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CLE8625DP-03-05 - McCoy Global Inc.

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9. W OUT WIPER RING MOTOR ASSEMBLY AD SUPERIOR 2517 9535 BROUSSARD LA 70518 Manufacturing amp Hydraulics 318 837 8847 FOR CLARITY PURPOSE ONLY DOCUMENT 6 THE PROPERTY OF SUPERIOR MANLFAETUEINGE 2 04 29 03 MAY NOT USED DISCLOSED COPIED OR REPROD UCED IN ANY REV LOG DATE NOT TO SCALE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS Motor Motor CLE5500 sht2 rev2 wpg 9 11C 70 8 10551405298910 d nba S ONIN LOVINNVIN 5 JO IN3SNOO NILLIYM SS3dX3 IHL LNOHLIM INNO 5 ANY YO 21409 035010514 ASN 38 LON AYN 907 NELLE 92814955 A THA3SSV venous Y4IMOT104 WVO 5 383 3S 8 s ijneupA SuluNpeynuew 81 904 55 E gt 15913 06 dOledaidns Uy NIA NOILOAS 10062 N d U3MOTIOF INVO 3OVH OLNI 55388 ud 60062 N d 39NV l3 80022 N d ANLS MT i H3HSVN9901 8 Z 8211 LAN v1 8 2 496 1432 9 12 9 12 1 Nspenuew 2 2015298 0 9
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12. aan MOTOR ASSEMBLY 1 7 8 SEVERE SERVICE CAM FOLLOWER ASSEMBLY Assy SSCF1875 TOP CAGEPEATE ASSEMBLY a boe es one re ha He aeo BOTTOM CAGE PLATE ASSEMBLY 02222200 0 LOCKING PIN ASSEMBLY Assy No 73021 01 TONG DOOR ASSEMBLY Assy No 86007 esses eene TONG DOOR ASSEMBLY 2 Generation Assy No 86007 DOOR SWITCH ASSEMBLY diu t gr t tet nad ete BRAKE BAND ASSEMBLY Assy No 86010 eese eene nnne SIDE HANDLE ASSEMBLY Assy No 73095 enne BAIL SYSTEM ASSEMBLY Assy No 73114 Continued SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 01 05 Page 9 1 5 8 5 8 DRILL PIPE TONG DOVETAIL JAW ASSEMBLY 9 19 8 5 8 DRILL PIPE TONG LOW FRICTION amp SPLINED JAW ASSEMBLY 5 1 2 2 3 8 Assy CJ LF 76D 7 5 8 5 1 2 Assy No 760 9 20 8 5 8 DRILL PIPE TONG LOW FRICTION amp SPLINED JAW ASSEMBLY 8 5 8 5 1 2 Assy No CJ LF 86A 8 5 8 5 1 2 Assy No CJ LF 86B 9 21 SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 01 05 Page 9 2 901
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17. 1 18 anos OL avo rasa Bel ONS SWIYALVIN JO TH SNOLLVOIJIO3dS OOEdVSV Was 3 a 3 N d ONIHdS Va 33S lt a 63 Jay Nid LOEO 6 Ol ONISNOH ONIEIAS ONISNOH OL CITIM ZS LP0Sb Page 11 1 11 2 CLINCHER LOAD CELL TORQUE GAUGE ASSEMBLIES The CLINCHER Tong and Backup are available in versions which accommodate compression load cells or tension style load cells All information contained in this Technical Manual refers to products which utilize compression load cells Contact SUPERIOR for information concerning products using tension load cells Part Number SM60 36C Torque Rating 60 000 ft Ibs Handle Length 36 inches Loadcell Type Compression Loadcell Manufacturer SUPERIOR MANUFACTURING amp HYDRAULICS Torque Gauge Mfr CLINCHER Torque Gauge Size 8 Assembly Documentation Calibration Certificate CLINCHER Load cells and Torque Gauges are produced by several manufacturers The information provided by MD TOTCO or Acadiana Oilfield Instruments may not be applicable to all torque gauges or load cells This reference information is provided with the permission of MD TOTCO and Acadia
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22. 3 8 16 x 1 2 SET SCREW P N 1029 2 REQD USE REMOVABLE LOCTITE MODEL CLE8625DP 03 UPPER PINION BEARING UPPER PINION BEARING CAP 1 8 NPT ZERT E i 1 8 NPT ZERT P N 1001 MODEL CLE8625DP 05 P N 73066 01 BEARING P N 1909 UPPER HIGH GEAR SPACER HIGH GEAR P N 73081 01 LOWER HIGH GEAR SPACER P N 73092 BEARING P N 1905 MID PINION BEARING RETAINER P N 73074 S2 WELDED ON TOP TONG PLATE LOW PINION GEAR P N 73079 01 PINION GEAR P N 73082 02 BEARING P N 1905 LOWER PINION BEARING CAP P N 73085 5 8 11 x 1 1 4 SHCS P N 256 4 REQD USE REMOVABLE LOCTITE 4225 HWY 90 EAST SUPERIOR GEAR ASSEMBLY mem AA AS a e e cel THis DOCUMENT ISTHE PROPERTY OF SUPERIOR MANUFACTURING 1 Silao MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF P Manuals Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLE8625DP Pinion Gear rev1 wpg Page 9 9 1 2 13 x 1 HHCS P N 1110 1 2 LOCKWASHER P N 1103 3 REQD OF EACH GEAR BOX COVER P N 73091 TOP TONG PLATE P N 86074 BOTTOM TONG PLATE P N 86076 3 8 16 x 1 2 SET SCREW P N 1029 2 REQD USE REMOVABLE LOCTITE SECONDARY GEAR ASSEMBLY 3 8 16 x 1 2 SET SCREW P N 1029 4 REQD USE REMOVABLE LOCTITE 1 NPT FLUSH PLUG P N
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24. CLE8625DP 05 2 SPEED MOTOR SHAFT 5 150601 2 PLATE F 2 SPEED GA15 P N 73040 01 RINEER MOTOR 150930 1 STATOR VANE KIT RINEER i 1608 1 HEX PLUG O RING 3 8 i 2 160 2 ORING 5 1 4 ID 5 7 16 OD 3 32 W 73099 52 1 GA8 STACKED STATOR 0150404S SNAP RING 7 PIN 0150111 SEAL RETAINER P N 55088 POLYPACK P N 12501437 i O RING 2 7 8 ID 3 1 16 OD 3 32 W u PIN 2 150 MOTOR SHAFT BEARING P N 0150710 SNAP RING P N 1945 RINEER GA 15 MOTOR P N 73099 51 i COMPONENTS MOTOR 73099 51 SUPERIOR 4225 HWY 90 EAST M OTO R ASS E M B LY ab Manufacturing amp Hydraulics 318 897 8647 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 1 07 10 02 HYDRAULICS AND ISCONSIDERED CONFIDENTIAL THIS INFORMATION ASSE M BLY NO 73099 MAY USED DISCLOSED COPIED OR REPRODUCED ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLE8625DP Motor rev1 wpg Page 9 118 12501437 SEAL RETAINER RING 55088 j P N 2 150 SNAP RING P N 0150111 MOTOR SHAFT BEARING P N 0150710 SNAP RING P N 1945
25. g Install Tong Door Shaft through Bottom Door Plate Bottom Tong Plate Dumbell Roller Assembly Top Tong Plate Top Thrust Washer Top Door Plate and Top Inner Race h Slide additional Tong Door Inner Race PN 1954 A onto Tong Door Shaft Assembly i Install 1 8 NPT Zert PN 1001 in Door Shaft Assembly SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 01 02 Page 4 6 ASSEMBLY INSTRUCTIONS j Install 1 12 Jam Nut PN 1214 onto Tong Door Shaft Assembly k Install Door Switch Adjustment Sleeve PN 76131 onto top of Door Note Collar is cut with weld bevel and is to be welded to top of Tong Door 1 Install 2 3 8 16 x 1 2 Set Screws PN 1029 use removable Loctite on Door Switch Adjustment Sleeve 31 Door Limiter Switch a Mount Door Switch Assembly PN SLV1000 01 on Door Switch Base Weldment PN 76128 with 4 1 4 20 x 2 1 4 Bolt PN 110 and 4 1 4 20 Nylock Nut PN 212 b Mount Assembly to 2 Door Switch Base Mount PN 45067 S7 Base Mounts should be welded to Top Tong Plate with 2 3 8 16 x 1 Bolt PN 1047 and 2 3 8 Lockwasher PN 1027 32 Door Switch Adjustment Instructions a Loosen 3 8 16 x 1 2 Set Screws 1029 to align recess in Door Switch Adjustment Sleeve PN 76131 with Roller on Door Switch PN SLV1000 01 Tighten Set Screws PN 1029 b Loosen 1 4 20 Nylock Nuts PN 212 and slide Door Switch SLV 1000 01 forward
26. 5227 SULINpeyNueW w doOniddns 4a4dopy aig 1042100 0624 981 014 5915208 006540204 o Ul 72691919 dijo Jaddn puppupis y jo 2004 Ul pasn si dijo SIU sjesu SIP 291 UID S4 LO ZZ2S8L310 9112 4910492 D 2 PUD SMOJOS jouupo sJejidppp eseu P i upy 42010 Buu nbsi XXXX QBICNE ddp JO bldads 8 10 22581379 dng ROSIER 05050505250 555590504 XS X SS Ma ES b umoys so jo2id 4 109114 8 L X 2 1 X 11042100 5 OXONII SE 55555555 COCO OOOO Oe 55 QR OR SKK S alg 10930 0008 98 10714 0 0008 10 8 1 lt ab a 52 8 5 8 BACKUP amp 8 5 8 BUCKING UNIT BACKUP HAVE THE SAME CONFIGURATION TO INSURE THAT THE DOOR DIES DOES NOT INTERFERE AT THE CLOSED POSITION FOLLOW THESE INSTRUCTIONS 1 1 TOOTH MUST BE MILLED OFF ON EACH OF THE DIE ADAPTERS BUA86 05500 ON EACH DOOR 2 ROTATE INSIDE DOOR DIE SO THAT 1 TOOTH IS EXPOSED
27. Fax 337 837 8839 www superior manf com SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHERQ Drill Pipe Tong 8 5 8 LOCKJAW Drill Pipe Backup Revision 01 04 Page 12 4 SECTION 13 MOTOR SERVICE MANUALS To request copy of Rineer Motor Service Manuals please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 05 00 Page 13 1 13 2 SECTION 14 CONTROL VALVE TECHNICAL DATA To request copy of Control Valve Technical Data please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 05 00 Page 14 14 2
28. GEAR BOX COVER P N 73091 TOP TONG PLATE P N 86074 ENCODER 8 MOUNTING SCREWS Supplied by Customer 3 8 46 32 MACHINE SCREW P N 1276 4 REQD ENCODER MALE COUPLING P N 55144 USE 10 32 x 1 4 SET SCREW P N 1034 ENCODER COUPLING MOUNT P N 51031 1 2 13 NUT 1101 BEARING 55143 BEARING P N 1901 UPPER LOW PINION GEAR UPPER SPACER P N 73098 UPPER LOW PINION GEAR P N 73083 01 MODEL CLE8625DP 03 UPPER LOW PINION GEAR LOWER SPACER P N 73097 MODEL CLE8625DP 05 UPPER LOW PINION GEAR LOWER SPACER P N 73097 01 BEARING P N 1905 MID PINION BEARING RETAINER PIN 73074 S2 WELDED ON TOP TONG PLATE MODEL CLE8625DP 03 SECONDARY INPUT GEAR P N 73080 01 MFG STARTING 03 19 01 MODEL CLE8625DP 05 SECONDARY INPUT GEAR P N 73080 02 SECONDARY GEAR WITH ENCODER ASSEMBLY ENCODER ASSEMBLY 55142 Manufacturing amp AB SUPERIOR 4225 HWY 90 EAST BROUSSARD LA 70518 Hydraulics 918 837 8847 MAY NOT BE USED DISCLOSED COPIED OR MANUFACTURING amp HYDRAULICS THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 1 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR 4 08 09 REV LOG DATE RODUCED IN ANY 9 10 THIS PAGE L
29. pesseup eBuei rejanop ped mef A quiessy adidjjiig 10 dnyoeg 4 8 6 8 pue 8 6 8 pue 8 6 Z OYIHINITO 10 mef 7006 51 10 spxsebuey ddgz9ga 1o s eeyspeaidg sjenuew dinb3 S SIP 981 sesn dijo 5141 8 8 Jo INO 8 Uey 19618 sjurof 00 suogeoridde 10 20 2298 310 Nd 910 Jeurejes 22981370 Nd Jeurejes pJepuejs 9 90N 8 2 syulol 10 0 2298 319 Nd 410 2298 37120 Nd 410 Joulejay do 6 eoueJeedde Jejus s p 95941 199 eq s p jeloeds suoneoidde sejnqn pezisiapun Joy pezis Apiedoud uo 10 seip peujoo 95941 seip desm peurjds 6278 uey JeBue 404 762798 uey JeBue dnyoeq Joy dnyoeq JO ejqejr
30. 1 1 2 12 NUT P N 1222 1 1 2 LOCKWASHER 1223 TOP TONG PLATE P N 86074 OUTBOARD IDLER SPACER P N 73088 LOC INTERNAL SNAP RING u 1926 BEARING SHIELD P N 73027 IDLER BEARING P N 1905 2 REQD EARLIER TOOLS REQUIRED THE USE OF 2 EXTERNAL SHIELDS P N 73027 WITH BEARING P N 1905 THIS BEARING NOW HAS 2 INTERNAL SHIELDS SO P N 73027 IS NO LONGER NEEDED IDLER GEAR PIN 73077 BEARING SHIELD P N 73027 Oo LOC INTERNAL SNAP RING 4 _ pn 1926 OUTBOARD IDLER SHAFT P N 73078 BOTTOM TONG PLATE P N 86076 A 1 1 2 LOCKWASHER m PIN 1223 1 1 2 12 NUT X P N 1222 ONLY MODEL CLE8625DP 05 65 ZERT 1 7 32 P N 1236 An 4225 HWY 90 EAST OUTBOARD IDLER THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 2 01 15 02 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION TREY LOG MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR 5 MANUFACTURING 8 HYDRAULICS BER S Equip Manuals Dwgs CLE8625DP Outboard Idler rev2 wpg Page 9 8 1 2 13 x 1 HHCS 1110 1 2 LOCKWASHER P N 1103 3 REQD OF EACH P N 73066 GEAR BOX COVER P N 73091 TOP TONG PLATE P N 86074 BOTTOM TONG PLATE P N 86076
31. 6 6 dijo pue 2 Suid SME OM Jas 19 ad pba 195 Jes Jad pba les JO S SISUOD sod pb s d sod om pba sod om Ajquiasse 10 10 lt JO 9916 euy 5 10 p nb 9215 Aue sepnjoxe 00 Jed seip SAY jo 30 e Joy dnyoeq smef Joy Jequinu Jequunu JequinN Jajdepe 0 seip pue sseJp Jequunu ed 10 1901 Jequinu iquiessy pue mel 0 seip sales dijo dijo doy mef p uijds mef pauids punosedesm pue uo asn 10 ad d jl q 104 dnyoeg 8 6 8 pue 8 6 9 SOYIHINITO 1401 pue aip smef 3 6 ASSEMBLY INSTRUCTIONS FASTENER LUBRICATION AND MAKE UP TORQUE REQUIREMENTS Most bolts nuts and other threaded components are to be lubricated with Never Seez or equivalent before assembly Certain fasteners are to be assembled using permanent or removable Loctite as indicated in th
32. FOP VIEW 10 4 TOP VIEW WITHOUT TOP PLATE 00 2 10 5 CYLINDER ASSEMBLE Y ne 10 6 INSIDE DOOR ASSEMBLY oido ive mei 10 7 OUTSIDE DOOR ASSEMBLY ns dt e hei dep td 10 8 SPECIAL NOTE FOR BUDT86 DOVETAIL DIE ADAPTERS 10 8 1 8 5 8 PIVOTING JAW INSERT 5 1 2 DIE INSTALLATION 10 82 DOVETAIL DIE ADAPTER as hb eodem 10 9 SPLINED DIEADAPTER a eene peo 10 10 LEG ASSEMBLY Assy No 8618 10 11 HANGER ASSEMBLY Assy 5 RH8500 amp 8500 01 10 12 VALVE BANK ASSEMBLY 10 13 SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 01 05 Page 10 1 SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 01 05 Page 10 2 ONIINLOVINNVA s6mq sienueyy 5 338 30 IN3SNOO 55 IHL LNOHLIM WHOS YO 00 035010510 035 38 LON AV 901 wouvwWsoJNISIHL IWILN3QIJNOO Q33301 N09 SI 5 2022110 L ONISNLOVANNVW HORIS 30 IHL SI 1 SIHL
33. ON ATEWASSV YAGNITAD 3dld TIHA MVf 201 8 6 8 40 3903M 3GISNI doau SOHS PIE LX 8 1 2098850 H3QNlTAO N AG lt Y QW doau V OvO0L N d SOHS X 91 872 gt 119813709 N d 22681310 dNY79 H3NIVI3H 01 819907 asp v 8 LZLL N d AN3WQT3M H3ONITAO SOHS 1 01 900 7708 X 9 10 6 NOTE Replace standard Retainer CLE18522 with Die Retainer Clip PN CLE18522 01 for applications where tool joints are 7 1 4 8 1 4 For applications where tool joints are 8 1 4 to ourmaximum limit of 8 7 8 use Die Retainer Clip CLE18522 02 with Splined Die Inserts SDI86 XXXX 3 4 10 5 1 2 SHCS PIN 1177 A 3 4 10 x 8 1 2 HHCS PIN 1184 A DOOR ROLLER PIN AS E P N BUCST7617 PIVOT PIN P N BUCST1541 3 8 16 34 5 5 P N 1040 lt 6 REQD PIVOTING INSERT PIN BUCDP8505 GARLOCK BUSHING TOP INSIDE 240916 DOOR PLATE 8503 2 2 Pressed into Insert 2 REQD RI SEE NOTE S SS P N BUCDP8510 DOOR SPACER SHOWN PIN BUCDP 8509 TORSION SP
