CD40 Series PTO - Muncie Power Products
Contents
1. 0 0775 0 0755 0 0800 0 0780 0 0825 0 0805 0 0850 0 0830 0 0875 0 0855 0 0900 0 0880 0 0925 0 0905 0 0950 0 0930 0 0975 0 0955 0 1000 0 0980 CD40 DISASSEMBLY REASSEMBLY REFERENCE EXPLODED VIEW ON PAGE 2 DISASSEMBLY PROCEDURE hed DENOTES SPECIAL SERVICE PROCEDURES 1 3 4 I 11 Remove CD40 input gear by removing the set screw in the pad and driving idler shaft from housing 26 27 Remove the four large socket capscrews 4 which hold bearing cover to PTO housing Position housing against a bench block and hit end of output shaft with a soft face hammer to remove entire output shaft assembly with bearing cover Remove the two pipe plugs 45 from bearing cover This exposes ball bearing assembly within the cover Using a 1 4 punch and alternating between the two holes drive bearing and shaft assembly from 8 bearing cover Using snap ring pliers remove snap ring 77 located on output shaft end while gently pushing on piston cup 24 Pull piston cup 24 from the shaft and piston 27 will go with it Tap piston cup on a wood surface to remove piston Remove spring 20 The clutch friction discs 18 spacer disc 19 spacer ring 16 and inner clutch hub 17 can be removed by pointing shaft end down The snap ring 11 on opp end of bell gear can be removed with snap ring pliers This allows bell gear to be removed towards closed end The internal bearing2. 3 Remove the street tee and hose fitting from the lube port below the model tag Install PTO onto the transmission Install the street tee 43M02203 straight orifice fitting and hose fittings and tighten as shown in Fig 5 Install hose as shown in Fig 6 and tighten being careful not to twist the hose CS41 CD40 WITHOUT LUBE HOSE INSTALLED FIG 3 If the 1 8 pipe plug is located in the housing port above the idler shaft remove and install it in the end of the idler shaft Fig 3 Locate the lube hose hose fittings 43M02203 straight orifice fitting and street tee Fig 4 Install PTO onto the transmission Install the street tee 43M02208 straight orifice fitting and hose fittings and tighten as shown in Fig 5 Install hose as shown in Fig 6 and tighten being careful not to twist the hose ISO 9001 P E Muncie Muncie Power Products Inc Member of the Interpump Hydraulics Group 1 Power General Offices and Distribution Center P O Box 548 e Muncie IN 47308 0548 E T 765 284 7721 gt FAX 765 284 6991 e E mail info munciepower com NV Products Web site http www munciepower com bad SP06 02 Rev 8 08 Printed in the U S A Drive Products Exclusive Agents for Canada SO Certified by an Accredited Registrar REGISTERED RIRM Muncie Power Products Inc 2008
3. EQ SP 7 125 1810 DIA BL 172 13 UNC 2B 4 PLS EQ SP 5 00 127 0 DIA B C SAE B 2 amp 4 BOLT 1 1 4 14 SPLINE Z OPTION SAE C 2 BOLT 1 1 4 14 SPLINE Y OPTION 0 32 8 0 DIA 6 PLCS EQ SP 3 31 84 0 B C 1 1 2 10 SPLINE W DIN 100 FLANGE 2 OPTION INSTALLATION HOSE KITS a 43TK3881 HOSE KIT STANDARD 43TK3885 HOSE KIT FOR TOP R S HD SERIES PART NUMBER DESCRIPTION 45136274 Hose Ass y Std 28 45136273 Hose Ass y HD Top 57 43M68014 Elbow Transmission 43136445 Elbow use as needed 43TK3881 only SPEED SENSOR KIT BOLT KIT 31TK3873 20MK1001 SPECIAL OPTION U 31735108 Mag Pickup 19135778 12 Point 21135109 Jam Nut Capscrew 34MA1415 Wiring 19187727 Harness 