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1. ccccceececcceeeeeeeeeeeseeeeeeeeeeeeeeeeeeeenenes 46 91 CRU IMOdule oo lien Maidens Manian 46 527 POWer SUPP asusta tarada 46 5 37 Analog lUIputiCAlY atada dalla ceda 47 54 Analog Output ADA e do e edo do 47 5 5 Digital Input Dl oa 48 90 Digital Onput ADO edi 48 91 Counter Input Placii d 48 5 8 Counter Output PO a 49 519 E OT 49 AA NO 49 S a R nN a E E A aaa taa 50 5 12 Ethermet reres A eset eh AA a 50 Appendix A Program Development of Controller c s ccceeeeeeeeseeeeeeees 51 Ac1 Method of Development a dada 51 AZ Flow of Development ii rd 52 A 2 1 Read up the Communication Settings of Controller oooooncnnnncnoninnncnnnnennonnncon cnn con ono nn nan cnn can cnncncnnon 52 A 2 2 RS232 CONNECHON Diaria 52 A 2 3 TCP COMME CH UP ii A A SN RRR 56 A 2 4 OpenPES PORTA ti ts Da 59 A 2 5 Configuration A e K EREA EE OE N tte eset aneh 74 A 2 6 Controller Opera en aeei E aA dd TE 77 Super32 RTU Manual iii A 3 Source Code Of The Example Table of Contents A 4 OpenPCSDirect Variable Address DefinienS 2 ccsceseeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeaes 81 Appendix B Field Wiring of all Super32 Types 2 2 ccccceeeeseeeeeceeeeeeeeeeeeeeeeees 82 B 1 Super32 M20 toun A ies See 82 B 1 1 Field Wining Connectors aristides 82 B 1 2 LEDs Indicators B 1 3 LEDs Descriptors tesnenie aoa ean aaa B 1 3 1 System State LEDS di te ade e dd ai 85 B
2. Driver P5232 Select Commert Fig A 7 Super32 RTU Manual 55 Appendix A Program Development of Controller Connection Setup 3 x Available Connections Hame Driver Settings Code Reposi tory Path i my_RS232 RS232 COMA 57600 Baud Simulation IPC SmartSim exe si D OPENPCS4 SAMPLES Ct Edit Remove Fig A 8 Thus the RS232 connection has been built up in OpenPCS A 2 3 TCP Connection Setup The procedure to build up TCP connection in OpenPCS is as follows Choose PLC Connections in the menu A dialog will pop up Available Connections Name Settings Code Repository Path my_RS232 COMI 57600 Baud Simulation SmartSim exe si D OPENPCS4 SAMPLES C Fig A 9 Click new the dialog Edit Connection will pop up Input a connection name in the name block my_TCP for example see below 56 Super32 RTU Manual Appendix A Program Development of Controller Edit Connection xj m Connection Name oT CP Driver Comment Fig A 10 Click Select and the dialog Select Driver will pop up See Fig A 11 Select TCP432 driver and click OK Note to select the TCP432 driver when using Ethernet communication port not TCP Select Driver RS232 IPC RS232_35 TCP Fig A 11 Super32 RTU Manual 57 Appendix A Program Development of Controller 58 Comecton Name iz TCP Driver rep
3. Red Blinking when running OpenPCS program ERR Yellow ON when an error exists DI Channel Status LEDs DIO Green ON when the corresponding input voltage is more than 18 ON when the corresponding input voltage is more than 18V DI2_ Green ON when the corresponding input voltage is more than 18V DI6 Green ON when the corresponding input voltage is more than 18V Super32 RTU Manual Chapter 4 Operation e is more than 18V 4 3 2 3 DO Channel Status LEDs DOO Green ON when the corresponding outputison DO1 Green ON when the corresponding outputison DO2 Green ON when the corresponding output is on Do3___ Green ON when the corresponding output is on 4 3 2 4 PI Channel Status LEDs LED Color Function O Z O2 O20222 PIO Green ON when the corresponding input voltage is more than 5V LPI Green ON when the corresponding input voltage is more than 5V PI2 Green ON when the corresponding input voltage is more than 5V 4 3 2 5 Serial Communications LEDs TXO Red Blinking when transmitting data on the HART port RX0O Green Blinking when receiving data on the HART port TX1 Red Blinking when transmitting data on the serial port 1 RX1 Green Blinking when receiving data on the serial port 1 TX2 Red Blinking when transmitting data on the serial port 2 RX2 Green Blinking when receiving data on the serial port 2 4 3 2 6 E
4. Set it up according to different demands default as 500 XXX XXX XXX XXX XXX XXX Physical address 6 integers value range of each 0 255 For example 00 80 235 03 181 25 Modbus TCP Protocol Modbus in TCP Modbus in UDP Network mask _ Default value no setup 3 3 11 1 Ethernet RJ 45 Connector The receptacle P8 of RJ 45 module is the connection terminal of Ethernet The receptacle of RJ 45 module is matching with its 8 pin connector and adopts 10BASE T Unshielded Twisted Paired Pin 1 and pin 2 are used for transmitting data pin 3 and pin 6 are used for receiving data pin 4 5 7 and 8 are spare Ethernet RJ 45 connector has been shown in the figure as follows RM5 1121314151 6171 8l En Fig 3 28 The Ethernet RJ 45 Connector 32 Super32 RTU Manual Chapter 3 Field Wiring The RJ 45 port definition of Ethernet Transmit data TD 2 Transmit data TD 3 Receive data RD 5 Je S y 16 Receive data RD 3 3 11 2 Ethernet Cable 1 The Ethernet cable connected with PC and RJ 45 connector of controller is adopted 10BASE T standard non shielded twisted pair The following figure shows the array mode of the Ethernet cable Fig 3 29 Ethernet to PC 2 The Ethernet cable connected with Ethernet Switch machine and RJ 45 connector of controller is adopted 10BASE T standard non shielded twisted pair The following figure shows the array mode of the Ethernet cable Super32 RTU Manual 3
5. Super32 RTU Manual 45 Chapter 5 Controller Specification Chapter 5 Controller Specification 5 1 CPU Module 32 bit ARM processor 30MHz clock frequency integrated watchdog timer 2M program Flash 4M data Flash 1M data SRAM 32K FRAM Set ea p tem Non volatile RAM With no power the Flash storage with lithium battery retains data for ten years Clock calendar 1 minute month i Integrated Function Watchdog timer clock and calendar 32 channel PIDs 32 channel timers 5 2 Power Supply Super32 L201 lt 50mA O O Super32 L202_ 24VDC Super32 L203 lt 50ma Super32 L205 46 Super32 RTU Manual Chapter 5 Controller Specification 5 3 Analog lutput Al Index F 170Q for 20mA inputs 0 1 of full scale at 25 C 0 3 of full scale over temperature range Single ended D Over limited 115VAC only to burn out the 20mA current resistance voltage component and transient variety restrained component when up to 115VAC And the continuous input not exceed 60 of the range will not do any harm to system 500VAC from the logic power suppl Transient variety 600W The transient variety restrained component is installed Protection i i i i Upload Time 10ms 10 to 90 change of the signal 5 4 Analog Output AO Power Supply D A Resolution ratio Output Signal Range Impedance 4009 with 12VDC loop power negative return 7OVAC 100VDC From the logic power supply and the soleplat
6. Super32_DO_1 NOT Super32_DO_1 Super32_DO_2 NOT Super32_DO_2 Super32_DO_3 NOT Super32_DO_3 80 Super32 RTU Manual Appendix A Program Development of Controller A 4 OpenPCSDirect Variable Address Definiens The corresponding relation of OpenPCS direct variable address and Modbus register address is shown as below D 4096 IX0 0 1X511 7 10001 14096 FAL 1024 IW512 0 IW2558 0 30001 31024 DO 4096 QX0 0 QX511 7 00001 04096 Ao 9999 QW512 0 QW20508 0 40001 49999 Suppose the OpenPCS direct addressee is x y Modbus address is register the conversion formula is O section x 8 y regist 1 yS7 1 section x 8 y regist 10001 y 7 3 section x 512 2 regist 30001 4 section x 512 2 regist 40001 Example Q 0 0 Q 0 7 means 00001 00007 l 0 0 l 0 7 means 10001 10007 l 512 0 l 512 7 and 513 0 513 7 mean 30001 Q 512 0 Q 512 7 and Q 513 0 Q 513 7 mean 40001 Super32 RTU Manual 81 Appendix B Field Wiring of all Super32 Types Appendix B Field Wiring of all Super32 Types B 1 Super32 M201 B 1 1 Field Wiring Connectors The distribution of Super32 M201 terminal groups shown as follows P6 P8 DICOM DIO DI DI2 D 3 DIA DI5 D 6 D17 a Ethernet idi ds Reserved DI Wake up LEDs Power Al DO RS485 RS
7. flexible applications and high cost performance ratio The series products have been widely used in the fields such as petrochemical industry electric power metallurgical industry heat supply boiler atmospheric environment water regime water supply sewage disposal street lamp monitoring intelligent building and municipal works Super32 RTU Manual 1 Chapter 1 OBSummary 1 1 Product Characteristics e Advanced 32 bit ARM chip ARM technology embedded real time multitasking operating system RTOS e Conform to IEC61131 3 support LD FBD IL ST and SFC programming languages provide the standard C language program interface e Support I O signal data collection logical control and process control there are several controllers available to meet users different kinds of demands the I O quantities also can be ordered according to user requirements e Support communication protocols such as Modbus RTU ASCII TCP DNP3 have communication interfaces such as RS232 RS485 Ethernet and Hart e The power supply the signal output and input terminals have been adopted insulation blocking and isolated from the main control circuit O Data power off protection function which can store parameters and history data for a long term e The industrial standard design and the DIN guide rail installation structure are convenient for field installation and configuring interior hardware e Premium components and parts that have been che
8. please contact us or access our website e Sale Service For product purchase order and repair please contact us and our product agents After receiving products to ensure your basic benefit please timely fill in and return product warranty card to us Table of Contents Table of Contents Table of Contents ici rs i Chapter 1 SUMMA iii a ia 1 1 1 Product Characteristics ooonnnnnnnnonncccnnnannnncnnn rana 2 1 2 Application Requirement ccccccccccecccceceeeceeecesaeeeceeeeeeeeeanaeceeeeeeeeaaeaeceeeeeseeaeaeeeeeeeeseenaeees 1 2 1 Programming Requirements 12 2 Communication Requirements 1 2 3 T O Requirements inasin A eee a eee 1 2 4 Power Supply Requirements 1 2 5 Controller Selection zrn hess see gel cseeged iia Chapter 2 Dimensions and Mounting ccoocoonconnconnnnnncnnnnnnnnononononononcnonenonenonenonennns 6 2 1 pQutline DIMENSIONS 3 critical Sass atinado a id deals dat dae tadinvens canis 6 2 2 Mounting Controler ciiisean eean E AE EEE EEA TE ENKE EAEE AREER 6 2 2 1 Mounting Guide Lites eiii dt AA slags iran T 2 2 2 Mounting Procedure iuris la a AEE aie 8 23s DISMAntle mM aiea aaie a eaaa a eea e e dni 10 Chapter 3 Field Wining cesen eatp eeaeee ea ea ese Rie eee decked 3 1 Outline ie E a aE a E A E A E EAN E ES 3 2 Field Wiring CCONNECtorS oooococccncnnncnconocccnnnncconnnonononnncnnnnnnnnnncnnnnnnnnnnnnnrnnnnnnnnnnnnnnnnnnnnnnnnnnncnnnanes 3 3 Connection Mode ooconncinncnnocininon
