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00 General - Mirage Performance Online

1. Kilometers in thousands 24 48 72 96 120 144 160 168 No General maintenance Semice is be t t Penorme Mileage in thousands 15 30 45 60 75 90 100 105 amp 9 Timing belt Replace at x x 8 10 Drive for water pump and belt generator 1 5L Engine Check condition at x x x for generator 1 8L Engine 11 Engine oil Change Every year or Every 12 000 km 7 500 miles 12 Engine oil filter Replace Every year or 4 x x x x x x x x L 13 Manual transmission oil Check oil level at x X x 14 Automatic transmission fluid Check fluid level Every year or x x x x x X x x I 1 Change fluid at x x X Engine coolant Change Every 2 years or x yes Disc brake pads Inspect for wear Every year or x x 17 Rear drum brake linings and Inspect for wear and leaks rear wheel cylinders Every 2 years or x x x except vehicles with disc y brakes for all wheels 8 Brake hoses Check for deterioration or leaks Every year or t a X x 19 Balljoint and steering linkage Inspect for grease leaks and damage x x x seals Every 2 years or 23 Drive shaft boots Inspect for grease leaks and damage Every year or a AE E RETA 7 21 SRS air bag Inspect System At 10 years 22 Exhaust system Connection Check and service as required portion of muffler pipings and Every 2 years or x x x converter heat shields e 1994
2. V I N except sequence number Brand Engine displacement Models code JASAA11ALTSU Mirage 1 5 dm 89 6 cu in CA2ADNSEL2M KSEL2M JASAMPIADSU SOHC MFI 12 valve Co A DNMEL2M KMEL2M JASAA31AL SU xs CA2ADNDEL2M KDEL2M JASAA31CLISU 1 8 dm 111 9 cu in CASADNDEL2M RDEL2M SOHC MFI 16 valve NOTE 1 2 intake valves and 1 exhaust valve per cylinder 2 intake valves and 2 exhaust valves per cylinder 2 DOOR MODELS FOR CALIFORNIA V I N except sequence number Brand Engine displacement Models code JASAA11AL SU 3 Mirage 1 5 dm 89 6 cu in CA2ADNSEL7M KSEL7M JA3AA21 ALISU S SOHC MFI 12 valve 5 ADNMEL7M KMEL7M JASAA31CCISU i 1 8 dm 111 9 cuin CASADNDEL7M RDEL7M SOHC MFI 16 valve NOTE 1 2 intake valves and 1 exhaust valve per cylinder Spies Seems 2 2 intake valves and 2 exhaust valves per cylinder 3 can also be sold in Federal States 4 DOOR MODELS FOR FEDERAL V 1 N except sequence number Brand Engine displacement Models code JASAA26AL SU Mirage 1 5 dm 89 6 cu in CB2ASNMEL2M KMEL2M JASAAS6ACISU SOHC MFI 12 valve eo ASKDELOM JASAA36CLISU 1 8 dm 111 9 cu in CBSASNDEL2M RDEL2M JABSAA46CLISU SOHC MFI 16 valve CE ASRJELOM NOTE 1 2 intake valves and 1 exhaust valve per cylinder 2 intake v
3. 1 MODEL CA2ADNSEL2M CA2ADN Vehicle model MITSUBISHI 1 T Monee UIN 2 SEL2M Model series 2 ENGINE 4G15 Engine model o ENGINE 3 leq e 4 3 EXT CA6A Exterior code COLOR INT xs E 5 4 TRANS F5M21 Transaxle model AXLE 20080046 5 COLOR INT H84 87V 03V H84 Body color code OPT 87V Interior code 03V Equipment code CHASSIS NUMBER 110003846 STAMPING LOCATION The chassis number is stamped on the top center of the firewall located in the engine compartment Chassis number code Contents CA2A RU100001 CA2A MIRAGE RU100001 Refer to 10th thru 17th digits of V I N plate N P zoosooz7 GENERAL Vehicle Identification 00 19 20900084 VEHICLE SAFETY CERTIFICATION LABEL 110000019 1 The vehicle safety certification label is attached to the face of left door pillar 2 This label indicates the month and year of manufacture Gross Vehicle Weight Rating G V W R Gross Axle Weight Rating G A W R front and rear and Vehicle Identi fication Number V I N ENGINE MODEL STAMPING 110003847 1 The engine model number is stamped at the front side on the top edge of the cylinder block as shown in the following Engine model 4G15 Engine displacement 1 5 dm 89 6 cu in SOHC MPI 12 valve 1 8 dm 111 9 cu in SOHC MPI 16 valve 2 The engine serial number is stamped near the engine model number and the serial number cycles as s
4. Inspection harness for connector pin contact pressure Z01R0579 When Inspecting a Male Pin Touch the pin directly with the test bar Caution ow At this time be careful not to short the connector pins with the test probes To do so may damage the circuits inside the ECU Ad S ae R f kr Z03R0046 as How to Use Troubleshooting Inspection 00 10 GENERAL Service Points From 1994 models Connector disconnected or improperly CONNECTOR INSPECTION SERVICE POINTS connected 110000011 VISUAL INSPECTION Ny e Connector is disconnected or improperly connected e Connector pins are pulled out e Due to harness tension at terminal section e Low contact pressure between male and female terminals NE e Low connection pressure due to rusted terminals or foreign iT matter lodged in terminals Z16S0256 Defective connector contact j SES HN Harness kans TUS breakage Z16X0369 saci i at terminal GM A section Low contact pressure 21650254 CONNECTOR PIN INSPECTION If the connector pin stopper is damaged the terminal connec tions male and female pins will not be perfect even when the connector body is connected because the pins may pull out of the back side of the connector Therefore gently pull the wires one by one to make sure that no pins pull out of the connector CONNECTOR ENGAGEMENT INSPECTION Use the special tool connector pin connection pressure inspec tion harness of
5. 2 When servicing the electrical system disconnect the nega tive cable terminal from the battery Caution 1 Before connecting or disconnecting the negative cable be sure to turn off the ignition switch and the lighting switch If this is not done there is the possibility of semi conductor parts being damaged 2 After completion of the work steps when the bat tery s negative terminal is connected warm up the engine and allow it to idle for approximately ten minutes under the conditions described below In order to stabilize the engine control conditions and then check to be sure that the idling is satisfac tory Engine coolant temperature 85 95 C 185 203 F Lights electric fans accessories OFF Transaxle Neutral position A T models N or P Steering wheel neutral center position VEHICLE WASHING 110000024 If high pressure car washing equipment or steam car washing equipment is used to wash the vehicle be sure to maintain the spray nozzle at a distance of at least 300 mm 12 in from any plastic parts and all opening parts doors luggage compartment etc BEP Me RUST PREVENTIVES UNDERCOAT Heated oxygen sensors have their functional efficiency decreased if they are smeared with oil or grease When applying rust preventives undercoat etc be sure to protect the heated oxygen sensor with a protective cover or the like GENERAL Precautions before Service l 00 27 Sc
6. Each torque value in the table is a standard value for tightening under the following conditions 1 Bolts nuts and washers are all made of steel and plated with zinc 2 The threads and bearing surface of bolts and nuts are all in dry condition Standard bolt and nut tightening torque 110000029 The values in the table are not applicable 1 If toothed washers are inserted 2 If plastic parts are fastened 3 If bolts are tightened to plastic or die cast in serted nuts 4 If self tapping screws or self locking nuts are used Thread size Torque Nm ft lbs S diame pitch mm Head mark 4 Head mark 7 Head mark 8 M5 0 8 2 5 1 8 5 3 6 6 4 3 M6 10 5 3 6 9 6 5 10 72 M8 1 25 12 8 7 22 16 25 18 M10 1 25 24 17 44 33 52 38 M12 1 25 41 30 81 60 96 71 M14 1 5 72 53 137 101 157 116 M16 1 5 111 82 206 152 235 174 M18 1 5 167 123 304 224 343 253 M20 1 5 226 166 412 304 481 354 M22 15 304 224 559 412 647 477 M24 1 5 392 289 735 542 853 629 Flange bolt and nut tightening torque Thread size Torque Nm ft Ibs i diame pitch mm Head mark 4 Head mark 7 Head mark 8 i M6 10 l 5 3 6 10 7 2 12 8 7 M8 1 25 13 9 4 24 17 28 20 M10 1 25 26 19 49 36 57 42 M10 1 5 24 17 44 33 54 40
7. 00 1 GENERAL DATA AND SPECIFICATIONS 32 HOW TO USE THIS MANUAL 3 Explanation of Manual Contents 4 Maintenance Repair and Servicing Explanations cce cece eee nnn 3 Model Indications 0 cece eee eee ee 3 Special Tool Note 0 00 cee eee neers 3 Terms Definition 00 e eee eee eee 3 HOW TO USE TROUBLESHOOTING INSPECTION SERVICE POINTS From 1994 models e 6 LUBRICATION AND MAINTENANCE j 37 MAIN SEALANT AND ADHESIVE TABLE 57 MAINTENANCE SERVICE 43 Air Cleaner Element sssuuees 44 Automatic Transmission Fluid 48 Ball Joint and Steering Linkage Seals 51 Brake Hoses icut per IEEE oes 51 Disc Brake Padsiisic re ree reas 51 Distributor Cap and Rotor ssuses 45 Drive Belt For Water Pump and Generator 00 cee cee ees 45 Drive Shaft Boots cc eee eee eee eee 52 Engine Coolant 0 cece cece ene nes 49 Engine Oil mia EN 46 Engine Oil Filter REN 47 Evaporative Emission Control System 44 Exhaust System cece eee e eee eee ees 56 GENERAL CONTENTS 110003838 Fuel HOSES oes eens ea tee eae Seek ak 44 Fuel System 55 oo tacit leew P aca 44 Ignition Cables veter ren re 45 Manual Transmission Oil 0 200008 48 Rear Drum Brake Linings and Rear Wheel Cylinders 0c eee
8. A1880441 Trunk lid A00 0130 00 24 GENERAL Vehicle Identification Part Target area A for original equipment parts B for replacement parts Front bumper A0080128 Rear bumper A00S0129 GENERAL Precautions before Service 00 25 PRECAUTIONS BEFORE SERVICE 110003849 SUPPLEMENTAL RESTRAINT SYSTEM SRS From 1994 models Items to follow when servicing SRS 1 1 2 3 4 5 6 7 8 Be sure to read GROUP 52B Supplemental Restraint System SRS For safe operations please follow the directions and heed all warnings Always use the designated special tools and test equipment Wait at least 60 seconds after disconnecting the battery cable before doing any further work The SRS system is designed to retain enough voltage to deploy the air bag even after the battery has been disconnected Serious injury may result from unintended air bag deployment if work is done on the SRS system immediately after the battery cable is disconnected Never attempt to disassemble or repair the SRS components front impact sensors SRS air bag control unit air bag module and clock spring If faulty replace it Warning labels must be heeded when servicing or handling SRS components Warning labels are located in the following locations Hood Sun visor Glove box SRS air bag control unit Steering wheel Air bag module Clock spring Steering gear and linkage clamp S
9. M12 1 25 46 34 93 69 103 76 M12 1 75 42 31 81 60 96 71 GENERAL Lubrication and Maintenance 00 37 LUBRICATION AND MAINTENANCE Maintenance and lubrication service recommenda ons have been compiled to provide maximum protection for the vehicle owner s investment against all reasonable types of driving conditions Since these conditions vary with the individual ve hicle owner s driving habits the area in which the vehicle is operated and the type of driving to which the vehicle is subjected it is necessary to prescribe abrication and maintenance service on a time fre cuency as well as mileage interval basis Oils lubricants and greases are classified and 110003855 raded according to standards recommended by re Society of Automotive Engineers SAE the 4merican Petroleum Institute API and the National Lubricating Grease Institute NLGI MAINTENANCE SCHEDULES Information for service maintenance is provided un Jer SCHEDULED MAINTENANCE TABLE Three schedules are provided one for Required Jaintenance one for General Maintenance and ne for Severe Usage Service T e numbers of the items in SCHEDULED MAIN TENANCE TABLE associate with the numbers of wre sections in MAINTENANCE SERVICE SEVERE SERVICE Vehicles operating under severe service condi tions will require more frequent service Component service information is included in ap o