20135779 Alignment Stud 21136099 Flat Washer 12135774 O Ring 21140361 Washer LUBE HOSE INSTALLATION INSTALLATION TIPS Do not use Teflon tape on pipe threads If sealant is to be used it is recommended that paste style thread sealant or Loctite pipe thread sealant be used Allow the proper drying times before pressurizing SEE MANUFACTURERS INSTRUCTIONS CS41 CD40 with lube hose already installed into end of idler shaft Fig 1 Remove the hose from the fittings Fig 2 Remove both fittings at the idler shaft and discard the silver 90 degree fitting Remove the pipe plug from the housing and install it in the end of the idler shaft Fig
4. 99 03740200 DESCRIPTION T Input Gear A1007 50 28 Input Gear A1012 50 36 Input Gear U6007 30 28 Input Gear U6012 30 36 Input Gear C9507 45 28 Input Gear C9510 45 34 Input sub assembly includes input gear cone bearings bear ing cups and cone spacer TABLE B ITEM 4 CONE SPACER SPACER 18739242 18139243 18739244 18739245 18739246 18139247 18739248 18739249 18739250 18739970 18739971 18739972 187399783 18739974 18739975 DESCRIPTION Cone Spacer Cone Spacer Cone Spacer Cone Spacer Cone Spacer Cone Spacer Cone Spacer Cone Spacer Cone Spacer Cone Spacer Cone Spacer Cone Spacer Cone Spacer Cone Spacer Cone Spacer DIMENSION 0 798 0 796 0 795 0 793 0 792 0 790 0 789 0 787 0 786 0 784 0 783 0 781 0 780 0 778 0 777 0 775 0 774 2 0 801 9 0 804 2 0 807 5 0 810 8 0 813 0 811 0 816 0 814 Only one spacer is used in input sub assembly 18T39227 18T39228 18T39229 18T39230 18T39231 18T39232 18T39233 18T39234 18T39235 18T39236 18T39237 18T39238 18T39239 18T39240 18T39241 Only one shim is used in assembly of the PTO Kit 18TK4832 Bearing Shim Bearing Shim Bearing Shim Bearing Shim Bearing Shim Bearing Shim Bearing Shim Bearing Shim Bearing Shim Bearing Shim Bearing Shim Bearing Shim Bearing Shim Bearing Shim Bearing Shim includes one of each 0 0650 0 0630 0 0675 0 0655 0 0700 0 0680 0 0725 0 0705 0 0750 0 0730
5. CD40 SERIES PTO PARTS LIST AND SERVICE MANUAL A C tans pra a HEAVY DUTY CONSTANT DRIVE PTO FOR THE ALLISON WORLD TRANSMISSION CD40 SERIES CONSTANT DRIVE PTO EXPLODED VIEW Torque 36 FT LBS See Cover Nee 9 AM UA 4 o f Torque 35 FT LBS LIF LL 20 Torque 35 FT LBS A SY w Torque 35 FT LBS lt P gt SS O Torque 18 FT LBS so CD40 COVER DETAIL Backside BOLT KIT 20MK1001 NO 3 ASSEMBLY NO 1 ASSEMBLY Torque 16 FT LBS PARTS LIST AND DESCRIPTION E om PART numer escapa 03138674 03T38671 03T40056 03T40058 03T40199 03T40200 See Table A Input Gear A1012 Input Gear A1007 Input Gear U6007 Input Gear U6012 Input Gear C9507 Input Gear C9510 10138684 Bearing 10T38685 Bearing Cup See Table B Bearing Cone Spacer See Table C Bearing Shim Part numbers for identification purposes only Items sold as sub assembly only 19T36082 Set Screw 12735577 O Ring 07738689 Idler Shaft 15139171 End Cover 12736207 O Ring 10735994 Bearing 02739170 02140725 02T39206 Output Gear 07 38T Output Gear 10 32T Output Gear 12 30T 01738681 01738683 01740201 01740202 Housing 3 Arrangement A10 U60 Ho
