Installation Guide - Iron Aces Speed Shop
Contents
1. 4 Any product purchased from a non authorized Hogtunes dealer 5 Damage to Hogtunes products due to an accident or collision 6 Hogtunes Amplifiers with broken or removed warranty void stickers TECHNICAL SPECIFICATIONS Hogtunes NCA 40 4 Amplifier RMS Power at 2 Ohms AO watts x 4 Max Current Draw lt 8 Amps Freq Response AOhz 1 8khz Efficiency gt 60 Fuse at Amp 15 amp Amp only Weight 1 KG 2 2 Lbs Hogtunes 902 2 AA Front Speakers 50W RMS 100W Peak Power Handling Frequency Response 55hz 25Khz Sensitivity 92 dB 1watt 1meter Nominal Impedance 2 0 Ohms Hogtunes 117 2 AA Rear Speakers 50W RMS 100W Peak Power Handling Frequency Response 55hz 25Khz Sensitivity 91 dB lwatt 1meter Nominal Impedance 2 0 Ohms Hogtunes products will play much louder than the Original Equipment which can be a distraction to the rider and or passenger Please use caution when adjusting or playing your stereo at high volume especially in traffic2. Audio Solutions For The Great American Cruiser BIG UMIRA Et aa T spe cer and ampli i r Kit INSTALLATION MANUAL For Use on 1998 Current Ultra Classics Do not install this kit if any external amplifier to the radios built in power is present This includes FLHTCUSE CVO models with factory amplifier under the tour pak Version 1 1 Thank you for choosing the Hogtunes Big Ultra Kit Since positive word of mouth is the best way to grow our business we want your new system to work as well as it was designed to If you have any questions or concerns we are here to help Email info hogtunes com Tel 705 719 6361 A video version of this manual is available at www hogtunes com If you still need assistance please consider a professional installation by your motorcycle dealer IMPORTANT The NCA 40 4 amplifier cannot be used if any external amplifier is already on the bike This includes FLHTCUSE CVO Models with the factory amplifier under the tour pak This kit will work on CVO models if the factory amplifier and its wiring have been removed Harley Davidson Electra Glide Road Glide Street Glide Ultra Classic Tri Glide CVO Screamin Eagle and Tour Pak are Trademarks and or Registered Trademarks of Harley Davidson Inc Milwaukee Wisconsin USA and if Used or Implied are for Reference Only There is No Affiliation Between Harley Davidson Inc and Hogtunes Inc Radio Sound is a Registered T
3. ch extreme side making sure any wiring is not impeding the steering of the motorcycle Failure to do so can result in serious injury or death Re install the fairing and your system is now ready to enjoy Adjusting the Bass levels Hogtunes NCA 40 4 Amplifier yields HUGE bass due to the MaxxBass feature On Radio Sound radios around 5 6 bars is all that is needed on the bass level screen On Harman Kardon radios 1 3 bars past center is what we have found works best This is a suggestion only Adjust the system for what sounds best to you WARRANTY INFORMATION A Hogtunes speakers are warranted for a period of 20 years to the original purchaser Hogtunes Amplifiers are warranted for 1 year from original purchase date Proof of purchase is required for all warranty claims The warranty applies to the original retail customer and is not transferable All Warranty claims must be made through the dealer this product was originally purchased from Speakers found to be defective during the warranty period will be repaired or replaced with a product deemed to be equivalent at Hogtunes sole discretion Amplifiers will be repaired Hogtunes complete warranty policy is available at http www hogtunes com warranty html What Is Not Covered 1 Any expense related to the removal or re installation of Hogtunes products 2 Repairs to these products performed by anyone other than Hogtunes 3 Subsequent damage to any other components
4. ctory speaker wires hang for now Remove each rear speaker grill by undoing the 4 screws on the front of the grills Carefully lift up on each speaker and take the 2 wires off by pulling one at a time from the stock speaker Put the grills fasteners and speakers aside Locate the 2ch 4ch switch on the side of the amplifier and make sure it is in the Ach position In this position the amplifiers front and rear channels are controlled independently by the Ultra radios built in fader If the switch is in the 2ch position all 4 channels are driven equally and although all 4 channels will play the radios fader will not adjust front rear Locate the 3 position switch on the side of the amplifier marked GAIN and make sure this switch is in the 3 position Since Ultra radio s come with a fader you can use the fader control to adjust front rear balance If you were to run this amp off a 2 channel radio no fader the 2 4 switch would go to the 2 position and the gain switch would be used to adjust the volume of what ever is plugged into the rear channels The power harness has an 8 pin white plug with 3 red wires 3 black wires and 1 orange wire Locate this and plug it into the white socket on the amplifier marked power Theinputharnesshasasmallerblack 8 pin plug with smaller gauge wire Plug this into the black socket on the amplifier marked hi level input Locate the long rear speaker ha