34. Should this system be determined to be inoperative the tong is to be removed from service and tagged as until repairs are made CAUTION Operating the tong with the door in the open position could result in severe damage to the equipment and will void all manufacturer warranties WARNING Operating the tong with the door open by means of a defective or bypassed door interlock system exposes the operator and nearby personnel to potentially fatal hazards No attempt should be made to operate the CLINCHER Tong and Backup for any purpose other than which it is intended This system is capable of generating very large clamping forces and torsional loads which if improperly applied or controlled could result in damage to the tubular to the tong or could possibly result in injury or death of personnel Do not attempt to operate the unit without correct dies and the proper size tubular being in the tong See Section 3 for more information concerning the selection and use of dies CAUTION Operating this equipment without the correct size type and orientation of dies can result in damage to the equipment or tubulars being handled SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 05 00 Page 1 2 HYDRAULIC PRODUCT cr 055 GENERAL INFORMATION SAFETY HYDRAULIC PRODUCT SAFETY certain conditions allowing the hydraulic equipment to continue to
35. replace with new fluid Inspect and realign Gauge and set to proper pressure Flush fluid system replace with new fluid Check for leaks and be certain fluid suction in tank is well below hydraulic fluid in reservoir Check alignment insure proper lubri cation to non sealed bearings Solution Clear supply line and check intake on reservoir Add fluid to proper volume Locate and repair leak Assure proper pump speed for application Isolate pump and check pressure to determine whether motor or pump is defective Repair or replace defective part Check fluid viscosity and restrictions of intake line Replace fluid if inadequate for operating temperature Check to assure couplings are securely fastened Inspect Adjust unloading pressure Replace or repair as necessary TROUBLESHOOTING Insufficient Torque A B C D Door switch malfunctioning Relief valve malfunctioning Damaged or worn pump parts Slow pump speed Improper system fluid Directional control valve set improperly Hydraulic Tong System A B C Problem Damage to motor Restriction of supply line excessive back pressure Defective gauge or load cell SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 05 00 Page 6 7 Solution Check to make sure door is completely closed Inspect door
36. 1030 XSHIFTING YOKE WELDMENT C P PIN 45072 5 SHAFT P N 45143 XSTRAIGHT YOKE HANDLE PIN 45142 COMPONENTS OF SHIFT ASSEMBLY P N 45091 4 3 8 16 x 3 4 HHCS 1046 SPLIT SELF LUBRICATING 43 8 LOCKWASHER ee P N 1027 REDO 3 8 FLAT WASHER MOTOR SPACER P N 1025 a P N 55085 2 REQD OF EACH SPRING PLUNGER PIN 1311 2 REOD DRIVE GEAR ATONGS MFG P N 55084 02 157 GENERATION 41 4 BALL BEARING P N 1906 REN A3 8 16 x 1 4 SET SCREW P N 1028 APPLY PERMANENT LOCTITE SHIFT ASSEMBLY 2 GENERATION Mfg 11 2000 amp After MOTOR SHAFT BEARING SPACER i P N 55121 01 INT SNAP RING P N 1948 BEARING P N 1901 AB SUPERIOR Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 4 06 08 07 REV LOG DATE REF P Manuals Equip Manuals Dwgs CLE8625DP Shift Assy 2nd rev4 wpg Page 9 11A SHOWN DESCRIPTION 150300 1 ROTOR RINEER 150430 2 DOWEL PINS RINEER CLE8625DP 03 MOTOR SHAFT 150600 1 PLATE F STACKED GA15 P N 73040 RINEER MOTOR SINGLE amp m
37. 11 2 1 8 X y Xv 5 7 5 8 AB __SUPERIOR_ Sy Manufacturing amp Hydraulics PRODUCT BULLETIN SUBJECT REVISION TO 2 JAW PIN P N 73013 01 AND ROLLER P N 73012 01 FOR CLE7625DP AND CLE8625DP TONGS DATE July 3 2002 BULLETIN 5 02 07 03 REFERENCE 7 5 8 AND 8 5 8 DRILL PIPE TONG MANUALS SECTION 6 MAINTENANCE We will be using improved materials as the standard material for all 7 5 8 amp 8 5 8 dovetail jaw applications regardless of jaw size or tong torque rating These pins and rollers should be lubricated with neverseez or equivalent antigalling lubricant NOTE Neverseez may not be used with low friction jaw pins and rollers Low friction jaws and rollers are to be lubricated with a high quality bearing grease To simplify implementation of these changes the part numbers will remain the same however the revised pins and rollers will be stamped with X short for to simplify identification and the latest revision level For the pins this rev level will be 3 or greater The pin may also be differentiated from the earlier rev levels by its black color For the roller the rev level for the new material will be 4 or greater With 85 000 ft lb tongs any application requiring torques in excess of 60 000 ft Ibs will require the use of these new pins 4225 Highway 90 East Broussard Louisiana 7051
38. 1158 16 5 8 Lockwasher PN 1151 and 3 5 8 11 x 1 SHCS PN 1153 Press Bearing PN 1905 into Secondary Gear Lower Pinion Bearing Cap PN 73085 Install Secondary Gear Lower Pinion Bearing Cap Assembly onto Bottom Tong Plate Assembly PN 86076 using 4 5 8 11 x 1 1 4 SHCS PN 256 use removable Loctite and 2 3 8 16 x 1 2 Set Screws PN 1029 use removable Loctite Press Bearing PN 1905 into Lower Pinion Bearing Cap PN 73085 Install Pinion Gear Lower Pinion Bearing Cap Assembly onto Bottom Tong Plate Assembly PN 86076 using 4 5 8 11 x 1 1 4 SHCS PN 256 use removable Loctite and 2 3 8 16 x 1 2 Set Screws PN 1029 use removable Loctite Dumbell Roller Assembly 17 Units Required Including the one for Door Assembly a Install 2 1 8 NPT Zert PN 1001 on Dumbell Roller Shaft PN 55022 A b Install 1 12 Low Profile Nylock Nut PN 1213 onto Dumbell Roller Shaft PN 55022 A c Press 1 Bearing PN 1910 B Outer Race into end of Dumbell Roller PN 73070 d Press 1 Bearing PN 1910 B Outer Race into opposite end of Dumbell Roller PN 73070 e Install Spacer PN 73071 into Dumbell Roller PN 73070 f Install Dumbell Roller Seal PN 14070 and Dumbell Roller Spacer PN 2095 one on each end of Dumbell Roller Assembly g Make up 1 1 12 Nylock Nut PN 1213 on one end of each Dumbell Shaft PN 55022 A SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revis
39. 1611 TOP SECONDARY BEARING CAP P N 55143 BEARING P N 1901 UPPER LOW PINION GEAR UPPER SPACER P N 73098 UPPER LOW PINION GEAR P N 73083 01 MODEL CLE8625DP 03 UPPER LOW PINION GEAR LOWER SPACER P N 73097 MODEL CLE8625DP 05 UPPER LOW PINION GEAR LOWER SPACER P N 73097 01 BEARING P N 1905 MID PINION BEARING RETAINER P N 73074 S2 WELDED ON TOP TONG PLATE MODEL CLE8625DP 03 SECONDARY INPUT GEAR P N 73080 01 MFG STARTING 03 19 01 MODEL CLE8625DP 05 SECONDARY INPUT GEAR P N 73080 02 BEARING P N 1905 LOWER PINION BEARING CAP P N 73085 5 8 11 x 1 1 4 SHCS 4 REQD USE REMOVABLE LOCTITE 1 8 NPT ZERT 8 P N 1001 AB SUPERIOR Uy Manufacturing Hydraulics THIS DOCUMENT 15 THE PROPERTY OF SUPERIOR MANUFACTURING 4 2 06 08 07 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE REF P Manuals Equip Manuals Dwgs CLE8625DP Secondary Gear rev2 wpg 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS Page 9 10 WITHOUT ENCODER COVER PLATE P N 40034 ENCODER MOUNTING PLATE P N 51075 3 8 16 x 3 4 SHCS P N 1040 A 2 REQD 1 2 13 x 1 5 P N 1110 1 2 LOCKWASHER P N 1103 3 REQD OF EACH
40. A WARNING Valve lever spool may stick not center under operate and could cause serious injury death or equipment failure VALVE SAFETY Read and follow instructions carefully Failure to observe instructions and guidelines may cause serious injury death or equipment failure A sticking valve spool bind may be caused by one or more of the following factors DIRTY OIL Oil must be filtered to a minimum of 25 microns Filters should be changed regularly spin on types after 50 hours of initial use and then after every two hundred fifty hours of use Use of a condition indicator is recommended Consult your tractor or implement owner s manual for filtra tion and changing recommendations for internal systems OIL REQUIREMENTS Premium quality anti wear type oil with a viscosity between 100 and 200 SSU at operating temperatures Certain synthetic oils may cause spool seals to swell and the valve to stick If in doubt call CROSS Engineering IMPROPER HOOK UP OR MOUNTING Always use the proper size fittings Hook up in amp out as noted on the valve body Do not overtorque pipe fittings Mounting surfaces should be flat and care should be used when tightening mounting bolts Over tightened bolts can cause spool bind and casting breakage When hooking a valve in series always use a power beyond sleeve Con sult your tractor or implement manual to make sure you have the proper quick disconnect line connected to the inlet of the remote va
41. Assy Revised Illustration Lift Cylinder LCR300 Added Rineer Dwgs Series 15 2 Speed Motor Stacked Motor Catalog Swagelok Instrument Ball Valves Removed pgs 3 5 amp 7 Modified pg 6 only for info of Ball Valve SS 43YF2 our PN 73028 Page 8 Corrected 274 sentence of 1 paragraph the valve packing must be adjusted incorrect word added Added Superior Dwg ILL1089 Maintenance Instructions for Bleeder Valves Revised Splined Jaw and Die Adapters Chart Revised Basic Hydraulic Schematic Revised Dovetail Jaw and Die Adapters Chart Replaced Die Tech Update with Ver 6 0 Added Parts List s 74095 CJDT76 06375 amp CJ LF 86B Revised Parts List s CLE8625DP 05 73099 KITBOLT 24 KITBRG 24 Revised Parts List BUCDP8500 Added Illustrations Sealed Idler Bearing PN 1905 and Installation Instructions Motor Assy sht 2 Revised Illustrations Shift Assy 224 Generation Motor Assy Brake Band Assy Side Handle Assy Dovetail Jaw Assy Low Friction amp Splined Jaw Assembly amp Splined Jaw Assy 8 5 8 5 1 2 Added Illustration Special Note for BUDT86 Dovetail Die Adapters Revised Illustrations Top View Top View w o Top Plate Cylinder Assy Inside Door Assy Outside Door Assy Dovetail Die Adapter amp Valve Bank Assy Page 00 2 8 5 8 CLINCHER DRILL PIPE TONG AND 8 5 8 LOCKJAWTM DRILL PIPE BACKUP REVISION TABLE Section Page Date Description 2 10 01 04 Added Compression Load Cell I
42. Cage Plate Assemblies a Install 21 Cam Follower PN SSCF1875 in Top Cage Plate PN 86003 with 21 1 4 Drive Zert PN 1257 21 7 8 14 Jam Nut PN 1178 and 21 7 8 Lockwasher PN 1224 b Install 21 Cam Follower PN SSCF1875 in Bottom Cage Plate PN 86004 with 21 1 4 Drive Zert PN 1257 21 7 8 14 Jam Nut PN 1178 and 21 7 8 Lockwasher PN 1224 c Fit Top Cage Plate Cam Followers into Ring Gear groove Use crane to raise Bottom Cage Plate and fit Bottom Cage Plate Cam Followers into Ring Gear groove Install 5 Cage Plate Spacers PN 73022 using 4 3 4 10 x 7 SHCS PN 1247 and 1 3 4 10 x 11 SHCS modified PN 73020 Locking Pin Bolt see step 29 b Locking Pin Assembly a Install Locking Pin Bracket PN 73019 01 onto Top Cage Plate PN 86003 using Locking Pin PN 73018 and Flutted Knob PN DK 28 b Install Locking Pin Bolt PN 73020 through Locking Pin Bracket PN 73019 01 then Top Cage Plate PN 86003 using 3 4 Nut PN 1176 A with 3 4 Lockwasher PN 1171 into Cage Plate Spacer PN 73022 installed in previous step Door Assembly and Door Installation a Press Garlock Bushing PN 2021 in top and bottom of Tong Door Assembly PN 86006 b Install 1 8 NPT Zert PN 1001 in Door Shaft PN 73110 c Install 1 12 Jam Nut PN 1214 on Door Shaft PN 73110 d Mount Tong Door on Tong e Install Dumbell Thrust Washer PN 45057 between the Top Door Plate and Tong Body f Slide Tong Door Inner Race PN 1954 A onto Door Shaft Assembly
43. GO edid mef 10 GO edid mef GO edid mef 9 GO edid mel 9 10 GO edid mef 9 10 edid 00080 71081 00050 92LAFD 9 8 9 04 0 9814 05170 71051 06 0 9 10 tX 8 4 009 0 981 Sc9v0 vL0 7 529 0 9 10 2 8 4 X 8 9 7 pezisiepun mef GO edid 00SY0 98LANd _005 0 710 00670 9 1 YX 8 4 mel 10 GO edid 2 96170 71081 601 0 9 10 8 1 X 8 4 2 mel 9 10 GO edid GLEEO 9LLAFO 8 2 X B G 2 mel 9 10 GO edid 9 1 8 B S 2 519018191 Ajuo dnyoeq sseJp 5191 001 Joy 10 9215 0 suid smel 9218 esn 14 asn siajdepe JO S SISUCD
44. ONIHNLOVANNYN basenu d dod HOILAdNS JO IN3SNCO 55399 1YOHTIM WNHOJ 7 NI YO 3SN 38 LON AYN 901 f Add SIHL TWLINSGIINOO CHUSCISNOO SI SONNVHQAH 8 ONIHNLOVANNVA JO HL SI IN3ATIOOQ SIHL 488 158 81 Hov3 40 GOSH 12 UORIIANS 1432 v L 9814955 ANANSSSV HANOTIOS WVO 8 2 1 9 A 10 220 ONIHSNE LNANNDITV 22 5 8 68 12 ONIS GO3H W 0 9 00 N d H3HSVNMOO T 18 2 1SOd ONIH4S 12 3970 821 LAN INVP p1 8 2 ESS Y DE 4 AS y e Sy098 N d C gt CO 900 0 ONLLHVLS 1504 ONCE 7 e 20098 N d 3999 7223 C alvid3Ovo dOL bw L0 L20 Z Nd GOSH Na ATIBINSSSV Nid 20185 N d SOHS 4 X DG A GOSH s CY V 0ZLL N d D H3HSVNMOOT 9 12 aye en Fi 8 ONIUNLOVANNVW 901 90 21 50 NOLLWWHOSNI SIHL GSYACISNOO SI ANY SOMNVECAH ONIUNLIVINNVN
45. TOWARDS THE CYLINDER 3 ROTATE OUTSIDE DOOR DIE SO THAT 2 TEETH ARE EXPOSED TOWARDS THE CYLINDER 4 TO ASSURE PERFECT ALIGNMENT EVERY TIME USE THE DIE ALIGNMENT JIGS BUCS8652 amp BUCS8653 OUTSIDE DIE ALIGNMENT JIG P N BUCS8653 INSIDE DIE ALIGNMENT JIG P N BUCS8652 3UC5500 XXXX 4 5 4 BUA86 0550 8 5 8 PIVOTING JAW INSERT SUPERO Bes PART NUMBER BUCDP8505 Gy Manufacturing amp Hydraulics THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 1 01 11 05 vw HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFAC TURING amp HYDRAULICS Dies Die Alignment 5 5 rev1 wpg Page 10 8 2 1a aiq ooseddona s6mq sjenueyy dinb3ys 338 901 Ay v0 Z1 10 9 5 JO LNASNOO NALLY M 8853 IHL LNOHLIM ANY NI YO aaso 10510 aasn 38 LON NOIL WWYO NI SIHL IVLLN3QIJNOO Q33GISNOO SI HAANS JO JHL SILNFNNIOA SIHL 1788 88 816 81502 v1 Quvssnoug 1893 06 5227 Y431AWAV 310 Jwonmans e
