SERVICE MANUAL - e-ASP
Contents
1. lt 4 diameter lt 1 inch Bright blemish Dirty Garv 10 pattern A B lt 4 i m diameter lt 1 inch Dark blemish Dirty Blue 60 pattern Bright dot on frame Gary 10 pattern 4 5 Test Inspection Procedure Color Lamp Engine ROD Wheel Module Module Module ow EX330 EW330 EX330 1W EW330 1W Confidential 4 3 4 6 PC MODE Note Test Signal analog 1280x800 60Hz EW330 EW330 1W analog 1024x 68Q60Hz EX330 EX330 1W Take EX330 for example 1 Frequency and tracking boundary Procedure Test equipment video generator Test signal analog 1024 x 768 60Hz Test Pattern general 1 or master Check and see if the image sharpness Is well performed If not re adjust by the following steps 1 Select Frequency function to adjust the total pixel number of pixel clock in one line period 2 Select Tracking function and use right or left arrow key to adjust the value to minimize video flicker Adjust Resync or Frequency Tracking H Posi tion V Position to the inner screen Inspection item Eliminate visul wavy noise by Rsync Frequency Master or Tracking selction Check if there is noise on the screen Horizontal and vertical position of the vedio should be adjustable to the screen frame Criteria 1 there is noise on the screen the product 15 considered as faliure product If there is noise on the screen use auto or manual frequency function or tracking2. EX330 EW330 EX330 1W EW330 1W Confidential Appendix Serial Number System Definition Serial Number Format for Projector Q 832 8 10 0001 0G Oo 0 0001 Optoma 89Z Project code 8 Last number of the year ex 2008 8 10 week of the year ex the ten week of the year 10 AAAAA not defined C Manufacture factory CPC 0001 Serial code Seet EX 0897810 001 This label represents the serial number for EX330 It is produced at CPC on ten week of 2007 15 serial code is 0001 EX330 EW330 EX330 1W EW330 1W Confidential ll PCBA Code Definition PCBA Code for Projector XXX EEEE 1 2 3 4 5 6 M B 1 B DMD 2 Vendor Code 3 I P N 4 Revision 5 Date Code 6 S N EX330 EW330 EX330 1W EW330 1W Confidential XIII
3. 85 4A826G118 STEP SCREW FOR TYPEX JUNE M2 6 11 8mm X15 7 19 HEAT SINK RUBBER X15 1160 DMD THERMAL PAD 25 17 0 5t FUJIPOLY DMD Type X 1024x768 PIXEL 0 55 XGA HEX SCREW 2 6 6 8 15 AL 26 41 82K0sG001 A EMITAPESO SOMm _ 24 85 0A1266040 SCREW DOUBLE FLAT MECH MZN EX330 EW330 EX330 1W EW330 1W Confidential D C EX330 A V EX330 EW330 EX330 1W EW330 1W Confidential D C EX330 B EX330 EW330 EX330 1W EW330 1W Confidential VIII 70892076001 ASSYDCDCMODULEEXMO 51892036001 C FOCUSRNGEX9D 5180218601 C BALLAST MYLAR 51892140001 C ZOOM RING WYLAREXGG0 61898256001 A COLOR WHEEL VENT 509300 M209X P862016001 A LAMP MODULE FOR PROJEGTOREXG80 V 77095099001 A ASSY BLOWER 4510 MODULE 7088201601 A ASSYTOPCOVEREXSO 61802026001 BOTTOMGOVEREKGGO v 75892036001 A ASSY FRONT COVER 30 l A 70 8GW08GR01 ASSY ENGINE MODULE EX330 1W SERVICE 70892046001 ASSY OPTICAL ENGINE MODULE EX330 _ 70882166R01 A ASSYIO COVER MODULE EX3S0 SERVICE V 70802056001 A ASSYIOCOVEREXMO 4085M036001 A 5 5515 v 0802106001 A ASSY LAMP COVER EXS30 70 8FN19GR04 ASSY OSRAM BALLAST MODULE 165H4 LOW STANDBY FOR M210X SERVICE 5 8FN01G001 8511266040 A S
4. Connect the Projector with PC by USB cable Welcome to the Found New Hardware Wizard This wizard helps you install software for Texas Instruments 7107 Processor 2 If your hardware came with an installation CD or floppy disk insert it now It will show as the right picture What do you want the wizard to do 9 Install the software automatically Recommended Install from a ist or specific location Advanced Select the item as red circle show Click Next button Click Next to continue P w Found Hew Hardware Wizard 2 Installation Completing the Found New Hardware Wizard Cilck Finish and then the USB driver The wizard has linished installing the software for Texas Instruments DLP Processor has been set up successfully Click Finish to clase the wizard EX330 EW330 EX330 1W EW330 1W Confidential 5 4 5 4 Firmware Upgrade Procedure 1 Set up Hold on Menu button then plug in power cord to the projector the lamp and temp LED will light up Plug in USB cable into the projector and link to the USB port of PC Note The system fan and the light will not operated 2 Execute the DLP Compose file 3 Click edit and perferences 4 Click Library Click the browse button and navigate to the directory where you put the Library files in Coamposert THT Li
5. func tion to adjust the screen The PC mode functionally sure be workable include support format with frequency and auto detected functional will be workable EX330 EW330 EX330 1W EW330 1W Confidential 4 4 2 Light Leak Procedure Inspection item Criteria 3 Bright pixel Procedure Inspection item Criteria Test equipment video generator Test signal analog 1024 x 768 60Hz Test pattern Black pattern Check if the light leaks Light leak on reflective edge eye catcher bond wires and exposed metal Light leak check The pattern cannot accept the color level of the leakage is brighter than full black pattern Using Black pattern the light leak is acceptable when it appears out of the zone C The light leak appears in the zone C within the frame of any pattern please use gray 10 pattern to judge it The pattern cannot accept the color level of the ineffective leakage is brighter than gray 10 pattern Note The defect criteria follows TI specification Test equipment video generator Test signal analog 1024x768 60Hz Test Pattern Gray10 pattern Bright pixel check Bright pixel is unacceptable when it appears on zone A and zone lt is acceptable when it has 1 bright pixel on the frame of any pattern Ref Defect specification table Note The defect criteria follows TI specification EX330 EW330 EX330 1W EW330 1W Full black Gray 10 Con
