KJ04520BK 2007 and UP Jeep Wrangler JK Body Lift 2
Contents
1. KJ04520BK 2007 and UP Jeep Wrangler JK Body Lift 2 Door and 4 Door www Daystarweb com Tech Support Contact Info Tech DaystarWeb com Phone 623 907 0081 Fax 623 907 0088 841 South 71 Avenue Phoenix AZ 85043 Instruction Sheet P11260 03 2013 Daystar Products International Inc Revision 3 Revision Date 01 21 2014 Revised by TY Introduction DAYSTAR js your number one source for Made In The USA Emr quality Comfort Ride leveling kits Now backed with our exclusive Go Everywhere Lifetime Lim ited Warranty see terms at Daystarweb com To assure your safety and prop er installation of this product take a moment to read all instructions and Prod uct Safety Information before trying to install your Daystar product Current OEM suspension design is complex meaning safe and proper installation requires understanding OEM service techniques for disassembly and assembly of the components indicated together with the instructions and warnings set out below and in the OEM service manual and your owner s manual Day star strongly recommends seeking advice from or having this product in stalled by a professional mechanic who can inspect your suspension confirm compatibility with your tire and wheel choice and if needed reset alignment to optimize your steering and the features of your Daystar Comfort Ride kit We are here to help if you have remaining technical questions after reading Product Safety Info2. All other warranties are hereby disclaimed except to the extent prohibited by applicable law in which case any implied warranty of merchantability fitness for a particular purpose or other implied warranty are limited to a period of four 4 years from date of initial retail purchase Daystar reserves the rights to a require invoice or other proof of purchase b make future revisions to these products and Limited Warranty without prior notice or obligation to upgrade your Daystar product Daystar Products International Inc 9 15 13 All rights reserved Gam Can Trail Box KU711140R Cam Can Trail Box Trail Box Only 69 99 KJ710350R Cam Can Trail Box Jeep Complete Kit 129 99 KT710010R Cam Can Trail Box Toyota Complete Kit 129 99 Gam Can Universal Mounting Kit KU71118 Mount your Cam Can on the garage wall trailer or any other SG surface 49 99 Double Gam Gan Mount KU71114RB Cam Can Only 59 99 KU71116 Double mount kit E KJ71035RB Jeep Complete Kit 119 95 Pen Iro uaes a nae nemar KT71001RB Toyota Complete Kit 119 95 we a Gane togettier on the B Cam Can Fluids Non Fuel ounting plate 19 99 KU71114GN Cam Can Only 59 99 s A KJ71035GN Jeep Complete Kit 119 95 SE KT71001GN Toyota Complete Kit 119 95 AM BAG CRADLE MADE FROM EXTREMELY TOUGH KU09140BK DAYSTAR PTMEG POLYURETHANE 79 99 Get all the ben
3. powered tools Begin by inspecting the components amp hardware for dam age Then compare components amp hardware to the bill of materi als for completeness If anything is missing damaged do not pro ceed with the installation Please call Daystar Products 800 595 7659 and we will send you the missing of damaged components free of charge Caution Vehicle must be raised to install Body lift kit Using a hydraulic chassis lift will greatly ease installation If anoth er jack is used assure vehicle is level on a firm surface in park 1st gear rear wheels blocked and jack stands in place to support vehicle in case jack or vehicle shifts Installation Note This kit will only fit Jeeps with an AUTOMATIC transmission Installation steps The tools needed for installation and a list of parts included in the kit are listed on page 2 Make sure have all of the proper tools and understand these direc tions before proceeding When working 2009 and up 2dr amp 4 door model jeep you will have 2 extra mounts and 4 extra stud extenders Place Jeep on a level ground Open the hood and use a Phillips screw driver to twist the center of the push pin insert to release and remove the six push pin fasteners 1 release the lower clips 3 and separate the grille from the Jeep and disconnect the electrical connectors 4 816744 4 With a 16mm socket loosen the two nuts at each of the front core support body mounts Then w
4. block and lower jeep tub onto the body mounts 12 With all the body mount spacers installed remove the floor jack use a 16mm socket and tighten all the 2 nuts per mount down to 40 ft lbs Using a 18mm socket tighten down the bolt per mount down to 80ft lbs 13 Connect the electrical connectors 4 and position the grill 2 onto the front end of the grill support and seat the clips 3 fully Install the push pin fasten ers 1 BETAH 14 Close the hood 15 Check that all the bolts and nuts are tighten down to spec 16 On 2010 and up JK you will need to cut 2 flat notches in the 2 rear body mount bolts as seen in photo so the washer will not hit the nuts 17 Check all bolt and nuts after 500 miles 18 With the vehicle on the ground cycle the steering wheel side to side and inspect suspension components brake lines and tires to ensure there are not any clearance issues Jounce the suspension to assure front suspen sion operates freely brake lines retain proper slack at full extension and that they remain clear of springs or other obstructions 19 Install Warning to Driver decal on the vehicle s sun visor or dash The decal must be placed in a conspicuous location Anyone that oper ates the vehicle must be made aware of the changes made 20 After 500 miles of driving re torque all of the hardware associated with the Body lift kit installation to factory specifications Repeat torqueing procedure as req
5. efits of an air bag cradle whether you are towing a heavy e load or not GO EVERVLERE daystarproducts com 800 595 7659 11 4 B zs gt Ss ES A Cam Can Drinking Water Rz ESTABLISHED IN 1977 MADE IN THE GO EVERYWHERE WARRANTY LIKE US SHARE US WATCH FOLLOW US
