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DCB, DCFCB, and DCFCTB Models

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2. apu DETAIL B 8402138A 2 2001TRB OPTIO 0 BUSS BAR ASSEMBLY WIRING FOR FIELD 22 T 17500439 BLK 17500698
3. SOLAR WIRING CONFIGURATIONS 288996 PVS220W 48 i 288843A 52110 48 Q SOLAR REGULATOR MEE D 55W 12V 55W 12V 55W 12V 55W 12V 110W 24V 110W 24V PV BATTERY LOAD 1 ET ES 97s o o 9149
4. 8402109 BLK 18402138 17500439 Em 2001TRB OPTION BUSS BAR ASSEMBLY 4 WHT BLK GRN BLK Eu PCB TERMINAL WIRE CONNECTIONS ur Bj CONNECT POSITION Pll LU POSITION 3 amp 4 ps E FIELD INSTALLED EQUIPMENT aL H e 5 A SS NO 3 WS 5 5 H ALVARION m m NC 2 ZAS 31 182 E E z x z 0 CN 2005305 Li Sr gS POWER ETHERNET BRN o 1751413A rool BLK S Se 17500699 1300104 02 017 NOTE WHEN USING THE 2001TRB OPTION 2001TRB OPTI
5. ITEM NO QTY PART DESCRIPTION 1703450 CABINET CONTROL ALUMINUM 2 1703460 CABINET BATTERY ALUMINUM 3 84021363 11 BACKPLATE ASSY MTG CNTL BOX UNITS 4 86001164 BRACKET MG SWITCH DISCONNECT 5 8600106 CHANNEL MTG CABINET 6 85810254 CONDILIQUI TITE 75 7 2 84040684 FITTING CONDUIT CARLON 8 814618758 LABEL SIREN CONTROLLER UL 9 814615304 LABEL WARNING 1 6 7058065 3 8 16 55 1 8 10744046 LKWSHR SPLT SS 3 8 2 10 7072035 VASHERFLAT FOR 3 8 SCREW 3 4 70598063 UT 3 8 16 1 6 70580504 UT MACH SCR KEPS 1 4 20 5 10 70024009 16 BOLT HEX HD SS 3 8 16 X 1 6 61767A LABEL BATTERY WARNING 7 615104 LABEL WARNING BATTERY BUX 8 6145098 LABEL WARNING CNTRL 9 612400 LABEL FC CONTROLS DIN RAIL 120V 20 22323A 01 SWI
6. 6 e SOLAR WIRING CONFIGURATIONS SOLAR REGULATOR SS SS a SS SS Se a 288996 PVS220W 48 288843A 52110 48 LOAD T 1 2 E EE F NE 55W 12V 55W 12V 55W 12V 55W 12V 110W 24V 110W 24V o EOD o i KOoOoOoo 2960096 aco 2410 gt 10 087 ET d pr BEN RED WHT gt WHT a BLK d iu e uu cett 1 R BLK gt BLK RED RED CONNECT THE RED BATTERY LINE HERE PART 300104 02 217 T300104 02 017 D F4 YEL 10A 1 1 REMOVE WIRE JUMPER 300422 10 022 WHEN 1300214 04 015 USING 2001TRB OPTION 1751114A __
7. 17500439 BUR BLK 17500698 d ME M MCCC MEM CC D CU MMC CD INC qe M LU MN 300218 07 021 1 BLK BLK 9 1500218 10 227 BLK GND STUD r BR WIRING FOR FIEI 017 5 3 2 2 1461039A RED 1 03 1300218 06 031 BLU 2 01 N H 5 4 2005305 Po 2001HR OPTION TIN SUUM 4 ROTATOR 48V 12 _ RED I CHOPPER 48V 2 GA RED I GROUND 2 GA BLK 2 1 CHASSIS GROUND ee cuu fct es 17500699 F ECS CUSTOMER SUPPLIED 2 131 183 OH _ 1461132 NE 3o Pec MEE 2001TRB OPTION 12 2 1 2001TRB 4 LB 8402138A i 8055 6 F3 5 131A182C FRONT VIEW 8402109A BUSS BAR 5 WITH SNUBBER CAP ASSY C1 C3 DISCONNECT Sg 840200182 FOR SNUBBER ASSY YEL SWITCH 2 2 C4 iu JEMEN M EN zm A 14
