wheaton science products r2p roller apparatus production & modular
Contents
1. IN FU S 12 KS X L S i PER x LN S N A n J 2004 Wheaton Science Products 45 50087666 Specifications subject to change without prior notice Rev 02 21 11 y zx A ANEL El Z rp ORMALLY CLOS LJ K gt 7 Sp 7 Es n I F gt Pas zm E O E O X vo EN U lt u lt u ALARM RE DRY CO SEE FIG NFIGU YARD 2004 Wheaton Science Products 46 50087666 Rev 02 21 11 Specifications subject to change without prior notice TEME BLK RED 2004 Wheaton Science Products Specifications subject to change without prior notice D ju ER y RED 3 713A NN9 BELT ALARM BLK WHT QE mae ci RN YEL2. 2004 Wheaton Science Products 28 50087666 Rev 02 21 11 Specifications subject to change without prior notice XX DES E DES ESTI TS MS A UMOR oM GN HO PA 2004 Wheaton Science Products 29 50087666 Rev 02 21 11 Specifications subject to change without prior notice 2004 Wheaton Science Products 30 50087666 Rev 02 21 11 Specifications subject to change without prior notice he NA X 2004 Wheaton Science Products 31 50087666 Rev 02 21 11 Specifications subject to change without prior notice 2004 Wheaton Science Products 32 50087666 Rev 02 21 11 Specifications subject to change without prior notice PEN wW SA OMS A 3 Bx PEN S AM Oy dE PENN NS POS DEDO A A Ww A M T lt T JJ VS Y Y YA PES Ys A COAT a A Ty A se Ue TO E uu O 2004 Wheaton Science Products 33 50087666 Rev 02 21 11 Specifications subject to change without prior notice 2004 Wheaton Science Products 34 50087666 Rev 02 21 11 Specifications subject to change without prior notice 2004 Wheaton Science Products 35 50087666 Rev 02 21 11 Specifications subject to change
3. 47 GRN YEL e i N X TIA NYO 3 50087666 Rev 02 21 11 2004 Wheaton Science Products Specifications subject to change without prior notice E A y PO E g nat d F SG DE USE 1 Fe ximum FT N d Mu A zo as Sa at gt E al i Dp OD az O o ze T I do QU ez H E llc PE s ES p dt O lt Se E Es I i peus qiu MES ure a lt lt m a Z Es e TEA gs R E E t Sr R lt E a S M oN LI 48 50087666 Rev 02 21 11 NOTICE Canada This Class A digital apparatus meets all requirements of the Canadian Interference Causing Equipment Regulations Cet appareil numerique de la classe A respecte toutes les exigences du Reglement sur le material du Canada United States This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation NOTE This equipment has bee
4. Keep screws tight and unit clean Check periodically for worn or damaged parts Inspect the plug and cord before each use Do not operate this instrument if there are signs of damage 9 AVOID ACCIDENTAL START UP If electrical always make sure the switch is in the OFF position before plugging instrument into outlet 10 DISCONNECT INSTRUMENT Always disconnect the instrument from the power source before servicing 11 DO NOT BLOCK COOLING VENTS IF PROVIDED 12 DO NOT OPERATE THIS EQUIPMENT IN ANY MANNER NOT SPECIFIED IN THIS MANUAL 13 KEEP THE OPERATING MANUAL FOR THE INSTRUMENT IN A SAFE PLACE NEAR THE INSTRUMENT FOR QUICK AND EASY REFERENCE 14 IT IS RECOMMENDED THAT A FIRE EXTINGUISHER ALWAYS BE LOCATED IN AREAS WHERE ELECTRICAL INSTRUMENTS ARE BEING USED WSP 305 2004 Wheaton Science Products 3 50087666 Rev 02 21 11 Specifications subject to change without prior notice SAFETY SYMBOLS USED IN THIS MANUAL A Warning symbol indicates attention to an operation which can cause operator injury improper function of or damage to the equipment and possible problems with the process A Danger symbol indicates attention to an operation which could cause electrocution or severe injury or death 2004 Wheaton Science Products 4 50087666 Rev 02 21 11 Specifications subject to change without prior notice 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 10 0 TABLE OF CONTENTS RP Roller Apparatus 100 V 230V SPE
5. 50087666 Rev 02 21 11 FIGURE B WHEATON RP MAIN UNIT ASSEMBLY 55 POS PRODUCTION ITEM NO DESCRIPTION USE QTY WHEATON NO 1 ASS Y BASE W UPRIGHTS amp DECKS 1 WL055620 2 ASS Y DRIVE UNIT 120V 1 WL055598 ASS Y DRIVE UNIT 230V 1 WL055599 3 BELT GUARD 2 WL055632 4 CAB MOTOR BELT GUARD 1 50026982 5 BELT ROUND ENDLESS 4 Y DIA 44 1052737 6 PULLEY WELDED W 3 8 I D HOLE 1 1054216 7 BELT DRIVE 225L025 2 1052719 8 PULLEY TOOTHED 86 1052714 9 SCREW HEX HEAD 4 20 X Ye LG 4 1052363 10 SCREW SET 10 32 X 4 LG 4 1052353 11 WASHER STAR 6 INT TOOTH 24 1052273 12 SCREW 6 32 X 3 8 LG PPHM 24 1052240 13 SPACER 3 8 HEX 6 32 THD 24 1051433 14 TIE CABLE 4 1051479 15 BELT TIMING 187L025 20 1051188 16 PULLEY TOOTHED W MAGNET 2 1050990 17 14 20 LOCK WASHER 4 1052370 18 LABEL PINCH CRUSH 2 50028829 19 LABEL INTERNATIONAL CAUTION 1 50028414 20 LABEL CE MARK 230V ONLY 1 50028416 21 LABEL MET NRTL LISTED 1 50028394 22 LABEL WHEATON SERIAL NUMBER 1 50030538 23 LABEL FUSE LINE VOLTAGE 1 50028826 24 WASHER STAR 8 INT TOOTH 4 50029959 25 SCREW 8 32 C 3 8 LG PPHM 4 50029922 26 SCREW 4 40 C 3 8 LG PPHM 4 50029858 27 WASHER STAR 4 INT TOOTH 4 50029863 28 NUT HEX 4 40 4 50029894 29 ASSY CABLE ROT ALM 1 WL055629 FIGURE C WHEATON RP DECK 8 BASE ASSEMBLY 55 POS PRODUCTION ITEM NO DESCRIPTION USE QTY WHEATON NO 1 BASE 55 POSITION ROLLER APPARATUS 1 WL055621 2
6. 11 1991 EN 55011 CISPR 22 1991 EN 61326 1997 EN 61000 4 2 1995 EN 61000 4 3 1995 EN 61000 4 4 1995 EN 61000 4 5 1995 EN 61000 4 6 1996 EN 61000 4 8 1993 EN 61000 4 11 1994 Relevant Directives LVD 73 23 EEC as amended by 93 68 EEC Standards EN 61010 1 1993 including Amendment 1 and 2 ill dh phe Nicholas R DeBello Date Vice President Quality Management Systems February 22 2011 2004 Wheaton Science Products 50 50087666 Rev 02 21 11 Specifications subject to change without prior notice 2004 Wheaton Science Products 51 50087666 Rev 02 21 11 Specifications subject to change without prior notice
