Iron-Cleer Filters (from 2006)
Contents
1. Troubleshooting Guide Iron bleed through or A Inadequate 1 Plugged drain line flow control 1 Clean or replace drain line flow control backwash of filter staining 3 2 Insufficient water supply from well 2 Check for minimum specified flow and pressure requirements of filter system 3 Plugged aeration tank inlet diffuser or 3 Generally will only plug with the pick up tube presence of iron bacteria Clean aeration assembly and shock treat the water supply with chlorine as needed to control iron bacteria 4 Media bed fouled 4 Rebed filter and correct the cause of fouling B Fails to regenerate 1 Interrupted electrical service 1 Assure continuous electrical supply check plug breaker fuses etc 2 Faulty circuit board 2 Replace circuit board 3 Faulty drive motor 3 Replace drive motor 4 Circuit board set incorrectly 4 Reset circuit board C Water contaminant 1 It is not uncommon for local water 1 Consult manufacturer levels are greater than conditions to change limits established by the manufacturer D Inadequate 1 Loss of air through inlet check valve 1a Check installation position of check aeration valve Consult Installation and Operation Manual for proper position 1b Check for foreign material in seat of check valve clean or replace as required 2 Loss of air through air leak 2 Check aeration tank assembly and air recharge line and fittings for any air leaks and2. Water Supply Water Supply Water Supply Water its Enters Exits Enters Settings Your Culligan Iron Cleer Water Filter is designed to perform efficiently on a wide range of water supplies Before the unit can be recharged and put into service several settings must be made Backwash Step Backwash expands and loosens the media bed and flushes away accumulated particulate matter The backwash interval is preset at the factory for 10 minutes which is adequate for most water supplies It is recommended that backwash last just long enough so that the effluent from the drain line is clear Backwash too long and water is wasted not long enough and the tank becomes fouled with sediment Refer to the Programming section to increase or decrease the backwash interval Pause Step The Medallist Water Filter shares its timer with other water conditioning products which would use this period for the eduction and rinsing of salt or other regenerant chemical The pause step duration is 1 minute Rapid Rinse Step Rapid rinse settles and compacts the media after backwashing and flushes any residual particulate matter from the bottom of the filter bed before returning the filter to service Rapid rinse is set at the factory at 10 minutes It may be extended if desired Refer to the Programming section to increase or decrease the rapid rinse interval Backwash Frequency Iron Applications 0 3 3 0 ppm Iron Every 3rd Day 3 0 6 0 ppm
3. the motor is not supposed to be turning The phone icon and E1 will be lit in the display 2 Motor Never Turns The Culligan Medallist Series control is equipped to detect no change in the motor position when the motor is supposed to be turning motor or piston locked in a frozen position The AccuSoft circuit board will apply power to the motor for 20 seconds If there is no change in the motor homing or position switch the control will power down for 1 minute The circuit board will repeat this procedure two more times in an attempt to remove the obstruction If no movement has been detected the control will permanently power down and a phone icon and an E2 will appear in the display 3 Homing Error Error code E3 occurs when the circuit board detects when the control is unexpectedly in the home position The phone icon and E3 will be lit in the display Error Display Cancellation The error code display can be removed by removing the power to the control for 1 minute After clearing an error condition the control will default to the factory settings when power is restored Circuit Board Troubleshooting Most circuit board problems are caused by outside influences and it is not the board itself Replacing the board may seem to work only because the cause hasn t reappeared yet Let s start with what to check when you come upon a circuit board problem 1 Are those switches aligned too closely to the cam There should be a sma
4. 01014179 01012833 01012926 01073081 P1013043 E ring 10 pk 07003244 P0318455 Screw 25 pk P1001784 Screw 25 pk P0318452 01074037 01882288 01074038 01014153 1074848 00440052 01072956 01014734 POAS1701 01073839 01076464 00444914 O ring ARP 123 EP 1 187 x 1 375 01014172 Circuit Board Control Valve Parts List Conditioner Tank Parts List aa Wem PartNo Description Replacement tank 10 x 54 empty w o manifold EE 01014439 Filter tank for 1 control 01014087 Replacement tank 10 x 54 empty w o manifold Aeration tank for 1 control Filter amp Aeration tank for 3 4 control Replacement tank 12 x 52 empty w o manifold E 01014436 Filter tank for 1 control A2365028 Replacement tank 32 x 52 empty w o manifold Aeration tank for 1 control O ring outlet manifold 1 control 50 pk Outlet manifold 10 x 54 1 control 01014540 Outlet manifold 12 x 52 1 control Culligan Iron Cleer Water Filters om No Description ov 1 ko 4 2 qe kou s omnes 4 Scien Emme Fane 1 s On ko osea on 1 s weme 7 1 s ce 1 LON Do Sid ia Screw Ranges riae Vato appr 1 s ite Wave Flapper pon Ramped Valve Plate Compressor Parts List ICLECUDTTU on 20 Fan Motor End Cap men a Li po 25 Sew Sater 25 Low n 3 Lou n ncluded in Rebuild Kit P N 0101660
5. 60 psi to be used If pressure exceeds 60 psi a pressure reducing valve must be installed ahead of the Iron Cleer System _ Actual Influent Flow Rate Water available from well pump service inlet etc The actual pumping rate must exceed the backwash rate drain flow for the model of filter selected at a minimum of 20 psi See actual backwash rates in the Specifications section Electrical Requirements for Filter Control A continuous 110 volts is required to cycle the controls and aeration pump Make certain the electrical supply is always on and cannot be turned off with another switch The system and installation must comply with all state and local laws and regulations Existing Plumbing The condition of the existing plumbing should be free from lime and iron build up Piping that is heavily built up with lime and or iron should be replaced Equipment Location See Figure 1 ____ Location of Aeration and Filter Tank See Figure 1 These two tanks should be installed after the pressure tank and as close to each other as practical If you want to filter outside hosebibs be sure the filter system is properly sized to handle the flow rates required for extended periods of time in addition to the normal household demand Note Most codes require an anti syphon device or air gap Observe all local plumbing codes and drain restrictions The system and installation must comply with all state and local laws and regulations For inst
6. Iron Every Other Day 6 0 10 0 ppm Iron Every Day 10 ppm Iron Consult Factory Air Recharge Frequency Note Settings based on average pressure 50psi and less than 500 gallons daily use Note The iron level plus 2 times the hydrogen sulfide level should not exceed 10 ppm lron Cleer Compressor off Times Hours Settings Programming Make sure the inlet water supply is turned off then supply power to the timer The display will power up flashing 12 00 PM and the motor will energize and cycle the control without stopping to the home position This is required to ensure that the control is in the home position The timer uses four buttons ed 1 STATUS Advance timer through display options REG E 2 PLUS SIGN Increase the setting 3 MINUS SIGN Decrease the setting PM E E 4 REGEN Initiate a manual regeneration Figure 15 Circuit Board Display Programming the Option Settings The microprocessor has several programming options that can be changed for various additional functions Listed are the functions for the programming options used on the Culligan Medallist Series control Dip Switch Function Default Position 1 SewvieorTet Seniee er Delay or Immediate Regeneration Delayed Regeneration Softener or Filter Softener 4 Time Clock Backup L 5 English or Metric English 38 7 3 4 or 1 Meter 3 4 Meter IMPORTANT
