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MAPROTE0 - Rev.0.book

1. 3 11 Pushbutton kit TH type di nut contact Assembly 8 Turn the red screw by 90 in a clockwise direction Fix the wiring with a strip Assemble the mod ule 8 3 3 Close the transmitting unit 8 3 16 7 Carry out wiring see Bottom wired control casing page 36 Insert the contacts 6 Fully tighten the clamping nut 5 Insert the pushbut ton body Sy K 27 CO 3 12 Keyswitch selector Cas LE SC AAO REMIO TE CONTRCON 3 12 Keyswitch selector Selector parts selector body clamping nut F contact Mob D clamping wings casing Replacement Disassembly Assembly 1 Open the transmit 6 ting unit 8 3 16 Insert the contacts Remove the module 8 3 3 Cut the strip that holds the wiring in place Insert a screwdriver to sepa rate the clamping wings and extract the contacts 2 Separate the wiring wires from the con tacts Unscrew the clamping nut using the relative pliers 3 Extract the selector body Fix the wiring with a strip Assemble the module 8 3 3 Close the transmit ting unit 8 3 16 5 Tighten the clamping nut using the rela tive tools carry out the wiring see Bot tom wired control casing page 36 4 Insert the selector body CR e F AC E 5 493 28 Ss MAPRMIO3 Rev O gautec ADO AAMOT CON TRCONL 3 13 Toggle switch Codes ROPULSOOEO0004 ROPULSOOEO0014 ROPULSOOEOOO5
2. S3 is the right hand welding point S4 the left one The S4 welding point must be closed in RI97 O8POZA modules while it must be open in the RI97 O8VOZA module To set S3 please keep in mind the fol lowing Stabilised voltage the voltage of the module outputs are always related to an absolute voltage value In step voltage the module output vol tages are related to the true power sup ply values MAPRMEO5 Rev O 5 5 Analogue receiver module RI97 08 OZA Replacement Disassembly 1 Open the receiving unit by rotating the plastic key in a clockwise direction 2 Release the module pressing the metal discs on the two electronic card gui des on the third slot from the left 3 Remove the wiring connectors from the analogue receiver module Extract the module Zautec Oo FREMI TE CON TRO STATE DESCRIPTION RI97 08VOZA configuration On RI97 08POZA configuration The S1 setting can at times be different from what is indicated above Check the current setting given in the technical data sheet and during replacement verify that the new module is set in the same manner as the one to be re placed Assembly 6 Close the receiving unit by turning the plastic key in an anti clockwise direc tion 5 Lock the module by pressing the two black pins on the card guides 4 Insert the new ana logue receiver mo dule into the two card guides Insert the wiring into
3. Operating range The typical operating range of a radio remote control is the distance within which a transmitting unit can create a stable radio link with the receiving unit and therefore command the machine Passive emergency The passive emergency is a function of the radio remote control that inter venes following an irregular situation that occurs during operation When ra dio remote control linkage is disturbed incorrect or interrupted the receiving unit independently decides to stop the radio remote control This function can be set at 0 5 or 1 5 seconds see Welding points on page 4 25 or see Welding points and dip switches on page 5 33 or see Welding points and dip switches on page 5 39 Operating frequency The operating frequency is the frequency of the radio link between the trans mitting unit and the receiving unit This frequency can be fixed see Manual selection or variable see Automatic scan Power on Power on consists of supplying voltage to the units that make up the radio remote control In the transmitting unit this operation consists of inserting the starting key and turning it to position I Power supply The power supply is the supply that allows the radio remote control to oper ate The power supply of the transmitting unit is supplied by the internal bat tery while the power supply of the receiving unit is external in DC or AC Programming Programming means selecting whether to activate a rad
4. 3 Widen the two gui des and extract the three receiver modu les separating them from the BUS card 4 Extract the four screws that are pre sent in the guides of the BUS card that is to be replaced Zautec Oo FREMI TE CON TRO Assembly 8 Tighten the four Screws to fix the BUS card to the master board S i Insert the antenna cable into the radio receiver module con nector 6 Insert the three re ceiver modules into their respective con nectors and into the slots present on the two guides of the BUS card 5 Insert the four screws into the holes present in the guides of the new BUS card check the settings MAPRMEO4 Rev O Hautec 4 6 Bus card RI97BUSO1ZA AAO Remorse CONTRCON Connectors The three receiver modules should be inserted into the connectors in the fol lowing manner Connector for the recei ver decoder module Connector for the analo gue receiver module Connector for the radio receiver module The layout of the connector pin signals that are present is as follows RESERVED pin for a control signal Out rel F2 33 64 G2 Out rel F2 1 33 G2 Out rel F3 31 63 G3 Out rel F3 2 34 G3 Out rel F4 30 62 G4 Out rel F4 a 35 G4 Out rel F5 29 61 G5 Outrel F5 4 36 G5 Out rel FG 28 6
5. TC9708 2 select the frequency by setting the DIPs from 2 to 7 as explained below as a function of the radio transmitter encoder module MTXEUO3A Frequenza Dip switch Frequenza Dip switch MHz MHz 1 5 6 7 433 100 OFF OFF OFF OFF OFF OFF OFF 433 500 OFF OFF OFF fek 433 125 OFF IW LIT OFF OFF OFF OFF 433 525 OFF Dane or OFF orF OFF Wi 433 150 OFF OFF AN OFF orr oe orl 433 550 em me OFF fey 433 175 OFF SENSE OFF OFF loFF OFF 433 575 OFF eke OFF OFF ak 433 200 OFF OFF OFF eli OFF OFF OFF 433 600 OFF OFF OFF OFF felt OFF ON 433 225 OFF EK ore fey OFF OFF OFF 433 625 m or ON OFF 7 433 250 OFF OFF BROS OFF OFF OFFI 433 650 OFF CR CH OFF ek 433 275 OFF eB Bed orr OFF orr 433 675 orr LON MON IONE OFF EI 433 300 OFF OFF OFF OFF MM OFF cl 433 700 orr orr orr orr ON ON 433 325 OFF Wi orr orr ON 433 725 OFFE ON Jon JM ON 433 350 OFF OFF SM OFF fei 433 750 OFF OFF fee OFF fe ek 433 3 5 EFE ON ON OFF EN OFF OFF 433 773 b ON ON OFF ON ON 433 400 ore orr ore E ON OFF OFF 433 800 OFF OFFIOFFE zg ON ON 433 425 OFF BRB OFF PROB OFF OFFI 433 825 OFF ek ON ON ON SE l oo 433 450 OFF OFF eMe MevMOFFOFFI 433 850 OFF orc e ON ON ON 433 475 OFF eks ee OFF OFF 433 875 OFF ek Me Me ie Me Frequenza Dip switch Frequenza Dip switch MHz MHz 7 433 900 OFF OFF lorr lorr orr OFF f til 434 300 OFF OFFIOF
6. autec This battery must be exclusively of the MH0707L SCHOLL ae MHO707L ype HIMH 1 3 Ah 7 2 Y THE Once flat the MHO707L batteries can only be rechar ged by CH26_R type battery chargers Not using this type of battery and battery charger prejudices correct radio re mote control operation Autec cannot be held responsible for the consequen ces of this action MAPRMEO2 Rev O N 2 1 Battery diagnostic 2 1 Battery diagnostic Diagnostic Is the green LED present on Is the red the transmitting unit flashing quickly slowly The transmitting unit switches off within 15 minutes unit switches off within 3 minutes The battery is flat Insert one that is known to be charged Is the radio re mote control machine system operating correctly TES 2 4 LED present on the transmitting unit flashing The transmitting Hautec ADO FREMI TE CoOnT sow See battery charger diagnostic 8 2 4 See transmitting unit diagnostic 8 3 1 MAPRMEO2 Rev O Baut AANO Remorse CONTRON 2 2 Spare parts 2 2 Spare parts Description Hoe E FOBATTOOEOTAG 2 3 2 4 FOCABAO1EO4NO CH262R battery charger for MHO707L 12 Vdc together with the code indicate also the type of battery charger given on the technical data plate The NO is the paragraph number that deals with the spare parts except for the extension cable MAPRMEO 2
7. Extract the BUS card from the receiving case and separate the antenna cable from the connector that is present in the radio receiver modu le 3 Widen the two gui des and extract the analogue receiver module first from the top Zautec ALL FAREITICHT amp S CONTROL EEE ATERI EE KON HE Bi RI97 O8POZA configuration The S1 setting can at times be different from what is indicated above Check the current setting given in the technical data sheet and during replacement verify that the new module is set in the same manner as the one to be re placed Assembly 6 Tighten the four Screws to fix the BUS card to the master board 5 Insert the antenna cable into the radio receiver module con nector 4 Insert the new ana logue receiver mo dule into the respective connector and into the BUS card guide seats MAPRMEO4 Rev O 753 LE cec 4 5 Analogue receiver module RI97 08 OZA Preparation for setting 1 Make sure that the transmitting unit is switched off 2 Disconnect the power from the receiving unit 3 Open the receiving unit and insert the K1 settings key into the C4 con nector 4 Power the receiving unit ATTENTION From this moment onwards do not touch the receiving unit until setting up has been completed otherwise you risk losing the settings that have already been set 5 Turn the transmitting unit ignition key to I and press the START pushbutton 6 Turn the starting ke
8. to connector for interface card to connector for interface card ATA LO 6 9QG D 42 GO OOD red keyswitch selector short circuit the two feet pushbutton MAPRMIO3 Rev O e 3 16 Bottom wired control casing Hautec AAO REMIO TE CONTRCON ROPOCO12EO6AO bottom wired control casing for IR START UP Connector for interface card Connector for the transmitting module white yellow white yellow black with eleyet white black cable IR5 of the card ch battery e to connector for interface card YO green cable IRS of the card to connector for interface card red with eleyet keyswitch selector short circuit the two feet pushbutton MAPRMIO3 Rev O aio RET TE CON TRIOL 3 17 Bottom casing Codes ROPOCO16P12A0 ROPOCO16P13A0 ROPOCO12PO6AO MAPRMIO3 Rev O Bottom casing Bottom casing for cable control Bottom casing for IR START UP 3 17 Bottom casing 3 18 Upper casing 3 18 Upper casing Codes ROPOCO16P03A0 Upper casing with 2 holes for Gessmann joystick ROPOCO16PO6AO Upper casing with 3 holes for Gessmann joystick ROPOCO16PO7AO Upper casing with 2 holes for Penny Giles joystick ROPOCO16P08A0 Upper casing with 3 holes for Penny Giles joystick ROPOCO16PO9AO Upper casing with 4 holes for Tecnord joystick ROPOCO16P10AO Upper casing with 6 holes for Tecnord joystick FOPOCO16PO3AO FOPOCO16PO6AO FOPOCO16PO7AO FOPOCO16P08A0 FOPOCO16PO9AO FOP
9. Joystick body Connect the joysticks and the interface card as follows TAM with n 1 n B if present with 2 TM with 3 MAPRMIO3 Rev O o 3 6 Double axis Joystick Penny Giles type Replacement Disassembly 1 Open the transmit ting unit 8 3 16 After having re moved the four sym bol plates unscrew the four screws that are present 2 Extract the square clamping nut 3 Extract the joystick body from inside the upper control casing Zautec Oo FREMI TE LONUIYTFCL Assembly 6 Tighten the four screws and cover them with the rela tive symbol plates Close the transmit ting unit 8 3 16 5 Insert the square clamping nut to block 4 Insert the joystick body from the inside of the top case of the control station cas ing make sure that the bellow does not catch MAPRMIO3 Rev O Zau pU 3 7 Single axis joystick Tecnord type P m REnIO TE CON TRCON 3 7 Single axis joystick Tecnord type Joystick parts em A clamping screws col concer double sided adhesive gasket OE mechanical washer knob u gasket m id en casing joystick body connector Additional information 1 The double sided adhesive gasket should be positioned under the spacer between the spacer itself and the transmitting unit casing 2 The spacer should be assembled with the projection upwards the holes should coinciding perfectly with those of the casing
10. Max switching capacity of STOP and SAFETY contacts 10 A 30 Vdc Max switching capacity of movement commands contacts 4 A 30 Vdc Max switching capacity of selection commands contacts 6 A 30 Vdc Sensitivity receiver sectors cxcew snus oo oye vta e esu dantis ces 0 5 uV per 20 dB SINAD melle e FER PA6 fg 20 MINIMUM protection Grade dE ENEE EES d ENER NENNEN NENNEN IP65 DIMENSIONS E 180x230x95 mm MWE YO e ta ora fie ane fet a ea fa a on te n fe a ca e e e a ata a a a a tate A a ai 2 8 kg DUNDO template ee ka tay occu erae n die wt tnde be Pb e kan Findings Ee part of the receiving 4 9 receiving case case cover MEE master lower part of the board receiving case REN BUS master 4 4 6 card board M3x20 MAPRMEO4 Rev O C26 PRO MA receiving unit index 5 C26 PRO MA receiving unt 5 3 S VJREGCCIVING unie Ee Le EE 5 4 5 2 Exploded view and spare Darts REENEN REENEN EEN 5 6 5 3 Radio receiver module MRX D e eeresresestvroesesounosserovnosessorons 5 8 5 4 Receiver decoder module RDO O0AI nnne 5 15 5 5 Analogue receiver module RI97 08 DZA n 5 17 56 Relay Cdld SR97ZRU Juniesssxsvds rerom eV Dwa te EDI SUERTE M ME 5 21 5 7 Jo relay Card CRIO RUSS Jinise aare aai 5 27 5 6 DC master board SBRO7DC Re ec E EORR Ea ed c E 5 28 5 9 AC master board SBR97AC eeeveeteseesesessesesrosessosossesoonosessone 5 34 5 10 Power supply card SBA97V dee Ee 5 40 e Eu e WE AGO KOY
11. OFF Ri orc fay ON ON ON 434 250 ee mere OFF feld 434 650 OFF orc ek ON ON ON ON 434 275 OFF ee Ce Ce NM OFF Ia 434 675 OFF ee Me Ce Me e 4 3 Radio receiver module MRX O0 Hautec AANO Remorse CONTRCONL MRXUKO3A Frequenza Dip switch m ase 458 525 lorr fen OFF OFF OFF OFF fel 458 550 OFF OFF SY OFF OFF OFF felt 458 575 OFF Ree OFF OFF OFF ji 458 600 OFFIOFFIOFF peyi OFFIOFF OM 458 625 OFF el or OFF OFF fem 458 650 OFF OFF Pe ESE OFF OFF fek 458 675 Orr BS IONE OFF OFF f 458 700 OFF OFF OFF OFF PERE OFF ei 458 725 OFF PRB CFF OFF Ke MN OFF av 458 750 OFF OFF fe OFF ek B OFF aji 458 775 OFF PU EE OFF e The DIPs that are present make it possible to set other frequencies see Dip switches page 8 which are not however permitted MRXEUOGB Frequenza Dip switch MHz 1 2 3 4 5 6 869 7125 OFF OFF Be OFF Den ENGL 869 7375 ei Me ON ON ON 869 7625 OH ON ON ON ON 869 7875 Bee ee eee OFF Ie en 869 8125 jon OFF OFF OFF Ke ek ek 869 8375 Riet OFF key me en 869 8625 ON orr fox OFF si Me Me 869 8875 Peeves OFF e Me Me 869 9125 ON OFF OFF ek Me Me Ce 869 9375 Senor ee Me Me 869 9625 Ei ON ON ON ON ON 869 9875 fee Me Me e Meer The DIPs that are present make it possible to set other frequencies see Dip switches page 8 which are not however permitted MRXAUOSA Frequenza Dip switch MHz Hm 1 2 3 4 2 025 OFF IW OFF OFF IN OFF kal
12. Out rel F1 START 20 52 TS RESERVED s51 RESERVED RESERVED 18 50 RESERVED RESERVED 17 49 RESERVED RESERVED 16 48 RESERVED RESERVED 47 RESERVED RESERVED 19 46 RESERVED RESERVED 13 45 RESERVED RESERVED 12 44 RESERVED Out rel ENABLE 11 43 RESERVED 24Vdc 10 42 24 Vde 12Vde 8 41 12 Vde RESERVED 8 40 RESERVED RESERVED 7 39 RESERVED RESERVED amp 38 RESERVED RESERVED 37 RESERVED RESERVED 4 36 RESERVEC RESERVED 35 RESERVED RESERVED 2 34 RESERVED GND 1 33 GND Fuses Characteristics POWER SUPPLY circuit protection STOP circuit protection SAFETY Protezione del circuito AUTOFUSE fuses for automotives 10A 32 Vdc autofuse 10A 32 Vdc autofuse 32 Vdc autofuse 72 autec MAPRMEO4 Rev O AAO REMIO TE CONTRCON Cas LIE CC 4 7 Master board SBR97DCO8 AANO REMIO TE CCCXEWT FALL Connectors for wiring KA sen Bees M IO k m Levee Vv wy vo ee ee 9 e 9 o o o o e b 21 23 25 27 29 31 33 35 37 39 41 43 55 56 5 7 58 59 60 61 62 63 64 65 66 67 68 69 0 71 positive negative NC normally closed NO normally open C common Power power supply 8 30 Vdc Stop command which blocks the receiver unit and as a re sult the machine Safety safety function which protects the system from involun tary movements caused by possible radio remote con trol failure This function constantly controls the zero position rest
13. 42 Out rel G11 Out rele F12 11 43 Out rele G12 Out rele F13 12 44 Out rel G13 Out rel FI START 13 45 TS RESERVED 14 46 RESERVED RESERVED 15 47 RESERVED RESERVED 18 48 RESERVED RESERVED 17 49 RESERVED SEIUP 18 50 RESERVED SETUP 1119 51 SETUP SETUP 20 52 SETUP SETUP 121 53 SETUP Out rel ENABLE 22 54 RESERVED 24Vde 23 55 24 Vde 12 Vdc 24 56 12 Vde RESERVED 125 57 RESERVED RESERVED 26 58 RESERVED RESERVED 12 27 59 RESERVED RESERVED 28 60 RESERVED RESERVED 29 6i RESERVED RESERVED 30 82 RESERVED RESERVED a 63 RESERVED GND 32 64 GND Connectors for electrical Edo with the relay cards slot 4 5 6 and 7 17 VS 18 VE 19 Out rel G7 20 Out rel G10 21 Out rel G11 22 Out rel G12 23 Out rel G13 24 Out rel ENABLE 25 Out rel TS 26 RESERVED 27 GND 28 RESERVED 29 Abilit 24V 30 Power supply 24V 31 Abilit 12V 32_ Powersupply 12V Connectors for electrical connection with the 3 relay cards slot 9 5 8 DC master board SBR97DC Cosi LE Sr ADO RET TE CON TRIOL Power supply A Carry out power supply wiring in the following B SAFETYrelay manner IF n connect the power supply neutral to the OV n gt STOP relay terminal 3 SS connect the positive to the 12 or 24 Vdc terminal in accordance with the voltage value The OUT 12 24 Vdc terminal suppli
14. Eh bti rena e ee a ete ane e pasi ae wate ke ky to bib ako kibo sone 5 42 De IRECCIVING CaSe 4e nce E 5 43 5 13 Internal antenna at 870 MHZ EEN EEN NEEN KEEN 5 45 5 14 External antenna with support eeeeeeseeeen mmn 5 46 5 15 External antenna with cable e eee ee EEN EEN KEEN 5 47 5 16 Cable for wiring with recovery diodes eere 5 49 5 17 Technical data and TINGINGS ente ai pisa a a at ii dei xaxa a a a a ka at vga ns 5 50 5 1 MAPRMEO5 Rev O g CCI FA C26 PRO MA receiving unit replacements index Replacement of radio receiver module ee e eee nana nana EEN EEN 5 10 Replacement of receiver decoder module eGetttea tann aaa aaa eeeassaeaseseseseeoesoone 5 16 Replacement of analogue receiver module eee etat eee taa ana aa saa aaeasseenessstosesesesene 5 18 Replacement of relay card EEN nana aaa aa aaa nana a aasteeessessseseeresesseasseoes 5 22 Replacement of 3 reldy Cardi vii tit EE ak a ek ee E A 5 27 Replacement of DC master board ee EEN NEEN EEN 5 30 Replacement of AC master board ee EEN EEN nnn nnn 5 36 Replacement of power supply Card 5 41 Replacement of receiving Case EEN ana saaa EEN E EEN EEN 5 44 Replacement of internal antenna at 870 MHz sssssseeeen mme nnns 5 45 Replacement of external antenna with support 5 46 C26 PRO MA receiving unit programmings index Programming of the frequency at automatic scan mode 5 11 Progra