6. ith a 18mm socket loosen the bolts at the right and left sides of frame body mounts NOTICE DO NOT remove nuts at this time NOTICE a 2dr will have 10 mount and a 4 door will have 12 mount loca tions Place the floor jack under the Jeep tub between the front and rear wheel Rise up the jack with the 2x4 jacking block on top of the jack and remove only one side at a time of the bolt and nuts from the Jeep mounts J j ski a g 4 a Fa E A E 5 6 Slowly raise up the jeep with the jacking block between the jack and the tub of the jeep about 4 off the body mounts and place a 4x6 jacking block between the frame and the jeep tub Remove one mount at a time 7 Place thread lock on the stud extenders 2 at a time Using a 5 8 wrench in stall the extenders on the body mount and tighten down 8 9 With the spacer mount installed Install the mount into the fame support NOTICE When installing the front grill mount put the 2 studs in grill frame first using the 2 studs and nut to hold the mount in the grill 10 Repeat steps 7 to 9 with the remainder of the mounts on this side 11 After you have installed on one side remove the 4x6 jacking block and lower down the Jeep tub onto the body mounts and install the 2 nuts and 1 bolt per mount and had tighten down and move the floor jack over to the other side and repeat steps 5 threw 10 If all the mounts have been installed remove the 4x6 jacking
7. on be either repair or replacement of the Comfort Ride or Budget Boost leveling kit or parts covered under this Limited Warranty Call us and we will get you back wheelin 623 907 0081 All labor removal shipping and installation costs are customer s responsibility Other Exclusions Limitation of Damages Your Rights Under State Law Stuff Lawyers Say At Daystar we aren t big fans of lawyers even ours Still he says our Lim ited Warranty has to include this stuff In consideration of the purchase price paid neither Daystar nor any independent Daystar distributor or repair per son are responsible for any time loss loss of vehicle use rental costs transpor tation labor or for any incidental consequential punitive or other damages you may have or incur in connection with any part or product purchased No Daystar employee or independent distributor is authorized to make any state ment or representation altering the terms of Daystar s GoEverywhere Lifetime Limited Warranty Your exclusive remedy hereunder for covered parts is repair replacement as described above This Limited Warranty gives you specific rights You may also have other rights that vary from state to state For example some states do not allow limitations of how long an implied warranty lasts and or do not allow the exclusion or limitation of incidental or consequen tial damages so the limitations and exclusions herein may not apply to you
8. rmation Throughout these instructions important safety information is generally pre ceded by one of three signal words indicating the relative risk of injury The signal words mean WARNING A hazardous situation which if not avoided could result in death or serious injury You can be Killed or Seriously Hurt if you don t fol low instructions CAUTION A hazardous situation which if not avoided could result in minor or moderate injury You can be moderately HURT and also may suffer property damage if you don t follow instructions NOTICE Careful attention is required to this instruction or operation but does generally not relate to personal injury Damage to your product or other property may result if you don t follow instructions WARNING Familiarize yourself with all vehicle manufactures and Daystar warnings instructions and limited warranties before driving your modified vehicle Also be aware many states countries have laws governing on road vehicle heights and modifications You are responsible for assuring the safety and legality of your vehi cle A summary of current state vehicle laws is available at WWw seina Oorg 2 Tools Needed 1 2 Ratchet 1 2 Socket Extension Part List M03763 Body lifts P11153 Thread lock P21138 Daystar Decal P10474 Warning Decal 3 Warning Always work with appropriate personal safety gear including safety glasses gloves and hearing protection if using air
9. uired Daystar Lifetime GoEverywhere Limited Warranty Your Daystar Comfort Ride or Budget Boost leveling kit is covered by the following Go Everywhere Lifetime Limited Warranty provided exclusively by Daystar Products International Inc 841 South 71st Ave Phoenix AZ 85043 Daystar What is Covered Real Life Use Off Road amp On Subject to the terms exclusions and limitations herein Daystar warrants to the initial retail pur chaser that your Comfort Ride or Budget Boost leveling kit shall be free of defects in material and workmanship for so long as it is properly installed on a single vehicle owned by the initial retail Daystar purchaser What is Not Covered Your Vehicle amp Parts Not Daystar s GoEvery where Your Daystar Limited Warranty does not cover a damage to your vehi cle vehicle systems ex electronic stability control other products compo nents or property not manufactured by Daystar to our exclusive GoEverywhere standards b customer choice of vehicle configuration tire and wheel combi nations contrary to Daystar recommendations warnings or applicable laws C Acts of God weather corrosion accidents theft vandalism negligent misuse or intentional damage other exclusions under your OEM Limited War ranty Remedy Limited to Repair Replacement Get back on your favorite trail fast The exclusive remedy provided hereunder shall upon Daystar s inspec tion and opti
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