46. clean in non flammable solvent and inspect back jaws in tong F Check jaw pins for breakage cracks and uneven wear patterns Inspect jaw rollers for cracks breakage and flat spots G Reassemble jaw sections replacing any damaged parts Lubricate jaw pins and rollers using gear grease Set aside for testing H Clean and inspect backup operating cylinder Insure spline area is free from damage and any rust or dirt is removed Replace any missing or damaged die retainer clips and die retainer bolts I Inspect hanger and all hoses for wear replace as necessary J Inspect hanger assembly to assure all parts are returned and in operating condition i e H Plates spring leg springs leg spring caps and pins K Replace jaw pins and rollers in tong L Lubricate tong s cam followers upper and lower dumbell roller shafts upper and lower zerts door shaft center idler gear shaft outboard idler gear shafts 3 pinion gear and secondary gear assemblies Pinion gear and secondary gear assemblies are installed with sealed bearings There are no provisions to grease these bearings However if replaced by non sealed bearings the 1 8 NPT flush plugs should be replaced with zerts PN 1001 and both gear assemblies should be added to the regular lubrication schedule low gear housing and shift housing 2 zerts each and re pack tong body cavity Lubricate zerts in backup plates and pins SUPERIOR Manufacturing amp Hydraulics I
47. switch and dump valve Replace or repair door switch and or dump valve Relief set too low broken valve spring contamination or defective seals Inspect repair or replace Assure proper pump speed for application Check fluid viscosity and replace fluid if inadequate for operating temperature Check relief and directional control valve Neutral should return slightly to reservoir Solution Inspect repair or replace Check to assure couplings are securely fastened Inspect repair or replace Assure unit has been calibrated to proper arm length NOTE When using CLINCHER integral backup system it is the length of backup arm NOT the tong arm length TROUBLESHOOTING Difficulty Shifting Gears A B C D Problem Broken key in shifting yoke Worn or damaged shifting yoke pins Insufficient lubrication Detent ball bearing spring set too tight Failure to Grip Tubulars A B C D E Problem Jaws move out from neutral but fail to penetrate pipe Tong not perpendicular Jaws fail to move out of neutral Brake band not tight enough faulty cam followers rust debris or damage to jaws Tong will not release from tubular Brake band not tight enough defective cam followers in cage plate insufficient lubrication to jaw pin and roller Tong motor runs but ring gear does not rotate Broken gears or defective shift in hydraulic tongs system Tong binds under light l
48. to polished spool surface prime and paint unit for storage SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 05 00 Page 6 2 MAINTENANCE Recommended Lubrication Schedule Performed after Completion of Each Job Hydraulic Tong A Cam followers upper and lower all B Dumbell roller shafts upper and lower all C Door shaft D Center idler shaft E Outboard idler shaft 3 F Low gear housing 2 zerts G Shift housing 2 zerts H Re pack tong cavity I Pinion and secondary gear shafts if sealed bearings have been replaced by non sealed bearings J Jaw rollers and pins Remove jaw pins and rollers clean and lubricate with gear grease K Inspect hydraulic fluid for foreign material and contaminants Filter or replace You must filter or replace entire system including power unit tank and lines along with tong and backup to insure all contaminants are removed Annual Major Maintenance Inspection and Repair Routine preventative maintenance will significantly extend the operating life of your equipment reduce operating cost and avoid downtime CLINCHER recommends a program of frequent routine inspection and if equipment is suspected to have been damaged during transit or is to be mobilized to a remote location where maintenance operations are difficult to carry out perform the following A Visually inspect components on power tong or b
49. until fully seated in recess in Door Switch Adjustment Sleeve PN 76131 Tighten Nylock Nuts PN 212 c Connect Tong to Power Unit and actuate motor while in low gear Verify Ring Gear stops rotating when Tong Door is opened SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 05 00 Page 4 7 4 8 OPERATION Suspension A Tong should be hung by minimum 7 8 1 WRC minimum O D wire cable with a 31 ton minimum breaking strength It should be hung as close to the center of the drill rotary without interfering with operation of drill string and lifting equipment It is recommended the operator make use of the CLINCHER Lift Cylinder The CLINCHER Lift Cylinder incorporates a hydraulic cylinder and manual lift spring The hydraulic cylinder portion is used to assist in the raising and lowering of the tong and backup while the spring allows for movement during make up and break out WARNING The suspension system must allow the tong to easily move down a distance equivalent to the thread make up length If significant resistance is encountered the suspension system may be subject to load which could cause its failure damage equipment or expose personnel to severe or fatal hazards B Assure that the tong is suspended in level manner Both tong and backup must be level at the point they contact the tubular Using adjustment screws and slots in rigid hang
50. 19 s6mq sjenueyy dinb3ys 338 901 70 15 80 20098 A THIN3SSV YORMAdNS JO LN3SNOO NALLY SS3HdX3 IHL LOOHLIM THO ANY NI YO 31409 8850105 0 5 38 LON AVIN SHL IVILLN3GIJNOO Q333GISNOO SI 9 YOMAdNS JO SI SIHL 4998 2768 812 81502 1893 06 AMH 5227 A18INSSV HOOQ LAN WYF LOOL 1482 8 1 M I OLLEZ N d l4VHS HOOG 92098 N d SNOLWOLLOd A ATINISSV Ti38Ana 1 1 1 1 1 1 1 1 I 1 1 1 6906 N d 1 1 1 1 1 1 1 1 1 0084 1 25097 N d H3HSVM LSNYHL 1138 2098 N d 1401 3111901 ISN 1 1 1 1 1 1 1 I 1 I 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 HOLMS 1 1 1 1 I 1 I 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 E LELOZ 135 2 1 X 91 8 JA3H S INN LSAPOWV 31v 1d OLN 3 3 zd E V v86 N d 5074 YANNI ONIHSNE M9O0THV9 90098 N d e AT8W3SSV N d LAN WYF ZI LOOL N d 1482
51. 230 snay Page 9 6 4 BEARING SHIELD P N 73027 BEARING SHIELD P N 73027 3 4 COLLAR LOCKWASHER P N 1170 A 3 4 10 x 1 3 4 SHCS P N 1271 1 REQD OF EACH EARLIER TOOLS REQUIRED THE USE OF 2 EXTERNAL SHIELDS P N 73027 WITH BEARING P N 1905 THIS BEARING NOW HAS 2 INTERNAL SHIELDS SO P N 73027 IS NO LONGER NEEDED 3 4 LOCKWASHER P N 1171 3 4 10 x 2 1 4 HHCS P N 1174 6 REQD OF EACH EXTERNAL SNAP RING 1946 INTERNAL SNAP RING pu HN P N 1926 ST a PIN 73077 BEARING 1905 IDLER GEAR INTERNAL SNAP RING SHORT IDLER SHAFT IDLER GEAR ASSEMBLY 9 7 A 1 8 NPT ZERT 1001 Pu ani P N 73089 1 3 4 LOCKW ASHER P N 73056 1 3 4 5 NUT gt P N 73055 MODEL CLE8625DP 03 MODEL CLE8625DP 05 65 ZERT 1 7 32 P N 1236 AB SUPERIOR Qu Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 3 01 17 05 REV LOG DATE REF S Equip Manuals Dwgs CLEB625DP dler Gear rev3 wpg 1 8 Ber S 1001
52. 33GISNOO SI SONMVSCAH ONIN LOVANNW HOIEEANS JO HL SI SIHL 2798 68 816 81502 V1 5 1578 06 ANH 5227 AoOwWadns Ny p 79027 INTAS p V OtOL SOHS PIEX 9L 9 SOHH X 91 8 pue ajqisisnal YO 9 14614 09 lquessy dd 8 9 Z G9 4TPO Ajquessy J1dd 8 Z e L S AT8IABSSV GANIIdS NOLLOIHH MOT ONOL 29062 8 9 2 YO 29022 ONOL NOLLOTHH 8 6 e 9 10 2101 N d TIOH CLOEZ 43 TION 8IT109 OLNI GASS3ud 1 0 Nid cenare ADO THVO 6001 Nid vendre ADO THVO ASN 21067 YSTION LO ELOEZ Nid MVP YO ELOEZ Nid MW 9 20 6298 Assy 0829810 298 ONIHNLOVANNWN s6masienueyy 434 IN3SNOO
53. 6 29 sung SOMNVYGAH 7 ONIANLOVINNVA 5 30 JHL SI SIHL D oj you 700 uonduoseq Ay godos yo pappo 20 40 27 ad 910 SUOISUSWIQ 7 s ijneupAH F isos Ter ld 553 15 39VW8NS 5319 6 91 1 8007 020 F 3ovid 930 39Vld 2 34V 530 031419345 3SIMY3HLO SSIINN poo 58491 5 3945 poo 3sn4u Bulgqiwsuvu AVID 40 SUS 540 jon 1029 3415 1904405 saul 22403 451744 3013 901 saul 22403 450444 apis siu SJaqunu 41409 M J1943H 90 15 1 QUIHINIMO o doy wonog 4 3018 1snddns doy POT 5 Bulquosay 23404 457444 393H 1 4 1 4 43045 apis 514 uo s4aqunu 4404 payuou 3015 0907 saul 2
54. 60 80 S 5 9 ONISALOVINANVA WOlH3dns JO 1IN3SNOO N3LLIHM SS3HdX3 IHL LNOHLIM WHOA ANY NI YO 4 aasn 38 LON AV NOILVWHOSNI SIHL IVILN3GIJNOO Q383QGISNOO SI SIITNVYQAH ONIUNLOVINNVW JO ALYIdOYd JHL SI SIHL 188 168 812 81502 Y1 5 UNNPEJNUCW 0LS20960183 19 YOLOALOYd 1482 1482 1 4 8 10 06084 ATENISSV ONISNOH HV39 Ss0 409398319 1593 06 5207 aommadns Wy 91098 N d ATENISSV 110 1038 8 6 291 N d SOHH LL 8 G A 92098 AIEWASSV CIN 1038 01 220 8 8701 N d 839 SOHH X 91 8 8 LOOL N d 90 9 298 5150 19000 0602 AldW3ssv ONISNOH HV3O 0 405398319 1990 ATEN ISSV YV39 NOINId 15 91099 N d AIEGNASSV XO8 ONILSIHS AIEWASSV 5 HOV 1038 v 901 N d Z L LLLL SOHH LXELZ L A1laNassv ddid MIJO YAHONITD 8 9 8 9 AI9N3SSV HOLIMS HOOG d lp 16051 HV39 AI9N3SSV 6 66022 N d YOLOW S33NI3 03 9
55. 613 BUCS8616 BUCST7603 S5 SLV1000 01 Added Parts List SLV 1000 04 Parts List RH8500 Added P N s BUC4509 06 amp BUCS8618 Chg Qty BUCS8614 3 to 1 Deleted P N s 1167 1178 A 73025 BUC4509 04 BUCS8613 amp BUCS8616 Added Parts List BUCS8618 4 Revised Illustration to show dimension of Tandem Center Rear Hanger also 1 3 7 8 of Contents Added Illustrations Encoder Assy Cage Plate Assy 8A 12A Bottom Cage Plate Assy amp Brake Band Assy 12B 16 18 Revised Illustrations 8 5 8 DP Tong Assy Idler Gear Assy Outboard Idler Gear Assy Side Hdle Assy amp Bail Assy 1 4 5 7 Tbl of Contents Corrected Title No 3 to Top View Without Top Plate Added 8 11 12 Illustration Leg Assembly Revised Illustrations 8 5 8 LJ DP Backup Top View Top View Without Top Plate Inside Door Assy Outside Door Assy amp Hanger Assy Revised Illustration Outside Door Assy Page 00 1 8 5 8 CLINCHER DRILL PIPE TONG AND 8 5 8 LOCKJAWTM DRILL PIPE BACKUP REVISION TABLE Section Page Date Description Added info for Relief Valve PN 5514 Cover amp Title Page Added Tong Model CLE8625DP 05 Manual Registration Form Area Code changed for Superior phone amp fax numbers Table of Contents Sect 12 Corrected Load Cell P N 5 50 36 to SM60 36C Clarified Max Opr Pressure 2 500 psi is for Tong Added 3 000 psi for Backup Added Max Allowable Flow Rate Last P
56. 73077 into Bottom Tong Plate Assembly PN 86076 with 1 1 2 12 Nut PN 1222 and 1 1 2 Lockwasher 1223 e Install 65 Zert PN 1236 Model CLE8625DP 05 only in bottom of Idler Shaft PN 73078 Install 1 8 NPT Zert PN 1001 at other end of Idler Shaft Note Outboard Idler Spacer PN 73088 is placed on Outboard Idler Shaft Assembly when it is bolted onto Top Tong Plate Assembly using 1 2 Lockwasher PN 1223 and 1 1 2 12 Nut PN 1222 11 Install Ring Gear PN 86001 into Tong Body making sure teeth in Outboard Idler Gears PN 73077 align with teeth in Ring Gear 12 Install 17 Dumbell Roller Assemblies around Ring Gear PN 86001 making sure holes in Dumbell Roller Assemblies match up to holes in Bottom Tong Plate Assembly PN 86076 Hint Temporarily install Dumbell Roller Shafts thru Dumbell Roller Assembly and Bottom Tong Plate to control position 13 Install Pinion Gear PN 73082 02 into Bearing PN 1905 which was previously installed into Pinion Gear Lower Pinion Bearing Cap PN 73085 Install Low Pinion Gear PN 73079 01 onto Pinion Gear PN 73082 02 SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER Drill Pipe Tong 8 5 8 LOCKJAW Drill Pipe Backup Revision 01 02 Page 4 3 14 15 16 17 18 19 20 ASSEMBLY INSTRUCTIONS Install Secondary Input Gear PN 73080 01 Model CLE8625DP 03 or PN 73080 02 Model CLE8625DP 05 into Bearing PN 1905 which was previously installed into Secondary Gear L
57. 8 Phone 337 837 8847 Fax 337 837 8839 www superior manf com S Apps Equip Manuals DOCS Bulletins SPB020703 doc Page 6 0 1 6 0 2 MAINTENANCE CLINCHER recommends that owners of CLINCHER Hydraulic Power Tongs Backups CHROMEMASTER s and accessories adapt a regularly scheduled maintenance program Implementation of this type of program offers several benefits First you increase the life of your equipment secondly you may find a problem before it escalates to a costly repair or down time on the job and most important prevent injury to operating personnel A major inspection described at the end of this section should be carried out if equipment is suspected to have been damaged during transit or is to be mobilized to a remote location where maintenance operations are difficult to carry out Routine Maintenance Cleaning Upon return from each and every job A Pre wash unit to remove majority of dirt and grease build up as to allow removal of dies and inspection of overall condition of unit B Remove and inspect dies from tong and backup Note any missing or damaged die retainers and or die retainer bolts C Remove side jaws from tong and inspect side jaw for missing or broken parts damaged splines broken ears locking hooks on front portion of side jaws D Clean and inspect side jaws jaw pins jaw rollers for damage or excessive wear Lubricate pins and rollers and reinstall in tong E Remove
