Chick-fil-A Fry Warmer
Contents
1. 14 FW 15 PASS THRU Bottom Breather annee sas 15 FW 15T Bottom Breather ARTT TTE 15 OO SOIC S PRI RT TEE 17 WNO Digg ENTRE EET Tc mi 18 BOON Breather aces 18 FW 15T Bottom Breathet u u u uuu uu lll mmt 19 PW 15DTO izientenlsiiin4 T EE 20 Chick fil A Fry Warmer Introduction Introduction Congratulations You have chosen a Fry Warmer that will give you many years of fine service from the original manufacturer BKI The BKI name and trademark on this unit assures you of the finest in design and engineering that it has been built with care and dedication using the best materials available Attention to the operating instructions regarding proper installation operation and maintenance will result in long lasting dependability to insure the highest profitable return on your investment NOTICE PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT If you have any questions please contact your BKI Distributor If they are unable to answer your questions contact the BKI Technical Service Department toll free 1 800 927 6887 Outside the U S call 1 864 963 3471 This unit must be sealed to the counter after it is installed to conform to NSF Standard 4 Item 4 282. 9431 19 AME Nase ang AJEL ANNOS X208 5 03 CEDON ASSY HOIONM LEODH 1 8 3C SS9008 ind MOF BSOOEL SINWHSD 39018 ADSL 573991 310 30 01312410 ALON h H T 9 f 18 Wiring Diagrams FW 15T Bottom Breather Chick fil A Fry Warmer EL Ki f ELE A GOON Ag MAYHO H3LWS 3JO0 MO LOOHLIA 1 amp 4 404 WWHOVIO MOOI diblv3H t 52 HarUd IvNIMH3JL 2JIMNYH3O lt 43019 1 8043 ONY NIYIY AGL LON 5309 TIS 18 NO AIYE HOLIMS 4034 ONY 440 HOLIMS ssid HOLIMS 3 RUM 2 F 19 Wiring Diagrams Chick fil A Fry Warmer FW 15DTO Bottom Breather PE diu Ki TOON Ag MAYHO H3 LWS 3307 LMd 803 WYHOVIO MOTIL 1 t BarUd3 IvMIMH3L JINvH32 g COCOA SOLOW 1 Jonas 804 TIY ONY NIVOY AGL HOM LON
3. Dow Corning RTV 732 Multi purpose Sealant Safety Precautions Always follow recommended safety precautions listed in this manual Below is the safety alert symbol When you see this symbol on your equipment be alert to the potential for personal injury or property damage Safety Signs and Messages The following Safety signs and messages are placed in this manual to provide instructions and identify specific areas where potential hazards exist and special precautions should be taken Know and understand the meaning of these instructions signs and messages Damage to the equipment death or serious injury to you or other persons may result if these messages are not followed This message indicates an imminently hazardous situation that if not avoided will result DANGER in death or serious injury This message indicates a potentially hazardous situation which if not avoided could AAWARNING result in death or serious injury A CAUTION This message indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices NOTICE This message is used when special information instructions or identification are required relating to procedures equipment tools capacities and other special data Safe Work Practices gt Beware of High Voltage This equipment uses high voltage Serious injury can occur if you or any untrained
4. WB31207500 INSERT PAN QTY DESCRIPTION BULB 40A15 130V PTFE COATED CALROD 120V 1000W 140C C U SWITCH CALROD 120V 400W CERAMIC CORD SET 115V 7 6 DIVIDER PAN FW CUF LAMPHOLDER 62602 HI TEMP MOTOR BLOWER ASSY 120V PAN RETAINING BRKT FW PER PAN INSERT W 4 SHIELD FW15 13 Chick fil A Fry Warmer Replacement Parts FW 15 CUF Bottom Breather ELECTRICAL ACCESS REAR VIEVV SIDE VIEW WITH PAN WITH PAN COUNTER 0 BULE Bones amp LHT DIVIDER PAN FB31204803 ATTACHMENT BRACKET WB31219900 400VV CERAMIC HEATERS IN TOP OF UNIT C0080 HEATED AIR S S PERFORATED HOLDING PAN PO121 S S COUNTER TOP INSERT 1000VW HEATER C0119 BLOWER MOO93 INSIDE BASE PART QTY DESCRIPTION B0066 BULB 40A15 130V PTFE COATED C0119 CALROD 120V 1000W 140C C U SWITCH CALROD 120V 400W CERAMIC CORD SET 12 3 8 30 LEAD DIVIDER PAN FW CUF GREASE DEFL RET BRKT WELD FW LAMPHOLDER 62602 HI TEMP MOTOR BLOWER ASSY 120V PAN INSERT 15 FW 14 Chick fil A Fry Warmer Replacement Parts FW 15 PASS THRU Bottom Breather FRONT IE Vu ELECTRICAL 4 CESS SIDE wviEvuy WITH LIGHT AND HOLDER i B0066 amp 100221 S gt DPVIDER 31201508 CERA HEATERS ad TOP OF WANT COE ATTACHMENT BRACKET NBS 21 8900 HEATED AIF
