LED 3 drive signal 34 PWLED4 OUT Multi sensor LED 4 drive signal 35 GND GND 36 MLT SNS 2IN IN Multi sensor signal2 37 SNS UN IN Multi sensor signall 38 GND GND 39 H1 B DATA 2 OD OUT Odd head L data signal 2 B 40 GND GND 41 H1 B DATA 3 0D OUT Odd head L data signal 3 B 42 GND GND 43 H1 C HE 4 OUT Head L heat enable signal8 E 44 GND GND 45 H1 C DATA 4 OD OUT Odd head L data signal 4 C 46 SNS_5V OUT Power supply 5V 47 ENCODER IN Carriage encoder output signalB 48 SNS_5V OUT Power supply 5V 49 ENCODER IN Carriage encoder output signalA 50 GND GND Chapter 6 T 6 28 J3801 Carriage PCB J23 Pin Number Signal name IN OUT Function 1 H1 E DATA 8 EV OUT Even head L data signal 8 E 2 GND GND 3 H1 D HE 7 OUT Head L heat enable signal 7 D 4 GND GND 5 IO ASIC SDA IN OUT Head ROM control signal data 6 GND GND T H1 D DATA 7 EV OUT Even head L data signal 7 D
116. have a bar code pattern on it enter the length of the roll media using the menu on the operation panel 2 The purpose of the first leading edge detection is to detect presence of media The purpose of the second leading edge detection is to detect the printing start position F 2 29 2 3 3 2 5 Structure of the Manual Feed Unit 0013 4171 a Manual feed from front The cut sheet fed from the front ejection unit of the printer is fed to the rear of the printer 1 and then fed onto to platen 2 for printing This method of feeding paper can be used only when an accept media type is selected from the Manual Feed menu in the use mode If you select the Manual Feed 2 24 Chapter 2 menu the pinch roller unit moves up to allow you to feed paper from the front of the printer according to the message shown on the operation panel The pinch roller unit is moved up and down by the lift motor The cam which is also operated by the lift motor via gears moves up and down the pinch roller carriage height hanoi changing cam lift cam x sensor flag lift cam PO V TT sensor K 5 pinch roller unit F 2 31 paper detection sensor F 2 32 b Manual feed from rear The paper loaded in the paper tray provided at the rear of the printer is fed onto the platen for printing This method of feeding paper can be used only when an acceptable media type is selected from the Manual Feed menu in the user mode The pick up timi
117. he ink agitation which is performed to prevent precipitation of ink Notches for preventing incorrect installation Notches for preventing incorrect installation Air passage lt EEPROM Agitation plate lt DA Notches for preventing PY o incorrect installation 0 Ink port Ink tank F 2 6 f Ink supply valve The ink supply valve is located between the ink tank and ink tube to prevent ink leakage from occurring when the ink tube on the ink tank side is opened during replacement of the ink tank The ink supply valve is opened and closed by the valve open close mechanism which is driven by the valve motor The ink tank unit consists of two tank bases each of which contains ink tanks for three colors and the ink tubes for six colors The ink supply valve for each color is driven by the valve cam though a link Ink supply valves for all colors are opened and closed at the same time 2 8 Chapter 2 Valve cam Ink supply valve F 2 7 2 3 2 3 Carriage Unit 2 3 2 3 1 Functions of Carriage Unit 0013 4306 a Printhead mounting function The carriage mechanically locks the printhead and is connected to the printhead via the terminals on the carriage PCB b Control function The carriage incorporates a carriage PCB that relays the signal from the main controller a linear encoder that generates a print timing signal based on the detected carriage position and a multi sensor that detects the med
118. he status of the consumable parts replacement counter g SETTING Allows you to make various settings T 7 24 Display Description Pth ON OFF Turns on off the Pth head pulse rank control function Default On RTC DATE Setthe RTC The procedure is the same as in the user mode yyyy mm dd The initial value is 00 00 January 1 2006 TIME hh mm The display order of year month and day is defined in Date Format INITIALIZE The DISPLAY histories ADJUST settings COUNTER values and other can be cleared individually Display Description WARNING Initialization of DISPLAY gt WARNING ERROR Initialization of DISPLAY gt ERROR ADJUST Initialization of value of fine band adjustment by user and initialization of scale adjustment value The automatically adjusted value is not initialized W INK Initialization of COUNTER gt PRINTER gt W INK CARRIAGE Initialization of COUNTER gt CARRIAGE PURGE Initialization of COUNTER gt PURGE INK CHECK The refill ink usage history cannot be initialized INK USE CNT Initialization of COUNTER gt INK USE2 CUTTER CHG CNT Initialization of COUNTER gt EXCHANGE gt CUTTER EXC Counting up of COUNTER gt CLEAR W INK CHG CNT Initialization of COUNTER gt EXCHANGE gt MTC EXC Counting up of COUNTER gt CLEAR HEAD CHG R CNT Initialization of COUNTER gt EXCHANGE gt HEAD R EXC HEAD CHG L CNT Initialization of C
119. head installation status check Printhead Ink tank installation status check ink tank check EEPROM check y Engine startup status check Previous power off status check etc Cassette pick up unit initialization Media feed system Roll feed unit initialization initialization Roll feed unit initialization Y Sensor check Recovery system return to origin Recovery system Sensor check initialization y Carriage position Carriage motor return to origin initialization Remaining ink level detection Waste ink level detection y Power on automatic recovery operation v Capping v Waiting for print operation F 2 2 2 2 2 Operation Sequence at Power off Turning off the power cuts off the voltage to all drive systems At this time the firmware starts the power off sequence as shown below This printer immediately suspends all operations in progress and stops whenever the power cord is unplugged or a cover such as the top cover is opened In this 2 2 Chapter 2 case the printer may stop without capping the print head If the power was turned on by unplugging the power cord plug the power cord into the outlet turn on the power again so that the printer enters the online state and then press the Power button to turn off the power Power button OFF Hold down for at least once seco
120. his lever is used to lock the printhead Open this lever when installing the printhead 5 Ink tube guide This stay is used as an ink tube guide 1 5 4 Inside F 1 16 1 Maintenance cartridge Chapter 1 1 6 Basic Operation 1 6 1 Operation Panel This section explains the functions of the buttons and the meanings of the LEDs on the operation panel 8 2 11 Keto 7 Data 4 CJ Message 5 TES NENNEN Auto Feed T 14 Feeder 17 Onze nn 27 LOS IN U U Cu 3 Q Stop Eject Wo Su 9 1 Display This display shows the printer menus statues and messages 2 Data lamp green Flashing When the printer is printing this lamp indicates that the printer is receiving or processing a print job When the printer is not printing this lamp indicates that the print Job is paused or firmware data is being received Off This indicates that there is no print job 3 Message lamp orange On This indicates that a warning message is displayed Flashing This indicates that an error message is displayed Off This indicates that the printer is normal or the power is turned off 4 Auto Feed lamp green On This indicates that the cassette or roll media is selected as the paper source Off This indicates that the paper tray or thick paper feed slot is selected as the paper source 5 Paper Tray lamp green On This indicates that the paper tray
121. ia 0 07 to 0 8 mm Cassette 0 08 to 0 3 mm Manual feed from top 0 08 to 0 5 mm Manual feed from front 0 5 to 1 5 mm Media size Roll media Maximum size 432 mm x 18 m Minimum size 203 2 mm x 203 2 mm Maximum outside diameter 150 mm Media size Cut sheet Manual feed from top Maximum size 432 mm x 609 6 mm W x L Minimum size 203 2 mm x 279 mm W x L Manual feed from front Maximum size 432 mm x 609 6 mm W x L Minimum size 203 2 mm x 520 mm W x L Printable area Roll media Area excluding 3mm from the top 3 mm from the bottom and 3 mm from the left and right edges Borderless printing 0 mm from the top bottom and left and right edges Width of media allowing borderless printing lOinches JIS B4 A3 14inches 16inches 17inches ISO A2 A3 Media type allowing borderless printing Coated paper heavy photo glossy paper photo semi glossy paper photo glossy paper heavy photo semi glossy paper heavy photo glossy paper photo semi glossy paper fine art photo fine art photo heavy fine art painting premium matte fine art watercolor fine art block print Printable area Cut sheet Area excluding 3 mm from the top 23 mm from the bottom 3 mm when supplied from the cassette and 3 mm from the left and right edges Printing assurance area Roll media Printing assurance area Roll sheet Area excluding 20 mm from top 20 mm from the bottom and 5 mm from the left and
122. ia width and skewing to adjust the registration and height The carriage PCB and main controller PCB are connected with a flexible cable c Carriage drive function The carriage motor moves the carriage back and forth on the platen via the carriage belt d Printhead maintenance function The printer performs the printhead cleaning operation such as printhead wiping and suction at the home position of the carriage The cleaning operation accompanied by ink suction is performed only at the left cap e Nozzle check function The printer detects a non discharging nozzle using the head management sensor attached to the maintenance jet tray by discharging ink with the carriage stopped at the maintenance jet tray f Media thickness adjustment function If the gap between the printhead face and the media increases due to the difference in media thickness cockling curling and so on more ink mist is generated In reverse if the gap decreases the head can touch the media surface more frequently To maintain the proper gap the remote lifter is driven to adjust the head height automatically according to the selected media type media supply method printing conditions borderless priority print type environmental conditions temperature humidity and the result of measurement by the multi sensor The relationship between media types and head heights from the platen is summarized in the table below Note that the head height is adjusted with priori
123. ic Eject Manual Bordless Margin Automatic Fixed CutDustReduct On Off Nr End Sht Mrgn 3mm 20mm Tray Source L Front Return Defaults No Yes F 1 20 Chapter 1 Printing adjustment menu Adjust Printer Auto Head Advanced Adj No Yes Standard No Yes Auto Print On Off Manual Head No Yes Auto Band Adj Standard Yes Advanced No Yes Manual Band Adjust Band No Yes Adj Far Ed Feed No Yes Adjust Length F to F 1 21 Chapter 1 Interface setup menu Interface Setup EOP Timer 10 sec i i 30 sec 1 min 2 min 5 min 10 min 30 min L 60 TCP IP TCP IP u IP Mode Manual Automatic Protocol 1 DHCP L 9 Off BOOTP E Off RARP 8 Off IP Setting IP Address 0 255 0 255 0 255 0 255 Subnet Mask 0 255 0 255 0 255 0255 Default G W L 0 255 0 255 0255 0 255 NetWare NetWare On Off Frame Type Auto Detect Ethernet 2 Ethernet 802 2 Ethernet 802 3 Ethernet SNAP Print Service BindaryPserver RPrinter NDSPserver NPrinter AppleTalk On Off Ethernet Driver Auto Detect 2 On Off Comm Mode 2 DO Half Duplex Full Duplex Ethernet Type 10 Base T 100 Base TX Spanning Tree Use Not Use MAC Address L XXXXXXXXXXXX Init Settings No Yes 1 Displayed when Automatic is selected for IP mode 2 Displayed when Off is selected for