10. Only very frequently used paris c are shown Sealant 3M ATD Part No 8663 or equivalent eint assem dear box connecting bol 2 Solenoid valve connector dVehicles with EP Cotter pin Operating procedures cau tions etc on removal installa tion disassembly and reas sembly are described indicates that there is continuity between the termi nals Q Q indicates terminals to which battery voltage is applied The title of the page following the page on which the diagram of component parts is pres ented indicating the locations of lubrication and sealing proce dures ow to Use Troubleshooting Inspection 00 6 TE GENERAL Serie Points From 1994 models HOW TO USE TROUBLESHOOTING INSPECTION SERVICE POINTS From 1994 models g 110003842 Troubleshooting of electronic gt control systems for which the scan tool can be used follows the basic outline described below Furthermore even in systems for which the scan tool cannot be used part of these systems still follow th iS outing TROUBLESHOOTING CONTENTS 1 STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING The main procedures for diagnostic troubleshooting are shown 2 SYSTEM OPERATION AND SYMPTOM VERIFICATION TESTS If verification of the trouble symptoms is difficult procedures for checking operation and verifying trouble
11. actuator and related electrical wiring then repair or replace 5 After repair or replacement recheck with the ohmmeter to confirm that the repair has corrected the problem 10 INSPECTION PROCEDURES USING AN OSCILLOSCOPE When there are inspection procedures using an oscilloscope these are listed here How to Use Troubleshooting Inspection 00 8 GENERAL service Points From 1994 models HOW TO USE THE INSPECTION PROCEDURES 110000009 The causes of a high frequency of problems occurring in electronic circuitry are generally the connectors components the ECU and the harnesses between connectors in that order These inspection procedures follow this order and they first try to discover a problem with a connector or a defective component tool Indicates the operation and inspection proce dures Indicates the OK judgement conditions 2 Thick box lines Detailed inspection procedures methods Such as component inspection and circuit in spection are listed on a separate page and are given here for reference aera TTTITTIT ADHERE SHE 3 3 Indicates voltage and resistance to be measured at a particular con nector Refer to Connector Measurement Service Points The connector position can be located in the wiring diagram in Volume 2 manual by means of this symbol Indicates operation and inspection procedures inspection terminals and inspection conditio
12. symptoms are shown 3 DIAGNOSTIC FUNCTION The following diagnostic functions are shown e Method of reading diagnostic trouble codes e Method of erasing diagnostic trouble codes e Input inspection service points 4 INSPECTION CHART FOR DIAGNOSTIC TROUBLE CODES 5 INSPECTION PROCEDURE FOR DIAGNOSTIC TROUBLE CODES Indicates the inspection procedures corresponding to each diagnostic trouble code Refer to P 00 8 how to use the inspection procedures 6 INSPECTION CHART FOR TROUBLE SYMPTOMS If there are trouble symptoms even though the results of inspection using the scan tool show that all diagnostic trouble codes are normal inspection procedures for each trouble symptom will be found by means of this chart 7 INSPECTION PROCEDURE FOR DIAGNOSTIC SYMPTOM Indicates the inspection procedures corresponding to each trouble symptoms classified in the Inspection Chart for Trouble Symptoms Refer to P 00 8 how to use the inspection procedures 8 SERVICE DATA REFERENCE TABLE Inspection items and normal judgement values have been provided in this chart as reference information 9 CHECK AT ECU TERMINALS Terminal numbers for the ECU connectors inspection items and standard values have been provided in this chart as reference information Terminal Voltage Checks 1 Connect a needle nosed wire probe or paper clip to a voltmeter probe 2 Insert the needle nosed wire probe into each of the ECU connector terminals from the wire sid
13. Models code JASCA26AL PU Mirage 1 5 dm 89 6 cu in CB2ASNMEL2M KMEL2M JASCA36ACIPU SOHC MFI 12 valve Ce ASNDEL2M KDELOM JASCA36CLIPU 1 8 dm 111 9 cuin CBSASNDEL2M RDEL2M JASCA46CCIPU SOHC MFI 16 valve Ce ASNJEL2M RJEL2M NOTE 1 2 intake valves and 1 exhaust valve per cylinder 2 intake valves and 2 exhaust valves per cylinder 4 DOOR MODELS FOR CALIFORNIA V I N except sequence number Brand Engine displacement Models code JASCA26AL PU Mirage 1 5 dm 89 6 cu in CB2ASNMEL7M KMEL7M JA3CASGALIPU SOHC MFI 12 valve JASCA36CLIPU 1 8 dm 111 9 cu in CB5ASNDEL7M RDEL7M JA3CA46CLIPU SOHC MFI 16 valve oo SN JEL7M RJELM NOTE 1 2 intake valves and 1 exhaust valve per cylinder 2 2 intake valves and 2 exhaust valves per cylinder GENERAL Vehicle Identification 00 15 lt 1994 MODELS gt 2 DOOR MODELS FOR FEDERAL V I N except sequence number Engine displacement Models code JASEAT11ALC1 1 5 dm 89 6 cu in CA2ADNSEL2M m SOHC MFI 12 valve JA3EA21AC CA2ADNMEL2M KMEL2M JASEA31ACU UE CA2ADNDEL2M KDEL2M JA3EA31CO 1 8 dm3 111 9 cu in CASADNDEL2M RDEL2M SOHC MFI 16 valve 2 NOTE 1 2 intake valves and 1 exhaust valve per cylinder 2 2 intake valves and 2 exhaust valves per cylinder 2 DOOR MODELS FOR CALIFORNIA J0c V I N except sequence number Engine displacement Models code JASEA11AL JRU 1 5 dm 89 6 cu in CA2ADNSEL7
14. Type Dry single disc Dry single disc Dry single disc f amp diaphragm spring amp diaphragm spring amp diaphragm spring Chassis Tire P155 80R13 P175 70R13 or P175 70R13 or P185 70R13 P185 70R18 Front suspension Independent strut Independent strut Independent strut Rear suspension Trailing arm type Trailing arm type Trailing arm type multi link multi link multi link Front brake Disc Disc Disc Rear brake Drum Drum Drum or Disc Steering gear type Rack and pinion Rack and pinion Rack and pinion Steering gear ratio oo oo Fuel tank capacity dm gals 50 13 2 50 13 2 50 13 2 NOTE lt M T gt ABS v2 lt Up to 1993 models gt ENGINE SPECIFICATIONS ems 4G15 4G93 pe In line SOHC In line SOHC Number of cylinders 4 4 cre mm in 75 5 2 97 81 0 3 19 l Soke mm in 82 0 3 23 89 0 3 50 jo displacement cm cu in 1 468 89 6 1 884 111 9 4 mpression ratio 9 2 9 5 Firing order 1 3 4 2 1 3 4 2 TRANSAXLE SPECIFICATIONS L ams F5M21 F5M22 F3A21 F4A22 4 Tyre 5 speed M T 5 speed M T 3 speed A T 4 speed A T Sear ratio 1st 8 454 3 363 2 846 2 846 2nd 1 947 1 947 1 581 1 581 3rd 1285 1285 1 000 1000 4th 0 939 0 939 ones Ca 0 685 5th 0 777 0 777 f E Reverse 3 083 3 083 2 176 2 176 gt cal drive gear ratio 3 752 4 021 3 600 4 007 TSB Revision __ 00 36 GENERAL Tightening Torque TIGHTENING TORQUE
15. are procedures for performing inspections and adjustments of partic ularly important locations with regard to the construc tion and for maintenance and servicing but other inspections for looseness play cracking damage etc must also be performed SERVICE PROCEDURES The service steps are arranged in numerical order and attention must be paid in performing vehicle service are described in detail in SERVICE POINTS TERMS DEFINITION STANDARD VALUE Indicates the value used as the standard for judging the quality of a part or assembly on inspection or the value to which the part or assembly is corrected and adjusted It is given by tolerance LIMIT Shows the standard for judging the quality of a part or assembly on inspection and means the maximum or minimum value within which the part or assembly must be kept functionally or in strength It is a value established outside the range of standard value 110003839 REFERENCE VALUE Indicates the adjustment value prior to starting the work presented in order to facilitate assembly and adjustment procedures and so they can be com pleted in a shorter time CAUTION l Indicates the presentation of information particularly vital to the worker during the performance of mainte nance and servicing procedures in order to avoid the possibility of injury to the worker or damage to component parts or a reduction of component or vehicle function or performance etc TIGHTENIN
16. eee 51 Spark Plugs err see cae desl oe YA 45 SRS Maintenance isses eene 52 TIMING Belt rr ee RS 45 Valve Clearance ccc cece eee eee 43 PRECAUTIONS BEFORE SERVICE 11 25 RECOMMENDED LUBRICANTS AND LUBRICANT CAPACITIES TABLE 38 SCHEDULED MAINTENANCE TABLE 40 TIGHTENING TORQUE censes 36 TOWING AND HOISTING ceeeeeaae 28 VEHICLE IDENTIFICATION 18 Chassis Number sssulueossessess 18 Engine Mode Stamping ssssssu 19 Theft Protection soi ersa renci Ae t I DERI 20 Vehicle Identification Code Chart Plate 13 Vehicle Identification Number List 14 Vehicle Identification Number Location 13 Vehicle Information Code Plate 18 Vehicle Safety Certification Label 19 GENERAL How to Use This Manual 00 3 HOW TO USE THIS MANUAL MAINTENANCE REPAIR AND SERVICING EXPLANATIONS This manual provides explanations etc concerning procedures for the inspection maintenance repair and servicing of the subject model Unless otherwise specified each service procedure covers all models Procedures covering specific models are identified by the model codes or similar designation engine type transaxle type etc A description of these designations is covered in this manual under VE HICLE IDENTIFICATION SERVICE ADJUSTMENT PROCEDURES Service Adjustment Procedures
17. gasoflines containing methanol wood alcohol Use of this type of alcohol can result in vehicle performance deterioration and damage critical parts in the fuel system components Fuel system damage and performance probiems result ing from the use of gasolines containing methanol may not be covered by the new car warranty Lubrication and Maintenance Recommended GENERAL Lubricants and Lubricant Capacities Table Gasolines containing MTBE Methyl Tertiary Buty Ether Unleaded gasoline containing 15 or less MTBE may be used in your car Fuel containing MTBE over 15 vol may cause reduced engine perfor mance and produce vapor lock or hard starting MATERIALS ADDED TO FUEL Indiscriminate use of fuel system cleaning agents should be avoided Many of these materials intended for gum and varnish removal may contain highly active solvents or similar ingredients that can be harmful to gasket and diaphragm materials used in fuel system component parts RECOMMENDED LUBRICANTS AND LUBRICANT CAPACITIES TABLE RECOMMENDED LUBRICANTS 110003856 f y WE MEI MEUM x Items Recommended lubricants Engine oil displaying EOLCS certification mark or conforming to the API classification SH ECIT SH CD ECII SG ECII or SG CD ECII For further details refer to LUBRICANTS SELECTION section Engine oil Manual transaxle Hypoid gear oil SAE 75W 90 or 75W 85W conforming to API classification GL 4 Automatic transax