58. 8 1 92098 N d 9NOLWOLLOI SON 1944 OMA ASSV 1 335 34 69051 N d AI9N3SSV aamoy TI38AnG 11098 N d 1401 301 25097 N d H3HSVM LSNYHL HOOQ 9NOL Page 9 14 1 THIS PAGE LEFT BLANK INTENTIONALLY Page 9 14 2 DOOR SWITCH ASSEMBLY 76128 BR Welded to Door Switch Base 1 4 20 x 2 1 4 HHCS P N 110 4 REQD BN DOOR SWITCH ASSEMBLY 1 4 20 NYLOCK NUT P N 1047 2 REQD 9 3 8 LOCKWASHER PIN 1027 2 REQD P N 212 Oy 4 REQD SELF LUBRICATED VALVE DOOR SWITCH ASSEMBLY P N SLV1000 01 3 8 16 x 1 HHCS DOOR SWITCH BASE MOUNT P N 45067 S7 2 REQD Welded to Top Tong Plate AB SUPERIOR Y Manufacturing Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND 15 CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 01 21 00 REV LOG DATE REF S Equip Manuals Dwgs CLE8625DP Door Switch wpg Page 9 15 pueg exea 4 49298310 6 dinb3ys 434 9007 20 01 20 V Y ONINLOVANNVW
59. 80 1v88 1 8 816 52 Sulunpeynuew uoan YY 8 INOL ddid MIJO 8 5 8 Y 8 6 Z 48776 9371 1003 HV3H 9111 10 0098HY YIONVH IN3QONV L D gt 00S8HY H3JONVH 015 941 2 1 v X VIG 8 2 941 ses 6 VIC 8 60 991 9NOL 8 4 5 SECTION9 TONG ILLUSTRATIONS 8 5 8 DRILL PIPE TONG ASSEMBLY ccsseccccsessnrcecsessnncecsesssnccesessnaccesssssncaess 8 5 8 DRILL PIPE TONG TOP PLATE ASSEMBLY GEAR BOX HOUSING aan sat ted ts co area oh Fist cna 8 5 8 DRILL PIPE TONG GEAR TRAIN Leid dedos is DUMBBLIEROLEBR ASSBMBL Y ran DUMBELL ROLLER ASSEMBLY 2 Generation e SEALED IDLER BEARING PN 1909 socer oe INSTALLATION INSTRUCTIONS FOR PN 1905 IDELBER GENR ASSEMBD Y OUTBOARD IDLER GEAR 55 PINION GEAR ASSEMBLY ah d SECONDARY GEAR ASSEMBLY LE RO RR aa eara diua SECONDARY GEAR WITH ENCODER ASSEMBLY Assy No 55142 SHIFT ASSEMBLY 1 Generation cete tede ite eo tide ettet SHIFT ASSEMBLY 2 Generation e eet eere MOTOR ASSEMBLY A AA
60. 847 Ab SUPERIOR Cy Manufacturing amp Hydraulics THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF MANUFACTURING amp HYDRAULICS 01 27 00 LOG DATE REF S Equip Manuals Dwgs CLE8625DP Dumbell Roller wpg SUPERIOR Page 9 6 1 8 NPT ZERT FOR DOOR 1 12 LOW PROFILE OR 1 12 JAM NUT NYLOCK NUT P N 1214 P N 1213 TOP TONG PLATE ALUMA BRONZE BUSHING P N 55191 SPACER P N 55192 SPACER P N 73071 DUMBELL ROLLER P N 73070 SPACER P N 55192 ALUMA BRONZE BUSHING P N 55191 55022 OR DUMBELL SHAFT BRAKE LUG WELDMENT P N 73011 INCLUDES ee SHAFT P N 73011 52 LUG TAB PN 73011 51 FOR DOOR BOTTOM TONG PLATE N 1 8 ZERT 2 GENERATION ASSEMBLY 73069 Ab _ SUPERIOR 4225 FWY EAST BRAKE BAND DUMBELL ROLLER 27 Manufacturing amp Hydraulics 318 837 8847 ASSEMBLY NO 73069 BB THIS DOOLNENT eme PROPERTY OF S I I OME DOOR DUMBELL ROLLER ASSEMBLY 73069 DR Page 9 6 1 THIS PAGE LEFT BLANK INTENTIONALLY 9 6 2 4
61. AB __SUPERIOR_ Qu Manufacturing amp Hydraulics TECHNICAL MANUAL 8 5 8 CLINCHER DRILL PIPE TONG 8 5 8 LOCKJAWTM DRILL PIPE BACKUP AND COVERS TONG MODELS CLE8625DP 03 CLE8625DP 05 BACKUP MODEL BUCDP8500 4225 Highway 90 East Broussard Louisiana 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com Published 05 2000 AB SUPERIOR Ey Manufacturing amp Hydraulics TECHNICAL MANUAL 8 5 8 CLINCHER DRILL PIPE TONG 8 5 8 LOCKJAW DRILL PIPE BACKUP AND MOUNTING KIT COVERS TONG MODELS CLES625DP 03 CLE8625DP 05 BACKUP MODEL BUCDP8500 4225 Highway 90 East Broussard Louisiana 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com Published 05 2000 Copyright 2000 SUPERIOR Manufacturing amp Hydraulics Inc All rights reserved This document is the property of SUPERIOR Manufacturing amp Hydraulics Inc It is supplied as reference information to users of our products This document is considered confidential and is not to be disclosed copied or reproduced transmitted transcribed in any form or stored in any type of system without the express written consent of SUPERIOR Manufacturing amp Hydraulics Inc CLINCHER LOCKJAW amp GRIT FACE are trademarks of SUPERIOR Manufacturing amp Hydraulics Inc The products described in this manual are covered by U S and foreign Patents and or pending Patent Applications This manual is not con
62. AJH SIHL C383dISNOO SI 5 20 8710 7 ONINNLOVIANVW JO ALNSdONd SI LNSWNOOG SIHL uneapa a NIVEL ONOL Adid TIHA 8 5 8 none TAORIAANS NP SNO Yad 1038 2 Alg8Nassv YV39 sardi A I8HIN3SSV YV39 NOINId N 50 66198 26199 10098 N d 40 405298412 lt 0 406298419 339 TI3HON DNOL 43101 YY39 68022 N d QD LAVHS LHOHS AT8W3SSV YV39 43101 39 NMOHS AI9N3SSV LIVHS HOLOIN LAVHS YOLOW S ZEN 339 5 9 5 TONG PLATE P N 86074 BOTTOM TONG PLATE P N 86076 DUMBELL ROLLER ASSEMBLY D 1 8 2 1001 1 12 LOW PROFILE NYLOCK NUT P N 1213 DUMBELL ROLLER SPACER P N 2095 DUMBELL ROLLER SEAL P N 14070 TAPERED BEARING P N 1910 B MA SPACER P N 73071 DUMBELL ROLLER P N 73070 TAPERED BEARING P N 1910 B DUMBELL ROLLER SEAL P N 14070 DUMBELL ROLLER SPACER P N 2095 DUMBELL ROLLER SHAFT P N 55022 A 1 12 LOW PROFILE NYLOCK NUT P N 1213 1 8 NPT ZERT P N 1001 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8
63. ATIVILHYd NI NMOHS MYPADO Cogan TRES SNIOnQ3H FUNSSFUH 4 AN TWA JAVA 391195 3808 S3Hd 3 18v LSnf av WHOALNI LOANNOOSIG j gt AlddNS ANY VS S ATENISSV 3ATVA TOHLNOO TVNOLLIFUIG SE V 1VIOH3ININOO Page 2 2 DESCRIPTION APPLICATION The CLINCHER Tong and Backup system is an open throat design which can handle tubulars as small as 2 3 8 inches to as large as 8 5 8 inches in diameter This system features two 2 jaws in the Tong and three 3 in the Backup which encircle the pipe Wrap Around jaws and dies combined with our low friction jaw technology and constant radial load cam system provide exceptional gripping capabilities with reduced pipe deformation stress and marking Using our non marking aluminum die system or GRIT FACE dies in the Tong and Backup will now allow stainless steel corrosion resistant alloys CRA to be run as quickly and easily as a traditional tong runs conventional steel tubulars Notable Features and Benefits Low Friction Jaws increases cam angle efficiency to allow use of aluminum dies Splined Die System aligns the die with the tubular and more evenly distributes radial load essentially wrapping the die around the tube reduces pipe stress deformation and minimizes marking Constant Cam Angle insu
64. Bdm ssy 1000 4446298412 SOMNVYGAH Y d nba S 8 JO IN3SNOO SS3HdX3 LNOHLIM WHOJ ANY NI YO 1405 135010510 38 LON 901 AJH G3Y3GISNOO SI ANY 6 00 10 20 ONIINLOVANNVW JO ALYAdONd SI SIHL 81904 Y1 auvssnoud 159106 5007 Uy LOOL N d 1482 8 1 OLLEL 14 5 92098 N d 9NOL WOLLOS 3111907 318VAOW3 ISN 6201 N d MIYOS 135 2 1 X 91 8 YANNI 90098 N d ATENISSV YOOd YZL LAN WYF 21 1 LOOL N d 1482 8 4 20098 YSEWNN MANISSV A18N3SSV ATENISSV aamoy NANNA 1 25057 Nid H3HSVM LSNYHL TI38Ana 71098 N d 31Vld ONOL 301 12192 N d 3433718 ININLSNFAV HOLIMS HOOG ALV1d HOOG OLNI 858 doau 202 M90 THV9 91098 N d 1 14 9NOL INOLLOS 5 ON LNVd ASSV 93719134 335 ATlaN3SSV 11098 ALV1d ONOL 301 NINO 401 29097 Nid H3HSVM LSNYHL HOOQ 9NOL Page 9 14 puz Assy 983
65. EFT BLANK INTENTIONALLY Page 9 10B 13 Assy 10464405298310 338 4 5 JO IN3SNOO N3LLIYM SS3YAX3 IHL LNOHLIM WHOS SOITNYYAAH 9 ONIUNLOVINNYN 21 400 Asn 38 LON AvW diva 901 A3U GSYSCISNOO SI SOMNVYGAH N c js L 20 12 10 BONIUNLOVIANVW JO ALYZAOVA SI 1 SIHL 8 904 5 1788 168 816 S IneupAH 16 06 9667 Uy ATANISSV 5 3111907 LNINVWY3d ASN L 8201 MAYOS LAS X 91 8 GELLZELV OZV N d 5 LN313G 9061 N d ONINV38 TIVA 09097 N d 58055 N d AISWASSY L4VHS 41 5 8909P N d YIHSVM 9001 N d Nid TION X 91 Y39WdAS YOLOW A 1061 dVNS 12199 iuc H3Ovds 9 13785 1 ann I 19067 55 SAMOA ONILAIHS Page 9 11 A SELF LUBRICATING FLANGE BEARING P N 45092 SHIFTING BOX WELDMENT n ui P N 55076 S1 1 8 NPT ZERT lt PIN 1001 XHANDLE BALL ES P N 55071 EE X3 8 16 x 1 SET SCREW PN
66. I AAVSSNOYE y ANMIVA 3did TIHA MVf 201 48 6 8 2 5 Nid ONE LHN 2 19 8 9 8 Ju AT v d v90 4 Nid ANITAS 0 5 WOOL SOHS ub X 91 8 Page 10 10 3 4 10 x 7 BOLT LEG SOCKET P N 73005 S1 Welded to Bottom Tong Plate 3 4 10 NYLOCK NUT P N 1167 7 A 3 4 LOCKWASHER P N 1171 3 47 10 1176 TONG LEG 73025 3 47 10 x 6 1 2 SHCS 1178 LEG ASSEMBLY FRONT SPRING CAP 5 P N BUCS8613 LEG SPRING NI m dili P N BUCS8614 BOTTOM SPRING CAP P N BUCS8616 AB SUPERIO 4225 HWY 90 EAST Y Manufacturing amp Hydraulics BROUSSARD LA 70518 318 837 8847 ASSEMBLY NUMBER BUCS8618 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED IRM WITHOU 06 29 00 D OR REPRODUCED ANY LOG DATE WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF SAEquip Manuals Dwgs MANUFACTURING amp H
67. INCHER Tongs and Backups utilize jaws and or adapters which accept Dovetail Inserts AKA Pencil Dies or Strip Dies to effectively grip tubulars Jaw systems and jaw adapters are also available which accommodate Wrap Around Fine Tooth Steel Dies GRIT FACE Dies and Aluminum Dies The appropriate jaws die adapters and dies required for a specific tubular OD are also described in this section of the manual P N P N Straight Diamond Thickness Width OAL Tooth Tooth 73 412 58 312 pru 58 37 w WYYYY m 555 555 00000 00000 50000 555 00000 00000 0727 STRAIGHT TOOTH DIAMOND TOOTH Note Diamond Tooth Dies are used when more aggressive bite is required P N P N Straight Diamond Thickness Width OAL Tooth Tooth _ x xs 58 378 Available upon request SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 01 05 Page 3 0 SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 01 05 Page 3 00 CLINCHER WRAP AROUND DIES CLINCHER Wrap Around Dies are available in three types Fine Toothed Steel Dies for low to ultra high torque applications on carbon steel tubulars including tu
68. LONId Wa SLLEZ NO e v WOLLL SLNN 0 p GCLEZ X SUluNpeynuew 21012124057 Ny 7151 AITANAN A THIN3SSV 55 TIVE AGO 9114 18 1 55 1 9 INN MOOTAN F14044 Ful 912 SOHH EL X Sul 17108 v8 ZLLEZ 93 110Y LNANLSNFAV uc SLLEZ ANIT YALSWW TIVE 7IVL3Q NOLLVOOT Va 33S SEVA NOLLVOOT GLLEZ XTANASSV 134905 1 9 18 DANZAS 06299315 dinb3S 9007 Ad4 EO LE EO 9 5 JO INASNOO SS3YdX3 HL INO NI d39N dOYd38 00 950710510 SN 38 LON AVAL SIHL IVLINGGIJNOO SI 5 8 ONISN LOVIANVA HORNS JO 1 SI SIHL 288 268 816 81502 V1 QHvSShnOMd 1578 06 5227 FulInpejnueWw yy 92980 98 1 lquiessy 8 68 00080 98 JequunN lquuessy 8 21920 91
69. R Manufacturing amp Hydraulics Inc Part Number 1250 1437 73013 73013 01 73012 73012 01 1001 SLV 1000 01 45061 73010 CLE18527 CLE18528 DVG35 HMRV BUCDP8512 Description Seal for Rineer Motor 1 1 2 Jaw Pins 2 Jaw Pins 1 1 2 Jaw Rollers 2 Jaw Rollers 1 8 NPT Zerts Door Switch Shifting Yoke Assembly Brake Band Assembly Left Jaw Retract Spring Right Jaw Retract Spring A 35 Relief Cartridge Door Rollers 8 5 8 CLINCHER Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 3 09 Page 7 1 7 2 ACCESSORIES AND OPTIONS Several different accessory items are available for the CLINCHER Tong and Backup to allow them to be customized to provide a system most appropriate for the inducer s application CLE8625DP Tong Accessories Compression Load Cell and Torque Gauge Tension Load Cell and Torque Gauge Tong Handles with closed covers Solenoid Operated Module for Dump Valve Adapter for Turns Proximity Switch 3 Point Lifting Bridle Lift Cylinder with Integral Spring Hanger TSP 80 Tong Speed Control 2 Speed Motors Alternate Motor Displacements BUCDP8500 Backup Accessories Backup Handles Shipping Skids and Cages SUPERIOR Manufacturing amp Hydraulics Inc directly measures applied torque directly measures applied torque protects operators hands allows computer to limit torque applied allows computer to sense rotation alternative lifting system controls vertical p
70. RING RH 2 REQD PIN CLE18528 GARLOCK BUSHING P N 32DU16 2 Pressed into Roller DOOR ROLLER P N BUCDP8512 lt PIN 1176 A DOOR PLATE 3 4 LOCKWASHER P N BUCDP8504 INSERT PIN PIN 1171 P N BUCDP8508 4225 HWY 90 EAST MD SUPERIOR amp OUSSARD LA 70518 INSIDE DOOR ASSEMBLY manutacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 4 01 12 04 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR Dwgs REF S Equip Manuals MANUFACTURING amp HYDRAULICS BUCDP8500Door Inside 10 7 NOTE Replace standard Top Retainer CLE18522 with Die Retainer Clip PN CLE18522 01 for applications where tool joints are 7 1 4 8 1 4 For applications where tool joints are 8 1 4 to our maximum limit of 8 7 8 use Die Retainer Clip CLE18522 02 with Splined Die Inserts SDI86 XXXX 3 4 10 x 5 1 2 SHCS PN 1177 A 3 4 10 x 8 1 2 HHCS A P N 1184 A PIVOT PIN BUCST1541 DOOR ROLLER PIN BUCST7617 3 8 16 x 3 4 SHCS PIN 1040 6 REOD PIVOTING INSERT P N BUCDP8505 GARLOCK BUSHING 24DU16 PIN 2021 2 Pressed into Insert TOP OUTSIDE DOOR PLA
71. TE P N BUCDP8501 SPRING P N BUCDP8510 2 REQD SEE NOTE NOT SHOWN TORSION SPRING LH P N CLE18527 GARLOCK BUSHING P N 32DU16 2 Pressed into Roller DOOR SPACER P N BUCDP8509 2 REQD 3 4 NUT COARSE P N 1176 3 4 LOCKWASHER BOTTOM OUTSIDE P N 1171 DOOR PLA P N BUCDP8502 INSERT PIN P N BUCDP8508 4225 HWY 90 EAST Ab __ SUPERIOR Sy Manufacturing amp Hydraulics 318 837 8847 OUTS 55 L THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 5 01 12 04 HYDRAULICS IS CONSIDERED CONFIDENTIAL 5 INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG f DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF 5 Manuals Dwgs MANUFACTURING amp HYDRAULICS 850 r Outside rev5 wpg Page 10 8 Bdm aon 12905 9g s6mq sjenueyy dinb3ys 338 901 Ay vO CL LO JO LNASNOO NALLY M 553 IHL LNOHLIM WOW NI YO NOL WHO NISIHL TVILN3QI4NOI Q33GISNOO SI ONY ONINLOVINAN VW 5 JO JHL SILNFNNIOA SIHL 9 d3SO 5 38 LON AvW 1v88 1 8 816 81502 v1 qQuvssnoug 189306
72. YDRAULICS Page 10 11 BUCDP8500 Leg Assy wpg Assy SONINVECAH 9 ONINLOVINNVAN WASS V dd s6mq sjenueyy dinb3yS YORMSUNS 30 IN3SNOO SHLLNOHLIM WHOS aiva 901 ANY NI YO 03109 LON AvW diva NOLLWONI SIHL IVLLNGGIJNOO SI 9 ONISINLOVANNVIN JO SI IN3ATOOQ SIHL NIA TVNOI LO3S WOLLO WOLLO 88 68 812 5 1 TUORIAANS MAIA 3GIS 90220 8 1189 peo 189 ZO 60SVONE J94981g 95 peo w pue L 96084 97 DUO 626 ss X 8 9 5 SOHS 6 800 ___ 0 MEDS 195 c 716 zen 90 605v9N4 Bury 10 0058 N d 058 N d uur Ab Ja uay ON Med NMOHS LON swes r agsang Buudg Je ueH LL O 90S8HN 0S8HY
