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REGIUS MODEL 190 (DD-941)

1. Se eech LCDPANEL S 3 se 5 88 a a S k PETTE J Ja 36 Saa da ede Sag 23 H JS S S bs S ae Eki a S ENER Ad H i i H H h a D 28 4 2 GEES RNC 2 b dd z i Se 220276 AC K ANG g 8 2 H 3 z 5 i TE E D I z 3 5 meb t BER o GER Gala 3 a H R al l x 2g a DEER DE ia A o i amp c S amp pe zz i ER 2958 3 DEER LES GER 9 E GER 2 25559 2 zy a S 3 BEER 5 Sa 5 2 p D 3 amp 3 eaaa g e T 3 a 5 ER g 2 SO a g a 2 i 3 E EE E Se CH g FEED TRANSPORT SYSTEM 6484 spn fg e356 58 l CD CONTRO egg erg ht ggg aga t gz SUBSAN MOTOR CONTROL CONTRO MAIN UNIT CONTROL n E a a 8 k 3 MECHANICAL CONTROL BOARDSCB ES z pe T INSERT EJECT UNIT oG CONTRO SUBSCAN SENSORS 2 i ga POWER INPUT TAP CONTROL 2 g a ful A d a a b en i x e s Fe 8 5 BEE oe Boa Baa Sha g 3 F SL ES 2 H S SE fE 56 5 d 66 2 66 i g SI z F 688 S amp 2 lege et 4 os a 6 DS S E O o a a 5C y H R N a i e a 8 t bd d si KEE H gle al S a 3 3 S ZS H Eat emm g 3 E E eee 8 8 g a g al R m 3 H i A za LO a i S RK RR S LU z 4 S il H GER daa i S d ds a g l g d i 2 3 3 8 8 8 KSE KSE ER fd sd o f 2 D 8 3 8 D Ss a x o gt e SE SE St a pe ase Ge g DEA Z i f H 3 a E d amp 2386 236 dr a6 fda S S H
2. SW2 5 SW2 6 Setting Mode Description OFF OFF SCB2 communica Enables the communication with SCB2 tion ON OFF No input output Disables the I O operation of the specified port OFF ON Debug I O Output the debug information from this port For it does not com municate with SCB2 registration mode is fixed to bar code regis tration erase speed is fixed to the maximum ON ON Cassette Fall Detection SW2 7 Setting Mode Description OFF Enabled Enables the detection of cassette fall ON Disabled Disables the detection of cassette fall Durability Test Mode expanded mode SW2 8 Setting Mode Description OFF Expanded Eject the cassette at every cycle 184 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 A 2 DIP Switch Setting SW2 8 Setting Mode Description ON Nonexpanded Continuous operation without ejecting the cassette LCD Message Language SW3 3 Setting Mode Description OFF Japanese Uses Japanese for the LCD message on the REGIUS 190 ON English Uses English for the LCD message on the REGIUS 190 SW3 1 SW3 2 SW3 4 SW3 5 SW3 6 SW3 7 SW3 8 are spares e Fine Adjustment of Magnetizing Position at Transport Unit Sw4 Offset Value 4 0mm 4 5mm 5 0mm 5 5mm 2 0mm 1 5mm 1 0mm 0 5mm 0 0mm 0
3. 1 Remove the rear cover 2 2 1 Removal of the Rear Cover p 28 2 Manually raise the balance weight up to the top level e Anti Fall Protection Metal 3 Remove the two fixing screws and remove the anti fall pro Balance Weight tection metal yellow Fixing Screw 4 While holding the bottom of balance weight secure the anti fall protection metal with the two fixing screws removed in Steel Belt Balance Weight the proceeding step Important Press and raise the anti fall protection metal then secure with two fixing screws 5 Move to the front and open the front cover 6 Using the handle tilt the Transport Unit until it comes to the stop end l U Fixing Screws 2pcs Anti Fall Protection Metal 66 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 2 5 Subscan Unit 7 Remove the 4 fixing screws 8 Holding the cassette magnetizing plate as shown in the right figure and pull it out 9 Carry out reassembly in the reverse order to that described above Magnetizing Plate Fixing Screws e Remarks for installation After confirming two positioning pins which are located between the fixing screws are properly sit in the hole tighten the fixing sc
4. SW2 Setting Mode Description A Auto High voltage setting is controlled by the data sent from SCB2 M Manual High voltage setting is controlled by VR2 e High Voltage ON OFF Selection SW3 Setting Mode Description OFF OFF High voltage OFF ON ON High voltage ON e Offset Adjustment Mode Selection Sw4 Setting Mode Description A Auto Setting of offset adjustment is controlled by the data sent from SCB2 M Manual Setting of offset adjustment is controlled by VR1 186 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 A 3 Replacement Procedures of CF Card A 3 Replacement Procedures of CF Card CF card mounted on the SCB2 System Control Board contains the following data e Unevenness correction and shading correction data e Sensitivity correction data e Config data PLL adjust value start position home position etc e Various setting data for networks Because the set of these data is unique to each REGIUS 190 it is necessary to back up the data before replace ment of the CF card and to restore the data on the new CF card after the replacement Back up and restoration of these data can be implemented from the REGIUS Console that is connected to the REGIUS 190 via network using the service tool Described below is the outline of replacement procedure of CF card For the detailed operation of REGIUS Con sole service tool re
5. Item Description Error code Specifies the error code which shall be sent to the MCB2 Occurrence Release Specifies whether it is error occurrence or reset REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 1 75 A 1 SCB2 Dummy Program Screens A 1 7 Maintenance Window This dialogue will appear when View Maintenance Window is selected in Command menu of the main window A 1 1 Main Window p 169 e Common Screen Maintenance Window j EI Erase SW OFF insertion slot ON Ejection sot OFF Erase lanp ON LCD backlight ON r Sensors Insertion slot sensor L GFF ON Feed HP sensor JFF ON Insertion zt sensor C GFF OH Feed sensor OFF OH Insertion shutter o3en GFF ON Justitication H sensor OFF ON DrerUu shutter use GFF ON Elevalur FP sesu OFF ON Casset e receive sensor GFF On Sub scan HP sensor OFF OW Justification sensor L GFF Of Lock ralease sensor JFE ON Justification sensor R GFF OH Erase lamp curren 1 OFF ON Casset e back slate sensor GFF O Erase lamp curren 2 OFF OH Casset e p2el sensor GFF Of Power SW OFF ON Ejection stiller sp GFF ON Erase SW OFF OW Intsrlock sw GFF ON Eject SW OFF ON Peel sensor L GFF ON Peel sensor R OFF ON V EYNC GFF ON Cassete drop detect sensor DFF ON informetion OK H Indicators Joe motors Stepsing motors Others H Command Group Switching Tab Switches the command operation key group which will be displayed on the lower part Command Operation Item View
6. CG TR35 Ge tra2 TI cios SL 0 1 TR37 ei gt 8 j TR34 TR3IF 2 R80 i td R81 IC17 ef e aj oO o um TI c120 Lem 2 C119 lt C118 KEEN C117 ciie le 1 Ze _ ls c123 p z Toa m ee ge g e T NI Ti 4 8 N Lo Ca oO On c85 A an si 8 weg o Zg 7 Cp lz Si O iN be cis SH T ao R Bel Le R48 R55 c81 RSA oO RS3 ao N o ki cas ICP2 Es e T PE LJ LS SA CNI ACS 1CP2 ICP11 ICP12 1CP13 190 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 A 5 2 SCB2 System Control Board LN Ir Ba Bo 5 a S DEI DEI DI ee CH CE DI S Di mm 2 19 E H B bok 3 HEHE BEES Se HEE E DOC A PCS i H 8 B 2 p ir i m ES ES 5 il N S pm EH Ce DI F DI H 1C00 annie as UUO mm E rere er e mfe mm o p Ee mgenmmusereegeen CH iy F E CHICK E BE BE IIe EI CH E m h REESEN G 8 S R i C006 S ei GE i H X h H oj Di d H IC001 an a N E d 8 b Om lee ES ER ag zk a CEICEJCEICEI DEI EH BEHEE B z BEE LHI EH j EB gE A 5 Parts Layout Diagram L J ag E CHUB TRS
7. Error Error name Error description Action code 04101 Subscan motor NG A deviation occurred between the Check MCB2 CN5 pins 16 through 18 elevation pulse number and the Subscan HP Sensor and MCB2 CN6 descent pulse number i e HP Subscan Motor motion during initialization opera tions for subscanning 04102 Transportation Motor A deviation occurred between the Check MCB2 CN11 pins 32 through 34 NG pulse number for insertion posi Feed HP sensor MCB2 CN11 pins tion gt Escape Position motion 35 through 37 Feed excape position and the pulse number for Escape sensor and MCB2 CN15 Transporta Position gt insertion position tion Motor motion during initialization opera tions for the Transport Unit 04103 Elevator motor NG A deviation occurred between the Check MCB2 CN11 pins 26 through 28 descent pulse number and the Elevator HP Sensor and MCB2 CN16 elevation pulse number e HP Elevator Motor motion during initialization opera tions for the elevation bed 04104 Justification motor NG A deviation occurred between the Check MCB2 CN11 pins 29 through 31 closing direction pulse number Justification HP Sensor and and the opening direction pulse MCB2 CN17 Justification Motor number i e HP motion during initialization operations for justifi cation 04105 Insertion shutter open A time out occurred due to lack of Check MCB2 CN10 pins 11 through 13 close time out response from the sensor upon
8. Fixing Screw Insertion Guide REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 41 2 3 Insertion Ejection Unit 8 Remove an E ring and remove drive gear x 1 parallel pin x 1 shaft bearing B x 1 from the left of the roller shaft 9 Remove an E ring and remove shaft bearing B x 1 from the right of the roller shaft 10 Remove the insertion roller front 2 Insertion Roller Front E Ring Drive Gear Bearing B Parallel Pin 11 Remove E rings one on each side from the both shaft ends and remove the insertion roller rear 12 Carry out reassembly in the reverse order to that described above Insertion Roller Rear 42 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 2 3 Insertion Ejection Unit 2 3 6 Replacement of Insertion Motor 1 Remove the insertion ejection unit front cover 2 2 4 Removal of Insertion Ejection Front Cover p 31 2 Remove three fixing screws and remove the insertion motor M1 3 Detach the wire bundle from the wire clamp and unplug a connector A4 d ac a g d d Remove an E ring and remove the torque limiter an ES A 5 Carry out reassembly in the reverse order to that described l A above e LZ ENS VW SC AI SSS SH Ves Bad Leit Ze Connector Wire
9. Rotation Speed of Polygon 2 types 1 137rpm 1 648rpm Laser Wavelength 660nm On Plate Laser Inten sity 35mW or higher Imaging beam diameter100 100m or less for both main and sub scanning Beam Reception Unit Method Condensing mirror Beam guide Condenser tube Short photomulti plier Beam Guide Uses full reflection from acrylic plates Condenser Tube Ammonite condenser with multiple coatings on the inner surface Excitation beam elimi nation Realized using a excitation beam cut filter Erasing Unit Method Erasure by halogen lamps Lamp Spec 2 x 300W halogen lamps Filter Spec Cuts light in the photo multiplier s sensitivity range REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 5 1 1 Principal Specifications 1 1 2 Control Unit The Control Section features the following functionality Image data generation After condensing in the Beam reception unit the image data which has been photoelectrically converted is then converted into image data using AD conversion processing Image data correction calculation The read image data is principally subjected to the following correction and calculation e Calculation for moire elimination digital filtering e Calculation for gain and offset correction e Calculation for correction of irregularity in the main scanning direction shading correction and polygon correction e Calculati
10. 1 The x ray exposure time is too long Organs Check the equipment s exposure time and the display S move over extended periods value An S value of less than 50 is exceptionally low Confirm whether the photo timer is operating correctly 2 Beam diameter abnormality Carry out MTF chart measurement If the value for 2 cycles mm is 22 or less replace the optical unit Refer to 2 6 2 Replacement of Optical Unit p 76 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 1 49 4 4 Error Code 4 4 Error Code 4 4 1 General Procedures Required when Error Occurs Below is the general procedure required when an error occurs e Collect the log When an error is displayed on the LCD of REGIUS 190 collect the error log using REGIUS Console Reset Open close the front cover Remove the cassette if it is capable Press operation button and shut down the REGIUS 190 Aa N nan Turn OFF the circuit breaker located on the side of the main unit 5 Restart the REGIUS 190 e Information to be attached when sending the error log When sending the error log to the manufacturer attach the related information listed below as detailed as possi ble Network Condition at the institute JM External or internal nm Any dedicated reader is connected IP address subnet mask REGIUS 190 JM REGIUS Console Reset Reset implemented by opening closing the door Needed to tur
11. 6 If all of 1 through 5 are proved to be normal MCB2 Mechanical Control Board may be faulty Power Breaker REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 1 33 4 1 Troubleshooting for Electrical Control amp Communication 4 1 3 Signal Processing Problems Troubles due to signal processing are listed below Cause Remedy 1 Occurrence of a 04905 SCB2 communication error from the mechanical control 1 Confirm whether power is being supplied to the SCB2 and also carry out a voltage check If the power supply cable is connected and 5 V is being supplied carry out a check of the power supply cable and unit and replace if necessary Check the connectors between the SCB2 and the MCB2 Confirm whether the CF card is properly inserted Confirm whether operation is possible when the CF card is replaced If this is possible replace the original CF card and return it to the plant Confirm whether operation is possible when the SCB2 is replaced If this is possible replace the original SCB2 and return it to the plant Check the simultaneous communication condition of the SCB2 MCBz2 and connection cable If simultaneous communication is not being carried out replace the cable 2 Image forwarding is extremely slow i e cycle time is exceeded even for a single reading Confirm that a 1OBASE hub or cables are not being used on the network system 3 Blank white images are gener ated
12. 11 Touching the parts indicated with this mark is prohibited It may cause electrocution or hand may become entangled in the device WARNING NOTICES SIGNAL WORDS Signal words provide an indication of the degree of danger concealed within the product 3 This manual uses three different signal words depending on the probability and severity of injury or dam age as explained below DANGER WARNING CAUTION Indicates an acute hazard that will result in death or serious injury if not avoided Indicates a danger that may result in death or serious injury if not avoided Indicates a danger that may result in medium level wound or minor injury if not avoided It is also used to indicate anticipation of a danger of physical damage only Probability of damage High Low Bodily injury and Death or serious injury DANGER WARNING damage to serious damage equipment Medium level wound or minor injury minor WARNING or CAUTION CAUTION damage Physical damage only CAUTION In this manual in addition to the above warning notices reference notes providing supplementary explana tions are indicated as follows lt IMPORTANT gt Indicates a supplementary note REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 CAUTION The basic cautions to be observed when installing or operating the REGIUS MODEL 190 are described in this chapter Be sure to read the descriptions in this chapt
13. 6 Two JMs exist with the same IP The first JM to startup will operate During the first read a certain amount of time will be required between bar code detection and cassette insertion 7 Two Readers exist with the same host name No specific problems will result and normal reading will be possible 8 Two JMs exist with the same host name The first JM to startup will operate When host names are duplicated on Win dows 2000 a warning will be displayed 9 A Reader and REGIUS Console share the same IP and host name If the REGIUS 190 s IP and host name are set the same as that for the REGIUS Console the Reader will startup but reading will not be possible A 04214 error will occur If the REGIUS Console s IP and host name are set the same as that for the Reader the REGIUS Console will startup but a 04214 error will occur upon insertion of a cassette into the Reader and an application error will also occur for the REGIUS Console 10 A Reader and JM share the same IP and host name If the Reader s IP and host name are set the same as that for the JM a 24000 network error will occur If the JM s IP and host name are set the same as that for the Reader neither the Reader nor the application will be able to startup 11 A REGIUS Console and JM share the same IP and host name 130 If the REGIUS Console s IP and host name are set the same as that for the JM the REGIUS Console will not s
14. Mammo Type REGIUS Plate Regular Type d Front Plate Back Plate SE Front Plate Back Plate REGIUS Plate 1 Y Therefore when the back plate is separated or coupled from with the front plate at the magnetizing position the back plate cassette magnetizing plate is first lowered by 3mm then the front plate is separated and sent to the evacuation position In this operation if the unti slip rubber which sandwiches and hold the front plate from both side is fell off or dis abled in some way the front plate will also move in conjunction with the back plate when it moves by 3mm caus ing a trouble in separation coupling operation i LH SST Se athe paces of T kax ustification Mechanism i d gt Oj O ECH EH ch d Anti Slip Rubber Should error in separation coupling repeats exclusively with the mammo cassette refer to 3 8 Checking and Adjusting the Justification Allowance p 124 and check that the justification mechanism holds the front plate without failure during the operation 1 36 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 4 2 Troubleshooting for Mechanical Troubles 4 2 3 Actions when a Foreign Material falls in to the Insertion Slot Normally if anything falls in the insertion slot pull up the in
15. 2 3 Preparation for DiSASS Mbly sciicccseeseyia vets ctdschechtenylas tas binavlelbensetebdavieniyineelaeescaieeeebladt 27 2 1 1 Precautions for Disassembly and Reassembly essesesseeseeeeseesireesrsstnnnrrsrtrnnernneernnsrnnenne 27 Removing the External Cover 28 2 2 1 Removal of the Rear Cover 28 2 2 2 Removal of the Left amp Right COVerS AAA 29 2 2 3 Removal of the Front Top Cover 30 2 2 4 Removal of Insertion Ejection Front Cover 31 2 2 5 Removal of LCE uge aie neecei ied EEEERERNEEEEE EAR EAR NEEEEe 32 Insertion Ejection Klengegkeet eerste 33 2 3 1 Controlling Parts of Insertion Ejection Un 33 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 l 2 4 2 5 2 6 2 7 2 3 2 Removal of the Insertion Ejection Un 37 2 3 3 Removal of Ejection Guide Aesn nen 39 2 3 4 Replacement of Bar Code Header 40 2 3 5 Replacement of Insertion Nip Holler 41 2 3 6 Replacement of Insertion Motor 43 2 3 7 Replacement of Shutter Motor M73 44 2 3 8 Replacement of Ejection Motor M23 45 ewei Ee E 49 2 4 1 Controlling Parts comprising the Transport Unite oe eee eee cess eeeeeeeeeeeneeeeeeeeeeeeteeeteneeeeeee 49 2 4 2 Removal of the Cassette Receive Un 54 2 4 3 Replacement of the Justification Motor DMZ 55 2 4 4 Replacement of Transport Rack Gear 57 2 4 5 Replacement of Elevator Motor Mi 59 2 4 6 Replacement of Transport Motor DM3 60 2 4 7 Unlock Motor MA 61 2 4 8 Replacement
16. 2 4 Transport Unit e Controlling parts for elevator mechanism 2 D 1 bel Receiver Driving Shaft Receiver Part Name Function Access to the Part 1 Elevator HP Sensor Detects the HP of 1 Open the front cover and tilt the Transport Unit using S8 receiver handle 2 Remove a fixing screw and remove the sensor 3 Unplug a connector JP31 2 Elevator Motor PM1 Drives the receiver via Refer to 2 4 5 Replacement of Elevator Motor PM1 belt and elevate the p 59 receiver e Controlling parts for the receiver Receiver Sensor Actuator Receiver Release Lod Part Name Function Access to the Part 1 Cassette Receive Sensor S2 Detects the cassette Refer to 2 4 8 Replacement of Receiver Sensor p 63 presence via receiver sensor plunger 52 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 2 4 Transport Unit Part Name Function Access to the Part 2 Lock Release Sen sor S1 Detects the HP of release shaft 1 Remove the receiver assy Refer to 2 4 2 Removal of the Cassette Receive Unit p 54 2 Unplug a connector JP20 3 Remove the sensor from the release sensor bracket 3 Lock Release Motor M4 Actuate the release shaft up and down 1 cycle Refer to 2 4 7 Unlock Motor M4 p 61 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 53 2
17. Cautions Relating to Disposal For the purposes of disposal this product must be handled in accordance with the appropriate waste disposal regulations Disposal of the product must be carried out in accordance with local ordinances and regulations Part that should be disposed Location of observing the local regula tions Photo stimulated fluorescent Plate coating Lead foil Plate except for mammo and long object Lithium battery SCB2 System Control Board Fluorescent tube LCD panel Main unit and packing material for optional equipments should also be disposed of observing the local regulations xviii REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 Life Expectancy of Parts In order to ensure safe operation of the REGIUS MODEL 190 the part listed below should be replaced or serviced before its life expires Part Life Expectancy Eraser lamp approx 10000 shots Regarding the Above Life Expectancy The above figure is valid on condition that the part is used in accordance with prescribed cautions relating to usage and is properly maintained and inspected The above figure should be used as a guide to estimate the timing of replace ment Period of Warranty n accordance with the warranty parts will be supplied at cost after expiry of the period of warranty one year REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 xix REGIUS MODEL 190 Servic
18. MIEMALS en Aurgabebersich ber hren bevor die Kassette EEN NE JAMAIS ins rer d obstacles ans la section d Geen de la cassette Ceia pourrat provoquer des blessures physiques cu un mesvais nt m canigie NE JAMAIS toucher Ia saction ection tant que la cassete n est pas compl tament dette JAMAIS insira algum obst culo sa trea de vierge de cassetes Caso contr rio poder resultar em leses fisicas ou span mau ei funcionamento mecisico JAMAIS toque na dren de ejec o at que a cassete estaja completamente ejectada ANSIRA SHRM WORM AEHO E WER e Warning for Cassette Magnetizing Plate A i CAUTION ACHTUNG PRECAUCI N TFHELLOVREDRNSSENMSVET OT WERENT EEIE JAIN ERLT FEL the magnet absorption plate ALWAYS observe the instructions in the Service Manual when removing Failure to do so may result in injuries or mechanical malfunction IMMER die Anweisungen in der Wartungsanleitung beim Entfernen der Magnetabsorptionsplatte beachten Bei unsachgem er Handhabung besteht die Gefahr von Verletzungen oder mechanischen Fehlfunktionen Observe siempre las instrucciones ofrecides en el Manual de Servicio cuando quite la placa de absorci n magn tica El no hacerlo podr resultar en haridas o en un mal funcionamineto mec nico e Warning for High Temperature SS CAUTIONPE CAUCI N ACHTUNG ATTENTION ATTENZIONE PRECAU O ZS t Se A BOL LL retten seg The
19. 15V suppl 87 2 7 6 Replacement of SUP1 DC5V 24V supply e cceeeeceeeeeeeeeeeeeeeeeseeeeeeaeeeceaeeesaaeeesecaeeeseaeeeeaes 88 2 7 7 Replacement of SUP3 Halogen Power Supply cccseecceeeeeeeeeseeeeeeeeeeeeeeecneeeeeeeeeseeeeeeaes 89 2 7 8 Replacement of TAP Power Supply Voltage Switching Board 90 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 Chap 3 Maintenance amp Adjustment 3 1 3 2 3 3 3 4 3 5 3 6 3 7 3 8 3 9 Maintenance E 93 3 1 1 Maintenance amp Service Gchedule cecccceeeeeeeeeeceeeceeeeeeeeeeeaeesecaeeeceaeeeessaeeeeeeeeeeneeeesieeeeeeaes 93 3 1 2 Lubrication of the EM Guide isis ere geed 94 3 1 3 Lubrication to the Transport Motor Gears cccccccecececeeeseeeeeeeeeeeeeeeeaeeeeeeeeseeeeeeseieeeeseeeeeeeaes 95 3 1 4 Lubrication to the release shaft holder 96 3 1 5 Cleaning of Power Supply Fan Filter 97 3 1 6 Cleaning of Cassette Magnetizing Plate 98 Set Up of dummy SBC2 programe nit cele oa vee cd rd OL eae ean 99 3 2 1 Installing the dummy SBC2 program 99 322 ane de TEE 100 3 2 3 St r Up of REGIUS E EE 101 3 2 4 Starting the dummy SBC2 program 102 3 2 5 Cautions in Operation of Dummy SCB2 Gofiware 104 Verification of Initializing Sequence sesesesseeesesrresesrtrntsrrtnntreertntsetnrntnrsrrenn nenne 105 Verification of Reading Operation 108 Checking the Stand Alone Operation 116 Adjusting the Peel Detection Rollers kee ENNEN 11
20. 98 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 3 2 Set Up of dummy SBC2 program 3 2 Set Up of dummy SBC2 program To check each operation of mechanical control use the dummy SBC2 program Start the dummy SBC2 program following the procedures below Important Do not change the setting of DIP SW other than SW2 1 on the MCB2 for the rest of DIP SWs refer to A 2 DIP Switch Setting p 184 Important To terminate the dummy SBC2 program confirm that the all dips of DIP SW SW2 are set to OFF left 3 2 1 Installing the dummy SBC2 program e Preparation of maintenance PC Prepare a PC which satisfies the following specifications e OS Windows2000 or later e Interface EIA 232C D Sub9P e Installation 1 Before start installation check that all of following files are available DmyScbEng msi InstMsiA exe InstMsiW exe setup exe setup ini 2 Start setup exe and follow the messages shown on the window When the installation completes successfully a short cut to the dummy SBC2 program will be automatically cre ated Bs Dummy SCB Program Refer to A 1 SCB2 Dummy Program Screens p 169 for the details of dummy SBC2 program screens REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 99 3 2 Set Up of dummy SBC2 program 3 2 2 Connection Connect the maintenance PC to the REGIUS 190 1 Move the REGIUS 190 s power breaker to the OFF posi tion 2 Remove the left side co
21. D7 5V TB2 HVSW C106 sw3 ON c99 AUTO MANU ol _ Zu cm SW2 C122 z Ss re oO VC R13 ELO OFF HV z TP18 C108 HV OUT J3 gt D o O N Ww c2 c3 c74 IP3 L I mm a R4 ce FB29 D N J 1 7 a SUT4R37 o R5222 l cig R72 R53 a 16 te77 c79 R73 CR D3 R87 C66 ADB2 Po04205 IN JAPAN 067571002C MADE 0675H1002C E E A 5 Parts Layout Diagram 192 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 Konica Minolta Medical Imaging U S A Inc 411 Newark Pompton Turnpike Wayne NJ 07470 U S A TEL 973 633 1500 Konica Minolta Photo Imaging France S A S Paris Nord II 305 rue de la Belle Etoile B P 50077 95948 ROISSY C D G CEDEX FRANCE TEL 1 4938 6550 KONICA MINOLTA Konica Minolta Photo Imaging Canada Inc 1329 Meyerside Drive Mississauga Ontario LST 109 CANADA TEL 905 670 7722 Konica Minolta Photo Imaging UK Ltd Plane Tree Crescent Feltham Middlesex TW13 7HD U K TEL 20 8751 6121 0676 55030 B Konica Minolta Medical amp Graphic Imaging Europe GmbH Betastrasse 13 85774 Unterf hring GERMANY TEL 089 12479 0 0412TE
22. Insertion roller Indicators DC motors Stepping motors Others Insertion slot shutter l Open Close Lock release motor Lock Ss 107 3 4 Verification of Reading Operation 3 4 Verification of Reading Operation To check the operation from cassette insertion through ejection using the dummy SBC2 program follow the pro cedures below 1 Start up the dummy SBC2 program and bring the mainte nance window to the screen 3 2 Set Up of dummy SBC2 program p 99 2 Check that the initialization is successful following 3 3 Verification of Initializing Sequence p 105 This step can be neglected if the initialization has been completed after the REGIUS 190 had successfully started up 3 Select the cassette type on the window depending on the cassette size which will be tested The position of the Cassette receive Unit will be auto matically adjusted according to the selection of the cas sette type 1 Click Stepping motors tab 2 Click the combo box of Cassette and show the cas sette size to be tested Indicators DC motors Stepping motors others Cassette ek AN High resolution Standard 5 Erase speed 1 C230 4 2 scanning sal UE el 4 Check the lock of the cassette and insert the cassette into the insertion slot 1 Check that all claws on the back plate are coupled with KN Cassette the receiver hole of the front p
23. KONICA MINOLTA DIRECT DIGITIZER REGIUS MODEL 190 DD 941 SERVICE MANUAL CODE NO 0676 2nd EDITION DEC 2004 KONICA MINOLTA MEDICAL amp GRAPHIC INC No 26 2 Nishishinjuku 1 chome Shinjuku ku Tokyo 163 0512 Japan Table of Contents Chap 1 Overview 1 1 1 2 1 3 1 4 1 5 1 6 lee 3 1 1 4 Reading the Images icn cccnced eege Eege lini a a N A 3 hl Control Wnts ee alee eh ah A es el a AE sel ees 6 ER KC Wee E 7 Name OF Pans ticaswneicai ntan tne urtneem nen sia a Meisel Hage aT 8 1 2 1 External View of REGIUS 190 8 1 2 2 Main Parts inside REGIUS 190 10 1 2 3 Name of Cassette Parts cccccccccccceceeeceeeeeeeeeeeeeeeeeaaeeeseseeeeceaeeseaeeeesaeeeeeeaeesecaeeeseeeeeseeeeteees 11 Layout of Controlling Components eee eeeeeeee ee eeeeeeaeeeeeteeaeeeeeeeteneeeeeee 13 1 3 1 Layout of Power Supplies and Main Boards ccc cccceceeeeeeeeeeeeeeeeeneeeeeeeeeeeeeeesneeeeseseeeeeaes 13 1 3 2 Locations of Motors and Fans 14 1 3 3 Locations of Sensors and Gwitches nenne 15 Block Di gtam Ge EE ee ae 17 Description of Operauion ege eed Ae ea ae ahaa ae aad 19 LST Operation low detonate dee ee EE 19 1 5 2 Normal Operationyira ere gef Ae eee he RU a aa aneia 20 1 5 3 initializing SEQUENCE i naen inai e ei aa G a eiai ea a aaa 23 1 5 4 Erase Cperaton iieiaei niara a aiaa iia a a a a 23 ee 24 Chap 2 Disassembly and Reassembly 2 1 2 2
24. Opening Touch Banned Screw Touch Banned Screw Subscan Motor PM4 73 2 5 Subscan Unit 6 Loosen two set screws and remove the damper roll The removed damper roll shall be used on the new sub SEN scanning motor accordingly it should not be disposed Es of Damper Roll S E I Set Screw Installation Install the damper roll on the subscanning motor using two set screws e New subscanning motors are supplied without damper roll Remove the sealing sticker from the subscanning motor Important Once the sealing sticker has been removed ensure that the hole which it was covering remains oriented upward Attach the subscanning motor to the main body using four fixing screws Use a hexagonal screwdriver or the equivalent to ensure that the set screws are correctly tightened to the rated torque The set screws are tightened with a torque of approxi mately 90 N cm 9 kgf om at the factory Plug a connector into the subscanning motor e JP35 Install the rear cover and the right cover in their original position Confirmation after installation Carry out solid image exposure and check that there shows not horizontal streaks caused by malfunction of the subscan unit 74 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 2 6 Optical Unit 2 6 Optical Unit 2 6 1 Replacement of Photo
25. 1 2 ge Base 3 Part Name Function Access to the Part 1 Feed Escape Sensor Detects the evacu 1 Remove the right cover S11 ation position of the Beier to 2 2 2 Removal of the Left amp Right Covers p 29 base the bracket 4 Unplug a connector JP34 Adjustment after reinstallation Always implement 3 7 Adjusting the Pressing Amount p 122 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 2 Remove two fixing screws and remove the transport sensor bracket 3 Remove a fixing screw and remove the sensor from 49 2 4 Transport Unit Part Name Function Access to the Part 2 Feed HP Sensor S10 Detects the HP of the base 1 Remove the right cover Refer to Removal of the Left amp Right Covers p 29 2 Remove two fixing screws and remove the transport sensor bracket 3 Remove a fixing screw and remove the sensor from the bracket 4 Unplug a connector JP33 3 Drives the base PM3 Refer to 2 4 6 Replacement of Transport Motor PM3 p 60 e Controlling parts for justification mechanism Important Do not remove the bracket on which the justification HP sensor is mounted Important Do not touch the antislip rubber which is attached on the part where the cassette frame comes in contact Justification Mechanism 3 different views O he A oT Tes L4 Antislip Rubber