7. 11 Specifications subject to change without prior notice GENERAL SAFETY INSTRUCTIONS NOTE EVEN THE SAFEST EQUIPMENT CAN CAUSE INJURY IF THE USER IS CARELESS KNOW YOUR INSTRUMENT Read the operating manual carefully Learn the equipment s application and limitations 2 GROUND ALL EQUIPMENT If electrical this instrument is equipped with a grounding type plug The green yellow conductor in the cord is the grounding wire and should never be connected to a live terminal 3 AVOID DANGEROUS ENVIRONMENT Electrical instruments designed to process liquids must be operated with extreme caution If liquid comes in contact with internal electrical components or wires fire or electrical shock may occur Adequate surrounding work space should be provided during use Do not operate electrical instrumentation in a combustible atmosphere 4 WORK SURFACE Keep well lighted Be certain the work surface is clean level and sturdy enough to support the weight of the unit particularly if it is to be filled with liquid 5 WEAR PROPER APPAREL Do not wear loose clothing neckties or jewelry that might get caught in moving parts Non slip footwear is recommended Wear protective hair covering to contain long hair 6 WEAR SAFETY GOGGLES Wear safety goggles at all times Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses 7 DON T OVERREACH Keep proper footing and balance at all times 8 MAINTAIN INSTRUMENT WITH CARE
8. 55 15 45 5 5 100 253 VAC 50 60 Hz 35 Watts 1 0 AT 3AG 250V 2 0 630 AT 5x20mm 0 25 to 8 75 RPM Class Il 15 C to 40 C 80 up to 31 C 50 at 40 C 2000 meters 9600 BAUD POSITIONS _ WIDTH x DEPTH x HEIGHT WEIGHT 31 X 24 Ve X 13 1 2 inches 52 lbs 31 X 24 Ve X 27 inches 85 lbs 31 X 24 Ve X 74 inches 217 lbs 31 X 24 Ve X 27 inches 52 lbs 31 X 24 ve X 70 inches 185 lbs 31 X 24 1 2 X 6 inches 16 Ye lbs 31 X 24 X 7 1 8 inches 16 lbs N A 20 lbs 7 50087666 Rev 02 21 11 2 0 INTRODUCTION The R2P Roller Apparatus is a major step forward from the basic roller apparatus of the past Just about every aspect of roller bottle culture can be controlled and documented The microprocessor controller digital display and powerful brushless DC motor allows smooth and precise control of bottle rotation speed Easy user defined soft start and soft stop and user defined reversal of rotation if desired round out the bottle control Optional temperature sensor assemblies allow monitoring of temperature for up to four locations on the unit Optional battery back up allows 18 hours of normal operation if main power is lost An eye level control box is an option that allows the display and keypad to be mounted at a convenient height and moved out of the way when loading or unloading bottles A rotation alarm is standard and will warn of a belt or motor failure The roller can be used as a stand alone or quickly and inexpe
9. BASE ASSEMBLY 5 POSITION PRODUCTION amp MODULAR SPACING FIG L SINGLE DECK ASSEMBLY PRODUCTION FIG M SINGLE DECK ASSEMBLY MODULAR FIG N DECK ROLLER ASSEMBLY PRODUCTION 8 MODULAR FIGO FRONT RAIL BEARING ASSEMBLY PRODUCTION 8 MODULAR FIG P REAR RAIL BEARING ASSEMBLY PRODUCTION amp MODULAR FIG Q UNIT CORD REMOVAL AND FUSE REPLACEMENT 120V FIG R UNIT CORD REMOVAL AND FUSE REPLACEMENT 230V FIG S FRONT PANEL COMMUNICATIONS DRY CONTACT CONNECTOR FIG T DRY CONTACT RELAY CONFIGURATION FIG U WIRING DIAGRAM FIG V BOTTLE SPEED VALIDATION US and Canadian Emissions Statements CE Declaration of Conformity 2004 Wheaton Science Products 6 50087666 Rev 02 21 11 Specifications subject to change without prior notice 1 0 SPECIFICATIONS Modular R P Roller Apparatus 100 V 230V OPERATING VOLTAGE POWER CONSUMPTION 100V 230V FUSE 100V 120V FUSE 230V BOTTLE SPEED INSTALLATION CATEGORY ENVIRONMENTAL Assuming 110 mm diameter bottles NETWORK COMMUNICATION SPEED DIMENSIONS AND CAPACITIES CATALOG W348880 X W348881 X W348882 X W348884 X W348885 X W348888 WL055984 W348898 Operating temperature Humidity Altitude limit DESCRIPTION Base w 1 deck Base w 3 decks Base w 11 decks Base w 3 decks Base w 9 decks Extra Deck Prod Extra Deck Mod Battery Back up Option N A 2004 Wheaton Science Products Specifications subject to change without prior notice 5 15
10. WL055627 10 RAIL SIDE SUPPORT 12 1052861 11 WASHER PLAIN 4 X 5 8 SS ANSI 16 50027727 12 RAIL UPRIGHT BASE 4 WLO055623 2004 Wheaton Science Products 23 50087666 Rev 02 21 11 Specifications subject to change without prior notice FIGURE H WHEATON R2P MAIN UNIT ASSEMBLY 15 POS MODULAR ITEM NO DN DESCRIPTION ASS Y BASE W UPRIGHTS 8 DECKS ASS Y DRIVE UNIT 120V ASS Y DRIVE UNIT 230V GUARD DECK BELT CAB MOTOR BELT GUARD BELT ROUND ENDLESS 4 Y DIA PULLEY WELDED W 3 8 1 D HOLE BELT DRIVE 225L025 PULLEY TOOTHED SCREW HEX HEAD 4 20 X Ye LG SCREW SET 10 32 X 4 LG WASHER STAR 6 INT TOOTH SCREW 6 32 X 3 8 LG PPHM SPACER 3 8 HEX 6 32 THD TIE CABLE BELT TIMING 110L025 PULLEY TOOTHED W MAGNET 14 20 LOCK WASHER LABEL PINCH CRUSH LABEL INTERNATIONAL CAUTION LABEL CE MARK 230V ONLY LABEL MET NRTL LISTED LABEL WHEATON SERIAL NUMBER LABEL FUSE LINE VOLTAGE WASHER STAR 8 INT TOOTH SCREW 8 32 C 3 8 LG PPHM SCREW 4 40 C 3 8 LG PPHM WASHER STAR 4 INT TOOTH NUT HEX 4 40 ASSY CABLE ROT ALM GUARD DECK BELT BOTTOM GUARD DECK BELT ROT ALM USE QTY N KR A MM d A k m dol N boi mo m Pn AAA EEE KEK k k k k k EM E WHEATON NO WL055618 WL055598 WLO55599 WLO055631 50026982 1052737 1054216 1052719 1052714 1052363 1052353 1052273 1052240 1051433 1051479 1052734 1050990 1052370 500288