5. or unauthorized person installs services or repairs this equipment Always Use an Authorized Service agent to Service Your Equipment Chick fil A Fry Warmer Introduction Keep this manual with the Equipment This manual is an important part of your equipment Always keep it near for easy access If you need to replace this manual contact BKI Technical Services Department 2812 Grandview Drive Simpsonville S C 29680 Or call toll free 1 800 927 6887 Outside the U S call 864 963 3471 Protect Children Keep children away from this equipment Children may not understand that this equipment is dangerous for them and others NEVER allow children to play near or operate your equipment Keep Safety Labels Clean and in Good Condition Do not remove or cover any safety labels on your equipment Keep all safety labels clean and in good condition Replace any damaged or missing safety labels Refer to the Safety Labels section for illustration and location of safety labels on this unit If you need a new safety label obtain the number of the specific label illustrated on page 4 then contact BKI Technical Services Department 2812 Grandview Drive Simpsonville S C 29680 Or call toll free 1 800 927 6887 Outside the U S call 864 963 3471 Be Prepared for Emergencies Be prepared for fires injuries or other emergencies Keep a first aid kit and a fire extinguisher near the equipment You must u
6. HEATER AND BLOWER CHS MOSS INSIDE HASE SS COUNT ER TOP INSERT PAN CORD SET 12 3 SJTO 8 30 LEAD DIVIDER PAN FW15 DIVIDER FW15 0 0 0 PAN INSERT 15 FW FW 15T Bottom Breather 15 Chick fil A Fry Warmer Replacement Parts RECESSED LIFT HANDLES COUNTER TOWER gt ATTACHMENT BRKT FB31203403 AIRFLOW 1000W HEATER BLOWER INSIDE TOWER C0119 amp 0093 S S PERFORATED REMOVABLE HOLDING PAN WB31207500 INSERT PAN PART DESCRIPTION C0119 CALROD 120V 1000W 140C C U SWITCH 1390005 2 CS0005 CORD SET 115V 7 6 M0093 MOTOR BLOWER ASSY 120V FB31203403 PAN RETAINING BRKT FW WB31207500 PER PAN INSERT W 4 SHIELD FW15 16 Chick fil A Fry Warmer Replacement Parts Accessories PART DESCRIPTION PICTURE WB31216000 COUNTER TOP COLLAR WELDMENT WITH LINER PAN ATTACHED BOTTOM BREATHER FW WB31211900 COUNTER TOP COLLAR WELDMENT WITHOUT LINER PAN ATTACHED BOTTOM BREATHER FW WB31217700 COUNTER TOP COLLAR WELDMENT FW TOWER W PAN LINER BOTTOM BREATHER 1214605 FW MOTOR ASSY BAY MOTOR 17 Wiring Diagrams Chick fil A Fry Warmer iagrams D iring W FW 15 Bottom Breather cen oz 0l 912 0 Tm rd dJOM H3s TIVO Niy SV AGL MOM LUN 5300 TIUS 3 018 41 MO HOYE HOLUAS MHAL HJ ONY 440 HOIIMS Od
7. and the warmer refilled as needed This equipment is designed to hold foods for a short period of time only Unit Shutdown 1 Remove all food from the equipment 2 Turn off power to the unit 3 Allow the equipment to cool to room temperature 4 Remove any residue and clean the equipment thoroughly Chick fil A Fry Warmer Maintenance Maintenance A CAUTION Failure to comply with the maintenance below could result in a serious accident AWARNING Electrocution equipment failure or property damage could result if an unlicensed ET electrician performs electrical repair Ensure that a licensed electrician perform electrical repair Scheduled Maintenance Cleaning This unit