124. ical unit wipe clean with a soft well wrung damp cloth If ink leaks onto electrical units wipe them completely using tissue paper If you cannot remove ink completely replace the electrical units with new ones If electrical units are powered with ink leaked onto them the units may damage Never connect the power cord when ink has leaded onto the electrical units Chapter 1 1 7 2 2 Ink Tank 1 Unpacking the Ink Tank Do not unpack the ink tank until you are ready to install it When installing the ink tank be sure to shake it slowly 7 to 8 times before unpacking it Otherwise the ink ingredients may precipitate and degrade the print quality To prevent foreign matter from entering the ink port installed the unpacked ink tank in the printer immediately 2 Handling the Ink Tank To prevent foreign matter from entering the ink flow path and causing ink suction and printing problems never touch the ink port and contacts of the ink tank When you press down the ink tank cover the needle enters the ink port allowing ink to flow between the printer and ink tank Do not raise or lower the ink tank cover except when replacing the ink tank 1 F 1 31 1 4 1 Ink tank 2 Ink tank cover 3 Ink port 4 Contacts 1 7 2 3 Handling the Printer 1 Precautions against Static Electricity Certain clothing may generate static electricity causing an electrical charge to build up on your body Such a charge can damag
125. ing printing Wiping Carriage lock Carriage move Idle ejection Air passage Idle suction 2 50 Pump encoder The pump encoder is a photo interruptive type sensor It reads the slits on the pump motor s encoder film to control the amount of pump motor rotation 2 36 Chapter 2 Slits Sensor F 2 51 Valve open closed detection sensor The photo interrupter type valve open closed detection sensor detects the valve cam state When the link that operates in conjunction with the valve cam shields light this sensor detects that the ink supply valve has been opened Ink detection sensor Presence of absence of ink in the ink tank is detected according to whether the two hollow needles are electrically connected When the ink level in the ink tank lowers below the wall around the hollow needle at the air passage this hollow needle is electrically disconnected form the hollow needle located on the ink supply side thus detecting that the printer has run out of ink Ink tank 1 ET lt i Bu d Rubber plug Needle ink supply Needle air passage F 2 52 Head management sensor The photo transmission type sensor detects that the printhead is discharging ink The carriage moves to and stops at the detection positions for individual nozzle arrays When the carriage is at a stop nozzles discharge ink on after another The sensor detects each nozzle due to the voltage change caused when ink discharged from the nozzle
126. inter F 1 12 1 3 Chapter 1 1 3 Product Specifications 1 3 1 Product Specifications Type Bubble jet large sized paper printer Feeding system Automatic feeding of one roll media option Cassette paper feeding One cut sheet manual feed from front One cut sheet manual feed from top Feeding capacity Roll media option One roll at the back Outer diameter of roll 150 mm or less Inner diameter of paper tube 2 or 3 inches Cut sheet Cassette 250 sheets A4 100 sheets A3 50 sheets A2 Delivery method Delivers the media with its printed side up in the forward direction Sheet delivery capability Roll media option 1 sheet Cut sheet 50 sheets plain paper of A3 or smaller or 20 sheets plain paper of larger than A3 Cutter Automatically cuts paper laterally Cartridge type with round blade Type of media Plain paper plain paper high quality plain paper vivid color coated paper extra heavy coated paper premium matte paper high quality dedicated paper matte photo paper photo glossy paper photo semi glossy paper photo glossy paper heavy photo semi glossy paper heavy professional photo paper super photo paper super photo paper silky glossy paper synthetic paper adhesive synthetic paper proofing paper newspaper proofing paper tracing paper CAD semi translucent matte film CAD POP board Supported thickness Roll med
127. ion adjusting pattern is printed with the printing conditions changed little by little to allow the user to enter the visually checked adjustment value from the operation panel Printing position adjustment requires A4 size or larger roll media or cut sheet 2 2 5 Head Management This printer has a nozzle check function to detect any non discharging nozzle When a non discharging nozzle is detected the printer performs the print head clean ing operation If the problem persists after completion ofthe print head cleaning operation the non discharged nozzles are automatically backed up by other nozzles Detection timing auto Non discharging nozzles are checked at the following timings Power on When the carriage cover is opened When printing starts The check timing can be changed by selecting System Setup gt Nozzle Check from the main menu 2 2 6 Printhead Overheating Protection Control This printer performs printhead overheating protection control when an abnormally high temperature is detected in the printhead The printhead can overheat for instance when the print operation continues for some time with no ink supplied to the nozzles The overheating protection control function prevents a print head nozzle from becoming clogged or damaged due to excessive heat Overheating protection control is performed based on the temperatures detected by the head temperature sensors in the nozzle arrays If overheating is detected in a si
128. ion uses the following symbols to indicate special information Symbol Description Pig Memo Indicates an item of a non specific nature possibly classified as Note Caution or Warning Indicates an item requiring care to avoid electric shocks Indicates an item requiring care to avoid combustion fire Indicates an item prohibiting disassembly to avoid electric shocks or problems Indicates an item requiring disconnection of the power plug from the electric outlet Indicates an item intended to provide notes assisting the understanding of the topic in question Indicates an item of reference assisting the understanding of the topic in question Provides a description of a service mode Provides a description of the nature of an error indication Introduction The following rules apply throughout this Service Manual 1 Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with refer ence to the timing of operation In the diagrams represents the path of mechanical drive where a signal name accompanies the symbol the arrow indicates the direction of the electric signal The expression turn on the power means flipping on the power switch closing the front door and closing the delivery unit door which results in supplying the machine with power 2 In the digital circuits 118 used to indicate th
129. is driven in sync with the 66 MHz external clock It supports the following functions Image processing unit 2 31 Chapter 2 This unit converts the RGB multi value image data or CMYK multi value data received from the host computer through the interface connector to the binary image data for the ink colors used DMA controller This controller control DMA transfer of the data transferred through the input interfaces such as the USB and expansion card slot as well as DMA transfer of the data stored in the DIMM Image data generation output function This function generates image data for color printing from the received image data and the mask pattern corresponding to print mode stored in the DIMM and stored the generated image data in another DIMM It also outputs the generated image data to the carriage PCB Interrupt controller This controller receives and processes internal interrupts and external interrupts from the USB image processing unit and expansion card slot Timer function Even when the printer is turned off the timer function is held on using the RTC and lithium battery to assist the cleaning function When the power cord is plugged to the outlet power is supplied to the RTC and therefore the lithium secondary battery power is not consumed Heat Enable signal control function This function uses the pulse width to perform variable control of the time of application of the Heat Enable signal to the nozzle heater board for
130. is of the sensor the sensor gain for measuring the printhead height and color reproduction Accordingly carry out the following adjustments in the service mode whenever replacing the carriage unit or multi sensor The multi sensor reference plate must be replaced at the same time whenever the carriage or the multi sensor is being replaced Service mode SERVICE MODE gt ADJUST gt GAP CALIB Service mode SERVICE MODE gt ADJUST gt SENSOR CALIB Test chart CL 7 Tool No FY9 9323 Use anew chart Service mode SERVICE MODE gt ADJUST gt PRINT PATTERN gt OPTICAL AXIS Media type Photo glossy paper Media size Media having a width equal toor larger then that of A2 size paper d Adjusting the wire roller To prevent the wire roller mounted on the carriage from contacting the duct and others during carriage operation perform the following adjusutment whenever tou have removed or replaced the carriage unit This adjustment is not required when you have replaced only the multi sensor Make adjustments with the carriage lock released Make adjustments with the tube disconnected from the tube guide 1 Loosen the two screws 1 2 Turn the gear 2 until the lift cam flag 3 reaches the position shown below Bottom position where the sensor 4 light is blocked by the flag lowest position to which the carriage unit descends 4 16 Chapter 4 F 4 44 3 Place the sc
131. ket compliant with IEEE1394 standard Cable side 6 pin connector plug compliant with IEEE1394 standard Cable side RJ 45 type compliant with ANSVEIA TIA 568A or ANSI EIA TIA 568B 1 6 Chapter 1 1 5 Names and Functions of Components 1 5 1 Front 11 1 Top cover Open this cover when installing the printhead or remove the paper jammed inside the printer 2 Ink tank cover Open this cover when replacing ink tanks 3 Cassette Load paper in this tray 4 Operation panel This panel includes the Power button Online button and display 5 Paper tray unit This is a standard unit used to feed cut sheets manually It can be replaced with the optional auto roll feed unit 6 Output tray The ejected prints are stacked in this tray 1 5 2 Rear RD 5 4 2 gt 3 1 Auto roll feed unit option Load cut sheets or roll media in this unit 2 Power connector Connect the power cord to this connector 3 USB port Connect the USB cable to this port 4 Ethernet connector Connect the Ethernet cable to this connector 5 Expansion board slot Insert the IEEE1394 board option in this slot 1 7 Chapter 1 1 5 3 Carriage F 1 15 1 Carriage 2 Printhead lock cover This cover is used to lock the printhead Open this cover when installing the printhead 3 Printhead The printhead incorporated nozzles It is an important part for printing 4 Printhead lock lever T
132. l direction to slide the wiper blade via the wiper cam It is performed by a constant speed movement toward the front of the printer as viewed from the printer front The wiper blade which is positioned at right angles to the print head wipes the entire printhead face and then the narrow blade is used to wipe the nozzle arrays After wiping the wipe blades are cleaned before they are set at the wiping position so that the maximum wiping performance is obtained During the wiper blade cleaning the ink removed form the head is rubbed off by the in scraper Absorbent material soaked with glycerin is pressed against the wiper blades to enhance the wiping performance The amount of glycerin used tank capacity 50 ml is managed by counting the number of times the wiper blade is pressed against the absorbent material When the count reaches the following value an advance notice of replacement printing can be continued or a request for replacement service call error is displayed T 2 6 Advance notice of replacement 47 500times Service call 50 000times Ink scraper Glycerin absorbent material Printhead Glycerin tank Wiper blade Blade holder Cap F 2 14 Pump unit This printer uses tube pumps suction pumps that press on the ink tubes using rollers to produce negative pressure thus sucking ink Two rollers are used to press on a single tube one after a