11. motor defective Remedy Replace defective motor Display speed RPM reading does not match calibration value Cause Diameter value set wrong Remedy Set the Diameter value correctly NOTE Some bottles have traction rings or ridges which has a larger diameter than the main bottle If so you must measure the diameter at this section Always measure the bottle at its maximum diameter See section 8 0 2004 Wheaton Science Products 17 50087666 Rev 02 21 11 Specifications subject to change without prior notice 9 3 Fuse Replacement see figures Q R DANGER BE CERTAIN THE UNIT IS DISCONNECTED FROM THE AC POWER SOURCE 1 Disconnect the cord set from the AC power source 2 Locate power input connector voltage selector module 3 Remove the fuse drawer by using a small flat screwdriver to lift the tab 4 Replace with new fuses 100 120 vac unit gray fuse drawer use 1 Ya x 14 3AG 250V 1 0 AT fuses be sure the correct cord set is used 230 vac unit black fuse drawer use 5 x 20 mm 0 630 AT fuses be sure the correct cord set is used 10 0 BATTERY BACK UP The Battery Backup option on the new R2P Roller Apparatus provides 18 hours of full operation if primary power to the unit fails Full functionality of the unit is maintained All programmed settings via the front panel keypad are accessible and full motor speed is available under battery backup If the unit is connected to the CART network and is under remote computer con
12. notice 10 3 Battery Maintenance and Storage Proper battery maintenance and storage will ensure peak battery duration and lifetime NOTE Never discharge batteries beyond 18 hours lf batteries are discharged beyond their duration times damage may result and the ability to recharge batteries may be impeded It is recommended that deep discharged batteries be replaced Sealed Lead Acid SLA batteries will self discharge over time The self discharge rate is dependent on storage temperature New batteries received by the manufacturer are fully charged A SLA battery should not be allowed to self discharge below 80 of its capacity SLA batteries will typically self discharge to 80 in 18 months in a 4 4 C or cooler warehouse SLA batteries will self discharge to 80 in less than 3 months if left in a 40 C or warmer warehouse 11 0 TEMPERATURE SENSORS The new WSP Roller Apparatus can monitor the temperature of a warm room or incubator using on board solid state temperature sensors Up to four sensors can be located on the roller unit Temperature is monitored with a resolution of 0 1 C and an accuracy of 350 5 C To view temperatures on the front panel display during normal operation press the DOWN arrow on the keypad see section 6 2 Temperature sensors are arranged on the rack so that the sensor located at the bottom of the rack is sensor 1 and the highest number sensor is at the top of the rack Sensors can be renumbered if the
13. notice 8 0 BOTTLE SPEED VALIDATION The ReP Roller Apparatus is designed to accurately display actual bottle rotation speed Once a bottle diameter has been programmed the unit will automatically calculate and adjust itself to roll the bottle correctly at its set speed Different bottle manufacturers naturally produce bottles of different bottle diameters It is not recommended that bottles of different manufacturers be mixed on the same unit if an accurate bottle speed is to be obtained Refer to figure V and the steps below to setup and validate proper bottle speed 1 The R P Roller Apparatus relies on the MAXIMUM bottle diameter for proper bottle speed indications Traction rings and ridges must be considered in calculating the maximum bottle diameter 2 Carefully measure with a pair of calibrated calipers the maximum diameter of as sample bottle to be rolled If traction rings or ridges are at both ends of the bottle measure both ends and take the average 3 Use measurement obtained in step 2 for the bottle diameter to be entered into the unit Refer to section 6 3 for programming the bottle diameter into the unit To validate the bottle soeed make a mark on the roller unit frame and another on a sample bottle to be tested or better make a 360 template and attach it to a bottle cap as shown in figure V Start the unit and set to a desired speed Using a calibrated stopwatch record the number of bottle revolutions in one minute an
14. 0 REVERSE Sets the time in Hours and minutes HH MM that the unit will reverse direction Set to 00 00 for no reversing action NOTE The ramp for soft start and stop works during reversing intervals TOLERANCE Sets the speed range tolerance for the alarm lf the speed exceeds this range the alarm will be triggered Range is 0 00 1 00 LOW TEMP if a temperature option is installed Sets the low temperature limit If the measured temperature drops below this point an alarm will be triggered HIGH TEMP if a temperature option is installed Sets the high temperature limit If the measured temperature is above this point an alarm will be triggered DIAMETER Provides the bottle size being used so the display can accurately display the bottle speed UNIT ID Provides a unique unit identifier for CART software for Windows 0 2047 NOTE This menu will not be shown if the unit is configured for stand alone operation KEYS BEEP Sounds a beep when a key is pressed SOUND Turns on or off the audible alarm on the unit ALARMS NOTE This will NOT disable the software alarm visual display alarm or the alarm relay output STORE The last menu item is used to store all previously set parameters in non volatile RAM Up to 10 settings can be stored 0 9 Settings can be retrieved by using RECALL 2004 Wheaton Science Products 13 50087666 Rev 02 21 11 Specifications subject to change without prior notice 6 4 CART Network Mode The R2P Roller Appa
