3000/3000-15 Manual
Contents
1. 00 N FLANGE LOCKING SCREW 5 16 18 x 3 4 with Roll Bar only 4 FO518FN FLANGE LOCKING NUT 5 16 18 8 with Roll Bar only 0 F061607FWS FLANGE LOCKING SCREW 3 8 16 x 7 8 2 27 F0616FN FLANGE LOCKING NUT 3 8 16 10 HEX HEAD CAP SCREW 1 2 13 x 3 4 30 FO8LW LOCK WASHER 1 2 18 o tox errante srsremerriara o 01022 SPRINKLING SYSTEM KIT GP3000 o or 01629 TEST MAT 02408 HEAVY DUTY HOUSING GP3000 Dr ROLL BAR KIT GP3000 Includes items 17 23 amp 24 IN 1 1 1 2 FO4LW LOCK WASHER 1 4 2 2 GP3000 15 Main Assembly 14 19913 EXCITER GP3000 2 E 0049L BAR MOLD LEFT GP3000 15 TARE 00 rt seni ss HOUSING GP3000 15 Includes items 3 4 24 amp 25 00174 APRON RUBBER GP3000 00308 DECK pan A 01011 SHOCKMOUNT RS E ai sm pomenom A 12 01019 BUSHING NYLON INNER 13 01056 HAIRPIN 15 02710 HANDLE GP3000 15 Includes items 11 amp 12 HEX HEAD CAP SCREW 5 8 18 x 5 1 2 GR8 BRACKET HANDLE 18 F042006HCS HEX HEAD CAP SCREW 1 4 20 x 3 4 19 F0420HN HEX NUT 1 4 20 21 F04SW WASHER 1 4 FLANGE LOCKING SCREW 5 16 18 x 3 4 with Roll Bar only FLANGE LOCKING NUT 5 16 18 with Roll Bar only 24 F061607FWS FLANGE LOCKING SCREW 3 8 16 x 7 8 25 FO616FN FLANGE LOCKING NUT 3 8 16 HEX HEAD CAP SCREW 1 2 13 x 5 8 27 F081306HCS HEX HEAD CAP SCREW 1 2 13 x 3 4 28 HEX HEAD CAP SCREW2. 53086 MBW Uk Ltd at Units 2 amp 3 Cochrane Street Bolton BL3 6BN United Kingdom or MBW FRANCE SARL at ZA D Outreville 5 Rue Jean Baptiste Neron Bornel 60540 France within ten 10 days after purchase assignment to a rental fleet or first use This signed warranty card is the buyer s affirmation that he has read understood and accepted the warranty at the time of purchase Failure to return the warranty card as specified herein renders the warranty null and void In order to receive warranty coverage consideration warranty claims must be submitted within thirty 30 days after the New Machine or Demonstration Machine fails Warranty claims must be submitted to MBW Inc MBW UK Ltd or MBW FRANCE SARL and written authorization for the return of merchandise or parts under the warranty must be obtained before shipment to MBW WHAT WILL MBW DO MBW s obligation under this warranty is limited to the replacement or repair of parts for a New Machine or Demonstration Machine at MBW factory branches or at authorized MBW distributors and such replacement or repair is the exclusive remedy provided hereunder Labor must be performed at an authorized MBW distributor MBW reserves the right to inspect and render a final decision on each warranty case and MBW s repair or replacement is solely within the discretion of MBW IT IS EXPRESSLY AGREED THAT THIS SHALL BE THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY UNDER NO CIRCUMSTANCES SHA
3. 58 ft lbs 80 ft lbs 90 ft lbs 115 ft lbs 159 ft lbs 180 ft lbs 315 ft lbs 682 ft lbs 764 ft lbs 2371 ft lbs 7 ft lbs 18 ft lbs 30 ft lbs Exciter Disassembly Steps 1 thru 6 reference the figure on page 12 1 2 Oy OL a E Remove the belt guard 5 and v belt page 18 3 Remove the bolts 29 that hold the deck 2 to the housing 1 Lift entire deck with engine from housing Remove the four exciter hold down bolts 18 Lift the exciter 3 from the housing 1 Clean the exciter before proceeding with the disassembly Steps 7 thru 17 reference the figure on page 16 T 10 11 12 13 14 15 16 17 Remove the flange screw 21 and washer 14 securing the pulley 3 to the exciter shaft 2 Slide the pulley off the exciter shaft Be careful not to lose the key 15 Remove rear cover 5 by unscrewing the six flange screws 21 Block exciter housing 1 on large O D side rear cover side then press exciter shaft through exciter housing Remove front cover 4 by unscrewing the six flange screws 20 Remove bearing 12 from exciter housing by pressing it out from the inside Remove retainer 7 by unscrewing the two cap screws 19 Remove snap ring 8 Remove bearing 11 from rear cover 5 by using a 1 4 punch Tap the bearing out thru the holes from the cap srews in step 13 Be sure to alternate between holes to avoid coc