9. 7 3 DO Channel Status LEDs DOO Green ON when the corresponding output is on DO1 Green ON when the corresponding outputison Do2___ Green ON when the corresponding outputison Do3___ Green ON when the corresponding output is on B 5 7 4 PI Channel Status LEDs IED Coor Fundo A A AA PIO Green ON when the corresponding input voltage is more than 5V LPI Green ON when the corresponding input voltage is more than 5V PI2 Green ON when the corresponding input voltage is more than 5V B 5 7 5 Serial Communications LEDs ixo Red Reserved OOS RXO Green Reserved TXI Red Blinking when transmitting data on the serial port 1 RX1 Green Blinking when receiving data on the serial port 1 TX2 Red Blinking when transmitting data on the serial port 2 RX2 Green Blinking when receiving data on the serial port 2 108 Super32 RTU Manual Appendix B Field Wiring of all Super32 Types B 5 7 6 Ethernet Communications LEDs LINK ON when the controller not connected with Ethernet TX_ Red Blinking when transmitting data on the Ethernet port RX Green Blinking when receiving data on the Ethernet port B 5 8 Assigned Modbus Register Address of I O Signals The I O points of Super32 L205 controller are 8AI 8DI 8DO 3PI 3PO 1RS232 1RS232 1RS485 1RS485 1 Ethernet 24VDC When we read write those signals we only need to read write the registers as
10. Eull Duplex Half Duplex Odd None or Even Parity Cs Data Bits 7 or 8 Bits Stop Bits Communication protocol Modbus RTU Modbus ASCII DNP3 Protocol mode Master Slave Master Slave Storage Retransmit Connecting type DB 9P RS232 DB 9P Connector RS232 ports are 9 Pin male D sub miniature DB 9P connectors configured as Data Terminal Equipment DTE A maximum cable length of 15m is allowed Fig 3 17 shows the pin definitions of the RS 232 DB 9P connectors ooooo G TxD RD D0 Fig 3 18 RS232 Port Connector Super32 RTU Manual 21 Chapter 3 Field Wiring In the following table an EFFECTIVE level means a voltage of 3V or greater a LEISURE level means a voltage of 3V or less unction Type Description i This pin is not connected LEISURE for being in waiting state EFFECTIVE for receiving data and the RXD LED will be blinking w LEISURE for being in waiting state TXD EFFECTIVE for transmitted data and the TXD LED will be blinking This pin is not connected The pin is connected to the system ground i The pin is not connected ae EFFECTIVE if full duplex operation selected for the port Pin 7 RTS EFFECTIVE just before and during transmission of data if half duplex operation selected LEISURE when no data being transmitted RTS LED is lighting for an EFFECTIVE level EFFECTIVE for the communication port to transmit data When the attached device does no
11. P5 terminal including RS485 communication terminal has been shown in the figure RS485 0 RS485 1 RS485 2 Fig B 52 P6 terminal including RS232 communication terminal has been shown in the figure It belongs to COMO 100000 SND TxD RxD 10000 Fig B 53 Super32 RTU Manual 111 Appendix B Field Wiring of all Super32 Types Note RS485 0 in P5 and P6 are both COMO serial ports they can not be used in RS485 and RS232 at the same time Only one of them can be selected B 6 2 LED Distribution STAT PWR RUN OO Fig B 54 O O COO OOOO OD 100 OOOO B 6 3 LEDs Description System State LEDs LED KE Function PWR_ Green ON when 5V power is present RUN_ Green ON when the controller is running normally STAT Red Blinking when running OpenPCS program ERR Yellow ON when an error exists B 6 3 1 B 6 3 2 po ren Ele pa a ps croon EE ps creen 112 DI Channel Status LEDs than 18V than 18V than 18V than 18V than 18V than 18V Super32 RTU Manual Appendix B Field Wiring of all Super32 Types B 6 33 DO Channel Status LEDs Dod Green ETT DO1 Green ON when the corresponding output is on _ DO2__ Green ON when the corresponding output is on _ DO3 Green ON when the corresponding output is on DO4 Green __ ON when the corresponding output is on _ DO5 Green ON when the corresponding outpu
12. calendar automatically manages leap years Super32 RTU Manual 41 Chapter 4 Operation Real time clock can be saved into register by reading through OpenPCS function block CLOCK_GET The values for the data and time date are stored in single registers as two digit values For example the date and time 17 32 23 2004 07 13 would be stored as Application programs that use the date and time data must ensure that the rollover from year 99 to year 00 is accounted for in the program 4 7 Modbus Register Assignment There are four types of internal register in controller as follows Coil_Register State_Register Input_Register Hold_Register Coil_Register and State_Register are bit registers every register address of which is accorded with a binary bit Input_Register and Hold_Register are 16 bit registers The following table shows the modbus address range of controller Coll gister 00001 04096 oit 10001 14096 Abit pa Register 30001 31024 46bit Hold_Register 40001 49999 16bit 42 Super32 RTU Manual Chapter 4 Operation 48 Assigned Modbus Register Address of I O Signals Different RTU of Super32 have different I O points and signal types The I O points of Super32 L202 controller are 6AI 3HART 8DI 4DO 2A0 3PI 1RS232 1RS232 1RS485 1Ethernet 24VDC When we read write those signals we only need to read write the registers as the following tables have been shown EE 30001 30008 10000 50000 Ua
13. ev 2ew card av aod arf of pork o P Pa e E ql P7 Pil Super32 L203 Upper Board Fig B 34 P7 terminal including Al AO PI RS485 CAN signal terminal has been shown in the figure Super32 RTU Manual Appendix B Field Wiring of all Super32 Types B 4 2 LEDs Distribution PWR STAT DOO DO DIO DD D4 DI6 PIO PR TXO TXI TX2 OD O0OO00O0O0D0ODOCGO0o O OO OOO OOOO OOOO Fig B 36 B 4 3 LEDs Description B 4 3 1 B 4 3 2 doli State LEDs TT ON ETT 5V power is present RUN Green ON when the controller is running normally STAT Red Blinking when running OpenPCS program ERR Yellow ON when an error exists DI Channel Status LEDs DI4 Green ON when the corresponding input voltage is more than 18V Super32 RTU Manual 101 Appendix B Field Wiring of all Super32 Types DIS Green ON when the corresponding i age is more than 18V DI6_ Green ON when the corresponding input voltage is more than 18V B 4 3 3 B 4 3 4 B 4 3 5 B 4 3 6 102 DIZ Green ON when the corre age is more than 18V DO Channel Status LEDs DOO Green ON when the corresponding output is on DO1 Green ON when the corresponding outputison Do2___ Green ON when the corresponding outputison Do3___ Green ON when the corresponding output is on PI Channel Status LEDs LED Color Functior E i PIO Green ON when th
14. shown in the figure P6 A E EE EE pen 0 fe 00 pi or or ER Fig B 43 2 Upper Board o 1 2 ON AI DO PO RS485 PI PI Filters usar mpage PO nor ood aiii Popopopo e P7 Super32 L205 Upper Board Fig B 44 P7 terminal including Al DO PO RS485 PI signal terminal has been shown in the figure 106 Super32 RTU Manual Appendix B Field Wiring of all Super32 Types a 7 pep e e e a gt e e e e e a 16 an poo por no vos ke roo oz 202 Grp E7 mo en ee Fig B 45 B 5 6 LEDs Distribution PWR STAT DOO DO DIO DD DM DI6 PIO PR TXO TXI TX2 GOG GOOOQOGOUOQOO O 00 OOOO DAOOCOD Fig B 46 B 5 7 LEDs Description B 5 7 1 System State LEDs LED Color Function PWR_ Green ON when 5V power is present RUN Green ON when the controller is running normally STAT Red Blinking when running OpenPCS program ERR Yellow ON when an error exists B 5 7 2 DI Channel Status LEDs LED Function __ E E i E I DIO Green ON when the corresponding input voltage is more than 18V DI1_ Green i e Di4 Green ON when the corresponding input voltage is more than 18V Super32 RTU Manual 107 Appendix B Field Wiring of all Super32 Types DIS Green ON when the corresponding i age is more than 18V DI6_ Green ON when the corresp onding input voltage is more than 18V DIZ Green ON when the corre age is more than 18V B 5
15. the following tables have been shown Signal Registers Value ranc Meaning 30001 30008 10000 50000 Unsigned short data Standard value readable on 8DI 10001 10008 1 0 BOOL data readable onl 00001 00008 1 0 BOOL data readable or writable 3PI 30100 30106 32 bitint Unsigned int data readable only 3PO 40101 40106 32 bitint Unsigned int data readable or writable B 6 Super32 L306 B 6 1 Field Wiring Connectors The distribution of Super32 L306 terminal groups shown as follows Super32 RTU Manual 109 Appendix B Field Wiring of all Super32 Types og SY as ma a a a a fh enmnee LLE POWER AI elelee sle elojele leje s ejojele Lelefofefefelelofele iihi Zi j Fig B 47 P1 terminal including power supply Al output terminal has been shown in the figure EES E is stats gt Hee cece Fig B 48 P2 terminal including DI signal terminal has been shown in the figure Pete e Tepe ti aE Fig B 49 110 Super32 RTU Manual Appendix B Field Wiring of all Super32 Types P3 terminal including DO terminal has been shown in the figure P3 18 19 20 21 22 23 24 25 26 27 DOO DOI DO2 DO3 DO4 DOS DO6 DO7 DOV DOV Fig B 50 P4 terminal including AO terminal has been shown in the figure P4 28 29 30 31 32 33 34 35 AOO AO AOI AO AO2 AO AO AO Fig B 51
16. two wire system B Data Data Fig 3 22 RS485 Termination The following table has described each termination signal of RS485 port The terminal is the differential input output positive terminal of RS485 criterion The terminal is the normative differential input output negative terminal of RS485 criterion When the two wire connection has been adopted a pair of wires is used for sending and receiving data Super32 RTU Manual Chapter 3 Field Wiring First station in network requires terminatiors RS 485 network 4000 feet 1200m maximum le rgth Last stationin network requires terminatiors Fig 3 23 RS485 Field Wiring Two wire Mode 3 3 9 3 Termination Resistors Termination resistors of 1202 are required on both physical end on one network segment it also means that the two communication ports which on the physical end position of one network segment must be connected with termination resistors other communication ports of this net segment should not be connected with termination resistors See Fig 3 23 RS485 Field Wiring Two wire Mode These termination resistors are installed to make sure the receive data can still be right for the following conditions on the RX line e Open inputs e Terminated inputs e Sudden inputs shorted circuit Super32 RTU Manual 29 Chapter 3 Field Wiring 3 3 10 HART Communications Wiring Super32 controller contains 3 HART protocol communication ports
17. written by Digitron Italia Applicable to 32 bit series controllers developed by our company Super32 RTU Manual is protected by intellectual property and shall not be counterfeited stolen or illegally copied In addition to trademarks products and software names the contents stated in the manual shall not be duplicated distributed converted transferred or saved in any form of system The contents involving intellectual property stated in the manual shall not be transferred in any form without our written permission Products and company names available in this manual belong to registered trademark and copyright and owned by Digitron Italia These products company names registered trademarks and copyrights shall not be counterfeited except applied as description and explanation Legal Responsibility The manual is only for reference without any warranty and mainly aims to supply information related to product application We will be not liable to any damage of benefits and products due to the contents of the manual used for other purposes Meanwhile to meet the requirement of product update reserves the right to modify manual without notice About Manual e Content The manual is applicable to Super32 Series RTU Mainly include product introduction installation application technical service etc e Product Introduction Introduce product configuration parameter settings performance target etc e Installation and A