6. 3 1 3 3 4 1 4 1 4 1 4 2 4 3 4 3 4 7 4 7 4 9 4 10 5 1 5 2 5 4 5 5 6 1 6 2 6 3 6 3 V Appendix Exploded Image Appendix Serial Number System Definition XII PCBA Code Definition XIII EX330 EW330 EX330 1W EW330 1W Confidential VI Chapter 1 Introduction 1 1 Highlight 1 e 0 55 Type X XGA DMD chip EX330 EX330 1W e 0 65 Type A WXGA DMD chip EW330 EW330 1W e 206 mm x153 mm x 64 mm EX330 Dimension WxDxH 205 5 mm x156 mm x 64 mm EW330 EW330 1W EX330 1W TERN e 2 4 105 EW330 EX330 EX330 1W 9 e 2 6 lbs EW330 1W Power Supply e 100V 240V 10 50 60Hz e For EW330 EX330 225W Maximum Standby mode lt 10 Watt 110V AC e For EW330 1W EX330 1W Power Consumption Normal 208W 230W MAX Standby mode lt 1 Watt 110V AC 165W 181W MAX Standby mode lt 1 Watt 110V AC e 1024x768 EX330 EX330 1W e 1280x800 EW330 EW330 1W e For EX330 EX330 1W EW330 1W Throw pats e 1 95 2 15 distance width e For EW330 1 55 1 7 distance width Projection lens 2 41 2 55 f 21 8 24 0 mm 1 10X Manual zoom focus e 3000 Hours Standard Mode Lamp life e 4000 Hours ECO Mode for EW330 EX330 e 5000 Hours ECO Mode for EW330 1W EX330 1W Color wheel e 5 Segments 2x R80Y30G84W90B 76 40mm diameters EX330 EW330 EX330 1W EW330 1W Confidential 1 1 W e
7. Digital s Trans Port 46 80 37 00 13 21 00 66 18 00 00 00 FC 00 4F com 70 74 F 6D 61 20 5 58 33 33 30 00 00 00 FD Message 0 OF 63 OF 78 12 00 08 20 20 20 20 20 20 01 OA 203 13 31 48 8h 05 13 15 83 07 12 16 65 83 OC Finish Standby 00 DO 20 2D 10 10 96 BO Ch EDID Informations Seria 1 Week Year poza Model Optoma Ex330 Product 8338 rMrite Source Select EX330 EW330 EX330 1W EW330 1W Confidential 6 4 o Appirston versonas oroma 7 Read EDID Analog information E Analog Values In the Read item select Analog and Trans then click the Read button el Model 36 00 13 SE 21 00 09 18 00 08 00 FF 06 Af 31 30 10 30 30 31 08 00 88 DB FL Model toma EX330 4 6F 60 20 5 58 33 33 38 DA op Exit 63 WF 12 00 00 28 28 20 20 20 20 00 7 Product ort 8339 Reset Write Source Select Read item 2 oc Analog I Read EDID Digital infort iation C Digital FF FF FF FF FF FF 00 15 30 03 01 00 00 00 gt Digital F Trans 12 01 03 80 00 00 78 OA 1C 43 AK 57 hB AB 26 89 KE FF FF 81 81 90 40 71 h 71 50 59 61 59 81 40 6h 19 00 40 41 80 26 30 18 88 ta i i i 0 37 00 12 BE 21 00 98 18 00 00 00 FC 00 AF If EDID s information is correct select fo A re ear do at Soa S033 GF 63 OF 78 12 08 0 20 26 2
8. Ful On Full Off Contrast Procedure Full white pattern amp full black pattern Use CL100 to measure brightness values of full white pattern P5 amp full black pattern B5 see im age full white EX330 EW330 EX330 1W EW330 1W Full white pattern Full black pattern Confidential 4 9 Follow Contrast formula to calculate contrast values 14 Contrast Formula P5 B5 note P5 center of white image B5 center of black image Criteria 1000 1 for EX330 EX330 1W 550 1 for EW330 EW330 1W 4 Uniformity Procedure Full white pattern Use CL100 to measure brightness values of P1 P9 see image full white Follow the Uniformity formula to calculate average values 14 Uniformity Formula ANSI Uniformity Avg P1 P3 P7 P9 x 100 Criteria 65 4 9 Others 1 Functional Inspection Keypad button All keypad buttons must operate smoothly General All OSD functions must be checked for functionality When OSD menu is displayed there shall be no visible peaking ringing streaking or smearing artifacts on the screen EX330 EW330 EX330 1W EW330 1W Confidential 4 10 Factory Default The factory settings with appro priate centering size geometry distortion etc shall be displayed upon Recall is selected from OSD Display Size All preset modes shall expand to full screen size using OSD Horizon tal and Vertical Size controls Display Data Chan
9. or CHROMA2327 Color Video Signal Pattern Generator After changing parts check the information below 4 2 Service Mode 1 Turn on the projector 2 Do the following actions sequentially to enter service mode menu 1 Press Power gt Left gt Left gt Up button sequentially 2 Service mode will be shown 3 After confirming the configuration press Exit to exit 4 3 OSD Reset 1 After final QC step we have to erase all saved change again and restore the OSD default setting The following actions will allow you to erase all end users settings and restore the default setting 1 Please enter OSD menu 2 To execute Reset function EX330 EW330 EX330 1W EW330 1W Confidential 4 1 4 4 Test Condition Circumstance brightness Dark room less than 10 0 lux Inspection distance 1 8m 2 5m functional inspection Screen size 60 inches diagonal After repairing each unit the unit should be run in refer to the table below Normal repair 2 hours Auto shut down Enter Burn In Mode Cycle setting is based on the defect symptoms ie If it is NFF the run in time is 4 hours You have to set the lamp on for 50 min and lamp off for 10 min for 4 cycles Press Power gt Left gt Left gt Up Screen Defects While replacing DMD Chip DMD BD and MB lt Figure Zone A amp B Definition gt EX330 EW330 EX330 1W EW330 1W Confidential 4 2 Defect specification table
