Assembly, Operator`s and Parts - 2004
Contents
1. Air leak in pump inlet line Air in hydraulic system Oil level too low Worn bushings and or pins Inlet line restricted or leaking Oil level too low Pump worn or damaged Damaged fitting or hoses Loose connections Worn or damaged O ring wiper seal in cylinder rod end Worn or damaged O rings in valve 29 Allied Front End Loader Remedy Check connections and compatibility or replace Change or replace filter Clean or replace filter Repair or replace pump Check all hoses and tubes for leaks damage or restrictions Replace damaged or restricted hoses or tube lines Inspect clean repair or replace valve Cycle lift cylinders and bucket cylinders several times to free system of air Replace seals Repair or replace valve Check tighten or replace inlet line Cycle lift cylinders and bucket cylinders Add oil as required Replace bushings and or pins Check for air leaks restrictions or collapsed hose Tighten or replace hose Clean filter if necessary Add oil as required Repair or replace pump Replace damaged parts Tighten fittings Install a seal repair kit Install an O ring repair kit P4009 b hler Trouble Shooting Continued Problem Insufficient lift capacity Slow leak down Excessive wear on bottom oil bucket and wear pads Hydraulic cylinders inoperative Pump operating continually on closed center2. Minimize turning angle and length of run between pile and trailer to increase loading efficiency Also place load evenly or centered in the attachment A WARNING Carry the load no higher than necessary to clear the terrain Turn and brake slowly Always be sure that loading area is level and on solid ground Do not raise loader higher then reguired while dumping Immediately lower the loader to ground if the tractor becomes unstable Leave material which drifts over the bucket sides for final cleanup Backfilling or Scraping For forward back filling approach pile with a 4 A level bucket Utilize the float position to A minimize bucket cutting edge wear Leave dirt in bucket Dumping on each pass reduces efficiency 22 NOTE Use leveling rod for guide to TS ensure bucket is level 2 lt lt lt A NOT THIS Do not use bucket in dumped position for forward grading This will only impose severe shock loading on the bucket cylinders and it is difficult to maintain a level grade RW 43 P4009 b hler Allied Front End Loader For back grading either load the bucket and position the heel on the ground or position lt the bucket at 40 or less below level as shown Place the valve in the float position and back up slowly IMPORTANT Float position must be used to reduce down pressure otherw
3. 0 0000 enne 5 Safety General Safety Notes 6 oatety Decals 4 esee a Ee ae OT n nen wes t osi PER 7 Important Precautions sss enne 7 Pre Operation i ade ederet itr eds Ae 10 Operation General Operating Notes sse 11 aa LEBE 11 elm 12 Backfilling or Scraping aaa u 13 Frame ukwa ns Nn eas Aneel deca EE 14 Handling Bales and Pallets 22 2 15 Grapple EE 17 Installing Removing Loader Installirig a ei 18 REMOVING une E 19 Installing Removing Loader Attachments Installing uz acit tr ta a ter det e Me eee 21 nij T 21 Lubricati n i ee Re e a t nan 22 General INSpeCtiOns za ttt de i i 23 ae en t ect la Ee akte redhead aye 23 PINS and Bushings u t tt b e det ee c 23 M untingi en ES 24 Bolt Torque Chat aes ciet ara ra 24 Hiydraulics 42 25 TSL General Notes iii ccc oi eei lee Qe deed iL dee Rn erg 28 Trouble Shooting eoe albe e 29 Parts Appendix ae er ebrei Rape trae RE Petru 31 24 4009 b hler Allied Front End Loader LOADER SPECIFICATIONS Illustration TSL shown i A B C i J 2 0 a MIN
4. 59 0 f 55 0 3 0 G Yr yyy Y 2 P4009 b hler Specification Chart Allied Front End Loader Item Description pes MEG A Maximum lift height to pivot pin in cm 164 417 164 417 157 399 157 399 B Maximum lift height under level bucket in cm 154 391 154 391 147 373 147 373 C Clearance with bucket dumped in cm 130 330 130 330 123 812 123 312 D I Reach at maximum lift height in cm 29 74 29 74 37 94 37 94 E Maximum dump angle deg 50 50 50 51 G Maximum rollback angle deg 34 34 34 34 H Digging depth in cm 5 0 12 7 5 0 12 7 4 0 10 2 4 0 10 2 J Overall height in carry position in cm 86 218 87 221 86 218 87 221 U Lift capacity to maximum height at pivot pin Ib kg 3685 1671 3680 1669 3770 1710 3760 1705 optional cylinder 5430 2463 5420 2458 5545 2515 5535 2511 V Lift capacity to maximum height Ib kg 2610 1184 2605 1182 2660 1207 2655 1204 optional cylinder 3840 1742 3840 1742 3910 1774 3905 1771 W Lift capacity to 59 in height at pivot pin Ib kg 5010 2272 5020 2277 5350 2427 5355 2429 optional cylinder 7310 3315 7320 3320 7765 3522 7770 3524 X Lift capacity to 59 in height Ib kg 3915 1776 3920 1778 4130 1873 4130 1873 optional cylinder 5710 2590 5715 2592 5990 2717 5995 2719 Y Breakout force at pivot pin Ibf daN 6440 2864 6460 2873 7
5. joystick in neutral position Engaged position Pins and Bushings Every 6 months or 1000 hours check loader and cylinder pivots for movement that would be due to bushing or pin wear Change bushings when excessive movement is noticed and replace any worn or rough surfaced pins 23 4009 b hler Allied Front End Loader Mounting Kit After the initial 2 weeks or 40 hours of loader operation and 6 month intervals thereafter re torgue all mounting kit bolts See below for proper bolt torgues Side plate part of mounting kit Loader mount plate part of mig kit Mount kit bolts Bolt Torque Chart polt aize Torque Torque Torque Torque Torque Torque Torque Torque Torque Torque 7 11 i 15 23 27 42 43 66 66 95 0 313 0 375 x 20 0 438 32 0 563 70 1 0 25 6 8 12 3 1 31 49 0 625 97 0 75 0 875 1 375 655 887 1470 1992 2382 3228 1 5 870 1179 1950 2642 3161 4283 24 P4009 b hler Allied Front End Loader Hydraulics A WARNING Escaping fluid under pressure can have sufficient force to penetrate the skin causing serious personal injury Before repairing adjusting or disconnecting lines be sure to relieve all pressure Before applying pressure to the system be sure all connections are tight and the lines pipes and hoses are not damaged Wear proper hand and eye protection when searching for leaks Use a piece of wood or ca
