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Evinrude 215930 EN.fm

1. If you intend to leave the outboard tilted for a period of time engage the tilt support lever 1 Tilt the outboard UP using the trailering tilt switch 2 Flip the tilt support lever down 3 Lower the outboard until the tilt support lever rests sol idly on the stern brackets Disengaging Tilt Support Lever When you are finished tilting the outboard disengage the tilt support lever 1 Tilt the outboard UP 2 Flip the tilt support lever up 3 Lower the outboard to operating position 26 gt OPERATION A WARNING Keep everyone clear of stern area when raising or lowering the outboard Personal injury or death can result from contact with moving parts of the out board Trailering Bracket To engage bracket Tilt the outboard fully using the tilt switch inside the boat or the trailering tilt switch on port or starboard side of engine depending on configuration To disengage bracket Tilt the outboard fully Return the trailering bracket to its stowed position Lower the out board to its vertical position dr3964 drc4014a 1 Trailering tilt switch 2 Tilt switch inside boat Pull down the trailering bracket see A below A detent will hold the bracket in position Lower the outboard until the trailering bracket locks into place in the stern brackets see B above dr5074 The outboard is designed to be trailered in a vertical posi tion or tilted using the traileri
2. WARNING Be alert of people the water Always shift the out board to NEUTRAL and shut off the engine immedi ately when your boat is in an area where there might be people in the water Serious injury or death can result from contacting a rotating propeller or mov ing boat and outboard To select the correct propeller for your boating application your boat and outboard MUST be water tested See your Dealer for assistance IMPORTANT The correct propeller for your boat under normal load conditions will allow the engine to run near the midpoint of the RPM operating range at full throttle Refer to SPECIFICATIONS on page 50 WARNING When servicing the propeller always shift the out board to NEUTRAL position turn the key switch OFF and twist and remove all spark plug wires so the outboard cannot be started accidentally IMPORTANT Apply Triple Guard grease to the entire pro peller shaft before installing the propeller At least annually remove the propeller and check for debris Clean the shaft and regrease it before reinstalling a propeller Standard vs Counter Rotation Right hand propellers are considered standard rotation propellers When propelling a boat forward the propeller rotates in a right hand clockwise direction as viewed from the rear Left hand propellers are considered counter rotation pro pellers When propelling a boat forward the propeller ro tates in a left hand countercl
3. gt OPERATION FUEL ECONOMY Fuel economy can vary depending on boat load hull design and throttle setting When boat reaches top speed throttle back from FULL SPEED to a lower throttle setting You will save fuel with a minimal loss of speed Typical Fuel Economy Throttle Range 1 Side mount control 2 Binnacle mount control POWER TRIM AND TILT WARNING Any malfunction of the power trim and tilt unit could result in loss of shock absorber protection if under water obstruction is hit Malfunction can also result in loss of reverse thrust capability Correct fluid level must be maintained to ensure operation of the impact protection on this unit When operating in rough water or crossing a wake excessive bow up trim may result in the boat s bow sud denly rising skyward possibly ejecting or otherwise seriously injuring occupants Some boat outboard propeller combinations may encounter boat instability and or high steering torque when operated at high speed at or near the outboard s trim range limits full bow up or bow down Boat stability and steering torque can also vary due to changing water conditions If any adverse conditions occur reduce throttle and or adjust trim angle to maintain control If you experience boat instability and or high steering torque see your Dealer to correct these conditions Some boats plow or are difficult to plane when operated in the trim s lowest position
4. 1 Advance throttle grip to HALF THROTTLE position Start the outboard Outboard runs at slow idle speed Concealed Side Mount Control Typical 2 After outboard runs for about 15 seconds Fe id t trols fast idle 2 After outboard runs for about 15 seconds move throttle SOVER grip to IDLE position Outboard continues to run at slow For binnacle or concealed side mount controls re idle speed turn throttle handle to IDLE position Outboard continues to run at slow idle speed Tiller Control Typical 3 After outboard runs for another 15 seconds 3 After outboard runs for another 15 seconds advance For side mount controls raise fast idle lever again throttle grip to HALF THROTTLE position Outboard will 3 accelerate to fast idle speed and fog itself For binnacle or concealed side mount controls ad Py vance throttle handle to HALF THROTTLE position 4 Allow outboard to run until it shuts itself OFF automati cally less than one minute Outboard will accelerate to fast idle speed and fog it self 4 Allow outboard to run until it shuts itself OFF automati cally less than one minute Winterization is complete when outboard shuts itself off If the outboard DOES NOT shut itself off you may not have used the fast idle lever or button and the out board was shifted into gear If the engine exceeds 3000 RPM the outboar
5. 29 gt USING YOUR EVINRUDE E TEC OUTBOARD HIGH ALTITUDE Your outboard s EMM will automatically compensate for changes in altitude However if you boat above 900 m 3000 ft you will experience a slight loss of power due to reduced air density If your engine drops below the recommended RPM operat ing range at full throttle have your Dealer select a lower pitch propeller If you return to sea level have your Dealer install the orig inal propeller and verify correct RPM operating range FREEZING WEATHER IMPORTANT When operating in conditions under 0 C 32 F Evinrude Johnson XD100 oil must be used During operation in freezing weather keep the gearcase submerged at all times Upon removing your outboard from the water leave it in a vertical position until its cooling system is drained Store the outboard vertically If the outboard s gearcase is equipped with an integral speedometer pickup all water must be cleared from the hose to prevent gearcase damage Refer to STORAGE on page 38 WARNING Water remaining the gearcase cooling system or other components can freeze causing serious engine damage SHALLOW WATER Gearcase damage can occur if the gearcase is allowed to drag on the waterway bottom Use caution when operating in shallow water IMPORTANT Impact damage is NOT covered by the out board warranty DUAL OUTBOARD OPERATION When in reverse above slow speed be sure both
6. SAFETY INFORMATION ON THE OUTBOARD 13 gt USING YOUR EVINRUDE E TEC OUTBOARD COMPONENT IDENTIFICATION Item Description Item Description 1 Air Inlet 6 Fuel and Oil Hoses 2 Trailering Tilt Switch 7 Tilt Limit Cam 3 Engine Cover Latch 8 Power Tilt and Trim Reservoir 4 Tilt Support Lever 9 Anti Corrosion Anodes 5 Trim Tab 10 Water Intake Screens 14 gt COMPONENT IDENTIFICATION Starboard 00 15 1 0252 os Ss v x H 9 x 4 16 male gt q B 17 12 gt 18 Port e 19 13 x 9 bh 1 3 14 fe 23 20 c9 Hi Ui DIO EX e Item Description Item Description 11 Spark Plugs 16 Electronics Rigging Cover 12 Water Pump Indicator Flushing Port 17 Trailering Tilt Switch 13 Air Silencer 18 Flywheel Cover 14 Fuel Filter 19 EMM Engine Management Module 15 Fuse 20 Spark Plugs 15 gt USING YOUR EVINRUDE E TEC OUTBOARD OIL AND FUEL OIL REQUIREMENTS Evinrude Johnson Brand Oils Evinrude Johnson outboard oils are formulated to give best engine performance while controlling piston and com bustion chambe
7. 1 After the outboard shuts itself off turn key switch OFF For tiller models remove emergency stop clip key switch Do not start the outboard again after winteriza tion is completed 2 If winterizing on a trailer turn off water and detach garden hose Grease propeller shaft splines with rec ommended lubricant and re install propeller STORAGE IMPORTANT When winterizing is finished leave the out board in vertical position long enough to completely drain the powerhead If equipped disconnect the speedometer pickup at the upper connection and blow all water out of the hose using air pressure of 25 psi or less Reconnect speed ometer pickup after all the water has been removed 3 Top off oil tank Extra engine oil is used during the winterization proce dure Some excess oil may appear on the skeg below the gearcase area This is normal Avoid potential oil stains by placing a shop towel or suit able container under the propeller and skeg for the dura tion of the storage 41 gt MAINTENANCE PRE SEASON CHECK Prepare your outboard for a season of reliable service by performing a general check and a few preventive mainte nance procedures Examine all loosened or removed hardware Replace dam aged or missing parts with Evinrude Johnson Genuine Parts or equivalent Check the gearcase for leakage If leakage is evident the gearcase seals should be replaced See your Dealer IMPORTANT Gearcas
8. 3 CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only if each of the following conditions has been fulfilled a Evinrude outboard engines must be purchased as new and unused by its first owner from a BRP distributor dealer authorized to distribute Evinrude products in the country in which the sale occurred hereinafter Distributor Dealer b and then only after the BRP specified pre delivery inspection process has been completed and documented by the purchaser and Distributor Dealer c The product must have undergone proper registration of Product by an authorized BRP Distributor Dealer d The Evinrude products must be purchased in the country or union of countries in which the purchaser resides e Routine maintenance outlined in the operator s guide must be timely performed in order to make warranty coverage contingent upon proof of proper maintenance BRP will not honour this limited warranty to any private use owner or commercial use owner if the preceding conditions have not been met Such limitations are necessary in order to allow BRP to protect the safety of its products its consum ers and the general public As outlined in the Operator s Guide timely routine required maintenance must be performed to maintain warranty cover age BRP may require proof of proper maintenance prior to authorizing warranty coverage 4 WHAT TO DO TO OBTAIN WARRANTY COVERAGE Registered owner Owner must no
9. 49 gt PRODUCT INFORMATION SPECIFICATIONS 200 225 250 3 3 Liter Models Displacement 200 1 cu in 3279 cc Engine Type 90 V 6 Cylinder Two Cycle E TEC Full Throttle Operating Range 200 HP 4500 to 5800 RPM 225 HP 4500 to 5800 RPM 250 HP 4500 to 5800 RPM Power 1 200 HP 200 HP 147 kw 5150 RPM 225 HP 225 HP 166 kw 5150 RPM 250 HP 250 HP 184 kw 5150 RPM Idle RPM in Neutral 2 500 50 Ignition Timing 2 Controlled by the outboard s EMM Emission Control System per SAE J1930 2 ECM E TEC Engine Control Module E TEC Fuel Requirements 2 87 Pump Posted AKI 90 RON Refer to FUEL REQUIREMENTS on page 17 Oil Lubricant Warning Signals Battery Minimum 3 4 Evinrude Johnson XD100 oil or TC W3 NMMA certified oil Refer to OIL REQUIREMENTS on page 16 Controlled by the outboard s EMM 675 CCA 845 MCA 12 volt or 800 CCA 1000 MCA 12 volt below 0 C 32 F Spark Plug 2 Refer to ECI Label 1 Rated following the standards of ICOMIA 28 83 ISO 3046 and NMMA 2 3 4 Emission Control Information Use a 1000 MCA 800 CCA battery when operating in temperatures below 0 C 32 F Under extraordina available in group 29 size 50 electrical load or environmental conditions use a 107 amp hour minimum battery generally gt SPECIFICATION
10. Contact with a rotating propeller is likely to result in serious injury or death Assure the engine and prop area is clear of people and objects before starting engine or operating boat Do not allow anyone near a propeller even when the engine is off Blades can be sharp and the propeller can continue to turn even after the engine is off Always shut off the engine when near people in the water A WARNING The engine cover is a machinery guard DO NOT operate your outboard with the cover off unless you are performing maintenance or emergency starting and then be careful to keep hands hair and clothing clear of all moving parts Contact with moving parts could cause injury ways shut off the outboard when your boat is near people who are in the water A Be familiar with the waters you are operating in The gearcase of this outboard extends below the water surface and could potentially come in contact with underwater obstructions Contact with underwater obstructions may result in loss of control and person al injury ENGINE STARTING Refer to the ROUTINE INSPECTION CHECKLIST on page 31 for pre launch checks before using your Evinrude E TEC outboard You MUST supply water to the engine before attempting to start it Engine damage can occur quickly Be sure the water intake screens are below the water sur face Connect the clip to the emergency stop key switch Snap the lanyard to a secure place on
11. 17 gt USING YOUR EVINRUDE E TEC OUTBOARD Alcohol Fuels Your outboard has been designed to operate using the specified fuels however be aware of the following The boat s fuel system may have different requirements regarding the use of alcohol fuels Refer to the boat s owner guide Alcohol blended fuel may cause engine performance problems 00 Alcohol attracts and holds moisture that can cause corrosion of metallic parts in the fuel system Using alcohol extended fuels is acceptable ONLY if the al cohol content does not exceed 10 ethanol by volume or 5 methanol with 5 cosolvents by volume FUEL ADDITIVES The only fuel additives approved for use in your Evinrude E TEC outboard are Evinrude Johnson 2 4 Fuel Conditioner Evinrude Johnson Fuel System Cleaner Use of other fuel additives can result in poor performance or engine damage Evinrude Johnson 2 4 Fuel Conditioner will help prevent gum and varnish deposits from forming in fuel system com ponents and will remove moisture from the fuel system It can be used continuously and should be used during any period when the outboard is not being operated on a regu lar basis Its use will reduce spark plug fouling fuel system icing and fuel system component deterioration Evinrude Johnson Fuel System Cleaner will help keep fuel injectors in optimal operating condition FUEL SYSTEM OPERATION Connecting the Fuel Hose 1
12. 5250 RPM 300 HP 221 kw 300 HP 5500 RPM Idle RPM in Neutral 2 500 50 Ignition Timing 2 Controlled by the outboard s EMM Emission Control System per SAE J1930 2 ECM E TEC Engine Control Module E TEC Fuel Requirements 2 87 Pump Posted AKI 90 RON Refer to FUEL REQUIREMENTS on page 17 Oil Lubricant Evinrude Johnson XD100 oil or TC W3 NMMA certified oil Refer to OIL REQUIREMENTS on page 16 Warning Signals Controlled by the outboard s EMM Battery Minimum 3 4 Spark Plug 2 845 MCA 675 CCA 12 volt or 1000 MCA 800 CCA 12 volt below 0 C 32 F Refer to ECI Label 1 2 3 4 1 2 Emission Control Information 3 4 Under extraordina available in group 29 size Rated following the standards of ICOMIA 28 83 ISO 3046 and NMMA Use a 1000 MCA 800 CCA battery when operating in temperatures below 0 C 32 F electrical load or environmental conditions use a 107 amp hour minimum battery generally 52 gt SPECIFICATIONS Fuses P N 967545 Refer to FUSE on page 30 Fuel Filter P N 502906 Battery Charging 50 Amp Fully Regulated Dual Isolated Gearcase Lubricant 1 Evinrude Johnson HPF XR Gearcase Lubricant Capacity L2 Gearcase DHL HSL 225 250DHX 980 ml 33 1 fl oz M2 Gearcase Standard Rotation 1150 ml 38 9 fl oz M2 Gearcase Counter Rotation 1220 ml 41 fl oz
13. Power Trim Tilt Fluid Capacity Propeller Weight Evinrude Johnson Power Trim Tilt and Power Steering Fluid 622 ml 21 fl oz Refer to Propeller Selection on page 46 L Models 58 ratio 230 kg 507 Ibs X Models 58 ratio 234 kg 515 Ibs X Models 54 ratio 239 kg 528 Ibs Z Models 54 ratio 242 kg 534 Ibs Sound at Driver s Ear LpA ICOMIA 39 94 Transom Height 84 0 dB A L Models 495 to 508 mm 19 1 2 to 20 in X Models 622 to 635 mm 24 1 2 to 25 in Z Models 749 to 762 mm 29 1 2 to 30 in 1 Use Evinrude Johnson HPF Pro Gearcase Lubricant for high performance outboards and commercial applications Evinrude Johnson HPF Pro Gearcase Lubricant delivers exceptional durability and reliability and promotes long gearcase life in marine use 53 gt PRODUCT INFORMATION PRODUCT WARRANTY INFORMATION BOMBARDIER RECREATIONAL PRODUCTS LIMITED WARRANTY FOR 2010 EVINRUDE OUTBOARD ENGINES SOLD IN THE UNITED STATES AND CANADA 1 SCOPE OF THE LIMITED WARRANTY Bombardier Recreational Products BRP warrants its 2010 Evinrude outboard engines sold by authorized Evinrude dealers in the fifty United States and Canada Product from defects in material or workmanship for the period and under the conditions described below 2 EXCLUSIONS The following are not warranted under any circumstances Replacement of parts due to normal wear and te
