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1. U1 80788035 2 9 da HO 7 U3 Taos QA WHOIS ZIN an Slo o CN1 C CN1 CN1 1 CN1 K VFD SEGG TL D SEG T O NE HHHHHH LLLA SL ANNA OW OW Shin Heung Precision Co Ltd Date 2010 01 28 Size TITLE ER 180 DISPLAY DUAL Rev Drawn byH T JANG File Name ER180 DISP DUAL SCH Sheet 1 of 1 65341446 1081 43 SVINVS 1 6 CON BOX 6P 1 25MM AN 12505WR 1 CNS VDD50V CNS B CN5 CONT cow 0 5 815 1_ 5 5 CIGA JACK POWER 12WCIGA JACK CN1 A VDD50V 1 1 ca 4 cas T1OUT T2OUT R1OUT 9 R2OUT GND 5 1 si 5 gt ON Default ON R3 VSERIAL CTS IN xo our COM RXD IN COM TXD OUT COMM RTS OUT COME RXD IN CTS IN C6 470
2. 320mA OUT VFD GRDRT D SE 5 708 180K ND 24 4 VFD GRD amp 6 OUT eni etsea 4 VFD_SEGHS F _IN VoD d TAUTA IVFD GRD amp 5 OUT NE rer cuc CN11 G moe IN ren CN11 F 24 VFD DATA VFD_SEGH C_IN R43 CN11 D 47K CN11 C VPH CN11 B SENSXGND VFD_GRD S_OUT SEN SENSTSEN VFD_SEGHI A _IN 1 18 100nF Shin Heung Precision Ltd Size TITLE ER 180T Rev 1 0 DISPLAY FND amp PRINTER Date 2010 01 28 Drawn by H T JANG File Name 180 MAIN SCH Sheet 3 of 3 Salsas 1081 25 SVINVS D 85341445 1081 43 SVINVS 5 6 U1 7 3 02 v7oommnog oJ Oe i E B
3. CLERK NO CALC 5 9 6 10 14 CHECK CHARGE 7 1 15 8 12 16 CASH TEND 3 12 prints when the initial clear is complete INITIALCLEAR w Figure3 3 Initial Clear Key amp Print Sheet 5 45 ER 180T SERIES 3 Installation and Operation 3 2 Operation 3 2 4 All Clear This step insures that the cash register is cleared of any totals or programming After this procedure the cash register is ready for programming and operation WARNING This is a one time procedure Do not repeat this procedure after the cash register is WARNING programmed it causes all programs and totals to be erased and to be default Unplug the register Turn the control lock to the 5 position Press and hold the key position where the A key is located on the default keyboard layout Continue to hold the A key while plugging the register into a power source Press the upper left key of the keyboard then the lower left key then the upper right key and finally press the lower right key RCPT CLEAR ME CLERK s CICONV o0 0 m 1 5 9 RETURN 7 8 9 RAM 1Mbits OK vo 6 CHECK ER 180T EPROM INFO VERSION STD 01 000 5 5 CHECKSUM 2DEB FEB 23 2009 C SUB TOT 00 000001 00000 Figure3 4
4. 3 14 10 O lt lt lt lt lt lt lt lt 2 2 ASS Y TRAY No Code No Description Specification Qty Design Location Serviceable Remark JK97 20097E MEA UNIT TRAY TILL 5B5C BLK UNV 1 N JK97 20097F MEA UNIT TRAY TILL 5B5C BLK UNV MANUAL OPEN 1 N JK97 20098C MEA UNIT TRAY TILL 4B8C BLk 1 N JK97 20098D MEA UNIT TRAY TILL 4B8C BLK MANUAL OPEN 1 N 1 JK73 10203A RMO TENSION 2 2 JK73 30901A RMO SPONGE UNIVESAL 2 Y e3 JK75 20068A MEC ROLLER 22 2 Y e4 JK70 40302A ICT SHAFT PIN 1 Y 5 70 60041 RMO RUBBER STOPPER 2 Y e6 6044 000124 RING E ID3 1 Y e7 JK97 20100A MEA TRAY TILL 1 N e8 6003 000266 SCREW TAPTITE M3 L6 2 Y e9 JK70 10323A IPR PLATE CLIP 1 e10 JK70 20108B IPR FRONT PANEL 5B5C BLK 1 Y JK70 20108D IPR FRONT PANEL 4B8C BLk 1 11 70 20025 IPR KEY DRAWER 1SET Y e12 JK75 20067A MEC KEY LOCK 1 Y K70 50094A SCREW TAPTITE M3 L8 Y JK70 20075A IPR KEY DRAWER 2424 Y JK75 20041A MEC KEY LOCK 2424 Y JK70 20120A IPR DUMMY KEY Y JK70 20074A IPR LEVER LOCK Y 6044 000124 RING E 103 Y JK70 20116A IPR LEVER PUSH Y JK70 40905A ICT SHAFT LEVER PUSH Y K70 30020A SPRING LEVER PUSH Y 6044 000231 RING E ID5 Y 5 12 5 45 ER 180T SERIES 5 Exploded View and Parts List C ASS Y KEYBOARD LASER PRINTING TYPE Figure 5 6 ASS Y KEYBOARD
5. 8 4 SAM4S ER 180T SERIES 8 Wiring Diagram 8 4 CIGAR JACK PCB CN1 CIGAR JACK Signal Name Pin No Signal Name Pin No Signal Name 12V CIGAR 2 GND 3 GND CN4 CIGAR JACK Pinno Signal PinNo Signal Name Pinno Signal Name SAMAS ER 180T SERIES 8 5 8 Wiring Diagram Memo 8 6 SAM4S ER 180T SERIES 9 Schematic Diagram Schematics Sheet Content 1 MAIN PCB Schematics 1 CPU KEY _ RESET P_FAIL Part Page 9 2 2 MEMORY RTC DWR BAT SPOOL BUZZER Part Page 9 3 3 DISPLAY PRINTER Part Page 9 4 2 FRONT DISPLAY PCB Schematics 1 FRONT DISPLAY Part Page 9 5 3 DUAL DISPLAY PCB Schematics 1 DUAL DISPLAY Part Page 9 6 4 CIGAR JACK POWER PCB Schematics 1 CIGAR JACK POWER Part Page 9 7 SAM4S ER 180T SERIES 641446 1081 55 5 5 KEY MODE SCAN amp RETURN VFD_GRD amp KEYSCAN S BAT43WS VFD_GRD amp KEYSCAN 6 BAT43WS cabaxevscame BATASWS VFD_GRD amp MODESCAN 1 BAT43WS D1 VDD50V RETURN RETURN 2 RETURN KEY3 RETURN RETURN 5 RETURN RETURN KEY7 RETURN SYSTEM CLOCK BLOCK CON FPC 6P 2 54MM ST procenerevecmmm BAT4SWS 07 CN5 B weo_crbexevscanm BATA3WS pq D4 4 Ero eona BAINS 4 onse H2 6 8 1 25 5 12505 5 0 N8 A N8 B N8 C N8 D N8 E
6. A Appearance Dimensions mm B ECR Features Cover Printer Key Board Cash Drawer Cover Display Power Jack Mode Switch Front Display Rear Display Option Figure2 2 Location Feature SAM4S ER 180T SERIES 2 3 2 Product Specifications Memo 2 4 5 45 ER 180T SERIES 3 Installation and Operation WARNING Before using Electronic Cash Register ECR for the first time leave it powered ON in the REG mode for at least 24 hours This allows the MS Lithium battery which maintains the ECR s memory while the power is OFF to charge fully 3 1 Installation 3 1 1 Paper Roll Installation and Take Up Spool Installation Remove the printer cover Fig 3 1 A B Open the housing clam cover and Insert the paper roll as shown Fig 3 1 C D Pressing the housing clam cover Fig 3 1 E Lay acover on the side and press the FEED button ao N Feed the leading edge of the paper in about 150mm and fold the tip in 20mm Insert the leading edge of the paper into the slot on the Spool Winding Fig 3 1 F G Turn the Spool Winding in 2 3 turns Fig 3 1 H 7 Place the Spool Winding on the Paper Supply If it loosen turn to tighten it Fig 3 1 8 Replace the printer 3 1 J ZZ Y Figure 3 1 Paper Installation and Take Up Spool Installation SAM4S ER 180T SERIES 3 1 3 Installation and Operation 3 1 2 Cigar