5. e or the outer fairing will not go back on 3 If you have an 06 with no CB or XM module you will notice a bump that runs from the front to the back of the radio in the center Take one side of the hook and loop adhesive cut it in half and place each half on either side of the bump Place the other side of the hook and loop adhesive on the underside of the amp Please note that most adhesives work best at room temperature or higher and on clean surfaces Put the amp in place so the back of the amp is as close to the back of the speedo tach as possible or the outer fairing will not go back on WIRING THE AMPLIFIER Step 1 With amplifier in place take the yellow black wires on the input connector of the amplifier and plug them into the front factory speaker wires on the clutch side of the bike They will only go in one way Take the brown black wires on the front out connector and plug them into the front clutch side speaker They will only go in one way Step 2 Take the green black wires on the input connector and plug them into the front factory speaker wires on the brake side of the bike Take the blue black on the front out plug and plug them into the brake side front speaker Again these will only go on one way The orange wire is the remote turn on lead and tells the amp to turn on whenever it sees 1 2v 5 amp min Unplug the center wire on the cigarette lighter Plug the orange lead
6. from the amplifier directly onto the lighter using the female connector Plug the factory lighter wire to the male take off connector which is part of the amps orange turn on lead ROUTING THE MAIN WIRE HARNESS Step 1 The power ground harness and rear harness will pass together under the inner fairing where the main wire harness passes through on the brake side of the bike Loosen the tanks chrome console and run wires up and over the gas tank but under the tanks chrome console There is a provision on the front of the tank console for wires to pass Stock Harness and Amplifiers Harnesses Passing from Fairing to Just in Front of Tank Arrow A Cable Tying the 2 Amp Harnesses to the Main Bike Harness Just in Front of the Tank Arrow B Allows the Amp Harnesses to Go Up Towards the Tanks Chrome Console Easier and Makes for a Cleaner Install When correctly installed the power and ground wires are the right length to connect to the battery and the remaining 8 pin harness is the right length to be zip tied to the brake side fender strut Be sure to run the 8 pin harness UNDER the air line for the brake side rear shock Step 2 On the 8 pin rear harness end you will see 2 pairs of black shorter wires in a sheath and 2 pairs of black longer wires in a second sheath Put the ends of the shorter wires into the brake side rear speaker box These wires will enter where the factory wires enter the rear speaker box Plug
7. ions below and pick the option best suited for your bike to prepare the amp to be installed in place 1 If you have an 06 Ultra with the CB as shown in Diagram 1 1 the foot will be installed using supplied screws to the 2 holes on the bottom of the brake side of the amplifier The foot has an angle cut in it so it will clear the outer fairing going back on Make sure the angled portion of the foot sits adjacent to the angled part of the amp Place one side of the supplied hook and loop adhesive on the CB Module trimming it to fit if you like and the other side of the hook and loop adhesive on the underside of the amplifier Please note that most adhesives work best at room temperature or higher and on clean surfaces Put the amp in place You may have to lift up on the large wire harness that runs across the speedo tach to get the amp in There is an overhang built into the foot The amp is far enough back when the overhang meets the back of the radio 2 If you have an 06 with the CB AND XM Module or a 98 05 Ultra place one side of the supplied hook and loop across the CB Module XM Module or across the top of the 98 05 radio and the other side of the hook and loop adhesive on the underside of the amplifier Please note that most adhesives work best at room temperature or higher and on clean surfaces Put the amp in place so the back of the amp is as close to the back of the speedo tach as possibl
