OWNER`S MANUAL - Tucker`s Machine & Steel Service
Contents
1. Hours 5 um jn TT 2 20 Amp 000000 2 20 Amp N TN Main Power White Ignition On Red Glow Plug Green Start Black Drive Lights Blue Ground Stud Hi Low Yellow Not Used Brown N Dash 20 Amp 4 5 Amp js 20 Amp FTN Cat Perkins Tier Il Engine Dash Wiring BOM tucker 1 Oil Pressure Water Temp e 2 O Work Lights Wiper Option 8 8 Low Hydraulic Low Water E Drive Lights Hi Low Speed 6 6 Heater Optional L 1 Dash Starting Serial 4 a Light 81985 01 ating Seria 10 Cab Heater g1905 15 1 OX mE 4 Wire 120 Ohn Resistor Assy 8197320 n NET Neutral Start Sunstrand 80020540 Tucker 80203 07 Fuel Lift Fuel Pump Terminal 5 High Low High Low 2 Ground to Terminal Engine BU Alarm 14 Gray 1 66 FUSE a 11 72 Ext Blue gt gt gt 12 Yellow 100 Fuel 11 Ext Thermostat Glow Plug Fuel 412 White 11 Fuel P 412 Black Thermostat 86 4 uel Pump2. NR NO RELIEF OPTION 015 001 2707 001 1458 001 1460 1447 001 1462 001 1463 001 1464 001 1465 001 1466 001 1467 001 1468 001 1469 001 1470 001 1456 001 1455 001 1459 001 1448 001 1449 001 1450 001 1451 001 1452 001 2504 001 2503 001 1453 001 1454 001 458 001 459 001 462 001 1458 001 2707 001 073 001 18 MODEL FLOW DIVIDER GRESEN CFD50 5 HP 5 Tucker s 80109 p i L 420 Plug O ring seal Spool cap Solid Housing Spool see options below 1 5 GPM 2 0 GPM 3 0 GPM 4 0 GPM 5 0 GPM Controlled 6 0 GPM flow Gallonage 7 0 GPM 8 0 GPM 9 0 GPM 10 0 GPM Spool Spring Spool Spring Guide Spool Cap Hollow Spool Spring Shim Relief Cap Relief Spring 0 1500 Relief Spring 1501 2500PSI Spring Guide Helief Ball O ring seal Backup Washer Relief Seat Shim 040 thick Shim 020 thick Shim 010 thick OPTIONAL NR RELIEF Spool cap Solid O ring Seal 3 8 NPT Pipe Plug Parts List 18 PORTING KEY CF Controlled Flow EF Excess Flow P Pressurized Cil From Pump T Relief Valve Return to Tank from constant flow side only Note This port plugged on NR models DIFFERENTIAL POPPET RELIEF VALVE Model WJ amp WJL Series Gresen WJL 75 Tucker s 80211 Set 2 000 PSI INSTRUCTIONS FOR ADJUSTING THE RELIEF SETTING Hemove 1881 001 cap and add shims to increase setting or rem
3. LOSURE u REAR 81987 90M B PaeCabRar 2 99 3 ateCabRearhlerPhte 1 _ 3 T6CabGasWeatesWppng 1 4 9525 Ghst 0CabRer Xi 1 _ 5 CakhAsyLDor i 5 5 6 lt Tuckerbilt T 630 Filters CAT 3054 Perkins 1104C Engine Fuel Water Separator 233 5184 W Inner 26510381 126560201 wi 499 151459 i rs joo NA Not Applicable John Deere 4045T with TIER II Electronic Ignition Air 40451 4045 T Oil Fuel 10 Micron 10 Micron Donaldson PS50388 wa o T NA Not Applicable John Deere 4045T prior to TIER II Electronic Ignition Spin On for Twin Sunstrand Elements ree 4045T 4045 Suction Fuel Oil 10 Micron 10 Micron NA Not Applicable Twin Elements Flat Gasket Gresen Part 1575 001 Twin Elements O Ring Gresen Part 1576 001 630 CAT Engine Wiring otart sequence Key to Run position The Amperite Relay in the Black Box timer sequence is started to test all diagnostic lights for 5 seconds The fuel lift pump and injector pump are also energized If the engine is not started within 5 seconds all lights go out but the low oil pressure light It should go out when the engine is started and oil pressure rises Key to Start position Electric flow to start passes through the key switch to Te
4. Black 18 Black 18 AN ke Black 8 55 AN Inline 10 4 Black 14 ELT ac Gray 14 Orange 14 Optional Air Dryer Red 14 f Alternator Excite Starter Black 18 Green 18 Low Hydrauli Signal Hydraulic Level Cat Main Harness Green Low Hydrauli Brown Red Water Temp Indicator Lights in Cab Cab Main Oil Pressure Yellow Low Wate White 8 Power to Cab Red 10 Ignition On Green 12 Glow Plug Red 10 Gray 14 Red 8 Gray 18 Water Level 412v Breaker Red 8 12 on Starten Red 12 Start Signal Blue 12 Drive Lights Gray 14 Fuel Pump Red 14 Fuel Thermostat Red 18 Water Temp Red 418 Blue 18 Neutral Start Red 14 Fuel Lif Yellow 12 High Lo Red 10 Glow Plug Black 12 Start Brown 18 Oil Pressure Blue 18 Neutral Star Blue 10 Drive Lights Yellow 12 High Low Brown 12 Not Used Black 18 Start 87 30 Red 412 Red 12 Red 14 x Light Test 5 Seconds Amperite Relay 5 2 3 4 Red 18 Black 18 Starting Serial 06316 Cat Engine Wiring BOM 9 Wiper Optional 9
5. Cu IN N an P E Dg t E Alum 4 gt E Manifold Throttle Cyl Block Cylinders amp Tuckerbilt Valve Inc s 81304 CC 700 g Tucker 80110 Forward Reverse Cyt Wabco P59833 1 Tuc ker 80300 BackUp Alarm Switch Hobbs B76575 4 2 NO Tucker 80604 pper 275491 pz ouston p Air BV225IMPULSE BV225IMPULSE MES Comp uc ker 80443 Mod 2150 L Auge BW 108261X Chain Tucker 80609 01 AIR LINE SC HEMATIC Note BW Bendix Westinghouse 85003 FRONTAUGER DRIVE gw 81977 1 Front Auger Drive Housing Ass 1 81977 2 Front Auger Drive Cover Assy 1 81977 3 Front Drive Auger Drive Shaft 1 4 81977 4 Front Drive Shaft Spacer 1 80305 Bearing Auger 1 6 80405A Sprocket Auger Sha 1 80405B Bushing Auger Shaft Spr 1 8 _ 81029 Washer Idler Sha ft 1 34 2C S Screw Cap 75 X2 1 Pin Tension 1 2X 1 1l Screw 5 X 1 75 WasherLock 5 4 _ 1 2 13 Hex Nut 14 81459 Plate AugerMotorMount 1 15 80102 1 16 80404A Sprocket Auger Motor 17 80404B Busning Auger Spr 18 81807 Chain Kit Auger 28 Links 100 1 19 12 2 Fast Thread Bolt 5 X2 20 34 2C B Camage Bolt 3 4 X2 1 21 34FN Nut Flanged L 3 4 10 22 58 134C S8F Screw 5 8 x 1 3 4 GR 8 Fine 23 58SLN Nut Self lock 625 4 24 81977 6 Front Dive Motor Adj Bolt A 25 81977 7 Front Auger Dnve Motor Adj Block 1 8 Nc 1 27 90216 Plug Auger Chain Insp 81977 BUSHING IN
6. oun a Terminal 7 j 12 White 82 Fuel Lift _ mu 8 Terminal 7 14 Red BU Alarm Glow Plug 14 yo sar Ext Preco Model 6003 80 Terminal 12 14 Tucker 80125 10 Red 62 Neutral Start 9 Ext 96 1 2 Neutral Start 8 1 2 Ext Terminal E 18 Blue er 98 9 34 Ext Fuel Lift 14 Black i d BEI gt 11 3 4 Ext 1 r P Fuel i Main Cat Perkins Tier Il _ Engine Harness BU Alarm ie Switch 086 1 Oil Pressure 81 974 01 Hobbs 76575 4 i High Low M Selector Terminal 9 Ue Tucker 80604 HydraForce SV08 40 6T 12DS Tucker 80202 Main Power 8 Red Start 310 Red Black Charging Ground Starter Charging Wire Assembly Starting Serial 12 Blue Drive Lights 9 12 1 14 Ext Alternator Starter Terminal 2 5 4 Ext 12 33 12 8 14 Ext 4 1 1 34 Ext i112 Blue 255 9 Ext 2 j Fuse Block Ground Drive Terminal F Water Water Temp Temp Switch Terminal 10 4 Murphy TSB R220F 104C 1 2 Tucker 80130 29 18 Red 18 18 Black Red 14 Ext 15 14 Ext Level Terminal 5 18 Yellow 33 12 17 Ext 18 Black 15 7 1 4 Ext IS e Level Terminal 11 N Alternator Terminal ti Water Level Water Temp amp eet Alternator Excite xcite T
7. 1 630 OWNER S MANUAL CALIFORNIA PROPOSITION 65 INFORMATION TO CALIFORNIA CUSTOMERS AND TO CUSTOMERS SELLING DIESEL ENGINE EQUIPMENT INTO OR FOR USE IN CALIFORNIA Proposition 65 a California law requires warnings on products which expose individuals in California to chemicals listed under that law including certain chemicals in diesel engine exhaust Obligations of Manufacturers of Diesel Powered Off Road Equipment The California Superior Court has approved either of the following two methods if compliance with Proposition 65 requirements by manufacturers of off road equipment containing diesel engines 1 On Equipment Warning Place the warning pictured in attachment 1 on all equipment shipped by you into or for sale in California after January 1 1996 The warning must be in a location where it is easily visible to the operator of the equipment when s he is operating the equipment The warning must be secured to the equipment If warnings or operating instructions are provided through a digital display you may use that method of providing the warning 2 Operator Manual Warning When the operator manual is next revised or by December 31 1995 whichever is earlier place the warning in attachment 2 in the operator manual The warning may be either printed in the manual or on a sticker The warning must appear in one of the following locations Inside the front cover Inside the back cover Outside the front cov
8. PARTNUMBER 0304 1070 107010 4 Spacer Articulate Pi 5 3 WaseMkustebn 6 eo ObegBGmasF ng 1 _ 8 zs 1 8 NPTPlug Aeroquip 222225 7 9 pus E _ 30 jxuxs 58 01007 3 Articulate Pin Extract Tool Kit 81070 07 1i mos 2 NuSflokHnel2s 1 3 4AfuatePnEmactShimik O _ 4 AfkuatePnPwactShimiz 1 _ 5 AfkuatePEtactPulWader 1 ENCLOSURE WINDSHIELD er NO 81987 70 Windshield Assy 81987 75 Edge Windshield 1987 74 Hinge Windshield 91997 76 Panel Lower Windshield 81987 80 Opener Assy Wind shield LE x 6 J80991WS 1 630 Cab Glass Weatherstripping 8 9 J 81995 15 HeaterCab T 630 81987 119 Bracket Cab Heater Mount 81995 06 Motor Wiper 1 630 91995 02 Arm Wiper 1 630 81995 201 Glass 1 630 Cab Windshield 36 1 2 X 29 81995 07 Wiper Blade 1 630 13 81995 03 Switch Wiper 1 630 1 2 3 5 7 CAB ENCLOSURE 81987 10M QTY 81987 40M CAB ENCLOSURE RIGHT DOOR 4 87509 HeaderRightDoorCab 7 6 PateKckRDooCab 8 9721 RghtCabDoorHandeKt Keyed 1 630 1 _ 15 81995 204 Glass T 630 Cab R Door Front 14 X 30
9. 15 Cap amp mwSelX 4 8 JNE o Hex Nut Sae 1 9 rass 220 412 2 _ WPlokWader 4 Bolt Axle 1 2X 5 1 4 Cap Screw Sae 1 2 20 5 1 4 B A 80570 01 OR BY few MACHINE amp STEEL SC ALE 1 4 SERVICE INC 80570 01 O BOX 492810 LEESBURG FLA 34749 2810 5 4 3 2 l 1 630 Front Wheel Stud CLIPPED COLLAR SHOULDER STUDS EUCLID No E 5560 R DOORMAN No 610 044 34 16 THDS BUDD No 190045 81020KM few PheSeweAuerDikd 2 _ 4 somo FontDie ReadrSaft 1 5 s970 FontDrve Rearidler Shaft Bulet 1 _ 6 m RearAugerSeal InerRng 2 _ 7 SrwScktCapU2Xi 1 sespCSS BosAwer 9 san nuseko ____ 5 4 3 2 l Rod cyl Machined F630 4 awon 1 6 805015 12525596 2 C Cylinder hyd Mach T 630 C 8 S05 1 9 80 1 iPpeHafCoupoHghPesue 1 E Poly Pak No U25 1 75 805032 Wiper No 5 75 Pate Hyd Cyl End T630 Te Rod End Cyinder Bearing F630 Hyd Cyl Rod Rod End 1 5 Straight Grease Fitting 5 16 18 X 1 2 Socket Set Screw 8 30 Deg 1 8 Grease Fiting Q m 2 9 eG AS 7y lt 2 mera AX 75 752 Qu