4. MBW distributors Write Model Number here Write Serial Number here Contact Information STAMPED LOCATION ET DECAL LOCATION The units serial number can be found in the following locations The model serial number decal is located on the deck behind the engine The serial number is stamped on the deck in the back left corner by the roll bar mounting holes The serial number is also stamped on the exciter next to the fill hole e The serial number is also stamped on the exciter mounting bars on the base plate MBW Inc 250 Hartford Rd PO Box 440 Slinger WI 53086 0440 Phone 262 644 5234 Fax 262 644 5169 Email mbow mbw com Website www mbw com Bolton MBW UK Ltd Units 2 amp 3 Cochrane Street BL3 6BN England Phone 01204 387784 Fax 01204 387797 s 11 GP3000 Main Assembly 12 1 00008 HOUSING GP3000 Includes items 7 8 26 amp 27 1 19913 EXCITER GP3000 US os joe A 00034 HANDLE GP3000 Includes items 14 8 15 1 0042R BAR MOLD RIGHT GP3000 1 10 00050 APRON RUBBER GP3000 1 w mon moomoo dig 12 01011 SHOCKMOUNT 5 13 01012 SHOCKMOUNT 4 15 01019 BUSHING NYLON INNER 2 BAR ROLL GP3000 Optional 8 06054 HEX HEAD CAP SCREW 5 8 18 x 5 1 2 GR8 4 9 F042006HCS HEX HEAD CAP SCREW 1 4 20 x 3 4 3 1 3 1 5 6 O ale OJIN N
5. of warranty shall be limited to the provisions of this document and in no event shall exceed an amount equal to the purchase price of the New Machine or Demonstration Machine purchased from MBW 4 This warranty does not cover engines motors and other assemblies or components produced by other manufacturers and used on a New Machine or Demonstration Machine as said engines motors and other assemblies or components may have warranties provided by the manufacturer thereof This warranty does not apply to consumable items such as v belts filters trowel and screed blades seals shock mounts batteries and the like all of which are sold AS IS WHERE IS WITH ALL FAULTS 5 This warranty does not cover the cost of transportation and other expenses which may be connected with warranty service but not specifically mentioned herein 6 This warranty does not cover any updates to any New Machine Demonstration Machine or any other MBW product MBW reserves the right to improve or make product changes without incurring any obligation to update refit or install the same on New Machines or Demonstration Machines previously sold WHAT MUST YOU DO TO OBTAIN WARRANTY COVERAGE Each New Machine or Demonstration Machine is accompanied by a Warranty Registration Card You must sign date and return the Warranty Registration Card to the place of origin of the New Machine or Demonstration Machine either to MBW Inc at P O Box 440 Slinger Wisconsin
6. safety to idle position devices are in place 7 During operation when excessive Wear approved hearing protection kickback is noticed maximum compaction foot protection eye protection and has been reached head protection 2 Open fuel valve 5 Pull starter rope GP3000 15 215 98kg GP3000 250 114kg GP5500 300 137kg 8 To stop Return throttle to idle position use engine stop switch close fuel valve SHUT OFF the motor before servic il E 13482 ing or cleaning DO NOT RUN in an enclosed area The engine produces carbon monoxide a POISONOUS GAS 13478 13482 Failure to comply could result in serious bodily injury 13483 13483 GP3000 Safety Decals Decal Set 12100 OPERATION OF THIS EQUIPMENT MAY CREATE SPARKS THAT CAN START FIRES AROUND DRY VEGETATION A SPARK ARRESTER MAY BE REQUIRED THE OPERATOR SHOULD CONTACT LOCAL FIRE AGENCIES FOR LAWS OR REGULATIONS RELATING TO FIRE PREVENTION 19791 Machine may fall and cause damage or injury if lifted incorrectly Lift using handles at base of plate GP3000 15 215 98kg GP3000 250 114kg GP5500 300 137kg 13478 01062 GP3000 15 Safety Decals Decal Set 12100 43 E Read the Operating Instructions ei before operating this piece of equipment Keep unauthorized and untrained people away from this equipment ROTATING amp MOVING PARTS Make sure
