Service Manual - E
Contents
1. Align Fabric Slot with Retaining Screw Cutout on Idler Head and Washer LED Harness Retaining Screw and Washer Canopy Grommet Harness 6 x 3 8 Screw x4 Awning Rail QuicKonnect Awning Rail QuicKonnect as x Funnel FL016 7 10 Place one 1 6 x 3 8 screw c through the awning rail outside the end of the QuicKonnect not through the QuicKonnect For canopies without QuicKonnect 8 1 Remove the fabric retaining screws from the awning rail 8 2 Slide the canopy out of the roller tube and awning rail 8 3 Slide the new canopy into the roller tube and awning rail and center in the roller tube 8 4 At the reinforcements in the canopy secure the fabric to the roller tube with the retaining screws removed previously 070005 301r1 Carefree of Colorado Service Manual LATITUDE 9 While firmly pressing the roller tube remove the arm ties Slowly allow the roller tube and arms to extend 10 Restore power 11 Retract the awning and check that the canopy is rolling up squarely onto the roller tube Adjust as necessary 12 Place one 1 6 x 3 8 screw a through the QuicKonnect or awning rail if the QuicKonnect is not used fabric and polyrod approximately 1 in from the fabric edge 13 On the opposite side pull the fabric tight then place one 1 6 x 3 8 screw b through the QuicKonnect or awning rail if2. Part N mber o ING NR 15 Pan Number seral usc aee ir EET TES 15 xo ril Rcs O CS Ep PE 15 usted Faris Is eer enia nib e EE M Ups b FID RO BM DbMFRHE PIN UM LEM DUM dM ubt a EM Dal MM P DN SE 16 Lunge SSIES SESS dad Mi MK a MI GUA EFD Kb MR LUAM Un hia ie LUE DID NE DK GR PME pa itm k Mi mM Rid tn 16 DOM HON ND Een ies ner eRe Sn EEM I E ia ere 18 070005 301r1 Printed in USA October 2014 PRODUCT OVERVIEW The Latitude Awning is a state of the art lateral arm awning Each unit is equipped with lateral support arms No vertical arms interfere with coach sidewalls custom graphics or equipment mounted on the sidewalls e Fully retractable and self storing e Available in two configurations single stage or dual stage e The awning motor operates on standard 12VDC range 10VDC to 14VDC e Single touch operation for extend and retract e Direct Response is standard e LED lights standard mounted in roller tube SPECIFICATIONS Length Single Stage 10 4 20 3 15m 6 1m Dual Stage 10 4 18 3 15m 5 49m Support Lateral Spring Arms Motor Power 10VDC 14VDC Circuit Rating 15 am motor is mounted in RH roller tube head Power Source Motor and controls are routed and hardwired into the vehicle s 12V system Controls Carefree Direct Response Color Hardware White or Black Fabric Heavy Duty Vinyl with We
3. Colorado Service Manual LATITUDE ARM REPLACEMENT These procedures apply to both the left and right arms Differences are noted where required WARNING THE ARM IS UNDER TENSION TO OPEN USE EXTREME CARE TO FIRMLY HOLD THE ARMS DURING ASSEMBLY AND DISASSEMBLY TO AVOID ANY SUDDEN OR UNEXPECTED MOVEMENT BY THE ARM SERIOUS PERSONAL INJURY AND OR PROPERTY DAMAGE COULD OCCUR N CAUTION When detached do not allow the roller tube and or middle rail to drop toward the ground the twisting motion can damage the opposite arm and awning Use a scaffold or similar device to support the roller tube and middle rail 1 Over extend the awning 2 DISCONNECT POWER 3 For Two Stage Latitude Loosen the retaining screw in the glide above the arm elbow Lift the middle rail off the elbow pin Provide support for the middle rail 4 For the motor side arm Carefully pull the control cable from the slot at the top of the arm channels It is not necessary to disconnect the cable from the motor or wall 5 Atthe roller tube 5 1 Remove the front cover The cover snaps onto the rear cover To remove press the bottom of the rear cover to release the front cover 5 2 Remove the E Clip that holds the rotation pin 5 3 Provide support for the roller tube 5 4 Firmly hold the arm and remove the rotation pin Pull the arm out and allow the arm to extend out below the roller tube Support the arm 6 Atthe wall connection 6 1 Loosen the setscrew
4. L Clevises Must Be Oriented and Installed As Shown pm 1st Attach 2nd Ste Remove 2nd Attach 1 LH IDLER ARM SPRING 1 Remove the front cover To remove press the bottom of the rear cover to release the front cover 2 Remove the e clip and press nuts and washers if installed from the roller tube shaft 3 While firmly holding the arm slide the idler head off the roller tube shaft Provide support for the roller tube 4 Slowly allow the arm to extend fully Provide support for the end of the arm Replaces Washers Nuts and E Clip 5 Remove the old spring in the following order w 5 1 Unclip the rod clevis from the lower bracket ten ea find F 5 2 Unhook the cylinder clevis from the upper bracket CIA CE and Installed As Shown 6 Install the new spring in the following order 6 1 Hook the cylinder clevis around the upper bracket post Su e 6 2 Clip the rod clevis onto the lower bracket post S ND 7 Fold the arm to align the roller tube shaft with the idler head Remove 2nd NX Attach 15t 8 Secure the shaft with a new E clip The e clip goes in the outer groove of the roller tube shaft Remove 15 3 K 9 Reattach the front cover Idler Side Attach 2nd ene 6 070005 301r1 Carefree of Colorado Service Manual LATITUDE REPLACING THE MOUNTING PLATE This procedure requires two people The illustrations show the RH plate The procedure is the same for the LH p
