LPE Operating Manual
Contents
1. 02 mm Choose a proper connection with a load that has his own guide mechanism and align them adequately Avoid contact with the linear gantry during operation Select appropriate tightening torques for the assembly of the gantry module or loads at the gantry module in accordance with the general guidelines for screw connections 01 03 LPE en SCHUNK 07 Maintenance interval 01 03 LPE en Maintenance and repair Maintenance and repair A WARNING Risk of injury when the machine system moves unexpectedly Due to movement of the axis gt Remove the energy supplies before maintenance gt Make sure that there is no more residual energy in the system gt Perform maintenance outside the danger zone A CAUTION Allergic reactions due to grease in contact with skin gt Wear gloves Weekly examination on easily visible damages or wear or conta mination of the system The maintenance intervals apply to the single components ac cording their servicing manuals The component documentation contains maintenance and repair information Component See Linear axis Beta 60 SSS Maintenance manual Beta 60 80 SRS SSS Linear axis Beta 80 SSS Appendix 1 Chapter 10 from page 32 Linear axis Beta 100 D ZSS Maintenance manual Beta 100 140 ZRS Linear axis Beta 140 ZSS ZSS Appendix 1 Chapter 10 from page 30 Drive MSK No maintenance Sensors No maintenance Pillar2. Co KG Precision Workholding Systems Bahnhofstr 106 134 D 74348 Lauffen Neckar Tel 49 7133 103 2503 EA E Fax 49 7133 103 2189 el Net automation de schunk com LS Z se www schunk com Fleg No 406 01 Deg No DE 3496 01 A D 2 01 03 LPE en SCHUNK Table of contents Table of contents O a P Q About this manual eeetureuuVESSEERuEKEEEUEKKUEENANESEEEEEEEEEEKUNEENEEEEEEEEEEUNEENEEREEEEEEKNEEKEENE 5 1 1 PUIDOSE VAlIGIY esise a a ana aE 5 1 2 karget e ee EE 5 1 3 Applicable documents ee 5 1 4 Symbols in this manual ggteteggete egegeie et gege eefeeg eege dE geee e 6 1 5 ET KA leit cee ke A a A a ee A eS eee he 6 1 6 E ene le Ke 6 Basic safety Noles irisi ienien saae ann eaaa E 7 2 1 Intended USE eee eee een ree Seen ene E ene SE 7 2 2 Controlled PIOGUCHOM EE 8 2 2 1 Protective eoupment ENEE 8 2 2 2 Constructional changes attachments or modifications 8 ES y opare EE 9 2 3 Obligations of the manutachurerioperaior 9 2 3 1 Choice of personnel and personnel qualifications 9 2 3 2 Organizational measures e 10 23 37 Eeer e 10 2 4 Personnel responsables 11 2 4 1 Safety CONSCIOUS working ceeeeeeeeeeeeeeeeeeeeeeeeeeeenaeeeeeeeeeeeeeees 11 2 4 2 Safety measures during Transport 11 2 4 3 Safety measures during operation ccccceeeeeeeeeeeeteeeeeeeeeeeeeee 11 2 4 4 Behaviour in the event of faults and or emergencies 11 ZAS TOStNGQINSPOCH
3. Technical principles The manufacturer agrees to forward on demand the special technical documents for the in complete machine to state offices The special technical documents according to Annex VII Part B belonging to the incomplete machine have been created Person responsible for documentation Mr Robert Leuthner Adress see adress of the manu facturer KEE VA Hausen November 2012 Markus Jesser Unit Manager Engineering Design Gripping Systems 01 03 LPE en 21 SCHUNK e Translation of original declaration of incorporation 22 01 03 LPE en SCHUNK 01 03 LPE en 23 24 SCHUNK e 01 03 LPE en
4. temperature C 0 to 80 permissible payload kg Linear gantry electric LPE 100 10 Linear gantry electric LPE 200 20 dynamic values horizontal Max acceleration a m s 5 Max speed v m s 1 vertical max acceleration a m s 2 max speed v m s 0 25 Tab 4 Note Additional technical data contain the documentations of the com ponents in the Appendix 13 SCHUNK e Configuration 5 Configuration The unit consists of following components Fig 1 14 01 03 LPE en SCHUNK Configuration Item Designation See 1 Pillar Assembly system Documentation Assembly system Appendix 2 2 LPE 100 Linear axis Beta 60 SSS with spindel drive feed rotation D mm Documentation Linear axis Beta Appendix 1 LPE 200 Linear axis Beta 80 SSS with spindel drive feed rotation 5 mm Documentation Sensors Appendix 4 with 2x proximity switch IN each 3 LPE 100 Linear axis Beta 100D ZSS with toothed beld drive feed rotation 160 mm Documentation Linear axis Beta Appendix 1 LPE 200 Linear axis Beta 140 ZSS Documentation Sensors Appendix 4 with toothed beld drive feed rotation 220 mm with 2x proximity switch IN each Drive MSK 040 B 045 Documentation Drive MSK Appendix 3 LPE 100 Drive MSK 050 B 0300 Documentation Drive MSK Appendix 3 L