7. Press the key An H will appear in the display The unit is in the HOME position The REGEN enunciator is no longer blinking 6 Press the status key Time of Day appears in the display Note If the key is pressed to cycle the value from position 3 to Home the regen counters will not be updated Manual Cycling Manual Cycling IKE Service Check The service mode allows one to view the number of regenerations in the past 14 amp 04 days the total number of regenerations the control has cycled through and the number of days since the last regeneration z To enter the service check mode follow these steps 1 From the Blank display M 0 2 Press the key The display will blink 14dY for 3 seconds and then display _ the number of regenerations that have occurred in the last 14 days o A 3 Press the key The display will blink totL for 3 seconds and then display the total number of regenerations this control has cycled through a vx d ues ns 4 Press the key The display will blink daYS for 3 seconds and then display m the number of days since last regeneration Note Pressing the key at any time brings back to manual cycling Pressing Status will Exit the programming menu Culligan Iron Cleer Water Filters Start Up Caution The media must be soaked for at least 12 hours before
8. Softener a defaults 4 English or Metric Press the STATUS key The display will blink dIP5 for 3 seconds and then show the current status Toggle between En English units and MET Metric units with the or key Culligan Iron Cleer Water Filters 5 12 or 24 Hour Clock Press the STATUS key The display will blink dIP6 for 3 seconds and then show the current status Toggle between 12 Hr 12 hour clock and 24 Hr 24 hour clock with the or key Setting the Microprocessor The microprocessor senses when it is installed as a Soft Minder control Adding or removing any connection to the board will automatically reset the microprocessor to the factory settings Step 1 Programming Time of Day Press the STATUS key The display will blink tod for 3 seconds and then change to time of day with the ones digit blinking Adjust the ones digit with the or keys Press the REG key to blink the tens digit Adjust the tens digit with the or keys Press the REG key to blink the hours digit Adjust the hours digit with the or keys Press the REG key to cycle back to ones or Note The hours setting scrolls through 1 12 AM and 1 12 PM Make sure the proper AM or PM indicator is shown when setting the time No indicator will be shown for AM Step 2 Programming Regeneration Time Press the ST
9. The Medallist control is shipped from the factory in the softener mode The program setting must be changed from the softener mode to the filter mode see step number 3 1 Service or Test Mode Press and hold the STATUS key until dIP1 appears in the display dIP1 will blink for 3 seconds and then the display will show the status of this option SEr or tES Toggle the feature with the or key Note Pressing STATUS after changing option to test mode will place the con f trol in test mode After testing is complete press and hold STATUS for 3 sec onds to return to service Placing the unit in test mode will not change any of the programmed values Refer to the service manual for test menu 2 Delay or Immediate Regeneration Press the STATUS key The display will blink dIP2 for 3 seconds and then Iu uw show the current status Toggle between DEL Delay and Id Immediate with l i j the or key i j Note Changing this setting will not change any of the programmed value with Ta J Fan the exception that Step 2 time of regeneration will be ignored when set to immediate 3 Softener or Filter Press the STATUS key The display will blink dIP3 for 3 seconds and then odi show the current status Toggle between SOF Softener and FIL Filter with i the or key O J Note Changing this setting will cause the unit to load the Filter or
10. damage to the in their special anti static bags until ready for use Mishandling of the circuit board will void the warranty 4 The new circuit board can be installed by reversing the steps 1 3 above Caution The wire connectors must be connected to the circuit board properly The wires must exit the plug in connector opposite of the raised white base of the circuit board connector REST OF VALVE REMOVED FOR CLARITY Figure 16 Refer to Figure 17 for assembly and disassembly of the various valve components Culligan Iron Cleer Water Filters Drive Motor Assembly Remove the drive motor cam switches by removing the one screw holding the switches to the motor Remove the E ring holding the drive motor cam to the camshaft with a flat tip screwdriver Lift the cam off the shaft Remove the screw above the eductor piston assembly Loosen the two screws holding the yoke support plate and the motor to the control valve Remove the yoke support plate and yoke by gently pulling them down N Oak wON gt Fully remove the two screws holding the motor to the control The motor will pull away from the control and the backplate will hang on the valve body Note If the unit is equipped with a meter it is recommended to unclip the meter cable from the meter body to allow backplate movement Note Care should be taken to not damage the brine piston if it is not going to be replaced The brine piston will need to be twisted
11. repair Note soapy water solution works well for locating air leaks 3 Faulty aeration pump a Electrical failure a Assure permanent electrical service check plug breaker fuses terminal block on control valve etc b Pneumatic failure b Check for adequate pressure and volume production from air pump c Damp environment c Clean repair or replace aeration pump ventilate environment or provide external air source 4 Air loss through high demand 4 Increase regeneration frequency of filter E Exceeding 1 Service flow rate demand is higher 1a Install a flow control at filter system recommended filter than filter system design flow rate outlet equal to or less than the design system flow rate flow rate of filter system 1b Install additional filter s or a larger single filter system which meets both the service flow demand and backwash flow requirements available Troubleshooting Guide Iron bleed through or F Regeneration 1 Time of day set incorrectly 1 Reset timer staining Cont during service flow demand G Raw water 1 Internal control valve leak 1a Assure all adapter base o ring seals bleeding through are in place filter 1b Replace seals spacer and piston assemblies Water leaking from A Dirt lodged under 1 Pressure has exceeded rating on 1 Check pressure on system Adjust if relief valve seat of valve relief valve and caused valve to open necessary Clean or replace r
12. start up see preparation Filling the tank without presoaking will likely cause media loss 1 Once all plumbing is finished and with the unit on bypass flush the plumbing system until water is clear and no foreign material is detected 2 Initiate an extra recharge by pressing and holding the REGEN button for approximately 3 seconds 3 Plug in aeration pump Open the inlet valve on the by pass to the aeration tank and allow the tank to fill with water and come up to full line pressure You do not have to wait for the air recharge cycle air pump running to finish before proceeding to the next step 4 Slowly open the outlet valve on the by pass s for the aeration tank and filter 5 Allow the unit to fill slowly until water flows from the drain 6 When water flows to drain open the inlet valve fully Watch the drain discharge for media particles If media particles appear reduce the flow Increase the flow again when media particles no longer appear in the discharge When the unit is filled with water return the timer to the service position 7 Start up is complete A Caution If a sudden rush of water enters the filter some of the media could be thrown up into the control valve or remove the control from the tank assembly or associated plumbing depressurize the unit first closing A Warning Although not normally necessary should you need to disassemble any part of the control valve the main supply valve then ope