should be cleaned at the end of each working day Use the following procedure A DANGER Failure to remove power from this unit may cause severe electrical shock This unit may have more than one disconnect switch A CAUTION Never use abrasive cleaners that may damage the finish Never steam clean the interior Avoid getting excess water in the interior of the unit Do not clean the heater blower assembly by applying compressed air Do not leave this unit on and unattended after business hours 1 Turn off power to the unit and allow it to cool down to room temperature 2 Remove any food 3 Remove the pan and tray and clean around the slotted holes at the air discharge on the chute Clean the pan and tray 4 Tilt the unit u
8. i 2 431 d LS 3061 aa E i 5 798 5 956 0 609 3 Using a 1 8 drill bit drill holes in the countertop used to secure WB31217700 to the countertop 4 Secure WB31217700 to countertop with 8 sheet metal screws 5 WB31217700 to the countertop to conform to NSF Standard 4 Item 4 28 Dow Corning RTV 732 Multi purpose Sealant 6 Feed power cord supplied up through holes in WB31217700 7 Connect wires of power cord to power entry terminal block according to the wiring diagram attached to the unit or provided in the Service Manual 8 Position main unit on WB31217700 9 Fit pan insert to main unit by lifting the open side of pan insert over the two tabs on main unit and lower the pan insert into the opening in the WB31217700 Chick fil A Fry Warmer Operation Operation Unit Startup and Preheating 1 Turn on power to the unit 2 Allow the equipment to preheat for ten 10 minutes before loading it with product Operational Guidelines e Foods should be a minimum of 195 F before being placed in the warmer e Foods loaded in first should be served first as much as is practical e Check Federal and State Health and Sanitation Regulations for internal temperature required for holding cooked foods for sale Maintaining these temperatures often tends to continue to cook certain products Therefore smaller amounts of bulk foods should be displayed at non peak periods
9. 300 TILS 18 J NO HOLIMS 404 LIvA ONY 440 HOLIMS 30d HOLIMS LAT 4 NOILNALLV WU ang GSS G Q Q SSSS Q GSS G GSS G SSS sss F 20 Wiring Diagrams Chick fil A Fry Warmer 35438 sDOHL Ty RIM aL 99004 4108 Mor AGEL BRODHI 2IMVH32O SOT JAYATI ABEL GNDOSS 9 5 IZOH 1 3 3 10H T 21 Xi gt 2812 Grandview Simpsonville S C 29680 USA http www bkideas com Made and printed in the U S A 110185 0105 5 011 02 Revised 2 25 13 Chick fil A Fry Warmer REVISION HISTORY 1 31 13 2 25 13 Wiring Diagrams LCO 13 003 remove all references to PO Box 80400 add 2812 Grandview Drive BKI is no longer using PO Box Initial Release Supersedes all previous documents
10. Chick fil A Fry Warmer Service Manual Fresh ideas in foodservice equipment CS TM 011 02 Revised 2 25 13 BKI LIMITED WARRANTY 2812 Grandview Dr Simpsonville SC 29680 USA 864 963 3471 Toll Free 800 927 6887 Fax 864 963 5316 WHAT IS COVERED WHO IS COVERED COVERAGE PERIOD WARRANTY COVERAGE EXCEPTIONS EXCLUSIONS INSTALLATION REPLACEMENT PARTS CS TM 011 02 This warranty covers defects in material and workmanship under normal use and applies only to the original purchaser providing that The equipment has not been accidentally or intentionally damaged altered or misused The equipment is properly installed adjusted operated and maintained in accordance with national and local codes and in accordance with the installation and operating instructions provided with this product The serial number rating plate affixed to the equipment has not been defaced or removed o o This warranty is extended to the original purchaser and applies only to equipment purchased for use in U S A Warranty claims must be received in writing within one 1 year from date of installation or within one 1 year and three 3 months from data of shipment from the factory whichever comes first 9 COB Models One 1 Year limited parts and labor COM Models Two 2 Year limited parts and labor COM convection ovens also have a two 2 year door warra