8. 770017 TEST RED SPEAKER zs RELAY Pal 1 Relay 1 Commo 2 2 Relay 1 TONE DECODE ak La LOW PASS FILTER TA Kis X 3 Relay 2 Commo 2 RELAY OUTPUT 3 4 Relay 2 RED v2 5 Relay 3 Commo pu lp NE 6 Relay 5 or N C 7 Reloy 4 Commo RELAY OUTPUT 4 8 Relay 4 N O or NC TP7 RED O 51 043 ARM RED 3 2 97 025 POWER SUPPLY SECTION 12V BATTERY 10 14 06 48V BATTERY 7 15 75400 65 F 1 5 CROUND PAD 5 2 057 IN LOW CUT OUT J M T E 110 220 E 5 RECTIFIER P ab 0 SWITCH MODE LS N a o REGULATOR JP22 C 85 140 5 150 260VAC 15 TP11 TP12 028 04 O vo E vo 8V REGULATOR 5 REGULATOR IS05V 17 131 18 vo 5 M 0 12V LDO REGULATOR 5V DC2DC CONVERTOR m POWER miso 12 0150 45V 142 iN 054 053 7 036 109 hX ies 12V DC2DC CONVERTOR 80 Figure 14 DCB Wiring Diagram
9. NI 291254F 71 Options Figure 11 2001TRBP Transformer Rectifier Parts List 2 500 10 500 1 2503 8 750 lt gt 20246 POLYESTER RESIN FILLER NOT EXCEED BELOW 10 00 INCH DIMENSION LIN 22 00 DANGER WARNING 20 00 x TERMINAL BLOCK e o pod INTERNATIONAL Y RECTIFIER POWER T MODULE FSH 115336A 8 10 250 CONDUIT ENTRANCE PLATE 2910836 Model HTR4 Battery Warmers CAUTION If 240 Vac is used to power the FC board and charger directly battery warmers are not allowed In locations where temperatures may drop below freezing for extended periods the optional battery warmers are recommended to maintain battery efficiency A
10. 17500439 BATTERY BOX CONNECTIONS 222022 Figure 16 DCFCTB Wiring Diagram
11. WHEN USING THE 2001TRB OPTION CONNECT RED BATTERY 7500104 02 217 88 amp 218 9 2 131A183C TOP VIEW K1 WITH SNUBBER CAP ASSY 840200182 17500699 WIRES HERE e pn oy 3 oF 131A182C FRO VIEW WITH SNUBBER CAP ASSY 840200182
12. M 8 usw 5 ZR PTRANSFORMER RECTIFIER 1 1 x 1 WREUSDUNACR 2 2000 H5 e 76508 SREVPANHDPHLIO 1 p 9 OPTIONAL PARTS RADIO MODELS x 1 LIGHTNING PROTECTOR 2 888374 2 750 0 amp DCFCTBD xm 4 TRAY BATT 288837A 06 RADIU COM750 DCFCTBU amp DCFCTBIU xx 0 84047 FINAL ASSEMBLY DCFCTB 17 12 70584047 NUIKPSIO G xx 999 WIRING DIAGRAM DCFCTB O 18 11 7004070 06 SCREVPHL 0 32 DCFCTB MODELS T9 2 70785472 50 mx 0 REF TEST PROCEDURE 120 1 20 3255 80 ES CATV SHEET 12 11 17840042 SCREVSETHEX 5 0 3255 1 DPTIUNAL PARTS FS SINAD OPTION xm 0 8400668 ASSY 122 205186 snan onn 14045 T VIRE 12 1 2NT3 2ND 7000444A 05 SCREV MACH PHIL 4 40 7075080 70750803 LKWSHR INT TOOTH FOR SCREW 125 sssealesA TEFLON WSR VSH INT SCREW Otherwise Specified aes 445 XX 0 SIGNAL DIVISIDN
13. 14 62 AC POW _ __________6_6_ __ ___ _ 6_ __ 14 Table 3 Battery 14 Table 4 System Operating Power from 4 Battery System 14 14 T 15 M id castes had m TET 15 Table 8 Input Power 15 Table 9Backup Ballely d ei t malu me UM ever DNE 15 Table 10 Serial Communications ete euet 15 Table 11 Tone Sequential 16 Table 12 Single TOne 16 ______ 16 S UE E 16 Table Relay ___ pt 17 Table 16 Audio Output 17 Table 17 Remote Activation 17 Table t8 Thr shioldS 19 19 Controller Bo
14. Lets cre PW PPC RADI 3 1 000 1 BATTERY Fon oer WIRE E 1 x 1 WIRE LEAD AST PCM OPTIONAL PARTS 2408 KIT x 1 295 56 1 XFORNER W INSULATOR SUPPLIED SV HEX ASSY PCB wo 1770594 WASHER 3 8 x WIRE LEAD DC TOC 526 ROTATOR SENSOR 3 77255 x 1 1 WIRELEAD AST PCB IOV i Te INT x 0 0 107 1 240 VAC 4 G NG ND TS 1 WIRE LEAD DPTIONAL PARTS 2001788 KIT 3 T VRG GGANIS NDRK 19 i penna 1 T NUS BA RELAY TU RIA 1 Lt INTRUSION SWITCH SECTION 0 0 ABV CONTACTOR WIRE To i CONNECTION ACERT