73. ackup onto tubing making sure to align tubing on rear jaw of backup Close backup jaws by pushing middle control lever forward The design of the CLINCHER LOCKJAW Backup centers pipe in the backup and tong Close tong door Rotate ring gear clockwise by pushing motor control lever on the front valve bank assembly forward until jaws lock on pipe and continue to rotate until desired amount or torque is applied After correct amount of torque specific to that connection has been applied release tong jaws by pulling back on motor control lever until jaws release and throat in cage plate is aligned with door opening Open door Release backup by pulling back on right control lever on rear valve bank assembly until backup jaws are completely retracted High and low gear is adjusted by use of shifting lever PN 45060 located to the left side of the shifting housing With the lever in the upwards position the tong is in high gear With the shifting lever in the downward position the tong is in low gear SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 05 00 Page 5 5 OPERATION Backup Leg Spring Adjustment Stand The backup may be pinned in the upper position for drillpipe applications or in the lower position for coupled tubulars The backup is pinned in the upper or close position for making up or breaking out drillpipe connections Pinning
74. ackup which could possibly have been damaged either during operation or transit i e Damage to hanger assembly hydraulic backup mounting legs or hydraulic valve assembly B Check test date Ensure that a load test and inspection was carried out within the last 9 months C Check ring gear Check for any signs of damage or wear D Remove motor and valve assembly from tong body E Check motor seal Apply hydraulic power run motor and visually check motor seal for any signs of leakage F Check drive gear high and low pinion gears Check for excessive sign of wear on motor gear G Check condition of control valve spools Activate valves and check for any sign of wear pitting or scoring of the chrome surface of spools If spool is damaged in any way the complete section must be changed out Spools are not interchangeable SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 05 00 Page 6 3 MAINTENANCE H Check gear selector and shaft Visually inspect shifting shaft for alignment and straightness D Check Hi Low Gear assembly Visually inspect high and low clutch and gears for any sign of chipped broken or worn teeth J Check dumbell rollers shafts and bushings Check for excess movement on either bearings bushings shafts or dumbells K Check idler gears and center pinion shaft gears and bearings Check that there are no signs of worn chip
75. adjusts the position of the front leg springs and the rear hanger spring which controls the spacing between the tong and backup During make up operations the tong will move down to accommodate the thread lead which relaxes these three springs as it compresses the spring in the lift cylinder The tong can move downward approximately 2 1 2 before bottoming out on the backup s stops Should you encounter some unusual down hole tool which has an extremely long thread it may be necessary to open and then close the tong jaws to get another bite before completing the make up cycle Failure to consider extra long lead connections my cause significant axial forces to be developed which could damage the die retainers During break out operations the tong will move up while compressing the three leg springs as the lift cylinder s spring relaxes The operator can further compensate for extremely long thread during break out by opening and closing the jaws and or by lifting the tong by means of the lift cylinder Should you find it necessary to adjust the tong and backup spacing or remove the backup from beneath the tong you will need some basic hand tools and a simple stand The illustration below provides basic dimensions for such a stand While these devices can be supplied by Superior Manufacturing amp Hydraulics some clients might prefer to have a local welder manufacture these stands in a manner which best suits their needs Some of our clients
76. aragraph Clarified Fine Toothed Steel Die List to be on pages following Added Jaw Ranges Chart Replaced Die Tech Update ver 4 with 5 Added PN s for Model CLE8625DP 05 in Assembly Instructions 9 f 10 e 14 15 17 b amp 20 21 22 a 23 24 26 Added Backup Leg Spring Adjustment Stand with illustrations Removed Parts List s 45061 Shifting Yoke Weldments 55076 S1 Shifting Box Weldments 73011 Brake Band Lug Weldments Added Parts List s CLE8625DP 05 45067 56 45091 86074 02 KITBOLT 22 KITBRG 22 KITBOLT 24 KITBRG 24 14213 CJDT76 04125 04500 04750 05250 06250 06500 07000 07500 07625 07812 08000 CJ 86A Revised Pick List s CLE8625DP 03 73095 86010 86075 SLV1000 01 VP7625 DP60 VP7625 DP61 1 12 Added Parts List s BUCDP8526 KITBOLT 12 KITFIT 12A KITFIT 12C Revised Pick List s BUCDP8500 1 Revised Pick List RH8500 1 5 7 10A Replaced illustration Encoder Assy with Secondary Gear w Encoder 11A 11B Added illustrations Gear Box Housing Shift Assy 274 Generation Motor Assy 17 18 21 amp Splined Jaw Assy 8 5 8 5 1 2 Revised illustrations Tong Assy Top Plate Gear Train Idler Gear Outboard Idler Gear Pinion Gear Secondary Gear Shift Assy 1 Generation Side Handle Bail Assy 1 8 12 13 Added illustration Valve Bank Assembly Revised illustrations Backup Assy Top View Top View w o Top Plate Cylinder Inside Door Outside Door Hanger
77. as 198 pasinbas jsenbas QLOOLILG GZZ9LILG GZE9LILG uodn uodn uodn Sod 9 40 p nb sod siajdepe ui pasn 8 2 X p L 10 Jequinu yed YFHONITI sJojdepe Jo jas 184 pasinbas 9 1 269010 9 9910 sod 9 10 Jad sod siajdepe Jybie gs 8 2 X p L 40 Jequinu yed pezisiepun 00229 9218 0008 5787 0927 9297 0097 9 aj0u a ed 10 GO edid 05 78 9298 0058 5 58 0928 508 0008 5298 5298 0 8 92980 71098 9 8 58 8 58 fe PA 6297 0084 9727 0627 Sell 000 2 9789 49 99 10 GO edid 62 8 000 8 5 82 05 9 0087 SEL 000 8 00080 7 098 00080 981 2 8 8 68 A A A mel 9 GO edid 7667 2987 Evil 2 82 820 9810 8 lt 1840 7105 21820 9210 0 9021 Z X B G 7 mel GO edid 06 72 502977 009 5 67 092 1 62 2 0007 9691 96910 71051 92920 9210
78. ball or spring Hydraulic fluid leaking from motor Damaged or worn motor shaft seal HYDRAULIC BACKUP SYSTEM A B C D E F G Problem Incorrect die for size tubular Dies have material compacted in tooth area worn teeth Power unit pressure set incorrectly Counter balance valve not holding pressure Internal leakage in backup cylinder Jaws will not retract Counter balance valve is stuck External leakage of cylinder Control valve set to neutral but jaws extend SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER Drill Pipe Tong 8 5 8 LOCKJAW Drill Pipe Backup Revision 05 00 Page 6 9 Solution Replace control valve Replace detent ball and spring Replace motor shaft seal Solution Check pipe OD and match die size to pipe OD Clean dies with wire brush and inspect Replace with new dies if necessary Inspect relief valve on power unit to make sure enough system pressure is being delivered to backup Remove side plates on backup Bench test and replace the defective counter balance valve Disconnect lines and bench test cylinder Repair or replace as necessary Replace counter balance valve Repair or replace cylinder Inspect control valve for damage and or incorrect spool Repair or replace as necessary 6 10 RECOMMENDED SPARE PARTS LIST FOR REMOTE AREAS Quantity Qo DO N N N SUPERIO
79. bing casing and drill pipe Smooth Faced Aluminum Dies for low to moderate torque applications on fiberglass and corrosion resistant alloy stainless steel tubulars GRIT FACE Dies for low to high torque applications on fiberglass and corrosion resistant alloy stainless steel tubulars where the use of steel dies is prohibited as well as on carbon steel tubulars where reduced marking is desired CLINCHER Dies are designed to match the OD of the tubing casing coupling or accessory being made up or broken out Each die is stamped on the top or side to identify its size Using Fine Toothed Steel Dies which are slightly larger than the tubular is acceptable provided the difference in diameters is less than 3 32 0 093 Aluminum and GRIT FACE Dies should be matched with the specific tubular diameters required Note The use of improperly sized dies can result in reduced torque capacity increased pipe marking and reduced die life CAUTION Do not attempt to grip tubular diameters which are larger than the dies being used Failure to observe this precaution can result in damage to the tubular or tong jaws In emergencies where correct die sizes are unavailable some operators have successfully used two different sizes of dies to accommodate unusual nonstandard diameters CLINCHER Wrap Around Dies are manufactured in specific diameters to match standard tubing and casing diameters API coupling diameters selected work string connec
80. d X LANN 8 13 06 0261 0 49298410 TAGOW 9 4 Bam bulsnoH 49298310 d nbg S 901 8 Ay 20 S0 c0 SO ITnvHGAH 9 YOIMAdNS 40 IN3SNOO NALLINM SSIYAX3 IHL LNOHLIM WHOS ANY NI YO 031902 03S079S10 a3sn 38 LON AV NOILVWYOHNI SIHL IVIIN3QIJNOO Q3H3GISNOO SI ANY ONIANLOIVANNVWN Jond3dns JO ALU3dOUd SI 1 SIHL 1788 28 815 81804 V1 5 1973 06 9227 8uranj ejnuel yy 38N1 X LANN 8 L T3 06 0 cLSG V39 18289 0 papom OLSZO96NESA19 1482 LOOL 1482 1dN 8 L ONIGNL 9 1355 YVI9 035 0 49298410 TICON DNOL ONISNOH HV39 981 ONFIANOO LAN 8 1 219 8871 V X LANN 8 14 06 XIENASSV 339 NOINId 9 4 9 4 Bd 409298210 5011 9 ONIINLOVINNVIN d nba S YOIS3ANS JO IN3SNOO N3LLIHM SSIYAX3 IMOHLIM NI HO 21400 43601 38 LON AvW 907 H
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82. e operating cylinder or load holding valve allowing fluid to bypass the piston It is recommended that the backup be returned to the manufacturer for repair Q If at this time your backup is functioning correctly open and close unit several times to insure consistent operation R With the proper dies installed in the tong and backup and test mandrel locked in the backup place reversing pin into the make up position set tong into low gear and operate tong through several cycles of locking biting and torqueing to required torque Change reversing pin to break out position and repeat Repeat same procedure in high gear Note Torque developed in high gear is considerably less than torque developed in low gear S Test door interlock system by opening door slightly with tong rotating Remove test mandrel for this procedure The tongs rotation should stop If tong rotation fails to stop close door cease rotation deactivate power unit and inspect door interlock switch for damage Insure that adjustment collar is oriented to allow wheel of door switch to fit into recess on collar Warning If door switch system is not functioning properly tong must not be used T Reinspect tong and backup hydraulic system for leaks U lt If at this time the unit is functioning as intended replace all covers and grease splines in tong and backup side jaws and back jaws tape or grease spools on control valves to prevent paint from adhering
83. e assembly instructions All tapered pipe threads are to be treated with a Teflon based pipe dope to assist in makeup and prevent leakage CAUTION Do not use teflon tape Improper application of teflon tape can cause joint failures Teflon tape can release large particles which can plug small passages in hydraulic equipment All standard fasteners used in CLINCHER products are to be GRADE 8 or better DO NOT SUBSTITUTE lessor grades of fasteners All fasteners are to be made up to the torque charted below Failure to properly assemble these fasteners can result in their loss product malfunction and ultimately result in situations where personnel can be exposed to dangerous situations TONG FASTENERS Size Application Torque 1 4 20 NC door switch mounting bolts 10 ft lbs 3 8 16 NC tong plates brake bands brake guards front followers 33 ft lbs clip bolts jaw bolts 1 2 13 N motor mounts upper bearing caps 93 ft lbs C 5 8 11 NC top and bottom tong plates lower bearing caps 180 ft lbs C 3 4 ON 7 8 14 NF cam follower 512 ft lbs 1 12 dumbell roller tong door jam nut 1 1 22 12 idler shaft 1 200 ft lbs 13 4 5NC short idler shaft 2 200 ft lbs cage plate spacer bolts locking pin backup door bolts hanger bolts 317 ft 165 Tighten until all slack is removed but dumbell roller is still free to rotate by hand LUBRICATION STANDARDS Bearings and gears must be l
84. eAe 2 uodn ejqejieAe si 3nq siu Je jou 9215 SIU SAJEIPUI 2 SON sBuo edidi ug 8 9 8 400058312 pue ad d luq 8 9 2 929 370 pesn eq smef jo seues 97 LOfO Z SON sBuo 8 6 8 400068310 pesn aq seues 981 SION 519018 91 s seip dnyoeq sseJp Joy 10 9215 0 suid smel 9218 esn 514 esn siajdepe JO SISISUO9 ad d gt gt 5 pazisiepun 2 pazisiapun pezisjepun pezisjepun Alqu ssse sseuyoy gt gt so 92980 9290 890 lt 0 lt 2 80 9215 Jequunu Jeydepy ezis mel ped Jaquinu JequinN Hed pue SSOUYIIY duis Huo XXX X eBuei jeuiuou rejanop ped mef A quiessy edidjug 10 dnyoeg 8 6 8 pue 8 6 8 pue 8 6 7 OYIHINITO 20 8 pue mef abues Buidduc vOOc cV LO abed spxsebuey