7. Serviceable Remark JK72 20379A PMO COVER PRINTER JK70 20152A IPR CUTTER PAPER JK70 50011A SCREW TAPPING PH M2 L4 JK72 20385A PMO WINDOW REAR JK72 20384A JK72 20378A PMO WINDOW FRONT PMO COVER DISPLAY JK72 20015A PMO SPOOL WINDING OPTION JK72 20377A PMO COVER BATTERY O JK72 40330A PMO ROLLER PAPER END 6002 000174 SCREW TAPPING PWH M3 L10 C UPPER MODE KEY ASS Y a JK70 50056A SCREW TAPPING PWH M4 L10 C UPPER B DRAWER 6003 001149 SCREW TAPTITE PWH M4 L10 C UPPER G DRAWER OPTION JK72 20376A PMO CASE UPPER JK96 01001B ELA UNIT MODE S W JK96 00937C ELA MOTOR OPTION JK72 40932B PMO HOLDER MOTOR OPTION JK70 50026A SCREW TAPPING PWH M2 6 L8 C DISPLAY R DISPLAY PCB JK92 01647A PBA DISPLAY DUAL OPTION JK92 01648A PBA DISPLAY FRONT JK39 40800A HARNESS POWER 6002 000174 SCREW TAPPING PWH M3 L10 C UPPER KEYBOARD ASS Y 6002 000174 SCREW TAPPING PWH M3 L10 C UPPER PRINTER ASS Y 6002 000174 SCREW TAPPING PWH M3 L10 C UPPER MAIN PCB JK70 30023A PMO HOUSING CLAM JK81 20094A AS PLATEN ROLLER LTPZ225 4DOT JK70 50012A SCREW TAPPING PH M2 6 L6 H PRINTER PRINTER JK39 40803A HAR DISPLAY FFC ER180 16P 130mm JK72 20381A PMO HOLDER PRINTER T JK92 01646A 600
8. U2 AP1501 K5L 13 ADJ VOUT CON RJ45 8P 2MM 1R AN CN2 A CN2 B CN2 C CN2 D CN2 E CN2 G 2 1 RJ 45 VORV 74 2 1 1 4 50 GND ACTIVE Shin Heung Precision Co Ltd Size TITLE ER 180 CIGA JACK POWER Rev 0 3 A3 POWER BLOCK amp INTERFACE Date 2010 02 17 Drawn by File Name 180 CIGAR JACK Sheet 1 of 1 A B C D UPDATE LOG Notes Cause amp Solution S Bulletin Application Use this page to record any special servicing information such as Service Bulletins or Supplements When possible record changes to Code numbers directly on the actual Parts List Always records Service Bulletin numbers and Application Dates on this log to ensure that your data is always as current as possible SAM4S ER 180T SERIES Shin Heung Precision March 2010 Printed in KOREA V1 0 Code No JK68 70129B
9. JK72 40240C PMO BILL PARTITION JK70 20119A IPR PLATE HOLDER_B3 JK70 20120A IPR PLATE HOLDER_B4 6002 000193 SCREW TAPPING RH M3 L6 JK70 30014B SPRING LEVER PRESS MD JK72 20259A PMO LEVER PRESS JK70 20025B IPR KEY DRAWER c ASS Y BOTTOM Parts No Description Specification Design Location Serviceable JK97 20093K MEA UNIT LOCK 7V JK97 20093L MEA UNIT LOCK 7V COM 6001 000525 SCREW MACHINE M3 L14 6107 001041 SPRING LOCK LEVER JK70 50079A SCREW TAPTITE M3 L5 JK97 01080B MEC SUB LOCK JK27 10500C SOLENOID DC 7V JK72 40375C PMO COVER BOTTOM JK61 40201A FOOT 6002 000175 SCREW TAPPING 6021 000225 NUT HEXAGON 6031 000243 WASHER PLAIN JK75 10386A MEC ROLLER JK70 30019A SPRING PUSH JK70 50090A PLAIN WASHER JK70 50092A SCREW TAPTITE M5 L10 OPTION OPTION lt lt lt lt lt lt lt lt lt lt lt lt lt OPTION lt lt lt lt lt lt lt lt lt lt gt lt lt lt lt 5 8 5 45 ER 180T SERIES 5 Exploded View and Parts List B DRAWER G TYPE b ASS Y HOUSING d ASS Y BOTTOM a ASS Y BILL COIN 5B5C a ASS Y BILL COIN 4B8C Figure 5 4 G TYPE DRAWER 5 9 5 45 ER 180T SERIES 5 Exploded View and Parts List B DRAWER G TYPE Co
10. Sam4s ELECTRONIC CASH REGISTER ER 180T SERIES SER VICE vmm ELECTRONIC CASH REGISTER CONTENTS Precaution Statements Product Specifications Installation and Operation Assembly and Disassembly Exploded View and Parts List PCB Layout and Parts List Block Diagram Wiring Diagram o cw gt M Schematic Diagrams About this Manual This service manual describes how to perform hardware service maintenance for the SAM4S ER 180T Series Electronic Cash Register Notes Notes may appear anywhere in the manual They describe additional information about the item Precaution symbols Indicates a Safety Precaution that applies to this part component AN Indicates the part or component is an electro statically sensitive device Use caution when handling these parts Copyright 2010 by Shin Heung Precision All right reserved This manual may not in whole or in part be copied photocopied reproduced translated or converted to any electronic or machine readable from without prior written permission of Shin Heung Precision 45 ER 180T SERIES Service Manual First edition March 2010 V1 0 Printed in KOREA Overview of this ECR This ECR is a microprocessor based system using an 8 bits microprocessor This service manual provides the technical information for many individual component systems circuits and gives an analysis of the operations performed by the circuits
11. You should install this program first in the Filter Edit box and select M16C _M3030RFCP and press Next button Choose Device And Kernel The FLASH Development Toolkit supports a number of Renesas FLASH devices Select the gevice you wish to use with this project from the list below MII EN gt BOCTTUE ae UD PB i a Select connected port of your PC and press Next button Communications Port Use this page to select your desired communications LL edd All settings may be changed after the project is created Select port Select an Interface type to connect to the target device with Normally this will be Direct Connection or simply left blank Select Interface sig 5 gt 3 6 5 45 ER 180T SERIES 3 Installation and Operation 3 1 3 Program Download Description select communication speed Uncheck Use default and set 115200 to the Recommended speeds and press Next button Display Device Image files 15 LCD mot 2 Keyboard Comme mot 12 Device Image Target files 23 Drive mot mot 21 Algorithm m The FLASH Development Toolkit can connect to your device in a number of different ways All the options on this page may be changed after the Project has been created
12. LASER PRINTING TYPE 5 13 SAM4S ER 180T SERIES 5 Exploded View and Parts List C ASS Y KEYBOARD LASER PRINTING TYPE 5 14 225 JK59 30041A UNIT KEYBOARD ER 180T STD 1 JK81 20085A PMO KEY TOP 1x1 34 PMO KEY TOP 1x2 PMO KEY TOP SET 0 9 PMO KEYBOARD FRAME REX CONTACT RUBBER ASSY FPC 230 IPR BOTTOM PLATE SCREW TAPPING BH M2X5 JK81 20095A BALANCE BAR JK72 20390A PMO BLANK KEY TOP uo s 1 v PMO KEYBOARDFRAME _ _ __ 1 Y ReEx contact RUBBER ____ 1 1 J 4 Y j lt 5 45 ER 180T SERIES 5 Exploded View and Parts List C ASS Y KEYBOARD LABEL TYPE Figure 5 7 ASS Y KEYBOARD LABEL TYPE SAM4S ER 180T SERIES 5 15 5 Exploded View and Parts List C ASS Y KEYBOARD LABEL TYPE JK81 20083A OOO ala EX s BALANCE BAR PMO KEYBOARD FRAME REX CONTACT RUBBER ASSY FPC 230 pu i 01 Y j I 0 E Y j Cn PMO KEYBOARDFRAME Joi E o gp m JK81 20091A JK81 20076A JK72 20390A 17 5 16 IPR BOTTOM PLATE SCREW 2 5 PMO BLANK KEY TOP lt lt 5 45 ER 180T SERIES 6 PCB Layout and Parts List 6 1 MAIN PCB CNS FIFE 012 014 0