133. l media feed trays metric m2 TTL Cumulative print area of all media feed trays inch Sq f ROLL Cumulative print area of roll media metric m2 ROLL Cumulative print area of roll media inch Sq f CUT SHEET Cumulative print area of cut sheet metric m2 CUT SHEET Cumulative print area of cut sheet inch Sq f CASSETTE Cumulative print area of cassette paper metric m2 CASSETTE Cumulative print area of cassette paper inch Sq f MEDIASIZE1 ROLL Counters related to roll media printing T 7 20 Display Description Unit P SQ 17 24 Cumulative print area of paper equal to or larger than 17 inches but smaller than 24 inches physical size m2 Sq f P SQ 17 Cumulative print area of paper smaller than 17 inches physical size m2 Sq f P CNT 17 24 Cumulative number of sheets of A4 equivalent paper equal to or larger than 17 inches but smaller than 24 sheets inches physical size P CNT 17 Cumulative number of sheets of A4 equivalent paper smaller than 17 inches physical size sheets MEDIASIZE2 ROLL Counters related to roll media printing T 7 21 Display Description Unit D SQ 17 24 Cumulative print area of paper equal to or larger than 17 inches but smaller than 24 inches data size m2 Sq f D SQ 17 Cumulative print area of paper smaller than 17 inches data size m2 Sq f D CNT 17 24 Cumulative number of sheets of A4 equivalent paper equal to or larger than 17 inches but smaller than 24 sheets inches data size D CNT 17 Cumulative number of sheets of
134. ller eccentricity problem irregular printing can occur in the media feeding direction periodically To prevent this the feed error encoder and feed roller HP sensor detect the presence and amount of feed roller eccentricity every rotation of the feed roller This function is called the feed roller eccentricity detection function If eccentricity is detected the media feed mount is compensated for according to the amount of eccentricity feed roller encoder feed roller HP sensor 42 F 2 37 Feed roller Not decentered Decentered Feed amount 4 Feed roller 4 Feed roller once once F 2 38 2 3 3 2 10 Structure of Ejection Sour 0013 4208 a Outline The ejection spur unit consists of a spur a spur motor that moves the spur a spur cam sensor and an eject roller b Spur lift mechanism The spur must be moved up and down according to the selected media type and feed mode The spur motor and spur cam sensor are used to control the spur stop position In case of manual feed from front When the above mode is selected in the user mode the spur moves to the upper limit position and then stops Stop position depending on media type To prevent the spur from damaging the media the spur stops at a proper position according to the media type selected in the user mode Eject roller drive The drive power of the eject roller is transmitted from the feed roller via the drive belt
135. loaded with the printer powered the roll media pick up roller touches the media to rotate the roll media feed roller thus feeding the roll media onto the platen Roll media feeding is controlled by the roll motor and roll feed unit PCB The roll media pick up roller is moved up and down by the cam and the cam movement is detected by the roll media cam sensor When the printer is turned on with roll media loaded the roll media pick up operation starts automatically 2 22 Chapter 2 roll cam sensor roll feed unit PCB roll motor F 2 27 If the roll media sensor detects that there is no roll during roll media pick up operation the roll media is ejected Auto Roll Feed Unit roll media sensor F 2 28 2 3 3 2 4 Roll Media Pick up Sequence 0013 4173 When the roll media detects the loaded roll media roll media pick up operation starts When media is fed from the auto roll feed unit by the specified length the nulti sensor performs the adjustments and detection shown below thus completing the roll media pick up operation Roll media is fed by controlling the roll motor and feed motor of the auto roll feed unit 2 23 Chapter 2 Roll media loading manual Roll media detection roll media sensor Light intensity Head hight adjustment Detection of leading edge of media 2 1 This operation is performed only when ON is selected for Detect Remaining Roll Media If the roll media does not
136. lter filter cover filter right cover and lower rear cover 2 Remove the two screws 1 and then remove the lower back cover 2 r Cover guide Removing the cover guide 1 When removing the cover guide 2 open the top cover left circle cover tank cover right circle cover right upper cover operation panel mist filter filter cover filter right cover and lower rear cover 2 Remove the two screws 1 and then remove the cover guide 2 4 10 Chapter 4 s Cover support plate right Removing cover support plate right 1 When removing the cover support plate right 2 open the top cover left circle cover tank cover right circle cover right upper cover operation panel mist filter filter cover filter right cover lower rear cover cover guide and upper rear cover 2 Remove the three screws 1 and then remove the cover support plate right 2 2 1 FA 28 t Cover support plate left Rmoving the cover support plate left 1 When removing the cover support plate left 2 open the top cover left circle cover tank cover right circle cover rightupper cover operation panel mist filter filter cover filter right cover lower rear cover and upper rear cover 2 Remove the three screws 1 and then remove the cover support plate left 2 1 8 2 1 4 3 5 Driving Unit 2 Feed motor Removing the feed motor 1 When removing the feed motor 1 loosen the two screws 2
137. me AHST Alaska Hawaii Std Time AKST Alaska Standard Time PST Pacific Std Time MST Mountain Standard Time CST Central Std Time EST Eastern Standard Time F 1 24 Information menu Information Version Firm Boot RAM LL MB Ext Interface Disable IEEE1394 MAC Address L 000085 Error Log 1 HHHHHHHBHE 2 Job Log Job Log No 1 Document Name User Name Page Count Job Status Print Start Time Print End Time Print Time Print Size Media Type Interface Ink Consumption Job Log No 2 Job Log No 3 Counter L Cut Count LL d F 1 25 Chapter 1 1 7 Safety and Precautions 1 7 1 Safety Precautions 1 7 1 1 Moving Parts Moving parts of the printer include the carriage unit driven by the carriage motor the carriage belt the ink tube the flexible cable the feed roller drives the feed motor the pinch roller and the purge unit driven by the purge motor To prevent accidents the top cover of the printer is locked during printing If the top cover is opened in the online offline mode the carriage motor feed motor and other driving power supplies are turned off Flexible cable Carriage motor Carriage unit Pinch roller Feed roller Purge unit F 1 26 1 7 1 2 Adhesion of Ink 1 Ink passages Be careful not to touch the ink passages of the printer to prevent the printer workbench ands and clothes from being stained with ink
138. merican Wire Gauge AWG No 20 to No 28 power distribution wire pair 5 Interface connector Printer side Series B receptacle compliant with USB standard Cable side Series B plug compliant with USB standard b Network standard 1 Interface type Interface compliant with IEEE802 3 2 Data transfer system 10Base T 100Base TX 3 Signal level Input Threshold 10Base T Max 585 mV Min 300 mV 100Base TX Turn on 1000 mV diff pk pk Turn off 200 mV diff pk pk Output 10 2 2 V to 42 8 V 100Base TX 0 95 to 1 05 V 4 Interface cable Category 5 UTP or FTP cable 100 m or shorter Compliant with ANSI EIA TIA 568A or ANSVEIA TIA 568B 5 Interface connector Printer side Compliant with IEEE802 3 ANSI X3 263 ISO IEC60603 7 c IEEE1394 option 1 Interface type Interface compliant with IEEE1394 1995 P1394a Version 2 0 2 Data transfer system Asynchronous transfer 3 Signal level Input Differential input voltage During S100 settlement 173 mV to 260 mV During data reception 142 mV to 260 mV During S200 settlement 171 mV to 262 mV During data reception 132 mV to 260 mV During S400 settlement 168 mV to 265 mV During data reception 118 mV to 260 mV Output Differential output voltage 172 mV to 265 mV 4 Interface cable Twisted pair shielded cable 4 5 m max Compliant with IEEE1394 1995 standard or P1394a Version 2 0 standard 5 Interface connector Printer side 6 pin connector soc
139. n ink suction problem occurs white lines can appear on the printout a constant frequency or color dulling can occur If this problem is not resolved by cleaning operations replace the printhead with a new one F 1 30 T 1 3 1 knob 4 nozzles 2 protective cap 1 5 Electrical contact 3 protective cap 2 6 ink port 2 Capping The printer will perform the capping operation when printing has ended or during standby due to an error in order to protect the printhead and avoid ink leakage Ifthe power cord is accidentally unplugged turn off the Power button reconnect the power cord and then turn on the Power button Confirm that the printer starts up properly and enters to the Online or Offline status and then power off the printer using the Power button Improper capping operation may cause clogged nozzles due to dried ink or ink leakage from the printhead 3 When the printer is not used for a long time Keep the printhead installed in the printer even when it is not used for an extended period of time If the printhead is left uninstalled a printing failure may arise from closed nozzles due to depositing of foreign matter or dried ink when it is reinstalled Even if the head remains installed the nozzle may dry out and cause a printing failure if the ink is drained for transport 4 Conductivity of Ink The ink used in this printer is electrically conductive If ink leaks to into the mechan
140. n remove the right upper cover 2 1 2 h Operation panel Removing the operation panel 1 When removing the operation panel 3 open thetop cover and right upper cover 2 Release the two hooks 1 and the flexible cable 2 i Filter cover Removing the filter cover 1 When removing the filter cover 1 push it in the direction of the arrow while pressing on the handhold 4 7 Chapter 4 1 F 4 18 j Mist filter Removing the mist filter 1 When removing the mist filter 2 open the top cover and then remove the right circle 2 Removing the screw 1 and then remove the mist filter 2 2 1 F 4 19 k Right cover Removing the right cover 1 When removing the right cover 2 open the top cover and then remove the right circle cover right upper cover operation panel mist filter filter cover filter and lower rear cover 2 Remove the five screws 1 and hook A and then remove the right cover 2 1 Right front cover Removing the right front cover 1 When removing the right front cover 2 open the top cover output tray unit right circle cover operation panel mist filter filter cover filter and right cover 2 Remove the two screws 1 and then remove the right front cover 2 4 8 Chapter 4 2 1 F 4 21 m Upper rear cover Removing the upper rear cover 1 When removing the upper rear cover 2 open the top cover left circle cover tank cover