14. The outboard can be flushed on the trailer or at dockside Place outboard in vertical down position in a well ventilated ar ea 1 Place the outboard in an area with good drainage 2 Connect garden hose to flushing port 3 Turn on the water It is not necessary to run the engine for a good flushing completely drain the powerhead If you cannot store the outboard in the recommended vertical position be sure the cooling system is drained completely Never place the gearcase higher than the powerhead Any water remaining in the exhaust passages can run into the cylinders and cause serious damage 38 SHORT TERM STORAGE BETWEEN USES If you must tilt the outboard to remove it from the water lower it and allow the cooling system to drain completely as soon as you clear the launch area Between uses store your outboard in a vertical position LONG TERM STORAGE WINTERIZATION A WARNING Outboard must be in NEUTRAL before performing winterization Starting outboard in gear can cause personal injury If winterizing on a trailer the propeller must be removed before performing procedure Failure to remove propeller can cause personal injury or death Winterization prepares your outboard for long term off sea son storage During winterization the engine is fogged and extra oil is used to coat internal engine components Winterization requires a specific process of steps Closely follow the applica
15. BOMBARDIER RECREATIONAL PRODUCTS LIMITED WARRANTY FOR 2010 EVINRUDE OUTBOARD ENGINES SOLD IN THE UNITED STATES AND CANADA CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT PRODUCT WARRANTY INFORMATION BRP LIMITED WARRANTY FOR 2010 EVINRUDE OUTBOARD ENGINES USED IN EUROPEAN UNION MEMBER STATES TURKEY AUSTRALIA NEW ZEALAND AND JAPAN PRODUCT WARRANTY INFORMATION eene enne enne nnne nennen nnne BRP LIMITED WARRANTY FOR 2010 EVINRUDE OUTBOARD ENGINES USED IN AFRICA MIDDLE EAST LATIN AMERICA PACIFIC ISLANDS ASIA ALBANIA FORMER YUGOSLAVIAN REPUBLIC OF MACEDONIA SERBIA AND MONTENEGRO BOSNIA AND HERZEGOVINA AND THE COMMONWEALTH OF INDEPENDENT STATES 62 DU 65 FREQUENTLY ASKED QUESTIONS ressent entente nennt nnn nannten 66 CHANGE OF ADDRESS CHANGE OF OWNERSHIP 67 CONFIRMATION OF RECEIPT eene nenne tnnt natns nnns nnns nnns nnn nnne 69 ABOUT THIS GUIDE This Operator s Guide is an essential part of your Evinrude E TEC outboard It contains pertinent information which if followed will provide you with a thorough understanding needed for proper operation maintenance care and above all safety Safety is our first priority and it should be
16. Controls After gear engagement move the control handle slowly in the same direction to increase speed Press the RPM or button to fine tune engine speed up or down in 196 increments Engine Synchronization ICON Controls Press the SYNC button to automatically synchronize the RPM of multiple engines The SYNC button also transfers control of all engines to the port lever on the control 22 gt OPERATION REMOTE CONTROLS EVINRUDE JOHNSON BRP CONTROLS IMPORTANT When selecting the remote control system for your boat specify Evinrude components Evinrude controls deliver the cable stroke your outboard needs for positive shift and throttle control and they incorporate such safety and convenience features as Start in gear prevention Plug in compatibility with Evinrude Modular Wiring System MWS Side Mount Control Single Lever Binnacle Mount Control 1 Handle shift and throttle Handle shift and throttle 2 Trim tilt switch where equipped Trim tilt switch where equipped 3 Neutral lock lever Fast idle button warm up 4 Fast idle lever warm up Throttle friction adjusting screw under cover 5 6 Throttle friction adjusting screw Emergency stop clip and lanyard Emergency stop clip and lanyard Concealed Side Mount Control Dual Lever Binnacle Mount Control 1 Handle shift and throttle 2 Trim tilt switch where equipped 3 Neutral lock lever
17. If your boat handles unsuitably when trimmed fully bow down set the angle adjusting rod or trim limiter rod to limit the travel of the power trim If your outboard is not equipped with this rod purchase one from your Dealer A WARNING If the bow of the boat plows the water at high speeds the boat may bow steer or spin suddenly possibly ejecting or otherwise seriously injuring occupants 25 gt USING YOUR EVINRUDE E TEC OUTBOARD C Trim In most operating conditions it is recommended to trim the outboard to the full down position when accelerating Once on plane trim the outboard up for best performance Over trimming increases engine RPM while decreasing speed The best trim setting is when the highest speed is achieved with the lowest engine RPM Shallow Water Drive You can tilt the outboard to any position within the tilt range but DO NOT run the engine faster than idle speed If idling a tilted outboard keep its water intakes sub merged at all times Full Tilt The full tilt is often used to tilt the outboard for clearance when beaching mooring or launching co2692 1 Trim range 2 Tilt range TRAILERING Tilting If the tilted outboard s cover contacts the boat s motor well limit the maximum tilt by following the procedures in Tilt Limiter Cam on page 49 Engaging Tilt Support Lever IMPORTANT DO NOT use the tilt support lever while trailering Refer to TRAILERING on page 26
18. Johnson Genuine 2 4 Fuel Conditioner SystemCheck Parts Evinrude Johnson XD100 HPF XR Gearcase Lubricant Triple Guard Grease Evinrude Johnson XD50 2009 BRP US Inc All rights HPF Pro Gearcase Lubricant reserved Dear Boating Enthusiast Congratulations on your purchase of our industry leading Evinrude E TEC outboard Your purchase comes with the full commitment and backing of the BRP Outboard Engine team We know your Evinrude E TEC outboard will provide you with years of reliable use and we hope you will enjoy using it as much as we enjoyed designing and building this inno vative product You can be proud you purchased an Evinrude E TEC outboard with the following benefits EASY TO OWN amp OPERATE With your Evinrude E TEC outboard there is no more time wasted in the shop In fact you only have to bring your Evinrude E TEC outboard in for dealer scheduled maintenance every 300 hours or every three years of normal recre ational use That s three trips to the shop in nine years four trips in twelve years five trips in fifteen years you get the picture And if that is not enough with your new outboard you will have zero oil changes absolutely no break in pe riod and a simple winterization process that can be done at the boat ramp or in your driveway We are proud of how easy we have made it for you to own this outboard Hopefully it means you will be spending more time on the water each
19. NOT LIMITED TO expense for gasoline expense for transporting Product to and from Distributor Dealer removal of Product from a boat and reinstallation mechanic s travel time in and out of water charges slip or dock fees trailering or towing storage telephone cell phone fax or tele gram charges rental of a like or replacement Product or boat during warranty services or down time taxi travel lodging loss of or damage to personal property inconvenience cost of insurance coverage loan payments loss of time loss of income revenue or profits or loss of enjoyment or use of Product SOME COUNTRIES PROVINCES OR JURISDICTIONS DO NOT ALLOW FOR THE DISCLAIMERS LIMITATIONS OF INCIDENTAL OR CONSEQUENTIAL DAMAGES OR OTHER EXCLUSIONS IDENTIFIED ABOVE AS A RESULT THEY MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC RIGHTS AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH MAY VARY FROM COUNTRY TO COUNTRY OR PROVINCE TO PROVINCE Neither the Distributor any BRP Distributor Dealer nor any other person has been authorized to make any affirmation representation or warranty regarding Product other than those contained in this limited warranty and if made shall not be enforceable against BRP BRP reserves the right to modify this warranty at any time being understood that such modification will not alter the war ranty conditions applicable to the Products sold while this warranty is in effect 60 gt PRODUCT WARRANTY INFORMAT
20. and General Manager Outboard Engines TABLE OF CONTENTS ABOUT THIS GUIDE aa aaea iaaa aaea aaa aaan an 6 IMPORTANT SAFETY MESSAGES nita nn nsn nn tranh nn 7 PRODUCT REFERENCES ILLUSTRATIONS AND SPECIFICATIONS ct 9 USING YOUR EVINRUDE E TEC OUTBOARD SAFETY INFORMATION ON THE OUTBOARD 12 WARNING SYMBOLS HANG TAG REMOTE CONTROL DECALS 13 COMPONENT IDENTIFICATION 14 OLAND FUEL nuno en dii quiet 16 GIL REGUIREMENTS Dt 16 OILING SYSTEM 16 FILLING THE OIL TANK ET PRIMING THE OIL SYSTEM 17 FUEL REQUIREMENTS 17 FUEL ADDITIVES 18 FUEL SYSTEM OPERATION 18 OPERATION iier nae 19 SAFETY INEORMA eoi tote vorm e mtra facem add m aum 19 ENGINE STARTING 19 ENGINE STOPPING nte 20 REMOTE CONTROLS EVINRUDE ICON CONTROL SYSTEM REMOTE CONTROLS EVINRUDE JOHNSON BRP CONTROLS FUEL ECONOMY 25 POWER TRIM AND TILT 25 TRAILERING 27 IMPACT DAMAGE 28 SALT WATER
21. by foreign material Damage resulting from sand or debris in the water pump Cosmetic or paint changes due to exposure to the elements This warranty will be voided in its entirety and rendered null and void where Product has been altered or modified in such a way so as to adversely affect its operation performance or durability or change its intended use horsepower or emission levels or Product is or has been used for racing at any point even by a prior owner 3 LIMITATIONS OF LIABILITY ALL WARRANTIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MER CHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS LIMITED WARRANTY ALL INCIDENTAL CONSEQUENTIAL DIRECT INDIRECT OR OTHER DAMAGES OF ANY KIND ARE EXCLUDED FROM COVERAGE UNDER THIS WARRANTY INCLUDING BUT NOT LIMITED TO expense for gasoline expense for transporting Product to and from Dealer removal of Product from a boat and reinstallation mechanic s travel time in and out of water charges slip or dock fees trailering or towing storage telephone cell phone fax or telegram charges rental of a like or replacement Product or boat during warranty services or down time taxi travel lodging loss of or dam age to personal property inconvenience cost of insurance coverage loan payments loss of time loss of income reve nue or profits or loss of enjoyment or use of Product SOME STATES PR
22. connections securely and coat the installation with Triple Guard grease 47 gt PRODUCT INFORMATION A WARNING Keep the battery connections clean tight and insu lated to prevent their shorting or arcing and causing an explosion If the battery mounting system does not cover the connections install covers Check often to see that connections stay clean and tight IMPORTANT DO NOT use wing nuts on battery connec tions even if they came with the battery Wing nuts can loosen and cause errant warning signals or electrical sys tem damage Service Before servicing the battery or the outboard remove both battery cables from the battery battery negative cable first Keep metal objects from contacting either battery post IMPORTANT Service electrical components only while the outboard is NOT running Be careful when identifying positive and negative battery cables and posts A WARNING Battery electrolyte is acidic handle with care If electrolyte contacts any part of the body immedi ately flush with water and seek medical attention Do not use a booster battery and jumper cables to start the outboard Gasoline fumes can cause explo sion and fire resulting in property damage per sonal injury or death ACCESSORY BATTERY CONNECTION An optional accessory battery charge kit is available to al low the charging system to charge the cranking and acces sory batteries at the same time Se
23. for sale in California that are originally sold in California to a California resident or subsequently warranty registered to a California resident The BRP U S and Canada limited warranty conditions for Evinrude outboards are still applicable to these models with the neces sary modifications Select emission control parts of your Evinrude E TEC outboard are warranted from the date of purchase by the first retail consumer or the date the product is first put to use whichever occurs first for a period of 4 years or for 250 hours of use whichever occurs first However warranty coverage based on the hourly period is only permitted for outboards equipped with the appropriate hour meters or their equivalent If any emission related part on your engine is defective under warranty the part will be repaired or replaced by BRP Parts covered are 1 Electrical System 4 Air Induction System A EMM Engine Management Module A Reed Valves B Spark Plugs and Wires B Throttle Body Assembly C Ignition Coils C Intake Manifold D Wiring Harness 5 Oil System Exhaust System A Oil Injector Inner Exhaust Housing B Oil Lines Fittings and Clamps Adaptor Exhaust Manifold Megaphone Inner Exhaust O w gt Sensors Air Temperature Sensor Fuel System Crank Position Sensor Fuel Lift Pump Fuel Supply Pump Water Temperature Sensor 6 A B C Throttle P
24. out boards are running even if one is in NEUTRAL If it is necessary to return to harbor with one outboard not running tilt the inoperative outboard high enough to keep its propeller out of the water UNDER TOW Should you require a tow from another boat Shift your engine to NEUTRAL Tilt its gearcase out of the water Off load all persons into another boat and Keep speed slower than planing speed FUSE Be sure that all active and spare fuses are in good condi tion e A blown fuse will not allow the engine to crank Replace it with a fuse of the same rating A spare fuse is provided Repeated fuse failures indicate a potentially serious prob lem Do not replace it with higher rated fuse see your Dealer for service Fuse Replacement IMPORTANT Use only fuses of the same rating Your Evinrude E TEC outboard uses 10 amp fuses Remove engine cover Remove the electronics cover Detach fuse from plug by pulling down on fuse connector clip Install spare fuse in place of failed fuse 1 Fuse 2 Spare fuse IMPORTANT Failure to install cover securely may cause electrical problems 30 gt ROUTINE INSPECTION CHECKLIST ROUTINE INSPECTION CHECKLIST Pre Launch Checks Each Use Uu Check fuel level Uu Check oil level 0 Check function of steering throttle shift and emergency stop circuit and lanyard u Check condition of pro
25. preoccupation unfamiliarity o operator with the product drugs and alcohol to name a few Damage to your boat and outboard can be fixed in a short period of time but injury or death has a lasting effect WARNING For your safety and the safety of others follow all safety warnings and recommendations Do not disre gard any of the safety precautions and instructions Anyone operating your boat should first read and understand this guide before they operate your boat and outboard SAFETY MEASURES General A To fully appreciate the pleasures enjoyment and ex citement of boating there are some basic rules that should be observed and followed by any boater Some rules may be new to you and others may be common sense or obvious irrespective take them seriously Be sure at least one of your passengers knows how to handle your boat in case of an emergency All passengers should know the location of emergen cy equipment and how to use it A Know the marine traffic laws and obey them All safety equipment and personal floatation devices must be in good condition and suitable for your type of boat Always comply with the regulations that ap ply to your boat A Remember gasoline fumes are flammable and ex plosive Always adhere to the fueling procedure con tained in this Operator s Guide and those given to you by the fueling station Always verify fuel level be fore use and during the ride Apply the