18. 1 3 2 DI Cha nnel Status LEDS ii di cds 85 B 1 3 3 DO Channel Status LEDS 30 inning ie iia 85 B 1 3 4 PE Chatinel Status LEDS aaa 85 B 1 3 5 Serial Communications LEDS uta tddi 86 B 1 3 6 Ethernet Communications LEDS 0 cccccccecssssessceseceesseeseecsseceseecesecseecssecesseeeseseeeeeseeeseeenses 86 B 1 4 Assigned Modbus Register Address of I O Signals cccececeesesessseseeseeeceeenecesseeaeeeseeseeneeaees 86 2 spUpers2 L201 ii din den denna kid ann hee 87 B 2 1 Field Wiring Connectors cute di ita 87 B 2 2 LEDS DISHT DIIN a a Tas ES 89 B 2 3 LEDs DeSGriptton sitas A Ai 89 B 2 3 1 System State LEDS iriri T cia dt tit cd dise 89 B 2 3 2 DICha nnel Status LEDS A o e OER aes 90 B 2 3 3 DO Channel Status LEDS A eed ea nds 90 B 2 3 4 PEChannel Status LEDS a o lr Os AS 90 B 2 3 5 Serial Communications LEDS dadas 90 B 2 3 6 Ethernet Communications LEDS ccccccccssssesscesscesseeeseeceseceseeesseeseecssecesseseseseseeeeseeeseeenses 91 B 2 4 Assigned Modbus Register Address of I O SignalS ononcinnnnnnicnnnnnnnoncnnconcnn cnn cnn na can cnn ranoncnannnon 91 3 Super32 L202 92 B 3 1 Field Wirin Connector Ssss reneis nrn diia 92 B 3 2 LEDS Distributions A RE 95 B 3 3 LEDs Destiiptoi serieren oe a E EN E R E A RRA legen ewea diye si 95 B 3 3 1 System State LEDS ni e a OT O O da E EEEE 95 B 3 3 2 DIChannel Status LEDS tel cias 95 B 3 3 3 DO Channel Status LEDS vcd idilio at 96 B 3 3 4 PLChannel St tus D S D
19. 232 RS232 V V AIO AI AI2 A 3 AI4 AI5 V DOO DO1 DO2 DO3 Vno Vno paa P1 P2 P3COM1 P4 COM1 P5COM2 Super32 M201 Fig B 1 Super32 RTU Manual 82 Appendix B Field Wiring of all Super32 Types P1 terminal including power supply Al output terminal has been shown in the figure Fig B 2 P2 terminal including DO signal terminal has been shown in the figure P2 DOO DOI DO2 DO3 DOV DOV Fig B 3 P3 terminal including RS485 communication terminal has been shown in the figure TN r N 0 0 000 GND TD RD Fig B 5 Super32 RTU Manual 83 Appendix B Field Wiring of all Super32 Types Note P3 and P4 are both COM1 serial ports they can not be used in RS485 and RS232 at the same time Only one of them can be selected P5 terminal including RS232 communication terminal has been shown in the figure it belongs to COM2 P6 terminal including DI Wake Up signal terminal has been shown in the figure TES peo po pn pe on pu ps e on PRE Fig B 7 B 1 2 LEDs Indicators PWR STAT DOO DO2 DIO D2 DH DI6 PIO PR TXO TX1 TxX2 00 00 0000 a RUN ERR DOI DO3 DI DB DIS DI7 PM LINK RXO RXI RX2 RX D O O ODIA Fig B 8 84 Super32 RTU Manual Appendix B Field Wiring of all Super32 Types B 1 3 LEDs Description B 1 3 1 B 1 3 2 B 1 3 3 B 1 3 4 cia State LEDs Sater CON w
20. 3 Chapter 3 Field Wiring Ethemet RJ 45 Switch RJ 45 Fig 3 30 Ethernet to Switch 3 3 12 Wake Up Wiring Super32 controller can be waken up and come into work state by exterior trigger when sleep Wake up wiring has been shown in the figure as follows Fig 3 31 34 Super32 RTU Manual Chapter 3 Field Wiring 3 3 13 CAN Bus Wirings Fig 3 32 Super32 RTU Manual 35 Chapter 4 Operation Chapter 4 Operation 4 1 4 1 1 4 1 2 Operating Modes Super32 controllers may start up in RUN and SERVICE mode Starting the controller in RUN mode automatically executes OpenPCS programs in the controller memory Starting the controller in SERVICE mode allow controller initialization Run Mode The RUN mode is the normal or default operating mode of the Super32 Controller No action is required to select RUN mode When power is applied to the controller board e The user defined serial communication parameters for all COM ports are used e ifan OpenPCS program is loaded in RAM it is executed Service Mode SERVICE mode is used during application programming and maintenance work Using the following procedure to select SERVICE mode e Remove power from the controller e Connect PC to COM2 port of the controller throw a serial line e Executing OpenPCS program choose Extras Tools PC Communication 36 Super32 RTU Manual Chapter 4 Operation Settings in the menu an
21. Automation Products Series Super32 RTU Manual ECHO Automation Products Your Successful Choice Honorable users Welcome to use our automation products and service manuals With continual improvement of product quality technical application and service support Digitron itralia has successfully launched Rock E series PLC and SuperE series RTU PLC products which have been widely applied in automation industry fields Our products have excellent performance in various application environments and have been appreciated by experts and users If you use our products for the first time please carefully read Service Manual when purchasing and using products In this way you can further understand performances of our products reasonably configure hardware and software resource and truly make our products become the most successful choice Automation Products Manuals include SuperE40 Series RTU Manual Super32 RTU Manual OpenPCS User Manual ESet Manual eo Flow Computer User Manual DNP3 Configuration Manual We will continually update Service Manual and supply site application programs and documents For any difficulty and problem please contact our technical service department and we will timely response and help you to solve the problem You can also access to our website inquire relevant data and obtain application help from technology resource Copyright Statement Super32 RTU Manual is
22. ERE E E E E E E 96 B 3 3 5 Serial Communications LEDS rriorse ee a iE ici 96 Super32 RTU Manual Table of Contents B 3 3 6 Ethernet Communications LEDS ccccccccssseesscesseeeseeeseeceseeeseecesecseecsseeesseeeseeeseeeeseseseeenses 96 B 3 4 Assigned Modbus Register Address of I O SignalS ocnoncnnnnioncnnnnononcnnccncnn cnn cnnnn con cnaranonanannnon 97 Bld SUpera2 L20B 0 a caress 98 B 4 1 Field Wirin amp COMES ai ira 98 B 4 2 LEDS DO ie 101 B 4 3 PEDS Dese pu On ataco eoe aE enes ea e ce acti stk des terse este Se dt he tab ae ONO Ads eo areas 101 B 4 3 1 SyStem State LEDS iss cccssesscsececsveinsetesonconediesevedescsuvevadeiesoleserduneddederedutedteosdeicenteresevncsteaweelers 101 B 4 3 2 DT Channel Status LEDS ential een hea Bea ek 101 B 4 3 3 DO Channel Status LEDS ruido ias 102 B 4 3 4 PI Channel Status LEDS 20 e ota AE aio 102 B 4 3 5 Serial Communications LEDs 102 B 4 3 6 Ethernet Communications LEDS iienaa niaar a RN E T OEA 102 B 4 4 Assigned Modbus Register Address of I O SignalS ononcinnnnncnnnnnnnnononncnncnncancnnnn cnn con cnc cnnoncnnnns 103 BD Su per32 L205 sian iii ad B 5 1 Field Wiring Connectors es B 5 2 LEDs Distri bDUtGON E dd B 5 3 LEDs Descrip tai o Sheet een B 5 3 1 System State LEDs i B 5 3 2 DT Channel Status LEDS tl dE 107 B 5 3 3 DO Channel Status LEDS comic id ti ines 108 B 5 3 4 PI Channel Status LEDs 108 B 5 3 5 Serial Communications LEDS AAA An
23. Ethernet port on the Super32 controller board will consume more power If the controller does not connect with an equipment through Ethernet port controller can shut the Ethernet port to conserve power This feature is particularly useful when the Super32 is using solar powered 40 Super32 RTU Manual Chapter 4 Operation The enable disable status of Ethernet port power is set by the ESet configuration tool The application programming may change the enable disable status See ESet Manual for detail The Ethernet port power provides power for Ethernet port if enabled 4 5 Counter Input Filters Each of the three counter inputs on the Super32 controller can be filtered Filtering limits the maximum digital input or counter frequency to approximately 30 Hz Pulse inputs uses filter to resolve for the problems of contact bounce in low speed counting applications The FILTER 1 FILTER2 FILTER3 switches control the input filter functions Remove the module cover and set the configuration switches See Fig 3 9 Super32 Controller Layout for switch location e To disable a filter dial the switch to the right side open e To enable a filter dial the switch to the left side closed PIO Filter PI1 Filter P12 Filter on SW Fig 4 2 46 Real Time Clock The Real Time Clock of Super32 controller provides independently the time and date for the operating system The time and date remain correct during power off The
24. Full Duplex with RTS CTS control Max 15 2m Protocol Modbus RTU ASCII DNP3 user defined protocol Protocol Mode Master Slave 5 10 RS485 COM PORT RS485 Serial port COMO Data Terminal Equipment DTE Baud Rate 2400 4800 9600 19200 38400 57600 Parity None Odd or Even Stop Bit tor2Bits S Duplex Half Duplex with RTS CTS control Super32 RTU Manual 49 Chapter 5 Controller Specification Modbus RTU ASCII DNP3 user defined protocol Protocol Mode Master Slave 5 11 HART f Modulation Effecitve 1200 Hz Leisure 2200 Hz Data Rate 1200 bps Transmit Level 500mVp p 2500 Receive Sensitivity 120mVp p on 80mVp p off Output Impedance 300Q transformer isolated Input Impedance 40000 transformer isolated Load Resistor 2500 1 Watt maximum Visual Indicators TXO Transmitted data LED RX0 Received data LED 5 12 Ethernet Item Index COM PORT RJ45 Communication Rate 10 100Mbit s Communication Mode____ Full Duplex SSS Protocol Modbus TCP Modbus in TCP Modbus in UDP DNP3 in TCP DNP3 in UDP Protocol Mode Slave 50 Super32 RTU Manual Appendix A Program Development of Controller Appendix A Program Development of Controller A 1 Method of Development The Super32 RTU are programmable controllers which support secondary development to order user s required controllers The required software for the development of control program is EOpen wh
25. N BUS WINE A AS a 35 Chapter 4 Operativa iia cd 36 Alt Operating Modessa naats aneia lla Me iaie pe 36 4 1 1 R n Mode iii A AAA E EAE R 4 1 2 Service Mode 42 Sleep A tbee lees 4 3 MEDS Ao 102e ee AEA PEA E 4 3 1 Distribution 4 3 2 Description A duelo Sy stemotate LEDS ian eee nie an Ree ain A ea ASA 38 4 3 2 2 DI Channel Status TED aaa 38 4 3 2 3 DO Channel Status LEDs idas 39 4 3 2 4 Pl Channel Status TED ionni ar e E E A A RE ER 39 43 2 9 Serial Communications LEDS sgrinio Eai aE e EEE EEE eE Ee EE o iiS 4 3 2 6 Ethernet Communications LEDs 4 4 POWER Contact Ea a E aa iaa ia ii Super32 RTU Manual Table of Contents 4 4 1 LED Power Controla 4 4 2 COMI Power Control unicidad dass 4 4 3 Ethernet Power Control 4 5 Counter Input Filters mssins ct ieee heehee ae 46 Real Time Clock ect da 4 7 Modbus Register Assignment ooooococnccccnnnocicononoccnononcncnanoncnc nano conan cnn nano nn rr anna nn nnnn rra 42 4 8 Assigned Modbus Register Address of I O SignNalS ooonocicinnnninnnnncnnnnoccnccnnannnononannnnnrnnncnnnos 43 4 9 Data Forumer iaa 43 4 10 Scan Settings of Equipments Connected with COMS ooonccccnnociconoconcnononcncnanannnnnnnn cnn nnrnnncnnnos 44 4 11 RS485 RS232 Switch SettidgS oooooninnninnicinnnnnnnccnononnncccnonnnn acc cnornnnnn cnn nan croacia cn 44 4 12 Communication Parameters cinc AAA 45 4413 Lithium Battery ii A A A a 45 Chapter 5 Controller Specification