15. 29 50028414 50028416 50028394 50030538 50028826 50029959 50029922 50029858 50029863 50029894 WL055629 WL055637 WLO055636 FIGURE I WHEATON R P DECK amp BASE ASSEMBLY 15 POS MODULAR ITEM NO e 0 JOO E GM DESCRIPTION BASE 15 POSITION ROLLER APPARATUS ASSEMBLY DECK SCREW HEX HEAD 14 20 X Y LG SCREW HEX HEAD 4 20 X 34 LG WASHER STAR INT TOOTH CASTER SWIVEL CASTER SWIVEL LOCKING UPRIGHT RAIL BASE UPRIGHT RAIL DECK RAIL SIDE SUPPORT WASHER PLAIN 4 X 5 8 SS ANSI RAIL UPRIGHT CORNER PIECE 2004 Wheaton Science Products 24 Specifications subject to change without prior notice USE QTY WHEATON NO WL055621 WL055614 1052363 50030016 1052370 WLO055588 WL055587 WL055623 WL055983 1052861 50027727 WL055622 50087666 Rev 02 21 11 ITEM NO DN DESCRIPTION ASS Y BASE W UPRIGHTS 8 DECKS ASS Y DRIVE UNIT 120 ASS Y DRIVE UNIT 230V GUARD DECK BELT SINGLE DECK UNIT CAB MOTOR BELT GUARD BELT ROUND ENDLESS 4 Y DIA PULLEY WELDED W 3 8 I D HOLE BELT DRIVE 225L025 PULLEY TOOTHED SCREW HEX HEAD 4 20 X Ye LG SCREW SET 10 32 X 4 LG WASHER STAR 6 INT TOOTH SCREW 6 32 X 3 8 LG PPHM SPACER 3 8 HEX 6 32 THD TIE CABLE PULLEY TOOTHED W MAGNET 14 20 LOCK WASHER LABEL PINCH CRUSH LABEL INTERNATIONAL CAUTION LABEL CE MARK 230V ONLY LABEL MET NRTL LISTED LABEL WHEATON SERIAL NUMBER LABEL FUSE LINE VO
16. 40 X 3 8 SCREW LG PPHM 35 COVER PLATE BLANK 36 LABEL MAIN GROUND 37 LABEL GROUND 38 FERRITE SUPPRESSION CORE SEE FIG U 39 EMI FILTER 3VQ1 CORCOM 40 WASHER STAR 4 INT TOOTH 41 6 INT TOOTH STAR WASHER 42 BATTERY 12V 12AH 43 PCBA BATTERY BACKUP BOARD Optional 44 ASS Y WIRE HARNESS BATTERY BACKUP Optional SEE FIG U 45 BRACKET BATTERY BACKUP 46 WASHER STAR Y INT TOOTH 47 NUT HEX 4 20 48 LABEL INTERNATIONAL CAUTION 49 LABEL USE LEAD ACID BATTERY 50 STF HEX X Y L 6 32 THRD 51 CABLE INT DISP R2P EYE LEVEL DISP Optional SEE FIG U 2004 Wheaton Science Products 20 Specifications subject to change without prior notice USE QTY N N 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 3 4 4 4 2 1 4 1 2 4 4 4 4 4 1 1 1 1 1 4 4 2 1 1 1 8 8 1 1 4 1 FIGURE A WHEATON R P CONTROL HOUSING PARTS LIST WHEATON NO WL055609 WLO055608 WL055583 WL055581 WL055582 1051320 WLO055580 1055305 WL055578 WL055607 WLO055606 WL055577 WL055576 WLO055605 WL055604 WL055603 50026879 WLO055602 WLO055601 WL05561 1 50029987 50027151 50041541 50027087 1051285 50027619 1053401 1052240 50029959 50029919 1052340 50027622 1052320 1052337 1052338 50029858 WL055641 50028527 50028530 WL055610 WLO055653 50029863 1052273 WL055575 WL055647 WL055643 WL055638 1052370 50030018 50028414 50028903 1054203 WI056035
17. ASSEMBLY DECK 11 WL055614 3 SCREW HEX HEAD 4 20 X LG 144 1052363 4 SCREW HEX HEAD 4 20 X 4 LG 16 50030016 5 WASHER STAR 4 INT TOOTH 160 1052370 6 CASTER SWIVEL 2 WL055588 7 CASTER SWIVEL LOCKING 2 WL055587 8 UPRIGHT RAIL LF amp RR 2 WL055628 9 UPRIGHT RAIL LR amp RF 2 WL055627 10 RAIL SIDE SUPPORT 12 1052861 11 WASHER PLAIN 1 4 X 5 8 SS ANSI 16 50027727 2004 Wheaton Science Products 21 50087666 Rev 02 21 11 Specifications subject to change without prior notice FIGURE D WHEATON R2P MAIN UNIT ASSEMBLY 15 POS PRODUCTION ITEM NO DESCRIPTION USE QTY WHEATON NO 1 ASS Y BASE W UPRIGHTS 8 DECKS 1 WLO055619 2 ASS Y DRIVE UNIT 120V 1 WL055598 ASS Y DRIVE UNIT 230V 1 WL055599 3 GUARD DECK BELT 1 WLO055631 4 CAB MOTOR BELT GUARD 1 50026982 5 BELT ROUND ENDLESS 4 Y DIA 12 1052737 6 PULLEY WELDED W 3 8 1 D HOLE 1 1054216 7 BELT DRIVE 225L025 2 1052719 8 PULLEY TOOTHED 22 1052714 9 SCREW HEX HEAD 4 20 X Ye LG 4 1052363 10 SCREW SET 10 32 X 4 LG 4 1052353 11 WASHER STAR 6 INT TOOTH 12 1052273 12 SCREW 6 32 X 3 8 LG PPHM 12 1052240 13 SPACER 3 8 HEX 6 32 THD 12 1051433 14 TIE CABLE 5 1051479 15 BELT TIMING 187L025 4 1051188 16 PULLEY TOOTHED W MAGNET 2 1050990 17 14 20 LOCK WASHER 4 1052370 18 LABEL PINCH CRUSH 1 50028829 19 LABEL INTERNATIONAL CAUTION 1 50028414 20 LABEL CE MARK 230V ONLY 1 50028416 21 LABEL MET NRTL LISTED 1 50028394 22
18. CIFICATIONS INTRODUCTION SAFETY CONSIDERATIONS COMPONENT DESCRIPTION INITIAL INSPECTION 5 1 INSTALLATION 5 2 INPUT POWER REQUIREMENTS 5 3 POWER CORD SET OPERATION 6 1 START UP 6 2 KEYPAD OPERATION 6 3 MENU DESCRIPTIONS 6 4 CART NETWORK MODE 6 5 DISPLAY BACKLIGHT FAULT CONDITIONS 7 1 EXPLANATION OF FAULT MESSAGES 7 2 DRY CONTACT FAULT RELAY CONNECTIONS BOTTLE SPEED VALIDATION MAINTENANCE FOR QUALIFIED SERVICE PEOPLE ONLY 9 1 INSTRUMENT MAINTENANCE SCHEDULE 9 2 TROUBLE SHOOTING 9 3 FUSE REPLACEMENT BATTERY BACKUP 10 1 SPECIFICATIONS 10 2 OPERATION BATTERY BACKUP 10 3 BATTERY MAINTENANCE AND STORAGE TEMPERATURE SENSORS 2004 Wheaton Science Products 5 Specifications subject to change without prior notice 50087666 Rev 02 21 11 PARTS LISTS AND ILLUSTRATIONS FOR PRODUCTION amp MODULAR R P FIG A CONTROL HOUSING ASSEMBLY FIG B MAIN UNIT ASSEMBLY 55 POSITION PRODUCTION SPACING FIG C DECK AND BASE ASSEMBLY 55 POSITION PRODUCTION SPACING FIG D MAIN UNIT ASSEMBLY 15 POSITION PRODUCTION SPACING FIG E DECK AND BASE ASSEMBLY 15 POSITION PRODUCTION SPACING FIG F MAIN UNIT ASSEMBLY 55 POSITION MODULAR SPACING FIG G DECK AND BASE ASSEMBLY 55 POSITION MODULAR SPACING FIG H MAIN UNIT ASSEMBLY 15 POSITION MODULAR SPACING FIG DECK AND BASE ASSEMBLY 15 POSITION MODULAR SPACING FIG J MAIN UNIT ASSEMBLY 5 POSITION PRODUCTION 8 MODULAR SPACING FIG K DECK AND
19. ECE 4 WL055622 5 SCREW HEX HEAD 14 20 C Y LG 24 1052363 6 WASHER STAR Y4 INT TOOTH 24 1052370 FIGURE M WHEATON R P APPARATUS SINGLE DECK ASSEMBLY MODULAR ITEM NO DESCRIPTION USE QTY WHEATON NO 1 ASSEMBLY DECK 1 WL055614 2 RAIL UPRIGHT SINGLE DECK 4 WL055983 3 RAIL SIDE SUPPORT 2 1052861 4 RAIL UPRIGHT CORNER PIECE 4 WL055622 5 SCREW HEX HEAD 14 20 C Y LG 24 1052363 6 WASHER STAR 1 4 INT TOOTH 24 1052370 FIGURE N WHEATON RP APPARATUS DECK ROLLER ASSEMBLY ITEM NO DESCRIPTION USE QTY WHEATON NO 1 ASSEMBLY FRONT RAIL W BEARING 1 WL055613 2 ASSEMBLY REAR RAIL W BEARING 1 WL055612 3 ASSEMBLY ROLLER SHAFT 6 1054128 4 WASHER NYLON 12 50028196 5 ROD SUPPORT 2 1052885 6 WASHER 8 INT TOOTH STAR 2 50029959 7 SCREW 8 32 X 3 8 LG PPHM 2 50029922 FIGURE O WHEATON R P APPARATUS FRONT RAIL BEARING ASSEMBLY ITEM NO DESCRIPTION USE QTY WHEATON NO 1 RAIL FRONT SUPPORT 1 WL055617 2 BEARING SLOTTED MTG 6 WL055615 FIGURE P WHEATON RP APPARATUS REAR RAIL BEARING ASSEMBLY ITEM NO DESCRIPTION USE QTY WHEATON NO 1 RAIL REAR SUPPORT 1 WLO055616 2 BEARING SLOTTED MTG 6 WLO055615 2004 Wheaton Science Products 26 50087666 Rev 02 21 11 Specifications subject to change without prior notice 2004 Wheaton Science Products 27 50087666 Rev 02 21 11 Specifications subject to change without prior notice
