Owner`s Manual - Shinn Fu America Homepage
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1. AT 9 a N Blackhawk Hutomotive Blackhawk Automotive is a Licensed Trade Mark Hydraulic Transmission Jacks Telescopic Operating Instructions amp Parts Manual Model Capacity BH7101 1 Ton BH7103 air option 1 Ton A is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death e Leer comprender y seguir las instrucci nes antes To avoid crushing and related injuries de utilizar el aparato e El manual de instrucciones y la informaci n de seguridad deben estar comunicado en lengua del operador antes del uso e No seguir estas indicaci nes puede causar da os personales o materiales NEVER work on under or around a load supported only by a hydraulic jack Immediately transfer the load to an appropriate work station SFA Companies 10939 N Pomona Ave Kansas City MO 64153 sales blackhawk automotive com Read this manual and follow all the Safety Rules and Operating Instructions before using this product Made in Taiwan BH7101 MO 12 07 SAFETY and GENERAL INFORMATION Save these instructions For your safety read understand and follow the information provided with and on this jack before using The owner and operator of this equipment shall have an understanding of this jack and safe operating procedures before attempting to use The owner and operator shall be aware that use and2. G37 3 2901 205_ SupportSeat S1 18 653 1 0159 109 ss HexBot 19 G37 3 4200 104 SaddiePlate 20 G36 3 2300 101 TilScrew__________ 2 21 G36 6 4204 103____ SupportPin___________ 2 22 667 5 0250 004 C olip_ ______ 4 23 G36 3 5100 108 TrustBearing 24 G36 6 4205 105 Pin 25 661 2 0100 014 Nut 26 602 4 0025 017__ RetainingPin 27 G37 6 3304 109 Pin 1 28 667 5 0160 003 C clip _____ 4 29 G37 6 3305 101 Pin 1 Socket Head Bolt 5 16 D x 3 4 L MEM 31 G36 6 1804 102_ Vent Screw Assemly 1 32 324 4 1900 208 ScrewAssembly 33 566 4 0070 202 Pin 2p0 for BH7103 1 34 G36 6 1809 102_ Pedal 2pc for BH7103 1 35 513 5 0016 018 RetainingPin 2pc forBH7103 1 37 G37 6 1603 109 Axe Et 38 661 2 0079 101 mut 1 39 649 1 0079 114 Bolt _____ 1 40 G36 3 1900 100 LiftPedal 41 A20060 0016 Coupler Male 1 4NPT 41 42 G36 6 2302 103_ Hose Connector 43 G36 6 2300 109 AirHose 44 524 2 0123 108___ Spring ooo 1 45 A27010 0001 Air Motor 46 G36 3 1500 104 Hyd Cartridge G37 3 9901 109 RepairkitforHydraulicUnit__ 7 Eh B N N LALA ONE YEAR LIMITED WARRANTY For a period of one 1 year from date of purchase SFA Companies will repair or replace at its option without charge any of its products which fails due to a defect in material or workmanship under normal usage This limited warranty is a consumer s exclusive remedy Performan
3. SA R 816 891 6390 A sales blackhawk automotive com
4. Set jack in its level position Fill until oil is level with the oil filler screw hole reinstall oil filler screw Lubrication 1 A periodic coating of light lubricating oil to pivot points axles and hinges will help to prevent rust and assure that casters and pump assemblies move freely 2 For air option models BH7103 When used on a daily basis air pump model should be internally lubricated before each use Use only good quality air tool lubricant If no inline oiler is used pour a teaspoon of air tool oil into the inlet of the air supply inlet Simply operate the jack using the air feature in order to fully distribute the oil Cleaning Periodically check the pump piston and ram for signs of rust or corrosion Clean as needed and wipe with an oily cloth Note Never use sandpaper or abrasive material on these surfaces Storage When not in use store the jack with saddle fully lowered o Symptom Possible Possible Causes Corrective Action Action Jack will not lift load e Release valve not tightly closed e Ensure release valve tightly closed e Load is too heavy e Consider higher capacity jack Jack will lift but not maintain e Release valve not tightly closed e Ensure release valve tightly closed pressure e Hydraulic unit malfunction e Discontinue use Contact Blackhawk Tech Service Jack will not lower after unloading Reservoir overfilled e Ensure load is removed then drain fluid to proper level e Linkage binding