141. n work after transportation refer to the Quick Start Guide When Check Free Space in Maintenance C or Replace Maintenance Cartridge is shown on the display you cannot make preparations for transportation First replace the maintenance cartridge and then make preparations for transportation Do not incline the printer during transportation The internal ink may leak and the surrounding area may be stained If it is necessary to place the printer with either side up or down or to incline the printer contact your sales agent 3 8 Chapter 3 3 2 2 Reinstalling the Printer 3 2 2 1 Reinstalling the Printer When installing the printer after moving it on the same floor having no step If you have moved the printer to the installation site on the same floor having no step without draining ink check the operation test pattern When installing the printer after moving it on the same floor having a step s If you have moved the printer to the installation site on the same floor having a step s with ink drained install it again in the same manner as that for initial installation after reception of the delivered printer 1 Unpack the printer 2 Remove the cushioning materials and tape from the printer 3 Install the maintenance cartridge 4 Remove the belt stopper 5 Connect the power cord 6 Turn on the Power button and install ink tanks according to the displayed messages Ink filling will starts Load paper and check
142. nd v Media ejection If media remains it is ejected even when printing is in progress v Power off automatic recovery v Capping v Sensor system power OFF v Backup of various data Writing to EEPROM v Power off F 2 3 2 2 3 Print Control 1 Print mode This printer is capable of fast high quality printing without blur and non uniform density by changing the carriage operation media feeding other printing methods according to the selected media type print quality print data and so on Printing is performed for each color using a maximum of 16 paths in each print mode according to the selected print quality This reduces density irregularities caused by the variation in the amounts of ink discharged from individual nozzles In addition it shifts the printing timing so that the current ink layer is nearly fixed before the next ink layer is applied thus minimizing bleeding Even in the same mode the printer operates in a different way depending on the media setting made using the printer driver a Draft mode In the draft mode image data is thinned out and a single band equivalent to the width of a nozzle array is printed using one or two paths To use this mode select Draft under Print Quality in the printer driver b Standard mode In the standard mode a single band equivalent to the width of a nozzle array is printed using 1 6 1 2 4 or 6 paths To use
143. ng mode 1232 GARO W1232 Invalid number of parameters in GARO setting mode 1233 GARO W1233 Required item was omitted in GARO setting mode 1234 GARO W1234 Data out of range in GARO setting mode 1235 GARO 1235 Other warning in GARO setting mode 100F Feed Limit Force feed limit 8 3 Error Table 8 3 1 Error Code List The codes correspond to the numbers shown on the DISPLAY in the service mode Chapter 8 T 8 3 Code Status 03060A00 2E1B End of roll media 03010000 200 Paper width not detected 03010000 200B Incorrect position on platen 03010000 200C Media leading edge not detected 03010000 200D The trailing edge of cut sheet cannot be detected 03010000 200E Too small media 03010000 200F Too large media 03016000 2010 Skewed media 03130031 2F24 Cutter movement timeout 03870001 2015 Cutting failure 03010000 2017 Media right edge not detected 03010000 2018 Media left edge not detected 03862000 2E09 Roll paper running out 03010000 2E19 03010000 2E1A 03010000 2E1D Media feeding error 03060A00 2E0E Auto Roll Feed Unitnot installed 03010000 2E1C Media cannot be ejected 03180101 2E17 Cassette not loaded 03060200 201E Job requiring cassette was received when NO is selected for cassette pick up on MIT 03860002 2E0A Manually fed cut sheet was already loaded even th
144. ng no step 1 Turn off the Power button on the printer and check that the head is capped 2 Open the top cover and mount the belt stopper When mounting the belt stopper be careful not to move the carriage by applying too much pressure to the carriage If the carriage moves with the head capped the rubber part of the cap may touch the nozzles on the head and damage the printhead 3 Close the upper cover 4 Remove the roll holder from the roll holder slot 5 Remove the interface cable power cord from the printer 6 Hold the carrying handles at the bottom and then slowly move the printer If the printer is subjected to strong vibrations when it is moved it can cause ink leakage and damage to the printhead Be sure to move the printer slowly and carefully b Moving the printer on the same floor having a step s When the printer is operating properly follow the instructions described in When the printer is not operating When the printer is operating properly To prevent the waste ink from leaking drain the ink wait about 15 minute and then remove the maintenance cartridge Package the removed maintenance cartridge so that the waste ink does not leak 1 Turn on the Power button on the printer 2 Remove the roll holder from the roll holder slot 3 Enter the Main menu and then select Maintenance gt Move Printer Remove all ink tanks following the displayed messages Put the removed ink tanks in the plastic b
145. ng of the paper loaded in the rear paper tray according to the message shown on the operation panel is controlled by the paper detection sensor 2 25 Chapter 2 paper detection sensor F 2 33 2 3 3 2 6 Manual Feed from Front Sequence 0013 4174 This sequence can be performed according to the messages shown on the operation panel only when a specific type of media is selected after selecting the manual feed mode from the menu shown on the operation panel When a cut sheet is loaded according to the message shown on the operation panel the printer performs various adjustments and detection using the multi sensor and then feeds the cut sheet to the rear of the printer At this time the multi sensor detects skewed feeding and leading edge of the cut sheet thus completing the paper pick up operation During printing the cut sheet is fed by controlling the rotation of the feed roller according to the selected print mode Cut sheet loading manual Light intensity Head hight adjustment Detection of paper width Back feed Detection of skewed movement of paper End of cut sheet pick up operation F 2 34 2 3 3 2 7 Manual Feed from Rear Sequence 0013 4176 This sequence can be performed according to the messages shown on the operation panel only when a specific type of media is selected after selecting the manual feed mode from the menu shown on the operation panel When the cut sheet loaded at the back of the printer is de
146. ngle nozzle array overheating protection control is performed at either of the following levels according to the temperature Protection level 1 If the printhead temperature sensor detects a temperature above the limit the carriage stops at the scan end position printer in the direction of travel according to the carriage s scan status Then wait control is performed to allow the printhead to cool naturally When the printhead temperature drops below the prescribed value or 30 seconds have lapsed since detection of the abnormal temperature printing resumes Protection level 2 When the head temperature sensor detects an abnormally high temperature printing stops immediately the carriage is moved to the home position and the printhead is capped In this case an error code is shown on the display 2 2 7 Pause between Pages To prevent ink blots form forming this printer has a pause between pages function to hang down the printed paper from the platen to dry it and delivers it after lapse of the specified wait time The user can set the wait time using the printer drive This function is particularly useful for printing on film type sheets that requires extra long time to dry For borderless printing 30 seconds of drying time is automatically set 2 2 8 White Raster Skip To improve the printing throughput this printer has a white raster skip function to skip the carriage scan operation for continuous blank segments in print data 2
147. ngredient from precipitating Cleaning 17 Cleaning weak Performs cleaning weaker than normal cleaning to unclog nozzles Cleaning operation timings are as follows T 2 5 Printer status Description of cleaning During standby Each time 120 minutes have elapsed with the nozzles capped Cleaning 1 normal cleaning When 168 hours have elapsed since Idle ejection capping When 360 hours have elapsed since Cleaning 2 ink level adjusting cleaning capping When 720 hours have elapsed since Cleaning normal cleaning capping When 2160 hours have elapsed since Cleaning 6 normal strong cleaning capping When 168 hours have elapsed since Cleaning precipitated ink agitation initial installation or previous agitation of precipitated ink cleaning 16 At power on During initial installation Cleaning 3 initial filling cleaning When the power is turned on after less than 72 hours have elapsed since abnormal end of print operation uncapped status Cleaning 1 normal cleaning When the power is turned on after at least 72 hours have elapsed since abnormal end of print operation uncapped status When the power is turned on after the initial installation or previous precipitated ink agitation cleaning 16 Cleaning 6 normal strong cleaning Cleaning precipitated ink agitation east end When the power is turned on after at 360 hours have elapsed since norma of print operation ca
148. nlargement and rough adjustment MNUAL HEAD ADJ Prints the manual head adjustment pattern DETAIL Fine adjustment BASIC Simple adjustment ADJ SETTING Allows you to enter any registration adjustment value within the range of 127 to 127 RESET SETTING Resets the registration adjustment values Adjustment values A1 to F are reset to zeros NOZZLE CHK POS This mode allows you to adjust the optical axis of the head management sensor For details refer to Disassembly Adjustment gt Adjustment and Setup gt Action to Take after Replacing the Head Management Sensor GAP CLIB This mode measures the gap between the head and media using a multi sensor and updates the calibration value SENSOR CALIB This mode adjusts the sensor for color calibration Use a dedicated test chart CHANGE LF TYPE This mode allows you to change the LF roller type 0 Old roller 1 New roller d REPLACE Used when replacing the cutter unit For details refer to Disassembly Adjustment gt Adjustment and Setup gt Precautions for Disassembly Adjustment gt Cut ter e FUNCTION Checks the operation of the buttons on the operation panel and printer parts 7 7 Chapter 7 T 7 8 Display Description PANEL LED LCD This checks the LEDs and LCD on the operation panel The LEDs flash and the squares in the LCD are displayed in a checkerboard pattern and flash alternately This mode is automatically canceled after com
149. nother to control the amount of ink sucked The roller rotation timing is detected by the pump cam sensor and the amount of rotation is controlled by the driving of the purge motor 2 15 Chapter 2 Suction pump oon Pump cam sensor 22 IR e Push rollers Ink tubes Jt z Purge motor Sub cap y To maintenance cartridge Pump encoder The ink from the sub cap flows to the absorbent material under the purge unit 2 15 2 3 2 6 Maintenance Cartridge 2 3 2 6 1 Maintenance cartridge 0013 4161 a Maintenance cartridge The maintenance cartridge can contain up to approximately 957 ml approx 1021 g of waste ink including the moisture evaporation in the waste ink b Detection of waste ink in maintenance cartridge The quantity of waste ink in the maintenance cartridge is measured by counting dots When the quantity of waste ink collected in the maintenance cartridge reaches 80 of the cartridge capacity a warning message MTCart Full Soon appears to indicate that the maintenance cartridge is nearly full If printing is continued an error message Maint Cartridge Replace Cart appears to indicate that the maintenance cartridge is full When this error occurs the printer judges the maintenance cartridge as being full of waste ink and stops printing immediately The printer stops even if printing is in progress and it will not operate until the maintenance cartridge is replaced with a new one