26. 3 3 Verification of Initializing Sequence To initiate initialization in the same order as actual sequence using the dummy SBC2 program follow the proce dures below 1 Start up the dummy SBC2 program and bring the mainte nance window to the screen 3 2 Set Up of dummy SBC2 program p 99 2 Check the initializing sequence of the insertion slot shutter 1 Click DC motors tab 2 Click Initialize of Insertion slot Shutter 3 Check that Insertion Slot Initialize OK is shown on Information 3 Move the justification assy to the HP 1 Click Stepping motors tab 2 Click Move to HP of Justification 3 Check that Move to Justification HP OK is shown on Information 4 Move the transport unit to the HP 1 Click Move to HP of Transport Unit 2 Check that Move to Transport Unit to HP OK is shown on Information Indicators DC motors stepping motors Others Insertion slot shutter N Open Close Lock release motor Lock Indicators DC motors Stepping motors others Cassette 14x17inch v High resolution Standard Erase speed 1 C2C3C4C 5 Sub scanning Initialize Move to HP Sub scanning Erase 1 Erase 2 3mm down 3mm up m Transport Unit Initialize Move to HP Absorb pos Escape pos Eject pos Insertion pos m Cassette receive Unit Initialize Move to HP Receive pos Trans
27. 3mm down 3mm up E Transport Unit REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 11 After coupling the back plate with the front plate transports the cassette to the ejection position Click Absorb pos of Transport Unit Only when the cassette is mammo type click 8mm up of Sub scanning Check that Transport Unit Magnetizing Position OK is shown on Information window Click DC motors tab Click Lock of Lock release motor Check that Lock OK is shown on Information win dow Click Stepping motors tab Click Eject pos of Transport Unit Check that Transport Unit Ejection Position OK is shown on Information window 12 Cassette ejection operation starts REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 3 4 Verification of Reading Operation Transport Motor PM3 Indicators DC motors Stepping motors others Cassette v High resolution Standard Erase speed fe 1 f 20345 r Sub scanning Initialize Move to HP Sub scanning Erase 1 Erase 2 3mm down 3mm up N m Transport Unit Initialize Move to HP Absorb pos Escape pos Eject pos Insertion pos Indicators DC motors Stepping motors Others m Insertion slot shutter E Open Close m Lock release motor Lock x L_ Incertion rollar Indicators DC motors Stepping motor
28. Dialogue SCB Properties ES Ragictration mode Barcode reg Ze IV Noregstration Subscanning C Hign res Ze Standard Subscanning time is sec Reference grasa value 0 07255 Registration search tire sec Ready delay tine 2 sec Shut Down zime 5 sec I Powe OFF NG Comnuncation log File I create Item Description Registration mode Specifies Barcode Reg or Manual reg This setting will be sent as a parameter of Ready OK command after initialization is completed No registration Checking this item will send Registration NG against Barcode Detect sent from the MCB2 Subscanning Specifies High res or Standard This setting will be sent as a parameter of GoForward Subscanning time Specifies the waiting time between the receipt of Laser ON status from the MCB2 and sending GoBackward Reference erase value Specifies the reference value for erasure This setting will be sent as a parameter of GoBackward and the MCB2 will set the erase time according to this value Registration search time Specifies the waiting time between the receipt of Barcode Detect status from the MCB2 and sending Registration OK or Registration NG Ready delay time Specifies the waiting time between the receipt of Ready status from the MCB2 and sending Ready Ok Shut Down time Specifies the waiting time between the receipt of Power OFF status
29. Insertion Shutter Open Sensor opening or closing of the installa MCB2 CN10 pins 14 through 16 shut tion port shutters ter closed sensor and MCB2 CN10 pins 3 through 4 Shutter Motor 04106 Lock time out A time out occurred due to lack of Check MCB2 CN11 pins 3 through response from the sensor upon locking 5 Lock Release Sensor and MCB2 CN11 pins 1 and 2 Lock Release Motor Check the plunger pin is actuating if itis not smoothly action ig replace the cassette receive unit p 54 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 155 4 4 Error Code 4 4 4 Mechanical Control Error Code 04150 04165 04150 04165 indicates an error occurred on the firmware Error Error name Error description Action code 04150 Lock initializing pro Initialization of the lock motor Open the front door remove any cas cess cannot be carried out as a result sette that may be present inside the of a problem in the firmware equipment and then carry out a restart 04151 Insertion shutter initial Initialization of the insertion slot Open the front door remove any cas izing process shutter motor cannot be carried sette that may be present inside the out as aresult of aprobleminthe equipment and then carry out a restart firmware 04152 Cassette receive Unit Initialization of the elevation bed Open the front door remove any cas initializing process motor cannot be carried outas
30. Justify Standby pos l Indicators DC motors Stepping motors others Cassette Eain E High resolution Standard Erase speed 1 C2304 5 m Sub scanning Initialize Move to HP Sub scanning Erase 1 Erase 2 3mm down 3mm up m Transport Unit Initialize Move to HP Absorb pos Escape pos Eject pos Insertion pos m Cassette receive Unit Initialize Move to HP Receive pos Transport pos Eject pos wl Standby pos r Justify Eject Shutter Close Sen S20 Indicators DC motors stepping motors Others m Insertion slot shutte Open Close Lock release motor Lock m Insertion roller Forward High Forward Low Reverse Stop m Ejection roller Forward yl Stop y 114 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 5 Click Stepping motors tab 6 Click Insertion pos of Transport Unit 7 Check that Transport Unit Insertion Position OK is shown on Information window 8 Click Move to HP of Cassette receive Unit 9 Check that Cassette receive Unit to HP OK is shown on Information window 3 4 Verification of Reading Operation Indicators DC motors Stepping motors others Cassette TERR ita v High resolution Standard Erase speed 1 C2 C345 Sub scanning Initial
31. Refer to 2 3 2 Removal of the Insertion Ejection Unit p 37 2 Remove the actuator bracket 3 Remove the sensor from the actuator bracket 4 Unplug a connector eJP51 3 Eject Motor M3 Drives the eject rollers Refer to 2 3 8 Replacement of Ejection Motor M3 p 45 36 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 2 3 Insertion Ejection Unit 2 3 2 Removal of the Insertion Ejection Unit 1 Open the front door 2 Remove the left and right cover 2 2 2 Removal of the Left amp Right Covers p 29 3 Remove the front top cover 2 2 3 Removal of the Front Top Cover p 30 4 Loosen 6 fixing screws Then detach board cover e a ce e NX ef Fixing Screw 6pcs ger L loosen IT l AY 5 Loosen the 5 fixing screws and then remove the lid of the mechanical control box amp Fixing Screws 5pcs 6 Unplug a relay connector JJ26 7 Unplug a connector from the MCB2 Mechanical Control Board CN10 Connector Relay Connector REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 37 2 3 Insertion Ejection Unit 8 Unscrew and remove the eight fixing screws which are securing the insertion ejection unit in place Four on each side EE Fixing Screw 4pcs Fixing Screw 4pcs 9 Remove the wire b
32. Sub scanning e Cassette magnetizing plate elevates Image reading by the optical unit will not be imple mented 3 Check that V SYNC of Sensor switches from OFF to ON 4 Check that Subscan Subscanning OK is shown on Information window 10 Erasing operation starts Erasing lamp will not be turned on 1 Click Erase 1 of Sub scanning 2 Check that Subscan Erase 1 OK is shown on Information window 112 oa Subscan Motor PM4 Peel Sen L S13 Peel Sen R S14 Magnetizing Absorption Detect Sen S15 Justification sensor R OF On Erase lamp curren 1 F CH Casset e back slate seen cFF ON Erase lamp curren 2 OFF ON Casset e pzel sensor GFF ON Power SW OFF ON ree revere ane ee are weed AEE Ati En man Sid DEE vi Indicators DC motors Stepping motors Others Cassette BESSE Z High resolution standard Erase speed 1 C2345 Sub scanning Initialize Move to HP Sub scanning Erase 2 3mm down Erase 1 3mm up V sync Sen S12 aon Peel sensor L GFF OH V SY NC GFF ON m Peel sensor R OFF ON Cassezte drop detect sensor DFF Of o Erase Lamp Ty Mi Indicators DC motors Stepping motors others Cassette Eain sd gt High resolution Standard Erase speed 1 C2 C345 Sub scanning Initialize Move to HP Sub scanning Erase 1 Y Erase 2
33. educated X ray image acquisition device Up to 16 units of REGIUS 190 can be connected to the REGIUS Console REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 ALERT SYMBOL MARK AN safety This is the industry Safety Alert Symbol This symbol draws your attention to items and opera tions associated with the use of this equipment that could result in danger to yourself and others Please read all messages next to alert symbol marks and follow the directions very carefully Before assembling or using this equipment it is important that you read the instructions and Safety Alert Symbol OTHER SYMBOL MARKS The meaning of following symbol marks described in this equipment and this manual is as the following table No Symbol Meaning of Symbol Danger Warning or Note Read the description that bears this symbol Alternating current Protective earth ground OFF power disconnection from the mains ON power connection to the mains Stand by ON OFF The main power source will still be ON even when this is turned OFF Dangerous voltage Type B applied part gt a sr C O amp High temperature cautions The part indicated with this symbol becomes very hot REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 iil 10 A Ae Caution for electricity static Internal parts of the device may get damaged due to electricity static
34. i OF 007 191 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 A 5 3 ADB2 A D Board HSYNC POLYGON MOTOR LE 1 LASER 8 CN8 LASER POWER s C102 LEPA DGND 8 TP33 82 Al A2 CNS SCB o lt D C84 cig ces RA13 BA vus C86 e id c87 san c88 LDH IEL ipt TPIT 639 o ell 22 12 c83 aa e fr a P_CLK R91 23 ces TP27 R84 gt C I cz HSYNC re Vie eg i gya C21 Re U16 II FBIO Sai Ve D ia Rais Eug o TP21 Cen KL cad TOSCI R3 c92 Q RAZRAI6 C9 es 12 4 wm 1 iol _ So r a a P ep 7 7 ES a a 22 IR 2 u25 25 e a D6 E 6 a _ c57 C125 R71 D R70 o ki a 5 ug o gt N Wwe ao gt Qa Va gt M NN nz NW amn a e ao D e Kr tr Ka GE aia cios ciot cit less JE Lars J Cre res FL ze i wc C DGND LFI 3 5 e Mi 1 re SECH CN3 24V 5V LIN 15V CN7 to f AD RESET ls gt E e TP28 C33 o c45 T E o l edy dean C119 e R103 FB13 29 C130 css te127 ON ICP2 Es ICP3 82 2 ISP A2 A3 RAI2 c93 gt c95 C94 RAI 5 c90 penol o C16 TP22a o 14 D Ne ws a C46 FBI7 gt c39 c30 E 3 l D TPI6 VCON l R6 C1 44 C hon o N ac D oo C132R57 pes T C136 c50 FB25 D D D8
35. i e correction data only 1 2 3 Confirm that HVSW SWS for the ADB2 is on Confirm whether the high voltage cable is connected to the ADB2 Confirm that DIP SW i e the Auto Manual setting switch for high voltage for the ADB2 is set to Auto For details regarding action in response to other signal processing errors 10000 to 19999 i e first digit is 1 refer to 4 4 7 SCB2 Error Codes p 163 1 34 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 4 2 Troubleshooting for Mechanical Troubles 4 2 Troubleshooting for Mechanical Troubles 4 2 1 Caution for Receiver Sensor Plunger Caution When attempting to remove the back plate WW Receiver Sensor Plunger AN from the cassette magnetizing plate always couple the back plate with the front plate O first then remove the cassette from the mag netizing plate Removing the back plate alone after removing the front plate may cause the edge of the back plate to hit the sensor plunger of the receiver and may dam age the sensor plunger REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 1 35 4 2 Troubleshooting for Mechanical Troubles 4 2 2 Troubles when Separating Coupling the Mammo Cassette Mammo cassette has a structure different from the regular cassette as shown below the REGIUS Plate protrud ing into the frame area of the front plate so that the exposure area shall be extended to the chest side
36. 1 00 2004 11 01 9 Check the initialization sequence of Transport Unit 1 Click Initialize of Transport Unit 2 Check that Transport Unit Initialize OK is shown on Information 10 Move the Cassette receive Unit to the HP 1 Click Move to HP of Cassette receive Unit 2 Check that Cassette receive Unit to HP OK is shown on Information 11 Check the lock operation 1 Click DC motors tab 2 Click Lock of Lock release motor 3 Check that Lock OK is shown on Information REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 3 3 Verification of Initializing Sequence Indicators DC motors Stepping motors others Cassette HESE Hioh resolution standard Erase speed 1 23045 Sub scanning Initialize Move to HP Sub scanning Erase 1 Erase 2 3mm down 3mm up m Transport Unit Initialize Move to HP Absorb pos Escape pos Eject pos Insertion pos Indicators DC motors Stepping motors Others Cassette POOE Hoh resolution C standard Erase speed 1 C2 C345 rmSub scanning Initialize Move to HP Sub scanning Erase 1 Erase 2 3mm down 3mm up m Transport Unit Initialize Move to HP Absorb pos Escape pos Eject pos Insertion pos m Cassette receive Unit Initialize Move to HP Receive pos Transport pos Eject pos Standby pos Fnsnbifns L_
37. 179 A 1 SCB2 Dummy Program Screens Item Key Description Casette Initialize Initiates initialization of the Cassette receive Unit receive Unit Move to HP Moves the Cassette receive Unit to HP Receive pos Moves the Cassette receive Unit to the receiving position where the cas sette is brought down when inserted Transport pos Moves the Cassette receive Unit to the transport position where the cas sette is aligned to the level for transportation Standby pos Moves the Cassette receive Unit to HP Justify Initialize Initiates initialization of the justification assy Move to HP Moves the justification assy to HP Justify Initiates the justification operation sandwiching the cassette of the justifi cation assy Standby pos Moves the justification assy to HP 180 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 A 1 SCB2 Dummy Program Screens e Others Tab Indicators DC motors Stepping motors Others Bar code g Stop Read m LCD Test screen Speaker Sound 1 Sound 2 Sound 3 Sound 4 Stop Key Description Barcode Start Read Sends a command to the bar code reader to start reading After reading the bar code information will be displayed on the Command Execution Information Column Stop Read Sends a command to the bar code reader to stop reading LCD Test
38. 20 Back Plate amp REGIUS Plate Taal Front Plate Lock Release Motor M4 The transport section s lock release motor starts to operate and the push up pin pushes against the cassette s open close lock raising it up The feed motor operates and the transport section is returned to the retracted position The back plate and the REGIUS Plate become attached to the absorption plate with only the front plate remaining in the transport section REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 1 5 Description of Operation Ejection Roller y Q 6 Subscan Motor PM4 If the back panel attaches normally the absorption sensor on turns on The subscan motor starts to operate and the absorption Peel Sensor L S14 plate moves upward 1 oa ec t Peel Sensor R S14 If one of the peel sensors turns on it will indicate that the plate condition is not normal in such a case the upward Absorption Sensor S15 motion is halted and the mechanism returns to the subscan home position 7 Several seconds after the V SYNC sensor turns on the laser also turns on and image reading operations start V sync Sensor S12 8 When the image reading has been completed the absorp H tion plate moves down and simultaneously the erasing Erase Lamp lamps turn on tT 4 9 The cassette is fed to the ejection shutter in the reverse order to that described above ZG Feed Motor PM3 10 The Cassette receive Unit moves up to th
39. 22 Image duplication Remedy 1 Check the erase lamp is operating during the erasure process 2 Erase and then carry out reading without using any correction If the problem repeats replace the pate as large doses have caused the plate to break This operation is to be carried out with correction 4 3 24 Case 23 Sensitivity correction is not within the specified range Remedy 1 Check whether the correction image s exposure conditions and input values are correct 4 3 25 Case 24 All post processing images have high contrast Phenomena Cause Remedy 1 A high overall contrast is set for the process Set the output density H of G Value Shift parameters to ing parameter of output density a lower value Set the output density L of G Value Shift parameters to higher value For more details refer to the Image Processing Adjust ment Manual 4 3 26 Case 25 All post processing images have low contrast Phenomena Cause Remedy 1 A low overall contrast is set for the process Set the output density H of G Value Shift parameters to ing parameter of output density a higher value Set the output density L of G Value Shift parameters to a lower value For more details refer to the Image Processing Adjust ment Manual 1 48 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 4 3 Troubleshooting for Image Quality 4 3 27 Case 26 Image fading Phenomena Cause Remedy
40. 4 SCB2 Properties Dialogue 173 A 1 5 SCB2 Properties Dialogue 174 A 1 6 SCB2 Error Transmission Dialogue 175 A 1 7 Maintenance Wimdow AE 176 A 1 8 Get Task Information Dialogue 182 A 1 9 Change data Dialogue 2 es cesesesseescecesecesneresneesneseacenesesesesneseeseeeeesaseaeessaeesaeeesaneeaees 182 A 1 10 Firmware Update Parameters Dialogue 183 DIP SWitCh SOUING Seon vides eebe EE Eet eet genes 184 A 2 1 DIP Switches on the MCB2 System Control Board 184 A 2 2 DIP Switches on the ADB2 Analogue Digital Board 186 Replacement Procedures of CF Card 187 Meats Wie Ott DIAGF AN ME 189 Pits Ee Diagrami eh Oe eh i ee aaaRaA 190 A 5 1 MCB2 System Control Board 190 A 5 2 SCGB2 System Control Board aeeiiaii ea AE aoran an dated adhd ied beesfntied ini r ia aiaia 191 ASS ADB2 A D Board nt aetna died lee a de T 192 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 V Vi REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 Forward Direct Digitizer REGIUS MODEL 190 hereafter referred to as REGIUS MODEL 190 is a device for reading an X ray image cassette that uses photostimulable fluorescent material as an X ray detector This Service Manual provides the procedures of installing the REGIUS 190 for a field service engineer Be sure to carefully read and understand this manual before installing the REGIUS 190 TRADEMARK e Microsoft and Windows are trademarks of Microsoft Corporation USA in the U S an
41. 5 Cleaning of Power Supply Fan Filter Clean the filter once a year following the procedure below 1 Remove the rear cover refer to p 28 2 Remove one fixing screw a and loosen 2 fixing screws b to remove the fan bracket Be careful not to apply excessive force to the DC power supply cooling fan connector that is located on the back of the fan bracket 3 Unplug one relay connector of the DC power supply cooling fan JJ60 d Remove 2 fixing screws retaining the power supply cooling fan and remove the power supply cooling fan filter 5 Vacuum the dust accumulated on the back side fan side of the filter using a vacuum cleaner 6 Install the power supply cooling fan filter at its original posi tion and install the fan bracket in the reverse order of removal 3 1 Maintenance Items Fixing Screw a remove Fixing Screw b loosen Fan Bracket Relay Connector Power Supply Cooling Fan e C3 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 97 3 1 Maintenance Items 3 1 6 Cleaning of Cassette Magnetizing Plate Gently clean the surface of the cassette magnetizing plate magnetizing surface with an alcohol every 6 months At the same time check that there is no scratches on the surface of the plate Important To avoid warping of the cassette magne tizing plate do not apply excessive force to the surface
42. An eject operation could not be Open the front door remove any cas start NG carried out by the insertion slot sette that may be present inside the motor as aresult of aproblem in equipment and then carry out a restart the firmware 04159 Ejection start NG An eject operation could not be Open the front door remove any cas carried out by the removal port sette that may be present inside the motor as aresult of aproblem in equipment and then carry out a restart the firmware 04160 Insertion slot shutter An opening operation could not Open the front door remove any cas open NG be carried out by the insertion slot sette that may be present inside the motor as aresult of aproblem in equipment and then carry out a restart the firmware 04161 Insertion slot shutter A closing operation could not be Open the front door remove any cas 156 close NG carried out by the insertion slot shutter motor as a result of a problem in the firmware REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 sette that may be present inside the equipment and then carry out a restart 4 4 Error Code Error Error name Error description Action code 04162 Lock start NG Push up operation could not be Open the front door remove any cas carried out by the lock motor as a sette that may be present inside the result of a problem in the firm equipment and then carry out a restart ware 04163 Back plate detect time The eject shutters clos
43. Caution Do not touch 50 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 2 4 Transport Unit La Ka Part Name Function Access to the Part 1 Justification HP Detects the HP of the sensor S9 justification mecha nism 1 lt ON Open the front cover and tilt the Transport Unit using handle Remove a fixing screw and remove the sensor Unplug a connector JP32 2 Justification Sen Detects the left end sor L S3 when justifying k lt 2r Open the front cover and tilt the Transport Unit using handle Bring the justification mechanism to the center by hand Remove a fixing screw and remove the justification sensor mount plate Remove the sensor from the justification sensor mount plate Unplug a connector JP22 3 Justification Sen Detects the right end sor R S4 when justifying k oN Open the front cover and tilt the Transport Unit using handle Bring the justification mechanism to the center by hand Remove a fixing screw and remove the justification sensor mount plate Remove the sensor from the justification sensor mount plate Unplug a connector JP23 4 Justification Motor Drives the mecha PM2 nism via timing belt Refer to 2 4 3 Replacement of the Justification Motor PM2 p 55 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 51
44. Degree of correction correction Pressing Pressing amount amount 8 0 40 8 o eil 1 4 5 9 0 5 2 5 0 A 1 0 3 5 5 B 15 4 2 0 c 2 0 5 1 5 D 2 5 6 1 0 E 3 0 7 0 5 F 3 5 Important When the MCB2 is changed 2 7 1 Replacement of MCB2 Mechanical Con trol Board p 81 set the correction value for the new MCB2 as that of the old one REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 1 23 3 8 Checking and Adjusting the Justification Allowance 3 8 Checking and Adjusting the Justification Allowance Set the 14 x 17 cassette on the justification mechanism and measure the gap between the justification control guide R1 and justification control guide R2 Criterion 1 3mm Justification Mechanism 3 Different Aspects of Justification Control J BO d l Justification Control Guide R1 Guide R2 E Li Z S i H alk Gap oo Lett lt gt Right e Ifthe drive pulley is loose tighten the drive pulley at the force of 0 6N cm 6kgfscm using a torque driver 124 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 3 9 Adjusting the Position of Insertion Guide Switch SW4 3 9 Adjusting the Position of Insertion Guide Switch SW4 If the assembled positions of the insertion guide SW and the receiver plate of the magnet catc
45. Excitation light is leaking and the optical unit should be rection is carried out when either the replaced 2 6 2 Replacement of Optical Unit p 76 plate is scratched or when dust is present on the edge of the optical unit s beam condensing section 1 42 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 4 3 Troubleshooting for Image Quality Phenomena Cause Remedy Faint white lines 20 to 100 pixels in width 1 There is a possibility that dust is present 1 Open the small window below the lid of the optical unit in in side the optical unit the assembled condition if so required and clean the corresponding location on the CY2 mirror with a blower Left positions on the detection tool correspond to left positions on the CY2 mirror See the diagram on the right If the dust is not removed by cleaning replace the optical unit 2 6 2 Replacement of Optical Unit p 76 Window for cleaning Clean this surface SY2 Mirror Lk d a 2 If multiple lines are visible over the entire 2 There is a possibility that the laser is disturbed and the image optical unit should be replaced 2 6 2 Replacement of Optical Unit p 76 Faint black lines 1 Lines disappear when exposure is per 1 Irregularity correction was carried out while the CY2 mir formed without correction ror was contaminated accordingly this correction should be repeated 2 The black lines are replaced by w
46. Feed Escape Posi Feed Escape Position sensors and moving to escape tion sensor during motion by the MCB2 CN15 Transportation Motor position transport unit from the absorption position to the escape position 04014 Feed Escape Position A limit over occurred for OFF Check MCB2 CN11 pins 35 through 37 sensors NG while detection by the Feed Escape Feed Escape Position sensors and moving to eject posi Position sensor during motion by MCB2 CN15 Transportation Motorr tion 1 the transport unit from the absorp tion position to the escape posi tion 04015 Feed Escape Position During motion by the transport unit Check MCB2 CN11 pins 35 through 37 sensors NG while from the absorption position to the Feed Escape Position sensors and moving to eject posi eject position ON gt OFF detec MCB2 CN15 Transportation Motor tion 2 tion by the Feed Escape Position sensor occurred within 70 mm from the absorption position 04021 Justification R L sen 1 The Justification Sensor was Check MCB2 CN11 pins 9 through sor NG at reading OFF after the completion of jus tification operation during cas sette intake JO The justification sensor was OFF after closing of the inser tion slot shutter during cas sette take in REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 11 Justification Sensor L MCB2 CN11 pins 12 through 14 Justification Sensor R and MCB2 CN17 Justification Motor Check the loose of
47. Front Cover p 31 2 Remove the sensor bracket 3 Remove the sensor from the sensor bracket 4 Unplug a connector JP53 2 Insertion Shutter Open Sensor S19 Detects the inser tion shutter open position 1 Remove the insertion ejection unit front cover Refer to 2 2 4 Removal of Insertion Ejection Front Cover pot 2 Remove the sensor bracket 3 Remove the sensor from the sensor bracket 4 Unplug a connector JP52 3 Shutter Motor M2 Opens closes the insertion shutter Refer to 2 3 7 Replacement of Shutter Motor M2 p 44 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 35 2 3 Insertion Ejection Unit e Controlling parts comprising the ejection assy Actuator Eject Rollers Eject Shutter Part Name Function Access to the Part 1 Eject Shutter Close Detects the eject 1 Remove the insertion ejection unit sensor S20 shutter close posi Refer to 2 3 2 Removal of the Insertion Ejection Unit p 37 tion Remove the guide plate for eject sensor wiring Refer to 2 3 8 Replacement of Ejection Motor M3 p 45 Remove the eject sensor bracket Refer to 2 3 8 Replacement of Ejection Motor M3 p 45 Remove the sensor from the eject sensor bracket Unplug a connector JP54 2 Back Plate Detect Sen Detects presence sor S21 of the back plate through actuator Remove the insertion ejection unit
48. H H H z 3 z DE e abe Sainte Seite ech Seit ee eer PEELSENL PEELSENR VSyre SEN ABSORPTIONDETECTSEN SUBSCAN HP SEN INSERTMOTOR SHUTTERMOTOR EJECTMOTOR READY LAMP INSERTSHUTTEROPEN INSERT SHUTTERCLOSE EJECTSHUTTERCLOSESEN BACKPLATESEN INSERTSLOTEMT A CASSETTEEJECTLAMP INSERTSLOTSENRECA INSERTSLOTSENREC2 INSERT SLOT SEN EMT 2 o Voss er d aT20A C1 age On G zs ann 6 357 6 021 order KC OCH er eect SW DC SUPP COOL FAN ges Am 2464 1007 1A 89 26 x 4 soye one a S d e a e E ana oaee bal ker 2 A E NG 7 on HALOGEN LAMP SS Aer TETT cB Z m kl Kr CONTROL BOARD a 2 om i HALOGEN LAMP 2 S 4 se en ai net asie e e a S Ge BES gee ag Z 2Q8 3 3 PANDE et 8 we om mur mi em e gt OND 22 p 6 56784 d P vm E en mn aa 2 ore S H WALOG A BOARD aw r D I a i me S R i s i 3 X H z s on an g ES D ze Ke 3 2 aoe H GE zs i z 3i R b 1a ie wel alse h KE ZS H 6 A A a6 d S ao ZS RK P oi rs m t er e Sch P A r H a i sea d d z 20 Sp R S e KT a INTERLOCK SW an f Sis lt 3 Ne D D oe 3 8 8 s 4 e e on EN 5 l i l tod Sek INSERT GUIDE SW oat 2 D Di D PETE 3 5 el ee ei n REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 1 A 5 Parts Layout Diagram A 5 Parts Layout Diagram A 5 1 MCB2 Mechanical Control Board CNiO LOD ICP15 MCB2 067571001C 1C101 ED CN3 Caut i OM tor continued protect
49. The elevator motor is to be secured in such a way that a 2 mm deflection in the center of the belt will be caused by a load of between 0 5 1 5 N 51 153 gf The target value will be approached if the elevator motor is moved towards the right side Fixing Screw a Belt s Center Elevator Motor PM1 Notch on Elevator Motor Cover Fixing Screw b 2pcs REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 59 2 4 Transport Unit 2 4 6 Replacement of Transport Motor PM3 Caution To protect from burning do not touch the justifi AN cation motor immediately after it stops Open the front door 1 Open the front door 2 Remove the two fixing screws and detach the transport motor cover 3 Unplug the connector from the transport motor JJ2830 4 Remove the two fixing screws and remove the transport motor The coupling green may also become detached when the cassette feed motor is removed Care should be taken to avoid misplacing this component 5 Carry out reassembly in the reverse order to that described above 60 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 Transport Motor Cover le KOA LA CAS UKE ZA AF 1 JL p Zz 5 G SA D eri Le Fixing Screws Fixing Screws 2pcs Transport Motor PM3 2 4 Transport Unit 2 4 7 Unlock Motor M4 1 Remove the receiver assy 2 4
50. bottom by hand Move to the front and open the front door Use the handle to tilt the Transport Unit N O GG A Remove a fixing screw which secures the lower part of the sensor assy 8 Lower the sensor assembly while holding the sheet metal section V sync Sensor S12 Magnetization Detect Sensor S15 Subscan HP Sensor S17 Balance Weight Relay Connector Sensor Assy Sheet Metal SE Fixing Screw REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 71 2 5 Subscan Unit e Remarks for installation When reinstalling the sensor assy into the unit while pressing the detect roller of the V sync sensor by finger as shown in the right figure slide the assy up If the slide roller is in upright position it interferes with the activator receptor plate and cannot be slid in Detect Roller of V sync Sensor e When sliding the sensor assy up align the assy to the left end as close as possible Sensor Assy Holder After confirming that the top edge of the sensor assy fits into the sensor holder leaf spring of the main unit tighten Oe Segen the fixing screw bo RIA Fixin