13. MEC ROLLER JK70 30024A SPRING PUSH lt lt lt lt lt lt lt lt lt lt lt 5 45 ER 180T SERIES 5 5 5 Exploded View and Parts List DRAWER B TYPE BOTTOM STEEL LOCK a COVER ASS Y BOTTOM BOTTOM STEEL LOCK Figure 5 2 B TYPE DRAWER 5 45 ER 180T SERIES 5 6 5 Exploded View and Parts List DRAWER B TYPE BOTTOM STEEL LOCK 5 45 ER 180T SERIES 5 7 5 Exploded View and Parts List B DRAWER B TYPE BOTTOM STEEL LOCK DRAWER Parts No Description Specification Design Location Serviceable JK75 20104B MEC DRAWER B43ND2 3B4C 7V BLK Y JK75 20105B MEC DRAWER B44ND2 4B4C 7V BLK Y STEELLOCKASS Y 75 20097 MEC DRAWER B43LD2 3B4C 7V BLK KEY Y OPTION 75 20099 MEC DRAWER B44LD2 4B4C 7V BLK KEY Y OPTION a ASS Y COVER Parts No Description Specification Design Location Serviceable Remark 72 20386 PMO COVER HOUSING Y b ASS Y BILL COIN TRAY Parts No Description Specification Design Location Serviceable Remark JK72 40242C PMO BILL COIN TRAY Y JK75 10389A MEC LOCK JK70 10323A IPR PLATE CLIP JK72 40241C PMO DRAWER BUSHING KEY 6021 000225 NUT HEXAGON 6031 000243 WASHER PLAIN JK75 10386A MEC ROLLER 19 JK70 40302A ICT SHAFT PIN 6044 000124 RING E
14. SAM4S ER 180T SERIES 8 1 8 Wiring Diagram 8 1 Main PCB CN6 CIGAR JACK Pinno Signal Name Pinno Signal Name Pinno Signal Name CN7 SignalName SignalName DIG 8 DIG 6 DIG 2 B 8 6 7 4 pes 5 mes 3 CN8 MODE KEY Pin No Signal Name Pin No Signal Name Pin No Signal Name 1 MODESCAN 4 RETURN 6 7 RETURN 3 RETURN 8 RETURN 5 RETURN 2 rere mwa CN9 SPOOL Pinno Signal Name Pinno Signal PinNo Signal CN10 PGM DOWNLOAD Pin No Signal Name Pinno Signal Name PinNo Signal 8 2 SAM4S ER 180T SERIES 8 1 Main PCB 8 Wiring Diagram CN11 PRINTER Signal Name SENS1 SEN_COPEN amp PEND SENS2 GND 1503 ux Signal _5 2 mem ma wo os 8 2 FRONT DISPLAY PCB Signal Name TPH_STB 1 TPH_STB 1 CN1 DISPLAY Signal Name VFD SEG A VFD_GRD 3 VFD_SEG 7 G VFD_GRD 2 VFD_SEG 3 C VFD_GRD 1 SAM4S ER 180T SERIES 8 Wiring Diagram 8 3 DUAL DISPLAY PCB O D LI Ds Do CN1 DISPLAY Pinno Signal Pin No Signal Name Pinno Signal Name VFD_SEG 1 A 7 VFD_SEG 2 B VFD_SEG 4 D VFD_GRD 3 8 VFD_GRD 5 VFD_GRD 4 VFD_SEG 7 G 9 VFD_SEG 8 DP
15. Select Connection In BOOT Program mode the device erases its FLASH mo connection The Toolkit downloads programming kernels to the device as required The Recommended Speed setting is based on the current device and clock The user may also input their own supported by the kernel and the interface board Recommended Speed4 Default c Press Finish button Programming Options Comms mot 23 Device Image eo Target files 53 Drive mot 5 3 Algorithm m What level of device protection would you like C Interactive When programming the device any blocks found to have been written previously will automatically be erased What level of messaging would you like Messaging C Standard The Toolkit messages whenever itis communicating with the Target device This mode is useful for Interface hardware development and Kernel development Would you like to perform readback verification after Readback Verificasiam SAM4S ER 180T SERIES 3 7 3 Installation and Operation 3 1 3 Program Download Description Click the Options menu and check the AutoDisconnect FDT Simple Interface Unsupported Freeware Version Options SIC FILE PROGRAMMING Batch Erase Mode COMI Compare Mode AutoDisconnect Readback Verify Request Checksum Erase Device Before Program
16. 0 05 5 Oo Ool D Do Do Ge 100000 06 100000 Os 204 Oi od ro PBA 9 9 O O O O O O O CABLE 180 DUAL DISPLAY REV1 0 R16 CODE NO JK41 10783A 04 Fo 2010 01 28 LED DISP COM CA 4DIG 50 19 o E lt I gt o 1 8 Part No Description Specification Design Location Serviceable JK92 01647A PBA DISPLAY ER 180 DUAL ASSY Y 3708 001417 CONNECTOR FFC 16P 1mm AN DIP UPSIDE IVR CN1 JK07 00018A DISPLAY FND ER180 FND 4 12PIN Y G U1 U4 JK39 40804A HARNESS JUMP WIRE ER180 80mm 8P DISPLAY DISPLAY HAR 2001 000027 R CARBON 1000HM 5 1 4W AA TP 2 4X6 0MM R1 R16 JC39 40511A CBF HARNESS ML 80 JUMPER AWG22 52mm SILV J1 J10 JK41 10783A PCB DISPLAY ER 180 DUAL FR 1 T1 6 PCB 6 4 SAM4S ER 180T SERIES POWER O 6 4 CIGAR JACK PCB CN1 CIGAR_ JACK 1110 2 zz LOS TdV Ce CA 6 PCB Layout and Parts List CN5 SERIAL CON Description Specification Design Location Serviceable JK92 01649A PBA CIGARJACK ER 180 OPTION ASSY Y 2401 000032 C AL 100uF 50V RADIAL 8 11 5L ROHS CE1 2401 000042 C AL 100uF 16V RADIAL p6 3 7L ROHS CE2 3603 000004 3711 000823 POLY SW RUEF160 30V 1 6A DIP RADIAL CONNECTOR HEADER BOX 3P 1R 2 5mm ANGLE U1 3711 004099 WAFER BOX HEADER 1R 3P 2 5mm AN WHITE
17. 003969 CONNECTOR HEADER BOX 2P 1R 2 5mm ST 3711 003409 CONNECTOR HEADER BOX 3P 1R 2mm ST 3711 003420 CONNECTOR HEADER BOX 5P 1R 2mm ST 3711 004100 WAFER BOX HEADER 1R 2P 2 5mm ST WHITE 3711 004104 WAFER BOX HEADER 1R 3P 2 5mm ST WHITE SAM4S ER 180T SERIES lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt 6 1 6 PCB Layout and Parts List 6 1 MAIN PCB Part No Description Specification Design Location Serviceable Remarks 4301 000121 BATTERY 3 0V 11mAh MS920S FL27E BAT1 Y 0402 001189 DIODE RECTIFIER S1G E3 M4 400V D1 D13 D16 0403 000757 DIODE ZENER BZX84C3V3F 3 3V 300mW SOT 23 ZD1 0404 001051 DIODE SCHOTTKY SK14 40V 1A DO 214AA D8 D9 0404 001052 DIODE SCHOTTKY BAT43WS BAT54WS 30V D2 D7 D10 D12 D14 D15 D17 D21 0501 000279 TR SMALL SIGNAL KSA1182Y PNP 150mW SOT23 Q19 Q20 Q21 0501 000457 TR SMALL SIGNAL MMBT2222A NPN 350MW SOT Q2 Q11 Q18 Q22 Q24 Q26 0502 000400 TR POWER SL1002 NPN 3A 10W SOT 23 01 0903 001174 IC CPU M3030RFCPFP 16BIT QFP 100P U3 0909 000138 IC REAL TIME CLOCK PCF8563 I2C TSSOP 8P U4 1003 001234 DRIVER LB1838M SOP 14P 225MIL U6 1106 000132 1202 000164 IC SRAM BS62LV1027SCP 128Kx8BIT SOP 32P IC VOLTAGE COMPARATOR KA393 SOP 8P 1 27 U5 U2 1203 001774