26. Super32 RTU Manual Appendix A Program Development of Controller fexecwtaeg Post Busld steper Trotal lO error s O uarningis e Senorg om DLC 118 kByte Choose Extras gt Tools gt PC Communication Settings in the menu Set the PC baud rate the same as the connected serial port of controller COM2 57600 for example As follows PC Communication Settings2 0 Serial Ports Settings TCP IP Settings Station 1 a Station fi E Protocol Moabu SRT IP Address 192 168 100 75 Duplex Fn Baud Rate 57600 PortNo 500 Parity None X Connection Type Data Bits COM2 E Stop Bits Port Type Delay Time 200 ms Super32 RTU Manual 75 Appendix A Program Development of Controller If you use TCP connection between ESet tools and the controller you need to select TCP IP Server in the Connection Type 5 PC Communication Settings2 0 Serial Ports Settings Station TCP IP Settings Station fi Protocol Duplex Baud Rate Parity al IP Address 192 168 100 75 Port No 500 Data Bits Stop Bits Port Type Timeout Delay Time Connection Type TCP IP Server Fig A 42 2 Enable the task interrupt We use Event Settings to enable the Second Event You can see the start sentences in chapter Event Settings of ESet Manual for the corresponding relationship between the task interrupt and th
27. Super32 RTU Manual 61 Appendix A Program Development of Controller 2 Create a new program file named DO_ON ST Choose File New in the menu select ST Program Select POU and input a file name in the name block See below Progr e Suea Trad Mama paon Location EE Operi 2 AOpen Pes _5 2 e ramgles Super DON Fig A 20 There may pop up a dialog inquiring whether adding this file to the active resource or not Click yes See below OpenPCS 2 jJ Do you like to add DO_ON to the active resource Yes No Fig A 21 You can find the program file name DO_ON ST in the files pane of the browser See below 62 Super32 RTU Manual Appendix A Program Development of Controller Bile p De DE Retro Leet pobe T eutea TETES po un var SLO lt 3 Create a new Direct Global declaration file named DO_DirectAddress POE Choose File New in the menu click Declarations select Direct Global and input a name in the name block DO_DirectAddress then click OK See below Create a new file File Type Ey Pou Vv H Dectarations E Resources Ej Projects L Other Direct Global Resource global declarations with direct physical addresses AT DO_Direct ddress E EQpen5 2 2 OpenPCS_5 2 2e samples Super32_DO 2 Cancel Fig A 23 Super32 RTU Manual 63 Appendix A Program Development of Controller There may pop
28. XI TX HOOD ODO DDD FOO GO OQO O ODO Fig B 26 O O B 3 3 LEDs Description B 3 3 1 B 3 3 2 System State LEDs PWR__ Green ON when 5V power is present RUN Green ON when the controller is running normally STAT Red Blinking when running OpenPCS program ERR Yellow ON when an error exists DI Channel Status LEDs DIO Green ON when the corresponding input voltage is more than 18V tage is more than 18V DIZ2 Green ON when the corresponding input voltage is more than 18V DI3_ Green ON when the corresponding input voltage is more than 18V Super32 RTU Manual 95 Appendix B Field Wiring of all Super32 Types DI4 Green ON when the corresponding input voltage is more than 18V DIS_ Green ON when the corresponding i age is more than 18V B 3 3 3 B 3 3 4 B 3 3 5 B 3 3 6 96 DI6 Green ON when the corresponding input voltage is more than 18V E ing i e is more than 18V DO Channel Status LEDs ON aati the corresponding output is on DO1 Green ON when the corresp ondi O i DO2 Green IDO3 Green ON when the corresponding o T is on PI Channel Status LEDs TE Tea So toe ON aaa the corresponding input voltage is more than 5V PH Green ON when the corresponding input voltage is more than 5V PI2 Green ON when the corresponding input voltage is more than 5V Serial Communications LEDs Red Biking when Tane
29. a short data Standard value readable on 18D 10001 10008 1 0 BOOL data readable onl 4D0 00001 00004 1 0 BOOL data readable or writable 40001 40002 aos Unsigned short data Standard value readable or writable 3PI 3010030106 32 bitint Unsigned int data readable onl 49 Data Format 8Al 4 20mA a ooma 10000 20000 cr 16 00mA 40000 20 00mA 6 Al 0 10V o ooov 10000 2 500V a 5 000V 7 500V C 10 000V 50000 Super32 RTU Manual 43 Chapter 4 Operation 2A0 4 20mA si J 10000 4 00mA 20000 8 00mA 30000 1200mA 40000 16 00mA 20 00mA 4 10 Scan Settings of Equipments Connected with COMs There are 1RS232 1RS485 1RS232 Serial Communications on the Super32 controller Only by configuration the CPU of the controller can read write data from equipments connected with the two COMs Read mode Read serial equipment data through configuring scan data block US1 Block US2 Block Read serial equipment data through application program For configuration details please see chapter Examples of Super32 Configuration of ESet Manual 4 11 RS485 RS232 Switch Settings According to the local requirement the serial communication port COM1 of Super32 is designed as RS485 RS232 Configuration or application program can change COM1 function See chapter Controller Communication settings of Eset Manual for detail COM1 is the common communication port
30. cked and screened strictly e Working temperature 40 70 C humidity 5 95 RH applicable for connection of controllers in different kinds of ill being 2 Super32 RTU Manual Chapter 1 OBSummary 1 2 Application Requirements The Selection of the Super32 series RTU should according to the practical requirements which can be divided into several aspects as follows O Program requirements e Communication requirements e O requirements O Power supply requirement 1 2 1 Programming Requirements A programmable RTU controller such as Super32 L201 Super32 L202 Super32 M201 is required when e The controller can execute local or remote program control Oe f there is more than one slave station the controller is a master station O Data must be saved processed or stored in the controller in the form of log A non programmable controller may be used when The application System is a terminal terminal target system e The controller is used for the Remote I O or subsidiary I O of a master controller Without demand such as local control or judgement 1 2 2 Communication Requirements The communication requirement includes the required kinds and quantities of COM ports of controller The controller may have any one or several kinds of representative communication modes as follows O Remote slave station Super32 RTU Manual 3 Chapter 123 1 OBSummary Remote master station A local HMI human machine in
31. cnociconocicanoss Jal Power Supply Input Wiring 3 3 2 Analog Input CAT Wiring sree iieetrirerni reese drina aiaee ipaesi eare arenie eiras anes 16 3 3 3 Analog Output LAO Wiring veia oia creia 17 3 3 4 Digital Input DI Wiring Super32 RTU Manual i Table of Contents 3 3 5 Digital Output DO Wiring wesihitaiinwass hile iii Raed hie adele Mie 18 3 3 6 Counter Input CPD Winnie 19 3 3 7 Counter QUIpUt PO Wi idea 20 3 3 8 RS232 Serial Communications Wiring oii se ieres ie Aa EKNER E nan nn ona cn non crac annrannans 21 3 33 81 gt RS232 DB 9P ConnectOr tata tines iaa 21 3 3 8 2 RS232 DTE to RS232 DTE without Handshaking eee eee eeeeeeecserseeaeeseeeseeeneeseeaes 24 3 3 8 3 RS232 DTE to RS232 DTE with Handshaking sce eeeeseeesseeeesceeeseeeeesceeesceeesseeeeaeees 24 3 3 8 4 RS232 DTE to RS232 DCE with Handshaking cccesesseeseeeeseeeesceeeeeseeeeseeeteceeeeaeeesaeees 25 3 3 9 RS485 Serial Communications Wiring ooconnoncnncnnonocnnnnancnnnnnoncnn cnn onnonn nn non canon cnn on nana nano aci ncn conca 26 O NN 26 3 3 9 2 RS485 Two wire Connection Mode ceccecescssscsseesecssceseenecesecseceseeeceseeseceeeeaeeeaeeaeeeeeeaeeess 28 3 3 9 3 Termination Resist a ainia AS 29 3 3 10 HART Communications Wiring 00 idas 30 3 3 11 Ethernet Communication Port 3 3 T1 1 Ethernet RJ 45 Connector ini adas 32 3 32 iZ Eten Cal aaa 33 12 Wake Up WO io too Line aaa UnA el lA cl dns 34 3313 CA
32. d the dialog ES will pop up then select Connect controller e Power up the controller the it will run in Service Mode When the Super32 controller starts in SERVICE mode following functions can be achieved through configuration see Eset Manual for more details e Clear OpenPCS program e Initialize controller communication parameter e Initialize Register e Test Communication 4 2 Sleep Mode Super32 Controllers are capable of extremely low power operation when in sleep mode During sleep mode the following happen e All programs stop executing e The power supply of 3 3V which supply power for circuit shut down e The real time clock and timer continue to function e 12V DC power is not affected Super32 controllers can switch to sleep mode under control of the application program One of the following conditions occur to will make the controller switch to sleep mode e Areal time clock alarm defined by application program occurs e A signalis applied to the WakeUp input Super32 RTU Manual 37 Chapter 4 Operation 43 LEDs Indicators 4 3 1 4 3 2 4 3 2 1 4 3 2 2 38 Super32 L202 for example is here Distribution PWR STAT DOO DO DIO DR DM DI6 PIO PR TXO TXI TX2 OOOO OUDOODOU ODO OOO OVOOOO000U O Fig 4 1 E O Description System State LEDs HEED Color IPWR Green ON when 5V power is present RUN Green ON when the controller is running normally STAT
33. e Absolute Accuracy 0 1 25 C with 250Q load 0 5 full temperature range 0 1000Q load Noise and Ripple 0 04 Maximum Transient Protection 600W The transient variety restrained component is installed in each signal output terminal 100ms typical for 10 90 change of the signal Super32 RTU Manual 47 Chapter 5 Controller Specification 5 5 Digital Input DI The maximal input 30VDC The minimal ON input 8VDC The maximal OFF input 2VDC Standard on off limit 4 6VDC Standard input lag 0 3VDC Standard input current 5mA 12VDC 12mA 24VDC 5 6 Digital Onput DO Power supply 122400 put signal type PRETO Execution Time Max ms O Release Time maxim O Output Contact Capaci DC24V 200mA Contact Isolation AC1000V Isolation between input and Ouib i Superior to AC1500V 5 7 Counter Input PI The maximal in Dut l The minimal input 5VDC The maximal OFF input 24VDC ypical on off limit voltage 4 6VDC 0 3VDC 8 typical inputlag 0 3VDC 12mA024VDC 30Hz with filters on 48 Super32 RTU Manual Chapter 5 Controller Specification 5 8 Counter Output PO IE index Output Signal High Level gt 4 5V Low Level lt 0 5V Output Load Current Output Frequency____ 125Hz 5 9 RS232 Index COM PORT RS232 Serial port COM1 2 Data Terminal Equipment DTE DB 9P Parity None Odd or Even _________ Stop Bit 1 or 2 Bits Duplex Half Duplex or