85. eir fully open position The cage plate assembly and jaws are rotationally restrained by the cage plate brake system Relative rotation between the ring gear and the cage plate assembly forces the front jaws to lock or unlock and the rear jaw to advance or retract During a jaw closing cycle the jaws advance until they contact the pipe After completing the makeup or breakout cycle the jaws are opened by reversing the tong motor to drive the ring gear and cam surfaces in the opposite direction until the reversing pin contacts the ring gear shoulder Springs are used to return the jaws to their fully open position The tong s cage plate braking system is self adjusting to compensate for brake band wear Field adjustments are not required under normal conditions Backup Application The CLINCHER Backup has an Aopen throat design with three jaws that encircle the pipe The front jaws are operated by hydraulic cylinders which force the pipe against the fixed rear jaw Once locked on the pipe pressure is locked in the backup cylinder by a load holding valve When opening the backup jaws the cylinder operation is reversed to retract the rear die and unlock the jaws Springs move the front jaws to their fully open position SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 05 00 Page 2 4 SPECIFICATIONS TONG AND BACKUP Maximum Torque 60 000 ft lbs 81 349 N
86. er PN 55088 in Motor Box Housing using 4 1 2 13 x 1 1 4 Bolt PN 1111 and 4 1 2 Lockwasher PN 1103 A Shift Assembly 1 Generation Install Drive Gear PN 55084 and Motor Shaft Bearing Spacer PN 55121 with Shifting Shaft Assembly PN 45060 Shifting Yoke Assembly PN 45061 Washer PN 45068 1 3 16 x 1 Roll Pin PN 1006 in Shifting Box Weldment Note For Tongs manufactured 11 2000 and after Shifting Shaft Assembly PN 45060 and Shifting Yoke Assembly PN 45061 are replaced with Shift Assembly PN 45091 SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER Drill Pipe Tong 8 5 8 LOCKJAW Drill Pipe Backup Revision 01 02 4 5 27 28 29 30 ASSEMBLY INSTRUCTIONS B Shift Assembly 24 Generation Install Split Self Lubricating Flange Bearing PN 45106 onto Shifter Shaft PN 45143 Install Drive Gear PN 55084 and Motor Shaft Bearing Spacer PN 55121 in Shifting Box PN 55076 S1 with Shifter Shaft Assembly and Shifting Yoke Assembly PN 45072 Install Self Lubricating Flange Bearing PN 45092 onto Shifter Shaft Assembly using 3 8 Flatwasher 3 8 Lockwasher PN 1027 and 3 8 16 x 3 4 HHCS PN 1046 Install Handle Ball PN 55071 onto Straight Yoke Handle PN 45142 using 3 8 16 x 1 1 4 Set Screw PN 1040 Install Handle Assembly onto Shifter Shaft Assembly using 3 8 Flatwasher 3 8 Lockwasher PN 1027 and 3 8 16 x 3 4 HHCS PN 1046 Install A 35 Valve Sections with plumbing on Motor Assembly PN 73099
87. er assembly adjust tong so that it hangs level on horizontal axis and is parallel to tubular on vertical axis If using 3 point bridle use turnbuckles to adjust tong so it hangs level C Make certain that floor space is adequate to maneuver tong on and off pipe The space must be clear of obstructions to allow safe and unrestricted operation D Attach 1 1 2 1 WRC minimum wire cable with a 89 ton minimum breaking strength as a tong back up line at 90 degree angle to tong and at the same level to insure proper readout of torque indicator You should always have snubbing line attached Use of a integral hydraulic backup is safer than manual backup but operators should maintain additional safety of snubbing line to prevent injury in case of hydraulic failure or the failure of operator to have backup properly applied to tubular This equipment generates extreme torque and should be used with caution Jaw and Wrap Around Die Installation A Be sure all power to unit is off and power unit is shut down Disconnect hydraulic hoses B Determine O D of tubular to be made up or broken out Use proper dies to bite O D of tubular and insert as follows Remove jaw assembly from tong Remove upper die retainer clips Insert die into jaw Reinstall clips and clip retainer bolts Reinstall jaws into cage plates install pivot pins and reattach springs SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER Drill Pipe Tong and 8 5 8 LOCKJAW D
88. estricted Solution Clean line check for contamination Flush system change fluid Clean or replace air vent Check for leaks and be certain fluid suction in tank is well below hydraulic fluid in reservoir Repair or replace damaged parts check fluid for contamination Check PTO gears and recommended speed to assure proper pump is installed for operation Make sure pump has been assembled using correct torque valves Replace relief valve Replace check valve Check to make sure relief valve is set to proper pressure Inspect and repair or replace defective parts check system for contamination 8 5 8 CLINCHER Drill Pipe Tong 8 5 8 LOCKJAW Drill Pipe Backup Revision 05 00 Page 6 5 Excessive Wear Hydraulic Components A B C D E F TROUBLESHOOTING Problem Fluid contamination Components misaligned High operating pressures Exhausted fluid depletion of additives Air in fluid Shortened bearing life HYDRAULIC TONG SECTION Slow Tong Speed A B C D E F G Problem Restricted supply line Low fluid level Air leak Pump speed insufficient Damaged or worn equipment Pump not primed Low or no flow from supply line Hydraulic bypass valve malfunction SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 05 00 Solution Flush fluid system
89. have had us incorporate these stands into a combination storage and shipping skid as show in the illustration on page 8 3 of this Technical Manual Page 8 4 provides the tong foot print dimensions 52 L x 36 W x 12 1 2 LEG SPRING ADJUSTMENT STAND Assembly No BUCDP8527 SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHERO Drill Pipe Tong 8 5 8 LOCKJAW Drill Pipe Backup Revision 01 02 Page 5 6 Bdw urg pueys py 434 diva 4901 20 82 10 9 4 15 JO IN3SNOO SS3HdX3 IHL LNOHLIM WHOS ANY NI YO 031902 0350125810 5 38 LON AV SIHL TWILNSCISNOD Q3330ISNOO SI ANY SOMNVYGAH ONINNLOVANNVW JO JHL SI SIHL 1v99 1e8 815 81502 5 1573 06 5227 5 adomadns 1NOY 4 vie 12 Ch EE g ect ON Alquassy SNOISNAWIG GNVLS 5 9NIBdS 931 MAIA 1 9 uva 1914 X 22 91 5 9 uva 1
90. ice when trans porting equipment PINHOLE LEAKS A If you observe a pinhole leak discontinue use of the component If oil has penetrated your skin or contacted your eye seek medical attention immediately Page 1 3 1 4 AB __SUPERIOR_ ES Manufacturing amp Hydraulics 4225 HIGHWAY 90 EAST BROUSSARD LA 70518 337 837 8847 337 837 8839 www superior manf com REAR HANGER CLINCHER 8 5 8 DRILL PIPE TONG CLINCHER 8 5 8 LOCKJAW DRILL PIPE BACKUP Page 2 1 OLLVINIHOS SIHL NI GALVYLSNTI LON S3 lddlN SISOH SONILLIS SNOMSIWNN 3LON czoesong dnwova wu 5298410 MVP 43201 OILVIN3HOS 9ISVg J3ATVA33lT3H 9 ONINdS 3LY VES 22L ISd 000 LY LIS 3NTVA 331139 39NSSIYA 3 1avcsnrav svedr ss a 5 MdWNd NANYA BEN V 1VNOlLdO 3NTVA WVO 38010 ATIVWHON 9 3ATVA A93H9 NYNLAY MOT 3383 TWNYALNI FUNSSFU4 LY LAS 3A TVA JANSSIYA JYNSSIYA S 3NIVAMO3HO v 3ATVA 9NIQTOH WHOLO3NNOO NOILdIH2S3G NOLLISOd N3dO NI NMOHS WYO 35010 ATIVINHON N3S339 4 LNAWS90V1dS 5 Bd paras 5 05298219 s6mq sjenue
91. ine wire cable from 5 8 to 1 1 2 amp clarified breaking strength to be 89 ton minimum of Contents Added Parts List VP7625 DP61 Parts List CLE8625DP 03 Added P N s 1174 1247 1271 1610 204 amp X2 24 Chg Qty P N 1111 6 to 4 1070 A 4 to 5 1171 7 to 5 amp 1174 6 to 5 Deleted P N s 1112 1173 1178 A 12501437 55088 73074 S2 amp VP7625 DP60 Chg P N 73019 to 73091 typo Parts List 55142 Changed P N 1150 B to 1276 Parts List 73095 Corrected typo in Desc of P N 73095 S1 amp 73095 S2 Parts List 73099 Added P N 1608 Parts List 73114 Added P N s 1176 A amp 1213 Chg Qty P N s 1210 amp 1218 3 to 2 Parts List 86010 Added P N 1087 amp 1107 Parts List 86074 Chg Qty P N 45067 S7 2 to 4 Parts List VP7625DP 60 Added P N s 1424 1471 L 1564 1602 1604 amp 1658 A Chg Qty P N 1453 A 4 to 5 Deleted P N 1570 A Added Parts List VP7625DP 61 of Contents Added Parts List SLV1000 04 Parts List BUCDP8500 Added P N s 1008 B 1400 A 1456 1498 1570 1611 173 76128 52 BAC 3M25RCFF BUC5524 A 0 5524 amp SLV1000 04 Chg Qty P N s 1001 8 to 10 1449 6 to 4 1450 3 to 2 1451 1 to 3 1457 5 to 3 1472 1 to 4 1486 2 to 4 1562 2 to 5 1569 1 to 3 1598 3 to 2 1599 2 to 3 amp 1653 2 to 3 Deleted P N s 1110 1490 1577 1579 B 1587 1595 A 1596 BAC60025RCFF BUCDP8515 BUCS8
92. ion 05 00 Page 4 2 ASSEMBLY INSTRUCTIONS 9 Idler Gear Assembly a Press 2 Bearings PN 1905 into Idler Gear PN 73077 b Install 2 Bearing Shields PN 73027 one on each outer side of Bearings PN 1905 for tools manufactured early only Note Bearing PN 1905 now has 2 Internal Shields so PN 73027 is no longer needed Install 2 Internal Snap Rings PN 1926 in Idler Gear PN 73077 c Press Idler Gear Assembly onto Short Idler Shaft PN 73089 d Install External Snap Ring PN 1946 on Short Idler Shaft PN 73089 e Install Idler Gear and Shaft Assembly into Tong using 5 3 4 10 x 2 1 4 HHCS PN 1174 with 5 3 4 Lockwasher PN 1171 and 1 3 4 10 x 1 3 4 SHCS PN 1271 with 1 3 4 Hi Collar Lockwasher PN 1170 A Bolt Short Idler Shaft PN 73089 with 1 3 4 Lockwasher 73056 and 1 3 4 5 Nut PN 73055 f Install 1 8 NPT Zert PN 1001 Model CLE8625DP 03 or 65 Zert PN 1236 Model CLE8625DP 05 at end of Short Idler Shaft PN 73089 10 Outboard Idler Gear Assembly 2 Units Required a Press 2 Bearings PN 1905 into Idler Gear PN 73077 b Install 2 Bearing Shields PN 73027 one on each outer side of Bearing PN 1905 for tools manufactured early only Note Bearing PN 1905 now has 2 Internal Shields so PN 73027 is no longer needed Install 2 Internal Snap Rings PN 1926 in Idler Gear PN 73077 c Press Idler Gear Assembly onto Outboard Idler Shaft PN 73078 d Install large end of Shaft Assembly and Idler Gear PN
93. llustration Pics of 60K ft Ibs Halo amp 85K ft Ibs Halo and manual Comp Torque System Draft 6 August 2002 28 28 01 04 Added Typical Valve Section Illustration Figure 4 and Parts List for Commercial Shearing A20 A35 Directional Control Valves 5 02 18 04 Revised Splined Jaw and Die Adapter Chart 2 01 05 Revised Schematic 0 01 05 Added Dovetail Pencil amp Strip Die Chart 51 01 05 Revised Pick List CJ LF 86B 7 9 10 01 05 Revised Pick List BUCDP8526 amp KITBOLT 12 1 2 6 1 7 01 05 Revised Table of Contents added Illustrations Dumbell Roller Assy 274 Gener 14 1 20 amp ation Door Assy 274 Generation moved Assy CJ LJ 86B to page 21 21 Revised Illustrations Idler Gear Assy Low Friction amp Splined Jaw Assemblies 1 6 8 2 amp 01 05 Added Illustration 8 5 8 Pivoting Jaw Insert 5 1 2 Die Installation 13 Revised Illustrations Cylinder Assy amp Valve Bank Assy 1 01 05 Revised Illustration Lift Cylinder LCR300 Cover amp 01 05 Removed ISO logo s from Cover amp Title Page 7 11 Removed ISO logo s 0 5 10 11A 12A Revised Illustrations Shift Assy 2nd Generation amp Bottom Cage Plate 12B 21 Assy 8 5 8 Low Friction amp Splined Jaw Assy 13 Revised Illustration Valve Bank Assy 45 48 Added Dump Valve Illustration amp Dump Valve Electrical Connector Assy All Removed Parts List s 6 1 10 Revised illustration Dumbell Roller Assy 2 Generati
94. lve MISAPPLICATION Always use the proper valve for the job CONVERTA CD CS or CA valves should never be used for metered heavy load lifting loaders or similar applications Use an open center valve for open center applications and a closed center valve for closed applications If in doubt check with your tractor dealer Contact CROSS if the valve allows the hydraulic equipment to creep excessively MAINTENANCE Make sure all bolts are tightened and torqued to the recommended specification Bent or broken parts should not be used Replace immediately Always use exact replacements Always protect valve spool from paint overspray Faulty quick disconnects can cause high back pressures and sticking spools Check quick discon nects periodically to make sure they are functioning properly If valve spool does not center or appears to stick do not use PUMPS amp MOTORS SAFETY A A relief or bypass in your hydraulic system is necessary to prevent pump from breakage due to overpressurization Use correct fittings and proper oil as noted in the technical service manual packed with each unit Change oil as recommended by your implement or tractor manufacturer CYLINDER SAFETY Check clevis clearances before during and after extending the cylinder and before using the cylinder under pressure to avoid possible injury or bent or broken rods caused by binding Never operate a cylinder above recommended pressures Never use a cylinder as a safety dev
95. m Maximum Operating Pressure Tong 2 500 psi 172 bar Maximum Operating Pressure Backup 3 000 psi 207 bar RPM 35 GPM 133 LPM Maximum Allowable Flow Rate 68 GPM 257 LPM Manual Gearbox with 2 Speed Hydraulic Motor High Gear High Speed 30 RPM High Gear Low Speed 15 RPM Low Gear High Speed 6 RPM Low Gear Low Speed 3 RPM Handle Length Tong 40 101 6 cm Handle Length Backup 36 91 44 cm Overall Length Tong amp Backup 60 152 4 cm Overall Width Tong amp Backup Includes Handles 38 96 5 cm Weight Tong 2 700 Ibs 1 224 70 kg Weight Backup 1 800 Ibs 816 47 kg Combined Weight Tong amp Backup 4 500 Ibs 2 041 17 kg Jaw Capacity Tong amp Backup 2 3 8 thru 8 5 8 Gripping Range Dovetail Jaws amp Adaptors Only 1 2 under nominal size Operates using Dovetail Strip Dies Steel Tooth Wrap Around Dies FACE Wrap Around Dies and Aluminum Wrap Around Dies Standard Equipment Optional Equipment Door Interlock Two Speed Gear Box Two Speed Hydraulic Motor Electronic Solenoid Dump Valve Hydraulic Cage Plate Brake System Hydraulic Intensifier for Backup Shipping Stand or Skid Varying Outlets for Torque Turns Computer Sending Units SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 01 02 Page2 5 2 6 CLINCHER DIES Many CL
