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Owner`s Manual - National Petroleum Equipment, Inc.

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1. a R75 o 3 R92 Y 3 R86 C40 OF C39 R60 DS16 R P WR INPU I CR ap m a BDM POR LO Ca 6 5 gt R70 R68 C45 A d E R93 RTI R69 O C61 C62 C65 C64 a O x o Oo Oo a a a ao Oo Oo Oo x 1 x 0 RIOS 200000 00 000000000026 9 8 u u O DX GEE CER CEE UBI CE CBE 00006 LCD DISPLAY co p Ed C85 Og D C16 3 3V DSI7 18 DS 3 3V GN OTa O TPS CPLD JTAG 3fo o a CPU Switch S1 Newer Series 9800 CPU Board M06333A MDE 4363D Atlas
2. Fuel Systems Owner s Manual September 2008 CPU Jumpers Page 19 The Atlas Fuel System CPU Switch Settings Series 9800 Only Note In the following tables SWI refers to switch banks in older series 9800 boards Jumpers JP1 JP9 are used for new CPU boards M06333A Also in new CPU boards Closed indicates that the CPU board is jumpered and Open indicates the absence of a jumper CPU Jumpers or SW1 for Older CPU Boards Page 20 SW1 1 or JP1 Baud Rate This switch is set to reflect the communications rate of the Gasboy RS 485 pump loop It is e Open for 9600 baud Closed for 1200 baud The Gasboy CEN system and TopK AT communicate at 9600 baud Baud Rate SW1 1 JP1 9600 Open 1200 Closed SW1 2 or JP2 Mode Fuel System CFN TopKAT top mount TopKAT electronic None currently supported If the Series 9800 is controlled by a Gasboy CEN TopK AT top mount or TopKAT electronic fuel management system the switch should be open on line mode If the Series 9800 1s controlled by a Gasboy Series 1000 or TopK AT mechanical system or controlled by any non Gasboy system or not controlled by any fuel management system at all the switch should be closed standalone mode Note The 9800K is shipped in the standalone mode unless it has the TopKAT top mount option With the TopKAT top mount option the unit is shipped in on line mode Mode SW1 2 JP2 On line Open Standalone Closed Fuel System CFN Top
3. General inspections 41 Glossary 1 I Inspections Component 42 General 41 M Maintenance 40 Safety warnings 41 O Operating pumps dispensers 12 P Parts Replacing 39 Personnel Emergency informing 2 R Replacement parts 39 S Safety Maintenance 41 Safety Information 1 Alert symbol 1 Barricading 1 Emergency electrical shut off 1 Emergency personnel 2 Evacuation 1 NFPA regulations 1 Open flames 2 Preventing explosions and fires 1 Regulations 1 Replacement parts 1 Safety symbols 1 Shut off 1 Signal words 1 Smoking 2 Sparks 2 Warning words 1 Working alone 2 Safety symbols 1 Service Preparing for 38 Warranty 39 Shut off 1 Emergency electrical 1 Signal words Safety 1 Specialized training 39 T Training Specialized 39 W Warning words 1 Warnings 1 Warranty service 39 MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Index 1 Index UL isa registered trademark of Underwriters Laboratories Inc O 2008 GASBOY Y 7300 West Friendly Avenue Post Office Box 22087 G AS B OY Greensboro North Carolina 27420 QZ Phone 1 800 444 5529 http www gasboy com Printed in the U S A li MDE 4363D Atlas Fuel Systems Owner s Manual September 2008
4. A MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Page 7 The Atlas Fuel System Pump Dispenser Components The following figure identifies the external components of a Gasboy Atlas pump dispenser Electronic Retail Unit Electronic units have digital displays as opposed to mechanical displays In units that are Electronic Commercial instead of Retail the external components are almost the same with the exception that there are only totalizers PPU and a main display showing the gallons pumped Electronic Retail Unit ww j Electro mechanical sm DIESEL Totalizer oot Area M Sg T w Digital Main Display Lever Control Y l Tews MAA m v i i ome qg_ MM ations Display Nd Nozzle and xd A _ PPU Pump Hande 7 sets es a Gasboy Atlas q j z P Logo t M Dor Lock Access Door Page 8 MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Pump Dispenser Components The Atlas Fuel System Commercial Mechanical 9100 Lower Control and Sensor Boot Area HE Volume Display bU Door Lock RR B Commercial Electronic 9800 VIUA LA LARA LAT 48 Door Lock Access Door MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Page 9 The Atlas Fuel System Pump Di
5. Waxing the main and PPU displays may impede a customer s ability to read the display because the display may appear hazy Do not wax the displays on the pump dispenser MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Page 63 The Atlas Fuel System Components Wash pump dispenser Display windows Recommended Frequency As needed Note Gasboy recommends more frequent cleaning for pumps dispensers located in salty or corrosive environments such as near the ocean or near pollution sources As needed Recommended Maintenance Preventive Maintenance Who Performs the Inspection Repair Clean with automobile cleaning products Clean plastic surfaces Owner and with water and mild detergent Do not wash with a hose Do not use window cleaner with Ammonia on Electronic display windows Adhere to the following guidelines for washing the pumps dispensers Clean and protect your equipment with automobile cleaning and protection products Clean plastic surfaces and poly carbonate graphics with a solution of water and mild detergent Use a soft cloth paper towel or sponge to clean displays separately Window cleaners are preferred Wash pumps dispensers by hand or use a hose nozzle set to a fine gentle spray CAUTION Moisture can damage the internal components of a pump dispenser Internal components exposed to moisture may not operate correctly Do not use a pressure washer to cle
6. Department NYFD California Air Resources Board CARB UL File Products listed with UL NYFD C of A Product Executive Order Product MH4314 All dispensers and self contained pumping 4823 9100A 9140A 9152A 9153A G 70 52 AM Balance Vapor Recovery units 9800A 9840A 9850A 9852A G 70 150 AE VaporVac Power operated Transfer Pump Models 25 9853A 9140 MH6418 25C 26 27 28 72 72S 72SP 72X 73 and 4997 9822A 9823A f 5046 9100Q 9140Q 9152Q 91530 MH7404 Hand operated Transfer Pump Models 1230 9800Q 9840Q 9852Q 9853Q Series 1243 Series 1520 and 1720 Series 5087 8753K 8853K 9153K 9853K MH10581 Key control unit Model GKE B Series restricted to diesel and non Card reader terminals Models 1000 1000P retail gasoline sales Site controller Model 2000S CEFN Series 5091 8752K 9152K Data entry terminals Model TPK 900 Series 5129 9122K 9123K 9822K 9823K Fuel Point Reader System National Conference of Weights and Measures NCWM Certificate of Compliance CoC Gasboy pumps and dispensers are evaluated by NCWM under the National Type Evaluation Program NTEP NCWM has issued the following CoC CoC Product Model CoC Product Model Product Model 9100 Retail Series 8700 Series 9700 Series 91 019 Dispenser 9100 Commercial 05 002 Atlas 8700K 8800K 95 179 Dispenser Series 9100K 9200K 9800K 1000 Series FMS 95 136 Dispenser 9800 Series 91 057 Controller 2000S CEN Series Patents Gas
7. If you find any leaks or damage stop using the pump dispenser and contact your local ASC CAUTION Improperly installed or maintained equipment can create a hazard Improperly installed or maintained equipment could cause a fire explosion or electrical shock For any component not supplied by Gasboy for example hoses and nozzles consult and follow the installation and maintenance instructions provided by the manufacturer Power Reset External Adjustment Page 52 If the pump or remote dispenser unit fails to reset or shut off properly the reset motor may need to be adjusted To adjust proceed as follows Loosen the lock nut on the adjusting screw and back screw out until it stops Move the reset lever to the ON position Turn adjustment screw in until reset motor starts Advance adjustment screw an additional 1 2 to 3 4 turn Hold screw in this position and tighten the lock nut Move the reset lever to the OFF position and then back to the ON position to verify if the reset motor operates properly The reset coupling should make one revolution and stop MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Preventive Maintenance The Atlas Fuel System Figure 3 1 Power Reset for Pump or Remote Dispenser Unit Adjustment Screw Lock Nut Filter Strainer Replacement If the unit is equipped with a strainer and filter check and change it at regular intervals refer to Filter change and strainer cle
8. Owner s Manual September 2008 Page 43 The Atlas Fuel System Operating Sequence for Series 9800 Only Calibration for 9850 Only Page 44 All Gasboy pumps and remote dispensers are adjusted for accurate measure at the factory However since the conditions of the installation can affect pump accuracy 1t 1s the responsibility of the installer to check the pump for accuracy and make the required adjustments When required 1t is the owner s responsibility to report this device to the local Weights and Measures officials for their inspection before the unit is put into service Calibration methods are given in gallons While calibrating liter pumps the same procedure is used but gallons is converted to liters 1 gallon 3 78 liters 1 gallon 2 0 83267 US Imperial eallons 9850A and 9850AX Models Check meter registration by delivering product to a reliable accurate 50 or 100 gallon prover Convert the amount of error to gallons per 100 which gives a percent figure or gallons per thousand which gives tenths of a percent figure Read the setting indicated on the adjuster The amount of error is added to or subtracted from this setting The adjuster is shown in graduated divisions of 1 0 1 0 02 Lit CONTROLS LARGER SMALL SMALLER gt YOL Lim E 5 MA E 0 ZI BI 04181 BE 3 ser 4 Reset the adjuster by loosening the clamp e To decrease the amount delivered turn the thimble in on the barrel To increase the amo
9. above Instead of pressing 100 other codes can be used as described in the following table ATC INSPECTION MODES On Manager Keypad press the ATC Function Code below when unit is idle Note that all pump handles must be down or inactive Then press ENTER meter number if D x appropriate then ENTER Exit by pressing F1 FUNCTION MAIN VOLUME GRADE 1PPU DESCRIPTION DISPLAY DISPLAY DISPLAY AUDIT LAST GROSS NET VOLUME AVERAGE TRANSACTION VOLUME TEMPERATURE DISPLAY VOLUME METER VOLUME CORRECTION FACTOR NUMBER CORRECTION FACTOR DISPLAY FUEL DENSITY METER 730 GAS 840 DIESEL DISPLAY TE CURRENT TEMPERATURE NUMBER TEMPERATURE DISPLAY GROSS GROSS GROSS VOLUME TOTALS WOLUME least significant most significant DISPLAY SOFTWARE ATC VERSION VERSION REAL TIME GROSS NET VOLUME VOLUME TEMPERATURE TRANSACTION MODE MANAGER S KEYPAD Page 38 MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Shear Valve The Atlas Fuel System Displaying Pump Totals During service it is often required to access pump totals This can be done at the POS or at the pump dispenser Access is simple through the manager keypad To View Side 1 Totals 1 Press TOTAL Combined cash and credit total appears for Grade 1 Side 1 2 Select grade Read TOTAL for each grade selected 3 Press VOL TOTAL The volume total appears for the grade selected 4 Select grade Read volume to
10. attempting to dispense fuel into an approved container Fuel most not continue to flow after pressure has been relieved For maintenance information refer to Preventive Maintenance Table on page 55 Shear Valve Shear Valve in the OFF Closed position Page 40 MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Operating Sequence for Series 9100 Only The Atlas Fuel System Operating Sequence for Series 9100 Only Pump 1 AC Power 115 VAC 230 VAC Int l must be provided to the pump motor feed Reset the motor feed slow flow reset motor feed 1f applicable 2 When the pump handle is switched on power 115 VAC 230 VAC International is supplied to the electric reset motor which immediately begins to reset the values on the pump s non computer register to zero 3 When the reset is complete power is removed from the reset motor and the internal switches in the reset unit change to the normally open contacts This supplies power 115 VAC 230 VAC Int l to the pump motor and to the reset complete line If this pump contains a slow flow fast flow or closure type solenoid valve the valves will open at this time 4 Theuser begins to dispense product 5 Theregister displays the total volume If an optional pulser kit is attached 1t supplies pulses which may be recorded by an external Fuel Management System such as the Gasboy Series 1000 6 The fueling transaction continues to run until the user turns off the
11. e Owner Inspect Mechanical Units 2 Verify that displays are properly backlit ASC Repair and test MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Page 57 The Atlas Fuel System Preventive Maintenance Recommended Who Performs the Components Frequency Recommended Maintenance Inspection Repair Breakaways Once a week or 1 Inspect breakaways for secure connection to hose and for e Owner Inspect after drive offs any leaks ASC only Repair and test Note Not all breakaways are reusable after separation Follow manufacturer directions A for inspection and resetting for inspection WA R N N G and resetting adjustable types Leaking fuel can be ignited causing a fire or explosion Fire explosion or electrical shock could result in severe injury or death if you continue to use damaged pumps dispensers If you find any leaks or damage stop using the pump dispenser and contact your local ASC 2 Forunits with hose retrievers position the breakaway coupling between the retriever connection to the hose and the nozzle The breakaway whip hose should be attached to the nozzle 3 Consult the breakaway manufacturer for any additional required inspections 4 If repair is needed call an ASC to make the repairs AN WARNING The pump dispenser contains pressurized flammable fuel and lethal voltages Servicing a Gasboy unit incorrectly could result in severe injury or death Do not attempt to service Gasb