13. the smaller o ring onto the top of the tank adapter Lubricate only the top o ring on the tank adapter and the outlet manifold o ring with silicone lubricant Screw the adapter into the tank until the adapter bottoms out on the tank flange Notice The adapter only needs to be tightened hand tight to the tank flange Notice Make sure to push the valve straight down onto the manifold If the valve is cocked it may cause the o ring to slip off the manifold Figure 2 Align the manifold with the center opening in the valve and press the PLACEMENT valve onto the adapter firmly Notice The clamp and valve will be able to rotate on the tank until pressure is applied Assemble the tank clamp to the control and tighten the clamp screw Figure 3 m Culligan lron Cleer Water Filters Install Backwash Flow Control Washer Refer to figure 4 1 Locate the thin black flow control washer and the plastic flow control spacer from the small parts pack 2 Remove the drain elbow retaining clip and drain elbow from the filter control valve 3 Remove the rubber backwash flow control washer and discard it 4 Install the thin black flow control washer into the filter control valve with the molded numbers facing the control valve Install the plastic flow control spacer Install the drain elbow and retaining clip Remove This Flow Control Washer Drain Elbow I
14. 2 Included in Rebuild Kit P N 01018462 In addition to Connecting Rod Eccentric Bearing Assembly Compressor Parts List Aeration Parts List item No Fans oeseri E p s worn oo 8 emus sear CS s woes oo Plumbing Connector Kit 1 Male NPT Plumbing Connector Kit 1 Brass Sweat kou Culligan Iron Cleer Water Filters
15. ATUS key after setting the time of day The display will blink tor for 3 seconds and then change to the time setting with the ones digit blinking Adjust regeneration time as time of day above 1 1 Note This option will not show if the dIP 2 option is set to immediate f H Step 3 Programming Backwash Time Press the STATUS key after setting regeneration time The display will blink bw for 3 seconds and then display the backwash time in N A Adjust the setting with or key 1 40 minutes Press the STATUS key after programming the backwash time The display will blink Fr for 3 seconds and then display the Fast Rinse Time in minutes Adjust the setting with or key 5 30 minutes amp A Step 5 Days to Regeneration B ai Press the STATUS key after programming the fast rinse time The display will blink CAP for 3 seconds and then display the number of days between regenerations Adjust the setting with the or key 1 42 days 1 eum Step 4 Programming Fast Rinse Time j H Programming II Exiting Program Mode From Step 5 press the STATUS key The display will go blank Press the STATUS key again to exit programming Note The control will exit the programming mode if no key press activity takes place within one minute Locking the Programmed Menu Press and hold the key fo
16. Cat No 01018680 Rev A 10 30 07 DCO 010258 Installation and Operation Instructions with Parts List Culligan Iron Cleer Water Filters Models from 2006 Culligan 2007 Culligan International Company Attention Culligan Customer The installation service and maintenance of this equipment should be rendered by a qualified and trained service technician Your local independently operated Culligan dealer employs trained service and maintenance personnel who are experienced in the installation function and repair of Culligan equipment This publication is written specifically for these individuals and is intended for their use We encourage Culligan users to learn about Culligan products but we believe that product knowledge is best obtained by consulting with your Culligan dealer Untrained individuals who use this manual assume the risk of any resulting property damage or personal injury GAN Warning Prior to servicing equipment disconnect power supply to prevent electrical shock FAN Warning f incorrectly installed operated or maintained this product can cause severe injury Those who install operate or maintain this product should be trained in its proper use warned of its dangers and should read the entire manual before attempting to install operate or maintain this product Culligan International Inc 9399 West Higgins Road Suite 1100 Rosemont IL 60018 847 285 5442 Installation and Opera
17. al pipe was originally used and is later interrupted by the bypass valve to maintain proper metallic pipe bonding an approved ground clamp c w not less than 6 copper conductor must be used for continuity Check your local electrical code fro the correct clamp and cable size NL SON Figure 5b DIRECTION OF STEM ASSEMBLY LOCKING TAB Figure 6 Culligan Iron Cleer Water Filters Drain Lines Filter Tank Drain Line Locate the hose clamp in the small parts pack and a length of 1 2 drain line tubing not supplied Slide the hose clamp over the end of the drain line tubing Push the end of the drain line tubing over the drain line fitting move the hose clamp to within 1 4 of the end of the drain line at the drain fitting and tighten the hose clamp with a screwdriver Aeration Head Bleed Off Drain Line Connect 3 8 tubing not supplied to the bleed off drain line connection on the aeration head see figure 7 Solenoid Valve Vent Drain Line Connect 1 4 tubing not supplied to the solenoid vent connection on the aeration head see figure 7 It is recommended that the 3 8 aeration head bleed off drain line and solenoid valve vent drain line not be connected together Water flowing to drain from the solenoid vent line is a means of troubleshooting the solenoid will normally expect very little moisture unless an internal seal fails from within the valve body Run the drain lines to a suitable waste outlet su
18. allations in Massachusetts the Commonwealth of Massachusetts plumbing code 248 CMR shall be adhered to Consult with your licensed plumber for installation of this system Drain Line All drain lines must be a minimum of 1 2 or equal to the size of the drain line connection at the control valve or larger Avoid overhead drain lines when possible If used overhead drain lines are not to exceed a height of five feet above the control valve and should be no more than fifty feet in length Pressure Relief Valve A pressure relief valve is installed in aeration tank assembly and it is recommended that a separate drain line be extended toward the floor or to a drain receptacle ___ Temperature Do not install the unit where it might freeze or next to a water heater or furnace or in direct sunlight Outdoor installation is not recommended and voids the warranty If installing in an outside location you must take the steps necessary to assure the filter installation plumbing wiring etc are as well protected from the elements sunlight rain wind heat cold contamination vandalism etc as when installed indoors ____ Check Valve On applications where there is a non filtered demand for water such as joint wells where the filter system is only installed in one of two or more homes outside hosebibs farms with outbuildings yard hydrants etc a spring loaded check valve is provided and must be installed ahead of the aeration tank See Fig