5. removing the head covers for service or replacement The illustration shows the motor head covers The instructions apply to both the motor and idler head NOTE f replacing the covers To ensure that the covers properly match up and latch together always replace both the front and rear cover Replacement kits include both the front and rear covers and attaching hardware 1 Extend the awning to access the screws in the back cover of the head assembly 2 Disconnect power NCAUTION WHEN THE POWER IS ON THE DIRECT RESPONSE SYSTEM IS ACTIVE MOVEMENTS DURING THIS PROCEDURE CAN CAUSE THE AWNING TO CLOSE UNEXPECTEDLY Hemoving the Covers 3 Remove the front cover The cover snaps onto the rear cover To remove press the bottom of the rear cover until the front cover releases then rotate and lift the front cover off Slide Module Out 4 Forthe motor side Slide the sensor module out of the rear cover It is not necessary to disconnect the wires Carefully allow the module to hang down Front Cover 5 Remove the screws and bumper from the rear cover and remove the rear cover Attaching the Covers 6 Attach the rear cover 7 For the motor side Slide the sensor module into the rear cover Tuck the wires inside the cover 8 Snap the front cover onto the rear cover Hang the cover on the top and swing down until it clicks J Press Up On Rear Cover to Release Front Cover FLO29 4 070005 301r1 Carefree of
6. 5 001 Hook Gas Spring pkg of 2 12 R001789 Support Gas Spring pkg of 2 13 H001796 Ramp Midrail pkg of 2 14 R001791 Arm Attach Kit One Arm 3 15a R019376 20X Mounting Bracket Assy LH Original 5 15b R019380 20X Mounting Bracket Assy LH Current 5 16a R019376 30X Mounting Bracket Assy RH Original 5 16b R019380 30X Mounting Bracket Assy RH Current 5 17 R001797XXX xxx Middle Rail Assy 18 R001792XXX xxx QuicKonnect 19 R040925 001 Canopy Funnel 20 R019468 006 Switch Kit 21 R060755 001 LED Strip White 8 Lead Used for awnings 18 and shorter 4 R060755 002 LED Strip White 26 Lead Used for awning 19 and longer 4 22 SR101 Switch and Fuse Kit LED 23 R019493 001 Fuse Kit includes fuse holder and 2A fuse 24 R060715 001 Harness LED Canopy 25 RO001716 Slot Cover 24 Long 26 RO60703 00X Cable Assy 5 Conductor not shown 27 Canopy Only Refer to Canopy Order Form 28 R001848 E Clips Roller Tube Attach pkg of 2 29 RO19886 005 Screw Pack 1 4 20 x 1 Self drilling White not shown R019886 006 Screw Pack 1 4 20 x 1 Self drilling Black not shown 30 RO19886 007 Screw Pack 1 4 x 2 Lag White not shown R019886 008 Screw Pack 1 4 x 2 Lag Black not shown Notes 1 OX Color 05 White 06 Black xx Length Arm Assemblies items 9 10 includes items 3 11 12 13 Does not include attaching pins For attach pins order item 14 1 kit per arm Replacement LED strips are sent on a roll and cut to length dur
7. 7 R001785 00X Cover Kit Idler 8 R012660 001 Idler Bracket 9 R001786 10X Arm Assy LH Single Stage 3 10 R001787 00X Arm Assy RH Single Stage 3 11 R001788 Gas Spring Latitude Single Stage 11a R040905 001 Hook Gas Spring pkg of 2 12 R001789 Support Gas Spring pkg of 2 13 R001823 Barrel used on Single Stage Only pkg of 2 14 R001790 Cable Retainer used on Single Stage Only 15 R001791 Arm Attach Kit One Arm 3 16a R019376 20X Mounting Bracket Assy LH Original 5 16b R019380 20X Mounting Bracket Assy LH Current 5 17a R019376 30X Mounting Bracket Assy RH Original 5 17b R019380 30X Mounting Bracket Assy RH Current 5 18 R001792XXX xxx QuicKonnect 19 R040925 001 Canopy Funnel 20 RO019468 006 Switch Kit 21 R060755 001 LED Strip White 8 Lead Used for awnings 18 and shorter 4 R060755 002 LED Strip White 26 Lead Used for awning 19 and longer 4 22 SR101 Switch and Fuse Kit LED 23 R019493 001 Fuse Kit includes fuse holder and 2A fuse 24 R060715 001 Harness LED Canopy 25 RO001716 Slot Cover 24 Long 26 RO60703 00X Cable Assy 5 Conductor not shown 27 Canopy Only Refer to Canopy Order Form 28 R001848 E Clips Roller Tube Attach pkg of 2 6 29 RO19886 005 Screw Pack 1 4 20 x 1 Self drilling White not shown R019886 006 Screw Pack 1 4 20 x 1 Self drilling Black not shown 30 RO19886 007 Screw Pack 1 4 x 2 Lag White not shown R019886 008 Screw Pack 1 4 x 2 Lag Black not shown Notes 1 OX C