12. fuseholders lampholders etc e circuli 15 al lue e energlze MASSASA1A1 RFU F Serial Number MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Page 11 The Atlas Fuel System Common Functions Example A serial number plate stamped BP AT000199 contains the following information e Date code BP This unit was manufactured in B February P 2005 e Serial Number AT000199 Refer to the following tables to determine the date code on a Gasboy pump or dispenser Month Codes A January E May J September B February F June K October C March G July L November D April H August M December Year Codes P 2005 U 2009 R 2006 W 2010 S 2007 X 2011 T 2008 Y 2012 Pump Totals 9100 Series Pump totals can be read from the totalizers At the close of each day s business the total can be read from the unit and subtracted from the day before to obtain the total for that day If the unit is in use 24 hours a day it may be a good idea to take the readings in the morning also so as to monitor the night usage Page 12 MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Common Functions The Atlas Fuel System Commercial Electronic Series 9800 Only Commercial Electronic Electrical Mechanical Totalizer Side 142 Top Whey lot Actuator Full scale ATC Switch Totalizer Activate Area Note For all Series 9800 except 9820
13. hundreds and tens positions to the left of the decimal point When in standalone mode positions to the right of the decimal point are displayed based on the pulse rate selected as shown in the following chart Pulse Rate SW2 1 SW2 2 SW2 3 1 Closed Closed Closed 10 Open Closed Closed 100 Closed Opn Chsd 250 Open Opn Chsd 500 Clsd Clsed Opn Noe Glosed Si Opn Opn Noe Opn Opn QOpn Note For the last two switch settings no pulses will be sent to the Fuel Management System Pulse Rate 9800 9840 Display Layout 9850 Display Layout 1 1 XXX XXXX 100 1 XXX XX XXXX XX 250 1 XXX XXX 500 1 XXX XXX Time out Switch When the Series 9800 is in standalone mode it will turn off an active hose if it does not detect pulses for 4 minutes 15 seconds This time out feature can be disabled by setting switch SW2 4 to OPEN Timeout SW2 4 Enabled Closed Disabled Open MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Page 23 The Atlas Fuel System CPU Switch Settings Series 9800 Only S1 For Newer CPU Boards Only Page 24 Note This ten position switch bank only exists on newer Series 9800 CPU boards M06333A This ten position bank serves dual purposes e As an address setting for the Gasboy RS 485 PAC Data Protocol CEN or TopKAT Unit of Measure BDM enable Software Load Enable Electro mechanical totalizer enable or e As a pulse output rate selector wh
14. in the area Do not allow open flames smoking or power tools in the area Do not expose yourself to hazardous conditions such as fire spilled fuel or exposed wiring Call emergency numbers MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Page 5 Important Safety Information This page is intentionally left blank Page 6 MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Pump Dispenser Components The Atlas Fuel System 3 The Atlas Fuel System Pump Dispenser Components This section provides figures that show the internal and external components of pumps and provides information about these components Refer this section as you perform the procedures in this manual Atlas Pump Dispenser The following figure identifies the external components of a Gasboy Atlas pump dispenser Mechanical Retail Unit Mechanical units have mechanical digital type displays as opposed to electronic digital type displays In units that are Commercial instead of Retail the external components are almost the same with the exception that there are no cost displays Price per Unit PPU and the main display shows only the total fuel pumped Mechanical Retail Unit Totalizers DIESEL Boot Area T 4 Cost Display Lever Control uar a 4 m Gallon Display Nozzle and orm TIT Pump Handle mm ENEN Gasboy Atlas QA i _ PPU Display EN A 2 Door Lock i k Access Door if GASBOY
15. pre calibrated to US gallons and programmed to default programming values Note Calibration verification is still required They may be operated and purged in normal mode after entering the prices add pricing programming information from service manual or for mechanical units from the directions on the outside of the computer Purging can be done for units eventually to be converted to metric mode while the unit 1s in the gallon mode Page 26 MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Changing the Price for the Mechanical Retail Pump The Atlas Fuel System Variator E or Note Directions for changing the price can be found on the outside of the variator cover AA 7n Note This section and the diagrams pertain to the mechanical models only 1 Unlock and remove the front panel Repeat this procedure for the other side 2 The variator section of the computer register s is exposed to allow price changes Slide the variator cover of the computer register apart to expose the price range arms 3 There are 3 range arms located in the variator section One sets the tenths of a cent position one sets the one cent position and the last one sets the ten cents position To change a setting grasp a range arm and raise it to clear the range arm locator and relocate the range arm to the desired setting Ensure that the range arm is totally bottomed on its setting Repeat this for all range arm settings if nece
16. pump handle Remote Dispenser 1 AC power 115 VAC 230 VAC Int l must be provided to the submersible feed and slow flow reset motor feed If a submersible starter relay is used AC power 115 or 230 VAC must be supplied to the input contacts of the submersible starter relay 2 When the pump handle is switched on power 115 VAC 230 VAC Int l is supplied to the electric reset motor which immediately begins to reset the values on the pump non computer register to zero 3 When the reset is complete power is removed from the reset motor and the internal switches in the reset unit change to the normally open contacts This supplies power 115 VAC 230 VAC Int l to the submersible starter relay which in turn closes and supplies power to the submersible motor If a starter relay is not used the hot leg is supplied directly to the submersible motor The remote dispenser contains a slow flow fast flow or closure type solenoid valve which opens at this time At the same time that the valve opens the Reset Complete line goes to 115 VAC 230 VAC Int l 4 The user begins to dispense the product 5 The register displays the total volume If an optional pulser kit is attached it supplies pulses which may be recorded by an external Fuel Management System such as the Gasboy Series 1000 6 The fueling transaction continues to run until the user turns off the pump handle MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Page 41 The
17. s Manual September 2008 Preventive Maintenance The Atlas Fuel System Performing Inspections This section provides instructions for scheduling two types of maintenance inspections General inspections e Component inspections Safety Warnings Follow all safety precautions to prevent injury while inspecting a pump dispenser at the islands AN WARNING You are performing inspections and maintenance in a potentially dangerous environment of flammable fuels vapors and high voltage Fire explosion or electrical shock could result in severe injury or death if you do not follow safe procedures Read and obey all safety precautions in this manual to prevent potential injury or death General Inspections Perform a general inspection of each pump dispenser as follows e Each week to ensure that all pumps dispensers are operating properly e Whenever you receive a complaint about potential unit problems As part of your general inspection inspect all areas for signs of damage or sharp edges Replace any missing or damaged warning labels Gasboy also strongly recommends that an ASC inspects the equipment periodically as outlined in the next subsection AN WARNING Leaking fuel can be ignited causing a fire or explosion Fire explosion or electrical shock could result in severe injury or death if you continue to use damaged pumps dispensers If you find any leaks or damage stop using the pump dispenser and contact your local A
18. status display the rightmost digit 2 indicates whether the temperature compression is enabled or not If enabled it shows which product is being dispensed e O temperature compensation enabled e product is gasoline and compensation enabled e 2 product is diesel and compensation enabled On the status display the leftmost digits 842 are error indicators which are blank when the corresponding error condition is not active When any of these digits are displayed e S temperature probe fault is detected e 4 pulser error occurred e 2 exceptional reset was detected MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Page 27 The Atlas Fuel System Changing the Price for the Mechanical Retail Pump Setting the DIP Switches Found on Kraus ATC Boards DIP Switch Settings Switch Number Switch Function Settings for 9800 Series 1 Product 1 ON Diesel OFF Gasoline 2 Product 2 ON Diesel OFF Gasoline 3 Not Used 4 Not Used 5 Pulser Multiplier ON 9850 OFF 9852 9853 6 of Probes ON 2 OFF 1 7 Pulser Adder ON 9840 8 ATC ON ATC on OFF ATC off Commercial Electronic Side View Top View ATC Switch Actuator Full segle Changing the Price for the Mechanical Retail Pump Atlas Gallon unit of measure Temporary pricing should have already been entered into the unit as outlined in the purging section to allow dispensing and calibration Follow the procedure below e Current production Atlas pumps dispensers are
19. 0 models A quantity of 990 000 gallons 9900 00 liters 1s reached If connected to a fuel management system the limit set in the system will be used e The pump is halted by an operator of a fuel management system An AC power failure occurs e Station Emergency Stop button is pressed Standalone Mode Error Handling Series 9800 While operating the pump dispenser in the standalone mode not connected to a fuel management system the Atlas displays two digit error transaction codes on the LCD displays when transactions are terminated abnormally by a means other than turning off the pump handle The four possible error conditions that may be displayed are listed in the table below Code Condition 55 Power failure 56 Pulser error 57 Timed out 58 Limit cutoff 59 9840 Only Flow error unit 1 60 9840 Only Flow error unit 2 The error codes are displayed for two seconds at the left of the LCD window alternating with a five second display of the last sale amount The display alternates between the two until a new transaction begins When an error occurs the user should note the error code and relay the information to the ASC Transaction error codes are displayed only when the pump dispenser is operating in standalone mode When connected to a fuel management system on line mode transaction error codes are transmitted back to the fuel management system with the completed transaction data MDE 4363D Atlas Fuel Systems
20. 2KTW1 8752KTW2 9152KX 9152KXTW1 8752KXTW2 Discharge 1 NPT SF Electronic Retail 8852K 8852KTW1 8852KTW2 9152KX 9152KXTW1 8852KXTW2 female thds can be reduced to 3 4 with bushing Motor self contained 3 4 HP continuous duty HF Mechanical Commercial 9153K 9153KTW2 9153KX 9153KXTW2 Inlet 1 1 2 NPT HF Electronic Commercial HF 9853K 9853KTW2 9853KX 9853KXTW2 female thds Mechanical Retail 8753K 8753KTW2 8753KX 8753KXTW2 Discharge 1 NPT HF Electronic Retail 8853K 8853KTW2 8853KX 8853KXTW2 female thds Motor self contained 3 4 HP continuous duty SHF Mechanical Commercial 9140K 9140KX Inlet 2 NPT female SHF Electronic Commercial 9840K 9840KX thds Discharge 1 NPT female thds Motor self contained 2 3 4 HP continuous duty UHF Electronic Commercial 9850K 9850KX 9850KXTW2 Inlet 2 NPT female thds Discharge 1 NPT female thds Motor self contained 1 1 2 HP continuous duty Page 10 MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 General Description of 9100K The Atlas Fuel System General Description of 9100K The Gasboy Series 9100K dispensing units are UL listed and are available in a self contained suction pump package or in a remote controlled dispenser package Both packages offer varieties of models which are available as single hose outlets or dual hose outlets with single or dual product capability The self contained models are available in standard speed
21. A e EA GASBOY Atlas Fuel Systems Owner s Manual MDE 4363D Computer Programs and Documentation All Gasboy computer programs including software on diskettes and within memory chips and documentation are copyrighted by and shall remain the property of Gasboy Such computer programs and documents may also contain trade secret information The duplication disclosure modification or unauthorized use of computer programs or documentation is strictly prohibited unless otherwise licensed by Gasboy Federal Communications Commission FCC Warnin This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Changes or modifications not expressly approved by the manufacturer could void the user s authority to operate this equipment Approvals Gasboy Greensboro is an ISO 9001 2000 registered facility Underwriters Laboratories UL New York City Fire
22. Atlas Fuel System Operating Sequence for Series 9800 Only Operating Sequence for Series 9800 Only Page 42 The exact sequence of events that occur during the operation of the pump or remote dispenser is determined by various switch settings inputs and the user A typical transaction is explained below Pump Unit Motor and Pump in Unit Base Turn on the pump handle If AC is present on the Control Feed line the reset cycle begins The display electronic units e goes blank for one second if 0 Delay Time is set or for 4 6 seconds depending on the setting Delay Time is set to e shows all 8s for one second 3 seconds for US Gallons or if JP5 or SW1 5 for older CPU boards 1s set goes to 0 000 gallons or 0 00 liters until fuel starts The pump motor switches on and the Reset Complete line becomes active The pump continues to run until one of the following conditions occur These conditions switch off all relays e The handle is turned off The Control Feed line AC power line to pump dispenser is switched off by the POS A pulser error is detected electronic units only A time out is reached if the unit is programmed with a time out value If connected to a fuel management system the time out loaded into the system is used commercial electronic only The unit turns off if it is idle for a preprogrammed time when no fuel is flowing A quantity of 990 000 gallons 9900 00 liters is reached If connected to a fuel ma