10. sites between the display device and the PC graphics adapter The system uses this information for configuration purposes so the monitor and system can work together Note If a display device has digital input ports like DVI or HDMI but without EDID in its main board the display device will show no image while the input source 1 digital signal The EDID Upgrade procedure for EW330 EX330 EW330 1W EX330 1W is the same we take EX330 for example here EX330 EW330 EX330 1W EW330 1W Confidential 6 1 6 2 Equipment Needed Software EDID Program Generic V0 51 EDID File ini Hardware Projector Generic Fixture 80 00001 001 for EDID Key in Fixture JP3 must be closed Power cord 42 53506G002 RS 232 Cable pin to pin F M 42 83C07G001 Monitor PC DVI cable 42 83N06G001 VGA cable 42 87305G102 Power adapter for fixture 47 57803G001 DVI adapter for HDMI 42 82B13G001 EX330 EW330 EX330 1W EW330 1W Confidential 6 2 6 3 Setup Procedure 1 Connect all ports Power adapter to fixture JP1 Fixture P1 to PC 6001 Port Fixture P4 to Projector analog port Fixture P3 to Projector digital port Power on fixture Note 15 closed all procedure 6 4 EDID Procedure 1 Click on EDID to execute EDID program 2 Choose model In the port selectio
11. the image Also the download wil take several minutes and cannot be interrupted _ Do you want to continue EX330 EW330 EX330 1W EW330 1W Confidential 5 6 IM P ELI Ti Lite Pile vee Wini Help 9 Proceeding Picture Lee 0 jash Lnade Composer Lite Control n Boot Landa er fee F Erme rare of megs Diete bz be up nted 10 When firmware upgrade process is finished it will show Download complete on screen Unplug USB cable and power cord and replug in power cord 11 Restart the unit and enter the Service mode to check the firmware version piscina To enter Service mode please refer to Chapter e 7 Ship toot Loader Aone oom Einer ange cl Image Data bo be iri Hee 4 Function Test and Alignment Procedure EX330 EW330 EX330 1W EW330 1W Confidential 5 7 Chapter 6 EDID Upgrade 6 1 EDID Introduction Extended Display Identification Data is a VESA standard data format that contains basic information about a display device and its capabilities including vendor information maximum image size color characteristics factory pre set timings frequency range limits and character strings for the monitor name and serial number The information is stored in the display and is used to communicate with the system through a Display Data Channel DDC which
12. 1280 x 1024 1280 x 1024 1280 x 1024 1400 x 1050 640 x 480 640 x 480 1024 x 768 1152 x 870 640 x 480 1024 x 768 1152 x 870 1280 x 960 6 1 1 11 N a lolo OO N O 01 N O1 66 66 66 66 A 75 06 A EX330 EW330 EX330 1W EW330 1W Confidential 1 3 SVGA WXGA SXGA SXGA MAC G4 480i p 576i p 720p 10801 er 5 x lt G G gt gt 640 x 480 640 x 480 640 x 480 640 x 480 720 x 400 720 x 400 800 x 600 800 x 600 800 x 600 800 x 600 800 x 600 832 x 624 1024 x 768 1024 x 768 1024 x 768 1024 x 768 1152 x 864 1152 x 864 1152 x 864 1152 x 864 1280 x 768 1280 x 800 1280 x 1024 1280 x 1024 1280 x 1024 1400 x 1050 640 x 480 640 x 480 720 x 480 720 x 5 6 1280 x 720 1280 x 720 1920 x 1080 1920 x 1080 A N Oo N OO O O OT N o 6601 N 6 61 N O O1 O1 O O1 EX330 EW330 EX330 1W EW330 1W Confidential 1 4 Chapter 2 Disassembly Process 2 1 Equipment Needed amp Product Overview 1 Screw Bit 105 2 Screw Bit 107 3 Screw Bit 107 4 Hex Sleeves 5 mm 5 Tweezers 6 Projection Before you start This proce
13. 20 20 01 BA Liga 02 83 13 31 48 8 05 13 1 03 07 12 16 65 03 0C Finish Standby 08 16 80 OA DO BA 20 EG 2D 18 16 96 0808 EDID Application Version 0 51 OP TOMA 8 EDID values w Analog Values EDIO Informations ea Progran Model Exit Reset Product OPT 0330 Digital Values 00 01 02 03 B 05 06 07 08 09 BA OB OC GD GE OF Write Source Select Analog Digital 108 FF FF FF FF FF FF 00 1 30 83 01 80 00 OA 12 01 03 80 00 78 BA 1 53 08 57 AB AB 26 Trans 0 49 FF FF 80 81 80 81 00 90 40 71 h 71 30 71 59 61 59 81 8 68 19 80 40 51 00 26 30 18 88 Digital Port 36 00 13 8E 21 00 00 18 BE 00 80 51 00 1F 30 88 37 00 13 21 00 18 00 AA 00 FC 00 AF com 70 7 F 60 61 28 45 58 33 33 30 GA 00 00 00 FD Message es OF 63 OF 78 12 BA 20 20 20 20 20 20 01 GA 02 03 13 31 38 88 05 13 1 03 07 12 16 65 83 QC Finish Standby 98 18 00 20 EG 2D 10 10 96 80 Ch EX330 EW330 EX330 1W EW330 1W Confidential Appendix A Exploded Image Assy Top Cover Module EX330 51 89Z07G001 LED LENS KEYPAD PC EX330 52 89704 001 TOP COVER SILICON LEFT EX330 52 89Z05G001 TOP COVER SILICON RIGHT EX330 _ TOP COVER SILICON RUBBER EX330 ___ C OP COVER SILICON RUBBER EX330 5 TOP COVER EX330 6 KE
14. 30 EX330 1W EW330 1W Confidential 5 1 5 2 DLP Composer Lite Setup Procedure 1 Choose DLP Composer Lite V7 1 Setup Program 2 Click Next button 3 Read License Agreement Choose accept and agree to be bound by all the terms and conditions of this License Agreement Click Next button 4 Click Next button E 13 DLP Composer Lite 1 Setup DLP Composer TM Lite 7 1 Setup Welcome to the DLP Composer TM Lite 7 1 Installation Wizard It is strongly recommended that you exit all Windows programs before running this setup program Click Cancel to quit the setup program then close any programs you have running Click Next to continue the installation WARNING This program is protected by copyright law and international treaties Unauthorized reproduction or distribution of this program or any portion of it may result in severe civil and criminal penalties and will be prosecuted to the maximum extent possible under law iw DLP Lite Setup License Agreement lt You must agree with the license agreement below to proceed use in any sensitive nuclear chemical biological weapons missile technology end uses unless authonzed by the U S Government by regulation or specific license 64 Entre Agreement etc The terms and conditions of this Agreement merge and supersede all prior and contemporaneou