51. from the MCB2 and sending Power OFF OK Power OFF NG Specifies the waiting time between the receipt of Power OFF status from the MCB2 and sending Power OFF NG Communication log file Checking this item allows to save all communication result with the MCB2 in file 173 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 A 1 SCB2 Dummy Program Screens A 1 5 SCB2 Properties Dialogue This dialogue will appear when Network Error is selected in Command menu of the main window A 1 1 Main Window Network error transmission E p 169 Error code 10 e Ze o Rel Do not change the setting unless otherwise instructed See MAC address 00000000000 il IP address 00000000 Canel Item Description Error code Specifies the error code which shall be sent to the MCB2 Occurrence Release Specifies whether it is error occurrence or reset MAC address Specifies the MAC address which shall be sent to the MCB2 IP address Specifies the IP address which shall be sent to the MCB2 1 74 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 A 1 SCB2 Dummy Program Screens A 1 6 SCB2 Error Transmission Dialogue This dialogue will appear when SCB2 Error is selected in Command menu of the main window A 1 1 Main Window EI p 169 Error code fo Occurrenze Relzas2 Do not change the setting unless otherwise instructed Cancel
52. in the center 6 Peel Detect Adjuster Metal plate to make a fine adjustment of the peel detect sensor plates L 5 in Plate vertical direction Peel detect screw to push the peel detect sensor plate L 5 up and hexagonal nut to secure the screw is attached to this metal plate 118 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 Important adjustment issues Install the peel detect roller jig on the cassette magnetizing plate and adjust the standard position of the peel detect roller and the position where the peel detect sensor switches to ON e When the verification part plate thickness 11 1mm passes through it should not contact the peel detect roller e When the thinner part plate thickness 11 4mm passes through though it is allowed to contact the peel detect roller but the peel detect sensor should remain OFF e When the thicker part plate thickness 11 6mm passes through the peel detection sensor should switch to ON e Timing for adjustment Adjustment is to be carried out whenever the peel detection sensor or the absorption plate is replaced 3 6 Adjusting the Peel Detection Rollers 8 Verification Part 4 11 1mm lt Thinner Part 11 4mm Ss __ Thicker Part 11 6mm Peel Detection Roller Test Jig Magnetizing Plate oo H REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 1 1 9 3 6 Adjusting the Peel Detection Roll
53. lines extend from shielding materials such as lead This can happen when the lead or shielding material is in a blank section This phenomenon happens only under very specific conditions and it can be resolved by moving the shield ing material as far as possible from the subject or by restricting the exposure field If this continues to occur repeatedly please contact the plant or Development 3 Sudden change in brightness approximately 30 mm from the bottom of the image Return the plate with warping or peeling to the REGIUS Console If the problem repeats with different plates adjust the peel detector roller p 117 Plate warping or peeling can lead to contact between the plate and the detection roller 4 Regular diagonal stripes This can occur as a result of light leaking from the exterior Light may be leaking in the device Reassemble the exterior covering or darken the room and then take a solid image to confirm quality 1 40 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 4 3 Troubleshooting for Image Quality Phenomena Cause Remedy 5 Digital type horizontal line or lines Poor connection Check the connection of the optical unit s relay connector JP37 and the photomultiplier cable connectors J1 J3 H SYNC loss Check H SYNC using a signal and replace the optical unit 2 6 5 Checking H sync Signal p 80 In the case of any other digital type problems including brightness v
54. of cassette especially mammo cassette Should the fat sits on the rubber clean it with alco hol However note that the rubber has to be left untouched for minimum of 2 days in the case an alcohol is applied When the new antislip rubber is available replace it with a new one REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 27 2 2 Removing the External Covers 2 2 Removing the External Covers 2 2 1 Removal of the Rear Cover 1 Unscrew and remove the four fixing screws 4pcs 2 Grip the handle and lift up the rear cover to remove it 28 Handle Rear Cover Fixing Screws 4pcs REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 2 2 Removing the External Covers 2 2 2 Removal of the Left amp Right Covers The methods for removal of the left and right covers are symmetrically opposite Danger When the left and or right covers are removed there is a danger that reading by the optical system and other similar operations could lead to the laser beam being directed outside the AN REGIUS 190 In order to prevent accidental loss of eyesight as a result be sure to confirm the optical system s current operating condition when these covers are to be removed Important Sems screws M4 x 12mm are used to retain the right and left covers Be cau tious not to loose them nor to use them for other purpose 1 Unscrew and remove the four fixing screws 2 Slide the cover towar
55. possible If this problem should reoccur confirm that the SCB2 CN5 MCB2 CN4 con nectors are connected and that cables are not damaged or broken 04201 GetStatus receipt Ready Communication for the Open the front door remove any cas time out Ready purpose of reporting either the sette that may be present inside the completion of initialization or cas equipment and then carry out a restart sette ejection to the SCB2 was If this problem should reoccur confirm not possible that the SCB2 CN5 MCB2 CN4 con nectors are connected and that cables are not damaged or broken 04202 GetStatus receipt Barcode detection Communica Open the front door remove any cas time out Barcode tion for the purpose of reporting sette that may be present inside the detect bar code detection to the SCB2 equipment and then carry out a restart was not possible If this problem should reoccur confirm that the SCB2 CN5 MCB2 CN4 con nectors are connected and that cables are not damaged or broken 04203 GetStatus receipt High voltage on Communication Open the front door remove any cas time out high voltage for the purpose of reporting a sette that may be present inside the ON request for high voltage to the equipment and then carry out a restart SCB2 was not possible If this problem should reoccur confirm that the SCB2 CN5 MCB2 CN4 con nectors are connected and that cables are not damaged or broken 04204 Get Status receipt Laser on Co
56. quality dis pitches tance exposure field and processes i e condition keys etc are all identical for exposure Any differences in these factors will cause S values to vary Furthermore this will also result from deviation in process ROI 2 Varies when compared to the S Value If S values are different even after confirming that exposure condi of other REGIUS190 tions i e tube grid X ray quality tube voltage distance expo sure field are identical carry out sensitivity calibration once again 3 Varies when compared to the S Value of other reader types 1 Comparison with 150 1 S values will change if there are differences in tubes grids or exposure conditions 2 Comparison with 330 2 S values will change if there are differences in tubes grids or exposure conditions 3 Comparison with 350 3 S values will change if there are differences in tubes grids or exposure conditions especially focal length 4 3 16 Case 15 Poor contrast raw data Remedy 1 Check the presence of aperture 2 Check the X ray tube voltage by referring to the Recommended table 3 Check the processing parameters i e E F H 4 3 17 Case 16 Density differs from the left to the right Phenomena Cause Remedy 1 Alignment error of grids Correct the alignment and make a test exposure 2 Solid density images between the one exposed Clean the optical unit s beam collector and repeat the a
57. ray dose is extremely low or non existent Check the exposure conditions and confirm that the Exposure switch is not released during X ray exposure Confirm the X ray dosage using a quantimeter S value e gain setting of the REGIUS Console is too low for FIX processing and non processed images Correct the S value setting to a suitable level Failure in sensitivity correction Review the sensitivity correction For some reason the ROI identified for processing is not correctly set Correct the ROI setting to the appropriate position There is a problem with the REGIUS 190 s photo multiplier or high voltage system 1 ADB2 s photomultiplier high voltage switch is set to OFF 2 Replace the ADB2 if it is faulty gt Replace the ADB2 3 Photomultiplier is damaged 1 Set the switch to ON 2 Replace the ADB2 Refer to 2 7 4 Replacement of ADB2 A D board p 86 3 Replace the photomultiplier 2 6 1 Replacement of Photomultiplier PMT p 75 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 139 4 3 Troubleshooting for Image Quality 4 3 4 Case 3 Horizontal Streaks in Image Phenomena Cause Remedy 1 Horizontal streak occurring at one location within the image There is a possibility that an external signal is being applied during reading Ensure that the device is protected from external influ ences during reading and perform exposure again 2 Horizontal
58. signal is received Con firm H sync signal Confirm whether the laser is ON 2 6 5 Checking H sync Signal p 80 13001 Main control error Polygon Timeout Confirm whether the laser is on If so a polygon is abnormal 13030 Main control error DMA Timeout Open and close the door and then restore If restoration is not possible restart 13031 Main control error SCOM Timeout Open and close the door and then restore If restoration is not possible restart 14000 Signal process error Gain Overflow The gain value has been incorrectly set Carry out fixed current reading and confirm the operation of the ADB2 If the fixed current is correct carry out a restart If a problem is identified replace the ADB2 14001 Signal process error Gain Underflow The gain value has been incorrectly set Carry out fixed current reading and confirm the operation of the ADB2 If the fixed current is correct carry out a restart If a problem is identified replace the ADB2 14002 Signal process error Offset Overflow The offset value has been incorrectly set Carry out fixed current reading and confirm the operation of the ADB2 If the fixed current is correct carry out a restart If a problem is identified replace the ADB2 14003 164 Signal process error Offset Underflow REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 The offset value has been incorrectly
59. temperature of the elevator section may 60 C reach 60 C Do not touch hot surface RSR La temperatura de la secci n del elevador HIGH podr alcanzar 60 C TEMPERATURE No toque la superficie caliente PRECAUCI N Die Temperatur der Hebesektion kann 60 C SOBRE CALOR erreichen Nicht die hei e Oberfl che ber hren HOHE La temp rature de la section d l vateur peut TEMPERATUR atteindre 60 C Ne touchez pas la surface chaude SES La temperatura della sezione dell elevatore pud raggiungere 60 C pera Non toccate quindi la superficie calda AVISO DE A temperatura da sec o de cleva o pode AQUECIMENTO atingir 60 C N o toque na superf cie quente NRF FRB AM Sis ESOC AS e Warning for High Temperature de l unit ARC RL Ee MEI y KRIER LIC eOMaH OST FHOMEBEI y PMDN FRET TFE Ee oi the erase unit reach may reach 170 C touch hot surface Wait a minimum of 20 minutes then perform service La temperatura No toque la Espere un de 20 minutos despu s realice el servicio e Warning for Steel Belt f U D ETH TONIVMCMSBUT PAL NEVER touch this steel belt Doing so may result in injuries A PELIGRO No toque NUNCA esta correa met lica Si lo hace podr suirir heridas de ia unidad de borrado podr alcanzar 170 C A caliente NIEMALS diesen Stahlriemen ber hren Dabei besteht die Gefahr von Verletzusgen J S REGIUS MOD
60. the CF card by copying the previous data Always use the CF card delivered from the factory which has the software installed SCB2 operates on Linux OS and its file system employs a file system which is durable against the breaker OFF Fixing Screws o SCB2 CN210 o CNO01 Fixing Screws REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 85 2 7 Electrical Unit 2 7 4 Replacement of ADB2 A D board 1 Remove the left cover 2 2 2 Removal of the Left amp Right Covers p 29 2 Loosen 6 fixing screws Then detach the board cover 3 Wear an earth strap 4 Pull out the SCB2 5 Unplug 8 connectors from ADB2 CN2 CNB CN4 CNS CN7 CN8 J1 J3 6 Remove 5 fixing screws and pull out ADB2 7 Carry out reassembly in the reverse order to that described above Remarks for installation eCheck that the HVSW is set to ON left eCheck that all dips of SW1 are set to ON Check that the SW2 and SW4 auto manual switching are set to Auto ey el we loosen SY Gs Sang Fixing Screw 6pcs ee a CN5 1 on cn2 CN8 au ry cCN3 CN7 ADB2 Ji Fixing Screws PS a m l Hvsw ADB2 Te A sw2 o Swi Se i EE Fixing Screws o SW4 86 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 2 7 Electrical Unit 2 7 5 Replacement of PSB 15V supply 1 Remove the rear cover 2 2 1 Removal of t
61. turn on and an error will be generated Bar code reader A Insertion motor M1 When the insertion slot sensors turn on the insertion motor will operate for one second The cassette is pulled in by rollers and reading by the bar code reader commences An error will be generated if the bar code on the back plate cannot be read Justification Sensor L S3 Justification Sensor R S4 e Shutter Motor M2 d Justification Motor PM2 GE Elevator Motor PM1 Cassette Receive Sensor S2 The shutter motor starts to operate and the shutter at the bottom of the insertion slot opens up The elevation stand moves up to a receiving position suit able for the size of the cassette The elevation stand moves down to the feed position and the cassette is drawn further into the device Several seconds after the insertion slot sensors turn off the shutter closes When the cassette has been fully drawn into the transport section the width justification motor drives the width justifi cation mechanism so that the cassette is held on the left and right A cassette which was inserted aligned to the left will be aligned to the center at this time e Feed Motor PM3 fie ee Sensor S11 The feed motor starts to operate and the transport section moves to the absorb position The feed sensor turns on Transport section then moves to the absorb position Back plate is stuck to the Cassette Magnetizing Plate
62. unit carry out PLL adjustment side start point adjustment uniformity calibra tion and sensitivity calibration 4 3 2 Case 1 Entire image is too dark with subject structure Cause Remedy 1 The output density of the G processing parameters is too high overall Set the H L brightness setting of the G processing parameters to a lower value For more details refer to the Image Processing Adjustment Manual 2 The X ray dose is too high for FIX processing and non processed images Review the exposure conditions to determine whether the X ray dose is appropriate 3 S value i e gain setting of the REGIUS Console is too high for FIX processing and non processed images Correct the S value setting to a suitable level 4 Failure in sensitivity correction for FIX processing and non processed images Review the sensitivity correction 5 For some reason the ROI identified for processing is not correctly set Correct the ROI setting to the appropriate position 1 38 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 4 3 Troubleshooting for Image Quality 4 3 3 Case 2 Entire image is too bright whitish with subject structure Cause Remedy The output density of the G processing parameters is too low overall Set the H L brightness setting from the G processing parameters to a higher value For more details refer to the Image Processing Adjustment Manual The X
63. was ON following the comple Cassette Receive Sensor and tion after elevation tion of motion by the elevation bed MCB2 CN16 Elevator Motor to the eject position during cas sette ejection 04041 Insertion shutter open A time out occurred for ON detec Check MCB2 CN10 pins 11 through 13 sensor NG tion by the open sensor during Insertion Shutter Open Sensor and opening operation by the insertion MCB2 CN10 pins 3 and 4 Shutter slot shutter Motor 04042 Insertion shutter close A time out occurred for ON detec Check MCB2 CN10 pins 14 through 16 sensor NG tion by the close sensor during Insertion Shutter Close Sensor and closing operation by the insertion MCB2 CN10 pins 3 and 4 Shutter slot shutter Motor 04061 Subscanning HP sen A time out occurred for ON detec Check MCB2 CN5 pins 16 through 18 sor NG tion by the HP sensor during HP Scanning HP Sensor and MCB2 CN6 motion processing by the subscan Subscan Motor ning section 04062 Absorption Detect The back plate Absorption Detect Check MCB2 CN5 pins 10 through 12 sensor NG after lock sensor was OFF after the comple Absorption Detect sensor released tion of lock release 04064 V SYNC Sensor NG 1 The V SYNC sensor was Check MCB2 CN5 pins 1 through 3 V already ON before reading SYNC and MCB2 CN6 Subscan operations started for subscan Motor ning 2 A limit over occurred for ON detection by the V SYNC sen sor during read operation pro cessing for subscanni
64. 1 LLB2 p 31 2 Remove the fixing screws one for each sensor 3 Unplug the connector one for each sensor Leit JP58 Center JP56 3 Bar Code Reader Reads the bar code Refer to 2 3 4 Replacement of Bar Code Reader p 40 label REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 33 2 3 Insertion Ejection Unit Part Name Function Access to the Part 4 Insertion Guide SW Detects the insertion SW4 guide position 1 Remove the insertion ejection unit front cover Refer to 2 2 4 Removal of Insertion Ejection Front Cover p 31 2 Remove the insertion guide Refer to 2 3 5 Replacement of Insertion Nip Rollers p 41 3 Remove tow fixing screws from the sensor 4 Pull out the fasten terminal COM terminal Black NC terminal Brown Adjustment when reinstalled Refer to 3 9 Adjusting the Position of Insertion Guide Switch SW4 p 125 5 Insertion Motor M1 Drives the insertion roller Refer to 2 3 6 Replacement of Insertion Motor p 43 34 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 2 3 Insertion Ejection Unit Controlling parts comprising the insertion shutter Insertion Shutter Part Name Function Access to the Part 1 Insertion Shutter Close Sensor S18 Detects the inser tion shutter close position 1 Remove the insertion ejection unit front cover Refer to 2 2 4 Removal of Insertion Ejection
65. 1 Peel Detect Roller When a back plate Plate of a thickness greater than specification is ascending it touches the peel detect roller and press it toward the front of the device When a plate of standard thickness ascends it will not touch the peel detect roller Because the roller rotates even in contact with the plate it will not block the plate to ascend further JH kb dk A Ne Peel Detect Roller GOOD d Magnetizing Back Plate Plate REGIUS Plate 2 Peel Detect Arm L Sustains the peel detect roller 1 from the left As the peel detect roller 1 is pressed rotates around the axis A accordingly Sensor plunger will start ascending as it starts rotation 3 Peel Detect Cam L Move the position of this sheet plate to adjust the reference position of the peel detect roller 1 4 Peel Detect Sensor L When the sensor plunger of the peel detect arm L 2 ascends and sepa rates it switches to ON and detects the peeling or warping of the plate As this sensor switches from OFF to ON the subscanning operation will immediately stop and the cassette magnetization plate will descends to the subscan HP 5 Peel Detect Sensor Metal plate to which the peel detect sensor L 4 is mounted the position of peel Plate L detect sensor L 4 can be adjusted up and down around the shaft B
66. 2 Removal of the Cassette Receive Unit p 54 2 Remove the 4 fixing screws and remove the receiver motor bracket 3 Cut the wire bundle of the receiver motor bracket 4 Unplug the connector JJ19 5 Remove the three fixing screws and remove the unlock motor M4 from the receiver motor bracket 6 Carry out reassembly in the reverse order to that described above Receiver Motor Blacket Fixing Screws Tie Band Blacket Press Springs Vertical AN Unlock Motor M4 Fixing Screws REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 61 2 4 Transport Unit e Remarks for Installation Confirm that the bracket press springs vertical are securely fitted on the guide shafts for upper and lower brackets If the fit ting is not correctly installed the bracket press spring may interfere each other when the Transport Unit comes to the mag netizing point and cause a trouble in operation Blacket Press Spring Vertical Note Must properly fit on the guide shaft Before fixing the screw for the receiver motor bracket confirm __ that the top edge of the guide shaft is correctly fitted into the Fixing Screw Weg hole of the receiver motor bracket Confirm that the top edge of the guide shaft is correctly fitted into the hole of the receiver motor bracket When attaching the tie band to the wires on the receiver sensor bracket fit it in
67. 4 Transport Unit 2 4 2 Removal of the Cassette Receive Unit 1 Open the front door 2 Use the handle to tilt the Transport Unit 3 Remove the two fixing screws Caution Of the four fixing screws arranged in series Receiver Assy A remove only the outer two screws The two inner screws painted in white must not be removed and if this precaution is not observed it may become impossible for cassettes to be correctly passed from the Transport Unit to the subscan ning section 4 Remove the wire bundle from the wire clamp 5 Unplug a connector e JP18 6 Remove the receiver assy 7 Carry out reassembly in the reverse order to that described above e Remarks for reinstallation Fit the wire bundle into the wire clamp so the tie band for pre venting the pull out comes out of the clamp 54 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 2 4 Transport Unit 2 4 3 Replacement of the Justification Motor PM2 Caution To protect from burning do not touch the justifi A cation motor immediately after it stops 1 Open the front door 2 Remove the right cover Refer to Removal of the Left amp Right Covers p 29 3 Remove the insertion ejection unit Refer to Removal of the Insertion Ejection Unit p 37 4 Use the handle to tilt the Transport Unit 5 Remove two fixing screws a and detach the cover for jus tification motor 6 Uncouple the connector from the justification m
68. 47 4 3 21 Case 20 Black blotches nir ea aeaaaee aa aa ee ete etek nd eee Ae 147 4 3 22 Case 21 Monitor display problems OK with film 147 4 3 23 Case 22 Image duplication oe eee ceneeeeeeeneeeneeeeaeeeneeseaeeeaeeseaeeeaeeseaeeeaeesseeeeeeesteneaeees 148 4 3 24 Case 23 Sensitivity correction is not within the specified range cccccceeceeeseeeeeeeeeeeeees 148 4 3 25 Case 24 All post processing images have high contrast cece eeeceeeeeeeeeeeeeeeeeeeeeeeeseeenees 148 4 3 26 Case 25 All post processing images have low contrast 148 4 3 27 Case 26 Image fading WEEN 149 deele 150 4 4 1 General Procedures Required when Error OCCUIS ccceeceeeeeeeeeeeeeeeeeaeeeeeeeeeeesneeesneeeeaes 150 4 4 2 Mechanical Control Error CGodes ennenen 151 4 4 3 Mechanical Control Error Code 04101 04108 155 4 4 4 Mechanical Control Error Code 04150 O416P 156 4 4 5 Mechanical Control Error Code 04200 04219 ccccccceccceeneeeeeeeeeeeeeeeeeneeeeeeeeeeesneetenaeeeeses 158 4 4 6 Mechanical Control Error Code 04900 04008 161 447 SCB2 Error EE 163 4 4 8 Network Err0rse ie0sccicciictic enlace eileen ivi atin a TE a aa S 166 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 Apendix A 1 A 2 A 3 A 4 A 5 SCB2 Dummy Program SCreenS e eegenEade gt eek deed ENEE EEN 169 ANA Main lee EE 169 A1 Information WdoWa seii eee Sie ela A nies ee a 171 A 1 3 Communication Port Dialogue 172 A 1
69. 5mm 1 0mm 1 5mm 2 0mm 2 5mm 3 0mm mim UO O DW S oO NI mo ao A oln oO 3 5mm REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 1 85 A 2 DIP Switch Setting A 2 2 DIP Switches on the ADB2 Analogue Digital Board Input Mode Selection SW1 1 Setting Mode Description OFF Manual Various settings are made by manual use SW1 2 6 ON Remote Various settings can be controlled by SCB2 Log AMP Input Selection SW1 2 Setting Mode Description OFF Ref Curr Uses reference current for the input to Log AMP ON PMT Uses PMT current for the input to Log AMP Setting of Reference Current SW1 3 SW1 4 Setting Mode Description OFF OFF 50uA Set the reference current at 50uA ON OFF 500nA Set the reference current at 500nA OFF ON 50nA Set the reference current at 50nA ON ON OA Set the reference current at OA e Setting of Polygon CLK SW1 5 SW1 6 Setting Mode Description OFF OFF Setting 1 Set the Polygon CLK to 659 3472Hz setting except for mam mography ON OFF Setting 2 Set the Polygon CLK to 329 6236Hz setting except for mam mography OFF ON Setting 3 Set the Polygon CLK to 454 7224Hz setting for mammography ON ON Setting 4 Set the Polygon CLK to 227 3612Hz setting for mammography e High Voltage Setting Mode Selection
70. 7 3 6 1 Peel detection MECHANISM eee eecceeeeeeenneeeeeeeeeeeeeeeeeeeaaeeeeeeeeeaaaeeeeeeceaaeeeeeeeceeeeeeeseeeeeeeenaaees 117 3 6 2 Adjustment of the Standard Position 120 3 6 3 Adjustment of the Sensor Detect Position 121 Adjusting the Pressing Amount kk 122 Checking and Adjusting the Justification Allowance 124 Adjusting the Position of Insertion Guide Switch GWA 125 Chap 4 Troubleshooting 4 1 4 2 Troubleshooting for Electrical Control amp Communication 129 STT Network Problems Aen gett EA Ee EE Ee ae 129 4 1 2 Power Supply On Off Probleme 132 ATS Signal Processing Problemerne enaena a a meh titel aint mieten 134 Troubleshooting for Mechanical Troubles AAA 135 4 2 1 Caution for Receiver Sensor PlUnger ecceeseseseeneeseneeeeeseeeeaeeeeaeeeaeeseaeseaeessaeseneeeeeeeaees 135 4 2 2 Troubles when Separating Coupling the Mammo Cassette 136 4 2 3 Actions when a Foreign Material falls in to the Insertion Got 137 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 II A3 Troubleshooting for Image Quality 0 eee cece cece etre teeter eee eecteeee eee eeceeeeeeeeaeeeeeee 138 4 4 IV 4 3 1 Flow of Troubleshooting svinene heen heel lhe Aue eh endian ee dd adi 138 4 3 2 Case 1 Entire image is too dark with subject structure ccccecceeeeeeeeeeeeeeeeeeeeeeeeeeeeees 138 4 3 3 Case 2 Entire image is too bright whitish with subject structure 139 4 3 4 Case 3 Horizontal
71. Board 1 Remove the rear cover See p 28 2 Unplug 5 connectors from the TAP CN1 CN2 CNS CN4 JP1 3 Remove 4 fixing screws and pull out the TAP 4 Carry out reassembly in the reverse order to that described above e Remarks for installation When connecting JP1 to the new board select the wire color suitable to the power supply AC of the facility Wire Br Red Or Y Pink Blue Color Power 100V 110V 120V 200V 220V 240V Voltage TAP Power Supply Voltage Switching Board CN2 90 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 Maintenance A Adjustment 3 1 Maintenance Items 3 1 Maintenance Items 3 1 1 Maintenance amp Service Schedule Carry out maintenance and service following the timetable shown below Maintenance by user Refer to the operation manual for details Frequency Maintenance Task Weekly Monthly Every 6 mo Cleaning of the cassette stacker v Cleaning of the REGIUS Plate v Cleaning of the outer covers Cleaning of the exhaust slot Other maintenance by qualified person only Frequency Maintenance Task Every 6 mo Every 12 mo Refer to Cleaning of the cassette magnetizing absorption plate v p 98 Cleaning of the exit rollers v Lubrication to the LM guide p 94 Greasing the warm wheel of transport unit p 95 Lubrication to the release shaft holder
72. Clamp Insertion Motor M1 Torque Limitter E Ring Fixing Screws 3pcs REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 43 2 3 Insertion Ejection Unit 2 3 7 Replacement of Shutter Motor M2 1 Remove the insertion ejection unit 2 3 2Removal of the Insertion Ejection Unit p 37 2 Remove the insertion ejection unit front cover 2 2 4 Removal of Insertion Ejection Front Cover p 31 3 Remove an E ring and then an idler gear At the same time a parallel pin will also become free Be cautious not to loose this pin 4 Remove the wire bundle from the wire clamp Then unplug a connector JJ48 5 Remove two fixing screws and remove the shutter motor M2 6 Carry out reassembly in the reverse order to that described above ch Connector See gr ae SES Fixing Screw aes N Pi d J Pin Shutter Motor M2 E Ring Idler Gear 44 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 2 3 Insertion Ejection Unit 2 3 8 Replacement of Ejection Motor M3 1 Remove the insertion ejection unit 2 3 2 Removal of the Insertion Ejection Unit p 37 2 Remove the insertion ejection unit front cover 2 2 4 Removal of Insertion Ejection Front Cover p 31 3 Remove two fixing screws and remove the guide plate for the ejection sensor wiring The fixing screws used here are M3 x 6 2pcs d Remove two fixing screws and remove the ejection sensor br
73. Column Command Operation Keys Displays the command keys for the com mand group which is displayed by selecting the command group switching tab Sensors Status Status of each sensors are displayed here on real time basis Command Execution Information Displays the command in action and its result 1 76 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 A 1 SCB2 Dummy Program Screens e Indicators Tab Indicators Jpc motors Stepaing motors Others F E Erase SW O F Insertion slot ON Ejection sot OFF Erase lanp ON LCD backlight ON Key Description Power SW ON Switches ON OFF of operation lamp green Erase SW OFF Switches ON OFF of erase lamp orange Insertion slot ON Switches ON OFF of READY lamp blue Ejection slot OFF Switches ON OFF of Cassette Ejection lamp orange Erase lamp ON Switches ON OFF of erase lamp green LCD Backlight ON Switches ON OFF of the backlight of LCD panel REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 1 77 A 1 SCB2 Dummy Program Screens e DC Motors Tab Indicators DC motors stepping motors Others Insertion slot shutter i Open Close Lock release motor Lock Insertion roller J Forward High Forward Low Reverse Stop rEjection roller Forward Stop Key Description Insertion slot shut Initia
74. DC 5V and DC 24V using a digital multi meter DC 5V Between SUP1 JP3 PIN 10 5V PIN 7 GND DC 24V Between SUP JP3 PIN 5 24V PIN 2 GND Fan Blacket Fixing Screw a Fixing Screw b Relay Connector remove loosen H o Z SUP1 DC5 24V supply 88 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 2 7 Electrical Unit 2 7 7 Replacement of SUP3 Halogen Power Supply 1 Remove the rear cover See p 28 2 Remove two fixing screws and remove the cover for the SUP3 halogen power supply 3 Unplug three connectors from the SUP 3 halogen power supply JP8 JP9 JP11 4 Remove 4 fixing screws and remove the SUP 3 halogen power supply 5 Carry out reassembly in the reverse order to that described above Fixing Screws SUP3 halogen power supply e Remarks for installation When it is replaced with a new SUP3 check the voltage at the following point is DC 24V using a digital multi meter DC 24V Between SUP3 JP11 PIN 1 24V PIN 5 GND REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 89 2 7 Electrical Unit 2 7 8 Replacement of TAP Power Supply Voltage Switching