23. CC 18 FC 6 Authorize after Pump Stop Option Programming 0 Disabled default 1 Enabled CC 18 FC 7 PRC Restore Option Programming 0 Disabled default 1 Enabled ATC Programming At power up units programmed with the ATC option flash 104 before displaying normal information Units with this option but not programmed for ATC flash 100 To program the ATC option proceed as follows 1 Turn the programming switch on the ATC controller board on Note The dispenser must not be used during this programming and all pump handles must be down or inactive 2 Press 100 on the keypad then press ENTER The money position showing fueling position selected displays 1 e The volume position showing the fuel type selected displays 1 where a 2 Gasoline b 2 Diesel e The PPU position showing fuel density selected displays 730 where a 740 Gasoline b 840 Diesel c Default 2 730 3 Select the fuel type and press ENTER 4 Each fueling position 1s sequenced through by the firmware sequence Select the fuel type for each position Diesel or Gasoline 5 Turn the programming switch on the ATC controller board OFF 6 Press F2 to exit the ATC programming mode MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Page 37 The Atlas Fuel System Programming 8800 Models ATC Inspection Mode Inspection of ATC states and data collection can be obtained following a similar procedure as outlined for ATC programming
24. Cash Volume Preset Select Press 4 and then ENTER e Select Function Code 1 or 2 and then press ENTER where Function Code 1 Manual Blank Displays Press option code and then ENTER where O Display OFF 1 Display ON Function Code 2 Cash Volume Preset Select Press option code and then ENTER where 02 No 5 Button Preset or PPP Preset installed l Money Preset 2 Volume Preset 3 Incremental Preset MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Page 33 The Atlas Fuel System Programming 8800 Models Command Code 5 Test Customer Programmable Preset Press 5 and then ENTER Select Configuration and then ENTER where 0 2 STOP Test Program 1 START Test Program Depending upon the preset option type testing will convey the following when pressing the preset buttons Five Button Preset Non Customer Programmable Preset Press ENTER after making selections 1 Program Button 1 Default 1 2 Program Button 2 Default 5 3 Program Button 3 Default 10 4 Program Button 4 Default 15 Incremental Preset Non Customer Programmable Preset Press ENTER after making selections 1 Program Button t Default 1 Money 2 Program Button 2 Default 5 Money 3 Program Button 3 Default 10 Money 4 Program Button 1 Default 1 Volume 5 Program Button 2 Default 5 Volume 6 Program Button 3 Default 10 Volume Page 34 MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Programming 8800 Mo
25. Glossary Glossary 1 Index Index 1 Page ii MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Purpose Introduction 1 Introduction Purpose This manual provides instructions for safely operating programming and maintaining the Atlas Fuel Systems pumps dispensers Intended Users This manual is written for the owners and operators of Atlas Fuel Systems pumps and dispensers Scope This manual provides the following information about the Atlas Fuel Systems pumps and dispensers Operating the pumps dispensers Preparing the pumps dispensers for service Maintaining the pumps dispensers Abbreviations and Acronyms The following table contains a list of abbreviations and acronyms used in this manual Note Refer to the glossary section for more detailed definitions Term Description AC or ac Alternating Current ASC Authorized Service Contractor ATC Automatic Temperature Compensation CFR Code of Federal Regulations CPR Cardiopulmonary Resuscitation CPU Central Processing Unit DC or dc Direct Current DIP Dual In line Package DLT Displaying Last Transaction MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Page 1 Introduction Page 2 Abbreviations and Acronyms Term Description GPM or gpm HF IFSF VAC or vac Gallons Per Minute High Flow International Forecourt Standards Forum Liters Per Minute Major Oil Company National Electrical Cod
26. KAT top mount TopKAT electronic Series 1000 TopKAT Mechanical All non Gasboy systems No fuel system SW1 3 SW1 4 or JP3 JP4 Delay Time These two switches set the delay time used by leak detectors in submersible pump applications The delay time is the period between the activation of the submersible pump and the activation of the slow flow valve This time should be set according to the type of leak detector installed on the submersible pump to allow a normal leak test for each transaction The delay time should be set to zero seconds for suction pumps Delay Time SW1 3 JP3 0 seconds Closed 4 seconds Closed 5 seconds Open 6 seconds Open SW1 4 JP4 Closed Open Closed Open MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 CPU Switch Settings Series 9800 Only The Atlas Fuel System SW1 5 or JP5 Hose Pressurization If the Series 9800 program is configured for US Gallons this dip switch setting is ignored and the program will always act as if it is enabled If the Series 9800 program is configured for Liters or Imperial Gallons this switch will control whether pump pressurization is enabled If a pump has been idle for more than ten minutes or this is the first use after startup a maximum of 02 units of unrecorded volume will be pumped into the pump hydraulics during the pump s segment test Pressurization SW1 5 JP5 Enable Closed Disable Open SW1 6 or JP6 Authorization This switch allows activatio
27. R PRPHL I F ISB PWR GND Qi REL DRIVE RS485 PULSER 1 ASSY M06555A00 3010 C55 IPEQ OT C38 RESE C3 3 z10 R64 R6I R62 cag ZI R65 E R66 R72 71 IPEL OT Qi 000000000016 R27 R33 R28 R34 105 CES MEE P R29 R 5 R30 R36 n 3 UT 106 5 R37 T T ooooo0 0 000009 KEYPAD INTFC 32 R38 LA LB DL 0 R
28. SC AN WARNING Personnel servicing a pump dispenser can be injured if the pump dispenser is not barricaded to all unauthorized personnel and vehicles If proper precautions are not taken the person servicing the unit can be injured by a vehicle Before servicing a pump dispenser evacuate all unauthorized persons and vehicles then use safety tape or cones as barricades MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Page 51 The Atlas Fuel System Preventive Maintenance Component Inspections Refer Preventive Maintenance Table on page 53 to schedule component inspections The station owner should only inspect for problems For safety reasons several tasks in the Preventive Maintenance Table on page 55 including all repairs should be performed only by an ASC Refer Who Performs the Inspection Repair on page 55 to determine if an ASC must perform a task AN WARNING The pump dispenser contains pressurized flammable fuel and lethal voltages Servicing a Gasboy unit incorrectly could result in severe injury or death Do not attempt to service Gasboy pump dispenser yourself and do not allow untrained personnel to service Gasboy pumps dispensers Only Gasboy trained ASCs should service a Gasboy unit WARNING Leaking fuel can be ignited causing a fire or explosion Fire explosion or electrical shock could result in severe injury or death if you continue to use damaged pumps dispensers
29. Tears e Flattened spots Weaknesses Holes wear through 3 Ensure that the vapor recovery hoses do not touch the ground when the nozzle is seated properly in the nozzle boot 4 Consult the manufacturer for any additional inspections required 5 If repair is needed call an ASC to make the repairs ZA WARNING The pump dispenser contains pressurized flammable fuel and lethal voltages Servicing a Gasboy unit incorrectly could result in severe injury or death Do not attempt to service Gasboy pump dispenser yourself and do not allow untrained personnel to service Gasboy pumps dispensers Only Gasboy trained ASCs should service a Gasboy unit AN WARNING Hoses of excessive length may create a trip hazard Serious injury could occur as a result of tripping over an excessive length hose Do not use excessive length hoses Once a weekorifa 1 customer complaint 2 arises 3 Hose retrievers Inspect hose retrievers for frayed or broken cables Inspect hose retrievers for cables wrapped around hoses If repair is needed call an ASC to make the repairs Owner Inspect Repair and test MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Page 55 The Atlas Fuel System Preventive Maintenance Recommended Who Performs the Components Frequency Recommended Maintenance Inspection Repair AN WARNING The pump dispenser contains pressurized flammable fuel and lethal voltages Servicing a Gasboy unit incorrectly c
30. The Atlas stores a running quantity total for each pump side These electronic totalizers work independent of the optional electrical mechanical totalizers that may be installed and are shown as whole gallons liters on the displays decimal point is shown although it is disregarded The totalizer data is stored in battery backed memory The Atlas is supplied with an actuator shown in the above illustration which allows you to view and reset electronic totalizers To view pump totalizers ensure that the pump handles are off and no transaction is in progress Locate the Gasboy dial face logo that is on the same pump side as the serial number tag If equipped with the rear totalizer option the totalizer can be activated from the Gasboy logo on either side of the pump Touch the Gasboy logo with the actuator as shown The totalizer data for each pump side will be displayed for 10 seconds If more time is needed touch the actuator to the logo for an additional 10 second period To reset the electronic totalizers refer to Electronic Component Access Series 9800 Only Except 9820 Series on page 17 Turn off the 9800K power switch e Close JP7 or SWI 7 for older CPU boards on the CPU PCB Hold the actuator against the totalizer bracket and turn the power switch ON The displays should change to all Zeroes e Remove the actuator and open the switch JP7 or SW1 7 Note Returning switch 1 7 to the open position prevents the totalizers fro
31. an the pumps dispensers CAUTION The exterior surface of Gasboy pumps dispensers can become damaged if cleaned with harsh cleaners Harsh cleaners can damage the units adversely affecting the appearance of the units Do not use solvents harsh detergents degreasers steel wool abrasive cleaners or petroleum based solvents on the pumps dispensers Clean with nonabrasive cloth or paper towel with commercial Owner glass cleaner Do not use window cleaner with Ammonia Do not wax or use any abrasive cleaners or fuels Page 64 MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Glossary Glossary A Access Door Locked Access door on pump dispenser Authorized Service Contractor ASC A Gasboy trained and authorized service contractor B Boot Area The part of the pump dispenser where the nozzle is stored Breakaway Device attached to the hoses on pump dispensers that detaches 1f a customer drives off with the nozzle still attached to the cars the device protects against gasoline being spilled and a resulting fire and 1t minimizes damage to the pump dispensers in the event of a drive off and stops fuel flow through the separated hose Component Inspections Periodic inspections by the station manager of various pump dispenser components the station manager should look for signs of damage and wear for each component Note Refer to Component Inspections on page 52 for a list of components and t
32. aning in Preventive Maintenance Table on page 55 A dirty strainer or filter in a pump or remote dispenser causes a slower delivery rate Refer to the accessories section of your parts manual to ensure that you replace the strainer of required and filter with one designed for your model Always use a drip pan and absorbent material directly below the filter while removing the cartridge to prevent contamination of both the soil and the electrical components within the cabinet This service must not be done by untrained individuals Special Setup Required for Aircraft Fueling A CAUTION Aircraft require finely filtered fuel Improperly filtered fuel could cause the engine to fail Do not use Gasboy pumps dispensers for direct fueling of aircraft without auxiliary filters separators and other equipment necessary to ensure product purity Adjusting the Belts Suction Pumps Only With the proper care belts give exceptionally good service A loose belt not only cuts down dispensing speed due to slipping but also results in excessive wear Refer to Preventive Maintenance Table on page 55 for details This service must not be done by untrained individuals MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Page 53 The Atlas Fuel System Preventive Maintenance Preserve the Finish of Your Pumps Page 54 Nearly all gasoline pumps are installed outdoors where their surfaces are subjected to the weather conditi
33. boy CEN Gasboy TopKAT top mount or Gasboy TopKAT electronic standalone the pulser signals are sent out via the 9800 Pump I F PCB The pulse rate required by the monitoring equipment can be configured by setting the switches as shown in the following chart The pulse rate represents pulses per gallon PPG for US Gallons and Imperial Gallons or pulses per liter PPL most international For US Gallons or Imperial Gallons configurations the pulse rate can be up to 100 PPG for the 9850 and 500 PPG for all others models For liters configurations the pulse rate can be up to 10 PPL for the 9850 and 100 PPL for all other models For Imperial Gallons configurations the pulse rate can be 100 PPG for the 9850 and 500 PPG for all other models This switch may need to be sealed by a Weights and Measures paper seal if the Series 9800 unit 1s used for the resale of product The Atlas Fuel System Leading zeroes are always suppressed in the hundreds and tens positions to the left of the decimal point When in standalone mode positions to the right of the decimal point are displayed based on the pulse rate selected as show in the following chart Pulse Rate 500 1000 None Pulse Rate 1 1 10 1 100 1 250 1 500 1 1000 1 PR1 Closed Open Closed Open Closed Open Open 9800 9840 XXX XXX X XXX XX XXX XXX XXX XXX XXX XXX PR2 Closed Closed Open Open Closed Closed Open 9850 XXXX XXXX X PR3 Closed Closed Close
34. boy products are manufactured or sold under one or more of the following US patents Dispensers 5 297 720 Point of Sale Back Office Equipment D335 673 Additional US and foreign patents pending Trademarks Non registered trademarks Registered trademarks AtlasTM ASTRA9 Consola Fuel Point Infinity Gasboy Additional US and foreign trademarks pending eal Other brand or product names shown may be Slimline trademarks or registered trademarks of their respective holders This document is subject to change without notice For information regarding Gasboy Literature call 336 547 5661 E mail literature Ogasboy com Internet http www gasboy com O 2008 GASBOY All Rights Reserved Qld 7ITUTE EUM EQUIPMENT INS Table of Contents 1 Introduction 1 A II AN 1 Mended USOS cena sir dd O A iat ane ret dps ub a Beas hy det aad qtu ese 1 Sl O PPM 1 Abbreviations ang ACFOFVITIS sia o a A iE ctf iie eee ee 1 2 Important Safety Information 3 3 The Atlas Fuel System 7 Pump Dispenser Components cosita ia 7 Atlas PUMP DISPENSE visir reia 7 Commercial Mechanical 9100 0 0 cc eee ee eee 9 Commercial Electronic 9800 0 0 ee 9 General Description 9800 Except 9820 o oooooooo 10 General Description of 9100K sereen esa aa e a a a aea a paaa o aE e a aAa EN 11 COMmmMOn FUNCHONS ue 2 aea re diea AR Moe AA A A a dees 11 Understanding Date Codes 0 cc ee