19. amount is sticking out of the disperser the tube is not fully inserted into the aeration head The tube can be marked with a pencil at 8 1 4 as a visual guide See figure 9 p Locate the large tube provided and mark it 4 3 8 from the end Insert it into the white disperser and aeration head until it contacts the stop molded into the aeration head Approximately 4 3 8 of the tube will be in the white disperser when properly seated Use the mark to verify it is inserted deep enough See figure 9 Long Large Tube Short Small Tube Disperser gt Tighten the screw on the white disperser to secure the two tubes as shown Retaining Screw Lubricate O ring 5 Install the assembly onto a tank 6 Locate the bypass valve inlet elbow and 1 threaded adapters 7 Lightly lubricate the external o rings on the bypass valve with silicone lubricant Connect the bypass valve to the inlet and outlet connections on the rear of the aeration head assembly Note Tighten the plastic nuts by hand only Bypass Valve P Culligan Iron Cleer Water Filters o Lightly lubricate the o ring on the plastic elbow check valve with silicone lubricant and then assemble it to the inlet port on the bypass valve as shown Note the inlet of the plastic elbow check valve must face down when installed Note No extra external check valve is required Note Tighten the plastic nuts by hand only Plastic elbow fi
20. and multi media depth filter 110V aeration pump to recharge aeration tank Can be used on shared wells municipal water supplies or with buried pressure tanks without additional equipment NOoaPk WN gt Better filtration results Preparation Operating Conditions The concentration limits listed below reflect the maximum individual limit that each contaminant was tested for separately without any interference of other contaminants in the influent water In reality however we know that these contaminants may be present in combination which may limit the filter s ability to remove these contaminants in higher concentrations In some cases individual sellers of this equipment have had success removing higher concentrations of contaminants iron for example above the limitations we have listed If you are considering the installation of this system for the reduction removal of iron manganese and or hydrogen sulfide beyond the printed operating conditions below we recommend that you consult the manufacturer for proper application Installation of this system under these circumstances may void part s and or all of the system warranty pH The pH level of the influent water must be 7 0 8 5 A pH level of 7 0 8 5 is optimal for iron reduction and a pH level of 6 5 7 5 is optimal for hydrogen sulfide reduction Iron This system is rated for a maximum of 10 ppm of ferrous clear water and or ferric red water iron Co
21. ch as a laundry tub floor drain or stand pipe and in accordance with local plumbing codes To prevent back siphoning of drain contents an air gap is desirable and is required by law in most states PROTECT THE DRAIN LINE FROM FREEZING TEMPERATURE DO NOT connect the drain lines together e Cutthe drain lines to the required length e Secure the end of the drain line to an immovable object to prevent its being forced out of place during the drain cycle 1 4 Solenoid Valve Vent Drain Line Connection 3 8 Bleed off Drain Line Connection Aeration Tank Bypass 1 Check Valve Installed Vertically 1 2 Filter Tank Drain Line Connection Aeration Tank Outlet Filter Tank Bypass Filter Tank Outlet Aeration Tank Inlet Figure 7 Installation Aeration Tank Installation Aeration Head Assembly Quick Install Insert the white disperser into the bottom of the aeration head Twist it clockwise to lock it into position Note The small hole in the white disperser must be in the position shown after it is locked into position Hole in disperser must be in this position when locked N Insert the small grey rigid tube into the white disperser and up into the aeration head Note The tube must go into the disperser approximately 8 1 4 until it contacts the stop molded into the aeration head Approximately 8 1 4 will remain sticking out of the white disperser If more than this
22. d Example Notice The nipple must extend no more than 1 inch above the cover plate Caution Caution is used when failure to follow directions could result in damage to equipment or property Example A Caution Disassembly while under water pressure can result in flooding Warning Warning is used to indicate a hazard which could cause injury or death if ignored Example Warning Electrical shock hazard Unplug the unit before removing the timer mechanism or cover plates Serial Numbers The control assembly serial number is top center on the rear of the timer plate The media tank serial number is on the top of the sideshell of the tank Do not remove or destroy the serial number decals They must be referenced on requests for warranty repair or replacement This publication is based on information available when approved for printing Continued refinement of design could cause changes that may not be included in this publication Introduction Specifications Culligan Iron Cleer Filters Control Valve 1 reinforced thermoplastic 1 reinforced thermoplastic Timer Electro mechanical Electro mechanical Overall Conditioner Height 67 65 Media Tank Dimensions D x H 2 ea 10 x 54 tanks 2 ea 12 x 52 tanks Filter Media Type 1 0 cu ft birm 1 5 cu ft birm Underbedding 35 Ibs 35 Ibs Cullsan U 25 Ibs 25 Ibs Capacity 1400 gallons 2000 gallons Freeboard 21 18 Max Clear Water Soluble I
23. dia 10 filters or two for 12 filters one package G 50 and a package of Cullsan underbedding Aeration Head The aeration head incorporates the compressor and other miscellaneous components Pick up Tube This is the long tube which mates to the aeration head inside the tank Tools And Materials All Installations Safety goggles Slotted screwdrivers medium and large tip Phillips screwdrivers small and medium tip Pliers standard or locking groove Gauge Assembly PN 00304450 or equivalent Silicone lubricant PN 00471507 or equivalent Do Not Use Petroleum based Lubricants Lubricating swabs PN 00591610 carton of 12 Thread sealing tape A bucket preferably light colored Towels Special Tools Torch solder and flux for sweat copper connections Use only lead free solder and flux for all sweat solder connections as required by state and federal codes e Threading tools pipe wrenches and thread sealer for threaded connections Saw solvent and cement for plastic pipe connections Snap ring pliers external for three valve bypass see following section Fortesting the compressor a gauge PN 00448621 Adapt to 1 4 tubing e Tank Filling Funnel Materials Drain Tubing 1 4 black polyethylene PN 00303177 3 8 black polyethylene PN 01009819 Drain line 1 2 PN 00303082 gray semi flexible or PN 00331946 black semi rigid or equivalent Pressure reducing valve if pr
24. dized iron particles are trapped by the filter bed as the water passes through Filtered water enters the lower distributor and travels up the distributor tube to the outlet port on the filter valve Step 2 Aeration Tank A i eration eperanen Air Recharge Eyele l l Solenoid Shuttle When energized the air pump sends air through the solenoid valve into one end of the shuttle Valve Valve valve Once air pressure in the shuttle valve is greater than the water supply pressure at the other end of the shuttle valve the piston shifts to the open position In the open position the bleed off port discharges excess water and old air to the drain port through a flow restrictor Simultaneously the air inlet port opens to provide a direct connection between the air pump and the top of the aeration tank The air pump runs for a preset period of time recharging the head of air in the aeration tank Air Recharge Shut Off The timer turns power off to the air pump and the solenoid valve at the end of the recharge cycle The solenoid valve then closes the port between the air pump and the shuttle valve The port between the shuttle valve and the atmosphere opens and releases air pressure This allows water pressure to shift the piston to the closed position With the piston in the closed position the air recharge inlet port is closed and direct communication between the bleed off tube and the drain port is also closed Culligan Iron Cleer Water Fi