26. public 6 WHAT TO DO TO OBTAIN WARRANTY COVERAGE Registered owner Owner must notify a servicing BRP authorized Distributor Dealer within two 2 days of the appear ance of a defect Owner must bring Product including any defective part therein to the authorized brp Distributor Dealer promptly after the appearance of the defect and in any event within the warranty period and must provide BRP Distrib utor Dealer with reasonable opportunity to repair the defect The expenses of transporting Product to and from Distrib utor Dealer for warranty service are to be borne by the Owner The Owner must also present proof of purchase to the authorized BRP Distributor Dealer for warranty repairs and must sign the repair work order prior to the start of the repair in order to validate the warranty repair All parts replaced under this warranty become the property of BRP 63 gt PRODUCT INFORMATION 7 WHAT BRP WILL DO BRP s obligations under this warranty are limited to at its sole discretion repairing or replacing parts of Product found to be defective in material or workmanship in the reasonable judgment of BRP Such repair or replacement of parts will be done without charge for parts and labour at any authorized Distributor Dealer BRP s responsibility is limited to making the required repairs or replacements of parts No claim of breach of warranty shall be cause for cancellation or rescission of the sale of Product to Owne
27. s Sterndrive and Inboard marine engine 2009 exhaust emission standards Personal Watercraft and Outboard marine engines may also comply with these standards Engines meeting these standards have 90 lower emission than One Star Low Emission engines For more information Cleaner Watercraft Get the Facts 1 800 END SMOG www arb ca gov 57 gt PRODUCT INFORMATION YOUR EMISSION CONTROL WARRANTY RIGHTS AND OBLIGATION The California Air Resources Board and Bombardier Recreational Products BRP are pleased to explain the emission control system warranty on your 2010 Evinrude E TEC outboard In California new outboard engines must be designed built an equipped to meet the State s Stringent anti smog standards BRP must warrant the emission control system on your outboard or the periods of time listed below provided there has been no abuse neglect or improper maintenance of your outboard Your emission control system may include parts such as the carburetor or fuel injection system the ignition system and catalytic converter Also included may be hoses belts connectors and other emission related assemblies Where a warrantable condition exists BRP will repair your outboard at no cost to you including diagnosis parts and labor provided that such work is performed by an authorized BRP dealer Manufacturer s Limited Warranty Coverage This emission limited warranty covers Evinrude outboards certified and produced by BRP
28. the clip in place Follow the normal starting procedure Reinstall a clip as soon as possible IMPORTANT Your emergency stop switch can be effec tive only when in good working condition At each outing inspect clip and lanyard for cuts breaks or wear Replace worn or damaged parts e PUSH KEY IN FOR FULL CHOKE dr6819 dr5992a 1 Clip 2 Emergency stop key switch 3 Lanyard IMPORTANT Carefully check the function of all control and engine systems before leaving the dock DO NOT shift the engine into FORWARD or REVERSE while it is shut off If the following directions are not suitable for your boat s control see your Dealer before proceeding Shifting EVINRUDE JOHNSON BRP Controls IMPORTANT When shifting from FORWARD to RE VERSE or from REVERSE to FORWARD pause at NEU TRAL until the engine is at idle speed and the boat has slowed With engine running and control handle in NEUTRAL Side Mount Controls Unlock the control handle by lifting the neutral lock lever on the hand grip With a firm quick motion move the control handle fore or aft until it engages the forward or reverse gear detent Binnacle Mount Controls With a firm quick motion move the control handle fore or aft until it engages the forward or reverse gear detent Speed Control EVINRUDE JOHNSON BRP Controls After gear engagement move the control handle slowly in the same direction to increase speed 24
29. the operator s clothing or life vest not where it might tear away instead of activat ing the stop switch PUSH KEY IN FOR FULL CHOKE f end dr6819 dr5992a 1 Clip 2 Emergency stop clip key switch 3 Lanyard IMPORTANT In an emergency situation the engine will start and run without the clip connected to the key switch The operator should always use the clip and lanyard anytime the engine is running Refer to Emergency Stop Key Switch on page 21 DANGER Always use the safety lanyard when operating your boat to help prevent a runaway boat and reduce the risk of personal injury or death IMPORTANT Carefully check the function of all control and engine systems before leaving the dock 19 gt USING YOUR EVINRUDE E TEC OUTBOARD Move the remote control handle to NEUTRAL WARNING If you using a remote control that does not have start in gear prevention the outboard can started while it is in gear Protect against unex pected boat movement by always starting your out board in NEUTRAL e DO NOT advance the throttle before start up Advancing the throttle overrides the electronic idle control system Af ter the engine starts the engine management module EMM automatically increases idle speed slightly Idle speed will decrease as the engine warms up The engine monitor gauge lights or display will illuminate if the throttle is advanced Turn
30. tive only when in good working condition At each outing ning see your Dealer inspect clip and lanyard for cuts breaks or wear Replace 7 worn or damaged parts Connect the clip and lanyard to the emergency stop key switch Snap the lanyard to a secure place on the opera or s clothing or life vest not where it might tear away in stead of activating the stop switch Disconnecting the clip and lanyard will stop the engine and prevent the boat from becoming a runaway if the driver moves beyond the range of the lanyard Pulling the clip and lanyard stops all out boards in a multi outboard installation Individual outboards are started or stopped with the rocker switches on switch panel 21 gt USING YOUR EVINRUDE E TEC OUTBOARD Single Lever ICON Control Handle shift and throttle Trim tilt switch Fast idle neutral button RPM Tune button Gear position indicators Dual Lever CON Control TOO Handle shift and throttle Master Trim tilt switch Individual engine trim switches Fast idle neutral button PowerSync button RPM Tune button Gear position indicators If the following directions are not suitable for your boat s control see your Dealer before proceeding Shifting ICON Controls With engine running and control handle in NEUTRAL Move the control handle fore or aft until it engages the for ward or reverse gear detent Speed Control ICON
31. to ENGINE STARTING on page 19 Fuel tank empty Fuel hose kinked Fuel system contaminated with water or dirt Fuel filter obstructed Throttle not at IDLE Return throttle to IDLE Spark plugs incorrect Refer to SPARK PLUGS on page 42 Spark plugs improperly gapped carboned burned or wet Fuse blown Refer to FUSE on page 30 Flashing Water Temp or hot light refer to ENGINE MONITOR ING on page 32 and ENGINE OVERHEATING on page 34 Flashing Check Engine or Chk Eng light refer to ENGINE MON ITORING on page 32 Engine will not idle properly Debris on propeller Spark plugs damaged or incorrect Refer to SPARK PLUGS on page 42 Fuel system contaminated with water or dirt Engine loses power Spark plugs damaged or incorrect Refer to SPARK PLUGS on page 42 Fuel filter obstructed Fuel system contaminated with water or dirt Water intakes obstructed and cooling system not operating cor rectly Refer to ENGINE OVERHEATING on page 34 Oiling system malfunction S A F E protection mode activated Refer to ENGINE MONITOR ING on page 32 Engine runs but makes little or no progress Propeller hub loose slipping Propeller blades bent or missing Propeller shaft bent Propeller debris Warning system activates Refer to ENGINE MONITORING on page 32 44 PRODUCT INFORMATION gt PRODUCT INFORMATION RIGGING AND ACCESSORIES PROPELLER Propeller Selection
32. to resolve the issue at the dealership level by discussing the issue with Dealer s service manager or owner If further assistance is required please contact BRP US Inc Outboard Engines Division After Sales Support P O Box 597 Sturtevant WI 53177 1 847 689 7090 BOMBARDIER RECREATIONAL PRODUCTS LIMITED WARRANTY FOR 2010 EVINRUDE OUTBOARD ENGINES SOLD OUTSIDE THE UNITED STATES AND CANADA For a copy of the Limited Warranty see your Bombardier Recreational Products BRP distributor dealer authorized to distribute Evinrude products in the country in which the sale occurs If further assistance is required please contact BRP US Inc Outboard Engines Division After Sales Support P O Box 597 Sturtevant WI 53177 or the affiliate of BRP where the Product was registered for warranty Engines sold in Canada are distributed and serviced by Bombardier Recreational Products Inc Limited Warranty Revision US CA February 2009 56 gt CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT Your Evinrude E TEC outboard has a special environmental label required by the California Air Resources Board The label has one two three or four stars A hangtag provided with your outboard describes the meaning of the star rating system The Star Label Means Cleaner Marine Engines LOW Emigsio The Symbol for Cleaner Marine Engines Cleaner Air and Water For a healthi
33. way so as to adversely affect its operation performance or durability or has been altered or modified to change its intended use or Product is or has been used for racing or any other competitive activity at any point even by a prior owner 3 LIMITATIONS OF LIABILITY THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES EX PRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FIT NESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS LIMITED WARRANTY 62 gt PRODUCT WARRANTY INFORMATION ALL INCIDENTAL CONSEQUENTIAL DIRECT INDIRECT OR OTHER DAMAGES OF ANY KIND ARE EXCLUDED FROM COVERAGE UNDER THIS WARRANTY INCLUDING BUT NOT LIMITED TO expense for gasoline expense for transporting Product to and from Distributor Dealer removal of Product from a boat and reinstallation mechanic s travel time in and out of water charges slip or dock fees trailering or towing storage telephone cell phone fax or tele gram charges rental of a like or replacement Product or boat during warranty services or down time taxi travel lodging loss of or damage to personal property inconvenience cost of insurance coverage loan payments loss of time loss of income revenue or profits or loss of enjoyment or use of Product SOME STATES PROVINCES DO NOT ALLOW FOR THE DISCLAIMERS LI
34. with S A F E mode The EMM has identified a problem with the outboard Seek assistance and or return to harbor See your Dealer A continuous light without S A F E mode The EMM has identified a problem that should be ad dressed by your Dealer as soon as practical to avoid operational difficulties A WARNING If the outboard shuts OFF and the CHECK ENGINE CHK ENG light is flashing the outboard cannot be restarted A hazardous fuel condition may exist Seek assistance to return to port Speed Adjusting Failsafe Electronics 33 gt USING YOUR EVINRUDE E TEC OUTBOARD ENGINE OVERHEATING Do not run your outboard even for a brief start up without supplying water to it Refer to FLUSHING on page 38 IMPORTANT Do not run your outboard even for a brief start up without supplying water to it Refer to FLUSH ING on page 38 While boating the outboard s water intakes must stay com pletely submerged and unobstructed Observe proper tran som height and trim angle While the outboard is running the outboard s water pump indicator must discharge a steady stream of water Check the indicator often espe cially when operating in weeds mud and debris laden wa ter and at extreme trim angles DRC4952 1 Water intake screens 2 Water pump indicator If the engine overheats the engine monitor will sound the warning horn and turn on the WATER TEMP or HOT light Al
35. 2010 OPERATOR S GUIDE 200 225 250 300 HSL HVL HL HX PL PX PZ CX CZ 215930 EN FEATURES AT A GLANCE Easy to Own and Operate Three Year Limited Warranty No Scheduled Dealer Maintenance for Three Years of Normal Recreational Use No Operational Break In Procedure Easy Starts no choking or priming Digital Engine Management Self Flushing Cooling System Long Term Storage Design Simplified Winterization Procedure Digital Diagnostics Low Oil Usage CANbus Capable Durable and Reliable Full Corrosion Protection Evinrude E TEC Lubrication System Auto Calibrated Linkage Robust Heavy Duty Design Extra Capacity Water Pump Iridium Spark Plugs Vibration Isolated Electronics Beltless 50 Amp Dual Isolated Charging System Stainless Steel Thermostats Nickel Chrome Faced Piston Rings Micro Finished Connecting Rods Crankshaft Cleaner and Quieter EPA Emissions Compliance European Union Emissions Compliance California 3 Star Emissions Compliance Sealed Fuel System Low Friction Design No powerhead gears belts cams oil scraping rings or mechanical oil pump Full Length Insulated Lower Pans Quiet Signature Sound Air Intake Silencer Idle Air Bypass 300 HP Models meet California 2 Star Emissions Compliance The following trademarks are the property of Bombardier Recreational Products Inc or its affiliates Evinrude Evinrude Johnson XD30 Command Evinrude E TEC BRP Logo SAREE M Evinrude
36. 29 WEEDY WATER 29 HIGH ALTITUDE 30 FREEZING WEATHE 0 SHALLOW WATER 0 DUAL OUTBOARD OPERATIO 0 UNDER 0 FUSE 0 ROUTINE INSPECTION CHECKLIST esses 31 ENGINE MONITORING sees eene nnne nnne nannten nnne nnne nn 32 3 eh zfop ri NI ct 34 MAINTENANCE ENGINE EMISSIONS INFORMATION 36 MAINTENANCE SCHEDULE snnt atn satus sten asina 37 STORAGE 38 TRANSPORTATIO FLUSHING een SHORT TERM STORAGE BET d 9 LONG TERM STORAGE WINTERIZATION 9 PRE SEASON CHECK 2 SPARK PLUGS 2 OUTBOARD EXTERNAL FINISH 43 SCRATCH REPAIR 43 HULL FINISH 43 SUBMERGED u 43 TROUBLESHOOTING sese saisie s aaa tae ainin 44 PRODUCT INFORMATION RIGGING AND ACCESSORIES lessen ee 46 PROPELLER riirii BATTERY ACCESSORY BATTERY CONNECTION WATER PRESSURE ADJUSTMENTS a ae an 5 2 T PRODUCT WARRANTY INFORMATION 54
37. 29 32 Africa Middle East Albania Former Yugoslavian Republic of Macedonia Serbia and Montenegro Bosnia and Herze govina and Commonwealth of Independent States former Soviet Union Telephone 41 21 318 78 00 Fax 41 21 318 78 61 Latin America excluding Brazil Telephone 954 846 1442 Fax 954 846 1478 Brazil Telephone 55 19 3246 2100 Fax 55 19 3246 3800 Pacific Islands Telephone 612 9794 6600 Fax 612 9794 6697 Limited Warranty Revision Asia Latin Am February 2009 64 gt READINESS TEST READINESS TEST The Operator s Readiness Test 1 2 3 4 Did you read this Guide from front cover to rear cover Are you ready to take responsibility for the safe operation of your boat and outboard Do you understand all the safety precautions and instructions contained in this Guide Do you understand that this Guide contains essential information to help prevent personal injury and damage to equipment Are you ready to follow the recommendations in this Guide and take a boating safety course before you operate your boat and outboard Do you know who to ask if you have any questions about your boat and outboard Do you know your local marine traffic laws Do you understand that human error can be caused by carelessness fatigue overload preoccupation unfamiliarity of operator with the product drugs and alcohol just to name a few A WARNING It is impossible for this Guide to cover every hazardous situ
38. 4 5 Handle shift and throttle Trim tilt switch where equipped Fast idle button warm up Throttle friction adjusting screw under cover AomL Fastidle button warm up Throttle friction adjusting screw 23 USING YOUR EVINRUDE E TEC OUTBOARD Emergency Stop Key Switch A combination emergency stop switch and key switch is a feature of Evinrude prewired remote controls and al Evinrude control wiring kits A WARNING Avoid knocking or pulling the clip off the stop switch during normal boating Avoid bumping the key if operating without the clip on the switch The resulting unexpected loss of forward motion can throw occupants forward causing injury Keep the lanyard free from obstructions and entan glements At each outing test the system s operation With the engine running remove the clip from the switch by pulling the lanyard If the engine does not stop run ning see your Dealer Connect the clip to the emergency stop key switch Snap the lanyard to a secure place on the operator s clothing or ife vest not where it might tear away instead of activat ing the stop switch Disconnecting the clip and lanyard wil stop the engine and prevent the boat from becoming a run away if the driver moves beyond the range of the lanyard If the lanyard is too long it can be shortened by knotting or ooping it DO NOT cut and retie the lanyard In an emer gency situation the engine can be started without