34. e Event Choose Extras gt Tools gt Event Settings in the menu The Event Settings dialog will pop up See below 1 tvert serino zj Byitarn Events Alarm Evert Calender Event Tene Event TF Betona Event I Nam Enoto T Catunser Enable J Time Enable P 5 r x r Pad F r r e p P r F r M7 E p A Download Save Eat Succues 10 Upioaa Fig A 43 76 Super32 RTU Manual Appendix A Program Development of Controller Check the Second Event check box to enable the second event and Download to write the event settings to the controller See below Fig A 45 A 2 6 Controller Operation Now you will find that the controller start to execute the OpenPCS program to operate the On Off switch secondly Super32 RTU Manual 77 Appendix A Program Development of Controller A 3 Source Code Of The Example 1 source code of DO DirectAddress POE VAR_GLOBAL Super32 I variables defined 4DO Super32_DO_0 BOOL AT QX0 0 WRITE COIL REGISTER 00001 Super32_DO_1 BOOL AT QX0 1 WRITE COIL REGISTER 00002 Super32_DO_2 BOOL AT QX0 2 WRITE COIL REGISTER 00003 Super32_DO_3 BOOL AT QX0 3 WRITE COIL REGISTER 00004 8DI Super32_DI_0 BOOL AT IX0 0 READ STATE REGISTER 10001 Super32_DI_1 BOOL AT IX0 1 READ STATE REGISTER 10002 Super32_DI_2 BOOL AT IX0 2 READ STATE REGISTER 10003 Super32_DI_3 BOOL AT IX0 3 READ STATE REGISTER 10004 Su
35. e corresponding input voltage is more than 5V LPI Green ON when the corresponding input voltage is more than 5V PI2 Green ON when the corresponding input voltage is more than 5V Serial Communications LEDs TXO Red Reseved RXO Green Reserved O O o oo O TXI Red Blinking when transmitting data on the serial port 1 URX1 Green Blinking when receiving data on the serial port 1 TX2 Red Blinking when transmitting data on the serial port 2 Green Blinking when receiving data on the serial port 2 Ethernet Communications LEDs CIR Yellow when the controller not connected with Ethernet i Red Blinking when transmitting data on the Ethernet po Super32 RTU Manual Appendix B Field Wiring of all Super32 Types RX Green Blinking when receiving data on the Ethernet port B 4 4 Assigned Modbus Register Address of I O Signals The I O points of Super32 L203 controller are 8Al 8DI 4DO 2A0 3PI 1RS232 1RS232 1RS485 1RS485 1 Ethernet 1 CAN 24VDC When we read write those signals we only need to read write the registers as the following tables have been shown 00 50000 Unsigned short data Standard value readable on CE 10001 10008 ECE BOOL data readable onl 4D0O 00001 00004 1 0 BOOL data readable or writable 2A0 40001 40002 10000 50000 Unsigned short data Standard value readable or writable 3PI 30100 30105 32 bitint Unsigned int data readable on
36. e inputs Super32 RTU Manual 19 Chapter 3 Field Wiring E WE Filter Pio PI MM Filter Pr PIO Pl PR PI MM Filter Pi2 ON P7 37 38 39 40 bal 8 24 V E PULSE OUTPUT _ Fig 3 16 PI Field Wiring Every counter input has a jumper wire selected filter which limits the maximum input frequency Use a filter with 50 or 60 HZ AC digital inputs to eliminate contact bounce The factory default state of this jumper wire selected filter is disabled 3 3 7 Counter Output PO Wiring L205 24V POO POI PO2 Exp L L L o o o A A A D D D Fig 3 17 20 Super32 RTU Manual 3 3 8 3 3 8 1 Chapter 3 Field Wiring RS232 Serial Communications Wiring In the Super32 controllers RS232 wiring must use shielded cable The shield should be connected to chassis ground at one point Failure to properly shield the cable may result in the installation not complying with FCC or DOC wireless electromagnetism interference regulations The following table shows the serial and protocol communication parameters supported by RS232 Serial port These parameters are set from ESet configuration tools of EOpen software see the chapter Controller Communication Settings of ESet manual or from OpenPCS program running in CPU module Baud Rate bps 2400 4800 9600 19200 38400 57600 allie Duplex
37. erver 32 The Resource on the PLC is not up to date Would you like to download the current Resource Cad e Fig A 37 11 Debug Double click variables which under DO_ON entry in turn to add them to the variable watch list 72 Super32 RTU Manual Appendix A Program Development of Controller amples StiperS _DO Seper3 PONAR JEN OLSE Venga STEED f Pez END VAR VAR GLOBAL AS VAR a wenns MD 00 _woctacciess ht ES e RO cexos s O warning le Tyre o memory on PLC 120 k yte 12 kb ARE wae Wee poor PRIL DO FALSE POA DOLON SEK DOLL FALSE Boa DON PEN OD Bo ma ca ua Re TA Fig A 38 12 Run Choose PLC Coldstart in the menu or click Coldstarf button in the toolbars to reset all variables initial value Super32 RTU Manual 73 Appendix A Program Development of Controller A 2 5 Configuration The controller will not do any operation because you have not done any configuration We have set the DO_ON ST task type as RTC_SEC interrupt see Fig A 33 and now we should use ESet configuration software to enable the RTC_SEC event interrupt 1 Build up connection with ESet Note that if you use serial connection between ESet tools and the controller you should firstly be offline in OpenPCS because the controller can t communicate with the two software at the same time So click the online offline button again to turn to offline state 74
38. es For details please refer to the relevant manuals of DTE The following figure has shown a standard connection mode between RS232 port and DTE with handshaking signal 24 Super32 RTU Manual Chapter 3 Field Wiring RS232 DTE RXD TXD DTR DCD gt lt g 4 m DCD z 5 TXD aw E L RTS CTS DTR GND RTS CTS Y Y o a ee ie No Fig 3 20 RS232 DTE to RS232 DTE with Handshaking 3 3 8 4 RS232 DTE to RS232 DCE with Handshaking DCE data communication equipment needs different signal wires but in the most general case DCE must be connected with handshaking signal wire Note a majority of DCE belongs to half duplex communication when using these equipments half duplex should be selected The following figure has shown a representative connection mode between RS232 port and DCE with handshaking signal RS232 DTE DCD RXD TXD DTR GND RTS 5V 1 DCE 1 DCD 2 RXD 5 TxD E DTR 5 GND s 7 RTS 3 A DI 6 7 ls 9 s CTS o 5V Super32 RTU Manual 25 Chapter 3 Field Wiring 3 3 9 3 3 9 1 26 Fig 3 21 RS232 DTE to RS232 DCE RS485 Serial Communications Wiring RS485 Port The following table shows the serial and protocol communication parameters
39. for RS485 RS232 Only one function can be used when connecting serial communication equipment Can not connect RS485 and RS232 communication equipment at the same time or it will make communication failure as Super32 RTU Manual Chapter 4 Operation 4 12 Communication Parameters The configuration for the parameters of controller should according to the requirements in situ The primary configurations are parameters of serial communications Ethernet IP and some other parameters which are relevant to control For details please see chapter Controller Communication Settings of ESet Manual 4 13 Lithium Battery A small lithium battery powers real time clock when input power is removed The voltage of a functioning battery should be greater than 2 0V Application programming can monitor this voltage If an application program will use the sleep function of controller please notice about whether it is the voltage of the battery lower than 2 0V Otherwise the controller may not be awakened Refer to the ESet Manual for details The battery need not be replaced under normal conditions The using life of the battery is 10 years The battery is rated to maintain the real time clock and RAM data for two years with the power off Accidental shorting or extreme temperatures may damage the battery The battery is fixed on the circuit board If necessary a battery with same performance can be replaced battery seat needn t to be changed
40. he case 8 Super32 RTU Manual Chapter 2 Dimensions and Mounting 2 Slide the clamp outward the bottom of the clamp will be outside of the bottom of Super32 as following picture show Fig 2 5 3 Drag the controller outward until the hooks is over the inward lip of the DIN rail as following pictures show io u Fig 2 6 4 Slide the clamp inward until it meets the outward lip of the rail The lower edge of the clamp will be flush with the bottom of the controller as following pictures show Fig 2 7 Super32 RTU Manual Chapter 2 Dimensions and Mounting 5 Tighten the clamp screws as following pictures show Fig 2 8 Fig 2 9 23 Dismantlement When dismantle the controller you should firstly loosen the clamp screws until the controller can be removed from the rail Note to avoid the clamp screws too loose to leave from the slide clamp 10 Super32 RTU Manual Chapter 3 Field Wiring Chapter 3 Field Wiring 3 1 Outline The following figure has displayed the outline of Super32 L202 RTU Fig 3 1 The Outline of Super32 L202 Super32 RTU Manual 11 Chapter 3 Field Wiring 3 2 Field Wiring Connectors The connecting terminal of Super32 RTU can be divided into three parts e Power supply input terminal e O signal wire connecting terminal such as Al DI DO AO Pl PO Wake up HART etc e Local Remote com
41. he serial port 1 OA TX2 Red Blinking when transmitting data on the serial port 2 Super32 RTU Manual Appendix B Field Wiring of all Super32 Types RX2 Green Blinking when receiving data on the serial port 2 B 2 3 6 Ethernet Communications LEDs LINK ON when the controller not connected with Ethernet TX_ Red Blinking when transmitting data on the Ethernet port RX Green Blinking when receiving data on the Ethernet port B 2 4 Assigned Modbus Register Address of I O Signals The I O points of Super32 L201 controller are 6AI 8DI 4DO 1RS232 1RS232 1RS485 1Ehernet 24VDC When we read write those signals we only need to read write the registers as the following tables have been shown Signal__ Registers Value range Meaning________ 6Al 30001 30006 10000 50000 Unsigned short data Standard value readable on 8DI 1000110008 1 0 BOOL data readable onl 400 00001 00004 1 0 BOOL data readable or writable Super32 RTU Manual 91 Appendix B Field Wiring of all Super32 Types B 3 Super32 L202 B 3 1 Field Wiring Connectors The distribution of Super32 L202 terminal groups shown as follows 1 Down Board P6 P8 DICOM p10 Dn DI2 pis DIA DIS D 6 DI7 aoe pages Biene DI Wake up 7 E oe Termination Connector LEDs Power AI Termination DO Terminati
42. hen 5V power is present RUN Green ON when the controller is running normally STAT Red Blinking when running OpenPCS program ERR Yellow ON when an error exists DI Channel Status LEDs DIS_ Green age DI6_ Green ON when the corresponding inp put voltage i is more than 18V DI7_ Green ON when the corre i age DO Channel Status LEDs DOO Green ON when the corresponding output is on DO1 Green ON when the corresponding output is on DO2 ___ Green ON when the corresponding outputison _ DO3_____ Green ON when the corresponding output is on PI Channel Status LEDs C Reserved PI Green_ Reserved PIZ__ Green__ Reserved aaan Super32 RTU Manual 85 Appendix B Field Wiring of all Super32 Types B 1 3 5 Serial Communications LEDs Red Reserved Green_ Reserved ___ __ i RXO TX1 Red Blinking when transmitting data on the serial port 1 RX1___ Green Blinking when receiving data on the serial port 1 TX2 Red Blinking when transmitting data on the serial port 2 IRX2 Green Blinking when receiving data on the serial port 2 B 1 3 6 Ethernet Communications LEDs LINK Yellow Reserved TX Red Reserved _________ RX___ Green Reserved 2020202020200 B 1 4 Assigned Modbus Register Address of I O Signals The I O points of Super32 M201 controller are 6AI 8DI 4DO 1RS232 1RS232 1RS485 24VDC When we read wri