35. ctions A WARNING Static electricity can cause an explosion Static electricity including an electrostatic charge on your body can cause a spark sufficient to ignite fuels and their vapors After getting out of a vehicle touch the metal of your vehicle to discharge any electrostatic charge before you approach the dispenser island Page 16 MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Operating Pumps Dispensers The Atlas Fuel System Operating Pumps Dispensers This section describes the operation of the pump remote dispenser It provides information on how to e access the electronic components e set the standalone switch If using a point of sale device refer to the manufacturer instructions Electronic Component Access Series 9800 Only Except 9820 Series This section describes the operation of the pump remote dispenser It provides information on how to access the electronic components e set the internal switches e set the optional battery back up power supply e view and reset the electronic totalizers using the actuator e operate both pumps and remote dispensers 1 Unlock and remove the front panel 2 Remove the two bolts securing the bezel assembly and pivot display panel down 4454 13459 Unlock MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Page 17 The Atlas Fuel System CPU Switch Settings Series 9800 Only Note Unit will swing forward an
36. d Closed Open Open Open XXXX XX XXXX XX XXXX XX XXXX XX Timeout Switch When the Series 9800 1s 1n standalone mode it will turn off an active hose 1f 1t does not detect pulses for 4 minutes and 15 seconds This time out feature can be disabled by setting switch PRA to OPEN Timeout PRA Enabled Closed Disabled Open MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Page 25 The Atlas Fuel System CPU Switch Settings Series 9800 Only Unit of Measure Setting The Series 9800 has switches that select the Unit of Measurement US Gallons Imperial Gallons and Liters See the table below for information Unit of Measure UM2 UM1 US Gallons Closed Closed Liters Open Closed Imperial Gallons Closed Open N A Open Open Electro Mechanical Totalizer Enable BDM Enable The Series 9800 has an option to use Electro mechanical Totalizers If these are installed then this switch must be set to CLOSED for proper operation of the totalizers This switch does not affect the operation of the electronic totalizer or the mechanical totalizer EM Totalizer EM TOT Enabled Closed Disabled Open This switch labeled BDM should always be set to OPEN which disables the BDM port The BDM port should only be used by authorized Gilbarco personnel Software Download Enable Page 26 The Series 9800 allows the download of new software via the SER PRPHL I F port via the K PUMP Serial E PCB For normal pump operation this switch
37. d down after screws are removed Loosen and remove CPU Switch Settings Series 9800 Only Page 18 The Series 9800 can be configured for various operating conditions using the switches located on the CPU PCB Check these switches and change their settings 1f necessary Switch settings should be changed with the power switch OFF CPU PCB reads the new settings when the power 1s turned ON again MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 CPU Switch Settings Series 9800 Only Note Older Series 9800 CPU Diagram board C06394 M05318 M053406 Serial Peripheral I F Port The Atlas Fuel System HOSE 2 AC PULSER HANDLES PULSER 2 TOTAL IZER C10 m Pl o 2 o un O O eno Oo un mM EN nm 0 c co I CO en un O ono c CO e iw C c C co e R ATC I F SE
38. dels The Atlas Fuel System After test is complete follow programming steps to setup Command Code 6 Memory Clear For Error Code 31 or 35 e Press 6 and then ENTER Press 1 and then ENTER Command Code 7 Program Totals Input Press 7 and then ENTER Select Side 1 or 2 and then ENTER Select Grace and then ENTER Press Total Enter money total and then ENTER Repeat for other side and grade Press Volume Total AND repeat above procedure for volume totals Command Code 8 Display Version Number Enter 8 and then ENTER Select Software Option and then ENTER where 1 Pump Controller 3 Customer Programmable Preset CC 18 FC 1 Volume Pulse per Unit Programming 1 1 2 10 default 3 250 4 100 5 1000 MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Page 35 The Atlas Fuel System Programming 8800 Models Page 36 CC 18 FC 2 Volume Pulse Width Programming 1 0 5ms 2 1 0ms 3 2 0ms 4 4 0ms default 5 17 0ms 6 19 0 ms 7 26 0ms 8 150 0ms CC 18 FC 3 Money Pulse Width Programming 1 0 5ms 2 1 0ms 3 2 0ms 4 4 0ms default 5 17 0ms 6 19 0 ms 7 2 26 0ms CC 18 FC 4 Volume Suppression Programming 0 030 default 2 0 009 3 0 000 CC 18 FC 5 Quad Pulse Option Programming 0 Disabled default 1 Enabled MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Programming 8800 Models The Atlas Fuel System
39. display Pump Controller Firmware Version Programming the 8800 Series Retail Electronic Units This section describes the level 1 programming procedures and considerations for the 8800 series Conversion Factor Pump Controller Software Versioni US Gallons The Advantage MPD 70 xx Imperial Gallons The Advantage Dual amp Quad Liters Highline w LCD Displays 1012 Pulses per Gallon Ultra Hi Electronic Calibration 84 xx AWA AE w LCD Displays Memory Error Unit Type Code ROM Error 1 Grade 0 RAM Error 2 Grade 1 3 Grade 2 4 Grade 3 Sides Single sided Dual sided Two Wire Pump ID 1 16 MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Page 31 The Atlas Fuel System Programming 8800 Models Level 1 Programming and Data Access Page 32 0000 MANAGER S KEYPAD 060 TOTAL VOL CLEAR 0 ENTER Bernd Manager Keypad Key Definitions and Use Key s Definition Use 0 9 Numeric Values F1 Function 1 Used to start dispenser programming and sequence among programming and function codes In general each depression of F1 key will take user back to a previous programming function selection Depressing F1 from the normal dispenser state will always initiate programming mode Note Displays are always activated during programming mode F2 Function 2 Used to exit programming mode and return to normal mode Totals Money Totals Used to display money totals by side and grade T
40. e National Fire Protection Association Occupational Safety and Health Association Printed Circuit Boards preferred term board Personal Identification Number Point Of Sale Pulses Per Gallon Pulses Per Liter Programmable Pump Preset Price Per Unit that is price per gallon or liter Random Access Memory Read Only Memory Request to Send modem application Standard Flow Super High Flow Submerged Turbine Pump Ultra High Flow Underwriters Laboratory Volts Alternating Current MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Important Safety Information 2 Important Safety Information This section introduces the hazards and safety precautions associated with installing inspecting maintaining or servicing this product Before performing any task on this product read this safety information and the applicable sections in this manual where additional hazards and safety precautions for your task will be found Fire explosion electrical shock or pressure release could occur and cause death or serious injury if these safe service procedures are not followed Preliminary Precautions You are working in a potentially dangerous environment of flammable fuels vapors and high voltage or pressures Only trained or authorized individuals knowledgeable in the related procedures should install inspect maintain or service this equipment Emergency Total Electrical Shut Off The first and most importan
41. e testing 1s continued While dealing with suction pumps it is a good practice to take voltage readings while the suction pump is operating on bypass and also while making a delivery Any voltage drop in excess of 1046 during either of these operating states should be considered a low voltage condition Corrective action should be taken to insure an adequate power supply to the pump Tightness After determining that the pump is operating satisfactorily and the system is fully primed check the pump and piping to ensure that all connections are tight In the case of a remote dispenser follow the submersible pump manufacturer s instructions to check the system for tightness We recommend that the tank and the piping should not be covered until this test 1s complete MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Series 9800 Startup Error Codes The Atlas Fuel System Belts Suction Pumps Only Since belts stretch slightly during the first few minutes of operation check the belt tension after completing the operational test A properly tightened belt permits twisting the belt 180 degrees midway between the motor and pump pulleys On the 9853KHC 9840K 9852KTW2 and 9853KTW2 models the belt can be tightened by loosening the hex nut which holds the idler pulley and sliding the pulley to either side to obtain the correct belt tension of 6 3 4 lbs 3 4 30N 3 3N When the adjustment is complete remember to retighten the hex n
42. ember 2008 Page 45 The Atlas Fuel System Series 9800 Startup Error Codes Page 46 10 11 Start up After successfully verifying the installation against the completion checklist the unit is ready for start up Follow the procedure below to perform an orderly start up of the Series 9800K Verify if all switches on the CPU PCB are set properly for the various operating conditions Turn the circuit breakers on for the microprocessor and fluorescent lights Verify if both lights are lit Turn the 9800K power switch on Authorize the hose for Side 1 through the fuel management system if available Remove the nozzle for Side 1 from its holder and turn the pump handle on Verify that the display goes through the reset sequence as explained in Section 5 Operating Sequence Dispense fuel Verify that the high flow valve opens if equipped Check all plumbing for leaks at this time Turn the pump handle off Open the nozzle No fuel should be dispensed at this time Verify if the correct quantity was recorded by the fuel management system if available If applicable repeat steps 4 8 for Side 2 Run the unit through all standard calibration procedures Reset the electronic totalizers as described in Commercial Electronic 9800 on page 9 POST Start up Tests Voltage The incoming voltage to the pump and remote dispenser should be checked and any reading that 1s not within 10 of the rated voltage should be corrected before th
43. en PAC Date Communications via RS 485 is used ESTOP Detection SW1 8 JP8 Enabled Open Disabled Closed JP9 only exists on newer boards and is not used MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Page 21 The Atlas Fuel System CPU Switch Settings Series 9800 Only SW2 For Older CPU Boards Only Page 22 Note Four position switch bank only exists in older boards C06394 M05318 M05346 for the Series 9800 This four position switch pack serves a dual purpose e As an address setting while communicating on the Gasboy RS 485 PAC Data Protocol CEN or TopK AT or When using a pulse output board as a pulser output rate selector for pulser data to be sent to a fuel management system other than a Gasboy CEN or TopKAT Address Switches A unique address identifier must be set when the Series 9800 1s connected to the Gasboy RS 485 pump loop via the 9800 RS 485 I F PCB There are 16 possible address combinations Addressing should start at 1 and continue sequentially through 16 The physical wiring order does not have to correspond with the address order that is the first unit on the RS 485 loop does not have to be address 1 With the TopK AT top mounted option the address must be set to 1 The following chart gives the switch settings and address selections Address SW2 1 SW2 2 SW2 3 SW2 4 1 Closed Closed Closed Closed 2 Open Closed Closed Closed 3 Closed Open Closed Closed 4 Open Open Closed Closed 5 Clo
44. en pulser data is sent to a fuel management system other than Gasboy CEN or TopKAT Unit of Measure BDM enable Software Load Enable Electro mechanical totalizer enable Address Switches A unique address identifier must be set when the Series 9800 1s connected to the Gasboy RS 485 pump loop via the 9800 RS 485 I F PCB There are 16 possible address combinations hence up to 16 units single or twin may be connected to the pump loop Addressing should start at l and continue sequentially through 16 The physical wiring order does not have to correspond with the address order that is the first unit on the RS 485 loop does not have to be address 1 With the TopKAT top mounted option the address must be set to 1 The following chart gives the switch settings and address selections Address PR1 PR2 PR3 PRA 1 Closed Closed Closed Closed 2 Open Closed Closed Closed 3 Closed Open Closed Closed 4 Open Open Closed Closed 5 Closed Closed Open Closed 6 Open Closed Open Closed 7 Closed Open Open Closed 8 Open Open Open Closed 9 Closed Closed Closed Open 10 Open Closed Closed Open 11 Closed Open Closed Open 12 Open Open Closed Open 13 Closed Closed Open Open 14 Open Closed Open Open 15 Closed Open Open Open 16 Open Open Open Open MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 CPU Switch Settings Series 9800 Only Pulser Output Rate Switches When the Series 9800 is connected to external control equipment other than a Gas
