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1. 59 6 6 T Eault SCIeen isst 59 6 6 2 Maintenance Due 59 ii A029V088 Issue 10 9 2012 6 6 3 New Event Screen 6 7 Genset Status 6 8 Display Setup and Software Info 6 8 1 Brightness and Contrast 6 8 2 Software Info coupe 6 9 Event Log 6 9 1 To Check Log of Last 20 Events 6 9 2 List of Recordable Events 6 10 Fault 6 14 Exercise Sellings a 6 12 E IM 6 13 Load Management esses 6 13 1 Automatic Load Management 6 13 2 Manual Load Management 7 STARTUP AND CONFIGURATION 7 1 Installation Review 209 sued wall U2 SIETIUTO 7 3 Fuel Solenoid First Startup 7 4 Generator Set Configuration 7 5 Transfer Switch Configuration 7 6 Transfer Switch Parameter Adjustments 7 7 Generator 7 7 1 To Adjust the Output Voltage 7 7 2 To Calibrate the Display Meter 8 COMMUNICATION TROUBLESHOOTING
2. SERVICE ENTRANCE GENERATOR SET 777 777 2 POLETRANSFER SWITCH L aim o 1 TO UTILITY BT SERVICE T G aL 9 I e LOADS GROUNDING WITH MODEL RSS 100 6868 AND RSS 200 6869 TRANSFER SWITCHES COMBINED SERVICE ENTRANCE AND 2 POLE TRANSFER SWITCH GENERATOR SET 0 4 o o 0 TO UTILITY SERVICE NC iri Hi FIGURE 6 TYPICAL SYSTEM GROUNDING ONE LINE DIAGRAMS LOADS 3 7 3 Automatic Transfer Switch Install the transfer switch in accordance with its Installation Manual and make connections to the generator set in accordance with the Electrical Connections section of this manual 3 7 3 1 Transfer Switch Communications Wires A WARNING Interconnecting the generator set and the public utility can lead to the electrocution of personnel working on the utility lines damage to equipment and fire An approved switching device must be used to prevent interconnections Install the transfer switch in accordance with its Installation Manual A029V088 Issue 10 19 3 Step By Step Outline of Installation 9 2012 3 7 4 3 7 4 1 3 7 5 3 7 5 1 3 7 5 2 20 Wiring harnesses are available in various lengths for quick connection between the generator set and transfer switch See the Outline and System Drawings Appendix for harness details Heat
3. 3 1 1 Installation Codes and Standards for Safety 3 1 2 Required Items for Installation Jur Choosing A ES Lo SWitch eee 3 2 Generator Set Installation 6 3 3 Generator Set Installation 3 4 Preparing the Site LO LAE EME IMOVINE UNS ECNE et 36 staking the Generator Setin Place oe RUTRUM MEE 37 Electncalb Wiring Connections ccce ee LL I E SMMAGCADOWOnSupplyAeonnectonsmee EM 3 7 2 Grounding Su3rA Utomaticsliramsremg RR SwrAsLleatemamndieuteueonmneclonsse m 3 7 5 Operator Panel MM 3 7 7 amp 3 7 8 Battery 3 8 Fuel 3 8 1 Fuel Line Connectioris 3 8 2 Fuel Line Connections Model 14GSBB 6716B 3 8 3 Natural Gas SV SUC IN efti tco e gend 5 9 4 Propane Fuel Systemi Gi A029V088 Issue 10 WWWWNHND A onan 10 12 14 15 15 15 16 16 17 18 19 20 20 21 24 24
4. LOAD MENU 4 Exerciser Clock Exercise Weekly Mon FIGURE 56 EXERCISE CLOCK SCREEN 6 12 Time Setup To set up the generator set clock for the current date and time 1 Press the CLOCK button on the home screen 2 Press the NEXT button on the Time Setup screen to select the field to change 3 Press the up or down arrow button to increase or decrease or change the date or time 4 Press the BACK button to save the settings and return to the home screen 66 A029V088 Issue 10 9 2012 6 Operation Sun 10 35 AM Battery 12 5 Genset Load LIW I28MN EXCERICLOCK LOAD MENU Time Setup Time FIGURE 57 TIME SETUP SCREEN 6 13 Load Management The generator set may have been set up at installation to connect and disconnect certain large loads such as air conditioners to manage the total load so as not to overload the generator set This requires the installation of relays to the load management signals which allow for the disconnection of loads Load management can be set to operate in automatic or manual mode Whether in automatic or manual mode there is a delayed start Load 1 is enabled three minutes after the generator set is connected to the house loads and Load 2 is enabled six minutes after the generator set is connected to the house loads 6 13 1 Automatic Load Management When set to automatic mode the user takes no action and can only vie
5. SOURCE ALLLOADS FIGURE 2 FULL COVERAGE LOAD CONNECTIONS TRANSFER SWITCH WITHOUT CONTROLLER ONE CIRCUIT BREAKER A029V088 Issue 10 13 3 Step By Step Outline of Installation 9 2012 UTILITY PANEL UTILITY LOADS TRANSFER SWITCH SOURCE amp 5 GENERATOR CIRCUIT BREAKER SOURCE GENERATOR UTILITY eS es SURE SOURCE CIRCUIT CIRCUIT BREAKER BREAKER MAIN BREAKER PANEL ALL LOADS FIGURE 4 FULL COVERAGE LOAD CONNECTIONS TRANSFER SWITCH WITH CONTROLLER 3 2 Generator Set Installation Requirements A WARNING EXHAUST GAS IS DEADLY Install the generator set out doors only The generator set must be located away from doors windows and other openings to the house and where exhaust gases will disperse away from the house Generator set location is critical for safety and performance Follow the guidelines below e Must comply with applicable codes NFPA NEC etc 14 A029V088 Issue 10 9 2012 3 Step By Step Outline of Installation e Install out doors only e Call the local utilities to mark the locations of buried utility services gas electric or telephone before digging trenches for fuel and electrical lines e Ask the homeowner for locations of any other buried components gas electric or telephone before digging trenches for fuel and electrical lines Clearances e The exhaust side of the g
6. 2 With Output Volts selected on the Adjustments Menu screen press the up or down arrow button to adjust the voltage to the desired setting 3 The control allows an adjustment of 240 VAC 7 17 VAC 4 Press the BACK button to save the settings and return to the home screen 7 7 2 To Calibrate the Display Meter Use the following procedure 1 Connect an accurate AC volt meter across L1 and L2 while the generator set is running 2 Press the NEXT button to select the Display Cal field screen not shown 3 Press the up or down arrow to adjust the voltage reading on the screen until it matches the meter reading 4 Press the BACK button to save the settings and return to the home screen Adjustments Use Meter to Set Output Volts Ba Hr Meter 0 4 FIGURE 62 ADJUSTMENT MENU SCREEN 76 A029V088 Issue 10 8 Communication Troubleshooting 8 1 In Home Network Access to Generator Set Troubleshooting A WARNING Some generator set service procedures present hazards that can result in severe personal injury or death Only trained and experienced service personnel with knowledge of fuels electricity and machinery hazards should perform generator set service Possible Causes Bad connections or bad communications Corrective Actions 1 Check connections a Verify that the Ethernet cable is plugged into the generator set control and the router b Verify that the computer that is attempting to access the generator s
7. Table of Contents 8 1 In Home Network Access to Generator Set Troubleshooting 8 2 Remote Internet Access to Generator Set Troubleshooting 8 3 Email Alert Troubleshooting APPENDIX A OUTLINE AND SYSTEM DRAWINGS A029V088 Issue 10 60 60 61 61 62 63 63 63 64 65 66 67 67 68 69 69 69 70 70 71 73 75 75 76 77 77 78 79 83 Table of Contents 9 2012 This page is intentionally blank iv A029V088 Issue 10 1 IMPORTANT SAFETY INSTRUCTIONS 1 1 Save These Instructions This manual contains important instructions for the generator set that should be followed during installation operation and maintenance of the generator and batteries Thoroughly read the Operator Manual before operating the generator set Safe operation and top performance can only be obtained when equipment is properly operated and maintained The following symbols in this manual alert you to potential hazards to the operator service person and equipment DANGER Alerts you to an immediate hazard that will result in severe personal injury or death WARNING Alerts you to a hazard or unsafe practice that can result in severe personal injury or death gt gt gt CAUTION Alerts you to a hazard unsafe practice that can result in personal injury equipment damage 1 2 General Precautions e Kee
8. The following diagrams are based on an APPROXIMATE time duration Your genset may vary slightly from the timing diagrams in this manual NOTE m Green Utility P t ility Presen Of Utility Green Connected Off Display LED Green Generator Running Flashing Off Generator Red Standby Off Off a Available Utility Power Not Available On Generator Of Transfer Utility Switch Generator Load Control 1 On Off Load Control 2 Typical Power Outage Cycle i Time Duration i 14 ato 5 3min 5min 5min seconds i i i i i i i i i Ui Start Engine Sta poo apo Lead bo eras Coor mM FIGURE 41 TYPICAL POWER OUTAGE CYCLE TIMING DIAGRAM A029V088 Issue 10 53 6 Operation Utility Present Off as Utility Connected Display LED Green Generator Running Flashing Flo 5 Generator Standby Off Off re eee Utility Power Avallable O Not Available TOES NENNEN ee Transfer Utility Switch Time Duration seconds 9 2012 Exercise 2 19 20min 5 Engine Start Generator Engine Cool Generator upTime Exercise Down Off FIGURE 42 EXERCISE TIMING DIAGRAM 54 A029V088 Issue 10 9 2012 6
9. Installation Manual Cummins Onan Performance you rely on Home Standby Generator Set GSBB Spec A B GSBC Spec B English Original Instructions 9 2012 A029V088 Issue 10 Table of Contents 1 IMPORTANT SAFETY INSTRUCTIONS sicccsccciccciccsecieescceseccstevsccvereusvevsvevseccececssccenutuusiiverseveveneres 1 1 Save These Instruction te IR m 1 2 General Precautions 1 3 Generatim ole E rc EL 1 4 A EE 1 5 Fuel is Flammable and Explosive 6 5 eere 1 7 Moving Parts Can Cause Severe Personal Injury or Death aupomp ondes a m 1 8 1 What Is Carbon Monoxide Poisonirtgi2es ep TE 1 8 2 What Are the Special Risks of CO Near the Home 1 8 3 Only You Can Protect Yourself From CO 2 INTRODUCTION 2 1 About this Manual 2 2 Model Specifications 2 3 Information For After 3 STEP BY STEP OUTLINE 3 1 Pre Installation
10. 1 J1 34 ALTERNATOR SENSE 2 J1 35 ETHERNET OPTIONAL J3 NG LP CONVERSTION 2 6 i NEZ gt BATTERY CHARGER REGULATOR G2 FLYWHEEL SW S5 SWITCHIS NC Es S3 SEENOTES 13 57 SEE 1 ALTERNATOR A029V088 Issue 10 8 SEE NOTE 4 SERVICE TOOL CONNECTOR NOTES 1 SWITCH IS NORMALLY OPEN Appendix A Outline and System Drawings 2 CHANGES TO THIS DIAGRAM SHEET MUST BE TRANSFERRED TO A028W344 3 SWITCH IS OPTIONAL 4 ONLY USED ON GSBB TO BONDING LINK ON TRANSFER SWITCH FIGURE 73 WIRING DIAGRAM SHEET 1 OF 3 0291912 Rev D Sheet 1 87 Appendix A Outline and System Drawings 9 2012 GENERATOR CHARGER CONTROL N FOR REFERENCE ONLY amp BHINPUT 4 PS 241 9 1 8 G SWITCH IS NOFMALLY OPEN CHANGES TO THIS DIAGRAM SHEET MUST BE TRANSFERED TO 42260344 SWITCH IS OPTIONAL ONLY USED ON GSBB SPEC A 3 S NOTES 1 3 FUEL PRESSURE 2 2 DISPLAY CONNECTOR 87 cE NOTE 1 OIL PRESSUFE SWITCH S9 SWITCH IS c D
11. 5 7 m hr 527 5 MJ hr 300 cfg 750 1000 1500 2000 2500 4000 5000 750 000 2840 3785 5675 7570 9640 15140 18925 BUT hr 8 5 m hr 791 2 MJ hr 3 8 4 3 Propane Vapor Fuel Supply Line Size and Pressure Fuel line size depends on the amount of fuel needed to run the generator set at full load at the distance the fuel must be moved e See the Generator Set Specifications Table for fuel system specifications such as the amount of propane vapor at certain loads The following figure shows a typical Propane vapor installation and the table below lists fuel capacity for given distances and pipe size Size the fuel line so that the Propane vapor pressure drops no more than 1 5 inches WC from no load to full load NOTE Make sure the fuel supply pressure at the inlet of the generator fuel regulator is set between 11 14 in WC for all operating loads no load to full load 30 A029V088 Issue 10 9 2012 3 Step By Step Outline of Installation PRIMARY REGULATOR GENERATOR sele Ed j SECONDARY REGULATOR d PROPANE TANK X M TABLE 17 PROPANE VAPOR PIPE CAPACITY CUBIC FEET OF GAS PER HOUR Nominal Iron Length of Pipe in Feet Pipe Size inches qmm 4 gt fisa ze E isa 5 ass 416 1365 289 207 252 230
12. AMBIENT TEMP IGNITION KILL MODULE GOVEFNOR HIGH UTILITY SENSE 1 UTILITY SENSE 2 TRANSF ERSWI TCH CONTROL B SWICTCH POSITION UTILITY SWITCH POSITION GENERATCOA J2 5 LOAD CONTROL 4 21 26 LOAD CONTROL 2 Ji 25 PS4e5 A 404 49 5405 11 26 BH TO DISPLAY 01 2 DISPLAY WAKEUP 4 44 gt IO BONDING LINK ON LOCAL STATUS WJ4 7 1 TRANSFER SWITCH REMOTE 15 Ji 32 gt Gi MAIN ALTERNATOR 21 15 0447 gt 418 24 17 QUAD 2 J1 3 GUAD 1 1 2 FIELD FIELD ALTERNATOR SENSE 1 ALTERNATOR SENSE 2 ETHERNET OPTIONAL A029L912 Rev E Sheet 1 FIGURE 74 WIRING DIAGRAM SHEET 2 OF 3 88 A029V088 Issue 10 9 2012 Appendix A Outline and System Drawings NOTES 1 FOR COLD WEATHER SPECS ONLY A029L912 Rev D Sheet 3 FIGURE 75 WIRING DIAGRAM SHEET 3 OF 3 A029V088 Issue 10 89 Appendix A Outline and System Drawings CUSTOMER WIRING 90 CUSTOMER WIRING FIGURE 76 HARNESS LABEL 9 2012 NOTES LABEL SHOWN ON PRINT IS NOT ARTWORK VENDOR ART OR PRODUCTION SAMPLE MUST BE SIGNED OFF BY CUMMINS POWER GENERATION PURCHASING ALL TEXT TO B
13. Network Setup Email Setup Alert Level Maintenance and Attention Required v Outgoing Server SMTP Server Name max 42 chars User Name max 48 chars Password max 16 chars FIGURE 36 EMAIL SETUP PARAMETERS Network Setup Destination Email Addresses max 48 chars each Address 1 Address 2 Address 3 FIGURE 37 EMAIL ADDRESSES Settings saved successfully FIGURE 38 RETURN TO HOME PAGE 5 10 Remote Internet Access to the Generator Set See the network connection information provided in Appendix A of this manual Be sure to read through the procedure and collect all needed information before attempting this procedure A WARNING Opening ports in your firewall can pose network security risks The following instructions require forwarding port 80 46 A029V088 Issue 10 9 2012 5 Optional Internet Email Interface Setup NOTE It is highly recommended that a professional computer and network support specialist be hired to complete this part of the setup for proper connections and proper firewall protection to the in home network 1 Follow the modem and router setup instructions to forward port 80 to the IP address that was previously assigned to the generator set Typically this is done on a Port Forwarding or Virtual Server setup screen NOTE To maintain connections to all devices connected to the modem router do not turn off modem router DHCP NOTE