75. EL 190 Service Manual Ver 1 00 2004 11 01 14 Justification Sensor R Check no foreign object is present in the justification guide R 4 4 Error Code Error Error name Error description Action code 04027 Justification sensor L The right side of the Justification Check MCB2 CN11 pins 9 through NG at initializing Sensor was ON after completion of 11 Justification Sensor L HP mation Ve forinitialize Check no foreign object is present in tion by the justification nao the justification guide L 04031 Cassette Receive 1 The elevation bed cassette Check MCB2 CN11 pins 6 through Sensor NG at read sensor was OFF after the com 8 Cassette Receive Sensor ing E G If the error occurred with small size g i cassette reset the device to READY 2 The elevation bed cassette by performing open close of front sensor was OFF after closing of cover the insertion slot shutter during cassette take in 04032 Cassette Receive 1 The elevation bed cassette Check MCB2 CN11 pins 6 through 8 Sensor NG at sensor was OFF after comple Cassette Receive Sensor adsorption tion of motion to the absorption position by the transport unit during cassette absorption 2 The elevation bed cassette sensor was OFF after lock release during cassette absorp tion 3 The elevation bed cassette sensor was OFF after the com pletion of motion by the trans port unit to the absorption position during cassette ejec tion 04033 Cass
76. EL 190 Service Manual Ver 1 00 2004 11 01 ix e Warning for Foreign Object e Warning for Laser External an A ZER SS RBA LE ZER LH HO CRT THT C LEBERD MOCO UBT ZEIL L AUTI TELYE TER LASER RADIATION WHEN OPEN AVOID DIRECT EXPOSURE TO BEAM AN CAUTION PRECAUCION LADIACION LASER CUANDO SE ABRE EVITE LA EXPOSCION DIRECTA AL HAZ ATTENTION RAYONNEMENT LASER EN CAS D OUVERTURE EVITER TOUTE EXPOSITION DIRECTE AU FAISCEAU Do not place or insert any object this safety device LASERSTRAHLUNG WENN OFFEN KONTAKT MIT STRAHL VERMEIDEN CA Ka e Warning for Laser PERIGO DE RADIA O DE RAIOS LASER QUANDO ABRIR EVITE OLHAR OU EXPOR SE DIRECTAMENTE AO FENE DE RAIOS LASER RADIAZIONI LASER ALL APERTURA EVITARE L ESPOSIZIONE DIRETTA Al RAGGI REFE MRARVIERH IK EE ETERMXR eo not place anything on the inner shelf AiO SF ihind aia tS BREED HW ETO TC e Sal ESV Be careful of static electricity it may damage the electronics REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 e Location of Warning Labels Exterior Warning for Ejection Slot Warning for LCD fall Warning for Laser Exterior Transport Unit Cassette Magne tizing Plate Warning for Warning for Foreign Object Warning for High N High meae res 7 Warning for Magnetizing Plate
77. Halogen Cooling Fan FM3 10 Transportation Motor PM3 4 Main Unit Exhaustion Fan FM1 11 Lock Release Motor M4 5 Speaker SP1 12 Elevator Motor PM1 6 Insertion Motor M1 13 Erase Lamp x 2 tubes HL1 HL2 7 Ejection Motor M3 14 Shutter Motor M2 1 4 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 1 3 3 Locations of Sensors and Switches 1 3 Layout of Controlling Components Left Front Front Right 23 24 S 25 y 26 No Part Name No Part Name 1 operation SW SW1 14 Cassette Back Plate Sensor S21 2 erase SW SW2 15 Justification Sensor R S4 3 Peel Sensor L S13 16 Elevator Sensor HP S8 4 Insertion Shutter Close Sensor S18 17 Cassette Receive Sensor S2 5 Insertion Shutter Open Sensor S19 18 Lock Release Sensor S1 6 Bar Code Reader 19 Thermostat TM1 7 eject SW SW5 20 Sync Sensor S12 8 Insertion Slot Sensor Emission LLB1 LLB2 21 Absorption Magnetizing Detect Sensor S15 9 Justification Sensor L S3 22 Subscan HP Sensor S17 10 Justification HP Sensor S9 23 Peel Sensor Right S14 11 Interlock SW SW3 24 Ejection Shutter Close Sensor S20 12 Insertion Slot Sensor Receptor LPB1 LPB2 25 Feed Escape Position Sensor S11 13 Insertion Guide SW SW4 26 Feed HP Sensor S10 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 15 1 3 Layout of Controlling Components 1 6 REGIUS
78. MODEL 190 Service Manual Ver 1 00 2004 11 01 1 4 Block Diagram 1 4 Block Diagram Operation Unit GYB Green Yellow LED Board erase Lamp operation Lamp Insert Eject Unit m Insertion Motor M1 gt Shutter Motor M2 m Eject Motor M3 gt READY Lamp BLB gt Lock Release Motor M4 Transport Unit Cassette Receive Unit Lock Release Sensor S1 gt Cassette Receive Sensor S2 ACIN aaa pl AC100 240V gt Speaker SP1 gt Cassette Eject Lamp ELB Justification Assy LOD Panel eject Switch SW5 E a _ Justification Motor PM2 Optical Unit operation Switch SW1 Bar Code Reader Li p Justification Sensor L S3 SN Laser Unit erase Switch SW2 mes Justification Sensor R S4 gt Polygon Insertion Slot Sensor Emission 1 LLB1 gt Photomultiplier H sync Insertion Slot Sensor Receptor 1 LPB1 gt L Elevator Motor PM1 Subscan Unit gt Inner FAN FM1 Inse
79. S MODEL 190 Service Manual Ver 1 00 2004 11 01 39 2 3 Insertion Ejection Unit 2 3 4 Replacement of Bar Code Reader 1 Remove the ejection guide assy 2 3 3 Removal of Ejection Guide Assy p 39 2 Remove three fixing screws and remove the cassette stacker Fixing Screws 3 Remove 4 fixing screws a and remove the stay 4 Remove two fixing screws b and remove the bar code Fixing Screws a reader from the stay Fixing Screws b 5 Remove the wire bundle from the wire clamp e P 5 6 Carry out reassembly in the reverse order to that described A above 40 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 2 3 Insertion Ejection Unit 2 3 5 Replacement of Insertion Nip Rollers Follow the procedures below to replace the cassette insertion nip rollers 2pcs 1 2 Open the front cover Remove the right and left covers 2 2 2 Removal of the Left amp Right Covers p 29 Remove the front top cover 2 2 3 Removal of the Front Top Cover p 30 Remove the insertion ejection unit 2 3 2 Removal of the Insertion Ejection Unit p 37 Remove the insertion ejection unit front cover 2 2 4 Removal of Insertion Ejection Front Cover p 31 Loosen three fixing screws until the screw end becomes invisible insertion guide becomes free 7 Slide the reinforcing plate for the side plate outward of the insertion ejection unit and remove
80. SBC2 program on the desk top dummy SBC2 program starts up and Main window and Information window will be shown e COM1 OPEN will be shown on the Main window Starting will be shown on the Information window 3 Select Command C then Maintenance Window M Fie Setup Commend Help 10 06 13 465 COML OPEN i Ready RERE e Maintenance window will be shown DmyScb File Setup Command Help SCB Error M et Task Information Change Data Update Firm x Indicators DE motors Stepsingmotors Others Erase SW OFF Insertion slot OH Ejection sot OFF Erase lanp ON LCD backlight OM p Sensors Feed HP sensor OFF ON Feed sensor OFF ON Justitication H sensor OFF ON Elevalur FP serur OFF ON Sub scan HP sensor OFF CH Insertion sbt sensor L Insertion sbt sensor C Insertion shutter ozen Inserti sluttar ee Cassetze receive sensor Justification sensor L Lock ralease sensor OFF ON Justification sensor R Eraselamp curren 1 OFF OH Casset e back alate sensor GFF Of Eraselamp curren 2 OFF ON Casset e pael sensor CFF OH Power SW OFF ON Eis stutter kan OFF OH Erase sw OFF ON Interlock sw GFF ON Eject SW OFF ON Peel sensor L OFF OH Peel sensor R OFF ON SYNC GFF ON Casserte drop detect sensor OFF CN Information UK Implementing the above procedures completes the preparation
81. Send a ping from the REGIUS Console to the JM and JM is faulty If connection was not possible i e no response gt Check the connection of network hub and Ethernet cable between the REGIUS Console and JM If connection was possible Le a response was returned gt Proceed to 6 6 Network setting between the REGIUS Confirm the network setting for the REGIUS Console and the Console JM and REGIUS 190 is wrong JM IP addresses for all devices e REGIUS Console JM Reader Hosts for all devices Values relevant to JM settings for the Reader s DBHOST etc JM settings Whether the REGIUS 190 REGIUS Console and JM have the same subnet mask i e 255 255 255 0 Case 2 The Reader has reached the Ready startup condition but no images are forwarded after regis tration and reading Cause Remedy The device has not been restarted after changing the REGIUS Console s net work and or host settings Restart the REGIUS 190 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 1 29 4 1 Troubleshooting for Electrical Control amp Communication Case 3 Operation condition where incorrect settings have been made for the Reader REGIUS Console or JM etc Countermeasures involve the re definition of IP and host name settings to ensure no duplication After this be sure to restart the system Cause Remedy 1 Two Readers exist with the same IP and host name Between POWER ON and READY
82. Streaks in Image eee eee eeseeeeeceeeeeneeeeeeeaeeseaeeeaeeseeeeaeeesseeeeeeeseeeneeeeegs 140 4 3 5 Case 4 Horizontal lines throughout the entire Image 141 43 60 Case 5 Vertical NO Sa a 22 a Se ee Bs ee aa an dee a laaa ia 142 4 3 7 Case 6 False contours can be seen in the Image eee eeeeseeeeeeeeeee tees eeeeeeeeteneeeeeeteneeeeaes 144 4 3 8 Case 7 Jittering can be seen i e zigzags in vertical nes 144 4 3 9 Case 8 Image dimensions are incorrect vertical drechon 144 4 3 10 Case 9 Image dimensions are incorrect horizontal drechon 144 4 3 11 Case 10 The top and bottom of the image are disconnected 0 eeeeeeeeeeeeeeeeeeeeeteeeeeeees 144 4 3 12 Case 11 The left and right of the image are disconnected ee eeeeeeeereeeeeeeeeeeeeeteeeeetaes 145 4 3 13 Case 12 Irregularity correction has not been carried out 145 4 3 14 Case 13 The irregularity correction data is excessive Le 300 steps or more from MAX to MIN 145 4 3 15 Case 14 S value Variation cceccccccceeeeeeeceeeeeeeeceeeeeeeaeeeceeeecaeeesceaesecaeeseaeeeeeseeeseeneeseeaeeseaes 146 4 3 16 Case 15 Poor contrast raw data 146 4 3 17 Case 16 Density differs from the left to ferot 146 4 3 18 Case 17 Dose irregularities e bad correspondence of mAs and S values etc 147 4 3 19 Case 18 Image disparity ceccccecceeeeeeeeeceeeeeeeeeeeeeeaeeecaeeeeceeeeeseaaeeseeeeseaeeeeseeeeseeneeseeeeeeaes 147 4 3 20 Case 19 White botches nnen n nnn 1
83. Temprerature erasure REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 xi xii Front Door inner shelf Do not place anything eee on the inner shelft Steel Belt Warning for Steel Belt Optical Unit Warning for Laser REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 Cautions for Handling the REGIUS MODEL 190 The following information should be read before proceeding with maintenance work Those who are involved in servic ing should become thoroughly familiar with these cautions relating to normal handling of the REGIUS MODEL 190 Cautions prior to Usage of the Equipment Cautions Regarding Storage of the Product when Temporarily out of Use Cautions Regarding Usage after an Extended Period of None Use Other Cautions Caution AN CAUTION Failure to observe the cautions set out below will cause per h sonal injury and or damage to the equipment itself Cautions detailed in the user s manual accompanying the product must be carefully read and thoroughly understood The power cable should be checked for damage Check to ensure that the earth terminals are properly connected Check that all cables are properly and firmly connected Check to ensure that the LCD panel is not cracked or fractured Check to ensure that the REGIUS MODEL 190 is operating normally an
84. a sette that may be present inside the result of a problem in the firm equipment and then carry out a restart ware 04153 Justification initializing Initialization of the justification Open the front door remove any cas process motor cannot be carried outasa sette that may be present inside the result of a problem in the firm equipment and then carry out a restart ware 04154 Transport Unit initializ Initialization of the Transportation Open the front door remove any cas ing process Motor cannot be carried outasa sette that may be present inside the result of a problem in the firm equipment and then carry out a restart ware 04155 Subscan initializing Initialization of the auxiliary scan Open the front door remove any cas process ning motor cannot be carried out sette that may be present inside the as a result of a problem in the equipment and then carry out a restart firmware 04156 Feed in operation 1 Draw in operation 1 could not be Open the front door remove any cas start NG carried out by the insertion slot sette that may be present inside the motor as aresult of aproblem in equipment and then carry out a restart the firmware 04157 Feed in operation 2 Draw in operation 2 could not be Open the front door remove any cas start NG carried out by the insertion slot sette that may be present inside the motor as aresult of aproblem in equipment and then carry out a restart the firmware 04158 Insertion slot ejection
85. acket 5 Remove an E ring and two bearing B one on each side 6 Remove two fixing screws that attach the damper gear to the frame 7 Remove an E ring and bearing B Guide Plate for Ejection Sensor Wiring MDa AS eg Le Bearing B E Ring Ejection Sensor Black E Fixing Screws Damper Gear Fix Screw Bearing B E Ring Fix Screw REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 45 2 3 Insertion Ejection Unit 8 Slide the link pins B both sides inward pull out the from the slide hole on the right and left frame 9 Remove the shutter shaft from the right and left frame and remove the ejection shutter assy from the insertion ejec tion unit 10 Remove 4 fixing screws and remove the tray assy Link Pins AN sc LZ gt Shutter Shaft 2 on each side ANY 11 Remove two fixing screws and remove the tray assy 46 Ejection Shutter Assy A 2 locations on each i LA Tray Assy AS Fixing Screws 2pcs Insertion Ejection Unit Fixing Screws 2pcs retainer plate left a a Fixing Screws Tray Assy Retainer Plate KA Gs 2 re REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 2 3 Insertion Ejection Unit 12 Unplug a connector and remove the wire bundle from the wire clamp JJ49 13 Remove three fixing screws then pull ou
86. al Ver 1 00 2004 11 01 Troubleshooting 4 1 4 1 Troubleshooting for Electrical Control amp Communication Troubleshooting for Electrical Control amp Communication Troubles due to electrical control and communication are classified and explained as below Network problem kk p 129 e Power On Off oroblemes p 132 e Signal processing problems i e control errors p 134 4 1 1 Network Problems Case 1 Occurrence of a 24000 error MAC and IP addresses are displayed on the LCD Cause Remedy 1 The network cable is not connected to Connect the ethernet cable between the Ethernet port located Readers on the back of REGIUS 190 and the network hub 2 The network cable is not connected to Connect the Ethernet cable between the external JM or the either the JM or the JMs integrated JM s integrated REGIUS Console and the network hub REGIUS Console 3 The JM is not operating or for the JM s Startup the JM or the JM s integrated REGIUS Console integrated REGIUS Console the REGIUS Console is not operating 4 Network between the REGIUS Console Send a ping from the REGIUS Console to the REGIUS 190 and REGIUS 190 is faulty If connection was not possible e no response gt Check the connection of network hub and Ethernet cable between the REGIUS Console and REGIUS 190 If connection was possible Le a response was returned gt Proceed to 5 5 Network between the REGIUS Console
87. ammograpy available except the USA REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 7 1 2 Name of Parts 1 2 Name of Parts 1 2 1 External View of REGIUS 190 Front Right operation SW LCD Panel Cassette Discharge Lamp r Upper Cover operation Lamp Gr erase SW Upper Front Cover erase Lamp Or Insertion Guide eject SW READY Lamp Exit Guide Right Cover Insertion Ejection Front Cover Front Cover 8 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 Rear Left 1 2 Name of Parts Ethernet Port BS o Tek Rear Cover sesch 8 AC Inlet A c ircuit Breaker 1 IW La i Left Cover REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 9 1 2 Name of Parts 1 2 2 Main Parts inside REGIUS 190 Cassette Magnetizing Plate Operation Panel Subscan Unit Optical Unit Insertion Ejection Unit Erase Lamp Justification Assy l el Transport Unit CL Receiver Base Part Function Subscan Unit Actuates the cassette magnetizing plate up and down subscanning operation Erase Lamp Erases the remaining image on the plate Cassette Magne tizing Plate Retains the back plate magnetically Operation Panel Comprised of LCD panel which displays the device s status and switches for starting th
88. and close the door and then munication restore If restoration is not possible restart 12202 Internal error Network com Put Shading Time Open and close the door and then munication out restore If restoration is not possible restart 12203 Internal error Network com Status Check Time Open and close the door and then munication out restore If restoration is not possible restart 12204 Internal error Network com Barcode Seek Tim Open and close the door and then munication REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 eout restore If restoration is not possible restart 163 4 4 Error Code Code Medium Classifi cation Detailed Clas sification Countermeasures etc 12205 Internal error Network com munication Net Command Tim eout Open and close the door and then restore If restoration is not possible restart 12206 Internal error Network com munication Transfer End Time out Open and close the door and then restore If restoration is not possible restart 12210 Internal error Network com munication Resent counts Overflow Open and close the door and then restore If restoration is not possible restart 12211 Internal error Network com munication CRC Error counts Over flow Open and close the door and then restore If restoration is not possible restart 13000 Main control error H sync timeout No H SYNC
89. andby pos m Justify Initialize Move to HP Justify Standby pos Item Key Description Cassette Specifies the cassette type that will be used as a standard for operations of subscan Cassette receive Unit justification High resolution Standard Specifies the mode for subscanning Erase speed Specifies the operation speed for erase read mode Sub Initialize Initiates initialization of the subscan unit scanning Move to HP Moves the subscan unit to HP Sub scanning Initiates the subscan operation image reading operation of the subscan unit Erase Initiates the erase operation erase after image reading of the subscan unit Erase2 Initiates the erase operation erase in erase mode of the subscan unit 8mm down Descends the subscan unit by 3mm 8mm up Ascends the subscan unit by 3mm Trans Initialize Initiates initialization of the Transport Unit port Unit Move to HP Moves the Transport Unit to HP Absorb pos Moves the Transport Unit to magnetizing position where the cassette is magnetized onto the cassette magnetizing plate Escape pos Moves the Transport Unit to magnetizing position where the cassette is separated in to front and back plates Eject pos Moves the Transport Unit to ejection position Insertion pos Moves the Transport Unit to insertion position REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01
90. anical High voltage ON Confirm that there was no continuous cation error control com Timeout insertion munication Open and close the door and then restore If restoration is not possi ble restart 12001 Internal error Mechanical Laser ON Timeout Open and close the door and then control com restore If restoration is not possible munication restart Following restart confirm the following LD peripherals LD power supply and optical unit Check the wiring on the board 12002 Internal error Mechanical Mech Ready Time Open and close the door and then control com out restore If restoration is not possible munication restart 12003 Internal error Mechanical Standby Timeout Open and close the door and then control com restore If restoration is not possible munication restart 12010 Internal error Mechanical Resent counts Open and close the door and then control com Overflow restore If restoration is not possible munication restart 12011 Internal error Mechanical CRC Erorr counts Open and close the door and then control com Over flow restore If restoration is not possible munication restart 12200 Internal error Network com Net Initialize Time Open and close the door and then munication out restore If restoration is not possible restart If the problem then reoccurs confirm whether the JM is operating Also confirm that the device is con nected to the net 12201 Internal error Network com Net Ready Timeout Open
91. are file bin can be made REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 1 83 A 2 DIP Switch Setting A3 DIP Switch Setting A 2 1 DIP Switches on the MCB2 Mechanical Control Board e Operation Mode Setting SW2 1 SW2 2 Setting Mode Description OFF OFF Normal operation Normal operation mode that allows the REGIUS 190 to perform mode the normal reading sequence ON OFF Stand alone test Connecting the REGIUS 190 and the PC with serial cable mode enables to implement each individual operation command OFF ON Continuous opera Enables to repeat the reading operation of the REGIUS 190 with tion mode out cassette ON ON Durability test mode A mode to perform durability test of the cassette Difference from the normal mode is subscanning is made only for stroke of 5cm up amp down SIO CHO Setting SW2 3 SW2 4 Setting Mode Description OFF OFF Bar code reader Enables the bar code reader on the REGIUS 190 ON OFF No input output Disables the I O operation of the specified port Reading opera tion is performed by default cassette size OFF ON Debug I O 1 Output the debug information from this port Do not read the bar code and operation is performed by default cassette size ON ON Debug I O 2 Output the debug information from CN12 port Do not read the bar code and operation is performed by default cassette size SIO CH1 Setting
92. ariations replace either the ADB2 or SCB2 and confirm the effectiveness of this action Refer to 2 7 4 Replacement of ADB2 A D board p 86 2 7 3 Replacement of SCB2 System Control Board p 84 4 3 5 Case 4 Horizontal lines throughout the entire image Phenomena Cause Remedy 1 Horizontal lines with a 7 line interval This occurs due to polygon irregularity and should be resolved through irregularity correction If this does not resolve the problem it is possible that the optical unit s internal laser beam is being disturbed and the optical unit should be replaced 2 6 2 Replacement of Optical Unit p 76 2 Irregular horizontal lines over the entire left side The laser s radiation intensity is varying and the optical unit should be replaced 2 6 2 Replacement of Optical Unit p 76 3 White lines extend from the center to the right side The laser s radiation intensity is varying and the optical unit should be replaced 2 6 2 Replacement of Optical Unit p 76 4 Horizontal streaks with 6 7mm interval Malfunction of the subscanning due to rust on the LM guide Lubricate the LM guide 3 1 2 Lubrication of the LM Guide p 94 5 Horizontal streaks 20 60 streaks with 4 5mm interval throughout the image Noise originated by the high frequency therapy equip ment Turn off the equipment or direct the antenna of the equipment not against the REGIUS 190 and check whether the
93. assy 4 Remove two fixing screws a and remove the mount plate 32 Unplug a relay connector JJ15 Remove 4 fixing screws b and remove LCD from the dis play cover Carry out reassembly in the reverse order to that described above Display Assy Fixing Screw b Fring Screw a Earth Terminal Fixing Screw a Mount Plate Fixing Screw b Fixing Screw b Relay Connector LCD REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 2 3 Insertion Ejection Unit 2 3 Insertion Ejection Unit 2 3 1 Controlling Parts of Insertion Ejection Unit e Controlling parts in the area of insertion nip rollers Insertion Nip Rollers 4 Part Name Function Access to the Part 1 Insertion Slot sen Detects the inserted 1 Remove the ejection guide assy sor Receiver Side cassette Refer to 2 3 3 Removal of Ejection Guide Assy p 39 EES 2 Remove the cassette stacker Refer to 2 3 4 Replacement of Bar Code Reader p 40 3 Remove the stay Refer to 2 3 4 Replacement of Bar Code Reader p 40 4 Remove the fixing screws one for each sensor 5 Unplug the connector one for each sensor eLeft JP57 Center JP55 2 Insertion Slot Sensor Emits light against 1 1 Remove the insertion ejection unit front cover Emission Side Beier to 2 2 4 Removal of Insertion Ejection Front Cover LLB
94. b Manager and IP Address Host Name R170 0001 Host Name on Job Manager r170 0001 and IP Address 192 168 20 190 e On the PostgreSQL screen restore the original settings c_status CS1 0001 only r_status r170 0001 only relations CS1 0001 and r170 0001 one relation only sys_config to 1 or on the Service Tool screen click Adjust gt Job Manager gt Initialize to initialize the settings d Disconnect the REGIUS Console and REGIUS 190 from the facility s network and connect them in 1 to 1 configuration 5 Turn off the REGIUS 190 by pressing the operation button and turn off the power breaker Replace the CF card 2 7 2 Replacement of CF Card p 83 7 Turn on the power breakers and start the REGIUS Console and REGIUS 190 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 187 A 3 Replacement Procedures of CF Card 8 After the REGIUS Console and REGIUS 190 have successfully started up start the service tool on the REGIUS Console 9 On the Network Setup screen restore the original settings settings for the hospital for the network of the REGIUS 190 as it was installed 10 Restore the original settings settings for the hospital for the REGIUS Console as it was installed 11 Connect the REGIUS 190 and the REGIUS Console to the facility s network 12 Check that the all setting data except various correction data and config data of the REGIUS 190 has restored the original stat
95. below to adjust the pressing amount which the transport unit applies to the cas sette magnetizing plate 1 Remove the rear cover 2 Remove the right and left cover 3 Start the dummy SBC2 program and open the mainte nance window 3 2 Set Up of dummy SBC2 program p 99 Click Stepping motors tab 5 Click Move to HP of Justification e Justification to HP OK on the Information window 6 Click Move to HP of Cassette receive Unit e Cassette receive Unit to HP OK on the Information window 7 Click Transport Position of Cassette receive Unit Cassette receive Unit Transport Position OK on the Information window 8 Click Move to HP of Transport Unit Move to Transport Unit to HP OK on the Informa tion window 9 Click Absorb pos of Transport Unit Transport Magnetizing Position OK on the Informa tion window 122 Indicators DC motors Stepping mateys others Cassette 14x17inch Erase speed 1 C2345 High resolution Standard Sub scanning Initialize Move to HP Sub scanning Erase 1 Erase 2 3mm down 3mm up m Transport Unit Initialize Move to HP Absorb pos Escape pos Eject pos Insertion pos m Cassette receive Unit Initialize Move to HP Receive pos Transport pos Eject pos standby pos m Justify Initialize Move to HP l Justify S
96. both of the Readers will startup After one has performed reading a 04214 error will occur on the other when an attempt is made to insert a cassette and following this the same error will occur for the first Reader If an attempt is made to simultaneously insert cassettes into both of these Readers a 13031 error will occur on one of these 2 Two Readers exist with the same IP Although normal reading operations will be possible for one of the Readers after this operation has been started for the other operation will halt as soon as the LCD indicates busy and a 04202 error will occur 3 Two REGIUS Consoles exist with the same host name If host names are duplicated on Windows 2000 a warning will be displayed and although the REGIUS Console will startup the reading of images will not be possible Note however that the Reader will operate normally 4 Two JM exist with the same IP and host name The first JM to startup will operate When host names are duplicated on Windows 2000 a warning will be dis played and reading will not be possible During the first read a certain amount of time will be required between bar code detection and cassette insertion If operation is attempted with only the JM started last a registration error will occur 5 Two REGIUS Consoles exist with the same IP The REGIUS Console with the modified IP will not start and a warning will be displayed on Windows 2000
97. bsequent operation 161 4 4 Error Code Error Error name Error description Action code 04906 Cassette warp The Peel sensor turned on during 1 Open the front cover and remove any detected execution of either read cassettes and then close the door opreations or erasure operations and restore 2 Halt usage of the problematic cas sette and return it to the plant for repair 3 If the error occurs with different cas settes adjust the peel detection roller p 117 04907 Cassette peel off NG The Absorption Detect sensor 1 Remove any cassettes and then turned on after peeling of the cas close the door and restore Song Trom Mie absorption piate 2 If the problem reoccurs for the same following joining of the front and cassette halt usage of this cassette back plates and return it to the plant for repair 04908 Cassette fall off It was detected that joining of the 1 Remove any cassettes and then detected front and back plates was not close the door and restore confirmed at cassette ejection 2 Check the operation of the device and examine the cassettes 162 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 4 4 7 SCB2 Error Codes 4 4 Error Code Code Medium Classifi Detailed Clas Countermeasures etc cation sification 10000 Memory error SCB2 replacement or CF card replacement 11000 Hardware error SCB2 replacement 12000 Internal communi Mech
98. cipal Specifications Exposure cycle time The time between insertion and removal of the cassette Approximately 40 seconds maximum for an image size of 14 x 14 and at 175m Processing Capacity 90 or more images per hour for an image size of 14 x 14 and at 175m Sampling Pitch 3 types i e Super High Precision Mode 43 75ym High Precision mode 87 5um and Normal mode 175m Max Reading Size mm 352 0 x 428 5 14 x 17 cassette Max Number of Pixels 7080 x 9480 QR Value 3 types i e Low Sensitivity QR value 125 Standard Sensitivity QR value 250 and High Sensitivity QR value 500 A QR value of 200 is defined for 1 535 steps at an exposure of 2 58 x 10 C kg 1mR and 12 bit output for the output signal value Dynamic Range read Normal D range 4 0 digits PMT output current range 100 nA to 1 mA Digital Density Steps 12 bit 4 096 steps REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 Main Scan Unit 1 1 Principal Specifications Method Laser drive using polygon mirror technology Incident Angle of Laser Approximately 5 from the plate s normal One Line Read Frequency 2 types 7 54ms line 133kHz 5 20ms line 192kHz f 6 Lens 3 groups of 3 f 253 6 mm Tilt compensation using cylindrical mirrors Effective Scan Ratio 82 8 49 7 No of Polygon Faces 7 inscribed circle diameter 829
