Advanced Audio Cb Radio Kit Instruction Sheet - Harley
Contents
1. ad your vehicle s charging system by adding too many electrical accessories If the combined electrical accessories operating at any one time consume more electrical current than the vehicle s charging system can produce the electrical consumption can discharge the battery and cause damage to the vehicle s electrical system See an authorized Harley Davidson dealer for advice about the amount of current consumed by addi tional electrical accessories or for necessary wiring changes 0021 1c 1of5 Please dispose of materials responsibly IWAN IN When installing any electrical accessory be certain not to exceed the maximum amperage rating of the fuse or circuit breaker protecting the affected circuit being modi fied Exceeding the maximum amperage can lead to elec trical failures which could result in death or serious injury 00310a The CB Radio requires up to 2 0 Amps additional current from the electrical system Kit Contents See Figure 3 and Table 1 INSTALLATION is00392 1 CB radio module 2 Radio case screw 3 Grommet 2 Figure 1 CB Radio Module Installation WARNING To prevent accidental vehicle start up which could cause death or serious injury remove main fuse before pro ceeding 00251b 1 Refer to the service manual and follow the instructions given to remove the main fuse 2 Remove the outer fairing and windshield Refer to OUTER FAIRING WINDSHIELD REMOVAL in the servic2. antenna are matched If poor CB reception or transmission is noticed the SWR should be checked Adjusting the SWR is described in detail in the Harley Davidson FLT Electrical Diagnostic Manual however the SWR of the frame mounted CB antenna is adjusted by moving the two rings on the loading coil up or down rather than moving the antenna up or down or shortening the antenna by grinding To check SWR an SWR meter or bridge is required A Harley Davidson dealer will either have an SWR meter and the appropriate adapters or can direct you to a CB repair shop for an SWR check Since the operating procedures for SWR meters vary be sure the operating instructions for the SWR meter being used are carefully followed is00393 g 35 place socket housing 28 to AM FM radio 6 place pin housing 6A labelled Interconnect PeRa tee Q 12 place pin housing 53 labelled Intercom to console pod 12 place socket housing 184 labelled CB to CB radio module Figure 2 Non Ultra Overlay Harness J05699 4of5 SERVICE PARTS Table 1 Service Parts is07695 Item Description Quantity Part Number 1 CB module harness 69200703 2 CB module Not Sold Separately Figure 3 Service Parts CB Radio Kit J05699 5 of 5
3. cMOTOR HARLEY DAVIDSON WY J05699 INSTRUCTIONS REV 2013 06 24 ADVANCED AUDIO CB RADIO KIT GENERAL Kit Number 76000390 Models For model fitment information see the P amp A Retail Catalog or the Parts and Accessories section of www harley davidson com English only Additional Parts Required 2006 models Communication switch 77173 06 2007 models Communication switch 77173 07 2008 later models Communication switch 77173 08 FLHT models will require prior installation of e Advanced Audio AM FM CD Radio Kit 76412 06 e AM FM Antenna Kit 76325 06 or 76317 06 Unless one has already been fitted as part of another Advanced Audio kit installation 2006 2007 FLHX models will require the separate purchase of e Fuel tank console 61270 98A e Tank console gasket 71294 89C e Button head screw 3652 e Nut 7964 e Clip 10103 and 10120 e Tank pod mounting screws 2462 quantity 3 e FLHT trim piece 52447 96 and CB pod trim badge 2008 later FLHX models e Fuel tank console 61270 08 e Clips 10103 and 10120 NOTE The console screws fuel door gasket mounting bracket will all need to be reused FLTR models will require the separate purchase of Console Pod Assembly 77136 03 and e Pan head screws 2462 quantity 3 NOTE See a Harley Davidson dealer for availability of optional decor ative inserts for the Console Pod Assembly J05699 Many Harley Davidson Parts am