45. er 2008 Page 15 The Atlas Fuel System Site Preparation A WARNING Hoses of excessive length may create a trip hazard Serious injury could occur as a result of tripping over an excessively long hose Do not use excessive length hoses Also ensure hose retrievers are installed and and are in good operating condition Do not install soft wall hoses they commonly cause a small sale to indicate when the unit is activated and the nozzle 1s closed Refer the table below for more information about hoses and hose retrievers Determining Hose Length Refer to the following table to determine the correct hose length for various types of hoses Type Length Standard hardwall 5 8 or 3 4 ID without breakaway 10 feet 6 inches Standard hardwall 5 8 or 3 4 ID with breakaway 9 feet 6 inches Standard breakaway whip hose 1 foot O inches Install Warning Labels and Signs for Customers Install warning labels and signs to ensure that customers are warned of potential safety hazards Ensure that the warning labels and signs are readily visible At a minimum install the following signs e Turn off the vehicle before fueling No smoking do not use matches or lighters nearby Use only non breakable approved containers for storing fuel ensure that the container 1s metal and identified properly for fuel storage e Static electricity hazards during fueling Promptly replace any missing incomplete or illegible labels or operating instru
46. ery fuel tank fill up Preventive Maintenance Who Performs the Recommended Maintenance Inspection Repair 1 Lubricate with silicone spray if needed e Owner Inspect 2 Check for damage ASC only Repair 3 Verify that the locking tab locator is not broken The locking and test tab locator helps hold the nozzle in the nozzle boot and enables the station owner to lock the nozzle boot with a clasp padlock If repair is needed call an ASC to make the repairs AN WARNING The pump dispenser contains pressurized flammable fuel and lethal voltages Servicing a Gasboy unit incorrectly could result in severe injury or death Do not attempt to service Gasboy pump dispenser yourself and do not allow untrained personnel to service Gasboy pumps dispensers Only Gasboy trained ASCs should service a Gasboy unit Lubricate well See VeederRoot manuals for lubrication points ASC only AN WARNING The pump dispenser contains pressurized flammable fuel and lethal voltages Servicing a Gasboy unit incorrectly could result in severe injury or death Do not attempt to service Gasboy pump dispenser yourself and do not allow untrained personnel to service Gasboy pumps dispensers Only Gasboy trained ASCs should service a Gasboy unit Lubricate with a graphite lubricant or lock oil Follow Owner manufacturer s instructions Do not over lubricate Use a rag to wipe any excess that may drip Remove with a sump pump e Owner In
47. es 11 Pump Totals 9100 Series 0 0 0 0 ccc ees 12 Commercial Electronic Series 9800 Only 2 0000 ee 13 Mechanical Totalizers for 9850 Only nananana aana aaa eee ee eee ene 14 Site PreparallOM us anos eo me ela so ee Geil d E AAA 15 Guidelines in Atlas Fuel Systems Documentation and Other Codes 15 GereralGuidellfieS x usen rra nC o Te cr OR ES 15 go Sur di a ae ke A o mee 15 Install Warning Labels and Signs for CustoMerS 16 Operating Pumps BISDerSeles caede adu a da 17 Electronic Component Access Series 9800 Only Except 9820 Series 17 CPU Switch Settings Series 9800 Only 0 0 0c eee ees 18 CPU Jumpers or SW1 for Older CPU Boards 20 SW2 For Older CPU Boards Only o o o oooooooooooo 22 1 For Newer CPU Boards Only oo oooooooooooo 24 Unit of Measure Setting llle 26 Electro Mechanical Totalizer Enable o oooooooo 26 BOM Enable iem ite a sro EE en a pue eA RE E x x 26 Software Download Enable ooooooocooonooo nooo ooo 26 Battery Back Up Power Supply for Series 9800 oooooocoooornnooono eee 27 Information for ATC Series 9800 Only o oooooooor rns 27 Setting the DIP Switches Found on Kraus ATC Boards 28 Changing the Price for the Mechanical Retail PUMP o o oooocnonoonon ono 28 Programming 8800 Models s 5 ze a a e ad 31 General Programm
48. evel 1 2 and 3 Level 1 codes are explained here The default code for level 1 is 2222 This code can be changed for station security however losing the codes will require a master reset of the unit Reprogramming codes found in Level 1 are shown below e CC 1 Manual programming of PPU unit pricing Pricing can also be downloaded through the two wire communication using the Point Of Sale POS device CC 2 Sitting mode of operation as being stand alone isolates sale control from the POS or two wire unit control through the POS CC 3 Programming Volume Allocation This basically sets the maximum sale size in units of measure gallons for example CC 4 Manual Blank and Five Button Preset This dual use code allows turning the displays off manually or is used to activate different preset modes depending on the options included with the unit CC 5 Test Programmable Customer Preset This code is used to initiate testing for the 5 Button Preset option if used CC 6 Memory Clear This code is useful only to clear a unit displaying an Error Code EC 31 Totals Data Error or EC 35 Configuration Data Error CC 7 Setting Totals Input This code allows setting of non zero totals It is useful for new installs or service old dispensers are replaced or receive certain types of service when the station does not want to restart totals for its dispensers at zero It can only be performed after performing a master reset CC7 or for new units CC 8
49. he recommended frequency of inspection Couplings Plumbing used to join ordinary pipes or hoses together see also Breakaway Cradle Refer to Boot Area Date Code Two letter code that is stamped on the pump dispenser before the serial number shows the month and year of manufacture Dispenser A device that uses an STP in the storage tank to move fuel from the storage tank MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Glossary 1 Glossary Glossary 2 Drive Offs Situations where customers forget to remove the nozzles from the tanks in their cars and drive away from the pump dispenser the hose detaches from the pump dispenser at the breakaway Electrical Junction Box Refer to Junction Box on page G 3 General Inspections Weekly inspections by the station manager of all of the pumps dispensers on the site the station manager should ensure that all pumps dispensers are operating properly that no warning labels are missing and that there 1s no evidence of damage or sharp edges Grade Quality of fuel such as unleaded or premium Graphite Lubricant Type of lubricant used on the door locks of pumps dispensers Hose Outlet Castings Fuel discharge port on the pump dispenser where the hose is attached to the unit Hose Retriever Device option at the pump dispenser that retracts and pulls the hose close to the pump dispenser after the customer has completed fueling Hydraulic Co
50. his key does not require a security code CLEAR key is used to exit money totals mode Vol Total Volume Totals Used to display volume totals by side and grade This key does not require a security code CLEAR key is used to exit volume totals mode ENTER Value entry keys sends the entered value to pump CLEAR Clear key Used to clear last keypad entry and exit money and volume total mode Pin Code Entry e Press Fl e Enter 4 digit ID default 2222 than press ENTER e Press Fl to exit any command code e Press F2 to return to normal operation e From Level 1 after entering pin code you may enter any command code directly Command Code 1 Program PPU e Press 1 and then ENTER e Select Side 1 or 2 and then ENTER e Select Grade and then ENTER e Select Price Level and then ENTER e Enter new PPU and then ENTER Repeat for other Side Grade and Price Level MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Programming 8800 Models The Atlas Fuel System Command Code 2 Program Two Wire Standalone e Press 2 and then ENTER e Press Configuration number and then ENTER where O Standalone mode 2 wire mode default 2 Pulse Output mode Command Code 3 Program Allocation e Press 3 and then ENTER e Select Side 1 or 2 and then ENTER e Select Hose Grade and then ENTER e Select Allocation amount and then ENTER Repeat for other Side Hose and Grade Command Code 4 Program Manual Blank Display
51. ined personnel to service Gasboy pumps dispensers Only Gasboy trained ASCs should service a Gasboy unit Page 56 MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Preventive Maintenance The Atlas Fuel System Recommended Who Performs the Components Frequency Recommended Maintenance Inspection Repair Leaks external Once a week or as 1 Inspect the following for any signs of damage or leaks such e Owner Inspect notified about a as cracks or cuts ASC only Repair potential leak Couplings and test Hose outlet castings Swivels 2 Review all documentation provided by each component s manufacturer 3 Ifa leak is found stop using the pump dispenser and make arrangements to repair the leak AN WARNING Leaking fuel can be ignited causing a fire or explosion Fire explosion or electrical shock could result in severe injury or death if you continue to use damaged pumps dispensers If you find any leaks or damage stop using the pump dispenser and contact your local ASC AN WARNING The pump dispenser contains pressurized flammable fuel and lethal voltages Servicing a Gasboy unit incorrectly could result in severe injury or death Do not attempt to service Gasboy pump dispenser yourself and do not allow untrained personnel to service Gasboy pumps dispensers Only Gasboy trained ASCs should service a Gasboy unit Displays Electro Once a week 1 Inspect displays for proper reading of all digits
52. ing a i ccc ns 31 Programming the 8800 Series Retail Electronic Units 31 Level 1 Programming and Data CCeSS o ooooooomooooo 32 ATO Programming e aa lata dia 37 ATG Inspection MODE sani ni 2a oe daa dd 38 oN Vales CPI 39 Operating Sequence for Series 9100 Only o o o oooooon eller 41 Operating Sequence for Series 9800 Only o oooooooorr es 42 MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Pagei Standalone Mode Error Handling Series 9800 43 Calibration for 9850 Only oooooocooconnoo ees 44 Series 9800 Startu EMOL COUGOS 1 Fa ia A AE 45 Startup and Test Section for Series 9800 except 9820 45 Sale IMOMMAUOM sc poa e 47 Preparing for Servicing the Pumps Dispensers o o oo oooo ee 48 all Gasboy Fl aai ty o hee E eate daa 48 Service Preparation 0 0 ee n 48 Replacement PANS 24 ttecaaiwnd rar iaa 49 Specialized Training 0 00 ee eee eens 49 Preventive Malntellari6e sa dete pr ode Shee d A A A A pq tor eee E 50 Maintenance of Vendor Supplied PartS o 50 PEMOMMING IRSDecHO S s 3 aras ira e une te rud 51 Power Reset External Adjustment 0 00000 e eee oo 52 Filter Strainer Replacement 0 0 00 e eee eee 53 Adjusting the Belts Suction Pumps Only oooooooooo 53 Preserve the Finish of Your Pumps 0000 cence ene 54
53. k Remove power to the unit before servicing it AN WARNING Self contained pumps have a pinch point between the belts and the pulleys Severe injury could occur if part of the body is pulled into the pinch point To prevent injury while inspecting self contained units do not place you hands near the belts pulleys or motors Turn off the power before servicing the unit Do not operate the unit with the door removed 2 Inspect belts for fraying cracks 3 Inspect pulleys for excessive wear in grooves and excessive bearing play Tank Every 6 months 1 Monitor water levels in tank with electronic tank monitor or Owner Inspect water detection pasted on tank measuring stick 2 If repair is needed call an ASC to make the repairs AN WARNING The pump dispenser contains pressurized flammable fuel and lethal voltages Servicing a Gasboy unit incorrectly could result in severe injury or death Do not attempt to service Gasboy pump dispenser yourself and do not allow untrained personnel to service Gasboy pumps dispensers Only Gasboy trained ASCs should service a Gasboy unit MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Page 61 The Atlas Fuel System Components Nozzle hooks and shafts Mechanical computers Door locks Water in Tank Page 62 Recommended Frequency Every six months Every six months Every six months or if door locks become difficult to open and close After ev
54. lf and do not allow untrained personnel to service Gasboy pumps dispensers Only Gasboy trained ASCs should service a Gasboy unit MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Page 59 The Atlas Fuel System Components Filter change and strainer cleaning Inspect and lubricate shear valves Page 60 Recommended Frequency New Installations After 50 000 gallons 200 000 liters or after one month After first filter change Every 300 000 gallons 1 0 million liters every six months or when fuel delivery rate significantly slows Every six months Recommended Maintenance Replace filters and clean strainers regularly An ASC must Preventive Maintenance Who Performs the Inspection Repair e ASC perform these tasks To check valve operation perform the following tasks If you are not sure which device is the shear valve have the ASC inspect and lubricate this device for you AN WARNING The pump dispenser contains pressurized flammable fuel and lethal voltages Servicing a Gasboy unit incorrectly could result in severe injury or death Do not attempt to service Gasboy pump dispenser yourself and do not allow untrained personnel to service Gasboy pumps dispensers Only Gasboy trained ASCs should service a Gasboy unit Owner lnspect e ASC only Repair and test Note Shear valves are typically only used on dispensers If you O AOUN c CO Y O have
55. lower panels slowly and carefully 4 Inspect all hydraulic connections and seals including the following Meters Valves 5 If wetness or dripping fuel is found stop using the pump dispenser and make arrangements for repairing the leak Note Some staining of parts around seals is normal and does not necessarily indicate a leak 6 Monitor repaired components closely AN WARNING Gasoline or other fuels can damage the eyes Fuel sprayed into the eye can burn eye tissue To prevent potential injury wear eye protection when performing these inspections AN WARNING Self contained pumps have a pinch point between the belts and the pulleys Severe injury could occur if part of the body is pulled into the pinch point To prevent injury while inspecting self contained units do not place you hands near the belts pulleys or motors Turn off the power before servicing the unit Do not operate the unit with the door removed AN WARNING Leaking fuel can be ignited causing a fire or explosion Fire explosion or electrical shock could result in severe injury or death if you continue to use damaged pumps dispensers If you find any leaks or damage stop using the pump dispenser and contact your local ASC AN WARNING The pump dispenser contains pressurized flammable fuel and lethal voltages Servicing a Gasboy unit incorrectly could result in severe injury or death Do not attempt to service Gasboy pump dispenser yourse