20. LABEL WHEATON SERIAL NUMBER 1 50030538 23 LABEL FUSE LINE VOLTAGE 1 50028826 24 WASHER STAR 8 INT TOOTH 4 50029959 25 SCREW 8 32 C 3 8 LG PPHM 4 50029922 26 SCREW 4 40 C 3 8 LG PPHM 4 50029858 27 WASHER STAR 4 INT TOOTH 4 50029863 28 NUT HEX 4 40 4 50029894 29 ASSY CABLE ROT ALM 1 WL055629 30 GUARD DECK BELT BOTTOM 1 WL055637 31 GUARD DECK BELT ROT ALM 1 WLO055636 FIGURE E WHEATON RP DECK amp BASE ASSEMBLY 15 POS PRODUCTION ITEM NO DESCRIPTION USE QTY WHEATON NO 1 BASE 15 POSITION ROLLER APPARATUS 1 WL055621 2 ASSEMBLY DECK 3 WL055614 3 SCREW HEX HEAD 4 20 X LG 48 1052363 4 SCREW HEX HEAD 4 20 X 4 LG 16 50030016 5 WASHER STAR 4 INT TOOTH 64 1052370 6 CASTER SWIVEL 2 WL055588 7 CASTER SWIVEL LOCKING 2 WL055587 8 UPRIGHT RAIL LF amp RR 2 WL055628 9 UPRIGHT RAIL LR amp RF 2 WL055627 10 RAIL SIDE SUPPORT 4 1052861 11 WASHER PLAIN Y4 X 5 8 SS ANSI 16 50027727 12 RAIL UPRIGHT CORNER PIECE 4 WL055622 2004 Wheaton Science Products 22 50087666 Rev 02 21 11 Specifications subject to change without prior notice FIGURE F WHEATON RP MAIN UNIT ASSEMBLY 55 POS MODULAR ITEM NO DESCRIPTION USE QTY WHEATON NO 1 ASS Y BASE W UPRIGHTS 8 DECKS 1 WL055619 2 ASS Y DRIVE UNIT 120V 1 WL055598 ASS Y DRIVE UNIT 230V 1 WL055599 3 GUARD DECK BELT ROT ALM 1 WL055636 4 CAB MOTOR BELT GUARD 1 50026982 5 BELT ROUND ENDLESS 4 Y DIA 44 1052737 6 PU
21. LLEY WELDED W 3 8 I D HOLE 1 1054216 7 BELT DRIVE 225L025 2 1052719 8 PULLEY TOOTHED 86 1052714 9 SCREW HEX HEAD 4 20 X Ye LG 4 1052363 10 SCREW SET 10 32 X 4 LG 4 1052353 11 WASHER STAR 6 INT TOOTH 24 1052273 12 SCREW 6 32 X 3 8 LG PPHM 24 1052240 13 SPACER 3 8 HEX 6 32 THD 24 1051433 14 TIE CABLE 5 1051479 15 BELT TIMING 110L025 20 1052734 16 PULLEY TOOTHED W MAGNET 2 1050990 17 14 20 LOCK WASHER 4 1052370 18 LABEL PINCH CRUSH 2 50028829 19 LABEL INTERNATIONAL CAUTION 1 50028414 20 LABEL CE MARK 230V ONLY 1 50028416 21 LABEL MET NRTL LISTED 1 50028394 22 LABEL WHEATON SERIAL NUMBER 1 50030538 23 LABEL FUSE LINE VOLTAGE 1 50028826 24 WASHER STAR 8 INT TOOTH 4 50029959 25 SCREW 8 32 C 3 8 LG PPHM 4 50029922 26 SCREW 4 40 C 3 8 LG PPHM 4 50029858 27 WASHER STAR 4 INT TOOTH 4 50029863 28 NUT HEX 4 40 4 50029894 29 ASSY CABLE ROT ALM 1 WL055629 30 GUARD DECK BELT BOTTOM 1 WL055637 31 GUARD DECK BELT 7 WL055631 FIGURE G WHEATON RP DECK amp BASE ASSEMBLY 55 POS MODULAR ITEM NO DESCRIPTION USE QTY WHEATON NO 1 BASE 55 POSITION ROLLER APPARATUS 1 WL055621 2 ASSEMBLY DECK 11 WL055614 3 SCREW HEX HEAD 4 20 X LG 144 1052363 4 SCREW HEX HEAD 4 20 X 4 LG 16 50030016 5 WASHER STAR 4 INT TOOTH 160 1052370 6 CASTER SWIVEL 2 WL055588 7 CASTER SWIVEL LOCKING 2 WL055587 8 RAIL UPRIGHT DECK 32 WL055983 9 RAIL UPRIGHT CORNER PIECE 4
22. LTAGE WASHER STAR 8 INT TOOTH SCREW 8 32 C 3 8 LG PPHM SCREW 4 40 C 3 8 LG PPHM WASHER STAR 4 INT TOOTH NUT HEX 4 40 ASSY CABLE ROT ALM USE QTY E b b b AAA k k k AMPH UA E b b E OM H RAH aaa FIGURE J WHEATON R P MAIN UNIT ASSEMBLY 5 POS WHEATON NO WL055618 WL055598 WLO55599 WL055630 50026982 1052737 1054216 1052719 1052714 1052363 1052353 1052273 1052240 1051433 1051479 1050990 1052370 50028829 50028414 50028416 50028394 50030538 50028826 50029959 50029922 50029858 50029863 50029894 WL055629 FIGURE K WHEATON RP DECK amp BASE ASSEMBLY 5 POS ITEM NO DESCRIPTION USE QTY WHEATON NO 1 BASE 5 POSITION ROLLER APPARATUS 1 WL055621 2 ASSEMBLY DECK 1 WL055614 3 SCREW HEX HEAD 4 20 X LG 24 1052363 4 SCREW HEX HEAD 4 20 X 4 LG 16 50030016 5 WASHER STAR 4 INT TOOTH 40 1052370 6 CASTER SWIVEL 2 WL055588 7 CASTER SWIVEL LOCKING 2 WL055587 8 RAIL UPRIGHT 4 WL055623 9 RAIL SIDE SUPPORT 2 1052861 10 WASHER PLAIN 1 4 X 5 8 SS ANSI 16 50027727 11 RAIL UPRIGHT CORNER PIECE 4 WL055622 2004 Wheaton Science Products 25 50087666 Rev 02 21 11 Specifications subject to change without prior notice FIGURE L WHEATON R2P APPARATUS SINGLE DECK ASSEMBLY PRODUCTION ITEM NO DESCRIPTION USE QTY WHEATON NO 1 ASSEMBLY DECK 1 WL055614 2 RAIL UPRIGHT SINGLE DECK 4 WL055657 3 RAIL SIDE SUPPORT 2 1052861 4 RAIL UPRIGHT CORNER PI
23. WHEATON SCIENCE PRODUCTS R2P ROLLER APPARATUS PRODUCTION 8 MODULAR W348880 X W348881 X W348882 X W348884 X W348885 X 100V 230V INSTRUCTION MANUAL INCLUDES INSTRUCTIONS FOR OPTIONS BATTERY BACK UP OPTION W348898 TEMPERATURE OPTION W348890 Wheaton Science Products 1501 North Tenth Street Millville NJ 08332 USA 856 825 1100 FAX 856 825 1368 www wheatonsci com 2004 Wheaton Science Products 50087666 Rev 02 21 11 Specifications subject to change without prior notice WARRANTY Wheaton Science Products warrants this product to be free from defects in material and workmanship for a period of one 1 year from the date of shipment If repair or adjustment is necessary within the warranty period and has not been the result of mishandling or abuse the unit may be returned prepaid provided that return authorization has been obtained Wheaton Science Products will correct the defect or adjust the unit at no charge Items returned for repair or adjustment should be packed very carefully to prevent damage and should also be insured against carrier damage Should the unit arrive damaged as a result of transit a claim will need to be made against the carrier The shipping carton should not be discarded but retained until inspection by a representative of the carrier is made Wheaton Science Products will repair or adjust out of warranty products at a nominal charge 2004 Wheaton Science Products 2 50087666 Rev 02 21