14. you can start or stop the generator set adjust the exerciser day and time determine if utility power is available and view the last 20 events faults on the generator set This feature is useful for homeowners who travel or have a second home and want to be able to remotely interface with their generator set This feature can also help to reduce troubleshooting time and service calls when the service technician has access to the same web page Use of the Ethernet is not required if you do not use web access To set up your generator set for web access complete installation instructions are included in the Network Setup Guide instruction sheet included with your generator set literature package The Internet Email Interface can make the same fault maintenance and event notices available to you and to your generator set service contract agency with appropriate Internet Service and email account NOTE Technical support for setup and troubleshooting of the hardware used for in home network access to the generator set is available through the selling Cummins Onan dealer distributor The owner may be required to contact their ISP and or email provider for technical support of the email notification feature setup and troubleshooting Due to the variations in network equipment network configurations and ISPs the owner is responsible for acquiring the needed support service from a qualified network specialist to properly and securely set up the
15. 204 1 _____ szo 743 624 ser 570 1472 asa aoo aso fase 315 Maximum pipe capacity in cubic feet per hour of Propane vapor with pressure drop of 0 5 inches 1 27 mm WC over the length FIGURE 14 TYPICAL PROPANE VAPOR WITHDRAWL INSTALLATION 3 8 4 4 Converting From Natural Gas to Propane Vapor Withdrawal The generator set leaves the factory set up for Natural gas For use with Propane the generator must be converted by configuring the control for Propane and the manual fuel selector must be adjusted to the LPG setting Once the manual fuel selection is set install the welch plug taped to the front of the fuel regulator by hammering the plug into the fuel selector until the plug distorts and cannot be removed Once the plug is installed the fuel type cannot be changed 3 8 5 Testing the Fuel System for Leaks WARNING Fuel presents the hazard of explosion or fire which can result in severe personal injury or death Do not smoke or allow any flame spark pilot light arc producing equipment switch or other ignition sources around fuel or fuel components Before operating the generator set test the fuel system for leaks e Energize the fuel solenoid from a separate 12 volt DC source before testing the fuel system A029V088 Issue 10 31 3 Step By Step Outline of Installation 9 2012 er 3 9 A 32 NOTE Testing for gas leaks with a flame can cause a fire or explosion that can lead to severe pe
16. 25 26 27 27 29 Table of Contents 9 2012 3 8 5 Testing Fuel System for Leaks eese nennt etn 31 3 9 Engine TE AUIS o Cete eee I cec aeui telis allel ceteras hone pe ees 32 4 OPTIONAL INTERNET EMAIL INTERFACE DESCRIPTIONS sene 33 4 1 Introduction ek ee ae ri eed ee geo eo a due ve cao Ade ERR de 33 4 2 Screen Descriptions eeu enna emer 34 4 2 1 Setting ME Lom 34 4 2 2 TIME ESSERE S eee TTE 35 4 249979 d e 35 A74 Eventbog c cnr 35 Aussage erre eec eeu 36 4 2 6 Network Setup Screen Descriptions enee 36 4 2 7 Email Setup Screen Descriptions 37 E S MEE suse ule PSD mens mer See ee en 37 5 OPTIONAL INTERNETWEMAIL INTERFACE SETUP 39 S Network 2 9 d e 8 39 DA Miche nay Gable FROURIMNG 7s 999999 99 2 209 39 5 3 Network Information Needed For Setup 39 Nem _ 39 5 3 2 Email Internet Service Provider 15 39 5 4 In Home Network Access to
17. Address On your in home network the router with DHCP enabled will assign a dynamic IP Address to all devices computer home generator set etc connected to the router As devices are added and removed from the router the devices are automatically updated with new IP Addresses This means that your computer and generator set IP Addresses will not always be the same unless static IP Addresses are assigned Static IP Address A static IP Address is an unique address that is permanently assigned to a device On the World Wide Web your typical ISP Internet Service Provider assigns a dynamic IP Address to your Internet connection This is the IP Address you type into your Internet browser to access your generator set from the World Wide Web A static IP Address is required for you to establish a constant address you can always access from the World Wide Web Contact your ISP to set up a static IP Address for your Internet connection Question What is DHCP Answer DCHP or Dynamic Host Configuration Protocol automatically assigns IP Addresses subnet masks and gateways to devices allowing them to communicate with each other e Your router and generator set are equipped with DHCP e Default is for DHCP to be on Question What is a UPS device and why is it recommended Answer A UPS Uninterruptible Power Supply device is battery backup to keep devices such as computers and modems powered during short term power outages e We recomme
18. Done 3 FIGURE 33 NETWORK SETUP PAGE 3 2 Click Network Setup on the home page 3 Click Click here to start Network Setup 4 Click Off to turn off the generator set DHCP NOTE Skip step 5 is a unique IP address was already provided by the router 5 In the IP Number field enter a unique in home network address for the generator set by changing the field of IP address number to a number between 001 and 256 one that is not in use by another device on the same network 6 The Subnet Mask Static DNS 1 and 2 and Gateway numbers establish the connections between the modem router and the generator set and do not need to be changed 7 Press Next to continue to the e mail setup screen A029V088 Issue 10 43 5 Optional Internet Email Interface Setup 9 2012 5 6 5 7 5 8 44 8 Select the Alert Level to choose the type of e mail message that the customer would like to receive 9 Enter the SMTP Port Number provided by your ISP or e mail service provider 10 Enter your e mail Server Name NOTE An e mail server name may be obtained from the customer s ISP or e mail service provider example smtp cummins 11 Enter the User Name and Password for the provided e mail server 12 Click Next to enter the destination e mail addresses 13 Enter up to three different e mail addresses which will receive generator set e mail alerts E mail Address 1 E mail Address 2 E mail Address 3 14 Pres
19. If the router is capable of being set up as a switch plug the input from the modem into one of the open router outputs instead of accomplishing this step 2 To access the generator set s web page on any computer or wireless device not connected to the same modem router as the generator set type in the owner s public IP address and enter the user name and password 3 To access the generator set s web page on any computer or wireless device connected to the same modem router as the generator set type in the unique in home network address of the generator set and enter the username and password 5 11 Help Hotline 1 800 888 6626 option 1 Technical support for setup and troubleshooting of the hardware used for in home network access to the generator set is available through the selling Cummins Onan dealer distributor The owner may be required to contact their ISP and or email provider for technical support of the e mail notification feature setup and troubleshooting Due to the variations in network equipment network configurations and ISPs the owner is responsible for acquiring the needed support service from a qualified network specialist to properly and securely set up the owner s network for remote monitoring of the generator set Cummins Onan does not provide technical support for setup and troubleshooting of the owner s network and email service e f you can t remember your password reset it to cummins by selecting Reset P
20. STANDBY OFF lamp will come on and the display will state Standby ready disabled by user Standby required for automatic start stop Standby W FIGURE 47 ENABLE DISABLE STANDBY SCREEN 6 5 To Manually Start Stop Generator Set Normally only the maintenance service technician has to manually start and stop the generator set e Starting the generator set will result in the generator powering the house loads CAUTION Manually starting or stopping the generator set disables generator set STANDBY The generator set will not automatically start to supply power if utility power is interrupted Manually start and stop the generator set once every 3 months to test that these functions are working properly To manually start or stop the generator set 1 Press the START STOP button on the operator panel which takes you to the Genset START STOP screen e The screen will display Genset Stopped or Genset Running as appropriate 58 A029V088 Issue 10 9 2012 6 Operation 2 Press START to manually start the generator set and connect it to supply power to the house The STANDBY OFF lamp will come on and the display will state Genset started manually Standby Ready Disabled 3 Press STOP to manually stop the generator set and disconnect it The STANDBY OFF lamp will come on and the display will state Genset stopped manually Standby Ready Disabled NOTE To start the generator set wit
21. VDC 3 8 3 Natural Gas Fuel System The generator set requires an adequate fuel supply to operate correctly at full load The length of the fuel supply pipe from the gas service entrance to the generator set must be known to determine the correct fuel pipe size Refer to the Natural Gas Pipe Capacity Cubic Feet of Gas Per Hour table located within the Natural Gas Supply Line Size section of this manual to find the fuel supply requirement for your generator set The Pipe must be a minimum of schedule 40 subject to the authority having jurisdiction 3 8 3 1 Natural Gas Supply NOTE The Natural Gas supply meter may need to be exchanged for a higher capacity meter to supply the additional gas consumed by the generator set A029V088 Issue 10 27 3 Step By Step Outline of Installation 9 2012 See the Generator Set Specifications Table for fuel specifications such as BTU To determine the required meter capacity generator set consumption must be added to the gas consumed for heating cooking clothes drying etc A typical installation might require a 400 000 BTU meter Consideration should also be given to utilizing high pressure gas supply 2 psi if available This will reduce the required size and therefore cost of gas piping especially if the location of the generator set requires a long supply line NOTE An older site might require upgrading and repair of the gas supply system which should be schedul
22. affinity for CO than for Oxygen Therefore exposure even to low levels of CO for a prolonged period can lead to asphyxiation lack of Oxygen resulting in death Mild effects of CO poisoning include eye irritation dizziness headaches fatigue and the inability to think clearly More extreme symptoms include vomiting seizures and collapse What Are the Special Risks of CO Near the Home Residents can be exposed to lethal levels of CO when the genset is running Depending on air temperature and wind CO can accumulate in or near the home To protect yourself and others from the dangers of CO poisoning it is recommended that reliable and approved CO detector alarms be installed in the home A WARNING Carbon Monoxide CO gas can cause nausea fainting or death A029V088 Issue 10 3 1 IMPORTANT SAFETY INSTRUCTIONS 9 2012 1 8 3 Only You Can Protect Yourself From CO Poisoning e Locate the generator in an area where there are no windows doors or other access points into the home e Make sure all CO detectors are working properly e Pay attention to the signs of CO poisoning e Check the exhaust system for corrosion obstruction and leaks each time you start the generator set and every eight hours if you run it continuously 4 A029V088 Issue 10 2 Introduction Important note for Brazil applications The manufacturer warns that the installation operation and maintenance of equipment by the user must fully comply with the Ma
23. connection of the fuel especially in LP systems it is possible for a spike of pressure greater than the operating strength of the fuel solenoid to pass through the main regulator and to lock the solenoid into an inoperable position This issue can be reduced by using a two stage regulator at the tank If the situation occurs close the main valve at the tank and vent the fuel from the line at the tank After reconnecting the lines start the crank cycle at the genset and then turn on the fuel at the tank while the engine is cranking Multiple crank attempts may be required to purge the fuel line depending on the length of the run 7 4 Generator Set Configuration The operator panel has a menu with four generator set transfer switch parameters that must be configured for the installation To configure the generator set 1 Press the MENU button on the home screen 2 Press and hold the blank far left solid black button on the menu screen for at least 5 seconds to go to the Config Menu 3 Press the up or down arrow button on the Config Menu screen to select Generator Config 4 Press Enter on the Config Menu to go to the Generator Config screen 5 Press the NEXT button on the Generator Config Menu screen to select the Config Frequency or Rating field 6 Press the up or down arrow button to increase or decrease the configuration parameter a Config Select appropriate configuration depending on model and fuel from the table shown be
24. oso eeo sso 530 490 460 1400 s25 280 Maximum pipe capacity in cubic feet per hour of 0 60 specific gravity Natural Gas with a pressure drop of 0 5 inches 1 27 mm WC over the length 3 8 4 Propane Fuel System WARNING NFPA Standard No 58 requires all persons handling and operating Propane to be trained in proper handling and operating procedures WARNING Fuel leaks can lead to explosive accumulations of gas Propane sinks in air and can accumulate inside housings basements and other below grade spaces Prevent gas leaks and the accumulation of gaseous fuel in the event of a leak 3 8 4 1 Recommended Fuel Propane A WARNING Propane presents the hazard of fire or explosion that can cause severe personal injury or death Do not permit any flame spark arc producing equipment switch pilot light cigarette or other ignition source near the fuel system Keep an ABC type fire extinguisher nearby Use clean fresh HD 5 grade Propane or equivalent product consisting of at least 90 Propane NOTE Commercial Propane may contain more than 2 5 butane which can result in poor fuel vaporization and low tank pressure resulting in poor engine staring in below 32 F O C temperatures 3 8 4 2 Propane Tank Size First some Propane tank facts to bear in mind when figuring the proper Propane tank size e Propane tanks are sized by the number of gallons of water they can hold not the am
