IP-10, "Removal and Installation"
Contents
1. YES NO Initials of person performing Vehicle test driven with customer L Noise verified on test drive O Noise source located and repaired O Follow up test drive performed to confirm repair CJ U VIN Customer Name W O Date This form must be attached to Work Order LAIA0071E Revision May 2008 IP 9 2008 Pathfinder INSTRUMENT PANEL ASSEMBLY lt ON VEHICLE REPAIR gt ON VEHICLE REPAIR INSTRUMENT PANEL ASSEMBLY Exp od ed View INFOID 0000000001689422 Re m Ova a n d n sta ati O n INFOID 0000000001 689412 INSTRUMENT PANEL SEC 248 280 487 680 FA L o gt d e KE g SZ AWJIA0033ZZ 1 Speaker grille RH LH 2 Cluster lid A 3 Lower instrument panel LH 4 Side ventilator grille RH LH 5 Combination meter 6 Steering lock escutcheon Revision May 2008 IP 10 2008 Pathfinder INSTRUMENT PANEL ASSEMBLY lt ON VEHICLE REPAIR gt 7 Column cover upper 8 Column cover lower 9 Cluster lid C 10 Center ventilator grill RH LH 11 Cluster lid D 12 AV control unit 13 Display unit 14 A C and AV switch assembly 15 Lower glove box latch assembly 16 Lower glove box 17 Fuse block cover 18 Lower instrument panel RH 19 Lower glove box damper assembly 20 Upper glove box door 21 Upper glove box 22 Instrument side finisher 23 Instrument panel and pad assembly 24 Passenger air bag module 25 Knee protector brace Removal CAUTION Before servicing turn the igniti2. Kent Moore No Tool name Locating the noise J 39570 Chassis ear SBT839 J 43980 NISSAN Squeak and Rattle kit Repairing the cause of noise SBT840 C O m m a rci a S e rvi ce TOO INFOID 0000000001689408 Kent Moore No Description Tool name J 39565 Locating the noise Engine ear SIIA0995E Power Tool Loosening bolts and nuts PBIC0191E Revision May 2008 IP 3 2008 Pathfinder SQUEAK AND RATTLE TROUBLE DIAGNOSES lt SYMPTOM DIAGNOSIS gt SYMPTOM DIAGNOSIS SQUEAK AND RATTLE TROUBLE DIAGNOSES Wo rk F OW INFOID 0000000001689409 Repair the Cause Confirm Repair OK Inspection End SBT842 CUSTOMER INTERVIEW Interview the customer if possible to determine the conditions that exist when the noise occurs Use the Diag nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any customer s comments refer to P 8 Diagnostic Worksheet This information is necessary to duplicate the conditions that exist when the noise occurs The customer may not be able to provide a detailed description or the location of the noise Attempt to obtain all the facts and conditions that exist when the noise occurs or does not occur If there is more than one noise in the vehicle be sure to diagnose and repair the noise that the customer is concerned about This can be accomplished by test driving the vehicle with the customer
3. After identifying the type of noise isolate the noise in terms of its characteristics The noise characteristics are provided so the customer service adviser and technician are all speaking the same language when defining the noise Squeak Like tennis shoes on a clean floor Squeak characteristics include the light contact fast movement brought on by road conditions hard surfaces higher pitch noise softer surfaces lower pitch noises edge to surface chirping Creak Like walking on an old wooden floor Creak characteristics include firm contact slow movement twisting with a rotational movement pitch depen dent on materials often brought on by activity Rattle Like shaking a baby rattle Rattle characteristics include the fast repeated contact vibration or similar movement loose parts missing clip or fastener incorrect clearance Knock Like a knock on a door Knock characteristics include hollow sounding sometimes repeating often brought on by driver action Tick Like a clock second hand Tick characteristics include gentle contacting of light materials loose components can be caused by driver action or road conditions Thump Heavy muffled knock noise Thump characteristics include softer knock dead sound often brought on by activity Buzz Like a bumble bee Buzz characteristics include high frequency rattle firm contact Often the degree of acceptable noise level will vary depending upon the person A noise th