18. models SRS Supplementally Restraint System j 5 lt From 1994 models gt TA 2 3 EI 4 lt From 1995 models gt For California this maintenance is recommended but not required Not required if belt was previously changed From 1995 models If the mileage is less than 12 000 km 7 500 miles each year the oil filter should be replaced at every oil change 00 42 GENERAL Scheduled Maintenance Table SCHEDULED MAINTENANCE UNDER SEVERE USAGE CONDITIONS The maintenance items should be performed according to the following table Up to 1994 models Severe usage conditions A Driving in dusty conditions Trailer towing or police taxi or commercial type B operation C Extensive idling D Short trip operation at freezing temperatures engine not thoroughly warmed up From 1995 models E Driving in sandy areas F Driving in salty areas G More than 50 operation in heavy city traffic during hot weather above 32 C 90 F Kilometers in j No Maintenance item PAS sa en S Sfi hu at Severe usage petes Ms 15 20 Jr 75 90 105 23 Engine oil Change Every 3 months or Every 4 800 km 8 000 miles A B Dand G 24 Engine oil filter Replace Every 6 months or Every 9 600 km 6 000 miles A B C DandG 25 Air cleaner element Replace More frequently AandE 26 Spark plugs Replace x x x xX x x x BandD 27 Disc b
19. of different brands of anti freeze SCHEDULED MAINTENANCE TABLE SCHEDULED MAINTENANCE SERVICES FOR EMISSION CONTROL AND PROPER VEHICLE PERFORMANCE Inspection and services should be performed any time a malfunction is observed or suspected Retain receipts for all vehicle emission services to protect your emission warranty 110003858 N Emission control system Service to be Kilometers in thousands 24 48 72 96 120 144 168 o f maintenance performed Mileage in thousands 15 30 45 60 75 90 105 1 Valve clearances Check and adjust as required at x x x x x x x 2 Fuel system tank pipe line Check for leaks Every 5 years or f and connection and fuel tank x filler tube cap 3 Fuel hoses Check condition Every 2 years or 4 Air cleaner element Replace at 5 Evaporative emission control Check for leaks and clogging E System except evaporative Every 5 years or x emission canister aes 6 Spark plugs Replace at x x x 1 7 Ignition cables Replace Every 5 years or x eg 8 Distributor cap and rotor Check Every 5 years or X i po cures i es qne rt oir dee For California only Up to 1993 models PLC a TSB Revision 1 is GENERAL Scheduled Maintenance Table 00 41 GENERAL MAINTENANCE SERVICE FOR PROPER VEHICLE PERFORMANCE
20. particles can be seen or felt on the dipstick Check to see if fluid level is in HOT range on dipstick If fluid level is low add ATF until level reaches HOT range Low fluid level can cause a variety of conditions because it allows pump to take in air along with fluid Air trapped in hydraulic circuit forms bubbles which make fluid spongy Therefore pressures will be erratic Improper filling can also raise fluid level too high When transaxle has too much fluid gears churn up foam and cause same conditions which occur with low fluid level resulting in accelerated deterioration of ATF In either case air bubbles can cause overheating fluid oxidation which can interfere with normal valve clutch and servo operation Foaming can also resultin fluid escap ing from transaxle vent where it may be mistaken for a leak Be sure to examine fluid on dipstick closely TSB Revision GENERAL Maintenance Service 00 49 4 VN 8 7 a Nao D HOT YTFAO715 Noor QN Change fluid Drain the fluid and check whether there is any evidence of contamination Refill with new fluid after the cause of any contamination has bveen corrected Remove drain plugs to let fluid drain Remove the oil pan Check the oil filter for clogging and damage and replace if necessary Clean the inside of oil pan and magnets Attach the magnets to the concave part of the oil pan Clean both gasket surfaces of transaxle case
21. the inspection harness set to inspect the en gagement of the male pins and female pins Pin drawing force 1 N 2 lbs or more i Z16R1318 How to Use Troubleshooting Inspection GENERAL Service Points From 1994 models 00 11 HOW TO COPE WITH INTERMITTENT MALFUNCTIONS 110000012 Most intermittent malfunctions occur under certain conditions If those conditions can be identified the cause will be easier to find TO COPE WITH INTERMITTENT MALFUNCTION 1 Ask the customer about the malfunction Ask what it feels like what it sounds like etc Then ask about driving conditions weather fre quency of occurrence and so on Determine the conditions from the custom er s responses Typically almost all intermittent malfunctions occur from conditions like vibration temperature and or moisture change poor connections From the customer s replies it should be rea soned which condition is influenced Use simulation test In the cases of vibration or poor connections use the simulation tests below to attempt to duplicate the customer s complaint Determine the most likely circuit s and perform the simula tion tests on the connectors and parts of that circuit s Be sure to use the inspection proce dures provided for diagnostic trouble codes and trouble symptoms For temperature and or moisture conditions re lated intermittent malfunctions using common sense try to change the conditions of
22. to the outer casing of the harness due to wear Load Connector or heat c Switch inspection e Water getting into the connector or circuitry e Human error mistakenly shorting a circuit etc Load 216X0370 GENERAL Vehicle Identification 00 13 lt 1994 MODELS gt e e DRIVER AIR BAG Ae LET E 123 4 5 6 7 8 9 10 11 12 A00S0166 _ lt From 1995 MODELS VEA A i a o AIRBAG A LI i 12 3 4 5 6 7 8 9 10 11 12 A00S0167 1283 4 5 6 7 8 9 10 11 12 A0OSO0165 VEHICLE IDENTIFICATION VEHICLE IDENTIFICATION NUMBER LOCATION 110000014 The vehicle identification number V I N is located on a plate attached to the left top side of the instrument panel VEHICLE IDENTIFICATION CODE CHART PLATE 110003843 All vehicle identification numbers contain 17 digits The vehicle number is a code which tells country make vehicle type etc No Items Contents 1 Country J Japan 2 Make A Mitsubishi 3 Vehicle type 3 Passenger car 4 Others A Driver and passenger air bags C Automatic seat belt E Driver air bag Passenger automatic seat belt 5 Line A Mirage Price class 1 Economy 2 Low 3 Medium 4 High 7 Body 1 2 door sedan 6 4 door sedan 8 Engine A 1 5 dm 89 6 cu in SOHC MFI 12 valve C 1 8 dm 111 9 cu in SOHC MFI 16 valve 123456789X P 1993 year R 1994 year 8 1995
23. valves and 1 exhaust valve per cylinder 2 2 intake valves and 2 exhaust valves per cylinder 3 can also be sold in Federal States 4 DOOR MODELS FOR FEDERAL V I N except sequence number Brand Engine displacement Models code JASAA26ALITU Mirage 1 5 dm 89 6 cu in CB2ASNMEL2M KMEL2M i HC MFI Iver JA3AA36ADTU SOHC MFI 12 valve o5 ASKDEL2M JASAA36CLITU 1 8 dm 111 9 cu in CB5ASNDEL2M RDEL2M MFI 2 JASAA46CLITU SOHC MFI 16 valve SB5ASRJEL2M NOTE 1 2 intake valves and 1 exhaust valve per cylinder 2 intake valves and 2 exhaust valves per cylinder 4 DOOR MODELS FOR CALIFORNIA NOTE 1 2 intake valves and 1 exhaust valve per cylinder 2 intake valves and 2 exhaust valves per cylinder 3 can also be sold in Federal States JA3AA46CLITU 9 V I N except sequence number Engine displacement Models code JASAA2G6ALTTU S Mirage 1 5 dm 89 6 cu in CB2ASNMEL7M KMEL7M JASAA3GALITU 8 SOHC MFI 12 valve JASAA36COTU 3 1 8 dm 111 9 cu in CB5ASNDEL7M RDEL7M SOHC MFI 16 valve 00 18 GENERAL Vehicle Identification VEHICLE INFORMATION CODE PLATE 110003845 Vehicle information code plate is riveted onto the bulkhead in the engine compartment The place shows model code engine model transaxle model and body color code No Items Contents
24. vehicle 1 450 3 197 1 450 8 197 1 450 3 197 1 450 3 197 weight rating Gross axle weight 830 1 830 830 1 830 B30 1 830 830 1 830 rating Front Gross axle weight 790 1 742 790 1 742 790 1 742 790 1 742 rating Rear Seating capacity 5 5 5 5 Engine Model No 4G15 4G15 4G15 4G93 Trans Model Manual F5M21 F5M21 F5M21 F5M22 axle No transaxle Automatic F3A21 F3A21 F4A22 transaxle NOTE lt A T gt 1 Vehicles with side protector molding 2 From 1994 models TSB Revision GENERAL General Data and Specifications 00 33 CA2ADNMEL2M 7M items CA2ADNSEL2M 7M CA2ADNDEL2M 7M CASADNDEL2M 1 7M 1 CA2ADKMEL2M 7M CASADKDEL2M 7M CABADRDEL2M 1 7M Clutch Type Dry single disc amp Dry single disc amp Dry single disc amp Dry single disc amp diaphragm spring diaphragm spring diaphragm spring diaphragm spring Chassis Tire P145 80R13 P155 80R13 P155 80R13 P185 65R14 P165 80R13 or P175 70R13 Front suspension Independent strut Independent strut Independent strut Independent strut Rear suspension Trailing arm type Trailing arm type Trailing arm type Trailing arm type multi link multi link multi link multi link i Front brake Disc Disc Disc Disc Rear brake Drum Drum Drum Drum Steering gear type Rack and pinion Rack and pinion Rack and pinion Rack and pinion Steering gear ratio oo oo o
25. 8 4 2 500 98 4 2 500 98 4 Tread Front 5 1 450 57 1 1 450 57 1 1 450 57 1 Tread Rear 6 1 460 57 5 1 460 57 5 1 460 57 5 a a REA imm eese Overhang Front 7 870 34 3 870 34 3 870 34 3 Overhang Rear 8 1 005 39 6 1 005 39 6 1 005 39 6 elisa s dl Minimum running ground 9 150 5 9 150 5 9 150 5 9 clearance Angle of approach degrees 10 17 3 17 3 17 3 Angle of departure degrees 11 17 8 17 8 17 8 Vehicle weight kg Ibs Curb weights Gross vehicle weight rating LLILIIL 995 2 194 or 1 010 2 227 91 040 2 293 or 91 060 2 337 21 020 2 249 or 21 040 2 293 31 080 2 381 21 040 2 293 or 21 060 2 337 1 550 3 417 1 550 3 417 1 550 3 417 Gross axle weight rating Front 830 1 830 830 1 830 830 1 830 Gross axle weight rating Rear 790 1 742 790 1 742 790 1 742 E Seating capacity 5 5 5 Engine Model No 4G15 4G93 4G93 Trans Model No Manual F5M21 F5M22 F5M22 2 axle transaxle Automatic F3A21 F4A22 F4A22 l transaxle NOTE lt A T gt 1 Vehicles with side protector molding 2 Up to 1993 models From 1994 models GENERAL General Data and Specifications 00 35 ems CB2ASNMEL2M 7M CB5ASNDEL2M 7M CB5ASNJEL2M 9 7M 3 CB2ASKMEL2M 7M CB5ASRDEL2N 7M CB5ASRJEL2M 7M CB2ASNDEL2M CB2ASKDEL2M Clutch
26. A0180205 GENERAL Vehicle Identification 00 21 Part Target area A for original equipment parts B for replacement parts Transaxle Manual transaxle Automatic transaxle lt F5M21 F5M22 lt F3A21 F4A22 gt A0980084 A0480083 Fender The illustration indicates left hand side outer A180442 Right hand side is symmetrically opposite Front door lt 2 door model gt lt 4 door model gt The illustration indicates left hand side outer Right hand side is symmetrically opposite A0os0132 00 22 GENERAL Vehicle Identification Part Target area A for original equipment parts B for replacement parts Rear door 4 door model A o 0080131 The illustration indicates left hand side outer Right hand side is symmetrically opposite Quarter panel 2 door model The label is attached at the inner side of the parts shown in the figure A00S0164 The illustration indicates left hand side outer Right hand side is symmetrically opposite GENERAL Vehicle Identification 00 23 Part Target area A for original equipment parts B for replacement parts Quarter panel 4 door model The label is attached atthe inner side of i the parts shown inthe r co figure eee eat x B The illustration indicates left hand side outer Right hand side is symmetrically opposite peosoiss Hood