15. Eu E WS Dip switches Sa WS NO ce Led colour red Interface card connector Led The red LED should only light up during starting approx 1 second If it remains lit or does not light up during starting there could be a failure in the transmitting unit Dip switches The eight dip switches present on the radio transmitter encoder module de fine the operation mode of the frequency automatic scan or manual selec tion and also the operating frequency 0 0125 MHz always OFF 0 0250 MHz 0 0500 MHz Frequency value for each 0 1000 MHz DIP in the ON position 0 2000 MHz 0 4000 MHz 0 8000 MHz Li 1 1 1 1 ON manual selection ONT 2 345678 OFF automatic scan The radio transmitter encoder module dip switches must always be set simi larly to the dip switches of the radio receiving module MAPRMIO3 Rev O N 3 3 Radio transmitter encoder module MTX TC9708 Replacement e Loi aor e ei Fa Fe Gin 3 8 Disassembly 1 Open the transmit ting unit 8 3 16 Disconnect the an tenna cable from the connector on the module 2 Unscrew the four screws that hold to the module to the bottom control cas ing 3 Extract the module from the bottom control casing 4 Extract the address key from the mod ule AAO REMIO TE CCCXEWT FALL Assembly 8 Connect the antenna cable to the module connector Close the transmitting unit 8 3 16 7 Tighten the four screws that hold the m
16. Rev O 2 3 MHOZOZL regargeable battery Hautec Oo FREMI TE CON TROL 2 3 MHOZOZL regargeable battery Characteristics number of NiMH elements E NN nominal voltage of 1 element V total nominal voltage of the battery V autec Eo 3 battery voltage after discharge V H 1 3 Ayh 7 29 voltage of the charged battery V oe 1 Recharge conditions MH0707L batteries must only be recharged using CH26 R battery chargers see CH26_R battery charger on page 2 8 Use the battery until it is totally flat As the battery recharges in relation to time it should never be removed be fore recharging finishes for example if the power supply to the battery char ger is interrupted the charge starts from the beginning again Housing The battery should be inserted into its housing which can be found in the lower part of the transmitting unit When there is no voltage in the transmitting unit even with a charged battery check contacts are clean and the efficiency of the battery seat C N 2 6 CY MAPRMEO2 Rev O Hautec 2 3 MH0707L regargeable battery Temperature intervals The battery should be recharged used and stored within the recommended temperature limits which are indicated in the following table Recommended Permitted interval interval Storage 0 45 C 20 50 C As the temperature has a notable effect on battery capacity not respecting the indicated temperature limits voltage and duration can permanentl
17. and the joystick body 3 The metal washer should be inserted into the bellow pushing it inwards and upwards it should be near the knob 4 The bellow must cover the spacer completely the lower part of the bellow blocks against the projection of the spacer MAPRMIO3 Rev O 9 3 7 Single axis joystick Tecnord type Replacement r 3 53 20 e Disassembly 1 Open the transmit ting unit 3 16 Extract the wiring connector from the one present on the bottom of the joy stick body 2 Unscrew the knob then remove the gasket and the bel low from the joy stick 3 Unscrew the two screws that are present then extract the spacer the gas ket and the metal disc from one side and the joystick body from the other Hautec DHO REM TE CON TRO Assembly 6 Insert the wiring connector into the connector present on the bottom of the joystick body Close the transmitting unit 8 3 16 5 Assemble the gasket and the bellow into which the washer has been inserted making sure that the latter covers the Spacer Tighten the knob 4 From inside the up per control station casing insert the joy stick body Return the metal disc the gasket and the spac er to their places then tighten the two screws that are present MAPRMIO3 Rev O Hautec AAO Remorse CCCXEWT FALL Wiring 3 7 Single axis joystick Tecnord type Connect the joysticks and the interfac
18. body with the two gaskets Fix by tightening the nut 4 Insert the two gas kets into the selector body MAPRMIO3 Rev O Ce LE CC 3 15 Potentiometers ADO RET TE CON TRIOL Open the transmit ting unit 8 3 16 Unsolder the wir ing Unscrew the nut and extract the clamping nut 2 Extract the potenti ometer body and the gasket 3 15 Potentiometers AORESIO4E0038 Potentiometer parts gasket nut potentiometer 7 3 body clamping nut casing Replacement Disassembly Assembly 1 4 Insert the clamping nut and tighten the nut Weld the wir ing Close the trans mitting unit 3 16 3 Insert the gasket into the potentiome ter body and then the potentiometer body into the hole of the transmitting unit casing Wiring cursor Bi C Contact A AMMAM Contact B o 33 NC e OF MAPRMIO3 Rev O e 3 15 Potentiometers Potentiometer parts Replacement s Cl i 2 pe e 93 34 Za d y gaskets body Disassembly 1 Open the transmit ting unit 8 3 16 Remove the cap Loosen the knob locking nut using the relative pliers Ex tract the knob 2 Unscrew the nut and extract the clamping nut 3 Unsolder the wiring and extract the po tentiometer body with the three gas kets RORESIO4E0041 casing y ut clamping nut Hautec ADO Snore CONTA knob cap Assembly 6 Using the relative pliers tighten the knob
19. for BCD analogue commands SR97RO7P4LA 24V 7 relay card for BCD PWM analogue commands SR97RO8S1LA 24V 8 relay card with a configurable relay SR97R08S1KA 12V 8 relay card with a configurable relay SR97RO5S1LA 24V 5 relay configurable card SR97RO5S1KA 12V 5 relay configurable card Card components Relay 4 Relay contact terminals for wiring S NCC DO Co LES DLE AAA DAN LI Bn E Master board connector The capacity of the relay contacts is 10 A 250 V MAPRMEO5 Rev O 5 6 Relay card SR97RO Replacement Additional information 5 22 Disassembly 1 Open the receiving unit by rotating the plastic key in a clockwise direction 2 Release the card by pressing the metal discs on the two card guides of the slot that hold the relay card that is to be re placed 3 Remove the wiring connectors from the relay card Extract the card Hautec AAO REMIO TE CONTRCONL Assembly 6 Close the receiving unit by turning the plastic key in an anti clockwise direc tion 5 Lock the card by pressing the two black pins on the card guides 4 Insert the new relay card into the two card guides Insert the wiring into the respective con nectors SRO7RO7S A The relay cards with double contact make it possible for a single command to act on two electrically separate parts SR97R07S2LB This relay card can only be inserted into slot 4 of DC master boards This differs from the
20. frequencies when LED 3 blinks Dip switches The eight dip switches present in the radio receiving module define the fre quency operation mode automatic scan or manual selection and the opera ting frequency itself 0 0125 MHz sempre OFF 0 0250 MHz 0 0500 MHz Frequency value for each 0 1000 MHz DIP in the ON position 0 2000 MHz 0 4000 MHz 0 8000 MHz bet pro ON manual selection ON 2345678 OFF automatic scan The radio receiving module dip switches must always be set in the same man ner as the dip switches of the radio transmitter encoder module MAPRMEO4 Rev O Hautec 4 3 Radio receiver module MRX oO ADO FREMI TE CON TRCON Diagnostic Replace IS LED 1 NO the radio YES lit receiver module Does the system start YES Carry out the fre Is the light of LED 2 steady and is YES _ quency change the transmitting procedure Does the unit switched off system start Replace the radio If the receiver module system does not and the radio start CALL transmitter enco SERVICE der module Is the LED 2 light Replace the radio steady and the Is the LED 3 receiving modu transmitting unit light steady le Does powered the system start Is the LED 3 light Carry out the fre blinking quency change and is DIP 8 procedure at the OFF Does the position system start Check Check the connec the receiver tions of the exter decoder module nal antenna if
21. master board 6 Insert the antenna cable into the radio receiver module con nector 9 Insert the master board into the new receiving case and fix it using the eight SCrews MAPRMEO4 Rev O Hautec 4 10 Antenna AMO FREMI TE CON TAD 4 10 Antenna Codes Replacement Connection MAPRMEO4 Rev O FOANTEOOE24A0 antenna frequency 433 MHz FOANTEOOE32AO0 antenna frequency 870 MHz To separate the antenna from the receiving unit rotate it in an anti clockwise direction To connect the antenna to the receiving unit rotate it in a clockwise direction The antenna must never come into contact with metallic parts The antenna must always be vertical If the antenna is to create a radio link between the transmitting unit and the receiving unit the cable inside the receiving case must be connected to the radio receiver module see Antenna cable page 31 4 11 Antenna with cable length 5 m Hautec AMO FREMI TE CON TRIONL 4 11 Antenna with cable length 5 m Indications for instal If the receiving unit is covered or shielded by metal structures or installed in lation side electric panels use the antenna with the 5 metre cable Install it in a po sition that favours reception of the signals emitted by the transmitting unit The antenna must always be assembled on a metal support surface but the antenna stylus must never come into contact with metallic parts Replacement Disassembly 1 W
22. must run under it and turn exter nally around the fixing screws until it reaches the SMB2 connector Disassembly 1 With the receiving unit disconnected from the power sup ply fit together the different pieces of the antenna fixing them to a metallic support plate 2 Insert one end of the cable into the anten na connector and one into the relative connector of the re ceiving case Assembly 4 Disassemble the an tenna separating the different parts from the support surface 3 Disconnect the rece iving unit Extract the ends of the cable from the antenna connector and from the relative con nector of the recei ving case MAPRMEO5 Rev O 753 Utec 5 16 Cable for wiring with recovery diodes DO FREMI TE CON TRO 5 16 Cable for wiring with recovery diodes Indications This cable is used for wiring recovery diodes in the command contacts of the electromagnetic devices solenoid valves Their function is to suppress the overvoltage generated by the opening of the contacts It should therefore only be used with DC master boards It is particularly use ful for the contacts of the inductive load on off commands WARNING only carry out wiring of this cable if the controlled machine does not already have devices for suppressing the overvoltages DIODES CABLE Wiring When used this cable with recovery diodes should only be wired to the relay contacts that command solenoid valves as
23. of the movement command actuators Flow function which commands the solenoid valve that lets pressurised oil into the hydraulic circuit of the main di stributor The movement commands normally activate this function TS TIMED STOP command used for switching off the au xiliary or diesel motor of the machine The motor re mains active for 10 seconds after the STOP command has been activated CD common recovery diodes F eG movement and selection commands MAPRMEO4 Rev O 4 8 Address key Zautec dere FAREIDHCET E CON TRCONL 4 8 Address key Description The receiver decoder module is equipped with an address key that contains the address of the radio remote control This key is coloured grey removable necessary for radio remote control operation unique like the serial number given on the label WARNING The radio encoder trasmitter module contains the corresponding address key which has the same address and serial number given on the label This key is however coloured yellow DO NOT INTERCHANGE THE TWO AD DRESS KEYS the radio remote control would not operate MAPRMEO4 Rev O Hautec 4 9 Receiving case AAO AENMOTE CON TRCON Case components Closing screw ENABLE light Identification plate POWER light Technical data plate Closing screws Closing screw Antenna cable Lights The POWER and ENABLE lights signal POWER the presence of power supply in the receivi
24. speed selector present on the transmitting unit must be set Output values reset To reset the initial proportional output values i e those given in the technical data sheet with calibration key K1 inserted just keep reset button P pres sed until the green led L stops flashing and remains lit MAPRMEO4 Rev O Hautec 4 6 Bus card RI97BUSO1ZA ADO FREMI TE CON TRCON 4 6 Bus card RI97BUSO1ZA Card components Connector for the analogue receiver module Connector for the receiver de coder module Connector for the Connector for the master board radio receiver module Module fixing guides Diagnostic Is Correctly insert the BUS card the BUS card into Does connected to the the connector the system master board using the start correctly screws Is at least one of the lights of the Replace decoder radio the BUS card and analogue Does the system modules lit start correctly Are all three Correctly insert receiver modules the BUS card into inserted the connector correctly into Does the system the BUS card start YES Return to the receiving unit diagnostic MAPRMEO4 Rev O Replacement 4 6 Bus card RI97BUSO1ZA Disassembly 1 Unscrew the four screws that fix the BUS card to the ma ster board 2 Extract the BUS card from the receiving case and separate the antenna cable from the connector that is present in the radio receiver modu le
25. the power supply card 8 5 10 Does the system start correctly Replace the ma ster board Does the system start correctly CALL SERVICE 5 29 s MAPRMEO5 Rev O 5 8 DC master board SBR97DC Replacement Disassembly 1 Open the receiving unit by rotating the plastic key in a clockwise direction 2 Extract all the modu les and the cards with respective wiring that are pre sent inside the recei ving unit 3 Extract the master board by unscrewing the four nuts that are present discon nect the external an tenna if present Zautec Oo FREMI TE LONUIYTFCL Assembly 6 Close the receiving unit by turning the plastic key in an anti clockwise direc tion 5 Insert the modules and the cards with their respective wiring into the rela tive slots 4 Connect the exter nal antenna if pre sent Insert the new master board and ti ghten the four nuts MAPRMEO5 Rev O Hautec AAO REMIO TE CONTRCON N Connectors The signals in the pins of the connectors present in the master board are laid out as follows RESERVED 5 8 DC master board SBRI7DC pin for a control signal Outrel F2 1 33 Ge Out rel F3 2 34 G3 Outrel FA 3 85 G4 Out rel F5 4 361 G5 Outrel F6 115 ari G Out rel F7 6 38 G7 Out rel F8 7 39 G Out rele F9 8 401 G9 Out rel F10 9 41 G10 Out rel F11 10 42 Git Out rel F12 11 43
26. unit been carried out correctly YES Look at the BUS card diagnostic 8 4 6 Does the system start correctly NO Replace the BUS card 8 4 7 Does the system start correctly NO CALL SERVICE Hautec DO FAREEITICOT E CON TRIOL L Check the power supply connections Replace F1 8 4 7 Does NO the system now YES P b operate M OK correctly SE Carry out NO the correct wiring see technical data sheet YES Ser YES MAPRMEO4 Rev O Hautec 4 1 Receiving unit diagnostic ADO FREMI TE CON TRCONL Look the BUS Is the card diagnostic ENABLE light 8 4 6 lit Does the system start correctly Look radio module CALL diagnostic SERVICE 8 4 3 NO Replace the Does address key the system Does start correctly the system start correctly Disconnect the power from the receiving unit Is the F2 fuse integral Replace AN F2 8 4 7 YES Has the internal Carry out wiring of the NO the correct receiving unit wiring been carried out correctly Is the F3 YES fuse integral see technical data sheet NO YES Replace analogue module diagnostic 8 4 5 Does the system start correctly Replace F3 8 4 7 Replace master board 4 7 CALL Does the system SERVICE start correctly MAPRMEO4 Rev O AAO REMIO TE CONTRCON Hautec 4 2 Exploded view and spare parts Exp
27. 0 G6 Out rel F6 5 37 G6 Out rel F7 27 59 G7 Out rel F7 6 38 G7 Outrel F8 26 58 G8 Outrel F8 7 39 G8 Out rel F8 25 57 G9 Out rel F9 8 40 G9 Out rel F10 24 56 G10 Out rel FIQ 9 41 G10 Out rel F11 23 55 G11 Out rel PI 10 42 G11 Out rel F12 22 54 G12 Out rel F12 11 43 G12 Out rel F13 21 53 G13 Out rel F13 12 44 G13 Out rel F1 START 20 52 TS Out rel FI START 13 45 TS RESERVED 19 51 RESERVED RESERVED 14 46 RESERVED RESERVED 18 50 RESERVED RESERVED 15 47 RESERVED RESERVED 17 49 RESERVED RESERVED 16 48 RESERVED RESERVED 16 RESERVED RESERVED 17 49 RESERVED RESERVED 15 47 RESERVED RESERVED 18 50 RESERVED RESERVED 19 46 RESERVED RESERVED 19 51 RESERVED RESERVED 13 45 RESERVED RESERVED 20 52 RESERVED RESERVED 12 44 RESERVED RESERVED 24 53 RESERVED Out rel ENABLE 11 43 RESERVED Out rele ENABLE 22 54 RESERVED 24 Vdc 10 42 24 Vde 24 Vdc 23 S9 24 Vde 12 Vde 9 41 12 Vde 12 Vde 24 56 12 Vdc RESERVED 8 40 RESERVED RESERVED 25 57 RESERVED RESERVED 7 39 RESERVED RESERVED 26 58 RESERVED RESERVED 6 38 RESERVED RESERVED 27 59 RESERVED RESERVED 37 RESERVED RESERVED 60 RESERVED RESERVED 4 36 RESERVED RESERVED 29 61 RESERVED RESERVED 3 35 RESERVED RESERVED 62 RESERVED RESERVED 2 34 RESERVED RESERVED 31 63 RESERVED GND 1 33 GND GND 32 64 GND Connector for electrical connection to the receiver modules Connector for electrical connect
28. 25255e254 7 me Li To dn degli Dag Data memory Lr gie onnector for the calibration key Connector for connection to the BUS card Calibration key Information about module 1 Never leave the K1 calibration key inserted during radio remote control use The key is only needed during the calibration phase and when inserted only one proportional command can be activated at a time 2 The proportional outputs of RI97 08 module are programmed at the values given on the relevant technical data sheet 3 To keep the same settings in case of module replacement move the K2 memory from the old module to the new one Welding points Some welding points are present on the analogue receiver module STATE DESCRIPTION stabilised voltage RI97 08P0ZA configuration RI97 O8VOZA configuration PAD sp rss Fame a roe S3 is the right hand welding point S4 the left one The S4 welding point must be closed in RI97 O8POZA modules while it must be open in the RI97 08VOZA module To set 53 please keep in mind the fol lowing Stabilised voltage the voltage of the module outputs are always related to an absolute voltage value In step voltage the module output vol tages are related to the true power sup ply values MAPRMEO4 Rev O 4 5 Analogue receiver module RI97 08 OZA Replacement Disassembly 1 Unscrew the four screws that fix the BUS card to the ma ster board 2