7. service technician who has been factory trained on MBW The unit should be clean and free of debris equipment Pressure washing before disassembly is recommended Torque Chart Prior to assembly wash all parts in a suitable cleaner or solvent Check moving parts for wear and failure Refer to the Replacement section in this manual for tolerance and replacement cycles All shafts and housings should be oiled prior to pressing bearings Also ensure that the bearings are pressed square and are seated properly All bearings should be replaced when rebuilding any exciter or gearbox All gaskets and seals should be replaced after any disassembly 1 4 20 1 4 28 5 16 18 5 16 24 3 8 16 3 8 24 1116 14 7116 20 1 2 13 1 2 20 9 16 12 5 8 11 5 8 18 3 4 16 1 8 1 14 1 1 2 6 M 6 M 8 M 10 49 in lbs 56 in lbs 8 ft lbs 9 ft lbs 15 ft lbs 17 ft lbs 24 ft lbs 27 ft lbs 37 ft lbs 41 ft lbs 53 ft lbs 73 ft lbs 83 ft lbs 144 ft lbs 188 ft lbs 210 ft lbs 652 ft lbs 3 ft lbs 6 ft lbs 10 ft lbs 76 in lbs 87 in lbs 13 ft lbs 14 ft lbs 23 ft lbs 26 ft lbs 37 ft lbs 41 ft lbs 57 ft lbs 64 ft lbs 82 ft lbs 112 ft lbs 112 ft lbs 200 ft lbs 483 ft lbs 041 ft lbs 1462 ft lbs 4 ft lbs 10 ft lbs 20 ft lbs CONVERSIONS inelbs x 0 083 ft lbs ft lbs x 12 in lbs ft los x 0 1383 kg m ft lbs x 1 3558 Nem GRADE 8 9 ft lbs 10 ft lbs 18 ft lbs 20 ft lbs 33 ft lbs 37 ft lbs 52 ft lbs
8. 1 2 13 x 7 8 with Roll Bar only 29 LOCK WASHER 1 2 30 F10LW LOCK WASHER 5 8 a aa l 01038 JOB CART GP3000 15 02472 ROLL BAR KIT GP3000 15 Includes items 14 22 23 amp 28 NIO GB UJN A fs N NIN 15 Exciter Assembly ITEM PART NO DESCRIPTION 1 00001 HOUSING EXCITER 1 00066 RETAINER ki AL de kummis dee 01001 RETAINING RING EXTERNAL 01005 BEARING SPHERICAL ROLLER H 10 01099 WASHER E 12 06098 GASKET 1 01002 SEAL SHAFT SERIAL NO GP3000 1278190 GP3000 15 1354197 8 LOWER 01283 KEY 1 4 SQ SERIAL NO GP3000 1278190 GP3000 15 1354197 8 LOWER Kl o o a a 00005 COVER FRONT SERIAL NO GP3000 1278190 GP3000 15 1354197 amp LOWER Mi 00003 PULLEY SERIAL NO GP3000 1278190 GP3000 15 1354197 8 LOWER KA eros Rein ii 00002 SHAFT EXCITER SERIAL NO GP3000 1278190 GP3000 15 1354197 8 LOWER a PIN 1 8 x 5 8 RD 1 19 F051804HCS HEX HEAD CAP SCREW 5 16 18 x 1 2 FLANGE LOCKING SCREW 5 16 18 x 3 4 21 F051808FWS FLANGE LOCKING SCREW 5 16 18 x 1 7 BRASS WASHER 5 16 1 23 FO618SPP SOCKET PIPE PLUG 3 8 18 NE REPLACEMENT KIT 19913 EXCITER ASM GP3000 Contains all above items o NIO OJA OJIN Aa e SUR a SE d Pe VE i pk KO a Engine Assembly 1 00031 BAR MOUNTING gt om Men t saume E 01099 WASHER El E wo fenamencomas 2 17210 ENGINE ROBIN 4 5
9. 12 Maintenance 6 GP3000 15 Main Assembly 14 Maintenance Schedule 6 Exciter AsSsemDIy RL Haast oe ae as 16 FUT ENVOIS ans dha aca a mete Gad ai 6 Engine Assembly cours a ie edu 18 Engine Maintenance 6 Wai a hoe eee ae 20 This page intentionally left blank SAFETY INFORMATION Introduction This Safety Alert Symbol is used to call attention to items or operations which may be dangerous to those operating or working with this equipment The symbol can be found throughout this manual and on the unit Please read these warnings and cautions along with all decals carefully before attempting to operate the unit Make sure every individual who operates or works with this equipment is familiar with all safety precautions A WARNING GENERAL WARNING Indicates information important to the proper operation of the equipment Failure to observe may result in damage to the equipment and or severe bodily injury or death A CAUTION GENERAL CAUTION Indicates information important to the proper operation of the equipment Failure to observe may result in damage to the equipment Safety Precautions LETHAL EXHAUST GAS An internal combustion engine discharges carbon monoxide a poisonous odorless invisible gas Death or serious illness may result if inhaled Operate only in an area with proper ventilation