5. ONS eege 11 2 5 Notes on particular E 12 Wa laity ER 13 Technical Data nassu ean easa aeaee EEEN EAEE 13 Config ratio EE 14 Assembly and initial operation ccccccceesseseseeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeseeeeeeeeneees 16 6 1 Mechanical conpechon EE 16 6 2 EREECHEN 17 6 3 Connection of the Sensors EEN 17 01 03 LPE en 3 SCHUNK e Appendix on CD ROM 6 4 Assembly of handling modules AAA 18 Maintenance and repair ecccccccesseseeeeeeeeeeeeeeeeeeeeneeeeeeeeeeeeseeeeseeeeeeeeeeeeeseneees 19 TFOUBIECSHOOUNG E 20 Component documentation siiicssinsesnitcutiivaiseduiuebsetuduphindinnainntbinslsegiintiuabdnsbiuguted 20 10 Translation of original declaration of Imcorporation een 21 Appendix on CD ROM Documentation Linear axis Beta cccsssesceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeneeeeeeees Appendix 1 Documentation Pillar assembly System cccccceeeeeeesseeeeeeeeeeeeeeeesseeeeees Appendix 2 Documentation Dirve MSK ccccccceesesssseeeeeeeeeeeeeeeeneseeeeeeeeeeeeeeeeeseeeennees Appendix 3 4 01 03 LPE en SCHUNK 1 1 1 2 About this manual Purpose validity About this manual This manual is part of the module and describes the safe and proper assembling This manual is valid only for the module specified on the front page Target groups Target group Task Manufacturer operator gt Keep this manual available for the personnel at all times gt Req
6. PE 200 Drive MSK 060 C 0300 6 LPE 100 Planetary gearing GTE 120 NN1 008B NN20 LPE 200 Planetary gearing GTE 120 NN1 008B NN21 Tab 5 01 03 LPE en 15 Assembly and initial operation 16 SCHUNK Assembly and initial operation Mechanical connection A WARNING Risk of injury when the machine system moves unexpectedly gt Switch off power supply gt Make sure that there is no more residual energy in the system A WARNING Risk of injury from falling of the unit during assembly gt Secure unit during assembly with adequately sized straps gt Note the tightening torque of fixing screws A WARNING Risk of injury when the machine system moves unexpectedly by moving of the linear axis gt Switch off power supply before assembly and maintenance gt Make sure that there is no more residual energy in the system The unit can be mounted by a pillar assembly system 55 or directly on the horizontal linear axis Beta e Information and dimensional drawings for mounting the pillar assembly system contains the documentation of the pillar assembly system in Appendix 2 e Information for mounting the Linear axis Beta contains the Service Manual Beta 100 140 ZRS ZSS Appendix 1 Chapter 6 from page 20 01 03 LPE en SCHUNK 07 01 03 LPE en 6 2 6 3 Assembly and initial operation Connection of the motors A GEFAHR Danger of ele
7. SCHUNK Translation of the original manual Linear gantry electric LPE 100 LPE 200 Assembly and Operating manual 01 03 LPE en SCHUNK Translation of the original manual Imprint Copyright This manual remains the copyrighted property of SCHUNK GmbH amp Co KG It is solely supplied to our customers and operators of our products and forms part of the unit This documentation may not be duplicated or made accessible to third parties in particular competitive companies without our prior permission Technical changes We reserve the right to make alterations for the purpose of technical improvement Document number 0389194 Edition 01 03 2012 11 04 en SCHUNK GmbH amp Co KG Lauffen Neckar All rights reserved Dear Customer Congratulations on choosing a SCHUNK product By choosing SCHUNK you have opted for the highest precision top quality and best service You are going to increase the process reliability of your production and achieve best machining results to the customer s complete satisfaction SCHUNK products are inspiring Our detailed assembly and operation manual will support you Do you have further questions You may contact us at any time even after purchase You can reach us directly at the mentioned addresses in the last chapter of these instructions Kindest Regards Your SCHUNK GmbH amp