8. BLY CAUSING PERSONAL INJURY AND DAMAGE TO THE AWNING Over extend the awning to align the fabric slot with the cutout on the idler side This will cause slack in the fabric Disconnect Power NCAUTION When the power is on the direct response system is active Movement during this procedure can cause the awning to attempt to close unexpectedly At the roller tube 5 1 Remove the fabric retaining screws and plastic washers quantity of 2 ea 5 2 On the motor side remove the split grommet from the roller tube Carefully pull the wires and connectors out of the tube and disconnect At the awning rail cut the LED harness close to the canopy Clamp the harness going into the vehicle to prevent it from falling in the wall For canopies with QuicKonnect 7 1 Remove the fabric retaining screws from the QuicKonnect a amp b 7 2 Remove one retaining screw from the awning rail c 7 3 Slide the QuicKonnect from the awning rail and canopy 7 4 Slide the canopy out of the roller tube 7 5 Slide the new canopy into the roller tube and center 7 6 Atthe reinforcements in the canopy secure the fabric to the roller tube with the retaining screws and wahsers removed previously 7 7 Slip the fabric funnel onto the QuicKonnect 7 8 While holding the fabric simultaneously slide the QuicKonnect into the awning rail and over the canopy 7 9 Remove the funnel from the QuicKonnect Carefree of Colorado Spring Arms
9. ION Ensure that power is off to the LED strip Cutting the strip with power on can short the LED strip 10 Connect the canopy harness and LED connectors Then carefully push the connectors into the roller tube 11 Press the slot covers into the LED slot 12 Restore power and test 070005 301r1 11 LATITUDE Service Manual Carefree of Colorado LED HARNESS REPLACEMENT 1 10 12 Over extend the awning so that the split grommet LED Harness in the roller tube is accessible Disconnect power to the awning and LED controls Locate and remove the split grommet from the roller tube Carefully pull the wires and connectors out of the roller tube Disconnect the connectors Canop poe Grommet Close to Canopy Clamp or tape the LED harness connector outside the roller tube to prevent it from falling back into the Canopy Hem Retaining Wire roller tube a T At the awning rail cut the harness close to the c ii UTE LX e da canopy Clamp the harness going into the Pull Until Wire is Inside Hem vehicle to prevent it from falling in the vehicle wall Ju ee E M D AEN pt At the roller tube remove the connector from the Pull Harness Back Keeping the canopy harness Retaining Wire Inside Hem TA Firmly attach the wire ends of
10. RING REPLACEMENT WARNING THE GAS SPRING CLEVISES MUST BE ORIENTED AND INSTALLED AS SHOWN FAILURE TO ORIENT THE CLEVISES CORRECTLY CAN CAUSE THE ARMS TO NOT FUNCTION CORRECTLY AN CAUTION When detaching the roller tube do not allow the roller tube to drop toward the ground the twisting motion can damage the opposite arm Use a scaffold to support the roller tube 1 Fully extend the awning 2 DISCONNECT POWER RH MOTOR ARM SPRING 1 Remove the front cover To remove press the bottom of the rear cover to release the front cover 2 Remove the E clip from the roller tube shaft 3 While firmly holding the arm slide the motor head off the roller tube shaft Provide support for the roller tube 4 Slowly allow the arm to extend fully Provide support for the end of the arm 5 Remove the old spring in the following order 5 1 Unclip the cylinder clevis from the upper bracket 5 2 Unhook the rod clevis from the lower bracket 6 Install the new spring in the following order 6 1 Hook the rod clevis around the lower bracket post 6 2 Clip the cylinder clevis onto the upper bracket post 7 Fold the arm to align the roller tube shaft with the motor head It may be necessary to twist the roller tube to align the flats of the shaft with the motor hole 8 Secure the shaft with a new e clip The e clip goes in the inner groove of the roller tube shaft 9 Reattach the front cover
11. SEF SERVICE MANUAL N Carefree LATITUDE 12V Motorized Lateral Arm Awning w Direct Response SINGLE STAGE DUAL STAGE 070005 301r1 Printed in USA October 2014 PROPRIETARY STATEMENT The Latitude Awning is a product of Carefree of Colorado located in Broomfield Colorado USA The information contained in or disclosed in this document is considered proprietary to Carefree of Colorado Every effort has been made to ensure that the information presented in the document is accurate and complete However Carefree of Colorado assumes no liability for errors or for any damages that result from the use of this document The information contained in this manual pertains to the current configuration of the models listed on the title page Earlier model configurations may differ from the information given Carefree of Colorado reserves the right to cancel change alter or add any parts and assemblies described in this manual without prior notice Carefree of Colorado agrees to allow the reproduction of this document for use with Carefree of Colorado products only Any other reproduction or translation of this document in whole or part is strictly prohibited without prior written approval from Carefree of Colorado SAFETY INFORMATION WARNING A WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT IN DEATH OR SERIOUS INJURY AND OR MAJOR PROPERTY DAMAGE N CAUTION A caution indicates a pote
