IP-11, "Exploded View"
Contents
1. Il WHEN DOES IT OCCUR please check the boxes that apply C anytime O after sitting out in the rain L 1st time in the morning O when it is raining or wet CJ only when it is cold outside CJ dry or dusty conditions L only when it is hot outside O other Ill WHEN DRIVING IV WHAT TYPE OF NOISE LI through driveways LI squeak like tennis shoes on a clean floor LI over rough roads C creak like walking on an old wooden floor LI over speed bumps CJ rattle like shaking a baby rattle L only about mph C knock like a knock at the door CJ on acceleration CJ tick like a clock second hand L coming to a stop LI thump heavy muffled knock noise O on turns left right or either circle O buzz like a bumble bee L with passengers or cargo other O after driving milesor minutes TO BE COMPLETED BY DEALERSHIP PERSONNEL Test Drive Notes YES NO Initials of person performing Vehicle test driven with customer O O Noise verified on test drive O O Noise source located and repaired O O Follow up test drive performed to confirm repair O L VIN J Customer Name WO Date This form must be attached to Work Order PIIB8742E Revision 2009 March IP 7 2009 FX35 FX50 PRECAUTIONS PRECAUTION gt PRECAUTION PRECAUTIONS Precaution for Supplemental Restraint System SRS AIR BAG and SEAT BELT P R E T E N S O N E R INFOID 0000000003912. Narrow down the noise to a more specific area and identify the cause of the noise by Removing the components in the area that is are suspected to be the cause of the noise Do not use too much force when removing clips and fasteners otherwise clips and fastener can be broken or lost during the repair resulting in the creation of new noise Tapping or pushing pulling the component that is are suspected to be the cause of the noise Do not tap or push pull the component with excessive force otherwise the noise will be eliminated only tem porarily Feeling for a vibration by hand by touching the component s that is are suspected to be the cause of the noise Placing a piece of paper between components that are suspected to be the cause of the noise a Looking for loose components and contact marks Refer to IP 4 Inspection Procedure REPAIR THE CAUSE If the cause is a loose component tighten the component securely If the cause is insufficient clearance between components Separate components by repositioning or loosening and retightening the component if possible Insulate components with a suitable insulator such as urethane pads foam blocks felt cloth tape or ure thane tape A Nissan Squeak and Rattle Kit J 43980 is available through the authorized Nissan Parts Department CAUTION Never use excessive force as many components are constructed of plastic and may be damaged NOTE Always check with the Parts Depa
3. DVD player harness connector D 9 0 10 Remove center console assembly fixing screws A JMJIA1977ZZ 11 Put front seat to front must position 12 Remove console rear finisher Pull back the console rear finisher 1 with remover tool A Disconnect harness connectors 1 Metal clip JMJIA1978ZZ Revision 2009 March IP 14 2009 FX35 FX50 INSTRUMENT PANEL ASSEMBLY REMOVAL AND INSTALLATION gt 13 Remove rear ventilator duct 1 Refer to VTL 16 REAR VENTILATOR DUCT 1 Removal and Installation 14 Remove center console fixing screws A 15 Remove center console assembly Pull back and lift up center console assembly 1 JMJIA1980ZZ 16 Put front seat to rear most position 17 Remove instrument lower cover LH VK engine model only Remove instrument lower cover LH 1 fixing clips A and plastic nuts B Pull back instrument lower cover LH 18 Remove instrument lower panel LH Remove hood opener lever fixing bolts Pull back instrument lower panel LH 1 JMJIA1981ZZ Revision 2009 March IP 15 2009 FX35 FX50 INSTRUMENT PANEL ASSEMBLY REMOVAL AND INSTALLATION gt Remove skirt clips of steering column lower cover 2 Clip TA NA JMJIA2008ZZ e Release data link connector pawl then remove it from instrument lower panel LH Disconnect harness connectors and aspirator duct 19 Remove front body side welt LH Refer to INT 17 Removal