150. nter values related to the user servicing 2 32 Chapter 2 MEMO After replacement of the main controller PCB the printer must be started up in the service mode to take over the setting and adjustment values to the new PCB properly the service mode will be switched to the PCB replacement mode automatically 2 4 3 Carriage Relay PCB 2 4 3 1 Carriage PCB components IC 7 IC 6 Ic 3 IC 1 F 2 43 Latch ICs and IC3 DI sensor reading control function This function obtains the DI sensor value in the printhead and head rank for each color and sends it to the main controller PCB based on the control signals from the main controller Environmental temperature reading control This function sends the environmental temperature detected by the thermistor on the board based t the main controller PCB based on the control signals from the main controller PCB Image data relay function This function relays the image data from the main controller PCB to the printhead The function for processing image data is not supported b Multi sensor control ICs IC6 and IC7 These ICs are used to generate the multi sensor LED control signal and adjust the gain 2 4 4 Motor Driver 2 4 4 1 Cutter driver PCB components 2 44 a Driver Cutter motor drive function This function controls the cutte
151. ools 6 4 1 Tool List Chapter 6 6 1 Troubleshooting 6 1 1 Outline 6 1 1 1 Outline of Troubleshooting 1 Outline Troubles subject to troubleshooting are classified into those shown on the display warning error and service call and those not shown on the display 2 Precautions for Troubleshooting 1 Check the environmental conditions and the media used for printing 2 Before performing troubleshooting make sure that all connectors and cables are connected properly 3 When servicing the printer with the external cover removed and the AC power supplied be extremely careful to avoid electric shock and shorting electrical devices 4 In the following sections the troubleshooting steps are described such that the component related to the most probable cause of the problem will be repaired or replaced first being followed by components with less problem probability If multiple components have the same problem probability the steps are described begging with the easiest one After performing each step check to see if the problem has been resolved by making test prints If the problem persists proceed to the next step 5 After completion of the troubleshooting check that all connectors and cables have been reconnected and screws have been tightened firmly 6 Whenever you have performed replacement or repair services make test prints to check whether the problem has been resolved 6 1 2 Troubleshooting When Warnings O
152. open the top cover 2 Open the tank cover remove the three screws 1 and then release the three hooks 2 while opening the hook 3 outward Left cover Removing the left cover 1 When removing the left cover 3 remove the left circle cover open the top cover and then remove the tank cover 2 Remove the screw 1 remove the hook 2 and slide the tank cover in the direction of arrow 2 and then slide it in the direction of arrow 3 4 5 Chapter 4 1 F 4 12 d Lower rear cover Removing the lower rear cover 1 When removing the lower rear cover 2 remove the two screws 1 and then remove it 2 F 4 13 Left rear cover Removing the left rear cover 1 When removing the left rear cover 2 open the top cover and then remove the left circle cover tank cover and left rear cover 2 Remove the three screws 1 and then remove the left rear cover 2 2 f Left front cover Removing the left front cover 1 When removing the left front cover 2 open the top cover and then remove the left circle cover tank cover cassette and output tray unit 2 Rmove the three screws 1 and then remove the left front cover 2 4 6 Chapter 4 2 F 4 15 g Right upper cover Removing the right upper cover 1 When removing the right upper cover 2 open the top cover and then remove the right circle cover 2 Release the two hooks 1 and the
153. or G 03810204 2580 Remaining ink low BK 03810201 2581 Remaining ink low Y 03810202 2582 Remaining ink low M 03810203 2583 Remaining ink low C 03810212 2584 Remaining ink low PM 03810213 2585 Remaining ink low PC 03810206 2586 Remaining ink low MBK 03810205 2588 Remaining ink low GY 03810215 2589 Remaining ink low PGY 03810207 258A Remaining ink low R 03810209 258B Remaining ink low B 03810208 258C Remaining ink low G 03800100 2800 No printhead R 03800200 2802 Incorrect printhead R was installed 03800400 2803 Printhead R EEPROM error 03800200 2804 Printhead R has been installed on the left side 03800300 2801 Unable to correct printhead R DI 03800202 2807 Printhead L has been installed on the right side 03800101 2808 No printhead L 03800201 280 Incorrect printhead L was installed 03800401 280B Printhead L EEPROM error 03800301 2809 Unable to correct printhead L DI 01800500 1012 Many nozzles on printhead R did not inject ink 01800500 1013 Many nozzles on printhead L did not inject ink 03841201 2816 Maintenance cartridge EEPROM error 03841201 2817 Maintenance cartridge ID error 03841101 2818 Maintenance cartridge not installed 03841001 2819 Maintenance cartridge tank full 01841001 281A Remaining capacit
154. or thick paper feed slot is selected as the paper source Off This indicates that the cassette or roll media is selected as the paper source 6 Paper Source button This button is used to select a paper source Pressing this button toggles between the automatic pickup and manual feed The Auto Feed lamp or Paper Tray lamp goes on 7 Online button This button switches between online and offline modes On This indicates that the printer is in the online status Off This indicates that the printer is in the offline mode 8 Menu button This button displays the main menu of the printer 9 Information button This button displays a submenu Information about the ink and media each time you press this button Head cleaning is carried out when this button is held pressed for at least 3 seconds 10 A Y lt gt buttons In the menu mode button Displays the next higher level menu Y button Displays the next lower level menu lt button Displays the previous item or setting gt button Displays the next item or setting In the offline mode A button Feeds the roll media in the reverse direction Y button Feeds the roll media in the normal direction 11 OK button 1 9 Chapter 1 This button sets or executes the selected operation or value 12 Stop Eject button This button aborts the job in progress and ejects the media 13 Power button This button turns on off the printer 14 Color label Thi
155. ough received data indicated roll media 03060A00 2E00 Roll media was loaded even though the received data indicated roll media 03861001 2405 Invalid paper position for borderless printing 03861001 2406 Data that does not allow borderless printing was received 03060000 2E14 Width indicated by received data does not match width of paper 03060200 2E03 Cut sheets were not loaded in cassette even though the received data indicated cut sheets 03061000 2E15 Media type indicated by data does not match 03060000 2E16 Media type and size indicated by data do not match cassette only 03060200 2E0B Manually fed cut sheet was already loaded even though received data indicated cassette 03010000 2E1F Too small media for internal printing was loaded 03810104 2500 No ink BK 03810101 2501 No ink Y 03810102 2502 No ink M 03810103 2503 No ink 03810112 2504 No ink PM 03810113 2505 No ink PC 03810106 2506 No ink MBK 03810105 2508 No ink GY 03810115 2509 No ink PGY 03810107 250A No ink R 03810109 250B No ink B 03810108 250C No ink G 03830104 2520 Ink tank not installed BK 03830101 2521 Ink tank not installed Y 03830102 2522 Ink tank not installed M 03830103 2523 Ink tank not installed C 03830112 2524 Ink tank not installed PM 03830113 2525 Ink tank not installed PC 038301
156. ower supply 26V 8 ROLL_SLEEP OUT Roll motor driver sleep signal 9 ROLL_STB OUT Roll motor driver strobe signal 10 ROLL_DAT OUT Roll motor driver data signal 11 ROLL_CLK OUT Roll motor driver clock signal 12 GND GND 13 GND GND T 6 15 32801 Feed motor Pin Number Signal name IN OUT Function 1 LF_OUTB OUT Feed motor drive signal B 2 LF_OUTA OUT Feed motor drive signal A T 6 16 2901 Purge unit Pin Number Signal name IN OUT Function 1 PUMP_OUTB OUT Pump motor drive signal B 2 PUMP_OUTA OUT Pump motor drive signal A 3 GND GND 4 PUMP_ENCA IN Pump encoder output signal A 5 SNS_5V Power supply 5V 6 PUMP_ENCB IN Pump encoder output signal B 7 PUMP_CAM_3V OUT Power supply 3 3V 8 GND GND 9 PUMP_CAM_SNS_OUT IN Pump cam sensor output signal 6 17 73001 Lift motor head management sensor Pin Number Signal name IN OUT Function 1 LIFTOUTCOM OUT Lift motor Power supply 2 LIFT_OUTAP OUT Lift motor drive signal AP 3 LIFT_OUTAM OUT Lift motor drive signal AM 4 LIFT_OUTBP OUT Lift motor drive signal BP 5 LIFT_OUTBM OUT Lift motor drive signal BM 6 GND GND 7 FUTO_CLMP OUT Head management sensor unit clamp signal 8 FUTO_XLEDON OUT Head management sensor unit LED ON OFF signal 9 SNS_5V Power supply 5V 10 FUTO XCMPO IN Head management sensor unit skew detection signal 11 SNS_3V_1 OUT Power supply 3 3V 12 GND GND Chapter 6 J3001 Lift motor head management sensor
157. owest position to which the carriage unit descends F 4 103 3 Place the scale 5 on the mist fan as shown below adjust the wire guide height so that the wire roller 6 touches the top surface of the scale and then tighten the screw loosened in step 1 To prevent the wire roller from being disengaged install the right cover with the carriage moved onto the platen 4 39 Chapter 4 After installing the right cover check that the wire roller has not been disengaged 4 5 3 Procedure after Replacing the Head Management Sensor Since the distance between the head management sensor and the carriage unit varies among printers the optical axis is factory adjusted to adjust the non discharging detection position When you have replaced the head management sensor or performed assembly reassembly of surrounding parts that can change the distance be tween the head management sensor and the carriage unit reasjustment is required Peform the readjustment in the service mode Service mode SERVICE MODE gt ADJUST gt NOZZLE CHK POS 4 40 Chapter 5 MAINTENANCE Contents Contents 5 1 Periodic Replacement Parts eicit ipd iaa 5 1 5 11 Beriodic Replacement Parts oe e ate A ec tee PR RR EN OE sa 5 1 25 2 Consumable RE eR DRE ee mtt re s Gua 5 2 1 Consumable Parts ira ro te eee beo ed dit bere bate eb eri eibi deb bor n HN 5 3 Periodic Maintenance n nn n
158. passed since the GY ink tank was installed Day s PGY Number of days passed since the PGY ink tank was installed Day s R Number of days passed since the R ink tank was installed Day s G Number of days passed since the G ink tank was installed Day s B Number of days passed since the B ink tank was installed Day s 5 WARNING Displays the warning history up to 20 events The newest event has the smallest history number 6 ERROR Displays the error history up to 20 events The newest event has the smallest history number 7 INK CHECK Displays the history of execution of Ink Check Off in the Main menu in the order of Y PC C PGY GY MBK PM M BK R G and B from in this order 0 No execution 1 Executed at least once b I O DISPLAY To be supported by the next version Shows the statuses and sensors and switches on the display ON OFF 0 Screen 1 7 4 I 7 0 DI S P L A Y 1 Upper row 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Lower row l 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Display position Screen 2 T 7 5 I O D I S P L A Y 2 Upper row 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Lowerrow 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Display position To switch between screens 1 and 2 use the 4 and P gt buttons The relationship between display positions and sensor statuses is summarized in the following table