6. TSL 8 TSL Diameter 3 00 3 00 3 00 Length of Stroke 21 50 19 75 30 00 Retracted Length 31 00 52 25 41 50 Extended Length 52 50 72 00 71 50 Cylinder Assembly No 24913 24915 24314 Seal Kit No X1424 X1424 X1424 Shaft Diameter 1 75 1 75 1 75 Item Description Part Part Part Number Number Number 1 Head Plate 24606 24606 24606 2 Shaft Weldment 114712 114716 112873 Oylinder Tube Weld t 24914 24916 24837 4 Piston Half wide 112862 112862 112862 5 Piston Half narrow 112863 112863 112863 6 Self Locking Nut 813407 813407 813407 7 Shaft Bushing 114917 114917 113766 NOTES 1 Bucket cylinder shown 2 All cylinder seals are contained in corresponding seal kit 3 Refer to page 44 for prevailing torque for locknuts A CAUTION Maximum pressure 3000 psi 41 P4009 b hler Allied Front End Loader True Self Leveling Manifold 2795 _ Existing NY 1 Elbows v A ANS N Existing N i Elbows KS Existing Hoses Notes 1 Additional hardware supplied to suit 2595 installation 2 Torque all fittings and hoses prior to operating loader Ensure hoses do not rub or pinch during loader operation Ty rap item 13 supplied use as required Parts list for X2265 Item Part No Description Qty 1 115196 3 8 x 56 Hose 3 4 Swfjic x Swfjic 2 811706 3 8 x 48 Hose 3 4 Swfjic x Swfjic 3 115257 3 8 x 38 Hose 3 4 Swfjic x Swfjic 4 115260 3 8 x15 Hose 3 4 Swfjic x
7. liquid calcium solution rear wheel weights rear axle weights and or three point hitch mounted ballast or implement Ballasting will vary with tractor and loader attachment Refer to the Tractor Manual for recommended ballasting 10 P4009 b hler Allied Front End Loader OPERATION General Operating Notes The following section provides general information that can be applied towards your specific application Ensure that you ve read and understood this manual and your Tractor Manual Observe all safety precautions and follow local laws pertaining to the use of your loader and tractor Hydraulics Under normal conditions operate the tractor s engine at 1 2 throttle Note In cold weather tractors with load sense hydraulic systems require longer warm up periods for the loader to respond when valve is operated In cold weather operate the tractor s engine at idle speed until the hydraulic fluid is warmed up Slowly cycle the loader and attachment several times to further warm the hydraulic fluid High engine speed when the hydraulic fluid is cold will cause the pump to wear prematurely and may cause the loader to operate erratically The hydraulic hoses should be connected to Float i v Ur the loader valve such that pushing forward on oader ae handles lowers the loader or dumps the js a Se attachment When using the Allied Remote Loader EP LN Hyaraulic Control pushing forward should 2 ee lower the loader w
8. plugged replace immediately Pivots not greased as specified would cause premature wear of pins and bushings 22 P4009 b hler Allied Front End Loader MAINTENANCE General Inspection A CAUTION Lower attachment and loader to ground place all controls in neutral stop engine set parking brake and remove ignition key before inspecting servicing adjusting or repairing loader A WARNING mRneiieve hydraulic pressure before repairing adjusting or disconnecting hydraulics components Escaping hydraulic oil can penetrate skin causing serious personal injury If injured consult a physician immediately A WARNING Never work beneath a raised loader unless it is securely supported The control lever can be moved or a hydraulic leak could cause the loader to drop resulting in serious injury or death Refer to the Lift Lock Instructions Decal for proper use of the lift locks Lift Locks The lift locks on your loader are to be used whenever someone is attempting to be under the loader or for tractor servicing When using the locks ensure loader is free of any load in the loader attachment or no attachment Stored position To engage raise loader sufficient for lift lock clearance Swing each lift lock forward resting on the cylinder rod below the head Head plate plate as shown Turn off the tractor and slowly lower the loader until the cylinder head plate rests up against the lift lock Then lock
9. walk or work under raised loader For servicing refer to operator s manual Read and understand operator s manual before operating loader P4009 b hler Allied Front End Loader PRE OPERATION A WARNING tractor must be equipped with an approved Roll over Protection Structure ROPS and safety belts to help prevent personal injury or death caused by tractor roll over A CAUTION Maximum rated loader capacity may exceed tractor rating Load restrictions or reduction in hydraulic operating pressure may be required for safe operation Rops Do not exceed the manufacturer s rating for maximum gross vehicle weight Refer to the Tractor Manual or the ROPS Serial Decal for rating Do not alter or modify the ROPS structure Tractor Tires Space rear tires as recommended by the tractor manufacturer Tire inflation and capacity must meet or exceed additional weight of loader attachment and payload Maximize width for high lift applications Tread width must not exceed maximum width as recommended in the Mounting Kit Listing A WARNING Add rear ballast to help prevent personal injury or death caused by tractor roll over Rear Ballast Rear ballast is required to ensure 25 of gross vehicle weight is transferred to the rear axle Attachment and load must be included as weight Adequate rear weights are required to counterbalance maximum loader capacity and safe loader operation Weight can be added as rear tire
10. within the bucket hooks Dump Quick tach slightly from vertical position Slowly drive the tractor forward until the Quick tach contacts the bucket 2 Slowly raise the loader to engage the Quick tach within both bucket hooks When both hooks are resting on the Quick tach rollback the bucket Shut tractor off Lock using both Quick tach pins and secure with hairpin clips A CAUTION Verify attachment installation from tractor seat by lowering level attachment to ground and retracting the lift cylinders Removing U Pin in storage position 1 Rollback attachment and lower near ground position Shut tractor off 2 Remove both Quick tach pins and place in storage position Place level attachment on ground Slowly dump attachment while backing tractor away 24 P4009 b hler Allied Front End Loader LUBRICATION Lubricate loader bushings and pivots every eight hours of average operation with high grade grease For grease fitting locations see illustration below Select grease based on the expected outside temperature range Lithium Molybdenum and synthetic greases are preferred Use the tractor hour meter as a guide Increase lubrication intervals for extreme use or adverse conditions Each pivot should be lubricated until grease is visible at pin Lubricate both right and left sides every 8 hours TSL Loader Shown IMPORTANT Ensure that grease fittings accept grease Should any fitting become