43. her r SFC F Function C FBD F LD C ere Page Format A4LAHDECAPE Program in Structured Text Name Location C Documents and Settings 4ll Users Application Data infoteam Software OK Cancel Fig A 16 Create a new file File Type fy Pou Bl Declarations E Resources Empty Project E infolkam Software L Other f EXEDpen5 2 240penPCS_5 2 2e z DK Cancel Fig A 17 Input a project name in the name block Super32_DO for example See below 60 Super32 RTU Manual Appendix A Program Development of Controller Create a new file File Type pee Wh Declarations E Resources Empty Project E Projects z infoteam Software L Other pa arn empty project Name Super32_D0 Location E EQpen5 2 2 0penPCS_5 2 2e samples E of Cancel Fig A 18 Now the browser contains the new project You can find the project name in the files pane See below infotean OpenfCS 2000 IK LOpens 7 ZWpnnhCs_S startup htal E Lilo Mit De DL isra Dais E Ba Prapa Project STER JO Y CaO tart Me e Es DOMAS starn d OpenPCS 2006 Automation Suite 5 User mtertace with james Eigarar idl Native code Comnder NOC performance demo 9 30 2001 Edo Enuo sa infoteas Opentcs Version 5 2 2 3039 SwactSin signature is ok CHO signature is ok changing bardesce to infotesm Samisi ff Fig A 19
44. ich conforms to IEC61131 3 EOpen supports IL LD ST SFC and FBD CFC programming languages which conform to IEC61131 3 According to the characteristics and requirements of project users and programmers can select any one or several languages to program and engineers can complete the construction of automation engineering quickly and effectively EOpen supports monitoring and debugging on line simulating off line It has strong functions of engineering applications such as controller parameters setup I O port read write monitoring database For details please see OpenPCS manual and ESet manual Super32 RTU Manual 51 Appendix A Program Development of Controller A 2 A 2 1 Flow of Development Read up the Communication Settings of Controller When given a Super32 RTU we don t know its communication settings such as the baud rate of serial port and the IP of Ethernet Please see the chapter Test Communication of ESet manual to build up the connection A 2 2 RS232 Connection Setup The procedure to build up RS232 connection in OpenPCS is as follows Choose PLC Connections in the menu A dialog will pop up Connection Setup E xl Available Connections Name Settings Code Repository Path Simulation SmartSim exe si D OPENPCS4 SAMPLES C Edit Remove Fig A 1 Click new the dialog Edit Connection will pop up 52 Super32 RTU Manual Appendix A Program Development of Contro
45. l Super32 RTU Manual 103 Appendix B Field Wiring of all Super32 Types B 5 Super32 L205 B 5 5 Field Wiring Connectors The distribution of Super32 L205 terminal groups shown as follows 1 Down Board P6 P8 DICOM p10 Dn DI2 p13 DIA DIS D 6 DI7 e pages Biene DI Wake up 7 E oe Termination Connector LEDs Power AI Termination DO Termination Connector Connector RS485 RS232 RS232 D a V V AIO ATI AI2 A 3 AI4 AI5 V DOO DO1 DO2 DO3 Vno Vno F a P1 P2 P3COM1 P4COM1 P5COM2 Super32 L205 Down Board Fig B 37 P1 terminal including power supply Al output terminal has been shown in the figure Super32 RTU Manual 104 A P2 terminal including DO signal terminal has been shown in the figure P2 DOO DO1 DO2 DO3 DOV Fig B 39 P3 terminal including RS485 communication terminal has been shown in the figure Note P3 and P4 are both COM1 serial ports they can not be used in RS485 and RS232 at the same time Only one of them can be selected P5 terminal including RS232 communication terminal has been shown in the figure it belongs to COM2 Super32 RTU Manual 105 Appendix B Field Wiring of all Super32 Types _ _ S 0 O 0 0 GND TD RD P6 terminal including DI Wake Up signal terminal has been
46. ller r Connection Name Driver Select Settings Comment Fig A 2 Input a connection name in the name block my_RS232 for example See Fig A 3 Edit Connection xl m Connection Name mA 5232 Driver E Settings Comment Fig A 3 Click Select and the dialog Select Driver will pop up See Fig A 4 Select RS232 driver and click OK Super32 RTU Manual 53 Appendix A Program Development of Controller Select Driver Available Drivers AS232_35 A TCP432 IPC TCP TCPName Fig A 4 Click Settings and the dialog RS232 Settings will pop up See Fig A 6 LL x r Connection Name ny_A5232 Driver P5232 Select Comment Fig A 5 54 Super32 RTU Manual Appendix A Program Development of Controller The PC serial port number Port connected with controller Baud rate Data bits Baud rate same as the connected serial port of Parity None y controller The factory default value is 9600 Here Stop bits fi y we take 57600 for example Protocol None bl Station the Station number same as the connected serial port of controller The factory default value is 1 Fig A 6 Notel YE The PC RS232 settings should be accorded with the connected serial port communication settings of controller Edit Connection A Comecton Name mAs 232
47. ls io h vs v Jatof ati a ais ara ars v P1 Power Supply Fig 3 12 3 3 3 Analog Output AO Wiring AO has the 0 20mA and 4 20mA two kinds of output ranges The output end has equipped with short circuit protection It can be used to control transducer control valve temperature controller and other equipments which need analog signal control The connection mode has been shown as follows so or oo oo oe os 24V A P7 Fig 3 13 Current Control Unit Field Wiring Super32 RTU Manual 17 Chapter 3 Field Wiring 3 34 Digital Input DI Wiring DI effective high level input voltage range should be kept in 15 32V It can be used to measure digital quantity such as on off state The connection mode has been shown as follows 3 35 Digital Output DO Wiring DO output type is FET outputs The FET outputs capacity is 24VDC 200mA DOs array are DOO DO1 DO7 on the connecting terminal the connection mode has been shown as follows 18 Super32 RTU Manual Chapter 3 Field Wiring po Lt e effes D00 Do1 D02 Dos pov pow 12 24V Fig 3 15 DO FET Outputs Field Wiring Caution h On the occasion of requiring high Voltage or large current the intermediate relay should be connected 3 36 Counter Input PI Wiring Counter inputs operate as DC inputs or as high speed counter inputs The PI field wiring figure shows how to wire thes
48. mifing data on the HART port a Blinking when receiving data on the HART port TXI Red Blinking when transmitting data on the serial port 1 RX1 Green Blinking when receiving data on the serial port 1 1 TX2 Red Blinking when transmitting data on the serial port 2 RX2 Green Blinking when receiving data on the serial port 2 Ethernet Communications LEDs LINK ON when the controller not connected with Ethernet Super32 RTU Manual Appendix B Field Wiring of all Super32 Types TX Red Blinking when transmitting data on the Ethernet port RX Green Blinking when receiving data on the Ethernet port B 3 4 Assigned Modbus Register Address of I O Signals The I O points of Super32 L202 controller are 6AI 3HART 8DI 4DO 2A0 3PI 1RS232 1RS232 1RS485 1Ethernet 24VDC When we read write those signals we only need to read write the registers as the following tables have been shown Meaning 30001 30008 10000 50000 Unsigned short data Standard value readable on 8DI 1000110008 1 0 BOOL data readable onl LADO 0000120004 00001 00004 1 0 BOOL data readable or writable 40001 40002 ON Unsigned short data Standard value readable or writable 3PI 3010030106 32 bitint Unsigned int data readable onl Super32 RTU Manual 97 Appendix B Field Wiring of all Super32 Types B 4 Super32 L203 B 4 1 Field Wiring Connectors The distribution of Super32 L203 terminal group
49. munication terminal such as COM1 RS232 RS485 COM2 RS232 and the Ethernet interface Super32 L202 for example the distribution of terminal groups has been shown as follows 1 Down Board P6 P8 DICOM DIO DIA DI2 p13 p14 DI5 D 6 D17 e R A Eihera ere 0000000000 Termination Connector LEDs Power Al Termination DO Termination Connector Connector RS485 RS232 RS232 a V V AIO AI1 AI2 A 3 AI4 AI5 V DOO DO1 DO2 DO3 Vno Vno Pata P1 P2 P3COM1 P4 COM1 P5 COM2 Super32 L202 Down Board Fig 3 2 P1 terminal including power supply Al output terminal has been shown in the figure Super32 RTU Manual 12 Chapter 3 Field Wiring P2 terminal including DO signal terminal has been shown in the figure En COIE Fig 3 4 P3 terminal including RS485 communication terminal has been shown in the figure P3 GND TxD Fi A Fig 3 6 Super32 RTU Manual Chapter 3 Field Wiring 14 Note P3 and P4 are both COM1 serial ports they can not be used in RS485 and RS232 at the same time Only one of them can be selected P5 terminal including RS232 communication terminal has been shown in the figure it belongs to COM2 P6 OIEA picon pio pn piz pis pia pis pie o Fig 3 8 2 Upper Board HART PI AO Termination Co
50. nnector PI a HO HO H1 HI H H2 P10 PIL P12 y 7 7 AOL P7 Super32 L202 Upper Board Super32 RTU Manual Fig 3 9 Chapter 3 Field Wiring P7 terminal including HART PI AO signal terminal has been shown in the figure P7 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 HO HO Hi Hi H2 m2 Pio Pr Pr AOV AOV AO AOV aor AOV Fig 3 10 Super32 RTU Manual 15 Chapter 3 Field Wiring 3 3 3 3 1 3 3 2 Connection Mode Power Supply Input Wiring The power supply mode of Super32 RTU is DC24V peje terminal is Super32 RTU grounding terminal In most of application the best system grounding method is connecting the ground of the system power supply to the ground of chassis or panel of the cabinet As far as Super32 concerned after connected the grounding work of controller has been completed terminal with the chassis or earth ground Connect V terminal to the end of24V DC Connect V terminal to the end of 24V DC Analog Input Al Wiring The Al signal input end has equipped with overvoltage and overcurrent protection to avoid spoilage because of false field connection The field connection can be divided into two wire system and three wire system The connection mode has been shown as follows 16 Super32 RTU Manual Chapter 3 Field Wiring papeles tot 7 e
51. o show the context menu and select Properties see below M tilo bey Do DIC Rore Leet tied T Fig A 32 The Edit Task Specifications dialog will pop up Select interrupt In the Task Type and Select RTC_SEC In the Interrupt Click OK See below Edit Task Specifications Program Name Task Type DO_ON Interrupt Options Optimization Priority 1 resource defaults bail Interrupt X Fig A 33 Super32 RTU Manual 69 Appendix A Program Development of Controller 8 Compile Choose PLC Build Active Resource in the menu or click Build Active Resource button in the toolbars See below anfotera Openre Fig A 34 You can see the compiling be running in the diagnostic output window The last results will be displayed on the diagnostic output window 70 Super32 RTU Manual Appendix A Program Development of Controller s a A Win Gale CEM CTI Persistency file not created due to online Linking fxecuting Post Build Steps 9 Online After compiling finished choose PLC gt Online in the menu or click Online off1ine button in the toolbars to connect the controller Super32 RTU Manual 71 Appendix A Program Development of Controller Mura ro MT apor 10 lrecosatency file noe created due to online Lasiking xecutang Fost Build Steper 10 Download E OpenPCS Online S