8. rademark of Radio Sound Inc Louisville Kentucky USA and is Used for Refer ence Only There is No Affiliation Between Radio Sound Inc and Hogtunes Inc Harman Kardon is a Registered Trademark of Harmon International Industries Inc and is Used for Reference Only There is No Affiliation Between Harman International Industries Inc and Hogtunes Inc MaxxBass is a Registered Trademark of Waves Audio Ltd Tel Aviv Israel There is No Affiliation Between Waves Audio Ltd and Hogtunes Inc UltrasoundTM is a Trademark of Hogtunes Inc Ontario Canada GETTING STARTED f Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Step 7 Step 8 Remove the seat and both wires and from the battery Remove the outer fairing headlamp assembly Refer to a service manual if you need help with this Note A towel on the front fender can help prevent scratches or dings from dropped tools or fasteners etc Take the 2 wires off each front speaker by gently pulling one at a time Undo the screws that attach each speaker grill assembly to the inner fairing and remove Gently pull the stock speaker out of each grill as sembly Clip the Hogtunes front speakers Model 902 2 AA into each grill assembly Position your new speaker grill assembly onto the inner fairing and re attach each one using the OE screws Although a hand screwdriver is recommended for this step make sure these screws are tight Let the fa
9. rness with 8 black wires in it One end has a white 8 pin connector the other end has two 4 pin connectors One of the 4 pin connectors on 3 this long harness will plug into the empty 4 pin plug on the input harness It will only go on one way The other 4 pin plug on the rear harness will plug into the rear out which is a white connector on the other side of the amp Locate the 4 pin black plug with black brown and black blue wires This will plug into the front out on the amp which is a 4 pin black socket Note There is a blue socket on the amp labeled bypass out This carries the radios built in power front chan nels and although not used in this kit is there for future expansion The amplifier is designed to mount on top of the radio inside the fairing so when installed the large factory wire harness that goes across the back of the speedometer and tachometer will sit in the trough or dish cut into the top of the amplifier as show in Diagram 1 1 below Diagram 1 1 Prototype Amp Shown on 06 Without Foot There is a black rubber foot in the kit On 2006 Ultras the CB module is mounted on top of the radio on the clutch side The foot is used to fill the void next to the CB so when installed the amplifier has ample support On 1998 2005 bikes or 2006 bikes with the CB and XM modules or 2006 bikes with the CB removed the foot is not used AMP PREPARATION f Review the 3 opt
10. the factory rear speaker wires into the male wires of the amp harness they will only go on one way Take a Hogtunes rear speaker model 117 2 AA and plug the female connectors of the amp harness into the speaker Again they will only go one way Repeat this step using the longer wires on the clutch side of the bike Step 3 Once you are confident the wires are correctly attached to the rear speakers sit them in place put the grills back on and secure the speakers by reinstalling the 4 screws on each grill Attach the amps red wire to the positive battery terminal and the amps black wire to the negative battery terminal The factory battery wires are also re installed at this point Note when attaching the power and ground wires it is always a good practice to do the negative first When the positive connector touches the battery some sparking is normal This is a function of the capacitors in the amplifier charging up Step 4 Turn the stereo on and at low volume test to make sure all 4 speakers are working Note Sound quality is best with the fairing mounted and secured on the bike Re install the seat making sure the amplifiers and connectors are positioned in such away so they will not bend or break when the riders weight is on the seat This is the best time to take a few minutes to clean up the wiring and secure using supplied zip ties Before re installing outer fairing turn front wheel to ea
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