39. Bombardier Recreational Products Inc BRP warrants its Evinrude amp outboard engines Product from defects in ma terial or workmanship for the period and under the conditions described below when they are sold by authorized Evinrude distributors dealers and used at any point during the warranty period in the following territories Africa Middle East excluding Turkey Latin America including but not limited to the Caribbean Islands Bahamas and Bermuda Pacific Islands excluding Hawaii Asia excluding Japan Albania Former Yugoslavian Republic of Macedonia Serbia and Montenegro Bosnia and Herzegovina or Commonwealth of Independent States former Soviet Union excluding Lithuania Latvia and Estonia All Evinrude Johnson Genuine Parts and accessories including but not limited to propellers gauges oil tanks remote controls wiring and key switches that are installed by an authorized distributor dealer at the time of sale whether or not shipped with Product bear the standard BRP limited warranty for Evinrude Johnson Genuine Parts and accessories See your authorized distributor dealer for a full copy of such limited warranty 2 EXCLUSIONS ARE NOT WARRANTED The following are not warranted under any circumstances Replacement of parts due to normal wear and tear Routine maintenance parts and services including but not limited to maintenance requirements lower unit oil change lubrication linka
40. CON equipped outboards ICON control systems are available for single up to five engine installations The CON control system supports dual station and flying bridge applications ICON features include Neutral throttle advance Smooth effortless shifting RPM Tune precision speed control Gear position indicators PowerSync automatic engine synchronization Multiple engine trim control with one switch IMPORTANT The CON control system must be used with CON or Command gauges or other instruments using the NMEA 2000 open communication standard For more detailed information about using CON control systems refer to the CON User s Guide Emergency Stop Key Switch The ICON system uses a combination emergency stop switch and key switch This master switch controls power o the entire network A WARNING Avoid knocking or pulling the clip off the stop switch during normal boating Avoid bumping the key if operating without the clip on the switch The resulting unexpected loss of forward motion can throw occupants forward causing injury Keep the lanyard free from obstructions and entan 1 Clip and lanyard glements 2 Emergency stop key switch 3 Engine start stop switch At each outing test the system s operation With the engine running remove the clip from the switch by IMPORTANT Your emergency stop switch can be effec pulling the lanyard If the engine does not stop run
41. ION 8 TRANSFER If the ownership of Product is transferred during the warranty coverage period this warranty shall also be transferred and be valid for the remaining coverage period provided that the former or new Owner promptly contacts BRP or Distributor Dealer and gives the name and address of the new Owner 9 CONSUMER ASSISTANCE In the event of a controversy or dispute in connection with this BRP limited warranty BRP recommends that you first try to resolve the issue at the distributorship dealership level by discussing the issue with Distributor s Dealer s ser vice manager or owner You can also locate A BRP office or distributor through our website at www brp com If further assistance is required please contact the Customer Support Services of a BRP affiliate at one of the following numbers depending on your location Australia and New Zealand Telephone 612 9794 6600 Fax 612 9794 6697 Europe Turkey Cyprus Telephone 41 21 318 78 00 Fax 41 21 318 78 61 Japan Telephone 65 622 767 55 Fax 65 622 629 32 Limited Warranty Revision EU February 2009 61 gt PRODUCT INFORMATION PRODUCT WARRANTY INFORMATION BRP LIMITED WARRANTY FOR 2010 EVINRUDE OUTBOARD ENGINES USED IN AFRICA MIDDLE EAST LATIN AMERICA PACIFIC ISLANDS ASIA ALBANIA FORMER YUGOSLAVIAN REPUBLIC OF MACEDONIA SERBIA AND MONTENEGRO BOSNIA AND HERZEGOVINA AND THE COMMONWEALTH OF INDEPENDENT STATES 1 SCOPE OF THE LIMITED WARRANTY
42. Ifthe fuel hose is disconnected for any reason seal it to prevent spillage Cap the fuel fitting to prevent contam ination 2 Connect the fuel hose to the 9 mm 3 8 in fuel fitting Fasten hose securely with clamp 18 5 mm from own er s kit 1 Fuel hose 9 mm 3 8 in A WARNING Store fuel tanks in a well ventilated area away from heat and open flame Prevent escape of liquid or vapors which could accidentally ignite Close the filler cap vent screw if equipped Be sure the disconnected fuel hose does not drip IMPORTANT Fuel distribution hoses in the boat must de iver fuel at the rate of flow needed by the outboard Mini mum inside diameter of fuel hoses must be 9 mm 3 8 in Fuel systems with built in tanks particularly those that in clude antisiphon valves and filter primer units may have restrictions not allowing the engine fuel pump to deliver suf ficient fuel under all conditions This can result in a loss of performance If a performance problem exists see your Dealer Fuel System Priming If the outboard is run out of fuel refill the fuel tank and squeeze the primer bulb until firm 18 gt OPERATION OPERATION SAFETY INFORMATION DANGER DO NOT run the engine indoors or without adequate ventilation or permit exhaust fumes to accumulate in confined areas Engine exhaust contains carbon monoxide which if inhaled can cause serious brain damage or death
43. LING THE OIL TANK on page 16 NO OIL Symptom There is an oil delivery problem Result EMM will activate S A F E mode Action Ifthe oil tank is empty add the recommended oil Ifthe oil tank is not empty seek assistance and or return to safe harbor Your outboard is designed to run in get home mode for up to five hours in the event you run out of oil Refill the oil tank Prime oil system Refer to PRIMING THE OIL SYSTEM on page 16 WATER TEMP or HOT Symptom The engine is overheating Result Action EMM will activate S A F E mode Acontinuous light with S A F E mode The EMM has identified an overheating condition Check the water pump indicator for a steady stream of water Shut OFF the engine Clear the water intake screens of any debris If the overheat condition still exists the engine will operate in get home mode Return to harbor immediately A flashing light The EMM has identified a damaging overheating condition The engine will not operate Allow the engine to cool for 20 minutes and return to harbor immediately See your Dealer CHECK ENGINE or CHK ENG Symptom An abnormal operating condition Result EMM will activate check engine light or display warning Action A flashing light The EMM has identified an abnormal operating condition related to the fuel sys tem The engine will shut OFF and cannot be restarted A continuous light
44. MITATIONS AND EXCLUSIONS IDENTI FIED ABOVE AS A RESULT THEY MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC RIGHTS AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH MAY VARY FROM STATE TO STATE OR PROVINCE TO PROVINCE Neither the Distributor Dealer any BRP dealer nor any other person is authorized to make any affirmation representa tion or warranty regarding Product other than those contained in this limited warranty and if made shall not be enforce able against BRP BRP reserves the right to modify this warranty at any time being understood that such modification will not alter the war ranty conditions applicable to the Products sold while this warranty is in effect 4 WARRANTY COVERAGE PERIOD This limited warranty will be in effect from the date of purchase by the first retail consumer or the date the Product is first put to use whichever occurs first for a period of 36 CONSECUTIVE MONTHS OR 750 HOURS OF OPERATION as determined by Product s Engine Management Mod ule EMM whichever occurs first for private recreational use or 12 CONSECUTIVE MONTHS OR 750 HOURS OF OPERATION as determined by Product s Engine Management Mod ule EMM whichever occurs first for commercial use The Product is used commercially when it is used in connection with any work or employment that generates income during any part of the warranty period The Product is also used commercially when at any point during the warranty period it is
45. OVINCES OR JURISDICTIONS DO NOT ALLOW FOR THE DISCLAIMERS LIMITATIONS OF IN CIDENTAL OR CONSEQUENTIAL DAMAGES OR OTHER EXCLUSIONS IDENTIFIED ABOVE AS A RESULT THEY MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC RIGHTS AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH MAY VARY FROM STATE TO STATE OR PROVINCE TO PROVINCE No distributor Dealer or any other person is authorized to make any affirmation representation or warranty regarding Product other than those contained in this limited warranty and if made shall not be enforceable against BRP BRP re serves the right to modify this warranty at any time being understood that such modification will not alter the warranty conditions applicable to the Products sold while this warranty is in effect 54 gt PRODUCT WARRANTY INFORMATION 4 WARRANTY COVERAGE PERIOD This limited warranty will be in effect from the date of delivery to the first retail consumer or the date the Product is first put to use whichever occurs first for a period of THIRTY SIX 36 CONSECUTIVE MONTHS for private recreational use or TWELVE 12 CONSECUTIVE MONTHS for commercial use except that emission related components providing input to emission controls e g sensors are warranted for twenty four 24 months or two hundred 200 hours of engine use whichever occurs first The Product is used commercially when it is used in connection with any work or employment that generates income during any pa
46. S Fuses P N 967545 Refer to FUSE on page 30 Fuel Filter P N 502906 Battery Charging 50 Amp Fully Regulated Dual Isolated Gearcase Lubricant 1 Evinrude Johnson HPF XR Gearcase Lubricant Capacity L2 Gearcase DHL HSL 225 250DHX 980 ml 33 1 fl oz M2 Gearcase Standard Rotation 1150 ml 38 9 fl oz M2 Gearcase Counter Rotation 1220 ml 41 fl oz Power Trim Tilt Fluid Evinrude Johnson Power Trim Tilt and Power Steering Fluid Capacity 622 ml 21 fl oz Propeller Refer to Propeller Selection on page 46 Weight L Models 235 kg 518 Ibs Sound at Driver s Ear LpA ICOMIA 39 94 X Models 238 kg 524 Ibs Z Models 240 kg 530 Ibs 84 0 dB A Transom Height L Models 495 to 508 mm 19 1 2 to 20 in X Models 622 to 635 mm 24 1 2 to 25 in Z Models 749 to 762 mm 29 1 2 to 30 in 1 Use Evinrude Johnson HPF Pro Gearcase Lubricant for high performance outboards and commercial applications Evinrude Johnson HPF Pro Gearcase Lubricant delivers exceptional durability and reliability and promotes long gearcase life in marine use 51 gt PRODUCT INFORMATION 250 300 3 4 Liter Models Displacement 3441 cc 210 cu in Engine Type 90 V 6 Cylinder Two Cycle E TEC Full Throttle Operating Range 250 HP 4500 to 6000 RPM 300 HP 5000 to 6000 RPM Power 1 250 HP 184 kw 250 HP
47. a tions call U S Coast Guard Boating Safety Hotline 1 800 368 5647 Outside North America please contact your Dealer or dis tributor for details about boating safety This Operators Guide uses the following signal words identifying important safety messages DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury indicates an instruction which if not followed could severely damage engine components or other property IMPORTANT Identifies information that will help with as sembly and operation of the product Additionally Bombardier Recreational Products BRP has identified key information that is essential to the operation of your Evinrude E TEC outboard Key information appears throughout this Guide in gray boxes with a key above the text This highlighted informa tion is a vital reference when using your outboard 6 IMPORTANT SAFETY MESSAGES This Operators Guide contains essential information to help prevent personal injury and damage to equipment Safety messages appear throughout this Guide in the ap plicable section Be careful Human error is caused by many factors care lessness fatigue overload
48. aden wa ters seek information on safe boating areas and naviga tion hazards from a reliable local source Reduce your speed and keep a sharp lookout IMPORTANT Impact damage is NOT covered by the out board warranty The outboard s shock absorption system does not work while operating in reverse If you back into an object either in the water or while trailering your boat and outboard can be seriously damaged If you hit any object STOP immediately and examine the outboard for loos ening of attaching hardware INSPECT for damage to swivel and stern brackets and steering components EXAMINE the boat for structural damage TIGHTEN any loosened hardware If the collision occurred in the water proceed slowly to har bor Before boating again have your Dealer thoroughly in spect all components A WARNING Failure to inspect for damage after an accident or striking an object could result in sudden unex pected component failure loss of boat control and personal injury Unrepaired damage could reduce your boat and outboard s ability to resist future impacts 28 SALT WATER Additional anodic protection for the outboard has been pro vided for use in salt or brackish water Upon removal from salt water leave outboard in a vertical position until its cooling system has drained During long periods of mooring tilt the gearcase out of the water ex cept in freezing temperatures Flush the outbo
49. al Property and Product Compliance 10 USING YOUR EVINRUDE E TEC OUTBOARD gt USING YOUR EVINRUDE E TEC OUTBOARD SAFETY INFORMATION ON THE OUTBOARD This outboard comes with a hang tag and labels containing HANG TAG important safety information about the operation of the out board Any person who operates this outboard should read and understand this safety information All outboards are shipped with the following hang tag at tached WARNING SYMBOLS The following symbols are used together to indicate CAU TION Read the engine s Operator s Guide before preced ing CAUTION Read your Operator s Guide before starting engine ATTENTION Lisez votre manuel d instruction avant de mettre votre moteur en marche WARNUNG Lesen Sie Ihre Ge 7 brauchsanleitung bevor Sie den Motor starten WAARSCHUWING Lees uw in struktiehandboek v r u de motor start ATTENZIONE Leggete il vostro manuale di istruzioni prima di avviare il motore PRECAUCION Lea su manual antes de poner en marcha el motor VARNING Las instruktionsboken innan motoren startas BEM RK L s instruktionsbogen f r motoren startes 330546 12 REMOTE CONTROL DECALS A WARNING Locate read and understand operator s guide and all warnings Failure to do so could result in serious injury Attach engine shut off cord Lanyard to operator Shift position Reverse Neutral Forward
50. andling of fuel could result in property damage serious injury or death Leaking fuel is a fire and explosion hazard All parts in the fuel system should be inspected frequently and replaced if signs of deterioration or leakage are found Inspect the fuel system each time you refuel each time you remove the engine cover and annu ally Follow these instructions to ensure safety when handing fuel Always turn off the engine before fueling Never permit anyone other than an adult to refill the fuel tank Do not fill the fuel tank all the way to the top or fuel may overflow when it expands due to heating by the sun Remove portable fuel tanks from the boat before fueling Always wipe off any fuel spillage Do not smoke or allow open flames or sparks or use electrical devices such as cellular phones in the vicinity of a fuel leak or while fueling Always work in a well ventilated area Always use fresh gasoline Gasoline will oxidize the result is loss of octane volatile com pounds and the production of gum and varnish deposits which can degrade the fuel system Minimum Octane Your outboard is certified to operate on unleaded automo tive gasoline with an octane rating equal to or higher than 90 RON Outside the U S 87 R M 2 AKI Inside the U S Using unleaded gasoline that contains methyl tertiary butyl ether MTBE is acceptable ONLY if the MTBE content does not exceed 15 by volume