4. lid C bolts then release the clips and remove cluster lid C 6 Disconnect electrical connectors and remove cluster lid C Installation Installation is in the reverse order of removal CLUSTER LID D SEC 680 Acar ESS BOS CARRERA SS DA Y IE SER 1 Cluster lid D A Cluster lid D screw Removal 1 Remove A T finisher 2 Remove lower instrument panel LH 3 Remove lower instrument panel RH 4 Remove cluster lid C 5 Disconnect the electrical connectors and remove cluster lid D Installation Installation is in the reverse order of removal LOWER INSTRUMENT PANEL LH Removal 1 Remove front pillar lower finisher Refer to INT 13 Removal and Installation 2 Remove lower instrument panel LH using power tool 3 Pull rearward to release lower instrument panel LH 4 Disconnect lower instrument panel LH harness connectors LIIA1744E Installation Installation is in the reverse order of removal Revision May 2008 IP 12 2008 Pathfinder INSTRUMENT PANEL ASSEMBLY lt ON VEHICLE REPAIR gt COMBINATION METER SEC 248 WIIA1053E 1 Combination meter 2 Combination meter screws 3 Cluster lid A 4 Ignition key lamp assembly 5 Steering lock escutcheon 6 Cluster lid A screws Removal Disconnect the negative battery cable Remove front pillar upper finisher Refer to INT 13 Removal and Installation Remove lower instrument panel LH Remove steering lock escutcheon Remove clu
5. of injury to the driver and front passenger for certain types of collision This system includes seat belt switch inputs and dual stage front air bag modules The SRS system uses the seat belt switches to determine the front air bag deployment and may only deploy one front air bag depending on the severity of a collision and whether the front occupants are belted or unbelted Information necessary to service the system safely is included in the SR and SB section of this Service Man ual WARNING To avoid rendering the SRS inoperative which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation all maintenance must be performed by an authorized NISSAN INFINITI dealer Improper maintenance including incorrect removal and installation of the SRS can lead to personal injury caused by unintentional activation of the system For removal of Spiral Cable and Air Bag Module see the SR section Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual SRS wiring harnesses can be identified by yellow and or orange harnesses or har ness connectors Revision May 2008 IP 2 2008 Pathfinder PREPARATION lt PREPARATION gt PREPARATION PREPARATION Special Service Tool INFOID 0000000001689407 The actual shapes of Kent Moore tools may differ from those of special service tools illustrated here Tool number Description
6. 6 31 M9 3 5 0 36 31 E KO 9 5 0 97 84 Removal 1 Remove lower instrument panel RH 2 Remove cup holder finisher 3 Remove A T finisher 4 Remove center console screws 5 Disconnect electrical connectors and remove center console Installation Installation is in the reverse order of removal Revision May 2008 IP 14 WIIA1058bE 2008 Pathfinder CENTER CONSOLE ASSEMBLY lt DISASSEMBLY AND ASSEMBLY gt DISASSEMBLY AND ASSEMBLY CENTER CONSOLE ASSEMBLY Exploded View INFOID 0000000001689423 Disassembly and Assembly INFOID 0000000001689421 LOWER GLOVE BOX SEC 680 WIIA1049E 1 Upper glove box 2 Upper glove box door 3 Lower instrument panel RH 4 Fuse block cover 5 Lower glove box latch assembly cover 6 Lower glove box T Lower glove box latch assembly 8 Damper hook 9 Lower glove box damper Disassembly 1 Remove fuse block cover 2 Remove damper hook 3 Remove lower glove box latch cover 4 Remove lower glove box latch assembly Assembly Assembly is in the reverse order of disassembly UPPER GLOVE BOX Disassembly 1 Remove upper glove box door screws 2 Remove upper glove box door Revision May 2008 IP 15 2008 Pathfinder CENTER CONSOLE ASSEMBLY lt DISASSEMBLY AND ASSEMBLY gt Assembly Assembly is in the reverse order of disassembly Center Console 10 13 16 A SEC 969 Console bin 2 AT finisher 3 Center console front base 5 Cup holder finis