159. per Type Roll Media Type 2 Chk Remain Roll 3 9 Off Roll Length Set THE m feet Med Detail Set L Media Type Adjust Printer Interface Setup Maintenance Replace P head Refer to Media detail setup menu Refer to Printing adjustment menu Refer to Interface setup menu Left Printhead No Yes Right Printhead Move Printer No Yes Clean Roller No Yes Clean Platen No Yes System Setup Test Print Status Print Media Details Print Job Log Menu Map Nozzle Check Adjust Band 4 3 3 Information 1 Displayed even when printing No Yes Refer to System setup menu Refer to Information menu Displayed only when roll media is loaded Displayed only when Auto Roll Feed Unit is attached Displayed only during printing F 1 19 Chapter 1 Media detail setup menu Med Detail Set L Mediatype Roll DryingTime Off 30 sec 1 min 3 min 5 min 10 min 30 min L 60 min Scan Wait Time Off I 1 sec 3 sec 5 sec 7 sec LL 9sec Feed Priority Automatic Band Joint Print Length Adjust Length H 0 70 i E 0 00 1 H L 0 70 Head Height Automatic Lowest Low Standard High Highest Skew Check Lv Standard Off Loose VacuumStrength Automatic Strongest Strong Standard Weak Width Detection On Off NearEnd RIIMrgn 3mm 20mm Cut Speed Fast Li Standard Trim Edge First Forced No Cutting Cutting Mode Automat
160. photo cyan cyan photo magenta magenta yellow red blue green gray and photo gray This printer features a mechanism by which only the correct color ink tank will fit in the given slot When the message No Ink is displayed replace the ink tank with a new one Also each ink tank should generally be replaced six months after you have opened the package 1 2 3 Cutter A round blade cuter comes with the cutter unit 1 2 4 Auto Roll Feed Unit Auto Roll Feed Unit option The auto roll feed unit is optionally available to use roll media with this printer Roll holder set option This set consists of roll holder holder stopper 3 inch paper tube attachment two and borderless printing spacer commonly used for 2 inch paper tube and 3 inch paper tube Roll holder Holder stopper 3 inch paper tube attachment 2 pcs Borderless printing spacer 1 2 Chapter 1 1 2 5 Consumables Printhead The consumable print head is the same as that supplied with the printer F 1 10 Ink Tanks The consumable ink tanks are available in twelve colors matte black black photo cyan cyan photo magenta magenta yellow red blue green photo gray and gray They are the same as those supplied with the printer Each ink tank must be replaced with a new one six month after you have opened the package Maintenance cartridge The consumable maintenance cartridge is the same as that supplied with the pr
161. pletion of the operation PANEL KEY This checks the buttons on the operation panel The name and symbol of the pressed button is displayed Pressign the key allows you to exit this mode Also pressing the Power button turns off the printer PLATEN FAN his checks the operation of the suction fan T T he suction fan rotates for 5 seconds at the maximum speed and then rotates for 5 seconds at the minimum speed AIR FLOW FAN This checks the operation of the mist fan R The mist fan R rotates for 10 seconds INK VALVE T is checks the operation of the ink valve The valve motor is driven and the ink supply valve open close cam by one turn f COUNTER Displays the service life number of operation times and time of each unit and print counts for each media type The count values discussed here can be printed using the PRINT INF option PRINTER Counters related to product life T 7 9 Display Description Unit LIFE TTL Cumulative number of printed media equivalent of A4 sheets LIFE ROLL Cumulative number of printed roll media equivalent of A4 printing to PRINT INF only sheets LIFE CUTSHEET Cumulative number of printed cut sheets equivalent to A4 printing to PRINT INF only sheets LIFE CASSETTE Cumulative number of printed ca
162. pped status Cleaning 2 fluid level adjusting east end When the power is turned on after at 360 hours have elapsed since normal of print operation capped status When the power is turned off in the uncapped status Cleaning 6 normal strong cleaning At power off Wiping Idle ejection Idle suction Capping Before starting printing Before printing after 168 hours have elapsed since capping Idle ejection Before printing after 168 hours have elapsed since capping Cleaning 1 normal cleaning Before cleaning after occurrence of an error Cleaning 1 normal cleaning 2 13 Chapter 2 Printer status Description of cleaning During printing Between scan operations during Idle ejection Wiping idle suction scanning After printing After printing exceeding the prescribed Cleaning 16 dot count suction based on the count dot count or cleaning 6 normal strong cleaning Each time 120 minutes have elapsed in Cleaning 1 normal cleaning the cap open status When Head Cleaning menu is Manual cleaning head cleaning A Cleaning 1 normal cleaning selected Manual cleaning head cleaning B Cleaning 6 normal strong cleaning When Replace Head menu is After replacement of head Cleaning 2 fluid level cleaning Cleaning 4 ink selected drainage after head replacement When Move Printer is selected When Move Printer is selec
163. r Unit 1 Open the top cover and then remove the output tray right circle cover right upper cover operation panel mist filter filter cover filter and right cover Refer to DISASSEMBLY REASSEMBLY gt points to Note on Disassembly and Reassembly gt External Cover 2 To move the wiper unit 3 turn the gear 1 of the purge unit 2 in the direction of the arrow 4 33 Chapter 4 F 4 93 4 3 17 Opening Closing the Ink Supply Valve 1 Open the top cover and then remove the left circle cover tank cover 2 To open the ink supply valve turn the cam 2 in the direction of the arrow and press the link 1 2 If the tube is full of ink releasing the printhead lock lever with the ink supply valve open can cause the ink to flow back to the ink supply unit resulting in leakage of ink from the ink supply needle If the ink supply valve is held open due to a problem such as a valve motor error E02D06 remove the valve motor unit refer to DISASSEMBLY REASSEMBLY gt Points to Note on Disassembly andReassembly gt Ink Tank Unit and close the ink supply valve 4 3 18 Draining the Ink There are two methods of removing the ink amanual methtod and an automatic method There the ink is drained the ink inside the ink passage totaling about72g about 6g x 12coloes is drained as waste ink To prevent ink leakage be sure to drain the ink inside the ink passage before transpo
164. r motor based on the control signals from the main controller Sensor relay function This function relays the input signals from the cutter lift sensor cutter HP sensor and cutter right position sensor to the main controller PCB 2 4 4 2 Roll feed unit PCB components a Driver IC IC1 2 33 Chapter 2 Roll motor drive function This function controls the roll motor based on the control signals from the main controller Sensor relay function This function relays the input signals from the roll cam sensor and roll media sensor to the main controller PCB 2 4 5 Maintenance Cartridge Relay PCB 2 4 5 1 Maintenance cartridge relay PCB components a EEPROM The 128 KB EEPROM stores all information written to the EEPROM on the main controller PCB 2 4 6 Power Supply 2 4 6 1 Power supply block diagram AC inlet 100V to 240V Operation panel Main controller PCB Power supply DC power supply 26V POWER ON Noize filter circuit control circuit generation circuit ITransformer 5V 3 3V 21 5V generation circuit a Rectifying circuit generation circuit F 2 4f The power supply converts AC voltages ranging from 100 V to 240 V from the AC inlet to DC voltages for driving the ICs motor and others The voltage generator circuits include the 26 V generation circuit for driving motors fans and sensors and a 21 5 V generator circuit for driving s
165. ration panel changes and the firmware is updated automatically 5 When firmware update is completed the printer will start again File transfer route USB IEEE1394 network directly connected using a cross cable 6 4 Service Tools 6 4 1 Tool List T 6 46 General purpose tools Application Long Phillips screwdriver Inserting and removing screws Phillips screwdriver Inserting and removing screws Flat head screwdriver Removing the E ring Needle nose pliers Inserting and removing the spring parts Hex key wrench Inserting and removing hexagonal screws Flat brush Applying grease Lint free paper Wiping off ink Rubber gloves Preventing ink stains T 6 47 Special purpose tools Application Grease MOLYKOTE PG 641 CK 0562 000 Applying to specified locations 6 23 Chapter 7 SERVICE MODE Contents Contents Fol Service Modes io ei BEI RH as ON Re D 7 1 7 1 1 Service Mode Operation a a a teas tk eee dete ae t eate ee ede 7 1 APA RN ONE 7 1 T T3 Details Of Service Md M etae Nd te 7 5 FP Special Mode o sim osa 7 11 7 2 l Special Modes for Ser VCD e dee re Be t e ERR re lese 7 1 Chapter 7 7 1 Service Mode 7 1 1 Service Mode Operation a How to enter the Service mode Enter the Service mode following the procedure below 1 Turn off the printer 2 Turn on the printer while holding down the Paper Source button and
166. reful not to get your lower back and other regions hurt 3 1 Chapter 3 1 Check to see that none of the accessories is missing F 3 4 T 3 1 1 Main body 7 Power Cord 2 Paper Tray Unit 8 Printhead 3 Auto Roll Feed Unit option 9 Ink Tank 4 Roll Holder Set option 10 Cleaning Brash 5 Output Tray 11 Reference guides 6 Cassette 12 CD ROM 2 Take out the printer and accessories from the shipping box and remove cushioning materials First remove the cushioning materials at top of the printer Next remove the cushioning materials by raising the left and right sides of the printer one after another with your hand inserted in the clearance as indicated in the figure 1 3 2 Chapter 3 3 Grasaping the carrying handles 1 on the left and right side of the bottom place the printer on a level place such as a table 4 Remove all cushioning materials and tape from the printer and accessories 5 Install the IEEE1394 Board option 6 Open the top cover raise the carriage shaft belt stopper 1 and then pull it forward to remove Keep the removed belt stopper for future transportation of the printer 8 Connect the power cord to the outlet F 3 10 9 Set the printhead Press the Power botton to power on the printer 3 3 Chapter 3 11 Pull the printhead fixer lever forward to open it fully 12 Raise the printhead fixer cover to open it fully F
167. rene e e EHE EE HER dilata sta 2 34 2 5 Detection Functions With SefsOts ceni eta RO P e e E RP P RO RU EOC 2 35 PME M UCB NUD CE 2 5 2 Ink passage system b 2 3 3 Catrtiage Sy NEE DSA Paper pathy Sy Mi a AA eda e Eed ee 2 5 OM A suasana hota Chapter 2 2 1 Basic Operation Outline 2 1 1 Printer Diagram Shown below is a printer diagram Tak Unit Carriage Motor Feed Motor Suction Fan Maintenance Cartridge Relay PCB Maintenance Cartridge Cassette Paper Detection Sensor Feed Roller HP Sensor Feed Roller Encoder Cassette Motor Cassette Encoder Cassette Cam Sensor Cassette Pick up Sensor Cassette detection Sensor Ink Tank Cover Switch Top Cover Sensor Operation Panel Valve Open closed Detection Sensor Valve Motor Tank ROM PCB Tank ROM PCB Ink Detection Sensor Ink Detection Sensor Tank ROM PCB Tank ROM PCB Ink Detection Sensor Ink Detection Sensor Power