6. ing Transmission 37 38 39 1 43M05522 Adapter Fitting PTO 48MK3620 Pressure Lube Kit Option B 45M4R548 Hose 48 43M68014 Adapter Fitting Transmission 37 1 38 1 39 1 43M05522 52MK1010 Adapter Fitting PTO Installation Kit Includes stud kit instruction gasket kit label kit and lube kit Instruction Gasket Kit 36MK3841 Label Kit CD40 RBK Rebuild Kit Incl 1 6 2 1 10 1 11 1 15 1 17 1 8 1 8 CD40 GSK Gasket Kit Incl 1 7 1 10 1 15 1 18 1 28 CD40 MODEL NUMBER CONSTRUCTION Clutch Shift CD Series 40 Trans Allison q 40 AO 07 M 1 CS Gear Data 10 16P RH A10 9 55P20PA19 73LH C95 Speed Ratio 07 1 10 1 12 1 Shifter Type Constant Mesh M C X Special Feature X None Pressure Lube Std on all Units B Lube Hose Optional Length 48 Output Type C 1410 Companion Flange E SAE C 2 amp 4 Bolt 1 1 4 14 Spl Y SAE C 2 Bolt Z SAE B 2 amp 4 Bolt 1 1 4 14 Spl 2 DIN Companion Flange Assembly Arrangement 3 CD40 PARTS LIST TABLES TABLE A ITEM 1 INPUT GEAR Service Parts Sold as Sub Assembly Only TABLE C ITEM 5 BEARING SHIM SHIM DESCRIPTION DIMENSION SUB ASS Y 03TA4826 03TA4828 O3TA4829 O3TA4831 O3TA4937 O3TA4938 INPUT GEAR 03738671 03738674 03740056 03740058 037401
7. of bell gear can easily be removed REASSEMBLY PROCEDURE 12 13 VW NY Tap idler shaft into position and install set screw The reassembly of the unit is made in reverse of the disassembly Be sure to lubricate o rings and all bearings upon installation Torque capscrews to values shown or to following values 5 16 capscrews 18 ft Ib 3 8 capscrews 36 ft Ib 1 4 set screw 9 ft Ib TAPER ROLLER BEARINGS Slide input gear sub assembly into housing to line up idler shaft Tap idler shaft into housing and through both bearing races Tap idler shaft in reverse direction so that it is flush with bearing in this assembly Insert thickest shim that can be installed by hand in gap between bearing and housing Rotate input gear to ensure it is not excessively tight or loose Remove this shim and insert the next thickest shim this shim is usually driven into place Recommended bearing pre load is 002 loose to 006 loose CD40 MOUNTING DIMENSIONS NCHES MM 2 88 8 28 73 2 210 3 4 81 cre 3 209 0 122 7 L LIZ A 2 26 29 7 3 94 4 93 O74 ED 100 1 1135 1 t 5 8 11 UNC 2B 4 PLS EQ SP 6 375 161 9 DIA BC 53 8 11 UNC 2B 2 PLS 7 EQ SP 7 125 18102 DIA B C DIA BC 1 1 2 10 SPLINE W 1410 SERIES FLANGE C OPTION 172 13 UNC 2B 2 P LS 5 8 11 UNC 2B 2 PLS EQ SP 5 75 146 0 DIA B C
8. using 1 Arrangement A10 U60 Housing 3 Arrangement C95 Housing 1 Arrangement C95 06137696 06739200 06TA4526 06TA4939 06TA4548 06TA4547 06TA4940 06TA4679 Output Shaft C 2 Output Shaft E Y Z Output Shaft Ass y C 2 07 Ratio Output Shaft Ass y C 2 10 Ratio Output Shaft Ass y C 2 12 Ratio Output Shaft Ass y E Y Z 07 Ratio Output Shaft Ass y E Y Z 10 Ratio Output Shaft Ass y E Y Z 12 Ratio 12735773 O Ring 19M38100 Capscrew 10135775 Bearing 11137795 Shaft Seal 25135999 Plug PTO Type 29135784 Lube Plug 19731577 19739417 Capscrew E Y Z Flange Capscrew C 2 15736123 14735769 14736007 14739188 Shaft End Cover C 2 E Hydraulic Flange Y Hydraulic Flange Z Hydraulic Flange 29121684 1 8 Pipe Plug 45136308 Hose 10 Long 43137503 Fitting 43139129 Tee Fitting 43M02203 Orifice Fitting 13735777 Gasket 19738266 Capscrew 21120092 Flat Washer jaja a 2 1 Po a 14731499 14737498 Companion Flange C Companion Flange 2 25135936 19735778 Caplug E 6 EJ Storage Only Capscrew 30 mm 19T37727 Capscrew 25 mm 20T35779 Stud 21T40360 Washer 43MK2810 Pressure Lube Kit Option X 45M4R528 Hose 28 43M68014 Adapter Fitt
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