18. 9 gt COMMON ANODE TYPE B 9s od DIG S S cold Ce i lt gt o E 34 B8 mp 881 3 9 B s VVVVVV 11 8 B 5 5 B C D E F GDP FRONT DISPLAY 7 SEGMENT 1 R2 100 LILILILILILILILI D ona a ny sem x R6 100 ud gt gt AAA wo ssese ont B naa x R3 100 gt gt gt NAA a wo seso VFD_GRD 8 11 R5 100 OSES 13 R7 100 SR 3 5596 Shin Heung Precision Co Ltd 15 R8 100 5 2 AAVN oF Size TITLE ER 180 DISPLAY DUAL Rev 1 0 Date 2010 01 28 Drawn byH T JANG File Name ER180 DISP FRONT SCH Sheet of 1 C D 9 6 Salsas 1081 55 5 5 COMMON ANODE TYPE ABC DIG DEF GDP REAR DISPLAY 7 SEGMENT COMMON ANODE TYPE DIG ki ki Kt gt CN1 B VFD CN1 D CN1 F CN1 H CN1 J VFD GRDAG CN1 L CN1 NI CN1 P 02
19. All Clear Key Sequence 8 Print Sheet SAM4S ER 180T SERIES 3 13 3 Installation and Operation 3 2 Operation 3 2 5 Self Test 3 2 5 a Test Printer 1 Turn the Mode switch to Service Mode position 2 Press 1 0 and SUB TOTAL key on key board 3 Then the printer prints the test pattern 4 After printing The drawer is opened Then the printer test is finished 3 2 5 b Test Display 1 Turn the Mode switch to Service Mode position 2 Press 1 1 and SUB TOTAL key on key board 3 Check the Display 3 2 5 c Test Key Board 1 Turn the Mode switch to Service Mode position 2 Press Press 1 2 and SUB TOTAL key on key board 3 Press each key on the keyboard one key at the time As you press each key The Display shows the key s location code 3 2 5 d Test Mode Switch 1 Turn the Mode switch to Service Mode position 2 Press Press 1 3 and SUB TOTAL key on key board 3 Turn the Mode key and check the display 3 14 5 45 ER 180T SERIES 4 Assembly and Disassembly This chapter describes the Disassembly and Reassembly procedures WARNING This ECR contains electro statically sensitive devices Use caution when handling any components in this system 4 1 Disassembly CAUTION Disconnect the ECR from the external power source before Disassembly A Disassembly Procedure 1 10 11 Separate the COVER PRINTER ASSEMB
20. BLK Y MOLD LOCKASS Y JK75 20097A MEC DRAWER B43LD 3B4C 7V BLK KEY Y OPTION 75 20099 MEC DRAWER B44LD 4B4C 7V BLK KEY Y OPTION a ASS Y COVER Parts No Description Specification Design Location Serviceable 72 20386 PMO COVER HOUSING Y b ASS Y BILL COIN TRAY Parts No Description Specification Design Location Serviceable Remark 72 40242 PMO BILL_COIN TRAY Y JK75 10389A MEC LOCK JK70 10323A IPR PLATE CLIP JK72 40241C PMO DRAWER BUSHING KEY 6021 000225 NUT HEXAGON 6031 000243 WASHER PLAIN JK75 10386A MEC ROLLER 19 JK70 40302A ICT SHAFT PIN 6044 000124 RING E JK72 40240C PMO BILL PARTITION JK70 20119A IPR PLATE HOLDER_B3 JK70 20120A IPR PLATE HOLDER_B4 6002 000193 SCREW TAPPING RH M3 L6 JK70 30014B SPRING LEVER PRESS MD JK72 20259A PMO LEVER PRESS 4 70 200258 IPR KEY DRAWER OPTION OPTION lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt OPTION c ASS Y BOTTOM Parts No Description Specification Design Location Serviceable JK70 50115A SCREW TAPPING SPECIAL Y 6107 001041 SPRING LOCK LEVER JK72 20387A PMO LATCH 1 JK72 20388A PMO LATCH 2 JK33 10501A SOLENOID DC JK72 40375C PMO COVER BOTTOM JK61 40201A FOOT 6002 000175 SCREW TAPPING 6021 000225 NUT HEXAGON 6031 000243 WASHER PLAIN JK75 10386A
21. COIN TILL 4B8C JK72 20090A PMO COIN PARTITION JK72 20089A PMO COIN TILL OPTION OPTION OO lt lt lt lt lt lt lt lt lt lt Code No Description Specification Design Location Serviceable Remark JK97 20095J MEA UNIT HOUSING STD BLK N Code No Description Specification Design Location Serviceable Remark JK97 20093K MEA UNIT LOCK 7V Y JK97 20093L MEA UNIT LOCK 7V COM JK27 10500C SOLENOID DC 7V 6001 000525 SCREW MACHINE M3 L14 JK70 50079A SCREW TAPTITE M3 L5 JK39 40301R CBF HARNESS MICRO S W 6107 001041 SPRING LOCK LEVER JK97 01080B MEC SUB LOCK JK70 30019A SPRING PUSH JK70 50090A PLAIN WASHER JK70 50092A SCREW TAPTITE M5 L10 lt lt lt lt lt lt SAM4SER 180TSERIES 5 Exploded View and Parts List B DRAWER G TYPE d ASS Y BOTTOM Code No Description Specification Design Location Serviceable Remark JK97 20096A MEA UNIT 5 5 JK97 20096B MEA UNIT BOTTOM 4B8C JK70 20115A IPR BOTTOM PLATE 5B5C JK70 20115B IPR BOTTOM PLATE 4B8C JK75 20068A MEC ROLLER 22 6003 000266 SCREW TAPTITE M3 L6 JK70 10401A IPR PLATE GROUND 6003 000266 SCREW TAPTITE M3 L6 JK70 50092A SCREW TAPTITE M5 L10 JK61 40200B FOOT RUBBER BALCK 6002 000234 SCREW TAPPING M4 L16 JK70 50093A PLAIN WASHER
22. IC REGULATOR SE1117 5 0V SOT 223 4P U1 2008 000008 R CHIP 100 OHM 5 1 10W 1608 R14 R56 2008 000012 R CHIP 200 OHM 5 1 10W 1608 R18 R38 R39 2008 000020 R CHIP 470 OHM 5 1 10W 1608 R7 R47 2008 000026 R CHIP 1KOHM 1 1 10W 1608 1 R3 R4 R19 R20 R36 R51 R53 R55 Y Y Y Y Y Y Y Y Y Y Y Y Y N N N N 2008 000030 R CHIP 2KOHM 5 1 10W 1608 R5 R6 R9R10 2008 000037 R CHIP 4 7KOHM 196 1 10W 1608 196 R2 R23 R24 R25 R30 R32 R35 R40 R43 2008 000041 R CHIP 6 8KOHM 1 1 10W 1608 1 R16 2008 000044 R CHIP 10KOHM 1 1 10W 1608 1 R1 R8 R12 R13 R15 R22 R26 R29 R31 R33 R34 R37 R41 R42 R44 R45 R49 R54 2008 000046 R CHIP 15KOHM 5 1 10W 1608 R11 R46 2008 000063 R CHIP 100KOHM 5 1 10W 1608 R17 2008 000065 2011 001099 R CHIP 150KOHM 1 1 10W 1608 1 R NETWORK 1KOHM 5 1 16W L CH R50 RA2 RA3 2011 001100 R NETWORK 4 7KOHM 5 1 16W L CH 5 8 2011 001101 R NETWORK 10KOHM 595 1 16W L CH RA1 RA4 RA6 RA7 6 2 2204 000003 2204 000004 C CERAMIC CHIP 15pF 5 50V 1608 22 5 50 1608 15 C8 C13 2 2 xix lt 1212 12 SAM4S ER 180T SERIES 6 PCB Layout and Parts List 6 1 MAIN PCB Part No Description Specification Design Location Serviceable 2204 000010 C CERAMIC CHIP 100pF 5 50V 1608 C10
23. If you need more technical information please contact our service branch or R amp D center Schematics and specifications provide the needed information for the accurate troubleshooting All information in this manual is subject to change without prior notice Therefore you must check the correspondence of your manual with your machine No part of this manual may be copied or reproduced in any form or by any means without the prior written consent of Shin Heung Precision Note Before using this Electronic Cash Register ECR for the first time leave it powered on in the REG mode for at least 24 hours This allows the MS Lithium battery which maintains the memory of the ECR while the power is off to charge completely Proper disposal of batteries is required Refer to your local codes for disposal requirements 1 Precaution Statements Follow these safety servicing and ESD precautions to prevent damage and to protect against potential hazards such as electrical shock 1 1 Safety Precautions 1 gt Be sure that all built in protective devices are replaced Restore any missing protective shields When reinstalling the chassis and its assemblies be sure to restore all protective devices including nonmetallic control knobs and compartment covers Make sure there are no cabinet openings through which people particularly children might insert fingers and contact dangerous voltages