4. the following 1 Finisher and inner panel making a slapping noise 2 Inside handle escutcheon to door finisher 3 Wiring harnesses tapping 4 Door striker out of alignment causing a popping noise on starts and stops Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate many of these incidents The areas can usually be insulated with felt cloth tape or insulator foam blocks from the Nissan Squeak and Rattle Kit J 43980 to repair the noise TRUNK Trunk noises are often caused by a loose jack or loose items put into the trunk by the customer In addition look for the following 1 Trunk lid dumpers out of adjustment ngog ROI Revision 2009 March IP 4 2009 FX35 FX50 SQUEAK AND RATTLE TROUBLE DIAGNOSES SYMPTOM DIAGNOSIS 2 Trunk lid striker out of adjustment 3 The trunk lid torsion bars knocking together 4 Aloose license plate or bracket Most of these incidents can be repaired by adjusting securing or insulating the item s or component s caus ing the noise SUNROOF HEADLINING Noises in the sunroof headlining area can often be traced to one of the following 1 Sunroof lid rail linkage or seals making a rattle or light knocking noise 2 Sunvisor shaft shaking in the holder 3 Front or rear windshield touching headlining and squeaking Again pressing on the components to stop the noise while duplicating the conditions can isolate most of these incidents Repairs usually c
5. 0494 The Supplemental Restraint System such as AIR BAG and SEAT BELT PRE TENSIONER used along with a front seat belt helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision This system includes seat belt switch inputs and dual stage front air bag modules The SRS system uses the seat belt switches to determine the front air bag deployment and may only deploy one front air bag depending on the severity of a collision and whether the front occupants are belted or unbelted Information necessary to service the system safely is included in the SRS AIR BAG and SEAT BELT of this Service Manual WARNING To avoid rendering the SRS inoperative which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation all maintenance must be performed by an authorized NISSAN INFINITI dealer Improper maintenance including incorrect removal and installation of the SRS can lead to personal injury caused by unintentional activation of the system For removal of Spiral Cable and Air Bag Module see the SRS AIR BAG Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual SRS wiring harnesses can be identified by yellow and or orange harnesses or har ness connectors PRECAUTIONS WHEN USING POWER TOOLS AIR OR ELECTRIC AND HAMMERS WARNING When working near
6. 5 FX50 CENTER CONSOLE ASSEMBLY REMOVAL AND INSTALLATION 1 Remove selector lever knob Refer to TM 185 Removal and Installation 2 Remove console upper finisher Open the console lid Remove console upper finisher 1 fixing pawls with remover tool A Pull back console upper finisher Pawl gai JMJIA1972ZZ 3 Remove console finisher assembly Remove console finisher assembly 1 fixing clips with remover tool A Pull up console finisher assembly Disconnect harness connector 4 Remove console switch finisher Remove console switch finisher 1 fixing screws A Pull up console switch finisher Disconnect harness connectors 5 Remove console pocket assembly Pull back console pocket assembly 1 and disengage clips Disconnect harness connector Clip x 4 Disconnect iPod adapter harness connector A Disconnect auxiliary input jacks harness connector B Disconnect console power socket harness connector C Disconnect DVD player harness connector D oOo ON Revision 2009 March IP 23 2009 FX35 FX50 CENTER CONSOLE ASSEMBLY REMOVAL AND INSTALLATION gt 10 Remove center console assembly fixing screws A JMJIA1977ZZ 11 Put front seat to front must position 12 Remove console rear finisher Pull back the console rear finisher 1 with remover tool A Disconnect harness connectors 1 Metal clip JMJIA1978ZZ 13 Remove rear
7. 8 Push button ignition switch 29 Front defroster grille LH 30 Front defroster grille RH 31 Glove box assembly 32 Instrument lower cover RH 33 Instrument lower panel RH 34 Front body side welt RH 35 Instrument side finisher RH 36 Front pillar garnish RH 37 Speaker grille RH 38 Front squawker RH 39 Instrument panel assembly 40 Number indicates step in removal procedures REMOVAL 1 Remove selector lever knob Refer to TM 185 Removal and Installation 2 Remove console upper finisher Open the console lid Remove console upper finisher 1 fixing pawls with remover tool A Pull back console upper finisher Pawl y t JMJIA1972ZZ 3 Remove console finisher