15. 8 20 20 20 03 13 31 A8 88 05 13 1 03 07 12 16 65 digital and Trans in the Read Pina 00 ac on Do mm 20 En 20 10 item then click the Read button EDID Application Version 0 51 OPTOMA 121 EDID values 9 EDID informations will show the result m Serial ee ag age 00 FF FF FF FF FF FF 00 15 30 03 01 00 00 00 Program an 12 01 03 GE 00 00 78 1C 53 Au 57 88 AB 26 OC 49 HE FF FF 86 81 88 81 00 90 50 71 71 46 11 59 61 59 81 8 6 19 88 10 1 08 26 39 18 88 Year Model 36 00 13 8E 21 00 00 18 00 00 00 FF 00 hF 38 39 68 38 31 30 1 38 30 30 31 BA 00 00 00 FC 00 AF 70 74 6F 6D 61 20 45 58 33 33 30 GA 00 00 00 FD Model Optoma EX330 Exit Product OPT 0330 Reset Write Source Select 1 Read item 00 OF 63 OF 78 12 99 GA 26 20 29 29 20 29 90 7C Analog C anarog PEERU Digital 100 FF FF FF FF FF FF 00 14 30 03 01 00 00 00 Digital 108 12 81 03 80 80 00 78 BA 1 43 AL 57 NB AB 26 106 49 FF FF 80 81 81 00 71 KA 71 40 171 59 61 59 81 40 64 19 90 50 41 00 26 30 18 88 Port 36 80 13 21 00 00 18 GE 1F 00 80 51 00 1E 30 40 80 37 00 13 SE 21 00 00 18 00 00 00 FC 00 uf com Y 170 78 6F 6D 61 20 45 58 33 33 30 BA 00 00 00 FD Message 00 OF 63 OF 78 12 08 08 20 20 20 20
16. For EW330 1W EX330 1W 115 5 12 Offset e For EX330 115 e For EW330 112 4 5 Keystone correction e 18 vertical keystone 14 System Controller e DDP2230 ASIC Controller e Operating 5 40 C ECO mode Temperature 5 35 C Full power mode e Storage 20 60 C Operating 0 2 500 ft for 5 C 40 C ECO mode 0 2 500 ft for 5 C 35 C Full mode Altitude 2 500 5 000 ft for 5 C 30 C 5 000 10 000 ft for 5 C 25 C NTSC 3 58MHz 4 43 MHz 480i p 60Hz e PAL B D G I N 576i p 50Hz e SECAM K1 L e HDTV 480p 576p 720p 10801 50 60 Hz C1 N Video compatibility VGA in 1x D Sub 15 pin connector for analog RGB component vide HDTV and supports SCART RGB signal via an adapter for Europe only 1x HDMI port supports DVI D via adapter ERES O Input connections e 1x Composite Video e 1x mini in 4 pin connector for S Video e 1x USB port 1 2 Compatible Mode Analog EX330 EW330 EX330 1W EW330 1W Confidential 1 2 SVGA WXGA SXGA SXGA MAC LC 13 MAC II 13 MAC 19 lt lt gt MAC G4 i MAC DV x lt G G 640 x 480 640 x 480 640 x 480 640 x 480 720 x 400 720 x 400 800 x 600 800 x 600 800 x 600 800 x 600 800 x 600 832 x 624 1024 x 768 1024 x 768 1024 x 768 1024 x 768 1152 x 864 1152 x 864 1152 x 864 1152 x 864 1280 x 720 1280 x 720 1280 x 768 1280 x 800
17. GREWPANMEGHMZGAN _ 5 266060_ _ SCREW PAN HEAD MECH M26 6 BLACK 85145266900 A SCREW PAN MECH W2 6 30 BLACK NYLOK 85145236060 A SCREW PAN MECH 6 NYLOK GREEN 1 85 1A621G030 A SCREW MECH M1 7 3 BLACK NYLOK 85 1C224G050 SCREW MECH M4 5 COLOR W TOOTH WASHER 3 52 89Z01G001 REAR ADJUST FOOT EX330 43 89701G001 THERMAL SWITCH WITH BRACKET KLIX YS11 100deg C 70mm 5 75 89204 001 A LENS CAP MODULE EX330 6 75 89201G001 A ASSY INTERRUPT SWITCH MODULE EX330 V 7 75 892066001 A BUY ASSY ADJUST FOOT EX330 2 2 5 7 10 11 12 13 14 15 16 17 18 19 20 22 24 N EX330 EW330 EX330 1W EW330 1W Confidential IX EX330 p 11111113 FE gk Kor y y Jy p zs gt lt O gt lt 1 oosezotcooe a DCEXWOEUROE USER S GUIDE MULTILINGUAL CD EX330 QUICK START CARD MULTILINGUAL OP 5 36 89Z02G001 TOMA EX330 CABLE POWER CORD 1830mm SP 023 1514 42 50112G001 EUR GREEN 7 42 00200G002 CABLE VGA 15 1 8M BLK EP739 42 00283G001 CABLE USB MINI TO USB A 2 0M BLACK 45 89Z01G001 REMOTE CONTROLLER EX330 PE BAG ZIPPER 9 W RECYCLING MARK 11 01 86213G002 FOR OPTOMA E 1 15 559202601 D LENS 8 DD 6 7 i 8 22 51521210001 PEBAGZIPPERHS 100700041
18. SERVICE MANUAL EX330 EW330 EX330 1W EW330 1W 2008 04 25 V1 0 Initial Issue 2008 05 26 V2 0 Add EW330 2008 08 01 V3 0 Modify CH2 CH3 2010 04 08 V4 0 Add EW330 1W EX330 1W Copyright April 2010 All Rights Reserved P N 36 89203G001 Prefared Mina Check Ahr Approved fr boh Comparison List DMD EX330 EW330 EX330 1W EW330 1W Confidential Preface This manual is applied to EX330 EW330 EX330 1W EW330 1W projection system The manual gives you a brief description of basic technical information to help in service and maintain the product Your customers will appreciate the quick response time when you immediately identify problems that occur with our products We expect your customers will appreciate the service that you offer them This manual is for technicians and people who have an electronic background Please send the product back to the distributor for repairing and do not attempt to do anything that is complex or is not mentioned in the troubleshooting Notice The information found in this manual is subject to change without prior notice Any subsequent changes made to the data herein will be incorporated in future edition EX330 EW330 EX330 1W EW330 1W Service Manual Copyright Apr 2010 All Rights Reserved Manual Version 4 0 EX330 EW330 EX330 1W EW330 1W Confidential Table of Content Chapter 1 Introduction Highlight 1 1 Compatible Mode 1 3 Chapter 2 Disassembl