99. ck including during transportation 4 Do not install the equipment in a location where chemical reagents are stored or where chemical fumes may be present 5 Check the frequency voltage and allowable current or power consump tion of the power source 6 Confirm the conditions of the batteries how exposed they are or their polarity 7 Ground the equipment well 3 Before using the equipment observe the following precautions 1 Check the contact state of the switches the polarity dial setting and the various meters and confirm that the equipment operates normally 2 Make sure that the equipment is well grounded 3 Make sure that all the cables are connected correctly and safely 4 Using two X ray devices at the same time may result in an incorrect diag nosis or hazards to people So extreme care should be taken 5 Check the batteries lt IMPORTANT gt Should this manual become not readable due to any reason replace it with a new one which is available at charged basis REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 vii 4 When using the equipment observe the following precautions 1 Be careful not to exceed the time period and the amount of X rays required for diagnosis or treatment 2 Always monitor the entire equipment and a patient for safety 8 If an abnormality occurs on the equipment or a patient take appropriate measures i e turn off the equipment ensuring the safety for patien
100. connection REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 xiii Cautions for Handling Cassettes and Plates The user should become thoroughly familiar with the following cautions before handling REGIUS cassettes RC 110 Series and REGIUS Plates RP 3 Series In this manual REGIUS cassettes are referred to as cassettes and REGIUS plates as plates Cautions Regarding Photo stimu lated Fluorescent Coating WARNING The surface of the plate incorporates a photo stimulated fluores cent coating which is potentially harmful if ingested In the event AN of leakage of the fluorescent coating milky white due to sub stantial damage to the protective layer on the plate the following measures should be taken If the coating is swallowed a doctor should be consulted immediately If the eyes are exposed to the coating the eyes should be rinsed with clean water and a doctor consulted immediately If the coating comes into contact with the skin the affected area should be immediately rinsed with clean water e ven if the coating has not been ingested care must be taken to ensure that no part of the body is contaminated and the plate disposed of following pre scribed procedures When disposing the REGIUS Plate accept the regulations of each local government Cautions to Ensure Mainte Constant care must be taken to ensure that the reading surface of the plate is nance of Image Quality not damaged o
101. cording to the following procedures 1 Plug the power cable into the power outlet and check AC100 is output at the other end of the power cable If AC100 is not detected the power cable is broken 2 Turn on the power breaker and check that AC100V is out put between the 1 3pin black white of the TAP PCB con nector CN1 refer to fig A in the right If AC100V is not detected any of AC inlet JP1 power breaker CB1 or noise filter NF1 is faulty 3 Check that AC100V is output at the 1 4pin of the TAP PCB connector CN2 while the operation button is pressed down refer to fig A in the right If AC100V is not output the TAP PCB is faulty Important AC100V will not be output while the opera tion button is not pressed down 4 Check that AC107V is output at the connector JJ10 JJ25 of the transformer PT1 while the operation button is pressed down refer to fig B in the right If not output the transformer PT1 is faulty Important AC107V will not be output while the opera tion button is not pressed down 5 Check that DC24V is output between 2 3 4 5 6pin black yellow of the SUP1 5V 24V DC power supply connector CN3 while the operation button is pressed down refer to fig C in the right If not output the SUP1 5V 24V DC power supply is faulty Important DC24V will not be output while the opera tion button is not pressed down Noise Filter
102. d safely The REGIUS MODEL 190 is furnished with air intake and outlet vents to pre vent any rise in the internal temperature of the unit ensure that these vents are not blocked Power supply breakers should be switched off following prescribed proce dures When disconnecting be sure to hold cables properly All accessories and cables should be cleaned and set in order at the place of storage In order to prevent problems the next time the product is used the place of storage should be cleaned Check the power cables for damage Check that earth terminals are properly connected Check that all cables are properly and firmly connected Check to ensure that the LCD panel is not cracked or fractured Check to ensure that the REGIUS MODEL 190 is operating normally and safely Use of the unit with other equipment may result in erroneous diagnosis or pose danger under such circumstances the unit must be operated with utmost caution The REGIUS MODEL 190 is furnished with air intake and outlet vents to pre vent any rise in the internal temperature of the unit ensure that these vents are not blocked If the REGIUS MODEL 190 produces any unusual noise odor or smoke power should be switched off immediately Power should not be restored until the cause has been detected and the prob lem resolved The Ethernet terminal should not be used for any other purpose for example con nection to telephone lines than Ethernet
103. d contact with thinner part of the peel detect roller jig The peel detection cam should contact with the pro jected part of peel detect arm 10 In the same way as above adjust the peel detection mech anism on the opposite side 11 Proceed to 3 6 3 Adjustment of the Sensor Detect Position p 121 120 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 3 6 3 Adjustment of the Sensor Detect Position Adjust the position of the peel detect roller where the peel detect sensor switches from OFF to ON 1 Starts the dummy SBC2 program and open the mainte nance window 3 2 Set Up of dummy SBC2 program p 99 Slowly lower the balance weight until the thicker part of the peel detect roller jig contacts the peel detect roller Loosen the fixing screw b It is possible to start at either the left or right side Loosen the lock nut and turn the peel detect screw to the left and right The peel detect sensor plate will move up and down The peel detect sensor will also move up and down in accordance with the motion of the peel detect sensor plate e When the peel detection sensor detaches from the sen sor plunger the Back Plate Warp display on the Mainte nance Tool window will change from OFF to ON Tighten the lock nut at the point where the Back Plate Warp display changes from OFF to ON Important Note that it is not when it changes from ON to OFF Tighten the fixing screw b In
104. d other countries e Windows 2000 is an abbreviation of Microsoft Windows 2000 Professional operating system The company and product names described in this manual are trademarks of their respective companies Please note that the marks such as and are omitted in this manual REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 i Features of REGIUS MODEL 190 With the application of photostimulable fluorescent material the X ray images can be digitized directly Wider dynamic range than film allowing a large amount of diagnostic data acquisition Wide latitude with respect to the emitted X ray minimizing fluctuations in exposures Approx 40 seconds of the cassette feed load time for reading 14 x 14 cassette at 1 Zbum saves a patient from waiting Displaying images on the LCD of Console just after exposure allows the doctor to check images on the spot Sampling pitch can be selected from 43 75um 87 5um and 175m depending on diagnostic purposes Cassette size can be selected from 14 x17 14 x 14 11 x 14 10 x 12 8 x 10 15cm x 30cm 24cm x 30cm mammography except the USA depending on the patient or the body part to be examined Mix use of these cassettes also possible New scanning method using a semiconductor laser allows space saving design Installation space 58cm x 58cm Capability to transfer the digital image data to a host computer allows the system to be used as a PACS
105. detect sensor on the right and left are symmetric The one on the left is a peel detect sensor L S13 and the one on the right is a peel detect sensor R S14 1 Remove the left or right cover 2 2 2 Removal of the Left amp Right Covers p 29 2 Remove a fixing screw a detach the peel detect sensor L mount plate or peel detect sensor R mount plate 4 j p Peel Detect Sensor Fixing Screw b 3 Remove a fixing screw b which is securing the peel detect sensor and detach the peel detect sensor 4 Remove the wire bundle from the wire clamp 5 Unplug the connector from the peel detect sensor JP41 S13 or JP42 S14 6 Carry out reassembly in the reverse order to that described above Fixing Screw a Peel Detect Sensor Mout Plate e Adjustment after installation Always carry out 3 6 Adjusting the Peel Detection Rollers p117 70 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 2 5 Subscan Unit 2 5 5 Removal of the Sensor Assembly The sensor assembly contains three different types of sensor and from the top down these are the V SYNC sensor S12 the absorption detection sensor S15 and the subscanning HP sensor S17 1 Remove the rear cover 2 2 1 Removal of the Rear Cover p 2 Manually raise the balance weight to the top 3 Uncouple the relay connector and push it out to the front through the hole in the main unit JP65 Lower the balance weight to the
106. ds the rear and remove Left and right It will not be possible to remove the left or right cover unless the two hooks on the front side are detached from the main body e Reassembly 1 Insert the protrusions on the rear side of the left or right cover into the holes in the main unit 2 Insert the two hooks on the front side of the cover into the square holes in the main unit 3 Secure the left or right cover in place using the four fixing Screws Left Cover Fixing Scres Boss Rear Fixing Screws Hook 2 locations het Left Gem kt GO Ae IN AH Receptor Hole Hook 2 locations 2 locations Z REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 29 2 2 Removing the External Covers 2 2 3 Removal of the Front Top Cover 1 Remove the left cover and the right cover p 29 2 Unscrew and remove the two fixing screws one on each F e p side which are securing the front top cover in place Right Side On the left side remove the lower screw of the two on the line The upper screw is to receive the hook on the Hook Receiver front top cover D Fixing Screw Left Side Hook Receiver ne d Fixing Screw 3 Lift the front top cover 2 3mm Then tilt the front
107. e device and for erasing the image Optical Unit Scans the plate with laser beam and collects and converts the light through condenser tube into the electrical signal Insertion Ejec tion Slot Draws a cassette into the device which the operator inserts Ejects the cassette after reading onto the cassette stacker Justification Assy Sandwiches the front plate of the cassette at both side and retain it on the transportation unit Transport Unit Driven on the sector gear to and from the cassette insertion ejection unit and cassette magnetizing plate transports the plate Receiver Moves up and down to fit to the cassette size and operates lock unlock of the cassette 1 0 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 1 2 3 Name of Cassette Parts 1 2 Name of Parts Size Indication Label E Back Plate CE Marking Steel Plate gt Claw gt TC at Memo Clip M Bar Code Label REGIUS Plate Back Plate Back Side Open Close Lock Back Plate Front Side e a Front Plate Back Side REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 11 1 2 Name of Parts The figures 14 digits listed on the bar code label stuck on the back side of plate as well as packed together with the plate when delivered has following information 12121231234567 d Cassette Size 2 digi
108. e m Lock release motor Lock m Insertion roller Forward High Forward Low Reverse Stop yl Indicators DC motors Stepping motors Others x Stop Read LCD Justification Sen L S3 Justification Gen DH S4 e Shutter Motor M2 juain Motor PM2 zen Receive Sen S2 Elevator Motor PM1 Indicators DC Mees stepping motors Others Insertion slot shutter Open yl Close E Lock release motor Indicators DC motors Stepping motors Others Cassette TERR ita v High resolution Standard Erase speed 1 C203 4C5 Sub scanning Initialize Move to HP Sub scanning Erase 1 Erase 2 3mm down 3mm up m Transport Unit Initialize Move to HP Absorb pos Escape pos Eject pos Insertion pos m Cassette receive Unit Initialize Move to HP Receive pos Transport pos Eject pos Standby pos GA REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 1 09 3 4 Verification of Reading Operation 6 Click DC motors tab 7 Click Forward High of Insertion roller 8 Check that Cassette on Cassette receive Unit Detect of Sensor is switched to ON 9 Click Stepping motors tab 10 Click Transport pos of Cassette receive Unit 11 Check that Cassette receive Unit at Transport Position OK is shown on Information window 12 C
109. e Manual Ver 1 00 2004 11 01 Overview Blank Page 1 1 1 1 Principal Specifications 1 Reading the Image Image Data 1 1 Principal Specifications Service cassettes Cassette Type Dimensions mm WxH Thickness 14 x17 384 x 460 14 14 x 14 384 x 384 14 11 x 14 308 x 384 14 10 x 12 282 x 333 14 8 x 10 231 x 282 14 24 x 30cm mammography N 328 x 255 14 18 x 24cm mammography N te 268 x 195 14 15 x 30cm 328 x 178 14 Note Except the USA Read image sizes In situations where the Read SI Pixels read image data sent Cassette cad alee Note2 from the REGIUS 190 is mm at175pm at 87 5pm at 43 75pm larger than this read area it willbe necessary 14 17 352 0 x 428 5 2010 x 2446 4020 x 4892 for the number of pixels shown here to be 14 x 14 352 0 x 352 0 2010 x 2010 4020 x 4020 z extracted oy ine 11 x14 275 0 x 352 0 1570 x 2010 3140 x 4020 receiving device 10 x 12 250 5 x 301 5 1430 x 1722 2860 x 3444 z 8 x 10 199 5 x 250 5 1140 x 1430 2280 x 2860 24x 30CM 296 5 x 238 0 3388 x 2720 6776 x 5440 mammography te 18x 24em otet 237 0 x 177 0 2709 x 2023 5416 x 4040 mammography 15 x 30cm 296 5 x 146 5 1694 x 836 3388 x 1672 Note1 Except the USA Note Needs optional license for A3 Zbum read capability REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 1 1 Prin
110. e automatically shut down after completing the image transfer Restart the REGIUS 190 6 Sleep operation does not proceed correctly Review the Relation setting for the JM 7 Even though the REGIUS Console starts up the REGIUS 190 does not Check the status of the operation lamp H the operation lamp is not on it indicates that the REGIUS 190 s power is off and the operation button should be pressed to startup this device H the operation lamp is on shutdown the device using the oper ation button first and then start it up again 8 During image reading the door is opened and closed or a breaker is turned off During image reading if the plate adopts standby condition in the Reader as a result of power off or the like restoration in that condition will result only in an error and the back plate will not be lowered Follow the procedures below to remove the back plate 1 Open the door remove only the cassette s front plate only 2 Restart 3 After an error will be displayed open the front door and remove from the cassette absorption plate the back plate that has been lowered 1 32 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 4 1 Troubleshooting for Electrical Control amp Communication e Analysis Procedure of Power Failure unable to turn on the device If the device cannot be started up even the operation button is pressed down search the cause and take neces sary action ac
111. e standby position The actual stop position will depend on the size of the cas sette The tip of the cassette comes into contact with the ejection roller REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 21 1 5 Description of Operation 11 Ejection Shutter Open Sensor 20 e The BEES ejection motor starts to operate and the cas sette is ejected e If as a result of back plate detachment or the like the cas sette passes the ejection shutter without a front plate the back plate sensor does not turn on and an error is gener An Cassette Ejection Motor M3 ated e If a subsequent cassette is inserted drawing in of this cas sette will start when the ejection shutter close sensor turns Back Plate Sensor S21 on 22 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 1 5 Description of Operation 1 5 3 Initializing Sequence Initializing sequence will be completed by turning ON the power breaker and pressing goperation button of the REGIUS Model 190 1 Insertion Slot Shutter Initialization of the insertion slot shutter is implemented 2 Justification Assy Justification assy moves to HP 3 Transport Unit Transport unit moves to HP 4 Elevator Stand Elevator stand moves to HP and initialization is implemented After completing ini tialization the elevator stand moves to receive position 5 Subscanning Unit Initialization of the subscanning unit is implemented 6 Transport Unit Initiali
112. ed before Open the front door remove any cas NG the delay time for cassette sette that may be present inside the descent detection had elapsed equipment and then carry out a restart from the start of elevation section rise during ejection The delay time for cassette descent detec tion is too short 04164 Notice for erase lamp The timing for switch On of the Open the front door remove any cas ON not reached erasure lamp during erase opera sette that may be present inside the tion by the subscanning section equipment and then carry out a restart was not reported in either Read mode or Erase mode 04165 Notice for erase lamp The timing for switch Off of the Open the front door remove any cas OFF not reached erasure lamp during erase opera tion by the subscanning section was not reported in either Read mode or Erase mode sette that may be present inside the equipment and then carry out a restart REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 157 4 4 Error Code 4 4 5 Mechanical Control Error Code 04200 04219 04200 04219 indicates an error relating the SCB2 communication Error Error name Error description Action code 04200 GetStatus receipt Initialize Communication for the Open the front door remove any cas time out Initialize purpose of reporting the start of sette that may be present inside the initialization to the SCB2 was not equipment and then carry out a restart
113. ed position may result in warping Be careful not to drop or bump cassettes As for previous cassettes cassettes in use should be stored vertically in a rack In order to avoid problems with cassette conveying operation inside the REGIUS MODEL 190 the following cautions should be observed Ensure that the locking mechanism is functioning properly and check for bending or other damage Do not insert damaged cassettes into the REGIUS MODEL 190 Make sure that there is no paper clipped into the memo clip on the back plate Make sure that there are no foreign objects such as clips between the front and back plates n order to ensure that the back plate properly adheres to the absorption plate check that there is nothing e g tape adhered to the back plate Ensure that the bar code has not become soiled Disposal must be carried out by following the local regulations in each country If the protective layer on the plate is damaged and the photo stimulated fluo rescent coating leaking be careful to handle the plate so that none of the photo stimulated fluorescent coating comes into contact with the body Lead foil is incorporated into all plates RP 3S except plates for mammo grams RP 3M Disposal of such plates must be carried out in accordance with the appropriate waste disposal regulations When disposing the REGIUS Plate accept the regulations of each local government REGIUS MODEL 190 Service Manual Ve
114. emedy 1 There is a problem with the Imager s image Check the setting and correct if necessary size setting i e 40m 2 Printer type imager has been incorrectly Check the settings and rectify where necessary set 4 3 10 Case 9 Image dimensions are incorrect horizontal direction Phenomena Cause Remedy 1 PLL setting values have been replaced Check the PLL setting values and modify if necessary 4 3 11 Case 10 The top and bottom of the image are disconnected Phenomena Cause Remedy 1 The X ray exposure field aperture is not suit Check the exposure field able e If problems from cases 10 and 11 above repeats after resolution inform to the manufacturer 144 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 4 3 Troubleshooting for Image Quality 4 3 12 Case 11 The left and right of the image are disconnected Phenomena Cause Remedy 1 The X ray exposure restriction is not suit Check the exposure field able 2 The sideways direction start point is not cor Check the sideways direction start point and modify if neces rect sary e f problems from cases 10 and 11 above repeats after resolution inform to the manufacturer 4 3 13 Case 12 Irregularity correction has not been carried out e Confirm whether images are being obtained without correction e Confirm that the ADB2 s high voltage switch is turned ON Phenomena Cause Remedy 1 The image data for creat
115. en operations restore If restoration was not possible i e Ready is not achieved after com pletion of initialization operations press the Operation switch and perform a restart after the power has turned off 04903 Cassette exists when The back plate s Absorption Open the front door remove any cas initializing absorbed Detect sensor was On atthe start settes and then close the door and on back plate of initialization operations restore If restoration was not possible i e Ready is not achieved after com pletion of initialization operations press the Operation switch and perform a restart after the power has turned off 04904 Erase lamp down 2 Both of the erasure lamps have Carry out lamp replacement immedi lamps blown out ately 04905 SCB2communication No ACK was received in If the error repeats after restart by per error response to an ENQ code in accordance with the SCB2 com munication protocol REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 forming open close of the front cover check the follows 1 Reoccurrence even after opening and closing of the door and a restart 2 Check the connection of the power supply connector and the SCB2 3 Check the voltage level in the SCB2 4 Confirm that the SCB2 CN5 MCB2 CN4 connectors are con nected 5 Confirm that the CF card has been inserted 6 Replace the CF card and check the subsequent operation 7 Replace the SCB2 and confirm the su
116. enables to change various parameters for communication with MCB2 p 173 Font F Changes the fonts which are displayed on the main window REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 1 69 A 1 SCB2 Dummy Program Screens Menu Menu Item Description Command Stand By S Sends Switch to Standby to the REGIUS 190 of READY status and changes its mode to standby Wake Up W Sends Release from Standby to the REGIUS 190 of Standby status and changes its mode to READY Regist OK K Sends Registration OK to the REGIUS 190 on which a message Not Registered is displayed in Manual Registra tion mode and reset the error message Power ON P Transit Dummy SCB2 Program which has been put off due to the power OFF initiated by pressing the operation button of REGIUS 190 to running status again Network Error N Sends a network error to the MCB2 and transits the REGIUS 190 to the network error status SCB2 Error B Sends a SCB2 error to the MCB2 and transits the REGIUS 190 to the SCB2 error status p 175 View Maintenance Window M Displays the maintenance window p 176 Task Info T Acquiring the task information and save it in the firmware of MCB2 p 182 Data Change D Acquires and changes various data from on firmware of MCB2 p 181 Update Firm U Installs the firmware of MCB2 p 183 Help DmySCB2 Version A Displays the current version informati
117. er and drive the users home to them Blank Cautions relating to Laws Following cautions must be observed when handling the REGIUS MODEL 190 and become thoroughly famil iar with the correct method of usage Cautions relating to Laser Regulations AN WARNING The reader device uses a laser light and high voltage Never remove the external panel If you remove the external panel you may be exposed to laser light or receive an electric shock Specifications of laser unit on the REGIUS MODEL 190 are Class IIIb Medium Semiconductor laser Wavelength 660 nm Maximum output 80 mW CW Be certain to comply with any and all laws and government regulations including electric codes and utility regulations regarding the installation and operation of this equipment Precautions to be observed when using medical electrical equipment to ensure safety and prevent danger 1 Ensure that only a trained or approved operator uses the equipment 2 When installing the equipment observe the following precautions 1 Install the equipment in a location where it is not exposed to water 2 Install the equipment in a location where there is no likelinood of being adversely affected by atmospheric pressure temperature humidity drafts light dust or air containing salt or sulfur etc 8 Install the equipment in a stable location Do not install it on an inclined surface and avoid vibrational sho
118. ers 3 6 2 Adjustment of the Standard Position The peel detection roller is to be fixed at the standard position where it comes into contact with the peel detect roller jig 1 Move the power supply breaker to the OFF position 2 Remove the rear cover 2 2 1 Removal of the Rear Cover p 28 3 Remove the left and right side covers 2 2 2 Removal of the Left amp Right Covers p 29 Open the front door 5 Manually raise the balance weight to bring the cassette magnetizing plate to the bottom 6 Attach the peel detect roller jig to the both corners of top edge of the magnetizing plate Important Attach the jig with its arrow pointing upward Magnetizing Plate Peel Detection a O Roller Test Jig 7 Loosen two fixing screws a It is possible to start at either the left or right side Fixing Screw a Projected Part 8 Slowly lower the balance weight until the peel detection rou 5 roller comes into contact with thinner part of the peel detect Verification Part a IG Gi roller jig d ko He Thinner Part 9 Confirm the following and then tighten the fixing screws a i When the peel detect roller jig ascends the peel detec PeelDetect Roller tion roller should not contact with verification part of the Magnetizing Plate peel detect roller jig Peel Detect Roller Jig The peel detection roller shoul
119. ette Receive 1 The elevation bed cassette Check MCB2 CN11 pins 6 through 8 Sensor NG during sensor was OFF after the com Cassette Receive Sensor escape pletion of motion by the trans port unit to the Escape Position following cassette separation 2 The elevation bed cassette sensor was OFF after the com pletion of erasure 04034 Cassette Receive The elevation bed cassette sen Check MCB2 CN11 pins 6 through 8 Sensor NG at ejec sor was OFF after the completion Cassette Receive Sensor tion before elevation of motion by the transport unit to the eject position during cassette ejection 04035 Lock Release sensor A time out occurred for ON or OFF Check MCB2 CN11 pins 3 through NG detection by the lock HP sensor 5 lock HP sensor and MCB2 CN11 during lock or unlock operation pins 1 and 2 Lock Release Motor Check the plu ger pin is actuating if itis not smoothly action ig replace the cassette receive unit p 54 04036 Elevator HP sensor A time out or limit over occurred Check MCB2 CN11 pins 26 through 28 NG for ON detection by the HP sensor during HP motion processing by the elevation bed REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 Elevator HP sensor and MCB2 CN16 Elevator Motor 153 4 4 Error Code Error Error name Error description Action code 04037 Cassette Receive The elevation bed cassette sen Check MCB2 CN11 pins 6 through 8 Sensor NG at ejec sor
120. f this problem should reoccur confirm that the SCB2 CN5 MCB2 CN4 con nectors are connected and that cables are not damaged or broken 160 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 4 4 6 Mechanical Control Error Code 04900 04908 4 4 Error Code Type Error name Error description 04900 04908 indicates an error which can not be classified Error Error name Error description Action code 04900 Cassette exists when The Cassette receive sensor was Open the front door remove any cas initializing Cassette On at the start of initialization settes and then close the door and receive Unit operations restore If restoration was not possible i e Ready is not achieved after com pletion of initialization operations press the Operation switch and perform a restart after the power has turned off 04901 Cassette exists when The justification sensor L or R Open the front door remove any cas initializing justifica was On at the start of initialization settes and then close the door and tion operations restore If restoration was not possible i e Ready is not achieved after com pletion of initialization operations press the Operation switch and perform a restart after the power has turned off 04902 Cassette exists when The eject shutter close sensor Open the front door remove any cas initializing ejection was Off at the start of initialization settes and then close the door and shutter op
121. fer to Installation Service Manual lt Caution gt Replacement of the CF card shall be carried out when the error is attributed to the CF card In most of cases network communication of the REGIUS 190 becomes disabled when an error occurs on the CF Therefore in addition to the back up of the CF data at the time of installa tion which is a must it is strongly recommended to back up the data whenever the setting on the REGIUS 190 is changed at the time of maintenance work e Replacement Procedures of CF Card 1 If the network communication between the REGIUS 190 and REGIUS Console is valid back up the data in the CF card onto the REGIUS Console e Start the service tool and click REGIUS190 gt REGIUS Console of the REGIUS 190 PCB screen 2 Using one REGIUS Console the one on which the data of the CF card has been backed up back up the set up data of this REGIUS Console onto the super disk hereinafter implement the settings for REGIUS 190 and restore onto the CF card using this REGIUS Console 3 Restore the factory setting default onto the REGIUS Console e On the Network Setup screen restore the default settings IP address 192 168 20 90 Sub net mask 255 255 255 0 e On the JOB INFO screen put a check mark on Job Manager built in of Basic Setting and Manual Register afterward of Barcode Setting e Onthe CCU INFO screen restore the default settings for Host Name of TCP IP Host Name on Jo
122. following the Installation Service Manual for REGIUS Console Confirmation of Shading Correction Sensitivity Calibration PLL Adjustment Adjustment of Main Scan Start Position REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 77 2 6 Optical Unit 2 6 3 Replacement of Erasing Lamps The erase lamp unit except the lamps is a reusable part When replacing the lamps always replace two lamps at a time Caution To protect from burning do not touch the erase h lamp immediately after it is extinguished 1 Remove the right cover See page p 29 2 Unplug two connectors Connectors 2pcs Dust Proof Blade JJ12 JJ13 3 Erasing Lamp If the dust proof blade is not drawn out the erase lamp unit cannot be pulled out because it gets stuck with the Fixing Screw folding of the blade 4 Remove a fixing screw and remove the erasing lamp 5 Carry out reassembly in the reverse order to that described above 78 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 2 6 Optical Unit 2 6 4 Replacement of Thermostat TH1 1 2 Open the front cover Remove the right and left covers 2 2 2 Removal of the Left amp Right Covers p 29 Remove the front top cover 2 2 3 Removal of the Front Top Cover p 30 Remove the insertion ejection unit 2 3 2 Removal of the Insertion Ejection Unit p 37 Remove the photomultiplier 2 6 1 Replacement of Photomu