5. e Clean and lubricate moving parts Poor lift performance e Fluid level low e Ensure proper fluid level e Hydraulic unit malfunction e Discontinue use Contact Blackhawk Tech Service Jack will not lift to full extension e Fluid level low e Ensure proper fluid level REPLACEMENT PARTS page 6 amp 7 Not all components of the jack are replacement items but are illustrated as a convenient reference of location and position in the assembly sequence When ordering parts give Model number serial number and parts description Call or write for current pricing SFA Companies 10939 N Pomona Ave Kansas City MO 64153 U S A Tel 816 891 6390 Fax 816 891 6599 E Mail sales blackhawk automotive com Replacement Parts Illustration for Models BH7101 amp BH7103 Figure 2 Replacement Parts Illustration for Models BH7101 amp BH7103 6 Replacement Parts List for Models Bh7101 amp BH7103 Socket Head Bolt 1 2 D x 3 1 2 L 6 653 1 0080 02511 Bot 18 8 G37 6 1319 102__ SupportBar__________ 4 9 653 1 0080 045 Bolt 10 10 G37 3 1320 109 Bracket 11 G37 3 1806 105 Handle 12 G36 6 7000 102_ Chain a 13 G52 4 4102 101_ Shackle ______ 4 14 G37 3 2903 209 SaddleBracket_ 15 657 1 0095 107__ WingScrew 16 G37 3 2902 207__ Adjustable Bracket 2 47
6. screw is located above the oil filler screw Remove the oil filler screw Ensure oil level is just below the rim of oil filler hole Reinstall the oil filler screw For air option model BH7103 pour a teaspoon of good quality air tool lubricant into the air supply inlet of the lift control valve Connect to air supply and operate for 3 seconds to evenly distribute lubricant Note This unit is equipped with the popular 1 4 NPT air coupler When installing a different air coupler of your choice ensure that thread tape or compound is used when servicing connections To ensure dependable trouble free operation an inline air dryer and oiler is recommended Ensure that jack rolls freely Raise and lower the unloaded jack throughout the lifting range before putting into service to ensure the pump operates smoothly Replace worn or damaged parts and assemblies with Blackhawk authorized replacement parts only Saddle Assembly Hydraulic Unit Tilt Adjustment Knobs Saddle Socket Shipping Screw replace w Vent Screw before initial use Oil Filler Screw 3 e A a Handle da r Bracket Hydraulic Unit Air Supply Inlet Air Pump Pedal Release Valve Pedal Lift Pedal Base Half For air option model BH7103 only Figure 1 Typical Transmission Jack Components BH7103 shown 3 e Read understand and follow all printed material provided with and on this product before use e Do n
7. 8 77 3 8 15 1 2 x 12 5 8 24 1 2 x 18 7 8 42 1 2 x 39 1 2 2 liters BH7103 PREPARATION Assembly refer to Figure 1 Tools required 1 4 allen key 3 8 hex socket amp torque wrench 1 3 4 2 Three major parts should be included in the package a Hydraulic unit Assembly b Saddle Assembly c 2 pieces of base half with hardware Attach either one of the two base halves to the base of the hydraulic unit then secure using bolts 1 2 Dx3 5 L and washers provided Apply the same procedure to the other base half Use torque wrench to tighten to 30 Ib ft Do not overtighten Attach the brackets to hydraulic unit then attach one end of the support bar to base halft and the other end to the bracket Secure with bolts and nuts provided Repeat for all other three support bars Slide the handle to hydraulic unit from top then secure with bolts and nuts provided Place the socket of the saddle assembly onto the ram piston Tighten set screw on the socket Before Use L 2 3 Verify that the product and application are compatible if in doubt call Blackhawk Tech Service 816 891 6390 Before using this product read the operator s manual completely and familiarize yourself thoroughly with the product its components and recognize the hazards associated with its use Press the release valve pedal ensure that saddle is fully lowered Remove shipping screw and replace with provided vent screw shipping
8. ce of any obligation under this warranty may be obtained by returning the warranted product freight prepaid to SFA Companies Warranty Service Department 10939 N Pomona Ave Kansas City MO 64153 Except where such limitations and exclusions are specifically prohibited by applicable law 1 THE CONSUMER S SOLE AND EXCLUSIVE REMEDY SHALL BE THE REPAIR OR REPLACEMENT OF DEFECTIVE PRODUCTS AS DESCRIBED ABOVE 2 SFA Companies SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGE OR LOSS WHATSOEVER 3 ANY IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE SHALL BE LIMITED TO ONE YEAR OTHERWISE THE REPAIR REPLACEMENT OR REFUND AS PROVIDED UNDER THIS EXPRESS LIMITED WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER AND IS PROVIDED IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED 4 ANY MODIFICATION ALTERATION ABUSE UNAUTHORIZED SERVICE OR ORNAMENTAL DESIGN VOIDS THIS WARRANTY AND IS NOT COVERED BY THIS WARRANTY Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state SFA Companies as 10939 N Pomona Ave Kansas City MO 64153