25. this genset Refer to the GSBB Specifications Sheet for specific information about the system and it s components Refer to the Outline and System Drawings for specific information about the installation and wiring connections See the Operator Manual A029V089 for proper operation and maintenance instructions A029V088 Issue 10 3 1 029 088 Issue 10 Step By Step Outline of Installation WARNING The installer is responsible for complying with all applicable installation codes and safety requirements See the Installation Codes and Standards section of this manual for more information The following sections create a step by step overview of a typical generator set installation Review these sections to become familiar with specific procedures and important safety precautions before beginning the installation NOTE For information on pre installation considerations tools materials locating the genset codes and standards and specifications see the Introduction chapter of this manual Pre Installation Considerations Before installation begins certain actions must be considered Prior coordination will reduce delays and the amount of time power has to be interrupted Areas of consideration e The location of the generator set is one of the first decisions to be made as it affects all other aspects of the installation such as e the length of electric wiring e the length of gas lines e Natu
26. 10 9 2012 5 Optional Internet Email Interface Setup 4 Enter the User Name and Password The default User Name and Password is as follows User Name admin Password Cummins 5 To change your password click the Network Setup tab Enter a new password and click Save Password 3 Standby Power by Cummins Microsoft Internet Explorer File Edt View Favortes Todos Q HAG P Kem 5 20 Address 81 j 192 168 1 100 Googe Search amp g octo Genset Exercise Luad Event Network Time Date Schedule Control Log Sctup Genset Status Running Rattery Voltage 11 7 i Genset Clock Genset Load 8 12 AM Line 1 Mm September 16 2007 Line 2 MM 0 2 0 75 100 Utility Connected Output Voltage Frequency ene 240VAC 60Hz Engine Hours 105 4 Hours Action Required Start Genset Stop Genset Cnable Standby Disable Standby FIGURE 27 GENERATOR SET HOME PAGE Genset Exercise Load Network Time Date Schedule Control Setup Network Setup Click here to start Network Setup Save Password Enter new webpage password max 8 chars cummins MAC address 00 1C E8 23 00 01 Software Part Number 3267344 Software Version 0 56 FIGURE 28 NETWORK SETUP SCREEN A029V088 Issue 10 41 5 Optional Internet Email Interface Setup 9 2012 Network Setup DHCP Off On IP Number 192 1 150 Subne
27. 10 2008 Genset Load Line 11 Utility Line 2 Utility Present 0 25 50 75 100 Utility Connected Generator Output Voltage Frequency Q Running 0 0 Hz Standby Off Engine Hours 389 Hours Action Required Enable Standby Disable Standby FIGURE 65 GENERATOR SET HOME PAGE Network Setup Email Setup Alert Level All Events Outgoing Server SMTP Server Name max 42 chars yourservername User Name max 48 chars yourusername domainname Password max 16 chars yourpassword FIGURE 66 NETWORK SETUP PAGE 2 A029V088 Issue 10 81 8 Communication Troubleshooting 9 2012 Network Setup Destination Email Addresses max 48 chars each Address 1 youremail youremail com Address 2 yourCumminsOnanDealer theiremail com Address 3 yourCumminsOnanServiceTech theiremail com FIGURE 67 NETWORK SETUP PAGE 3 82 A029V088 Issue 10 Appendix A Outline and System Drawings Table of Contents Figure 68 Figure 69 Figure 70 Figure 71 Figure 72 Figure 73 Figure 74 Figure 75 Figure 76 Figure 77 Figure 78 Figure 79 Figure 80 Figure 81 Ethernet Connections Optional 84 EthernetiConrnectong ccopcrensconecnebococecsasccoceggiepocecsococccagy ESRB AATRE AESA AE 84 ethernet RJ 45 connector Wiring 84 Network Comm
28. 149 BLACK B We P7 6 10323 1491 BROWN GENERATOR SWITCH POSITION W8 P7 8 10323 1491 VIOLET LOAD CONTROL 2 w9 HARNESSES TO BE INDIVIDUALLY PACKAGED AND INCLUDE F N 5 LABEL INFORMATION HARNESS MUST BE PROCURED FROM A SUPPLIER QUALIFIED AS A UL RECOGNIZED HARNESS MANUFACTURER CATEGORY ZPFW2 PACKAGING OR PARTS TO BE MARKED IN ACCORDANCE WITH REQUIREMENTS SPECIFIED BY SUPPLIERS UL PROGRAM FT LENGTH MEN FIGURE 78 WIRING HARNESS CONNECTIONS SHEET 2 OF 4 92 A A A029U299 Sheet 1 Rev A 7 2009 SECTION A029V088 Issue 10 9 2012 A029V088 Issue 10 om om w qe m 323 1814 01 peres prar wr quero ger o qns memo 5 m qp emm 7 wr qur o qeewew c ema o ps par _ per premis qr emer uw wr pu qeemer mr qeu Wr qw gemere urne gin m p quem mr c eme eura c w quese peu o qememempmumr _ Er vm pear engm mr quen pnr c qnmexrgmcm mr pare pec so ne FO LL pr qaem uum pes peres prs so pu prr o qme memo 3 pa queer exon m rr exer err prer exce err pa mro pr per quemen mro mmm ems Mr qurem ew per moms euer TCT pr pem qe
29. 4 2 2 s 4 2 3 4 2 4 4 Optional Internet Email Interface Descriptions Set Exercise Schedule Select the Exercise Schedule Tab on the Home Screen to set the generator set exercise schedule NOTE The generator set will exercise on the first scheduled day for which it is programmed After that it exercises on that day at the scheduled interval For example if the generator set is scheduled on a Wednesday for Saturdays with a monthly interval the generator set starts on the next available Saturday After that it exercises on Saturdays one month apart Iome Genset Cxercise Network Time Date Schedule c Setup Exercise Schedule Frequency Nevis Sunday 12 v 6 v Apply FIGURE 17 SET EXERCISE SCHEDULE Load Control Management Select the Load Control Tab on the Home Screen to enable Automatic or Manual Load Control In Automatic mode the user can only view which loads are connected In Manual mode the user can view loads and also connect or disconnect them See Load Management for details Home Exercise Loac Fault Genset Time Pate Schedule Cantal Genset Load Management 1 4 Connessi Load 2 Connected Nowe arn always dlecannectod for n warm ip when the nenerarr stris oven when In Manu Luuus are enubled gri ai u fiume wilh a delay betwee eucit Mudu Automate Apply FIGURE 18 GENSET LOAD MANAGEMENT Event Log Select the Event Log Tab
30. Contro Load Control i Load Control Delay 1Delay 2Delay 1182 Disable 1Delay 2Delay Utility Return 455 Enable Load lt 70 lt 7090 lt 95 gt 95 lt 50 lt 50 9596 gt 95 FIGURE 44 LOAD MANAGEMENT TIMING DIAGRAM 6 3 1 Normal Operation Utility Power Available and Connected As long as utility power is available and connected both of the green UTILITY lamps PRESENT and CONNECTED will stay on and the LCD screen will indicate Genset Stopped If the red GENERATOR STANDBY OFF light is on the generator set will not start up automatically if utility power is interrupted See the To Enable Disable Standby section of this manual to enable STANDBY so that the generator set will automatically supply power if utility power is interrupted 56 A029V088 Issue 10 9 2012 6 3 2 6 Operation Cummins Onan UTILITY PRESENT Sun 10 35 AM RUNNING STANDBY OFF ACTION REQUI FIGURE 45 UTILITY PRESENT AND CONNECTED STANDBY OFF LAMP ON Emergency Operation Utility Power Interrupted If utility power is interrupted 1 The green UTILITY PRESENT lamp will go out 2 The generator set will start automatically and the green GENERATOR RUNNING lamp will turn on 3 The UTILITY CONNECTED light will go out when the generator set is connected to supply power The LCD screen will provide a visual indication of Genset Load bar graphs The bar graphs indicate how much of the
31. E HELVETICA SANS SERIF OR EQUIVALENT IF CSA AGENCY APPROVAL IS REQUIRED LOCATE VENDOR CSA IDENTIFICATION MARK IN LOWER RIGHT HAND CORNER IF CORNERS SHOWN SQUARE RADIUS IS OPTIONAL MATERIAL THICKNESS 10 MIL BACKGROUND COLOR WHITE TEXT COLOR BLACK LOCATE PART NUMBER AND REV LETTER ON BACKING SHEET LABELS ARE TO BE DIE CUT AND CONTAINED ON A BACKING SHEET A029U316 Sheet 1 Rev A 6 2009 A029V088 Issue 10 9 2012 Appendix A Outline and System Drawings WIRE FROM WIRE COLOR FUNCTION REF Wi J4 1 0323 2449 ORANGE RS485A 0323 2449 WHITE RS485B 0323 2449 0323 2449 BLACK 0323 2449 GREEN DISPLAY WAKEUP NOTE We 35 1 10323 2063 ORANGE HARNESS MUST BE PROCURED FROM A SUPPLIER QUALIFIED AS iR s WT 45 3 0323 2063 RED A A A ws 25 4 0323 2063 BLACK REQUIREMENTS SPECIFIED BY SUPPLIERS UL PROGRAM wio J5 5 0323 2063 GREEN DISPLAY WAKEUP DETAIL B SCALE 2 1 DETAIL 15 SCALE 2 1 STRIP JACKET 10 SEE DETAIL A 5X STRIP WIRE SEE DETAIL B section B B SECTION PLUG HARNESSES TOGETHER AO029U3 FIGURE 77 WIRING HARNESS CONNECTIONS SHEET 1 OF 4 A029V088 Issue 10 91 Appendix A Outline and System Drawings 9 2012 NOTES WIRE FROM PIN WIRE COLOR FUNCTION REF WI P7 1 0323 1491 WHITE UTILITY SENSE Wwa P1 4 0323
32. FICATIONS TABLE Propane Vapor NaturalGas Vapor NaturalGas Engine 2 Cylinder V Twin OHV Air Cooled 4 Stroke Spark Ignited 3600 RPM Displacement 60 59 in 993 cc Spark Plug Gap 020 inch 51 mm Spark Plug Torque 15 ft lb 20 N m 6 A029V088 Issue 10 9 2012 2 Introduction Propane Vapor Natural Gas PropaneVapor NaturalGas Intake and Exhaust Cold Valve 0 004 0 006 inch 0 10 0 15 mm Lash Measure at 0 25 6 35mm past top dead center Oil Capacity Approximately 80 oz 2 3 Liters Oil Recommendation 5W 30 Synthetic Engine Oil Mobil 1 See Operator Manual TABLE 6 GENERATOR SPECIFICATIONS TABLE 60 Hz EPA sone Vapor Natural Vapor Natural Gas C Brush Type 2 Pole Rotating Field Single Bearing Power kva f t5 Rated Voltage V 120 240 120 240 60 Hz 115 230 115 230 CARB Rated Current Amps 125 62 5 100 50 117 4 58 7 117 4 58 7 Phase Type Single Phase Circuit Breaker Amps 100 60 CARB eo 60 De rating Guidelines Maximum wattage maximum current are subject to and limited by such factors as fuel Btu content ambient temperature altitude engine power and condition etc Full rated power is available at 60 F 15 5 C at sea level De rate 3 5 for each 1000 ft 304 8 m above sea level and 3 for each 10 F 5 5 C increase in ambient temperature above 60 F 15 5 C This generator is ra
33. MENU Genset Status Display Setup Fault Log Ethernet Setup Event Log Standby Enabled 05 04 2007 1 18PM FIGURE 54 EVENT LOG SCREEN 6 9 2 List of Recordable Events A029V088 Iss e Genset started manually Standby Ready Disabled e Genset stopped manually Standby Ready Disabled e Genset exercise started ue 10 63 6 Operation 9 2012 Genset exercise completed Genset started due to loss of utility Genset stopped with return of utility Switch on genset moved to remote position Switch on genset moved to run position Switch on genset moved to off position Standby ready disabled by user Standby ready enabled by user Utility lost not in Standby Ready Utility returned not in Standby Ready Maintenance reminder Change oil and check valve lash Maintenance reminder Change oil amp filter air filter adjust valve lash clean and check battery amp engine cooling fins Genset fault Fault description appended Genset warning Transfer Switch Signal Failure Genset warning Transfer Switch Failed to Transfer to Utility Genset warning Low Battery or Battery Charger Failure 6 10 Fault Log To check the log of the last 5 faults 64 cg 1 5 Press the MENU button on the home screen 2 Press the up or down arrow button on the menu screen to select Fault Log 3 4 Scroll through the fault log with the up and down double arrow butto
34. One is for all communications cables on P7 J4 or Ethernet cables A029V088 Issue 10 9 2012 3 Step By Step Outline of Installation Number FIGURE 5 STUBUP OPENING 3 7 1 Power Supply Connections A WARNING Electrical connections must be made by a licensed electrician Improper installation can lead to electrocution and damage to property A WARNING Automatic startup of the generator set during installation can cause severe personal injury or death Push the control switch OFF and disconnect the negative cable from the battery to keep the generator set from starting 3 7 1 1 Main Wiring WARNING Refer to the requirements of The National Electrical Code NFPA No 70 for all AC wiring connections For access to the wiring connection terminal block TB2 e Open the top of the generator set A029V088 Issue 10 17 3 Step By Step Outline of Installation 9 2012 e Swing the service door wide open or gently lift up on each side of the front cover to remove it completely e Remove the finger guard cover from the terminal block compartment Connections e Use minimum 8 AWG 75 C conductors for the four AC power output wires L1 L2 N and GND wire size is determined by the length of the run e Connect them to the AC output terminal block TB 2 e Torque the terminals per the table on the side of TB 2 e The wires must be r
35. Operation Manual Start Stop an Green Utility t ility Presen OR m Utility Green Connected Off Dipay LED Generator Running Flashing Generator Standby Off Off ee eee Available i bcd Not Available On G t EE Transfer Utility Switch Time Duration seconds Start Stop Generator Start Stop Button Engine Starts Transfer Load Control Load Control Stopped Button Standby Pressed upTime Delay 1Delay 2Delay ATSx fer I messer Enabled FIGURE 43 MANUAL START STOP TIMING DIAGRAM A029V088 Issue 10 55 6 Operation 9 2012 Load Management Green Off i Utility Present Utility Green Connected i Display LED Green Generator n li F T 5 7 T T Running Flashin 1 T Generator Standby Of Or Available Generator T T H T T Y i Transfer Utility Switch Generator On Load Control 1 Off i On Load Central 2 oad Control 2 Time Duration I u l 5 3min 3min 3min 3min 10 seconds i i i i i i p ee E do d jj P Transfer Load ControljLoad Contro Load ControljLoad
36. Pin i O 3 Groundping Breaker Se X CUR _ Relay Requirements e Input 12Vdc Max 0 5 Amp e Contact 120 V AC Amp rating for load e Mounting Typically in distribution panel FIGURE 10 HIGH VOLTAGE RELAY DPDT 220V AC LOAD 3 7 7 Ethernet Connections Wire The generator set control board has a connector for Cat 5 Ethernet cable for connection to a remote modem router See Ethernet Email Interface for setup and operation Use Cat 5 Ethernet cable and 300V 18 gauge 75 C wire for wiring the relay Class 1 wiring methods should be used for the in home display Ethernet and transfer switch communication conductors between the generator set and transfer switch Separation of Class 2 and power circuits should be maintained per Article 725 136 of 2008 NFPA 70 National Electrical Code NOTE The Internet Email interface requires high speed or broadband cable or DSL service to the house See Ethernet Email Interface for a full list of requirements 3 7 8 Battery The generator set has a 12 VDC negative ground control and engine cranking system The engine has a battery charger for recharging during generator set operation A battery charger located in the transfer switch keeps the battery charged during generator set standby Refer to the GSBB Specifications Table for battery specifications 24 A029V088 Issue 10 9 2012 3 Step By Step Outline of Installation An op
37. Press the BACK button to return to the home screen New Event Auto Start Loss of Utility 07 10 2007 4 08PM FIGURE 51 TYPICAL NEW EVENT SCREEN 6 7 Genset Status To check generator set output voltage and frequency and the total numbers of hours run 1 Press the MENU button on the home screen 2 Press the up or down arrow button on the menu screen to select Genset Status 3 Press the ENTER button on the menu screen and note the values displayed on the Genset Status screen 4 Press the BACK button to return to the home screen 60 A029V088 Issue 10 9 2012 6 Operation Sun 10 35 AM Battery 1255 Genset Load LIW 2 LOAD MENU Genset Status Display Setup Event Log Fault Log Ethernet Setup Genset Status Voltage 240V Frequency 60Hz Hr Meter 1234 6 FIGURE 52 GENERATOR SET STATUS SCREEN 6 8 Display Setup and Software Info 6 8 1 Brightness and Contrast To change the Brightness and Contrast of the display screen ile Press the MENU button on the home screen Press the up or down arrow button on the menu screen to select Display Setup Press the ENTER button on the menu screen Press the NEXT button to select Brightness or Contrast Press the increase or decrease arrow button to increase or decrease brightness Change Contrast the same way as Brightness Press the BACK button to save the settings and return to the ho