24. JK39 40805A HARNESS CIGA JACK ER180 3P 140mm 0404 001051 DIODE SCHOTTKY SK14 40V 1A DO 214AA 1203 001776 IC REGULATOR AP1501 K5L TO263 5L SMD ADJ 2007 000297 R CHIP 10KOHM 1 1 8W DA TP 2012 2007 000671 R CHIP 2KOHM 5 1 8W DA TP 2012 2203 000192 C CERAMIC CHIP 100nF 80 20 50V Y5V TP JK27 60102A L COIL BDS 1055R 33uH SMD IND 330M SM 12 JK41 10784A PCB CIGAR JACK ER 180 FR 4 2L T1 6 5 45 180 SEIRES gt 2 lt lt 2 2 lt lt lt lt lt lt lt 6 PCB Layout and Parts List Memo 6 6 SAM4S ER 180T SERIES 7 Block Diagram 7 1 Block Diagram 100 240 B0 60Hz REAR FND 8seg 8digit AC ADAPTER PRINTER 2INCH 1 STATION LILI 1001 8seg 8digit r SPOOL MOTOR MAIN B D option 1 r aa wes 00 1 CIGAR JACK S H 518 Ac 59205 JOINTBD 4 9V VCC 45V SEGMENT BLINE T amp x gt DIGIT 8LINE KEYSCAN 6LINE 2 8 8 VDRV 8 5 PFAIL RETURN BLINE E 5 VPRT B 5 b y ve 7 0 ON OFF A 19 0 18 0 RETURN 7LINE j PEND amp COVEROPEN MODESCAN x MODE 8 9 4 ke k MOT OUT A AB B STEP MOT C
25. Jack Power Installation Warning Only use Cigar Jack Power Do not connect AC Power Cord Description 1 Use the Cigar Jack cable GND Housing YMH025 03 YEONHO Terminal YMT025 YEONHO 1 12V 2 N C 3 GND Approx 5M Recommend CIGAR JACK CABLE 1 Insert the CIGAR JACK CABLE like below figure 2 Connect the 3 Pin connector of the CIGAR JACK CABLE for a Vehicle Battery 3 2 SAM4S ER 180T SERIES 3 Installation and Operation 3 1 3 Program Download Description DOWNLOAD CABLE for Program Update Special Cable for ER 180 180T DOWNLOAD CABLE Disassemble the cover printer mr ri m Disassemble the screw SAM4S ER 180T SERIES 3 3 3 Installation and Operation 3 1 3 Program Download Description Disassemble the drawer Disconnectythe and compulsory harness Disassemble the drawer 3 4 5 45 ER 180T SERIES 3 Installation and Operation 3 1 3 Program Download Description Insert the download cable 2222725 P Insert the DC power cord SAM4S ER 180T SERIES 3 5 3 Installation and Operation 3 1 3 Program Download Description Install and Run the Flash Development Took Kit V4 05 program During installation choose all setting options as default value Run the Flash Development Tool Kit Basic
26. N8 F N8 G N8 H CON FPC 8P 2 54MM ST CNZF CNZG CNZH 1 14 7456MHZ 4 RESET BLOCK VDD50V VDD50V R16 BAT43W RESET VREF RESET R22 d co 10K luF VREF 3 4V VDD50V 9 R15 10K U2 B LM393D 2 RESET gt L c12 MAIN CPU BLOCK 03 00 00 P01 D1 P02 D2 P03 D3 P04 D4 P05 D5 A 0 16 P06 D6 P07 D7 P20 A0 P21 A1 P22 A2 P23 A3 P24 A4 P25 A5 P26 A6 27 7 P30 A8 P31 A9 P32 A10 VODO cg SRAM 1MBIT P33 A11 P34 A12 P35 A13 P36 A14 P37 A15 P40 A16 P41 A17 P42 A18 P43 A19 P44 nCSO P45 nCS1 P46 nCS2 P47 nCS3 P50 nWRL nWR P51 nWRH nBHE P52 nRD P53 BCLK P54 nHLDA P55 nHOLD P56 ALE P57 nRDY CLKOUT 551 VDD50V BYTE ENVSS HIGH e CNVSS C11 100nF RESET R26 10K VDD50V 9 1 7 011 RT BAT43W 470 100 VDD50V 893 VREF VREF 33V 893 VREF R11 15K 4 10 08 P11 D9 12 010 P13 D11 14 012 P15 D13 nINT3 P16 D14
27. Security Protection ents and spar s 0 100217 mot New Settings Program Flash About Flash Development Toolkit and flash programming components are provided without support 05 Windows Admin FCF Settings Applied WS_M3030RFCP C Program Filest Renesas 05 5 tt ProtD e Select the downloaded file Check the Download File and User Data Area Press arrow button and open 180T mot file FDT Simple Interface Unsupported Freeware Version Options BASIC FILE PROGRAMMING Device M3030RFCP Port COMI File Selection Program Flash Flash Development Toolkit and flash programming components are provided without support OS Windows XP Admin FDT API initialised version 4 05 00 008 Browse STD mot STD mot FCF Settings Applied M3030RFCP C 4 Program FileswRenesaswFDT4 05WkernelswProtDWwN3030R 3 8 SAM4S ER 180T SERIES 3 Installation and Operation 3 1 3 Program Download Description After selecting downloaded file then press Program Flash If you see ID Check dialog then press OK BASIC FILE PROGRAMMING Device 85 21248 Port COM3 File Selection ID Check Cancel Cancel as _ Y See the progress bar is going as below picture FDT Simple Interface Unsupported Freev Options BASIC FILE PROGRAMMING Device 21248 Port COM3 File Selection Blocks marked as
28. nINT4 17 015 P60 nCTS0 nRTS P61 CLKO P62 RXDO SCLO P63 TXDO SDAO P64 nCTS1 nRTS1 P65 CLK1 P66 RXD1 SCL1 P67 TXD1 SDA1 P70 TXD2 SDA2 TAOOUT P71 RXD2 SCL2 TAOIN RETURN KEY4 RETURN 74 9 RETURN KEY2 CL ONOFF VDD50V VDD50V 28 lt R292 R13 10K gt 10K gt 10K FAIL RETURN _5 2 BUZZER P72 CLK2 TA1OUT P73 nCTS2 nRTS2 TA1I P74 TA2OUT P75 TA2IN P76 P77 P80 P81 P82 nINTO P83 nINT1 P84 nINT2 P85 nNMI P86 XCOUT P87 XCIN 442 4 0 0 P90 TBOIN P91 TB1IN o IVED_GRD amp KEYSCANHS VFD_GRD amp KEYSCAN 4 VFD_GRD amp KEYSCAN 7 IVED_GRD amp KEYSCANH6 IVFD_GRD amp KEYSCAN 5 20 DRAWER SEN_DWRCOMP IVFD_GRDEMODESCANF GRDSKEYSCANI GRDHS SEN P92 TB2IN P93 P94 SEGE7 G VED_SEG 3 C VFD_SEG 2 B IVFD SEGIS F P95 ANEXO P96 ANEX1 P97 nADTRG P100 ANO P101 AN1 P102 AN2 2 P103 AN3 P104 ANA nKIO P105 ANS nKI1 P106 ANG nKI2 P107 AN7 nKI3 AVCC VREF AVSS SEGIS E SEGI D SEGRS DP SPOOL SEN THERMIST IN 26 5 ___ LOWBAT 126 SDA LM393D VDD50V R12 10K U2A 1 I
29. this Electronic Cash Register ECR for the first time leave it powered ON in the REG mode for at least 24 hours This allows the Ms Lithium battery which maintains the ECR s memory while the power is OFF to fully charge 3 2 1 Mode The position of the Mode determines the action of the ECR The modes are as shown in Table 3 3 key or __ e OFF VOID X Z Use to read register reports and reset totals to zero e Use to program the register Use for H W tests and special setting Table3 1 Mode Function ER 180T SERIES 3 3 Installation and Operation 3 2 Operation 3 2 2 Key Board Matrix RCPT CLERK NO FEED CLEAR PLU x ONIOFF SALE CALC 1 5 9 13 RETURN 7 8 9 2 6 10 14 VOID 4 5 6 CHECK CHARGE 3 7 11 15 CANCEL 1 2 3 SUB TOTAL 4 8 12 16 nix 0 00 5 J TEND 3 2 3 Initial Clear 1 Unplug the register Figure 3 2 Key Board Turn the control lock to the P position While continuing to hold the SUB TOTAL key plug the register into a power source 2 3 Press and hold the key position where the SUB TOTAL key is located on the default keyboard layout 4 5 The message INITIAL CLEAR