10. LL MBW BE LIABLE FOR ANY COSTS LOSS EXPENSE DAMAGES SPECIAL DAMAGES INCIDENTAL DAMAGES OR PUNITIVE DAMAGES ARISING DIRECTLY OR INDIRECTLY FROM THE USE OF THE NEW MACHINE OR DEMONSTRATION MACHINE WHETHER BASED UPON WARRANTY CONTRACT NEGLIGENCE STRICT LIABILITY OR ANY OTHER LEGAL THEORY THE FOREGOING WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY FITNESS FOR USE AND FITNESS FOR A PARTICULAR PURPOSE AND ALL OTHER OBLIGATIONS OR LIABILITY ON MBW S PART MBW NEITHER ASSUMES NOR AUTHORIZES ANY OTHER PERSON TO ASSUME ON BEHALF OF MBW ANY OTHER LIABILITY OR WARRANTY IN CONNECTION WITH THE SALE OR SERVICE OF ANY NEW MACHINE DEMONSTRATION MACHINE OR ANY OTHER MBW PRODUCT EXTENDED RAMMER WARRANTY MODELS R422 R442 R482 amp R483 This extended warranty commences on the last day of MBW s standard one year limited warranty and runs for an additional four years 48 months This extended warranty is limited to part replacement and shipping costs of rammer bellows and non metallic slide bearings only This extended warranty does not cover labor down time or any other cost beyond that of component replacement and freight This extended warranty is subject to all limitations set fourth in MBW s limited warranty above 20 NOTES 21 NOTES 2225
11. NEVER OPERATE IN A CONFINED AREA DANGEROUS FUELS Use extreme caution when storing handling and using fuels as they are highly volatile and explosive in vapor state Do not add fuel while engine is running Stop and cool the engine before adding fuel DO NOT SMOKE SAFETY GUARDS It is the owner s responsibility to ensure that all guards and shields are in place and in working order IGNITION SYSTEMS Breakerless magneto and battery ignition systems can cause severe electrical shocks Avoid contacting these units or their wiring SAFE DRESS Do not wear loose clothing rings wristwatches etc near machinery NOISE PROTECTION Wear OSHA specified hearing protection devices EYE PROTECTION Wear OSHA specified eye shields safety glasses and sweat bands FOOT PROTECTION Wear OSHA specified steel tipped safety shoes HEAD PROTECTION Wear OSHA specified safety helmets DUST PROTECTION Wear OSHA specified dust mask or respirator OPERATOR Keep children and bystanders off and away from the equipment SAN dy E REFERENCES For details on safety rules and regulations in the United States contact your local Occupational Safety and Health Administration OSHA office Equipment operated in other countries must be operated and serviced in accordance and compliance with any and all safety requirements of that country The publication of these safety precautions is done for your information MBW does not
12. OPERATOR S SAFETY AND SERVICE MANUAL GP3000 GP3000 15 This manual covers the following serial numbers and higher for each model listed 6200028 1278189 GP3000 15 1354198 SINGLE DIRECTION PLATES MBW Inc MBW UK Ltd 250 Hartford Rd PO Box 440 Unit 2 amp 3 Cochrane Street Slinger WI 53086 0440 Bolton Phone 262 644 5234 BL3 6BN Fax 262 644 5169 Phone 01204 387784 L1313 02 12 E Email mbw aymbw com Fax 01204 387797 OMBW Inc 2003 Website www mbw com Printed in the USA TABLE OF CONTENTS Safety Information 1 Engine Speed ta dorer aoe 6 INTFOdUCIO Nati A a 1 Cleaning Plate 6 Safety Precautions 1 PEN NG O 6 Safety Decals 4 Checking Exciter Oil 7 Changing Exciter Oil 7 Specifications 4 SEVICE Le Li do oi remis 8 Operation 9 Torque Charlie mme tad bebe es 8 INTOdUCION ria add 5 Exciter Disassembly 8 Before Starting Operating 5 Exciter Assembly oe rate ne en ele dd 8 SANMA En sec ard a iaa 5 Parts Replacement Cycles and Tolerances 9 CD CN AUIING 2 3 casi Ris dra a 5 Stopping Engine 5 Replacement Parts 11 GP3000 Main Assembly