29. 34 300 OFF OFF OFF OFFIOFF RI asie OFF OFF OFF OFF OFF OFF e 433 900 433 925 434 325 OFF Wi OFF OFF OFF fe 433 950 434 350 OFF OFF f OFF ore ax 433 9 5 434 375 OFF fay Me OFF OFF ON 434 200 OFF OFF OFF BRE OFF g 434 425 OFF MM OFF Ei orr fe 434 450 OFF OFF fek MA OFF Dane 434 000 OFF OFF OFF Bei OFF OFF Den 434 025 orr aj orr fe OFF OFF fai 434 050 434 075 434 475 OFF e ek Me OFF Dens 434 100 434 500 OFF OFF OFF OFF BS Mene 434 125 434 525 lorr el OFF OFF eel 434 150 434 550 OFF OFF SB OFF femme 434 1 5 434 5 5 OFF fame ON ON 434 200 EN OFF ek 434 600 OFF OFF OFF ES Ee rens 434 225 ON Me OF ek 454 625 OFF pee ON ON ON 434 250 Semele OFF iat 434 650 OFF ON ON ON ON 434 275 OFF eke Me mere OFF bad 454 675 OFF ee Me Me Me 5 13 MAPRMEO5 Rev O 5 3 Radio receiver module MRX O0Q Hautec AANO Remorse CONTRCONL MRXUKO3A Frequenza Dip switch m ase 458 525 lorr fen OFF OFF OFF OFF fel 458 550 OFF OFF SY OFF OFF OFF felt 458 575 OFF Ree OFF OFF OFF ji 458 600 OFFIOFFIOFF peyi OFFIOFF OM 458 625 OFF el or OFF OFF fem 458 650 OFF OFF Pe ESE OFF OFF fek 458 675 Orr BS IONE OFF OFF f 458 700 OFF OFF OFF OFF PERE OFF ei 458 725 OFF PRB CFF OFF Ke MN OFF av 458 750 OFF OFF fe OFF ek B OFF ev 458 775 OFF Pe EE OFF e The DIPs that are present make it possible to set
30. 97DCO3 24 Vdc master board for external antenna 24 Vdc master board operating 870 MHz Master board for radio remote control operating at 870 MHz SBR97DCO4 12 Vdc master board for external antenna Master board for radio remote control operating at 870 MHz SBR97DCO5 24 Vdc master board for cable control SBR97DCO6 12 Vdc master board for cable control Board components Antenna Dip switches WM SR u Aaka o Maps Te 2 i i ANN Lr di E e HA Connectors Dn iia Weldings points B Welding points uses Y Power supply connector Module and card layout As shown in the example it is always necessary to insert the RD97 receiver decoder module into slot 1 the MRX radio receiver module into slot 2 the RI 97 analogue receiver module into slot 3 an SR97 relay card into slots 4 5 6 7 the 24Vdc or 12Vdc power supply card into slot 8 a possible optional module into slot 9 5 28 MAPRMEO5 Rev O Hautec 5 8 DC master board SBR97DC contr A n n T T li li li l li li l li li li li li l li ll l li li L I li I li li li li li li ex Ti l T I I cO il SOM i TH Q r E o on H seli H a S m ON c li D l Cr a a a c H za a l W Uu Uu a li li li un li li li li li li li li li li li l T T li T T li li ll li li li l li li l li li li d i li d li d d d d gt A m e i T l m li ea li c ly a T c i d i T d d d Diagnostic Replace
31. C26PRO SERIES SERVICE MANUAL PRO M MA IG OO vu IG 998 VL Index of INTRODUCTION 1 Introduction NT TU T TU 1 3 1 1 How to use the assistance manual 1 4 1 2 Radio remote control identification sese n nnn 1 5 1 3 General diagnostic of the radio remote Control 1 6 kF GOSS TT S ETT 1 7 MAPRMEO 1 Rev O A MAPRMEO1 Rev O Hautec AAO REMIO TE CONTRCONL 1 Introduction This technical assistance manual contains all information regarding the radio remote control replacement programming and diagnostic procedures For this reason it is COMPLEMENTARY TO and does not replace the user manual where warnings and indications regarding radio remote control in stallation usage and maintenance can be found To operate correctly and safely those who use this manual must become familiar with and respect all the warnings and indications given in the user manual use the radio remote control technical data sheet a copy of this sheet can be found inside the receiving unit and another copy can be found in the doc umentation included with the user manual The information contained in this manual is subject to modification without notice and is not binding No parts of this manual may be reproduced by any means without the written permission of Auted including recording and photocopying MAPRMEO1 Rev O Q 1 1 How to use the assistance manual Hautec ADDO AEMNO T e 1 1
32. Does the unit correct system start NO Return to the receiving unit Replace the receiver de coder module Does the system start YES diagnostic 8 5 1 Replace master board 8 5 8 or 8 5 9 L YES Does the system start Heturn to the receiving unit diagnostic 8 5 1 Leds The four LEDs present on the receiver decoder module indicate LED 1 green ON module being powered correctly with a steady voltage of between 9 and 15 Vdc OFF module being powered incorrectly LEDs 2 and 3 green ON module operating correctly MAPRMEO5 Rev O 5 4 Receiver decoder module RD97 00A Replacement OFF module not operating correctly gautec Oo FREMI TE CON TRO These two LEDs must blink during the test phase after power on and before true operation LED 4 red ON the module is signalling the presence of a fault in the system OFF the module is operating correctly Disassembly 1 Open the receiving unit by rotating the plastic key in a clockwise direction 2 Release the module pressing the metal discs on the two electronic card gui des on the first slot from the left 3 Extract the receiver decoder module 4 Extract the address key from the recei ver decoder module Assembly 8 Close the receiving unit by turning the plastic key in an anti clockwise direc tion 7 Lock the module by pressing the two black pins on the card g
33. F IOFF orr ie MES 433 925 orr BR OFF OFF OFF OFF SEM 434 325 OFF QN OFF OFFIOFF ON ON 433 950 OFF OFF fel OFF orr oFr SX 434 350 OFF OFF iem OFF ore ax ON 433 975 OFFEHUMEUCBOFF OFFIOFFERBEUM 434 375 OFF feed OFF OFF ON ON 434 000 OFF OFF OFF ON OFF OFF NUM 434 300 OFF OFF orr fan OFF ek ey 434 025 orr aj E orr EI eorr eorr ee 434 050 ON Ob EE 434 450 OFF fe Ce L OFF fe ak 434 075 DON ON ON SW 434 475 e ON ON OF ON ON 434 100 Oh sU 454 500 QOFF OFF OFF OFF ESTREMO EU 434 125 F ON em 434 525 OFF ei OFF OFF De me Me 434 150 Oh ON sU 434 550 or felt OFF Ie Me eL 434 1 5 d W N UM A54 5 5 OFF Me ON ON ON 434 200 S Me MOFFIUM 434 600 OFF OFF OFF ek Ne Me e 434 225 N ON ON OFF e 434 625 OFF Ri orc fay ON ON ON 434 250 ee mere OFF feld 434 650 OFF orc ek ON ON ON ON 434 275 OFF ee Ce Ce NM OFF Ia 434 675 OFF ee Me Ce Me e 3 3 Radio transmitter encoder module MTX TC9708 MTXUKO3A Frequenza Dip switch MHz 458 525 458 550 458 575 458 600 458 625 458 650 458 675 458 700 458 725 458 750 458 773 paa OFF eli OFF OFF OFF OFF fal OFF OFF sr OFF OFF oer OFF fek MEN OFF OFF OFF ai OFF OFF OFF psy OFF OFF ON OFF fe orr fe OFF OFF fait OFF OFF ISYEESITEM OFF OFF feld OFF e Re mele OFF OFF ex OFF OFF OFF OFF eli OFF aji OFF SUB OFF OFF ES OFF ei OFF OFF REDE OFF ISSUE OFF kaj OFF ESEESE COFF ex Hautec AANO Remorse CONTRCONL The DIPs that a
34. G12 Out rel F13 12 44 G13 Out rel FI START 13 45 TS RESERVED 14 46 RESERVED RESERVED 15 47 RESERVED RESERVED 16 48 RESERVED RESERVED 17 49 RESERVED RESERVED 18 SOU RESERVED RESERVED 19 51 RESERVED RESERVED 20 52 RESERVED RESERVED 21 53 RESERVED Out rel ENABLE 22 54 RESERVED 424Vdc 23 55 424 Vdc 12 Ve 24 56 12 Vde RESERVED__ 25 57 RESERVED RESERVED 26 38 RESERVED PEE E 27 59 RESERVED R ll28 60 RESERVED RESERVED 29 61 RESERVED RESERVED 30 62 RESERVED RESERVED a 63 RESERVED GND 32 64 GND The pins indicated by SETUP relative to slots 4 5 6 and 7 have different si gnals according to the slot FN Stora stots store p stor7 SC MAPRMEO5 Rev O Connector for electrical connection with the receiver modules slots 1 2 and 3 VS 1 VE 2 Out rel F7 3 Out rel F10 4 Out rel F11 5 Out rel F12 6 Out rel F13 T Out rel F1 START 8 RESERVED Tjo RESERVED 10 GND 11 RESERVED 12 Abilit 24V 13 Power supply 24V 14 Abilit 12V 15 Power supply 12V 16 Out rele F2 1 33 Out rel G2 Out rel F3 34 Out rel GS Outrel F4 3 35 Out rel G4 Out rel F5 4 36 Outrele G5 Out rel F6 5 37 Qut rel G6 Out rel F7 18 38 Out rel G7 Outrel F8 7 39 Out rel G8 Out rel F9 8 40 Out rel G9 Out rel F 9 41 Out rel G1C Out rele Fi1 10
35. How to use the assistance manual Using the manual Follow the indications given below according to the situation THE RADIO REMOTE CONTROL DOES NOT WORK FINDING AND CORRECTING THE FAULT If the machine radio remote control system does not work correctly be gin from the diagnostic paragraph see General diagnostic of the radio re mote control on page 1 6 which sends you to the diagnostic sections in the other parts of the manual Follow the indications given in the flow chart step by step SPARE PARTS SEARCHING FOR INDIVIDUAL CODES If spare parts have to be ordered refer to section 2 Exploded view and spare parts of each chapter which contains a list showing all the part codes of the unit described in that chapter SPARE PARTS REPLACEMENT If parts of the radio remote control have to be replaced use the list given in the Replacement index This list can be found at the beginning of the rela tive unit chapter RADIO REMOTE CONTROL FUNCTIONS MODIFYING THE PROGRAMMING If the radio remote control function programs are to be modified use the list given in the Glossary 8 1 4 Once the relative function has been found follow step by step the cross references to the different chapters of the man ual Structure of the manual This manual is structured as follows CHAPTER 1 An introduction to and explanation of the manual CHAPTER 2 Batteries and battery charger CHAPTER 3 Transmitting unit CHAPTER 4 and 5 Receivin
36. OCO16P10AO To order the command panel relative to the casing supply the serial number of the radio remote control MAPRMIO3 Rev O Hautec 3 19 Technical data and findings 3 19 Technical data and findings Technical data Number of available commands EE REENEN EEN EEN FOT EEN 6 analog 12 on off start stop fOr PROS coe oai kosa tisi 6 2 analog 12 on off start stop ANONN A a eet ee integrated FYDE ON TO AU AN NOUN ai a ka E Yo ak o d Ea n e ex e ndo Lecco e res GFSK POWO ee ee 10mW 433 MHz TET 5 mW 870 MHz POWE SUDD Y sposi ades ven PEL RE ad rn battery pack NiMH 7 2 V 1 3 Ah EE VONAGO kt E T I T T m UTE MM 6V Autonomy with fully charged battery at 209C about 10 ore Time of 1 prewarning time eee nnne about 15 minutes Time of 29 prewarning time eee mnn about 3 minutes HOUSING c ee aie dees PA6 fv 20 PFOLECTION gradem kon lel a kota kn RUM E DE La ke a S M ed 173x160x236 mm VWE e le E 2 5 kg Findings Bottom Ko lin casing Upper control casing 3 16 or casing or casing M m radio transmitter Bottom control encoder module casing M oves interface Upper control casing 2 3 4 card or casing M 3x6 interface Upper control casing 1 3 4 card or casing M 2 9x9 5 MAPRMIO3 Rev O e L 3 19 Technical data and findings Baute AANO Remorse CON TAL Ze 3 44 Ze MAPRMIO3 Rev O PRO M receiving unit index 4 PRO M r
37. OL Replacement 3 10 STOP pushbutton Pushbutton parts contacts clamping nut Disassembly 1 Open the transmit ting unit 3 16 Remove the module 8 3 3 Cut the strip that holds the wiring in position and insert the relative tool into the contact holes Push heavily and ex tract the contacts 2 Separate the wiring wires from the con tacts 3 Unscrew completely the clamping nut us ing the relative tool 4 Extract the pushbut ton body and the gasket pushbutton body Assembly 8 Insert the contacts Fix the wiring with a strip Assemble the module 3 3 Close the transmit ting unit 3 16 T Carry out wiring of the contacts see Bottom wired control casing page 36 6 Fully tighten the clamping nut 5 Extract the pushbut ton body and the gasket which should stay between the pushbutton and the casing s BR O 3 26 Ss MAPRMIO3 Rev O 72 3 11 Pushbutton kit TH type Pushbutton parts Replacement MAPRMIO3 Rev O es Ecc ADMO AAMOT CON TAD pushbutton body casing Disassembly 1 Open the transmit ting unit 3 16 Remove the module 8 3 3 Cut the strip that holds the wiring in position Turn the red screw by 90 in a counter clockwise direction 2 Extract the contacts Separate the wiring wire from the con tacts 3 Unscrew completely the clamping nut 4 Extract the pushbut ton body
38. PM The RPM function is necessary for increasing or decreasing the motor turns of the machine A precise selector which is also used to set the outputs see REMOTE SET UP exists for this operation Rest position The rest position also called neutral or zero of an actuator is the position at which the actuator is not active therefore the transmitting unit does not send commands to the receiving unit This position is constantly controlled by the SAFETY function to protect the system from involuntary movements in case of failure SAFETY The SAFETY is a safety function that protects the system from involuntary movements caused by possible failures This function constantly controls the rest position of the movement actuators of the transmitting unit and is avail able at the SAFETY relay of the receiving unit see Welding points on page 4 17 or see Welding points and dip switches on page 5 33 or see Welding points and dip switches on page 5 39 Selection command A selection command is a command that does not cause a physical movement of the machine or part of it In the receiving unit the common of the selection commands may not be in series with the SAFETY contact while it must be in series with the STOP contact excluding the TIMED STOP Selector A selector is a type of actuator present in the transmitting unit that can be either a lever or round M s MAPRMEO1 Rev O Hautec 1 4 Glossary Among those present on the transmit
39. POWER and ENABLE signalling lights ATTENTION all POWER SUPPLY terminals have voltage Don t touch them if the receiving unit is powered Wire the STOP and SAFETY relays as indicated in the technical data sheet of the radio remote con trol POWER SUPPLY 2A Circuit protection 5x20mm 250V STOP 10A Circuit protection 5x20mm 250V transformer secondary 0 5A circuit protection 5x20mm 250V SAFETY 10A circuit protection 5x20mm 250V transformer primary 2 circuit protection 5x20mm 250V MAPRMEO5 Rev O gautec AMO FREMI TE CON TROU Welding points and dip switches MAPRMEO5 Rev O DESCRIPTION F7 activated by G7 F6 activated by G6 F5 activated by G5 POSITION ON ON ON ON ON POSITION O Z DESCRIPTION F8 activated by G8 F4 activated by G4 F3 activated by G3 F2 activated by G2 5 9 AC master board SBR97AC When the dip switches are OFF the different settings are deactivated F not activated by G STATE DESCRIPTION SAFETY activated by F2 G7 e Passive emercency time 1 5 s SAFETY activated by Fi G13 Passive emercency time 0 58 e F23 hed by G2 ores e frs hed by G4 tor G5 5 10 Power supply card SBA97V Cas LIE CC 5 10 Power supply card SBA97V Codes SBA97V24DO2A 24V power supply card SBA97V12 24L SBA97 V12 24K Card component 2 WI ANA N dan diti dux do SBA97V24DO2A SBA97V12 24L SBA97V12 24K 5 40 24V powe
40. RESERVED SETUP 20 52 SETUP RESERVED 21 53 RESERVED SETUP __ 21 53 SETUP Out rel ENABLE 22 54 RESERVED Out rel ENABLE 22 54 RESERVED 24 Vde_ 2s 55 24 Vdc 24 Vde_ 23 55 24 Vde 12 Vde__ ma 56 412 Vde 12 Vdc_ 24 56 12 Vdc RESERVED 57 RESERVED RESERVED 25 57 RESERVED RESERVED a 58 RESERVED RESERVED 26 58 RESERVED zzzi ME 27 59 RESERVED RESERVED TT 59 RESERVED R 25 60 RESERVED LlL28 60 RESERVED RESERVED 29 61 RESERVED RESERVED 29 61 RESERVED RESERVED 62 RESERVED RESERVED 30 62 RESERVED RESERVED la 63 RESERVED RESERVED au 83 RESERVED GND 32 64 GND GND 32 64 GND Connectors for electrical connection with the relay cards slot 4 5 6 and 7 Connector for electrical connection with the receiver modules slots 1 2 and 3 The pins indicated by SETUP relative to slots 4 5 6 and 7 have different si gnals according to the slot SLOT 7 PIN SLOT 4 SLOT 5 SLOT 6 MAPRMEO5 Rev O F11 G8 G9 G11 TS G12 G13 5 9 AC master board SBR97AC Power supply Fuses 5 38 gt SAFETY relay 2 a STOP relay POWER SUPPLY 40 VA Baut EL AAO REMIO TE CONTRCON Carry out power supply wiring as follows connect the neutral to terminal N connect the phase to the 24 240 Vac terminal in accordance with the voltage value The OUT 12 24 Vdc terminal supplies the
41. ROPULSOOEOO40 ROPULSOOEOOO6 ROPULSOOEOO39 ROPULSOOEOOO7 ROPULSOOEOO42 ROPULSOOEOO10 ROPULSOOEOO32 Selector parts symbol plate plate MAPRMIO3 Rev O ES nut V eg plate I carrying 3 13 Toggle switch 3 position toggle switch 2 with return gt 3 position toggle switch 2 with return 2 poles 3 position toggle switch LL of 3 position toggle switch 2 poles YZ 2 position toggle switch 1 with return de 2 position toggle switch 1 with return 2 poles 14 3 position toggle switch 1 with return 1 M 3 position toggle switch 1 with return 2 poles NU 2 position toggle switch 2 position toggle switch 2 poles spacer Gasket for SS casing ee ae selector body 3 13 Toggle switch Replacement Disassembly 1 Open the transmit ting unit 3 16 After having unsol dered the wiring from the selector contacts unscrew the cap that contains the clamping nut 2 Remove the spacer or the symbol car rying plate Unscrew the fixing nut 3 Extract the gasket and the selector body gautec io REMnMIO TE CON TRICOIHL Assembly 6 Insert the clamping nut into the cap and screw onto the se lector Wire Close the transmitting unit 8 3 16 5 Tighten the clamping nut Insert the spac er or the symbol carrying plate 4 Insert the gasket and the selector body Wiring For wiring weld the cable of th
42. Rev O Is LED 1 lit Is the light of LED 2 steady and is the transmitting unit switched off Is the LED 2 light steady and the transmitting unit powered Check the receiver decoder module diagnostic 8 5 4 Replace NO the radio receiver module Does the system start Carry out the fre quency change procedure Does the system start Replace the radio receiver module and the radio transmitter enco der module Is the LED 3 light steady Is the LED 3 light blinking and is DIP 8 at the OFF position Check the connec tions of the exter nal antenna if present Does the system start NO Replace the radio receiving module and the radio transmitter enco der module 5 3 Radio receiver module MRX O0QO E ges Y E S ki pe EC Se il sistema non Si avvia CHIAMARE ASSISTENZA Heplace the radio receiving modu le Does the system start Carry out the fre quency change procedure Does the system start YES If the system does not start CALL SERVICE 5 9 5 3 Radio receiver module MRX O0O Replacement Disassembly 1 Open the receiving unit by rotating the plastic key in a clockwise direction 2 Release the module pressing the metal discs on the two electronic card gui des on the second slot from the left 3 Extract the radio re ceiver module gautec Oo FREMI TE CON TRO Assembly 6 Close the