96. na Oilfield Instruments SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 05 00 Page 12 1 5 16 18 x 1 1 4 SHCS Use Never Seez Hand Tight PISTON RETAINER RING DIAPHRAGM Be c ML 1 4 NPT FLUSH PLUG u Use Teflon Sealant 5 16 18 x 1 1 4 SHCS Use Never Seez Torque to 200 in lbs 8 REQD ON HOUSING LOAD CELL SIZE DIAPHRAGM P N 6 44 SQ IN CLC203 8 0 SQ IN CLC205 12 0 SQ IN CLC206 16 1 SQ IN CLC207 25 0 SQLIN CLC208 COMPRESSION SUPERIOR BROUSSARD LA 70518 Manufacturing amp Hydraulics 318 837 8847 A D E THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 1 07 03 02 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS Load Cell Comp rev1 wpg 12 2 HALO 60 000 FT LBS HALO 85 000 FT LBS HALO 60 000 FT LBS HALO 85 000 FT LBS Page 12 3 CLINCHER LOAD CELL TORQUE GAUGE ASSEMBLIES To request copy of Compression Torque System Technical Manual please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847
97. nc 8 5 8 CLINCHER Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 05 00 Page 6 1 MAINTENANCE M Install dies of a size needed for testing purposes and attach hydraulic power unit to tong Before energizing power unit make certain no one is working on tong or backup and all tools and parts are removed from the tong and backup N Insert test mandrel of the exact same size as the dies which are installed in the tong and backup Caution Testing the function of the backup without the proper size dies installed and or without the proper size mandrel in place you risk serious damage to the backup cylinder O After power unit has reached operating RPM and temperature operate the backup control valve and close backup around test mandrel using sufficient flow and pressure to clamp mandrel and maintain pressure to backup Recommended operating pressure of 2 500 psi Backup pressure gauge should match system operating pressure After release of control valve you may experience a slight drop in backup pressure up to 300 psi this is normal If backup pressure drops more than 300 psi within 2 minutes you may be experiencing a hydraulic leak While maintaining pressure on backup visually inspect hoses stainless steel lines fittings etc for seepage of hydraulic fluid Repair or replace parts causing leaks If you see no visible external leaks and your backup is still losing pressure there may be an internal leak in th
98. ng the tong movements in all directions when it is in use Failure to account for the its size weight movement and the amount of torque developed could result in personnel injury or death SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 07 00 Page 1 1 85 8 CLINCHER DRILL PIPE TONG AND 8 5 8 LOCK JAW DRILL PIPE BACKUP HAZARD WARNING CLINCHER Tongs and Backups utilize high pressure hydraulic fluids Portions of the tong and backup control valves hydraulic lines and cylinders may contain high pressure fluid even when the power unit is de energized and the fluid supply hoses are disconnected During normal operation the temperature of the hydraulic fluids as well as hoses piping valves etc can rise to a level which can cause burns WARNING Personal protective gear including safety glasses face shields protective gloves and protective clothing must be worn to guard against the hazards of high pressure fluids Tight fitting clothing is required to prevent entanglement in rotating components These tools should be serviced by thoroughly trained and qualified hydraulic technicians using procedures to safely insure hydraulic pressure is bled from these circuits The CLINCHER Tong is equipped with a door interlock system which prevents tong rotation whenever the door is open This system is to be tested before each mobilization and at every shift change
99. nstall Upper Pinion Bearing Cap Assembly onto Pinion Gear PN 73082 02 and attach to Gear Box Cover PN 73091 using 3 1 2 13 x 1 Bolts PN 1110 with 3 1 2 Lockwashers PN 1103 Secondary Bearing Cap Assembly a Press Bearing PN 1901 into Top Secondary Bearing Cap PN 55143 b Install 4 3 8 16 x 1 2 Set Screw PN 1029 using removable Loctite into Top Secondary Bearing Cap PN 55143 Do not over tighten Back off 1 8 turn after contacting Bearing c Install 1 1 NPT Flush Plug PN 1611 replaces 1 8 NPT Flush Plug PN 1607 into Top Secondary Bearing Cap PN 55143 d Install Top Secondary Bearing Cap Assembly onto Secondary Input Gear PN 73080 01 Model CLE8625DP 03 or PN 73080 02 Model CLE8625DP 05 and attach to Gear Box Cover PN 73091 using 3 1 2 13 x 1 Bolt PN 1110 with 3 1 2 Lockwasher PN 1103 Shifting Gear Detent Assembly Install Drive Gear PN 55084 over Motor Shaft PN 73040 Model CLE8625DP 03 or PN 73040 01 Model CLE8625DP 05 Install Steel Ball PN 1906 and Detent Spring PN A20 A1327135 Apply permanent Loctite to 1 3 8 16 x 1 4 Set Screw PN 1028 Install Set Screw in Drive Gear PN 55084 tighten Set Screw until good detent action is achieved Proper adjustment is confirmed when resistance 15 encountered when shifting gear across detent groove on shaft Install Motor Assembly PN 73099 with Motor Shaft PN 73040 Model CLE8625DP 03 or PN 73040 01 Model CLE8625DP 05 Polypack Seal PN 12501437 and Seal Retain
100. oad Worn or damaged cam followers dumbell roller bearing or idler bearing SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 05 00 Page 6 8 Solution Inspect and replace key stock in shifting yoke Inspect and replace broken or worn pins Pump grease into both zerts located on shift housing Inspect and relieve pressure by adjusting set screw on shifting gear PN 55084 Solution Inspect die size and replace with correct dies for pipe Wrong size dies for tubulars Assure suspension of tong is perpendicular to tubulars Adjust hanger as necessary Inspect for excessive wear on brake band Inspect and replace defective cam followers Remove rust and debris from jaws and jaw pockets Inspect jaw rollers and pins for wear flats and lubrication Repair replace and lubricate as needed Inspect for excessive wear on brake band Inspect and replace defective cam followers Remove rust and debris from jaws and jaw pockets Inspect jaw rollers and pins for wear flats and lubrication Repair replace and lubricate as needed Inspect and replace defective gears Inspect and repair or replace defective shifting parts Inspect and replace defective parts TROUBLESHOOTING Failure to Grip Tubulars F G Problem Ring gear rotates while control lever is in neutral Shift will not stay in set position Lost detent
101. on Secondary Gear Assy 10 11A Secondary Gear w Encoder Shift Assy 2 Generation SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 06 07 Page 0 3 Page 0 4 85 8 CLINCHER DRILL PIPE TONG AND 8 5 8 LOCK JAW DRILL PIPE BACKUP HAZARD WARNING Nomenclature used in this manual WARNING concerns an operating procedure or practice that if not strictly observed can result in injury to personnel or loss of life Caution concerns an operating procedure or practice that if not strictly observed can result in damage to or destruction of equipment Note concerns an operating procedure or practice that needs highlighting CLINCHER Tongs and Backups are manufactured to provide a means of making up or breaking out high torque tubular connections They utilize high pressure hydraulic fluid power which can cause the tong to move suddenly and with great force if the tong is not properly rigged up and operated CLINCHER Tongs and Backups contain rotating and reciprocating parts which can severely or fatally injure personnel who are operating repairing or near this equipment during its operation WARNING Tongs and Backups are not to be operated by untrained personnel or personnel with diminished physical or mental capacity No work of any type including changing of dies is to be carried out while the tong and backup are connected to an
102. on The CLINCHER CLE8625DP is equipped with a door switch which prevents operation of the tong when door is even partially open Use power unit to start up procedure as outlined in your owners manual supplied by the manufacturer In the event hoses are not tightened securely possible failures to hydraulic system can occur 1 If pressure supply hoses are restricted or flow is blocked pressure will increase in the hydraulic power unit resulting in increased RPM in the power unit 2 Ifreturn line hoses are restricted or flow is blocked pressure will increase in the hydraulic power unit and the hydraulic system to the tong itself resulting in the tong motor increasing to maximum pressure and possible motor seal failure After completion of A through E restart the power unit and allow engine to idle for approximately 10 minutes Slowly close bypass valve to allow circulation of hydraulic oil through tong and hoses Place shifting lever into low and rotate several times Repeat in reverse If correct jaw die combination is installed the unit is now ready to run pipe Adjust height of tong and backup to proper height using the control valve located all the way to the right of rear valve bank assembly Stand in the normal operators position insert the locking pin into the rear cage plate hole on operators side This pin allows ring gear to rotate clockwise make up and engage the can to close jaws on pipe Swing tong and b
103. osition allows slow speed rotation with full torque simplifies manipulation simplify handling transport and help guard against damage 8 5 8 CLINCHER Drill Pipe Tong 8 5 8 LOCKJAW Drill Pipe Backup Revision 05 00 Page 8 1 SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHERO Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 05 00 Page 8 2 8 5 8 DRILL PIPE TONG SKID SUPERIOR 4225 HWY 90 EAST BROUSSARD LA 70518 Uy Manufacturing amp Hydraulics 318 837 8847 COREA TR REGION TE MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE COPIED OR FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS REF S Equip Manuals Dwgs CLE8625DP Skid wpg 8 601 T11 dASZ98319 9 ONIINLOVINNVA dinbg S 438 JO N3LLISM SSIYAX3 IHL INOHLIM WHOS ANY NI YO 901081 035 38 LON AVN 901 5 SI SONNYYQAH Old dns JO ALYAOYA SI LNIWNDOG SIHL 00 80
104. ot intending to paint with grease or masking tape U Complete dated inspection report giving details of all duties performed along with complete list of items replaced SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHERO Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 05 00 Page 6 4 DU BEARING DRY WEAR PROCESS Brea ARE Y s ER 57 nu DUE PO 1 Running in completed Low wear rate starts when up to 10 of the bronze is exposed 2 Typical surface appearance when DU bearing approaches its half life with 40 to 50 of the bronze exposed 3 Bronze is beginning to smear near the end of DU s useful life as a dry bearing Over 75 of the bronze is visible at the surface For additional information about DU bearings please contact Garlock Bearings Inc 700 Mid Atlantic Parkway Thorofare New Jersey 08086 609 848 3200 FAX 609 848 5115 Coltec Industries Garlock Beari O Page 6 4 1 Inc Form 9818 5 93 6 4 2 TROUBLESHOOTING HYDRAULIC SYSTEM Hydraulic Pump Making Excessive Noise A B C D E F G J SUPERIOR Manufacturing amp Hydraulics Inc Problem Restricted or clogged intake line Contaminated fluid Restricted vent Air in fluid Damaged or worn parts Excessive RPM Increased friction Damaged or worn relief valve Damaged or worn check valve Restricted discharge Valve system r
105. ower Pinion Bearing Cap PN 73085 Install Top Tong Plate Assembly PN 86074 Model CLE8625DP 03 or PN 86074 02 Model CLE8625DP 05 onto Mid Body Assembly PN 86075 using 16 5 8 11 x 1 3 4 Bolts PN 1158 with 16 5 8 Lockwashers PN 1151 and 3 5 8 11 x 1 SHCS PN 1153 Pinion Gear Assembly a Press Bearing PN 1905 into Mid Pinion Bearing Retainer PN 73074 S2 welded onto Top Tong Plate b Install Lower High Gear Spacer PN 73092 onto Pinion Gear PN 73082 02 c Install High Gear PN 73081 01 onto Pinion Gear PN 73082 02 d Install Upper High Gear Spacer PN 73093 onto Pinion Gear PN 73082 02 Secondary Gear Assembly a Press Bearing PN 1905 into Mid Pinion Bearing Retainer PN 73074 S2 welded onto Top Tong Plate b Install Upper Low Pinion Gear Lower Spacer PN 73097 Model CLE8625DP 03 or PN 73097 01 Model CLE8625DP 05 onto Secondary Input Gear PN 73080 01 Model CLE8625DP 03 73080 02 Model CLE8625DP 05 c Install Upper Low Pinion Gear PN 73083 01 onto Secondary Input Gear d Install Upper Low Pinion Gear Upper Spacer PN 73098 onto Secondary Input Gear Insert Dumbell Roller Shafts with Nylock Nut through Bottom Tong Plate Assembly through Dumbell Roller Assemblies and finally through Top Tong Plate Assembly After installing Dumbell Roller Shafts through Top Tong Plate fasten with 1 12 Nylock Nut PN 1213 WARNING Insert Dumbell Roller Spacers and correctly position High Gear Idler Assembly a Pres