25. eans the filter bed Raw water enters the filter control valve through the inlet port and is directed down the distributor tube and out the lower distributor at the bottom of the tank flowing upward through the multimedia filter bed toward the top of the tank into the control valve Water is then directed through a specific flow restrictor and out the drain port to be discharged to drain Step 4 Filter Tank Operation Rinse Cycle The rinse cycle packs the clean filter bed Raw water enters the control valve through the inlet port and is directed downward through the filter bed into the bottom distributor up the distributor tube into the control valve Water is then directed through a specific flow restrictor and out the drain port to be discharged to drain Operation Of Aeration Pump The Iron Cleer system introduces air into the aeration tank and bleeds off the old head of air automatically The exchange of the air into the aeration tank is controlled independently of the recharge frequency of the filter media tank allowing the air to be exchanged on a more frequent basis During an air exchange cycle the air compressor pumps fresh air into the aeration tank and the air eliminator solenoid exhausts the old air Advantages Over Other Systems No chemicals or salt No air injectors venturis or micronizers No floats to regulate air volume in aeration tank which foul from iron Two tank system consisting of a pressurized aeration tank
26. elief valve B Faulty or defective 1 Replace valve relief valve Water is effervescent A This can be 1 Water supply has been naturally 1 This natural phenomenon will expected when water aerated under well system pressure As typically dissipate to the atmosphere in is aerated under water is released to the atmosphere air a matter of seconds If preferred water pressure molecules separate from the water can be drawn and stored in an open molecules container prior to use i e fill a pitcher and store in the refrigerator for cool fresh drinking water A See complaint 1 problem A amp B Air spurting at outside A Inlet check valve 1 Improper installation location 1 See installation and operation manual or non filtered water not sealing for proper location of inlet check valve fixtures 2 Foreign material preventing check 2 Clean or replace check valve valve 3 Worn or faulty check valve 3 Replace check valve Air spurting from A Reduced pressure 1 Service flow demand is greater than 1 Repair or replace well pump system filtered water fixtures in distribution system water supply available from well pump system 2 Water flow is restricted by supply 2a Eliminate restrictions in supply piping and or water treatment piping to water treatment equipment equipment such as iron bacteria plugging the upper diffuser assembly etc 2b Install larger water treatment system to provide less pressure d
27. es Blue green staining A Corrosive water 1 Low pH condition of the raw water 1 A Cullneu filter may be required to condition in copper supply elevate the pH consult factory distribution piping system 2 In rare occasions highly aerated 2 Install a polyphosphate cartridge filter water in combination with a specific after the lron Cleer Filter System to water supply can create a slightly protect the distribution piping corrosive condition 1 Compressor unplugged 1 Plug it in Compressor doesn t run 2 Relay settings incorrect 2 Set relay correctly 3 Bad relay 3 Replace relay excessive noise 1 Incorrect relay settings 1 Set relay settings correctly 2 Bad relay 2 Replace relay Compressor runs continuously Compressor run with d 1 Dead head pressure is 65 psi 1 Consult factory 2 Dead head pressure is 65 psi 2 Rebuild compressor Troubleshooting Guide Circuit Board Troubleshooting Error Codes There are certain conditions that can be interpreted by the circuit board as a failure of the drive motor or motor position switch Upon failure detection the control will cease further operation A telephone hand set symbol will be shown in the upper left corner of the display and the error code will be shown Listed below are the different error codes 1 Motor Always Turning Error code E1 occurs when the circuit board detects changes in the motor program switch when
28. essure exceeds 60 psi 414 kPa PN 00400900 or equivalent Pipe and fittings suited to the type of installation Bleach 5 1 4 1 gallon 3 8 liters Preparation Bypass Valves Provide a manual bypass to permit water flow to service in the event the water conditioner must be removed or disconnected Cul Flo Valv Bypass 1 control The Cul Flo Valv bypass connects directly to the control valve bracket 01016464 Cul Flo Valv Bypass 1 1 4 NPT 01010783 Copper Adapter Kit 1 Sweat 01016564 Copper Adapter Kit 3 4 Sweat 01016565 Copper Adapter Elbow Kit 3 4 Sweat Solenoid Shuttle Operation Valve Valve Step 1 Aeration Operation Service Cycle In the service cycle raw water enters the inlet port of the aeration tank and is directed through the inlet diffuser The oxidation process begins when the water passes through the inlet diffuser i and cascades through a head of air This air water contact oxidizes the iron manganese Timer hydrogen sulfide in the water The water is directed toward the bottom of the tank and travels through the pick up tube It then passes through the outlet of the aeration tank to the inlet of the filter tank Filter Tank Operation Service Cycle Raw water enters the filter tank through the inlet port of the filter control valve Upon system demand for filtered water water is directed to the top of the tank and flows downward through the multimedia filter bed toward the lower distributor Oxi
29. he outer o rings to pinch cut or crimp PISTON ROD SLOT FOR YOKE SUPPORT PLATE Figure 18 Eductor Piston Eductor Sleeve Assembly Follow the instructions for replacing the drive motor assembly through step 7 then proceed as follows 1 With the drive motor set aside firmly pull the eductor piston amp sleeve assembly from the valve body 2 Lightly lubricate the o rings of the replacement piston amp sleeve assembly with silicone grease 3 Reverse the procedure for reassembly Note Use only silicone grease petroleum based lubricants will cause the degradation of the rubber components Note The eductor piston amp sleeve assemblies are unique to the softener filter and Super S controls Refer to the parts list to ensure that the proper assembly is used Culligan Iron Cleer Water Filters Compressor The air compressor cycles in a regular pattern 24 hours a day whether water is used or not The compressor does not operate during the recharge cycle except briefly as the control shifts positions and at the end of the cycle Note Instruct the customer to unplug the unit if water will not be used for an extended period such as during a vacation Recharge The filter can recharge automatically as often as daily or as infrequently as every third day The recharge cycle must be started manually if the filter is to be recharged less frequently Once started however recharge proceeds without further atte
30. ll but obvious gap between the switches and the cam so that a wobbling cam doesn t accidentally bump the switch 2 Hasthe seal pack been checked for free movement Feedback and experience has demonstrated that seal packs that are over tightened create drag on the motor and delays that would result in an error code If the motor never stops still runs after the desired position is sensed causing unexpected switch closures OR if the motor gets stuck timing out and the control never sees any switch action 3 Are all the wiring terminals tightly connected Sometimes a loose or poorly connected wire can give feedback to the board that would result in an error code or default 4 After checking all of these possibilities you should run the diagnostics test mode on the board Culligan Iron Cleer Water Filters Listed below are some other circuit board problems and their explanations Board skips the service position or only stops for a second in service before advancing to the backwash position Board has been armed for regeneration Let the board time out of all three cycles or reset and reprogram the board Resetting the board can be done by connecting or disconnecting the meter cable Motor runs continuously Only one of two things can happen when this is the case it can find its desired position or it gives you an error code So LET IT RUN until you find out which will occur fthe motor still runs or there is power to mo