12. and remove the rotation pin 6 2 Pull the arm from the knuckle and set aside 7 Using two people firmly hold the new arm assembly and remove the shipping ties Allow the arm to slowly open to its maximum extension N CAUTION When the arm is closed it can open with significant force Use care when opening Middle Rail Set Screw oe Vehicle Wall FLO23 8 Lift the new arm and attach to the wall knuckle with the rotation pin and set screw removed previously Ensure that the groove in the pin is in line with the screw hole 9 At the roller tube 9 1 Fold the arm as necessary and align the arm with the mounting holes 9 2 Insert the rotation pin Ensure that the pin is oriented with the groove down 9 3 Secure the pin with a new e clip between the arm knuckle and lower attach bracket ear Ensure that the clip is in the groove of the pin 9 4 Attach the front cover 10 For the motor side arm Carefully press the control cable into the slot at the top of the arm channels Allow some slack at the joints and elbows to allow the cable to flex when the awning is operated 11 For Two Stage Latitude Press the middle rail glide onto the elbow pin Tighten the securing screw loosened previously 12 To align the arm Refer to Adjusting the Arm Position on page 1 13 To adjust the arm pitch Refer to Adjusting the Pitch on page 1 070005 301r1 5 LATITUDE Service Manual Carefree of Colorado GAS SP
13. atherguard or FLXGuard refer to sales literature for colors and options Weight 10 4 12 14 16 18 20 Single Stage 45 5 lbs 48 3 Ibs 51 7 lbs 55 0 lbs 58 3 lbs 61 6 Ibs Dual Stage 52 1 lbs 55 9 Ibs 60 4 Ibs 65 0 lbs 69 6 Ibs n a at 2 7 P Awning Length 3 9 Awning Length Original Mounting Plate Configuration Fe 1 37 Awning Length 2 6 FL002 Awning Length m 12 25 070005 301r1 Bd FL002b Current Mounting Plate Configuartion October 2014 Carefree of Colorado Service Manual LATITUDE STANDARD SYSTEM ADJUSTMENTS ADJUSTING THE ARM POSITION For the awning to operate and close correctly the arms must be parallel to the roller tube If the arm sags the arm position can be adjusted to bring the arm parallel 1 Open the awning 2 3 to access the adjustment screws located on the side of Pe the arm knuckle at the wall Adjustment Screws TR VA ete HER Tighten clockwise the lower screw to E Adjust Arm to be raise the arm elbow Raise Parallel to Roller Tube NOTE Make adjustments in quarter turn increments Loose
14. de the motor and gearbox off of the roller tube shaft Separate the motor and gearbox 18 Align the gearbox and new motor and insert the motor mount screws through both 19 Align the gearbox with the roller tube shaft and attach the gearbox and motor with the mounting screws NOTE It may be necessary to twist the roller tube to align the flats of the shaft with the hole in the gearbox 20 Attach the motor wires from the module to the motor Black goes to the top connection Red goes to the bottom connection 21 Attach the rear cover 22 Slide the sensor module into the rear cover 23 Snap the front cover onto the rear cover Hang the cover on the top and swing down until it clicks 24 Hold the roller tube and remove the ties around the arms Allow the roller tube to extend out slowly 25 Restore power and test 8 070005 301r1 Carefree of Colorado 1 ServiceManudl CL ATITUDED SENSOR CONTROL MODULE REPLACEMENT This procedure may be done with the awning open or closed 1 Disconnect power to the awning 2 Remove the front cover The cover snaps onto the rear i cover To remove press the bottom of the rear cover until s the front cover releases then lift the front cover off Set part 07 aside 3 Slide the sensor module out of the rear case Disconnect the wires to the module 4 Connect the motor and cable wires to the new module Make sure to match the wire colors Slide the new module into the rear cover a