168. rting the printer again 1 Automatic ink drainage To perform automatic ink drainage select mainMenu gt Maintenance gt Move Printer Perform automatic ink drainage again if a power outage or other cause shuts off the power during the operation for automatic ink drainage 2 Manual Ink Drainage Perform manual ink drainage when the printer cannot be powered due to a printer s electrcal part failure firmware error or power supply problem Manual Ink Drainage Procedure 1 Open the top cover and then remove the left and right circle covers tank cover right upper cover operation panel mist filter filter cover filter and right cover Refer to DISASSEMBLY REASSEMBL Y gt Pointe toNote on Disassembly andReassembly gt External Cover 2 Move the carriage onto the platen Refer to DISASSEMBLY REASSEMBLY gt Points to Note on Disassembly and Reassembly gt Opening the Cap Move the Wiper Unit 3 Turn the cam 2 in the direction of the arrow and then press the link 1 to open the ink supply valve 4 34 Chapter 4 4 Release both printhead fixer levers 1 to flow the ink from inside the ink tube to the sub buffer of the ink tank unit 2 F 4 95 The sub buffer can contain 22g of ink About 6g of ink flows into the sub buffer each time manual ink drainage is performed Make sure that the ink has been drained completely turn the cam to close th
169. s correspond to the numbers shown on the DIPLAY in the service mode T 8 4 Code Description Display message 141 4046 Recovery system rotation count reached 50 000 ERROR Exxx xxxx E144 4047 Feed system counting error Call For Service E146 4001 Borderless idle ejection mist recovery count full 194 404 No ink ejection counting error 161 403 Abnormally high printhead R temperature E161 403F Abnormally high printhead L temperature E196 4040 Checksum error E196 4041 Flash memory clearing error E196 4042 Flash memory write error E196 4045 Engine EEPROM write error E196 4049 Transfer ROM data type error E196 4042 MIT Data transfer error E198 401C RTC error E198 401D RTC low battery error E198 401E RTC clock stopped May 9 2006 Canon
170. s function controls the EEPROMs of individual ink tanks the maintenance cartridge EEPROM the EEPROM on the maintenance cartridge relay PCB and the head EEPROM in addition to the on board EEPROM Motor control function This function controls the carriage motor feed motor valve motor spur motor pump motor cassette motor lift motor cutter motor and roll motor based on the input signals from sensors b Driver IC 1C3101 This IC generates a carriage motor control signal based on the control signal from the ASIC Driver IC 1 2801 This IC generates feed motor valve motor and spur motor control signals based on the control signal from the ASIC d Driver IC 1C2901 This IC generates pump motor and cassette motor control signals based on the control signal from the ASIC e Driver IC 1 3001 This IC generates a lift motor control signal based on the control signal from the ASIC f Regulator IC 1 3301 This IC generates the 3 3 V to be supplied to the tank ROM board g DIMMs 1C301 1C302 1C601 1C602 The DIMM comprising a 128 MB DDR SDRAM and a 64 MB SDR SDRAM is connected to the 32 bit data bus to be used as a work area During print data reception it is also used as an image buffer It cannot be expanded h FLASH ROM 1C701 A 64 MB flash ROM is connected to the 8 bit data bus to store the printer control program i EEPROM 1C802 The 128 KB EEPROM stores various setting values adjustment values log data cou
171. s label indicates the ink tank colors and names that correspond to the ink level indications shown on the display 1 6 2 Printer Stats Transition The following chart shows various printer states and how they are transited by button operations Je INITIALIZING Y ONLINE PRINTING MAIN MENU 4 O perations d print commands Online Key 2 Menu Key Infomation Key Power Key 1 6 3 Main Menu The printer has a Main menu which includes a menu related to maintenance such as adjustment of ink ejection position of each nozzle and head cleaning a menu related to printing settings such as auto cutting and ink drying time and a menu related to parameters such as a message language a Main menu operations 1 How to enter the Main menu To enter the Main menu press the Menu button on the operation panel 2 How to exit the Main menu To exit the Main menu press the Online button 3 Buttons used with the Main menu Selecting menus and parameters or P gt button Going to the next lower level menu Y button Going to the next higher level menu A button Determining a selected menu or parameter OK button 2 Main Menu Hierarchical levels and parameters of the Main menu are shown below Chapter 1 MAIN MENU Head Cleaning 1 Head Cleaning A Head Cleaning B Force Cutting 2 77 Yes Paper Settings Cas Paper Type Cas Paper Size Tray Pa
172. s to be transmitted The ink passage from the ink tank is connected to the printhead through the ink tube and joint Printhead fixer cover Printhead fixer lever Joint for ink supply Carriage motor Ink tube 2 8 b Ink port Ink is supplied to the printhead through the ink tubes Ink tube run through the ink tube guide mounted on the carriage and move in conjunction with the carriage Control unit The carriage PCB is connected to the main controller PCB with a flexible cable The flexible cable moves in conjunction with the carriage A photo coupler type encoder is mounted at the top of the rear of the carriage to detect the slit on the linear scale during carriage movement thus controlling the print timing d Carriage drive unit Mechanical misalignment of the printhead in the vertical and horizontal direction and in bidirectional printing can be corrected by changing the print timing using the Adjust Printer option in the Main menu The carriage motor DC motor moves the carriage back and forth on the platen via the carriage belt The carriage home position is the capping position to which the carriage is slowly moved when the power is turned on When the position read on the linear scale is set as the home position for position control the carriage motor moves based on control signal output from the main controller 2 10 Chapter 2 Linear encoder Carriage PCB Shaft cleaner Multi sensor
173. ssette sheets equivalent to A4 printing to PRINT INF only sheets LIFE A F Cumulative number of printed media for environments A to F sheets POWER ON Cumulative power on time excluding the sleep time Hours W INK Maintenance cartridge tank full detection counter CUTTER Number of cutting operations Times WIPE Number of wiping operations Times CARRIAGE Counters related to carriage unit T 7 10 Display Description Unit PRINT Cumulative printing time Hours CR COUNT Cumulative carriage scan count one back and forth motion 1 Times CR DIST Cumulative carriage scan distance 210 mm scan Times PRINTCOUNT Cumulative print end count Times PURGE Counters related to purge unit T 7 11 Display Description Unit CLN A 1 Cumulative number of automatic cleaning 1 normal suction operations Times CLN A 2 Cumulative number of automatic cleaning 2 ink level adjusting operations Times CLN A 3 Cumulative number of automatic cleaning 3 initial filling operations Times CLN A 6 Cumulative number of automatic cleaning 6 strong normal suction operations Times CLN A 7 Cumulative number of automatic cleaning 7 aging operations Times CLN A 10 Cumulative number of automatic cleaning 10 ink filling after secondary transportation operations Times CLN A 11 Cumulative number of automatic cleaning 11 ink filling after head replacement operations Times CLN A 15 Cumulative number of automatic cleaning 15 dot count small suction operations Times CLN A 16 Cumula
174. t clearing Times CLR UNIT D EXC Cumulative count of unit D carriage unit replacement count clearing Times CLR UNIT EXC Cumulative count of unit F ink supply system replacement count clearing Times CLR UNITH EXC Cumulative count of unit H purge replacement count clearing Times CLR UNITL EXC Cumulative count of unit L head management sensor replacement count clearing Times CLR UNIT P EXC Cumulative count of unit P feed motor replacement count clearing Times CLR UNIT Q EXC Cumulative count of unit Q feed roller replacement count clearing Times CLR UNITR EXC Cumulative count of unit R spur cam replacement count clearing Times CLR UNIT V EXC Cumulative count of unit V mist fan unit replacement count clearing Times CLR FACTORY For factory Times EXCHANGE Counters related to parts replacement DETAIL CNT INK USEI Counters related to ink INK USE2 Counters related to ink INK EXC Counters related to ink T 7 13 Display Description Unit CUTTER EXC Cutter replacement count Times MTC EXC Maintenance cartridge replacement count Times HEAD R EXC Head R replacement count Times HEAD L EXC Head L replacement count Times BOARD EXC M B Main controller PCB replacement count Times UNIT A EXC Unit A waste ink system replacement count Times UNIT B EXC Unit B pl
175. t the left rear of the printer are the main controller power supply and interface connector The carriage relay PCB is incorporated in the carriage unit and the operation panel is on the upper right top cover When serving the printer with the cover removed be extremely careful to avoid electric shock and shorting electrical devices Operation panel Carriage PCB Interface connector Main controller Power supply Power connector F 1 29 Chapter 1 1 7 2 Other Precautions 1 7 2 1 Printhead 1 How to Handle the Printhead Do not open the printhead package until you are ready to install the head When installing the printhead in the printer hold the knob 1 and then remove the protective cap 1 2 and protective cap 2 3 in that order Do not reattach the protective cap 2 3 to the printhead because the cap may damage the nozzles 4 To prevent the nozzles from getting clogged with foreign matter or dried ink install the printhead immediately after you remove the protective caps Also make sure to press down the locking lever of the printhead until you feel a click In addition to prevent clogging of the nozzles with foreign matter and improper supply of ink never touch the nozzles 4 or ink port 6 or wipe it with tissue paper or anything else Do not touch Electriacl contact 5 Also never attempt to disassemble reassemble the printhead or wash it with water MEMO If the nozzles are clogged or a
176. tect the cassette Cassette paper detection sensor This is a photo interrupter type sensor When media is loaded in the cassette the sensor arm blocks the sensor light thus detecting the media Feed roller HP sensor 2 41 Chapter 2 The feed roller HP sensor detects the change from the white portion unshielded sensor light to black portion shielded sensor light of the encoder film on the feed roller thus setting the home position for feed roller eccentricity compensation Feed roller encoder The feed roller encoder detects the slits on the encoder film of the feed roller during feed motor rotation thus detecting the amount of rotation of the feed roller media feed amount Roll cam sensor Roll media sensor F 2 58 Roll media sensor This is a photo interrupter type sensor When media is loaded the the sensor arm blocks the sensor light thus detecting the media Roll cam sensor This is a photo interrupter type sensor When the roll cam blocks the sensor light lowering of the transport roller contact with the roller is detected 2 5 5 Others Temperature humidity sensor F 2 59 Temperature humidity sensor This sensor detects the temperature and humidity around the printer so that the measured values are used for head height adjustment idle discharge control waste 2 42 Chapter 2 ink evaporation amount calculation and suction fan control 2 43 Chapter 3 INSTALLATION Contents