13. Parts Replacement Cycles and Tolerances Bearings Clutch Engine Components Safety Decals Carefully press or tap the rear cover down to seat on the exciter housing Be sure to use care in order to keep the cover even Remove the alignment bolts and install six flange screws 21 Torque to 13 ft lbs Using medium strength thread lock install the retainer 7 three cap screws 19 and brass washer 22 Press oil seal 10 into front cover 4 Install seal washer 6 onto exciter shaft Install gasket 16 onto front cover Intall front cover onto exciter housing with six flange screws 20 Torque to 13 ft lbs Grease oil seal lip and exciter shaft Install pulley 3 onto exciter shaft with key 15 washer 14 and flange screw 21 Torque to 13 ft lbs Add exciter oil see page 6 for quantity and recommended oil and install pipe plug 23 Steps 20 thru 23 reference the figure on page 12 20 21 22 23 Clean mounting bars on housing 1 Set exciter 3 on mounting bars Check to make sure exciter sits flat on all four mount points if not use shims 11 as needed Install four exciter bolts 18 and lock washers 31 Torque to 150 ft lbs Reassemble deck 2 engine page 18 4 v belt page 18 3 beltguard 5 and handle 6 Replace anytime a bearing is rough binding discolored or removed from housing or shaft Replace clutch if it does not disengage belo
14. all guards and safety devices are in place Wear approved hearing protection foot protection eye protection and head protection SHUT OFF the motor before servic ing or cleaning DO NOT RUN in an enclosed area The engine produces carbon monoxide a POISONOUS GAS Failure to comply could result in serious bodily injury 13483 13483 PLATES OPERATING INSTRUCTIONS 1 Check engine oil 2 Open fuel valve 3 Choke engine warm engine may not need to be choked 4 Open throttle part way 5 Pull starter rope 6 After starting open choke return throttle to idle position 7 During operation when excessive kickback is noticed maximum compaction has been reached 8 To stop Return throttle to idle position use engine stop switch close fuel valve 13482 13482 1 ROTATING PARTS a Keep hands away SPECIFICATIONS 3000 15H GP3000 GP3000 15 3550 Ibs 1611 kg 3550 Ibs 1611 kg Honda 5 5 hp Honda 5 5 hp Robin 4 5 hp Robin 4 5 hp Specifications subject to change without notice OPERATION Introduction MBW equipment is intended for use in very severe applications They are powered by four cycle engines and are available in different sizes and a selection of engines This parts manual contains only standard parts Variations of these parts as well as other special parts are not included Contact your local MBW distributor for assistance in identifying parts not included
15. by the publication of these precautions imply or in any way represent that these are the sum of all dangers present near MBW equipment If you are operating MBW equipment it is your responsibility to insure that such operation is in full accordance with all applicable safety requirements and codes All requirements of the United States Federal Occupational Safety and Health Administration Act must be met when operated in areas that are under the jurisdiction of that United States Department Safety Decals Carefully read and follow all safety decals Keep them in good condition If decals become damaged replace as required If repainting the unit replace all decals Decals are available from authorized MBW distributors Order the decal set listed on the following page s OPERATION OF THIS EQUIPMENT MAY CREATE SPARKS THAT CAN START FIRES AROUND DRY VEGETATION A SPARK 1 ROTATING PARTS Keep hands away PLATES OPERATING INSTRUCTIONS 1 Check engine oil Machine may fall and cause damage or injury if lifted incorrectly Lift using handles at base of plate Read the Operating Instructions before operating this piece of i i f equipment 3 Choke engine A warm engine may not need to be choked Keep unauthorized and untrained people away from this 4 Open throttle part way equipment ROTATING amp MOVING PARTS 6 After starting open choke return throttle Make sure all guards and