24. ations subject to change without prior notice 6 0 OPERATION CAUTION Keep hands and fingers away from rotating parts of the machine Do not remove any safety guards or operate the machine without the safety guards IMPORTANT This apparatus was designed to run partially filled bottles for standard cell culture applications Please consult WSP engineering if you have any special application which requires full bottles 6 1 Start up 1 Plug the unit into an appropriate source of AC power 3 Turn the unit on by depressing the power switch 4 The display will show the unit firmware revision number then the Wheaton logo and then start the normal display see below which consists of the speed setpoint the actual RPM the alarm tolerance and the ID if a CART unit The motor will start when the normal display is initiated Set point for RPM Speed deviation allowed SET 3 50 0 03 RPM 3 50 ID 1 Actual Speed Unit identification number Not visible on stand alone system 2004 Wheaton Science Products 11 50087666 Rev 02 21 11 Specifications subject to change without prior notice 6 2 Keypad Operation The keypad operation has been designed for very simple and quick operation The four keys operations are MODE Use the MODE key to move the display through the Menus which allow viewing or changing the parameters of the roller apparatus UP ARROW Use the UP ARROW key after using the mode key to view a spec
25. d compare with the indicated speed on the display see section 6 1 NOTE The speed control and feedback used on the New WSP Roller is completely digital Once the speed indicator is properly set and validated it will not drift over time or temperature Additional calibration is unnecessary although most protocols require periodic validation checks 2004 Wheaton Science Products 15 50087666 Rev 02 21 11 Specifications subject to change without prior notice 9 0 MAINTENANCE FOR QUALIFIED SERVICE PERSONNEL ONLY CAUTION A fully loaded roller apparatus is extremely heavy care should be taken when moving the equipment DANGER NEVER ATTEMPT TO PERFORM REPAIRS IF THIS INSTRUMENT IS PLUGGED IN IN ORDER TO AVOID SERIOUS ELECTRIC SHOCK OR ELECTROCUTION THIS INSTRUMENT MUST BE DISCONNECTED FROM THE SOURCE OF AC POWER BEFORE MAINTENANCE As with any piece of laboratory equipment periodic inspection for worn and or damaged parts should be performed on a regular basis 9 1 Instrument Maintenance Schedule A ce ear Inspection is required for physical damage only Rubber Rollers Check rollers for residue buildup Rollers can be wiped with At leat Alcohol or a common household spray cleaner harvest interval Nuts Bolts msc Check for general tightness replace missing hardware eee a year Hardware Drive Belts Replace belts if frayed or internal cords are showing dl a year black Horizontal Belts Replace belts if excessively ye
26. ific menu such as SETPOINT to increase or change the value on that screen DOWN ARROW Use the DOWN ARROW key after using the mode key to view a specific menu such as setpoint to decrease or change the value on that screen ENTER Use the ENTER key to enter the new value once it has been changed Press ENTER again to return to the Normal screen display The Menu items that can be accessed using the mode key are in the following order Normal Screen OFF LINE Yes No RECALL SPEED RAMP RATE S FS REVERSE HH MM TOLERANCE RPM LOW TEMP HIGH TEMP DIAMETER MM UNIT ID KEYS BEEP Yes No SOUND ALARMS Yes No STORE Only available if unit is in CART network mode Only available if temperature sensing option is installed 2004 Wheaton Science Products 12 50087666 Rev 02 21 11 Specifications subject to change without prior notice 6 3 Menu Descriptions OFF LINE Use the arrow keys to change the status from YES off line to NO on line Note This item is for use with CART software and network control If the unit is configured for stand alone operation this menu is not shown RECALL Will recall settings which have been stored This will only show those registers which have information stored in them see STORE SPEED Will set the speed set point Range 0 00 9 99 RAMP RATE Sets the time in seconds required to change from one speed to another Used for soft start or soft stop Range 0 0 20
27. llow or cracked Every six clear months Pulleys Check for tightness on roller shafts replace if damaged Check that they are securely mounted and connected Optional 2004 Wheaton Science Products 16 50087666 Rev 02 21 11 Specifications subject to change without prior notice 9 2 Trouble Shooting DANGER NEVER ATTEMPT TO PERFORM REPAIRS IF THIS INSTRUMENT IS PLUGGED IN TO AVOID SERIOUS ELECTRIC SHOCK OR ELECTROCUTION THIS INSTRUMENT MUST BE DISCONNECTED FROM THE SOURCE OF AC POWER BEFORE REMOVAL OF ANY PROTECTIVE COVERS Unit will not operate Cause Fuse blown Remedy Replace fuse with proper size and type see fuse replacement Cause Supply voltage low or at zero Remedy Check house receptacle with a voltmeter Cause On Off power switch in off position Remedy Switch power switch to on position Motor runs but roller s will not turn Cause Drive and or deck gear pulley s loose Remedy Tighten gear pulley s with allen wrench Cause Belt s worn or broken Remedy Replace defective belts Switch on but motor fails to rotate Cause Speed control set too low Remedy Increase motor speed as required Cause Motor control board defective Remedy Replace defective board Switch on but motor fails to rotate Cause Drive motor defective Remedy Replace defective motor Motor fails to maintain constant rotation speed Cause Motor control board defective Remedy Replace defective board Cause Drive