123. g Screw 72 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 2 5 Subscan Unit 2 5 6 Replacement of Subscanning Motor PM4 Important If the subscanning motor is oriented with its small hole facing downward there is a possibility that lubrication oil will leak from its interior When work is being car ried out on this motor either ensure that the hole remains facing up or close it over with tape or the equivalent Removal Remove the rear cover 2 2 1 Removal of the Rear Cover p 28 Remove the right cover 2 2 2 Removal of the Left amp Right Covers p 29 Unplug the connector from the subscanning motor JP35 Loosen the set screw on the coupling Loosening the set screw releases the link between the subscan motor shaft and the shaft on the steel belt 5 Remove four fixing screws and remove the subscanning motor PM4 Important Remove the four fixing screws which directly secure the subscanning motor not the four screws which are securing the motor base nearby must not be loos ened There is an opening on the right side of the main unit so that a long screw driver can be used through this hole REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 Small Hole yy Connector d Set Screw on Coupling co Q Q KLELET CH Fixing Screw
124. h are incorrect initializing will not be initiated even the insertion guide is put back to the origi nal position When the insertion guide or the insertion guide switch SW4 is replaced follow the procedures below to check and adjust the assembled position 1 Loosen two fixing screws at right and left on the magnet catch receiver plate 2 Lower the insertion guide bossed part beneath the slit 3 Tighten two fixing screws right and left to secure the mag net catch receiver plate Pull up the insertion guide 5 Loosen 2 fixing screws which are securing the insertio guide switch SW4 Important Loosen the screws as slightly as possi ble Loosening too far will allow the nut on the nut plate on the back to fall off 6 Fluctuate the reverse actuating hinge lever and measure the distance A when the insertion guide switch SW4 is tuned on Criterion When A 13 5mm SW4 should be turned on 7 Adjust the fixing screws 2pcs to bring the position of insertion guide switch SW4 so that it falls complies with the criterion Fixing Screw Rigth Reverse Actuating Hinge Lever Insertion Guide Switch SW4 Slit Magnet Catch Receiver Right Reverse Actuating Hinge Lever Insertion Guide Switch SW4 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 1 25 3 9 Adjusting the Position of Insertion Guide Switch SW4 126 REGIUS MODEL 190 Service Manu
125. halftone when Front cover close status is sent from the MCB2 Stand by Sends Switches to standby command to the MCB2 Wake Up Sends Releases standby command to the MCB2 Regist OK Sends Register OK command to the MCB2 Warning Ins Slot Displays the error occurred at the insertion slot Ejc Slot Displays the error occurred at the insertion slot Lamp Displays the error relating to the lamp Read time Displays the total number of reading implemented since the dummy SCB2 pro gram is started up 171 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 A 1 SCB2 Dummy Program Screens A 1 3 Communication Port Dialogue This dialogue will appear when Communication is selected in SetUp menu of the main window A 1 1 Main Window EI p 169 COM part number coms sl Bits pe second 19200 D Cancel Item Description COM Port number Specifies the serial port to be used Bits per second Specifies the line speed at which the communication is made with the MCB2 However because the line speed set on the MCB2 is 19200bps fixed no alter native than specifying this speed 1 72 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 A 1 4 This dialogue will appear when SCB2 Set Up is selected in Set Up menu of the main window A 1 1 Main Window p 169 Do not change the setting unless otherwise instructed A 1 SCB2 Dummy Program Screens SCB2 Properties
126. hat failure to do so may lead to personal injury or damage to equipment In order to protect against electric shocks always confirm that the supply of power has been turned off before starting disassembly or reassembly Please also turn off the REGIUS 190 s circuit breaker or the facility s breaker If printed circuit boards are to be handled be sure to secure an earth strap to your wrist and to attach the clip end to a grounded section of the device An earth strap must be worn to protect circuits from damage Earth strap During reassembly be sure to return wire bundles to their original condition and to confirm that they have not become trapped between or caught on components Sensors are still electified even after the interlock has been disengated Be careful not to short cir cuit the sensors Except for the work to replace the decelerating steel belt unit 2 5 3 Steel Belt Decelerating Unit p 68 no work is necessary to touch the steel belt Danger Never touch the steel belt directly by hand The hand or fingers may be cut due to the sharp q edge of the steel belt Caution If the fat of hand remains on the steel belt rust may develop and it may cause malfunction of AN the subscan operation e Note for the anti slip rubber on the justification assy Do not touch the antislip rubber on the justification assy Soiling the rubber with finger fat may develop adhesion and adversary affects the separating process
127. he REGIUS 190 Insert the cassette into the insertion slot The cassette Left side MCB2 will be drawn into the device and series of operations including ejection of cassette will be initiated SW2 5 Loge o 116 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 3 6 Adjusting the Peel Detection Rollers 3 6 Adjusting the Peel Detection Rollers 3 6 1 Peel detection mechanism The REGIUS 190 has been designed such that when subscanning operation is being carried out there is a gap of approximately 1 mm between the optical beam condensing section and the plate surface However in situa tions such as where abnormal adherence of double sided adhesive tape leads to peeling of the plate from the back plate any attempted subscanning operation could result in interference of the plate with the optical unit In order to avoid such interference a peel detection roller is provided in the position where the elevating plate is just enters the operational area of optical unit e Main Components of Peel Detection Mechanism Sensor Actuator Back Plate 2e Ba ae SC Magnetizing PI ae agnetizing Plate REGIUS Plate N REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 1 1 7 3 6 Adjusting the Peel Detection Rollers The peel detection mechanism is laterally symmetric In this paragraph explanation is made for the left mecha nism No Part Name Function
128. he Rear Cover p 28 2 Unplug two connectors from PSB 15V supply e JP6 JP7 3 Remove a fixing screw and pull out the PSB from board s support legs 3pcs 4 Carry out reassembly in the reverse order to that described above PSB 15V supply e Remarks for installation When it is replaced with a new PSB check the voltage at the following point is 15V and 15V using a digital multi meter e 15V PCB JP7 PIN1 15V PIN2 GND 15V PCB JP7 PINS 15V PIN2 GND REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 87 2 7 Electrical Unit 2 7 6 Replacement of SUP1 DC5V 24V supply 1 Detach the rear cover 2 2 1 Removal of the Rear Cover p 28 2 Remove a fixing screw a and loosen two fixing screws b 3 Then remove the fan bracket Pay attention to the connector for DC supply cooling fan located on the back of the fan bracket and do not apply an excessive force 4 Unplug a relay connector of the DC supply cooling fan JJ60 5 Unplug two connectors from SUP1 DC5V 24V supply JP2 JP3 6 Remove 4 fixing screws and pull out SUP1 7 Carry out reassembly in the reverse order to that described above e Remarks for installation When it is replaced with a new SUP1 check the voltage at the following point is
129. he left 713 Install a new transport rack gear on the right sector plate with two fixing screws 14 nstall the rack gear holder pad on the right sector plate with three fixing screws e Lubrication after installation Lubricate the pinion gear on the transport rack gear with a small quantity of grease Recommended Grease Kyodo Yushi Co Ltd Plus Guard No 2 or equivalent e Adjustment after installation Carry out 3 7 Adjusting the Pressing Amount p 122 58 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 Rack Gear Holder Pad Left YLE LA Fixing Screw Transport Rack Gear Left Fixing Screw 2 4 Transport Unit 2 4 5 Replacement of Elevator Motor PM1 Caution To protect from burning do not touch the justifi A cation motor immediately after it stops Open the front door 1 Open the front cover 2 Use the handle to tilt the Transport Unit 3 Unscrew and remove the two fixing screws a which are securing the elevator motor s cover in place 4 Unplug the connector and remove the wire bundle from the notch in the elevator motor s cover 5 Remove the elevator motor s cover 6 Remove the two fixing screws b which are securing the elevator motor 7 Unplug the connector from the elevator motor JP28 8 Remove the elevator motor PM1 9 Carry out reassembly in the reverse order to that described above e Tension adjustment
130. hite 2 This situation should be resolved as described in 5 3 lines when exposure is performed with above out correction 3 If this does not resolve the problem 3 There is a possibility that either the laser is disturbed or ghosting is taking place accordingly the optical unit should be replaced 2 6 2 Replacement of Optical Unit p 76 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 1 43 4 3 Troubleshooting for Image Quality 4 3 7 Case 6 False contours can be seen in the image Phenomena Cause Remedy 1 Phenomena only on the output film Check the imager 2 Check the raw data using the Service Tool Bn loss from image data in the process after the ADB2 SSES Replace the ADB2 and SCB2 2 7 4 Replacement of ADB2 A D board p 86 2 7 3 Replacement of SCB2 System Control Board p 84 4 3 8 Case 7 Jittering can be seen i e zigzags in vertical lines Phenomena Cause Remedy 1 If this occurs with a 7 line interval Incorrect rotation of the polygon Replace the optical unit and polygon 2 6 2 Replacement of Optical Unit p 76 2 H SYNC signals are not being correctly Confirm that the read in timing for H SYNC signals has not obtained changed and that the pulse waveform has not degraded If an abnormality is identified replace the optical unit 2 6 2 Replacement of Optical Unit p 76 4 3 9 Case 8 Image dimensions are incorrect vertical direction Phenomena Cause R
131. ialogue will appear when Data Change is selected in Command menu of the main window A 1 1 Main Window p 169 Do not change the setting unless otherwise instructed Important REGIUS 190 may not operate properly when the data change is implemented Change data Daam A Get Daa 0 Updete cloze Item Description Data ID Specifies the data ID of the data to be changed or acquired Data Clicking Get will displays the data ID of the specified data Clicking Update will update the data ID to the specified ID 182 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 A 1 10 Firmware Update Parameters Dialogue This dialogue will appear when Update firm is selected in Command menu of the main window A 1 1 Main Window p 169 Do not change the setting unless otherwise instructed Important If the update of the firmware is imple mented only on the MCBz2 and not on the SCB2 may cause malfunction of the REGIUS 190 depending on the combina tion of versions A 1 SCB2 Dummy Program Screens hirmware Update Parameters 5 x Update Loader unit Lpdate Main urit Rrnase Caneel Item Description Update Loader unit Select this to update the loader of the firmware on the flash memory of MCB2 Update Main unit Select this to update the main of the firmware on the flash memory of MCB2 Browse Displays the dialogue on which a selection of firmw
132. ion of irregularity Recreate the irregularity correction using a plate with no sur correction is bad face damage or contamination 2 If the problem persists after performing the above Replace the CF card Replace the SCB2 2 7 3 Replacement of SCB2 System Control Board p 84 4 3 14 Case 13 The irregularity correction data is excessive i e 300 steps or more from MAX to MIN Phenomena Cause Remedy 1 Exposure conditions for the irregularity correc tion are not suitable Repeat with appropriate exposure condition 2 Plates or the optical unit s beam collector sec tion is soiled Clean the soil 3 Foreign objects are exposed in the correction image Repeat the exposure avoiding any object to be included in the imaging field A Polygon correction is made excessively 300 steps or more When this remains large even after irregularity correction is repeated replace the optical unit 2 6 2 Replacement of Optical Unit p 76 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 1 45 4 3 Troubleshooting for Image Quality 4 3 15 Case 14 S value variation Phenomena Cause Remedy 1 Fluctuates on the same unit 1 Occurs with different sampling 1 87 5ym and 175ym correspond to sampling pitch differences and pitches since frequency also changes S values will never be exactly equal 2 Occurs with identical sampling 2 Confirm whether exposure conditions i e X ray
133. ire tomber le moniteur ou l endommager A ACHTUNG NIEMALS des Ger t sch tteln oder bewegen Dadurch kann der Monitor herunterfallen oder besch digt werden A CUIDADO NUNCA balance nem movimente o dispositivo Do contr rio poder provocar a queda ou a avaria do monitor A ATTENZIONE Non scuotere n spostare MAI il dispositivo Cos facendo il monitor potrebbe cadere o danneggiarsi RRR TRESRA RBH RUF Alt BOBRRB MRE Xx e Warning for Cassette Ejection Slot EL DROE a Eng Dey FRBOCMEATUTT FOL FORACBMANSET HLOTEFE Su NEVER insert any obstacles in the cassette eject area Doing sa may result in physical injuries or mechanical malfunction NEVER touch the eject area until the cassette is fully ejected Me inserte NUNCA ninp n objeto en el Srea de expulsite del casete Si lo bate podr reseltar en heridas corporales o malfuncionamiento Mo tuque NUNCA d Are de expulsi n hasta que el casate haya sido completemente Nan inserire MAI corpi estranei nell area i espulsione della casseta In caso contrarie d potrebbere verificare lesioni fisiche KR inzionar R Wan toccare MAI l area di expulaione sine a quando la cassetta totalmente tvariuscita SR CAUTION PRECAUCI N ATTENZIONE ACHTUNG ATTENTION PRECAU O ZS MIEMALS Hindernisse in den Kazsenausyabebereich bringen Dabei eent die Gefahr von Verletzungen oder mechanischen Febifundtionen
134. irm that the SCB2 CN5 MCB2 CN4 con nectors are connected and that cables are not damaged or broken 04212 GetStatus receipt Erasure mode feeding Communi Open the front door remove any cas time out transporting cation for the purpose of reporting sette that may be present inside the in erase mode feeding of a cassette in Erasure equipment and then carry out a restart mode to the SCB2 was not possi If this problem should reoccur confirm ble that the SCB2 CN5 MCB2 CN4 con nectors are connected and that cables are not damaged or broken 04213 GetStatus receipt Power Off after Ready Communi Open the front door remove any cas time out power OFF cation for the purpose of reporting sette that may be present inside the after Ready ejection of acassette tothe SCB2 equipment and then carry out a restart was not possible If this problem should reoccur confirm that the SCB2 CN5 MCB2 CN4 con nectors are connected and that cables are not damaged or broken 04214 RegistrationOKreceipt Reception of either Registra Open the front door remove any cas time out tionOK or NoRegistration was not possible within 10 seconds after bar code detection sette that may be present inside the equipment and then carry out a restart If this problem should reoccur confirm that the SCB2 CN5 MCB2 CN4 con nectors are connected and that cables are not damaged or broken REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 1 59 4 4 Er
135. ize Move to HP Sub scanning Erase 1 Erase 2 3mm down 3mm up m Transport Unit Initialize Move to HP Absorb pos Escape pos Eject pos Insertion Po m Cassette receive Unit Initialize Move to HP X Receive pos Transport pos Eject pos Standby pos e Justify Implementing the above procedures completes the series of operation starting from insertion through ejection At this stage next cassette can be inserted READY Status REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 1 1 5 3 5 Checking the Stand Alone Operation 3 5 Checking the Stand Alone Operation Normally when the REGIUS 190 which is not networked to the REGIUS Console is started up a network error 24000 occurs and it will not start even the cassette is inserted When it is necessary to operate the REGIUS 190 as stand alone follow the procedures described below Important Do not change the setting of DIP SW other than SW2 5 on the MCB2 for the rest of DIP SW refer to 5 2 DIP Switch Setting p 184 Important To terminate the dummy SBC2 program confirm that the all dips of DIP SW SW2 are set to OFF left 1 Remove the left cover 2 2 2 Removal of the Left amp Right Covers p 29 2 Loosen5 fixing screws and detach the cover for mechani cal control box 3 Turn the DIP SW SW2 5 on the MCB2 Mechanical Con trol Board to ON right 4 Press operation button of t
136. late aoa Insertion Slot h h 6G 2 With the bar code facing up insert the cassette into the insertion Slot insertion slot by aligning cassette to the left edge of the Sensor device 3 Check that the Insertion slot sensor L and Insertion lot C turn ON ages Slot sensor u Insertion slot s2nsor L GFF ON Feed HP sensor JFF ON Insertion slot sensor C GFF ON Feed sensor OFF OH Insertion shutter oven OFF ON Justitication H sensor JFF ON 5 Reads the bar code labeled on the back plate Bar Code Reader A Inserrtion Motor M1 108 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 1 Click DC motors tab 2 Click Forward High of Insertion Roller 3 Wait for 1 second or longer click Stop of Insertion Roller 4 Click Others tab 5 Click Start Read of Bar code 6 Check that Reading Bar Code is shown on Infor mation window and the value read in is shown The cassette is then drawn into the device and sand wiched by justification mechanism from right and left 1 Click DC motors tab 2 Click Open of Insertion slot shutter 3 Click Stepping motors tab 4 Click Receive pos of Cassette receive Unit 5 Check that Cassette receive Unit at Receive Position OK is shown on Information window 3 4 Verification of Reading Operation Indicators DC motors stepping motors Others m Insertion slot shutter SG Open Clos
137. lick DC motors tab 13 Click Stop of Insertion roller 14 Click Stepping motors tab 15 Click Justify of Justify 16 Check that Justification sensor L and Justification sensor R of Sensor turn ON 110 Indicators DC motors stepping motors Others m Insertion slot shutter P Open Close m Lock release motor Lock m Insertion roller Forward ce Forward Low Reverse Stop u ee GFF ON OFF ON Cassetze receive sensor Sub scan HP sensor Justification sensor L GFF on Lock rzlease sensor JFF ON Justification sensor R GFF ON Erase lamp curren 1 OFF ON Indicators DC motors Stepping motors Others Cassette v High resolution C Standard Erase speed 1 C2030 45 Sub scanning Initialize Move to HP Sub scanning Erase 1 Erase 2 3mm down 3mm up m Transport Unit Initialize Move to HP Absorb pos Escape pos Eject pos Insertion pos m Cassette receive Unit Initialize Move to HP Receive pos Transport pos x Eject pos Standby pos Indicators DC moors ec motors Others m Insertion slot shutter Open Close m Lock release motor Lock m Insertion roller Forward High Forward Low Reverse Stop h l Indicators DC motors Stepping motors others Erase speed 1 C2345 Sub scanning Initialize Move to HP Sub
138. lize Initiates initializing of the insertion shutter open close and check ter the operation is normal Open Opens the insertion shutter Close Closes the insertion shutter Lock release motor Lock Plunge the cassette lock one time Insertion roller Forward High Initiates normal rotation to draw the cassette of the insertion roller at high speed Forward Low Initiates normal rotation to draw the cassette of the insertion roller at low speed Reverse Initiates reverse rotation to eject the cassette of the insertion roller Stop Stops the rotation of the insertion roller Ejection roller Forward Initiates normal rotation to eject the cassette of the ejection roller Stop Stops the rotation of the ejection roller 178 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 e Stepping Motors Tab A 1 SCB2 Dummy Program Screens Important Full care should be taken when starting the stepping motor so that any component parts should not interfere with each other Indicators DC motors Stepping motors others Cassette i High resolution Standard Erase speed 1 C2345 r Sub scanning Initialize Move to HP Sub scanning Erase 1 Erase 2 3mm down 3mm up m Transport Unit Initialize Move to HP Absorb pos Escape pos Eject pos Insertion pos m Cassette receive Unit Initialize Move to HP Receive pos Transport pos Eject pos St
139. loscope to 2V div for Y axis and 2msec div for X axis S 6 Wear a laser protection glasses 7 Read the 14 x 17 cassette at high resolution mode AGND on Corr Ha HVSW SW3 8 Check that the H sync pulse which appears during the image reading is within the specification 5 2msec Spec Interval approx 5 2msec 9 When the measured result complies with the specification reassemble the parts in the reverse order to the above pro cedrue Do not fail to set the high voltage SW to its original set ting i e ON set to the left 80 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 2 7 Electrical Unit 2 Electrical Unit 2 7 1 Replacement of MCB2 Mechanical Control Board 1 Detach the left cover 2 2 2 Removal of the Left amp Right Covers p 29 2 Loosen 5 fixing screws and remove the MCB2 box cover 3 Put note of the setting of rotary SW SW4 and DIP SW SW3 This setting has been adjusted in 3 7 Adjusting the Pressing Amount p 122 and varies from one machine to the other d Wear an earth strap 5 Unplug 13 connectors from the MCB2 CN1 CN2 CNA CNS CN6 CN7 CN8 CN9 CN11 CN13 CN15 CN16 CN17 CNS CN13 CN7 CH SE ht CNS CNA lt h SCH I MCB2 CN15 oni 1H CN17 sw4 CN16 CN11 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 81 2 7 Electrical Unit 6 Remove a fixing screw and pull out the MCB2 from board s supp
140. ltiplier PMT p 75 Remove the optical unit 2 6 2 Replacement of Optical Unit p 76 Unplug 2 fasten terminal from the thermostat 8 Remove two fixing screws and remove the thermostat TH1 Carry out reassembly in the reverse order to that described above Fasten Terminal O M Fixing Screws Fasten Terminal Thermostat TH1 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 79 2 6 Optical Unit 2 6 5 Checking H sync Signal Follow the procedures below to check the H sync signal This procedure shall be carried out with the power ON Adjustment of the H sync should not be carried out in the field When abnormality occurs with the H sync signal replace the optical unit as a whole 2 6 2Replacement of Optical Unit p 76 Danger In this procedure the laser beam may be emitted out of the REGIUS 190 Always wear a laser q protection glasses to prevent an eye injury 1 Remove the left cover 2 2 2 Removal of the Left amp Right Covers p 29 2 Loosen 6 fixing screws and detach the board cover e SEET e Y e TT Fixing Screw 6pcs ee L loosen TT v l AY l 3 Turn OFF set to the right the HVSW SW3 high voltage SW of the ADB2 A D board TP10 HSYNC 4 Connect the oscilloscope to TP10 HSYNC located at the Left Side ADB2 upper left and to TP7 AGND located at lower left of the ADB2 5 Set the range of the oscil
141. me out front door for the purpose of reporting that sette that may be present inside the open the front door is open to the SCB2 equipment and then carry out a restart was not possible If this problem should reoccur confirm that the SCB2 CN5 MCB2 CN4 con nectors are connected and that cables are not damaged or broken 04209 GetStatus receipt Front door closed Communication Open the front door remove any cas time out front door for the purpose of reporting that sette that may be present inside the close the front door is closed to the equipment and then carry out a restart SCB2 was not possible If this problem should reoccur confirm that the SCB2 CN5 MCB2 CN4 con nectors are connected and that cables are not damaged or broken 04210 GetStatus receipt Error Communication for the pur Open the front door remove any cas time out error pose of reporting occurrence of sette that may be present inside the an error to the SCB2 was not pos equipment and then carry out a restart sible If this problem should reoccur confirm that the SCB2 CN5 MCB2 CN4 con nectors are connected and that cables are not damaged or broken 04211 GetStatus receipt Standby Communication for the Open the front door remove any cas time out Standby purpose of reporting transition to sette that may be present inside the StandBy condition to the SCB2 equipment and then carry out a restart was not possible If this problem should reoccur conf
142. mmunication for the Open the front door remove any cas time out laser ON purpose of reporting a request for sette that may be present inside the Laser On to the SCB2 was not equipment and then carry out a restart possible If this problem should reoccur confirm that the SCB2 CN5 MCB2 CN4 con nectors are connected and that cables are not damaged or broken 04205 Get Status receipt Bar Code erasure Communica Open the front door remove any cas time out bar code tion for the purpose of reporting a_sette that may be present inside the delete request for cassette draw out to equipment and then carry out a restart the SCB2 was not possible If this problem should reoccur confirm that the SCB2 CN5 MCB2 CN4 con nectors are connected and that cables are not damaged or broken 04206 GetStatus receipt Processing Communication for Open the front door remove any cas 158 time out Processing the purpose of reporting process ing of a cassette to the SCB2 was not possible REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 sette that may be present inside the equipment and then carry out a restart If this problem should reoccur confirm that the SCB2 CN5 MCB2 CN4 con nectors are connected and that cables are not damaged or broken 4 4 Error Code Error Error name Error description Action code 04208 GetStatus receipt Front door open Communication Open the front door remove any cas ti
143. multiplier PMT Important When handling the PMT be cautious not to touch the light collector glass surface with fingers or any object Once scratch is generated it may result in deteriorated image quality 1 Remove the left cover 2 2 2 Removal of the Left amp Right Covers p 29 2 Remove 4 fixing screws and loosen 2 fixing screws to remove the board cover 3 Unplug two connectors from the analog digital board ADEE Fixing Screws 4pcs Photemulipliey J1 J3 4 Remove four fixing screws and remove the photomultiplier from the optical unit Important When placing the photomultiplier on the table always place it with its light collec tor side glass surface facing up 5 Carry out reassembly in the reverse order to that described above Connector J1 Connector J3 Adjustment after replacement Always carry out the calibration list below following the Instal lation Service Manual or REGIUS Console Uniformity Calibration Sensitivity Calibration REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 75 2 6 Optical Unit 2 6 2 Replacement of Optical Unit Caution The optical unit is made up of precision compo A nents Be sure to avoid banging or knocking these components during installation or removal Caution Laser diode may be damaged due to the electro h static generated by human body Always wear a wrist strap to avoid the electrosta
144. n the breaker OFF ON Others details 1 50 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 4 4 2 Mechanical Control Error Codes 04001 04069 indicates an error occurred on the sensors 4 4 Error Code Error Error name Error description Action code 04001 Feed HP sensor NG A time out occurred for ON or OFF Check MCB2 CN11 pins 32 through 34 detection by the Feed HP sensor HP sensor and MCB2 CN15 Trans while the transport unit is moving portation Motor to its receiving position 04011 Feed Escape Position A time out occurred for ON detec Check MCB2 CN11 pins 35 through 37 sensors NG at initial tion by the Feed Escape Position Feed Escape Position sensors and ization sensor while the transport unit is MCB2 CN15 Transportation Motor moving to escape position 04012 Feed Escape Position 1 The Feed Escape Position sen Check MCB2 CN11 pins 35 through 37 sensors NG while sor was already ON at the start Feed Escape Position sensors and moving to absorption of motion by the transport unit MCB2 CN15 Transportation Motor position from the receive position to the absorption position 2 A limit over occurred for ON detection by the Feed Escape Position sensor during motion by the transport unit from the receive position to the absorp tion position 04013 Feed Escape Position A limit over occurred for OFF Check MCB2 CN11 pins 35 through 37 sensors NG while detection by the
145. nd CF card 26000 Invalid Job Error A problem such as absence of a search job has occurred and execution is not possible 26100 Mode out Job Error The search job is invalid for Standby Read and Maintenance modes and job execution is not possible 26200 Invalid Console Check the Console is correctly operating One or more of the search job s registration or return address consoles is invalid and job execution is not possible 26300 Erasure Job Error Check the same job can be executed after erasure During erasure by the mechanism section job execution is not possible 1 66 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 Appendix A 1 SCB2 Dummy Program Screens A 1 SCB2 Dummy Program Screens A 1 1 Main Window The main window will appear right after the start up of the dummy SCB2 program DmyScb d File Setup Command Help 10 06 13 465 COMi OPEN Bar Code Ins Slot Process Hl ON Laser ON Booting ower OFF Front Door Open Stand by jake Up Warning Ins Slot Ejc Slot Lamp Read time Menu Menu Item Description File Send Log S N A at present End Log E N A at present Exit Dummy SCB2 X Exit the Dummy SCB2 Program Set Up Communication Set Up C Displays the Communication Set Up dialogue and enables to change the communication speed and COM port p 171 SCB2 Set Up S Displays SCB2 Set Up dialogue and
146. ne shows the status that will automatically transit without user s operation Power OFF operation ON U U U U U U Shutdown r Shutdown a D EE H Initializing Process R re ms mm mm Ae e mm ei DU DEE EE k Error p m 3 G T EE Initiali SE Error Status Basses d Maze Genee I Successful SE E e e READY Status erase Press amp Hold ERASE MODE 1 Insert Cassette Count Down Time Out a aaa ial Damsa ut l 1 1 L Image Reading i Insert Cassette j erase Press amp Hold Error J EE i See gege m GE Well Read Complete t 1 Image Erasure H i 1 gt High Speed Mode i Error z i Lanes Erase Complete ERASE MODE 2 eee ee sal A Kaes Erase Complete sent Count Down Time Out Lag Sa s Saa bar EE Insert Cassette D EE Image Erasure d V od Error Slow Mode Loe Erase Complete i 4 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 1 9 1 5 Description of Operation 1 5 2 Normal Operation i Cassette insertion A L Insertion slot sensor When a cassette is inserted the light beams from the inser tion slot sensors emission side is interrupted and the inser tion slot sensors receptor side turns on e Two individual insertion slot sensors with emitters and receptors are arranged in parallel and when a small cas sette is inserted along right side only one of these sensors will