11. 112812 1 Align hooks on attachment between guide plates on the quick tach 2 Drive forward and raise quick tach into the hooks 3 Roll back attachment to insert pin 4 Insert hair pin clip through handle to lock to guick tach 5 Lower level attachment to ground and fully retract lift cylinders to verify installation 813439 LIFT LOCK INSTRUCTIONS To Engage Raise loader for lift lock clearance Rotate lift locks into place as shown Slowly retract loader onto lift locks To Disengage Raise loader off lift locks Store lift locks as shown IMPORTANT The attachment must be empty Always use both left and right hand lift locks Do not use when tractor is moving Replace lift locks immediately if damaged 813438 2 Part 813439 x OVERHEAD HAZARD To prevent serious injury or death 4 Do not allow bystanders in loader work area 2 Lower loader to the ground before leaving seat 112983 ELECTROCUTION HAZARD To prevent serious injury or death 1 Stay away from power lines Electrocution can occur without direct contact 113711 4 Part 112983 5 Part 113711 Safety Decal Location P4009 b hler Allied Front End Loader The following pictorials indicate important precautions to be used during the operation of the 4 DANGER loader ELECTROCUTION HAZAR
12. 114835 Pin Weldment Upright 2 2 9 114705 Lift Lock 2 2 10 812717 Grommet 2 2 11 115882 Link Weldment 14 63 4 4 12 115192 Link Weldment 10 25 4 4 13 114810 Link Spacer 2 375 OD x 2 0 LG 2 2 14 114475 Stand Tube 2 2 15 114303 Stand Foot 2 2 16 115902 Pin 1 25 x 5 75 8 8 17 115900 Pin 1 25 x 5 25 4 4 18 115898 Pin 1 25 x 4 25 4 4 19 113578 Bushing 1 25 ID x 1 63 OD x 1 375 LG 12 12 20 115021 Bushing 1 25 ID x 1 63 OD x 0 5 LG 8 8 21 12779 Hair Pin Clip 6 6 22 110907 Stand Pin 2 2 23 81669 Hex Bolt 0 625 DIA x 3 5 LG 2 2 24 81967 Nut Lock 0 625 DIA 2 2 25 81344 Nut Lock Nylon 0 375 NC 9 9 26 81570 Flat Washer 0 375 DIA 4 4 27 24242 Cross Tube Cover 1 1 28 81592 Nut Hex 0 375 NC GR2 PL 4 4 29 81637 Lock Washer 0 50 DIA 2 2 30 813228 Wing Nut 0 50 DIA 2 2 31 115909 Pin Cap 15 15 82 81615 Washer Lock 0 438 DIA 16 16 33 81597 Hex Bolt 0 438 DIA x 1 00 GR5 PL 16 16 34 115298 Leveling Rod 1 1 35 115813 Leveling Rod Guide 1 1 33 4009 b hler Allied Front End Loader 2795 2795 S Hydraulic Plumbing Assembly N io ry TA e 9 A 1 Y i A View A A View B B 34 P4009 b hler Allied Front End Loader 2795 2795 S Hydraulic Plumbing Assembly Item Part No Description 2795 2795S 1 Ref Bucket Cylinder See cylinder assembly for breakdown 2 2 2 Ret Lift Cylinder See cylinder assembly for breakdown 2 2 3 811434 Hose 3 8 x 30 34
13. 145 3178 7160 3185 optional cylinder 9310 4141 9335 4152 10265 4566 10275 4570 Z Breakout force Ibf daN 4780 2126 4795 2133 5185 2306 5190 2309 optional cylinder 6910 3074 6925 3080 7445 3312 7455 3316 VV Bucket rollback force at maximum height Ibf daN 4245 1888 4335 1928 4250 1890 4340 1930 optional cylinder XX Bucket rollback force at 59 in lift height lbf daN 6480 2882 6360 2829 6445 2867 6340 2820 optional cylinder ZZ Bucket rollback force at ground line Ibf daN 6385 2840 6065 2698 6370 2833 6050 2691 optional cylinder Raising Lowering time sec 4 4 2 8 6 3 4 2 4 4 2 8 6 3 4 2 optional cylinder 6 3 4 2 6 3 4 2 Bucket dumping rollback time sec 3 7 2 3 4 1 2 7 3 7 2 3 4 1 2 7 optional cylinder 5 3 3 5 5 3 3 5 Lift cylinder tube shaft size in 2 50 1 50 3 00 1 75 2 50 1 50 3 00 1 75 optional cylinder 3 00 1 75 3 00 1 75 Lift cylinder stroke retracted length in 25 75 38 00 25 75 38 00 25 75 38 00 25 75 38 00 Bucket cylinder tube shaft size in 2 50 1 50 3 00 1 75 2 50 1 50 3 00 1 75 optional cylinder 3 00 1 75 3 00 1 75 Bucket cylinder stroke retracted length in 21 50 31 00 16 75 46 25 21 50 31 00 16 75 46 25 Mounting Height 3 0 in 55 Hydraulic pressure rating flow rate psi ppm 2500 15 Tractor size H P normal duty 75 150 Bucket size in cu ft 72 27 0 Indicates bucket size used for calculations 84 30 5 of lift capacities and rollback forces 96 37 3 Weig
14. 16 MORB x 3 4 16 SWFJIC 2 2 4 812696 Hose 3 8 x 1834 16 SWFJIC x 3 4 16 SWFJIC 2 2 5 811754 Hose 3 8 x 1834 16 MORB x 3 4 16 SWFJIC 4 4 6 112837 Tubing Bucket Cyl Cross Tube 2 2 7 113031 Tubing Lift Cyl Common 23 0 1 1 8 115910 Tubing Lift Cyl Common 15 0 1 1 9 115917 Tubing Bucket Cyl Top Dump 1 1 10 115918 Tubing Bucket Cyl Bottom Rollback 1 1 11 114925 Tubing Lift Cyl Top Drop 1 1 12 114926 Tubing Lift Cyl Bottom Raise 1 1 13 11362 Pipe Std 9 9 14 811414 Elbow 90 3 4 MORB x 3 4 MJIC 2 2 15 812128 Elbow 90 3 4 MJIC x 3 4 MJIC 4 4 16 812069 Tee 3 4 MJIC 4 4 17 81344 Nut Lock Nylon 0 375 NC 9 9 35 4009 b hler Allied Front End Loader 2795 TSL 2795 S TSL Main Frame Assembly 36 P4009 b hler Allied Front End Loader 2795 TSL 2795 S TSL Main Frame Assembly Item Part No Description 2795 TSL 2795 S TSL 1 25082 2795 TSL Main Frame Weldment 1 1 25065 2795 S TSL Main Frame Weldment 1 2 25067 2795 Quick Attach Weldment 1 1 3 Ref Lift Cylinder see cylinder assembly 2 2 4 Ref Bucket Cylinder see cylinder assembly 2 2 5 114823 Pin Weldment Quick Attach 2 2 6 25077 Upright Weldment Right TSL 1 1 7 25076 Upright Weldment Left TSL 1 1 8 114835 Pin Weldment Upright 2 2 9 115884 Pivot Plate 2 2 10 114896 Leveling Tube Weldment 2 2 11 114705 Lift Lock 2 2 12 812717 Grommet 2 2 13 115882 Link Weldment 14 63 4 4 14 115192 Link Wel
15. 3 Notes 1 For Grade A locknut torque specifications refer to Grade B specifications 44 P4009 WARNING LOOK OUT FOR CHILDREN TEACH YOUR CHILDREN SAFETY INFORM THEM OF DANGERS AROUND MACHINES MANUAL MUST BE READ AND UNDERSTOOD BY OPERATOR TRANSPORT EMBLEMS MUST BE VISIBLE ANKLL ALWAYS MOVE EQUIPMENT IN LOW OR DOWN POSITION ESPECIALLY AROUND POWER LINES S gt NEVER LEAVE EQUIPMENT IN RAISED POSITION SERVICE SERVICE EQUIPMENT ONLY WHEN STOPPED AND WITH LIFT LOCKS IN PLACE AS SHOWN KEEP ALL GUARDS AND SHIELDS IN PLACE REPLACE DAMAGED OR WORN PARTS FRAYED CABLES AND HOSES ARE DANGEROUS DO NOT CHANGE FACTORY SETTINGS DIVISION LOCATIONS Allied Division 1201 Regent Ave W Box 1003 Winnipeg R2C 3B2 Ph 204 661 8711 Fax 204 654 2503 Farm King Division 301 Mountain Street S Morden R6M 1X7 Ph 204 822 4467 Fax 204 822 6348 Inland Division 675 Washington Ave Winnipeg MB R2K 1M4 Ph 204 667 7854 Fax 204 669 2599 1 1 Division 1330 43 Street N W Fargo ND 58102 Ph 701 282 7014 Fax 701 282 5865 CANADIAN WAREHOUSES B C Abbotsford 604 864 2665 AB Edmonton 403 962 6991 SK Regina 306 781 2300 ON Woodstock 519 539 0435 ON Jasper 613 283 1758 AC Dorion 450 455 4840 b hler U S WAREHOUSES AR West Memphis 870 732 3132 GA Stone Mountain
16. 770 908 9439 IA Atlantic 712 243 5520 IA Lakeview 712 657 8585 ID Meridian 208 887 6006 IL Hooppole 815 948 2591 IL LeRoy 309 962 8414 IN Clarksville 812 284 3376 IN Crawfordsville 317 362 4495 KS Wichita 765 265 9577 MN Lakeville 952 469 5267 MT Billings 406 248 7771 NE Gothenburg 308 537 7175 NC Dunn 910 892 8500 NC Statesville 704 873 0531 ND Bismarck 701 223 1886 ND Fargo 701 282 7003 NY Oneida 315 363 3390 NY Syracuse 315 463 5276 OH Youngstown 330 793 0862 OR Portland 503 234 0378 SD Huron 605 352 8616 TX Houston 713 928 2632 UT Salt Lake City 801 972 4321 WI Portage 608 742 1370 OFFSHORE WAREHOUSES Burando Hill Katanning W Australia 011 618 98 214422 Chihuahua Mexico 011 52 158 90306 Buhler Manufacturing a partnership 1201 Regent Ave W Winnipeg MB R2C 3B2 Ph 204 661 8711 Fax 204 654 2503 www buhler com Printed in Canada John Kerr Equipment Ltd Wilcoxholm Farm Linlithgow W Lothian Scotland 011 441 506 842280 Skovde Sweden 011 46 500 452651 Naestved Denmark 011 45 557 29511