28. n tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense 2004 Wheaton Science Products 49 50087666 Rev 02 21 11 Specifications subject to change without prior notice CE 12 0 WHEATON SCIENCE PRODUCTS 12 1 Declaration of Conformity We Wheaton Science Products An Alcan Packaging Company 1501 North Tenth Street Millville NJ 08332 2093 USA declare that the device described below marked with CE fulfills the relevant fandamental EMC and safety requirements specified by the appropriate EU Directive with respect to the design and construction of the commercialized version This declaration is invalid if modifications are performed on the device which have not been certified by Wheaton Science Products Designation of the device R P Roller Apparatus Relevant Directives EMC 89 336 EEC as amended by 92 31 EEC and 93 68 EEC Standards EN 50082 1 EN 55011 CISPR
29. nsively connected to a network of up to 255 units when used with the new WSP C A R T2 Computer Aided Roller Technology software for Windows The roller base utilizes large diameter casters to allow easier movement of a loaded unit Its bottom control and motor drive are mounted in a slide out tray for easy maintenance and battery checks As a modular system it can grow from 5 positions to 55 positions to cover the full range of standard roller bottle quantities The R2P Roller Apparatus can accommodate bottles 110 121 mm in diameter and up to 550 mm in length with a bottle speed range of 0 25 to 8 75 rom assuming 110 mm bottles Up to 255 units with single channel converter box With optional 8 channel multiplexer up to 2047 units can be controlled 3 0 SAFETY CONSIDERATIONS DANGER IMPROPER GROUNDING CAN RESULT IN ELECTRICAL SHOCK IN THE EVENT OF A SHORT CIRCUIT GROUNDING REDUCES THE RISK OF SHOCK THIS INSTRUMENT MUST BE GROUNDED 1 This instrument is equipped with a cord having a grounding wire and an appropriate grounding plug The plug must be used with an outlet that has been installed and grounded in accordance with all local codes and ordinances The outlet must have the same configuration as the plug DO NOT USE AN ADAPTER 2 Do not modify the line cord that has been provided If it does not fit the available outlet contact your nearest WSP distributor for the proper line cord for your area 2004 Wheaton Science Prod
30. oducts 9 50087666 Rev 02 21 11 Specifications subject to change without prior notice 5 0 INITIAL INSPECTION When you receive your Roller Apparatus inspect it for any obvious damage that may have occurred during shipment If any damage is found notify the carrier at once Warranty information is shown in the front of this manual Check to confirm that there are no broken switches displays or pulleys and that the unit is not dented or scratched 5 1 Installation Install the unit where there will be adequate room for the unit to operate Provide enough clearance around the unit to keep items away from the rotating belts and pulleys 5 2 Input Power Requirements This equipment is designed to operate from a nominal 100V 230V single phase AC power source at 47 to 63 Hz The line voltage fuse label located on the lower rear of the unit shows the nominal input voltage set for the unit at the factory 5 3 Power Cord Set This unit has been shipped from the factory with a power line cord that has a plug appropriate for your area If the wrong power cord has been shipped for your particular application contact your nearest WSP dealer for the proper cord The RP Roller Apparatus has been equipped with a 3 wire grounding type power cord The unit is only grounded when it is plugged into an appropriate receptacle Do not operate the unit without adequate grounding protection 2004 Wheaton Science Products 10 50087666 Rev 02 21 11 Specific
31. ratus can be connected to a network and be controlled and monitored by a remote computer using the Wheaton CART software for Windows All operational settings can be made from either the unit keypad or the remote computer A standard unit comes ready from the factory to be connected to a CART network system with no additional modifications or accessories necessary Once set to network mode the RP Roller Apparatus will start communicating to a host computer automatically 6 5 Display Back light Operation In normal operation the display back light will turn on when a key is pressed on the keypad The back light will turn off after about minute of no keys pressed The display back light will blink on off during a fault condition for a visual indication of a roller apparatus that has a problem In order to conserve power the back light will not operate if the roller apparatus is running in battery backup mode 7 0 FAULT CONDITIONS The ReP Roller Apparatus monitors several different parameters to ensure proper operation If a problem exists a FAULT CONDITION will be displayed on the screen To temporarily view the current running status of the unit while the unit is in fault condition press the UP arrow key Following is a description of possible fault conditions 7 1 Explanation of Fault Messages BELT1 BELT2 Two magnetic sensors located at the top most deck each sense the rotation of one half of the belt and roller drive train A fault condi
32. tion will exist If either half of the drive train fails to rotate due to a broken belt or jammed roller TOL This message will be displayed of the bottle rotation speed falls outside the programmed speed tolerance see section 5 3 TEMP If equipped with temperature sensing this message will be displayed if the measured temperature fall outside either the LOW or HIGH temperature settings BATTERY LOW f equipped with Battery Backup option unit will monitor battery voltage and display this message if the battery voltage drops below 21 19 volts Unit will only monitor battery voltage while running in battery backup mode LMT Motor current limit Will indicate if the motor is jammed POWER FAIL If equipped with Battery Backup option unit will display message if primary power is lost 7 2 Dry Contact Fault Relay Connections A dry contact relay is available for interface to remote process monitoring equipment through the two RJ45 connectors on the front panel of the unit Both connectors are wired in parallel and provide the same function If a fault condition exists the relay will activate The relay will deactivate when the fault condition clears The dry contacts can be configured for normally open NO or normally closed NC operation See figures S and T for dry contact pin locations on the front panel connectors and configuration 2004 Wheaton Science Products 14 50087666 Rev 02 21 11 Specifications subject to change without prior