27. ANT l EEE E Application Recommended brand Sealing of flange surfaces and threaded portions 3M ATD Part No 8659 or equivalent Fuel gauge unit packing Sealing of flange surfaces threaded portions packing and dust cover 3M ATD Part No 8663 or equivalent e Differential carrier packing e Dust covers for ball joint and linkage e Steering gear box packing and shims Steering gear housing rack support cover and top cover e Mating surface of knuckle arm flange Sealing between accelerator arm bracket and firewall Drying sealant Sealant for drum brake shoe hold down pin and wheel cylinder 3M ATD Part No 8513 or equivalent FAST BONDING ADHESIVE Application Recommended brand Adhesion of all materials except polyethylene polypropylene fluorocar 3M ATD Part No 8155 or equivalent bon resin or other materials with highly absorbent surface ANAEROBIC FAST BONDING ADHESIVES Application Recommended brand Fixing of bolts and screws 3M Stud locking Part No 4170 or equivalent e Tightening of drive gear to differential case e Bolts for coupling tilt steering upper column with lower column Fixing of bearing fan pulley and gear connections Sealing of small recess or flange surface L Steering angle stopper bolt jeep 3M Nut locking Part No 4171 or equivalent UNDERCOAT E MORET CHARME Nn PEU IE TRE EU RP RIED TREE MEME TUNES Application Recommended brand Undercoat 3M
28. ATD Part No 8864 or equivalent
29. After running the engine a while check the coolant level and add coolant until the specified coolant level is main tained Add coolant to the reserve tank between the FULL and LOW mark if necessary Caution Do not overfill the reserve tank GENERAL Maintenance Service 00 51 16 DISC BRAKE PADS Inspect for wear 110000048 Check for fluid contamination and wear Replace complete set of pads if defective Thickness of lining A Limit 2 0 mm 08 in Caution The pads for the right and left wheels should be replaced at the same time Never split or intermix brake pad sets All four pads must be replaced as a complete set 17 REAR DRUM BRAKE LININGS AND REAR WHEEL CYLINDERS except vehicles with disc brakes for all wheels Inspect for wear and leaks 110003867 1 Remove the brake drum and check the thickness of brake shoe lining for wear Check the automatic brake adjusting system by hand to see if it operates smoothly Also see if the gears are in proper mesh with each other To assure smooth operation apply a very thin coat of multipurpose grease to the friction surface of adjuster and link shaft 2 Inspect the wheel cylinder boots for evidence of a brake fluid leak Visually check the boots for cuts tears or heat cracks A slight amount of fluid on the boot may not be a leak but may be preservative fluid used at assembly 1 Check the brake shoes for wear Caution From 1994 models The s
30. CENTRATION MEASUREMENT Run the engine until coolant is fully mixed Drain some coolant antifreeze and measure temperature and specific gravity of the coolant Determine concentration and safe working tem perature If the coolant is short of antifreeze add antifreeze up to a concentration of 50 l CHANGING COOLANT 1 2 Set the temperature control iever to the hot position Remove the radiator cap radiator drain plug and engine drain plug to drain the coolant Caution i When removing the radiator cap use care to avoid contact with hot coolant or steam Place a shop towel over the cap and turn the cap counterclockwise a little to let pressure escape through the vinyl tube After relieving the steam pressure remove the cap by slowly turning it counterclockwise Remove the reserve tank and drain the coolant After draining coolant completely reinstall the drain plugs and flush the engine and radiator using a radiator cleaning fluid After the flushing is completed completely drain the clean ing fluid and install the radiator and engine drain plugs By referring to the section on coolant P 00 39 select an appropriate concentration for safe operating tempera ture within the range of 30 to 60 Refill the system with a high quality ethylene glycol antifreeze at the selected concentration A convenient mixture is a 50 water and 50 antifreeze solution Freezing point 36 C 32 8 F Reinstall the radiator cap
31. G TORQUE INDICATION The tightening torque shown in this manual is a basic value with a tolerance of 10 except the following cases when the upper and lower limits of tightening torque are given 1 The tolerance for the basic value is within 10 2 Special bolts or the like are in use 3 Special tightening methods are used SPECIAL TOOL NOTE Only MMC special tool part numbers are called out in the repair sections of this manual Please refer to the special tool cross reference chart which is located in the service manual at the beginning of each group for a cross reference from the MMC special tool number to the special tool number that is available in your market MODEL INDICATIONS The following abbreviations are used in this manual for classification of model types M T Indicates the manual transaxle or models equipped with the manual transaxle A T Indicates the automatic transaxle or models equipped with the automatic transaxle MFI Indicates the multiport fuel injection or engines equipped with the multiport fuel injection ABS Indicates the anti lock braking system or models equipped with the anti lock braking system 1 5L Engine Indicates the 1 5 dm 89 6 cu in lt 4G15 gt engine or a model equipped with such an engine 1 8L Engine Indicates the 1 8 dm 111 9 cu in lt 4G93 gt engine or a model equipped with such an engine 00 4 GENERAL How to Use This Manual f EXPLANATIO
32. M JASEA21ALIRU 3 SOHC MFI 12 valve o DNMELTM KMEL7M JA3EA31CORU 3 1 8 dm3 111 9 cu in CA5ADNDEL7M RDEL7M SOHC MFI 16 valve NOTE 1 2 intake valves and 1 exhaust valve per cylinder 2 intake valves and 2 exhaust valves per cylinder 3 can also be sold in Federal States 4 DOOR MODELS FOR FEDERAL V I N except sequence number Engine displacement Models code JASEA26AL RU 1 5 dm 89 6 cuin CB2ASNMEL2M KMEL2M JASEA36ALIRU ISOHC MFI 12 valve Ce gt ASKDELOM JA3EA36C 1 8 dm 111 9 cu in CB5ASNDEL2M RDEL2M JASEA46C SOHC MFI 16 valve ce SRUEL2M NOTE 1 2 intake valves and 1 exhaust valve per cylinder 2 intake valves and 2 exhaust valves per cylinder 4 DOOR MODELS FOR CALIFORNIA uus cM Models code V N except sequence number Engine displacement JA3EA26ALRU 3 Mirage 1 5 dm 89 6 cu in CB2ASNMEL7M KMEL7M SOHC MFI 12 valve JASEA3SACIRU 3 ah JASEA36CCIRU 8 E 1 8 dm 111 9 cuin CB5ASNDEL7M RDEL7M MFI Ive 2 JA3EA46CORU 3 SOHC MFI 16 valve CBS ASRJEL7M NOTE 1 2 intake valves and 1 exhaust valve per cylinder 2 2 intake valves and 2 exhaust valves per cylinder 3 3 can also be sold in Federal States 00 16 GENERAL Vehicle Identification lt 1995 MODELS gt 2 DOOR MODELS FOR FEDERAL
33. N OF MANUAL CONTENTS 110000008 Indicates procedures to be performed before the work in that section is started and proce dures to be performed after the work in that section is finished on Component Diagram A diagram of the component parts is pro vided near the front of each section in order to give the reader a better understanding of the installed condition of component parts Indicates by symbols where lubrication is necessary Maintenance and Servicing Procedures The numbers provided within the diagram indicate the e Installation steps sequence for maintenance and servicing procedures Specified in case installation is impossible in re e Removal steps verse order of removal steps Omitted if installa The part designation number corresponds to the tion is possible in reverse order of removal steps number in the illustration to indicate removal Reassembly steps steps Specified in case reassembly is impossible in Disassembly steps reverse order of disassembly steps Omitted if The part designation number corresponds to the reassembly is possible in reverse order of disas number in the illustration to indicate disassembly sembly steps steps Classifications of Major Maintenance Service Points When there are major points relative to maintenance and servicing procedures such as essential maintenance and service points maintenance and service standard value
34. OR HARNESS THAT FAIL THE VISUAL INSPECTION Refer to GROUP 52B SRS Service Precautions Caution l The SRS may not activate properly if SRS harnesses or connectors are damaged or improperly connected which could result in serious injury or death to the vehicle s driver 00 56 GENERAL Maintenance Service 22 EXHAUST SYSTEM CONNECTION PORTION OF MUFFLER PIPINGS AND CONVERTER HEAT SHIELDS Check and service as required 11000386 1 Check for holes and exhaust leaks due to damage corro sion etc 2 Check the joints and connections for looseness and ex haust leaks 3 Check the hanger rubb r and brackets for damage GENERAL Main Sealant and Adhesive Table 00 57 MAIN SEALANT AND ADHESIVE TABLE SEALANTS FOR ENGINE ACCESSORIES Application 110000055 Recommended brand Sealing between rocker cover and camshaft bearing cap 4G6 DOHC and 6G7 engines only i SM ATD Part No 8660 or equivalent Sealing between semi circular packing and rocker cover and between semi circular packing and cylinder head Oil pressure switch except 4G1 and 6G7 engines Engine coolant temperature switch Engine coolant temperature sensor Thermo valve Thermo switch Joints Engine coolant temperature gauge unit large size 3M Nut Locking Part No 4171 or equivalent Engine coolant temperature gauge unit small size MD091056 only 8M ATD Part No 8660 or equivalent Oil pan exc
35. RAL MOTOR VEHICLE S FETY BUMPER AND THEFY PREVENTION STANDARDS IN ros ON THE DATE OF MANUFACTURE SHOWN ABOVE V L N PATERN 0177 LBL 01 VEHICLE TYPE PASSENGER CAR Mu90014 7 2 door models 4 door models 21 leaks and damage 110000052 These components which are permanently lubricated at the factory do not require periodic lubrication Damaged seals and boots should be replaced to prevent leakage or contamination of the grease Inspect the dust cover and boots for proper sealing leak age and damage Replace them if defective SRS MAINTENANCE SRS component check damage function connection to wiring harness etc From 1994 models sce The SRS must be inspected by an authorized dealer 10 years after the car manufacture date shown on the certification label located on left front door latch post SRS WARNING LIGHT CHECK When the ignition key is turned to ON or engine started the SRS warning light will illuminate for about 7 seconds and then turn off This means that the system is functioning properly SRS COMPONENTS VISUAL CHECK 1 Turn the ignition key to the LOCK position disconnect the negative battery cable and tape the terminal Caution Wait at least 60 seconds after disconnecting the battery cable before doing any further work The SRS system is designed to retain enough voltage to deploy the air bag even after the battery has been disconnected Serious injury ma