10. recommended torque 2 Discovery of elongated holes in a suspension component 3 When bushings are being replaced 4 Excessive or abnormal tire wear To insure an accurate torque reading the torque tool used for checking torque must provide a correct measurement Also the nut and bolt should be dry free of any lubrication and clean free of any dirt grit rust etc 36 630 Hose Contents Contents Ponts Left Wheel Mot t to Right Side T ET EGERIT e eel Motor rear port to Right Side Top Port Sunstrand Pump sided 65 1 2 Left Wheel Motor front port to Left 2 1BA12FR12 81930 1 Port Sunstrand Pump bottom Tee Center Port 66 5 FC136 12 81931 4 Vickers Pressure Right Side Outside Adapter 2 1AA16FH16 Line to Auger Valve GH781 16 1AA16FR16 GH781 16 1212 20S 81932 Auger Valve to Auger Motor Lines to Cross Auger Valve Return Line FJ8706 2020S FC300 20 1206 108 81934 1 Air Compressor to Air Tank RASSE 72 9006568408 Lower Articulate Pin Grease Line 1 1AA4MFA4 Return Line for Fuel 1AA5FJ4 GH78T 4 1 1AA2MP4 Grease Line Auger Bearing 12 GH781 4 Under Rear Frame Assembly 2 Grease Lines Steering Cylinder 1 1AA4MP4 Upper Articulate Pin Grease Line 15 Sunstrand Pump to Suction Filter 2661 20 81941 Es Gate Valve to Vickers Pump 2661 32 1 81947 Upper Turntable Gre
11. requirements No dynamic seals e Standard valve bodies and common cavities One piece encapsulated coil with minimal amperage draw Oil immersed armature solenoid Numerous coil terminals and voltages Coil interchangeability with all Series 12 valves Manual overrides seal variations and other options available Specifications Basic Model Number 12C51SM Nominal Flow at AP 70 psi GPM 11 l min Max Operating 3000 PSI 210 bar Pressure Response Time dependent on flow and pressure 40 to 100 mil sec Design Working parts hardened ground amp honed Viscosity Range 36 SSU 3cSt to 3000 550 647 cSt Fam S0mconmonna Media Operating 2 s Temperature Range 200 F 93 3 C to 45 F 42 790 Seas Bua NOs win apa ass Onions Sangin ot ana Electrical Data For higher pressures consult manufacturer 17 Pressure Drop vs Flow PSI bar AP Viscosity 135 SSU 28 cSt 100 7 gt e lt gt Pressure Drop 5 0 l min 8 Flow Valve Performance Operating Characteristics 4000 126515 with Heavy Duty Coil 280 Ew 3000 210 2000 140 PSI bar 1000 70 120515 with Standard Coil GPM 0 2 l min 8 ri 1 fi gt
12. 5 through C4 4 and ACERT Industrial Engines Caterpillar Inc or any of its subsidiaries Caterpillar warrants new 3000 Family C0 5 through C4 4 and ACERT industrial engines sold by it to be free from defects in material and workmanship ACERT industrial engines refer to the C6 6 C7 C9 C11 C13 C15 C18 C27 and C32 engine models This warranty does not apply to engines sold for use in marine applications engines in machines manufactured by Caterpillar or Caterpillar brand batteries These products are covered by other Caterpillar warranties This warranty is subject to the following Warranty Period The standard warranty period for new 3003 3011 3013 3014 3024 0 5 7 1 1 1 5 6 and C22 engines is 24 months or 2000 hours whichever occurs first with the first 12 months at unlimited hours after date of delivery to the first user The standard warranty period for new 3034 3044 3054 3056 C3 4 C4 4 and C6 6 engines is 24 months or 3000 hours whichever occurs first with the first 12 months at unlimited hours after date of delivery to the first user The standard warranty period for new C7 C9 C11 C13 C15 C18 C27 and C32 engines is 24 months or 3000 hours whichever occurs first with the first 12 months at unlimited hours and 24 months for mobile agricultural applications after date of delivery to the first user The standard warranty period for rotating electrics 1 used on new
13. E on lower strip and 1 on upper strip in Black Box Is there Continuity Key on Diagnostic lights come on and all but low oil go out after 5 seconds but engine does not even try to start starter does no engage at all Remove bolt connecting Air Cylinder eye to actuator arm on main pump Check continuity again Is it OK now Refer to Black Box wiring schematic Blue wire from Terminal 1 goes to E Stop 1 of the Normally Closed contact blocks Is there continuity through the contacts with the E Stop out Move pump lever by hand back and forth slightly to see if continuity can be established Adjust eye on cylinder rod gt turn at a time to correct alignment Check Start relay in Black Box for proper operation Is it OK Replace Contact Refer to wiring diagram and confirm wiring not broken Refer to wiring diagram and confirm wiring not broken Wiring OK Replace Relay Refer to Neutral Start adjustment procedure in pump manual Possible Switch replacement necessary Contact your local CAT Dealer Water Level Blue 18 Alternator Excite etc 86 85 86 85 86 85 Glow Plug Air Dryer Fuel O 87 30 87 30 dl Red 10
14. FACE 1 If unit is operated as a Suction Line Filter indicator dial has danger zone marked on dial starting at 10 Hg 5 PSI Spring and the Red Decal is not required To avoid possible damage to your pump check with the manufacturer to determine the max safe inlet drop allowed EXAMPLE When Filter is installed in Suction Line ahead of pump some allowable restriction is created As dirt or foreign matter is collected in Filter increase suction is required This may cause starvation or cavitation of pump prior to the opening of Filter Relief Valve which is normally set at 10 Hg 5 PSI Spring Gresen Vane Pumps are designed to withstand a suction of 10 Hg 5 PSI Spring 2 If unit is operated as a Return Line Filter with 15 PSI Spring take pressure reading on Filter Condition Indicator when Filter is clean and with oil at operating temperature Disregard Indicator reading until oil reached operating temperature To this figure add the number from the chart below which corresponds to your particular installation The total of these two figures represents the point on the Indicator dial face at which the enclosed Red Decal should be placed when the 15 PSI Spring is installed This will be the starting point of DANGER ZONE The Relief Valve begins to open as the needle enters into the RED DANGER ZONE This indicates that the Filter Element should be changed or cleaned to avoid the possibility of circulating any dirty oil through the
15. OO A ks 77 SEC TION 10 SCALE 1 3 e 1 15 22 aas 1 630 3 22 2005 Scale 1 3 SERVICE INC BOX 492810 LEESBURG FLA 34749 2810 81050 5 4 3 2 1 MACHINE amp STEEL Safety Lock Valve Vickers 1 02 0160853 TUCKERBILT CYLINDER 1 02 171990 81050 2 REQ D Tucker 80215 x e SING Charlynn Motor Charlynn Motor LIFT 24104 1035 119 10 30 STEERING Tucker 80102 _SCREW Tuc ker 80102 Ross Steering Vavle 24127 Gresen How Divider CFD50 5 HP Tucker 80109 Y CE ee ay u 7 Wn Gresen Valve v42 4F WC RP60 3000 Set 2250 PSI Tucker 80108 HD 2 d ada Gresen Filter SET 2000 P S I FLRA15 5EDNH Gresen Relief Valve RR M ERA Tucker 80101 W 1 75 NA x Gresen Selector Valve 5 75 Tucker 80111 2400 Mic higan Huid Power a Strainer SU65SF32 Tuc ker 80100 Sy Vickers Pump 4301994 Tuc ker 80204 AUXILIARY CIRC UIT HYD SCHEMATIC Aux Circuit Hyd Schematic few Aubum Gear Aubum Gear OW2B13519Z OW2B13519Z Power Wheel Hub Power Wheel Hub Tuc ker 80200 2 Tuc ker 80200 2 CD VNLG c DM MCCC CDL DL 7 D Sauer ST Sauer M46 4102 46C C NS M46 4102 46 Dual Displ Dual Displ Motor Motor
16. Spring stanadyne Stanadyne 16136 16392 22 AUGER MOTOR CHAR LYNN 7119 1030 Disc Valve Hydraulic Motors Tucker s 80102 E TN 10 000 Series per shaft revolution 40 er Shaft revolution inr 1 10 000 Series 0 000 Series Displacement Size cub Geroler Element 4 Displacements 345 21 0 Flow LPM GPM 170 45 Continuous 180 292 265 70 Intermittent Speed Upto 784 RPM Pressure Bar IPSI 200 3000 Cont 270 4000 Inter Torque Ib in 2700 23910 Cont 3440 30460 Inter EACH ORDER MUST INCLUDE FOLLOWING 1 Product Number Data Code ond Displacement In rev and Product N SENI idi Za NE NR Standard Straight 1 5 16 O ring vj 119 1030 P d Continuous Cont Continuous rating motor be run continuously at these ratings Interrmittent nter Intermittent operation 10 of every minute 8 23 SWING MOTOR CHAR LYNN 11104 1035 Tucker s 80103 Disc Valve Hydraulic Motors 2000 Series Type of Motor Standard w 2 Bolt SAE A Flange Type of Shaft 1 1 4 14 T Splined 7 814 O ring Displacement cu In rev amp 18 7 Product Number 2000 Series Displacement Size cubic centimeter per shaft revolution cm r 80 43 cubic inch per shaft revolution in r 100 62 130 8
17. for an extended period of time SEALING COMPOUND Silastic RTV732 sealer and General Electric Silimate RTV No 1473 or RTV 1503 are currently recommended for sealing gasket surfaces Sealant should be applied in a continuous bead which should be centered on the surface to be sealed but should move to the inside of the hole at each bolt hole location For service requirements order Auburn Gear part number 604101 SPECIFICATIONS Maximum intermittent output torque zu ucuz eec ER LEE 180 000 Ib in 20 340 Nm 5 000 RPM utu suu M M DIM LM MIL 150 oz 4 435 ml ITEM DESCRIPTION NO USED ITEM DESCRIPTION NO USED NO IN ASS Y NO IN ASS Y 1 Retaining Ring 1 19 Secondary Carrier Assembly 1 2 Coupling 1 20 Locknut 1 Serviced as part of the Carrier Assembly E 76 4 Spindle 1 22 Primary Carrier Assembly 1 5 Boot Seal 60441 1 1 23 Primary Sun Gear 1 6 Oil Seal 604404 1 24 Thrust Washer 1 7 Bearing Cone 613305 1 25 Disengage Plunger 1 8 Bearing Cup 613306 1 26 O Ring 614101 1 9 Wheel Bolt 12 27 Large Cover 1 10 Hub 1 28 Flat Washer 604703 12 11 Bearing Cup 613313 1 29 Hex Head Bolt Grade 8 12 12 Bearing Cone 613312 1 30 Pipe Plug 03 04 101 09 1 13 Thrust Plate 619304 1 31 Disengage Cover 14 02 039 005