30. unknown written status Erasing 2 blocks from device Erased block 0 00004000 0x0000BFFF Erased block 0x0000C000 0x00013FFF Erase complete Processing file E WORKWECRWER 180W SACS TDS Debug tS TD mot Operation on User Flash Writing image to device 000004000 0 0000 SAM4S ER 180T SERIES 3 9 3 Installation and Operation 3 1 3 Program Download Description Jf downloading is successful green color Image successfully written to device will displayed as below Simple Interrace Unsupported Freeware version Options BASIC FILE PROGRAMMING Device 21248 Port COMS3 File Selection Download File User Data Area W WORKWECRWER 180 WW SAC WS Debug WS mot Program Flash Writing image to device Ox0000FE00 0x000102FF Data programmed at the following positions 0 00004000 0 0000 Length 0x00004700 0 0000 00 0x000102FF Length 0x00000500 n e Disconnecting 43 K nragrarmre din ood Image successfully written to device Disconnected Unplug the DC power cord Unplug the download cable Reassemble drawer and assemble the screw as original status Plug the DC power cord Do the RAM ALL CLEAR and program other settings again date and time 3 10 5 45 ER 180T SERIES 3 Installation and Operation 3 2 Operation Note Before using
31. 16 018 011013 015 017 1 028 Part No TOR CONTINUED PROTECTION AGANST P ONLY WI SAME TYPE AND RATING OF FUSE REPLACEMENT TO QUAURED SERVICE PERSONNEL Description Specification 100 IIMIIOII IIIIIIIII I C19 K Ies esje v ss s sj 55230 017 R36 R37 R40 sys CN10 PCM DOWN Q24 N1 M DOWN 822 GND REVi 0 2010 01 28 CODE 52419 10781 Design Location se s a oje aja 021 R57 2 R47 R56 022 202 Serviceable Remarks JK92 01646A PBA MAIN BOARD ER 180T STD ASSY Y 0501 000294 TR SMALL SIGNAL KSA708Y PNP 800mW TO 92 Q3 Q10 0502 000234 TR POWER KSA1010Y PNP 40W TO 220 100 200 Q25 2003 000327 R METAL OXIDE 510hm 5 2W 5 4 14 7mm R48 2401 000042 2401 000700 C AL 100uF 16V RADIAL Q6 3 7L RoHS C AL 2200uF 2096 10V RADIAL q10 20L 1 2801 003376 CRYSTAL UNIT 32 768KHz 20ppm 28 AAY 12 2 3002 001027 BUZZER PIEZO 85dB 1 5V 24mA 2 048KHz BK 3601 000261 3602 000001 FUSE CARTRIDGE 250V 3 15A TIME LAG GLASS FUSE CLIP 30mohm 3708 000306 CONNECTOR FFC 6P 1R 2 54mm ST BLACK 3708 000327 CONNECTOR FFC 8P 1R 2 54mm ST BLACK 3708 001418 3708 001419 CONNECTOR FFC 16P 1mm ST DIP TOP IVORY CONNECTOR FFC 24P 1mm ST DIP TOP IVOR 3711 003968 CONNECTOR HEADER BOX 3P 1R 2 5mm ST 3711
32. 2 000175 PBA MAIN BOARD SCREW TAPPING PWH M3 L8 KEYBOARD KBD HOUSING JK72 20389A PMO KBD HOUSING JK72 20016A PMO GUIDE WINDING OPTION JK44 30507A ADAPTOR EUROPE JK44 30507B ADAPTOR USA JK44 30507C ADAPTOR AUSTRALIA JK44 30507D ADAPTOR UK JK59 20016A 6002 000174 UNIT PRINTER SCREW TAPPING PWH M3 L10 C UPPER CIGAR PCB OPTION JK39 40805A HARNESS CIGAR JACK OPTION JK92 01649A PBA CICARJACK ER 180 OPTION OPTION 5 2 JK72 20376D PMO CASE UPPER lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt OPTION 5 45 ER 180T SERIES 5 Exploded View and Parts List DRAWER B TYPE BOTTOM MOLD LOCK ASS Y BOTTOM BOTTOM MOLD LOCK Figure 5 2 B TYPE DRAWER 5 3 5 45 ER 180T SERIES 5 Exploded View and Parts List DRAWER B TYPE BOTTOM MOLD LOCK 5 4 5 45 ER 180T SERIES 5 Exploded View and Parts List DRAWER B TYPE MOLD LOCK DRAWER Parts No Description Specification Design Location Serviceable JK75 20104A MEC DRAWER B43ND 3B4C 7V BLK Y JK75 20105A MEC DRAWER B44ND 4B4C 7V
33. C25 C26 N C1 C7 C11 C14 C16 C24 C27 2204 000029 C CERAMIC CHIP 1uF 80 20 16V Y5V 1608 C9 C12 2204 000028 C CERAMIC CHIP 100nF 80 20 25V Y5V 160 2205 000002 C TANTAL 10uF 16V 3528 4 2801 003382 CRYSTAL SMD 14 7456MHZ SX 1 18pF X1 3711 004123 WAFER BOX HEADER 1R 8P 1 25mm SMD JK41 10781A PCB MAIN ER 180T FR 4 2L T1 6 lt E a lt T gt o a o T ul a LED DISP COM CA 4DIG 50 19 100000 Os 180 FRONT DISPLAY 1 CODE NO JK41 10782A 2010 01 28 Part No Description Specification Design Location Serviceable JK92 01648A PBA DISPLAY ER 180 FRONT ASSY Y 3708 001417 CONNECTOR FFC 16P 1mm AN DIP UPSIDE IVR CN1 JK07 00018A DISPLAY FND ER180 FND 4 12PIN Y G U1 U2 JC39 40511A CBF HARNESS ML 80 JUMPER AWG22 52mm SILV J1 Y Y 2001 000027 R CARBON 1000HM 5 1 4W AA TP 2 4X6 0MM R1 R8 Y Y N JK41 10782A PCB DISPLAY ER 180 FRONT FR 1 T1 6 SAM4S ER 180T SEIRES 6 3 6 PCB Layout and Parts List 6 3 DUAL DISPLAY PCB ER 180 DUAL DISPLAY REV1 0 JK41 10783A 2010 01 28 R2 oT ro 60000001 o HB y H 1 O LI B 70000007 70000007 LED DISP COM CA 4DIG 50 19 LED DISP COM CA 4DIG 50 19 F 990000 oo eof ko 1220000007 1220000007 0 0
34. FA mE 2222 VDDSOV VPRT IN VED_SEGEND 9 SESC VFD SEGH D IN 3 556528 1 l seco 1 C27 C20 2 gt 100nF 100nF L MMBT2222A DIG BAT43WS MMBT2222A IVFD_SEG 2 8 IN 3 _ VFD_SEG S DP _IN VFD_SEGHE DP _IN 025 KSA1010Y 3 2 FND DIGIT CONTROL 026 2 2222 VFD_GRD S_OUT _ 5 VFD_GRDBMODESCAN T _ amp VFD_GRD 1_OUT 0 24 1 5 2100 VFD_GRD 3_OUT 9 ER 180 MAIN 24 CN11 X MOTB MOTOUT B CN11 W MOT B NOTOUT A CNIUV DISPLAY INTERFACE CONN uni cn as VDD50V CN11 T o E 11 5 PRINTER LTPZ225B SII 4 DOT 2 CON FPC 16P 1MM ST FCZ100E PRT DISCON GND RED QUT 1 moo WED_GRD _OUT CN11 0 GND KSATOB Y 2 VFD SEGHRDP IN SEN THERMIST IN CN11 N THERMISTERIN VFD VOD 1 Pra AUR ERN 2 VFD_SEG D IN STER 3 pee VED Q4 22 4 550 CN11 K GND T T