36. Reference value 4 8L ENGINE 8 5 12 0 34 47 Generator pulley pulley Generator pulley Z9ENOO01 11 ENGINE OIL Change 110003864 Use the specified oil Refer to P 00 39 Caution Never use nondetergent or straight mineral oil After warming up the engine remove the oil filler cap Remove the drain plug to allow the engine oil to drain Replace the drain plug gasket with a new one and tighten the drain plug Supply new engine oil through the oil filler Engine oi total quantity including oil filter 1 5L Engine 3 3 dm 3 5 qts 1 8L Engine 3 8 dm 4 0 qts gt ONJ 5 Start and run the engine a few minutes 6 Stop the engine and check the engine oil level is within the level range indicated on the oil dip stick 1 5L Engine TSB Revision GENERAL Maintenance Service 00 47 12 ENGINE OIL FILTER Replace 110003865 The quality of replacement filters varies considerably Only high quality filters should be used to assure most efficient service Genuine oil filters require that the filter be capable of withstand ing a pressure of 256 psi are high quality filters and are recom mended as follows M Oil Filter Part No MITSUBISHI Genuine Parts MD135737 or equivalent ENGINE OIL FILTER SELECTION This vehicle is equipped with a full flow throw away oil filter The same type of replacement filter is recommended as a replacement fil
37. URES TO TAKE AFTER REPLACING THE ECU the trouble symptoms have not disappeared even after replacing the ECU repeat the inspection procedure m the beginning How to Use Troubleshooting Inspection GENERAL Service Points From 1994 models 00 9 CONNECTOR MEASUREMENT SERVICE POINTS 110000010 Turn the ignition switch to OFF when connecting and discon necting the connectors and turn the ignition switch to ON when measuring if there are no instructions to the contrary IF INSPECTING WITH THE CONNECTOR CONNECTED WITH CIRCUIT IN A CONDITION OF CONTINUITY Waterproof Connectors Be sure to use the special tool harness connector Never insert a test probe from the harness side because to do so will reduce the waterproof performance and result in corrosion Ordinary non waterproof Connectors Check by inserting the test probe from the harness side Note that if the connector control unit etc is too small to permit insertion of the test probe it should not be forced use a special tool the extra thin probe in the harness set for checking for this purpose IF INSPECTING WITH THE CONNECTOR DISCONNECTED lt When Inspecting a Female Pin gt Use the special tool inspection harness for connector pin contact pressure in the harness set for inspection The inspection harness for connector pin contact pressure should be used The test probe should never be forcibly in serted as it may cause a defective contact
38. alves and 2 exhaust valves per cylinder 4 DOOR MODELS FOR CALIFORNIA V I N except sequence number Brand Engine displacement Models code JA3AA26AL SU 3 Mirage lis dm 89 6 cuim CBEASNMEL7MKMEL7M JASAASGALISUR SOHC MFI 12 valve JASAA36CCTSU S g l 1 8 dm 111 9 cu in CB5ASNDEL7M RDEL7M JASAA4GCIISU S SOHC MFI 16 valve NOTE 1 2 intake valves and 1 exhaust valve per cylinder 2 2 intake valves and 2 exhaust valves per cylinder can also be sold in Federal States GENERAL Vehicle Identification lt 1996 MO DELS gt 2 DOOR MODELS FOR FEDERAL NOTE V I N except sequence number Brand Engine displacement Models code JASAAT1ALITU Mirage ud cpm CA2ADNSEL2M KSEL2M JAS3AA21A TU je f CA2ADNMEL2M KMEL2M JASAAS1ALTTU CA2ADNDEL2M KDEL2M JASAA31CLITU 1 8 dm 111 9 cu in CASADNDEL2M RDEL2M SOHC MFI 16 valve 1 2 intake valves and 1 exhaust valve per cylinder 2 intake valves and 2 exhaust valves per cylinder 2 DOOR MODELS FOR CALIFORNIA V I N except sequence number Brand Engine displacement Models code JASAA11AC TU 9 Mirage 1 5 dm 89 6 cu in CA2ADNSEL7M KSEL7M HC MFI 12 valve JASAA21ADTU S SOHC MFI 12 valve 0 5 DNMEL7M KMEL7M JA3AA31COTU 1 8 dm 111 9 cu in CASADNDEL7M RDEL7M SOHC MFI 16 valve 2 NOTE 1 2 intake
39. an tool Multi use tester lt MUT gt SCAN TOOL MUT lt Up to 1998 Oe aed 1 To operate the scan tool refer to the Multi use Tester Operation Instructions Caution Connection and disconnection of the scan tool should always be made with the ignition switch in the OFF position 2 Always use a ROM pack that is appropriate for the vehicle ROM pack Applicable Model ROM pack MB991466 1993 model SCAN TOOL MUT II lt All models gt 140003851 To operate the scan tool refer to the MUT II OPERATING INSTRUCTIONS Caution Connection and disconnection of the scan tool should always be made with the ignition switch in the OFF posi tion Z16X0607 00 28 GENERAL Towing and Hoisting Sling type Z00F0027 ZOOFO026 TOWING AND HOISTING 110009852 WRECKER TOWING RECOMMENDATION FRONT TOWING PICKUP Caution This vehicle cannot be towed by a wrecker using sling type equipment to prevent the bumper from deformation If this vehicle is towed use wheel lift or flat bed equipment The vehicle may be towed on its rear wheels for extended distances provided the parking brake is released It is recom mended that vehicles be towed using the front pickup whenever possible REAR TOWING PICKUP Caution This vehicle cannot be towed by a wrecker using sling type equipment to prevent the bumper from deformation If this vehicle is towed use wheel lift or flat bed eq
40. and oil pan Install oil pan with new gasket and tighten oil pan bolts Oil pan bolt 11 Nm 8 0 ft Ibs 8 Tighten drain plug with gasket Drain plug 40 Nm 29 ft Ibs 9 Fill new ATF up to the COLD mark on the dipstick Transmission fluid DIAMOND ATF SP or equivalent 10 Start engine and allow to idle for at least two minutes Then with parking brake on move selector lever momen tarily to each position ending in N Neutral position 11 Check if ATF is filled up to the HOT mark on the dipstick hl 15 ENGINE COOLANT Change 110003866 Check the cooling system parts such as radiator heater and thermostat and connections for leakage and damage ANTIFREEZE The engine cooling system is provided with a mixture of 5096 ethylene glyco antifreeze and 50 water at the time of manufacture Since the cylinder head and water pump body are made of aluminum alloy casting be sure to use a 30 to 60 ethylene glycol antifreeze coolant to provide corrosion protection and freezing prevention Caution If the concentration of the antifreeze is below 30 the anticorrosion property will be adversely affected In addi tion if the concentration is above 60 both the antifreez ing and engine cooling properties will decrease adversely affecting the engine For these reasons be sure to main tain the concentration level within the specified range TSB Revision 00 50 GENERAL Maintenance Service ANTIFREEZE CON
41. connecting an ignition cable be sure to hold cable boot If the cable is disconnected by pulling on the cable alone an open circuit might result 8 DISTRIBUTOR CAP AND ROTOR Check 110000040 Check the distributor cap and rotor to maintain driveability and reduce exhaust emissions DISTRIBUTOR CAP AND ROTOR INSPECTION Inspect in accordance with the following procedure Repair or replace as necessary e Check the cap for cracks e Check the cap and rotor electrodes for damage e Wipe clean the cap and rotor e Clean the corrosion off the terminals inside the distributor cap 9 TIMING BELT Replace 110003862 Replace the belt with a new one periodically to assure proper engine performance For disassembly and assembly procedures refer to GROUP 11 Timing Belt 10 DRIVE BELT For Water Pump and Generator Check condition 110003863 Check the tension of the drive belt Inspect the drive belt for evidence of cuts and cracks and replace it if defective With belt tension gauge set to the belt midway between the pulleys as shown in the illustration check the belt tension for standard value Or apply a force of 98 N 22 Ibs to the belt to check the deflection for standard value TSB Revision 00 46 GENERAL Maintenance Service lt 1 5L Engine Standard value p Deflection 100N 22 Ibs Tension N Ibs 250 500 55 110 4 5L ENGINE 7 0 9 0 28 35 Deflection mm in
42. dence of leakage and check the oil level by removing the filler plug If the oil is contaminated it is necessary to replace it with new oil MANUAL TRANSMISSION OIL 110000045 With the vehicle parked at a level place remove the filler i plug and check to be sure that the oil level is up to the lower edge of the filler plug hole 2 Check to be sure that the transmission oil is not noticeably EL Lor geet dirty and that it has a suitable viscosity Change oif 1 Position vehicle on a flat level and remove filler and drain plugs to drain transaxle oil 2 Pour in fresh transaxle oil through filler port until it reaches the bottom of filler port Transaxle oil Hypoid gear oil SAE 75W 90 or 75W 85W conforming to API classification GL 4 1 8 dm 1 9 ats 14 AUTOMATIC TRANSMISSION FLUID 110000046 Inspect fluid level Drive until the fluid temperature reaches the usual tempera ture 70 80 C 160 180 F Place vehicle on level floor Move selector lever sequentially to every position to fill torque converter and hydraulic circuit with fluid then place lever in N Neutral position This operation is necessary to be sure that fluid level check is accurate Before removing dipstick wipe all dirt from area around dipstick Then take out the dipstick and check the condition of the fluid Further investigation of the transaxle is necessary if e the fluid smells burnt e the fluid color is brown or black e metal
43. e MAINTENANCE SERVICE VALVE CLEARANCE Check and adjust as No 3 No 4 L3 B sa dea 10 11 12 00 43 110003859 required Start the engine and allow it to warm up until the engine coolant temperature reaches 80 to 95 C 176 to 203 F Remove all spark plugs from the cylinder head for easy inspection Remove the rocker cover Turn the crankshaft clockwise until the notch on the pulley is lined up with the T mark on the timing indicator Move the rocker arms on the No 1 and No 4 cylinders up and down by hand to determine which cylinder has its piston at the top dead center on the compression stroke If both intake and exhaust valve rocker arms have a valve lash the piston in the cylinder corresponding to these rocker arms is at the top dead center on the compression stroke Valve clearance inspection and adjustment can be p r formed on rocker arms indicated by white arrows A when the No 1 cylinder piston is at the top dead center on the compression stroke and on rocker arms indicated by solid arrows B when the No 4 cylinder piston is at the top dead center on the compression stroke Measure the valve clearance If the valve clearance is not as specified loosen the rocker arm lock nut and adjust the clearance using a feeler gauge while turning the adjusting screw Standard value hot engine 1 5L Engine Intake valve 0 20 mm 008 in Exhau
44. e and measure the voltage while referring to the check chart NOTE 1 Measure voltage with the ECU connectors connected 2 You may find it convenient to pull out the ECU to make it easier to reach the connector terminals 3 Checks don t have to be carried out in the order given in the chart Caution Short circuiting the positive probe between a connector terminal and ground could damage the vehicle wiring the sensor the ECU or all three Use care to prevent this 3 If voltage readings differ from Normal Condition values check related sensors actuators and wiring then replace or repair 4 After repair or replacement recheck with the voltmeter to confirm that the repair has corrected the problem How to Use Troubleshooting Inspection GENERAL service Points From 1994 models 00 7 Terminal Resistance and Continuity Checks 1 Turn off the ignition switch 2 Disconnect the ECU connector 3 Measure the resistance and check for continuity between the terminals of the ECU harness side connector while e referring to the check chart T amp NOTE nee i Checks dont have to be carried out in the order given in the chart Caution 7 If resistance and continuity checks are performed on the wrong terminals damage to the vehicle wiring sensors ECU and or ohmmeter may occur Use care to prevent this 4 If the ohmmeter shows any deviation from the Normal Condition value check the corresponding sensor
