WK Grand Cherokee and XK Commander 2 inch Budget
Contents
1. TeraFlex Inc 5680 W Dannon Way West Jordan UT 84081 Phone 801 288 2585 Fax 801 713 2313 www teraflex com INSTALLATION GUIDE Installation Guide for the WK Grand Cherokee and XK Commander Budget Boost Part 001361200 NOTE This kit provides 2 inches of lift Think safety when installing your new suspension lift The TeraFlex suspension kit you are about to install was designed specifically for the WK Grand Cherokee and XK Commander Warning Disassembly of the vehicle suspension is required and should only be performed by a qualified technician A wheel alignment will be required after installation of the suspension lift This Kit Includes QTY Front Strut Spacers Rear Coil Spacers 1 or 2 piece design 12 mm nuts Flat Washers 10mm x 75mm bolts and washers NO 0O 0 N N INSTALLATION These instructions are meant only as a guideline for the installation procedure and are not meant as the definitive source The Factory Service Manual should be used in conjunction with this instruction guide when installing the components Read this instruction guide thoroughly before beginning the installation process Be sure you have all needed parts and know where they will be installed Read each step completely as you go If any parts are missing from the kit please call 801 288 2585 for replacement Take every precaution to make this installation a safe proce dure Make safety the number one priority with any suspensi2. above remove the 4 nuts that secure the strut to the inner fender unibody and remove the strut from the vehicle as an assembly 12 Install the new TeraFlex strut spacer to the top of the factory strut using the supplied washers and nuts NOTE You might have to grind some of the pointed tip off the fac tory studs to clear the new spacer studs 13 In order to install the strut with the 2 inch spacer it is neces sary to remove the lower control arm mounting bolts at the sub frame Mark the position of the bolts and remove them to allow the lower control arm to drop down just enough to install the longer strut Do not completely remove the control arm or knuckle Attach the lower end of the strut and use the floor jack to raise the control arm and strut up into place then install the 4 upper nuts Reinstall the control arm lin ing them up the cam bolts as near as possible to the original loca tion Revised 10 May 06 14 Reasemble the steering knuck le tie rod sway bar link and axle center nut in the reverse order of removal 15 Complete the same steps on the opposite side to finish the front installation 8 Repeat these steps on the op posite side of the Jeep 7 Reinsert the yellow urethane REAR INSTALLTION bumpstop and reinstall the rear 1 Remove the rear tires coil spring 9 Reassemble in reverse order 2 Support the rear axle and re move the rear sway bar links and rear shoc
3. er or include product finish improperly installed or applied products improperly maintained products products or components used for racing or competition or damage due to abuse or neglect products that fail due to the use of larger tire and wheel combinations All returns must be accompanied by an original invoice It is the customer s responsibility to remove the product from the vehicle Shipping charges are the responsibility of the customer Tera Manufacturing will pay the return freight if the product meets the terms of n This warranty is for the replacement or repair of defective TeraFlex products only and does not include freight charges labor charges for removal of or installation of TeraFlex or related products or components costs incurred due to down time of the vehicle or lost profits due to vehicle down time A returned goods authorization number RGA must accompany any returned products For more information please contact a TeraFlex customer service representative 6 Install the upper coil spacer COPYRIGHT e e Copyright 2008 All rights reserved TeraFlex Inc Reproduction of this catalog and or any of its contents without written along with the isolator pad and permission is strictly prohibited A TeraFlex is a registered trademark of TeraFlex Inc All trade names and logos including but not limited to TeraFlex bumpstop cup removed 1n step 5 Ra RockGuard Monster and LCG are protected by law and duplication of trade na
4. ion therewith WARNING TO DRIVER stop cup This vehicle has been modified to enhance off road performance and has unique handling characteristics Use in harsh environments can cause extreme stress on the components Vehicle should be inspected after being off road to make sure that all the components are in working order and safe to travel on the highway All fasteners should be checked so that they are at the correct torque specifications as the vibration and stresses from off roading may cause critical fasteners to work loose Extra care should be taken to inspect the critical components steering and brake systems During each oil change components such as arms tie rod ends etc should be greased and checked for excessive wear Any worn components should be replaced When returning to the pavement always set or restore tire air pressure to the factory recommendation and connect or engage any disabled sway bar mechanisms Because of the higher center of gravity and larger tires this vehicle handles and reacts differently than many passenger cars both on and off road You must drive it safely Extreme care should be taken to prevent vehicle rollover or loss of control which can result in serious injury or death Avoid sudden sharp turns or abrupt maneuvers Generally braking performance and capabilities are decreased when significantly larger heavier tires are used especially when used in combination with transfer case low range reduction kits Take