19. X330 1W EW330 1W Confidential 3 1 3 2 Main Procedure Ensure the Power Cord and AC Power Outlet are securely connected Check Lamp Cover and Interrupt Switch Ensure all connectors are securely connected and aren t 1 No Power broken Check Ballast Check DC DC Check Main Board Check LED Status a Lamp LED Light Temp LED off Power LED off Check Lamp Check Ballast Check Main Board 2 Auto Shut Down b Temp LED Light or Flashing Lamp LED off Power LED off Check Thermal Switch Check Fan c Power LED Flashing Temp LED off Lamp LED off Check Color Wheel Check Photo Sensor Ensure the Signal Cable and Source work If you connect multiple sources at the same time use the Source button on the control panel to switch Ensure all connectors are securely connected and aren t broken 3 No Image Check Main Board Check DMD Board Check DMD Chip Check Engine Module EX330 EW330 EX330 1W EW330 1W Confidential Ensure all connectors are securely connected and aren t broken Check Lamp Module No Light On Check Ballast Check DC DC Check Main Board Check Color Wheel Machanical Noise Check Fan Module Check if the Main Board and the DMD Board are assembled properly Line Bar Line Defect Check Main Board Check DMD Board Check DMD Chip Do Reset All of the OSD Menu Ensure that the signal cables and sourc
20. Y BUTTON P R EX330 BLACK SILVER A DMD THERMAL PAD 52 6 2 5t FUJIPOLY SARGON GR d D PCBA KEYPAD FOR EX330 9 SCREW PAN MECH M2 3 Ni W WSHER 5 0 WASHER FLAT 5 0 2 4 0 3 MYLAR EX330 EW330 EX330 1W EW330 1W Confidential I Assy Blower Module EX330 2 6186816001 A LAMPBLOWER4510DUCTALM209X _ 8 6188166001 A BLOWER 4510 HOLDER SECC MAX SCREW PAN MECH 2 6 4 Ni s EX330 EW330 EX330 1W EW330 1W Confidential II Assy DC DC Module EX330 W A 4P 24 26 110mm DC DC BALLAST 209 212082546001 A 26 140mm DC DC MAIN BOARD U 5100661600 A PLASTCRMETSSOSRSL 4 518957601 A DCHOLDERPOMa0X 5 51888286001 C e 75305086002 A ASSYMeWTekDADMASX v EX330 EW330 EX330 1W EW330 1W Confidential Ill Assy I O Cover Module EX330 70 89z16GR01 C ASSY COVER MODULE EXSS0 SERVICE V 0 1 516sz06001 C occorso 8 85 005AGG0 5 A SCREW HEXIO14 40 H517 5NINYLOK SCREW PAN MECH 2 6 4 Ni EX330 EW330 EX330 1W EW330 1W Confidential Assy Optical Engine Module EX330 EX330 EW330 EX330 1W EW330 1W Confidential 1 70892120001 A 2 70 892066001 A 77099270807 A ASSY ROD MODULE M209X SERVICE A 7088N196R01 A ASSY COLOR WHEEL MODULE EP72T RMA 70 882096001 A 5 8097025001 A 61808106001 A DMD HEATSINKAL M200x BES
21. ble to connect to adapter then plug in HDMI port After finish above action click When the EDID program is completed a message OK will appear on the screen C EDID values Analog Values EDID Informations Serial fi 08 FF FF FF FF FF FF 80 14 30 03 01 00 08 80 08 12 81 03 GE 00 00 78 GA 1 53 f 57 AB AB 26 0 49 FF FF 88 81 80 81 88 90 48 71 SA 71 8 1 59 61 59 81 D 6 19 08 48 1 06 26 39 8 88 36 0 38 11 38 30 31 BA 80 00 08 FC 00 AF Model ptoma Product 0330 Read item F Analog Analog 5 Digital 00 FF FF FF FF FF FF 00 14 30 01 00 00 Digital BA 12 01 83 80 08 80 78 OA 1C 43 Rh 57 B AB 26 Trans OC h9 HE FF FF 80 81 80 81 80 90 0 71 Part 8801 08 8 com gt 78 zu GF 60 61 20 45 58 33 33 30 OA 00 06 FD RSE 00 OF 63 OF 78 12 80 OA 20 20 28 20 20 20 01 GA 82 83 13 31 58 Bh 05 13 1 03 07 12 16 65 03 QC SCAN 10 sc an 20 EG 20 18 16 96 C x AN Please change the cable to Analog AN Please change the cable to Digital 23213 plication Version 0 51 OPTOMA 1 EDID values Barcode J Analog Values FF F FF F FF FF 00 3 14 38 83 0 08 00 00 gt 21 GE DO DO B O C 43 AS 57 B R8 6 Read item F Analog Analog 5 Digital
22. cus shall be clear crisp and sharp over the entire surface of the display pattern Blur word on one of the corner after adjustment is acceptable However the word should at least be recognizable 8 Color performance Procedure Inspection item Criteria Test equipment video generator Test signal 720p 10801 1080p Test Pattern Master 64 gray RGBW or SMPTE bar Please refer to 4 2 to get into service mode 1 Use 720p amp 1080p signal master pattern to do HDTV test Color cannot discolor to purple and blue Check if each color level is well functioned Color saturation Screen appears normal It should not have any abnormal condition such as lines appear on the screen and so on Color appears normal It is unacceptable to have few lines flashing RGBW should all appear normal on the screen and sort from R G B W Color levels should be sufficient and normal The unidentified color levels on both left and right sides should not over 4 color levels Gray level should not have abnormal color or heavy lines color appears abnormal please get into service EX330 EW330 EX330 1W EW330 1W Master 64 gray RGBW SMPTE BAR Confidential 4 7 mode 1 to do color wheel index adjustment 4 7 Video Performance 1 CVBS Procedure Test equipment DVD player Test signal CVBS Inspection item Video performance test Inspecti
23. e are work as well Check Lamp Module Check Color Wheel Check DMD Board Check Main Board Do Reset All of the OSD Menu Image Flicker Adjust Color Wheel Index Color Abnormal Check Main Board Check DMD Board Check Color Wheel Ensure the projection screen without dirt Ensure the projection lens is clean Poor Uniformity Shadow Ensure the Brightness is within spec Check rod alignment Check Engine Module EX330 EW330 EX330 1W EW330 1W Confidential 3 3 Ensure the projection screen without dirt Ensure the projection lens is clean Clean DMD Chip and Engine Module Check DMD Chip Dead Pixel Dust Out of spec Check Engine Module Ensure that the signal cables and source work as well Garbage Image Check Main Board Check DMD Board Remote Control a Check Battery b Check Remote Controller c IR receiver Remote Control d Check Main Board Control Panel Failed Control Panel a Check FPC b Check keypad c Check Main Board Do Reset All data of the OSD Menu Function Abnormal Check Main Board Check DMD Board EX330 EW330 EX330 1W EW330 1W Confidential 3 4 Chapter 4 Function Test amp Alignment Procedure 4 1 Test Equipment Needed IBM PC with XGA resolution DVD player with Multi system NTSC PAL SECAM S Video Composite and HDMI HDTV Source 480P 720 1080 Minolta CL 100 Quantum Data 8028