56. m being reset the next time the actuator is used to read them MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Page 13 The Atlas Fuel System Mechanical Totalizers for 9850 Only Mechanical Totalizers for 9850 Only An optional mechanical totalizer for each side is available for 9850 models only Each totalizer has Eight digits e Seven whole gallons One tenth gallon column Fight whole digits for liters The mechanical totalizers are located below each nozzle hook Totalizer 4 lotalizer Cable Page 14 MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Site Preparation The Atlas Fuel System Site Preparation To ensure safety and long term reliability of your equipment ensure that your units are installed by a knowledgeable ASC When your units are installed ensure that the installer takes into consideration the guidelines in the following section Guidelines in Atlas Fuel Systems Documentation and Other Codes The following manuals provide guidelines for installing Atlas Fuel Systems pumps dispensers e MDE 4331 Atlas Fuel Systems Installation Manual e MDE 4333 Atlas Fuel Systems Site Preparation Manual e FE 356 Atlas Dispenser Wiring Diagram e FE 357 Atlas Pump Field Wiring Diagram e FE 361 Atlas Master Satellite Field Wiring Diagram Ensure that the installer follows the instructions in the above listed manuals and adheres to all applicable local s
57. n Completion Checklist Review the information below to verify the proper installation of the Series 9800K dispensing unit If the installation does not meet the criteria listed correct the problem before the start up is performed 1 To avoid damage to the CPU PC board verify that the RESET COMPLETE FAST FLOW SUBM STARTER DRIVE and SLOW and FAST SATELLITE RETURN wires are not shorted to the conduit or chassis 2 The unit must be secured to the island properly 3 All plumbing must be complete and tight All liquid carrying lines must be checked for leaks 4 When DC pulser or RS 485 lines are used in the pump for connecting to Gasboy fuel management systems the AC and DC wires must not share any conduits junction boxes or troughs 5 All conduit work must be complete All junction box covers must be secured Conduits should not be sealed until the wiring is verified through proper operation 6 Theunit must be grounded properly 7 Before any testing begins remove any water in the tank through a fill opening using a suitable pump Note Do not use the Gasboy pump or remote dispenser and submersible pump to remove water Serious damage may occur 8 Asufficient volume of fuel must be put in the tank to insure that the liquid level is above the bottom of the suction pipe suction pumps or 1s high enough to allow the submersible pump to operate efficiently remote dispensers MDE 4363D Atlas Fuel Systems Owner s Manual Sept
58. n of the Series 9800 from some types of fuel management systems When the switch is closed a 115 VAC 230 VAC international signal must be present on the Control Feed line for pump activation to occur required setting for Series 1000 TopK AT mechanical and all non Gasboy systems When open the Series 9800 ignores the Control Feed line required setting for CFN TopK AT top mount TopK AT electronic or no fuel system Authorization SW1 6 JP6 Fuel System Yes Closed Series 1000 TopKAT mechanical All Non Gasboy systems No Open CFN TopKAT top mount TopKAT electronic No fuel system JP7 or SW1 7 Electronic Totalizers This switch should be open for normal operation When closed this switch enables the reset of the electronic totalizers See Commercial Electronic Series 9800 Only on page 13 for details Totalizers JP7 or SW1 7 Reset Closed Normal Open JP8 or SW1 8 RS 485 Emergency Pump Stop Detection This switch should be set to open default to enable RS 485 pump stop detection The Gasboy RS 485 pump stop switch when activated places a serial break character on the RS 485 lines When SW1 8 or JP8 is open this breaker character triggers the termination of the sale s immediately if a transaction s 1s in progress This switch should be set to closed in TopK AT Communication to disable RS 485 pump stop detection This resolves the issue associated with the false break characters being detected that may be introduced wh
59. n to the State of California to cause cancer N WARNING The pump dispenser contains a chemical known to the State of California to cause birth defects or other reproductive harm Page 4 In an Emergency Inform Emergency Personnel Compile the following information and inform emergency personnel Location of accident for example address front back of building and so on Nature of accident for example possible heart attack run over by car burns and so on Age of victim for example baby teenager middle age elderly Whether or not victim has received first aid for example stopped bleeding by pressure and so on Whether or not a victim has vomited for example if swallowed or inhaled something and so on AY WARNING 4p Gasoline ingested may cause unconsciousness dom and burns to internal organs Do not induce vomiting Keep airway open Oxygen may be needed at scene Seek medical advice immediately AY WARNING 8 Gasoline inhaled may cause unconsciousness AL and burns to lips mouth and lungs Keep airway open Seek medical advice immediately AY WARNING Gasoline spilled in eyes may cause burns to eye o tissue Irrigate eyes with water for approximately 15 minutes Seek medical advice immediately A WARNING Gasoline spilled on skin may cause burns E Wash area thoroughly with clear water Seek medical advice immediately IMPORTANT Oxygen may be needed at
60. nagement system the limit set in the system is used The pump is halted by an operator of a fuel management system An AC power failure occurs Station Emergency Stop button is pressed Dispenser Unit Fueling Unit with No Motor and Pump in the Bottom Turn on the pump handle If AC is present on the Control Feed line the reset cycle begins and the submersible pump switches on The display Electronic Unit goes blank for one second e shows all 8s for one second 3 seconds for US Gallons or if JP5 or SW1 5 for older CPU boards 1s set e goes to 0 000 gallons or 0 00 liters and remains until fueling begins The display mechanical units resets to 0 000 gallons or 0 00 liters The user begins to dispense fuel MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Operating Sequence for Series 9800 Only The Atlas Fuel System 3 The remote dispenser continues to run until one of the following conditions occurs These conditions turn off all relays e The handle is turned off The Control Feed line is turned off AC power line to pump dispenser is turned off at the POS e A pulser error is detected electronic unit only e A time out is reached if the unit is programmed with a time out value If connected to a fuel management system the time out loaded into the system will be used commercial electronic only The unit will turn off if it is idle for a preprogrammed time when no fuel is flowing 980
61. ng Gasboy pumps dispensers contact a Gasboy trained contractor or distributor Training may be available locally at various regional centers Contractors and distributors may charge a nominal training fee For more information contact your nearest distributor To locate a distributor near you visit www gasboy com and click the Locate Distributor link MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Page 49 The Atlas Fuel System Preventive Maintenance Preventive Maintenance Gasboy pumps and remote dispensers are designed for many years of uninterrupted service However certain dispenser or pump parts experience normal wear and therefore require periodic inspections For example detecting fuel leaks that may occur belt tension and belt condition lubrication and strainer cleanliness are all important to maintain safe and efficient unit operation Therefore to avoid annoying pump shut downs a periodic preventive maintenance inspection plan must be established and followed Procedures requiring leak repair shear valve maintenance and disassembly of portions of the pump remote dispenser should be performed by an ASC AN WARNING To avoid electrical shock or hazard of an explosion or fire when servicing remote dispenser pump Turn off and lock out all power to the pump remote dispenser in submersible pump applications turn off and lock out power to the submersible pump and any other remote dispensers which use
62. nnections Any fuel handling hardware where castings hoses and pipes are joined through threads O rings or other seals Inspections Refer to Component Inspections on page 52 and General Inspections on page 51 MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Glossary Junction Box The explosion proof box on the pump dispenser that contains the main electrical connections between the pump dispenser and the main power and data source L Lock Oil Type of lubricant used on the door locks of pumps dispensers M Meter Device in the pump dispenser that measures fuel flow Mode of Operation The operation mode of the pump dispensers N National Fire Protection Association NFPA An international nonprofit organization dedicated to protecting lives and property from the hazards of fire publishes 280 recognized codes and standards including the National Electrical Code Nozzle On the pump dispenser the projecting part at the end of the hose that regulates and directs the flow of fuel Nozzle Hook In the boot area on the pump dispenser place upon which the nozzle rests when the pump dispenser is not in use Occupational Safety and Health Association OSHA U S agency that develops and enforces regulations for the safety and health of workers engaged in interstate commerce Price Per Unit PPU The price of each unit of gasoline dispensed Pump A device that uses a self contained pumping uni
63. ons As a result it is necessary to give the finish a reasonable amount of care if an attractive appearance is to be maintained The finish on Gasboy pump housings is a high heat baked synthetic enamel similar to that used on automobiles The life of this finish can be lengthened several years if at regular intervals the painted surfaces are thoroughly cleaned with a high grade automobile polish and then protected with a coat of paste wax Do not use abrasive cleaners or polish Do not use high pressure spraying equipment Do not use window cleaner with ammonia on the electronic display In order to retain the unmarked finish on stainless steel occasional cleaning is required In corrosive atmospheres such as coastal areas a more frequent cleaning schedule is necessary Under ordinary conditions washing with detergent or soap and water followed by a clean water rinse 1s sufficient If hard water is used the surface should be wiped dry with a soft clean cloth to prevent the formation of water spots Marks or spots such as grease oily fingerprints and smudges that resist soap and detergents may have to be removed with a stronger cleaner IMPORTANT INFORMATION DO NOT use ordinary steel wool as iron particles may adhere to the surface and cause corrosion Care should be taken in choosing a cleaner because any cleaning compounds or powders which contain abrasives can scratch a mill rolled finish Care must be exercised to ensure that an
64. ould result in severe injury or death Do not attempt to service Gasboy pump dispenser yourself and do not allow untrained personnel to service Gasboy pumps dispensers Only Gasboy trained ASCs should service a Gasboy unit AN WARNING Hoses that are not recoiled properly create a trip hazard Serious injury could occur as a result of tripping over an excessive length hose Repair or replace broken hose retrievers promptly Nozzles and boot area Once a week or as 1 Inspect nozzles for the following wear or damage e Owner Inspect notified about a Damage ASC only Repair potential problem Leaks and test Loose nozzle spouts Missing parts such as retainer springs and splash guards AN WARNING Leaking fuel can be ignited causing a fire or explosion Fire explosion or electrical shock could result in severe injury or death if you continue to use damaged pumps dispensers If you find any leaks or damage stop using the pump dispenser and contact your local ASC 2 Inspect vapor recovery boots bellows for proper seal and damage 3 Consult the nozzle manufacturer for any additional required inspections 4 lf repair is needed call an ASC to make the repairs AN WARNING The pump dispenser contains pressurized flammable fuel and lethal voltages Servicing a Gasboy unit incorrectly could result in severe injury or death Do not attempt to service Gasboy pump dispenser yourself and do not allow untra
65. oy pump dispenser yourself and do not allow untrained personnel to service Gasboy pumps dispensers Only Gasboy trained ASCs should service a Gasboy unit Warning tags and Once a week Inspect for and replace all missing damaged or unreadable e Owner Inspect operating instructions warning tags or operating instructions Owner or ASC Replace Hose continuity Once a month Verify that the hose continuity including breakaway whip hose e Owner Inspect complies with the hose manufacturer s requirements e ASC only Repair AN WARNING The pump dispenser contains pressurized flammable fuel and lethal voltages Servicing a Gasboy unit incorrectly could result in severe injury or death Do not attempt to service Gasboy pump dispenser yourself and do not allow untrained personnel to service Gasboy pumps dispensers Only Gasboy trained ASCs should service a Gasboy unit Page 58 MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Preventive Maintenance The Atlas Fuel System Recommended Who Performs the Components Frequency Recommended Maintenance Inspection Repair Meters Valves Once a month after 1 Whenever possible Gasboy recommends removing power e Owner Inspect drive offs or as to the unit before performing these inspections ASC only Repair notified about a 2 Block off the pump dispenser to prevent customers from and test potential leak operating the pump dispenser during inspection 3 Remove the