43. S4 S5 ERE kis oi eg FLOW activated by F7 G7 cE en F7 and G7 do not activated FLOW li f TATAA AAAA TTT D IETT UEL Li Si EEUEELEKLKEUKLELULUUKUUUULIVLIUE i e pi a kdk deed ded ades DEELT IEULLLEUKULEKLLEKLEELLEULLIEKXEKEE SARGERAS g sdddGsGASAGGKYGESSTISSIABSANAKAMAN mi eb L LLL A IT PTI TO e S15 wm S16 wm S17 STATE DESCRIPTION 518 wm RET F8 activated by G8 S19 ass F8 indipendent from G8 S20 mn PAD ss E Sis o PBactivated by Go S EELER en Fio wdpendent fom en sig L HistaedbyGi sig Fi idipendent rom e SiS F2 activated by G12 mm Fizidipendent rom e 520 e FIS activated by G13 mi Fi3 indipendent rom e The following standard programme is pre set by Autec S15 S20 OPEN MAPRMEO4 Rev O 4 6 Bus card RI97BUSO1ZA Hautec AAO REMIO TE CONTRCON Terie CA urs dr enun i DTD TUTE LEUK ITTT ITTIECTTUTTITTUTTTRTE SET RRE T UL ELEELLEELEULUKEULUEKKELLE 3 TILLITEN Ds d d d iss dsidst A A HAIAJIIA SANIKAKA ki Li CTS UKKKKEKK KREE A a aac Si SAFE activated by FIFGIS e zs ST Pesveemecenytme 0 58 The following standard programme is pre set by Autec S1 CLOSED and S2 OPEN MAPRMEO4 Rev O p gautec AAO REMIO TE CONTRCON 4 7 Board components Replacement MAPRMEO4 Rev O Connector for the BUS card BUS card fixing holes Holes for fixin
44. SR97RO7S2LA because the FLOW command is not de layed at deactivation MAPRMEO5 Rev O Z autec 5 6 Relay card SR97RO P AAO REMIO TE CCCOXEWT FALL SRIZROZVILA This card generates a voltaged analogue output the value of which is incre ased UP or decreased DOWN by a selector on the transmitting unit The commands that carry out the UP and DOWN function are configured by programming the matrix of pads using wire bridges It is also possible to set using trimmers the initial and final value of the analogue output to be varied the increment decrement time of the output voltage Connect the G pad with the G pad to carry out the UP function and the F pad with the F pad to carry out the DOWN func tion Orto eto O O Q Ort en OO O Orne 20 O O Ors etsO O configurable matrix EI Output voltage Vout 0 9 POWER SUPPLY Minimum adjustable voltage Vbasic 0 0 9 POWER SUPPLY Maximum adjustable voltage Vmax 0 0 9 POWER SUPPLY GND OV of the analogue signal Ji farl re RV analogue signal output UP DOWN increment decrement time of the output voltage adjustable from between 5 and 15 seconds 5 23 MAPRMEO5 Rev O 5 6 Relay card SR97RO Hautec AAO REMIO TE CONTROL SR97R07 ALA This card generates a voltage analogue output the value of which depends on the position of a BCD selector placed inside the transmitting unit The commands that set the level of this
45. acteri stics 5x20 mm 5A 250 V S LA Litt La Eh KK x NS configurable matrix 5 25 MAPRMEO5 Rev O g 5 6 Relay card SR97RO Zautec 5 26 P AAO REMIO TE CCCXEWT FALL SR97RO05S1 A The SR97RO5S1 A card holds 5 programmable relays three relays can either save a Set Reset command of F G pair commands or carry out the function of auxiliary relays therefore directly controlled by an external power supply source at 24 and 12 Vdc two relays can be programmed with the START F1 TIMED STOP or ENABLE functions NOTE The Set Reset command is forgotten if stops or passive emergencies occur first second group of group of 3 relay 3 relay FIRST GROUP OF 3 RELAYS RL1 RL3 To programme the SET function connect one of the F2 F7 pads to S1 3 activation of the command programmed at pad S1 3 causes closure of the relative RL1 RL3 relay To programme the RESET function connect one of the G2 G7 pads to R1 3 activation of the command programmed at pad R1 3 causes ope ning of the relative RL1 RL3 N B if Fn is programmed with S1 3 connect Gn to R1 3 To programme the relays as auxiliary relays connect one or more IN1 3 terminals to S1 3 and contemporaneously cut the corresponding resistor R6 if S1 is programmed R7 if S2 is programmed and R8 if S3 is program med SECOND GROUP OF 2 RELAYS RL4 and RL5 Connect pads 4 and 5 respectively for RL4 and RL5 with the ENA pad to p
46. analogue output are configured by programming the matrix of pads by way of wire bridges It is also possible to set the initial and final value of the analogue output to be varied using trimmers Configure the matrix pads in the same manner as the relay card that is to be re placed Oe O Or aO F10 Bonn Orn Cent Ca euo Ort en configurable matrix Output voltage Vout 0 9 POWER SUPPLY Minimum adjustable voltage Vbasic 0 0 9 POWER SUPPLY S Vout RTT Maximum adjustable voltage EN Vmax 0 0 9 POWER SUPPLY GND OV of the analogue signal RV analogue signal output Pos sel END RV lf RI KET 5 24 MAPRMEO5 Rev O Cas LIE c c 5 6 Relay card SR97RO AMO FREMI TE CoOnT sot SR97ROS8S1 A The eighth relay present on the card is used to have a same command avai lable at two different outputs of the receiving unit This relay can be configured programming the matrix of pads by way of wire bridges Connect pad C with pad F or G accor ding to which signal is to be doubled configurable matrix SR97RO9S1LA The two additional relays the characteristics of which are 5A 250V can be configured by programming the matrix of pads by way of wire bridges They are used to obtain 2 additional SAFETYs Le Ka Y Connect pads C1 and C2 to pads S1 and S2 to ac tivate 2 additional SAFETYs The fuse present on the card has the following char
47. ance and a receiving unit installed on board the machine itself Radio transmitter The radio transmitter decoder module is the module in the transmitting unit encoder that module creates the telegram to be sent by coding the activated commands by way of an address transforms this low frequency signal into a high frequency radio signal the value of which can be set see Manual selection or variable see Automatic scan Receiver decoder The receiver decoder module is a module present in the receiving unit that module decodes the telegram transforming it into commands to be carried out by the machine The receiver decoder module contains the address key that permits recognition of the unequivocal address of the radio remote control Receiving unit The receiving unit is a radio apparatus installed on board the radio remote controlled machine which receives the commands sent by the transmitting unit and makes the machine carry them out REMOTE SET UP The REMOTE SET UP function makes it possible to set the proportional out puts from a distance using a selector that is present on the transmitting unit see Preparation for setting on page 4 19 or see Preparation for setting on page 5 19 Reply time The reply time is the time that passes from activation of the command that is to be actuated until true actuation of this command by the radio remote controlled machine The STOP command reply time must never exceed 550 ms R
48. and insert the cap the black line must coincide with the white line Close the transmit ting unit 8 3 16 5 Insert the clamping nut and tighten the nut 4 Weld the wiring In sert the three gas kets into the potentiometer body and the potentiome ter body into the hole in the transmit ting unit casing MAPRMIO3 Rev O 753 LIE CC 3 15 Potentiometers AAO Remorse CCCXEWT FALL Wiring Cursor Contact b Contact C ANANA Contact D MAPRMIO3 Rev O e 3 16 Bottom wired control casing Zautec Mo REMOTE CONTROL 3 16 Bottom wired control casing Codici ROPOCO16E03A0 Bottom wired control casing ROPOCO16E04A0 Bottom wired control casing for cable control ROPOCO12E06A0 Bottom wired control casing for IR START UP Opening and closing Disassembly Assembly Unscrew the four 6 screws that keep the Tighten the four transmitting unit screws closed Remove the Insert the battery battery 2 Open the transmit 5 ting unit as a book Close the transmit bottom casing of ting unit the control casing on the right 3 Extract the flat cable 4 from the radio trans Insert the flat cable mitter encoder mod into the radio trans ule and the mitter encoder mod connector from the ule and the interface card connector into the interface card de O 3 36 MAPRMIO3 Rev O ADO PAREITICHT RE CON TR Replacement MAPRMIO3 Rev O I Disassembly 1 Open the transmit ting unit D
49. art correctly Carry out the correct wiring see technical data sheet CALL SERVICE 5 3 5 2 Exploded view and spare parts Hautec ADMO FREMI TE CONTAOL 5 2 Exploded view and spare parts Exploded view Spare parts Description 5 14 FOANTEOOE17A0 External antenna at 433 MHz 5 13 FOANTEOOE30A0 Internal antenna at 870 MHz 5 8 FOCAVIOOEB9A0 MAPRMEO5 Rev O Hautec 5 2 Exploded view and spare parts FOCAVIO1E18A0 FOESBAOIEO2A0 5 10 FOESBAO1EO06AO0 24V power supply card SBA97V12 24L a 5 14 FOSCINOOE50A0 Support for external antenna 5 6 FOESBAOOEO3AO 24V 7 relay card SR97R07S1LA FOESBAOOEOSAD 5 6 FOESBAOOEO7AO 12V 7 relay card SR97RO7S1KA 5 6 FOESBAOOE11AO0 24V 7 relay card SR97IR7S1LA for IR system FOESBAOOE19AO X 15 GOANTEOOESIA0 5 7 GOINRIOOE39BO 24V 3 relay ENA ENA F1 RI97RO3S1LB 12V 3 relay ENA ENA F1 RI97RO3S1KB 9 9 GOINRIOOEA5AOQ RI97 08VOZA analogue receiver module with voltage outputs Receiving case with cable entry Receiving case with 40 pole plug N is the paragraph number which refers to the spare part Warning No voltage should be present when carrying out any internal operations re placement or programming on the receiving unit therefore make sure that the power is disconnected from the receiving unit before proceeding MAPRMEO5 Rev O 5 3 Radio receiver module MRX D Hautec ADO FREMI TE CON TRCOH 5 3 Radi
50. ble frequencies are those belonging to the set group MAPRMEO4 Rev O 4 3 Radio receiver module MRX O Hautec MTXUKO3A In this module the DIPs from 2 to 7 are inactive and do not influence in the choice of the frequency group while DIP 1 must be set at OFF MTXEUOGB In this module the DIPs from 2 to 7 are inactive and do not influence in the choice of the frequency group while DIP 1 must be set at ON MTXAUOSA In this module the DIPs from 2 to 7 must be set in order to operate within the permitted frequencies MAPRMEO4 Rev O Hautec 4 3 Radio receiver module MRX 0 f Ak ADO AEMOTE CON TRCONL Manual frequency mode MAPRMEO4 Rev O For this type of mode it is necessary to 1 set DIP8 at ON 2 select the frequency by setting the DIPs from 2 to 7 as explained below as a function of the radio transmitter encoder module MRXEUOS3A Frequenza Dip switch Frequenza Dip switch MHz MHz 1 5 6 7 433 100 OFF OFF OFF OFF OFF OFF OFF 433 500 OFF OFF OFF fek 433 125 OFF IW LIT OFF OFF OFF OFF 433 525 OFF Dane or OFF orF OFF Wi 433 150 OFF OFF AN OFF orr oe orl 433 550 em me OFF fey 433 175 OFF SENSE OFF OFF loFF OFF 433 575 OFF eke OFF OFF ak 433 200 OFF OFF OFF eli OFF OFF OFF 433 600 OFF OFF OFF OFF felt OFF ON 433 225 OFF EK ore fey OFF OFF OFF 433 625 m or ON OFF 7 433 250 OFF OFF BROS OFF OFF OFFI 433 650 OFF CR CH OFF ek 433 275 OFF eB Be
51. control is not used for approximate ly 3 and a half minutes This function can be deactivated see Connectors on page 3 15 Battery The battery supplies power to the transmitting unit and guarantees operation for at least one working day 8 hours The battery charge state is indicated by two LEDs present on the transmitting unit When the battery is flat it should be recharged using the supplied battery charger Only Autec batteries can be used Command Activating a command means activating an actuator of the transmitting unit The actuation of a movement or a selection in the machine commanded by the receiving unit corresponds to this action a af a 1 7 A MAPRMEO1 Rev O N AA WW ki S je E Ze ES 5 NH a VK vw 1 4 Glossary Hautec Command common The command common is the wiring cable of the receiving unit that supplies the relay contacts relative to the command All the commons must be in se ries with the STOP contact Dip switch The dip switch is a device used for programming some functions It can as sume two statuses ON and OFF which correspond to the activation and de activation of a specific operation see Dip switches on page 3 7 or see Dip switches on page 4 8 or see Dip switches on page 4 24 or see Dip switches on page 5 8 or see Welding points and dip switches on page 5 33 or see Welding points and dip switches on page 5 39 ENABLE ENABLE is a signal present in the rec
52. d orr OFF orr 433 675 orr LON MON IONE OFF EI 433 300 OFF OFF OFF OFF MM OFF cl 433 700 orr orr orr orr ON ON 433 325 OFF Wi orr orr ON 433 725 OFFE ON Jon JM ON 433 350 OFF OFF SM OFF fei 433 750 OFF OFF fee OFF fe ek 433 3 5 EFE ON ON OFF EN OFF OFF 433 773 b ON ON OFF ON ON 433 400 ore orr ore E ON OFF OFF 433 800 OFF OFFIOFFE zg ON ON 433 425 OFF BRB OFF PROB OFF OFFI 433 825 OFF ek ON ON ON SE l oo 433 450 OFF OFF eMe MevMOFFOFFI 433 850 OFF orc e ON ON ON 433 475 OFF eks ee OFF OFF 433 875 OFF ek Me Me ie Me Frequenza Dip switch Frequenza Dip switch MHz MHz 7 433 900 OFF OFF lorr lorr orr OFF f til 434 300 OFF OFFIOFF IOFF orr ie MES 433 925 orr BR OFF OFF OFF OFF SEM 434 325 OFF QN OFF OFFIOFF ON ON 433 950 OFF OFF fel OFF orr oFr SX 434 350 OFF OFF iem OFF ore ax ON 433 975 OFFEHUMEUCBOFF OFFIOFFERBEUM 434 375 OFF feed OFF OFF ON ON 434 000 OFF OFF OFF ON OFF OFF NUM 434 300 OFF OFF orr fan OFF ek ey 434 025 orr aj E orr EI eorr eorr ee 434 050 ON Ob EE 434 450 OFF fe Ce L OFF fe ak 434 075 DON ON ON SW 434 475 e ON ON OF ON ON 434 100 Oh sU 454 500 QOFF OFF OFF OFF ESTREMO EU 434 125 F ON em 434 525 OFF ei OFF OFF De me Me 434 150 Oh ON sU 434 550 or felt OFF Ie Me eL 434 1 5 d W N UM A54 5 5 OFF Me ON ON ON 434 200 S Me MOFFIUM 434 600 OFF OFF OFF ek Ne Me e 434 225 N ON ON OFF e 434 625
53. diagnostic present Does 8 4 4 the system start Replace the radio If the receiving module system does not and the radio start CALL transmitter enco SERVICE der module MAPRMEO4 Rev O 4 3 Radio receiver module MRX O Replacement Disassembly 1 Unscrew the four screws that fix the BUS card to the ma ster board 2 Extract the BUS card from the receiving case and separate the antenna cable from the connector that is present in the radio receiving mo dule 3 Widen the two gui des and extract the radio receiving mo dule third from the top Zautec io FREMI TE CON TRO Assembly 6 Tighten the four screws to fix the BUS card to the master board 5 Insert the antenna cable that is present into the radio recei ving module con nector 4 After having set the dip switches insert the new radio recei ving module into its connector and into the seats of the BUS card guides MAPRMEO4 Rev O 753 LE cec 4 3 Radio receiver module MRX 0 CCI AEMT Automatic scan mode For this type of mode it is necessary to 1 set DIP8 at OFF 2 select the requested frequency group by setting the eight dip switches for each module as explained in the following tables MTXEUOSA DIP 2 3 e4 OFF OFF OFF OFF DIP 2 3 e4 ON ON ON ON In this module DIPs 5 6 and 7 do not effect the setting of the frequency group while DIP 1 must be set to OFF The availa
54. does not operate correctly first check if the problem has to do with the radio remote control or the ma chine Before carrying out any verification therefore connect the wired con trol station If the machine does not start the problem has to do with the machine itself Alternatively if the machine starts normally and operates correctly but only when activated from the wired control station the problem involves the radio remote control In this case after having carried out the power on and starting procedure follow the indications given below 1 If the machine works intermittently because the radio remote control continually switches off change the radio frequency being used with the transmitting unit powered and started keep the START pushbutton pressed for 5 6 seconds A prolonged beep accompanied by the powering of both the signalling LEDs indicates that the frequency has changed During this oper ation the receiving unit switches off To start operating again press the START pushbutton as for the normal starting procedure 2 If the machine works partially i e some commands are not activated while others are replace the actuators of the faulty commands in the transmitting unit and if necessary the corresponding relay cards in the receiving unit This information can be found in the technical data sheet of the radio remote control 3 If the machine does not start at all follow the flow chart given below Is the
55. e card as follows C1 C2 C3 CA C5 if present C6 if present with 1 with 1 with 2 with 2 with 3 with 3 Each cable kit that exits from an interface card connector divides into two sections Check the colour of the cables to understand which section wired to which joystick MAPRMIO3 Rev O should be 3 8 Double axis joystick Gessmann type ec LIE CC f REDI TE LCCOEWT FALL 3 8 Double axis joystick Gessmann type Codes ROMANIOOEO3A0 double axis proportionale joystick Gessmann type ROMANIOOEO3BO double axis proportionale joystick Gessmann type with coulisse Joystick parts i 9 bellow clamping screws clamping nut Cc _ adhesive gasket casing CC corpo del joystick e O 3 22 MAPRMIO3 Rev O Hautec AAO Remorse CONTRCON Replacement MAPRMIO3 Rev O Disassembly 1 Open the transmit ting unit 8 3 16 Separate the joy stick wiring from that of the interface card Unscrew the knob and remove the bellow 2 Unscrew the four screws that are present 3 Extract the joystick body INFORMATION FOR THE REPLACEMENT Usually it s not necessary replace the clamping nut 3 8 Double axis joystick Gessmann type Assembly 6 Insert the bellow making sure that it is connected to the clamping nut Tight en the knob Insert the wiring into the interface card Close the transmit ting
56. e command to the contact which is opposite to the selection and the common cable to the central contact Fx command NW Bad command CX LAJ NW d d ka d Contact for Fx Contact for Fy command command Contact for the common e Q 3 30 Ze i MAPRMIO3 Rev O Hautec 3 14 11 position rotative switch DO FREMI TE CON TRO 3 14 11 position rotative switch Selector parts cap knob clamping nut casing gasket selector body gasket connector Resistor setting The selector must be set by removing the resistors according to whether the configuration requires a central or lateral O position Central O position Lateral O position Remove resistors R1 and R2 Remove resistors R2 and R4 MAPRMIO3 Rev O e 3 14 11 position rotative switch Replacement E OR f Sa Ze di 5 3 32 wd E 4 NL Disassembly 1 Open the transmit ting unit 8 3 16 Cut the strap Un solder the wiring from the connector 2 Remove the cap Loosen the knob locking nut using the relative pliers Ex tract the knob 3 Remove the nut that blocks the selector body and extract the latter Assembly 7 Insert the wiring into the connector Fix the wiring using a strap Close the transmitting unit 8 3 16 6 Tighten the knob us ing the relative pliers the white line must be positioned at O Insert the cap the black line must coin cide with the white line 5 Insert the selector