7. BODY INTERIOR SECTION INSTRUMENT PANEL CONTENTS PRECAUTION mmcccccencccccccceceeceeees 2 VAT n dime MOERS TE 4 Generic Squeak and Rattle Troubleshooting 6 PRECAUTIONS eese 2 Diagnostic Worksheet sss 8 Precaution for Supplemental Restraint System SRS AIR BAG and SEAT BELT PRE TEN ON VEHICLE REPAIR 10 IONER e T a a 2 2e INSTRUMENT PANEL ASSEMBLY 10 PREPARATION rennen enun 3 Exploded VIGW kis eS es eerta m docu ve ES prie gs 10 Removal and Installation 10 PREPARA TION RDS nn nt 3 Special Service Tool ccccceeccceeeeeeceeaeeeeeeeeeeeeeaees 3 DISASSEMBLY AND ASSEMBLY 15 Commercial Service Tool ccccccceeeeeeeeeeeeeeeeees 3 CENTER CONSOLE ASSEMBLY SYMPTOM DIAGNOSIS nmn 4 Exploded View seene Disassembly and Assembly SQUEAK AND RATTLE TROUBLE DIAG NOSES kic ases ovd exe cdd cubo Ca Por ds 4 Revision May 2008 IP 1 2008 Pathfinder PRECAUTIONS lt PRECAUTION gt PRECAUTION PRECAUTIONS Precaution for Supplemental Restraint System SRS AIR BAG and SEAT BELT P R E T E N S O N E R INFOID 0000000001689406 The Supplemental Restraint System such as AIR BAG and SEAT BELT PRE TENSIONER used along with a front seat belt helps to reduce the risk or severity
8. IST for Technical Service Bulletins TSBs related to that concern or symptom If a TSB relates to the symptom follow the procedure to repair the noise LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE 1 Narrow down the noise to a general area To help pinpoint the source of the noise use a listening tool Chassis Ear J 39570 Engine Ear J 39565 and mechanic s stethoscope 2 Narrow down the noise to a more specific area and identify the cause of the noise by removing the components in the area that you suspect the noise is coming from Do not use too much force when removing clips and fasteners otherwise clips and fasteners can be broken or lost during the repair resulting in the creation of new noise tapping or pushing pulling the component that you suspect is causing the noise Do not tap or push pull the component with excessive force otherwise the noise will be eliminated only tem porarily feeling for a vibration with your hand by touching the component s that you suspect is are causing the noise placing a piece of paper between components that you suspect are causing the noise looking for loose components and contact marks Refer to IP 6 Generic Squeak and Rattle Troubleshooting REPAIR THE CAUSE e f the cause is a loose component tighten the component securely e f the cause is insufficient clearance between components separate components by repositioning or loosening and retightening the component if pos
9. at you may judge as acceptable may be very irritating to the customer Weather conditions especially humidity and temperature may have a great effect on noise level DUPLICATE THE NOISE AND TEST DRIVE Revision May 2008 IP 4 2008 Pathfinder SQUEAK AND RATTLE TROUBLE DIAGNOSES lt SYMPTOM DIAGNOSIS gt If possible drive the vehicle with the customer until the noise is duplicated Note any additional information on the Diagnostic Worksheet regarding the conditions or location of the noise This information can be used to duplicate the same conditions when you confirm the repair If the noise can be duplicated easily during the test drive to help identify the source of the noise try to dupli cate the noise with the vehicle stopped by doing one or all of the following 1 Close a door 2 Tap or push pull around the area where the noise appears to be coming from 3 Rev the engine 4 Use a floor jack to recreate vehicle twist 5 At idle apply engine load electrical load half clutch on M T model drive position on A T model 6 Raise the vehicle on a hoist and hit a tire with a rubber hammer Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs e f it is difficult to duplicate the noise drive the vehicle slowly on an undulating or rough road to stress the vehicle body CHECK RELATED SERVICE BULLETINS After verifying the customer concern or symptom check AS