11. Events beyond control of the company E ERR RE RA RAR AE 8 E E Leveling as well as proper installation and check out of all new equipment per appropriate installation and use materials is the responsibility of the dealer or installer not the manufacturer BKI genuine Factory OEM parts receive a 90 day materials warranty effective from the date of installation by a Factory Authorized Service Center Warranty is in lieu of all other warranties expressed or implied and all other obligations or liabilities on the manufacturer s part BKI shall in no event be liable for any special indirect or consequential damages or in any event for damages in excess of the purchase price of the unit The repair or replacement of proven defective parts shall constitute a fulfillment of all obligations under the terms of this warranty Revised 2 25 13 Chick fil A Fry Warmer Table of Contents Table of Contents DONS OCCURS a u uu u 1 BENE OCG u u 2 Pic G l uuu u uu uu uuu 2 Safety Signs and 2 sale Work uuu uu L 2 Salty NER TERR utaya ee 4 l S CAN AN ON un ua 5 Instructions
12. For Shipping Damage LLL OO 5 Electrical Information And 5 installation UEC 5 Countertop Collar Weldment With Liner Pan 31216000 5 Countertop Collar Weldment Without Liner WB31211900 6 Countertop Collar Weldment With Liner Pan 1217700 7 MAUI etc E u uuu E us 8 UIE Startup and Pren ating uuu LLULLU Uus 8 Operational Guidelines m 8 lI Oi u uuu apas 8 Ou uuu u can m 9 Scheduled Maintenant E T 9 e ciis 9 TOUS STO OU TC m 10 11 Lamp SepIG6OSIWOl t uuu eee ee eee 11 I uuu uu E er er eee eae 12 TAD ORCS PPPOP P ss 12 FW 15DTO Bottom 12 FW 15 CUF Bottom
13. de is dirty or fan Contact an authorized service agent for bearings are failing corrective action 10 Chick fil A Fry Warmer Maintenance Repair replacing any parts make sure power to the unit is off and unit has cooled Lamp Replacement NOTICE Only use PTFE coated lamp to prevent glass contamination 1 Make sure power to the unit is OFF and the unit has cooled down 2 Carefully remove the faulty lamp 3 Replace with the new lamp 11 Chick fil A Fry Warmer Replacement Parts Replacement Parts Use the information in this section to identify replacement parts To order replacement parts call your local sales and service representative Before calling please note the serial number on the rating tag affixed to the unit Components FW 15DTO Bottom Breather S IDE VIEW OF CHUTE WITH PAN FRONT VIEW REAR VIEW OF CHUTE REMOVABLE SIDE PANEL RIGHT SIDE ONLY ELECTRICAL ACCESS HEATED CHUTE FOR PACKAGED PRODUCT 400 CERAMIC HEATERS C0080 40W LIGHT LH0021 BOOG6 5 5 SIDE PANEL RIGHT SIDE ONLY DIVIDER PAN FB31204803 PACKAGE BACK STOP 12 Chick fil A Fry Warmer Replacement Parts RECESSED LIFT HANDLES y COUNTER TOP TOWER gt ATTACHMENT BRKT FB31203403 AIRFLOW 1000W HEATER BLOWER INSIDE TOWER C0119 amp 0093 S S PERFORATED REMOVABLE HOLDING PAN
14. ith all applicable local state and federal codes For specific electrical requirements and connections refer to the wiring diagram attached to the unit or provided in the Service Manual Installation Instructions NOTICE If a side or back panel is removed on the chute the other two sides must be sealed with NSF approved silicone Seal all inside seams greater than 1 32 Countertop Collar Weldment With Liner Pan WB31216000 1 Obtain a suitable countertop location for the unit 2 Cutholes in the countertop for the countertop collar weldment with liner WB31216000 according to illustration below CUTOUT SPECIFICATIONS 