4. d the butt splice connector included with the speaker switch b Refer to SEALED SPLICE CONNECTORS in the service manual Splice the adapter wire to the black green speaker switch lead c Insert the terminated end of the adapter wire into cavity 12 of the fairing cap switch connector 105B 5 Remove the original equipment left hand control switch assembly per the HANDLEBAR SWITCHES REMOVAL LEFT HANDLEBAR CONTROLS instructions in the service manual 6 Install the new left hand control switch assembly pur chased separately or as part of the Communication Switch Kit WARNING When servicing the fuel system do not smoke or allow open flame or sparks in the vicinity Gasoline is extremely flammable and highly explosive which could result in death or serious injury 00330a 2of5 7 ALL models Install the Console Pod Assembly a Note the routing of the main harness fuel level sender fuel pump conduit and fuel vapor vent tube as they travel beneath the console b Carefully cut the anchored cable strap securing the main harness fuel level sender fuel pump conduit and fuel vapor vent tube to the left side of the frame backbone c Open the fuel door on the console Remove the two Allen head screws inboard of the rubber bumpers These screws secure the console to the clip nuts on the canopy bracket All models EXCEPT FLHX Remove the Allen head screw to detach the flange at the rear of the console from th
5. e clip nut on the fuel tank weldment FLHX models Remove the bolt with flat washer at the rear of the fuel tank to release the console bracket This also frees the rear of the tank from the frame backbone Remove the two screws that fasten the fuel door to the console and remove the door Remove the hinge mounting clip and the hinge pin Save these parts for installation d Lay a clean shop towel on the forward part of the rear fender Remove the filler cap from the neck of the fuel tank All models EXCEPT FLHX Remove the console and lay it upside down on the shop towel Install the filler cap FLHX models Remove the console and discard it Install the filler cap Obtain the new fuel tank console 2006 2007 models use 61270 98A and 2008 and later models use 61270 08 Install the fuel door to the new console and tighten securely Lay the console upside down on the shop towel Install the bolt with flat washer to secure the rear of the fuel tank to the frame backbone Tighten the bolt to 15 20 ft lbs 20 27 Nm e Feed the pin housing and console pod conduit through the top of the console seating the Console Pod Assembly in the recess 2006 and 2007 models use pod 77136 03 and 2008 and later models use pod 77136 08 Pods come in communication switch kits Install three Phillips screws 2462 from the underside to secure the pod to the console Alternately tighten the screws to 6 11 in Ibs 0 7 1 2 Nm Ro
6. e manual NOTE If another module has been installed in the location reserved for the CB radio module relocate that module per the instruc tions supplied with that kit J05699 3 See Figure 1 Locate the CB radio module 1 on top of the AM FM radio case a Remove the screw 2 at the back of the radio b Position the CB radio module on top of the AM FM radio with the metal cones on one end of the module fitting firmly into the rightmost rubber grommets 3 at the front of the radio c Fasten the module to the radio with the radio case screw 2 Tighten to 35 45 in Ibs 4 0 5 1 Nm NOTE If not already installed the Fairing Speaker Switch and Left Hand Control Switch Assembly purchased separately individu ally or as part of the Communication Switch Kit must be installed at this time according to the instructions that follow 4 On the fairing cap remove the inner left side hole plug See the FAIRING CAP SWITCHES FLHTC V section in the service manual Install the fairing speaker switch in the opening as follows If a cruise control switch IS present See FAIRING CAP SWITCHES FLHTC U in the service manual Install the Fairing Speaker Switch purchased separately or as part of the Communication Switch Kit in the opening and connect the wiring already there If a cruise control switch IS NOT present a Obtain the speaker switch adapter wire purchased separately or as part of the Communication Switch Kit an
7. he clip nut on the fuel tank weldment FLHX models Install the 1 4 20 clip nut 7964 onto the bracket on the fuel tank Install the console extension 52446 96 onto the rear of the console with the button head screw 3652 and clip nut ALL models Tighten the screw to 25 30 in Ibs 2 8 3 4 Nm c Open the fuel door on the console Install the two Allen head screws to secure the front of the console to the clip nuts on the canopy bracket Alternately tighten the screws to 25 30 in Ibs 2 8 3 4 Nm d Snap the anchor of a new cable strap 10006 from the CB Antenna Kit into the hole on the left side of the frame backbone Tighten the cable strap capturing the main harness CB antenna cable fuel level sender fuel pump con duit and fuel vapor vent tube Cut any excess cable strap material e Route the harness and antenna cable down tight to the fuel tank and use cable straps to fasten to the main harness as close to the fuel tank as possible f Continue the harness and cable forward into the fairing using cable straps to fasten to the main har ness WARNING Be sure that steering is smooth and free without interfer ence Interference with steering could result in loss of vehicle control and death or serious injury 00371a e Be sure the wires or antenna cable do not pull tight when handlebars are turned fully to left or right fork stops 10 Obtain the overlay harness purchased separately unless already