35. LY Page 5 1 Remove a screw 00 on the CASE UPPER 02 and pull it forward and up and then the CASE UPPER 42 will be open Page 5 1 Remove the DRAWER CONNECTOR on the MAIN BOARD Page 5 1 Separate the DRAWER B from the CASE UPPER 42 Page 5 1 Separate the seven harnesses can be removed from the MAIN BOARD 9 Separate the HOLDER MOTOR 05 and POWER CONNECTOR 49 from the CASE UPPER 42 Page 5 1 Remove four screws 20 2 on the CASE UPPER 02 and Separate the PRINTER ASSEMBLY 20 and MAIN BOARD 02 from the CASE UPPER 2 Page 5 1 Remove two screws 09 on the COVER DISPLAY and Separate the DISPLAY BOARD 0 from the CASE UPPER 2 Page 5 1 Remove three screws 09 on CASE UPPER 42 and Separate the KEYBOARD ASSEMBLY 03 from the CASE UPPER 2 Page 5 1 Separate the COVER DISPLAY from the CASE 02 Page 5 1 Remove two screws 40 the CASE UPPER 02 and Separate the MODE SWITCH 3 from the CASE UPPER 2 Page 5 1 B Reassembly Procedure Reassembly procedure is in reverse order 45 180 SERIES 4 1 4 Assembly and Disassembly Memo SAMAS ER 180 SERIES 5 Exploded View and Parts List Exploded View C KEYBOARD Figure 5 1 Total Disassembly 5 1 SAM4S ER 180T SERIES 5 Exploded View and Parts List A ASS Y MAIN Parts No Description Specification Design Location
36. P U 5 1 DRV LB1838 THERMAL PRINTER LTPD225 2 THERMAL PRINTER LTPD225 SIGNAL CLK SDI LAT STB 18 2 ACS 88 8 1 nRD nWR r BUZZER 2KHZ VBAT A DRIVER RTC IC 32 768KHZ DRAWER DRAWER 1 DRAWER PCF8563 MOLEX DRIVER COMP COMP SENS TTE MOLEX 14 7456MHZ 45 ER 180T SEREIS 7 1 7 Block Diagram Memo 7 2 SAM4S ER 180T SEREIS 8 Wiring Diagram 8 1 Main PCB CNS 15858585588859589858 59881598 SCAN CN7 DISPLAY 18 000000000000 000000 055 6 1 1 1 2 1 100 N3 N4 lIIIIIIIIIIIIIIII II I CNG OIIIIIIIIIIIIJI pc 1 CIGAR 1 5 oo 00000 down Signal Pinno CN2 KEY RETURN rane Savane 7 ma CN3 DRAWER Pinno Signal Name Pinno Signal Name Pinno Signal Name CN4 DRAWER COMP Pinno Signal Name Pinno Signal Name PinNo Signal Name CN5 KEYSCAN Pinno Signal Name Pino Signal Name Pinno Signal Name Signal Name Pinno Signal Name KEYSOAN 2 6 KEYSOAN 4 KEYSOAN 5 Kwoww 6
37. Such openings include excessively wide cabinet ventilation slots and improperly fitted covers and drawers Design Alteration Warning Never alter or add to the mechanical or electrical design of the ECR Unauthorized alterations might create a safety hazard Also any design changes or additions will void the manufacturer s warranty Components parts and wiring that appear to have overheated or that are otherwise damaged should be replaced with parts that meet the original specifications Always determine the cause of damage or over heating and correct any potential hazards CAUTION Danger of explosion if battery is incorrectly replaced Replace only with the same or equivalent type recommended by the manufacturer Dispose used batteries according to the manufacturer s instructions 6 Observe the original lead dress especially near the following areas sharp edges and especially the AC and high voltage supplies Always inspect for pinched out of place or frayed wiring Do not change the spacing between components and the printed circuit board Check the AC DC adaptor for damage Make sure that leads and components do not touch thermally hot parts 7 Product Safety Notice Some electrical and mechanical parts have special safety related characteristics which might not be obvious from visual inspection These safety features and the protection they give might be lost if the replacement component differs from the o
38. U1 sor 23 VDD50V SE1117 5 0V OUT 2 2 4 Ap 1 100uF 10 SPOOL OPTION 923 MMBT2222A x2 32 768KHZ C15 VDRV VDD50V 3 2 U4 PCF8563TS R32 R30 osci VDD 4 7K 4 7K 15 i 2 HNT SCL zc SCIK VSS SDA 12 SDA ADAPTER amp CIGAR CON BOX 2P 2 5MM ST YH GND CN1 1 FU1 POW 1 2 2 250V T3 15A CON BOX 3P 2 5MM ST YH 1 CN6 1 CN6 2 CN6 3 z CIGAR JACK JOINT ANN 022 21 KSA1182 Y 2222 1K 2 47K 3 7 4 R19 2 1K M4 100pF 5 HY Shin Heung Precision Ltd Size TITLE ER 180T Rev 1 0 SRAM PGM DOWN BAT DRW A3 RTC BUZ SPOOL POWER Date 2010 01 28 Drawn H T JANG File Name ER 180T MAIN SCH Sheet 2 of 3 D FND SEGMENT CONTROL PRINTER CONTROL Thermal LTPZ225B VFD_SEG i A _IN VDD50V U6 VFD_SEGH F_IN 4 A LB1838M Qn 2 2 915 MMBT2222A 2222 STEP G 3 VFO SEGREN STEP 1 PHA SEGS F are 2 FS SEG
39. cuit board for safety An insulation tube or tape is sometimes used The internal wiring is sometimes clamped to prevent contact with thermally hot components Reinstall all such elements to their original position After servicing always check that the screws components and wiring have been correctly reinstalled Make sure that the portion around the serviced part has not been damaged Always connect an instrument s ground lead to the instrument chassis ground before connecting the positive lead Always remove the instrument s ground lead last 1 3 Precautions for Electrostatic Sensitive Devices ESDs 1 Some semiconductor solid state devices are easily damaged by static electricity Such components are called Electrostatic Sensitive Devices ESDs examples include integrated circuits and some field effect transistors The following techniques will reduce the occurrence of component damage caused by static electricity Immediately before handling any semiconductor components or assemblies drain the electrostatic charge from your body by touching a known earth ground Alternatively wear a discharging wrist strap device Be sure to remove it prior to applying power this is an electric shock precaution After removing an ESD equipped assembly place it on a conductive surface such as aluminum foil to prevent accumulation of electrostatic charge Do not use freon propelled chemicals These can generate electr
40. de No Figure 5 5 Lubrication Points of the G TYPE Drawer Description Specification Serviceable Remark 0201 002010 GREASE N2 Y Minimum Serviceable Packing Weight 40g 5 10 0201 002009 GREASE N1 Y Minimum Serviceable Packing Weight 40g 5 45 ER 180T SERIES 5 Exploded View and Parts List B DRAWER G TYPE DRAWER Parts No Description Specification Design Location Serviceable Remark JK75 20102BN MEC DRAWER G84NPB 7V 4B8C NO COM Y JK75 20103BN MEC DRAWER G55NPB 7V 4B8C NO COM Y a ASS Y BILL COIN 5B5C No Code No Description Specification Q ty Design Location Serviceable Remark al 6002 000175 SCREW TAPPING M3 L8 3 Y a2 JK70 20113A IPR HOLDER PLATE 5B5C 1 Y a3 JK70 30014B SPRING LEVER PRESS MD 4 Y a4 JK70 30015A SPRING LEVER PRESS PD 4 Y OPTION 5 JK72 20259A PMO LEVER PRESS 4 70 20067 IPR LEVER PRESS 4 OPTION a7 JK72 40269A PMO BILL PARTITION 3 Y a8 JK72 40268A PMO BILL COIN TILL 4B8C 1 Y Code No Description Specification D Design Location Serviceable Remark JK97 20094B MEA UNIT BILL COIN 4B8C PLASTIC Y 6002 000175 SCREW TAPPING M3 L8 JK70 20114A IPR HOLDER PLATE 4B8C JK70 30014B SPRING LEVER PRESS MD JK70 30015A SPRING LEVER PRESS PD JK72 20259A PMO LEVER PRESS JK70 20067A IPR LEVER PRESS JK72 40269A PMO BILL PARTITION JK72 20088A PMO BILL