106. ped or broken teeth on idler and center pinion shaft gears L Check door bearings Visually check excess movement on bearings at door assembly If excess movement is found door must be removed making careful note of bearing washer positions for reassembly M Check door switch system Visually check that door switch valve has sufficient strength to hold door in closed position If this is not the case then repairs are required N Check door safety device Functionally check tong door safety switch Engage low gear open tong door and push rotor control lever forward as if to rotate rotor If safety device is operational then the rotor will not rotate O Check lifting hanger test date Check lifting hanger for damage Ensure that a load test and inspection was carried out within the last 9 months Check condition of all hydraulic hoses and fittings Visually inspect all hydraulic hoses fitted to the tong and in the backup for any signs of leaks cuts or wear Reinstall all parts which were removed for inspection and or damage Connect to hydraulic power supply and function test operation of tong in high low forward and reverse Torque test utilizing appropriate dies and test mandrel Test operation of lift cylinder Q Inspect power unit system according to manufactures specifications S Lubricate tong and backup according to maintenance schedule preceding this section T Paint remembering to mask off surfaces n
107. res an adequate radial load is available regardless of relative rotation to enhance performance on undersized pipe Die Retention Method provides an enhanced method of preventing equipment damage and die loss if the pipe is inadvertently moved while the tong is still gripping the pipe Self Adjusting Brake eliminates need to manually adjust brake bands to compensate for normal wear In addition to these unique features listed above the CLINCHER Tong and Backup System is also equipped with numerous standard features including Door Interlock prevents tong ring gear rotation whenever the tong door is open but allows control and operation of the lift cylinder at all times Encoder Adapter accepts customer s turns encoder to signal to a torque turn computer Pressure Control Valve adjustable pressure control valves allow the customer to limit the amount of pressure applied and torque developed The features described above are covered by US and foreign patents or pending US and foreign patents SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 05 00 Page 2 3 DESCRIPTION and APPLICATION Tong Application After completing the makeup or breakout cycle the jaws are opened by reversing the tong motor to drive the ring gear and cam surfaces in the opposite direction until the reversing pin contacts the ring gear shoulder Springs are used to return the jaws to th
108. rill Pipe Backup Revision 07 00 Page 5 1 OPERATION Hydraulic Lines A Be sure all power to unit is off and power unit is shut down B Always inspect hoses prior to installation for abrasions kinks and other visible damage C Install hydraulic supply hose and hydraulic return hose between tong and hydraulic power unit Be advised that the standard installation on CLINCHER Tong calls for 1 Hydraulic Supply hose and 1 1 4 Hydraulic Return hose The differing hoses eliminates the possibility of attaching the wrong hose to the wrong outlet while at the same time reducing back pressure in your hydraulic system SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 05 00 Page 5 2 TYPICAL SNUB LINE INSTALLATION NOTE SNUB LINE IS PERPENDICULAR TO AXIS OF TONG Page 5 3 TYPICAL TONG INSTALLATION NOTE TONG IS PERPENDICULAR TO TUBING Page 5 4 OPERATION Tong Operation A B Insure proper dies installed Connect hydraulic hoses verify reservoir is full of hydraulic fluid and insure suction valve is open Open bypass valve to hydraulic system then check to make sure all hose connections are secure and hydraulic system is free of leaks Be certain door is completely closed before operation to insure safe operati
109. ructions Maintenance Instructions amp Trouble Shooting Spare Parts Recommendations COLNE Accessories and Options NS CLE8625DP 03 DRILL PIPE TONG Illustrations BUCDP8500 DRILL PIPE BACKUP amp gt MOUNTING KIT Illustrations LCR300 Lift Cylinder SM60 36C hb Load Cells and Torque Gauges 9 Motor Service Manuals A Control Valve Technical Data 85 8 CLINCHER DRILL PIPE TONG AND 8 5 8 LOCKJAWTM DRILL PIPE BACKUP REVISION TABLE Section Date Description Paragraph 2 Clarified suspension cable breaking strength to be 31 ton minimum Paragraph 3 Chg diameter of snubbing line wire cable from 5 8 to 1 1 2 amp clarified breaking strength to be 89 ton minimum Added Gripping Range for Dovetail Jaws amp Adaptors Item 9b amp 10b Added Note regarding Bearing Shields PN 73027 Item 9e Chg HHCS size from 3 4 to 2 1 4 amp PN 1173 to 1174 Chg Qty from 7 to 5 for PN 1174 amp 1171 Added 1 SHCS PN 1271 amp 1 PN1170 A Item 20 Clarified Bearing Retainer by putting PN 55063 S4 Item 21 Chg Qty from 2 to 4 for PN 243 Item 24 Chg Steel Ball PN A20 X53 10 to PN 1906 Item 25 Eliminated Motor Spacer PN 55085 not used Chg Bolt size from 1 1 2 to 1 1 4 amp 1112 to 1111 Item 28 Chg Bolt size from 6 1 2 to 7 amp PN1178 A to 1247 A Clarified suspension cable breaking strength to be 31 ton minimum D Chg diameter of snubbing l
110. s 2 Bearing PN 1909 Model CLE8625DP 03 or PN 1920 Model CLE8625DP 05 into High Gear Idler PN 55123 Model CLE8625DP 03 or PN 55123 03 Model CLE8625DP 05 b Install Ext Snap Ring PN 1950 into High Gear Idler c Install High Gear Idler Assembly onto High Gear Idler Shaft PN 55124 Model CLE8625DP 03 or PN 55124 01 Model CLE8625DP 05 welded onto Top Tong Plate d Install Internal Snap Ring PN 1949 onto High Gear Idler Shaft Press Bearing PN 1901 into Bearing Retainer PN 55063 S4 welded onto Top Tong Plate for Motor Shaft PN 73040 Model CLE8625DP 03 or PN 73040 01 Model CLE8625DP 05 then install Internal Snap Ring PN 1948 into groove of Bearing Retainer SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 01 02 Page 4 4 21 22 23 24 25 26 ASSEMBLY INSTRUCTIONS Install Gear Box Housing Assembly PN 73090 Model CLE8625DP 03 or PN 73090 01 Model CLE8625DP 05 onto Top Tong Plate Assembly PN 86074 Model CLE8625DP 03 or PN 86074 02 Model CLE8625DP 05 using 4 3 8 16 x 4 SHCS PN 243 Install Gear Box Cover PN 73091 with 10 3 8 16 x 4 1 2 Bolt PN 1075 and 10 3 8 Lockwasher PN 1027 Upper Pinion Bearing Cap Assembly a Press Bearing PN 1909 into Upper Pinion Bearing Cap PN 73066 Model CLE8625DP 03 or PN 73066 01 Model CLE8625DP 05 b Install 1 8 NPT Zert PN 1001 into Upper Pinion Bearing Cap c I
111. tion diameters and certain commonly used premium connection coupling diameters CLINCHER Wrap Around Dies should not be used on tubulars which are larger than the nominal die size Steel Toothed Dies can be used on tubulars which are no smaller than 3 32 0 093 less than the nominal die size Aluminum and GRIT FACE Dies should be matched with the specific tubular diameters required Note Fine Toothed Steel Dies are normally stocked in our Broussard Louisiana facility A listing of commonly manufactured sizes is shown on the following pages Aluminum and GRIT FACE Dies are normally made to order although a limited range of sizes and small quantities may be available from stock Contact SUPERIOR Manufacturing amp Hydraulics for information concerning availability of stock and special die sizes SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 01 02 Page 3 1 SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER Drill Pipe Tong 8 5 8 LOCKJAW Drill Pipe Backup Revision 01 02 Page 3 2 vOOc cV LO spxsebuey daszogd 1o sieeuspeeidssjenuey dinb3 S uoipuoo mef 9 GO edid 0990 98149 09290 71062 vl 9X 8 9 09 90 981 OSZSO FLOEL 06660 9 10 9 8 4 215 mef 9
112. trolled document and is subject to revision without notice To receive updates and insure you have access to the latest information concerning the 8 5 8 CLINCHERO Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup we request you complete this form and return the lower half to SUPERIOR Manufacturing and Hydraulics by mail or facsimile Access to our manuals can also be acquired through our web site www superior manf com Select the tab CLINCHERO Products select the equipment from the list to get Specs page select the tab Download Manual Name Company Address Address City Postal Code Telephone Tong Model No Backup Model No Assembly Date State Country Fax Serial No Serial No 85 8 CLINCHER Drill Pipe Tong amp 8 5 8 LOCKJAW Drill Pipe Backup Name Company Address Address City Postal Code Telephone Tong Model No Backup Model No Assembly Date State Country Fax Serial No Serial No Technical Manual Registration Form Return To SUPERIOR Mfg amp Hyd 4225 Hwy 90 East Broussard LA 70518 USA Telephone 337 837 8847 Facsimile 337 837 8839 Web Site www superior manf com TABLE CONTENTS Hazard Warnings Description Features amp Specifications Jaws Adapters amp Dies Assembly Instructions Operational Inst
113. ubricated to minimize friction cool exclude foreign matter and prevent corrosion CLINCHER recommends using Texaco Marfak MP 2 or equivalent for all grease zerts roller bearings and bushings Gears located within the clutch housing or between the tong plates are to be heavily lubricated using PLUSCO 855 or equivalent SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 05 00 Page 4 1 ASSEMBLY INSTRUCTIONS This section pertains to the physical assembly of the CLINCHER CLE8625DP Drill Pipe Tong Section 9 illustrates the individual sub assemblies in more detail The purpose of this section is to guide the technician in the order of assembly as we would accomplish in the manufacturing process at our plant Use this section as a guide to help you familiarize yourself with the component parts of the CLE8625DP We have included drawings on the following pages to aid in the assembly The drawings are laid out in the order in which you would assemble disassemble the unit Order of Assembly 1 Locate suitable working height Approximately 6 above your waist Tong Assembly Stands are available from Superior Manufacturing amp Hydraulics Inc which are custom made for tong service work Install Bottom Tong Plate Assembly PN 86076 on Assembly Stand Bolt CLE8625DP Tong Mid Body Assembly PN 86075 to Bottom Tong Plate PN 86076 with 16 5 8 11 x 1 3 4 Bolt PN
114. uinN A1 A 18W3SSV ANVE 3A1VA 02V Page 10 13 10 14 NHO1 ONISALOVIANVA sBma sjenueyy dinb3 S 484 5 JO IN3SNOO 55 IHL LOOHLIM WHOS YO 031409 5 1 5 d3sn 38 LON AvW 901 ASH SIHL INLINSGIINOO SI SOLT VHCAH 2016 00 FONIENLOVANNVN HL SI LNSDOOQ SIHL 788 168 ler SPHINEMPAH 81502 1 AUVSSNOUE 1993 06 Sccv doniddns 006421 YI4INAN A THINHSSV 8600 00020281 ATEINASSV H3ONFTAO 4 00SOSzzM 12 696 MSdIM 1121 3 202 2 Jg EXE M INNOISNGAI ME SOULS 5 WLOLYOT WS DINA X LANN ASSY ISOH 021 X 21 V 0851 MVTIOO 2 1 3014 0 8 1 _ Sige b JEVNOTN LAN GALLONS L417 OL GSYINOSY FENSSTUL 62920 8 OLEX EX 8 6 2 ATINA ONIYAS 00S0000EM 818 INDIWIXVIN 12401 NOLSId u 8410086 STAVIIVAY TILLS 840 1N3AqT3MGOH HIONAD L
115. w d nbg S 338 8 9NIBDLLOVAON VN YOINSdNS dO LNASNOO SS3HdX3 IHL LNOHLIM WHOS NI YO 400 5 38 LONA NOILWWYO TVILN3QI4NOI 034301 SNOO SI SOI TO VHOAH YOIYNSdNS JO ALU3dOUd IHL SI LNIWN SIHL SuUlUNpeynuew S doNIddns a LO OOOLATS N d JAVA A93H9 ISd St alva 907 A38 90 81 10 v AAWA AYM Y NOILISOd Z 1 88 815 8 907 V1 QHvSsnoug 1578 06 522 3 d 48885 2 S3HONI 218 9 12 HINIS SI VO YOLOW DNOL I eS I T A n YOLWN LOV GION310S HLIMN MOHS r 3A1VA NOSIN3G BH we Oo 1 70 000LAS Nid ER daso70 ATN 5 3 NOLLISOd N3dO OL 813 8 y C v V ISdloor 13s ISd 000 WNYALXS OF 9 2 1 T o7 T gt lt EN MEANS hg
116. y hydraulic power unit CLINCHER Tongs and Backups are heavy tools They should be suspended from a secure high strength 7 8 IWRC minimum diameter wire cable with a 31 ton minimum breaking strength The wire rope should be hung as close to the center of the wellbore as possible without interfering with drilling equipment operation to allow the tong to be readily swung into the working position Vertical position control should be achieved by means of a CLINCHER hydraulically operated lift cylinder spring hanger WARNING Users must insure the entire suspension system including cables rig mounting points lift cylinders tong lifting brackets bridles winches pulleys counter weights etc are capable of handling the static weight of the tong plus any loads which could be transferred to it during the makeup or breakout process PLUS any shock loads which may be seen during operation This system must readily allow downward movement equal to a minimum of the thread makeup distance to avoid overloading the suspension system and or damage to equipment 11 2 1 WRC minimum diameter wire cable with a 89 ton minimum breaking strength should be attached at a 90 degree angle to the tong and at the same level to insure proper readout of torque indicator A SNUBBING LINE should always be attached even when an integral backup is in use to provide additional safety in the event of a backup slippage WARNING Users must provide a means of safely controlli

CLE8625DP-03-05 - McCoy Global Inc.

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