31. lters Timer Operation A timer controls the air recharge cycle and how frequently it occurs The timer simultaneously energizes the air pump and the solenoid valve After a preset amount of time the timer shuts off the air pump and de energizes the solenoid valve Solenoid Valve Operation The solenoid valve is a three way valve having ports that connect to the air pump shuttle valve and the atmosphere In the service cycle the solenoid valve is de energized and closes the port to the air pump providing a positive shut off to the pump This prevents water from backing up into the air pump and damaging the pump In the air recharge cycle the solenoid valve closes the port to the atmosphere and opens the port from the air pump Shuttle Valve Operation In the service position water pressure holds the shuttle valve piston in the closed position trapping the airhead in the aeration tank and closes the air recharge inlet port and drain port During air recharge cycle air pressure is greater than the water pressure and forces the shuttle valve piston in the open piston The shuttle valve has an internal pressure relief valve that will relieve pressure greater than 100 psi that may build up in the aeration tank This precautionary function protects components from failure due to excessive pressure Step 3 Filter Tank Operation Backwash Cycle Reversing the flow of water through the filter bed and backwashing dirty water to the drain cl
32. n a convenient faucet down stream from the water conditioner Start Up BA Preventative Maintenance Recommended Preventative Maintenance The Culligan Iron Cleer water filter has been designed to provide a good consistent service life Because of the nature of problem water we recommend that the local Culligan dealer provide regular maintenance service contracts for the proper operation of your Systems The water filter service begins with a multi point inspection of your water filter system in an effort to uncover any and all problems that may exist Listed below is a recommended list of maintenance items to be inspected at a minimum of once a year or more frequently depending on the raw water quality Hardness Chlorine Other Comments Bypass Valve Bypass in Service or Bypass Condition of bypass valve Operation OK Control Valve Condition of Seal Pack Condition of Solenoid Valve Condition of Motor Condition of Flow Control Condition of Switches Condition of Check Valve Condition of Shuttle Valve Check reset Circuit Board n Check time of regeneration enn Time delay relay setting Off Time in hours enn Backwash step minutes Hoi Pause step minutes NEN DEM Rapid Rise step minutes Cycle control Test Cycle Oo Backwash Fast rinse Media Tank Freeboard inches Media Condition Iron Cleer Condition of strainer in Aeration Tank Culligan Iron Cleer Water Filters
33. nstall Thin Flow Control Washer py Install Plastic Spacer 395 Figure 4 Installation 9 Plumbing Connections General Instructions Follow local plumbing amp electrical codes Failure to do so may result in your having to re do the installation at your expense Take the time to make a clean professional looking installation Use flux and solder sparingly when making sweat connections and avoid excessive use of pipe compound When using galvanized pipe clean out excess cutting oil and metal chips before assembly Foreign objects if allowed to enter the control valve can cause operating problems e Once the plumbing connections have been made to the Cul Flo Valv Bypass make certain the interior of the valve is clean and free of debris lubricate the valve stem o rings with silicone lubricant reinsert the stem and replace the red or blue knob Set the Cul Flo Valv Bypass in the bypass position by pushing the red knob completely inward The main water supply line may then be reopened so that hard water will be available to the household throughout the remainder of the installation process Warning DO NOT remove the Cul Flo Valv bypass knobs or stem while the unit is under pressure Caution Close the inlet supply line and relieve system pressure before cutting into the plumbing Flooding could AA result Bypass Valve Installation The bypass valve connects directly to the control valve with a pair
34. nsult the factory if iron bacteria is present Hydrogen Sulfide Often referred to as rotten egg odor hydrogen sulfide will be reduced significantly on water supplies containing less than 5 ppm Consult the manufacturer if hydrogen sulfide concentrations is greater than 5 ppm Organic Matter Tannins The presence of organic matter such as tannins will prevent the oxidation process of converting the dissolved element such as iron or manganese to a non soluble precipitate or solid substance allowing it to be filtered out The Iron Cleer amp is not designed to remove organic bound iron Unfiltered Water To Outside Hosebibs li Po z u oss Raw siad Water Softened In and Filtered Water Filtered Non Softened Water Iron Cleer Aeration Tank Water Softener Note Waste connections or drain outlets shall be designed and constructed to provide for connection to the sanitary waste system through an air gap of 2 pipe diameters or 25 4 mm 1 in whichever is larger Figure 1 E Culligan Iron Cleer Water Filters Pre Installation Check List Water Pressure A minimum of 20 psi at a predetermined flow rate is required to backwash the filter properly with a maximum of
35. ntion Maintenance Because of the water quality the Iron Cleer water filters are used on routine maintenance is essential Service The Iron Cleer filters rely on the action of air and the filter media to efficiently remove iron and hydrogen sulfide A failure in the air delivery and venting system will cause a general failure of the filter Refer to the troubleshooting guide and the following service procedures Time Delay Relay The relay cycles the compressor throughout the day A relay failure can cause the compressor to run either continuously or not at all Before replacing the relay check to see that it is set properly See the setting instructions To replace the relay remove timer cover grasp the relay firmly and pull it straight out of its socket When replacing the relay line up the key on the relay with the slot in the socket Air Compressor The compressor may need replacement if it a fails to deliver air to the media tank or b makes excessive noise To test the compressor Disconnect the tubing between the air compressor and the solenoid valve e Connect a pressure gauge to the tubing Start the compressor by plugging the unit into the wall outlet Stop the compressor by unplugging the unit from the wall outlet Pressure should be at least 60 psi when the compressor is working properly If the pressure is lower replace the compressor as follows Warning Disconnect the unit from the power supply befo