18. inlet to avoid water traps and to allow drainage to the air dryer Discharge line material may be either high temperature hose or copper tubing Bendix compressors require a minimum of 4 feet of copper tubing extending from the discharge port with the balance being either high temperature hose or copper 12 PNEUMATIC PISTON VIBRATOR Houston Vibrator Inc HVI MODEL All Dimensions in Inches NUMBER a BV 225 Tucker s 80443 VIBRATOR VALVE Parker Schrader Bellows 015210439 Tucker s 80442 2 way hand operated large capacity normally closed poppet valve with rugged brass body Aluminum handle has large palm surface for easy actuation ACCELERATOR VALVE Wabco Controlair Valve The H 1 CONTROLAIR Valve is a pedal actuated 3 way pressure regulating valve suitable for application where the valve portion extends below the floor level Depressing the pedal increases the outlet pressure The pedal is self returning This valve is suitable for brake and clutch control or any use where foot operation pressure control is desired __ PSI Range WABCO P52570 0001 80303 REPLACEMENT SEAL KIT WABCO P59028 Tucker s 80303 01 13 TWO DIRECTION ACCELERATOR CYLINDER WABCO ACTUATOR POSITIONER An extremely versatile type the Two Direction positioner moves 12 its total stroke length in each direction from a center zero position It is a compact economical accurate linear piston type with three total stroke
19. lengths 1 1 1 2 and 2 WABCO s HC 2 Controlair Valves or MC 2 Type M Valves with center indexing are natural Partners with the Two Direction positioner ORDERING INFORMATION Operating Force 1018 Ratin Stroke 9 Length P59833 1000 10 60 820 2 Tucker s 80300 THROTTLE VALVE FORWARD amp REVERSE WABCO Panel Mounted Valve 4 WAY EXHAUST CENTER VALVES 3 POSITION HANDLE 2 HA 2 PILOTAIR VALVE with detents WABCO P59335 Tucker s 80301 HANDLE PORTS SUPPLIED POSITION OUT 1 OUT 2 14 LIFT SWING VALVE Gresen SP 4 4HP Tucker s 80104 Em MT gt ANS S E RE sf a NE NN SAR 9 lt V NI B a mum WAT Model SP Spool Directional Controller Valve Item Part No Description HOUSING SP 1 SPOOL See Note 1 y 2702 HOUSING SP 2 SPOOL See Note 1 2703 HOUSING SP 3 SPOOL See Note 1 SPOOL 4 WAY 3 POSITION See Note 1 903 0041 SPOOL 3 WAY 3 POSITION See Note 1 2805 001 SPOOL 4 WAY FREE FLOW See Note 1 _________2897 001 SPOOL METERINGSeeNotet 3 RELIEF ADJUSTABLE J RELIEF HIGH PRESSURE ADJUSTABLE RELIEF NON ADJUSTABLE J NJ RELIEF HIGH PRESSURE NON ADJUSTABLE J NJ HP RELIEF DIFFERENTIAL POPPET TYPE NON ADJUSTABLE WS RE
20. new C9 C11 C13 C15 C18 C27 and C32 engines Provide reasonable travel expenses for authorized mechanics including meals mileage and lodging when Caterpillar elects to make the repair on site User Responsibilities The user is responsible for Providing proof of the delivery date to the first user Labor costs except as stated under Caterpillar Responsibilities Travel expenses not covered under Caterpillar Responsibilities All costs associated with transporting the product to and from the place of business of a Caterpillar dealer or other source approved by Caterpillar Premium or overtime labor costs Parts shipping charges in excess of those that are usual and customary Local taxes if applicable Costs to investigate complaints unless the problem is caused by a defect in Caterpillar material or workmanship Giving timely notice of a warrantable failure and promptly making the product available for repair Performance of the required maintenance including use of proper fuel oil lubricants and coolant and items replaced due to normal wear and tear e Allowing Caterpillar access to all electronically stored data I I continued on reverse side N Caterpillar is not responsible for Failures resulting from any use or installation which Caterpillar judges improper Failures resulting from attachments accessory items and parts not sold or approved b
21. ucker 80201 1 Tuc ker 80201 1 x Wateman 12 515 12 16 Directional Viv Tuc ker 80202 x Sunstrand 8800485 2400 x Hot Oil Shuttle Valve High Speed Tucker80202 01 x E x MR SUIS E Sauer _ 196 2659 1000CC W N S amp Sae B Pad BNA 80203 1 idi n qe spe AUSTRIA __ Vickers Pump gt 4301994 ME Ref Aux Hyd 101 HP w Schematic x EN EE Egine S S 288 _ A SY T 222 USE STANDARD PETROLEUM BASE ANTI WEAR HYDRAULIC FLUID WITH A VISCOSITY OF 150 225 SSU 100 F TWO SPEED PROPEL CIRC UIT 2 Speed Prop Cir fe EATON 100B933 30 30 Spring Air Chamber EATON 100B933 30 30 Spring Air Chamber Bendix 229B13 Q erase Bendix 229B13 Tuc ker BO611 Q Release Valve Tuc ker B0611 Spring Brake Service Brake p BW 275176 Park Brake Valve Tucker 80600 BW 225635 80607 422 ucker BW 228013 3 8 Hom Valve Tucker 80608 1 i Vico N Foot Accel Tucker 80608 2 DE Valve 5 P52570 0001 Wabco 59335 Wabco P59335 m Tucker 80303 Tucker 80301 Tucker 80301 T m sg m See Hyd Schd gig 5 4 2 1181 x xr sia 28 E lt gt Vib 9 Valve 2
22. 0 2000 Series 160 a Geroler Element 9 Displacements 245 Flow LPM GPM 15 20 Continuous 115 30 Intermittent isis Up to 924 RPM im Pressure Bar PSI 200 3000 Cont 300 4500 Inter Torque Nm Ib in 845 7470 Cont 930 8225 Inter 4 Bolt Bearingless 16 6 4 00 Pilot Dia and 13 59 535 Moun ing Holes on 127 0 5 00 Dia B C A Standard 82 5 3 25 Pilot Dia and 13 59 535 Mounting Holes on 106 4 4 19 Dia B C 107 9 4 25 Pilot Dia and 13 59 535 Dia Mounting Holes on 147 6 5 81 Dia B C Dia Mounting Holes 106 4 4 19 Dia B C 2 Bolt SAE B 101 6 4 00 Pilot Dia and 14 27 562 Dia Mounting Holes 146 0 5 75 Dia Output Shaft Bearingless 1 inch Dia Straight with n enl 1 4 20 Threaded Hole and 38 4 1 51 Max Coupling Length 1 1 4 inch Dia Straight with Straight Key 3 8 16 Threaded Hole and 4 7 3 1 86 Max Coupling Length 32 mm Dia Straight with Straight Key x 1 25 6H Threaded Hole and 56 4 2 22 Max Coupling Length 3 6 Threat ut EACH ORDER MUST INCLUDE THE FOLLOWING 1 Product Number Dia Splined 14 T 3 8 1 Hole and 33 0 1 30 Min Full Spline Length 1 1 4 inch Dia Tapered with ed li a SAE GB Splined 6 T 1 4 20 Threaded Hole and 22 8 90 iT 15 2 60 Min Full Spline Length and 30 8 1 21 Max Coupling Length S
23. 00026 One Required per Unit 81305 DR BY FEW T 630 PATE 10 12 2004 SHOP 21 Shaft 1 3 4 8 16 DP 13 Tooth cs O BOX 492810 LEESBURG FLA 34749 2810 5 4 3 2 Saw Cut to Length is OK but must be Square 023 8 1 5 8 Tumtable Drive Spacer Two Required 2 Sch 40 Black Pipe o FEW 630 12 13 2004 MACHINE amp STEEL scale NONE SERVICE INC Spacer It Drive 1 5 8 31274 BOX 492810 LEESBURG FLA 34749 2810 5 4 3 2 l Saw Cut OK but must be Square 2 3 8 O D One Required 2 Sch 40 Black Pipe T 630 12 13 2004 MACHINE amp STEEL scale NONE EUER Spacer 8125 It Drive 31303 BOX 492810 LEESBURG FLA 34749 2810 5 4 3 2 l 13 16 5 4 3 2 l NO PART NUM BER DESC RIPTION 80400 01 100 A 10 Sprocket 4 80403 Hub 2 210 OD x 2 3 16 w 8 16 Spline Weld Both Sides Tum O D of Hub to 2 210 Dia and Bore Sprocket for snug fit Sprocket Centered on Hub 80408 01 DR BY few 1630 2 16 2006 MACHINE amp STEEL rocket Solined Lower Swin Procket Splined LowerSwing gt ee 80408 01 3 2 5 4 1 100B10 Sprocket Martin Tucker 80401 01 1990 1 750 1 001 000 Two Required per Unit T 630 PATE 10 14 2004 MACHINE amp STEEL edili ee ee res en 5 4 3 2 1 1 2 Nylatron Bearing 3 4 PI Spacer Upper Tumtable P
24. 1 14 Washer 2 32 Hex Head Bolt 618305 2 15 Disengage Spring 615603 1 33 Quick Disconnect Gasket 1 16 Retaining Ring 2 34 Quick Disconnect Assembly 1 17 Ring Gear 1 35 Hex Head Bolt 2 18 Magnetic Plug 14 00 052 002 1 Contact Auburn Gear with part number and order code of drive to obtain the appropriate parts list Refer to parts list for the specific part numbers and quantities Model 10 Power Wheel Service Kits Part No Description Included Items 592Y Model 10 Bearing Locknut Tool Not Shown MH441 0497 Power Wheel is a registered trademark of Auburn Gear AuburnGear 7 Bill of Materials for Part Number 60001861 Order Code there is no service manual available for this part number Part 6079146 604411 604404 608938 613305 613306 613312 613313 617930 619304 604702 615603 618914 613914 10 00 041 002 603924 614101 14 02 039 005 618305 610801 604703 0009430269 14 00 191 003 14 00 052 002 03 04 101 09 616217 616564 665963 665964 14 00 193 003 618310 Description SPINDLE 10 INT B N 1ST SEAL BOOT 10 SEAL OIL MODEL 10 COUPLING 10 1ST ARTICLE R BEARING CONE BEARING CUP BEARING CONE BEARING CUP HUB 10 WASHER THRUST WASHER SPR BACK UP SPRING DISENGAGE SHAFT INPUT 10 RING RETAINING COMPOUND SEALING 10 3 OZ CA COVER 10 WD RING O SVC 10 COVER DISENGAGE 6 BOLT HEX HEAD 5 16 18 X 5 PLUNGER WASHER FLAT BOLT HEX HEAD 9 16 X 12X 6
25. 16 _____ Fine 5 4 37 12448 21 1 4 2 81253 BeatngNyatonHookSide 4 39 81282 BotRSwngMotrad 1 19 12265 1 213X2HexCapSrew 24 4 8102 HoppertSWeled 1 1 1 2 Fat Washer Bracket 3 4Pi spacerside peen 1 1 _ 8 _ _ 1 45 5100 200 52 Retaining Ring Ctr Pi 5 4 3 TEM NO PART NUM BER DESC RIPTION 60A 13 Sprocket Bore Sorocket to 1 627 Dia W 1 8 X 45 Chamfer for Weld Prep 2 00 E Machine Weld flush with 3 4 Sprocket Face i 313 250 AS V PS 1 1 4 14 Splined Hub H034 Weld Both sides SEC TION A A SCALE 1 1 One Required per Unit 630 DATE 2 16 2006 MACHINE amp STEEL PO Dr 3 2 1 5 4 A mas HERMES T 1 60 A 50 Sprocket Tucker Part 80403 01 2 188 2 210 O D X 2 3 16 Long Bore Sprocket for snug fit to hub Assemble an weld both sides Hub 2 210 OD 2 3 16 w 8 16 Spline Tucker Part 80403 One Required per Unit 630 DATE 2 16 2006 MACHINE amp STEEL rocket Solined Swing Drive ma gt gt Swing 80407 01 3 2 1 1 2 13 Tapped Hole 11 2 Deep Both Ends 10 0 1 3 4 O D 13 Tooth Involute Spline Baci Hub City Part 03 32