assembly e Remove console finisher assembly 1 fixing clips with remover tool A Pull up console finisher assembly Disconnect harness connector 4 Remove console switch finisher Remove console switch finisher 1 fixing screws A Pull up console switch finisher Disconnect harness connectors Revision 2009 March IP 13 2009 FX35 FX50 INSTRUMENT PANEL ASSEMBLY REMOVAL AND INSTALLATION gt 5 Remove console pocket assembly Pull back console pocket assembly 1 and disengage clips Disconnect harness connector Disconnect iPod adapter harness connector A Disconnect auxiliary input jacks harness connector B Disconnect console power socket harness connector C Disconnect
8. 845836 Customer Interview v Duplicate the Noise and Test Drive v Check Related Service Bulletins v Locate the Noise and Identify the Root Cause vy Repair the Cause v Confirm Repair OK Y Inspection End SBT842 CUSTOMER INTERVIEW Interview the customer if possible to determine the conditions that exist when the noise occurs Use the Diag nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any of customer s comments refer to IP 6 Diagnostic Worksheet This information is necessary to duplicate the conditions that exist when the noise occurs The customer may not be able to provide a detailed description or the location of the noise Attempt to obtain all the facts and conditions that exist when the noise occurs or does not occur If there is more than one noise in the vehicle perform a diagnosis and repair the noise that the customer is concerned about This can be accomplished by performing a cruise test on the vehicle with the customer After identifying the type of noise isolate the noise in terms of its characteristics The noise characteristics are provided so the customer service adviser and technician are all speaking the same language when defining the noise Squeak Like tennis shoes on a clean floor Squeak characteristics include the light contact fast movement brought on by road conditions hard surfaces highe
9. ASSEMBLY REMOVAL AND INSTALLATION gt REMOVAL AND INSTALLATION INSTRUMENT PANEL ASSEMBLY E X p od ed V i ew INFOID 0000000003851861 SEC 680 Revision 2009 March IP 11 2009 FX35 FX50 INSTRUMENT PANEL ASSEMBLY REMOVAL AND INSTALLATION gt 1 Optical sensor 2 Front defroster grille RH 3 4 Sunload sensor 5 Speaker grille LH 6 7 Instrument panel assembly 8 Instrument side finisher LH 9 10 Instrument lower cover LH 11 Steering column mask 12 13 Illumination lamp 14 Instrument lower cover RH 15 16 Instrument lower panel RH 17 Socket and bulb 18 19 Glove box damper 20 Instrument side finisher RH 21 22 Speaker grille RH 23 Center speaker grille 24 25 Combination meter 26 Cluster lid A 27 28 Steering column lower cover 29 Display unit 30 31 Front passenger air bag module 32 Cluster lid D 33 34 Push button ignition switch 35 Steering column side cover RH 36 Refer to GlI 4 Components for symbols in the figure Removal and Installation WORK STEP Front defroster grille LH Front squawker LH Instrument lower panel LH Cluster lid C Glove box assembly Illumination lamp Front squawker RH Center speaker Steering column upper cover AV control unit audio unit Ignition switch cover Steering column side cover LH INFOID 0000000003851862 When removing instrument panel assembly combination meter AV C U audio unit instrument finisher A and center console assembly ta
10. BODY INTERIOR SECTION INSTRUMENT PANEL SYMPTOM DIAGNOSIS PREPARATION ee eee enne 10 SQUEAK AND RATTLE TROUBLE DIAG PREPARATION eere nnne nnns 10 NOSES EET 2 Special Service Tools sessssessss 10 Work Flow 5 5 nene teni tee minare iterata 2 Commercial Service Tools sssssss 10 Inspection Procedure cceeeeceseeeeceeeeeeeeeeeeeens 4 Diagnostic Worksheet eeeeeeee 6 REMOVAL AND INSTALLATION 11 PRECAUTION 1 erre nnn g INSTRUMENT PANEL ASSEMBLY 11 Exploded View nene ecce 11 PRECAUTIONS 5 2 22 oriri uuu iun da nnn nia 8 Removal and Installation sseseeees 12 Precaution for Supplemental Restraint System SRS AIR BAG and SEAT BELT PRE TEN CENTER CONSOLE ASSEMBLY BERERREEREEREERERRERE 22 SIONER oli arri ens cn bem bosch estar eL 8 Exploded View inen nennen nene Precaution Necessary for Steering Wheel Rota Removal and Installation ssssssss tion after Battery Disconnect ememsmmsn 8 Disassembly and Assembly PrecautioIm itc eerte a a a etate t A 9 Revision 2009 March IP 1 2009 FX35 FX50 SQUEAK AND RATTLE TROUBLE DIAGNOSES SYMPTOM DIAGNOSIS SYMPTOM DIAGNOSIS SQUEAK AND RATTLE TROUBLE DIAGNOSES Wo rk F OW INFOID 0000000003