8. assembly system No maintenance Tab 6 19 Troubleshooting SCHUNK 8 Troubleshooting The component documentation contains troubleshooting informa tion 9 Component documentation The scope of delivery includes the documentation for the follow ing components see CD ROM Appendix 1 3 Components Manufacturer Appendix Linear axis Beta SCHUNK 1 Pillar assembly system SCHUNK 2 Drive MSK SCHUNK 3 Tab 7 20 01 03 LPE en SCHUNK Translation of original declaration of incorporation 10 Translation of original declaration of incorporation In terms of the EC Machinery Directive 2006 42 EC annex II B Manufacturer SCHUNK GmbH amp Co KG distributor Spann und Greiftechnik Bahnhofstr 106 134 D 74348 Lauffen Neckar We hereby declare that the following product Product designation Linear gantry electric ID number 381240 381589 meets the applicable basic requirements of the Directive Machinery 2006 42 EC The incomplete machine may not be put into operation until conformity of the machine into which the incomplete machine is to be installed with the provisions of the Machinery Directive 2006 42 EC is confirmed Applied harmonized standards especially EN ISO 12100 1 Safety of machines Basic concepts general principles for design Part 1 Basic terminology methodology EN ISO 12100 2 Safety of machines Basic concepts general principles for design Part 2
9. behaviour to the responsible place persons immediately If necessary immediately shut down and lock out the machine system Behaviour in the event of faults and or emergencies If faults on the unit occur which could impair safety or the opera tional behaviour indicates the occurrence of a fault gt Shut the machine system down immediately lock out and report the fault to the responsible place persons gt Faults may be eliminated by trained and authorized personnel only gt Only restart the machine system when the cause of the fault has been eliminated Testing inspections gt Observe the stipulated periods for regular tests and inspections 11 Basic safety notes 12 2 5 SCHUNK e Notes on particular risks Risk of injury when the machine system moves unexpectedly gt Remove the energy supplies before installation modification maintenance or adjustment work gt Make sure that there is no more residual energy in the system gt Perform maintenance modifications and additions outside the danger zone gt For all work secure the unit against accidental operation Risk of injury from falling of the unit during transport and assembly gt Secure unit during transport and assembly with adequately sized straps gt Mount the unit so that it will cause no harm by tilting over or falling down Risk of injury due to uncontrolled movements of the unit when malfunction of the sensor
10. ctrical potential gt Switch off power supply before assembly adjustment and maintenance and secure against restart gt The electrical installation may be performed only by a trained electrician gt Cover live parts gt Detect absence of voltage ground and short circuit The unit can be selected with the motors provided by SCHUNIK and their mechanical connection or without motors flanges and couplings Information on connection of the motors contains the Project Planning Manual MSK Appendix 3 Chapter 8 Connection of the Sensors A WARNING Risk of injury when the machine system moves unexpectedly gt Switch off power supply gt Make sure that there is no more residual energy in the system A WARNING Risk of injury due to electrical energy gt Switch off power supply Information on connection und handling of sensors contains e Maintenance manual Beta 60 80 SRS SSS Appendix 1 e Maintenance manual Beta 100 140 ZRS ZSS Appendix 1 17 Assembly and initial operation 18 6 4 SCHUNK 07 Assembly of handling modules A WARNING Risk of injury when the machine system moves unexpectedly gt Switch off power supply gt Make sure that there is no more residual energy in the system Notes Do not contribute any excessive forces and torques during assembly of loads The evenness of the mounting surface must be less than 0
11. icular competitive companies without our prior permission 1 6 Technical changes We reserve the right to make alterations for the purpose of tech nical improvement 6 01 03 LPE en SCHUNK 01 03 LPE en 2 1 Basic safety notes Basic safety notes Intended use The unit is to be used only for the application contractually agreed between the manufacturer supplier and user The unit is intended for installation in a machine system The re quirements of the applicable guidelines must be observed and complied with The unit may be used only in the context of its defined application parameters To use this unit as intended it is also essential to observe the technical data and installation and operation notes in this manual and to comply with the maintenance intervals Any other use or use exceeding that specified is an infringement of use for intended purpose The manufacturer bears no liability for damage resulting from such use Use which is not specified as an intended use is for instance when e the unitis used with machines systems or workpieces that are not designed to be used with the unit e the unit is operated without protective equipment in accordance to the EC Machinery Directive e the statutory safety and accident prevention regulations and the standards and guidelines valid at the usage site are not observed Basic safety notes 2 2 2 2 1 2 2 2 SCHUNK e Controlled production The unit rep