36. of couplings and two assembly pins Figures 5 a and b Assemble the o rings to the couplings Lightly lubricate the o rings with silicone lubricant Assemble the components as shown in figures 5 a and b Notice The bypass stem can only be removed from valve on the bypass side red knob The bypass valve is designed so that it can be flipped over with the bypass red knob on the left side of the valve This will need to be take into consideration if the control is plumbed in close to a wall which may prevent the stem from being easily removed The bypass valve has knobs that easily snap on and off of the stem A screwdriver can be used to depress the snap lever on the stem for knob N 3 removal The knobs have alignment tabs that mate into the notches in the Sa Assembly bypass body to ensure that the stem is properly aligned in the bypass Y a Coupling Pin body The service knob blue has a locking feature which must be depressed in order to shift the stem out of the bypass position Figure 6 Figure Sa Notice If the ground from the electrical panel or breaker box to the water meter or underground copper pipe is tied to the copper water lines and these lines are cut during installation of the bypass valve an approved grounding strap must be used between the two lines that have been cut in order to maintain continuity The length of the grounding strap will depend upon the number of units being installed In all cases where met
37. r 3 seconds while in the service mode The display will show the status of the lock feature LoC or unL Adjust with the or key Press the STATUS key to return to the service mode Note While the programmed menu is locked LoC all of the programming menu items will display however only the time of day can be changed Note If programming times out values will not be saved The Status key must be pressed to save values Culligan Iron Cleer Water Filters The Culligan microprocessor can be indexed through the various regeneration steps For all steps the cycle numbers do not appear or change until the motor stops 1 Press the status button to move past the programming steps until the display is blank From blank display press the key An H will appear in the display The control is in the HOME position 2 Press and hold the regen button The REGEN icon will blink and the motor will advance the control A 1 will appear The unit is now in the BACKWASH position The numbers to the right indicates the time remaining for the cycle 3 Press the key A 2 will appear in the display along with the cycle time remaining The control is in the PAUSE cycle 4 Press key A 3 will appear in the display along with the cycle time remain ing The control is now in the FAST RINSE cycle Note The time displayed is rounded down to the closest minute 5
38. re as near the media tank as possible Filter Tank Filling It is possible to fill the tank in the plant If filled at the plant the tank must remain upright to prevent disturbing the layers However because of its weight and handling difficulty it is advisable to perform this on site Proceed as follows 1 Place the distributor tube in the Filter Tank 2 Use a cork or some other appropriate plug and place it into the distributor tube This will prevent media from entering the distributor during filling 3 Place a funnel in the tank opening and pour several gallons of water into the tank 4 First pour the Cullsan material into the tank The media should be leveled before adding each layer of media Then pour the G 50 into the tank Then pour the bag of birm media When filled the tank should be about two thirds full 5 Fill the tank nearly to the top with water This will allow the media to become soaked while completing the rest of the installation 6 Screw the inlet strainer into the tank Mount The Control Valve See figure 2 for a visual on mounting the control valve to the tank e Assemble the o rings located in the parts pack to the tank adapter The valve adapter o ring sits on the first step on the adapter See figure 3 Notice Do not push the top o ring down to the flange surface on the adapter Notice The larger of the two o rings in the parts part goes between the adapter and the valve do not stretch
39. re disassembling Remove the timer cover Disconnect the compressor leads from the terminals Remove the ground screw Remove the 3 screws which hold the compressor to the mounting plate Replace and reconnect the compressor to the unit Verify compressor operation before restoring the unit to service Return the relay to its normal operating settings Service Wiring Diagram Iron Cleer Relay Base Green Gb Green Compressor Solenoid Valve Medallist Plus Control Gearmotor Home Position Switch Switch Bottom Top Motor Motor Circuit Board Black Black Brown Brown Red Yellow Power Cord Culligan Iron Cleer Water Filters Parts List This Page Intentionally Left Blank Parts List Control Valve Parts List Culligan Iron Cleer Water Filters 01017638 Control Valve Assembly Medallist Plus 01013976 Control Valve Body Medallist Plus 00448126 Plug Body Rear 01013083 Seal Pack Assembly 00448128 Clip Ret SS 187 dia 00331637 Flow Control Red 4 5 gpm 00401031 Flow Control Black 5 5 gpm P0331636 Flow Control 3 Green 3 5 gpm 10 pk A0708010 Flow Control 10 0 gpm Needs Spacer 01014426 1017758 P0447387 00448668 00445797 00401022 P0448687 01014787 07006498 P1000372 01074036 01007258
40. ron 10 ppm 10 ppm Max Hydrogen Sulfide 5 0 ppm 5 0 ppm Minimum Alkalinity 100 ppm 100 ppm pH for Iron Removal 7 0 8 5 7 0 8 5 pH for Hydrogen Sulfide Removal 6 5 7 5 6 5 7 5 Service Flow Pressure Drop Clean Bed emai aim oo dm Power Consumption 3 watts 203 watts 3 watts 203 watts Continuous Maximum Drain Flow Maximum Flow Maximum 10 10 gpm 5 5 gpm minimum required 10 gpm 5 5 gpm minimum required 5 gpm minimum required 10 10 gpm 8 0 gpm minimum required 10 gpm 8 0 gpm minimum required 0 gpm minimum required ET n Time 1 Capacity based on 4 gpm and 10 mg L of dissolved iron 2 Measured from top of media bed to top of inlet fitting 3 Max flow rates 8 pressure drop characteristics have not been validated by the Water Quality Association The max specified flow rate at which the system will deliver treated water as validated by the Water Quality Association is defined as service flow Culligan Iron Cleer Water Filters Preparation Component Description The Iron Cleer water filter is shipped from the factory in nine 9 cartons Remove all components from their cartons and inspect them before starting installation Control Valve Assembly Regeneration control valve small parts package contains installation hardware and consumer literature including the warranty policy Media Tank Two 2 fiberglass tanks complete with fittings Media One package of Birm filter me
41. rop Loss of media A New filter 1 New filter media is shipped in a dry 1 Clean drain line flow control control through drain line backwashed during condition and must soak for 24 hours to valve body seals spacers and piston first 24 hours after become fully saturated before a assemblies installation backwash cycle B Air passing 1 Excess air accumulated in aeration 1 Bleed off valve flow control is plugged through filter during tank from aeration pump with foreign material clean or replace bagkwash 2 Excess air accumulated in filter 2a Repair well pump system system from water supply or well pump 2b If the cause was due to temporary loss of water main pressure the problem will most likely correct itself with the return of continuous pressure Excessive noise A Howling or 1 Inadequate drain line size 1 Increase drain line size duringregeneration Se aa en 2 Drain line is vibrating against other 2 Insulate drain line specifically at 9 f Yee pipes conduits pipe hangers heat points of contact with other materials ducts floor joists etc Culligan Iron Cleer Water Filters ou mem 7 con on Water is running to A Control valve is 1 Electrical service to control s has drain continuously stuck in regeneration been interrupted available check plug breaker fuse etc 4 Foreign material lodged in piston 4 Disassemble and clean control valve replace seals spacers and piston assembli