17. D To prevent serious injury or death Stay away from power lines and cables Electrocution can occur with or without direct contact CRUSHING HAZARD To prevent serious injury of death Do not handle round bales or other shiftable objects unless loader is eguipped with an attachment designed for this purpose Do not handle loose loads that are not secured Do not lift load higher than necessary A WARNING ROLL OVER HAZARD To prevent serious injury or death Move and turn tractor at low speed Carry load no higher than necessary to clear the ground when transporting Add wheel ballast or rear weight for stability Move wheels to widest possible settings to increase stability It is recommended the tractor be equipped with a rollover protective structure ROPS A WARNING FALLING HAZARD To prevent serious injury or death Do not lift carry or allow anyone to ride on or work from any portion of loader HIGH PRESSURE FLUID To prevent serious injury or death Relieve pressure on system before repairing or adjusting or disconnecting Wear proper hand and eye protection when searching for leaks Use wood or cardboard instead of hands Keep all components in good repair If hydraulic fluid penetrates skin obtain medical treatment IMMEDIATELY CRUSHING HAZARD To prevent serious injury or death Do not allow bystanders in loader work area Lower loader to the ground before leaving seat Do not
18. See cylinder assembly for breakdown 811434 Hose 3 8 x 30 3 4 16 MORB x 3 4 16 SWFJIC 811467 Hose 3 8 x 36 3 4 16 MORB x 3 4 16 SWFJIC 811754 Hose 3 8 x 18 3 4 16 MORB x 3 4 16 SWFJIC 812696 Hose 3 8 x 18 3 4 16 SWFJIC x 3 4 16 SWFJIC 112837 Tubing Bucket Cyl Cross Tube 113031 Tubing Lift Cyl Common 23 0 9 115910 Tubing Lift Cyl Common 15 0 NIO OF BRIO 10 115917 Tubing Bucket Cyl Top Dump 11 115918 Tubing Bucket Cyl Bottom Rollback 12 114925 Tubing Lift Cyl Top Drop 13 114926 Tubing Lift Cyl Bottom Raise1 14 11362 Clip Pipe Std 16 812128 Elbow 90 3 4 MJIC x 3 4 MJIC 17 812069 Tee 3 4 MJIC 18 81344 Nut Lock Nylon 0 375 NC 19 81592 Nut Hex 0 375 NC GR2 PL 20 25253 Hydraulic Manifold 21 886897 Adaptor Str 7 8 Morb x 3 4 Mjic 22 812786 Tee 3 4 Mjic x 3 4 Swfjic 23 812052 Bolt Hex 0 250 NC x 3 00 gr5 pl 24 81922 Nut Lock Nylon 0 250nc grbpl 25 116940 3 8 x 44 Hose 3 4 Swfjic x 3 4 90 Swfjic 26 116941 3 8 x 44 Hose 3 4 Swfjic x 3 4 90 Swfjic 27 116942 3 8 x 44 Hose 3 4 Swfjic x 3 4 90 Swfjic N N N FIO A AJN NIN N NIN nm 2 2 2 2 2 2 2 1 1 1 1 1 1 9 15 811414 Elbow 90 3 4 MORB x 3 4 MJIC 2 4 4 9 4 1 4 2 2 2 1 1 2 39 4009 b hler Allied Front End Loader Notes 40 P4009 b hler Allied Front End Loader 2795 Cylinder Assembly Bucket Cylinders Lift Cylinders Regular Regular
19. Standard 2000 series Quick attach brackets 2495 2895 Standard 495 995 Quick attach Optional 95 395 Quick attach A Optional factory SESS PM q pre punched grapple buckets tine gt 2 x h 84 96 102 only kits available 22 d i Pre punched tine holes gt Bucket Options standard on buckets Regular Snow 72 and larger 48 60 72 84 96 102 New attachments are introduced regularly check with your dealer or Allied factory Not all attachments are available for all models _47 P4009 b hler Allied Front End Loader INSTALLING REMOVING LOADER Installing A CAUTION Prior to initial mounting cycle loader cylinders to displace air This ensures the loader will remain in the storage position and operate consistently PES M z CNN 4 EM m A 1 Position the tractor centrally and parallel to the loader uprights Drive forward slowly until the loader hydraulic hoses can be coupled Shut tractor off and set park brake Couple the loader hoses to the matched color code identifiers on the auxiliary valve for proper orientation of loader operation 2 Extend lift cylinders to tilt both loader uprights approximately 30 degrees Rollback bucket to further raise upright for additional clearance Both upright base pivots must be above the loader mount cradle A CAUTION avoid tr
20. Swfjic 5 115259 3 8 x 9 Hose 3 4 Swfjic x Swfjic 6 115258 3 8 x 6 5 Hose 3 4 Swfjic x Swfjic 7 24750 Hydraulic Manifold 8 812080 Adaptor Str 3 4 Morb x 3 4 Swfjic 9 812786 Tee 3 4 Mjic x 3 4 Swfjic 10 812829 Elbow 90 3 4 Mjic x 3 4 Swfjic 11 812052 Bolt Hex 0 250nc x 3 00gr5 pl 12 81922 Nut Lock Nylon 0 250nc grbpl 13 812075 Ty Rap 42 P4009 b hler Allied Front End Loader Cartridge Do Not Remove lt s Lift Spool Remove Existing Plugs Notes 1 A2 amp B2 service ports must be used for bucket cylinders only 2 Remove plugs from a2 8 b2 and replace with item 1 cartridge Parts List X2264 ltem Part No Qty 1 813353 Relief Anticav Valve KM85 86 2 43 P4009 b hler Allied Front End Loader Hydraulic Fitting Torgues ae Ela 14 16 20 22 10 11 13 15 18 20 24 27 13 15 18 20 24 26 33 39 17 19 84 38 50 56 70 78 1 3 16 12 160 180 215 245 110 122 5 16 200 220 141 5 8 1 210 280 69 188 Prevailing Torque Locknuts Nut Size and Nut Tightening Torque Threads Coarse Thread 7 9 7 10 9 14 12 17 11 16 15 22 20 27 20 28 27 38 23 32 31 43 37 50 50 68 50 70 68 95 70 95 95 129 90 122 5 122 166 125 165 169 224 155 210 210 285 251 339 225 312 5 305 423 Fine Thread 7 10 7 10 14 18 12 17 22 30 21 29 24 34 31 43 37 5 52 5 50 70 57 5 77 5 70 95 72 5 97 5 98 132 90 125 122 169 120 165 163 224 155 210 210 285 200 270 271 366 225 312 5 305 42
21. actor damage Verify front and side clearances during installation to Position hydraulic hoses such that they will not be pinched or stretched during installation 3 Slowly drive the tractor forward until the upright base pivot contacts the mount plate 4 Slowly extend the bucket and retract the lift cylinders to lower the upright pivot into the mount plate cradle Ensure both uprights are fully engaged within the mount plate cradle 18 4009 b hler Allied Front End Loader 5 With the tractor in neutral continue to retract the lift cylinders and extend the bucket cylinders to rotate the upright back against the lock pin stops Shut the tractor off and set park brake 6 Install both upright attachment pins and secure with hairpin clip Start the tractor and slowly raise loader until the parking stands are off the ground A WARNING Shut tractor off and store parking stands within loader cross tube remembering to stand on the outside of the loader arms Start the tractor and continue to cycle loader and attachment to verify loader operation Removing A WARNING A bucket or other suitable attachment must be attached to the loader for stability Always remove the loader on firm level surface away from children s play areas and high traffic areas Parking Stand A 1 Raise loader to provide clearance to engage both parking stands Shut off tractor Standing along the outs