26. 3000 Family C0 5 through C4 4 and C6 6 engines is 12 months from date of engine delivery to the first user and 1 used on new C7 C9 C11 C13 C15 C18 C27 C32 engines is 24 months or 3000 hours whichever occurs first with the first 12 months at unlimited hours after date of engine delivery to the first user SELF5391 Worldwide Extended Warranty For new 3034 3044 3054 3056 C3 4 C4 4 and C6 6 engines Low Usage In cases where the engine use does not exceed 500 hours per year the warranty period 15 extended for an additional year or until the engine use reaches a total of 1500 hours whichever occurs first after date of delivery to the first user For all new 3000 Family C0 5 through C4 4 and ACERT engines Major Components A major components extended warranty appli es solely to the following components cylinder block casting cylinder head casting crankshaft excluding bearings camshaft and connecting rods These parts are warranted against defects in material and workmanship for 36 months after date of delivery to the first user This warranty runs concurrently with the standard warranty period Caterpillar Responsibilities If a defect in material or workmanship is found during the standard warranty period or the extended warranty period if applicable Caterpillar will during normal working hours and through a place of business of a Caterpillar dealer or other source approved by Caterpillar Prov
27. 8 80351 hRearAugersedl InnerRng 2 9 568357 4 0 857 1 10 12 134 9 BotCar2XL34 20 e NuhHangedLy2713 2 12 58 128 2 13 5854 Nutseldock 25 2 14 1225 X JUV213X2HexCap amp rew 4 15 DW X X Weaeserfat5 24 16 105 4 1 nu I TPT PP INI DN SWING LIFTUNIVERSAL ITEM PART NUMBER DESCRIPTION Ck 2 Link Connect Lift swing 81857 1M few 2 6 8 9 5 PART NUM BER DESCRIPTION QTY ITEM olt Camage ROMS 1251 2 LW0 5 WasherLock 5 57 3 N N213HexNut 57 4 sacs 8 Nut Flangec C GN 8 Label Auger 81524 8 81525 sembly 1 9 819781 1 gt Funnel 10 8197813 Assy T 630 1 Gate Spout Chute Skin 12 B B A A T 630 DATE 2 6 2006 SERVICE INC C hute Liner Kit 1 630 22 O BOX 492810 LEESBURG FLA 34749 2810 81990 12 5 4 3 2 l MACHINE amp STEEL Kit Top Repair Articulate 81070 TRK 4 pos E _ 6 8 zs WeNPiPugAemqup222228 1 9 gus _ 12 P 898NF Nut Lock Self Sae 2 8 B 1 2 Std Spring Lock Washer Artic ulate Brg Install Tool Pin Articulate Alignment Tool 80170 02 81070 01 Note Not part of Repair Kit 81070
28. EX BEARING COMPANY NORMAL DUTY 2000 Series Single Set Collar M SEAL Hex MBR2207 Tu Tucker s 480305 Shaft Size Complete Size Bolt 27 3 9 16 5 sz 7 758 su CENTER SWING BEARING Flange Cartridges Standard Series RCJ e Types Hole Size FAFNIR OR EQUAL Fafnir RCJ1 3 4 Tucker s 80502 Fafnir flange cartridges are used in applications where a minimum amount of machining is to be done Each unit is furnished assembled and ready for mounting by means of bolts through the flange They use a wide inner ring bearing self aligning B type which compensates for shaft misalignment RCJ type flange units are equipped with G KRRB R Seal wide inner ring bearings LCJ type flange units are equipped with G KLLB Mechani Seal wide inner ring bearings A grease fitting provides means of relubrication where required A groove on the inside surface of the housing conducts grease to either of two holes in the bearing outer ring Complete Unit amp Shaft Housing x Diameter In Inches t in Lbs G1112 G1112 G1112 RCJ LCJ TCJ 1 3 4 5 3 8 4 1 8 11 16 1 58 2516 33 64 11 16 2 7 32 4 1 8 2 1 2 KRRB KLLB 2 1112 Bur 10 TORRINGTON BEARING OR EQUAL Type SF bearing inner ring V norm outer ring BUM norm spherical P ref mre Dm was
29. HERWISE APPLICABLE THE VIENNA CONVENTION CONTRACTS FOR THE INTERNATIONAL SALE OF GOODS IS EXCLUDED IN ITS ENTIRETY For personal or family use engines operating in the USA its territories and possessions some states do not allow limitations on how long an implied warranty may last nor allow the exclusion or limitation of incidental or consequential damages Therefore the previously expressed exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary by jurisdiction To find the location of the nearest Caterpillar dealer or other authorized repair facility call 800 447 4986 If you have questions concerning this warranty or its applications call or write In USA and Canada Caterpillar Inc Engine Division P O Box 610 Mossville IL 61552 0610 Attention Customer Service Manager Telephone 800 447 4986 Outside the USA and Canada Contact your Caterpillar dealer SELF5391 For products operating in Australia Fiji Nauru New Caledonia New Zealand Papua New Guinea the Solomon Islands and Tahiti the following is applicable THIS WARRANTY IS IN ADDITION TO WARRANTIES AND CONDITIONS IMPLIED BY STATUTE AND OTHER STATUTORY RIGHTS AND OBLIGATIONS THAT BY ANY APPLICABLE LAW CANNOT BE EXCLUDED RESTRICTED OR MODIFIED MANDATORY RIGHTS ALL OTHER WARRANTIES OR CONDITIONS EXPRESS OR IMPLIED BY STATUTE OR OTHERWISE ARE EXCLUDED NEITHER THIS WARRANTY NOR ANY OTHE
30. LACE RELIEF VALVE SPRING TOOLS REQUIRED 1 Hold Relief Poppet in place with a 7 Allen wrench 2 Depress Spring turn counterclockwise To simplify REPLACEMENT TOOL NE Spring removal make a simple Spring Replacement 4 Tool by using electric conduit or tubing as follows a Cuta section of 1 1 8 O D 1 1 D by 4 long electric conduit or equal b Cut 2 notches 1 8 wide by 1 8 deep Place Tool Jas notches over Spring depress and turn en counterclockwise FILTER HEAD n adem 3 Remove Spring and Poppet 4 Install new Spring Note The 5 PSI Spring is standard for suction line applications 3 PSI and 9 PSI Springs are optional The 15 PSI Spring is standard for return line applications 25 PSI Spring is optional Caution When replacing poppet and spring make sure that poppet is always installed from RELIEF SPRING the outlet side of the filter head and the spring from the inlet side RELIEF POPPET 27 CONDITION INDICATOR INSTALLATION INSTRUCTIONS If filter is installed in Return line Line from Outlet of Control Valve to reservoir Tank the indicator must be installed on the pressure side of the filter designated by the word IN cast in the Filter Head For Suction Line operation Line between Reservoir Tank amp Pump Intake install the indicator on the suction side designated by the word OUT cast in the Filter Head INSTRUCTIONS FOR PROPER MARKING OF DANGER ZONE ON INDICATOR DIAL
31. LIEF DIFFERENTIAL TYPE ADJUSTABLE WSA PLUG NO RELIEF NR 5 POSITIONER SPRING RETURN TO NEUTRAL POSITIONER MANUAL f C O POSITIONER 3 POSITION RETENT PRIOR TO EARLY 1974 POSITIONER 3 POSITION RETENT AFTER EARLY 1974 POSITIONER t POSITION WITH SPRING RETURN POSITIONER ROTARY RETENT SPRING EXTENDED SPOOL c LIMITER SPOOL TRAVEL was p LIMITER SPOOL TRAVEL _____ c O 6 7691 001 SEAL STANDARD 2 REQD FOR EACH SPOOL Pj 2580 001 HANDLE ASSEMBLY STANDARD 3461 001 HANDLE ASSEMBLY OFFSET TO RIGHT 3462 001 HANDLE ASSEMBLY OFFSET TO LEFT 8 PLUG CLOSED CENTER 4 PLUG CONVERSION 1 SLEEVE POWER BEYOND NOTE 1 These are matched parts and are not sold separately A complete valve assembly must be ordered Refer to Monoblock product catalog No 10401 for complete details and ordering instructions 15 CYLINDER LOCK Vicker s 02 160853 Tucker s 80215 HOT OIL SHUTTLE VALVE Sunstrand 8800485 2400 Tucker s 80202 01 es ENS CES S to S a SAUER Cy SUNDSTRAND e 16 SPEED SELECTOR TRANSMISSION WATERMAN HYDRAULICS Waterman 12C51SM A12T6 Tucker s 80202 Series 12 Solenoid Cartridge Valves 4 Way Spool 3 11 l min 3000 PSI 210 bar Features High flow capacity with reduced space
32. PLUG SHIPPI NG SAE B 4 06 O PLUG PIPE 1 2 14 MAGNET SV PLUG PIPE 1 8 27 GEAR RI NG 10 GEAR PRI SUN 10 ASSY PRI CARRIER 10 ASSY SEC CARRIER 10 WASHER THRUST SVC 5 PKG BOLT WHEEL 3 4 16 NF2A SVC PN PN PN HH N N NJ gt OW2B13519ZR 10 P W IST A U N E F e T 630 Chute Kit Assembly and Installation 81990 21ft Chute Kit 81990 12 228 Chute Kit A piece of beam or channel works well to keep chute pieces aligned Aligning center bend lines on bottom work from center around to weld the three sections together as shown inside and out Grind outside flat where it will slip up into chute channels Cut spacer rods from scrap rebar or similar about 14 1 4 long oqueeze chute to spacers and tack weld Shown below The chute is ready to install Remove Auger and old Chute from T 630 Clean concrete build up from all surfaces where new components will mate Caulk one Chute Bolt Flange and install to rear of hopper Install Chute into position resting on Chute Bolt Flange just installed making sure bolt holes are aligned Start about the middle of the Chute installing bolts on each side but do not tighten Work toward the discharge end of the chute installing the rest of bolts still not tightening Install the Bearing Cap and Chute Bolt Flange leaving the
33. R CONDITION OR WARRANTY BY CATERPILLAR EXPRESS OR IMPLIED SUBJECT ONLY TO THE MANDATORY RIGHTS IS APPLICABLE TO ANY ITEM CATERPILLAR SELLS WHICH IS WARRANTED DIRECTLY TO THE USER BY ITS MANUFACTURER TO THE EXTENT PERMITTED UNDER THE MANDATORY RIGHTS IF CATERPILLAR IS THE SUPPLIER TO THE USER CATERPILLAR S LIABILITY SHALL BE LIMITED AT ITS OPTION TO a IN THE CASE OF SERVICES THE SUPPLY OF THE SERVICES AGAIN OR THE PAYMENT OF THE COST OF HAVING THE SERVICES SUPPLIED AGAIN AND b IN THE CASE OF GOODS THE REPAIR OR REPLACEMENT OF THE GOODS THE SUPPLY OF EQUIVALENT GOODS THE PAYMENT OF THE COST OF SUCH REPAIR OR REPLACEMENT OR THE ACQUISITION OF EQUIVALENT GOODS CATERPILLAR EXCLUDES ALL LIABILITY FOR OR ARISING FROM ANY NEGLIGENCE ON ITS PART OR ON THE PART OF ANY OF ITS EMPLOYEES AGENTS OR REPRESENTATIVES IN RESPECT OF THE MANUFACTURE OR SUPPLY OF GOODS OR THE PROVISION OF SERVICES RELATING TO THE GOODS CATERPILLAR IS NOT LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES UNLESS IMPOSED UNDER MANDATORY RIGHTS IF OTHERWISE APPLICABLE THE VIENNA CONVENTION CONTRACTS FOR THE INTERNATIONAL SALE OF GOODS IS EXCLUDED IN ITS ENTIRETY This warranty covers every major component of the products Claims under this warranty should be submitted to a place of business of a Caterpillar dealer or other source approved by Caterpillar For further information concerning either the location to submit claims or Caterpillar as the issuer of this warr