15. 20142 21 113
16. ND PART DESCRIPTIO ITEM NO PTY NO DESCRIPTION 1 1703450 CABINET CONTROL ALUMINUM 62 1 231208 PLUGH LE 0 89 DIA 2 1703460 ALUMINU 63 1 2005173 PCBA DC DC CONVERTER BOARD 3 8402136 01 BACKPLATE ASSY MTG CNTL UNITS 64 6 7000427 04 SCREW PAN HEAD PHILLIPS 6 32 4 20052218 PCBA CURRENT SENSOR 65 2 840200182 SNUBBER CAP ASSY 5 20052633 PLUS CONTROLLER 66 1 1840200205 ASSEMBLY DC BATTERY CHARGER 48V 6 20010623 PCBA BOARD ASSY PC ADJUSTABLE CURRENT SENSOR 7 8600118C BRACKET INTRUSION SWITCH 8 8600106 CHANNEL MTG CABINET 9 8600116 BRACKET MTG SVITCH DISCUNNECT 461318A 0 8581025 COND LIQUI TITE 7 5 1 1461319 WIRE ASSY PCBA SENSOR 1 8402137 BUSS BAR FC CONTROLS 461320A WIRE ASSY PCBA SENSOR 2 8402 068 FITTING CONDUIT CARLO 461323 WIRE ASSY 10A FUSED 3 8402 0663 FUSE BLOCK ASSEMBLY 4 WIRE Ar 9 RELAY 5 7 WIRE LEAD DC DC 5 P SESS 3 8 EEG WIRE ASSY PCS 5 POR 3 8 SCREW 1 44444 ROTATOR SENSOR FUSED Sum m TEMPERATURE SENSOR 2 To YET 7500698 WIRE ASSY BATTERY CHARGER 48V 21 e SCREW THRD FM 8 PAN HD PHIL SS 7500679 WIRE LEAD FUSED BROWN 14AWG 22 14 70114069 08 _ 8
17. 21 DCB DCFCB and DCFCTB Models 77 Index Final VSWR b Peg 55 Plat Surtace Co erm C e Roe 50 CSI 42 je SM MDC REUS 16 FSK Transmit Level 64 44 18 Fusing at the DIN 20 G GOW 19 Initial Sensor Adjustments and Testing 61 Input Power 5 14 15 17 Iristalla 44 54 1 ates T stents 52 Control Battery System 47 54 Installer Supplied Material 5 47 IntrusioniSellSOf 52 30 62 IP AOI SS ete EHE 75 IP POLS Dei 75 J Jumper pins 23 24 L Landline and Local Pushbutton Activation 32 ur aep DR ORE 53 Landline Siren Activation 63 Low Batt
18. COKCOKOJO OIO RE lt gt RED RED T RED FL ow BLK RED 1461132A d CE F3 BLK C3 5 i RED TE RED C T YEL 03 Ce e xm aS 4 1500218 01 065 BRN O N 300218 10 243 Qo _ 175902 09 ot RADIO OPTION a DI UG IN E 9 X PART gt 2 i RECEIVER A N RADIO OPTION F4 g 1461324 E 5 124 056 O 3 2 2 RADIO OPTION CH ai COIL UP BRN PART E YEL AND WIRE TIE BLK HL T 1 B6 SWITCH IN UP 5 A POSITION FOR 120V 131A183C VIEW OLI BRN 4 WITH SNUBBER CAP ASSY N SEE TOP VIEW FOR SNUBBER 840200182 2 Q BLK 2 ASSY ON RELAY F5 1500214 10 090 C N qo 9 1 ONLY 28 8402 066 9909094 1225 8 148 147 GND GND GNO O om 1461318A AA pc BLU v5 i COIL UP AND WIRE TIE GREY WIRE GRY BLK 4 1300104 10 005 1500420 05 011 ORG 1300422 03 060 1 1300104 02 017 ae 2 MODELS GND 1300104 02 015 4 122378 1300104 09 001 4 T300104 09 004 X 1300218 07 021 TO 1 1300218 10 227 BLK GND STUD 2 3 1461039A RED K1 C3
19. FUSED ac Neutral FUSED ac Line FUSED ac Line Radio Transceiver 20 When a radio transceiver is equipped the transceiver is factory installed programmed and aligned to work with Federal Signal DCFCTB The 12 V transceiver is powered by 48 V to 12 V dc to dc converter The converter is powered by the four 12 V batteries that continue to run the controller in case of a power failure Consult the radio s operating manual for further operating details