12. mb of the operator if the com ponent should break Constructional changes attachments or modifications Modifications additions and conversions which could impair safety may not be made to the unit without SCHUNK s permission Non authorized modifications results in the exclusion from prod uct liability 01 03 LPE en SCHUNK 01 03 LPE en 2 2 3 2 3 2 3 1 Basic safety notes Spare parts Spare parts must meet the requirements of the manufacturer and or the supplier This can always be guaranteed with original spare parts Improper repair as well as use of non original spare parts results in the exclusion from product liability Obligations of the manufacturer operator Choice of personnel and personnel qualifications Work on the unit may only be carried out by reliable personnel The legal minimum age must be observed The assembly commissioning maintenance and repair of the unit may be performed only by trained specialist personnel who have been shown how to perform the said work activities The manufacturer operator must ensure that the personnel are adequately and appropriately trained to perform the work on the unit allocated to them Every person called upon by the operator to work on the unit must have read and understood the complete Assembly and Op erating Manual especially chapter 2 Basic safety notes This applies particularly to occasional personnel such as maintenance personnel We reco
13. mmend that the manufacturer operator require employ ees to sign that they have read and understood the Assembly and Operating Manual Furthermore we recommend that the manufacturer operator re quire employees to sign that they have participated in training courses In addition to this manual the statutory and other safety and ac cident prevention regulations and the standards and guidelines valid at the usage site must be complied with We recommend that the manufacturer operator issue in house operating instructions which take into account the known qualifi cations of the operating personnel Basic safety notes 2 3 2 2 3 3 10 SCHUNK e gt Only employ trained personnel who have been shown how to perform the work activities If necessary make use of the manufacturer s training programmes Personnel requiring training and instruction or those who are already receiving training and instruction must be supervised on the unit by skilled personnel Define areas of responsibility of the personnel Enable personnel to refuse instructions issued by third parties which breach safety regulations Organizational measures gt Ensure that at least one copy of this manual is kept in the direct vicinity of the machine system where the unit is installed and that it is accessible for the relevant persons Ensure that personnel have read and understood this manual especially chapter 2 Basic safety notes Provide i
14. nstruction about and observe the safety and accident prevention regulations valid at the usage site Provide instruction about and observe the environmental protection regulations valid at the usage site Ensure that the safety and hazard warning signs on the machine system are observed and that the signs are clearly legible Provide protective equipment Check the personnel s conduct regarding awareness of safety and hazards from time to time Disposal gt Send unit components for recycling or properly dispose of them according to local regulations 01 03 LPE en SCHUNK 01 03 LPE en 2 4 2 4 1 2 4 2 2 4 3 2 4 4 2 4 5 Basic safety notes Personnel responsibilities Safety conscious working gt Avoid any manner of working that may interfere with the function and operational safety of the unit gt Observe the safety and accident prevention regulations valid at the usage site gt Observe the environmental protection regulations valid at the usage site gt Wear protective equipment Safety measures during transport gt Observe safety measures during the transport and handling of very heavy units Safety measures during operation gt Only operate the unit when all protective equipment has been fitted and is in full working order gt Check the unit at least once per shift for externally visible damage and faults gt Report any changes including changes in operational