52. on Connector Connector RS485 RS232 RS232 D V V AIO ATI AI2 A 3 AI4 AI5 V DOO DO1 DO2 DO3 Vno Vno y a P1 P2 P3COM1 P4COM1 P5COM2 Super32 L202 Down Board Fig B 17 P1 terminal including power supply Al output terminal has been shown in the figure Super32 RTU Manual 92 A P2 terminal including DO signal terminal has been shown in the figure P2 DOO DO1 DO2 DO3 DOV Fig B 19 P3 terminal including RS485 communication terminal has been shown in the figure Note P3 and P4 are both COM1 serial ports they can not be used in RS485 and RS232 at the same time Only one of them can be selected P5 terminal including RS232 communication terminal has been shown in the figure it belongs to COM2 Super32 RTU Manual 93 Appendix B Field Wiring of all Super32 Types 00000 GND TD ReD P6 terminal including DI Wake Up signal terminal has been shown in the figure P6 par pc 0 pu p 00 00 pi or or PER Fig B 23 2 Upper Board Py HART PLAO ones Termination Connector PI Filters Switch FI HO HO H1 HI H2 H2 P10 PIL PI2 P7 Super32 L202 Upper Board Fig B 24 P7 terminal including HART PI AO signal terminal has been shown in the figure Super32 RTU Manual Appendix B Field Wiring of all Super32 Types Fig B 25 B 32 LEDs Distribution PWR STAT DOO DO DIO DD D4 DI6 PIO PR TXO T
53. one of these is multi branched port which can connect 13 HART protocol meters The other two are point to point port which can not only connect HART protocol meters but also collect 4 20mA signals to meet different user s requirements Wiring Mode 1 multi branched port wiring mode Controller s HARTO communication port is multi branched port HO HO Two Wire Two Wire Two Wire Slave 1 Slave 2 Slave 13 HO H0 Active Active Active Slave 1 Slave 2 Slave 13 30 Super32 RTU Manual Chapter 3 Field Wiring Fig 3 25 HARTO Field Wiring of Active Meters 2 Point to point wiring mode of HART1 HART2 H1 Hi H2 H2 Two Wire Two Wire Slave 1 Slave 2 Active Active Slave 1 Slave 2 Fig 3 27 HART1 HART2 Field Wiring of Active Meters 3 3 11 Ethernet Communication Port The Super32 controllers have been equipped with built in Ethernet communication module before leaving factory Super32 RTU Manual 31 Chapter 3 Field Wiring lt is recommended that the connecting cable of the Ethernet interface belongs to category 5E cable The protocols and communication parameters and indices of Ethernet interface have been shown in the table as follows These parameters are set by ESet tool of EOpen software see the ESet manual or running the OpenPCS program in CPU module Engineering value SEA Set it up according to different demands default as IP address setup 192 168 100 75
54. ould ask the following questions e What kind of applied controller is needed a programmable one or a controller without program function e What type of and how many COM ports are required e How many l O points are required e What kind of voltage should be provided for controller Super32 RTU Manual 5 Chapter 2 Dimensions and Mounting Chapter 2 Dimensions and Mounting 2 1 Outline Dimensions T30 super32 213 Fig 2 1 2 2 Mounting Controller Super32 controllers mount on 7 5mm by 35mm DIN type rails as following picture show Fig 2 2 DIN Type Guide Rail 6 Super32 RTU Manual Chapter 2 Dimensions and Mounting 2 2 1 Mounting Guidelines Follow these guidelines for mounting modules e DIN rails mount horizontally or vertically where generally mount horizontally Modules are easier to install on horizontal rails Cooling is optimal when mounted horizontally e All the components of Super32 controllers pass the electric certification Super32 RTU Manual 7 Chapter 2 Dimensions and Mounting 2 2 2 Mounting Procedure Following is the back of Super32 controller Hooks for Rail Slide Clamp Fig 2 3 Back of Super32 Follow these guidelines for mounting modules 1 There are two clamp screws accessible through notches on either side of the circuit board Loosen the clamp screws until the clamp is slidable Do not remove the screws from the clamp as they can be lost inside t
55. per32_DI_4 BOOL AT IX0 4 READ STATE REGISTER 10005 Super32_DI_5 BOOL AT IX0 5 READ STATE REGISTER 10006 Super32_DI_6 BOOL AT IX0 6 READ STATE REGISTER 10007 Super32_DI_7 BOOL AT IX0 7 READ STATE REGISTER 10008 SAI Super32_Al_0 UINT AT IW512 0 READ INPUT REGISTER 30001 Super32_Al_1 UINT AT IW514 0 READ INPUT REGISTER 30002 Super32_Al_2 UINT AT IW516 0 READ INPUT REGISTER 30003 78 Super32 RTU Manual Super32_Al_3 Super32_Al_4 Super32_Al 5 Super32_Al_6 Super32_Al_7 4A0 Appendix A Program Development of Controller UINT AT IW518 0 READ INPUT REGISTER 30004 UINT AT IW520 0 READ INPUT REGISTER 30005 UINT AT IW522 0 READ INPUT REGISTER 30006 UINT AT IW524 0 READ INPUT REGISTER 30007 UINT AT IW526 0 READ INPUT REGISTER 30008 Super32_AO_0 UINT AT Q512 0 WRITE HOLD REGISTER 40001 Super32_AO_1 UINT AT Q514 0 WRITE HOLD REGISTER 40002 Super32_AO_2 UINT AT Q516 0 WRITE HOLD REGISTER 40003 Super32_AO_3 UINT AT Q518 0 WRITE HOLD REGISTER 40004 END_VAR 2 source code of DO_ON ST variables declaration VAR_EXTERNAL Super32_DO Super32_DO_0 Super32_DO_1 Super32_DO_2 Super32_DO_3 END_VAR VAR_GLOBAL END_VAR VAR BOOL BOOL BOOL BOOL Super32 RTU Manual 79 Appendix A Program Development of Controller END_VAR executing code Super32_DO_0 NOT Super32_DO_0
56. pplication Introduce product installation program development application method etc e Technical Service Introduce technical support after service etc The Potential Readers Reading Super32 RTU Manual needs certain engineering knowledge The manual is written for product application engineers etc How to Use the Manual If using Super32 RTU for the first time please read through the manual If you are an experienced user can search corresponding information through chapters Manual content arranged in following chapters Chapter 1 Summary Chapter 2 Dimensions and Mounting Chapter 3 Field Wiring Chapter 4 Operation Chapter 5 Controller Specification Appendix A Program Development of Controller Appendix B Field Wiring Of All Super32 Types Other Help Information e Electronic Manual While supplying products we will also supply CD including Super32 Series RTU and help etc please install it on computer for use e Development Help After completing control system users can adopt EOpen software by ECHO to develop Super32 controller application methods see our corresponding user manuals e Product Debugging A series of product debugging programs are included into the CD to help understanding product features as quickly as possible These debugging programs can be obtained from our website Technical Support For technical consultation product application training and common difficult problem
57. s shown as follows 1 Down Board P6 P8 DICOM p10 Dn DI2 pis DIA DIS D 6 DI7 aoe pages Biene DI Wake up 7 E oe Termination Connector LEDs Power AI Termination DO Termination Connector Connector RS485 RS232 RS232 D V V AIO AI1 AI2 A 3 AI4 AI5 V DOO DO1 DO2 DO3 Vno Vbo y a P1 P2 P3COM1 P4COM1 P5COM2 Super32 L203 Down Board Fig B 27 P1 terminal including power supply Al output terminal has been shown in the figure Super32 RTU Manual 98 A P2 terminal including DO signal terminal has been shown in the figure P2 DOO DO1 DO2 DO3 DOV Fig B 29 P3 terminal including RS485 communication terminal has been shown in the figure Note P3 and P4 are both COM1 serial ports they can not be used in RS485 and RS232 at the same time Only one of them can be selected P5 terminal including RS232 communication terminal has been shown in the figure it belongs to COM2 Super32 RTU Manual 99 Appendix B Field Wiring of all Super32 Types 100 00000 GND TD RD ji P6 terminal including DI Wake Up signal terminal has been shown in the figure P6 par pen 0 fo 00 00 pi or or ER Fig B 33 2 Upper Board i 3 PI Filters Switch AI AO PI RS485 CAN Termination Connector zav
58. sa2 OR Comment Fig A 12 Click settings and the dialog TCP Settings will pop up See Fig A 13 The port number fixed to be the IP basic port No 1 please see chapter 3 3 of ESet Manual the default basic port is 500 so the default value is 501in this place TCP Settine IP address 192 168 100 IP address of controller Ethernet the factory default value of which is 192 168 100 75 PLC uses big endian format Fig A 13 Super32 RTU Manual Appendix A Program Development of Controller Edit Connection xl r Connection Name wT CP Driver TCP432 Select IE Comment Fig A 14 Connection Setup Available Connections Name Settings _ Code Repository Path Lo Bes a my_RS232 COM4 57600 Baud my_TCP IP address 192 Edit Simulation SmartSim exe si D OPENPCS4 SAMPLES C Remove Fig A 15 Thus the TCP connection has been built up in OpenPCS A 2 4 OpenPCS Programming We use ST language for example to edit a program 1 create a new project named Super32_DO Start OpenPCS choose File New in the menu click project and select Empty Super32 RTU Manual 59 Appendix A Program Development of Controller Project See below Create a nem file File Type A Por r lECLanguage POU Type mM Declarations eo E Fog IE Resources fa Function Block ES Projects E Ot
59. supported by RS485 Serial port These parameters are set from ESet configuration tools of EOpen software see the chapter Controller Communication Settings of ESet manual or from OpenPCS program running in CPU module Baud Rate 2400 4800 9600 19200 38400 57600 Communication Duplux Mode Half Duplex Parity____________k Odd None or Even Data Bits 7 or 8 Bits Stop Bits 1 or 2 Bits Receive Flow Control None or Modbus RTU Transmit Flow Control None or Modbus RTU Protocol Modbus RTU Modbus ASCII DNP3 Protocol Mode Master Slave Master Slave RS485 port receives and dispatches microvolt of voltage to other RS485 equipments RS485 are allowed to connect with up to 32 equipments The maximal recommended transmission distance is 1200m and the two ends should have terminal resistance The signal grounds of RS485 equipments are not connected together but grounding according to their respective electricity There should be several volts discrepancy between each RS485 equipment grounding voltage The function mode of RS485 port is two wire When use the shielded cable the shielding layer is adopted the single Super32 RTU Manual Chapter 3 Field Wiring AER DS Ns end grounding Super32 RTU Manual 27 Chapter 3 Field Wiring 3 3 9 2 RS485 Two wire Connection Mode 28 When RS485 port adopts 2 bit fixed connecting terminal to connect with RS485 network the primary running mode is