38. ailable for purchase Appropriate conduit for DC communications wires Cummins Onan Plug n Play harnesses for Generator Set to in home display if installing in the house 1 50 and 100 lengths available for purchase Three conductor 75 C 300V minimum rated wiring appropriately sized to 120 volt GFCI installation or to Alternator Oil heaters if equipped 10 A029V088 Issue 10 9 2012 3 Step By Step Outline of Installation Appropriately sized junction box and cover for heater GFCI wiring if installing Provided on cold weather model Code compliant GFCI outlet and While in Use Wet Location cover Cat 5e for Internet installation Two conductor 300V wire 18AWG per Load Management relay Low Voltage SPDT relay min 1A 24VAC High Voltage SPDT relay sized to load amp and voltage TABLE 11 MOUNTING MATERIALS pt Required Optional Four base mounting spikes Provided with generator dl Cummins Onan Installation Wheel Kit is available for easy on site generator X transportation TABLE 12 FUEL MATERIALS Required Optional 12 Flexible fuel line Provided with generator Fol 7 3 3 UL Listed pipe thread sealant X Size Fuel line NG 4 7 H20 LP 11 14 H20 fuel pressure See Installation Manual guidelines Fuel regulator as required pu Manual fuel shut off at Genset preferred Eo oe TABLE 13 IN HOME DISPLAY MATERIALS Reaves Optional In home displa
39. anual Refer to the Outline and System Drawingsfor the location of the fuel supply connection through the side of the generator set NOTE The low fuel pressure switch connection comes standard on the 50 Hz model and is an option on the 60 Hz model of this generator set A flexible fuel hose is packaged inside the generator set The section of flexible fuel hose supplied with the generator set must be used between the engine s fuel system and fuel supply line to protect the fuel system from damage caused by vibration expansion and contraction The fuel hose must be installed according to all applicable codes and standards Connect it between the 3 4 NPT fitting on the generator set and the fuel supply line A029V088 Issue 10 9 2012 3 Step By Step Outline of Installation Air a d Out Callout Component Number Fuel Connection Female 3 4 NPT amp NG amp LPV 4x Anchoring Spike FIGURE 12 FUEL LINE CONNECTIONS 3 8 2 Fuel Line Connections Model 14GSBB 6716B Only The factory installed UL approved valve must be removed and an Australian Gas Association AGA approved shutoff valve must be installed prior to generator set installation in Australia or New Zealand Adaptation from NPT to BSPT may be required depending on the valve used The maximum amperage of the valve selected must be less than 1 0 amp at 12
40. assword on the Network Setup screen on the in home Operator Panel and pressing the up or down arrow e The customer s public IP Address must be a static IP Address If the customer s public IP Address is dynamic the customer must either obtain a static IP Address from their service provider or set up a domain name that manages the dynamic IP Address 5 12 Frequently Asked Questions Question Do need a router Answer Yes a router or switch is required to allow for the connection of more than one device computer generator set etc with each other and the Internet e Typically your Internet modem also serves as a router A029V088 Issue 10 47 5 Optional Internet Email Interface Setup 9 2012 48 e f you have an available Ethernet connection on your router enabled modem you may not need to add an additional router Question Do need a modem Answer A modem is required if you want to utilize the email and remote Internet access features of the generator set e Only one modem is required f you already have an Internet connection you have a modem Question What is an IP Address Answer An IP Address or Internet Protocol Address is a unique address that devices such as a computer or your home generator set use to communicate with each other both on your in home network LAN network or with the World Wide Web Question What is the difference between Static and Dynamic IP Addresses Answer Dynamic IP
41. atic DNS 1 Static DNS 2 FIGURE 22 NETWORK SETUP PARAMETERS 4 2 7 Email Setup Screen Descriptions The user must determine what events will trigger an email notification of the event e Never e All Events e Maintenance and Attention Required or Attention Required Only This screen is also used to set up e mail configuration The user may enter up to three email addresses for receiving notifications of the home standby generator set status See the Email Addresses figure below Network Setup Email Setup Alert Level Maintenance and Attention Required Outgoing Server SMTP Server Name max 42 chars User Name max 48 chars Password max 16 chars FIGURE 23 EMAIL SETUP PARAMETERS Network Setup Destination Email Addresses max 48 chars each Address 1 Address 2 Address 3 FIGURE 24 EMAIL ADDRESSES 4 2 8 Saving Changes After the email addresses are added and Done is selected this screen will appear verifying that all changes have been saved A029V088 Issue 10 37 4 Optional Internet Email Interface Descriptions 9 2012 Settings saved successfully FIGURE 25 SAVE SCREEN 38 A029V088 Issue 10 5 1 5 2 5 3 5 3 1 5 3 2 Optional Internet Email Interface Setup Network Connectivity Options Network connectivity includes in home Network access to the generator set e mail notification and remote access to the generator set Material Cabl
42. available power is being used in each supply line L1 and L2 If the red ACTION REQUIRED light comes on either the generator shut down or periodic maintenance has come due The LCD screen will indicate what maintenance is due or which fault occurred Cummins Onan UTILITY PRESENT CONNECTED Sun 10 35 AM GENERATOR Battery 122293 RUNNING Genset Load STANDBY OFF Ll ACTION EXCER CLOCK LOAD MENU BOUE FIGURE 46 GENERATOR SET RUNNING ACTION REQUIRED LAMP ON A029V088 Issue 10 57 6 Operation 9 2012 6 4 Enable Disable Standby Normally you should not have to disable generator set STANDBY e STANDBY should always be enabled ON except during maintenance service e STANDBY will have to be re enabled STANDBY OFF light on if the generator set is started or stopped manually normally a maintenance service function or a fault shutdown has occurred N CAUTION When STANDBY is disabled the generator set will NOT automatically start to supply power if utility power is interrupted To enable or disable generator set standby 1 Press the STANDBY ON OFF button on the operator panel which takes you to the Standby ON OFF screen 2 Press the up or down arrow button to select ON or OFF 3 To enable STANDBY select ON and press the BACK button The STANDBY OFF lamp will go out and the display will state Standby ready enabled by user 4 To disable STANDBY select OFF and press the BACK button The
43. awings UPS RECOMMENDED INTERNET WORLD WIDE WEB Puklic IP 176 196 052 094 Forward Port 80 to 192 168 000 001 Device IP 192 168 000 001 orward Port 80 to 192 168 000 150 _ gt CAT 5 CABLE Sy NOTE ti din th Static IP 192 168 000 150 instructions are samples only Dynamic 192 168 000 003 GENERATOR SET GENERATOR SET CONTROL BOARD PERSONAL COMPUTER La FIGURE 71 NETWORK CONNECTIONS A029V088 Issue 10 85 Appendix A Outline and System Drawings 9 2012 FIGURE 72 MANUAL FUEL SELECTION VALVE 86 A029V088 Issue 10 9 2012 GENERATOR CONTROL FOR RIRNC ONIY B INPUT J1 8 J19 STARTER SOLNOID J1 11 FUEL SOLNOID J1 24 FUEL PRESSURE J1 16 OIL PRESSURE SWITCH J1 6 AMBIENT TEMP J1 33 IGNITION KILL J1 12 GOVERNOR HIGH J1 23 UTILITY SENSE 1 21 UTILITY SENSE 2 J2_2 TRANSFERSWITCH CONTROL J2 3 B J1 27 SWITCH POSITION UTILITY J2 4 SWITCH POSITION GENERATOR J2_5 LOAD CONTROL 1 J1 28 LOAD CONTROL 2 J1 25 RS485 A J1 19 RS485 B Ji 26 TO DISPLAY J1 30 DISPLAY WAKEUP J1 14 LOCAL STATUS J17 REMOTE J1_5 GENSET_ON J1 32 CURRENT SENSE 1 J1 15 CURRENT SENSE 1 J1_17 CURRENT SENSE 2 J1 18 CURRENT SENSE 2 J1_17 QUAD2 J13 QUAD 1 J12 FIELD J1 13 FIELD J11 ALTERNATOR SENSE
44. e Routing Route the category 5 Ethernet cable from the generator in the same conduit as the control lines and display cable for in home mounted displays to the transfer switch and into the house Ensure the cable is long enough to reach the network router Attach the cable end connectors at each end Network Information Needed For Setup The following sections will help with gathering information required for a successful installation Network Router The following information is needed to configure the generator set with a static IP address e Router User Name e Router Password e Available Static IP Address Email Internet Service Provider ISP This information is used when configuring email notifications The internet service provider ISP may need to be contacted for this information NOTE If these items cannot be verified or provided email communication and or remote Internet access may not work If the service provider will not verify or provide the installer with this information it is the responsibility of the customer to provide this information Email Account Provider May Be ISP Email Account Provider Contact Number Email Provider Allows SMTP Communications Via Port ___ Email Provider Supports Authenticated and Unauthenticated Email Yes No circle one NOTE Some email accounts will not accept unauthenticated emails Email Server Static IP Address Email Server Name SMTP Example smtp hughes net Emai
45. ecthons 85 Manual Fuer 5 889907 86 Wiring Diagram Sheet Tof S ian Eee Ret EU 87 Wiring Diagram Sheet AOF 3 0 eee EENE E E E 88 Wiring Diagram Sheet of 3 2 89 Harnessilabel 9 MR E E r E E T N 90 Wiring Harness Connections Sheet 1 Of 4 91 Wiring Harness Connections Sheet 2 of 4 92 Wiring Harness Connections Sheet 3 of 4 93 Wiring Harness Connections Sheet 4 of 4 nn 94 Prete ETE TT TTE ETT TETTE 95 A029V088 Issue 10 83 Appendix A Outline and System Drawings 9 2012 Wiring connections to the Ethernet RJ 45 plug are shown in the Ethernet RJ 45 Connector Wiring illustration Utilize an appropriate Ethernet stripping and crimping tool for these connections FIGURE 68 ETHERNET CONNECTIONS OPTIONAL T T FIGURE 69 ETHERNET CONNECTOR PIN 1 g Go BbO gGoBbOLhr BR g Green and White G Green o Orange and White O Orange b Blue and White B Blue br Brown and White BR Brown FIGURE 70 ETHERNET RJ 45 CONNECTOR WIRING 84 A029V088 Issue 10 9 2012 Appendix A Outline and System Dr
46. ed to minimize power and gas supply interruptions 3 8 3 2 Natural Gas Supply Line Size See the Generator Set Specifications Table for fuel specifications such as BTU hr The Natural Gas meter may not be adequate if the meter serves other gas appliances such as a e Furnace e Water heater e Stove To correctly size the fuel pipe you must also take other loads operated from the fuel supply line into consideration such as e Space heating equipment e Water heating equipment Use the total load requirement of the fuel supply line to determine the size of the fuel supply pipe Use the Natural Gas Pipe Capacity Cubic Feet of Gas Per Hour table to determine the correct pipe size NOTE Make sure the fuel supply pressure at the inlet to the generator regulator is set between 4 7 in WC for all operating loads no load to full load SHUTOFF VALVE GAS METER GENERATOR SET FIGURE 13 TYPICAL NATURAL GAS INSTALLATION NOTE Typically 1 ft hr 1000 BTU hr When the fuel delivery value falls between two columns use the larger value 28 A029V088 Issue 10 9 2012 3 Step By Step Outline of Installation TABLE 15 NATURAL GAS PIPE CAPACITY CUBIC FEET OF GAS PER HOUR Normal Iron Length of Pipe in Feet Pipe Size Oe CN CI OB CO CO C CERE EON GER ES o4 o aa us 1400
47. ency is listed so that copies of the codes may be obtained for reference Installation codes and recommendations are subject to change and may vary by location or over time TABLE 9 INSTALLATION CODES AND STANDARDS FOR SAFETY RECOMMENDATIONS NFPA 70 National Electric Code National Fire Protection Association NFPA 37 Installation and Use of Stationary Combustion Engines 470 Atlantic Avenue and Gas Turbines Boston MA 02210 NFPA 54 National Fuel Gas Code NFPA 58 Storage and Handling of Liquefied Petroleum Gases CSA Electrical Bulletin Canadian Standards Association CSA 22 2 No 100 Housing and Construction Materials Section CSA C22 No 14 178 Rexdale Blvd Rexdale Ontario Canada M9Q 1R3 California Administrative Code Title 25 Chapter 3 State of California Documents Section P O Box 1015 North Highlands CA 95660 Underwriters Laboratories Underwriters Laboratories Inc UL2200 333 Pfingsten Road Northbrook IL 60062 2096 3 1 2 Required Items for Installation Specific tools and materials are required for the installation of this generator set These items are identified in the following sections 3 1 2 1 Materials Required TABLE 10 ELECTRICAL MATERIALS pt Required Optional Appropriately sized gauge and length AC wires with 75 C insulation 4 wires L1 L2 N and Gnd Appropriate conduit for all AC wires aan J Cummins Onan Plug n Play harness from Genset to ATS 1 50 and 100 lengths X av
48. enerator set must be located 5 feet from combustible materials NFPA 37 e The exhaust side of the generator must be located 5 feet from any opening in a wall window door vent etc e The generator must be located such that the exhaust is not able to accumulate in an occupied area e The generator must have access for installation service and maintenance as deemed appropriate by a Cummins Onan authorized dealer or installer e The generator must be located to ensure ventilation openings are not blocked 3 3 Generator Set Installation Suggestions Guidelines e Locate the generator set on stable ground not subject to flooding e Locate and orient the generator set such that prevailing winds will carry exhaust gases and fuel leaks away from the house or occupied area 3 4 Preparing Site Steps to preparing a proper safe generator set site 1 Create a level area Add a layer of sand or pea gravel that is deep enough that the generator set will sit level 2 Be sure that the area is at least 48 in by 34 in 1219 mm by 864 mm Sites on an incline require more area 3 Be sure that the area is on firm ground 4 Remove any combustible material that would be under and around the generator set 3 5 Lifting and Moving the Generator Set A WARNING The generator set is heavy Dropping the generator set can cause severe personal injury or death Keep feet and hands clear when lifting the generator set CAUTION The generator is s