51. ar Routine maintenance parts and services including but not limited to maintenance requirements engine and lower unit oil changes lubrication valve and linkage adjustments and replacement of fuses zinc anodes thermostats timing belts starter motor bushings trim motor brushes filters propellers propeller bushings and spark plugs Damage caused by improper or lack of installation maintenance winterization and or storage failure to follow the pro cedures and recommendations in the Operator s Guide Damage resulting from removal of parts improper repairs service maintenance or modification or use of parts or accessories not manufactured or approved by BRP which in its reasonable judgment are either incompatible with Product or adversely affect its operation performance or durability or resulting from repairs done by a person that is not an authorized Dealer Damage caused by abuse misuse abnormal use neglect racing improper operation or operation of the Product in a manner inconsistent with the recommended operation described in the Operator s Guide Pamage resulting from external damage accident submersion water ingestion fire theft vandalism or any act of od Operation without proper fuel oil or lubrication or with fuels oils or lubricants which are not suitable for use with the Product see the Operators Guide Damage resulting from rust or corrosion Damage caused from cooling system blockage
52. ard complete and sign the form below Your Dealer will take receipt of the form for their records S lt Receipt Name Address Owner of Model No Serial No To be completed by customer or selling Dealer The Dealer named on this document has instructed me on the operation maintenance safety features and warranty policy all of which understand and agree to be bound with am also satisfied with the predelivery set up and inspection of my Evinrude E TEC outboard have also received a copy of the Operator s Guide Signature Date
53. ard if de sired Refer to FLUSHING on page 38 Salt Water Lubrication Points 1 Trailering bracket and swivel bracket lubrication points annually 1 Tilt tube lubrication points annually gt OPERATION Anti Corrosion Anodes Your outboard is equipped with one or more anodes that protect it from galvanic corrosion Disintegration of the an ode is normal and indicates it is working Check each an ode periodically Replace anodes smaller than 2 3 their original size See your Dealer for replacements Galvanic corrosion destroys underwater metal parts and can occur in fresh or salt water however salt brackish and polluted waters will accelerate corrosion Metal based antifouling paint on the boat or outboard and the use of improperly installed shore power in the area of your moored boat will also accelerate corrosion IMPORTANT NEVER paint the anode its fasteners or its mounting surface Painting will reduce its corrosion protec tion WEEDY WATER Weeds block water intakes and may cause your outboard to overheat Weeds on the propeller create vibration and reduce boat speed When operating in weedy water run at slow speeds and in REVERSE frequently to clear weeds from the propeller and water intakes Check the water pump indicator often If REVERSE operation does not clear away weeds SHUT OFF the engine Remove weeds from propeller area and water intakes before operating at higher speed
54. ates and Canada and have pur chased Product from a U S or Canadian Dealer are eligible for warranty registration and warranty coverage hereunder Such limitations are necessary in order to allow BRP to protect the safety of its products its consumers and the general public As outlined in the Operator s Guide timely routine required maintenance must be performed to maintain warranty cover age BRP may require proof of proper maintenance prior to authorizing warranty coverage 6 WHAT TO DO TO OBTAIN WARRANTY COVERAGE The registered owner must notify an authorized Dealer within two 2 days of the appearance of a defect Owner must bring Product including any defective part therein to Dealer promptly after the appearance of the defect and in any event within the warranty period and must provide Dealer with reasonable opportunity to repair the defect The expenses of transporting Product to and from Dealer for warranty service are to be borne by the owner If the Product has not previously been registered the owner may also be required to present proof of purchase to Dealer for warranty repairs Owner is required to sign the repair work order prior to the start of the repair in order to validate the warranty repair All parts replaced under this warranty become the property of BRP 7 WHAT BRP WILL DO BRP s obligations under this warranty are limited to at its sole discretion repairing or replacing parts of Product found to be defe
55. ation you may encounter however your under standing of and adherence to essential information contained in this Guide will build good judgment when boating Always be alert and careful a good foundation for safety 65 FREQUENTLY ASKED QUESTIONS No dealer scheduled maintenance for the first three years of normal recreational use Really Yes Bombardier Recreational Products knows you want to spend your time on the water not servicing your Evinrude E TEC outboard There are no valves to adjust belts to service chains to replace or oil to change We do recommend pre launch inspections of your outboard at each use and at regular intervals Salt water applications require minimal additional inspections and lubrication What kind of oil does my Evinrude E TEC outboard require Any TC W3 oil may be used The outboard can be programmed by your Dealer to run on Evinrude Johnson XD100 oil for lower oil consumption Refer to FILLING THE OIL TANK on page 16 see also OIL REQUIREMENTS on page 16 Do need to mix oil into my fuel No Evinrude E TEC outboards do not require any mixing of oil and fuel What fuel octane is recommended for my Evinrude E TEC outboard Evinrude E TEC outboards require a minimum octane of 87 U S Use of higher octane fuels is not harmful but also not necessary The use of alcohol extended fuels is acceptable ONLY if the alcohol content does not exceed 10 eth anol by volume or 5 methanol with 5 cos
56. ble winterization procedure for your outboard Remote control Tiller control Remote control with foot throttle If you are unsure which procedure is right for you contact your Dealer for assistance You can confirm your outboard enters winterization mode when the engine runs at fast idle and The SystemCheck gauge lights flash if equipped The Command gauge displays winterization message if equipped Preparation All Outboards Your outboard can be winterized in the water If winteriz ing in water make sure the water intake screens are com pletely submerged 1 Stabilize the engine s fuel supply Add 2 4 Fuel Condi tioner following instructions on container Fill fuel tank 2 If winterizing on a trailer remove the propeller Attach a garden hose to flushing port and turn on the water Refer to FLUSHING on page 38 3 Outboard must be in NEUTRAL and remote control and shift linkage must be in NEUTRAL position at all times during winterization procedure STORAGE Remote Control Outboards 1 For side mount controls lift fast idle lever Start the outboard Outboard runs at slow idle speed Side Mount Control Typical For binnacle or concealed side mount controls press fast idle button and advance throttle handle to HALF throttle position Start the outboard Outboard runs at slow idle speed Binnacle Control Typical 39 gt MAINTENANCE Tiller Control Outboards
57. by these conditions Temperature and humidity changes during storage period can cause corrosion of internal engine components Winterization prepares your outboard for long term off sea son storage During winterization the engine is fogged and extra oil is used to coat internal engine components Refer to LONG TERM STORAGE WINTERIZATION on page 39 Stabilize the fuel supply Fuel remaining in your fuel tank can oxidize resulting in loss of octane and fuel system de posits Use Evinrude Johnson 2 4 Fuel Conditioner to prevent gum and varnish deposits from forming in fuel system com ponents Refer to FUEL ADDITIVES on page 17 A WARNING Prevent injury from moving engine components Before starting the outboard Shift it to NEUTRAL Keep hands clothes and hair clear of powerhead Remove the propeller Store fuel tanks in a well ventilated area away from heat and open flame Prevent escape of liquid or vapors which could accidentally ignite Close filler cap vent screws if equipped and be sure any dis connected fuel hoses do not drip TRANSPORTATION If the outboard is laid down for transportation or storage the oiling system must be primed before reusing the out board Refer to PRIMING THE OIL SYSTEM on page 16 FLUSHING Flush the outboard with fresh water following use in brack ish salt or polluted water to minimize the accumulation of scale and silt deposits in cooling system passages
58. ctive in material or workmanship in the reasonable judgment of BRP Such repair or replacement of parts will be done without charge for parts and labor at any authorized Dealer BRP s responsibility is limited to making the required repairs or replacements of parts with new or BRP certified re manufactured parts No claim of breach of warranty shall be cause for cancellation or rescission of the sale of Product to owner In the event that warranty service is required outside of the fifty United States or Canada owner will bear responsibility for any additional charges due to local practices and conditions such as but not limited to freight insurance taxes li cense fees import duties and any and all other financial charges including those levied by governments states territo ries and their respective agencies BRP reserves the right to improve modify or change Products from time to time without assuming any obligation to modify Products previously manufactured 55 gt PRODUCT INFORMATION 8 TRANSFER If the ownership of Product is transferred during the warranty coverage period this warranty shall also be transferred and be valid for the remaining coverage period provided that the former or new owner promptly contacts BRP or Dealer and gives the name and address of the new owner 9 CONSUMER ASSISTANCE In the event of a controversy or dispute in connection with this BRP limited warranty BRP recommends that you first try
59. d may have been shifted into gear In either event immediately turn key switch OFF and re start the procedure Winterization is complete when outboard shuts itself off If the outboard DOES NOT shut itself off you may not have properly advanced throttle grip If the engine exceeds 3000 RPM the outboard may have been shifted into gear In either event immediately press STOP button to turn outboard OFF and re start the procedure 40 Remote Control Outboards with Foot Throttle 1 Press foot throttle to HALF THROTTLE position Start the outboard Outboard runs at slow idle speed Foot Throttle Typical 2 After outboard runs for about 15 seconds remove foot from foot throttle and allow throttle to return to IDLE po sition Outboard continues to run at slow idle speed 3 After outboard runs for another 15 seconds press foot throttle to HALF THROTTLE position Outboard will ac celerate to fast idle speed and fog itself 4 Allow outboard to run until it shuts itself OFF automati cally less than one minute interization Is complete when outboard shuts itself off If the outboard DOES NOT shut itself off you may not have allowed enough running time at a throttle posi tion If the engine exceeds 3000 RPM the outboard have been shifted into gear In either event immediately turn key switch OFF and re start the procedure After Winterization All Outboards
60. e is allowed to cool After any overheat causing engine shutdown see your Dealer for Inspection of the water pump for excessive wear or damage Inspection of the thermostats IMPORTANT Although the S A F E mode can help pre vent engine damage it does not guarantee you can run your engine indefinitely without engine damage 34 gt ENGINE MONITORING MAINTENANCE gt MAINTENANCE ENGINE EMISSIONS INFORMATION Maintenance replacement or repair of the emission control devices and systems may be performed by any marine SI spark ignition engine repair establish ments or individual Manufacturer s Responsibility Beginning with 1999 model year outboards manufacturers of marine engines must determine the exhaust emission levels for each engine horsepower family and certify these outboards with the United States of America Environmen tal Protection Agency EPA An emissions control informa tion label showing emission levels engine specifications must be placed on each outboard at the time of manufacture Dealer s Responsibility When performing service on all 1999 and more recent Evinrude outboards that carry an emissions control infor mation label adjustments must be kept within published factory specifications Replacement or repair of any emission related component must be executed in a manner that maintains emission lev els within the prescribed certification standards Dealers a
61. e lubricant is thick and clear Do not confuse this with engine oil which may normally ap pear on the skeg after performing the long term winteriza tion storage procedure Anticorrosion anodes Check condition Refer to Anti Corrosion Anodes on page 29 Battery Charge fully Refer to BATTERY on page 46 A WARNING Do not use a booster battery and jumper cables to start the outboard Gasoline fumes can cause explo sion and fire resulting in property damage per sonal injury or death Review your outboard s warning system self test routine During your preseason start up make sure the warning system self tests properly If it does not see your Dealer IMPORTANT Do not run your outboard even for a brief start up without supplying water to it Refer to FLUSH ING on page 38 Following ENGINE STARTING on page 19 start the out board If the outboard was auto winterized it will smoke for a short time after the first start of the season Let engine idle and observe running quality If poor refer to TROUBLESHOOTING on page 44 or see your Dealer Let engine idle and confirm water pump operation Water must flow from the water pump indicator in a steady stream If it does not shut off the outboard and investigate Refer to ENGINE OVERHEATING on page 34 Stop the outboard and check the fuel system for leaks A WARNING Failure to check for fuel leakage could allow a leak to go undetected resultin
62. e your Dealer to order and install this kit P N 5006253 IMPORTANT The accessory battery connection must only be used to charge a single 12 volt battery or two 12 volt batteries wired in parallel The accessory connection must not be used to charge either battery in a 24 volt system WATER PRESSURE An optional water pressure gauge is recommended to monitor cooling system pressures Noticing changes in wa ter pressure can help prevent engine overheating The wa ter pressure gauge must be connected at the correct point to ensure the most accurate pressure readings Follow the installation instructions included with the water pressure gauge 1 Water pressure port starboard 48 gt ADJUSTMENTS ADJUSTMENTS Trim Tab A WARNING Improper trim tab adjustment can cause difficult steering A propeller will generate steering torque when the propeller shaft is not running parallel to the water s surface The trim tab is adjustable to compensate for this steering torque IMPORTANT A single trim tab adjustment will relieve steering effort under only one set of speed outboard angle and load conditions No single adjustment can relieve steering effort under all speed outboard angle and load conditions If the boat pulls to the left or right when its load is evenly distributed adjust the trim tab as follows With the outboard shut OFF loosen the trim tab screw If the boat pulled to the right move the rear of
63. er lifestyle and environment Better Fuel Economy Burns up to 30 to 40 percent less gas and oil than conventional carbureted two stroke engines saving money and resources Longer Emission Warranty Protects consumer for worry free operation One Star Low Emission The one star label identifies Personal Watercraft Outboard Sterndrive and Inboard engines that meet the Air Resource Board s Personal Watercraft and Outboard marine engine 2001 exhaust emission standards Engines meeting these standards have 75 lower emissions than conventional carbureted two stroke engines These engines are equivalent to the U S EPA s 2006 standards for marine engines Two Stars Very Low Emission The two star label identifies Personal Watercraft Outboard Sterndrive and Inboard engines that meet the Air Resources Board s Personal Watercraft and Outboard marine engine 2004 exhaust emission standards Engines meeting these standards have 20 lower emissions than One Star Low Emission engines Three Stars Ultra Low Emission The three star label identifies engines that meet the Air Resources Board s Personal Watercraft and Outboard marine engine 2008 exhaust emission standards or the Sterndrive and Inboard marine engine 2003 exhaust emission standards Engines meeting these standards have 65 lower emissions than One Star Low Emission engines Four Stars Super Ultra Low Emission The four star label identifies engines that meet the Air Resources Board