57. eceiving unt 4 3 At Receiving unit GIAGNOSUG nrar p s kan ae e EE 4 4 4 2 Exploded view and spare parts eee nnm 4 6 4 3 Radio receiver module MRX O eesouevtssestonoasessosunaesyonaseorons 4 8 4 4 Receiver decoder module RD97 004 eeeeeennnn nnn 4 15 4 5 Analogue receiver module RI97 08 OZA eee 4 17 4 0 BUSCIFA RI97BUSO ee ur ki UT XL SPEED EE 4 21 e Waster Doard SBRO97DCOGS EEN 4 27 AG Address EENG ee 4 30 Ae RECEIMING e 4 31 CeO JATIUGIITIO oues et e e ee ke Endo ae a a nn MAD e ke ke a ni e ke aa 4 33 4 11 Antenna with cable length 5 m eere nnne 4 34 d 12 AnNtIVIDFAUON SUPPIOFE Kit zer ed co Seed Sao TUE AAA oin 4 35 4 13 Technical data and Wu e Te e LEE 4 36 MAPRMEO4 Rev O PRO M receiving unit replacements index Replacement of radio receiver module cesses nnne nnn 4 10 Replacement of receiver decoder module etttteestttteesssteeossteooeseseseooeseone 4 16 Replacement of analogue receiver module nmm nnn 4 18 Replacement of BUS Cad WEE 4 22 Replacement of Master DOAN i vilaqun wi E Sege 4 27 Replacement of receiving Case ae eee annan aaa saaa aaa nana a sasa EEN EEN 4 32 Replacement or antena aie oi pak ae ek eat e exe e e aa ae ok e Po A A LED I QS 4 33 Replacement of antenna with cable leght Sm eens ee ee ee ee eeeeeees 4 34 Assembly of antenna with cable lenght Sam 4 35 PRO M recei
58. eiving unit when the unit is in radio link with the transmitting unit Only if this signal is present and therefore the relative relay is active can the commands that are sent be actuated FLOW If programmed FLOW activates a movement command This function com mands the solenoid valve which pressurises the oil in the primary hydraulic circuit of the distributor see Welding points on page 4 25 Function A function is a well defined task carried out by the radio remote control A function can be activated or deactivated Horn The machine horn alarm when connected can be activated by pressing the START pushbutton with the transmitting unit started Interference Radio interference is a disturbance in the radio link between the transmitting unit and the receiving unit It can be caused by any radio equipment radio remote controls included operating in the same area In case of interference the passive emergency intervenes automatically to guarantee safety Joystick A joystick is an actuator present on the transmitting unit To activate this ac tuator move it from its rest position Joystick axis An axis is a spatial direction along which a joystick can be moved Normally a joystick can have one single axis or two right angled axes Each axis cor responds to a fixed movement command Manual selection Manual selection is an operating mode of the radio remote control that makes it possible to work at a single fixed frequency inside the permit
59. ent of Joystick Tecnord Dvpe Lt tt aaa e eee nannan saaa saaa mnn nnn 3 20 Replacement of Joystick Gessmann type esssseseeeeen nnnm nnns 3 23 Replacement Of STOP D shbLttOTic casita Oe kr ek kt ik anal E E EXC Rn e atc LRQ VAT 3 26 Replacement of pushbutton kiy TH Dwvpe mmm nnn 3 27 Replacement of keyswitch selector secos nnm menn 3 28 Replacement of toggle switch eesesteeesestosessesooeosestosoosestssosessorosestoooosesooo 3 30 Replacement of 11 position rotative Switch 3 32 Replacement of mini potentiometer ne saka kaa aaa are koka aha iraani riani aka 3 33 Replacement of potentiometer eeeeeseetesestetossestotosestosessesosoosessososessoooosestone 3 34 Opening and closing of the trasmitting unit ccc rat aassarasseesesesasoseseoon 3 36 Replacement of transmitting unit l eee ek ENNER aeassesaseseeresesseaseveus 3 37 TRANSMITTING UNIT programmings index Programming of the frequency at automatic scan mode 3 9 Programming of the frequency at manual frequency mode 3 11 e MAPRMIO3 Rev O Hautec AAO Remorse CONTRCON 3 Transmitting unit MAPRMIO3 Rev O The model MA transmitting unit of the C26 PRO series can command ma chines with electric or electrohydraulic proportional drives from a distance The distinctiveness of this unit are the proportional outputs of the machine which can be set directly from the transmitting unit using the REMOTE SET UP
60. es the POWER and ENABLE signalling lights Wire the STOP and SAFETY relays as indicated in the technical data sheet of the radio remote control Fuses F1 POWER SUPPLY 2A for 24Vdc and 4A for 12 circuit protection Vdc 5x20mm 250V F2 STOP 10A circuit protection 5x20mm 250V SAFETY 10A circuit protection 5x20mm 250V 15932 MAPRMEO5 Rev O gautec AMO FREMI TE CON TROU Welding points and dip switches MAPRMEO5 Rev O DESCRIPTION F7 activated by G7 F6 activated by G6 F5 activated by G5 POSITION ON ON ON ON ON POSITION O Z DESCRIPTION F8 activated by G8 5 8 DC master board SBR97DC F4 activated by G4 F3 activated by G3 F2 activated by G2 When the dip switches are OFF the different settings are deactivated F not activated by G F10 activated by G10 F9 activated by G9 STATE DESCRIPTION e SAFETY activated by F2 G7 e Passive emercency time 1 5 s SAFETY activated by F1 G13 F2 or F3 held by G2 or G3 disabled function e F4 or F5 held by G4 or G5 6 amp 2 e Passive emercency time 0 5 s disabled function 5 9 AC master board SBR97AC 5 9 AC master board SBR97AC Codes SBR97ACO1 ac master board SBR97ACO2 ac master board for external antenna Master board for radio remote control operating at 870 MHz Board components Antenna Dip switches Connectors Welding points Trasformer Power supply connector Module and card lay
61. faulty ght illuminate illuminate YES NO The battery char Disconnect the Replace ger works Re power supply and the fuse Close turn to the bat open the battery the battery tery diagnostic charger Is the charger and 8 2 1 fuse integral supply power Dattery The battery char charger light YES ger is faulty illuminate if Replace it another battery is inserted Internal fuse In order to check that the battery charger is operating correctly verify the integrity of the internal fuse Fuse technical characteristics F0 5A 250 V 5x20 mm Recharge conditions A CH26 R battery charger can only be used with MHO707L batteries see MHO0707L regargeable battery on page 2 6 The recharge of a CH26 R battery charger lasts approx 4 hours after which the battery has a voltage of approx 8 4V As the battery recharges in relation to time it should never be removed be fore the end of the recharge for example if the power supply to the battery charger is interrupted the charge starts from the beginning again We recommend using the battery charger within the recommended tempera ture interval 5 35 C or at least within the permitted temperature inter val 10 50 C MAPRMEO 2 Rev O 2 9 2 4 CH26 R battery charger 75 LIE c cC AAO REMIO TE CoOnT FALL MAPRMEO 2 Rev O OONOUHJ BoN hr CJ CJ CJ CJ CJ CJ CJ CJ CJ CJ CJ CJ CJ DA CJ CJ CJ CJ CJ MAPRMIO3 Rev O TRANSMITTING UNIT index ransm
62. function 3 1 Transmitting unit diagnostic 3 1 Transmitting unit diagnostic Diagnostic Are the green and red LEDS lit and steady The two LEDS are not lit Remove the battery and open the tran smitting unit Fix the internal wiring if not inte gral and or cor rect Does the system start NO Rep the key switch selector 8 3 12 Does the system start NO Replace the tran smitting module YES 8 3 3 Does the system start Replace the interface card YES 8 3 3 Does the system start NO CALL SERVICE 2 95 9 y 3 4 YES Hautec DO FAREEITICOT E CON TRO or the STOP pu oo shbutton is are active Deacti vate it them If the actuator cannot be deac tivated replace it Does the sy stem start Remove the battery and open the tran smitting unit Make sure the wiring is correct Does the system start Replace the STOP pushbutton 8 3 10 Does the system start Replace the key address 8 3 9 Does the system start MAPRMIO3 Rev O 3 2 Exploded view and spare parts Exploded view and spare parts 3 2 Exploded view MAPRMIO3 Rev O 3 2 Exploded view and spare parts Hautec Spare parts AOCINGOOPO002 Collar strap 3 6 AOMANIOOE84A0 Double axis joystick Penny Giles type 3 15 AORESIO4EOO38 Single turn potentiometer 3 8 ROMANIOOEO3A0 Double axis joystick Gessmann type Bottom wired con
63. g MAPRMIO3 Rev O Coster ADO FREMI TE CONTA Connectors Pi Pi COM G2 F2 G3 COM Z9 P3 Pi SP COM VLI RS GND POS AUZ CGS F13 Fiz F11 F10 F9 F8 P2 P2 COM E 15 13 11 9 17 15 3 1 G6 G7 COM P3 P3 COM G S G4 COM MAPRMIO3 Rev O 15 13 11 9 7 5 3 1 16 14 12 10 8 6 4 2 CH CH V VL1 CRS GCS AUT e COM IEN 7 36 34 32 30 28 26 24 22 20 18 16 14 12 10 6 4 2 35133 31 29 27 25 23 21 is izi jis in 11 9 16 i4123 10 8 6 4 2 15j1i3 11 19 7 15 13 l3 16 14 12 id 8 6 4 2 NEG L POS 2V5 POS 3 NEG 2V5 ZE P2 SP1 SFI ri CSZ VLO RS 2V5 SA AUT CRS G13 G12 G11 G10 G9 G8 POS 26 NEG 2V5 NEG LI POS 2V5 NEG 9 POS av5 NEG Z4 POS 2V5 SX VB Fi COM GND SP COM SP COM DX BOTTOM CONTROL CASING VL1 Z2 Z7 3 4 Interface card SIC97GPO5A i F2 F10 On off commands G2 G10 On off commands GND Ground battery negative LEDR Red LED LEDV Green LED 1 Joystick 1 enable if present Joystick 2 enable if present Joystick 3 enable if present 5 Vdc Remote Set Up increase Remote Set Up decrease Automatic switching off SAFETY SAFETY I STOP STOP I Battery voltage 7 2 Vdc Speed selection Speed selection Proportional commands Z8 Z9 Auxiliary proportional commands if automatic switching off is to be deactivated con
64. g ca se 5 45 5 14 External antenna with support Casier Oo PE IDCHT EE CON TRO 5 14 External antenna with support Antenna components Replacement Antenna cable Connector for antenna Connector SMB Adhesive strips Antenna 1 Antenna support This antenna must use the FOBASEOOE BO master boards Disassembly L Extraxt master bo ard see 8 5 8 or 8 5 9 and unscrew the antenna 2 Separate the SMB connector of the an tenna from the SMB2 connector printed on the soldering side of the master board 3 Unscrew the fixing nut present exter nally on the recei ving case on the antenna connector Extract the antenna support from the re ceiving case Assembly 6 Insert master board see 8 5 8 or 8 5 9 and screw in the antenna 5 Insert the SMB con nector of the anten na into the SMB2 connector printed on the soldering side of the master board 4 Remove the adhesi ve straps from the support and attach it inside the receiving case Tighten the nut on the antenna con nector MAPRMEO5 Rev O Z autec 5 15 External antenna with cable aM RET TE CON TRCON 5 15 External antenna with cable Codes GOANTEOOE10AO 433 MHz external antenna with 5 metres cable GOANTEOOE27A0 433 MHz external antenna with 10 metres cable GOANTEOOE28A0 433 MHz external antenna with 1 metre cable GOANTEOOE31A0 870 MHz external antenna with 5 metres cable Indicatio
65. g the master board to the receiving case Diassembly 1 Unscrew the four screws that fix the BUS card to the ma ster board 2 Extract the BUS card from the receiving case and separate the antenna cable from the connector that is present in the radio receiver modu le 3 Unscrew the eight screws and extract the master board from the receiving case 4 7 Master board SBR97DCO08 Master board SBR97DCO8 Holes for fixing the master board to the receiving case EFEILTTITILTITETI TIT TIT IT IT Ta St BUS card fixing holes Holes for fixing the master board to the receiving case T D pp di WM T HI cu PA PA PAPA PA UE de L i l A je a Assembly 6 Tighten the four Screws to fix the BUS card to the master board 5 Insert the antenna cable into the radio receiver module con nector 4 Insert the new ma ster board and ti eight ghten the SCrews 4 7 Master board SBR97DCO08 Connector The layout of the signals on the connector pins is as follows RESERVED pin for a control signal Out rel F2 33 64 G2 Out rele F3 31 63 G3 Out rel F4 30 62 G4 Out rel F5 29 61 G5 Out rel F6 28 60 G6 Out rel F7 27 59 G7 Out rel F8 26 sa G8 Out rel F8 25 57 G9 Out rel F10 24 56 G10 Out rel F11 23 55 G11 Out rel F12 22 54 G12 Out rel F13 21 53 G13
66. g unit chapter 5 may not be included MAPRMEO1 Rev O E Ze E Ge WAR k i M A HI A s E e wd A Hautec 1 2 Radio remote control identification f AMO AEMOTE CON TAD 1 2 Radio remote control identification Model mmm MA REMOTE SET UP NENNEN Plate Identification of the serial number to unequivocally identify the radio remote con SERIAL N XXXXXX trol MANUF DATE XXXX Identification of the year of production to verify the guarantee validity TYPE XXXXX MODEL XXXX XL Identification of the Type and Model to identify the radio remote control from a ho Technical Data mologation point of view RADIO MODULE ccc ceececeee eere nnnnnu ne XXX XXX FREQUENCY RANGE rris NNN CN CN RF OUTPUT POWER see KE eer LSA POWER SUPPLY sscccccsssssssssssssssssne T 2V NI MH 1 3 Ah vw A l PROTECTION DEGREE W scccccccccccssssssssssssaeeeeeeceeees IP65 Identification of the technical data to identify some of the characteristics of the radio the most useful characteristic is C O remote control the frequency Identification of the technical data conformity with the 99 05 R amp TTE Directive Identification of brands and certification MAPRMEO1 Rev O 1 3 General diagnostic of the radio remote control Cas LIE er ADO FREMI TE CON 1 3 General diagnostic of the radio remote control If the radio remote control machine system
67. green Refer to LED on the the battery and transmitting unit battery charger flashing diagnostic slowly 8 2 1 Correctly NO connect YES the plug Does the system start Is the POWER light on the receiving unit lit Is the power supply plug connected Correctly Are the en power supply NO supply the YES value and the receiving unit wiring correct PORE system start Refer to the diagnostic of the relative receiving unit 8 4 1 or 8 5 1 NN M 2 MAPRMEO1 Rev O Hautec 1 4 Glossary 1 4 Glossary Actuator An actuator is a device present in the transmitting unit The operator uses actuators to activate fixed commands which are sent to received by and also actuated by the receiving unit The joysticks selectors and pushbuttons are all actuators Address The address is a number value used by the receiving unit to differentiate the telegrams sent to the respective transmitting unit The address is con tained in the address keys and renders the radio remote control unique see Address key on page 3 25 or see Address key on page 4 30 or see Address keys on page 5 42 Address keys There are two address keys a yellow one which should be inserted into the transmitter encoder module and a grey one which should be inserted into the receiver decoder module These keys are necessary for correct radio remote control operation because they contain the unequivocal address of the system A
68. i 4 2 050 OFF OFF RS OFF ISTE OFF felt 472 075 orr lem e orc fe OFF fant 472 100 OFF OFF OFF fee OFF felt The DIPs that are present make it possible to set other frequencies see Dip switches page 8 which are not however permitted MAPRMEO4 Rev O Hautec ADO FREMI TE CON TRCON 4 4 Receiver decoder module RD97 00A Module components Led 2 green colour Led 3 green colour A DELEE Led 1 green colour E Address key connector Diagnostic Is LED 4 the power lit supply voltage of the receiving unit correct Ed CEET Cf 4 4 Receiver decoder module RD97 00A Led 4 red colour Correctly power the recei ving unit Does the system start NO Return Replace to the the receiver de YES receiving unit coder module diagnostic Does the 8 4 1 system start Replace the master board 8 4 7 YES Does the system start NO Return to the receiving unit diagnostic 8 4 1 Leds The four LEDs present on the receiver decoder module indicate LED 1 green ON module being powered correctly with a steady voltage of between 9 and 15 Vdc OFF module being powered incorrectly LEDs 2 and 3 green ON module operating correctly MAPRMEO4 Rev O 4 4 Receiver decoder module RD97 00A Cas Utec DO FREMI TE CON TRO OFF module not operating correctly These two LEDs must blink during the test phase after power on and before true operat
69. indicated in the electric diagram below 24 Vdc 24 s 12 Vde zi 12 Vdc en OVdc amp 0 Vdc black cable MAPRMEO5 Rev O 5 17 Technical data and findings Hautec CCI FA 5 17 Technical data and findings Technical data Power supply Deer ED 12 or 24 Vdc 25 40 VA E 24 48 55 110 130 220 240 Vac 20 50 Hz 40 VA ANCEN T ie dans a punt EE internal or external dedicated Max switching capacity of STOP and SAFETY relay contacts 10 A 30 Vdc Max switching capacity of movements command relay contacts 4 A 30 Vdc Max switching capacity of selection command relay contacts 6 A 30 Vdc SSUSICIVILY ECC VON cafe tutari send Poncius a enan 0 5 uV for 20 dB SINAD HOUSING T fiber glass reinforced polyester Minimum proctection grade tt tt eee eee nana ana saaa EEN NEEN IP65 DIMANSIONS soos vire aa E e n CNN SO ae ae 250x150x300 mm ln EE 5 6 5 kg Findings master lower part of 4 nuts 5 8 board the receiving case 6 MA o 5 9 master lower part of 4 washer 5 8 board the receiving case 6 o 5 9 5 50 MAPRMEO5 Rev O Autec sri Via Pomaroli 9 36030 Caldogno VI ITALY V 39 0444 901000 39 0444 901011 WW http www autec it PX info autec it
70. io remote control function or not setting values or in any case modifying radio remote control operation within a set of permitted values Pushbutton A pushbutton is an actuator present in the transmitting unit It activates when pressed and deactivates when released PWM PWM Pulse Width Modulation is the modulation that regulates the output current of the analogue receiving module and therefore of the receiving unit This current commands the solenoid valves of the radio remote controlled machine Radio link The radio link of a radio remote control is the radio frequency transmission that is created between the transmitting unit and the receiving unit This link occurs at the operating frequency at which the telegram is modulated Radio receiving The radio receiving module is a module present in the receiving unit which module transforms the radio signal into a low frequency signal that is decoded by the radio transmitter encoder module The radio receiving module can search for the radio signal that is sent by the transmitting unit at a set frequency see Manual selection or at a variable frequency see Automatic scan ak l e a 1 9 e deg i k YN W a hs A e MAPRMEO1 Rev O 1 4 Glossary Hautec Radio remote A radio remote control is the radio equipment which is used to command ma control chines from a distance It is made up of a portable transmitting unit from which the user can command the machine from a dist