15. ehicle Wall 6 x 1 2 Screw x2 E A Single Pole Single Throw Switch 2A In line Fuse 12VDC Line 18 24awg Female Disconnect x2 GND Press the in line fuse wires and switch into the mounting hole Secure the switch using two 2 6 x 1 2 screws LED Strip in Roller Tube Wire Sewn in Canopy Hem Red Snap the switch bezel over the switch frame N Fam NN J Connector in Roller Tube LED002b 070005 301r1 Carefree of Colorado Service Manual LATITUDE LED STRIP REPLACEMENT LED Slot 1 Extend the awning out completely 2 Disconnect power E 3 Remove the slot covers from the ends of the LED strip qo E N ECT LED Stri 4 Use a non permanent marker to mark the location of each end X ue E of the LED strip Canopy Harness Slot Cover 5 Carefully pull the wires and connectors out of the roller tube through the hole that is located behind the slot cover location Cut Between Pads Disconnect the connectors to Adjust Length N FLO17 Remove the existing LED strip Clean the slot to remove any dirt and tape residue Starting at the reference mark on the motor side remove the release paper from the back of the new strip and press the strip into the LED slot 9 At the end of the roller tube cut the LED strip to match the mark on the idler side To trim the LED strip ALWAYS cut between the 4 pad cluster as shown N CAUT
16. fer to Adjusting the Pitch on page 1 070005 301r1 7 LATITUDE Service Manual Carefree of Colorado MOTOR GEARBOX REPLACEMENT Roller Tube Spring Arms Sese UNE Y Motor Wires Top Black Bottom Red rio1s 9 Extend the awning a minimum of 18 to access the screws in the back cover of the motor side head assembly 10 Disconnect Power NCAUTION WHEN THE POWER IS ON THE DIRECT RESPONSE SYSTEM IS ACTIVE MOVEMENTS DURING THIS PROCEDURE CAN CAUSE THE AWNING TO ATTEMPT TO CLOSE UNEXPECTEDLY 11 Press the roller tube toward the vehicle until the fabric becomes slack 12 Firmly tie the elbows of the spring arms together Use a minimum 1 2 rope do not use bungee cords When tying the rope use a non slip knot such as a square knot or equivalent NCAUTION FAILURE TO SECURE THE ARMS AS DESCRIBED WILL ALLOW THE SPRING ARMS TO EXTEND WHEN THE MOTOR IS DETACHED POSSIBLY CAUSING PERSONAL INJURY AND DAMAGE TO THE AWNING 13 Remove the front cover The cover snaps onto the rear cover To remove press the bottom of the rear cover until the front cover releases then lift the front cover off Set part aside 14 Slide the sensor module out of the rear case Disconnect the wires attached to the motor and allow the sensor to hang down on the remaining wires 15 Remove the screws and bumper from the rear cover and remove the rear cover Set parts aside 16 Remove the motor mounting screws and set aside 17 Sli
17. h 10 4 Alternate method At the wall splice the new harness to the existing harness using 24 awg butt connectors Push the connectors into the vehicle wall Seal the wall entrance hole and wires with a quality silicone sealant NOTE Be sure to allow enough harness from the canopy to provide a 3 loop for slack and adequate length for the connectors to be pushed inside the wall before sealing the hole and harness 1x2 Mog 2x Vt uy 1x6 Clear Tape 070005 301r1 Carefree of Colorado Service Manual LATITUDE WIRING DIAGRAMS Switch and Control Module To 12VDC SS ue piter ue Awning 187 18 20awg O Female Spade 187 14 16awg Female Terminals qty 3 nd Retract Spade Terminals qty 2 a aA Red f Black Rear View of i Switch Assy 1 M Brown lo po pm 2 Control Module l III Yelow VLLL mounted in o 1 Gray m motor head Additional s Extend Retract 25 14 16awg Rei Switch Spade Terminals 1 Male 1 Female Sz LL Chassis Ground FLO0 LED Ligh
18. ing installation Original and current mounting brackets are not interchangeable Replacement brackets must match the existing brackets Original brackets can be identified by the 3 hole pattern beside the knuckle The roller tube e clips w tab replaces the previous round e clips and the push nuts and washers used on the idler side Replaces Washers Nuts and E Clip L030 19
19. late 1 10 11 12 13 14 15 Open the awning 18 24 This is to allow adequate room for tools and access to the mounting plate Disconnect power Set Screw Do not remove the bottom inner screw and the outer id upper screw marked with in the illustration Remove Control 3 Cable the rest of the plate fasteners and set aside On the side being repaired 4 1 Collapse the arm Leave a space between the arm and plate to access the set screw in later steps 4 2 Securely tie the arm channels together with zip OC Mounting Plate ties The ties should be close to the head eon Fasteners x9 Have a second person hold and support the roller tube Remove these fasteners last from old plate and arm at the arm elbow Attach these fasteners first with new plate go For the motor side mounting plate N CAUTION If replacing the plate on the motor side use care to not pull or damage the cable 6 1 f the motor cable is routed into the vehicle outside of the plate Partially remove the wire from the top of the arm channel to provide adequate slack to move the cable out of the way 6 2 If the motor cable and LED harness are routed through a hole in the plate Pull some slack cable out of the wall and cut the wires It will be necessary to splice the wires together after the new plate is installed Remove the two remaining screws in the mounting plate and rotate the arm and plate a