16. e plug page 16 23 on top of exciter 6 Rotate exciter shaft so a metal dip stick kind can be inserted into exciter see Figure 1 Figure 1 _ EXCITER OIL LEVEL 7 8 MIN 1 MAX t 7 The oil level should be between 7 8 to 1 deep on bottom of exciter see Figure 1 8 If oil needs to be added refer to Fluid Levels page 6 for the type of oil to be used 9 Reinstall pipe plug 10 Reinstall deck v belt and belt guard Changing Exciter Oil A WARNING A Exciter and oil in exciter is hot after machine has been running These instructions are written for a GP3000 The procedure for a GP3000 15 is very similar Reference the figure on page 12 1 Let exciter cool before changing exciter oil Remove the belt guard 5 and v belt page 18 3 Remove the bolts 29 that hold the deck 2 to the housing 1 Lift entire deck with engine from housing Remove drain screw page 16 19 and brass washer page 16 22 from the rear cover page 16 9 6 Tilt housing upside down so oil drains from exciter 3 Examine oil for metal chips as a precaution to future problems 7 Tip housing upright and replace drain screw and brass washer Remove pipe plug page 16 23 on top of exciter Fill exciter according to Fluid Levels page 6 10 Reinstall pipe plug 11 Reinstall deck v belt and belt guard SERVICE Assembly and disassembly should be performed by a
17. er of passes needed to reach compaction level desired will depend on soil type and moisture When using the compactor on asphalt use the water sprinkling system to keep the plate bottom from adhering to the hot asphalt Stopping Engine 1 2 3 4 Move throttle to idle position Let engine idle for one or two minutes Turn switch on engine to STOP position Turn off fuel valve A WARNING A Always stop the engine before Adding fuel Leaving the equipment unattended for any amount of time Before making any repairs or adjustments to the machine MAINTENANCE A WARNING A Always exercise the stopping procedure before servicing or lubricating the unit After servicing the unit replace and fasten all guards shields and covers to their original positions before resuming operation Maintenance Schedule SYSTEM MAINTENANCE Engine Refertoengineoperator owner manual Check oil level Check for oil leaks 7 Mahno Hardware Check and tighten as needed Shockmounts Check for cracks or tears A CAUTION A Always verify fluid levels and check for leaks after changing fluids Do not drain oil onto ground into open streams or down sewage drains EVERY 50 EVERY 250 EACH USE HOURS HOURS YEARLY Check all hardware after the first 5 hours of use then follow the maintenance schedule Fluid Levels SYSTEM FLUID VOLUME RECOMMENDED OIL Engine Refer to engine operator owne
18. hp DEFLECTOR EXHAUST Honda only 7 16105 CLUTCH CENTRIFUGAL EN EIE 93 HEX HEAD TAP BOLT 8 x 3 8 Honda only 2 F052408HCS HEX HEAD CAP SCREW 5 16 24 X 1 HEX HEAD CAP SCREW 5 16 18 x 1 3 4 4 11 FO5LW LOCK WASHER 5 16 Ole OJIN Ee ES EN WARRANTY WHAT DOES THIS WARRANTY COVER MBW Incorporated MBW warrants each New Machine against defects in material and workmanship for a period of twelve 12 months New Machine means a machine shipped directly from MBW or authorized MBW dealer to the end user This warranty commences on the first day the machine is sold assigned to a rental fleet or otherwise put to first use MBW