34. R MODIFICATION OF THE FOREGOING CONDITIONS SHALL BE VALID UNLESS MADE IN WRITING AND SIGNED BY AN EXECUTIVE OFFICER OF TUCKER S Tucker s guarantees to replace or at its option repair any products or parts thereof which are found to be defective in material or workmanship within 3 months from the date of shipment free of charge F O B Tucker s plant provided that the product has been installed in accordance with Tucker s recommendations and that the product has been operated under normal conditions for the purpose for which it was manufactured Prompt notification of any defect and proof that the product has been properly installed maintained and operated within the limits rated and normal usage is required before Tucker s will agree to replace or repair defective parts IN NO EVENT SHALL TUCKER S BE LIABLE FOR CONSEQUENTIAL DAMAGES DAMAGES FOR LOSS OF USE OR SPECIAL DAMAGES OR FOR TRANSPORTATION INSTALLATION ADJUSTMENT OR OTHER EXPENSES WHICH MAY ARISE IN CONNECTION WITH SUCH PRODUCTS OR PARTS TUCKERBILT EQUIPMENT WARRANTY CONT If purchaser is a distributor Tucker s limited warranty is transferable to the initial user provided notice of transfer is given by purchaser to Tucker s at the time of such transfer and provided further that the initial user used the products in accordance with the requirements stated herein Neither the warranty nor any other provisions stated herein entitles Purchaser or any third party to
35. STALLATION INSTRUCTIONS IMPORTANT DO NOT USE LUBRICANTS IN THIS INSTALLATION TO INSTALL BUSHING 1 Remove all paint oil grease etc from tapered surface of bushing and bore of mating parts 2 f bushing has keyway install shaft key If a rectangular key is required one will be furnished with the bushing 3 Select Standard or Reverse mounting assembly See Figures 1 and 2 Note If bushing does not slide on shaft freely wedge a screwdriver blade into the saw cut at the Flanae OD to open the bore of the bushina Caution Excessive wedaina will split the bushina 4 Standard Mount Slide bushing on shaft flange first If using the setscrew gently snug it against the key DO NOT TIGHTEN SET SCREW TIGHT YET Excessive Torque will cause mating part to be eccentric Position mating part in place on bushing Aligning drilled holes in mating part with tapped holes in bushing flange Using lockwashers install capscrews thru the mating hub and into the bushing flange Note M thru S bushings can only be Standard Mounted Be sure the two tapped holes in the mating hub do not align near the bushing saw cut If they Do rotate the bushing 90 degrees 5 Reverse Mount Place mating part over and onto shaft as far as possible with large bore end of taper outward Slide bushing onto shaft so tapered end will engage into the mating part If using the setscrew gently snug it against the key DO NOT TIGHTEN SET SCREW TIGHT YET Excess
36. STEERING CYLINDER REAR PIVOT 1 Fitting on Right Side amp 1 Fitting on Left Side TURNTABLE CHAIN SPROC KETS Left Side 6 Locations TOURQE HUB GREASE BOLT 1 Fitting Each Hub TOP FRAME PIVOT STEERING CYLINDER FRONT PIVOT LOWER FRAME PIVOT TURNTABLE TRACK WEEKLY SERVICE FRONT AXLE 6 Locations on Brake Rods few 2 17 06 WEEKLY SERVICE 1 Check hydraulic oil engine must be off 2 Check tire pressure 65 PSI 3 Check battery water level CAUTION Engine must be OFF Park Brake must be ON and Articulate Safety Lock Bar must be LOCKED 4 Grease front axle MONTHLY SERVICE 1 Check two 2 Fairfield gearboxes gear lube levels 2 Test Engine Safety Shutdown AFTER FIRST 50 HOURS THEN EVERY 300 HOURS OR 3 MONTHS SERVICE 1 Change Sunstrand Suction Filter 2 Change Twin Return Filters 3 Change Gear Lube in Fairfield Hubs 80 140 w EP additive YEARLY SERVICE 1 One 1 strainer in hydraulic tank should be removed and cleaned 2 Hydraulic oil change and flush 3 Change Gear Lube in Fairfield Hubs 80 140 w EP additive 90 120w Gear Lube TUCKERBILT EQUIPMENT WARRANTY NO EXPRESS WARRANTIES AND NO IMPLIED WARRANTIES AS TO MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR USE OR PURPOSE OR OTHERWISE EXCEPT AS TO TITLE OTHER THAN THOSE EXPRESSLY SET FORTH HEREIN WHICH ARE MADE EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES SHALL APPLY TO PRODUCTS SOLD BY TUCKER S AND NO WAIVER ALTERATION O
37. TRACTOR SUSPENSION MAINTENANCE RECOMMENDATIONS The 102 Tractor Suspension by design requires a minimal amount of Maintenance However suspensions in over the road operations require periodic checks to assure continued trouble free performance Our recommended 180 day inspection procedure is to 1 Check 3 4 u bolt nuts to assure maintenance of 300 ft lbs torque 2 Check all hanger mounting bolts to assure tight fit of hanger to frame For specific torque recommendations consult the vehicle service manual or manufacturer 3 Check equalizer nut equalizer bolt to assure that 600 ft lbs torque is maintained 4 Check torque arm bolts to assure that 160 200 ft lbs Torque is maintained 5 Check 94 torque arm clamp nuts to assure that 125 150 ft lbs torque is maintained Insure the clamp is directed away from the spring to prevent possible interference during operation 6 Check fit of springs to hangers and equalizer to assure continued good ride characteristics of Reyco suspension We recommend during pre delivery and after the first 1 000 miles of operation that all of the above items be checked including a check of the suspension alignment In addition to checking alignment during pre delivery and at the first 1 000 miles of operation suspension alignment should be checked when any one of the following conditions prevail 1 Discovery of a loose suspension fastener Loose is defined as any torque below the
38. Torque bolts to 120 130 Ib ft 163 2 176 8 Nm STEP 12 Assemble the disengage cover 31 with dimpled center protruding out if wheel is to be used to drive the vehicle Assemble and torque the two 5 16 18 x 1 2 inch bolts 32 Torque bolts to 10 20 Ib ft 13 27 Nm STEP 13 If required assemble a new retaining ring 1 into groove in inside diameter of coupling 2 Invert the Power Wheel assembly and assemble the coupling 2 with end nearest retaining ring out onto the input shaft 3 Note Coupling 2 must be assembled to input shaft so that end with retaining ring is nearest motor or spindle side of drive STEP 14 After motor is assembled to drive or drive is sealed at spindle fill with lubricant to proper level and replace all plugs NOTE When installing a hydraulic motor to the Power Wheel drive it is necessary to place an O ring or gasket not supplied by Auburn Gear between the motor and the planetary drive ring sizes SAE A 2 042 SAE B 2 155 SAE C 2 159 CARRIER ASSEMBLIES It is recommended that the secondary and primary carrier assemblies 19 amp 22 be serviced in their entirety to protect the integrity of the Power Wheel drive LUBRICATION RECOMMENDATIONS IMPORTANT POWER WHEEL PLANETARY DRIVES ARE SHIPPED WITHOUT LUBRICANT AND MUST BE FILLED TO THE PROPER LEVEL PRIOR TO START UP Observe lubrication recommendations given by the original equipment manufacturer When specific
39. anty write Caterpillar Inc 100 Adams St Peoria IL USA 61629 CAT warranty activation available online http www cat com cda components fullArticleNoNav ids 130448 amp 1anguageId 630 Recommended Service CAUTION Before Any Service or Maintenance Engine Must Be OFF oet Park Brake and remove key Lock Articulate Safety Lock Bar Engage Auger Safety Catch Do not allow unauthorized or unqualified personnel to operate or service this machine DAILY SERVICE 1 2 3 4 5 6 Grease all fittings except front axle Grease turntable Check engine oil level Check engine air breather indicator Check engine water with engine cold Check auger seal and tighten if necessary Check chain tensions 1 2 play of a Turntable b Turntable swing motor c Auger drive Lubricate turntable chain and swing motor chain Check oil level in front axle 2 places Fuel T 630 For engine oil and filter recommendations consult engine manufacturer s manual 90 120w Gear Lube TETEPI 0221 2 2 E j Js ee 7 d p LUBRICATION POINTS FRONTAXLE Hub Oil Cap Visual Check LIFT CYLINDER LOWER 1 Fitting Each Cylinder LIFTCYLINDER UPPER 1 Fitting Each Cylinder DAILY SERVICE FRONTAUGER BEARING End of Chute HOPPER PIVOT 1 Fitting on Right Side amp 1 Fitting on Left Side TURNTABLE PIVOT BEARING
40. ase Line Rear Nylatron 1AA4MP4 4 43 630 Hose Contents Contents Pans TECH a 81948 D Upper Turntable Grease Line Front Nylatron 1AA4MP4 1 2 4 81949 1 Upper Turntable Grease Line Center Bearing 1 4 4 81950 2 Cushion Valve to Swing Motor to 4 1 1 AA8MP8 Bottom to Bottom 1 1 12 12 Auger Valve Outlet Tee Straight End to Auger Speed Selector 1 aw 1AA12FRB12 GH781 12 1AA6FR6 Two Speed Selector to Pump 30 1AA8FR6 Two Speed Selector Return m 54 GH781 6 1 Two Speed Selector to Left Wheel Motor 1AAGFRG Bottom 1AAGFRB6 1 Left Motor Bottom to Right Bottom 64 GH781 6 1 Two Speed Selector to Left Wheel Motor 2 1AAGFR6 81955 2 Top 1 Left Motor Top to Right Top 62 5 GH781 6 Hot Oil Valve to Oil Cooler 1AA8FRB8 1AA8FR8 81958 Bottom of Pump Tee Blocks to Hot Oil Valve ERE 1AAS8FHR8 81959 1 Bottom of Pump Tee Blocks to Hot Oil Valve 81960 Torque Hub Grease Line K 1 1AA4MFA4 Top Swing Bearing Grease Line w 1AA4FJ4 12 GH781 4 1AA4MFB4 Bottom Swing Bearing Grease Line 1 4 4 78 4 44 Auburn Power Wheel Hub To Disengage Gearbox for Towing Remove 2 4 Bolts holding Disengage Cap Turn cap over and bolt back on the housing Reverse the procedure to re connect the gearbox