49. er and Outlet Connections 120 Volt Optional Accessories NOTE Heaters are factory installed on models 20GSBB 6714 20GSBC 6727 15GSBB 6720 To supply 120 VAC to power the following accessories connect 12 AWG 75 C wires to the accessory wires in the 120 volt junction box from a 15 amp protected circuit in the main distribution panel in the house e Optional battery heater e Optional engine heater and alternator drier assembly e Optional installer supplied GFCI outlet e Optional breather shroud NOTE The wires my be run through the same conduit as the AC power output wires Operator Panel Operator Panel Communication Wires NOTE There are two unmarked connectors on the back of the display either one may be used for connecting the display to the generator set Wiring harnesses are available in various lengths for quick connection between the generator set and in home display See the Outline and System Drawings Appendix for harness details Class 1 wiring methods should be used for the in home display Ethernet and transfer switch communication conductors between the generator set and transfer switch Separation of Class 2 and power circuits should be maintained per Article 725 136 of 2008 NFPA 70 National Electrical Code See the Operator Manual A029V089 for information regarding using the operator panel to operate and monitor the generator set Operator Panel Installation In The Home Mount the generator set operator pane
50. et is connected to the same router as the generator set via an Ethernet cable on the same local area network c Verify that the wireless card on the computer is turned off d Check to see if both ends of the Ethernet cable are assembled and crimped as described in the installation instructions If not reassemble and crimp as described in the installation instructions e Verify that the Ethernet cable connections between the generator set and the router are solid and correct f Proceed to Check communications 2 Check communications a If the router is also connected to an incoming connection from an ISP check to see if you can access a standard web page with the computer connected to the same router as the generator set If not contact your router manufacturer for troubleshooting information b Check to see if the green and orange lights are illuminated at the Ethernet connection port on the generator set control board If the lights are not illuminated this indicates that no information is being transmitted or received Test the cable by disconnecting the Ethernet cable from the generator control board and connecting it to the computer swap the cable with the exisiting Ethernet cable With the router connected to the ISP check to see if you can access a standard web page a If you can access a standard web page call Cummins Support at 1 800 888 6626 and select option 1 b If you cannot access a standard web page g
51. h Only trained and experienced service personnel with knowledge of fuels electricity and machinery hazards should perform Generator Set service Possible Causes An improper setup the alert level is not set to all events emails cannot be received the outgoing email address is not included in your contact list the email account is not capable of using plain SMTP for the outgoing SMTP server setup the domain name is not included in the user name filed of the Network Setup screen or the DNS 1 and 2 values are incorrect on the Network Setup screen Corrective Actions 1 Check to see if you are able to access the generator set with your in home computer If not refer to In Home Computer Access Troubleshooting 2 Verify that you followed the network setup instructions Refer to the Network Setup Guide 3 Verify that the alert level is set to All Events a To verify that your generator set can send emails select Disable Standby and wait several minutes to verify that you did receive an email b Select Enable Standby and wait a few more minutes to verify that you did receive a second email 4 Send an email to the destination email address and check to see if you received this email If not contact your email service provider or your ISP Internet service provider to diagnose 5 Check to see if the destination email accounts have spam filtering a If spam filtering is present add the outgoing email address to your c
52. hipped with oil in the crankcase Keep the generator set upright A029V088 Issue 10 15 3 Step By Step Outline of Installation 9 2012 3 6 3 7 16 The generator set is heavy and must be handled with care e Use a fork lift to move the generator set and set it in place e The lifting eyes on the engine and alternator should not be used for lifting the entire generator set e Alternatively a one person hand dolly designed to fit the generator set base is available to move the generator and set it in place Staking the Generator Set in Place WARNING Pounding the stakes into electric gas or telephone service lines can result in severe personal injury or death Observe the utility company markings and discuss any other buried lines with the home owner Set the generator set in place and pound the four corner stakes into the ground to secure the generator set in place Electrical Wiring Connections Refer to the Outline and Systems Drawings for the locations of the electrical conduit openings on the side of the generator set and the alternative stub up opening in the base for all power and communications wiring connections between the generator set and transfer switch Route the wires from the transfer switch through the conduit and connect the wires to the mating terminals on the generator set terminal block Two separate conduits are required e One is for all AC voltage connections on TB2 or in the AC junction box e
53. hout connecting loads pick Exercise Now on the Exerciser Clock screen Manual Operation Disables Standby Genset Stopped FIGURE 48 GENSET START STOP SCREEN 6 6 Fault Maintenance and New Event Screens Various warning and event screens may appear on the operator panel during Normal or Emergency Operation 6 6 1 Fault Screen If a generator set shutdown fault occurs a FAULT warning appears with the following information e Brief description of the warning or fault e The two digit Fault Code Number e The time of occurrence of the fault Press the BACK button to reset the fault and return to the home screen See the Fault Log section of this manual to review the log of the last 5 faults Starting Fault Fault Number 32 Hour 10000 1 FIGURE 49 TYPICAL FAULT SCREEN 6 6 2 Maintenance Due Screen A Maintenance Due screen appears when a scheduled maintenance operation is due e The warning does not time out A029V088 Issue 10 59 6 Operation 9 2012 e Perform the maintenance Press the BACK button to return to the home screen Maintenance Due Air Filter FIGURE 50 TYPICAL MAINTENANCE DUE SCREEN 6 6 3 New Event Screen A New Event screen appears whenever system status changes such as when there is an interruption of utility power The screen provides a brief description of the event along with the time and date of the event e The message does not time out unless superseded by a new event e
54. l Account User Name A029V088 Issue 10 39 5 Optional Internet Email Interface Setup 9 2012 Example include emailprovider com Email Account Password Email Notification Preferences Email Address 1 Email Address 2 Email Address 3 NOTE The ISP may take several days to establish the IP address and an additional service cost may be incurred 5 4 In Home Network Access to the Generator Set 1 Connect a category 5 Ethernet cable from the generator set control board to the modem router Make sure the modem router has sufficient ports available for connections for both the generator set and the computer connections NOTE The router will assign an IP address to the generator set control 2 Write down the IP Address shown on the Network Setup screen below on the generator set s in home operator panel IP Address Sun 10 35 AM Battery Genset Load Genset Status Display Setup Event Log Fault Log Ethernet Setup Network Setup DHCP IP 192 168 000 002 Reset Password FIGURE 26 NETWORK SETUP SCREEN ON THE IN HOME OPERATOR PANEL NOTE Leave the DHCP Dynamic Host Configuration Protocol on as it assigns a dynamic IP adress to your internet connection 3 Type the IP address in the address bar of the web browser of a computer established on the same in home network as the generator set The computer s web browser will display the generator set s web page 40 A029V088 Issue
55. l on a wall in a convenient location such as next to the house thermostat To install the operator panel e n drywall or paneled walls 1 Drill a hole that is large enough to clear the harness connector on the back of the operator panel 2 Route the wires inside the wall to hide the wires 3 Mount the operator panel with four No 6 wood screws or wall anchors e On brick stone or block walls 1 Mount with spacers to clear the harness connector on the back of the operator panel A029V088 Issue 10 9 2012 3 Step By Step Outline of Installation 2 Mount with the appropriate wall anchors 3 Connect the operator panel to the generator set harness using either of the two 8 pin connectors on the back of the operator panel Refer to the Outline and System Drawings Appendix of this manual for guidelines on how to connect the operator panel to the generator set 3 7 5 3 Operator Panel Installation In The Generator Set The operator panel may be installed inside of the generator set To install the operator panel in the generator set NOTE The control panel bezel must be removed for installation in the generator set 1 Remove the bushing in the 1 hole on the control panel 2 Remove the 4 small screws from the control panel 3 Pulling the harness through the 1 hole connect J4 directly to the back of the operator panel into the connector that lines up with the hole in the metal panel 4 Replace the 4 small
56. ller e RSS 100 6634 e RSS 200 6635 e UL 1008 listed Service Entrance Rated without controller e RSS 100 6868 e RSS 200 6869 NOTE If the transfer switch is connected for full load coverage which exceeds the generator set rating it may be necessary to shed large loads such as air conditioners CS NOTE e The RSS 100 transfer switch models can be connected for full or partial load coverage equal to the capacity of the generator set e The RSS 200 transfer switch models can be connected for full load coverage greater than the capacity of the generator set TABLE 14 TRANSFER SWITCH CONNECTION VS LOAD COVERAGE Transfer Switch Model Full Load Full or Partial Load Greater Than Capacity of Genset Equal to Capacity of Genset X RSS 100 6634 puo RSS 200 6635 pou 12 A029V088 Issue 10 9 2012 3 Step By Step Outline of Installation RSS 100 6868 RSS 200 6869 Model RSS 100 6634 and RSS 200 6635 transfer switches do not incorporate a utility circuit breaker and therefore must be connected through a Service Entrance Utility Panel incorporating the utility circuit breaker Perform Generator Set Configuration when ready to start up the generator set UTILITY SOURCE GENERATOR SOURCE CIRCUIT CIRCUIT BREAKER BREAKER FIGURE 1 PARTIAL COVERAGE LOAD CONNECTIONS TRANSFER SWITCH WITHOUT CONTROLLER TRANSFER SWITCH GENERATOR UTILITY RS EU BRUCE CIRCUIT CIRCUIT BREAKER BREAKER
57. low b Frequency Select 60 Hz or 50 Hz c Rating Rating will be filled in based on the configuration selected This value can be lowered in order to correctly de rate for high altitude or hot climates Selecting the correct Amps value will also allow the correct genset load to be displayed on the Operator Panel 7 Press the BACK button to save the setting and return to the home screen TABLE 18 CONFIGURATIONS BASED ON MODEL AND FUEL TYPE Model Spec Fuel Configuration GSBB Spec B GSBC Natural Gas GSBC 70 A029V088 Issue 10 9 2012 7 5 A029V088 Issue 10 7 Startup and Configuration Sun 10 35 AM Battery 12 5 Genset Load LIW L2 ExcER CLOCK LOAD MENU Genset Status Display Setup Event Log Fault Log Ethernet Setup hold blank button for 5 seconds Generator Adjustments TS Config TS Adjustments Config Frequency 2 Amps FIGURE 59 GENERATOR CONFIGURATION Transfer Switch Configuration To configure the generator set for the transfer switch being used 1 Press the MENU button on the home screen 71 7 Startup and Configuration 9 2012 2 Press and hold the blank button on the menu screen for at least 5 seconds to go to the Config Menu 3 Press the up or down arrow button on the Config Menu screen to select TS Config 4 Press Enter on the Config Menu to go to the Transfer Switch screen 5 Press the up or down arrow button to select bet
58. manually Standby Ready Disabled Januery 1 2006 4 22 Genset stopped with return of utility January 1 2006 4 21 PM Standby enabled by usar January 1 2006 4 21 PM Genet manually Slanuby Ready Disabled January 12006 4 20 PM Switch on genset ro rnmnte pesitian January 1 2006 12 00 AM FIGURE 19 EVENT LOG Select the Fault Log Tab on the Home Screen to review the last 5 faults Genset Exercise Time Date Schedule Fault Log Fault Description Engine Hours FIGURE 20 FAULT LOG Network Setup Screen Descriptions 9 2012 An owner custom password can be defined in the Network Setup screen shown below The user will be prompted to enter the User Name and Password to access this screen Genset Exercise Load Time Date Schedule Control Network Setup Click here to start Network Setup Enter new webpage password max 8 chars cummins Save Password MAC address 00 1C E8 23 00 01 Software Part Number 3267344 Software Version 0 56 FIGURE 21 NETWORK SETUP SCREEN The Network Setup Parameters screen allows dynamic addresses to be changed to static addresses This screen allows the user to configure the static address for the in home network See the Network Setup Parameters screen shown below A029V088 Issue 10 9 2012 4 Optional Internet Email Interface Descriptions Network Setup DHCP Off On IP Number Subnet Mask Gateway St
59. me screen A029V088 Issue 10 61 6 Operation 9 2012 Sun 10 35 AM Battery 12 5 Genset Load LIW 128 EXCER CLOCK LOAD MENU Genset Status Event Log Fault Log Ethernet Setup Brightness Contrast Si INFO NEXT Software Info GEN SW P N 3261234 SW VERSION 12 34 Dis SW P N 3261234 SW VERSION 10 23 FIGURE 53 DISPLAY SETUP AND SOFTWARE INFO SCREENS 6 8 2 Software Info To check on the generator set and display software 62 1 2 Press the up or down arrow button on the menu screen to select Display Setup 3 4 Press the INFO button on the Display Setup screen and note the values displayed on the Press the MENU button on the home screen Press the ENTER button on the menu screen Software Info screen A029V088 Issue 10 9 2012 5 6 Operation Press the BACK button to return to the home screen 6 9 Event Log 6 9 1 To Check Log of Last 20 Events 1 2 3 4 Press the MENU button on the home screen Press the up or down arrow button on the menu screen to select Event Log Press the ENTER button on the menu screen Scroll through the event log with the up and down double arrow buttons Each screen provides a brief description of the event along with the time and date of the event Press the BACK button to return to the home screen sun 10 35 AM Battery 12 5 Genset Load LIW 128 EXCER CLOCK LOAD