66. pumps consult your installer to determine if they were installed on your pump Trip the valve See Shear Valve on page 39 for details Authorize the hose at the console if required Lift the operating handle Place the discharge nozzle in an approved container Squeeze the nozzle operating lever If flow continues after several seconds the valve is defective Place a few drops of SAE10 oil on valve body shaft Open and close valve with a wrench several times Place valve back in service If repair is needed call an ASC to make the repairs AN WARNING The pump dispenser contains pressurized flammable fuel and lethal voltages Servicing a Gasboy unit incorrectly could result in severe injury or death Do not attempt to service Gasboy pump dispenser yourself and do not allow untrained personnel to service Gasboy pumps dispensers Only Gasboy trained ASCs should service a Gasboy unit MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Preventive Maintenance The Atlas Fuel System Recommended Who Performs the Components Frequency Recommended Maintenance Inspection Repair Pump pulleys belts Every six months or 1 Remove power to the unit e Owner Inspect and belt tension if a squealing noise ASC only Repair occurs during unit and test operation AN WARNING Failure to remove power to the unit before servicing it could result in injury Failure to remove power could create a hazard such as electrical shoc
67. rds These signal words used in this manual and on warning labels tell you the seriousness of particular safety hazards The precautions below must be followed to prevent death injury or damage to the equipment DANGER Alerts you to a hazard or unsafe practice which will result in death or serious injury WARNING Alerts you to a hazard or unsafe practice that could result in death or serious injury CAUTION with Alert symbol Designates a hazard or unsafe practice which may result in minor injury CAUTION without Alert symbol Designates a hazard or unsafe practice which may result in property or equipment damage Working With Fuels and Electrical Energy Prevent Explosions and Fires Fuels and their vapors will explode or burn if ignited Spilled or leaking fuels cause vapors Even filling customer tanks will cause potentially dangerous vapors in the vicinity of the dispenser or island Page 3 Important Safety Information No Open Fire S Open flames from matches lighters welding torches or other sources can ignite fuels and their vapors No Sparks No Smoking Sparks from starting vehicles starting or using power tools burning cigarettes cigars or pipes can also ignite fuels and their vapors Static electricity including an electrostatic charge on your body can cause a spark sufficient to ignite fuel vapors Every time you get out of a vehicle touch the metal of your vehicle to discharge any electrostatic charge befo
68. re you approach the dispenser island Working Alone It is highly recommended that someone who is capable of rendering first aid be present during servicing Familiarize yourself with Cardiopulmonary Resuscitation CPR methods if you work with or around high voltages This information is available from the American Red Cross Always advise the station personnel about where you will be working and caution them not to activate power while you are working on the equipment Use the OSHA Lockout Tagout procedures If you are not familiar with this requirement refer to this information in the service manual and OSHA documentation Working With Electricity Safely Ensure that you use safe and established practices in working with electrical devices Poorly wired devices may cause a fire explosion or electrical shock Ensure that grounding connections are properly made Take care that sealing devices and compounds are in place Ensure that you do not pinch wires when replacing covers Follow OSHA Lockout Tagout requirements Station employees and service contractors need to understand and comply with this program completely to ensure safety while the equipment is down Hazardous Materials Some materials present inside electronic enclosures may present a health hazard if not handled correctly Ensure that you clean hands after handling equipment Do not place any equipment in the mouth WARNING The pump dispenser contains a chemical know
69. rials supplied with this equipment If you do not understand a procedure call a Gasboy Authorized Service Contractor or call the Gasboy Service Center at 1 800 444 5529 It is imperative to your safety and the safety of others to understand the procedures before beginning work Follow the Regulations Applicable information is available in National Fire Protection Association NFPA 30A Code for Motor Fuel Dispensing Facilities and Repair Garages NFPA 70 National Electrical Code NEC Occupational Safety and Hazard Association OSHA regulations and federal state and local codes All these regulations must be followed Failure to install inspect maintain or service this equipment in accordance with these codes regulations and standards may lead to legal citations with penalties or affect the safe use and operation of the equipment Replacement Parts Use only genuine Gasboy replacement parts and retrofit kits on your pump dispenser Using parts other than genuine Gasboy replacement parts could create a safety hazard and violate local regulations Safety Symbols and Warning Words This section provides important information about warning symbols and boxes Alert Symbol AM This safety alert symbol is used in this manual and on warning labels to alert you to a precaution which must be followed to prevent potential personal safety hazards Obey safety directives that follow this symbol to avoid possible injury or death Signal Wo
70. ription of Problem Provide the ASC with a complete problem description including all symptoms Give the serviceman complete and accurate information This ensures faster repairs and keeps downtime costs to a minimum Warranty Service All warranty service must be performed by an ASC Failure to use an ASC to perform warranty service could result in loss of warranty coverage Replacement Parts Use only genuine Gasboy replacement parts and retrofit kits on your pump dispenser VAN WARNING Non Gasboy replacement parts may create safety hazards and violate local regulations Non Gasboy replacement parts could also affect the pump dispenser s performance reliability and warranty Use of non Gasboy replacement parts could create a hazardous condition such as fire explosion or electrical shock Only use Gasboy replacement parts and retrofit kits Specialized Training For safety reasons do not attempt to service Gasboy pump dispenser yourself unless you have been trained and certified by Gasboy or an authorized Gasboy certified trainer AN WARNING The pump dispenser contains pressurized flammable fuel and lethal voltages Servicing a Gasboy unit incorrectly could result in severe injury or death Do not attempt to service Gasboy pump dispenser yourself and do not allow untrained personnel to service Gasboy pumps dispensers Only Gasboy trained ASCs should service a Gasboy unit To receive specialized training for servici
71. scene if gasoline has been ingested or inhaled Seek medical advice immediately Lockout Tagout Lockout Tagout covers servicing and maintenance of machines and equipment in which the unexpected energization or start up of the machine s or equipment or release of stored energy could cause injury to employees or personnel Lockout Tagout applies to all mechanical hydraulic chemical or other energy but does not cover electrical hazards Subpart S of 29 CFR Part 1910 Electrical Hazards 29 CFR Part 1910 333 contains specific Lockout Tagout provision for electrical hazards MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Important Safety Information Hazards and Actions Spilled fuels accidents involving pumps dispensers or uncontrolled fuel flow create a serious hazard Fire or explosion may result causing serious injury or death Follow established emergency procedures The following actions are recommended regarding these hazards sI e PP o e Collision of a Vehicle with Unit Fire at Island Fuel Spill Do not go near a fuel spill or allow anyone else in the area Use station EMERGENCY CUTOFF immediately Turn off all system circuit breakers to the island s Do not use console E STOP ALL STOP and PUMP STOP to shut off power These keys do not remove AC power and do not always stop product flow Take precautions to avoid igniting fuel Do not allow starting of vehicles
72. sed Closed Open Closed 6 Open Closed Open Closed 7 Closed Open Open Closed 8 Open Open Open Closed 9 Closed Closed Closed Open 10 Open Closed Closed Open 11 Closed Open Closed Open 12 Open Open Closed Open 13 Closed Closed Open Open 14 Open Closed Open Open 15 Closed Open Open Open 16 Open Open Open Open Pulser Output Rate Switches When the Series 9800 1s connected to external control equipment other than a Gasboy CEN Gasboy TopKAT top mount or Gasboy TopKAT electronic standalone the pulser signals are sent out via the 9800 Pump I F PCB The pulse rate required by the monitoring equipment can be configured by setting the switches as shown in the following chart The pulse rate represents pulses per gallon PPG for US Gallons and Imperial Gallons or pulses per liter PPL most international For US Gallons or Imperial Gallons configurations the pulse rate can be up to 100 PPG for the 9850 and 500 PPG for all others models For liters configurations the pulse rate can be up to 10 PPL for the 9850 and 100 PPL for all other models For Imperial Gallons configurations the pulse rate can be 100 PPG for the 9850 and MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 CPU Switch Settings Series 9800 Only The Atlas Fuel System 500 PPG for all other models This switch may need to be sealed by a Weights and Measures paper seal if the Series 9800 unit is used for the resale of product Leading zeros are always suppressed in the
73. should be in the OPEN position For operation of the pump to download software set this switch to CLOSED insert the Serial E PCB into the port and power the pump on When software has been loaded put this switch in the OPEN position and power cycle the pump to start the pump with new software Software Download Enable SW EN Enabled Closed Disabled Open MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Battery Back Up Power Supply for Series 9800 The Atlas Fuel System Battery Back Up Power Supply for Series 9800 Series 9800 models can be equipped with an optional battery back up power supply This allows the last transaction data to be displayed for a minimum of 15 minutes After the batteries reach a certain low voltage point the power will automatically shut off If you need to shut off the battery power before the low voltage point is reached momentarily disconnect then re connect the cable that plugs into P1 on the power supply Information for ATC Series 9800 Only By activating the magnet located at the opposite side of the totalizer various items will appear on the display 1 Volume Display Displays uncompensated volume 0023 43 2 Probe Temperature Display Displays probe temperature in Celsius only 023 2 3 Flow Reat Display Displays flow rate in LPM only 189 2 4 Software Version Display Displays software version number 1 30 5 ATC Status Display Displays ATC Status 842 2 On the
74. spect 1 Gasboy recommends removing power to the unit before ASC only Repair performing these inspections and process and test 2 Block off the pump dispenser to prevent customers from 3 operating the pump dispenser during procedure Access and Insert sump pump into tank and draw off water MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Preventive Maintenance Recommended Components Frequency Wax pump dispenser Every six months or once a month in harsh areas Note Gasboy recommends more frequent waxing for pumps dispensers located in salty or corrosive environments such as near the ocean or near pollution sources The Atlas Fuel System Who Performs the Recommended Maintenance Inspection Repair Wax metal parts with high grade detergent resistant Owner nonabrasive automobile wax Do not wax textured surfaces Adhere to the following guidelines for waxing the pumps dispensers Before waxing clean the pumps dispensers and touch up deep scratches on painted surfaces Wax painted surfaces with a high grade long lasting detergent resistant non abrasive automobile wax CAUTION Textured surfaces of Gasboy pumps dispensers can become damaged if waxed Waxing the textured surfaces can damage the units adversely affecting the appearance of the units Do not wax textured surfaces CAUTION The main and PPU displays of Gasboy pumps dispensers can become difficult to read if waxed
75. spenser Components General Description 9800 Except 9820 The Gasboy Atlas dispensing units are UL listed and are available in a self contained suction pump package or in a remote controlled dispenser package Both packages offer varieties of models which are available as single hose outlets or dual hose outlets with single or dual product capability The self contained models are available in standard flow SF models up to 15 GPM 56 LPM I2 IGPM high flow HF models up to 22 GPM 83 LPM 18 IGPM single hose super high flow SHF models up to 40 GPM 151 LPM 33 IGPM single hose ultra high flow UHF models up to 50 GPM 189 LPM 42 IGPM The rate of delivery for the remote controlled packages will vary according to the size of the submersible pump The delivery rate of both packages will also vary depending on the installation conditions and added accessories Visual identification can be quickly made between Commercial and Retail pumps dispensers Commercial pumps dispensers have displays only for gallons liters on a side s while Retail has displays for both gallons liter and cost per gallon liter This Atlas pump dispenser offers the following features Models Suction Pumps Remote Dispensers Features SF Mechanical Commercial 9152K 9152KTW1 9152KTW2 9152KX 9152KXTW1 9152KXTW2 e Inlet 1 1 2 NPT SF Electronic Commercial 9852K 9852KTW1 9852KTW2 9852KX 9852KXTW1 9852KXTW2 female thds SF Mechanical Retail 8752K 875
76. ssary l y Range Arm Locator MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Page 29 The Atlas Fuel System Changing the Price for the Mechanical Retail Pump Page 30 4 To change the money unit setting locate the lever control which is located above the variator section on the same level as the price display There are 3 available positions 0 00 1 00 2 00 Remove the cotter pin grasp the lever and raise 1t slightly to clear the position locators Position the lever to the desired setting and release Reinsert the cotter pin through the lever and plate Note If the lever does not move to the desired position rotate the right hand money wheel until the lever is free to move If you have difficulty reaching the money shift lever while changing prices remove the two cap screws located over the tabs of the bezel assembly Lift the bezel assembly upward and remove it from the unit When reattaching the bezel to the dispensing unit ensure that the top inner edge of the bezel assembly slides into the U shaped channel located on the upper edge of the dispensing unit MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Programming 8800 Models Programming 8800 Models General Programming The Atlas Fuel System Programming the unit is divided into three levels L