41. damages direct or consequential for Personal injury arising from the installation operation or use of product furnished hereunder and purchaser agrees to assist Tucker s and to hold Tucker s harmless in effectuation of this provision Machinery parts accessories and components manufactured by others are warranted only to the original manufacturer s warranty GRC TRACTOR HYDRAULIC FLUID Bulletin No 20581 Supersedes No 1022751 DESCRIPTION This product is a highly developed hydraulic transmission fluid which performs the following functions e Lubricates the transmission differential and final drive gears e Acts as a power steering power brake power take off and implement drive fluid e Provides a medium with the correct friction and heat transfer characteristics for proper operation of the tractor wet brakes and power take off unit QUALITIES The following characteristics make GRC Tractor Hydraulic Fluid an outstanding product for multi functional application e Superior extreme pressure EP and antiwear performance protects tractor transmissions axles and hydraulic pumps e he frictional characteristics are designed to minimize chatter while permitting the wet brakes to hold properly This frictional balance also provides smooth engagement of the power take off clutch e A special blend of base helps maintain seals and gaskets used in modern tractors Its balanced formulation provides excellent rus
42. e of hub 10 that mates with ring gear 17 See instructions on sealant package Assemble ring gear 17 to hub 10 being careful to align all bolt holes STEP 7 Assemble a washer 14 spring 15 a second washer 14 and a retaining ring 16 in the middle groove of input shaft 3 Install a second retaining ring 16 in groove near small end of input shaft 3 STEP8 Place the input shaft 3 down into spindle 4 with the snap ring end of the shaft STEP 9 Assemble the primary carrier assembly 22 into the ring gear 17 It will be necessary to rotate carrier to align secondary sun gear part of primary carrier assembly 22 with planet gear teeth in secondary carrier assembly 19 As semble primary sun gear 23 over input shaft 3 Rotate primary sun gear 23 to align input shaft 3 to gear splines and gear teeth in primary carrier assembly 22 STEP 10 Lubricate ring 26 and assemble in groove inside cover hole push plunger 25 into cover with pointed end facing inside of unit STEP 11 Assemble the thrust washer 24 with tangs engaged with cover 27 A small amount of grease applied to the back side of thrust washer 24 will hold washer in place Apply a bead of silicone sealant to end face of ring gear 17 Assemble cover 27 aligning holes of cover and ring gear Install the twelve Grade 8 bolts 29 and flat washers 28 which retain cover 27 and ring gear 17 to hub 10
43. er Outside the back cover As the first page of text Under either alternative the warning must appear in the same size print and format as the attachment selected or be of an equally conspicuous size and format If the warning is provided in an on screen display the warning must contain the language in the attachment and must be provided at the time of or in connection with ignition in the same manner as other safety warnings electronically communicated on screen Obligation of Resellers of Diesel Engines This letter must accompany any loose diesel engine sold in California Should you have any questions please call the manufacturer s representative 1 Warning to Place on Equipment CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm ATTACHMENT 2 Warning in the Manual CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of the constituents are known to the State of California to cause cancer birth defects and other reproductive harm Effective with sales to the first user on or after August 1 2005 CATERPILLAR LIMITED WARRANTY New 3000 Family C0
44. for driving Caution must be taken to make certain the Disengage rod 1s in the out position before re installing the cap Procedure must be done to both gearboxes UISENBABE DISENGAGE IN ENGAGE POSITION NORMAL UPERATION T 3DHIB DISENGAGE IN THE DISENGAGE FOR TOWING Power Wheel Service Manual art Model 10 Double Reduction Wheel Drives AuburnGeag PHONE 219 925 3200 FAX 219 925 4725 35 9 8 OPTIONAL IDENTIFICATION IMPORTANT All Power Wheel units and kits are shipped with a nameplate that includes the Auburn Gear part number and order code as shown Power Wheel ORDER CODE 6WB13156C PART NO 6000236 Example SERIAL NO 143434 Auburn c AUBURN IN U S A In addition to the nameplate Power Wheel drives are stamped with an identification number which appears on the cover or hub flange as shown Example 6000236 A 4 9 When ordering parts the information included on the nameplate or the stamped identification number is necessary to accurately identify the drive and obtain the correct replacement parts Once this information has been obtained contact Auburn Gear for the appropriate parts list DISASSEMBLY OF POWER WHEEL STEP 1 Slide the coupling 2 from splines on input shaft 3 STEP 2 Position the assembly upright on face of spindle 4 STEP 3 Remove the disengage cover 31 if necessary STEP 4 Re
45. ide at Caterpillar s choice new Remanufactured or Caterpillar approved repaired parts assembled components needed to correct the defect Note Items replaced under this warranty become the property of Caterpillar Replace lubricating oil filters coolant and other service items made unusable by the defect Provide reasonable or customary labor needed to correct the defect including labor to disconnect the product from and reconnect the product to its attached equipment mounting and support systems if required provided that 1 for new 3003 3011 3013 3014 3024 0 5 1 1 1 5 6 and C2 2 engines labor to disconnect and reconnect the product is provided up to 10 hours labor to disconnect and reconnect the product in excess of 10 hours is the user s responsibility and ii for new 3034 3044 3054 3056 C3 4 C44 and C6 6 engines the labor to disconnect and reconnect the product is provided up to 15 hours labor to disconnect and reconnect the product in excess of 15 hours is the user s responsibility For new 3000 Family and 5 through C7 engines Provide travel labor up to four hours round trip if in the opinion of Caterpillar the product cannot reasonably be transported to a place of business of a Caterpillar dealer or other source approved by Caterpillar travel labor m excess of four hours round trip and any meals mileage lodging etc is the user s responsibility For
46. it may be necessary to press spindle from hub STEP 12 Remove the oil seal 6 and bearing cones 7 amp 12 from hub 10 Inspect bearing cups 8 amp 11 in position and remove only if replacement is required ASSEMBLY OF POWER WHEEL STEP 1 Press new bearing cups 8 amp 11 in each side of the hub 10 Itis recommended that bearing cups 8 amp 11 and cones 7 amp 12 be replaced in sets STEP 2 Assemble bearing cone 7 into cup 8 at seal end of hub 10 and press a new seal 6 into hub 10 Install boot seal 5 on hub 10 if unit is so equipped STEP 3 Position spindle 4 upright on bench Lubricate lips of seal 6 and lower hub 10 onto spindle 4 Hub 10 should be centered as it is lowered over spindle 4 to prevent seal damage STEP 4 Assemble bearing cone 12 over spindle 4 and into bearing cup 11 Replace thrust plate 13 over spindle end splines and on bearing cone 12 STEP 5 Assemble secondary carrier assembly 19 splines over splined end of spindle 4 Install bearing locknut 20 Tighten locknut to 75 Ib ft 101 9 Nm while rotating the hub to seat bearings Loosen the locknut 1 2 turn then retighten locknut to 85 90 Ib ft 115 2 121 9 Nm while rotating the hub Loosen the locknut to nearest locking notch and secure with lock screw 21 Tighten lock screw to 20 25 Ib ft 27 2 34 0 Nm STEP 6 Clean mating surfaces and apply a bead of silicone sealant to fac
47. its Pc No 276119 Minor Repair Pc No 289329 Major Repair Treadle and Mounting Plate Not Furnished If Required Refer To Master Parts Catalog A B Basic Pipe Auxi E 3 Thread liary Delivery Ports PT Delivery 4 4 5 16 win uxiliary Sup Port Ports 2 2 Single Check Valve Bendix BW8003 72 Tucker s 80612 PP 1 Control Valve Inlet Availabla Remanufactured Exchange Maintenance Kit 281126 Button and Hut not Furnished with Exchange Valve Refer to Master Parts Catalog for Button or Dial Plate Pc Bendix BW275176 Tucker s 80600 QR 1 Quick Release Valve Available Remanufactured Exchange Bendix BW279813 Tucker s 80611 31 Bendix BW279364 Tucker s 80605 TREADLE MOUNTING PLATE E DELIVERY Mt PORTS 4 AUXILIARY PORTS 2 MR Te SUPPLY PORTS 2 B Exhaust threaded AIR HORN Tucker s 80608 Air Horn Kit includes valve horn tubing amp fittings Grover Products Grover 1601Dual Connected Truktone Horn Tucker s 80608 2 Air Horn Bendix Horn Valve Model HV 3 Tucker s 80608 1 Horn Valve AIR BRAKE AIR RESERVOIR Tucker s 80610 AIR PRESSURE GAUGE Bendix 225635 Tucker s 80607 32 REYCO INDUSTRIES INC P O BOX 2268 SPRINGFIELD MO 65801 2268 TELEPHONE 417 862 4343 TELEX 436424 REYCO SPG FAX 417 862 0343 102