22. aintenance should be increased to protect from corrosion On non cab tractors mounted with the joystick valve slip back the boot and clean away any debris Spray a corrosion resistant lubricant and remount the boot Replace a torn or cracked boot Boot Boot A WARNING Shut tractor down and relieve oil pressure in system by moving the control valve spools in both directions before doing any maintenance Maintenance involves yearly removal of valve spool end caps and cleaning all debris and corrosion Spray area with a corrosive resistant lubricant and recap A CAUTION Never use grease to lubricate valve components where climate temperature drops below 0 C as this could cause spools to jam _ 26 P4009 b hler Allied Front End Loader On valves fitted with joystick cables loosen off jam nut and cable sleeves to gain access to the valve spool Clean all debris and any existing corrosion Spray areas with a light corrosion resistant lubricant Re mount cables sleeves and adjust so that joystick is centered in both axis to the base Lock cable sleeve by using the jam nut Note In severe cold weather climates inspect and maintain the valve and joystick cables before cold weather Geng S EM Cable Sleeve I Jam Nut py _ Cable Lock Washer Screw Valve spool end caps 27 P4009 b hler Allied Front End Loader TSL GENERAL NOTE AND INSTRUCTIONS 1 The true self leveling sy
23. b hler allied Model 2795 For serial numbers 0327950175 and later Operator s and Parts Manual Front End Loader P4009 09 03 WARRANTY REGISTRATION AND POLICY Buhler Manufacturing products are warranted for a period of twelve 12 months from original date of purchase by original purchaser to be free from defects in material and workmanship under correct normal agricultural use and proper applications Buhler Manufacturing s obligations under this warranty shall be limited to the repair or exchange at Buhler Manufacturing s option of any Buhler Manufacturing product or part which proves to be defective as provided Buhler Manufacturing reserves the right to either inspect the product at the buyer s location or have it returned to the factory for inspection The above warranty does not extend to goods damaged or subject to accident abuse or misuse after shipment from Buhler Manufacturing s factory nor to goods altered or repaired by anyone other than an authorized Buhler Manufacturing representative Buhler Manufacturing makes no Express Warranties other than those which are specifically described Any description of goods including any references and specifications in catalogues circulars and other written material published is for the sole purpose of identifying goods and shall conform to such descriptions Any sample or model is for illustrative purposes only and does not create an Express Warranty that the goods
24. cated on the inside left arm of the loader joint plate Please record the serial number in the space provided for future reference The serial decal will provide the model and date of manufacture of the loader and will be reguired to obtain correct replacement parts and complete warranty claims For your records record Buhler Manufacturing n rti hip Serial Number here M b hler farm king allied inland Warranty Registration The Warranty Registration and Delivery Report MUST be completed within thirty 30 days of delivery to validate the warranty T P4009 b hler Allied Front End Loader SAFETY Read and understand all the safety messages listed in this manual For your safety and the safety of others near the machine learn how to control and operate the loader properly It is your responsibility to inform subseguent operators and owners of these precautions General Safety Notes SOS SUN lt ER Improper use of the loader and tractor can cause serious injury or death Operate the loader while seated in the tractor seat only Keep the work area clear of other persons Never leave the tractor unattended while the attachment is raised Always lower the attachment to ground and shut tractor off before leaving the tractor seat Never work beneath a raised loader unless it is securely supported The control lever can be moved or a hydraulic leak could cause the loader to drop resu
25. conform to sample or model shown The purchaser is solely responsible for determining suitability of goods sold This warranty is expressly in lieu of all other warranties expressed or implied Buhler Manufacturing will in no event be liable for any incidental or consequential damages whatsoever nor for any sum in excess of the price received for the goods for which liability is claimed WARRANTY CLAIMS Warranty requests must be prepared on Buhler Manufacturing Warranty Claim Forms with all requested information properly completed Warranty Claims must be submitted within a thirty 30 day period from date of failure repair WARRANTY LABOR Any labor subject to warranty must be authorized by Buhler Manufacturing The labor rate for replacing defective parts where applicable will be credited at a rate determined by the Company Buhler Manufacturing IMPORTANT FACTS Buckets and Bucket Tines Carry No Warranty Bent Spears Carry No Warranty Snowblower Fan Shafts Carry No Warranty Mower Blades Carry No Warranty Portable Auger Parts Have Two 2 Year Warranty Loader Parts Have Two 2 Year Warranty PRINTED IN CANADA b hler Allied Front End Loader 2795 OPERATOR S AND PARTS MANUAL Table of Contents Description Page Registration and Policy Loader Specifications 2002 2 Introduction Terminology Eraser J ta eunte 4 Serial Decal Location 004244 0
26. dment 10 25 4 4 15 114810 Link Spacer 2 375 OD x 2 0 LG 2 2 16 114475 Stand Tube 2 2 17 114303 Stand Foot 2 2 18 115902 Pin 1 25 x 5 75 16 16 19 115900 Pin 1 25 x 5 25 4 4 20 115898 Pin 1 25 x 4 25 2 2 21 113578 Bushing 1 25 ID x 1 63 OD x 1 375 LG 24 24 22 115021 Bushing 1 25 ID x 1 68 OD x 0 5 LG 8 8 23 12779 Hair Pin Clip 6 6 24 110907 Stand Pin 2 2 25 81669 Hex Bolt 0 625 DIA x 3 5 LG 2 2 26 81967 Nut Lock 0 625 DIA 2 2 27 81344 Nut Lock Nylon 0 375 NC 4 4 28 81570 Flat Washer 0 375 DIA 4 4 29 24242 Cross Tube Cover 1 1 30 81592 Nut Hex 0 375 NC GR2 PL 4 4 31 81597 Lock Washer 0 50 DIA 2 2 32 813228 Wing Nut 0 50 DIA 2 2 33 115909 Pin Cap 22 22 34 81615 Washer Lock 0 438 DIA 22 22 35 81597 Hex Bolt 0 438 DIA x 1 00 GR5 PL 22 22 36 115298 Leveling Rod Weldment 1 1 37 81966 Nut Lock Nylon 0 50 NC 2 2 38 114969 Guide Bracket 1 1 39 115012 U Bolt 1 1 97 P4009 b hler Allied Front End Loader 2795 TSL 2795 S TSL Hydraulic Plumbing Assembly View A A 38 4009 b hler Allied Front End Loader 2795 TSL 2795 S TSL Hydraulic Plumbing Assembly Item Part No Description 2795 2795S 1 Ref Bucket Cylinder See cylinder assembly for breakdown 2 Ref Lift Cylinder