45. e selected according to ambient temperature TSB Revision 00 40 Recommended Lubricants and Lubricant Capacities Table GENERAL scheduled Maintenance Table SELECTION OF COOLANT COOLANT Relation between Antifreeze Concentration and Specific Gravity 110000033 f Freezing Safe operating Engine coolant Engine coolant temperature C F and specific gravity Temperature temperature a ume 10 50 20 68 30 86 40 104 T so 122 C F E F 1 054 1 050 1 046 1 042 1 036 16 3 2 11 12 2 30 1 063 1 058 1 054 1 049 1 044 20 4 15 5 35 1 071 1 067 1 062 1 057 1 052 25 13 20 4 40 1 079 1 074 1069 1 064 1 058 30 22 5 13 45 1 087 1 082 1 076 1 070 1 064 36 32 8 31 23 8 50 1 095 1 090 1 084 1 077 1 070 42 44 37 35 55 1 103 1 098 1 092 1 084 1 076 50 58 45 49 60 Example The safe operating temperature is 15 C 5 F when the measured specific gravity is 1 058 at the coolant l temperature of 20 C 68 F Caution 1 If the concentration of the coolant is below 30 the anti corrosion property will be adversely affected In addition if the concentration is above 60 both the anti freeze and engine cooling properties will decrease affecting the engine adversely For these reasons be sure to maintain the concentration level within the specified range 2 Do not use a mixture
46. ept 4G5 engine SEALING BETWEEN GLASS AND WEATHERSTRIP Application MITSUBISHI GENUINE Part No MD997110 or equivalent Recommended brand Sealing between tempered glass and weatherstrip 3M ATD Part No 8513 or equivalent Sealing between body flange and weatherstrip Sealing between laminated glass and weatherstrip ADHESION WITH RIBBON SEALER 3M ATD Part No 8509 or equivalent Application Recommended brand Waterproof film for door Fender panel Splash shield Mud guard Rear combination light ADHESIVES FOR INTERIOR TRIM 3M ATD Part No 8625 or equivalent Application Recommended brand Adhesion of polyvinyl chloride sheet wat 3M Part No EC 1368 or equivalent Adhesion of door weatherstrip to body 3M ATD Part No 8001 or 3M ATD Part No 8011 or equivalent Sealing between grommet or packing and metal seal 3M ATD Part No 8513 or equivalent Adhesion of headlining and other interior trim materials Adhesion of fuel tank to pad BODY SEALANT Application 3M Part No EC 1368 or 3M ATD Part No 8080 or equivalent Recommended brand Sealing of sheet metal drip rail floor body side panel trunk front panel and the like joints Sealing of liftgate hinges 3M ATD Part No 8531 or 3M ATD Part No 8646 or equivalent TSB Revision 00 58 GENERAL Main Sealant and Adhesive Table CHASSIS SEAL
47. g precautions should be taken when towing the vehicle 1 DO NOT LIFT OR TOW THE VEHICLE BY ATTACHING TO OR WRAPPING AROUND THE BUMPER 2 Any loose or protruding parts of damaged vehicle such as hoods doors fenders trim etc should be secured or removed prior to moving the vehicle 3 Operator should refrain from going under a vehicle while it is lifted by the towing equipment unless the vehicle is adequately supported by safety stands 4 Never allow passengers to ride in a towed vehicle 5 State and local rules and regulations must be followed when towing a vehicle HOISTING POST TYPE Special care should be taken when raisig the vehicle on a frame contact type hoist The hoist must be equipped with the proper adapters in order to support the vehicle at the proper locations Caution When service procedures require removing rear suspen sion fuel tank spare tire and lift gate place additional weight on rear end of vehicle or anchor vehicle to hoist to prevent tipping or center of gravity changes When H bar lift is used to lift up vehicles use of metallic attachment attached to the H bar lift may cause damage to the suspension arm etc Therefore lift up the vehicle by the following procedure 1 Place the vehicle on the H bar lift same direction 2 Place attachments on the H bar lift at the designated chas sis support positions When making the attachmets refer to the section concerning making them Ca
48. hoes for the right and left wheels should be replaced at the same time Never split or intermix brake shoe sets All four shoes must be replaced as a complete set Thickness of lining B Limit 1 0 mm 04 in E 18 BRAKE HOSES Check for deterioration or leaks 110000050 Inspection of brake hoses and tubing should be included in all brake service operations The hoses should be checked for 1 Correct length severe surface cracking pulling scuffing or worn spots If the fabric casing of the hoses is exposed by cracks or abrasion in the rubber hose cover the hoses should be replaced Eventual deterioration of the hose may occur with possible bursting failure 2 Faulty installation twisted casing or interference with wheel tire or chassis 19 BALL JOINT AND STEERING LINKAGE SEALS Inspect for grease leaks and damage 110000051 1 These components which are permanently lubricated at the factory do not require periodic lubrication Damaged seals and boots should be replaced to prevent leakage E or contamination of the grease 2 Inspect the dust cover and boots for proper sealing leak age and damage Replace them if defective TSB Revision 00 52 GENERAL Maintenance Service 20 DRIVE SHAFT BOOTS Inspect for grease 1 Certification label Manufacture date MFD BY MITSUBISHI MOTORS CORPORATION app 1993 GVWR m GAWR LBS any LBS KG KG THIS genic CONFORMS TO APPLICABLE FEDE
49. hown below Engine serial number AA0201 to YY9999 4G93 00 20 GENERAL Vehicle Identification For original parts _ For replacement parts LOCATIONS Part Theft protection abe THEFT PROTECTION From 1994 models 110003848 In order to protect against theft a Vehicle Identification Number V I N is stamped n or attached as a label to the following major parts of the engine and transaxle as well as main outer panels Engine cylinder block Transaxle housing Fender Door Quar BISH USUS SOD Mitsu ter panel Hood Trunk lid Bumpers UBISHI MITSUGISH MITSUDISH MITSUBISI 7 In addition a theft protection label is attached to replacement ZO0Ke19 parts for the body outer panel main components and the same data are stamped into replacement parts for the engine and the transaxle Cautions regarding panel repairs 1 When repainting original parts do so after first mask ing the theft protection label and after painting be sure to peel off the masking tape 2 The theft protection label for replacement parts is cov ered by masking tape so such parts can be painted zo0Ke21 as is The masking tape should be removed after paint ing is finished 3 The theft protection label should not be removed from original parts or replacement parts Target area A for original equipment parts B for replacement parts Engine 1 5L Engine 1 8L Engine
50. ing the vehicle s front wheels to straight ahead position install the clock spring to the column switch Type 2 Align the mating mark of the clock spring and after turning the front wheels to the straight ahead position install the clock spring to the column switch Type 2 Mating mark alignment AN Rotate the clock spring clockwise until tight Then Mating marks 3 rotate in opposite direction approximately 3 1 8 turns to align the marks Caution If the clock spring s mating mark is not properly aligned the steering wheel may not be completely rotational during a turn or the flat cable within the clock spring may be severed obstructing ANXOT2S normal operation of the SRS and possibly leading to serious injury to the vehicle s driver 9 Install the steering wheel steering column covers and the air bag module 10 Check steering wheel for noise binds or difficult operation 11 Check steering wheel for excessive free play REPLACE ANY VISUALLY INSPECTED PART IF IT FAILS THAT INSPECTION Refer to GROUP 52B Air Bag Module and Clock Spring Caution The SRS may not activate properly if any of the above components is not installed properly which could result in serious injury or death to the vehicle s driver 2 3 Body Wiring Harness 1 Check connectors for poor connections 2 Check harnesses for binds connectors for damage and terminals for deformities i REPLACE ANY CONNECTORS
51. ith a new one 1 2 3 Unclasp the air cleaner cover clip Remove the air cleaner element and install a new one Be sure to close the air cleaner cover completely whel clamping it EVAPORATIVE EMISSION CONTROL SYSTER Check for leaks and clogging except evaporative emission canister 1100000 If the fuel vapor vent line is clogged or damaged a fue vapor mixture escapes into the atmosphere causing exces sive emissions Disconnect the line at both ends an blow it clean with compressed air Remove the fuel tan filler tube cap from the fuel tank filler tube and chec to see if there is evidence that the packing makes imprope contact to the fuel tank filler tube The fuel tank pressure control valve installed on the vapc line should be checked for correct operation GENERAL Maintenance Service 00 45 ZBENO910 6 SPARK PLUGS Replace m 110000038 1 Spark plugs must spark properly to assure proper engine performance and reduce exhaust emission level Therefore they should be replaced periodically with new ones 2 The new plugs should be checked for the proper gap Spark plug gap 1 0 1 1 mm 039 043 in 3 Install the spark RNR and tighten to 20 30 Nm 15 21 ft Ibs 7 IGNITION CABLES Replace 110000039 The ignition cables should be replaced periodically with new ones After replacing make sure that the ignition cables are routed properly and fully seated NOTE When dis
52. le DIAMOND ATF SP or equivalent Power steering Automatic transmission fluid DEXRON II Brake and clutch Conforming to DOT 3 or DOT 4 Engine coolant DIA QUEEN LONG LIFE COOLANT Part No 0103044 or high quality ethylene glycol anti freeze coolant Door hinges deck lid hinges Engine oil GENERAL Recommended Lubricants and Lubricant Capacities Table 00 39 LUBRICANT CAPACITIES TABLE Description Metric measure U S measure Engine oil 1 5L Engine Crankcase excluding oil filter 3 0 dm 3 2 gts Oil filter 0 3 dm3 1 2 qt 1 8L Engine Crankcase excluding oil filter 3 5 dm 3 7 qts Oil filter 0 3dm3 1 2 qt zu Cooling system 1 5L Engine 5 0 dm 5 3 qts including heater and coolant reserve system 1 8L Engine 6 0 dm 6 3 ats Manual transaxle 1 8 dm 1 9 qts Automatic transaxle 6 0 dm 6 3 qts Power steering 0 9 dm 1 9 pints 4 Fuel tank 50 dm 13 2 gals EOLCS certification mark LUBRICANTS SELECTION 110003887 ENGINE OIL Caution Never use nondetergent or straight mineral oil Oil Identification Symbol Use only engine oils displaying the EOLCS certification mark on the container MO3A015 If these oils are not available an API classification SH ECII SH CD ECII SG ECII or SG CD ECII can be used Oil Viscosity The SAE grade number indicates the viscosity of the oil A proper SAE grade number should b