48. ive Torque will cause mating part to be eccentric Align drilled holes in bushing flange with tapped holes in mating part Using lockwashers install the capscrews thru the bushing flange and into the mating hub 6 Usea Torque Wrench Tighten all capscrews evenly and progressively in rotation to the torque value listed in the table Excessive wrench torque closing the gap between the bushing flange and mating hub or the use of lubricants will break the mating hub To Remove Bushing 1 Loosen and remove all capscrews 2 For Standard Mount thread capscrews into tapped holes in mating part to jack against bushing flange For Reverse Mount thread capscrews into tapped holes in bushing flange to jack against mating hub Tighten bolts evenly and progressively in rotation to separate the two components 3 Loosen setscrew to slide bushing from shaft Standard Reverse Mounting uis Size amp Ft Lbs T Tapered Thread of To Apply With Luna Bushing Capscrew Torque Wrench SK 5 16 18 15 es 7 2 15 13 60 Fig 1 Fig 2 FRONT DRIVE REAR BEARING HOUSING 81977 12 1 819778 HrontDn ve RearO RingHousng 1 2 8979 HontDrve RearldlersShaft 1 3 80 RearAugereal Beang 1 4 81977 11 Front Drive Rear Bearing Housing 5 80313 Rear Auger Seal Composite Brg LCS 81977 10 Front Drive Rear Idler Shaft Bullet 7 121595 ScrewSSocketCap 1
49. late 1 4 Pl Spacer 10 Ga PI Spacer j Spa 2 HE m 1 9 32 ____ DOO RISE L L Tumtable Hook Slide Bracket SPAC ERS REQ PER 1 630 4 Req 3 4 Pl Part 81288 4 Req 1 4 Pl Part 81289 4 Req 10 Ga Part 81290 8 Req 14 Ga Pl Part 81296 SPACERS SLIDE BRAC KET 81250KM Spacers few FRONT SUSPENSION few DESCRIPTION 1 1 20 2 20 2 5 3 x X 39 8 MkRangeLSeS 8i8 20 38 85710 Torque Amten 39 2178070 RubberBusing3 4 29 1319X33FXSl6 Wade n dcs 4 2 ANA o 4 _ 3 4 _ 24 SmaWWaser _ 1116 X2 3 4 X 1 4 Washer 35 Sew 1316 35 16 5 88 4 _ 326 1245 Cap amp rwSel220X4M2 2 3 23998 Rbberuhng2 2 _ 33 105 Cap amp rwSel220X4J2 _____ 2 29 1 3 3845 CapSrw NSXi25 NesRghHandWhe 2 3s 63 HangerWearfad 4 _ sw _ Waseret3 a _ 5 7 18 19 20 21 22 23 24 25 26 27 28 29 31 33 36 7 5 4 3 2 1 1 BgWaser 1319X334XSi amp Wader 4 _ 1116 2 3 7 XYL Waher a 3 17 Rberlsigi 4 4 2378 2 5 Ruberlsig3 4 6 See _ 1316 35 16 5 85 4 7
50. m loose also 4 Next steps critical to maintain chute alignment Level the Chute Channels to the level of T 630 Use weights or crane to maintain level Loosely install bolts from middle of chute toward hopper as far as easily reached from outside hopper Caulk each side of Chute from hopper to just in front of cab From inside hopper caulk each side of the Chute Loosely install all remaining bolts Then tighten all bolts in the hopper area Break out temporary spacers as you go Now back outside the hopper caulk about 1 3 of remaining chute area Tighten bolts to near the end of the caulk Breaking out spacers Caulk another 1 3 and tighten removing spacers Caulk the remaining Chute and tighten the rest of the bolts Tighten Bearing Cap and Chute Bolt Flange Weld Chute Bolt Flanges Front and Rear Level bottom of Spout with top of Chute and weld Cut Chute out for Spout after welding UPPER TURNTABLE ASSEMBLY 81250 few DESCRIPTION Backetl0Ga SpacerSide 4 Bracket 14Ga Spacerside 4 Screw Cap 75 4 4 20445 AdaporAenqup 1 26 Nut Flanged L 3 410 Bearing Swing Assy Center 6 8125 BeamgNyatonUppert 6 28 poo Bearing Swing Asy 4 8 XetockWaser 2 Spacer825XDie 1 poso Sprocket 100 0uterowerswing 2 1s 75 468 4 36 8058 ReteimerSwngShafSor 2
51. mm mr TORRINGTON 12SF20 STEERING BEARING Tucker s 80500 TORRINGTON 20SF32 HOPPER PIVOT BEARING Tucker s 80306 TORRINGTON 25SF40 ARTICULATE BEARING Tucker s 80304 2557 LOCK COLLAR SWING BEARING Flange Cartridges Standard Series RCJT LCJT TCJT Type F MOLE DIA FAFNIR OR EQUAL FAFNIR RCuJT 1 3 4 Tucker s 80501 2 Unit amp 1 k oe Unit nd 4 3 8 7 1 16 1 3 4 5 27 32 33 64 2 5 16 9 16 2 1 2 hae S1112K T 21416 EN 11 OPTIONAL T 630 AIR DRYER CONTROL HIDDEN GOVERNOR a 4 10 AMP 12V TO RESERVOIR 5 AMP 24V 42 14 G WIRE TO IGNITION amp GROUND FIGURE 2 AD 9 CHARGE CYCLE Bendix AD 9 Air Dryer Bendix 4065225 Tucker s 80619 For all technical information http www bendix com downloads service data sheet 5d082412b pdf Mount AD 9 Dryer vertically outside engine compartment in area of air flow Provide 8 inches clearance below air dryer for servicing Use at least 6 ft of discharge line between compression discharge port and air dryer inlet for a multi cylinder compressor and 10 ft of line for a single cylinder compressor oix feet of discharge line and a 90 cubic inch reservoir can be used in lieu of 10 ft of discharge line for single cylinder compressors Maximum discharge line length for all compressors is 20 feet The discharge line should slope downward from the compressor to the air dryer
52. move twelve bolts 29 flat washers 28 and large cover 27 Disengage plunger 25 usually remains with large cover 27 Remove plunger 25 and O ring 26 from cover or end of input shaft 3 The thrust washer 24 will usually remain in position on the thrust face of large cover 27 STEP 5 Remove primary sun gear 23 from end of input shaft 3 STEP 6 Remove the primary carrier assembly 22 STEP 7 Remove the input shaft 3 from the assembly The disengage spring 15 thrust washers 14 and retaining rings 16 will remain intact on the input shaft Re move these components only if replacement is required STEP 8 Remove the bearing nut lock screw 21 STEP 9 Remove the secondary carrier assembly 19 Removal is accomplished by loosening the lock screw 21 and bearing locknut 20 until the carrier assembly can be removed from spindle 4 splines Loosen lock screw 21 with 3 16 hex drive It may be necessary to remove the ring gear 17 first if difficulty is en countered in removing the carrier A special service tool is required for removal of the bearing locknut Contact Auburn Gear for procurement of service tool part number 592Y STEP 10 Remove the ring gear 17 It may be necessary to strike ring gear 17 with a rubber mallet to loosen from hub STEP 11 Remove thrust plate 13 from in front of the tapered bearings and lift hub 10 from spindle 4 If bearings are not a loose fit
53. ng is above Reservoir Oil Level 4 Tochange from Suction Line Filtration line between Reservoir Tank and Pump Intake to Return Line Filtration line between Control Valve Outlet and Reservoir Tank or vice versa 5 Follow instructions printed on Filter Element can when changing Elements PARTS LIST PART QUANTITY ITEM NUMBER DESCRIPTION REQ D No 6671 001 Compound Indicator With No 6673 001 Decal and No 6672 001 30 Vacuum Indicator Indicator Decal Red For poro pod Compound Indicators only 6 0015 001 1 8 Pipe Plug optional 8 SeeTable2 Relief Valve Spring Filter Head Casting is not available as a spare part Order complete Filter 5 23028 26 TABLE 1 FILTER ELEMENT PART NUMBER STAMPED KIT NUMBER FOR COMPLETE ON ELEMENT KIT REPLACEMENT 3 Micrometer Paper 7531 001 23020 10 Micrometer Paper 7520 001 K 23018 25 Micrometer Paper 7521 001 23019 Complete Kit includes 1 Element Item 1 and 1 Seal Item 2 shown in the Parts List Note Element Kits are packed 12 Elements per case TABLE 2 RELIEF VALVE ASSEMBLY KIT NUMBER PRESSURE SPRING PART APPLICATION For Complete RATING APPLICATION COLOR NUMBER Kit Replacement Suction Line Blue 7511 001 Suction Line Black 7512 001 Suction Line Red 7513 001 Return Line Silver 7514 001 Return Line Steel Gray 7515 001 Complete Kit includes 1 each of Item 4 and 8 shown in Parts List INSTRUCTIONS TO REP
54. nto system so that when the Filter Housing is removed to clean or replace element oil supply in reservoir will not drain This can be accomplished by making certain that the lower surface of the Filter Head Casting is above Reservoir Oil Level 4 from Suction Line Filtration line Between Reservoir Tank and Pump Intake to Return Line Filtration line between Outlet of Control Valve to Reservoir Tank or vice versa see INSTRUCTIONS TO REPLACE BY PASS SPRING DESCRIPTION NO REQ D PER ASSEMBLY FILTER ELEMENT K 23013 3293 001Element 10 micron paper COMPLETE SEAL AND ELEMENT KIT K 23015 3276 001 Element 10 micron shielded Elements and Seal Kits contain one each of items 2 8 7 and two of item 6 ITEM 2 Flat Gasket 1575 001 ITEM 8 Ring 1576 001 25 5250 SERIES HYDRAULIC SYSTEM FILTER GRESEN SP212 1EDNH Tucker s 80107 INSTALLATION INSTRUCTIONS 1 When mounting Filter allow 1 1 2 clearance below filter for easy replacement of dirty Filter Element For convenience and best results mount Filter in vertical position with Filter Housing DOWN 2 Connect Filter for oil to flow in direction of arrow cast on Filter Head If possible install Filter so that when the Filter Housing is removed to replace element oil supply in Reservoir will not drain This can be accomplished by making certain that the lower surface of the Filter Head Casti
55. o Water Level Switch 019 4 W3 Kohler 273404 Starting Serial Tucker 80575 57 Ground Terminal 18 Green 103 Hydraulic Oil Level Terminal 8 Hydraulic Oil Level Sensor Hydraulic Oil Level 81974 W4 Starting Serial
56. ove shims to decrease setting Shims must be placed over stem of 1881 001 relief poppet under spring CAUTION Never attempt to adjust relief pressure without use of a reliable gage in the system Parts List tem Quantity 458 001 SHIMS 040 A R 459 001 462 001 SHIMS 010 SPRING Relief Pressure Choose one 1864 001 1351 1750 PSI Silver x delen PSI Yellow x 2201 3000 PSI Red 5 1615 001 SEAL O Ring Order K 6006 1718 001 7 SEAL O Ring Order K 6006 8 1880 001 Relief without hole lockwire Standard 11880 003 CAP Relief with hole for lockwire Optional a 55 gt 9 1881 001 POPPET Relief Order 19002 H ___ 1 12 2716 004 Housing SAE 10 Ports A R 2716 005 Housing NPTF 13 2818 008 Housing SAE 10 ports A R 2818 006 Housing gt NP TF Ports A R 1234 001 LOCKWIRE and LEAD SEAL Not shown 19 AUGER SELECTOR VALVE Gresen Model 575 Tucker s 80111 Parts List 1 1 Valve Housing 1140 001 1310 001 6 ockWashe 1291 001 1291 0001 1291001 8 Opt CoterPin 71 086 001 086 001 086001 9 Opt G9 HandePin 08501 085 001 085001 Not sold as separate items Spools are factory honed to individual housing and are not interchangeable Repair service available at factory 20 INSTRUCTIONS FOR REPLACING SEALS ON MODEL 75 SELECTOR VALVE IMPORTANT When in