9. l saddle reaches desired position Secure load with provided chains Note DO NOT OPERATE BY AIR AND BY HAND PUMPING AT THE SAME TIME Ensure center gravity of load is centered on the saddle and load is stable before moving jack An off center transmission could cause the jack to tip or flip over Lower saddle Be sure all tools and personnel are clear before lowering load Slowly engage release valve pedal Maintain control of the rate of speed at which the load lowers at all times Slowly gently apply downward pressure to the release valve pedal A Never use this jack as a workstation MAINTENANCE Important Use only good grade hydraulic jack oil Avoid mixing different types of fluid and NEVER use brake fluid turbine oil transmission fluid motor oil or glycerin Improper fluid can cause premature failure of the jack and the potential for sudden and immediate loss of load Hein Werner HW93291 or equivalent is recommended Adding oil 1 With saddle fully lowered set jack in its upright level position Remove oil filler screw 2 Fill until oil is level with the oil filler screw hole reinstall oil filler screw Changing oil For best performance and longest life replace the complete fluid supply at least once per year 1 With saddle fully lowered remove oil filler screw 2 Lay the jack on its side and drain the fluid into a suitable container Note Dispose of hydraulic fluid in accordance with local regulations 3
10. ot exceed rated capacity e Use only on hard level surfaces e Adequately support the vehicle before starting repairs e If loaded jack must be moved make certain that load is secured by appropriate means is stable is in the lowest possible position is moved over a smooth hard level surface and that the lifting platform Is level e Use of this product is limited to removal installation and transportation of automotive and light truck transmissions transfer cases and transaxles e Use only adapters accessories provided by the manufacturer of this transmission jack e Use only adapters accessories whose rated capacity is greater than the rated capacity of this jack e Ensure the center of gravity is center loaded on the saddle e Never use this device as a work repair station Transfer the load immediately to a suitable work station e No alteration shall be made to this product e Failure to heed these markings may result in personal injury and or property damage To avoid crushing and related injuries e Never work on under or around a load supported only by hydraulic jack e Be alert and sober when using this product Do not operate under the influence of drugs or alcohol OPERATION Follow the instruction for removal and installation of transmission transfer case or transaxle according to the vehicle manufacturer s service manual Raise saddle assembly Pump foot pedal or press air pump pedal Model BH7103 unti
11. repair of this product may require special skills and knowledge Instructions and safety information shall be conveyed in the operator s native language before use of this jack is authorized If any doubt exists as to the safe and proper use of this jack remove from service immediately Inspect before each use Do not use if broken bent cracked or damaged parts are noted Any jack that appears damaged in any way or operates abnormally shall be removed from service immediately If the jack has been or suspected to have been subjected to a shock load a load dropped suddenly unexpectedly upon it immediately discontinue use until jack has been checked by a factory authorized service center contact distributor or manufacturer for list of authorized service centers It is recommended that an annual inspection be done by qualified personnel Labels and Operator s Manuals are available from manufacturer PRODUCT DESCRIPTION Hydraulic Transmission Jack is designed to be used as an aid in the removal and installation of automotive and light truck transmissions transfer cases and transaxles This telescopic style transmission jack is for use under an overhead lift or in a garage pit On air option model BH7103 ensure that your air source can dedicate 7 8 CFM 110 175 psi to each jack operated A NEVER use for any purpose other than those uses outlined above SPECIFICATIONS l Min Max Extended Saddle Volume of prn ras 2000 lb 48 5
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