24. er EX330 EW330 EX330 1W EW330 1W Confidential 2 6 2 11 Disassemble Thermal Switch ZE 1 Unscrew 1 screw as red circle to R disassemble Thermal Switch dze NL lt L W E E 2 12 Disassemble Ballast Module 1 Unscrew 1 screw as red circle unfasten Lamp Ballast Cable EX330 EW330 EX330 1W EW330 1W Confidential 2 2 Uscrew 3 screws as yellow circle to disassemble Ballast 3 Unplug 2 connectors as yellow square 2 13 Disassemble DC DC Module 1 Unscrew 1 screw as red circle to disassemble DC DC Module 2 Unplug 2 connectors as yellow square EX330 EW330 EX330 1W EW330 1W Confidential 2 8 2 Use tweezer to press the tenons as red arrow direction 3 Take off 2 caps as yellow circle 2 14 Disassemble Fan Module 1 Unscrew 3 screws as red circle to disassemble Fan Module and Color Wheel Vent EX330 EW330 EX330 1W EW330 1W Confidential 2 9 2 Unscrew 4 screws as red circle to separate Fan Module 2 15 Disassemble Blower Module 1 Unscrew 1 screw as red circle to disassemble Blower Module 2 Unscrew 3 screws as yellow circle to separate Blower Module EX330 EW330 EX330 1W EW330 1W Confidential 2 10 2 16 Disassemble Color Wheel Module 1 Unscrew 2 screws to disassemble Color Wheel Module 2 17 Disassemble Engine Module 1 Unscrew 4 screws as red circle to disassemble Engi
25. fidential 4 5 4 Dark pixel Procedure Test equipment video generator Test signal analog 1024 768060112 Test Pattern White pattern Inspection item Dark pixels check White pattern Full white Adjacent dark pixel Criteria lt is acceptable when it has 7 dead pixels on any pattern the picture frame should not appear yel low shadow light blue and other nonperform ing Adjacent pixel with each other is unacceptable Ref Defect specification table Note The defect criteria follows TI specification 5 Bright Blemish Procedure Test equipment video generator Test signal 1024x768 60Hz Test Pattern Gray 10 Inspection item Bright blemish check Criteria The bright blemish should be less or equal to 4 under gray 10 pattern Ref Defect specification table Gray 10 6 Dark Blemish Procedure Test equipment video generator Blue 60 Test signal 1024x768 60Hz Test Pattern Blue 60 Inspection item Dark blemish check Criteria The dark blemish should be less or equal to 4 under blue 60 pattern Ref Defect specification table Full screen EX330 EW330 EX330 1W EW330 1W Confidential 4 6 7 Focus test Procedure Inspection item Criteria Test equipment video generator Test signal analog 1024 x 768 60Hz Test Pattern full screen Focus check From screen 2 4 M via visual to check the focus look at the entire screen fo
26. he program is executing Initializing status 8 Click Finish amp DLP Composer TM Lite 7 1 Setup Select Features gt Please select which features you would like to install Composer Lite Tool Suite Feature Description DLP Composer Lite Tool Suite This feature will be installed on the lacal hard drive This feature requires 4625KB on your hard drive Current location E Program Files DLP Composer Lite 7 14 mm ms DLP Composer TM Lite 7 1 Setup Ready to Install the Application Click Next to begin installation Click the Back button to reenter the installation information or click Cancel to exit the wizard 2 i DLP Composer TM Lite 7 1 Setup Updating System gt The features you selected are currently being installed m Creating shortcuts Shortcut DLPCOM 1 DLP Composer Lite 7 1 Time remaining 1 seconds ig DLP Composer TM Lite 7 1 Setup DLP Composer TM Lite 7 1 has been successfully installed Click the Finish button to exit this installation NOTE Please check the TI Extranet for required library data files NOTE You must reboot your machine before using any I2C based tools that use the parallel port Cancel EX330 EW330 EX330 1W EW330 1W Confidential 5 3 5 3 USB Driver Upgrade Procedure Found New Hardware Wizard 1 Set up
27. l color at the rim of the image by estimating through the eyes Note To avoid over adjust the rod After the operation please use the glue to fixed the screws EX330 EW330 EX330 1W EW330 1W Confidential 2 15 2 23 Re write Lamp Hour epe me perm ersion C02 Date 2008 02 19 and Projection Hour t 1 Get into service mode Press Power gt Left gt Left gt Up to get into service mode 2 Re write Lamp Hour Use Up or Down key to select Exit Use Left or Right key to re write the lamp hour Note Left key decrease lamp hour Right key increase lamp hour 3 Re write Projection Hour Use Up or Down key to select ADC DEO Color Press Right button 10 times then ee use Left or Right key to re write the 222 lt 2290 Color Projection Hour Error Log Note Left key decrease Projection Hour Right key increase Projection Hour 4 Use or Down key to select Exit press Enter to exit service mode EX330 EW330 EX330 1W EW330 1W Confidential 2 16 Chapter 3 Troubleshooting 3 1 LED Lighting Message Standby State input power cord Power on Flashing Warming Green Lamp Lighting Error Over Temp Error Flashing Fan Fail 1sec on 1sec off Error Lamp Fail Error Flashing Color Wheel Fail 1sec on 1sec off Note Steady Light x No Light EX330 EW330 E