57. recommendations are not available use mild extreme pressure lubricant API GL 5 No 80 or 90 when filling the Power Wheel under normal temperature ranges between 0 120 18 to 49 Power Wheel is to be half full of oil when unit is mounted level and horizontal Use drain and fill plugs located in cover and ring gear Oil is to be changed after first 50 hours of operation with subsequent changes every 1000 hours or yearly which ever comes first If unit is to be operated vertically if ambient conditions are outside the specified range or if the oil temperature exceeds 200 F 93 contact Auburn Gear for oil and level recommendations TOWING VEHICLE CAUTION The Power Wheel will not normally be damaged by towing however the hydraulic drive components may be damaged unless the Power Wheel is disengaged from the drive motor Road speeds in excess of 25 MPH should be avoided unless clearly specified to be permissible b y the equipment manufac turer TO DISENGAGE POWER WHEEL CAUTION For units equipped with the standard spring disconnect assemble the disengage cover 31 with the dimpled center protruding in ward For units equipped with the optional quick disconnect push in center plunger of disconnect PARKING BRAKE WILL NOT FUNCTION IF UNIT IS DISENGAGED STORAGE A protective film is applied to the Power Wheel at the factory to prevent rust during shipment Additional protection may be required if the Power Wheel is to be stored
58. rminal E on the lower terminal in the black box From E through the Neutral otart switch on the Main Pump to Terminal 1 on the upper strip Then through one of the N C contacts on the E Stop to the Start Relay in the Black Box This relay should then energize the starter E Stop pressed All diagnostic lights come on and stay on The fuel pump circuit is opened and the circuit to activate the starter is opened lt will not even try to turn the starter T 630 CAT Engine Trouble Shooting Key Switched on AII 4 indicator lights stay on but E Stop is pushed engine will not try to start Black Box on drivers side Engine will not even turn of engine Over Key Switched on No Check and Re Set Circuit lights light nothing works Breaker in Black Box on at all drivers side of engine Double check battery voltage Engine suddenly starts running rough and puffing smoke Check Lift Pump Fuse in Black Box If you do not have an Dryer on the machine the Air Dryer Relay 15 a spare relay Move the Air Dryer Relay to the Fuel Lift Pump Position Bad Relay Check Fuel Lift Relay in Black Box Make sure 12v on Terminal 7 Uppe strip with Key On Double check 12v at Lift Pump Possible clean and or replace Lift Pump T 630 CAT Engine Trouble Shooting Probably Neutral Start safety on main pump With key off confirm continuity between terminal
59. stalling new seals care must be taken to prevent dirt entering valve or system Extreme care must also be taken to avoid cutting new seals when installing in valve Remove Snap Rings at handle end and rear end of spool 2 Push knob in until rear Seal is exposed Remove rear Seal 3 Spool may now be removed from valve body Remove front Seal from spool 4 To prevent cutting Seal on sharp edges wrap spool in 3 or 4 layers of glossy paper leaving only the front Seal groove exposed Install new Seal from rear of spool over the paper and into the Seal groove 5 Apply clean grease to new Seal Remove paper and insert spool in body and with a rotating action on knob push in spool until front Seal disappears and until rear Seal groove is exposed 6 Install rear Seal in grove 7 Apply clean grease to rear Seal 8 IMPORTANT Now install rear Snap Ring and with firm rotating action pull Spool to stop 9 Install front Snap Ring 21 VIBRATOR OILER VALVE VERSA VALVES SERIES B Normally Closed Palm Button For Panel Mtg Tucker s 80106 THROTTLE CYLINDER CYLINDERS AND VALVES INC Throttle Cylinder Cylinders amp Valves Part CC 00 3 81396 Tucker Part 80110 Throttle Cyl Yoke Helicoiled P26 B 2024 2 45 Bushing Aeroquip 2 Places Set up for 4045T John Deere Tucker Tucker 80575 85 80575 86 Tucker 80575 87 Throttle Throttle i Throttle Arm Arm Adj Arm
60. system 3 When installation has been completed and before starting oil flow in the system check Indicator to be sure needle is on 0 RETURN LINE INDICATOR CALIBRATION CHART 150 SUS OIL and FILTER ELEMENT MODEL FS250 FILTER MODELFS25OFLTER PAPER ELEMENT PAPER ELEMENT PAPER ELEMENT 3 MICROMETER 10 MICROMETER 25 MICROMETER 28 HYDRAULIC OIL LEVEL SENSOR APPROVED PURIFICATION CORP Approved Purification Corp L2500 Tucker s 80213 IN TANK STRAINER HYDRAULIC SUPPLY COMPANY Hydraulic Supply Co SU65SF32 Tucker s 80100 ORDERING INFORMATION NORMAL MICRON 1 STANDARD LINE TYPE OF ELEMENT ELEMENT AREA S U 150 m 29 HEAT EXCHANGER OIL COOLER Thermal Dynamics 4DHR2491 130 Tucker s 80207 1 RUBBER MOUNTS FOR HEAT EXCHANGER Thermal Dynamics 184740 Tucker s 80207 02 BENDIX D 2 GOVERNOR Bendix BW275491 Tucker s 80609 AIR COMPRESSOR Bendbc 108261 Tucker s 80609 01 12 at 1250 RPM COVER EXHAUST PORT A UNLOADER se MOUNTING PORTS 3 5 IESU HOLES o NE 2 RESERVOIR 7 PORTS 3 Available Remanufactured Exchange Maintenance Kit with High Temperature O Rings PC No 280915 Maintenance Kit with Standard O Rings 276121 30 Bendix Air Valves E 3 Brake Valve Basic Available Remanufactured Exchange Maintenance K
61. t and corrosion protection as well as good oxidation stability for high temperature service APPLICATIONS GRC Tractor Hydraulic Fluid is recommended for most hydraulic fluid and transmission oil applications for tractor and implements including Allis Chalmers PF Allison C 3 Ford M2C134 A M2C86 A IH Hy Tran J Case JIC 143 JIC 145 John Deere J 20A J 12B Massey Ferguson M 1110 M 1127 M 1135 UHTF White Oliver Type 55 PROPERTIES Notes Gravity API 1 Flash Point F Min Viscosity cP at 0 F Max 2 Viscosity cSt at 100 C Viscosity SUS at 100 F 1 Viscosity SUS at 210 F Viscosity Index Min Pour Point F Max Sulfated Ash 96 Foam Test 3 Pounds per Gallon 1 1 Typical value 2 ASTM D 2983 Brookfield 3 ASTM 892 MOBILFLUID 424 28 0 380 4 500 8 9 9 4 310 56 58 130 30 1 4 1 7 Pass 7 46 PERFORMANCE TRACTOR HYDRAULIC TRANS FLUID Approved against specifications JOHN DEERE J20C FORD NEW HOLLAND M2C134D MASSEY FERGUSON M1135 M1141 ALLISON C 4 AGRICULTURE APPLICATIONS VOLVO BM WHITE NEW IDEA Q 1802 Q 1826 DENNISON HF 0 HF 1 HF 2 SAUER SUNDSTRAND KUBOTA UDT AGCO POWERFLUID 821 XL CATERPILLAR 10 2 CLARK SUNDSTRAND HYDROSTATIC ZF TE MLO6 Also recommended for service makeup and refill in Torque converters power shift transmissions final Drives and hydraulics calling for SAE 10W 30 engine oils or mild EP fluids AUGER BEARING R
62. traight Key x 1 25 6H Threaded Hole and 38 1 1 50 Max Coupling Length O ring Staggered with 7 16 20 O ring Case Drain BSP Staggered with G 1 4 BSP Case Drain ld Mount with 3 8 16 UNC Mounting Threads 3 and 7 16 20 se Drain Manifold Mount with M10 x 1 5 6H Mounting Threads 3 and G 1 4 Case Drain Length and Data Code Part Name Part Number Quantity Parts 1 1 16 12 O ring Positioned 180 Apart with 716 20 O ring Case Drain 178 14 O ring End Ports with 7 16 20 O ring Case Drain Rear Special Features Viton Shaft Seal Viton Seals free Running Geroler Speed Sensor Two Speed Option Hot Oil Shuttle Corrosion Protected Seal Guard Package Continuous Cont Continuous rating motor may be run continuously at these ratings Intermittent Inter Intermittent operation 10 of every minute Viton is a Registered Trade of Dupont Corp 4 24 T 630 TANK RETURN FILTER GRESEN FLR415 5EDNH Tucker s 80101 F 400 SERIES TWIN ELEMENT FILTER INSTALLATION INSTRUCTIONS 1 When mounting filter on equipment allow 1 clearance below filter for easy replacement of dirty filter element For convenience and best results mount filter in vertical position with Filter Housing DOWN 2 Be sure to connect filter for oil flow in direction of arrows cast on Filter Head 3 If possible plumb filter i
63. y Caterpillar Failures resulting from abuse neglect and or improper repair Failures resulting from user s delay in making the product available after being notified of a potential product problem Failures resulting from unauthorized repair adjustments and unauthorized fuel setting changes Damage to parts fixtures housings attachments and accessory items which are not part of the engine For products operating outside of Australia Fiji Nauru New Caledonia New Zealand Papua New Guinea the Solomon Islands and Tahiti the following is applicable NEITHER THE FOREGOING EXPRESS WARRANTY NOR ANY OTHER WARRANTY BY CATERPILLAR EXPRESS OR IMPLIED IS APPLICABLE TO ANY ITEM CATERPILLAR SELLS WHICH IS WARRANTED DIRECTLY TO THE USER BY ITS MANUFACTURER THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE EXCEPT CATERPILLAR EMISSION RELATED COMPONENTS WARRANTIES FOR NEW ENGINES WHERE APPLICABLE REMEDIES UNDER THIS WARRANTY ARE LIMITED TO THE PROVISION OF MATERIAL AND SERVICES AS SPECIFIED HEREIN CATERPILLAR IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES CATERPILLAR EXCLUDES ALL LIABILITY FOR OR ARISING FROM ANY NEGLIGENCE ON ITS PART OR ON THE PART OF ANY OF ITS EMPLOYEES AGENTS OR REPRESENTATIVES IN RESPECT OF THE MANUFACTURE OR SUPPLY OF GOODS OR THE PROVISION OF SERVICES RELATING TO THE GOODS IF OT
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