warrants each Demonstration Machine against defects in material and workmanship for a period of six 6 months Demonstration Machine means a machine used by MBW or its agents for promotional purposes This warranty commences on the first day the machine is sold assigned to a rental fleet or otherwise put to first use This warranty covers the labor cost for replacement or repair of parts components or equipment on New Machines or Demonstration Machines and MBW shall pay labor costs at MBW s prevailing rate to affect the warranted repair or replacement MBW reserves the right to adjust labor claims on a claim by claim basis This warranty covers the shipping cost of replacement parts components or equipment via common ground carriers from MBW to an authorized MBW dealer Air freight is c
19. in this manual Before Starting amp Operating e REMEMBER It is the owners responsibility to communicate information on the safe use and proper operation of this unit to the operators Review ALL of the Safety Precautions listed on page 1 of this manual Familiarize yourself with the operation of the machine and confirm that all controls function properly Know how to STOP the machine in case of an emergency Make sure hands feet and clothing are at a safe distance from any moving parts e OIL LEVEL Check the oil level in the engine For more information see Lubrication under the respective engine s Owners Manual or the Maintenance section of this manual e AIR CLEANER Check to ensure element is in good condition and properly installed e FUEL SUPPLY The engines on MBW equipment require an automotive grade of clean fresh unleaded gasoline FUEL FILTER If clogged or damaged replace Starting Engine 1 Open fuel valve Turn engine switch to ON Set throttle to idle Choke engine if necessary you may not need to choke a warm engine Pull starter rope repeatedly until engine starts Move choke lever to open position Allow engine to warm up for one or two minutes Operating Open throttle fully Compactor will begin vibrating and moving in a forward direction Maximum compaction of soil has been reached when excessive kickback is noticed in the compactor The numb
20. king the bearing Remove snap ring 9 Remove inner race of bearing 11 from the exciter shaft by supporting the O D of the race and pressing the exciter shaft thru Exciter Assembly Steps 1 thru 19 reference the figure on page 16 Press bearing 12 into exciter housing 1 Use care to press on the O D of the bearing only Press the inner race of bearing 11 onto exciter shaft 2 Install snap ring 9 onto exciter shaft SPIROL PIN Properly support 1 D and O D of bearing 12 and press exciter shaft into bearing Check felt filter 13 to make sure it is ok blocked or deteriorating replace it If it is Check to make sure spirol pin 18 is 11 16 see Figure 2 up from inside of rear cover 5 Figure 2 10 lt SS NN i S De REAR COVER 11 16 Press bearing 11 into rear cover and install snap ring 8 and gasket 17 To aid in the assembly of the rear cover you will need three 5 16 18 x 2 1 2 minimum length bolts that will help in the alignment of the rear cover Apply some oil to the I D of the exciter housing and the O D of the rear cover Set the rear cover on top of the exciter housing and install the three alignment bolts thru the rear cover and thread them three turns into the exciter housing