60. mme gem S m C ero ew per o eres LL GOES TO DESC GOES TO PART LEN NN iN ial CLEA NM TRANSFORMER CURRENT TRANSFORMER CURRENT FIGURE 79 WIRING HARNESS CONNECTIONS SHEET 3 OF 4 Appendix A Outline and System Drawings l PART 1 MANUFACTURER SOURCE CONTROLLED COMPONENTS AMD ARE PART OF ASSEMBLY ADJUST LEAD LEMITHS AS REQUIRED APPLY UL VINTL SELF LAMINATING LABEL SYSTEM AND ZY OVERLAP BUNDLE ENOS A MINIMUM OF 25000 APPLY 2 WIRE TIES TO THE OVERLAP 4 HARNESS WUST BE FROM SUPPLIER QUALIF RECOGNIZED HARNESS MANU PARTS TO BE MARKED IN MESE SUPPLIERS UL PROGRAM IF A VALUE OF 21 QUANTITY OF TH WIRE TIES SHALL WIRE TIES SHALL ALL BREAK QU THEY APPEAR IN An WRAP FUSE TO A028X144 Sheet 1 Rev D 1 2010 93 Appendix A Outline and System Drawings 94 1185 07 eR ome 1 M 11 16 D 1195 94 3 n lt T pn FINGER TOLERANCES MM 0 0 610 6 610 15244 9 OVER 1524 13 SEE D x i gt e 4 c E vim 8 IN D 0 eee FIGURE 80 WIRING HARNESS CONNECTIONS SHEET 4 OF 4 T gt Y ue 3X Mi Il al x A UH Fp nm A 9 2012 A028X141 Sheet 2 Rev D 1 2010 A029V088 Issue 10 9 2012 A029V088 Is
61. n often be provided at no cost 3 Configure the modem router to update the dynamic IP host each time its external public IP address changes NOTE Instructions for completing the above step should be provided by the dynamic IP monitoring host and the router user manual 4 Use the URL provided by the dynamic IP host service to access the generator set webpage from any location with Internet access 5 9 Email Setup Parameters 5 9 1 Outgoing Server SMTP Settings Ask your Internet Service Provider ISP and or e mail provider for the Server Name User Name and Password to enter Server Name User Name Password NOTE An Email account capable of SMTP authentication via port 25 is required The User Name must include the domain name Example username domainname 5 9 2 Email Addresses You may enter up to three Email addresses to whom to send generator set status and event messages Genset Exercise Load Time Date Schedule Control Network Setup Click here to start Network Setup Enter new webpage password max 8 chars cummins Save Password MAC address 00 1 E8 23 00 01 Software Part Number 3267344 Software Version 0 56 FIGURE 34 NETWORK SETUP SCREEN A029V088 Issue 10 45 5 Optional Internet Email Interface Setup 9 2012 Network Setup DHCP Off On IP Number Subnet Mask Gateway Static DNS 1 Static DNS 2 FIGURE 35 NETWORK SETUP PARAMETERS
62. nd that the modem router be powered through a UPS device to ensure that your generator set is able to send emails and be remotely accessed at all times e For example if your generator set shuts down during a utility power outage the generator set can still send you an email letting you know that the power has failed and that the generator set shut down Question When do need to use a Static IP Address Answer Static IP addresses are required if you plan to access your generator set remotely via the Internet Question used the IP Addresses shown on the front of this guide but why was not able to access the generator set A029V088 Issue 10 9 2012 5 Optional Internet Email Interface Setup Answer The IP Addresses shown in this guide are only examples and are not likely to be the ones that will work on your network setup Question The IP Address consists of four numbers ranging from 0 to 255 which are separated by dots 179 168 052 094 for example Are leading zeros necessary Answer No the IP Address 192 168 0 1 for example is equivalent to 192 168 000 001 The address can be entered either way Question How do get my IP Number Subnet Mask and Gateway Answer On a PC 1 Disable the PC s wireless function 2 Establish an Ethernet connection between the computer and generator set via a common modem 3 On the computer Click Start gt Run 4 On the run menu that appears type cmd and click OK 5 Ty
63. ns Each screen Press the ENTER button on the menu screen provides a brief description of the fault the fault code number and the time and date of the fault Press the BACK button to return to the home screen NOTE If there are no faults recorded the No Stored Faults screen will appear A029V088 Issue 10 9 2012 6 Operation Battery 12 5 Genset Load LIW L2 EXCER CLOCK LOAD MENU Genset Status Display Setup Event Lo Ethernet Setup Fault Log 1 of 5 Speed Sense Lost Fault No 27 Hour 10000 1 or Fault History No Stored Fault FIGURE 55 FAULT LOG SCREEN 6 11 Exercise Settings To set the generator set exercise schedule 1 Press the EXCER button on the home screen 2 Press the NEXT button on the Exerciser Clock screen to select the field to change 3 Press the up or down arrow button to increase or decrease the frequency of exercise and the day of the week and time of day for exercise Frequency selections are A029V088 Issue 10 65 6 Operation 9 2012 Weekly Bimonthly Monthly Never 4 Press the BACK button to save the settings and return to the home screen 5 If you want to exercise the generator set now select Exercise Now and press either the up or down arrow NOTE Scheduled or prompted exercise does not transfer the house loads to the generator set Sun 10 35 AM Battery 12 85 Genset Load LIW
64. nual s guidelines and current Brazilian laws including those of the Brazilian Agency of Petroleum Natural Gas and Fuels ANP and the Brazilian Energy Agency ANEEL 2 1 About this Manual This manual is a guide for the installation of the generator set models listed on the front cover Proper installation is essential for top performance reliable operation and safety Read through this manual before starting the installation NOTE The installation must comply with all applicable building codes See the generator set Operator Manual A029V089 for operation and maintenance and the Service Manual A030A239 for service NOTE Manuals are updated from time to time to reflect changes in the equipment and its specifications The most up to date version of this manual will be found on the QuickServe website https quickserve cummins com info index html 2 2 Model Specifications TABLE 1 GSBB AND GSBC MODEL VARIATIONS Description 20GSBB 6713A B 20GSBB 6714A B 60 Hz Cold 14GSBB 6716A B 50 Hz AU NZ 20GSBB 6717A 20GSBC 60 Hz CSA Cold 60 Hz Warm 15GSBB 6719B 15GSBB 6720B Includes an engine oil heater 60 Hz CARB Warm 60 Hz CARB Cold N J UJ NOTE See the Cold Weather Specifications Table for recommendations TABLE 2 COLD WEATHER SPECIFICATIONS TABLE 087 Propane Vapor NaturalGas Propane Vapor NaturalGas OperaingTemperatureRange No dryers or starting aids re
65. o not open or mutilate the battery e Released electrolytes have been known to be harmful to the skin and eyes and to be toxic e Batteries present the risk to high short circuit current e Remove watches rings or other metal objects and use tools with insulated handles 2 A029V088 Issue 10 9 2012 1 7 1 8 1 8 1 1 8 2 1 IMPORTANT SAFETY INSTRUCTIONS e To prevent arcing when disconnecting the battery e Move the Stop Switch S2 to the Stop position disconnect the remote harness P7 to disable the ATS mounted charger and then remove the negative battery cable to prevent starting e To prevent arcing when reconnecting the battery First reconnect the positive cable then the negative cable and finally reconnect the battery charger e When replacing the generator set battery always replace it with a battery as specified in the Model Specifications section of this manual Moving Parts Can Cause Severe Personal Injury or Death e Do not wear loose clothing or jewelry near moving parts such as fans e Keep hands away from moving parts e Keep guards in place over fans The Hazards of Carbon Monoxide Engine driven generators can produce harmful levels of carbon monoxide that can injure or kill you What Is Carbon Monoxide Poisoning Carbon Monoxide CO is an odorless colorless tasteless and non irritating gas You cannot see it or smell it Red blood cells however have a greater
66. o to the Check connections step above c Check to see if the correct generator IP address has been entered If not enter the correct IP address in the address bar of the web browser Be sure to not enter www or other text prior to the IP address A029V088 Issue 10 77 8 Communication Troubleshooting 9 2012 d If none of the above troubleshooting techniques help call Cummins Support at 1 800 888 6626 and select option 1 FIGURE 63 NETWORK CONNECTIONS CONTROL BOARD AND ETHERNET CONNECTION 8 2 A 78 Remote Internet Access to Generator Set Troubleshooting WARNING Some generator set service procedures present hazards that can result in severe personal injury or death Only trained and experienced service personnel with knowledge of fuels electricity and machinery hazards should perform generator set service Possible Causes Improper setup no high speed internet connection public IP address is not active or properly set up incorrect IP address is entered computer is connected to the same router or network as the generator set or the internet connection is faulty Corrective Actions 1 Check to see if you are able to access the generator set with your in home computer If not refer to the In Home Network Access Troubleshooting procedures Verify that you followed the network setup procedures Refer to the Network Setup Guide 3 Verify that you are using a high speed internet connec
67. on the Generator Config Menu screen to select the Pickup Dropout or Nominal field To set Nominal Press the up or down double arrow button to increase or decrease the nominal utility voltage parameter to match actual Present utility voltage The Pickup and Dropout parameters are percentages of the nominal voltage parameter To set Pickup Press the up or down double arrow button to increase or decrease the minimum utility voltage to which the transfer switch will connect Default is 90 of nominal It can be increased to 95 of nominal To set Dropout Press the up or down double arrow button to increase or decrease the minimum utility voltage at which the transfer switch will disconnect Default is 85 of nominal It can be decreased to 80 75 7096 of nominal Press the BACK button to save the setting and return to the home screen A029V088 Issue 10 9 2012 7 Startup and Configuration Sun 10 35 AM Battery 12 5 Genset Load LIW 2 EXCER CLOCK LOAD MENU Genset Status Display Setup Event Log Fault Log Ethernet Setup hold blank button for 5 seconds Generator Config Generator Adjustments TS R FIGURE 61 TRANSFER SWITCH ADJUSTMENTS 7 7 Generator Adjustments 7 7 1 To Adjust the Output Voltage Use the following procedure 1 Connect an accurate AC volt meter across L1 and L2 while the generator set is running A029V088 Issue 10 75 7 Startup and Configuration 9 2012
68. on the Home Screen to review the last 20 events See the Event Log screen capture below for a list of all of the recordable events A029V088 Issue 10 35 4 Optional Internet Email Interface Descriptions 4 2 5 4 2 6 36 Fault Log Home Genset Excicise lime Date Schedule Event Log Event Description Time Dat Genset started manually Standby Ready Disabled September 13 20 6 90 9 Standby rady enabled by user September 14 2007 3 21 PM Genser stopped manually Standby Ready Dleshind Srpromher 14 2007 3 21 Genser started manually Standby Ready Disabled Sepremher 14 2077 2 22 PM 9 Stan by ready enabled by user September 14 2007 2 08 PM Genset stopped manually Standby Ready Disabled September 14 2007 2 02 PM Gursel manually Slandby Ready Disabled September 14 210 1 96 PM 9 Stored ly Sopitemlus 14 2007 1 58 9 Standhy ready enabled by user Sopromber 14 2007 1 37 Genset stopped manually Standby Ready Disabled September 14 2007 1 37 PM Genset started manually Standby Ready Disabled January 4 2006 4 20 Standby ready enabled by user January 2 206 7 11 Gensel slopped manually Standby Keady Disabled January 2 206 1 14 T SMainlenanen veneni enr Change ail and chisel vakan kash 2 2006 12 23 Genset started Ready Disabled January 1 2006 4 74 PM Genset stopped
69. ontact list b If spam filtering is not present proceed to step 6 6 Ensure that the SMTP server in use is capable of distributing non SSL certified emails If the SMTP server is not capable of sending non SSL certified emails or the status is unknown please contact your ISP technical support for information 7 Verify that the domain name is included in the user name field of the Network Setup screen i e username domainname 8 Verify with your ISP that the Static DNS Domain Name Server 1 and 2 are correct A029V088 Issue 10 79 8 Communication Troubleshooting 9 2012 9 If the previous steps do not correct the problem contact a computer network specialist to diagnose authentication is possible by leaving the username and password fields blank IMPORTANT NOTE Changes are not saved unless you navigate through all three Network Setup screens and click on Done The message Settings Saved Successfully is then displayed Network Setup DHCP Off On IP Number 192 168 0 Subnet Mask 255 255 255 Gateway 192 168 0 Static DNS 1 192 168 0 Static DNS 82 134 171 FIGURE 64 NETWORK SETUP PAGE 1 80 A029V088 Issue 10 9 2012 8 Communication Troubleshooting Genset Exercise Load Event Fault Network Time Date Schedule Control Log Log Setup Genset Status Stopped Genset Clock Battery Voltage 13 8 6 11 PM March
70. ount of fuel they can hold e Propane tanks are generally filled to only 80 of their water capacity Therefore a 500 Ib tank results in 400 Ib tank capacity e Low ambient temperatures affect the amount of fuel available from the Propane tank e Approximately 60 of the fuel in gallons filled in the tank can be effectively used Therefore a 500 Ib tank results in 300 gallon capacity To assist in the proper selection of the Propane tank follow the guidelines below e Propane tanks must be fitted with a pressure reducing regulator before connection to the generator set to prevent fuel system damage e Propane tanks must be located at least 10 ft 3048 mm from any source of combustion including the generator set A029V088 Issue 10 29 3 Step By Step Outline of Installation 9 2012 TABLE 16 REQUIRED PROPANE TANK SIZE IN GALLONS LITERS FOR INDICATED TEMPERATURES WHEN KEPT AT LEAST HALF FULL Withdrawal Lowest Average Winter Temperature Rat 32 F 0 20 F 7 10 F 12 0 F 18 10 F 23 20 F 29 30 34 100 cfg 250 250 250 400 500 1000 1500 250 000 945 945 945 1515 1890 3785 5675 BUT hr 945 945 945 2 8 m hr 264 MJ hr 300 400 500 500 1000 1500 2500 1135 1515 1890 1890 3785 5675 9640 200 cfg 400 500 750 1000 1200 2000 3500 500 000 1515 1890 2840 3785 4540 7570 13250 BUT hr