20. n the upper screw counterclockwise Tip Lift the arm at the elbow while tightening the lower screw 4 Repeat steps 2 and 3 until the arm is parallel with the roller tube 5 Tighten the upper screw ADJUSTING THE PITCH The awning pitch can be adjusted It is strongly recommended that adjustments be made in small increments to achieve the desired setting This procedure works best with 2 people One person to lift the roller tube to relieve the weight and one person to make the adjustments 1 Open the awning Locking Screw Locking Screw 2 Loosen the locking screw at the top of the knuckle 3 To raise the pitch Turn the lower adjustment screw clockwise 4 To lower the pitch Turn the lower adjustment screw counterclockwise Lower Raise O Q Oo Lower Raise Oo O Q Q Adjustment Screw Adjustment Screw Fidda 5 Tighten the locking screws when the desired pitch is achieved Important Note _ After the initial installation and the awning is opened the awning may settle This is normal Check that the locking screws on the knuckle are snug 070005 301r1 1 LATITUDE Service Manual CANOPY REPLACEMENT 1 2 Extend the awning completely Firmly tie the elbows of the spring arms together Use a minimum 1 2 rope do not use bungee cords When tying the rope use a non slip knot such as a square knot or equivalent NCA UTION FAILURE TO SECURE THE ARMS WILL ALLOW THE SPRING ARMS TO EXTEND POSSI
21. nd tuck the wires Front Coan Wiresto Cable to Snap the front cover onto the rear cover Hang the cover on the top and swing down until it clicks ind 7 Restore power and test 070005 301r1 9 LATITUDE Service Manual Carefree of Colorado LED LIGHTING SWITCH INSTALLATION NOTE Installers may choose to furnish the control switch The installation requires that the power line 12VDC be attached to a dedicated 2A circuit breaker or a 2A in line fuse must be installed between the switch and power source For easy access locate the fuse close to the switch 1 2 3 10 Determine the location of the switch At the switch location cut a 1 1 8 x 1 1 2 hole Wire the switch as shown below Wire terminals at the switch are 187 18 24 awg female disconnects NOTE Allow adequate slack in the 12VDC power line so that the in line fuse installed in step 4 can be accessed from behind the switch Install the in line fuse 4 1 Near the switch cut the red 12VDC power line to the switch Do not strip the insulation Insert a wire end into one of the wire channels until it butts up against the stop Fold that half of the connector body over until the element contacts the wire Use pliers to crimp the connector closed Repeat for the second wire end Slide the fuse into the fuse port Ensure that is firmly seated 4 2 4 3 12VDC 2A In line Fuse 4 4 4 5 18awg Wir minimum V
22. new harness to the old harness Carefully use the old harness to pull the new harness through the hem of the canopy 8 1 The harness has a retention wire attached near the connector When pulling the harness pull the harness so that the retaining wire is inside the hem 8 2 Gently pull the harness back toward the roller tube to seat the retention wire inside the canopy hem as shown At the roller tube 9 1 Connect the canopy harness connector and LED connector Then carefully push the connectors into the roller tube 9 2 Place the split grommet over the canopy harness and press the grommet into the hole of the roller tube At the vehicle wall 10 1 For canopies with FLXguard it will be necessary to attach the wire to the fabric wrap For vinyl canopies with Weatherguard the harness is routed in the seam of the Weatherguard no additional attachment is necessary 10 1 1 For FLXguard Position the harness approximately 3 8 from the edge of the material Attach using a 1 x 6 piece of clear tape the tape is a special bond tape available from Carefree 10 2 Atthe vehicle wall route the new canopy harness through the AUG INED wall to the switch LS Tip Tie the new harness to the old harness that was cut previously Use the old harness to pull the new harness through the wall to the desired location 10 3 Connect the new harness to the switch Two 2 187 18 24 awg female disconnects are provided if connecting to a switc