147. ng 04065 Absorption Detect The back plate Absorption Detect Check MCB2 CN5 pins 10 through 12 sensor NG at retrac sensor was OFF after the comple Absorption Detect sensor tion tion of motion to the Escape Posi tion by the transport unit following cassette separation 04066 Absorption Detect The back plate Absorption Detect Check MCB2 CN5 pins 10 through 12 sensor NG at erase sensor was OFF after the comple Absorption Detect sensor completion tion of erasure in reading mode 04067 Absorption Detect The back plate absorption detect Check MCB2 CN5 pins 10 through 12 sensor NG at erase sensor was OFF after the comple Absorption Detect sensor completion tion of erasure in reading mode 04068 Absorption Detect The back plate Absorption Detect Check MCB2 CN5 pins 10 through 12 sensor NG at absorp sensor was OFF after the comple Absorption Detect sensor and tion point tion of motion to the absorption MCB2 CN15 Transportation Motor position by the transport unit fol lowing cassette peel away 04069 Absorption Detect The back plate Absorption Detect Check MCB2 CN5 pins 10 through 12 sensor NG before erasure starts sensor was OFF before the start of erasure in erase mode Absorption Detect sensor 154 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 4 4 3 Mechanical Control Error Code 04101 04106 04101 04106 indicates an error occurred on the motors 4 4 Error Code
148. nsor R and cassette separation MCB2 CN17 Justification Motor 2 The Justification Sensor was Check the loose of the drive pulley OFF after the completion of Refer to 2 4 3 Replacement of the erasure Justification Motor PM2 p 55 and 3 8 Checking and Adjusting the Justification Allowance p 124 04024 Justification R L sen The Justification Sensor was OFF Check MCB2 CN11 pins 9 through sor NG at ejection after the completion of motion by 11 Justification Sensor L the transport unit to the eject posi MCB2 CN11 pins 12 through 14 tion during cassette ejection Justification Sensor R and MCB2 CN17 Justification Motor Check the loose of the drive pulley Refer to 2 4 3 Replacement of the Justification Motor PM2 p 55 and 3 8 Checking and Adjusting the Justification Allowance p 124 04025 Justification HP sen 1 A time out occurred for ON Check MCB2 CN11 pins 29 through 31 sor NG detection by the HP sensor dur Justification HP Sensor and ing HP motion processing for MCB2 CN17 Justification Motor initialization by the justify cat ion 2 A limit over occurred for ON detection by the HP sensor dur ing HP motion processing by the justification during cassette ejection 04026 Justification sensor R The right side of the Justification Check MCB2 CN11 pins 12 through 152 NG at initializing Sensor was ON after completion of HP motion processing for initializa tion by the justification REGIUS MOD
149. o the Part 1 V sync Sensor S12 Detects the read start 1 Remove the sensor assy position of sub scan Refer to 2 5 5 Removal of the Sensor Assembly p 71 ning direction 2 Unplug the connector JP40 3 Remove a fixing screw and remove the sensor 2 Magnetization Detects the adhesion 1 Remove the sensor assy Detect Sensor S15 of the back plate Beier to 2 5 5 Removal of the Sensor Assembly p 71 2 Unplug the connector JP43 3 Remove a fixing screw and remove the sensor 64 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 2 5 Subscan Unit Part Name Function Access to the Part 3 Subscan HP Sensor Detects the HP of cas 1 Remove the sensor assy S17 sette magnetizing Beier to 2 5 5 Removal of the Sensor Assembly p 71 late p ate 2 Unplug the connector JP45 3 Remove a fixing screw and remove the sensor 4 Subscan Motor Moves the cassette Refer to 2 5 6 Replacement of Subscanning Motor PM4 PM4 magnetizing plate in p 73 subscan direction REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 65 2 5 Subscan Unit 2 5 2 Replacement of Cassette Magnetizing Plate Caution To maintain the precision of the mechanism AN never touch the 4 white painted screws Touch Banned Screws Important Take cautions not to scratch the surface of the cassette magnetizing plate Espe cially scratches of convex shape will decrease the magnetizing power
150. of Receiver SenSor cccccccceeeccececeeeeeeeeeeeeeeeeeeneeeseeeesecaeeeseaeeeseeeeesesueeeeseeeeaes 63 S bs an UA EE 64 2 5 1 Controlling Parts of SUDSCAN Un akikiri aasian aanpak iiin 64 2 5 2 Replacement of Cassette Magnetizing Plate 66 2 5 3 Steel Belt Decelerating Un eee esseesceesseeseeecssnesenecsseesaeecsseesaneceseeeseeseeeeseeeesererereneeees 68 2 5 4 Replacement of Peel Detect Sensor 1 2 S13 S14 00 ceeeccceceeceeeeeeeeeeeeeseeeeeesneeeeeeseeeeseeenaes 70 2 5 5 Removal of the Sensor Assembly cccceceeeceeeeeeeeeeeeeeeeeeeceeeeeeeeeeeeseeaeeeceaeeeseeeeeseeeeeeeeeeeaes 71 2 5 6 Replacement of Subscanning Motor DMA 73 Opti al Te E 75 2 6 1 Replacement of Photomultiplier DMT 75 2 6 2 Replacement of Optical Unn ccccceecccceeceeceeceeeeeeeeeeeeeeaeeceneeeeceeeesesaeeeceeeeeseeeeeeeeeeeseeeseaes 76 2 6 3 Replacement of Erasing Lampe 2 cccceceeeeeceeceeeeeeeeeeeeeeeeeceeneeeeeeeeesecaeeecneeeeseeeeeseeeeeeeeeesaes 78 2 6 4 Replacement of Thermostat TH 79 2 6 5 Checking H Sync Gong 80 Stelle RE 81 2 7 1 Replacement of MCB2 System Control Board 81 2 7 2 Replacement of CF Card cceccccccccccsecceeeeneceeeeeeeeeeeeeeeeaeesecaeeseaeeeseeeeesecaeeeecaeeeseseeeseeneeeeseeeeaes 83 2 7 3 Replacement of SCB2 System Control Board 84 2 7 4 Replacement of ADB2 A D board csceeeeceeeeeeeeeeeeeeeaeeeeneeeeeeeesecaeeeenaeeeseeeeeseneeeenaeeeeaes 86 2 7 5 Replacement of PSB
151. of dummy SBC2 program 1 02 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 If the start up was unsuccessful 3 2 Set Up of dummy SBC2 program Phenomena Action READY will not appear on the LCD even after successfully completing initialization of lt Check that he dIP SW setting on the MCB2 the REGIUS 190 2 Check that the cables are properly connected 3 Restart the dummy SBC2 program and check that the Starting is on the Information window is shown in black 4 Restart the REGIUS 190 Though READY is shown on the LCD 1 Check that he dIP SW setting on the MCB2 panel of the REGIUS 190 Starting on 2 Restart the REGIUS 190 the Information window does not change to screened text COM1 OPEN is not shown on the Main 1 Select Setup gt Communication Port in the main window window and a message COM Port not menu available is shown on the pop up d Either the COM1 port of the mainte COM port number com zl nance PC is disabled or occupied by other application Bits pe second 19200 x Cancel 2 Select an available port in the combo box for COM ports REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 1 03 3 2 Set Up of dummy SBC2 program 3 2 5 Cautions in Operation of Dummy SCB2 Software Different from the normal operation the dummy SBC2 program can start each motor regardless of its status Therefore it may cause damage on the componen
152. on of the SCB2 soft ware 170 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 A 1 SCB2 Dummy Program Screens A 1 2 Information window The Information window will appear in the right next to the main window right after the start up of the dummy SCB2 pro information a Sept ees Process eae Power OFF oer ON Warning Ins Slot Ejc Slot Lamp Read time Item Description Bar Code Ins Slot Displays the bar code of the cassette which is inserted into the REGIUS 190 insertion slot Process Displays the bar code of the cassette which is being read on the REGIUS 190 Hi Vol ON It is displayed in black when the high voltage ON status is sent from the MCB2 and changes to halftone when GoBackwara is sent Laser ON It is displayed in black when the laser ON status is sent from the MCB2 and changes to halftone when GoBackward is sent Booting It is displayed in black when the software is waiting the initialization to complete and changes to halftone when Ready status is received from the MCB2 Power OFF It is displayed in black when the power OFF status is received from the MCB2 Power ON Button When the REGIUS 190 is powered ON from the status where the REGIUS 190 has been OFF with the Power OFF button being displayed in black click this button Front Door Open It is displayed in black when Front cover open status is sent from the MCB2 and changes to
153. on of the erasing speed Communication The following functionality is realized through communication via a network Receipt of various commands Forwarding of read image data to a specified device e Notification of device status Controlling Function Using cassette insertion as a trigger a range of different controls are imple mented for mechanisms optical system signal processing and communication etc e Controls are provided to allow operation in response to commands received via a network REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 Specifications 1 1 Principal Specifications Dimensions 580 W x 580 D x 1230 H mm Weight Approx 170kg excluding the cassette Power Consumption 1200W or less Rating1100W Power Supply e Domestic e North America e EC AC100V 10 50 60Hz AC115 120 220 230 240V 10 60Hz AC200 220 230 240V 10 50Hz Environment e Temperature Humidity At operation 15 30 C 35 80 RH no condensation At storage 10 40 C 10 95 RH no condensation Noise 60dB or less Regular Spare Parts Erasing lamp unit Reading Erasing Life 10 000 shots Accessories Power cable operation manual Optional Accessories REGIUS Cassette RC 110 series REGIUS Plate RP xS series for nor mal examination RP xM series for mammograpy JM Job Manager REGIUS Console CS 2 CS 3 Note Use for m
154. onsequence it becomes impossible to install the trans port rack gear 1 Remove the right cover 2 2 2 Removal of the Left amp Right Covers p 29 2 Open the front cover 3 Using the handle tilt the transportation unit until it comes to stop end When the Transport Unit is at upright position the trans portation rack gear is being pressed down by the weight of the Transport Unit rendering it difficult to remove the unit 4 Remove three fixing screws a and remove the rack gear holder pad right 5 Remove a fixing screw b and remove the transport rack gear right 6 Install a new transport rack gear on the right sector plate with two fixing screws 7 Install the rack gear holder pad on the right sector plate with three fixing screws 8 Using the handle raise the Transport Unit until the fixing screw on the lowest level of the rack gear holder pad left is located 9 Remove the fixing screw on the lowest level of the rack gear holder pad left 10 Tilt the Transport Unit until it comes to stop end using the handle Transport Rack Gear Right Fixing Screw b S Rack Gear Holder Pad Right Fixing Screw a 3pcs Fixing Screw REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 57 2 4 Transport Unit 11 Remove the remaining fixing screws 2pcs and detach the rack gear holder pad left 12 Remove a fixing screw and remove the transport rack gear on t
155. or the Reader by simply turning the power Off and then On A standard restart will be required for REGIUS Console and JM If after disconnection a non operating JM is restarted to return to the reading condition The reading of registered images will be possible however it will not be possible to register a new cassette for the REGIUS Con sole and therefore a restart must subsequently be carried out 3 Connection with the JM was lost in Erase mode while no cassette was inserted The system will return to Ready mode after the end of Erase mode If disconnection continues following this operation will be the same as for the above mentioned disconnection in the Ready condition 4 If the network is disconnected for five min utes after cassette registration Normal reading will be possible even after five minutes 5 If the network is disconnected for five min utes after manual registration of cassette Normal reading will be possible even after five minutes 6 If the network is disconnected for five min utes in the Ready status Normal reading will be possible even after five minutes 7 If the network is disconnected for five min utes during shutdown It will be possible to turn the power off regardless of when the disconnection takes place during a POWER OFF operation 8 During initialization after POWERON the network is disconnected for five minutes from when there is one W Operation i
156. ort legs 5pcs 7 Carry out reassembly in the reverse order to that described above e Remarks for Installation 82 Set the rotary SW SW4 and DIP SW SW3 on the new board according to the note taken in step 3 Check that the DIP SW SW2 s all dips are set to OFF set to the left before turning on the power Update the firmware using the REGIUS Console Fixing Screw Board s Support Legs MCB2 AT Ere T REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 2 7 Electrical Unit 2 7 2 Replacement of CF Card When the CF card is replaced it is necessary after completing the replacement to restore the original data of the CF card that have been backed up in the REGIUS Console in advance All related settings necessary when the CF card is replaced refer to 5 3Replacement Procedures of CF Card p 187 CF card is installed in the card slot on the SCB2 1 Detach the left cover 2 2 2 Removal of the Left amp Right Covers p 29 2 Loosen 6 fixing screws and remove the cover for the PCB 3 Ware an earth strap e a e we Fixing Screw 6pcs gor tt L loosen ITT el S d Slide the CF card along the arrow and pull it out from the card slot 5 Insert a new CF card into the card slot SCB2 CF Card Nt REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 83 2 7 Electrical Unit 2 7 3 Replacement of SCB2 System Control Board When
157. otor JP29 7 Remove two fixing screws and remove the justification motor 8 Remove two fixing screws and dismount the justification motor from the motor bracket 9 Carry out reassembly in the reverse order to that described above Using a torque driver tighten the drive pulley at the force of 0 6N cm 6kgf cm Fixing Screw a Justification Motor Cover Fixing Screw b Connector Justification Motor Justification Motor Blacket Drive Pulley Justification Motor lt PM2 Fixing Screw REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 55 2 1 2 56 4 Transport Unit Tension adjustment Remove 4 fixing screws and remove the pulley cover for justification mechanism The width justification motor is to be secured in such a way that a 2 mm deflection in the center of the belt will be caused by a load of between 1 2 5 N 102 255 gf Cover for Justification Mechanism Fixing Screws 4pcs Center of Belt eg Ei zeg Justification Motor PM2 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 2 4 Transport Unit 2 4 4 Replacement of Transport Rack Gear The shape of transport rack gears on the right and left are same Important When replacing the transport rack gear never remove the both right and left gears at the same time Doing so means there is nothing left to support the trans portation unit in c
158. oves if not worn Flat Washers Fixing Screw N Bearing Spring Washer 8 Draw the steel belt to the front and place it on the paper Tape prepared in step 5 Steel Belt Paper Important Handle the steel belt with care not to soil the belt with fat or oil neither to cause scratches Special attention has to be paid to the grease on the LM guide of subscan unit and try not to touch it 68 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 2 5 Subscan Unit 9 Secure the steel belt and the paper onto the top cover so that they will not fall off 10 Loosen a set screw on the coupling Coupling e Set Screw 11 Remove 6 fixing screws and remove the steel belt deceler ating unit Steel Belt Deacceleration Unit 12 Carry out reassembly in the reverse order to that described above Fixing Screw 6pcs Important When securing the steel belt to the bal ance weight check that the steel belt is not pinched between the bearing and washer CH e Adjustment after installation Bearing Fixing Screw Steel Belt Carry out an solid image exposure and check that there is no horizontal stripes or artifacts caused by malfunction of the sub scan unit REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 69 2 5 Subscan Unit 2 5 4 Replacement of Peel Detect Sensor 1 2 S13 S14 Two peel
159. p 96 Cleaning of the power supply cooling fan p 97 Replacement of the erasing lamps app every 10 000 shots p 78 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 93 3 1 Maintenance Items 3 1 2 Lubrication of the LM Guide Using a grease gun lubricate the metal grease to the specified points once a year following the procedures below e Recommended Grease AFC grease by THK e Grease Gun MG70 e Grease Gun Discharge Rate app 0 6ml stroke Important Never apply a grease to the steel belt Doing so may cause a malfunction in sub scanning 1 Remove the rear cover 2 2 1 Removal of the Rear Cover p 28 2 Lubricate via grease nipple A on the balance weight Trigger the grease gun twice Grease Nipple A 3 Move the balance weight up and down until the two grease nipples B can be seen through the lubrication hole and then lubricate via these two points 4 Lubricate via grease nipple B 2 locations Trigger the grease gun twice for each nipple e Grease Nipple B e Checks after lubrication Expose the solid density image and check there is no horizon tal streaks on the image Important If rust is found when lubricating never fail to wipe it off 94 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 3 1 3 Lubrication to the Transport Motor Gears Using a grease gun lubricate the metal grease to the worm wheel once a year e Before shi
160. pment a grease is applied to the worm wheel 1 Open the front cover 2 Apply the grease directly to the worm wheel Important Never apply a grease to the antislip rub ber on the surface of the justification mechanism which press and hold the casette Should it is accidently applied to the worm wheel wipe it with an alcohol In this case it is necessary to leave the device for minimum 2 days without opera tion 3 1 Maintenance Items Worm Wheel REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 95 3 1 Maintenance Items 3 1 4 Lubrication to the release shaft holder Lubricate the actuator part of the release shaft holder once a year e Recommended grease PlusGuard No 2 of Kyodo Yushi Co Ltd or equivalent 1 Open the front door 2 Using the handle for transport unit lean the transport unit 3 Remove the cassette receive unit refer to p 54 Cassette Receive Unit pa 4 Apply a small amount of grease to the inner side of the angle groove of the up down bracket within which the release shaft holder actuates 5 Move the sector gear several times to actuate the release shaft holder so that the grease spread over the surface 6 Reverse the procedure of removal and install the cassette receiver unit on the transport unit Sector Gear Lubricate the inner surface of the rectangular groove 96 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 3 1
161. port pos Eject pos Standby pos m Justify Initialize Move to HP se Justify Standby pos Indicators DC motors Stepping motors others Cassette TERT v High resolution C Standard Erase speed 1 C2C3C4C5 r Sub scanning Initialize Move to HP Sub scanning Erase 1 Erase 2 3mm down 3mm up m Transport Unit Initialize Move to HP l Absorb pos Escape pos Eject pos Insertion pos REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 1 05 3 3 Verification of Initializing Sequence 5 Move the Elevator Unit Cassette Receive Unit to the HP 1 Click Move to HP of Cassette receive Unit 2 Check that Move to Cassette receive Unit OK is shown on Information 6 Check the initialization sequence of Cassette receive Unit 1 Click Initialize of Cassette receive Unit 2 Check that Cassette receive Unit Initialize OK is shown on Information 7 Move the Cassette receive Unit to the transport standby position 1 Click Transport pos of Cassette receive Unit 2 Check that Cassette receive Unit at Transport Standby OK is shown on Information 8 Check the initialization sequence of sub scanning unit 1 Click Initialize of Sub scanning 2 Check that Sub scanning Unit Initialize OK is shown on Information 1 06 REGIUS MODEL 190 Service Manual Ver
162. pos Escape pos Eject pos Insertion pos Others is shown on Information window 8 Releases the cassette open close lock and separates the front plate from the back plate i Back Plate gt Magnetizing Absorption Plate Fai Front Plate f Lock Release Motor M4 1 Click DC motors tab 2 Click Lock of Lock release motor Indicators DC motors stepping motors Others P Insertion slot shutter 3 Check that Lock OK is shown on Information ind Open Close window Lock release motor Lock yl L_ Incertion rallar 4 Click Stepping motors tab 5 Only when the cassette is mammo type click 3mm Indicators DC motors Stepping motors others down of Sub scanning Cassette EE 7 High resolution C Standard 7 J E oO e e e we 6 Click Escape pos of Transport Unit ee x 7 Check that Transport Unit Escape pos OK is shown Initialize Move to HP Sub scanning Erase 1 on Information window Erase2 _ amm down d 3mm up m Transport Unit Initialize Move to HP Absorb pos Escape pos Eject pos Insertion pos REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 1 1 1 3 4 Verification of Reading Operation 9 Subscanning operation starts 1 Check that the Cassette back plate sensor of Sen sor is ON 2 Click Sub scanning of
163. r 1 00 2004 11 01 XV Cautions during Servicing The following cautions must be observed during servicing Cautions Relating to Personal Safety DANGER gt WARNING The REGIUS MODEL 190 incorporates a laser generator class IIIb Direct exposure of the body or the eyes to the laser will result in serious injury Special purpose protective goggles must be worn while carrying out repairs or servicing Only REGIUS MODEL 190 units with the multiple interlocks disengaged may be treated as class laser products The REGIUS MODEL 190 incorporates high voltage parts which pose the risk of electrocution if touched To minimize risk only properly trained service personnel are allowed to remove covers or handle internal components etc When in the proximity of moving parts such as motors care must be exercised to ensure that parts of the body or clothing do become tangled in the mechanism Before removing or replacing internal circuit boards or discon necting connectors or cables the REGIUS MODEL 190 power supply must be switched off Carrying out such procedures with the power on will result in serious injury and must always be avoided 8 Work procedures should be carried out properly and safely with due regard the descriptions of the warning labels xvi REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 Cautions Relating to Power Supply Voltage WARNING AN Cautions Relating to Lithi
164. r soiled Any contaminant dust etc that has attached to the reading surface of the plate should be removed by cleaning immediately e As for films gloves must be worn when handling plates Ensure that plates are not exposed to sunlight 8 Any procedures involving exposure of the plate to fluorescent light such as cleaning should be finished as quickly as possible and the plate immediately replaced in the cassette upon completion of the procedure Care must be taken to ensure that the front plate does not become damaged or soiled Xiv REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 Cautions Regarding Transpor tation and Storage Cautions Before Inserting the Cassette Cautions Regarding Disposal WARNING AN Temperature and humidity levels must be maintained within the following specified ranges Before unsealing the After unsealing the plate plate Temperature 10 C 40 C 10 C 30 C Humidity Humidity 80 RH or lower without condensation Do not expose the plate to X or y rays If the cassette is transported or stored in its packing ensure that the cassette is kept in horizontal position Storage of cassettes in vertical position for extended periods or in a high temperature environment may result in warping of the back plate Once the plate is unpacked store it in the cassette Do not store the front and back plates separately In particular storage of the back plate separately in angl
165. replacing the CF card at the same time restore the backed up data from the REGIUS Console onto the CF card by following the Installation Service Manual for REGIUS Con sole 1 Detach the left cover 2 2 2 Removal of the Left amp Right Covers p 29 2 Loosen 6 fixing screws and detach the board cover 3 Wear an earth strap e T a Cai we Fixing Screw 6pcs w L loosen IT eTl AY l 4 Unplug three connectors from the SCB2 CN021 CN017 CN004 CN017 CN021 l T SCB2 CN004 84 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 2 7 Electrical Unit 5 Remove 4 fixing screws and unplug board connector CN3 Then remove the SCB2 6 Carry out reassembly in the reverse order to that described above Check that the jumper pin CNO15 is short circuited other jumper pins should be open e When the CF card is changed at the same time The new CF card contains the default network setting There fore it may not be possible to communicate with the REGIUS Console which was changed in setting at the time of installa tion because of different host name IP address subnet set ting In this case set the network first referring to A 3 Replacement Procedures of CF Card p 187 then make con nections After completing the network connection make sure that the data of CF card that has been backed up in the REGIUS Con sole is restored onto the new CF card Important Do not use
166. rews Attach the anti fall protection metal to its original position from which it was detached in step 3 Confirm that there is no foreign metals such as clip on the magnetized surface of the cassette magnetizing plate e Adjustment after installation Carry out 3 6 Adjusting the Peel Detection Rollers p 117 Carry out 3 7 Adjusting the Pressing Amount p 122 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 67 2 5 Subscan Unit 2 5 3 Steel Belt Decelerating Unit Important Following procedures should be carried out by minimum 2 person in order to avoid accident and finger fat to transfer onto the steel belt Make clear the job for each one in advance and carry out the procedure with full attention Important Always wear cotton gloves to avoid accident 1 Remove the rear cover 2 2 1 Removal of the Rear Cover p 28 2 Remove the right and left covers 2 2 2 Removal of the Left amp Right Covers p 29 3 Remove 4 fixing screws and detach the top cover 4 Remove the cassette magnetizing plate 2 5 2 Replacement of Cassette Magnetizing Plate p 66 5 Place a paper on the top cover This will help to avoid causing scratches on the steel belt when it is temporarily placed on the top cover in step 8 HOR Cove 6 Remove one each of fixing screw spring washer bearing and two flat washers that secure the steel belt to the bal ance weight 7 Put gl
167. ror Code Error Error name Error description Action code 04216 GoBackward receipt A GoBackward command i e Open the front door remove any cas time out permission for erasure start after sette that may be present inside the reading could not be received equipment and then carry out a restart from the SCB2 within 5 seconds If this problem should reoccur confirm after the completion of subscan that the SCB2 CN5 MCB2 CN4 con ning nectors are connected and that cables are not damaged or broken 04217 Laser ON w o send Even though a request for high Open the front door remove any cas ing high voltage ON voltage On was not reported to sette that may be present inside the case 1 the SCB2 an attempt was made equipment and then carry out a restart to provide notification of Laser On to the SCB2 with no stand by cassette in the insertion slot 04218 Laser ON w o send Even though a request for high Open the front door remove any cas ing high voltage ON voltage On was not reported to sette that may be present inside the case 2 the SCB2 an attempt was made equipment and then carry out a restart to provide notification of Laser On to the SCB2 with a stand by cas sette in the insertion slot 04219 Illegal command A command which was unrecog Open the front door remove any cas received nizable to the MCB2 was received sette that may be present inside the from the SCB2 equipment and then carry out a restart I
168. rtion Slot Sensor Emission 2 LLB2 gt gt Feed Motor PM3 DC Power Supp Cool FAN FM2 Subscan Motor PM4 i Elevatpr HP Sensor S8 zb Insertion Slot Sensor Receptor 2 LPB2 H gt Halogen Cool FAN EMS Peel Sensor L S13 Justification HP Sensor S9 9 Insertion Shutter Open Sensor S18 Lk _ gt Peel Sensor R S14 p Feed HP Sensor S10 LL MCB Cool FAN FM4 DOOR oar V Sync Sensor S12 Insertion Shutter Close Sensor S19 gt Feed Escape Pos Sensor S11 Absorption Detect Sensor S15 Eject Shutter Close S20 H A Subscan HP Sensor S17 Cassette Back Plate Sensor S21 gt Vv Vv Vv Vv SCB2 System Control Board MCB2 Mechanical Control Board Le gt CF Card DC24V gt Halogen Lamp 1 HL1 DC 15V SUP3 Halogen PSB 15V Supply Power Supply Halogen Lamp 2 HL2 A i DC24V DC24V Interlock Relay X1 Thermostat TH1 A 1 Interlock Switch SW3 AC108V DC5V DC24V FAN DC24V TAP AC108V Insertion Guide Switch SW4 Noise Filter Power Breaker F B Power Volt Converter p Transformer e cis DC5V 24V Power Supply PT1 Board DC5V REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 17 Blank Page 1 5 Description of Operation 1 5 Description of Operation 1 5 1 Operation Flow After the REGIUS Model 190 has started up the status of the device should be one of the following Dotted li
169. s others Cassette EISE v High resolution Standard Erase speed 1 C2C3C4C5 r Sub scanning Initialize Move to HP Sub scanning Erase 1 Erase 2 3mm down 3mm up m Transport Unit Initialize Move to HP Absorb pos Escape pos Eject pos yen pos 113 3 4 Verification of Reading Operation 1 Click Standby pos of Justify 2 Check that Justification Standby Position OK is shown on Information window 3 Click Eject pos of Cassette receive Unit 4 Check that Cassette receive Unit Standby Position OK is shown on Information window 5 Check that the leading edge of the cassette is located at the ejection slot 13 Ejects the cassette and returns the transport unit to the insertion position 1 Click DC motors tab 2 Click Forward of Ejection roller 3 Ejects the cassette and closes the ejection slot shutter 4 Click Stop of Ejection roller Indicators DC motors Stepping motors others Cassette Earn E High resolution Standard Erase speed 1 C2 C345 r Sub scanning Initialize Move to HP Sub scanning Erase 1 Erase 2 3mm down 3mm up m Transport Unit Initialize Move to HP Absorb pos Escape pos Eject pos Insertion pos m Cassette receive Unit Initialize Move to HP Receive pos Transport pos Eject pos Standby pos m Justify Initialize Move to HP
170. s the same for up to ten W A 24000 error occurs for the Reader and if the network cable is subsequently connected to re establish connection with the JM the Ready condition will be achieved and normal operation will be possible REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 1 31 4 1 Troubleshooting for Electrical Control amp Communication 4 1 2 Power Supply On Off Problems Possible errors that may arise when the power is turned ON OFF Cause Remedy 1 Even though the Operation button is pressed no operation takes place whatso ever and the LED does not turn on Refer to e Analysis Procedure of Power Failure unable to turn on the device p 133 2 When in Ready condition pressing and hold ing operation button to terminate the pro cessing only put out the LCD panel but the LED keep flashing Turn off the breaker of REGIUS 190 3 Operation button has been pressed before the JM is started up 24000 error will occur however the JM will be automatically connected as soon as it has been started up and the condi tion for normal reading will be achieved 4 Power supply off operation is not started even though Operation button is pushed dur ing occurrence of an error Turn off the breaker of REGIUS 190 5 Operation button has been pressed during reading by the REGIUS The image in reading process will be transferred to the REGIUS Console e The REGIUS 190 will b