71. outed to the transfer switch in approved liquid tight conduit e The conduit can be stubbed up through the bottom stub up opening or connected to the conduit opening on the side of the generator set e f the stub up opening is used fill in the stub up opening with duct seal or mastic tape to keep out insects and rodents CAUTION AC wiring can induce false signals in control and communications wiring Do not route in the same conduit 3 7 2 Grounding Use the Typical System Grounding One Line Diagrams in this section to be sure that the generator set transfer switch power supply wiring and all connected electrical equipment are bonded to a common grounding point in accordance with the applicable codes and standards A WARNING The generator set grounding terminal TB2 4 must be connected to the grounding terminal in the transfer switch Do not provide a separate grounding rod for the generator set NOTE Generator neutral is not grounded at the generator set but at the common system grounding point A WARNING Contact with electrical equipment can result in severe personal injury or death It is extremely important that bonding and equipment grounding be properly done All metallic parts that could become energized under abnormal conditions must be properly grounded 18 A029V088 Issue 10 9 2012 3 Step By Step Outline of Installation GROUNDING WITH MODEL RSS 100 6634 AND RSS 200 6635 TRANSFER SWITCHES
72. owner s network for remote monitoring of the generator set Cummins Onan does not provide technical support for setup and troubleshooting of the owner s network and email service A029V088 Issue 10 33 4 Optional Internet Email Interface Descriptions 4 2 Screen Descriptions a Standby Power by Cummins Microsoft Internet Explorer File Edit View Favorites Tools Help Qe X ix 2 search gt TA gt i G A Favorites lt Gay 9 2012 TER a 4 Ld BD address http t92 166 000 002 M Search amp 002 Options amp Genset Exercise Load Time Date Event Schedule Control Log Genset Status Running Battery Valtage 11 7 VDC Genset Load Line 1 MN Line 2 ME 0 25 50 75 100 Output Voltage Frequency 240VAC 60Hz Engine Hours 105 4 Hours Start Genset Stop Genset links 9 amp Network Setup Genset Clock 8 12 AM September 16 2007 Utility Utility Present utility Connected Action Required Enable Standby Disable Standby FIGURE 15 HOME PAGE 4 2 1 Setting Time and Date Select the Genset Time Date Tab on the Home Screen to set the time and date for the generator set control Exercise Luad Schedule Control Genset Time Date Dag September w 15 2007 Time 2 Apply FIGURE 16 34 Network tup SET GENSET TIME AND DATE A029V088 Issue 10 9 2012
73. p ABC fire extinguishers handy e Make sure all fasteners are secure and torqued properly e Keep the generator set and its compartment clean Do not store any items in the genset compartment e Excess oil oily rags etc can catch fire e Dirt and gear stowed in the compartment will restrict cooling air flow e Before working on the generator set move the Stop Switch S2 to the Stop position disconnect the remote harness P7 to disable the ATS mounted charger and then remove the negative battery cable to prevent starting e Use caution when making adjustments while the generator set is running hot moving or when parts are electrically live as all situations may cause personal injury or death e Used engine oil has been identified by some state and federal agencies as causing cancer or reproductive toxicity Do not ingest inhale or come into contact with used oil or it s vapors e Do not work on the generator set when mentally or physically fatigued or after consuming alcohol or drugs 1 3 Generator Voltage is Deadly e Generator output connections must be made by a trained and experienced electrician in accordance with all applicable codes A029V088 Issue 10 1 1 IMPORTANT SAFETY INSTRUCTIONS 9 2012 e This standby generator set and the public utility may only be connected to the house circuits by means of the automatic transfer switch e Improper connections can lead to electrocution of utility workers and damage
74. pe ipconfig on the DOS window that appears Question Why do need two IP Addresses to access my generator set Answer You can access your generator set from two networks your in home or local network and from the World Wide Web thus requiring two addresses e Your local IP Address is different from your World Wide Web IP Address e From your in home network you use the generator set s Static IP Address e From the World Wide Web you first need to access your modem which is accomplished by typing in the Static IP Address of your Internet connection Your modem will then automatically forward you to your generator set on the local network A029V088 Issue 10 49 5 Optional Internet Email Interface Setup 9 2012 This page is intentionally blank 50 A029V088 Issue 10 6 Operation 6 1 3 Position Switch A three position Start Stop switch is located at the genset control panel Switch positions available e Manual Start Normally only the maintenance service technician has occasion to manually start and stop the generator set Push the switch down at the thick end to start the set immediately e Stop middle position This switch disables the set e Remote For automatic operation the Start Stop switch must be in the Remote position and Standby On must be activated on the In Home Display Push the switch down at the thin end to put into the Remote position No Description No Description Man
75. quired Above 32 F 0 C and low humidity High humidity Alternator drying heater recommended A029V088 Issue 10 5 2 Introduction 9 2012 Propane Vapor NaturalGas Gas Operating Temperature Range Below 20 F 7 C Additional oil heater recommended for starting Factory installed model available Below 0 F 18 C Additional accessory breather shroud required to avoid possible engine damage See warranty statement Below 10 F 23 C Additional accessory battery blanket recommended for starting Below 20 F 29 C Not warranted See warranty statement TABLE 3 GENERATOR SET SPECIFICATIONS TABLE Propane Vapor NaturalGas PropaneVapor NaturalGas Weight With Oil 540 Ibs 245 kg Size Lx W x H 48 x 43 x 34 6 in 1219 x 864 x 880 mm 62 dB A at 23 ft 7 m at normal load Normal load is equal to the typical household consumption of 3 KW TABLE 4 FUEL SPECIFICATIONS TABLE P m Propane Vapor NaturalGas Vapor NaturalGas 1 2 Load 132 500 Btu Hr 135 000 Btu Hr 122 000 Btu Hr 114 000 Btu Hr 35 135 48 ft Hr 110 Full Load 275 000 Btu Hr 240 000 Btu Hr 229 000 Btu Hr 213 000 Btu Hr 110 240 ft Hr 90 205 ft Hr 11 14 inches WC 4 7 inches WC 11 14 inches WC 4 7 inches WC Contact your local gas company to verify the tank size required for your application TABLE 5 ENGINE SPECI
76. ral Gas or Propane both of which must be inspected by the gas utility inspectors and building inspectors e the site preparation e access to the site e trenches e site preparation materials needed e Fuel supply pressure e The installation cannot be completed without connections to an automatic transfer switch Decide where to locate the automatic transfer switch e Decide what tools and materials will be needed e Maintain the minimum distance from the Propane tank fill e Verify the legal minimum distance with local code officials e Determine what if any accessories will be required for the customer s application Utility power may be required at the generator set make plans accordingly NOTE Depending on the locality and use of the generator set it may be necessary to obtain an air quality emissions permit before installation begins Check with local pollution control or air quality authority to determine whether or not a permit is needed 3 Step By Step Outline of Installation 9 2012 3 1 4 Installation Codes and Standards for Safety A WARNING The generator set installer bears sole responsibility for following all applicable local codes and regulations The following list of Installation Codes and Standards for Safety applies to the installation and operation of standby generator sets This list is for reference only and not intended to be inclusive of all applicable codes and standards The address of each ag
77. rator set to the utility e Has a properly sized battery been installed Are all fuel connections tight Is fuel supply pressure correct e Are electrical and fuel lines properly separated e Does engine exhaust disperse away from buildings e Have all fuel connections been checked for leaks Is the fuel supply pressure to the inlet of the generator set appropriately set for the fuel being used 7 2 Startup When all installation requirements have been met connect the battery cables to the battery positive cable first WARNING Automatic startup of the generator set during installation can cause severe personal injury or death Push the control switch OFF and disconnect the negative cable from the battery to keep the generator set from starting Read through the Operators Manual and perform the maintenance and pre start checks instructed The genset is shipped from the factory with the proper level of engine oil but should be checked before the genset is started Start and operate the genset following all the instructions and precautions in the Operator Manual Perform Generator Set Configuration NOTE Before leaving the site if the genset is ready to be placed in service set the control switch to the REMOTE position to provide automatic standby power A029V088 Issue 10 69 7 Startup and Configuration 9 2012 7 3 Fuel Solenoid First Startup First Start Upon first
78. rsonal injury or death Use approved methods only After assembly and before initial operation all fuel system connections hose valves regulators and fittings must be tested and proven free of leaks using a soap and water or equivalent solution while the system is under gas or air pressure of at least 1 5 times the supply pressure or 3 psi 20 7 kPa minimum e Apply the soap and water solution to all fuel system connections hose valves regulators and fittings e When the system is running bubbles will form where air pressure is leaking from the system Other approved methods of detecting leaks can be used if appropriate DO NOT use a flame to test for gas leaks Engine Exhaust The exhaust system for this generator set is complete and was designed specifically for this engine Do not modify or add to the exhaust system of this generator set WARNING EXHAUST GAS IS DEADLY The exhaust system must terminate away from building vents windows doors and sheltered spaces that may not have ample fresh air ventilation WARNING Engine discharge air and exhaust carry carbon monoxide gas odorless and invisible which can cause asphyxiation and death Never use engine discharge air or exhaust for heating a room or enclosed space A029V088 Issue 10 4 1 er Optional Internet Email Interface Descriptions Introduction This feature allows for in home or remote access to your generator set through a web page On this web page
79. s Done to complete the e mail confirmation NOTE If the IP address was changed in step 5 type the new address into the Internet browser s address bar in order to return to the home screen 15 To complete the remote viewing process see Section 5 6 and Section 5 7 Port Forwarding 1 Access the customer s modem router user manual 2 Using the operator manual determine how to gain access to the modem router s setup Screen 3 Locate the port forwarding section of the modem router s setup menu 4 Configure port 80 to be forwarded to the IP address created inSection 5 5 NOTE To maintain connections to all devices connected to the modem router do not turn off the modem router DHCP 5 To complete the remote viewing process see Section 5 7 Remote Viewing IP Options Static IP 1 Acquire a static IP address NOTE Acquiring a static IP may incur additional service charges from your ISP 2 Use the provided static IP address to access the generator set webpage from any location with Internet access Dynamic IP Monitoring NOTE If a static IP address has been authorized from your ISP the following steps are not required 1 Determine the home network s public external IP address using an online tool such as www whatismyip com A029V088 Issue 10 9 2012 5 Optional Internet Email Interface Setup 2 Locate a dynamic IP host online and register for services NOTE Online dynamic hosting service ca
80. screws FIGURE 7 OPERATOR PANEL BEZEL 3 7 6 Load Shed Communications Wires The control cable has the load control wires brought out of the genset P7 7 and P7 8 Class 1 wiring methods should be used for the in home display Ethernet and transfer switch communication conductors between the generator set and transfer switch Separation of Class 2 and power circuits should be maintained per Article 725 136 of 2008 NFPA 70 National Electrical Code A029V088 Issue 10 21 3 Step By Step Outline of Installation 9 2012 Use 300V 18 gauge 75 C wire for wiring the relay See the following figures for the different ways the relays can be wired No Description No Description _1 jNomalyCosed 2 jLocowolpnTor8 3 Groundping i O 5 Toairconditioner oad EP Relay Requirement e Input 12Vdc Max 0 5 Amp e Contact Low voltage lt 40 Amp e Mounting No restrictions FIGURE 8 LOW VOLTAGE RELAY SPDT 22 A029V088 Issue 10 9 2012 3 Step By Step Outline of Installation No Description No Description Pie uA ee Relay Requirement e Input 12Vdc Max 0 5 Amp e Contact 120 V AC Amp rating for load e Mounting Typically in distribution panel FIGURE 9 HIGH VOLTAGE RELAY SPDT 120V AC LOAD A029V088 Issue 10 23 3 Step By Step Outline of Installation 9 2012 No Description No Description 1 Normally Closed 2 Load Control
81. sue 10 LECTRICAL STUB UP AREA THROUGH PLASTIC SKID INSTALLER ACCESS REMOVEABLE SERVICE PANEL FUEL CONNECTION FEMALE 3 4 NPT NG amp LPV LOAD CIRCUIT BREAKER GFCI OUTLET READY 265 10 4 174 6 8 TO ALL SERVICE POINTS 5 IN CONDUIT ACCESS 1 25 IN CONDUIT ACCESS FIGURE 81 OUTLINE DRAWING Appendix A Outline and System Drawings 0292911 Sheet 1 Rev 10 2009 95 Appendix A Outline and System Drawings 9 2012 This page is intentionally blank 96 A029V088 Issue 10 Cummins Onan Cummins Power Generation 1400 73rd Ave NE Minneapolis MN 55432 USA Phone 1 763 574 5000 Toll free 1 800 888 6626 Fax 1 763 574 5298 Copyright 2012 Cummins Power Generation Inc All rights reserved Cummins Onan the logo and Performance you rely are trademarks of Cummins Inc
82. t Mask 255 Gateway 192 Static DNS 1 192 Static DNS 2 134 FIGURE 29 NETWORK SETUP PAGE 1 5 5 Setting Up Internet Access and E mail Alerts 1 Set up the in home computer access to the generator set See Section 5 4 NOTE For the following steps refer to the figures below Home Genset Exercise Load Event Fault Network Time Date Schedule Control Log Log Setup Network Setup Click here to start Network Setup Enter new webpage password max 8 chars cummins Save Password MAC address 00 1C E8 00 99 Software Part Number 3267344 Software Version 2 13 FIGURE 30 NETWORK SETUP SCREEN Network Setup DHCP Off On IP Number 192 168 1 Subnet Mask 255 255 Gateway 192 B Static DNS 1 68 Static DNS 2 68 E72 FIGURE 31 NETWORK SETUP PAGE 1 42 A029V088 Issue 10 9 2012 5 Optional Internet Email Interface Setup Network Setup Email Setup Alert Level Maintenance and Attention Required Outgoing Server SMTP SMTP Port Number 0 65535 25 Server Name max 42 chars smtp mail yahoo com User Name max 48 chars stealth_genset yahoo com Password max 16 chars luciokroll Next page 2 FIGURE 32 NETWORK SETUP PAGE 2 Network Setup Destination Email Addresses max 48 chars each Address 1 stealth gensetgyahoo com Address 2 jacob mirabal cummins com Address 3 jacob mirabal gmail com