28. n bar please choose the port that you use Example if you use COM1 choose COM1 in the port selection Click on Model Choose the EDID that responses to the model that you choose munaaunaquqduanaapaqaunaquqaquakaqpuaqaunaqunqqa A gt EDID values Write Source Select Analog gt Digital Read item Analog Values Digital Values Analog Digital 00 FF FF FF FF FF F 00 Trans EDID Application Version 0 51 UNIVERSAL EDIO Serial Week Year Model Universal Product Write Source Select Analog Digital are EDID values mae Analog Values Read 88 FF FF FF FF FF FF 00 88 00 00 00 20 20 20 34 oc 83 SF os os an 16 57 4B R8 26 AF 81 80 0 lo File name EDID 4 fex Stage Files of type INI Fies Open as sead oniy c EX330 EW330 EX330 1W EW330 1W Confidential 6 3 Programming Key in the serial number into the barcode blank space In Write Source Select make a check in Analog and Digital Click Program Change the cable to VGA Message box appears on the screen then click Change the cable to HDMI Message box appears on the screen plug DVI Ca
29. ne Module EX330 EW330 EX330 1W EW330 1W Confidential 2 11 2 18 Disassemble Heat Sink DMD Board and DMD Chip 1 Unscrew 2 screws 2 1 off Heat Sink DMD Board and DMD Chip 2 19 Disassemble Rod Module 1 Unscrew 3 screws to disassemble Rod Module and Rod Bracket EX330 EW330 EX330 1W EW330 1W Confidential 2 12 2 20 Disassemble Zoom Ring Module 1 Unscrew 2 screws to disassemble Zoom Ring Module 2 Separate Zoom Ring and Zoom Ring Holder 2 21 Disassemble Interlock Switch 1 Unscrew 1 screw to disassemble Interlock Switch EX330 EW330 EX330 1W EW330 1W Confidential 2 13 2 22 Rod Adjustment 1 Environment adjustment The distance between the engine and the screen is 2 4M This process should be done at a dark environment under 5 Lux 2 Procedure adjustment Change the screen to white screen Adjust the screws by using the rod on the engine module to readjust the image If there are shadow at Top amp Bottom side of the screen adjust Screw 1 to adjust Rod position f there are shadow yellow light blue light at Lift amp Right side of the screen adjust Screw 2 to adjust Rod position Screw 1 should be adjusted first then Screw 2 adjust until the yellowish or bluish parts disappeared EX330 EW330 EX330 1W EW330 1W Confidential 2 14 3 Abnormal image inspection It should not have any abnorma
30. nel DDC The purpose of the DDC test is to verify the DDC1 DDC2B operation of the projector and to verify Plug amp Play function Acoustic High pitch sound from cooling fan and color wheel is unacceptable 2 Check points for exterior and print pattern Missing letters amp pattern or blurry prints are Text amp Pattern unacceptable Dirt scrape water ripples and uneven color are Exterior unacceptable Buttons Stuck buttons are unacceptable Focus ring Focus ring is functioning smoothly Missing logo missing prints and blurry prints are Logo unacceptable Screw All screw sure be fixed and in right type Pedestal Well functioned Lamp Cover It should be locked in the correct place Plastic Parts All plastic parts can not be brocken and damaged Safety or warning All safety and warning label should be visible label including all contents All interface connector should be complete and Connector workable EX330 EW330 EX330 1W EW330 1W Confidential 4 11 Chapter 5 Firmware Upgrade 5 1 Equipment Needed Software DDP 2230 USB DLP Composer Firmware Library file library file has to put in PC and set right path in 5 4 step 4 Hardware Projector Power cord 42 50115G001 USB Cable 42 00280G001 PC or Laptop Note The FW upgrade procedure for EX330 EW330 EX330 1W EW330 1W is the same we take EX330 as an example here EX330 EW3
31. o take off Focus Ring Note When you disassemble the Focus Ring you should make sure the 3 screws as yellow square placed in the 3 hooks as red circle then take off it EX330 EW330 EX330 1W EW330 1W Confidential 2 4 2 Disassemble Front Cover 1 Unplug 1 connector as yellow square marked C to disassemble Front Cover Note When assemble unit you should take off IR Label as blue square and add Cabel tie to fixed A B C as yellow square three cabel to avoid IR cable interference with CW issue A Blower Main Board cabel B Photo Sensor cabel IR cabel Take of the tenons as green Square when disassemble Front Cover 2 8 Disassemble IR Sensor Board and IR Sensor Cover 1 Take off black tape as yellow square 2 Use tweezer to press the tenons as red square to take out the IR Sensor Board and IR Sensor Cover EX330 EW330 EX330 1W EW330 1W Confidential 2 5 2 9 Disassemble Main Board Module 1 Unscrew 2 screws as red circle and Unplug 9 connectors as yellow square to disassemble Main Board Note The quantity of connector are writed in each square Make sure cables plug into the correct ports when assembling the unit Make sure cables plug into the correct ports when assembling the unit 2 10 Separate Main Board and Rear Cover 1 Unscrew 1 screw as red circle and unscrew 2 screws as yellow circle to separate Main Board and Rear Cov
32. on Distance 1 8M 2 5M Criteria Check any abnormal color line distortion or any noise on the screen 2 S Video Procedure Test equipment DVD player Test signal S Video Inspection item Video performance test Inspection Distance 1 8M 2 5M Criteria Check any abnormal color line distortion or any noise on the screen 3 HDTV Component Procedure Test equipment DVD player Test signal Ycbcr YPbPr Inspection item HDTV performance test Inspection Distance 1 8M 2 5M Criteria Check any abnormal color line distortion or any noise on the screen 4 HDMI Test Procedure Test equipment DVD Player with HDMI output Test signal 720p 1080i Inspection item HDMI performance test Inspection Distance 1 8M 2 5M EX330 EW330 EX330 1W EW330 1W Confidential 4 8 Criteria Ensure if the image is well performed and the color can not discolor 4 8 Optical Performance Measure Environment luminance 10 0 Lux Product must be warmed up for 3 minutes Distances from the screen 2 4 M Screen Size 60 inches diagonal Reset to default before measurement 1 Test equipment Procedure Press PowerLeft Left Up Select Spoke Test 2 Brightness Procedure Full white pattern Use CL100 to measure brightness values of P1 P9 Follow the brightness formula to calculate brightness values 33 Brightness Formula Avg P1 P9 x1 1m Criteria 800 lumens 3