23. ntially hazardous situation that may cause minor to moderate personal injury and or property damage It may also be used to alert against unsafe practices NOTE A note indicates further information about a product part or step Tip A tip provides helpful suggestions Safety Notes To avoid shock hazard and or accidental system shorting always disconnect battery or power source before working on or around the electrical system Always wear appropriate safety equipment i e goggles Awnings have significant weight Always use appropriate lifting devices and or helpers when lifting or holding heavy objects When using fasteners use care to not over tighten Soft materials such as fiberglass and aluminum can be stripped out and lose the ability to grip and hold Reference Publications located WWW carefreeofcolorado com 070005 001 Installation Manual 070005 201 Owner s Manual 070005 301 Service Manual Carefree of Colorado 2145 W 6 Avenue Broomfield CO 80020 a Scott Fetzer company 070005 301r1 October 2014 TABLE OF CONTENTS Standard System ASIUSTNIBIMR Lud FER FRANC EA RACER A MERERI AGAR DURO AREA MACRER a PCM MANUAL BRUM RUN REDE 1 Adiusting The Arm POSHO d Ba i pt bM RB REP Ub bab Edi Ra MU RUM Fc EN dua MM tS n sbP bo M MER MR RM IBI Md 1 Adjusting TE aio Pme 1 Canopy Replacement uou qi Rn TIC UAM ID DN denne 2 Removing Ihe Head COVER Lise etaxec kit b i uu d ERE ELLE EE DAE ae reee aeiaai Ul nli pda M RM da d
24. olor 05 White 06 Black xx Length 2 3 4 5 070005 301r1 Roller tube item 1 is complete with end bushings LED strip Arm Assemblies items 9 10 includes items 3 11 12 13 and 14 Does not include attaching pins For attach pins order item 15 1 kit per arm 2M Replacement LED strips are sent on a roll and cut to length during installation S gt Original and current mounting brackets are not interchangeable Replacement N brackets must match the existing brackets Original brackets can be identified by the 3 hole pattern beside the knuckle i The roller tube e clips w tab replaces the previous round e clips and the push eu P nuts and washers used on the idler side Replaces Washers Nuts and E Clip L030 17 LATITUDE Service Manual Carefree of Colorado Latitude Dual Stage 15a 16a 15b 16b 18 070005 301r1 Carefree of Colorado 2 3 4 5 070005 301r1 Service Manual Roller tube item 1 is complete with end bushings LED strip LATITUDE Item Part Number Description Notes 1 R001 782 xxx Roller Tube Assy 2 2 R001783 00X Cover Kit Motor 3 R001798 Bumper 4 R001784 Motor Assy 5 R001810 Gearbox 6 R060686 003 Sensor Control Module Direct Response 7 R001785 00X Cover Kit Idler 8 R012660 001 Idler Bracket 9 R001793 10X Arm Assy LH Dual Stage 3 10 RO001794 00X Arm Assy RH Dual Stage 3 11 R001795 Gas Spring Latitude Dual Stage 11a R04090
25. s etc and re tighten when necessary MOTOR MAINTENANCE e Check all wiring and connections for wear Repair when needed e Check that the sealant is providing a good seal and no water is accumulating on the wiring 14 070005 301r1 Carefree of Colorado Service Manual LATITUDE PART NUMBER LISTING PART NUMBER SERIAL NUMBER LOCATION Serial Label Roller Tube ref FLO12 PART NUMBER CONFIGURATION Example Part Number GW 144 58 58 B RB SIZE CANOPY FABRIC WRAP EXTRUSION LED STYLE CODE IN INCHES COLOR COLOR COLOR LIGHTS GW 144 58 58 B RB Single Stage 144 Black Gray Black Black LED Lights GW Latitude 124 10 4 VINYL Single Stage to Refer to sales and GX Latitude PHP order information Dual Stage Available in 1 for color and option increments availability and codes 070005 301r1 WEATHERGUARD B Black 00 White W White XX Matching Vinyl FLXGUARD 5A Black 5B White Standard Lights mounted in roller tube 15 LATITUDE Service Manual Carefree of Colorado ILLUSTRATED PARTS LIST Latitude Single Stage p Oso Of O80 0 9 Cita FL501 16 070005 301r1 Carefree of Colorado Service Manual LATITUDE Item Part Number Description Notes 1 R001782 xxx Roller Tube Assy 2 2 R001783 00X Cover Kit Motor 3 R001798 Bumper 4 R001784 Motor Assy 5 R001810 Gearbox Assy 6 R060686 003 Sensor Control Module Direct Response
26. t is important to observe the following e Always use a natural soap never detergent e Water should be cold to lukewarm never more than 100 F e Air dry only Never apply heat to the fabric e Always allow the fabric to dry thoroughly before rolling up the awning Mildew Mildew is a fungus growth that looks like dirt Vinyl coated polyester fabrics are mildew resistant because of a chemical biocide in the vinyl coating Under ordinary conditions mildew will not appear However in areas where high temperature and humidity are common mildew can be a problem and required the material to be washed more frequently Thoroughly rinse the fabric with clean water and allow to air dry completely before rolling up the awning Pooling When water collects on the top of the fabric this is known as pooling This can occur during inclement weather or if a running air conditioner discharges over the awning The water is dumped when the awning is retracted It is recommended that if water accumulates on the top retract the awning in steps 8 12 to dump the water This will help prevent the fabric from stretching or distorting The effects of wind and rain on an awning are unpredictable Severe damage to the awning and the vehicle may result IF WIND OR EXTENDED PERIODS OF RAIN ARE EXPECTED ROLL UP THE AWNING AND SECURE FOR TRAVEL Hardware Maintenance e Replace any parts that become damaged e Periodically check all mounting hardware screws lag