DCB DCFCB and DCFCTB Models Functional Description FC Controller Board The FC Controller Board 15 located on the backplane of the Control Cabinet This board controls all functions of the DCFCB and The board consists of seven main sections e Transceiver Interface Digital Inputs Relay Outputs Speaker Output Landline and Local Pushbuttons Power Inputs and Power Supply Encoder and Decoder Sections FC Controller Board Indicators The following table provides a description of LED indicators on the FC Controller Board Table 19 FC Controller Board Indicators Component Label Description Number D17 AC FAIL AC POWER FAIL AC Power Fail Sensor internal LED POWER POWER LED 12 V Operating Power 150 12 150 12V Isolated 12V power ISO 5V ISO 5V Isolated 5V power U16 LCD LCD Display Displays Function Counters Decodes and Display Software Revision DCB DCFCB and DCFCTB Models Functional Descr
20. T TET 28 a P RR 28 28 E 28 M 29 BEA AE BI 29 Sensors and Sensor INPUTS EEEN 29 20233081 50 TA E E 29 29 Digital Inpuls Tor b RM 30 Digital Input Current 5 2 0 0 00000 6010000000000 30 Digital Tor Intr sion SONS OM oe to ema RR ee 30 Digital Input for Pressure Sensor not used with 2001 130 5 30 TEES 31 PEAKE ONT O 31 Montor MM Lu E 31 Remote OSS t etate xo OREO E ORTOR OE OGA 31 Audio Function Generator 31 Landline and Local Pushbutton Activation 32 Control Board Power Input 32 Decoding Encoding FORMATS aerei DU mus eredi D tug 32 26820012 0 FONDA A 32 33 Technical DESCHIPUON 2
21. 13 66 DCB DCFCB Controller 11 DEFETB CoDttoll8l usb pp Red 12 DCFCTB Encoding 35 DECOGING nio MIS 32 32 TWO ONG cei 32 Decoding sensor status 36 Description of DCFCTB Block 33 Digital Input CUFTOnt SENSO RSEN E 30 Iritrusion Sens OE 30 Press re SENSO ge E S 30 Digital Inputs Rotation SerfSOF 30 DIMENSIONS 15 DEM oad 16 Encoding 33 Transmit Level Adjustments 64 E 16 Electrical Connections cost 50 Electrical Specifications Battery Charger uo iari pe Pre oi SEEN E pe 41 Rotator Motor Current Sensor 39 Environmental 15 Ethernet Board 74 External TranscelVel 34 DIE Te 43 FC Controller Board aae Ea hans 21 FC Controller Board Indicators
22. 3 1 3 L3 1 FACE PLATE DISCONNECT SWITCH 3 6 07595 NUT KEP 001 1 700916 BOLT HEX HD SS 3996 L3 1 SREW MACH PHIL 4 40 NOTES 4 0 35891461 THESE ITEMS ARE 6 18 5 4 WIRE ASSY THESE 43 O 85 OOR 5 9 4066 119 120 121 14 3 075607 O V e 4 7555 xx 2 THESE ITEMS WILL A BE SHIPPED IN THE 49 LABEL WARNING BATTERY CABINET MM RAT MELW U 3 1 BATTERY WARNING BATTERY BOK ASSEMBLE W HANDLE xxx 3 THESE ITEMS ARE Le SSS IN UPRIGHT POSITID REFERENCES 3 1 6 LABEL DANGER BATTERY SLE 4 CRATING HARDWARE 3 1 LAKL 1 LABEL MODEL NI SEE DASH cn xax 4 nonsi n TNUTEXEXTKEPS 01 ELECTRICAL CABLE ANT 6 LIGHING PROTECT