64. g in fire or explosion SPARK PLUGS A WARNING The ignition system presents a serious shock haz ard Use caution to avoid injury from shock or injury resulting from your reaction to shock Do not handle primary or secondary ignition components while the engine is cranking or running Spark plugs should be serviced by an Evinrude E TEC Dealer Incorrect spark plug maintenance can lead to en gine damage IMPORTANT Replacement spark plugs MUST be in dexed correctly Marine Engine Duty Cycles The International Council of Marine Industry Associations ICOMIA Standard No 36 88 specifies a marine engine duty cycle based on documented studies A duty cycle is a profile of engine running and usage This duty cycle is used to determine average spark plug longevity and mainte nance requirements for Evinrude E TEC outboards ICOMIA Marine Engine Duty Cycle Engine Speed as Time at Specified RPM Percentage of Rated Percentage of total Speed RPM engine running time IDLE 40 40 25 60 15 80 14 100 6 IMPORTANT Some running profiles and conditions can ead to spark plug wear sooner than expected Depending on your specific usage the spark plug maintenance sched ule may require adjustment 42 OUTBOARD EXTERNAL FINISH C Periodically wash the entire boat and outboard with soapy water and apply a coat of automotive wax Leave the en gine cover in place when washing t
65. ge adjustments and replacement of fuses zinc anodes thermostats starter motor bushings trim mo tor brushes filters and spark plugs Damage caused by improper installation or lack of maintenance winterization and or storage failure to follow the pro cedures and recommendations in the Operator s Guide Damage resulting from removal of parts improper repairs service maintenance or modification or use of parts or accessories not manufactured or approved by BRP which in its reasonable judgment are either incompatible with Product or adversely affect its operation performance or durability or resulting from repairs done by a person that is not an authorized Distributor Dealer Damage caused by abuse misuse abnormal use neglect racing improper operation or operation of the Product in a manner inconsistent with the recommended operation described in the Operator s Guide Damage resulting from accident submersion water ingestion fire theft vandalism or any act of God Operation with fuels oils or lubricants which are not suitable for use with the Product see the Operator s Guide Damage resulting from rust or corrosion Damage caused from cooling system blockage by foreign material Damage resulting from sand or debris in the water pump or Cosmetic or paint changes due to exposure to the elements This warranty will be voided in its entirety and rendered null and void where Product has been altered or modified in such a
66. he outboard IMPORTANT When trailering your outboard DO NOT cover the engine with canvas tt will dull the finish of the outboard s engine covers SCRATCH REPAIR Surface scratches the upper and lower engine covers can be painted IMPORTANT Your Dealer has the professional materials and matching paint colors to properly repair scratches See your Dealer to repair any deep scratches or gouges STORAGE HULL FINISH The condition of your boat s bottom affects performance Marine growth or bottom painting may reduce speed and fuel efficiency For maximum performance keep the boat s running sur face clean by rinsing it with fresh water and wiping it dry Apply Evinrude anti corrosion spray to any surface subject to corrosion but avoid the anti corrosion anode s SUBMERGED OUTBOARD If your outboard has been under water have it serviced immediately upon recovery If immediate service is un available resubmerge it in fresh water to avoid prolonged exposure to the atmosphere After submersion all boat and engine electrical fuel and oiling systems must be inspected for signs of water intru sion Your Dealer should perform this service 43 gt MAINTENANCE TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE Starter motor will not operate Shift handle not in NEUTRAL Fuse blown Refer to FUSE on page 30 Battery is dead Engine will not start Not following starting instructions Refer
67. ines inspect and lubricate gt Spark plugs inspect and replace if necessary 2 Starter pinion shaft inspect and lubricate Steering system inspect and lubricate Thermostats inspect 2 Throttle cable inspect and re tension Water pump inspect or replace if necessary SISISISISISISISISESISEISISISNIS 1 Average recreational use Commercial use heavy use or use in salt or polluted water requires more frequent inspection and maintenance annual checks are recommended 2 Emission related component Refer to Owner Responsibility on page 36 PRODUCT WARRANTY INFORMATION on page 59 and if applicable Emission Control Information on page 52 3 Annually in salt water applications Refer to Salt Water Lubrication Points on page 29 A HPF XR Gearcase Lubricant HPF Pro Gearcase Lubricant in high performance or commercial applications B Power Trim Tilt and Power Steering Fluid o Triple Guard Grease D Starter Bendix Lube ONLY P N 337016 37 gt MAINTENANCE STORAGE A DANGER DO NOT run the engine indoors or without adequate ventilation or permit exhaust fumes to accumulate in confined areas Engine exhaust contains carbon monoxide which if inhaled can cause serious brain damage or death You must protect against natural environmental conditions that can be damaging to an outboard Your warranty does not cover engine failure caused
68. installed on a boat that has commercial tags or is licensed for commercial use The repair or replacement of parts or the performance of service to Product under this warranty does not extend the life of this limited warranty beyond its original expiration date 5 CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only if each of the following conditions has been fulfilled a The Evinrude outboard engines must be purchased as new and unused by its first owner from a BRP distributor dealer authorized to distribute Evinrude products in the country in which the sale occurred Distributor Dealer b The BRP specified pre delivery inspection process must be completed and documented by the purchaser and Distrib utor Dealer c The product must have undergone proper registration by an authorized BRP distributor dealer d The Evinrude outboard engines must be purchased in the country or union of countries in which the purchaser resides e Product routine maintenance outlined in the Operator s Guide must be timely performed in order to maintain warranty coverage BRP reserves the right to make warranty coverage contingent upon proof of proper maintenance BRP will not honour this limited warranty to any private owner use owner or commercial use owner if the preceding con ditions have not been met Such limitations are necessary in order to allow BRP to protect the safety of its products its consumers and the general
69. ip for the period and under the conditions described below For the purpose of this limited warranty All Evinrude Johnson Genuine Parts and accessories including but not limited to propellers gauges oil tanks remote controls wiring and key switches that are installed by an authorized distributor dealer at the time of sale whether or not shipped with Product bear the standard BRP limited warranty for Evinrude Johnson Genuine Parts and accessories See your authorized distributor dealer for a full copy of such limited warranty 2 WARRANTY COVERAGE PERIOD This limited warranty will be in effect from the date of purchase by the first retail consumer or the date the Product is first put to use whichever occurs first for a period of 36 CONSECUTIVE MONTHS for private recreational use or 12 CONSECUTIVE MONTHS OR 750 HOURS OF OPERATION as determined by Product s Engine Management Mod ule EMM whichever occurs first for commercial use The Product is used commercially when it is used in connection with any work or employment that generates income during any part of the warranty period The Product is also used commercially when at any point during the warranty period it is installed on a boat that has commercial tags or is licensed for commercial use The repair or replacement of parts or the performance of service to Product under this warranty does not extend the life of this limited warranty beyond its original expiration date
70. mended outboard lubricant as specified in OIL REQUIREMENTS on page 16 Replace the filler cap and tighten securely Always keep a supply of oil in the tank If you run the tank empty you MUST prime the oil system before using the en gine PRIMING THE OIL SYSTEM IMPORTANT The oiling system MUST be primed to avoid engine damage from a lack of lubrication 1 Squeeze oil primer bulb until a steady stream of oil comes from the supply hose 2 Connect oil supply hose to the oil inlet fitting Secure with the small clamp 13 8 mm from owner s kit 1 Oil supply hose 2 Oil inlet fitting 3 Squeeze oil primer bulb again until no air bubbles ap pear in the individual oil lines entering the crankcase The oil supply hose connection must be airtight 4 Prime the oiling system using Evinrude Diagnostic soft ware or by performing LONG TERM STORAGE WIN TERIZATION on page 39 Prime the oiling system to remove air from the system be fore operating the outboard if The outboard is new Dealer must prime the oiling sys tem using Evinrude Diagnostic software The oil tank is emptied or outboard is run out of oil The oil supply hose is disconnected or The outboard is laid down for transportation or storage gt OIL AND FUEL FUEL REQUIREMENTS A WARNING Gasoline is extremely flammable and highly explo sive under certain conditions Follow the instruc tions in this section explicitly Improper h
71. ming any maintenance PRODUCT REFERENCES ILLUSTRATIONS AND SPECIFICATIONS BRP reserves the right to make changes at any time without notice to features specifications and model availability and to change any specification or part at any time without incurring any obligation to update older models The informa tion in the Guide is based on the latest specifications available at the time of publication Photographs and illustrations used in this Guide might not depict actual models or equipment but are intended as repre sentative views for reference only Certain features of systems discussed in this Guide might not be found on all models in all marketing areas Owner s Identification United States and Canada At the time of purchase your Dealer will complete your outboard registration forms Your portion provides proof of ownership and date of purchase Outside United States and Canada See your Dealer or distributor for details Model and Serial Numbers The model and serial numbers appear on a plate attached to the stern bracket or swivel bracket Record your outboard s Model Number Serial Number Purchase Date Ignition Key Number Stolen Outboards United States and Canada Report stolen outboards to your local dealer or distributor Outside United States and Canada Report the theft to the Bombardier Recreational Products distributor where the outboard was registered Technical Lite
72. mmends that you retain all receipts covering maintenance on outboard but BRP cannot deny war ranty solely for the lack of receipts or your failure to ensure the performance of all scheduled maintenance As the outboard owner you should however be aware that BRP may deny you warranty coverage if your outboard or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting your outboard to an authorized BRP dealer as soon as a problem exists The warranty repairs will be completed in a reasonable amount of time not to exceed 30 days For queslions regarding your warranty rights and responsibilities or for the name and location of the nearest autho rized BRP dealer contact P US Inc Outboard Engines Division After Sales Support P O Box 597 Sturtevant WI 53177 1 847 689 7090 or visit www evinrude com 58 gt PRODUCT WARRANTY INFORMATION PRODUCT WARRANTY INFORMATION BRP LIMITED WARRANTY FOR 2010 EVINRUDE OUTBOARD ENGINES USED IN EUROPEAN UNION MEMBER STATES TURKEY AUSTRALIA NEW ZEALAND AND JAPAN 1 SCOPE OF THE LIMITED WARRANTY Bombardier Recreational Products Inc BRP warrants its Evinrude outboard engines that are sold by authorized Evinrude distributors dealers and exclusively used during the warranty period in European Union member states Tur key Australia New Zealand or Japan Product from defects in material or workmansh
73. n of the sale of Product to Owner In the event that warranty service is required outside of country of original sale Owner will bear responsibility for any additional charges due to local practices and conditions such as but not limited to freight insurance taxes license fees import duties and any and all other financial charges including those levied by governments states territories and their respective agencies BRP reserves the right to improve modify or change Products from time to time without assuming any obligation to modify Products previously manufactured 6 EXCLUSIONS The following are not warranted under any circumstances Replacement of parts due to normal wear and tear Routine maintenance parts and services including but not limited to maintenance requirements lower unit oil change lubrication linkage adjustments and replacement of fuses zinc anodes thermostats starter motor bushings trim mo tor brushes filters and spark plugs Damage caused by improper installation or lack of maintenance winterization and or storage failure to follow the pro cedures and recommendations in the Operator s Guide Damage resulting from removal of parts improper repairs service maintenance or modification or use of parts or accessories not manufactured or approved by BRP which in its reasonable judgment are either incompatible with Product or adversely affect its operation performance or durability or resulting from
74. ng bracket Use the position best suited for your boat Manually Tilting If needed the outboard will tilt up or down manually using the manual release screw A WARNING Keep everyone clear of a tilted outboard when back ing out the manual release screw The outboard could drop suddenly and forcibly Be sure to tighten the manual release screw after manually reposition ing the outboard Tightening the screw also reacti vates the outboard s impact protection and reverse thrust capability dr5081 27 gt USING YOUR EVINRUDE E TEC OUTBOARD 1 IL Turn the manual release screw counterclockwise slow ly about 3 1 2 turns until it lightly contacts its retain ing ring 2 Reposition the outboard 3 Tighten the manual release screw to hold the outboard in its new position 1 Manual release screw IMPACT DAMAGE Your outboard has a shock absorption system designed to help withstand damage from impact with underwater ob jects at low to moderate speeds High speed impacts with rigid underwater objects like pilings or boulders can be be yond the capability of the absorption system Such impacts can result in serious damage to your outboard and injury to boat occupants from the outboard or its parts entering the boat Occupants can also be ejected or injured by falling against portions of the boat as a result of rapid deceleration following impacts When boating in unfamiliar shallow or debris l
75. nues a light or display remains ON until the key is turned OFF or the failure is corrected The warning will reoccur at the next startup if the problem is not corrected If the EMM senses a problem could cause permanent en gine damage it will also limit engine speed to 1200 RPM This additional protection feature is referred to as S A F E Speed Adjusting Failsafe Electronics If the engine was running faster than 1200 RPM when the S A F E mode ac tivated it will shake noticeably Under certain operating conditions the EMM will shut OFF the engine A WARNING In the S A F E mode the engine speed is limited Under certain conditions the engine s limited speed may reduce maneuverability of your boat If the S A F E mode is activated and you are unable to correct the problem seek assistance and or return to safe harbor Serious engine damage engine shutoff and or reduced maneuverability may be imminent 32 gt ENGINE MONITORING The following warnings may appear on the engine monitor gauge LOW OIL Symptom Oil in the oil tank is at reserve level about 1 4 full Result EMM will activate low oil light or display warning Action Fill the oil tank with recommended oil as soon as possible to avoid emptying the tank The outboard has approximately five hours ten hours if using Evinrude Johnson XD100 oil of normal running time before NO OIL condition occurs Refer to FIL