177. tected by the sensor the printer starts feeding the cut sheet After this the printer performs various adjustments and detection using the multi sensor thus completing the paper pick up operation During printing the cut sheet is fed by controlling the rotation of the feed roller according to the selected print mode 2 26 Chapter 2 Cut sheet loading manual Detection of cut sheet 1 Light intensity Head hight adjustment 1 The auto roll feed unit starts feeding the cut sheet when the roll media detection sensor detects the media When the auto roll feed unit is not mounted the printer starts feeding the media when the paper detection sensor detects the media F 2 35 2 3 3 2 8 Structure of Feed Roller Unit 0013 4178 The feed roller unit consists of media feeding mechanisms such as feed rollers driven by the feed motor and the pinch roller unit operating in conjunction with the feed rollers While being held flat on the platen media is fed horizontally under the printhead The feed roller unit has a sensor that detects the media feed status and a sensor that detects the status of the mechanisms that constitute the paper path feed roller feed roller encoder pinch roller feed motor feed roller HP sensor F 2 36 2 27 Chapter 2 2 3 3 2 9 Feed Roller Eccentricity Detection Function 0013 4206 Media are fed by the feed roller at regular intervals Irregular feeding of media due to the feed ro
178. ted Cleaning 5 ink drainage for secondary transport After the power is turned on during Cleaning 10 ink filling after secondary transport secondary installation c Ink supply function The suction pump of the purge unit operates together with the ink supply valve to supply ink to the printhead during the initial filling and ink level adjustment 2 3 2 5 2 Structure of Purge Unit 0013 4382 Purge unit a Cap unit The cap unit is used to cap the print head nozzles during capping and cleaning The portion that touches the face plate is made from rubber Two left caps are ar ranged for the printhead six arrays of nozzles installed in the carriage During cleaning the caps used for both suction and capping are used to suck ink from the printhead using the suction pump Each of the right caps is used to cap the six arrays of nozzles This cap is used only for capping During capping the caps are raised by the cap cams operated by the purge motor to cover the arrays when the carriage has moved to the home position thus pro tecting the nozzles 2 14 Chapter 2 Carriage lockpin Cap Glycerin tank Purge motor Pump encoder F 2 13 b Wiper unit The wiper unit operated by the purge motor wipes the print head face The printer is provided with a pair of wiper blades for better wiping performance The wiping operation is performed by a slide wipe method by which the purge motor rotates in the norma
179. tive number of automatic cleaning 16 sedimented ink agitation operations Times CLN A 17 Cumulative number of automatic cleaning 17 small suction operations Times CLN A TTL Total number of automatic cleaning operations Times CLN M 1 Cumulative number of manual cleaning 1 normal suction operations Times CLN M 4 Cumulative number of manual cleaning 4 ink draining from head after head replacement operations Times CLN M 5 Cumulative number of manual cleaning 5 ink draining from head and tube before transportation Times operations CLN M 6 Cumulative number of manual cleaning 6 normal strong suction operations Times CLN M TTL Total number of manual cleaning operations Times CLEAR Counters related to counter initialization 7 12 Display Description Unit CLR INK Cumulative count of ink section consumption amount clearing Times CONSUME CLR CUTTER EXC Cumulative count of cutter replacement count clearing Times CLR MTC EXC Cumulative count of maintenance cartridge replacement count clearing Times CLR HEAD L EXC Cumulative count of head L replacement count clearing Times CLR HEAD R EXC Cumulative count of head R replacement count clearing Times Chapter 7 CNT Display Description Unit CLR UNIT A EXC Cumulative count of unit A waste ink system replacement count clearing Times CLR UNIT B EXC Cumulative count of unit B platen duct replacement coun
180. ty given to the media gap measured by the multi sensor T 2 3 Head height mm Media type Value in parentheses mm 1 4 Glossy paper 0 2 plain paper line drawing 0 1 1 8 Plain paper 0 1 2 Coated paper 0 5 2 9 Chapter 2 2 2 Semi glossy canvas 0 5 3 2 Board paper 1 5 g Paper leading edge detection function paper width detection function skewing detection function The leading edge width and skewing of the paper fed to the platen is detected by the multi sensor mounted at the lower left of the carriage h Auto print head position adjustment function The adjustment pattern printed on paper is read by the multi sensor mounted at the lower left of the carriage thus adjusting the printing timings of each printhead automatically i Remaining roll media detection function The amount of the remaining roll paper can be detected using the multi sensor mounted at the lower left of the carriage by printing a barcode at delivery of the roll media j Internal temperature detection function The internal temperature around the printhead is detected using the thermistor mounted on the carriage PCB 2 3 2 3 2 Structure of Carriage Unit 0013 4344 a Printhead mounting unit The printhead is secured to the carriage by the printhead fixer lever When the printhead is secured to the carriage the signal contact of the carriage PCB touches the signal contact point of the printhead allowing print signal
181. vided with a white plate By measuring the quantity of the reflected light from the white plate the reference value for gap measurement is computed Service mode SERVICE MODE gt ADJUST gt GAP CALIB h Shaft cleaner units The shaft cleaners mounted at the left and right of the carriage are used to clean the carriage and apply oil to the shaft i Internal temperature detection A themistor for measuring the internal temperature is mounted on the carriage PCB on the rear of the head holder Chapter 2 2 3 2 4 Printhead 2 3 2 4 1 Structure of Printhead 0013 4821 A printhead incorporates six nozzle arrays Each nozzle can be controlled individually so that a six color discharge action can be performed by a single printhead a Nozzle arrays A total of 2560 nozzles are arranged in a two column staggered pattern In each column 1280 nozzles are arranged in a staggered pattern at intervals of 600 dpi forming a 2560 nozzle arranged at intervals of 1200 dpi 5 600inch 1 1200inch 2556 255 6 5 202557 S 2558 002557 O52557 558 002557 0062559 002559 02559 062559 82 600inch F 2 10 b Nozzle structure Ink supplied from the ink tank is filtered by a mesh ink filter and the supplied to the nozzles Ink is supplied from the shared ink chamber to the nozzles When the head driving current is applied to the nozzle heater ink boils and form bubbles so that ink droplets are discharged from the nozzles
182. w to up update the main controller refer to TROUBLESHOOTING gt Update 1 7 3 3 Precautions against Static Electricity Certain clothing may generate static electricity causing an electrical charge to build up on your body Such a charge can damage electrical devices or change their electrical characteristics Before disassembling the printer for servicing discharge any static buildup by touching a grounded metal fitting or the like 1 7 3 4 Precautions for Disassembly Reassembly The precautions for disassembly reassembly are described in Disassembly Reassembly 1 7 3 5 Self diagno stic Feature The printer has a self diagnostic feature to analyze hardware problems The self diagnosis result is shown on the display and indicated by lamps For detailed information see Error Codes 1 7 3 6 Disposing of the Lithium Battery The main controller PCB of this printer is equipped with a lithium battery to back up various data A Replacing the lithium battery with a wrong type can result in explosion Dispose of the used lithium battery according to the instruction manual 1 22 Chapter 2 TECHNICAL REFERENCE Contents Contents 2 1 Basic Operation Outline ss ica 2 1 2 1 1 Printer Diagram 2 1 2 actibus EE DRAM A EE 2 2 1 Operation Sequence at Power on eee eerie OR NOR 2 2 2 2 2 Operation Sequence at Power off
183. xxxx 280x Printhead error 281 Maintenance cartridge error 03 282 Adjustment error 2 Other errors Exxx 40xx Service call error x stands for a numeric or letter 8 2 Warning Table 8 2 1 Warnings The codes correspond to the numbers shown on the DIPLA Y in the service mode T 8 2 Code Display message Status 1000 Ink Lvl Chk BK BK ink tank is almost empty 1001 Ink Lvl Chk Y Y ink tank is almost empty 1002 Ink Lvl Chk M M ink tank is almost empty 1003 Ink Lvl Chk C C ink tank is almost empty 1004 Ink Lvl Chk PM PM ink tank is almost empty 1005 Ink Lvl Chk PC PC ink tank is almost empty 1006 Ink Lvl Chk MBK MBK ink tank is almost empty 1008 Ink Lvl Chk GY GY ink tank is almost empty 1009 Ink Lvl Chk PGY PGY ink tank is almost empty 101A Ink Lvl Chk R R ink tank is almost empty 101B Ink Lvl Chk B B ink tank is almost empty 101C Ink Lvl Chk G G ink tank is almost empty 1100 MTCart Full Soon Maintenance cartridge is almost full 1101 Mist Full Soon Mist count is almost full 1221 1221 Unsupported command image mode 1222 GARO W1222 Invalid number of parameters in GARO image mode no parameter 1223 GARO W1223 Required item was omitted in GARO image mode 1225 GARO W1225 Other warning in GARO image mode 1231 GARO W1231 Unsupported command in GARO setti
184. y PCB is copied to the main PCB MC BOARD Chapter 7 Select this before replacing the main PCB The data in the main PCB is copied to the MC relay PCB Use this when the MC relay PCB is a new one c Exiting the PCB replacement mode Turning off the Power button of the printer allows you to exit the PCB replacement mode For details on how to replace the PCB see Parts Replacement Procedure gt Disassembly Reassembly gt Points to Note on Disassembly and Reassembly gt Boards 2 Download mode Use this mode only when updating the firmware without performing initialization a Entering the download mode 1 Turning off the Power button of the printer 2 With the Stop and Information buttons pressed down turn on the Power button of the printer Keep pressing the above buttons until Initializing appears on the display b Procedure When Download Mode Send Firmware is shown on the display transfer the firmware When downloading of the firmware is completed the printer is turned off automatically 7 12 Chapter 8 ERROR CODE Contents Contents Me EE 8 1 8 1 1 Outline 2 22 80 u luu a aus lan BI RL tete ert Drei GHS IR uN Ia 8 1 8 2 Warning Tables us NN 8 1 621 Warnes nadia lille ep ade eee em beue de det dle diei pb e 8 1 83 re lA RE 8 1 8 3 T Brrot Code Lists i s ott Ee i Dt op a ep oer A ON 8 1 SA SEVice C A I hee NIU RSS nee 8 4 8 4 T Servi
185. y of maintenance cartridge is insufficient to execute each cleaning 03010000 2820 Unable to adjust printhead registration 03010000 2821 Unable to adjust band 03010000 2822 Unable to adjust eccentricity 03010000 2823 Printhead check error 03800500 2F2F No ink ejection detection error 03800500 2F30 No ink ejection detection position adjustment error 03130031 2F32 Multi sensor faulty 03010000 2F33 Unable to adjust due to transparent media 03130031 2F25 Unable to detect CR motor HP 03130031 2F16 Mist fan error 03130031 2F3A Ink supply valve motor error 03130031 2F2A Feed roller HP sensor error 03130031 2F17 Platen fan error 03130031 2F28 03130031 2F20 Pump encode Pump cam sensor error 03130031 2F26 Carriage cannot operate 03130031 2F27 Carriage movement timeout 03030000 2E21 IEEE1394 interface error Chapter 8 Code Status 03130031 2F22 Pump movement timeout 03130031 2F2B Feed roller cannot operate 03130031 2F2D Cassette cannot operate 03130031 2F23 Pump cannot operate 03130031 2F2E Roll movement timeout 03130031 291B Lift movement timeout 03130031 2E23 Cutter unit failure 03130031 2F13 A D converter external trigger output stopped 03130031 2F14 Unable to write in ASIC register 8 4 Sevice Call Table 8 4 1 Service call errors Code

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