27. hile pushing directly right 2 et S should dump the attachment Rollback Bucket The Allied Remote Hydraulic Control is equipped with a momentary push button switch and a lock The push button is for Momentary on switch for operating a third function when an electric operating third function diverter is installed The third function is Grapple normally for operating a grapple When the LiftLoader Rollback Bucket button is depressed the valve ports are open o to the grapple cylinders Shifting the joystick to the left while button is depressed will close the grapple and shifting to the right will open 4 EN DUMP Bucka comer pace IMPORTANT Always feather the grapple CD Float When closing or opening to avoid unnecessary shock loads on grapple components Lock Lever A WARN l NG Keep grapple closed at all times when bucket is empty and carry bucket low to the ground Avoid operating near power wires 11 4009 b hler Allied Front End Loader All Buhler Allied hydraulic valves are self centering and return to neutral from all positions except float The float or detent spool is only to be used on the boom circuit This position allows the oil to freely flow through the valve so the lift cylinders can extend or retract It can be engaged by slightly pushing control beyond full lower Float will allow for the loader to lower and rise as the attachment follows the ground contours To disengage floa
28. ht with bkt amp mtg kit Ib kg 2800 1270 NOTE Specifications are subject to change without notice or obligation 3 P4009 b hler Allied Front End Loader INTRODUCTION This manual has been provided as information regarding the specifications safe operation and maintenance of your agricultural front end loader Read and understand this manual and the tractor manual prior to operating to obtain the best use of operating your loader Keep this manual for reference and to forward to new operators and owners Contact your local Buhler Allied dealer if you require any assistance information or additional manuals Terminology Basic terminology used throughout this manual has been identified below For part numbers and further details refer to the Parts Appendix Loader top arm Loader upright Level rod indicator Loader joint plate P mee gt 7 n N Bucket cylinder f pu A Torsion tubes a Lift cylinder 21 4 Attachment A bucket shown E NA S7 Side plate part of 2 mounting kit Loader mount N plate gt Loader bottom part of mtg kit arm Attachment lock pin Loader Identification Illustration 2795 shown Some components are identified as right and left This is determined as seated in the tractor and facing forward loader end 4 4009 Loader lock pin b hler Allied Front End Loader Serial Decal Location The serial decal is lo
29. ide of the loader arms remove parking stands from storage position and engage within the loader mainframe 49 P4009 b hler Allied Front End Loader 2 Lower attachment level to the ground while engaging float position Ensure attachment rests firmly on ground with minimal downward pressure If required extend bucket cylinders to rotate upright rearward At this stage the pin should have no pressure Set tractor park brake and remove loader lock pins Check hydraulic hoses such that they will not get pinched or stretched during removal A WARNING Operate hydraulic controls slowly Loader will disengage from the mounting kit and may shift if not on firm level ground 3 Retract bucket cylinders to raise upright and disengage from the loader mount cradle If additional clearance is required extend lift cylinders while slowly backing the tractor away from the loader 4 After the tractor is clear of the loader retract all cylinders to protect the shafting Shut tractor off and set park brake and relieve oil pressure in hoses by moving valve control Disconnect hydraulic loader hydraulic hoses at the quick couplers IMPORTANT Cap both male and female couplers Wrap loader hoses over loader arm 20 4009 b hler Allied Front End Loader INSTALLING REMOVING LOADER ATTACHMENTS Installing position EN gt Wr t N Se L ini Pin in lock N 1 Position tractor centrally
30. ise cylinder rod s and or bucket damage could occur A Frame Standard and Heavy Duty A Frames can be fitted with either spears or pallet forks Stabilizers Stabilizers gt Optional Standard Duty The standard duty frame is for handling medium sized round bales up to 1000 165 fitted with a single centered 1240mm long heat treated spear and two short stabilizers For pallet applications with a maximum load up to 2000 Ibs when fitted with 42 0 fork kit Heavy Duty 60 The Heavy Duty 60 frame is for handling medium to large sized round bales up to 2000 lbs when fitted with two bottom 1240mm long heat treated spears and two short stabilizers For pallet applications with a maximum payload of 4400 lbs when fitted with the 48 0 fork kit NOTE The heavy duty frame can also be fitted using only the one center spear as per the standard duty A frame 14 4009 b hler Allied Front End Loader Handling bales and pallets For safe handling of bales and pallets please follow procedures below A WARNING Do not operate A Frame for bales without the stabilizers With a single spear enter one of the ends of the bale and drive the spear horizontally into the center or slightly above center of the bale and fully penetrate the bale Then rollback the bucket cylinders approximately three quarters of the cylinder stroke and lift bale approximately a foot off the ground Wi
31. lting in serious injury or death Refer to the Lift Lock Instructions Decal for proper use of the lift locks Prior to use check to ensure the attachment is properly locked to the quick tach Verify from tractor seat by lowering the attachment to the ground and retracting the lift cylinders Never operate loader with frayed or damaged hoses or leaking fittings A burst could cause the loader to drop suddenly and result in serious injury or death and cause damage to the loader or tractor Keep tractor on solid ground when raising loader Loose fill rocks and holes can be dangerous for loader operation and movement If for some reason you feel the tractor tipping immediately lower the loader A pivoting front axle acts like a three wheeled tractor until the stops hit the axle Space rear tires as recommended by the tractor manufacturer Maximize width for high lift applications and uneven terrain Add rear ballast as required to ensure 25 of gross vehicle weight is transferred to the rear axle Loader attachment and payload must be included as weight Do not raise attachment to extreme heights while tractor is on an incline Be alert for terrain changes and adjust accordingly Keep attachment at low travel height no more than one foot as long as possible Allow for attachment and loader length when turning The tractor must be equipped with an approved Roll Over Protection Structure ROPS and safety belts Use proper lighting and safety