71. ion LED 4 red ON the module is signalling the presence of a fault in the system OFF the module is operating correctly Replacement Disassembly 1 Unscrew the four screws that fix the BUS card to the ma ster board 2 Extract the BUS card from the receiving case and separate the antenna cable from the connector that is present in the radio receiver modu le 3 Widen the two gui des and extract the receiver decoder module second from the top 4 Extract the address key from the recei ver decoder module that is to be repla ced Assembly 8 Tighten the four screws to fix the BUS card to the master board 7 Insert the antenna cable that is present into the radio recei ver module con nector 6 Insert the new recei ver decoder module into its respective connector and into the seats of the BUS card guides 5 Insert the address key into the new re ceiver decoder mo dule MAPRMEO4 Rev O Cosi Utec 4 5 Analogue receiver module RI97 08_0ZA LL FREMI TE CON TRCON 4 5 Analogue receiver module RI97 08 OZA Codes RI97 08VOZA Analogue receiver module with voltage outputs RI97 O8POZA Analogue receiver module with PWM outputs Module components Connector for the auxiliary proportional outputs Rotary switch Green led Connector for the propor tional output e E Reset pushbutton Connector for the TTITTTTTTTY menni sa ear power supply 9 s 9
72. ion to the master board MAPRMEO4 Rev O 4 6 Bus card RI97BUSO1ZA Hautec DHO REM TE CON TRO Signalling LEDs When relays relative to sent commands are activated on the master board the corresponding LED illuminates G QOS BS LI The POWER and ENABLE LEDs are also visible externally on the receiving unit They signal POWER the presence of power in the receiving unit ENABLE radio link between the transmitting and the receiving units Dip switches Die POSITION DESCRIPTION 3 oN FR activated by GZ and G2 activated by F2 3 mer F2 and G2 indipendent From each other 72 ON FB activated by G3 and G3 activated by F3 2 mer F3 and GG indipendent From each oter 3 oN Fa activated byG4 and Ga activated by F4 3 mer F4 and GE indipendent From each other 3 9 FF F5 activated by G5 and G5 activated by F5 F5 and G5 indipendent from each other F7 and G7 indipendent from each other MAPRMEO4 Rev O Hautec 4 6 Bus card RI97BUSO1ZA AMO FREMI TE CON TADL Welding points PAD STATE DESCRIPTION eis FOW activated by Fre 83 Fand G2 do not activated FLOW S4 e FOW acivated by F363 S4 Fi and G3 do not activated FLOW ss MON potato by Frea KS ES ERE ane ES an LA D F4 and G4 do not activated FLOW a FLOW activated by F5 G5 F5 and G5 do not activated FLOW FLOW activated by F6 G6 mmm eeh Tee F6 and G6 do not activated FIOW Si
73. isconnect the an tenna cable from the connector present in the module 2 Unscrew the four screws that fix the radio transmitter en coder module to the bottom control sta tion casing 3 Extract the radio transmitter encoder module 3 16 Bottom wired control casing Assembly 6 Insert the antenna cable into the con nector of the radio transmitter encoder module Close the transmitting unit 5 Tighten the four screws to fix the ra dio transmitter en coder module to the bottom control sta tion casing 4 Insert the radio transmitter encoder module into the new bottom control sta tion casing 9 e x Vi 37 Koky 3 16 Bottom wired control casing Hautec DO AENOTE CON TRO Wiring ROPOCO16E03A0 Connector for interface card Connector for the transmitting module black with eleyet battery em i o to connector 2 to connector for interface card T for interface card Le de ODD IS OC 19 14 09035 9 keyswitch selector i short circuit 6 the two feet 9 O 3 38 D A MAPRMIO3 Rev O Hautec 3 16 Bottom wired control casing Oo AENOTE CON TRO ROPOCO16E04A0 bottom wired control station for cable control Connector for interface card Connector for the transmitting module yellow black with eleyet 990900909 to connector for the transmitting module 4 poles cable connector control carc connector
74. it Trimmer A trimmer is a variable resistor on some relay cards and is necessary for ad justing the values of some characteristics of the card for example minimum and maximum value of the outputs ak 1 11 j A MAPRMEO1 Rev O K 1 4 Glossary Hautec TS Timed STOP TS is the command that switches off the diesel motor of the machine It re mains active for 10 seconds after the STOP pushbutton has been activated Welding point These are points that can be present on the radio remote control electronic card and which are necessary for programming activation or deactivation of some functions They can be programmed by closing the relative pads with a drop of solder Wiring The wiring is the set of electric cables that connects the various parts of a ra dio remote control unit sos X 1 12 A ye MAPRMEO1 Rev O SALA 7autec BATTERIES E BATTERY CHARGERS index 2 Batteries e battery chargers eee 2 3 24 BAatlery GlagnOStGsic ss wispedu eege Cima d enu oes A k 2 4 22 Spare parl EE 2 5 2 3 MH0707L regargeable battery aen ENEE 2 6 24 CHZ6 R battery Chal gel siti uataete oa POR Ora ta a aue bd e Deeds 2 8 2 1 MAPRMEO 2 Rev O AN ur AA ad AN a A 2 Zz 2 sh AN ks Hautec AAO REMIO TE CoOnT ROL MAPRMEO 2 Rev O Hautec AANO REMIO TE CODNTRCOH 2 Batteries e battery chargers In order to operate each transmitting unit must be power supplied by a battery that supplies voltage
75. it is possible to regulate the maximum and minimum voltage values of auxiliary outputs Z8 and Z9 respectively Proceed as follows 1 To set the maximum value turn the Z8 or Z9 command knob present in the transmitting unit fully clockwise Use the toggle switch RPM to modify the value while maintaining same knob position 2 To set the minimum value turn the Z8 or Z9 command knob present in the transmitting unit fully counterclockwise Use the toggle switch RPM to modify the value while maintaining same knob position Semiaxis direction is inverted when the rotary switch S is at 5 POSITION Proceed as follows take the joystick of the axis to be inverted out of the rest position while maintaining this situation use the toggle switch RPM on the tran smitting unit Move it to in order to invert the semiaxis direction or to in order to reset the semiaxis direction Setting modules with PWM When the rotary switch S is at O POSITION the PWM current signal fre outputs quency can be adjusted Normally this value shouldn t be modified If ne cessary proceed as follows take one joystick out of the rest position MAPRMEO4 Rev O 4 5 Analogue receiver module RI97 08 OZA Cas Utec AADO AE use the toggle switch RPM to modify the value while maintaining same joystick position When the rotary switch S is at 1 POSITION it is possible to regulate the maximum and minimum voltage or current value
76. ith the receiving unit disconnected from the power sup ply assemble the different parts of the antenna fixing them to a metal support surface 2 Insert one end of the cable into the anten na connector and the other into the relati ve receiving case connector Assembly 4 Disassemble the an tenna separating the different parts from the support surface 3 Disconnect the power from the rece iving unit Extract the ends of the cable from the antenna connector and the relative receiving case connector MAPRMEO4 Rev O 753 LE cec 4 12 Antivibration supplort kit ADDO AEMT 4 12 Antivibration supplort kit Assembly To reduce the effect of vibrations on the receiving unit always use antivibra tion supports These supports can be assembled in two different ways 1 DRILLING AND THREADING THE SUPPORT PANEL Support unit Fixing SUPPORT nut Drilling particulars HOLE thread DIAMETER 5 mm TAPPING M6 DATA NUMBER 1 2 CONTROL PANEL DRILL HOLE PASS THROUGH WITH THE USE OF AN AD DITIONAL NUT Support w panel Receiving unit Additional fixing SUPPORT Fixing nut nut Drilling particulars HOLE drilling DIAMETER 6 5 mm TAPPING DATA NUMBER 2 MAPRMEO4 Rev O 4 13 Technical data and findings Hautec oo FAR 4 13 Technical data and findings Technical Data mio a 8 30 Vdc 40 W AMENNA usse ata e e n e an ek ne terete ewer e e is external dedicated
77. itting Unlove ERE PEDE aa kk pan be brit aub DR 3 3 Transmitting unit diagnostic rebua E exper Hid e ze s expe ad xa ge di rd 3 4 Exploded view and spare parts eeeesssteseesosreseseouosessoseosessososestons 3 5 Radio transmitter encoder module MTX T TC97098 EE 3 7 Interface card SICO7GPOSA iiia reete O ROC toti dn 3 13 Transmitting antenna ANTOINE EEN EEN 3 16 Double axis Joystick Penny Giles Dvpe eene 3 17 single axis joystick Tecnord tY PE ee eeeererresesronosestosossesosoosessonons 3 19 Double axis joystick Gessmann Dvpe nnn 3 22 Addres Se rm 3 25 STOP PW SAN OU CCO Ve ea ete ie ki aaa e visae ko e tise k ga ak n a e e 3 26 PUSHDULCON KIC TA CY DCs poet tide aie te bani kte aaa da tee tante 3 27 KEV SWITCH Selector coracana ia adan lo se kek d bt taa 3 28 TOO W LEN GE 3 29 11 position FOtatlVe SWIEDCIz pie p ia ka ko an ok ke a ea 3 31 POCENAON VE LE S d orsa data odi dtovta et io a ave kd et ik ao a veta ide stu 3 73 Bottom wired conteol CASING ek ak ko vut m db ER detta mta eld dai dA 3 36 BOULON CASING WEE 3 41 UD DEI CASING em m 3 42 Techmcaldata and gin elle e KEE 3 43 cf Ao FX TRANSMITTING UNIT replacements index Replacement of radio transmitter encoder module enn 3 8 Replacement of interface CAPQ EEN annan aaa aaa EEN EEN NEEN 3 14 Replacement of transmitting antenna ll kte eee seen ana saaa saaa EEN EEN 3 16 Replacement of Joystick Penny Giles Dvpe n mne 3 18 Replacem
78. joystick position 2 To set the minimum value take the joystick just out of the rest position of the semiaxis to be calibrated Use the toggle switch RPM to modify the value while maintaining same joystick position When the rotary switch S is at 2 POSITION it is possible to regulate the vol tage value which corresponds to the mechanical rest position of the joystick Normally this value shouldn t be modified Proceed as follows take any joystick out of the rest position use the toggle switch RPM to modify the value while maintaining same joystick position When the rotary switch S is at 3 and 4 POSITION it is possible to regulate the maximum and minimum voltage values of auxiliary outputs Z8 and Z9 respectively Proceed as follows 1 To set the maximum value turn the Z8 or Z9 command knob present in the transmitting unit fully clockwise Use the toggle switch RPM to modify the value while maintaining same knob position 2 To set the minimum value turn the Z8 or Z9 command knob present in the transmitting unit fully counterclockwise Use the toggle switch RPM to modify the value while maintaining same knob position Semiaxis direction is inverted when the rotary switch S is at 5 POSITION Proceed as follows take the joystick of the axis to be inverted out of the rest position while maintaining this situation use the toggle switch RPM on the tran smitting unit Move it to in order to invert
79. loded view and spare parts 4 2 Exploded view gt D c I S D 2 ak a lt 2 Hautec 4 2 Exploded view and spare parts Spare parts Descrizione N Codice Descrizione 4 11 GOANTEOOE10AO0 Antenna with cable length 5 m N is the paragraph number which refers to the spare part Warning No voltage should be present when carrying out any internal operations re placement or programming on the receiving unit therefore make sure that the power is disconnected from the receiving unit before proceeding MAPRMEO4 Rev O 4 3 Radio receiver module MRX 0 Hautec ADO FREMI TE CON TRCOH 4 3 Radio receiver module MRX 0 Codes MRXEUOS3A Radio receiver module frequency 433 MHz MRXUKO3A Radio receiver module frequency 458 MHz module for England MRXEUO6B Radio receiver module frequency 870 MHZ MRXAUOSA Radio receiver module frequency 472 MHZ module for Australia Always make sure that the frequencies at which the radio receiving module operates are permitted in the country where the radio remote control is to be used Module components Led 2 green colour a Led 3 yellow colour Perr Dip wie ZEN eps ae Antenna cable BUS card connector connector Leds The three LEDs that are present indicate if the radio receiving module is being supplied correctly LED 1 is receiving a radio signal at the operating frequency LED 2 is scanning the
80. m all the electronic cards present inside the receiving unit 3 Extract the master board with the mo dules and the electronic cards in their seats by un screwing the four nuts that are pre sent gautec Oo FREMI TE CON TRO Assembly 6 Close the receiving unit by turning the plastic key in an anti clockwise direc tion 5 Carry out wiring of the receiving unit see radio remote control technical data sheet 4 Insert the master board with the mo dules and the electronic cards in their seats and ti ghten the four relati ve nuts MAPRMEO5 Rev O autec 5 13 Internal antenna at 870 MHZ ADO RET TE CON TRIOL 5 13 Internal antenna at 870 MHz Antenna components Connector SMB y Antenna cable Adhesive strips This antenna must use the FOBASEOOE BO master boards Replacement MAPRMEO5 Rev O Disassembly 1 Extract the master board see 8 5 8 or 8 5 9 2 Separate the SMB connector of the an tenna from the SMB2 connector printed on the soldering side of the master board 3 Extract the antenna from the upper part of the receiving ca se Assembly 6 Insert the master board see 8 5 8 or 8 5 9 5 Insert the SMB con nector of the anten na into the SMB2 connector printed on the soldering side of the master board 4 Remove the adhesi ve straps from the antenna and attach it to the upper part of the receivin
81. mming of the frequency at manual frequency mode eere 5 13 Programmaing of the analogue radio module REMOTE SET UP setting 5 19 Programming Of ene relay EE 5 22 Programming of DC master board L e let Lt tt teke ee kaa anana aaa a aaa nnne nnns 5 33 Programming for activate SAFETY DC master board eeeeeeseroreonesesesnon 5 33 Programming of passive emercency time DC master board 5 33 Programming of AC master board ske ie ke avk ke nca ada ENER EX RUE RE Ea x RC Ca ER dee 5 39 Programming for activate SAFETY AC master board eere 5 39 Programming of passive emercency time AC master board 5 39 Use of cable for wiring with recovery diodes eeeeeeen nmm 5 49 5 2 MAPRMEO5 Rev O Hautec DO AENOTE CON TRO 5 C26 PRO MA receiving unit The C26 PRO MA receiving unit can only be installed on hoisting and moving equipment with an AC or DC power supply This receiving unit cannot be installed in areas where apparatus with flame proof characteristics is necessary Other applications such as manoeuvring locomotives or machines that lift people crates and aerial platforms can be considered but the additional risks must be analysed to evaluate if the machine can be radio remote con trolled This risk analysis is the responsibility of whoever puts the radio remote con trolled machine onto the market
82. nalogue receiving The analogue receiving module is a module that is present in the receiving module unit and is necessary not only for activating commands but also the intensity at which to activate them The outputs of these commands can be controlled either by voltage or by current PWM Antenna The antenna is the device that permits the transmission and reception of the telegram that contains the commands activated in the machine by the receiv ing unit The antenna can be internal integrated or external Automatic scan Automatic scan is an operation mode of the radio remote control that makes it possible to work at any one of the frequencies available inside the permitted band When set in this mode the receiving unit continues to scan all the fre quencies until it recognises a telegram that it can decode From then on the operating frequency does not change A radio remote control is normally pre set by Autec in this mode which makes it possible to move the operating frequency in case of interference see Frequency change without having to intervene inside the transmitting unit or the receiving unit see Automatic scan mode on page 3 9 or see Automatic scan mode on page 4 11 or see Automatic scan mode on page 5 11 Automatic switching Automatic switching off or power off occurs when the transmitting unit off switches off automatically by itself This happens when the battery is not suf ficiently charged and or the radio remote
83. nect SA to GND 3 5 Transmitting antenna ANTO 3 5 Codes Antenna parts Replacement CR S m Se Mop i Be Loi 3 16 e ANTOO5A ANTOO5B ANTOO5C ANTO12B Disassembly i Open transmitting unit 8 3 16 Separate the anten na cable from the connector on the ra dio transmitter en coder module 2 Extract the antenna from the bottom control casing ADO RET TE CON TRIL Transmitting antenna ANTO Transmitting antenna frequency 433 MHz Transmitting antenna frequency 458 MHz Transmitting antenna frequency 472 MHz Transmitting antenna frequency 870 MHz Ni antenna cable Assembly 5 Insert the antenna cable into the con nector of the radio transmitter encoder module Close the transmit ting unit 8 3 16 4 Fix the antenna to the control station casing placing a drop of Bostick on each side 3 Insert the antenna into its seat in the bottom control cas ing MAPRMIO3 Rev O faut um 3 6 Double axis Joystick Penny Giles type AAO REMIO TE CCCXEWT FALL 3 6 Codes Joystick parts Wiring Double axis Joystick Penny Giles type AOMANIOOEO0084 Double axis joystick proportional Penny Giles type AOMANIOOEOO85 Double axis joystick proportional with coulisse Penny Giles type Square clamping nut e wiring cable The joystick cables must always be directed as shown in the figure to permit their wiring with the interface card
84. ng unit ENABLE radio link between the transmitting and receiving units When the receiving unit is powered operation is correct if POWER and ENABLE are lit when the transmitting unit is started POWER is lit and ENABLE switched off when the transmitting unit is switched off Antenna cable The receiving case holds a cable for the antenna which connects the radio re ceiver module to the antenna outside the case This cable should be connected to the radio receiver module connector by way of the hole present on the BUS card MAPRMEO4 Rev O 4 9 Receiving case Hautec DO AENOTE CON TRO Replacement If the receiving case is to be replaced quote the serial number when ordering a new one make sure that the plates on the new receiving case are the same as those on the replaced receiving case Disassembly 1 Loosen the four screws that keep the receiving case clo sed 2 Unscrew the four screws that fix the BUS card to the ma ster board 3 Extract the BUS card from the receiving case and separate the antenna cable from the connector that is present in the radio receiver modu le 4 Loosen the eight screws that are pre sent and extract the master board from the receiving case that is to be repla ced Assembly 8 Tighten the four screws to close the receiving case first the two upper screws then the two lower ones 7 Tighten the four Screws to fix the BUS card to the