2487 1 i i IB 000 11 625 1 750 16 000 REQUIRED CUTOUT 1626 COUNTERTOP REQUIRED CUTOUT IN FOR BOTTOM BREATHER COUNTER TOP FOR iS UNIT 15 PAN INSERT Ae _F i T gt Chick fil A Fry Warmer Installation 3 4 Using a 1 8 drill bit drill holes in the countertop used to secure WB31216000 to the countertop Secure WB31216000 to countertop with 8 sheet metal screws Seal WB31216000 to the countertop to conform to NSF Standard 4 4 28 Dow Corning RTV 732 Multi purpose Sealant Position main unit on WB31216000 Fit pan insert to main unit by lifting the open side of pan insert over the two tabs on main unit and lower the pan insert into the opening in the WB31216000 Countertop Collar Weldment Without Liner Pa
15. n Installation AWARNING Serious injury equipment damage or death could result if attempting to install this unit CT 5 yourself Ensure that an authorized service agent install the oven Instructions For Shipping Damage You are responsible for filing all freight claims with the delivering truck line Inspect all cartons and crates for damage when they arrive If there is damage noted to shipping crates or cartons or if a shortage is found note this on the bill of lading all copies before signing If damage is detected when the equipment is uncrated immediately call the delivering truck line and follow up the call with a written report indicating concealed damage to your equipment Ask for an immediate inspection of your concealed damage item Crating material MUST be retained to show the inspector from the truck line Electrical Information And Grounding AWARNING Electrocution equipment failure or property damage could result if an unlicensed lt electrician performs the electrical installation Ensure that a licensed electrician perform the electrical installation in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 20XX ACAUTION The FW 15DTO has 2 power supply cords Ensure that each cord is connected to a separate power supply circuit Always unplug both power cords before servicing moving or testing the unit BKI Fry Warmers are wired for use in accordance w
16. n WB31211900 Obtain a suitable countertop location for the unit Cut a hole in the countertop for the countertop collar weldment without liner pan WB31211900 according to illustration below CUTOUT SPECIFICATIONS 2 187 1 18 000 11 825 1 750 16 000 REQUIRED CUTOUT 11 825 IN COUNTERTOP EXISTING CUTOUT IN FOR BOTTOM BREATHER COUNTER TOP FOR FW 15 UNIT 15 PAN INSERT 5NF 2 187 Using a 1 8 drill bit drill holes in the countertop used to secure WB31211900 to the countertop Secure WB31211900 to countertop with 8 sheet metal screws Seal WB31211900 to the countertop to conform to NSF Standard 4 Item 4 28 Dow Corning RTV 732 Multi purpose Sealant Position main unit on WB31211900 Fit pan insert to main unit by lifting the open side of pan insert over the two tabs on main unit and lower the pan insert into the opening in the countertop Chick fil A Fry Warmer Installation Countertop Collar Weldment With Liner Pan WB31217700 1 Obtain a suitable countertop location for the unit 2 Cut holes countertop for the countertop collar weldment with liner pan WB31217700 according to illustration below CUTOUT SPECIFICATIONS i ye ee 1 958 rima 4 a c dla i i E 1 2BR i TR E SE P iL P g 5 2 1290 g TE T Bae REQUIRED CUTOUT 4 COUNTERTOP 15 PAN INSERT ees