11. and Installation 20 Remove instrument side finisher LH Pull back instrument side finisher LH 1 Clip a V4 JMJIA1982Z2Z 21 Remove front pillar garnish LH Refer to INT 17 Removal and Installation 22 Remove speaker grille LH Remove speaker grille LH 1 fixing pawls with remover tool A Pull up and back speaker grille LH 1 X Pawl T M JMJIA1983ZZ 23 Remove front squawker Refer to AV 255 Removal and Installation 24 Remove steering wheel Refer to ST 16 Removal and Installation 25 Remove steering column covers A Column cover with PADDLE SHIFTER B Column cover without PADDLE SHIFTER Remove steering column mask 1 and then remove steering column cover fixing screws Revision 2009 March IP 16 2009 FX35 FX50 INSTRUMENT PANEL ASSEMBLY REMOVAL AND INSTALLATION Remove skirt clips and pawls of cluster lid A 6 LY JMJIA2009ZZ Pull up steering column upper cover 2 and then remove steering column upper cover Remove steering column side cover RH 3 fixing pawls and then remove steering column side cover RH with PADDLE SHIFTER Pull the steering column side cover LH 4 to the left side with PADDLE SHIFTER Disconnect ADP steering switch connector with ADP Remove steering column lower cover 5 fixing screws Pull down steering column lower cover and then remove steering column lower cover 26 R
12. emove combination switch Refer to BCS 83 Removal and Installation 27 Remove paddle switch LH RH with PADDLE SHIFTER Refer to TM 188 Removal and Installation 28 Remove cluster lid A Pull back cluster lid A 1 and disengage pawls Remove cluster lid A Pawl n a 29 Remove combination meter Refer to MWI 174 Removal and Installation 30 Disconnect harness connector A 31 Remove instrument harness 1 fixing clip B 32 Disconnect trip A B reset switch 1 harness connector A Refer to MWI 177 Exploded View JMJIA1987ZZ Revision 2009 March IP 17 2009 FX35 FX50 INSTRUMENT PANEL ASSEMBLY REMOVAL AND INSTALLATION gt 33 Remove center speaker grille Disengage center speaker grille 1 fixing clips and pawls with remover tool A Pull up center speaker grille JMJIA1988ZZ 34 Remove center speaker Refer to AV 257 Removal and Installation 35 Remove inside key antenna Refer to DLK 270 INSTRUMENT CENTER Removal and Installation 36 Remove cluster lid C Remove cluster lid C 1 fixing screws A Pull down and back cluster lid C Disconnect harness connectors X Pawl p d JMJIA1989ZZ 37 Remove cluster lid D Remove cluster lid D 1 fixing screws A Pull back cluster lid D Disconnect harness connectors X Pawl god JMJIA1990ZZ 38 Remove display unit Remove display unit 1 fixing screws A P
13. er cables if battery is discharged 2 Turn the push button ignition switch to ACC position At this time the steering lock will be released 3 Disconnect both battery cables The steering lock will remain released with both battery cables discon nected and the steering wheel can be turned 4 Perform the necessary repair operation Revision 2009 March IP 8 2009 FX35 FX50 PRECAUTIONS PRECAUTION gt 5 When the repair work is completed re connect both battery cables With the brake pedal released turn the push button ignition switch from ACC position to ON position then to LOCK position The steering wheel will lock when the push button ignition switch is turned to LOCK position 6 Perform self diagnosis check of all control units using CONSULT III P re ca u t i O n INFOID 0000000003845841 Disconnect battery negative terminal in advance Disconnect air bag system line in advance Never tamper with or force air bag lid open as this may adversely affect air bag performance Be careful not to scratch pad and other parts When removing or disassembling any part be careful not to damage or deform it Protect parts which may get in the way with a shop cloth When removing parts with a screwdriver or other tool cover the tool surface by vinyl tape to protect parts Keep removed parts protected with a shop cloth If aclip is deformed or damaged replace it If an unreusable part is removed replace i