10. by components under the hood or on the engine wall The noise is then transmitted into the passenger compartment Causes of transmitted underhood noise include Any component mounted to the engine wall Components that pass through the engine wall Engine wall mounts and connectors Loose radiator mounting pins Hood bumpers out of adjustment Hood striker out of adjustment These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle The best method is to secure move or insulate one component at a time and test drive the vehicle Also engine RPM or load can be changed to isolate the noise Repairs can usually be made by moving adjusting securing or insulating the component causing the noise Oo 5 ND Revision May 2008 IP 7 2008 Pathfinder SQUEAK AND RATTLE TROUBLE DIAGNOSES lt SYMPTOM DIAGNOSIS gt D lag n osti C Wo rks h eet INFOID 0000000001689411 Dear Customer We are concerned about your satisfaction with your vehicle Repairing a squeak or rattle sometimes can be very difficult To help us fix your vehicle right the first time please take a moment to note the area of the vehicle where the squeak or rattle occurs and under what conditions You may be asked to take a test drive with a service advisor or technician to ensure we confirm the noise you are hearing SQUEAK amp RATTLE DIAGNOSTIC WORKSHEET I WHERE DOES THE NOISE COME FROM circle the area of the vehicle T
11. he illustrations are for reference only and may not reflect the actual configuration of your vehicle FE LET LT mmm aus ES fum CTH mee Continue to page 2 of the worksheet and briefly describe the location of the noise or rattle In addition please indicate the conditions which are present when the noise occurs LAIAO072bE Revision May 2008 IP 8 2008 Pathfinder SQUEAK AND RATTLE TROUBLE DIAGNOSES lt SYMPTOM DIAGNOSIS gt SQUEAK amp RATTLE DIAGNOSTIC WORKSHEET page 2 Briefly describe the location where the noise occurs Il WHEN DOES IT OCCUR please check the boxes that apply O Anytime CT After sitting out in the rain 1st time in the morning LI When it is raining or wet O Only when it is cold outside O Dry or dusty conditions Only when it is hot outside CT Other Ill WHEN DRIVING IV WHAT TYPE OF NOISE O Through driveways Squeak like tennis shoes on a clean floor LI Over rough roads L Over speed bumps Only about mph Ll On acceleration Creak like walking on an old wooden floor Rattle like shaking a baby rattle Knock like a knock at the door Tick like a clock second hand Thump heavy muffled knock noise Buzz like a bumble bee O Coming to a stop On turns left right or either circle LI With passengers or cargo LI Other LI After driving milesor minutes OOOOOOO TO BE COMPLETED BY DEALERSHIP PERSONNEL Test Drive Notes
12. her 6 Center console rear base 8 Bracket DVD 9 Rear finisher assembly 11 Rear cup holder assembly 12 Rear HVAC control if equipped 14 Hinge 15 Center console bin 17 Cup holder insert 18 Screw B Bolt Disassembly 1 Remove center console Refer to P 10 Removal and Installation 2 Remove center console lid 3 Remove latch from center console lid 4 Remove hinge from center console lid 5 Remove rear finisher assembly 6 Remove rear cup holder assembly 7 Remove DVD player if equipped 8 Disconnect center console harness connectors 9 Remove cup holder insert and cup holder assembly 10 Remove center console bin 11 Remove center console bracket 12 Remove wire harness bracket Assembly Revision May 2008 IP 16 Ash tray Bracket Wire harness bracket Ventilator console grille if equipped Center console lid Cup holder assembly 2008 Pathfinder CENTER CONSOLE ASSEMBLY lt DISASSEMBLY AND ASSEMBLY gt Assembly is in the reverse order of disassembly Revision May 2008 IP 17 2008 Pathfinder