23. H 33 Control Board Theory 0 Operati 33 Description of DCFCTB Block 33 Software Description of DCFCTB Encoding 35 Chopper Motor Current Sensor Theory of Operation 37 OVET EE 37 GI 37 Rotator Motor Current Sensor Theory of Operation 39 OVEN OW PEE 39 Electrical Specifications for Rotator Motor Current 5 39 CONNEC 0 fc Ree 39 211651 6 40 Battery Charger Theory of 40 QV OI VICW T _____ __ __ _ _ _ 40 Electrical Specifications for Battery Charger 00 00 60100000000500000 41 M MU M E uU E 41 CICUIL 42 2 DCB DCFCB and Models Programming 24 22 2522 2602 5222425502 2082552424 2502 250 44 em 44 The Commander Digital System Software
24. 62 Battery Voltage 62 Battery Charger Voltage 63 2001TRBP Transformer Rectifier 48 testing 63 Ma n l Sirem ACTIVATION ti 63 Landline Siren Activation 63 Transceiver Audio Level Adjustments and VSWR 63 Transmit Level Adjustments versions of DCFCTB only 64 FSK Transmit Level Adjustments Digital FSK versions of DCFCTDB only 64 Receive Level 64 Two tone and Controller Decode ability 65 Confirming Controller Auto Reporting 2 2 00 2 00000000000000000 seen nnn nnn nnn nnn nans anas 65 TESt ACUVANON COOCS Ie I 65 SEFVICE ANG ECL 66 Obtaining S UL IT 66 Preventative 66 MORAINE TO STAG em ccn 66 Annual MPEC 4 9 4 66 DCB DCFCB and Models 3 ene MIN NEM PM AM MU S EL 67 0061 ZOO TTB Loo oU 67
25. 175902 09 PA 3 H RADIO OPTION ee ee T 4 REMOVE WIRE JUMPER PLUG IN co 2 WITH 2001TRB OPTION F S RECEIVER 5 1 146897 F4 250 c300218 10 272 124 056 n 7 RADIO OPTION 6 CHR 2001TRB COIL UP PART YEL E dM ERE BRN VA Gs OPTIONAL AND WIRE BLK 5 5 5 s 2 lt W lt i 131A183C TOP VIEW K1 BRN oN x 5 o 1 SEE TOP VIEW FOR SNUBBER ASSY 5 L RELAY ON B6 o BLK I C 1300214 10 090 F5 B2 o i be oz Ilz 2005263 52 148 147 8402 066 9 d 9 25 1461361A e 2 WAY e MODELS Or m an 28 38 1461318 2 8 94 BLU 122378 1 GRY 4 BLK 300104 10 005 1300420 05 011 0080 1300422 03 060 300218 09 119 300104 02 017 300218 10 258 122323 01 2 TBS JUMPER 1300104 02 015 ONLY SEE DETAIL A FOR 12887823 240VAC WIRING 5 122378 1300104 09 001 EPIS WHT 4 GA T300104 09 004 wat BLK WHT 1751064 04
26. WHEN USINC THE 2001TRB OPTION CONNECT THE RED BATTERY LINE 1500104 02 217 amp 17500699 HERE RED 10A BLK 17500439 17500698 234 ZAR o 2005305 is NOTE F14 WHEN NOT USING THE 2001TRB OPTION CONNECT THE RED BATTERY LINE T300104 02 217 amp 17500699 HERE BLK pg dE can ee 1 131 183 T 1461132A 7 84021383 131 182 FRONT VIEW BUSS BAR F5 5 WITH SNUBBER ASSY 1 840200182 E 1 c3 pg FRONT FOR SNUBBER ASSY YEL 1 tt 2 4 bg 8402109A E F11 YEL BUSS BAR dm E T 2 5 lt gt jm cec T 1300218 01 065 BRN RED 1 0 OT 2 1 300218 10 243 ee DPN er 131 182 ii E 5
27. en ed aa 63 W Warranty mie 2 Y Yagi Antenna Installation 54 DCB DCFCB and DCFCTB Models 79 Figure 13 FC Control Board UDIO LOW PASS FILTER B POCSAG DECODE 2 TRANSCEIVER INTERFACE MODULE CTCSS DEC O oJ RX JP13 AUD 5 E on 252 R48 10K MUTE Timedut TP3 O RX RX x IN PIT CARRIER AUDIO VOX CARRIER AU