14. ke steps in the order shown by the number below PARTS INSTRUMENT PANEL ASSEMBLY COMBINATION METER AN control unit audio unit CENTER CONSOLE ASSEMBLY INSTRUMENT FINISHER A Selector lever knob 1 1 1 Console upper finisher 2 2 2 Console finisher assembly 3 3 3 Console switch finisher 4 4 Console pocket assembly 5 4 5 Console rear finisher 6 6 Rear ventilator duct 7 7 Center console assembly 8 8 Instrument lower cover LH 9 1 1 Instrument lower panel LH 10 2 2 Front body side welt LH 11 3 Instrument side finisher LH 12 4 Instrument finisher A 5 Front pillar garnish LH 13 Speaker grille LH 14 Front squawker LH 15 Steering wheel 16 Steering column cover 17 3 Combination switch 18 4 Paddle switch LH RH 19 Cluster lid A 20 5 Combination meter 21 6 Center speaker grille 22 Center speaker 23 Inside key antenna 24 Cluster lid C Revision 2009 March 25 IP 12 5 2009 FX35 FX50 INSTRUMENT PANEL ASSEMBLY REMOVAL AND INSTALLATION gt Cluster lid D 26 6 Display unit 27 7 AV control unit audio unit 28
15. m that the cause of a noise is repaired by test driving the vehicle Operate the vehicle under the same conditions as when the noise originally occurred Refer to the notes on the Diagnostic Worksheet Inspection Procedure INFOID 0000000003845837 Refer to Table of Contents for specific component removal and installation information INSTRUMENT PANEL Most incidents are caused by contact and movement between 1 The cluster lid A and instrument panel Acrylic lens and combination meter housing Instrument panel to front pillar garnish Instrument panel to windshield Instrument panel mounting pins Wiring harnesses behind the combination meter A C defroster duct and duct joint These incidents can usually be located by tapping or moving the components to duplicate the noise or by pressing on the components while driving to stop the noise Most of these incidents can be repaired by applying felt cloth tape or silicon spray in hard to reach areas Urethane pads can be used to insulate wiring harness CAUTION Never use silicone spray to isolate a squeak or rattle If the area is saturated with silicone the recheck of repair becomes impossible CENTER CONSOLE Components to pay attention to include 1 Shifter assembly cover to finisher 2 A C control unit and cluster lid C 3 Wiring harnesses behind audio and A C control unit The instrument panel repair and isolation procedures also apply to the center console DOORS Pay attention to
16. nsole pad LH 1 fixing screws A Pull toward the arrow direction Remove console pad RH Remove console pad RH 1 fixing screws A Pull toward the arrow direction Remove console rear bracket 2 Remove console box assembly 3 JMJIA2007ZZ ASSEMBLY Assemble in the reverse order of disassembly Revision 2009 March IP 26 2009 FX35 FX50
17. odule connector Refer to SR 11 Exploded View Remove front passenger air bag module fixing bolt Refer to SH 11 Removal and Installation Remove front body side welt RH Refer to INT 17 Removal and Installation Remove instrument side finisher RH Insert a remover tool into lower space Pull the instrument side finisher RH 1 crosswise Remove front pillar garnish RH Refer to INT 17 Removal and Installation Remove speaker grille RH Remove speaker grille RH 1 fixing pawls with remover tool A Pull up and back speaker grille RH 1 X Pawl Qld Remove front squawker RH Refer to AV 255 Hemoval and Installation Disconnect antenna connectors A Remove harness clips B Revision 2009 March IP 20 2009 FX35 FX50 INSTRUMENT PANEL ASSEMBLY REMOVAL AND INSTALLATION 55 Remove instrument panel assembly mounting bolts A screws B and clips C JMJIA2000ZZ 56 Remove instrument panel assembly CAUTION Cover center console upper surface with a shop cloth to prevent it from being damaged When removing instrument panel assembly 2 workers are required so as to prevent it from drop ping 57 Remove the following parts after removing instrument panel assembly Front passenger air bag module Refer to SR 11 Removal and Installation Side ventilator grille LH RH Refer to VTL 12 SIDE VENTILATOR GRILLE Removal and Installation Ventilator duc