13. llowing 1 Sunroof lid rail linkage or seals making a rattle or light knocking noise 2 Sun visor shaft shaking in the holder 3 Front or rear windshield touching headliner and squeaking Again pressing on the components to stop the noise while duplicating the conditions can isolate most of these incidents Repairs usually consist of insulating with felt cloth tape OVERHEAD CONSOLE FRONT AND REAR Overhead console noises are often caused by the console panel clips not being engaged correctly Most of these incidents are repaired by pushing up on the console at the clip locations until the clips engage In addition look for 1 Loose harness or harness connectors 2 Front console map reading lamp lens loose 3 Loose screws at console attachment points SEATS When isolating seat noise it s important to note the position the seat is in and the load placed on the seat when the noise is present These conditions should be duplicated when verifying and isolating the cause of the noise Cause of seat noise include 1 Headrest rods and holder 2 A squeak between the seat pad cushion and frame 3 The rear seatback lock and bracket These noises can be isolated by moving or pressing on the suspected components while duplicating the con ditions under which the noise occurs Most of these incidents can be repaired by repositioning the component or applying urethane tape to the contact area UNDERHOOD Some interior noise may be caused
14. on switch off disconnect both battery terminals then wait at least 3 minutes 1 Disconnect the battery negative terminal Remove the center console Refer to IP 10 Removal and Installation Remove the combination meter Refer to MWI 67 Removal and Installation Remove front pillar upper finisher Refer to INT 13 Removal and Installation Remove optical sensor Refer to EXL 111 Removal and Installation Remove AV control unit Refer to AV 136 Removal and Installation Remove display unit if equipped Refer to AV 430 Removal and Installation Remove cluster lid D 9 Disconnect GPS antenna 10 Remove the passenger air bag module Refer to SR 8 Removal and Installation 11 Remove the instrument stay RH LH bolts 12 Remove instrument panel and pad assembly Disconnect all remaining harnesses en 2 ee o9 qo Installation Installation is in the reverse order of removal CLUSTER LID C SEC 680 1 Instrument panel 2 Cluster lid C A Cluster lid C Bolt Removal CAUTION Before servicing turn the ignition switch off disconnect both battery terminals then wait at least 3 minutes 1 Disconnect the battery negative terminal 2 Select neutral then remove shifter handle 3 Remove A T finisher 4 Remove the center console bin screws and center console bin Revision May 2008 IP 11 2008 Pathfinder INSTRUMENT PANEL ASSEMBLY lt ON VEHICLE REPAIR gt 5 Remove cluster
15. sible insulate components with a suitable insulator such as urethane pads foam blocks felt cloth tape or urethane tape A NISSAN Squeak and Rattle Kit J 43980 is available through your authorized NISSAN Parts Depart ment CAUTION Do not use excessive force as many components are constructed of plastic and may be damaged Always check with the Parts Department for the latest parts information The following materials are contained in the NISSAN Squeak and Rattle Kit J 43980 Each item can be ordered separately as needed URETHANE PADS 1 5 mm 0 059 in thick Insulates connectors harness etc 76268 9E005 100x135 mm 3 94x5 31 in 76884 71L01 60x85 mm 2 36x3 35 in 76884 71L02 15x25 mm 0 59x0 98 in INSULATOR Foam blocks Insulates components from contact Can be used to fill space behind a panel 73982 9E000 45 mm 1 77 in thick 50x50 mm 1 97x1 97 in 73982 50Y00 10 mm 0 39 in thick 50x50 mm 1 97x1 97 in INSULATOR Light foam block 80845 71L00 30 mm 1 18 in thick 30x50 mm 1 18x1 97 in FELT CLOTH TAPE Used to insulate where movement does not occur Ideal for instrument panel applications Revision May 2008 IP 5 2008 Pathfinder SQUEAK AND RATTLE TROUBLE DIAGNOSES lt SYMPTOM DIAGNOSIS gt 68370 4B000 15x25 mm 0 59x0 98 in pad 68239 13E00 5 mm 0 20 in wide tape roll The following materials not found in the kit can also be used to repair squeaks and rattles UHMW TEFLON TAPE In