85. ns If the receiving unit is covered by metallic structures or installed inside electric panels use the external antenna option with a cable of 1 5 or 10 me tres according to need Install it in a position that favours reception of the si gnals emitted by the transmitting unit The antenna must always be assembled on the supplied bracket or on a me tallic support plate but the antenna stylus must never come into contact with metallic parts These antennas must use FOBASEOOE BO master boards Preparing the receiving case Before assembling an external antenna it is necessary to do the following 1 drill the bottom of the receiving case the part with the plug or the cable entry The position of the hole must be identical to that indicated in the figure measurements in mm 2 use the FOCAVIOOE89A0 cable for internal connection The end with the BNC connector should be positioned into the hole that has been made see figure while the other extremity with the SMB connector at 90 should be connected to the SMB2 connector printed on the soldering side of the master board see photo co axial connector nut cable BNC washer 5 47 MAPRMEO5 Rev O 5 15 External antenna with cable Replacement gautec Di FREMI TE CON TRO The cable should be made to pass above the master board close to the wall of the receiving case beside the receiver decoder module At the height of the SMB connectors of the base the cable
86. o receiver module MRX 0 Codici MRXEUOS3A Radio receiver module frequency 433 MHZ MRXUKO3A Radio receiver module frequency 458 MHz module for England MRXEUO6B Radio receiver module frequency 870 MHZ MRXAUO3A Radio receiver module frequency 472 MHz module for Australia Always make sure that the frequencies at which the radio receiving module operates are permitted in the country where the radio remote control is to be used Module components Led 2 green colour a Led 3 green colour Perr Dip aie ZEN eps Antenna ca Master board connettor ble connector Leds The three LEDs that are present indicate if the radio receiving module is being supplied correctly LED 1 is receiving a radio signal at the operating frequency LED 2 is scanning the frequencies when LED 3 blinks Dip switches The eight dip switches present in the radio receiving module define the fre quency operation mode automatic scan or manual selection and the opera ting frequency itself 0 0125 MHz sempre OFF 0 0250 MHz 0 0500 MHz Frequency value for each 0 1000 MHz DIP in the ON position 0 2000 MHz 0 4000 MHz 0 8000 MHz bet to 1 ON manuale selection ON1 2 34567981 OFF automatic scan The radio receiving module dip switches must always be set in the same man ner as the dip switches of the radio transmitter encoder module 5 8 MAPRMEO5 Rev O Hautec ADO FREMI TE CON TRON Diagnostic MAPRMEO5
87. o set the minimum value turn the Z8 or Z9 command knob present in the transmitting unit fully counterclockwise Use the toggle switch RPM to modify the value while maintaining same knob position Saving the settings 8 Switch off the transmitting unit to save the settings 9 Disconnect power from the receiving unit 10 Extract the K1 settings key 11 Close the receiving unit and power it Important notes about setting If the joystick is moved out of its rest position during setting the horn alarm sounds for 0 5 seconds indicating that you are in the minimum setting area Each single position of the speed selector present on the transmitting unit must be set Output values reset To reset the initial proportional output values i e those given in the technical data sheet with calibration key K1 inserted just keep reset button P pressed until the green led L stops flashing and remains lit 5 20 MAPRMEO5 Rev O Hautec 5 6 Relay card SR97RO 5 6 Relay card SRO7RO Codes SRIZRO7ZS1LA 24V 7 relay card SR97RO7S2LA 24V 7 relay card with double contact for each relay SR97RO7S1KA 12V 7 relay card SR97R07S2LA 12V 7 relay card with double contact for each relay SR97RO7S2LB 24V 7 relay card with double contact for each relay and with FLOW SR97IR7S1LA 24V 7 relay card for IR system SR97RO09S1LA 24V 9 relay card with 2 relays for SAFETY SR97RO7V1LA 24V 7 relay card for up down analogue commands SR97RO7VALA 24V 7 relay card
88. o verify any dangerous condition It can be actuated by pressing the relative mushroom pushbutton To start working when this command has been activated rotate the STOP pushbutton in the indicated direction and repeat the power on and starting procedure Switching off power Switching off consists of disconnecting the power from the transmitting unit off interrupting in this manner the radio link To do this insert the starting key and turn it to O Switching off can also be automatic see Automatic switching off Telegram A telegram is a set of bits that the transmitting unit sends to the receiving unit It is modulated at a determinate frequency and contains as a minimum the unequivocal address of the radio remote control and the commands that the machine must carry out A telegram is created by the transmitter encoder module and is recognised by the receiving decoder module Technical data sheet The technical data sheet contains the layout of the transmitting unit com mands the wiring diagram between the receiving unit and the machine and the setting values that have been set The installer must fill in and verify the two copies of the technical data sheet one copy is attached to the user man ual the other is inside the receiving unit Transmitting unit The transmitting unit is a portable radio apparatus supplied by a battery It sends the commands that are to be carried out by the radio remote controlled machine to the receiving un
89. odule to the bot tom control casing 6 Insert the new mod ule into the bottom control casing 5 Insert the address key in the new mod ule and control the setting of the dip switch MAPRMIO3 Rev O 753 LE cec 3 3 Radio transmitter encoder module MTX TC9708 Automatic scan mode For this type of mode it is necessary to 1 set DIP8 at OFF 2 select the requested frequency group by setting the eight dip switches for each module as explained in the following tables MTXEUOSA DIP 2 3 e4 OFF OFF OFF OFF DIP 2 3 e4 ON ON ON ON In this module DIPs 5 6 and 7 do not effect the setting of the frequency group while DIP 1 must be set to OFF The available frequencies are those belonging to the set group MAPRMIO3 Rev O e 3 3 Radio transmitter encoder module MTX TC9708 Cas LIE CC MTXUKO3A In this module the DIPs from 2 to 7 are inactive and do not influence in the choice of the frequency group while DIP 1 must be set at OFF MTXEUOGB In this module the DIPs from 2 to 7 are inactive and do not influence in the choice of the frequency group while DIP 1 must be set at ON MTXAUOSA In this module the DIPs from 2 to 7 must be set in order to operate within the permitted frequencies MAPRMIO3 Rev O Hautec 3 3 Radio transmitter encoder module MTX f Ak ADO AEMOTE CON TRCONL Manual frequency mode MAPRMIO3 Rev 0 For this type of mode it is necessary to 1 set DIP8 at ON
90. or for the bottom control casing B an eege Led e buzzer Of the two LEDS on the interface card one is green the other is red The green LED blinks slowly during correct operation If it blinks quickly this means that the battery is running down and will be completely flat within 15 minutes The red LED blinks quickly to signal that the battery will be completely flat within 3 minutes The buzzer is an acoustic signal that activates in particular situations Slow normal not blink operation operational Fast 1st signal 2nd signal not blink of a flat battery of a flat battery operational at starting Command fixed inserted operational light during power on fixed light frequency operational for both LEDs has changed MAPRMIO3 Rev O es 3 4 Interface card SIC97GPO5A Replacement Disassembly 1 Open the transmit ting unit 8 3 16 Unscrew the screw that fix the buzzer and the two LEDs to the top control cas ing 2 Extract all the con nectors from the in terface card 3 Unscrew the two screws that clamp the interface card to the upper control casing gautec Oo FREMI TE CON TRO Assembly 6 Tighten the screw that clamps the buzzer and the two LEDs to the upper control station cas ing Close the trans mitting uni 8 3 16 5 Connect all the con nectors to the inter face card 4 Tighten the two screws that clamp the interface card to the upper control casin
91. or whoever decides upon radio remote con trol installation and use 5 3 MAPRMEO5 Rev O 5 1 Receiving unit diagnostic Hautec 5 1 5 4 DO FREMI TE LOFT FACIL Receiving unit diagnostic Disconnect the Replace F1 NO power from the 8 5 8 o 8 5 9 receiving unit Check Is the F1 the power supply fuse integral Is the POWER light lit YES Does m the system now ygs 3 operate UR correctly Has the internal arry out wiring of the the correct receiving unit wiring been carried out see technical correctly data sheet Look at the master board diagnostic 8 5 8 o 8 5 9 Does the system start correctly continues on the next page MAPRMEO5 Rev O gautec Di FREMI TE CON TRO Is the ENABLE light lit Disconnect the power from the receiving unit Is the F2 fuse integral Is the F3 fuse integral Replace F3 8 5 8 o 8 5 9 MAPRMEO5 Rev O Look radio module diagnostic 8 5 3 Does the system start correctly Replace F2 8 5 8 o 8 5 9 Has the internal wiring of the receiving unit been carried out correctly Replace analogue module diagnostic 8 5 5 Does the system start correctly Sostituire la sche da rel presente nello slot 4 8 5 6 Does it start Heplace master board 8 5 8 o 8 5 9 Does the system start correctly 5 1 Receiving unit diagnostic CALL SERVICE Replace address key Does the system st
92. other frequencies see Dip switches page 8 which are not however permitted MRXEUOGB Frequenza Dip switch MHz i 2 3 4 5 6 869 7125 Bior OFF Borr RR 859 7375 fee ON OM ON 869 7625 e ON ON OFF ON ON 869 7875 ei Me TTE OFF Inc ek 869 8125 JON OFF orr oras ON ON 869 8375 ENEI ON ON ON 869 8625 ON orr fox ON ON 869 8875 ee Me BO is ie me 869 9125 Ei orr orr EI ON ON ON 869 9375 ON ON Wag ON ON ON ON 869 9625 OH ON ON ON ON ON 869 9875 fee Me ie ie ie me The DIPs that are present make it possible to set other frequencies see Dip switches page 8 which are not however permitted MRXAUOSA Frequenza Dip switch Mi gag 1 2 3 472 025 OFF Reg oFF orr ON OFF ON 472 050 OFF OFF RA OFF Delta OFF ay 472 075 orr fem MSN orc fe OFF emm 472 100 OFF OFF OFF ST Me OFF felt The DIPs that are present make it possible to set other frequencies see Dip switches page 8 which are not however permitted MAPRMEO5 Rev O 753 UECBEC 5 4 Receiver decoder module RD97 00A ADO FREMI TE CON TRCON 5 4 Receiver decoder module RD97 00A Module components Led 2 green colour Led 3 green colour Led 4 red colour ram a iini TITA ii TT Encre tro Led 1 green colour E Connettore per la chiave di codice Master board connector Diagnostic Is Correctly Is LED 4 the power power the recei lit supply voltage ving unit of the receiving
93. out As shown in the example it is always necessary to insert the RD97 receiver decoder module into slot 1 the MRX radio receiver module into slot 2 the RI 97 analogue receiver module into slot 3 an SR97 relay card into slots 4 5 6 7 5 34 MAPRMEO5 Rev O za Utec 5 9 AC master board SBR97AC Di FREMI TE CON TRO RI97 08 SR97R SR97R e eo i o n e ak Disconnect the MRX Diagnostic powerfrom the re Replace F5 a SCH NO Dose YES Gre ceiving unit oke Is the F4 the system VR start correctly Meca fuse integral YES Replace F5 Is the F5 Dose fuse integral the system start correctly Replace the master board Does the system start correctly NO CALL SERVICE MAPRMEO5 Rev O 5 9 AC master board SBR97AC Replacement Disassembly 1 Open the receiving unit by rotating the plastic key in a clockwise direction 2 Extract all the modu les and the cards with respective wiring that are pre sent inside the recei ving unit 3 Extract the master board by unscrewing the four nuts that are present discon nect the external an tenna if present Zautec Oo FREMI TE LONUIYTFCL Assembly 6 Close the receiving unit by turning the plastic key in an anti clockwise direc tion 5 Insert the modules and the cards with their respective wiring into the rela tive slots 4 Connect the exter nal antenna if p
94. r supply card 12V power supply card The SBA97V24D02A power supply card must only be inserted into slot 8 of the 24Vdc ma ster boards The SBA97V12 24L power supply card must only be inserted into slot 8 of the 24Vdc ma ster boards The SBA97V12 24k power supply card must only be inserted into slot 8 of the 12Vdc ma ster boards The SBA97V12 24L e SBA97V12 24K power supply contain a fuse having the following characteristics 5x20 mm 5A 250V MAPRMEO5 Rev O Zautec io FAREITICOHT RE CON TRO Replacement MAPRMEO5 Rev O Disassembly 1 Aprire l unit rice vente ruotando in senso orario la chia ve di plastica 2 Release the card by pressing the metal discs positioned on the two card guides of the slot in the lower centre num ber 8 3 Extract the power supply card 5 10 Power supply card SBA97V Assembly 6 Close the receiving unit by turning the plastic key in an anti clockwise direc tion 5 Lock the card by pressing the two black pins on the card guides 4 Insert the new power supply card into the two card guides 5 41 5 11 Address keys Zautec dere FAREIDHCET E CON TRCONL 5 11 Address keys Description The receiver decoder module is equipped with an address key that contains the address of the radio remote control This key is coloured grey removable necessary for radio remote control operation unique like the serial number given on
95. re sent Insert the new master board and ti ghten the four nuts MAPRMEO5 Rev O Hautec 5 9 AC master board SBR97AC___ f Ak AMO FREMI TE CON TADL Connectors The signals in the pins of the connectors present in the master board are laid out as follows RESERVED pin for a control signal Out rel F2_ 33 G2 Out rele F2 1 33 Outrel Ge Out rel F3 34 Ga Out rel F3 2 34 Outrel G3 Out rel F4 3 85 G4 Out rel F4 3 85 Outrel G4 Out rel FS 4 ap G5 Out rel F5 4 386 Outrel G5 Out rel F6 5 a7 Ge Out rele F6 5 Er Out rel G6 Out rele F7 6 ag G7 Out rele F7 6 38 Out rel G7 Out rel F8 7 38 G8 Out rel F8 7 39 Out rel G Out rel F9 8 aol G Out rel F9 8 40 Out rel G9 Out rel F10 9 41 G10 Out rel F 9 Ai Out rel G1C Out rel F11 10 42 Git Out rel F11 10 42 Out rel G11 Out rel F12 11 43 Gi2 Out rel F12 11 43 Out rel G12 Out rel F13 12 44 G13 Out rel F13 12 44 Out rel G13 Out rel FI START 13 45 TS Out rel FI START 13 as TS RESERVED 14 46 RESERVED RESERVED 14 48 RESERVED RESERVED 15 47 RESERVED RESERVED 15 47 RESERVED RESERVED 16 48 RESERVED RESERVED 16 48 RESERVED RESERVED UC 49 RESERVED RESERVED 17 49 RESERVED RESERVED 18 50 RESERVED SETUP 18 50 RESERVED RESERVED 19 51 RESERVED SETUP ig 51 SETUP RESERVED 20 S2
96. re present make it possible to set other frequencies see Dip switches page 7 which are not however permitted MTXEUO6B Frequenza Dip switch MHz 1 2 3 4 5 6 869 7125 Iert OFF ISTE OFF ei Miki 869 A375 869 625 869 7875 869 8125 869 8375 869 8625 869 8875 869 9125 869 9375 869 9625 869 98 5 The DIPs that are present make it possible to switches page 7 which are not however permitted ON ON ON ON ON e ON ON OFF ON ON ON ON ON Me CO ON ON EY OFF OFF or E ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON tele ON ON ON ON orr orr fly ON ON ON ON ON fig ON ON ON ON LON MER ON ON ON ON ON ON ON ON ON ON ON ON MTXAUOSA Frequenza Dip switch MHz 4 2 025 1 23 orr t OFFIOFF ON 472 075 orr fem MSN orc fe OFF emm 4 2 050 472 100 OFF IS M OFF felt OFF SAN OFF ex OFF OFF OFF IESU PE OFF felt set other frequencies see Dip The DIPs that are present make it possible to set other frequencies see Dip switches page 7 which are not however permitted MAPRMIO3 Rev O Cas LIE CC 3 4 Interface card SIC97GPO5A AAO REMIO TE CON TRCON 3 4 Interface card SIC97GPO5A Electronic card components colour green Flat cable for the ra dio transmitter en coder module Led colour red Connectors for the actuators Flat cable for the ra dio transmitter en coder module Buzzer Connect
97. receiving unit by turning the plastic key in an anti clockwise direc tion 5 Lock the module by pressing the two black pins on the card guides 4 After having set the dip switches insert the new radio recei ver module into the two card guides MAPRMEO5 Rev O 753 LE cec 5 3 Radio receiver module MRX D CCI AEMT Automatic scan mode For this type of mode it is necessary to 1 set DIP8 at OFF 2 select the requested frequency group by setting the eight dip switches for each module as explained in the following tables MTXEUOSA DIP 2 3 e4 OFF OFF OFF OFF DIP 2 3 e4 ON ON ON ON In this module DIPs 5 6 and 7 do not effect the setting of the frequency group while DIP 1 must be set to OFF The available frequencies are those belonging to the set group MAPRMEO5 Rev O 5 3 Radio receiver module MRX Oo Hautec 5 12 MTXUKO3A In this module the DIPs from 2 to 7 are inactive and do not influence in the choice of the frequency group while DIP 1 must be set at OFF MTXEUOGB In this module the DIPs from 2 to 7 are inactive and do not influence in the choice of the frequency group while DIP 1 must be set at ON MTXAUOSA In this module the DIPs from 2 to 7 must be set in order to operate within the permitted frequencies MAPRMEO5 Rev O Hautec 5 3 Radio receiver module MRX_0_ AAO REMIO TE CCCXEWT FALL Manual frequency For this type of mode it is necessary to mode 1 se
98. rogramme the ENABLE signal Connect pads 4 and 5 respectively for RL4 and RL5 to the ENA pad to programme the ENABLE signal TS to programme the TIMES STOP signal and F1 to programme the F1 ALARM signal MAPRMEO5 Rev O Hautec AAO AENMOTE CON TRCON 5 7 3 relay card RI97RO3S1 5 7 3 relay card RI97RO3S1 Codes RI97RO3S1LA 24V 3 relay card for TIMED STOP ENABLE e F1 RI97RO3S1LB 24V 3 relay card for ENABLE ENABLE e F1 RI97RO3S1KA 12V 3 relay card for TIMED STOP ENABLE e Fi RI97RO3S1KB 12V 3 relay card for ENABLE ENABLE e Fi Card components Replacement MAPRMEO5 Rev O Disassembly 1 Open the receiving unit by rotating the plastic key in a clockwise direction 2 Release the card by pressing the metal discs on the card guides in the slot on the bottom right number 9 3 Separate the wiring connectors from the relay card Extract the card Relay contact terminals for wiring Master board connector Assembly 6 Close the receiving unit by turning the plastic key in an anti clockwise direc tion 5 Lock the relay card by pressing the two black pins on the card guides 4 Insert the new relay card into the two card guides Insert the wiring into the respective con nectors 5 27 5 8 DC master board SBR97DC ga LIE C cC Di FAREEITICOT E CON TRIOL L 5 8 DC master board SBR97DC Codes SBR97DCO1 24 Vdc master board SBR97DCO2 12 Vdc master board SBR