76. ockwise direction as viewed from the rear 1 Right Hand clockwise 2 Left Hand counterclockwise A WARNING In dual outboard installations check to make sure correct propellers are installed on each outboard before aggressively operating your boat Shift each engine individually into FORWARD or REVERSE at idle speed only If the boat moves opposite the direction indicated by the remote control handle the wrong propeller has been installed on the outboard being checked 46 Installation Slide thrust washer onto shaft with shoulder facing aft Slide propeller onto shaft engaging the splines and seat ing it on the thrust bushing Slide spacer onto the shaft and engage the propeller shaft splines Wedge a block of wood between the propeller blade and the anti ventilation plate Install propeller nut and tighten to a torque of 95 109 N m 70 80 ft Ibs Install keeper on propeller nut align keeper slots and cotter pin hole Install new cotter pin and bend ends to secure Remove block of wood Make sure engine is in NEUTRAL give propeller a spin It must turn freely Repair If your propeller hits a solid object the impact is partially absorbed by the rubber bushing in the hub to help prevent damage to the outboard A strong impact can damage the hub and propeller blades Damage to blades can cause un usual and excessive vibration Damage to the hub can cause excessive engine RPM with little f
77. olvents by volume Refer to FUEL REQUIREMENTS on page 17 What do need to do before storing my Evinrude E TEC outboard for the winter Winterization is minimal Refer to STORAGE on page 38 for step by step instructions to store your Evinrude E TEC outboard for the off season Where should take my Evinrude E TEC outboard for service Forrepairs covered under warranty you must take your Evinrude E TEC outboard to an authorized dealer BRP ap proved dealers and distributors have received the necessary training to properly service your outboard Contact BRP for an authorized Evinrude E TEC dealer near you Can l order replacement parts and accessories for my Evinrude E TEC outboard Yes When replacement parts are required use Evinrude Johnson Genuine Parts or parts with equivalent character istics including type strength and material Using substandard parts could result in injury or product malfunction Your dealer can order the parts and accessories you desire Do need to complete any paperwork when move or sell my Evinrude E TEC outboard Yes In order to maintain contact with you or the new Evinrude E TEC outboard owner BRP requests you complete the form outlining CHANGE OF ADDRESS CHANGE OF OWNERSHIP on page 67 This will ensure you or the new owner is made aware of any product announcements and keep the warranty coverage up to date CHANGE OF ADDRESS CHANGE OF OWNERSHIP If your address has changed or if the
78. on stan dards IMPORTANT Failure to follow oil specifications could void the engine warranty if a lubrication related failure oc curs OILING SYSTEM If the LOW OIL warning light illuminates you have a lim ited amount of time of normal operation before running out of oil Refill the oil tank with approved oil as soon as pos sible Always top off your oil tank prior to prolonged usage or long trips New outboards are programmed to use additional oil dur ing the first two hours of operation above 2000 RPM MEM When operating in conditions under 0 C 32 F Evinrude Johnson XD100 oil must be used If the oil hose is disconnected for any reason seal it to pre vent spillage Install a cap on the hose fitting to prevent contamination You must use an oil tank equipped with a filter and an oil supply hose The oil system must be purged if air is in the oil supply hose Refer to PRIMING THE OIL SYSTEM on page 16 Install the oil tank following the instructions provided with the unit IMPORTANT Consider the installation location of the oil tank carefully The oil tank is vented to the atmosphere To avoid serious powerhead damage be sure the oil tank is installed in a location that does not allow constant expo sure to sunlight rain bilge water or spray Periodically in spect the oil tank for evidence of water 16 FILLING THE OIL TANK Remove the filler cap and fill the tank with recom
79. ons for marine products For more detailed informa tion on this subject you may contact the following loca tions VIA U S POSTAL SERVICE Office of Mobile Sources Engine Programs and Compliance Division Engine Compliance Programs Group 6403J 401 M St NW Washington DC 20460 VIA EXPRESS or COURIER MAIL Office of Mobile Sources Engine Programs and Compliance Division Engine Compliance Programs Group 6403J 501 3rd St NW Washington DC 20001 EPA INTERNET WEB SITE WWW epa gov 36 gt MAINTENANCE SCHEDULE MAINTENANCE SCHEDULE Routine inspection and maintenance is necessary to pro long outboard life The following chart provides guidelines for inspection and maintenance to be performed by an au horized Dealer IMPORTANT Outboards used in rental commercial or other high hour applications require more frequent inspec tions and maintenance Adjust schedule for operating and environmental conditions Description Engine Care Product Every 300 Hours or Three Years 1 Electrical and ignition wires inspect for wear or chafing Engine to transom mounting hardware re torque 54 Nem 40 ft Ibs Fasteners inspect any loosened components Fuel and oil system components inspect and repair leaks 2 Fuel filter replace Gearcase lubricant replace Grease fittings lubricate 3 Power trim tilt system and fluid level inspect Propeller shaft spl
80. orward movement IMPORTANT Avoid or limit operation using a damaged propeller Carry a spare propeller Keep your propeller in good condition Use a file to smooth slight damage to blade edges See your Dealer for repair of serious damage BATTERY Requirements 12 volt heavy duty designated for marine use Vented refillable or maintenance free and Rated according to the minimum requirements in SPEC IFICATIONS on page 50 Deep cycle batteries are suitable IF they meet or exceed the minimum CCA requirements Ask your Dealer about your outboard s requirements be fore installing longer battery cables or a battery switch Installation Read and understand the safety information supplied with your battery BEFORE you begin installation IMPORTANT Make sure all components are clean and free of corrosion Connect the RED cable to the positive battery post first Connect the BLACK cable to the negative bat tery post last If you have marine battery posts install each main cable on the clamp adapter with a starwasher below it Install all wires from accessories on the threaded portion of the post gt RIGGING AND ACCESSORIES 1 Main cable 2 Starwasher 3 Accessory wires If you have automotive battery posts place a starwasher on the clamp adapter first then the main cable and then the wires from the accessories 1 Main cable 2 Starwasher 3 Accessory wires Tighten all
81. osition Sensor D Fuel Injectors E Thermostat Vapor Separator Fuel Lines Fittings and Clamps 7 Gaskets A All Emission Component Gaskets m o ou P The emission warranty covers damage to other engine components that is caused by the failure of a warranted part The BRP Operator s Guide provided contains written instructions for the proper maintenance and use of your outboard All emission warranty parts are warranted by BRP for the entire warranty period of the outboard unless the part is sched uled for replacement as required maintenance in the Operator s Guide Emission warranty parts that are scheduled for replacement as required maintenance are warranted by BRP for the pe riod of time before the first scheduled replacement date for that part Emission warranty parts that are scheduled for reg ular inspection but not regular replacement are warranted by BRP for the entire warranty period of the outboard Any emission warranty part repaired or replaced under the terms of this warranty statement is warranted by BRP for the re mainder of the warranty period of the original part All parts replaced under fhis limited warranty become the property of Maintenance receipts and records should be transferred to each subsequent owner of the outboard Owner s Warranty Responsibilities As the outboard owner you are responsible for the performance of the required maintenance listed_in your Operator s Guide BRP reco
82. peller u Confirm operation of engine monitor system self test and warning horn Uu Confirm the cooling system is operational water intake screens and water pump indicator Uu Confirm this Operator s Guide is onboard and readily accessible Periodic Checks Uu Check condition of anti corrosion anodes annually or every 100 hours Uu Check for debris on propeller shaft requires propeller removal Uu Clean and wax upper and lower engine covers annually or every 100 hours u In salt water applications check lubrication points and corrosion protection Use Evinrude anti corrosion spray or Evinrude 6 in 1 multi purpose lubricant annually or 100 hours 31 gt USING YOUR EVINRUDE E TEC OUTBOARD ENGINE MONITORING IMPORTANT Your outboard must be equipped with an engine monitoring system such as Command System Check or equivalent Operating your outboard without an engine monitor will void your warranty for failures related to monitored functions The engine monitoring system warns you of conditions that could damage your outboard The monitoring system con sists of a dashmounted gauge a warning horn sensors on the engine and oil tank and related wiring The system is compatible with the Evinrude Modular Wiring System MWS or can be connected to an sys tem or other NMEA 2000 compliant CANbus instruments Gauges Gauges are available in several styles such as a digital Command ga
83. principle of 1 3 fuel to destination 1 3 back and 1 3 reserve fuel supply Do not carry spare fuel or flammable liquids in any storage or engine compartments Whenever running the engine assure there is proper ventilation to avoid the accumulation of carbon mon oxide CO which is odorless colorless and taste less and can lead to unconsciousness brain damage or death if inhaled in sufficient concentra tions CO accumulation can occur while docked an chored or underway and in many confined areas such as the boat cabin cockpit swim platform and heads It can be worsened or caused by weather mooring and operating conditions and other boats Avoid exhaust fumes from your engine or other boats provide proper ventilation shut off your en gine when not needed and be aware of the risk of backdrafting and conditions that create CO accumu lation In high concentrations CO can be fatal within minutes Lower concentrations are just as lethal over long periods of time Avoid standing up or shifting weight suddenly in light weight boats A Keep your passengers seated in seats The boat s bow gunwale transom and seat backs are not in tended for use as seats Insist on the use of personal floatation devices ap proved by the U S Coast Guard by all passengers when boating conditions are hazardous and by chil dren and nonswimmers at all times Proceed with caution and at very low speed in shal low water Grounding o
84. r In the event that warranty service is required outside of country of original sale Owner will bear responsibility for any additional charges due to local practices and conditions such as but not limited to freight insurance taxes license fees import duties and any and all other financial charges including those levied by governments states territories and their respective agencies BRP reserves the right to improve modify or change Products from time to time without assuming any obligation to modify Products previously manufactured 8 TRANSFER If the ownership of Product is transferred during the warranty coverage period this warranty shall also be transferred and be valid for the remaining coverage period provided that the former or new Owner promptly contacts BRP or Distributor Dealer and gives the name and address of the new Owner 9 CONSUMER ASSISTANCE In the event of a controversy or dispute in connection with this BRP limited warranty BRP recommends that you first try to resolve the issue at the authorized BRP distributorship dealership level by discussing the issue with Distributor s Dealer s service manager or owner You can also locate A BRP office or distributor through our website at www brp com If further assistance is required please contact the Customer Support Services of a BRP affiliate at one of the following numbers depending on your location Asia Telephone 65 622 767 55 Fax 65 622 6
85. r abrupt stops may result in personal injury or property damage Also be alert for debris and objects in the water Be familiar with the waters you are operating in The gearcase of this outboard extends below the water surface and could potentially come in contact with underwater obstructions Contact with underwater obstructions may result in loss of control and person al injury Respect no wake zones rights of other water users and the environment As the skipper and owner of a boat you are responsible for damage to other boats caused by the wake of your boat Allow no one to throw refuse overboard Do not operate your boat if you are under the influ ence of drugs or alcohol High performance boats have a high power to weight ratio If you are not experienced in the opera tion of a high performance boat do not attempt to op erate one at or near its top speed until you have gained that experience A Become completely familiar with the control and op eration of your boat and outboard before embarking on your first trip or taking on a passenger s If you have not had the opportunity to do so with your Deal er practice driving in a suitable area and feel the re sponse of each control Be familiar with all controls before applying the throttle above idle speed As the operator you are in control and responsible for safe operation SAFETY MEASURES Installation and Maintenance The outboard must be correctly in
86. r deposits providing superior lubrication and ensuring maximum spark plug life The following outboard oils are recommended for use in your Evinrude E TEC outboard Evinrude Johnson XD100 Evinrude Johnson XD50 or Evinrude Johnson XD30 Evinrude Johnson XD100 Oil Evinrude Johnson XD100 oil is preferred for your Evinrude E TEC outboard This synthetic formula oil pro vides uncompromised lubrication and superior perfor mance even in extreme conditions especially in cold temperatures down to 17 C 0 F If requested an authorized dealer can program your Evinrude E TEC outboard for the exclusive use of Evinrude Johnson XD100 If the outboard is programmed for exclusive use of Evinrude Johnson XD100 oil con sumption can be reduced Only an authorized Evinrude dealer can program your outboard for this optional benefit Significant reduction of oil consumption is not avaialble on all models IMPORTANT If your EMM has been programmed for Evinrude Johnson XD100 DO NOT use any other oil un less in an emergency If Evinrude Johnson XD100 is tem porarily unavailable a one time only use of an oil that meets NMMA TC W3 certification standards is allowed If you discontinue using Evinrude Johnson XD100 you MUST first return to your Dealer to have the EMM repro grammed back to the original factory setting Other Oils If Evinrude Johnson brand oils are not available you must use an oil that meets NMMA TC W3 certificati
87. rature BRP offers technical literature specifically for your outboard A service manual a parts catalog or an extra Operator s Guide can be purchased from your selling Dealer For the name and location of the nearest Evinrude Dealer in the United States and Canada visit www evinrude com Declaration of Conformity Application of Council Directives Directive 94 25 EC as amended by 2003 44 EC Recreational Craft Relevant Directive s Directive 89 336 EC as amended by 2004 108 EC Electromagnetic Compatibility Relevant Harmonized Standard s As referenced by Council and Relevant Directives Product Type Marine Outboard 2 Stroke Cycle SI Engine Manufacturer BRP US Inc 10101 Science Drive Sturtevant WI 53177 EC Type Certificate Engine Model s Exhaust Emissions Sound Emissions Certificate Number Certificate Number E200HSLIS E200DHLIS E200HVLIS E200DHXIS EXBOMBOO01 SDBOMBO16 E200HCXIS E225DPLIS E225DPXIS E225DPZIS E225DCXIS E225DCZIS E225DHLIS E225DHXIS E225HSLIS E250DPLIS E250DPXIS E250DPZIS E250DCXIS E250DCZIS DE250PXIS DE250PZIS DE250CXIS DE250CZIS E250DHLIS E250HSLIS E250DHXIS EXBOMBO01 SDBOMBO 1 E300DPXIS E300DPZIS E300DCXIS E300DCZIS EXBOMBO08 SDBOMB021 DE300PXIS DE300PZIS DE300CXIS DE300CZIS 1 the undersigned hereby declare that the product specified above conforms to the above Directive s and Standard s Jean Daunais Director Intellectu