33. s agreements understandings negotiations and discussions concermmg the subject matter hereof No amendments or modifications to this Agreement shall be effective unless in writing and signed by the authorized representatives of both parties These terms and conditions will prevail notwithstanding any different conflichng or additional terms and conditions that may appear on any purchase order acknowledgment or other writing not expressly incorporated into this Agreement Licensee hereby warrants and represents that all authonzahons and other applicable consents required empowenng you to enter mto this Agreement have been obtained CY accept and agree to be bound by all the terms and conditions of this License Agreemep do not acceptthe Term T UT TTS LICETise Agreement e ie DLP Composer TM Lite 7 1 Setup Readme Information gt The following information describes this installation DLP Composer Tool Suite Release 7 1 Installation Location The default installation directory is C Program Files DLP Composer 7 1 If you want to install in a different directory perhaps alongside a prior release of the DLP Composer Tool Suite click the Browse button on the Select Features page USB Support Installation All Platforms CEJ EX330 EW330 EX330 1W EW330 1W Confidential 5 2 5 Click Next button 6 Click Next button 7 T
34. ss is protective level Operators should wear electrostatic chains Note If you need to replace the main board you have to get into service mode and record the lamp usage hour As the disassembly process of EW330 EX330 EW330 1W EX330 1W is the same we take EX330 for example here EX330 EW330 EW330 1W EX330 1W Confidential 2 1 2 2 Disassemble Lens Module and Lamp Cover Module 1 Unfasten the Lens Cap Wire as yellow square to take out Lens Cap Module 2 Unscrew 2 screws as red circle to disassemble the Lamp Cover Module 2 3 Disassemble Lamp Module 1 Unscrew 2 screws then pull out the Lamp Module EX330 EW330 EX330 1W EW330 1W Confidential 2 2 2 4 Disassemble Top Cover 1 Unscrew 4 long screws as red circle 2 Unscrew 1 screw as yellow circle Note You should use tweezers to uncover the EMI as yellow square then unscrew the screw 3 Unplug FPC cable to disassemble Top Cover Module EX330 EW330 EX330 1W EW330 1W Confidential 2 3 2 5 Disassemble Keypad Board and Keypad 1 Unscrew 3 scerws as red circle on Top Cover 2 Separate Keypad Module Note In order to avoid circuit between top cover and LED when assemble the unit you Should make sure the 3 washer flats as blue circle past on 3 LEDs to cap the LED Pin 2 6 Disassemble Focus Ring 1 Rotate by anti clockwise t
35. te 7 1 EX330 EW330 EX330 1W EW330 1W Confidential 5 5 5 Select EditlpreferencesiCommunications Choose USB Click OK Projector Inte sos 120 fusing Parallel Pan 120 lang USB from davatys com 6 Choose Flash Loader Click Browse to search the firmware file T Click Reset Bus to erase the flash memory it will show Bus Reset on screen 7 rteface USE wandea 051 0 Et o Pyelesereoes to configure the conmurscation inaface Ready to downioad Rash mage Note If the error message cannot open USB driver No projectors found appears please unplug the USB Cable and replug then check Driver Finally Repeat procedure 7 Click Reset Bus to erase the flash memory JE Documents and Settings okey zho Desktop Browss _ 8 Click Start download to process the 5 Enter range of Image Data to be updated in Hex Firmware upgrade Click Yes to erase the flash memory Documents and Settings jokey zhou ND esktop Browse Skip Boot Loader 777 zj Enter range of Image Data to be updated in Hex SA rend un MP Composer TM dr wali zo the contents of flash memory wil be replaced by the contents of
36. y Process Equipment Needed amp Product Overview 2 1 Disassemble Lens Cap Module and Lamp Cover Module 2 2 Disassemble Lamp Module 2 2 Disassemble Top Cover Module 2 3 Disassemble Keypad Board and Keypad 2 4 Disassemble Focus Ring 2 4 Disassemble Front Cover 2 5 Disassemble IR Sensor Board and IR Sensor Cover 2 5 Disassemble Disassemble Main Board Module 2 6 Disassemble Separate Main Board and Rear Cover 2 6 Disassemble Thermal Switch 2 7 Disassemble Ballast Module 2 7 Disassemble DC DC Module 2 8 Disassemble Fan Module 2 9 Disassemble Blower Module 2 10 Disassemble Color Wheel Module 2 11 Disassemble Engine Module 2 11 Disassemble Heat Sink DMD Board and DMD Chip 2 12 Disassemble Rod Module 2 12 Disassemble Interlock Switch 2 13 Rod Adjustment 2 14 Re write Lamp Useage Hours 2 16 EX330 EW330 EX330 1W EW330 1W Confidential IV Chapter 3 Troubleshooting LED Lighting Message Main Procedure Chapter 4 Function Test amp Alignment Procedure Chapter 5 Chapter 6 Test Equipment Needed service Mode OSD Reset Test Condition Test Inspection Procedure PC Mode Defect Specification Table Video Performance Optical Performance Measure Other Firmware Upgrade Equipment Needed DLP Composer Lite Setup Procedure USB Driver Upgrade Procedure Firmware Upgrade Procedure EDID Upgrade EDID Introduction Equipment Needed Setup Procedure EDID Key In Procedure EX330 EW330 EX330 1W EW330 1W Confidential
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