8. installed 3of5 11 See Figure 2 a Plug the overlay harness 12 place pin housing 1 labeled Intercom 53 into the socket housing coming from the console pod b See Figure 3 Connect the CB module 2 to the CB module harness 1 as shown c See Figure 2 Connect the CB module harness con nector from kit into connector 184 labeled CB 2 on the Non Ultra Overlay harness d Plug the 35 place radio socket housing 28 3 into the radio e Locate the interconnect harness audio connector 6B near the back of the radio Plug 6 way pin housing 6A 4 on the overlay harness into socket housing 6B f Plug the antenna cable connector into the mating connector on the back of the CB radio module g Tighten the knurled nut on the antenna cable con nector to secure the connector to the module 12 Use cable straps purchased separately to fasten the overlay harness and antenna wire to the existing har nesses inside the fairing 13 Refer to the service manual and follow the instructions given to install the main fuse 14 Test the CB radio and the rest of the sound system for proper operation If poor CB reception or transmission is noted see SWR ADJUSTMENT below 15 Install the outer fairing and windshield Refer to OUTER FAIRING WINDSHIELD INSTALLATION in the service manual SWR ADJUSTMENT Standing wave ratio SWR is a technical term for the procedure that checks how well the CB transmitter and
9. p Accessories are made of plastics and metals which can be recycled ALL models will require the additional purchase of e Non Ultra Overlay Harness 70169 06A and EITHER e Premium Stereo Helmet Headset 771 17 10 OR a Hand Held CB Microphone Kit 7631 2 98 All of these items are available from a Harley Davidson Dealer If two modules are already installed on top of the radio two Dual Lock mounts 76434 06 will be needed Models WITHOUT a Tour Pak installed will require additional purchase of a Frame Mount CB Antenna Kit 2006 through 2008 models 76415 06 2009 and later models 76410 09 Models WITH a Tour Pak installed will require additional purchase of a Tour Pak Mount CB Antenna Kit 2006 through 2008 models 76414 06 2009 and later models 76400 09 All of these items are available from a Harley Davidson Dealer WARNING The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet references service manual information A service manual for your model motorcycle is required for this installation and is available from a Harley Davidson Dealer Electrical Overload NOTICE It is possible to overlo
10. ute the pod harness toward the front of the console 8 Install the CB Antenna Mounting Kit per the instructions in that kit WARNING Do not kink or pinch the fuel overflow line when installing console A blocked line can cause an overfilled tank to leak Gasoline is extremely flammable and highly explosive which could result in death or serious injury 00264a J05699 NOTES 2006 and 2007 models require new rubber molding and 2008 and later models reuse rubber molding Make sure the rubber molding new rubber molding 71294 89 for FLHX models on the bottom of the console is seated properly along its entire length FLHX models Mount the adhesive backed metal wire clip 10103 to the underside of the console to hold the pod harness and CB antenna Mount the plastic wire clip 10120 to the underside of the console to hold the fuel vapor vent tube 9 Install the console to the tank a Remove the filler cap Place the console over the filler neck onto the canopy Route the cables from beneath the console in the same way as installed originally Route the pod harness and the CB antenna cable forward along the left side of the fuel tank canopy and out under the left front edge of the console Be sure that the hoses and wires are not pinched by the console during installation Install the filler cap b All models EXCEPT FLHX Install the Allen head screw removed earlier to fasten the rear flange of the console to t
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