99. s of the two semia xes of a joystick Proceed as follows 1 To set the maximum value take the joystick to the maximum range of the semiaxis to be calibrated Use the toggle switch RPM to modify the value while maintaining same joystick position 2 To set the minimum value take the joystick just out of the rest position of the semiaxis to be calibrated Use the toggle switch RPM to modify the value while maintaining same joystick position When the rotary switch S is at 3 and 4 POSITION it is possible to regulate the maximum and minimum voltage values of auxiliary outputs Z8 and Z9 respectively Proceed as follows 1 To set the maximum value turn the Z8 or Z9 command knob present in the transmitting unit fully clockwise Use the toggle switch RPM to modify the value while maintaining same knob position 2 To set the minimum value turn the Z8 or Z9 command knob present in the transmitting unit fully counterclockwise Use the toggle switch RPM to modify the value while maintaining same knob position Saving the settings 8 Switch off the transmitting unit to save the settings 9 Disconnect power from the receiving unit 10 Extract the K1 settings key 11 Close the receiving unit and power it Important notes about setting If the joystick is moved out of its rest position during setting the horn alarm sounds for 0 5 seconds indicating that you are in the minimum setting area Each single position of the
100. t DIP8 at ON 2 select the frequency by setting the DIPs from 2 to 7 as explained below as a function of the radio transmitter encoder module MRXEUOSA Frequenza Dip switch Frequenza Dip switch MHz MHz 1 KO 1 433 100 OFF OFF OFF OFF OFF OFF OFF 433 500 OFF OFF OFF 433 150 OFF OFF fet 433 550 OFF OFF ex 6 7 Oh OFF 1 OFF OFF SW OFF OFF OFF eorr 433 175 OFF fe Men OFF OFF OFF OFF 433 200 OFF OFFIOFF FELE OFF OFF OFF 433 225 orr OFF en 433 575 OFF SKE OFF OFF felt OFF 433 600 OFF OFF OFF pelk eo OFF 433 625 OFFENE OFF eke OFF eorr 433 250 OFF OFF ON ON 433 650 OFF CR CE OFF e CR OFF 433 275 OFF ek Mek Mie se OFF OFF OFF 433 675 ON ON ON orc fe OFF OFF OFF orc Bt CO OFF OFF ei loFF oFr ON ON or 433 300 lorrloFr orr orr ET OFF OFF 433 325 OFF Behr oFF orr ON 433 700 OFF OFFIOFF 453 25 433 350 OFF OFFESIEMOFF BRB OFF OFFI 433 750 OFF AN OFF feel se OFF 433 3 5 OFF female EPROF OFFI 433 5 OFF fee OFF femelle OFF 433 400 OFF OFF OFF fee N OFF OFFI 433 800 OFF OFF OFF pek Ne MGE OFF 433 425 OFF PSLE OFF ISTEMGEUCEOFF OFF 433 825 orr II INTE 433 450 OFF OFF e Me CS EN OFF OFF 433 850 OFF ON ON ON ON NOE 433 475 OFF eee mee OFF OFF 433 875 OFF ek NS ie Me mee OFF Frequenza Dip switch Frequenza Dip switch MHz MHz 4
101. ted band To set this mode it is necessary to set the dip switches in the radio transmitting and receiving module see Manual frequency mode on page 3 11 or see Manual frequency mode on page 3 11 or see Manual frequency mode on page 5 13 Movement command A movement command is a command that causes the machine or part of it to move physically As regards the receiving unit the common of the movement commands must be obtained from the series of the STOP contact and the SAFETY contact Given that the SAFETY contact only closes when a move ment command is transmitted the radio remote control is protected from in voluntary movements when the actuators are in the rest position Operating frequency When the automatic scan mode is set in a radio remote control changing the change operating frequency makes it possible to move the operating frequency with out having to intervene inside either the transmitting unit or the receiving MAPRMEO1 Rev O Hautec 1 4 Glossary unit The frequency can only be changed if the radio remote control is oper ating in the automatic scan mode and is very useful in cases of interference The operating frequency change procedure is as follows power and start the transmitting unit keep the START pushbutton pressed for 5 6 seconds an extended beep ac companied by the powering of both the LEDs present on the transmitting unit indicate that the frequency has changed start the transmitting unit again
102. the respective con nectors MAPRMEO5 Rev O 753 LE cec 5 5 Analogue receiver module RI97 08 0ZA Preparation for setting 1 Make sure that the transmitting unit is switched off 2 Disconnect the power from the receiving unit 3 Open the receiving unit and insert the K1 settings key into the C4 con nector 4 Power the receiving unit ATTENTION From this moment onwards do not touch the receiving unit until setting up has been completed otherwise you risk losing the settings that have already been set 5 Turn the transmitting unit ignition key to I and press the START pushbutton 6 Turn the starting key to the pa position REMOTE SET UP Rotary switch 7 Select the parameters to be set using the rotary switch S which can be setting found on the RI97 08 module and the RPM selector which is present on the transmitting unit increases the value being set decreases it In modules with voltaged outputs it is possible to set positions 1 2 3 4 and 5 In modules with current outputs PWM it is possible to set positions O 1 3 and 4 Setting modules with voltage When the rotary switch S is at 1 POSITION it is possible to regulate the ma outputs ximum and minimum voltage values of the two semiaxes of a joysti ck Proceed as follows 1 To set the maximum value take the joystick to the maximum range of the semiaxis to be calibrated Use the toggle switch RPM to modify the value while maintaining same
103. the label WARNING The radio encoder trasmitter module contains the corresponding address key which has the same address and serial number given on the label This key is however coloured yellow DO NOT INTERCHANGE THE TWO AD DRESS KEYS the radio remote control would not operate MAPRMEO5 Rev O gautec 5 12 Receiving case ADO AAMOT CON TRCONL 5 12 Receiving case Codes ROCASSOOPO3AO0 Receiving case with 24 64 poles plug ROCASSOOPO4AO Receiving case with pressacavo ROCASSOOPO5AO Receiving case with spina 32 poles reduced plug ROCASSOOPO6A0 Receiving case with spina 40 poles plug ROCASSOOP18A0 Receiving case with 32 poles plug with cover Case components Technical data plate Identification plate POWER light ENABLE light Plastic open close key Multiple plug or cable entry Internal wiring for the POWER and ENABLE lights Lights The POWER and ENABLE lights signal POWER the presence of power supply in the receiving unit ENABLE radio link between the transmitting and receiving units When the receiving unit is powered operation is correct if POWER and ENABLE are lit when the transmitting unit is started POWER is lit and ENABLE switched off when the transmitting unit is switched off 5 43 MAPRMEO5 Rev O 5 12 Receiving case Replacement 5 44 Disassembly 1 Aprire l unit rice vente ruotando in senso orario la chia ve di plastica 2 Separate the wiring connectors fro
104. the semiaxis direction or to in order to reset the semiaxis direction 5 19 MAPRMEO5 Rev O 5 5 Analogue receiver module RI97 08 OZA Cas Utec Setting modules with PWM When the rotary switch S is at 0 POSITION the PWM current signal fre outputs quency can be adjusted Normally this value shouldn t be modified If ne cessary proceed as follows take one joystick out of the rest position use the toggle switch RPM to modify the value while maintaining same joystick position When the rotary switch S is at 1 POSITION it is possible to regulate the maximum and minimum voltage or current values of the two semia xes of a joystick Proceed as follows 1 To set the maximum value take the joystick to the maximum range of the semiaxis to be calibrated Use the toggle switch RPM to modify the value while maintaining same joystick position 2 To set the minimum value take the joystick just out of the rest position of the semiaxis to be calibrated Use the toggle switch RPM to modify the value while maintaining same joystick position When the rotary switch S is at 3 and 4 POSITION it is possible to regulate the maximum and minimum voltage values of auxiliary outputs Z8 and Z9 respectively Proceed as follows 1 To set the maximum value turn the Z8 or Z9 command knob present in the transmitting unit fully clockwise Use the toggle switch RPM to modify the value while maintaining same knob position 2 T
105. ting unit there is a speed selector that is necessary for making the machine work at different speeds according to operative needs Serial number The serial number is a group of figures that unequivocally identify the radio remote control This number is given on the identification plate present on the transmitting unit and the receiving unit see Radio remote control identification on page 1 5 Setting Setting is an operation that activates or deactivates a radio remote control function This function is normally carried out when a dip switch or welding point are to be modified Setting Setting is an operation that consists of fixing set values of radio remote con trol operation It is normally carried out following a precise procedure Signal A signal is an electric impulse or an electromagnetic radiation that corre sponds to an elementary piece of information Each command that is sent is transformed into a signal Start Start means starting and powering the radio remote control Starting Starting consists of activating the START pushbutton on the transmitting unit until the green LED starts flashing This operation finishes when the ENABLE light present on the receiving unit illuminates From that moment onwards until subsequent switching off the commands sent by the transmitting unit are received and actuated by the receiving unit STOP The STOP command should be used each time it is necessary to immediately stop the machine in order t
106. trol casing ROPOCO16PO3AO0 Upper casing with 2 holes for Gessman joystick 3 18 ROPOCO16POG6AO Upper casing with 3 holes for Gessman joystick ROPULSOOEOO13 Pushbutton kit TH type ROPULSOOEOO14 ROPULSOOEO032 2 position toggle switch 2 poles ROPULSOOEO039 ROPULSOOEO040 3 position toggle switch 2 poles ROPULSOOE0042 RORESIO4E0041 Single turn potentiometer ROSELEQOEOO35 ROSELEOOEOZAO N9 is the paragraph number which refers to the spare part Warning No voltage should be present when carrying out any internal operations re placement or programming on transmitting unit Before proceeding remove the battery from the transmitting unit Se 3 6 Se MAPRMIO3 Rev O 753 UEec 3 3 Radio transmitter encoder module MTX TC9708 Di FREMI TE CON TRO 3 3 Radio transmitter encoder module MTX TC9708 Codes MTXEUO3A TC9708 Radio transmitter encoder module frequency 433 MHZ MTXUKO3A TC9708 Radio transmitter encoder module frequency 458 MHz module for UK MTXEUO6B TC9708 Radio transmitter encoder module frequency 870 MHz MTXAUO3A TC9708 Radio transmitter encoder module frequency 472 MHz module for Australia Always make sure that the frequencies at which the radio transmitter encoder module operates are permitted in the country where the radio remote control is to be used Module components 9 COIN e Clamping holes amp CN Clamping holes 4 Antenna connector M Address key connector
107. uides 6 Insert the new recei ver decoder module into the two card guides 5 Insert the address key in the new rece iver decoder module MAPRMEO5 Rev O Cosi Utec 5 5 Analogue receiver module RI97 08 OZA LL FREMI TE CON TRCON 5 5 Analogue receiver module RI97 08 OZA Codes RI97 08VOZA Analogue receiver module with voltage outputs RI97 O8POZA Analogue receiver module with PWM outputs Module components Connector for the auxiliary proportional output Rotary Green led Connector for the propor tional outputs e E Reset pushbutton Connettore per CELLLIILLILIDOT ge l alimentazione t MI AA A A A l IN pt l E o m dn degli Dag Data memory Lr gie onnector for the calibration key Master board connector Calibration key Information about module 1 Never leave the K1 calibration key inserted during radio remote control use The key is only needed during the calibration phase and when inserted only one proportional command can be activated at a time 2 The proportional outputs of RI97 08 module are programmed at the values given on the relevant technical data sheet 3 To keep the same settings in case of module replacement move the K2 memory from the old module to the new one Welding points Some welding points are present on the analogue receiver module STATE DESCRIPTION msn stabilised voltage o0 in step voltage RI97 08P0ZA configuration RI97 O8VOZA configuration
108. unit 3 16 5 Tighten the four screws to fix the joy stick to the transmit ting unit casing 4 Insert the joystick body When this replacement is necessary the double sided adhesive gasket should be positioned under the clamping nut between the clamping nut itself and the transmitting unit casing The holes should coincide perfectly with those of the casing the clamping nut and the joystick body 3 8 Double axis joystick Gessmann type Cas LE Sr ADMO PE DICHT CONTA Wiring The joystick cables must always be directed as shown in the figure to permit their wiring with the interface card Connect the joysticks and the interface card as follows A with aa i B if present with 2 S d with 3 CN MAPRMIO3 Rev O Hautec 3 9 Address key AAO REMIO TE CCCXEWT FALL 3 9 Address key Description The radio transmitter encoder module is equipped with an address key that contains the address of the radio remote control This key is coloured yellow grey removable necessary for radio remote control operation unique like the serial number given on the label WARNING The radio receiving module contains the corresponding address key which has the same address and serial number given on the label This key is however coloured grey DO NOT INTERCHANGE THE TWO AD DRESS KEYS the radio remote control would not operate MAPRMIO3 Rev O x 3 10 STOP pushbutton Hautec ADO RET TE CON TRI
109. ving unit programmings index Programming of the frequency at automatic scan mode 4 11 Programming of the frequency at manual frequency mode 4 13 Programming of the analogue radio module REMOTE SET UP setting 4 19 Programming for activate two commands contemporary eeeeeeerereeeeeseesoonnne 4 24 Programming for activate SAFETY eee aa aaa nna nnne nnn nnn 4 25 Programming of passive emercency tiME ee eee tata cece aaa aaa aaa aesesaoeaseesestoonone 4 25 Programming Tor activate FLOW e kx Xo kan men ra kak e a en KA kan ak Ka OR RU RU AA 4 25 MAPRME04 Rev O Fa ADI RETIO TE CON TAL 4 PRO M receiving unit The PRO M receiving unit can only be installed on hoisting and moving equi pment installed on vehicles where there is a battery power supply The following applications are therefore not permitted machines supplied by AC machines where the DC supply does not come from a battery In addition the receiving unit cannot be installed on machines installed in environments where apparatus with flameproof cha racteristics are needed machines for moving lifting and transporting people MAPRMEO4 Rev O 4 1 Receiving unit diagnostic 4 1 Receiving unit diagnostic Is the POWER light lit YES continues on the next page Disconnect the power from the receiving unit Is the F1 fuse integral YES Has the internal wiring of the receiving
110. y da mage the battery elements in this case the battery terminals have voltages of less than 6V 2 7 MAPRMEO 2 Rev O 2 4 CH26 R battery charger II UECEC 2 4 Codes Description Signal light 2 6 Ae REDI TE CONTAOL CH26 R battery charger FOCABAO1EO2NO CH260R battery charger supplied to 230 Vac FOCABAO1EO3NO CH261R battery charger supplied to 24 Vdc FOCABAO1EO04NO CH262R battery charger supplied to 12 Vdc FOCABAO1EO05NO CH263R battery charger supplied to115 Vac together with the code indicate also the type of battery charger given on the technical data plate the cable is extendable FOCAVIOOE20A0 and is included in the battery charger code ON CHARGING light Identification plate END OF CHARGE light Technical data plate CH260R and CH263R ON CHARGING liaht Identification plate END OF CHARGE light Extendable cable d Technical data plate CH261R and CH262R The ON CHARGING signalling light is red and lights up when the MHOZO7L battery inserted in the battery charger is being recharged The END OF CHARGE signalling light is green and indicates that the charge phase has ended and the battery can be used MAPRMEO 2 Rev O Zautec Oo PR IDCHT SE CON TRO 2 4 CH26_R battery charger Diagnostic Insert a battery Insert another into the battery NO battery Does YES The first charger Does the the ON CHAR battery ON CHARGING li GING light is
111. y to the E position REMOTE SET UP Rotary switch 7 Select the parameters to be set using the rotary switch S which can be setting found on the RI97 08 module and the RPM selector which is present on the transmitting unit increases the value being set decreases it In modules with voltaged outputs it is possible to set positions 1 2 3 4 and 5 In modules with current outputs PWM it is possible to set positions O 1 3 and 4 Setting modules with voltage When the rotary switch S is at 1 POSITION it is possible to regulate the ma outputs ximum and minimum voltage values of the two semiaxes of a joysti ck Proceed as follows 1 To set the maximum value take the joystick to the maximum range of the semiaxis to be calibrated Use the toggle switch RPM to modify the value while maintaining same joystick position 2 To set the minimum value take the joystick just out of the rest position of the semiaxis to be calibrated Use the toggle switch RPM to modify the value while maintaining same joystick position When the rotary switch S is at 2 POSITION it is possible to regulate the vol tage value which corresponds to the mechanical rest position of the joystick Normally this value shouldn t be modified Proceed as follows take any joystick out of the rest position use the toggle switch RPM to modify the value while maintaining same joystick position When the rotary switch S is at 3 and 4 POSITION

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