83. ted in accordance with UL 2200 Stationary Engine Generator Assemblies or CSA C22 2 No 100 04 Motors and Generators The maximum continuous current values that are listed on the generator set nameplate and specification tables occur at the lower limit of acceptable voltage Maximum current occurs at 108 and 216 volts 10 below nominal voltage 120 240 The voltage set point of this generator set can be adjusted from the operator panel if desired Refer to the Operator manual procedure To Adjust the Output Voltage TABLE 7 CONTROL SPECIFICATIONS TABLE Propane Vapor__ Natural Gas Propane Vapor Natural Gas Controller Integrated Microprocessor Based Engine Generator Transfer Switch Controller TABLE 8 DC SYSTEM SPECIFICATIONS TABLE Propane Vapor NaturalGas Propane Vapor NaturalGas DC System C M Nominal Battery Voltage 12 Volts DC Battery Group Battery Type Minimum Cold Crank Amps A029V088 Issue 10 7 2 Introduction 9 2012 2 3 A Information For After Installation WARNING Improper installation can result in severe personal injury death and damage to equipment The installation must comply with all applicable building codes It is strongly recommended that the installer be properly trained and licensed to perform electrical and mechanical equipment installations however a person with the proper knowledge and experience in installing electrical and mechanical equipment installations may also install
84. the Generator 9 40 5 5 Setting Up Internet Access and E mail 42 ward 44 5 7 Remote Viewing IP Options Static 44 98 Dynamic 44 5 9 8 nennen erinnern nnne 45 5 9 1 Outgoing Server Settings nen 45 DIZ EM ANd CKCSSC TE 45 5 10 Remote Internet Access to the Generator 46 5 IdEelp otlinec ROC EU 47 5 12 Frequently Asked Questions UO REESE 47 ee Pray Spd MR rtm 51 613 51 o ZalnzEiomesoperatoradnelseesee AM a 52 02 BACK 52 Q2 2 STAR POP BUM OMe S NE ER d E 52 0 23 Standby ON OREBultan cct c Ime 52 6 3 TypicalbOperatlongm 53 6 3 1 Normal Operation Utility Power Available and Connected 56 6 3 2 Emergency Operation Utility Power Interrupted 57 6 4 To Enable Disable Standby 58 6 5 Manually Start Stop Generator Baden ee elei aee niet Ie instet n es 58 6 6 Fault Maintenance and New Event Screens
85. tion Verify that the public IP address is active and set up properly with the ISP Internet Service Provider If necessary contact the ISP to verify your setup Verify that the correct public IP address is entered into the web browser of the computer i e Verify that the computer is not connected to the same router or local area network as the generator set If it is on the same network you will be able to access the generator set using the local network IP address configured on the generator set The computer used for internet access must be connected to a different internet connection than the generator set A029V088 Issue 10 9 2012 8 3 8 Communication Troubleshooting 7 Check to see if you can access a standard web page from a computer If not contact the ISP to troubleshoot the internet connection 8 Verify all settings as described in the Network Setup Guide 9 If the previous steps do not correct the problem contact a computer network specialist to diagnose To verify your IP address access whatismyipaddress com from the browser of a computer connected to the internet and on the same network as the generator set This web page displays your current IP address which should match the IP address assigned to you by your ISP Email Alert Troubleshooting WARNING Some Generator Set service procedures present hazards that can result in severe personal injury or deat
86. tional thermostatically controlled battery heater is available for more reliable starting in ambient temperatures down to 20 F 28 8 C The heater wraps around the battery The heater cord is connected to the 120V accessory junction box Install the heater in accordance with the kit instructions To prevent injury due to accidental start up do not connect the battery cables to the battery until the installation has been completed and it is time to start the set A WARNING Before working on the generator set move the Switch S2 to the Stop Position disconnect the remote harness P7 to disable the ATS mounted charger and remove the negative battery cable from the battery to prevent starting FIGURE 11 BATTERY INSTALLATION 3 8 Fuel System A WARNING Fuel systems must be installed by qualified service technicians Improper installation presents hazards of fire and improper operation resulting in severe personal injury or property damage This generator set has a convertible fuel system The generator may run on Natural Gas or Propane depending on the preferences of the owner A WARNING Gaseous fuels are flammable explosive and can cause severe personal injury or death Do not smoke if you smell gas are near fuel tanks for fuel burning equipment or are in an area sharing ventilation with such equipment Keep flames sparks pilot lights electrical arcs arc producing equipment and all other sources of ignition well a
87. to equipment e Use caution when working on live electrical equipment Remove jewelry make sure clothing and shoes are dry and stand on a dry wooden platform 1 4 Engine Exhaust is Deadly e See What Is Carbon Monoxide Poisoning to learn the symptoms of Carbon Monoxide poisoning e This generator set is for outdoor installation only e t must be located well away from doors windows other openings into the house and where the exhaust gases will disperse away from the house 1 5 Fuel is Flammable and Explosive e Keep flames cigarettes sparks pilot lights electrical arc producing equipment switches and all other sources of ignition well away from areas where fuel fumes are present and areas sharing ventilation e Fuel lines must be secured free of leaks and separated or shielded from electrical wiring e Leaks can lead to explosive accumulations of gas Prevent leaks and the accumulation of gas e A rotten egg smell indicates a possible Natural Gas or Propane leak e Natural Gas rises when released and can accumulate under hoods and inside housings and buildings e Propane sinks when released and can accumulate inside housings and basements and other below grade spaces 1 6 Batteries Can Explode Batteries can explode causing severe skin and eye burns and can release toxic electrolytes e Wear safety glasses e Do not smoke e Do not dispose of the battery in a fire e The battery is capable of exploding e D
88. tor is running te Battery Genset Load 1 Disconnected LIM EXCER CLOCK LOAD MENU Press the LOAD button on the home screen 2 Press the up or down arrow button to select Manual 3 Note which loads are connected or disconnected 4 5 Press the double down arrow button to go the load connect disconnect screen Connect or disconnect Load 1 or Load 2 as necessary by pressing either button under Load 1 or Load 2 Press the BACK button to save the setting and return to the home screen Load Management 12 5 Mode Memen 2 L288 Connnected Load Management When running Mode Disconnected 68 Disconnected Connected Connnected Connect Disconnect Load 1 Load 2 AUTOMATIC MODE MANUAL MODE FIGURE 58 LOAD MANAGEMENT SCREEN A029V088 Issue 10 7 Startup and Configuration 7 1 Installation Review Before starting the genset inspect the installation and check off each of the following questions if it can be answered YES If a question cannot be checked off review the appropriate section in the manual e Can the top maintenance and service access doors be swung fully open for operation maintenance and service e Are the cooling air inlet and outlet openings free of obstructions e Have the AC output connections been made properly e Has the transfer switch been installed properly to prevent connecting the gene
89. ual Start Position m Remote Position s Stop Position p FIGURE 39 3 POSITION SWITCH STOP SWITCH A029V088 Issue 10 51 6 Operation 9 2012 6 2 In Home Operator Panel The operator panel must be hard wired to the generator set in order for the generator system to operate NOTE The in home operator panel and Internet Email interface can be used simultaneously The operator panel consists of two UTILITY status lamps three GENERATOR status lamps three action buttons and an LCD display screen with four navigation buttons Cummins Onan UTILITY PRESENT CONNECTED GENERATOR RUNNING STAI OF F ACTION REQUIRED EXCER CLOCK LOAD MENU No Description E Back Button When navigating through the LCD menus press this button to return to the main operating Screen 2 Standby On Off Button See the To Enable Disable Standby section of this manual Start Stop Button See the To Manually Start Stop Generator Set section of this manual Navigation Buttons The function of these buttons change as different screens appear FIGURE 40 IN HOME OPERATOR PANEL 6 2 1 BACK Button When navigating through the LCD menus press the BACK button to return to the main operating screen 6 2 2 START STOP Button See To Manually Start Stop Generator Set 6 2 3 Standby ON OFF Button See To Enable Disable Standby 52 A029V088 Issue 10 9 2012 6 3 Typical Operation 6 Operation
90. w which loads are connected Three minutes after the generator starts the load that is connected to genset load L1 is connected After a delay of three more minutes the load that is connected to genset load L2 is connected If the connection of loads L1 and L2 exceeds 95 of the generator s load capacity they are disconnected by the generator Following another three minute delay the control reconnects both loads following the same connection sequence used in the first attempt three minutes apart If generator load capacity is exceeded again both loads are disconnected and no further reconnection is tried To select automatic load management and view whether the selected loads are connected while the generator set is running 1 Press the LOAD button on the home screen 2 Press the up or down arrow button to select Automatic 3 Note which loads are connected or disconnected 4 Press the BACK button to return to the home screen Adjust percent load to match the de rate A029V088 Issue 10 67 6 Operation 9 2012 6 13 2 Manual Load Management CAUTION To reduce unnecessary loss of service it is highly recommended that manual load management be undertaken only by an authorized Cummins Onan dealer When set to manual mode the user is able to view connect and disconnect loads If the connection of loads L1 and L2 exceeds generator capacity the AC circuit breaker trips To select manual load management when the genera
91. way Keep a type ABC fire extinguisher handy A029V088 Issue 10 25 3 Step By Step Outline of Installation 9 2012 3 8 1 26 In all fuel system installations cleanliness is extremely important e Make every effort to prevent fuel contamination of e moisture e dirt e excess thread sealant e contaminants of any kind e Clean all fuel system components before installing Gaseous fuel supply system design materials components fabrication assembly installation testing inspection operation and maintenance must comply with the applicable codes See NFPA Standards No 37 54 and 58 Most codes require a manual shutoff valve ahead of a flexible fuel hose The manual valve should be of the indicating type The generator set has an electric battery powered shutoff valve included NOTE It is recommended that a shutoff valve be located near the generator set as well for emergency shut off or servicing the generator set Until the generator set is connected cap the fuel line stub up at the generator set to prevent dirt from entering and gas from discharging if the gas supply shutoff valve is opened inadvertently Fuel Line Connections WARNING Fuel presents the hazard of fire or explosion that can result in severe personal injury or death Do not smoke or allow any flame spark pilot light or other ignition sources near fuel or in the installation area Read the important safety precautions in the Fuel System section of this m
92. ween two choices RSS100 6868 and RSS200 6869 or RSS100 6634 and RSS200 6635 which must match the model number of the transfer switch being used NOTE For non Cummins Onan transfer switches select RSS100 6634 and RSS100 6635 6 Press the BACK button to save the setting and return to the home screen 72 A029V088 Issue 10 9 2012 7 6 Transfer Switch Parameter Adjustments 7 Startup and Configuration Sun 10 35 AM Battery 1245 Genset Load LIW 2 EXCER CLOCK LOAD MENU Genset Status Display Setup Event Log Fault Log Ethernet Setup hold blank button for 5 seconds Config Menu Generator Config Generator Adjustments TS Adjustments Model RSS100 6868 o RSS200 6869 FIGURE 60 TRANSFER SWITCH CONFIGURATION Model RSS100 6634 and RSS200 6635 Transfer Switches Refer to Transfer Switch Installation Manual 962 0620 to set the parameters inside the transfer switch A029V088 Issue 10 73 7 Startup and Configuration 9 2012 74 Model RSS100 6868 and RSS200 6869 Transfer Switches To make transfer switch parameter adjustments 1 2 Press the MENU button on the home screen Press and hold the blank button on the menu screen for at least 5 seconds to go to the Config Menu 3 Press the up or down arrow button on the Config Menu screen to select TS Adjustments Press Enter on the Config Menu to go to the Transfer Switch screen 5 Press the NEXT button
93. y One 1 provided with generator anh Four wall anchors and screws no 6 if mounting on stud wall RSs Standoffs and mounting fasteners if mounting on block or brick wall SSeS 3 1 2 1 1 Loose Parts Shipped With the Generator The following loose parts are shipped with the generator set e Oil drain hose e Flexible fuel hose assembly e Welch plug taped to fuel regulator e Four base spikes ground stakes e In home display e Two keys Literature Operator Manual A029V089 Installation Manual A029V088 and Warranty Statement A029V088 Issue 10 11 3 Step By Step Outline of Installation 9 2012 3 1 2 2 Tools Required Use a forklift to move the generator set and set it in place Alternatively a one man hand dolly designed to fit the generator set base is available to move the generator set and set it in place Hand tools required include the following e Wire stripper for terminating the communications wires e Torque wrench e Jewelers screwdriver e Allen wrench e Ratchet set with 10 mm socket and extension e Two pipe wrenches for gas connections e Phillips head and flat blade screwdrivers e Ball peen hammer 3 1 3 Choosing A Transfer Switch Block diagrams showing partial or full load coverage are shown on the following pages e UL 1008 listed Service Entrance Rated Automatic Transfer Switch without controller e RSS 100 6868 e RSS 200 6869 e CSA Approved and UL 1008 listed with contro

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