18. onsist of insulating with felt cloth tape SEATS When isolating seat noise it s important to note the position the seats in and the load placed on the seat when the noise occurs These conditions should be duplicated when verifying and isolating the cause of the noise Cause of seat noise include 1 Headrest rods and holder 2 A squeak between the seat pad cushion and frame 3 Therear seatback lock and bracket These noises can be isolated by moving or pressing on the suspected components while duplicating the con ditions under which the noise occurs Most of these incidents can be repaired by repositioning the component or applying urethane tape to the contact area UNDERHOOD Some interior noise may be caused by components under the hood or on the engine wall The noise is then transmitted into the passenger compartment Causes of transmitted underhood noise include Any component mounted to the engine wall Components that pass through the engine wall Engine wall mounts and connectors Loose radiator mounting pins Hood bumpers out of adjustment Hood striker out of adjustment These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle The best method is to secure move or insulate one component at a time and test drive the vehicle Also engine RPM or load can be changed to isolate the noise Repairs can usually be made by moving adjusting securing or insulating the component causing the noi
19. r pitch noise softer surfaces lower pitch noises edge to surface chirping Creak Like walking on an old wooden floor Creak characteristics include firm contact slow movement twisting with a rotational movement pitch depen dent on materials often brought on by activity Rattle Like shaking a baby rattle Rattle characteristics include the fast repeated contact vibration or similar movement loose parts missing clip or fastener incorrect clearance Knock Like a knock on a door Knock characteristics include hollow sounding sometimes repeating often brought on by driver action Tick Like a clock second hand Tick characteristics include gentle contacting of light materials loose components can be caused by driver action or road conditions Thump Heavy muffled knock noise Thump characteristics include softer knock dead sound often brought on by activity Buzz Like a bumblebee Buzz characteristics include high frequency rattle firm contact Often the degree of acceptable noise level will vary depending up on the person A noise that a technician may judge as acceptable may be very irritating to the customer Weather conditions especially humidity and temperature may have a great effect on noise level DUPLICATE THE NOISE AND TEST DRIVE Revision 2009 March IP 2 2009 FX35 FX50 SQUEAK AND RATTLE TROUBLE DIAGNOSES lt SYMPTOM DIAGNOSIS gt If possible drive the vehicle with the customer until the noi
20. rtment for the latest parts information The following materials are contained in the Nissan Squeak and Rattle Kit J 43980 Each item can be ordered separately as needed URETHANE PADS 1 5 mm 0 059 in thick Insulates connectors harness etc 76268 9E005 100 x 135 mm 3 937 x 5 315 in 76884 71L01 60 x 85 mm 2 362 x 3 346 in 76884 71L02 15 x 25 mm 0 591 x 0 984 in INSULATOR Foam blocks Insulates components from contact Can be used to fill space behind a panel 73982 9E000 45 mm 1 772 in thick 50 x 50 mm 1 969 x 1 969 in 73982 50Y00 10 mm 0 394 in thick 50 x 50 mm 1 969 x 1 969 in INSULATOR Light foam block 80845 71L00 30 mm 1 18 in thick 30 x 50 mm 1 181 x 1 969in FELT CLOTHTAPE Revision 2009 March IP 3 2009 FX35 FX50 SQUEAK AND RATTLE TROUBLE DIAGNOSES SYMPTOM DIAGNOSIS Used to insulate where movement does not occur Ideal for instrument panel applications 68370 4B000 15 x 25 mm 0 591 x 0 984 in pad 68239 13E00 5 mm 0 197 in wide tape roll The following materials not found in the kit can also be used to repair squeaks and rattles UHMW TEFLON TAPE Insulates where slight movement is present Ideal for instrument panel applications SILICONE GREASE Used in place of UHMW tape that is be visible or does not fit Will only last a few months SILICONE SPRAY Used when grease cannot be applied DUCT TAPE Used to eliminate movement CONFIRM THE REPAIR Confir