171. scanning Erase 1 Erase 2 3mm down 3mm up m Transport Unit Initialize Move to HP Absorb pos Escape pos Eject pos Insertion pos m Cassette receive Unit Initialize Move to HP Receive pos Transport pos Eject pos Standby pos m Justify Initialize Move to HP Justify y Standby pos Cassette High resolution Standard Casset e receive sensor OFF ON Sub scan HP sensor OFF CH Justification sensor L GFF ON Lock rslease sensor JFF ON Justification sensor R GFF ON Erase lamp curren 1 OFF CH Cassee hark alate sensnm OFF ON Frase lamn curren 2 aF a l REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 3 4 Verification of Reading Operation 17 Click DC motors tab 18 Click Close of Insertion slot Shutter Indicators DC Si Deia Others ce slot shutter Open Close Lock release motor 7 Transports the cassette to the magnetizing absorb posi tion ee Motor PM3 Feed Escape Pos Sen S11 1 Click Stepping motors tab 2 Click Absorb pos of Transport Unit Indicators DC motors Stepping motoys 3 Check that Transport Unit Magnetizing Position OK Cassette W SSE Z High resolution standard Erase speed 1 C 2C3C 45 r Sub scanning Initialize Move to HP Sub scanning Erase 1 Erase 2 3mm down 3mm up r Transport Unit Initialize Move to HP Absorb
172. screen Displays the test window on the LCD At the same time the backlight is turned ON Speaker Sound 1 Output Sound 1 pin pone from the speaker This sound is used to notify an error Sound 2 Output Sound 1 pipi pipi continued from the speaker This sound is used to notify a cassette is being ejected Sound 3 Output Sound 1 pi from the speaker This sound is used to notify it is ready to accept a new cassette Sound 4 Output Sound 1 pipipi from the speaker This sound is used to notify that it failed to read the bar code or the cassette is not aligned to the left edge and to prompt the user to check the operation Stop Stops the sound being output from the speaker REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 1 81 A 1 SCB2 Dummy Program Screens A 1 8 Get Task Information Dialogue This dialogue will appear when Get Task Info is selected in Command menu of the main window A 1 1 Main Window p 169 Do not change the setting unless otherwise instructed Get Task Intormations x o Current status Stazus at Erro occurrence Save file name Brows3 Item Description Current Statu Specifies whether to get the current task information or the task information which Status at Error occurrence is safeguarded when an error occurred Save file name Specifies a file in which the obtained task shall be saved A 1 9 Change data Dialogue This d
173. sertion guide and remove the material If the dropped material fell further in depth and unable to pick up simply by pulling up the insertion guide follow the procedures below to remove the dropped material 1 Shut down the REGIUS 190 2 Open the front cover 3 Manually rotate the eccentric cam in orientation shown in Left Side the right figure to open the insertion shutter Important Never rotate in opposite orientation d Remove the dropped material Insertion Shutter Eccentric Cam REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 1 37 4 3 Troubleshooting for Image Quality 4 3 Troubleshooting for Image Quality In this paragraph remedies for image quality troubles as listed below are described Horizontal stripes vertical stripes S value variation poor contrast irregular L R brightness dose abnormalities image disparity white blotches black blotches monitor display errors OK for film image duplication 4 3 1 Flow of Troubleshooting e For each of the following cases carry out investigation of causes in sequence from Step 1 and take an appro priate action If the problem is not resolved by any action please report the corresponding details to the man ufacuturer i e quality assurance e Similarly for cases which are not included in the following description please report the corresponding details to the manufacturer i e quality assurance e After replacement of the optical
174. set Carry out fixed current reading and confirm the operation of the ADB2 If the fixed current is correct carry out a restart If a problem is identified replace the ADB2 4 4 Error Code Code Medium Classifi Detailed Clas Countermeasures etc cation sification 14010 Signal process error QRV Overflow The sensitivity has been mistakenly corrected Check the following 1 Confirm that the ADB2 s high volt age On Off switch is On check by reading the solid density 2 Confirm the absence of problems in the exposure X ray 3 Replace the plate and confirm operation 4 Check the connectors in the vicin ity of the PMT and ADB2 14011 Signal process error QRV Underflow The sensitivity has been mistakenly corrected Check the following 1 Confirm that the ADB2 s high volt age On Off switch is On check by reading the solid density 2 Confirm the absence of problems in the exposure X ray 3 Replace the plate and confirm operation 4 Check the connectors in the vicin ity of the PMT and ADB2 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 1 65 4 4 Error Code 4 4 8 Network Errors Code Error name Countermeasures etc 20000 Memory error Open and close the door and then con firm operation If re occurrence seems likely replace the SCB2 and CF card 21000 Hardware error Open and close the door and then con firm operation If re occurrence seems likely replace the SCB2 a
175. streaks disappear If the streaks disappear widen the distance between the equipment and the REGIUS 190 or direct the antenna of the equipment not against the REGIUS 190 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 1 41 4 3 Troubleshooting for Image Quality 4 3 6 Case 5 Vertical Lines Phenomena Cause Remedy 1 Sharp white lines 5 to 10 pixels in width 1 If there are horizontal scratches on the 1 Replace the plate plate 2 If dust has collected on the edge of the 2 Blow clean the edge of the optical unit s beam condens optical unit s beam condensing section ing section At this time visually check whether dust is and the laser is disturbed present between the excitation light s cut filter and the condensing mirror and then perform blower cleaning and confirm that the dust has been removed Note that the location of dust adherence can be estimated from the position of the vertical lines in the image The service tool s left side corresponds to the right side of the con densing mirror Cut Filter for Exitation Light 2 Sharp black lines 5 to 10 pixels in width 1 Lines disappear when exposure is per 1 Redo irregularity correction using a plate which is free of formed without correction scratches If vertical localized black stripes occur in low dosage images as in the diagram on the right and they do not re appear in high dosage images 2 This defect is caused if irregularity cor 2
176. t etc to ensure patient protection 4 Do not allow a patient to touch the equipment 5 After using the equipment observe the following precautions 1 Return the switches and dials to their original positions in the specified procedure and turn the equipment OFF 2 When disconnecting the cables do not pull the cables or apply an exces sive force to them Observe the following precautions concerning the storage location e Store the equipment in a location where it is not exposed to water e Store the equipment in a location where there is no likelihood of being adversely affected by atmospheric pressure temperature humidity drafts light dust or air containing salt or sulfur etc e Store the equipment in a stable location Do not store it on an inclined surface and avoid vibrational shock including during transportation e Do not store the equipment in a location where chemical reagents are stored or where chemical fumes may be present 4 Keep all accessories cables terminals etc neatly after cleaning them 5 Be sure to keep the equipment clean for next use s 6 In the event that the equipment operates incorrectly or breaks down do not try to repair it yourself Have a trained engineer to repair it 7 Never attempt to modify the equipment 8 Maintenance and Inspection 1 Inspect the equipment and its components regularly 2 If the equipment has not been used for an extended period of
177. t parts if it is forcefully run for abnormal operation Special attention has to be paid when operating stepping motors as shown below Stepping Motors Cautions Sub scanning Motor Transport unit must not be located at magnetizing position Move to the HP before starting subscanning operation Implement the erasing operation read mode after the subscanning operation is completed Move to the HP before starting the erasing operation erase mode Move to the HP before inserting the cassette Transport Unit Motor Move the receiver to the transport standby position before starting the initialization Receiver must be located at the transport standby position when it is moved to the magnetizing position Move to the HP before inserting the cassette Elevator Unit Motor Transport unit must not be located at the magnetizing position Cassette Receive Unit ae i EE Move the justification assy to the HP before starting the initialization Move to the HP before moving to the receiving position Move to the HP or receiving position before moving to the transport standby posi tion Move to the HP before inserting the cassette Justif Motor Transport unit must not be located at the magnetizing position nor the receiver at the HP Move to the HP before inserting the cassette 104 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 3 3 Verification of Initializing Sequence
178. t the gear for the ejection motor M3 from the screw hole and remove the ejection motor M3 14 Carry out reassembly in the reverse order to that described above e Remarks for Installation Assembling the ejection shutter step9 Confirm that the arm for shutter spring is properly set in the damper gear assy Lubricate the grease inside the shutter spring Recommended grease Epinox AP 2 First insert the shutter shaft right in the bearing right then insert the shutter shaft left in the bearing left Fixing Screws 3pcs Ejection Motor M3 Connector Shutter Shaft Left Shutter Shaft Right REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 47 2 3 Insertion Ejection Unit Ejection senor bracket step4 Fix the screws while the eject sensor bracket is held up Confirm that the sensor pin stays close to the center of the ejection sensor when the ejection shutter closes Ejection sensor wiring guide plate step3 Confirm that the sensor wires are not sandwiched by the plate then tighten the screws Eject Senso r Detector Pin Fixing Screws 48 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 2 4 Transport Unit 2 4 Transport Unit 2 4 1 Controlling Parts comprising the Transport Unit e Controlling parts for transport mechanism vest
179. t the time of installation and the one exposed uniformity calibration for check have a difference in density from left to right 1 46 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 4 3 Troubleshooting for Image Quality 4 3 18 Case 17 Dose irregularities i e bad correspondence of mAs and S values etc Phenomena Cause Remedy 1 Incorrect sensitivity calibration Repeat the sensitivity calibration 2 The log log curve created by measuring the val Request the X ray tube manufacturer for remedies ues for mAs and mR is not linear check the linearity for each of 1mAs 10mAs 100mAs against mR 4 3 19 Case 18 Image disparity Remedy 1 Check the bulb dose i e measure the mR value and confirm whether the dose is correct 2 Confirm the exposure settings Refer to the recommended value in the medical ledger 4 3 20 Case 19 White blotches Remedy 1 Clean any dust from the plate and then check the solid image 2 If the blotches remain there is a possibility of plate defects and the plate should be replaced 4 3 21 Case 20 Black blotches Remedy 1 Erase the plate and re expose 4 3 22 Case 21 Monitor display problems OK with film Remedy 1 Brightness between the viewer and the monitor does not match Regenerate the display s LUT REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 1 47 4 3 Troubleshooting for Image Quality 4 3 23 Case
180. tandby pos Indicators DC motors Stepping motors others Cassette S Erase speed 1 C2 C345 High resolution Standard Sub scanning Initialize Move to HP Sub scanning Erase 1 Erase 2 3mm down 3mm up r Transport Unit Initialize Move to HP Absorb pos Escape pos Eject pos Insertion pos m Cassette receive Unit Initialize _Move to HP y Move to HP ng Receive pos _Transport pos Transport pos Eject pos Standby pos jk Indicators DC motors Stepping motors others Cassette x Erase speed GG 1 C2345 Ze High resolution Standard Sub scanning Initialize Move to HP Sub scanning Erase 1 Erase 2 3mm down 3mm up r Transport Unit mp _Move to HP s to HP Eject pos SS Insertion pos mem Absorb pos pos ee receive Unit REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 3 7 Adjusting the Pressing Amount 10 With the steel scale measure the gap between the floating rail on the right side of the device and the absorption plate Criterion 12 0 5mm Floating rail ar a S SC Absorption plate NO e Ifthe measured values does not satisfy the rating Adjust the correction amount mm by turning the rotary switch SW4 on the MCB2 Left side MCB2 No Degree of No
181. tartup Even if the JM s IP and host name are set the same as that for the REGIUS Console normal reading will be possible REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 4 1 Troubleshooting for Electrical Control amp Communication Cause Remedy 12 A Reader and REGIUS Even if the REGIUS Console s host name is set for the Reader normal read Console share the same ing will be possible host name e Even if the Reader s host name is set for the REGIUS Console normal read ing will be possible 13 A Reader and JM share Regardless of the setting location normal reading will be possible the same host name Case 4 Operation status where the network cable has been disconnected during operation Cause Remedy 1 Connection with the JM was interrupted when in the Ready condition e If no operation was being performed no Reader problems will result If the REGIUS Console is not capable of registra tion operation a restart must be carried out If an error is displayed on the Reader during operation it will be necessary to restart the Reader and the REGIUS Console 2 Connection with the JM was lost immedi ately after the last cassette registration If a recorded cassette was read during disconnection The Reader will not perform reading operation will stop at the insertion slot and a 04214 error will occur Although a restart will be necessary for all devices this can be done f
182. the drive pulley Refer to 2 4 3 Replacement of the Justification Motor PM2 p 55 and 3 8 Checking and Adjusting the Justification Allowance p 124 151 4 4 Error Code Error Error name Error description Action code 3 Cassette with a barcode thatis In the care of 3 remove the cassette not registered or represents and reset the printer to READY by per wrong size is inserted forming open close of front cover Return the cassette to the plant 04022 Justification R L sen 1 The Justification Sensor was Check MCB2 CN11 pins 9 through sor NG at absorption OFF after the completion of 11 Justification Sensor L motion by the transport unit to MCB2 CN11 pins 12 through 14 the absorption position during Justification Sensor R and cassette absorption MCB2 CN17 Justification Motor 2 The Justification Sensor was Check the loose of the drive pulley OFF after lock release during Refer to 2 4 3 Replacement of the cassette absorption Justification Motor PM2 p 55 and 3 The Justification Sensor was he saan e intra ii OFF after the completion of SP motion by the transport unit to the absorption position during cassette ejection 04023 Justification R L sen 1 The Justification Sensor was Check MCB2 CN11 pins 9 through sor NG during OFF after the completion of 11 Justification Sensor L escape motion by the transport unit to MCB2 CN11 pins 12 through 14 the Escape Position following Justification Se
183. the same way as above adjust the peel detect mecha nism on the opposite side Switch the position of the peel detect roller jig from top edge to the bottom edge of the cassette magnetizing plate and carry out 3 6 2 Adjustment of the Standard Position p 120 and 3 6 3 Adjustment of the Sensor Detect Position p 121 Check the upper edge and lower edge of the cassette magnetizing plate and preferentially adjust the one edge that is more convex than the other For example when the detector turns on at the upper edge but not at the lower edge it is not necessary to adjust at the lower edge 3 6 Adjusting the Peel Detection Rollers Peel Detect Sensor Plate Peel Detect Screw Peel Detect Sensor Peel Detect Roller Thicker Plate Justification sensor R GFF Of Erase lamp curren 1 OFF ON Casset e back slate zen GFF Of Erase lamp curren 2 OFF OH Cassetze pel sensor F ON Power SW OFF OH Ejection stiller sp GFF ON Erase SW OFF ON Intarlack cus OEE Ah Eiect SA SEE Ati H Magnetizing Plate ECH Peel Detection Roller Test Jig REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 1 21 3 7 Adjusting the Pressing Amount 3 7 Adjusting the Pressing Amount When any of the cassette magnetizing plate transport evacua tion sensor S11 transport rack gear etc which affects the magnetizing position follow the procedures
184. tic 1 Open the front cover 2 Remove the right and left covers 2 2 2 Removal of the Left amp Right Covers p 29 3 Remove the front top cover 2 2 3 Removal of the Front Top Cover p 30 4 Remove the insertion ejection unit 2 3 2 Removal of the Insertion Ejection Unit p 37 5 Remove the photomultiplier 2 6 1 Replacement of Photomultiplier PMT p 75 6 Unplug a relay connector JJ37 7 Remove 5 fixing screws The fixing screw on the upper right also fixes the earth cable of the optical unit to the frame 8 Hold the optical unit to prevent it from toppling over and lift up the stopper 9 Raise the optical unit by several millimeters and remove it from the main unit Raising the optical unit allows the protrusions on its lower side to move clear of the main unit 10 Place the cut filter blue for excitation light with its face up and put a cover plastic sheet etc so that dust will not stick to the filter surface 11 Carry out reassembly in the reverse order to that described above Make sure that the earth cable of the optical unit is fixed to the frame with the fixing screw Stopper Fixing Screws J 5pcs Relay Connector Cut Filter for Exitation Light 76 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 2 6 Optical Unit e Check and adjustment after installation Always carry out the calibration below
185. time clean the equipment and make sure it operates safely before using it 9 Operate the equipment correctly according to the Operation Manual Disposing of the system Disposal must be carried out in accordance with local ordinances and regulations The replaceable REGIUS plates used in REGIUS cassettes are coated with fluorescent material that has toxic potential Disposal and replacement of these plates must be carried out by properly trained service personnel lt IMPORTANT gt Should this manual become not readable due to any reason replace it with a new one which is available at charged basis viii REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 Warning Labels Warning and Caution labels stuck on the REGIUS 190 are as follows CAUTION To prevent accident during servicing never peel or soil the 1 labels on the REGIUS MODEL 190 CAUTION _ If the label gets soiled or falls off and the caution is no Longer VU legible replace it with a new one e Warning Labels e Warning for LCD fall e A SS EXS MBPLTTASLRD Ke GA RECHT ONOBHAEKOLSUTRAL A CAUTION NEVER shake or move the device Doing so may cause the monitor to drop or result in monitor damage A PRECAUCI N No agite ni mueva NUNCA el dispositivo Si lo hace podr propiciar la caida del monitor u ocasionar da os al monitor A ATTENTION NE secouez et ne d placez JAMAIS l appareil Cela pourrait fa
186. to the groove with its end shown in the right Tie Band Groove 62 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 2 4 Transport Unit 2 4 8 Replacement of Receiver Sensor 1 Remove the receiver assy 2 4 2 Removal of the Cassette Receive Unit p 54 2 Cut the tie band of the receiver motor bracket Tie Band 3 Remove the two fixing screws and remove the receiver sensor bracket Fixing Screws 4 Unplug the connector from the receiver JP21 5 Remove the receiver sensor S2 from the receiver sensor bracket 6 Carry out reassembly in the reverse order to that described above Receiver Sensor S2 Receiver Sensor Blacket e Remarks for installation When attaching the tie band to the wires on the receiver sensor bracket fit it into the groove with its end shown in the right Tie Band Groove REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 63 2 5 Subscan Unit 2 5 Subscan Unit Danger Never touch the steel belt directly by hand The hand or fingers may be cut due to the sharp q edge of the steel belt Caution If the fat of hand remains on the steel belt rust may develop and it may cause malfunction of the subscan operation 2 5 1 Controlling Parts of subscan Unit A Steel Belt cA Magnetic Plate Part Name Function Access t
187. top cover towards the front until a gap of approximately 100 mm Connector Front Top Cover opens up between that cover and the front cover 4 Uncouple the connector from the display section JJ27 5 Remove the front top cover 6 Carry out reassembly in the reverse order to that described above To reassemble first hook the hook on the front top cover on the hook receiver screw then tighten the fixing screws There are 4 hooks to be coupled First start with the Hook lower hooks 30 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 2 2 Removing the External Covers 2 2 4 Removal of Insertion Ejection Front Cover Important Sems screws M4 x 12mm are used to retain the insertion ejection front cover Be cautious not to loose them nor to use them for other purpose 1 Open the front cover 2 Remove two fixing screws 3 Lift up the insertion guide Insertion Guide d Remove the insertion ejection front cover Fixing Screws Insertion Ejection Front Cover REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 31 2 2 Removing the External Covers 2 2 5 Removal of LCD 1 Remove the front top cover Refer to Removal of the Front Top Cover p 30 Remove a fixing screw a Then remove a toothed washer and earth terminal from the front top cover Remove two fixing screws b and remove the display
188. ts 00 14 x17 01 14 x14 02 11 x14 03 10 x12 04 8 x10 05 24x30cm 06 18x24cm 07 24x30cm Mammography 08 18x24cm Mammography 09 15x30 cm Others Spare Plate Version 2 digits 00 19 Normal exposure 20 49 Spare for normal exposure 50 69 Mammography 71 99 Spare for mammography l Internal Use 3 digits Plate Production No 7 digits 1 2 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 1 3 Layout of Controlling Components 1 3 Layout of Controlling Components 1 3 1 Layout of Power Supplies and Main Boards Rear Left Front No Part Name No Part Name 1 SUP1 DC5V 24V power supply 8 ADB2 A D board 2 PSB 15V power supply 9 MCB2 Mechanical control board 3 Power Transformer PT1 10 LCD Panel 4 SUP3 Halogen power supply 11 GYB Green Yellow LED board 5 TAP Power Voltage Switching Board 12 ELB Cassette ejection lamp 6 Photomultiplier Breeder circuit 13 BLB READY lamp 7 SCB2 System control board REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 1 3 1 3 Layout of Controlling Components 1 3 2 Locations of Motors and Fans Rear Left Front Right soa D 3 oO oO No Part Name No Part Name 1 Subscanning Motor PM4 8 MCB2 Cooling Fan EMA 2 DC Power Supply Cooling Fan FM2 9 Justification Motor PM2 3
189. um Batteries Cautions Relating to Damage to the Equipment The voltage supply to the REGIUS MODEL 190 is AC110V or higher To avoid electrocution the following cautions must be observed Check that the REGIUS MODEL 190 earth is properly connected Ensure that all cables are properly connected and check for damage Before carrying out work which may involve touching power supply lines the power supply must be switched off In cases where the power supply must be left on to carry out for example voltage measurement every precaution must be taken to avoid contact with power supply lines The SCB2 System Control Board in the REGIUS MODEL 190 incorpo rates a lithium battery Unless given specific instructions the lithium battery should not be removed In cases where the lithium battery must be removed care must be exercised to avoid exposure to fire or water Such exposure may cause the battery to explode CAUTION The electronic circuits in the REGIUS MODEL 190 may be dam aged by static electricity The main body and any electrical AN parts removed should be handled with due care during instal lation and or repairs CAUTION An earthing strap should always be worn when handling circuit boards gt CAUTION Never loosen the screws painted in white Loosening these screws may disable the restoration of the normal status in the L f field REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 xvii
190. undle from the clamp and pull the bundle towards the front of the device Depending the position of the Transport Unit at the time it may require to tilt the Transport Unit using a handle so that the hand can reach the part Wire Bundle Wire Clamp 10 Hold the insertion ejection unit as shown in the right and remove from the main unit 11 Carry out reassembly in the reverse order to that described above For reassembly it will make it easier if you insert the unit while aligning it to the left on the front of the main unit Insertion Ejection Unit 38 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 2 3 Insertion Ejection Unit 2 3 3 Removal of Ejection Guide Assy 1 Remove the insertion ejection unit front cover 2 2 4 Removal of Insertion Ejection Front Cover p 31 2 Remove 4 fixing screws 2 on each side 3 Unplug two relay connectors JJ46 JJ59 Ejection Guide Assy d First slide the ejection guide assy toward rear of the main unit lift it up and remove from the main unit Relay Connectors 5 Carry out reassembly in the reverse order to that described above REGIU
191. us as it was installed 13 Start the service tool on the REGIUS Console and restore the data onto the CF card of the REGIUS 190 using the Board Change screen Restore the data that was backed up in the step 1 or at the time of installation servicing If there is no CF data available for restoration check readjust the REGIUS 190 according to the Procedures when no CF data is available in the following 14 Restart the REGIUS 190 e Procedures when no CF data is available When back up of the CF card is not successful and there is no back up data available from the installation it is required to check readjust as following after the replacement of CF card For the actual procedures of each work refer to the Installation Service manual e Checking the reading pixels read start position e Adjusting the PLL setting read start position e Unevenness correction e Sensitivity correction Important The above procedures require tremendous steps to complete Thus it is strongly recom mended to back up the CF card data at the time of installation 188 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 A 4 Main Circuit Diagram A 4 Main Circuit Diagram operation SW erase SW Sr Me SPEAKER LOCK RELEASE MOTOR CSSETTERCVSEN JUSTFLSEN JUSTF HP SEN JUSTIFR SEN ELEVATORHP SEN ELEVATOR MOTOR JUSTIF MOTOR FEED MOTOR FEED HP SEN FEED RETR SEN SUBSCANMOTOR MAINUNITCOOLFAN MCBCOOLFAN operation LAMP 26 0
192. ver 2 2 2 Removal of the Left amp Right Covers p 29 3 Loosen 5 fixing screws and remove the cover of the mechanical control box 4 Move the SW2 1 dip switch on the top of the MCB2 to the ON right position Left side MCB2 SW2 1 Ye ZA 5 Unplug the connector from CN4 on the MCB2 CN4 Left side CN4 MCB2 6 Connect the Unit Checker RS 232C cable between CN4 pf and the EIA 232C port of the maintenance PC gt ga O Maintenance PC 100 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 3 2 Set Up of dummy SBC2 program 3 2 3 Start Up of REGIUS 190 1 Open the front cover of REGIUS 190 and check that there is not cassette left inside 2 Check that the gear cover right is located behind the home position mark Gear Cover right If the gear cove is located before the home position mark move the transport unit using the handle 3 Insert the interlock release key into the interlock switch Important Make sure that the handle for tilting the transport unit is returned to the handle pocket before inserting the interlock release key d Move the power breaker to the ON position 5 Press the REGIUS 190 s Operation button REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 1 01 3 2 Set Up of dummy SBC2 program 3 2 4 Starting the dummy SBC2 program 1 Start the maintenance PC 2 Double click the short cut for dummy
193. w N O fs Plas ena i D R6 PR S 1 a Wel z sp 8 2 x 8 rel RAZ pa iq 5 Can C89 a s kx Ge A o SR l NM o So a Ki l H o l l C92 o 2 5 l es KS oe Si 24 ei e a D21 Si la 5 c99 c98 Se eo 020 m ice eu 2 _ 78 50 R61 E o I oo c57 8 Ze Oo j R29 a S 14 ee eae E S g R N 14 SS lt Hz o o E MN 4 Pal i SE SR C3 a o DA3 Qg S z R304 wei 26 c HH R354 e 25 1C150 25 2 amp DAS DAs E H e z lt 4 O oe S Set SZ CLE ae O o DAT Hi a 123 D E Gg 3p oF eo t ZS FE D a VER cos a z 0 amp Cores oT a go gO R507 ETR l 1 craz ae ge R301 2 a Wo 3 a R89 C143 o S ERa ah Tee st gt R300 D 26 eg 6 e Eeer R34 R83 8 S o D CNB R508 Red 1 Ge I C128 E E a7S Keen a 14 5 51 u 51 a 2 R531 M loa o R530 8 M a o a RA42 RA41 I v sw3 se RA7 Sc 28 oi 8 EH 1c12 ry cia o NI 2 2 2 H ica S rsoi 4 a lol Il RA28 RAz4 5 7 5 e o bk NF3NFINF2 auze Ra23 7 iy 5 S b S 2 H 16 ee 19 ge tots 20 3 4 1 CN6 SCN MADE IN JAPAN P04168 Re TR7 TRE TRB a 3 e Jaen EE a Nit o R14 Ris Got on e g oe Ap JL sw 16 vu g All 1 ee a 8 2 Legs 8 25 26 7 gt gt 50 A me 8 usi O b HGN CNIS CAR 4 TR27 R42 TR26 CN2 ionagainst risk fire replaceonly with same type and rating fuse TR24 olCP O POW
194. zation of the transport unit is implemented 7 Elevator Stand Elevator stand moves to HP 8 Lock Release Motor _Lock release motor is locked Use the dummy SCB2 software to check mechanical operations Refer to Refer to 3 3 Verification of Initializing Sequence 1 5 4 Erase Operation Erase operation both ERASE MODE 1 and ERASE MODE 2 follows the same sequence as the normal opera tion Erasing will be completed in step 7 of 1 5 2 Normal Operation REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 23 1 6 Required Tools 1 6 Required Tools The following testers and tools will be required for maintenance of the REGIUS 190 e Phillips head screwdriver e Torque driver e Peel detection roller tester Front door interlock release key e Maintenance PC e Unit checker RS 232C cable Dummy SCB2 Software Maintenance tool software e Laser goggle e Earth strap e 150mm steel scale e Push pull gauge e Cotton work glove e Vacuum cleaner handy type recommended Oscilloscope e Digital multi meter Ethernet hub or cross cable necessary for CF card replacement 24 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 Disassembly and Reassembly Blank Page 2 1 Preparation for Disassembly 2 1 Preparation for Disassembly 2 1 1 Precautions for Disassembly and Reassembly Caution Be sure to observe the following precautions A whenever performing disassembly or reassembly on this device Note t

REGIUS MODEL 190 (DD-941)

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