88. re has been a change of ownership be sure to fill out and mail the form provided on this page This notification is necessary for your own safety even after expiration of the original warranty since BRP will be in a position to contact you if correction to your outboard is required Outside the U S and Canada this card should be sent to the Bombardier Recreational Products division where the outboard was registered Please contact your Dealer or Dis tributor Change of Address Change of Ownership Model number Serial Number Old Address Previous Owner Last name First name Address City Zip code Country Phone number Signature Date New Address New Owner Last name First name Address City Zip code Country Phone number Signature Date Dealer Information Dealer name Dealer number Phone number Contact name In the U S or Canada mail completed form to US Inc Outboard Engines Division After Sales Support P O Box 597 Sturtevant WI 53177 CONFIRMATION OF RECEIPT Your Dealer Name Address Upon delivery of your new Evinrude Johnson outbo
89. re not to modify the outboard in any manner that would alter the horsepower or allow emission levels to ex ceed their predetermined factory specifications Exceptions include manufacturer s prescribed changes such as altitude adjustments for example Owner Responsibility The owner operator is required to have engine mainte nance performed to maintain emission levels within pre scribed certification standards The owner operator is not to and should not allow anyone to modify the engine in any manner that would alter the horsepower or allow emissions levels to exceed their pre determined factory specifications Tampering with the fuel system to change horsepower or modify emission levels beyond factory settings or specifi cations will void the product warranty EPA Emission Regulations All new 1999 and more recent Evinrude outboards manu factured by BRP are certified to the EPA as conforming to the requirements of the regulations for the control of air pol lution from new watercraft marine spark ignition engines This certification is contingent on certain adjustments be ing set to factory standards For this reason the factory procedure for servicing the product must be strictly fol lowed and whenever practicable returned to the original intent of the design The responsibilities listed above are general and in no way a complete listing of the rules and regulations pertaining to the EPA requirements on exhaust emissi
90. repairs done by a person that is not an authorized Distributor Dealer Damage caused by abuse misuse abnormal use neglect racing improper operation or operation of the Product in a manner inconsistent with the recommended operation described in the Operator s Guide Damage resulting from accident submersion water ingestion fire theft vandalism or any act of God Operation with fuels oils or lubricants which are not suitable for use with the Product see the Operator s Guide Damage resulting from rust or corrosion Damage caused from cooling system blockage by foreign material Damage resulting from sand or debris in the water pump or Cosmetic or paint changes due to exposure to the elements This warranty will be voided in its entirety and rendered null and void where Product has been altered or modified in such a way so as to adversely affect its operation performance or durability or has been altered or modified to change its intended use or Product is or has been used for racing or any other competitive activity at any point even by a prior owner 7 LIMITATIONS OF LIABILITY ALL WARRANTIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MER CHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS LIMITED WARRANTY ALL INCIDENTAL CONSEQUENTIAL DIRECT INDIRECT OR OTHER DAMAGES OF ANY KIND ARE EXCLUDED FROM COVERAGE UNDER THIS WARRANTY INCLUDING BUT
91. rt of the warranty period The Product is also used commercially when at any point dur ing the warranty period it is installed on a boat that has commercial tags or is licensed for commercial use In cases where the delivery date is not established to BRP s satisfaction the date of sale will be used to determine the warranty start date The repair or replacement of parts or the performance of service to Product under this warranty does not extend the life of this limited warranty beyond its original expiration date All Evinrude Johnson Genuine Parts and accessories in stalled by an authorized dealer at the time of sale including but not limited to propellers bear the standard BRP parts and accessories one year limited warranty California residents who purchased or warranty registered a Product in California should refer to BRP s California Emis sions Control Warranty Statement 5 CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only on Evinrude outboard engines purchased as new and unused from a dealer au thorized to distribute Evinrude products in the country in which the sale occurred Dealer and then only after the BRP specified pre delivery inspection process has been completed and documented by the purchaser and Dealer Warranty coverage only becomes available upon proper registration of Product by Dealer or owner Only the original purchaser and any subsequent owners who reside in the United St
92. so the S A F E Speed Adjusting Failsafe Elec tronics mode will immediately limit the engine s speed to 1200 RPM If the engine was running faster than 1200 RPM when the S A F E mode activated it will shake noticeably The protection system must be RESET before the engine will operate at speeds over 1200 RPM Under certain conditions the EMM will shut off the engine To RESET the system The engine must be shut off and the cooling tempera ture restored IF the S A F E mode activates and the stream from the water pump indicator becomes intermittent or stops re duce speed to idle and 1 Shift to NEUTRAL 2 SHUT OFF the engine 3 Tilt the outboard up 4 Clean the intake screens of any blockage 5 Clean the water pump indicator of any blockage 6 Lower the outboard 7 Restart the engine and run at idle IF cleaning the screens and indicator does not restore the water pump indicator s steady discharge the engine will operate only in get home mode Return to harbor imme diately See your Dealer IF cleaning the screens and indicator does restore the wa ter pump indicator s steady discharge you might have to run for two minutes in NEUTRAL to allow the engine to cool and the light to go off IMPORTANT If cooling is not restored the EMM will iden tify a progressive overheating condition and shut off the engine The WATER TEMP or HOT light will flash The engine will not restart until the engin
93. stalled Failure to correctly install the outboard could result in serious injury death or property damage We strongly rec ommend that your Dealer install your outboard to en sure proper installation Do not overpower your boat by using an engine that exceeds the horsepower indicated on the boat s ca pacity plate Overpowering could result in loss of control If your boat has no capacity plate contact your Dealer or the boat s manufacturer When replacement parts are required use Evinrude Johnson Genuine Parts or parts with equivalent characteristics including type strength and material Using substandard parts could result in injury or product malfunction Only perform service procedures which are detailed in this Operator s Guide Attempting to perform main tenance or repair on your outboard if you are not fa miliar with the correct service and safety procedure could cause personal injury or death Further infor mation can be obtained from your authorized Evinrude Johnson Dealer In many instances proper tools and training are required for certain service or repair procedures Maintain your boat and engine in top condition at all times Adhere to the MAINTENANCE SCHEDULE on page 37 Operate your boat and outboard prudently and have fun Do not forget that all persons must assist other boaters in case of emergency Prevent injury from contact with rotating propeller re move propeller before flushing or before perfor
94. the key switch fully clockwise to the START position Crank the engine no longer than 20 seconds dr4402 IMPORTANT The starter motor can be damaged if oper ated continuously for more than 20 seconds Upon start up release the key If the engine did not start release the key momentarily then try again Each time the key switch is turned from OFF to ON the warning system will self test Refer to ENGINE MONITOR ING on page 32 If the warning system fails to self test dur ing start up see your Dealer If your outboard does not react normally to this starting pro cedure or if it fails to start refer to TROUBLESHOOTING on page 44 After Engine Starts Check the water pump indicator A steady stream of water indicates the water pump is working If a steady stream of water from the water pump indicator is not visible stop the engine Refer to ENGINE OVERHEATING on page 34 drc4952Arev ENGINE STOPPING Move control handle to NEUTRAL Turn key switch counterclockwise to the OFF position Re move the key when the boat will be unattended 20 gt OPERATION REMOTE CONTROLS EVINRUDE ICON CONTROL SYSTEM A WARNING If you choose a non Evinrude remote control it must have a start in gear prevention feature This feature can prevent injuries resulting from unexpected boat movement when the engine starts Evinrude ICON is an intelligent electronic shift and throttle control system for use with I
95. the trim tab slightly to the right If the boat pulled to the left move the rear of the trim tab slightly to the left Tighten the trim tab screw to a torque of 47 to 54 N m 35 to 40 ft Ibs Test the boat and if needed repeat the procedure until steering effort is as equal as possible High outboard installations The trim tab might be above the water when the outboard is trimmed out Steer ing effort might increase Steering effort will be reduced if you trim the outboard in and submerge the trim tab Dual standard rotation outboards Move both trim tabs equally and in the same direction Dual outboards one counter and one standard rota tion Set both trim tabs to the center position Tilt Limiter Cam If your outboard contacts the boat s motor well while tilting adjust the tilt limiter cam to limit maximum tilt up Place the outboard in its normal operating position Rotate the tilt limiter cam pull its tab forward and up to RE DUCE the amount of tilt UP Check your adjustment tilt the outboard fully and adjust further if necessary Return the outboard to vertical posi tion for each adjustment and repeat your check after each adjustment A WARNING Adjusting the tilt limiter cam will NOT prevent the outboard from tilting fully and contacting the motor well if the gearcase hits an object at high speed Such contact could damage the outboard and boat and injure boat occupants
96. tify within 2 months an authorized Distributor Dealer of the appearance of a defect Owner must bring Product including any defective part therein to Distributor Dealer promptly after the appearance of the defect and in any event within the warranty period and must provide Distributor Dealer with reasonable opportunity to repair the defect The expenses of transporting Product to and from Distributor Dealer for warranty service are to be borne by the Owner The Owner must also present proof of purchase to the authorized BRP Distributor Dealer for warranty repairs Owner is required to sign the repair work order prior to the start of the repair in order to validate the warranty repair 59 gt PRODUCT INFORMATION All parts replaced under this warranty become the property of BRP Note that the notification period is subject to the applicable national or local legislation in your country 5 WHAT BRP WILL DO BRP s obligations under this warranty are limited to at its sole discretion repairing or replacing parts of Product found to be defective in material or workmanship in the reasonable judgment of BRP Such repair or replacement of parts will be done without charge for parts and labour at any authorized Distributor Dealer under the conditions described above BRP s responsibility is limited to making the required repairs or replacements of parts No claim of breach of warranty shall be cause for cancellation or rescissio
97. uge with LCD displays or a basic System Check gauge NO l oi WATER TEMP CHECK I ENGINE LOW OIL 1 Typical I Command Digital gauge 2 Typical SystemCheck gauge Function The EMM activates the warning horn and the gauge dis plays as follows LOW OIL means that oil in the tank is at reserve level about 1 4 full NO OIL indicates an oil delivery problem such as an empty oil tank or damaged oil system WATER TEMP or HOT indicates an engine or EMM overheat condition CHECK ENGINE or FAULT is used to indicate other fault conditions identified by the EMM For and other gauges refer to the gauge us ers guide for gauge displays operation warnings and monitoring instructions System Self Test During engine start up pause with the key switch in the ON position The monitoring system self tests by sounding a half second beep SystemCheck gauges self test by turn ing the indicator lights on simultaneously then off in se quence IMPORTANT If the self test does not happen as stated see your Dealer Engine Monitor Warnings Engine monitor system warnings activate the horn for 10 seconds and the appropriate gauge light for a minimum of 30 seconds or until alarm is acknowledged If the failure is momentary for example oil moving in the tank the en gine monitor gauge light or display may remain ON for a full 30 seconds before going out If the unsafe operating con dition conti
98. year POWER amp PERFORMANCE Evinrude E TEC outboards have been engineered to outperform anything on the water acceleration top end speed any size any horsepower across the line And for your buddies who own a four stroke Well they cannot touch our pow er to weight ratio And you can tell them that no four stroke comes close to the pure power and torque of an Evinrude E TEC outboard DURABILITY QUALITY RELIABILITY Fewer parts Fewer problems Every Evinrude E TEC outboard component is tested and retested for maximum perfor mance and longer life Parts are bigger and stronger to work harder and last longer CLEAN amp QUIET You do not even have to think about emissions anywhere in the country anywhere in the world Evinrude E TEC out boards are the only outboard marine engines to have received a Clean Air Excellence Award from the United States En vironmental Protection Agency EPA The entire Evinrude E TEC line meets or exceeds all worldwide emission standards We have even got 3 Star certification from the toughest of the tough the California Air Resources Board And thanks to the sophisticated acoustically tuned air intake and exhaust systems you will not be filling the air with a lot of noise either BRP is proud you have purchased this technology leading Evinrude E TEC outboard engine We thank you for your busi ness and wish you many years of enjoyable use Happy Boating E Roch Lambert Vice President
99. yours too It is strongly recommended you read this Guide from cover to cover The more you know and un derstand about your Evinrude E TEC outboard the greater the safety and pleasure you will get from using it Following this recommendation will assure the completeness of the information essential to your safety the safety of any pas sengers and other water users This Operator s Guide identifies important safety messag es Although the mere reading of such information does not eliminate the hazard the understanding and application of the information will promote the correct use of your out board engine A Warning Symbols in this Guide How can you reduce the risk of death personal injury and possible property damage This Operator s Guide answers such questions and are contained in boxes highlighted by the Safety Alert Symbol It is imperative to read understand and follow these comments This Guide should be kept in a waterproof bag with the out board at all times during operation If the product owner ship is transferred this Guide should be forwarded to the new owners A responsible educated boater will fully appreciate the pleasures of boating and will be a safe boater Boating Safety Classes are conducted by the U S Coast Guard Auxiliary the U S Power Squadron and some Red Cross Chapters For information about classes call toll free 1 800 336 BOAT For additional information about boating safety and regul

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