27. the QuicKonnect is not used fabric and polyrod approximately 1 in from the fabric edge 14 Connect the LED harness 14 1 At the roller tube connect the canopy harness connector and LED connector Then carefully push the connectors into the roller tube 14 2 Place the split grommet over the canopy harness and press the grommet into the hole of the roller tube 14 3 At the vehicle wall route the new canopy harness through the wall to the switch Tip Tie the new harness to the old harness that was cut previously Use the old harness to pull the new harness through the wall to the desired location 14 4 At the vehicle wall provide some slack between the canopy and wall Seal the wall entrance hole and harness with a quality silicone sealant 14 5 Connect the new harness to the switch Two 2 187 18 24 awg female disconnects are provided if connecting to a switch 14 6 Alternate method At the wall splice the new harness to the existing harness using 24 awg butt connectors Push the connectors into the vehicle wall Seal the wall entrance hole and wires with a quality silicone sealant NOTE Be sure to allow enough harness from the canopy to provide some slack for the harness and adequate length for the connectors to be pushed inside the wall before sealing the hole and harness with a quality silicone sealant 070005 301r1 3 LATITUDE 8 Service Manual Carefree of Colorado REMOVING THE HEAD COVERS These instructions are for
28. ting 12VDC 18 24awg li 24aw 2A In line Fuse Female Disconnect x2 Red rasm 18awg Wire 2 23 minimum Single Pole Single Throw Switch m GND Vehicle Wall Wire Sewn in Canopy Hem Black LED Strip in Roller Tube f L A A A J CERECNN et L1 v L HSN DIN OTN P d Connector in 4 Roller Tube LED002a 070005 301r1 13 LATITUDE Service Manual Carefree of Colorado STANDARD MAINTENANCE Maintaining a Carefree Awning is easy Just follow these basic steps e Always operate the awning according to the instructions e Periodically check that the fasteners are tight Tighten if necessary e Keep the awning fabric and arms clean FABRIC CARE CAUTION Do not use oil based cleaners or any caustic granulated or abrasive type cleaners on your Carefree product 1 One of the best ways to keep the fabric looking good and to delay the need for deep or vigorous cleanings is to hose fabrics off on a monthly basis with clear water This practice will help prevent dirt from becoming deeply imbedded in the fabric In most environments a thorough cleaning will be needed every two to three years 16 When it s time for a thorough cleaning the fabric can be cleaned while still on the awning frame e For Vinyl Fabric Use a soft brush and warm water with soap e For Acrylic Fabric Use a stiff brush and warm water with soap 17 When cleaning the fabric i
29. way from the wall Loosen the set screw and remove the rotation pin that attaches the arm to the plate Set mounting plate aside Attach the arm to the new plate using the rotation pin removed previously Tighten the set screw to secure the pin Using the existing mounting holes in the wall attach the new plate to the wall with a minimum of 2 screws in the bottom inner screw position and the outer upper screw position Remove the arm ties and allow the roller tube to slowly extend out N CAUTION Firmly hold the arm while removing the ties When the arm is closed it can open with significant force Install the remaining plate fasteners For the motor side mounting plate 13 1 If the motor cable is routed into the vehicle outside of the plate Insert the motor cable into the groove in the top of the arm channel 13 2 Ifthe motor cable and LED harness are routed through a hole in the plate Use appropriate sized butt connectors to attach motor cable and LED wires that were cut previously Be sure to match the wire colors Wire Wire Gauge Butt Connector Size Red and Black LED wires 24awg 22 24 awg Red and Black Power 16awg 14 16 awg Brown Yellow and Gray 20awg 18 22 awg 13 3 Push the connectors into the wall and seal the hole with a quality silicone sealant Check that the arm is properly aligned with the roller tube Refer to Adjusting the Arm Position on page 1 Extend the awning and check the pitch To adjust the arm pitch re
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