77. t and motor to move fuel from the storage tank MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Glossary 3 Glossary Glossary 4 Pump Pulleys Ordinary pulley wheels used on self contained suction pumps and motors Seals Substances used to prevent seepage of gasoline or vapor from the pump dispenser Shear Valves Device at the base of each pump dispenser that shuts off the fuel flow in case of a vehicle impact or fire at the base of the pump dispenser Side A The side of the pump dispenser with the electrical junction box Side B The side opposite to that of side A Silicone Grease Type of lubricant used on the nozzle hooks and shafts of pumps dispensers Standalone Mode Authorization and payout occur at the pump Submerged Turbine Pump STP Submerged turbine pump in underground storage tank Swivels A fastening that permits the free turning of attached parts to the pump dispenser Volume Allocation The maximum amount of product the pump dispenser will dispenser MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Index Index A Acronym table 1 Alert symbol 1 B Barricading 1 C Caution warnings 1 Component inspections 42 D Danger warnings 1 Date codes 6 E Electrical Shut off 1 Emergency Electrical shut off 1 In Case Of 3 Personnel contacting 2 Encore series Diagram 1 Evacuation 1 Explosions Preventing 1 F Fires Preventing 1 G
78. t information you must know is how to stop all fuel flow to the pump dispenser and island Locate the switch or circuit breakers that shut off all power to all fueling equipment dispensing devices and Submerged Turbine Pumps STPs AX WARNING The EMERGENCY STOP ALL STOP and PUMP STOP buttons at the cashier s station WILL NOT shut off electrical power to the pump dispenser This means that even if you activate these stops fuel may continue to flow uncontrolled You must use the TOTAL ELECTRICAL SHUT OFF in the case of an emergency and not the console s ALL STOP and PUMP STOP or similar keys Total Electrical Shut Off Before Access Any procedure that requires access to electrical components or the electronics of the dispenser requires total electrical shut off of that unit Understand the function and location of this switch or circuit breaker before inspecting installing maintaining or servicing Gasboy equipment Evacuating Barricading and Shutting Off Any procedure that requires access to the pump dispenser or STPs requires the following actions OSAGA e An evacuation of all unauthorized persons and vehicles from the work area e Use of safety tape cones or barricades at the affected unit s A total electrical shut off of the affected unit s MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Read the Manual Read understand and follow this manual and any other labels or related mate
79. tals for the grade selected 5 Press Enter to view Side 2 totals 6 Press Clear to exit Error Codes and Interpretations for 8800 Retail Electronic Units These codes are useful while troubleshooting a problem Side A is the junction box opening and Side B is the opposite side You may observe the following errors 3 Totals data error 35 Configuration Data Error 44 Pump Handle Up at Power Up To recover lower the handle resulting in end of sale amp restart new sale Shear Valve Shear valves required by NFPA 30A are intended to shut off the flow of fuel at the dispenser base hydraulics area during vehicle impact or fires A single poppet shear valve prevents the fuel flowing from the underground tank A double poppet shear valve prevents fuel flowing from the underground tank and the dispenser In an event that the product fails to exit the dispenser pump hose ensure that the shear valve is not closed The following figure shows a shear valve in the open position Note The shear valve is located inside the dispenser on the lower cross brace in the pit box area MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Page 39 The Atlas Fuel System Shear Valve Shear Valve in Open Position Shear Valve Lower Cross Brace S0000349 A WARNING Shear Valves may stick parochially in the open position causing fuel to flow through a shear valve thought to be closed Always test for proper closing by
80. tate and national codes General Guidelines Ensure that the installer at a minimum performs the following tasks Attaches the hose breakaways Follows all manufacturer installation instructions for devices attached to the dispenser such as hoses nozzles and shear valves Installs a line leak detection system for all dispensers The system must comply with all local and state codes Uses only UL listed or approved attachments with the pump dispenser Installs shear valves for all dispensers and certain above ground tank pump applications properly Follows all codes Bolts units to the island properly Tests hoses for conductivity before use as per the manufacturer s instructions Uses appropriate safety signs as outlined in the manuals listed under Guidelines in Atlas Fuel Systems Documentation and Other Codes above Uses isolation relays for dispensers required by National Electrical Codes Uses the recommended hose lengths for each unit unless you are using hose retrievers Note This is not a complete list For other requirements refer to Guidelines in Atlas Fuel Systems Documentation and Other Codes Hoses Hoses must be UL approved and conductive from end to end Refer to Determining Hose Length on page 16 to determine the hose length Note While determining the hose length the effect of adding breakaways adds significantly to the actual hose length MDE 4363D Atlas Fuel Systems Owner s Manual Septemb
81. that submersible pump AC power can feed back into a shut off dispenser when remote dispensers share a common submersible pump or starter relay Turn off and lock out all power to the remote dispenser and submerged pumps at the master panel and close and test any impact valve before performing any maintenance or service to the remote dispenser including changing any fuel filters or strainers Block island so no vehicles can pull up to the remote dispenser when the dispense is being worked on CAUTION Moisture from rain can damage the internal components of a pump dispenser Internal components exposed to moisture may not operate correctly Do not open the electronics cabinet to perform any other tasks while it is raining Maintenance of Vendor Supplied Parts Page 50 Certain parts of the dispenser pump are produced by vendors for Gasboy hoses nozzles and so on and as such may have documentation separate from that which Gasboy supplies In these cases it will be necessary to consult the vendor documentation for service intervals and any adjustments that may be required for your dispenser pump Use Authorized Parts The use of unauthorized parts can e void your warranty e cause the loss of continuity of the Underwriters Label on the pump e cause inefficient operation e possibly cause an operational hazard Always use new gaskets and seals while servicing or rebuilding Gasboy equipment MDE 4363D Atlas Fuel Systems Owner
82. umps dispensers Only Gasboy trained ASCs should service a Gasboy unit A WARNING Unapproved modifications could result in hazardous conditions Making unapproved modifications could result in improper equipment operation and violation of state and local codes and could also create a hazardous condition such as fire explosion or electrical shock Do not make unapproved modifications to Gasboy equipment Consult your ASC distributor or Gasboy for approved modifications and kits Call Gasboy First Before calling an ASC call the Gasboy help desk at 1 800 444 5529 The help desk may be able to resolve the issue for you Service Preparation Use a Gasboy trained ASC to efficiently service and maintain your Gasboy pumps dispensers Gasboy trains and certifies ASCs to service and maintain Gasboy pumps dispensers in a safe manner Before Calling For Service Perform the following tasks before you call for service Obtain complete information from the station personnel about the problem e Confirm that the tank has fuel e Confirm that the power pump lights and circuit breakers are on Record Error Codes that may exist on the Main Display Electronic Units only Ensure that you know the unit model number and serial number Refer to Understanding Date Codes on page 11 for details Page 46 MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Preparing for Servicing the Pumps Dispensers The Atlas Fuel System Desc
83. unt delivered turn the thimble out unscrew it After resetting the adjuster tighten the clamp Note Always make the final adjustment by turning IN the thimble If the new setting is a higher number than the original turn it back beyond the desired figure and come back to it Example Assume that the adjuster setting at the start of the test reads 2 05 Product is run through the meter into a prover until the counter registers 100 gallons Assume that the prover shows a volume of 98 7 gallons 1 3 gallons short Since the adjuster graduations are in percent readings this 1 3 could be added directly to the adjuster reading 2 05 plus 1 3 equals 3 35 on the adjuster A rerun through the meter should then show 100 gallons both on the meter counter and on the prover MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Series 9800 Startup Error Codes The Atlas Fuel System If you are measuring in increments of less than 100 gallons use this simple formula to determine the percentage by which the adjuster must be adjusted P M M A where P is the prover measurement M is the meter reading and A 1s the percent adjustment for the adjuster Series 9800 Startup Error Codes The following Series 9800 startup codes constantly appear at the far left on the powerup e 0I RAM Failure RAM read write tests failed e Q2 ROM Failure bad ROM chip and checks failed Startup and Test Section for Series 9800 except 9820 Installatio
84. up to 56 LPM 15 GPM in high speed up to 83 LPM 22 GPM or in a single hose model with high capacity speed up to 99 LPM 26 GPM The rate of delivery for the remote controlled packages will vary according to the size of the submersible pump The delivery rate of both packages will also vary depending on the installation conditions and added accessories All models of the Series 9100K offer mechanical non computers complete with electric resets Mechanical pump registers show the total volume for a delivery All non computers will read up to 999 9 gallons or liters Common Functions This subsection provides instructions for common functions on the Gasboy Atlas pumps dispensers Understanding Date Codes A two letter date code is stamped on the serial number plate before the serial number This code shows the month and year of manufacture Refer to the date code to determine the age of the equipment for warranty purposes Options ATLAS f AGASBOY Mfg K NC USA UNIT COMM ELECTRONIC TORT dmi RN t 110V 60 HZ AMPS 4 0 CFH M MOTOR 13 0 AMPS 1PH LIED NTEP CC NO H5 RR MODEL NO 9852KTW2 SIR FR AC AAA i pu SERIAL NO BPATOOO199 Mh MAI Mil i lii POWER OPERATED DISPENS HNe DEV ICE FOR FLAMMABLE LIQUIDS For use with equipment cone ified in installation instructions CRUTI M Hazard of electrical sho ore than pne disconnect SW hay he Pequire Vice 10P servicing Hiep Do not dj gconnect connectors
85. ut On the 9852K 9853K and 9852K TW models the belt can be tightened by loosening the cap screw which holds the idler arm and sliding the arm to obtain the correct belt tension of 6 3 4 lbs 3 4 30N 3 3N When the adjustment is complete remember to retighten the cap screw On the 9850 model the belt can be tightened by loosening the motor mounting bolts and sliding the motor to obtain the correct belt tension of 6 3 4 lbs 3 4 30N 3 3N When the adjustment is complete remember to retighten the motor mounting bolts Safety Information Refer Important Safety Information on page 3 for safety information before operating pumps dispensers AN WARNING Running vehicles can generate sparks which could ignite fuel Running vehicles could create a safety hazard such as a fire or an explosion Never dispense fuel into a vehicle with its motor running MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 Page 47 The Atlas Fuel System Preparing for Servicing the Pumps Dispensers Preparing for Servicing the Pumps Dispensers This section provides instructions for preparing your site for servicing done by a Gasboy trained ASC AN WARNING The pump dispenser contains pressurized flammable fuel and lethal voltages Servicing a Gasboy unit incorrectly could result in severe injury or death Do not attempt to service Gasboy pump dispenser yourself and do not allow untrained personnel to service Gasboy p
86. y polishing is done with the lines in the steel never across them After cleaning an application of paste wax is recommended to protect the surface and prolong the interval between cleaning MDE 4363D Atlas Fuel Systems Owner s Manual September 2008 The Atlas Fuel System Preventive Maintenance Preventive Maintenance Table Recommended Who Performs the Components Frequency Recommended Maintenance Inspection Repair Stainless Steel Monthly For stains on stainless steel use a cleaner specifically Once every three sheathing and lower doors formulated for cleaning stainless steel Gasboy recommends Barkeepers Friend Be sure to thoroughly rinse off all cleaner months in harsh environments once a Be sure not to spray water cleaner directly at or into card readers cash acceptors or printer chutes 1 Inspect each hose for leaks abuse and excessive wear month At lease once a week or ifa customer complaint arises Hoses swivels e Owner Inspect Repair and test AN WARNING Leaking fuel can be ignited causing a fire or explosion Fire explosion or electrical shock could result in severe injury or death if you continue to use damaged pumps dispensers If you find any leaks or damage stop using the pump dispenser and contact your local ASC 2 Inspect each hose break away whip hose and vapor hose for the following wear or damage e Bulges Reinforcement showing e Cracks Soft spots e Damage

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