21. se Doney Revision 2009 March IP 5 2009 FX35 FX50 SQUEAK AND RATTLE TROUBLE DIAGNOSES SYMPTOM DIAGNOSIS Diagnostic Worksheet INFOID 0000000003845838 SQUEAK amp RATTLE DIAGNOSTIC WORKSHEET INFINITI Dear Infiniti Customer We are concerned about your satisfaction with your Infiniti vehicle Repairing a squeak or rattle sometimes can be very difficult To help us fix your Infiniti right the first time please take a moment to note the area of the vehicle where the squeak or rattle occurs and under what conditions You may be asked to take a test drive with a service consultant or technician to ensure we confirm the noise you are hearing I WHERE DOES THE NOISE COME FROM circle the area of the vehicle The illustrations are for reference only and may not reflect the actual configuration of your vehicle d wa Omm ES TINI Continue to page 2 of the worksheet and briefly describe the location of the noise or rattle In addition please indicate the conditions which are present when the noise occurs PIIB8741E Revision 2009 March IP 6 2009 FX35 FX50 SQUEAK AND RATTLE TROUBLE DIAGNOSES lt SYMPTOM DIAGNOSIS gt SQUEAK amp RATTLE DIAGNOSTIC WORKSHEET page 2 Briefly describe the location where the noise occurs
22. se is duplicated Note any additional information on the Diagnostic Worksheet regarding the conditions or location of the noise This information can be used to duplicate the same conditions when the repair is reconfirmed If the noise can be duplicated easily during the test drive to help identify the source of the noise try to dupli cate the noise with the vehicle stopped by doing one or all of the following 1 Close a door 2 Tap or push pull around the area where the noise appears to be coming from 3 Rev the engine 4 Use a floor jack to recreate vehicle twist 5 At idle apply engine load electrical load half clutch on M T models drive position on A T models 6 Raise the vehicle on a hoist and hit a tire with a rubber hammer Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs e If it is difficult to duplicate the noise drive the vehicle slowly on an undulating or rough road to stress the vehicle body CHECK RELATED SERVICE BULLETINS After verifying the customer concern or symptom check ASIST for Technical Service Bulletins TSBs related to that concern or symptom If a TSB relates to the symptom follow the procedure to repair the noise LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE 1 Narrow down the noise to a general area To help pinpoint the source of the noise use a listening tool Chassis ear J 39570 Engine ear and mechanics stethoscope 2
23. t LH RH Refer to VTL 14 VENTILATOR DUCT Removal and Installation Adaptor duct Refer to VTL 14 ADAPTOR DUCT Removal and Installation Defroster nozzle Refer to VTL 15 DEFROSTER NOZZLE Removal and Installation Side defroster nozzle LH RH Refer to VTL 15 SIDE DEFROSTER NOZZLE Removal and Installa a tion Antenna feeder Refer to AV 273 Harness Layout GPS antenna Refer to AV 596 Removal and Installation Trip A B reset switch Refer to MWI 177 Removal and Installation INSTALLATION Install in the reverse order of removal Revision 2009 March IP 21 2009 FX35 FX50 CENTER CONSOLE ASSEMBLY REMOVAL AND INSTALLATION gt CENTER CONSOLE ASSEMBLY Exploded View SEC 969 1 Indicator assembly 2 Console finisher assembly 4 Console pocket assembly 5 Socket inner case 7 Pocket 8 Center console assembly 10 Inside key antenna 11 Socket knob 13 Console rear finisher 14 Rear ventilator grille 16 Socket knob 17 Socket inner case 19 DVD player 20 DVD finisher 22 Cup holder assembly 23 Console upper finisher 25 iPod adapter Removal and Installation REMOVAL Revision 2009 March IP 22 12 15 21 24 INFOID 0000000003851863 JMJIA2001ZZ Console switch finisher Socket knob Console bracket Socket inner case Console lid assembly Console box assembly Auxiliary input jacks Console hinge mask INFOID 0000000003857704 2009 FX3
24. t with a new one Tighten bolts and nuts firmly to the specified torque After reassembly has been completed make sure each part functions correctly Remove stains in the following way Water soluble stains Dip a soft cloth in warm water and then squeeze it tightly After wiping the stain wipe with a soft dry cloth Oil stain Dissolve a synthetic detergent in warm water density of 2 to 3 dip the cloth then clean off the stain with the cloth Next dip the cloth in fresh water and squeeze it tightly Then clean off the detergent completely Then wipe the area with a soft dry cloth Never use any organic solvent such as thinner or benzine Revision 2009 March IP 9 2009 FX35 FX50 PREPARATION PREPARATION PREPARATION PREPARATION Special Service Tools INFOID 0000000003845842 The actual shapes of Kent Moore tools may differ from those of special service tools illustrated here Tool number Kent Moore No Tool name Description J 39570 Chassis ear Locates the noise J 43980 NISSAN Squeak and Rattle Kit SIIA0994E Commercial Service Tools Tool name Repairs the cause of noise INFOID 0000000003845843 Description Engine ear SIIA0995E Locates the noise Remover tool Sly PIIB7923J Removes clips pawls and metal clips Power tool BEN UW gt PIIB1407E Revision 2009 March IP 10 2009 FX35 FX50 INSTRUMENT PANEL