32. mal If the loader is raised from this position the bucket will retract as the quick attach contacts the dump stop and the circuit goes through relief as described in note 2 Extra bucket retraction allows for the bucket to be rolled back as the loader raises The TSL feature maintains the bucket level but as required the bucket can be manually rolled back approximately 20 degrees to allow for increased bucket capacity If the loader is lowered from this position the bucket will extend as the quick attach contacts the rollback stop and the circuit goes through relief as described in note 2 The relief valve is factory set at 3250 PSI cracking pressure and is capable of bypassing 10 15 GPM If loader lock up should occur due to a low tractor relief setting higher inlet flows or return line restrictions the relief valve may be backed off slightly until the lock up condition is overcome counterclockwise turn of set screw Contact the factory for further instructions 28 P4009 b hler TROUBLE SHOOTING Problem Loader slow and or will not dump Loader chatters or vibrates when raising and lowering Excessive movement at pivots Pump noisy Oil leaks Possible Cause Quick couplers leaking Hydraulic oil too heavy Oil filter plugged Hydraulic pump worn Oil line restricted or leaking Control valve does not shift properly Air in hydraulic system Cylinder leaks internally Faulty valve
33. ower beyond adapter on valve Install open center plug on optional valve Replace closed center plug with relief and install short plug in place of the power beyond adapter Clean spool ends and if applicable cable ends at valve Loosen and re torque bolts to Specs P4009 b hler Allied Front End Loader PARTS APPENDIX Description Page 2795 2795 S Main Frame Assembly uu t s u S a a e 32 Hydraulic Plumbing a i y te dettes 34 2795 TSL 2795 S TSL Main Frame Assembly uu u uy 36 Flydraulic PIOMDIng tie Helen a le 38 2795 Regular and True Self Leveling Notes i eene pete EHI dee REN dee tib n a bts 40 Gylifiders Anna ea Oh et a t re d ed teca 41 Mantle ese 42 Cartridge A 43 Hydraulic Fitting Torques 44 Prevailing Torque Locknuts 44 31 4009 b hler Allied Front End Loader 2795 2795 5 Main Frame Assembly 32 4009 b hler Allied Front End Loader 2795 2795 S Main Fame Assembly ltem Part No Description 2795 2795S 1 25081 2795 Main Frame Weldment 1 1 25063 2795 S Main Frame Weldment 1 2 25067 2795 Quick Attach Weldment 1 1 3 Ref Lift Cylinder see cylinder assembly 2 2 4 Ref Bucket Cylinder see cylinder assembly 2 2 5 114823 Pin Weldment Quick Attach 2 2 6 25061 Upright Weldment Right 1 1 7 25060 Upright Weldment Left 1 1 8
34. rdboard instead of hand to check for leaks Maintain all components in good working order If injured by escaping fluid see a doctor at once Serious infection or toxic reaction can develop if proper medical treatment is not administered immediately With loader attachment on the ground check and add if necessary the approved hydraulic fluid Refer to the Tractor Manual for proper inspection of fluid level oil type and service intervals Visually check hoses and fittings for leaks and damage on a daily bases Ensure hoses do not bind or stretch during operation Always keep hoses tied or supported to prevent rubbing against sharp areas or being pinched We suggest using tie wraps to support hoses Hoses routed from steel lines to cylinders should be in a relaxed position To correct loosen swivel end of hose and retighten A WARNING Never operate the loader with frayed or damaged hoses or leaking fittings A burst would cause the loader to drop suddenly and result in serious injury or death and cause damage to the loader or tractor Replacement hoses must be equal to a working pressure of 3000 P S l or higher 25 4009 b hler Allied Front End Loader A yearly inspection of the valve is recommended However the maintenance intervals on the valve depends on the surrounding environment or if valve spools become stiff Where temperatures fluctuate from one extreme to another or exposed to high salt the intervals for m
35. stem TSL utilizes mechanical linkages to maintain bucket level while raising and lowering The pivot plate weldment leveling tubes and linkages have been developed to ensure that the bucket remains at the same position throughout its range of motion This feature is standard with 2 50 and 3 00 diameter bucket cylinders The TSL system incorporates a relief and anticavitation manifold to provide extra dump at ground and rollback at full lift height This feature is available on 3 00 bucket cylinders only If the loader is raised with the bucket fully dumped oil from the bucket piston side will be bypassed at high pressure to the bucket shaft side and the lift shaft side as the quick attach contacts the dump stop If the loader is lowered with the bucket fully rolled back oil from the bucket shaft side will be bypassed at high pressure to the bucket piston side and the lift piston side will provide makeup as the quick attach contact the rollback stop Note that these two conditions are likely to occur intermittently and although the pump will be forced to supply oil at a higher pressure no damage to the loader components will occur It is however recommended to avoid the above situations and keep the bucket somewhat level while raising or lowering the loader for smoother operation The extra bucket stroke length allows for the bucket to be dumped to approximately 90 degrees at ground This allows for bucket assist when traction is mini
36. t slightly pull control back towards the neutral position The Allied Remote Hydraulic Control can be locked in the neutral position to minimize unintentional movement A CAUTION Lower and dump heavy loads slowly by feathering Stop tractor movement gradually Never drop a loaded attachment and catch hydraulically Stopping with such downward momentum may cause damage to the loader or tractor When handling heavy loads be sure to raise and lower the loader slowly while leveling the attachment as required Feathering can assist in accurately controlling operations by regulating oil flow through cylinders A third function hydraulic control is available for grapple or other hydraulic applications An optional divertor valve is connected to the loader attachment spool and is operated via the Allied Remote Hydraulic Control momentary switch and simultaneously engaging the bucket spool through dump or rollback Bucket When loading a bucket approach straight and enter the pile with a level bucket parallel to the line of motion IMPORTANT Attempting to turn while loading may cause damage to the loader or tractor Work controls to raise and rollback the bucket simultaneously The combined actions of lift and bucket cylinders increases loading efficiency and minimizes resistance to lift NOTE On tractors with low hydraulic oil flows both functions may not be possible 12 4009 b hler Allied Front End Loader