21. onsidered only in cases where ground transportation is not practical MAY THIS WARRANTY BE TRANSFERRED This warranty is non transferable and only applies to the original end user of a new machine or demonstration machine WHAT DOES THIS WARRANTY NOT COVER 1 This warranty does not cover any Used Equipment Used Equipment means any MBW machine or equipment that is not a New Machine or a Demonstration Machine All Used Equipment is sold AS IS WHERE IS WITH ALL FAULTS 2 This warranty does not cover any New Machine Demonstration Machine or their equipment parts or components altered or modified in any way without MBW s prior written consent This warranty does not cover the use of parts not specifically approved by MBW for use on MBW products This warranty does not cover misuse neglect shipping damage accidents acts of God the operation of any New Machine or Demonstration Machine in any way other than recommended by MBW in accordance with its specifications or any other circumstances beyond MBW s control This warranty does not cover any New Machine or Demonstration Machine repaired by anyone other than MBW factory branches or authorized MBW distributors 3 This warranty does not cover and MBW affirmatively disclaims liability for any damage or injury resulting directly or indirectly from design materials or operation of a New Machine or Demonstration Machine or any other MBW product MBW s liability with respect to any breach
22. r manual MBW 01058 6 Pack 8 oz bottles MBW 17320 1 quart 32 oz MBW 01469 1 gallon U S Engine Maintenance Refer to the engine owners manual for maintenance intervals and procedures Engine Speed 1 Engine speed is factory set according to the speeds listed in the Specifications section of this manual Refer to the engine owner s manual for procedure on setting operating speed if necessary 2 The idle speed of the engine must not exceed 1800 rom If the idle speed is greater the clutch may not disengage Check engine owners manual for procedure on setting idle speed Cleaning Plate Remove any excess debris which may get into the housing of the unit Belt Adjustment If any belt stretch develops follow these steps Reference the figure on page 18 Remove belt guard Loosen do not remove the four engine bolts 9 Pull engine back to remove any slack in v belt 3 Retighten engine bolts Se Se fe Install belt guard Checking Exciter Oil A WARNING A Exciter and oil in exciter is hot after machine has been running These instructions are written fora GP3000 The procedure for a GP3000 15 is very similar Reference the figure on page 12 1 Let exciter cool before changing exciter oil 2 Remove the belt guard 5 and v belt page 18 3 3 Remove the bolts 29 that hold the deck 2 to the housing 1 4 Lift entire deck with engine from housing 5 Remove pip
23. w 1800 rpm Refer to your engine manufacturer s Owner s Manual Replace any worn or damaged hardware as needed Replacement hardware should be grade 5 and zinc plated unless otherwise specified Replace if they become damaged or illegible Seals amp Gaskets Replace if a leak is detected and at every overhaul or teardown V Belts Replace if cracked torn or stretched to the point the belt won t tension properly This page intentionally left blank 10 REPLACEMENT PARTS The warranty is stated in this book on page 20 Failure to return the Warranty Registration Card renders the warranty null and void MBW has established a network of reputable distributors dealers with trained mechanics and full facilities for maintenance and rebuilding and to carry an adequate parts stock in all areas of the country Their sales engineers are available for professional consultation If you cannot locate an MBW distributor in your area contact MBW or one of our Sales Branches listed below When ordering replacement parts be sure to have the following information available Model and Serial Number of machine when ordering MBW parts Model and Serial Number of engine when ordering engine parts e Part Number Description and Quantity Company Name Address Zip Code and Purchase Order Number Preferred method of shipping REMEMBER You own the best If repairs are needed use only MBW parts purchased from authorized
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