53. ls To do so could result in permanent damage to the body 00 32 GENERAL General Data and Specifications GENERAL DATA AND SPECIFICATIONS lt 2 DOOR MODELS gt CM E meer ERES __ ff 10 110003854 MM 20050077 Items CA2ADNSEL2M 7M CA2ADNMEL2M 7M CA2ADNDEL2W 7M CASADNDEL2M 2 7M 2 CA2ADKMEL2M 7M CA2ADKDEL2M 7M CABADRDEL2M 2 7M Vehicle Overall length 1 4 845 171 1 4 345 171 1 4 345 171 1 4 345 171 1 dimen Overall width 21 1 680 66 1 1 680 66 1 1 680 66 1 1 680 66 1 mm in 1 690 66 5 1 690 66 5 1 690 66 5 1 690 66 5 Overall height 3 1 360 53 5 1 360 53 5 1 360 53 5 1 360 53 5 Wheel base 4 2 440 96 1 2 440 96 1 2 440 96 1 2 440 96 1 Tread Front 5 1 450 57 1 1 450 57 1 1 450 57 1 1 450 57 1 Tread Rear 6 1 460 57 5 1 460 57 5 1 460 57 5 1 460 57 5 Overhang Front 7 860 33 9 860 33 9 860 33 9 860 33 9 Overhang Rear 8 1 045 41 1 1 045 41 1 1 045 41 1 1 045 41 1 Minimum 9 150 5 9 150 5 9 150 5 9 150 5 9 running ground clearance Angle of ap 10 17 7 17 7 17 7 17 7 proach degrees Angle of depar 11 17 4 17 4 17 4 17 4 ture degrees o e Vehicle Curb weights 945 2 083 955 2 105 or 965 2 127 or 1 020 2 249 or weight 970 2 138 980 2 161 1 035 2 282 kg lbs Gross
54. ns ment condition Inspect the contact condition at each connector terminal Refer to Connector Inspection Service Points The connector position can be located in the wiring diagram in Vol ume 2 manual by means of this symbol i Caution After carrying out connector inspection always be sure to recon nect the connector as it was before l Toe 5 Confirm that there are trouble symptoms If trouble symptoms have dis pappeared the connector may have been inserted incorrectly and the trouble symptom may have disappeared during inspection If it seems that trouble symptoms still remain proceed to the next stage of instructions TERET TEET meree T If trouble symptoms still remain up to this stage there is a possibility that there is an open or short circuit in the harness between the connectors so check the harness Alternatively the cause may be a defective ECU so try replacing the ECU and check if the trouble symptom disappears HARNESS INSPECTION Check for an open or short circuit in the harness between the terminals which were defective according to the connector measurements Carry out this inspection while referring to Volume 2 Electrical manual Here Check harness between power supply and terminal xx also includes checking for blown fuses For inspection service points when there is a blown fuse refer to Inspection Service Points for a Blown use l MEAS
55. o Fuel tank capacity 50 13 2 50 13 2 50 13 2 50 13 2 dm gals NOTE lt M T gt 1 eFrom 1994 models ENGINE SPECIFICATIONS Items 4G15 4G93 Type In line SOHC In line SOHC Number of cylinders 4 4 Bore mm in 75 5 2 97 81 0 3 19 Stroke mm in 82 0 3 23 89 0 3 50 Piston displacement cm cu in 1 468 89 6 1 834 111 9 Compression ratio 9 2 9 5 Firing order 1 3 4 2 1 3 4 2 TRANSAXLE SPECIFICATIONS Items F5M21 F5M22 F3A21 F4A22 Type 5 speed M T 5 speed M T 3 speed A T 4 speed A T Gear ratio ist 3 454 3 363 2 846 2 846 2nd 1 947 1 947 1 581 1 581 3rd 1 285 a 1 285 1 000 1 000 4th 0 939 0 939 0 685 sth 0 777 0 777 7 Reverse 3 083 3 083 2 176 2 176 Final drive gear ratio 3 752 4 021 NIOTE From 1994 models TSB Revision 00 34 GENERAL General Data and Specifications lt 4 DOOR MODELS gt 20080087 Items CB2ASNMEL2M 7M CB5ASNDEL2M 7M CB5ASNJEL2M 2 7M 2 CB2ASKMEL2M 7M CB5ASRDEL2M 7M CB5ASRJEL2M 7M CB2ASNDEL2M CB2ASKDEL2M Vehicle Overall length 4 375 172 2 4 375 172 2 4 375 172 2 dimen Overall width 2 1 680 66 1 1 680 66 1 1 680 66 1 mm in 1 690 66 5 1 1 690 66 5 1 690 66 5 Overall height 3 1 380 54 3 1 380 54 3 1 380 54 3 Wheel base 4 2 500 9
56. priate units for vehicles operating under one or more of the following conditions Trailer towing or police taxi or commercial type operation 2 Operation of Vehicle 1 Short trip operation at freezing temperature engine not thoroughly warmed up 2 More than 5096 operation in heavy city traffic during hot weather above 32 C 90 F 3 Extensive idling 4 Driving in sandy areas 5 Driving in salty areas 6 Driving in dusty conditions ENGINE OIL E ther of the following engine oils should be used C Engine oil displaying EOLCS certification mark Engine oil conforming to the API classification SH ECII SH CD ECII SG ECII or SG CD ECII F r further details refer to LUBRICANTS SELEC TION section Caution Test results submitted to EPA have shown that laboratory animals develop skin cancer after prolonged contact with used engine oil Accord ingly the potential exists for humans to develop a number of skin disorders including cancer from such exposure to used engine oil Care should be taken therefore when changing en gine oil to minimize the amount and length of exposure time to used engine oil on your skin Protective clothing and gloves that cannot be penetrated by oil should be worn The skin should be thoroughly washed with soap and water or use waterless hand cleaner to remove any used engine oil Do not use gasoline thin ners or solvents GEAR LUBRICANTS The SAE grade number also indica
57. racket under the rear floor pan Caution Never use a jack at the rear floor crossmember or rear suspension assembly In order to prevent scarring the center member place a piece of cloth on the jack s contact surface to pre vent corrosion caused by damage to the coating A floor jack must never be used on any part of the underbody TSB Revision GENERAL Towing and Hoisting 00 31 Rear lifting 4 Do not attempt to raise one entire side of the vehicle by placing a jack midway between front and rear Wheels This practice may result in permanent damage to the body Sx 20080012 EMERGENCY JACKING Jack receptacles are located at the body sills to accept the scissors jack supplied with the vehicle for emergency road service Always block opposite wheels and jack on level sur face LIFTING JACKING SUPPORT LOCATION 110003853 Z00S0011 Floor jack locations e Approximate center of gravity Q Frame contact hoist twin post hoist or scissors jack emergency locations 7 Caution E e Never use a jack at the rear crossmember or rear suspension assembly e In order to prevent scarring the center member place a piece of cloth on the jack s contactsurface to prevent corrosion caused by damage to the coating e Never attempt to position a floor jack on any part of the vehicle underbody e Do not attempt to raise one entire side of the vehicle by placing a jack midway between the front and rear whee
58. rake pads Inspect for wear More frequently Aand F 28 Rear drum brake linings and RA 2n me Lad Asia Inspect for wear and leaks More frequently AandF all wheels Severe usage conditions vr operation oo Driving in dusty conditions Trailer towing or police taxi or commercial type Extensive idling driving in stop and go traffic Short trip operation at freezing temperatures engine not thoroughly warmed up ES F G Driving in sandy areas Driving in salty areas Service mee n 24 48 72 96 120 144 168 TT No Maintenance Item Saone Mileage In canaiione g thousands 16 died 60 75 90 105 11 Engine oil Change Every 3 months or Every 4 800 km 3 000 miles A B C Dand G 12 Engine oil filter Replace Every 6 months or Every 9 600 km 6 000 miles A B C DandG 4 Aircleaner element Replace x x X x x X x AandE 6 Spark plugs Replace X x 1x x x xX x BandD 13 Manual transmission oil Change oil at Sie xj xX x B Gand H 16 Disc brake pads EL NDS B Every 9 600 km 6 000 miles A and F 17 Rear drum brake linings and esu deseen EN dear c CFP OR Lc iet e end all wheels More than 5096 operation in heavy city traffic or at sustained high speeds during hot weather above 32 C 90 F Driving on off road 1 5L Engine No 1 No 2 Desine DO GENERAL Maintenance Servic
59. ry or death to the vehicle s driver Type 1 SR Lock lever SN Lock spring 2 Check connectors and lock lever for damage and terminals for deformities or rust Replace SRS ECU if it fails visual check Refer to GROUP 52B SRS Air Bag Control Unit SRS ECU om i CENTRO XS 2 2 Air Bag Module Steering Wheel and Clock Spring 1 Remove air bag module steering wheel and clock spring Refer to GROUP 52B Air Bag Module and Clock Spring ec Caution The removed air bag module should be stored in a clean dry place with the pad cover face up 00 54 GENERAL Maintenance Service lt Driver s side gt 2 Check pad cover for dents cracks or deformities Pad cover i B 1980239 Front passenger s side qos 1950308 00001376 3 Check connectors for damage terminals deformities 4 Check air bag inflator case for dents cracks or deformities 5 Check harness built into steering wheel and connec tors for damage and terminals for deformities Inflator Z19X0543 Inflator case Connector 1980309 00001380 6 Check clock spring connectors for damage and terminals for deformities Z19X0383 TSB Revision GENERAL Maintenance Service i 00 55 7 Visually check the clock spring case type 1 the case type 2 and the gears for damage 8 Type 1 gt Align the mating mark and NEUTRAL position indicator and after turn
60. s information regarding the use of special tools etc these are arranged together as major maintenance and service points and explained in detail Ap Indicates that there are essential points for removal or disassembly p A Indicates that there are essential points for installation or reassembly Symbols for Lubrication Sealants and Adhesives Information conceming the locations for lubrication and Grease for application of sealants and adhesives is provided by multipurpose grease unless there is a using symbols in the diagram of component parts or on brand or type specified the page following the component parts page and ex plained HE Sealant or adhesive 3 Brake fluid or automatic transmission fluid 5E Engine oil gear oil or air conditioning compressor oil y Adhesive tape or butyl rubber tape GENERAL How to Use This Manual 00 5 Indicates Indicates Indicates the section the group the page i number Indicates the group POWER STEERING GEAR BOX _ REMOVAL AND INSTALLATION Pre tgmoval Operation Powsr Gtesrng Foie Draining Need 3 PSTA 15 ilizet res Removal E lat to GROUP 33A Stabilizer Bari Denotes torque If there is no indication of tightening torque refer to TIGHTENING TORQUE tightening 65 78 Nm aapa Si Bafulbs Denotes non reusable part Repair kit or set parts are shown
61. st valve 0 25 mm 010 in 1 8L Engine ntake valve 0 20 mm 008 in Exhaust valve 0 30 mm 012 in While holding the adjusting screw with a screwdriver to prevent it from turning tighten the lock nut to the specified torque Tightening torque 1 5L Engine 15 Nm 11 ft lbs 1 8L Engine 9 Nm 7 ft Ibs Turn the crankshaft through 360 to line up the notch on the crankshaft pulley with the T mark on the timing indicator Repeat steps 7 and 8 on other valves for clearance adjust ment Install the rocker cover Install the spark plugs and tighten to 20 30 Nm 15 21 ft lbs TSB Revision 00 44 GENERAL Maintenance Service 2 FUEL SYSTEM Tank Pipe Line and Connection and Fuel Tank Filler Tube Cap Check for leaks 110003880 Check ior damage or leakage in the tuel lines and connections and looseness of the fuel tank filler tube cap 3 1 FUEL HOSES Check condition Inspect the surface of fuel hoses for heat and mechanical damage Hard and brittle rubber cracking checking tears cuts abrasions and excessive swelling indicate deteriora tion of the rubber If the fabric casing of the rubber hose is exposed by cracks and abrasions in the fuel system the hoses should be changed 4 AIR CLEANER ELEMENT Replace 11000386 The air cleaner element will become dirty and loaded witt dust during use and the filtering effect will be substantiall reduced Replace it w