16. ster lid A using power tool Remove combination meter using power tool 7 Disconnect combination meter electrical connectors Ct uw ce TO S Installation Installation is in the reverse order of removal A T FINISHER SEC 969 1 Cluster lid D 2 Center console front base 3 Cup holder finisher 4 AT finisher lt Front Removal 1 Remove cup holder finisher 2 Release the shifter handle clip then remove shifter handle 3 Pull up to release clips and disconnect the connectors then remove the A T finisher Installation Installation is in the reverse order of removal LOWER INSTRUMENT PANEL RH AND LOWER GLOVE BOX Removal Revision May 2008 IP 13 2008 Pathfinder INSTRUMENT PANEL ASSEMBLY lt ON VEHICLE REPAIR gt 1 Disconnect the negative battery terminal 2 Remove front pillar lower finisher Refer to INT 13 Removal and Installation 3 Remove lower instrument panel RH screws using power tool 4 Remove lower instrument panel RH and lower glove box Installation NOTE Install upper glove box before installing lower glove box Installation is in the reverse order of removal UPPER GLOVE BOX Removal 1 Remove lower instrument panel RH and lower glove box 2 Remove cluster lid C 3 Remove upper glove box screws using power tool 4 Remove upper glove box Installation Installation is in the reverse order of removal CENTER CONSOLE SEC 969 M9 3 5 0 36 31 3 5 0 3
17. sulates where slight movement is present Ideal for instrument panel applications SILICONE GREASE Used instead of UHMW tape that will be visible or not fit Note Will only last a few months SILICONE SPRAY Use when grease cannot be applied DUCT TAPE Use to eliminate movement CONFIRM THE REPAIR Confirm that the cause of a noise is repaired by test driving the vehicle Operate the vehicle under the same conditions as when the noise originally occurred Refer to the notes on the Diagnostic Worksheet Generic Squeak and Rattle Troubleshooting INFOID 0000000001689410 Refer to Table of Contents for specific component removal and installation information INSTRUMENT PANEL Most incidents are caused by contact and movement between 1 The cluster lid A and instrument panel Acrylic lens and combination meter housing Instrument panel to front pillar garnish Instrument panel to windshield Instrument panel mounting pins Wiring harnesses behind the combination meter A C defroster duct and duct joint These incidents can usually be located by tapping or moving the components to duplicate the noise or by pressing on the components while driving to stop the noise Most of these incidents can be repaired by apply ing felt cloth tape or silicone spray in hard to reach areas Urethane pads can be used to insulate wiring har ness CAUTION Do not use silicone spray to isolate a squeak or rattle If you saturate the area with silicone yo
18. u will not be able to recheck the repair CENTER CONSOLE Components to pay attention to include 1 Shifter assembly cover to finisher 2 A C control unit and cluster lid C 3 Wiring harnesses behind audio and A C control unit The instrument panel repair and isolation procedures also apply to the center console DOORS Pay attention to the 1 Finisher and inner panel making a slapping noise 2 Inside handle escutcheon to door finisher 3 Wiring harnesses tapping 4 Door striker out of alignment causing a popping noise on starts and stops Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate many of these incidents You can usually insulate the areas with felt cloth tape or insulator foam blocks from the NISSAN Squeak and Rattle Kit J 43980 to repair the noise TRUNK Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner In addition look for 1 Trunk lid bumpers out of adjustment DONS EUR Revision May 2008 IP 6 2008 Pathfinder SQUEAK AND RATTLE TROUBLE DIAGNOSES lt SYMPTOM DIAGNOSIS gt 2 Trunk lid striker out of adjustment 3 The trunk lid torsion bars knocking together 4 A loose license plate or bracket Most of these incidents can be repaired by adjusting securing or insulating the item s or component s caus ing the noise SUNROOF HEADLINING Noises in the sunroof headlining area can often be traced to one of the fo
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