60. t is on DO6 Green ON when the corresponding output is on _ DO7 Green ON when the corresponding output is on B 6 3 4 Serial Communications LEDs il at Rea TE Blinking lt transmitting data on the serial port0 RXO Green Blinking when receiving data on the serial port0 TX1 Red Blinking when transmitting data on the serial port 1 Green Blinking when receiving data on the serial port 1 TX2 Red Blinking when transmitting data on the serial port 2 RX2 Green Blinking when receiving data on the serial port 2 B 6 4 Assigned Modbus Register Address of I O Signals The I O points of Super32 L306 controller are 6AI 6DI 8DO 3A0 1RS232 1RS485 2RS485 24VDC When we read write those signals we only need to read write the registers as the following tables have been shown 30001 ignec readable onl 10001 10008 i BOOL data readable onl E AA BOOL data readable 8DO 00001 00004 Super32 RTU Manual 113 Appendix B Field Wiring of all Super32 Types or writable Ap Jorwitade 3AO 40001 40002 10000 50000 Unsigned short data readable or writable 114 Super32 RTU Manual
61. t provide this signal the controller keeps the level at an EFFECTIVE When the attached device does provide this signal it must set CTS to EFFECTIVE to allow the controller to transmit data CTS LED is lighting for an EFFECTIVE level This pin is not connected All of the peripheral connecting wires of RS232 should be shielded cables The shielding layer should be connected with the shell at one point the metal shell of DB 9P is a good grounding point There are several methods to connect RS232 port with DTE and DCE data communication equipment The simplest connection method is three wire system connection RXD TXD and signal ground 22 Super32 RTU Manual Chapter 3 Field Wiring Super32 RTU Manual 23 Chapter 3 Field Wiring 3 3 8 2 RS232 DTE to RS232 DTE without Handshaking The following figure has shown a standard connection mode between RS232 port and DTE without handshaking signal RS232 DTE DTE DCD fi DCD RXD gt gt RXD TXD 3 K 3 TXD DTR Fa 4 DTR anD 5 F5 GND 6 6 RTS gt A CTS 3 rel crs 9 9 Fig 3 19 RS232 DTE to RS232 DTE without Handshaking 3 3 8 3 RS232 DTE to RS232 DTE with Handshaking Some DTE Data Terminal Equipments need handshaking signal wires The common wires are CTS and RTS DTR and DCD are used rarely The controller has no need of these wir
62. tas 108 B 5 3 6 Ethernet Communications LEDS ccccccccsscssseeesseeeseeeseeeseeceseeesseenseesseeceseeesesesseeeneeenseees 109 B 5 4 Assigned Modbus Register Address of I O SignalS ononcinnnninninnnnnnononcnnccn cnn cnnnncnncononccnncncnnnns 109 Super32 RTU Manual v Chapter 1 OBSummary Chapter 1 Summary The Super32 RTU is a series of new style common programmable controllers responsible for signal acquisition and equipment control in situ oriented With advanced MCU the products can not only fulfill logic timing control but also realize data processing high speed counting analog quantity control PID RTD TC communication networking and so on The Super32 RTU adopt the standard open design By comparing with other common programmable controllers the products have the following characteristics larger memory capacity stronger calculation function simple and convenient programming powerful communication and network integration capacities which are easy to integrate the network control system with the upper computer and realize distribution control multiple configurations and function selections which can be ordered according to user needs system integration developing and application superexcellent temperature characteristic and stronger adaptive capacity to environment enable the products to work normally in ill being In a word the series products have the merits of reliable performance comprehensive functions
63. te those signals we only need to read write the registers as the following tables have been shown il ers Meaninc readable on 8D N 400 i 10001 10008 BOOL data readable onl 00001 00004 1 0 BOOL data readable or writable 86 Super32 RTU Manual Appendix B Field Wiring of all Super32 Types B 2 Super32 L201 B 2 1 Field Wiring Connectors The distribution of Super32 L201 terminal groups shown as follows P6 P8 DICOM DIO DI1 DI2 DI3 p14 DIS D 6 DI7 mur ica riel DI Wake up Termination Connector LEDs Power Al Termination DO Termination Connector Connector RS485 RS232 RS232 L V V AIO ATI AI2 A 3 AI4 AI5 V DOO DO1 DO2 DO3 Vno Vno Deta P1 P2 P3COM1 P4COM1 P5COM2 Super32 L201 Down Board Fig B 9 P1 terminal including power supply Al output terminal has been shown in the figure Super32 RTU Manual 87 Appendix B Field Wiring of all Super32 Types P2 terminal including DO signal terminal has been shown in the figure P2 DOO DO1 DO2 DO3 DOV Fig B 11 P3 terminal including RS485 communication terminal has been shown in the figure Note P3 and P4 are both COM1 serial ports they can not be used in RS485 and RS232 at the same time Only one of them can be selected P5 terminal including RS232 communication
64. terface Local or remote program software Precise measurement equipment Other controllers in the station The type of the COM port is the other necessary condition besides the quantity of serial ports The following table has shown every kind of port configuration of controller I O Requirements Generally the controller is asked to monitor and control digital and analog input output I O The input and output include transmitting and indicating the electric level analog impulse connection point and other signals The Super32 series RTU use integrated I O to monitor and control field apparatus Generally the applied points of RTU namely the quantity of I O points determine what kind of RTU should be used The following table has shown the I O quantity of every type of RTU Super32 M201 Super32 L201 Super32 L202 Super32 L203 8 8 16 Super32 RTU Manual Chapter 1 OBSummary Super321205 8 _ d8 lf8____lo0o__ 13 3 Note 1 the number in the bracket of this table are of extended channel number 2 the new types of I O configurations are increased ceaselessly See Appendix B for detail 1 24 Power Supply Requirements The power supply of the super32 series RTU is 24V DC which s consumption as below al Super32 M201 Super32 L201 Super32 L202 Super32 L203 Super32 1205 Note the power supply 12VDC is in need of customizing 125 Controller Selection When selecting the model you sh
65. terminal has been shown in the figure it belongs to COM2 88 Super32 RTU Manual Appendix B Field Wiring of all Super32 Types Fig B 14 P6 terminal including DI Wake Up signal terminal has been shown in the figure P6 Rar pend 0 fo 00 00 pi or or ER Fig B 15 B 2 2 LEDs Distribution PWR STAT DOO DO DIO DP DI4 DI6 PIO PR TXO TXI TX OOOO OOO0DOODOD0O0U0D O RUN ERR DOI DO3 Di DB ODI DI7 PM LINK RXO RXI RX2 0000000000000 Fig B 16 B 2 3 LEDs Description B 2 3 1 System State LEDs ON when 5V power is present ON when the controller is running normally STAT Red Blinking when running OpenPCS program ERR_ Yellow ON when an error exists Super32 RTU Manual 89 Appendix B Field Wiring of all Super32 Types DI Channel Status LEDs B 2 3 2 B 2 3 3 B 2 3 4 B 2 3 5 90 DI6 Green ON when the corresponding input voltage is more than 18V DIZ_ Green ON when the corre ing i age i CAT DO1 Green ON when the corresponding outputison DO2 Green ON when the corresponding TET is on Do3____ Green ON when the corresponding output is on PI Channel Status LEDs LED Color Functior PIO Green Reserved PI Green Reserved PI2 Green Reserved SS Serial Communications LEDs o RXo____ Green_ Reserved nn TX1 Red Blinking when transmitting data on the serial port 1 Green Blinking when receiving data on t
66. thernet Communications LEDs CINK ON when the controller not connected with Ethernet x Blinking when transmitting data on the Ethernet port RX Green Blinking when receiving data on the Ethernet port Super32 RTU Manual 39 Chapter 4 Operation 4 4 Power Control 4 4 1 4 4 2 4 4 3 LED Power Control Lightening the LEDs on the Super32 controller board will consume a lot of power Controller can shut these LEDs to conserve power This feature is particularly useful when the Super32 is using solar powered system or unattended work stations The ESet configuration sets the default state of the LED power Application programming can change the enable disable status See ESet Manual for detail The LED power provides power for LEDs if enabled PWR RUN are not controlled by the LED power enable disable status COM1 Power Control The insulating power of COM1 port on the Super32 controller board will consume a lot of power If the controller does not connect with a serial equipment controller can shut the COM1port to conserve power This feature is particularly useful when the Super32 is using solar power The enable disable status of COM1 power is set by the ESet configuration tool The application programming may change the enable disable status See ESet Manual for detail TheCOM1 power provides power for COM1 if enabled COM2 is not controlled by the COM1 power enable disable status Ethernet Power Control
67. to show the context menu and select Properties see below ECT fal AA DURA o 5 tarros 4 Oe Fig A 29 Super32 RTU Manual 67 Appendix A Program Development of Controller Edit Resource Specifications dialog will pop up Select ECHO in the hardware module For the network connection item you should select my_RS232 when the hardware is RS232 serial connection see Fig A 30 or select my_TCP when the hardware is TCP432 connection See Fig A 31 Under Optimization select Size only Then click OK Edit Resource Specifications infoteam Sma 13 Name Resource Options Hardware Module 7 Enable Upload ECHO X IM Generate Mapfie Network Connection Optimization my_RS232 y z Cancel Fig A 30 Edit Resource Specifications infoteam Sma Name Resource Options Hardware Module I Enable Upload ECHO x M Generate Mapfile Network Connection Optimization my_TCP y z Fig A 31 Note to avoid more than one software occupy the same serial port of controller when you use RS232 serial connection 7 Edit task properties In this example we want to let the DO_ON task execute one time every second so 68 Super32 RTU Manual Appendix A Program Development of Controller the DO_ON task will need to be configured to second interruption Find the DO_ON entry in the Resource Pane and right click it t
68. up a dialog inquiring whether adding this file to the active resource or not Click yes See below OpenPCS 2 Do you like to add DO_DirectAddress to the active resource Fig A 24 You can find the program file name DO_DirectAddress POE in the files pane of the browser See below Mini Sees IS PT 4 Edit DO_DirectAddress POE Click the file name DO_DirectAddress POE in the file pane of the browser And edit the direct global file in the right window 64 Super32 RTU Manual Appendix A Program Development of Controller De Prom Erue see 4 CLOS CECE B enn m Brie Wine War Golo Bro diver Fig A 26 The source code please see Appendix A 3 5 Edit DO_ON ST Click the file name DO_ON ST in the file pane of the browser And edit the ST program file in the right window The variable declaration is in the upper window and the executed code is in the lower window Super32 RTU Manual 65 Appe ee 2 s Bre ME Fig A 27 The source code please see Appendix A 3 6 Edit resources properties The default resource will need to be configured properly for controller Open the resources pane in the left window 66 Super32 RTU Manual Appendix A Program Development of Controller Dile p r Dew PE Batre paset fisie T Dasep 4 e Sunes 09 Find the Resource entry in the Resource Pane and right click it

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