5. ks 10 Set alignment to factory speci fications and enjoy 3 Remove the axle end bolt on the MAINTENANCE INFORMATION left rear Upper CO ntrol arm It is the buyer s responsibility to have all suspension drivetrain steering and other components checked for proper tightness and torque after the first 100 miles and every 3000 miles after that NOTICE TO INSTALLER The enclosed Warning to Driver sticker must be installed in the vehicle in driver s view This sticker is to act as a constant 4 Carefu lly lower the rear axle and safety reminder when operating the vehicle It is your responsibility as the equipment installer to install the provided th sticker and to forward the product instructions to the vehicle s owner for review If a Warning to Driver sticker or product remove tne springs installation guide were not included in the kit FREE replacement stickers and instructions are available by request It is the installer s duty to ensure a safe and controllable vehicle after the modifications have been performed WARNING Neither the seller nor the manufacturer will be liable for any loss damage or injury directly or indirectly arising from the use J Remove the ye llow urethane of or inability to determine the use of these products Before using the user shall determine the suitability of the products bumpstop and unbolt the bump for its intended use and the user shall assume all responsibility and risk in connect
6. mes and or logos are strictly prohibited 3 1 TeraFlex Inc reserves the right to update discontinue redesign modify finish part number or component build parts if Use the longer bolt provided 1n the deemed necessary without written notice TeraFlex Inc and any associated dealers are not responsible for misprints or typographical errors that may have inadvertently been made within this instruction sheet kit 10 mm x 75 mm long Jeep and the Jeep grill are registered trademarks of Chrysler LLC and have no affiliation with TeraFlex Inc Revised 10 May 06
7. on or lift installation Read all safety warranty and maintenance information included at the end of the instruction guide Revised 10 May 06 FRONT INSTALLATION 1 The front suspension struts must be removed to install the Budget Boost spacers Before raising the vehicle disconnect the negative battery cable Jack up the vehicle and secure with jack stands 2 Remove the air hose from the air filter box and move the coolant overflow bottle to provide access to the strut upper mounting nuts on the passenger side 3 Remove the fasteners and move the Power Distribution Center to gain access to the driver side strut upper mounting nuts Do not dis connect the wires 4 Raise the vehicle and support it with stands Make sure it is sup ported high enough to remove the front suspension strut assemblies 5 Remove the front tires 6 Disconnect the anti sway bar link at the lower control arm 7 Disconnect the tie rod end at the knuckle 8 Remove the large nut from the end of the axle shaft so the shaft won t pull out of the front axle when you tilt the steering knuckle away from the vehicle 9 Use a floor jack to support the lower control arm and remove the upper ball joint nut Separate the ball joint from the upper control arm 10 Lower the floor jack to relieve all spring tension and remove the lower strut mounting bolt where it mounts through the lower control arm 11 Working from
8. this into consideration while driving Do not add alter or fabricate any factory or aftermarket parts to increase vehicle height over the intended height of the TeraFlex product purchased Mixing component brand is not recommended TeraFlex Inc will not be responsible for any altered product or any improper installation or use of our products We will be happy to answer any questions concerning the design function and correct use of our products It is ultimately the buyer s responsibility to have all bolts nuts checked for tightness after the first 100 miles and then every 3000 miles Wheel alignment steering system suspension and drive line systems must be inspected by a qualified professional mechanic at least every 3000 miles TERAFLEX PRODUCT WARRANTY Tera Manufacturing warrants TeraFlex Suspension products to the original retail purchaser to be free of defects in material and workmanship for as long as the original purchaser owns the vehicle on which products were originally installed Failure to complete regular maintenance grease every 3000 miles on TeraFlex FlexArms will void this warranty All other conditions of the standard TeraFlex product warranty apply All TeraLow products are covered by TeraFlex s two 2 year warranty to be free of defects in material and workmanship for two years from date purchased Tera axles are covered by a 12 month warranty to be free of defects in materials and workmanship This warranty does not cov
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