17. nty 9 CO1 Models Two 2 Year limited parts and labor Five 5 Year limited door warranty 99 BevLes Products Two 2 Year limited parts and labor 99 Warranty period begins the date of dealer invoice to customer or ninety 90 days after shipment date from BKI whichever comes first This warranty covers on site labor parts and reasonable travel time and travel expenses of the authorized service representative up to 100 miles round trip and 2 hours travel time and performed during regular weekday business hours Any exceptions must be pre approved in advance and in writing by The extended door warranty on convection ovens years 3 through 5 is a parts only warranty and does not include labor travel mileage or any other charges e5 Negligence or acts of God Thermostat calibrations after 30 days from equipment installation date Air and gas adjustments Light bulbs Glass doors and door adjustments Fuses Adjustments to burner flames and cleaning of pilot burners Tightening of screws or fasteners Failures caused by erratic voltages or gas suppliers Unauthorized repair by anyone other than a BKI Factory Authorized Service Center Damage in shipment Alteration misuse or improper installation Thermostats and safety valves with broken capillary tubes Freight other than normal UPS charges Ordinary wear and tear Failure to follow installation and or operating instructions
18. p and clean the dust off the screen attached to the base using a mild soap and water solution o Sponge the inside and outside of the unit with a mild soap and water solution being sure to clean all areas Avoid getting water in the interior of the unit 6 Wipe the parts and unit dry with a soft clean cloth and replace the pan and tray Chick fil A Fry Warmer Maintenance Troubleshooting Refer to the table below for troubleshooting information Warmer chute is not No power to unit Make sure that the circuit breaker and switch at the heating and perforated pan power supply are supplying power to the unit If is not heating problem persists contact licensed electrician Warmer chute is heating Fan may have Check to see if dust or any other object is and the perforated pan is overheated and tripped blocking the air intake Also remove not heating limit switch countertop insert pan and check heater output vent on warmer chute Remove blockage and clean holes if necessary If blower limit switch trips turn power switch off and wait for 3 minutes Turn switch back on If blower still does not work try again If problem persists contact an authorized service agent for corrective action Fan or Heating coil has Contact an authorized BKI service agent for failed corrective action Warmer chute is not Ceramic heating Contact an authorized BKI service agent for holding heat element failure corrective action Noisy fan Fan bla
19. se a 40 pound Type BC fire extinguisher and keep it within 25 feet of your equipment Keep emergency numbers for doctors ambulance services hospitals and the fire department near your telephone Know your responsibilities as an Employer e Make certain your employees know how to operate the equipment e Make certain your employees are aware of the safety precautions on the equipment and in this manual e Make certain that you have thoroughly trained your employees about operating the equipment safely e Make certain the equipment is in proper working condition If you make unauthorized modifications to the equipment you will reduce the function and safety of the equipment Chick fil A Fry Warmer Introduction Safety Labels N0200 CAUTION Hot surface can cause severe burns Do not touch Do not cover or remove label 0444 This lamp has been treated to resist breakage and must be replaced with a similarly treated lamp in order to maintain compliance with NSF DANGER HIGH VOLTAGE May have more than disconnect switch ira N0158 A WARNING A WARNING CONNECT ONLY TO APPROVED 3 CONNECT ONLY TO APPROVED 3 PRONG GROUNDED CIRCUIT FAILURE PRONG GROUNDED CIRCUIT FAILURE TO DO SO COULD RESULT IN SERIOUS TO DO SO COULD RESULT IN SERIOUS INJURY INJURY DO NOT COVER OR REMOVE THIS LABEL Chick fil A Fry Warmer Installatio
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