62. ter for this vehicle It is possible particularly in cold weather that this vehicle may develop high oil pressure for a short duration You should be sure that any replacement filter used on this vehicle is a high quality filter and is capable of withstanding a pressure of 256 psi manufacturer s specifica tions to avoid filter and engine damage The following is a high quality filter and is strongly recommended for use on this vehicle Mitsubishi Engine Oil Filter Part No MD135737 Any replacement oil filter should be installed in accordance with the oil filter manufacturer s specifications and installation instructions 1 Remove the engine oil filter by using the oil filter wrench 1 5L Engine or special tool 1 8L Engine 2 Clean the oil filter mounting surface of the oil filter bracket 3 Apply engine oil to the O ring of new oil filter 4 Manually screw the oil filter into the oil filter bracket until the O ring comes in contact with the flange surface Then use an oil filter wrench 1 5L Engine or special tool 1 8L Engine to give one turn tightening torque 14 Nm 10 ft lbs to the filter 5 Start and run engine and check for engine oil leaks _ 6 Turn off engine check oil level and top off as necessary 00 48 GENERAL Maintenance Service TN Wahl AN We Oil level 1 ZTFA0715 13 Inspect oil level Inspect each component for evi
63. tes the viscosity of Multi Purpose Gear Lubricants The API classification system defines gear lubricants in terms of usage Typically gear lubricants conform ing to API GL 4 or GL 5 with a viscosity of SAE 75W 85W are recommended for manual transaxle LUBRICANTS GREASES Semi solid lubricants bear the NLGI designation and are further classified as grades 0 1 2 3 etc Whenever Chassis Lubricant is specified Multi Purpose Grease NLGI grade 2 should be used FUEL USAGE STATEMENT Your car must use unleaded gasoline only This car has a fuel tank filler tube especially designed to accept only the smaller diameter unleaded gaso line dispensing nozzle Caution Using leaded gasoline in your car will damage the catalytic converter oxygen sensors and af fect the warranty coverage validity Your car is designed to operate on unleaded gasoline having a minimum octane rating of 87 or 91 RON Research Octane Number 00 38 Gasolines containing alcohol Some gasolines sold at service stations contain alcohol although they may not be so identified Use of fuels containing alcohol is not recommended unless the nature of the blend can be determined as being satisfactory Gasohol A mixture of 10 ethanol grain alcohol and 90 unleaded gasoline may be used in your car If driveability problems are experienced as a result of using gasohol it is recommended that the car be operated on gaso line Methanol Do not use
64. the sus pected circuit components then use the simula tion tests below Verify the intermittent malfunction is elimi nated Repair the malfunctioning part and try to dupli cate the condition s again to verify the intermit tent malfunction has been eliminated 21680253 21680252 SIMULATION TESTS For these simulation tests shake then gently bend pull and twist the wiring of each of these examples to duplicate the intermittent malfunction e Shake the connector up and down and right and left e Shake the wiring harness up and down and right and left Vibrate the part or sensor NOTE In case of difficulty in finding the cause of the intermittent malfunction the data recorder function in the scan tool MUT II is effective How to Use TroubiesRooting lnepecilon 00 12 GENERAL Service Points From 1994 models INSPECTION SERVICE POINTS FOR A BLOWN FUSE x a 110000013 Remove the fuse and measure the resistance between the load side of the fuse and ground Set the switches of all circuits which are connected to this fuse to a condition of continuity If the resistance is almost 0 Q at this time there is a short somewhere between these switches and the load If the resis tance is not 0 Q there is no short at the present time but a momentary short has probably caused the fuse to blow The main causes of a short circuit are the following e Harness being clamped by the vehicle body e Damage
65. tore components removed from the SRS in a clean and dry piace The air bag module should be stored on a flat surface and placed so that the pad surface is facing upward Do not place anything on top of it Be sure to deploy the air bag before disposing of the air bag module or disposing of a vehicle equipped with an air bag Refer to GROUP 52B Air Bag Module Disposal Procedures Whenever you finish servicing the SRS check the SRS warning light operation to make sure that the system functions properly Observe the following when carrying out operations on places where SRS components are installed including operations not directly related to the SRS air bag 1 2 When removing or installing parts do not allow any impact or shock to the SRS components SRS components should not be subjected to heat over 93 C 200 F so remove the SRS components before drying or baking the vehicle after painting After re installing them check the SRS warning light operation to make sure that the system functions properly D 00 26 GENERAL Precautions before Service ma SERVICING ELECTRICAL SYSTEM 110000023 1 Note the following before proceeding with work on the electrical system Note that the following must never be done Unauthorized modifications of any electrical device or wir ing because such modifications might lead to a vehicle malfunction over capacity or short circuit that could result in a fire in the vehicle
66. uipment Manual transaxle vehicles may be towed on the front wheels provided the transaxle is in neutral and the drive line has not been damaged The steering wheel must be clamped in the straight ahead position with a steering wheel clamping device designed for towing service use Caution 1 Do not use steering column lock to secure front wheel position for towing 2 Make sure the transaxle is in Neutral if vehicle will be with drive wheels on the ground Automatic transaxle vehicle may be towed on the front wheels at speeds not to exceed 50 km h 30 mph for distances not to exceed 30 km 18 miles Caution If these limits cannot be met the front wheels must be placed on a tow dolly NOTE From 1994 models TOWING WHEN KEYS ARE NOT AVAILABLE When a locked vehicle must be towed and keys are not avail able the vehicle may be lifted and towed from the front pro vided the parking brake is released If not released the rear wheels should be placed on a tow dolly GENERAL Towing and Hoisting 00 29 Frame contact support location lt 2 door models gt 1 190 mm 46 9 in Z00 0082 lt 4 door models gt 1 219 mm 48 0 in 20080081 H bar lift a Z00K561 Chassis support position side sill Attatchment Section A A Side sill Z00K583 H bar lift H bar lift Attachment Z00U0113 e Z00R0154 SAFETY PRECAUTIONS The followin
67. ution If support is at any location other than the designated positions the body or suspension might be deformed or otherwise damaged so care shoud be taken to support only at the correct designated positions 3 Raise the H bar lift to the height at which the vehicle is slightly raised and check to be sure that the vehicle is correctly and sufficiently secured then raise the vehicle 00 30 Block A 1 800 z Block C 100 3 93 peel 140 5 51 Block B Finished attachment B 1 I 5 ock C 59 40 1 57 GENERAL Towing and Hoisting mm in 1 2 3 Block C Nail Z00U0114 20080007 ATTACHMENTS PREPARATION Prepare the blocks wooden and nails as shown in the figure Item Dimensions mm in Q ty Block A 90 x 95 x 1 800 2 8 54 x 3 74 x 70 86 Block B 60 x 100 x 95 4 2 36 x 3 93 x 3 74 Block C 140 x 40 x 95 8 5 51 x 1 57 x 3 74 Nail 70 2 76 or more Caution The wood selected for the blocks must be hard For the B blocks and C blocks use a saw and chisel or similar tool to make grooves of the dimensions shown in the figure Make four ATTACHMENTS such as shown in the figure nailing B and C blocks so that each B block is sand wiched between C blocks FLOOR JACK A regular floor jack may be used under the mid point of center member or the jack up b
68. y result from unintended air bag deployment if work is done on the SRS system immediately after the battery cable is disconnected 2 Remove the rear console assembly Refer to GROUP 52A Floor Console TSB Revision GENERAL Maintenance Service l 00 53 3 Remove the SRS ECU connector lock by the following procedure If there is no notch in the connector lock lever Type 1 Place a flat tip screwdriver against the lock spring metal section of the connector lock lever as shown in the illustration and push the spring horizontally toward the inside of Veit unit Caution 1 Do not use excessive force to raise the lock lever 2 Do not insert the screwdriver into the gap be lt Type 2 gt gt tween the lock lever and the lock spring Lock in c If there is a notch in the connector lock lever Type Notch 2 Place a flat tip screwdriver against the lock spring metal section at the lock lever notch as shown in the illustration and push the spring toward the unit Caution Do not use excessive force to raise the lock lever 4 Disconnect the red 14 pin connector from the SRS air bag control unit while pressing down the lock of the connector 2 1 SRS Air Bag Control Unit SRS ECU 1 Check SRS ECU case and brackets for dents cracks deformities or rust Caution The SRS may not activate properly if SRS air bag control unit is not installed properly which could result in serious inju
69. year T 1996 year U Mizushima plant 12 Serial number 000001 to 999999 NOTE 1 1 Check digit means a single number or letter X used to verify the accuracy of transcription of vehicle identification number 2 2 2 intake valves and 1 exhaust valve per cylinder 873 2 intake valves and 2 exhaust valves per cylinder 9 Check digits 10 Model year 11 Plant 00 14 GENERAL Vehicle Identification VEHICLE IDENTIFICATION NUMBER LIST m 110003844 1993 MODELS 2 DOOR MODELS FOR FEDERAL V I N except sequence number Brand Engine displacement Models code JASCA11ALJPU r o Mirage 1 5 dm 89 6 cu in CA2ADNSEL2M ae SOHC MFI 12 valve JASCA2 TAI CA2ADNMEL2M KMEL2M CA2ADNDEL2M KDEL2M JA3CA31A NOTE 2 intake valves and 1 exhaust valve per cylinder 2 DOOR MODELS FOR CALIFORNIA V LN except sequence number Brand Engine displacement Models code JA3CAT1AL PU Mirage 1 5 dm 89 6 cu in CA2ADNSEL7M SOHC MFI 12 valve JA3CA21AL PU CA2ADNMEL7M KMEL7M JA3CA31ALTPU pd CA2ADNDEL7M KDEL7M NOTE 2 intake valves and 1 exhaust valve per cylinder 4 DOOR MODELS FOR FEDERAL V LN except sequence number Brand Engine displacement

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