33. trol full communications is maintained To conserve battery power the display backlight and the audible alarm are disabled during operation in battery backup mode 10 1 Specifications Battery Backup This integrated system consists of two sealed lead acid batteries and automatic charging system Batteries are charged whenever power is applied and the unit is switched ON Batteries used 2 Yuasa NP12 12 12V 12AH Battery duration 18 hours at 5 00 RPM bottle speed assuming 110mm bottles Longer at slower speeds shorter at faster speeds Battery recharge time about 12 hours for fully discharged batteries shorter for partially discharged batteries Battery life expectancy about 3 years assuming battery storage and operation in a 37 C incubator 10 2 Operation Battery Backup The battery backup system utilizes two sealed lead acid batteries which must be maintained in a fully charged state to insure proper auxiliary operation The charging circuitry charges the batteries whenever the roller apparatus is plugged in and the power switch is ON If primary power is lost while a roller apparatus is in normal operation the charger circuitry will automatically switch the roller apparatus to operate on its internal batteries Once primary power is restored the charger will automatically switch the apparatus back to mains power operation 2004 Wheaton Science Products 18 50087666 Rev 02 21 11 Specifications subject to change without prior
34. ucts 8 50087666 Rev 02 21 11 Specifications subject to change without prior notice 4 0 COMPONENT DESCRIPTION Refer to Figure A for component identification Power inlet module 3 4 5 Location of the line cord entry and fuse s compartment Switching Power Supply 7 Supplies 28V DC to the system automatic sensing and switchover of line voltages from 90 260VAC Motor Controller Board 10 Controls the 24V DC brushless motor Receives an analog speed signal and digital direction signal from the MCU board and provides motor tach feedback signal back to the MCU board for closed loop control Motor 11 Turns all the rollers on the rack via two main belt trains running down the back of the roller rack MCU Board 12 Contains an 8 bit CPU which monitors and controls motor speed and direction roller rotation detection and serial communications if set up for CART operation Power Router Board 8 Directs power to the Motor Controller Board and the MCU Board from either the switching power supply or the optional battery back Automatically detects power lost and activates battery backup if so equipped and sends a signal to the MCU board if battery voltage is low Battery Backup Board 43 option Automatically charges discharged batteries and maintains charged batteries at their proper voltage level Communications Board 14 Provides serial communications for CART control and dry contact output for fault relay 2004 Wheaton Science Pr
35. user desires see the R2P Roller Apparatus Technical Service Manual Sensors are arranged on the front panel display as follows If only one sensor installed Sensor 1 If all four sensors installed Sensor 1 Sensor 2 Sensor 3 Sensor 4 2004 Wheaton Science Products 19 50087666 Rev 02 21 11 Specifications subject to change without prior notice ITEM NO DESCRIPTION 1 SLIDE TRAY CONTROL HOUSING 2 LID SLIDE TRAY CONTROL HOUSING 3 POWER ENTRY MODULE 4 FUSE DRAWER 1 4 X 14 GREY 120V FUSE DRAWER 1 1 4 X 1 4 BLACK 230V 5 FUSE 1 0AT 3AG 250V 120V FUSE 0 630 AT 230V 6 POWER SWITCH DPST 7 POWER SUPPLY 28V 75W 8 PCBA POWER ROUTE R2P 9 ASS Y JUMPER BLOCK NO BBU INSTALLED 10 BRUSHLESS MOTOR CONTROLLER 11 BRUSHLESS MOTOR 24V 60 1 GR 12 PCBA MCU R2P 13 ASS Y KEYPAD 14 PCBA RS 485 DRY CONTACT 15 JUMPER SHORTING BLOCK 16 ASS Y LCD BACKLIT DISPLAY 17 ASS Y WIRE HARNESS R2P 18 ASS Y INTERNAL COMM CABLE 19 8 32 NUT HEX 20 20 X V LG SCREW PPHM 21 34 40 X 7 6 LG SPACER NYLON 22 6 32 X 812 LG STANDOFF HEX 23 6 32 X 3 8 LG STANDOFF HEX 24 SCREW 42 56 X 34 LG NYLON 25 SCREW 4 40 X 3 8 LG PFHM 26 SCREW 6 32 X 3 8 LG PPHM 27 WASHER STAR 8 INT TOOTH 28 NUT HEX 46 32 29 NUT HEX 4110 32 30 NUT HEX 42 36 NYLON 31 1110 32 X 12 LG SCREW PPHM 32 10 WASHER FLAT 33 10 INT TOOTH STAR WASHER 34 4
36. without prior notice 2004 Wheaton Science Products 36 50087666 Rev 02 21 11 Specifications subject to change without prior notice ho 2004 Wheaton Science Products 37 50087666 Rev 02 21 11 Specifications subject to change without prior notice 2004 Wheaton Science Products 38 50087666 Rev 02 21 11 Specifications subject to change without prior notice 2004 Wheaton Science Products 39 50087666 Rev 02 21 11 Specifications subject to change without prior notice Ja 2 PLC S 2004 Wheaton Science Products 40 50087666 Rev 02 21 11 Specifications subject to change without prior notice 2004 Wheaton Science Products 41 50087666 Rev 02 21 11 Specifications subject to change without prior notice 2004 Wheaton Science Products 42 50087666 Rev 02 21 11 Specifications subject to change without prior notice As cord int 2004 Wheaton Science Products Specifications subject to change without prior notice 43 50087666 Rev 02 21 11 gt lin cord from 2004 Wheaton Science Products Specifications subject to change without prior notice 44 50087666 Rev 02 21 11
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