15. resents the state of the art and the recognized safety rules at the time of delivery However it can present risks if for example e The unit is not used in accordance with its intended purpose e The unit is not installed or maintained properly e The EC Machinery Directive the VDE directives the safety accident prevention regulations and environmental protection regulations valid at the usage site or the safety and installation notes are not observed gt The unit must only be used when in technically perfect condition and in accordance with its designated use and the instructions set out in the operating manual and only by safety conscious persons who are fully aware of the risks involved in operating the unit gt Immediately remedy faults that could impair safety gt In addition to this manual statutory and other safety and accident prevention regulations and the standards and guidelines valid at the usage site must be complied with Protective equipment When the unit is in use when in rotation and when it is stationary protective equipment must be used to catch flying parts should the unit or part of the unit fail The protective equipment must comply with EC Machinery Direc tive requirements The machine system manufacturer must ensure that the wall thickness in the machine s paneling is adequate and must not use polycarbonate glass for protective windows because this may cause a threat to the life and li
16. s and electrical distribution panelboard gt Observe the correct connection of the sensors and electrical distributors Risk of injury due to squeezing and clamping between the slide and the base plate during movement of the modules gt Remove the energy supplies before installation modification maintenance or adjustment work gt Make sure that there is no more residual energy in the system gt Perform maintenance modifications and additions outside the danger zone gt For all work secure the unit against accidental operation gt The danger zone must be surrounded by a safety fence during operation 01 03 LPE en SCHUNK 01 03 LPE en Warranty Warranty The warranty is valid for 24 months from the delivery date to the production facility under the following conditions e Intended use in 1 shift operation e Observation of the maintenance and lubrication intervals see Component documentation Parts touching the workpiece and wearing parts are not part of the warranty Also observe our general terms of business The warranty does not cover e Damage occurring as a result of incorrect operation e Claims under warranty are excluded when repair or intervention is carried out by persons not authorized to do so e This also applies if accessories and spare parts are used which are not designed for our unit Technical Data Reference value Value noise level dB A lt 70 ambient
17. uire personnel to read and observe this manual and the applicable documents especially the safety notes and warnings Skilled personnel fitter gt Read observe and follow this manual and the applicable documents especially the safety notes and warnings Tab 1 1 3 Applicable documents Detailed device documentation is included in the unit s scope of delivery Document Purpose See Component documentation Technical data or application parameters of indi vidual components and information about main tenance and repair and troubleshooting Chapter 9 page 20 Tab 2 01 03 LPE en About this manual SCHUNK 1 4 Symbols in this manual To give you quick access to information the following symbols will be used in this guide Symbol Meaning A DANGER Dangers for persons Nonobservance causes death or serious injuries A WARNING Dangers for persons Nonobservance causes death or serious injuries A CAUTION Dangers for persons Nonobservance can cause slight injuries Q NOTICE Information on avoiding material damage gt Handling instruction also measures in a warning or note Tab 3 1 5 Copyright This manual remains the copyrighted property of SCHUNK GmbH amp Co KG It is solely supplied to our customers and op erators of our products and forms part of the unit This documentation may not be duplicated or made accessible to third parties in part
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