37. t in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe practices DANGER The danger symbol indicates an imminently hazardous situation which will result in death or serious injury This signal word is limited to the most extreme situations typically for machine components which for functional purposes cannot be guarded 7 P4009 b hler Note Decals provided for both right hand and left hand shown applications Allied Front End Loader 1 Read Operator s Manual befroe operating 2 Lower loader arms stop engine and lock brakes before leaving operator seat 3 Do not handle round bales or other shiftable objects unless loader is equipped with an attachment designed for this purpose 4 Do not handle loose loads that are not secured 5 Move and turn tractor at low speed 6 Add wheel ballast or rear weight for stability 7 Carry load no higher than necessary to clear the ground when transporting 8 Move wheels to widest possible setting to increase Stability 9 Do not lift carry or allow anyone to ride on or work from any portion of loader 10 Relieve pressure on system before repairing adjusting or disconnecting 11 Stay away from power lines Electricution can occur without direct contact 12 Review safety instructions annually 112812 T Part
38. th the double or four spears enter the bale from one of the ends and drive the spear one third to one half the way up from the bottom and fully penetrate the bale Then rollback the bucket cylinders approximately three quarters of the cylinder s stroke and lift bale approximately 12 0 off the ground UNDA UA AD ANA ARR RET A CAUTION Never attempt to use the spears as forks as the spears can easily penetrate the ground causing a spear to bend or break as well as making the bale unstable to carry Never attempt to handle a bale with only part of the spear s penetrated The nut on the bale spear must be torqued to 500 ft Ibs Check the torque periodically A loose spear will damage the spear holder 15 4009 b hler Allied Front End Loader When loading bales onto a trailer park trailer in close proximity to minimize turning angle and length of travel to increase loading efficiency As you lift the bale using the regular loader it is recommended to feather the valve to allow bucket cylinders to extend to keep bale at about a 20 angle On TSL loaders this is not necessary Lift the bale only enough to clear the area that the bale will be placed on Always approach the trailer sguare to the tractor as shown A CAUTION Avoid sudden stops and sharp turns Avoid uneven terrain areas for loading and unloading After setting the bale down position the A frame with spear s horizontal
39. to the ground and slowly back the tractor straight out With pallet forks level and just above the ground drive the forks into the pallet completely Raise loader to lift pallet and carry level 6 to 12 inches off the ground Note The TSL loader is highly recommended when operating with pallet forks for maintaining a constant level load Use the level indicator as a guide to ensure forks are level at ground A CAUTION Avoid sudden stops and sharp turns Operate at low ground speeds Never attempt to lift loads heavier than the rated fork specs 42 2200 Ibs 48 4400 lbs Always lift or carry pallets using both forks and utilizing the full length of the forks WARNING When driving amongst livestock keep bucket cylinders retracted and loader boom at least 6 to 7 off the ground Store A frame away from both play and heavy traffic areas 16 4009 b hler Allied Front End Loader Grapple The grapple is designed to safely prevent loads bales silage from falling out of the bucket Refer to pictorial below for options listed A WARNING Travel at low speeds Carry loads as low as possible Avoid sharp turns and uneven terrain 2595 Loader Model Shown with Grapple Steel line kits available for tractor factory valve setups No diverter valve Diverter valve kit available for 3rd function Grapple for e g Grapple Hay Silage
40. tractor hydraulics system Loader lift and bucket tilt controls do not work according to decal Valve noisy and or hot Tractor loads pump sgueals Stiff control valve Possible Cause Improper hydraulic pump operation Load is greater than boom lift capacity Internal boom cylinder leakage Improper hydraulic valve operation Worn control valve Worn cylinder piston seals Float position not used while operating loader Hose from control valve improperly connected Tractor control valve relief stuck open Incorrect Auxiliary Valve Hydraulic control valve set to low Hoses improperly connected Open center control valve on closed center tractor Closed center control valve on open center tractor Dirt or moisture build up on spool ends Incorrect torgue applies to sectional valves only 30 Allied Front End Loader Remedy Repair or replace pump Check loader specifications Replace any worn parts and install a seal repair kit Repair or replace valve Have authorized dealer replace seals Use float position provided on valve Refer to plumbing diagrams See your service manual for proper adjustment Check with loader dealer for proper valve application Adjust valve in accordance with manual Refer to plumbing diagrams and correct hose connections Replace relief valve with closed center plug and plug the p
41. warnings when transporting equipment on public roads and during darkness The Slow Moving Vehicle SMV emblem must be visible Check with your local Law Enforcement Agency for specific requirements 6 P4009 b hler Allied Front End Loader Safety Decals Safety Decal Location illustrates the approximate location and detail of safety decals To install safety decals ensure the installation area is clean and dry Decide on the exact position before you remove the backing paper Remove the smallest portion of the split backing paper and align over the specified area Carefully press in place Slowly peel back the remaining paper and smooth the remaining portion in place Small air pockets can be pierced with a pin and smoothed out Keep all decals clean and replace any that are damaged or missing Replacement decals are available from your local dealer Important Precautions The alert symbol is used throughout this manual It indicates attention is required and identifies hazards your safety is involved Follow the recommended precautions A The safety alert symbol indicates ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The symbol appears in conjunction with statements and signs CAUTION The caution symbol indicates a potentially hazardous situation which may result in injury It may also be used to alert against unsafe practices WARNING The warning symbol indicates a potentially hazardous situation which could resul
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