41. ical charges that damage ESDs Use only a grounded tip soldering iron when soldering or unsoldering ESDs Use only an anti static solder removal device Many solder removal devices are not rated as anti static these can accumulate sufficient electrical charge to damage ESDs 7 Do not remove a replacement ESD from its protective package until you are ready to install it Most replacement ESDs are packaged with leads that are electrically shorted together by conductive foam aluminum foil or other conductive materials Immediately before removing the protective material from the leads of a replacement ESD touch the protective material to the chassis or circuit assembly into which the device will be installed Minimize body motions when handling unpackaged replacement ESDs Motions such as brushing clothes together or lifting a foot from a carpeted floor can generate enough static electricity to damage an ESD SAM4S ER 180T SERIES 2 Product Specifications Specifications are correct at the time of printing Product specifications are subject to change without notice See below for product specifications 2 1 General Specification A System Specifications RENESAS CPU 16 Bit 128KBytes External Memory 128KBytes CPU internal Type MS Lithium 3 0V 11mAh Bii Part Name 59205 SEN b atter echargeable y e Charging Time 24 Hours 3 Life 9 Years Data Sto
42. nsity Total Head Elements Available Printing Width Head Temperature Paper End Sensor Life Description e LTPZ225 SIl Thermal Direct Line Printing 192 Dots e Vertical 0 25 Horizontal 0 25 mm 30mm Sec 7 7Line Sec e Unidirectional friction feed Friction Feed 0 125 mm 30 mm Sec 6 5 5V 4 Dots mm 100 dpi 192 Dots Dot Line 48 4 Phase Bi Polar Stepping Motor e Thermistor e Mechanical Switch Sensor e 10km 5X 10 pulse 69 8 W 33 0 D 16 0 H Approx 45 9 Table2 2 Thermal Printer Specification pecification Single ply Thermal Paper Roll 1 station 57 5 0 5 mm Width diameter 80 mm or less e Original Paper No HPK 110 Hansol paper XT Table2 3 Paper Specifications Remark Head Motor Head Control Sensor Note The following paper can be used instead of the specified paper above TF50KS E Nippon paper industries Co Ltd 160R New paper Mfg Co Ltd F380 Kansaki specialty papers Inc USA D Character Specification e 8 W 12 H Font Including a horizontal e 1 5 mm W X3 0 mm H Character Structure Character Size Column Pitch Line Pitch 3 875 mm Including 3 5 dot line spacing 2 2 Number of Column 16 8X 12 Dots Character Table2 4 Character Specification 5 45 ER 180T SERIES 2 2 2 Product Specifications
43. nto FAL C6 INTO D12 BAT43WS y 100nF PFAIL RETURN Shin Heung Precision Co Ltd Size TITLE ER 180T Rev 1 0 CPU amp KEY MODE amp RST amp PFAIL Date 2010 01 28 Drawn by H T JANG File Name ER 180T MAIN SCH Sheet 1 of 3 D 65341446 1081 45 SVINVS 5 6 amp DATA MEMORY VDD50V 777777 024 2222 90011124954 7 8 588 88388 VCC 9 GND D21 BAT43WS Q2 MMBT2222A 0 0000 OxDFFFF DATA SRAM 1Mbit S x f 8 4 MS920S FL27E 3 0V DRAWER SOLE CONN CON BOX 3P 2 5MM ST CN3 B CN3 C Qi 511002 DRAWER COMP CONN CON BOX 2P 2 5MM ST SEN DWRCONP i CN4 A DOWNLOAD VDD50V CON BOX 5P 2MM ST CN10 2 CN10 4 CN10 FOT DN Q21 KSA1182 Y 2 oco Fraser BAT43WS 015 VDD5 0V VDRV
44. rage 90 Days When battery is fully charged Model LTPZ225 SII Printer Print Speed 30 mm sec 7 7 Line sec Detail Spec refers to next page Type Thermal dot line printing type e Operator Display 8 Digits LED Display lt Customer Display 8 Digits LED Option 48 Keys Raised l w o Keyboard 48 Keys Raised ll with cap Option e B type 4840 Bplus type 3B4C 4840 Option Drawer G type 5B5C 4B8C 5B8C e Compulsory s w Option Power Requirement e Adaptor DC7V 2A Input 90 260V 50 60Hz Environment Temperature 0 45 humidity 30 80 RH 420 L 325 W X 202 H With B Drawer amp Bplus Drawer e 450 L X 400 W X 218 H With G Drawer Option Weight 3 8Kg SET only With B Drawer amp Bplus Drawer ei i e 8 1Kg SET only With G Drawer Option Table2 1 General Specifications Dimensions mm SAM4S ER 180T SERIES 2 1 2 Product Specifications 2 1 General Specification B Printer S Print Method Printing Format Printing Speed Printing Direction Paper Feeding Power Supply Volt Printer Head Line Feed Motor Sensor Reliability Dimension mm Paper Type Paper Size Specified Paper pecification Total Number of Dots Dot Pitch Feeding Method Minimum Feed Pitch Feeding Speed Power Voltage Circuit Input Voltage Heat Element De
45. riginal even if the replacement is rated for higher voltage wattage etc Components that are critical for safety are indicated in the circuit diagram by shading A or A Use replacement components that have the same ratings especially for flame resistance and dielectric strength specifications A replacement part that does not have the same safety characteristics as the original might create shock fire or other hazards ATTENTION y a danger d explosion s il y a remplacement incorrect de la batterie Remplacer uniquement avec une batterie du m me type ou d un type quivalent recommand par le constructeur Mettre au rebut les batteries usag es conform ment aux instructions du fabricant SAM4S ER 180T SERIES 1 Precaution Statements 1 2 Servicing Precautions WARNING First read the Safety Precautions section of this manual If some unforeseen circumstance creates a conflict between the servicing and safety precautions always follow the safety precautions WARNING An electrolytic capacitor installed with the wrong polarity might explode Servicing precautions are printed on the cabinet Follow them Always unplug the units AC DC adaptor from the AC power source before attempting to a Remove or reinstall any component or assembly b Disconnect an electrical plug or connector c Connect a test component in parallel with an electrolytic capacitor Some components are raised above the printed cir

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