25. the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the ignition ON or engine running DO NOT use air or electric power tools or strike near the sensor s with a hammer Heavy vibration could activate the sensor s and deploy the air bag s possibly causing serious injury When using air or electric power tools or hammers always switch the ignition OFF disconnect the battery and wait at least 3 minutes before performing any service Precaution Necessary for Steering Wheel Rotation after Battery Disconnect INFOID 0000000003910495 NOTE Before removing and installing any control units first turn the push button ignition switch to the LOCK posi tion then disconnect both battery cables After finishing work confirm that all control unit connectors are connected properly then re connect both battery cables Always use CONSULT III to perform self diagnosis as a part of each function inspection after finishing work If a DTC is detected perform trouble diagnosis according to self diagnosis results This vehicle is equipped with a push button ignition switch and a steering lock unit If the battery is disconnected or discharged the steering wheel will lock and cannot be turned If turning the steering wheel is required with the battery disconnected or discharged follow the procedure below before starting the repair operation OPERATION PROCEDURE 1 Connect both battery cables NOTE Supply power using jump
26. ull toward the arrow direction Disconnect harness connectors Revision 2009 March IP 18 2009 FX35 FX50 INSTRUMENT PANEL ASSEMBLY REMOVAL AND INSTALLATION gt 39 Remove AV control unit Refer to AV 251 Removal and Installation Remove AV control unit 1 fixing screws A Pull back AV control unit Disconnect harness connectors 40 Remove push button ignition switch Refer to SEC 206 Removal and Installation 41 Remove front defroster grille LH Refer to VTL 13 FRONT DEFROSTER GRILLE Removal and Instal lation 42 Remove front defroster grille RH Refer to VTL 13 FRONT DEFROSTER GRILLE Removal and Instal lation 43 Remove glove box assembly Open the glove box Pull back glove box assembly 1 Remove damper pin 1 of left side 44 Remove instrument lower cover RH Pull downward disengage pawis Pull back instrument lower cover RH 1 Disconnect illumination lamp harness connector AA Pawl fad JMJIA1995ZZ Revision 2009 March IP 19 2009 FX35 FX50 INSTRUMENT PANEL ASSEMBLY REMOVAL AND INSTALLATION gt 45 46 4T 48 49 50 51 52 53 54 Remove instrument lower panel RH Remove instrument lower panel RH 1 fixing screws A Pull back instrument lower panel RH Disconnect glove box lamp harness connector s Pawl a 4 Lx 1 Metalclip JMJIA19962Z Disconnect front passenger air bag m
27. ventilator duct 1 Refer to VTL 16 REAR VENTILATOR DUCT 1 Removal and Installation 14 Remove center console fixing screws A 15 Remove center console assembly Pull back and lift up center console assembly 1 JMJIA1980ZZ INSTALLATION Install in the reverse order of removal Disassembly and Assembly INFOID 0000000003851865 DISASSEMBLY 1 Remove center console assembly Refer to IP 22 Removal and Installation Revision 2009 March IP 24 2009 FX35 FX50 CENTER CONSOLE ASSEMBLY REMOVAL AND INSTALLATION gt 2 Remove iPod connector 1 Refer to AV 1060 Removal and Installation 3 Remove auxiliary input jacks 2 Refer to AV 1062 Removal and Installation 4 Remove power outlet 3 Refer to PWO 8 CONSOLE POWER SOCKET Removal and Installation 5 Remove console lid assembly Open the console lid Remove console hinge mask 1 fixing pawls with remover tool A JMJIA2003ZZ Remove console lid assembly 1 fixing screws A and then remove console lid assembly JMJIA2004ZZ 6 Remove DVD finisher Remove DVD finisher 1 fixing pawls with remover tool A Pull up DVD finisher Pawl ea JMJIA2005ZZ 7 Remove DVD player Refer to AV 1049 Hemoval and Installation 8 Remove console box assembly Revision 2009 March IP 25 2009 FX35 FX50 CENTER CONSOLE ASSEMBLY REMOVAL AND INSTALLATION gt Remove console pad LH Remove co
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