42. slightly in order to remove it from the motor die casting This procedure can be followed in the reverse order to reassemble the motor to the control When reassembling the scotch yoke the yoke must slide into the yoke support plate prior to pushing the assembly up into the piston end and follower Figure 18 shows proper assembly of the yoke into the support plate Note The seal pack may need to be repositioned in order for the follower to be inserted into the yoke using the motor and backplate to push the seal pack fully into the valve is helpful in aligning the yoke Make sure that the follower is in the follower slot on the yoke and that the end of the piston rod is held in the end of the yoke Note When attaching the yoke support plate be certain to push up on the plate until the two mounting screws bottom in the U shaped channels of the support plate 18 Pies Sent Figure 17 Service Seal Pak Assembly Follow the instructions for replacing the drive motor assembly through step 7 then continue as follows 1 With the drive motor and backplate set aside firmly pull the seal pack assembly from the valve body 2 Lightly lubricate the o rings of the replacement seal pack with silicone grease 3 Reverse the procedure for reassembly Note Use only silicone grease petroleum based lubricants will cause the degradation of the rubber components A Caution Do not twist the seal pack upon insertion This can cause t
43. tion Instructions with Parts List Culligan Iron Cleer Water Filters Models from 2006 Table of Contents Page Introd ctlon sese ERE detur Racer EE 1 Specifications ee re re erer eee 2 Preparation x cnc a eet we Wie Shs aed Abe defo boss 3 Installation lee 8 Settings xx kai pwan anti eee EPIO S E NS USE EDU a 14 Start Up cssc ica m hee okie ep bee za Reid 20 Recommended Preventative Maintenance 21 Troubleshooting Guide eooooen 22 Operation Maintenance 8 Service 27 Wiring Diagram 2000 31 Parts LISTS iov uie ER ce a eh te hor Rer Bad 32 Culligan Iron Cleer Water Filters Introduction This system and its installation must comply with state and local regulations The System is ONLY to be supplied with cold water The Culligan Iron Cleer water filter has been tested and certified by WQA against WQA 200 for the effective reduction of iron up to 1 400 gallons for 10 units and 2 000 gallons for 12 units For installations in Massachusetts the Commonwealth of Massachusetts Plumbing Code 248 CMR shall be adhered to Consult with your licensed plumber for installation of this system Safe Practices Throughout this manual there are paragraphs set off by special headings Notice Notice is used to emphasize installation operation or maintenance information which is important but does not present any hazar
44. tor after the error code is displayed then the triac is likely bad change the board If the error code is displayed and the motor is stopped no power to the motor check switches cam and wire harness the board got a signal it wasn t supposed to or a connection failed A word about triacs A triac is an electronic switch and can latch on when it becomes overheated from a laboring motor tight seal pack It may operate properly when it cools down A continuously running motor could be caused by an overheated triac Checking the seal pack and voltage draw and allowing the triac to cool down could give you favorable result and prevent the need to change the board Otherwise when it is sent to Returned Goods it could test good and be returned You clear an error code and it starts into regeneration It was either in regeneration or has kept track of time since the error code occurred and it s trying to finish the regeneration Reset and reprogram the board The board repeatedly defaults resets or gains time Look at the power supply or source Most of these issues are caused by the power source so called dirty power having noise interference or incorrect voltage This could be erratic fluctuations caused by other heavy power draws poor wiring low voltage wiring running along high voltage having active electrical storms that causes corruption of the EEPROM Consider the use of a surge protector or an uninterruptible power s
45. tting Must Face Down o Assemble the 1 threaded fittings using the fittings nuts O rings and split rings provided Follow the illustration that is packed with the fitting kit Lightly lubricate the o rings on the threaded fittings with silicone lubricant Assemble one of these fittings to the inlet of the plastic elbow and assemble the other one to the outlet port on the bypass valve as shown Note Tighten the plastic nuts by hand only Outlet to Filter Tank 1 Plumbing Connectors Aeration Tank Inlet 10 Run 1 4 tubing from the solenoid valve exhaust port and 3 8 tubing from the aeration head drain connection to an atmospheric drain separate from the filter drain Solenoid Valve Exhaust Port 1 4 Tube Connection Tube This To Atmospheric Drain Aeration Head Drain Connection 3 8 Tube Connection Tube This To Atmospheric Drain 11 The outlet of the aeration tank is then connected to the inlet of the filter tank 1 diameter pipe is recommended 12 Remove the front cover from the unit so the time delay relay can be seen The off time in hours is set with the knob on the white plug in style relay Compressor ON time is fixed at 6 minutes Set the OFF time with this knob ON Taa B MINUTES DB Tu Gi T Fnit iui a ur Rum ASW im um TRL an dno Figure 14 Installation Aeration Tank Bypass Valve Operation Normal Operation Bypass Operation Treated
46. upply after you see this repeatedly If you suspect the power source is causing problems take a voltage reading at the outlet at the power connection on the board and on the motor leads while the motor is running We are looking for a consistent range of 108 132 volts at the receptacle and 22 28 volts on the board Also the wall transformer is only used to step down the voltage it is not used for protection or filtering the power Source Circuit Board Troubleshooting EPI Service Familiarize yourself with the replacement procedures and component parts thoroughly before attempting any repair Warning Disconnect all electrical power to the unit before servicing Bypass the unit and relieve system pressure before attempting to repair Circuit Board To replace the AccuSoft circuit board refer to figure 16 and the parts list and proceed as follows Lift up the front cover of the control 2 Remove all connected wire leads from the board A Caution Grip all connections to the circuit board by the connecting terminals for assembly and disassembly Failure to do so could result in damage to the wire leads or connecting terminals 3 Remove the circuit board from the retaining clips on the front cover board Handle the AccuSoft circuit board by holding only the edges of the circuit board Keep replacement boards A Caution Do not touch any surfaces of the circuit board Electrical static discharges may cause
47. ure 7 It is recommended to install the check valve in a vertical up flow position ____ By Pass Valves Two bypass valves are provided with the filter system One bypass valve is used for the control valve and the other bypass valve is used for the aeration tank Filtered Water Normally filtered water is furnished to all household lines however outside faucets are typically left on raw water If filtered water is provided to outside faucets the filter system must be sized accordingly ___ Treated Water The filter system should be installed after the pressure tank and before the water softener and water heater Electrical Facilities A ten 10 foot cord and wall mount plug in transformer are provided with the filter control A six 6 foot power cord is provided with the compressor The customer should provide a receptacle preferably one not controlled by a switch that can be turned off accidentally Observe local electrical codes Note The filter control valve works on 24v 60Hz electrical power only Be sure to use the included transformer Be sure the electrical outlet and transformer are in an inside location to protect from moisture Properly ground to conform with all governing codes and ordinances Preparation Installation Placement Refer to figure 1 Set the media tank on a solid level surface near water drain and electrical facilities Set the aeration tank on a flat smooth solid structu
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