28. in the rotator housing to the open left side of 200 A fuse 148A 147A using 4 inch ring terminal user supplied Refer to Figure 14 DCB Wiring Diagram Figure 15 DCFCB Wiring Diagram and Figure 16 DCFCTB Wiring Diagram on pages 81 to 83 Connect a black 2 AWG wire to terminal 3 of the three position terminal block in the rotator housing Run the black 2 AWG wire to a 5 16 inch backplane ground stud in the control cabinet labeled GND using a 5 16 inch ring terminal user supplied Ground the Siren and Control System to earth ground using separate continuous runs of wire do not T from another ground wire Tighten all connections securely to provide good electrical connections AC Power Connections To connect the wires in the Control Cabinet do the following As shipped from factory the Control Cabinet is configured for 120 operation The ac selector switch S7 on the siren control board and charger must be set to the appropriate voltage After drilling or punching an appropriate sized hole in the bottom of the Control Cabinet install a user supplied 1 2 inch electrical conduit fitting Route 12 inch conduit steel preferred between a user supplied fused disconnect switch and user supplied conduit fitting in the bottom of the Control Cabinet DCB DCFCB and DCFCTB Models o1 Installation 8 Route three user supplied wires through conduit that was just installed between
29. P 1300218 06 031 BLU TO 2 01 BATTERY BOX CONNECTIONS 5 4 2 UD TRIS OF thon Figure 18 DCFCTB Solar Wiring
30. float voltage of 54 Volts The float voltage is temperature compensated to prevent over charging the batteries during hot conditions The charger also incorporates a temperature sensor that limits the charge current to 2 A if the ambient temperature of the charger reaches 105 DCB DCFCB and DCFCTB Models Technical Description The charger monitors for faults If the charger has ac power and is producing charge voltage and if no fault is detected the charge status output is on If the charger 15 in trickle or bulk mode and the charge current is low not charging a fault is detected If the battery voltage is at least V Volt lower than the charger voltage blown fuse fault is detected If the charge voltage 1s too high charger regulation failure a fault 1s detected If a fault is detected the FAULT LED lights and the charge status output is off Electrical Specifications for Battery Charger Table 31 Electrical Specifications for Battery Charger AC Power 108 132 Vac 120 Vac nominal 2 4 A nom 216 264 Vac 240 Vac nominal 1 3 A nom Bulk Charge Current 4 A 10 at 25 IBULK Float Charge Voltage VrioAr Jumper Selectable from 52 8 to 55 2 V 0 75 Trickle Charge Current 2 0 A 2096 Connectors Jumper pins 9 and 10 13 6 V Jumper pins 11 and 12 13 7 V Jumper pins 13 and 14 13 8 V Jumper pins 7 and 8 13 5 V Default Position The ac power enters through fuses F1 and 22 These ar
31. 40 5 4 2298 GROUND TERM BLOCK 3 POS 35MM DIN 4 e je88780 MISC ELEC JUMPER TERM BLOCK 39MM 3 1 1624034 GRND SYMBOL 44 161608 WARNING BATTERIES 45 1 46 1 BUSS BAR RELAY RELAY 20011 OP 48 6294 CONNECT 2001TR _ 49 2 170004444 00 4 40 X 1 1 4 SEE PL FOR Xx NO 50 1 1612423 LABEL FC CONTROLS 100 1 101 120833 TRANSFORMER W INSULATOR 1 1 OPTIONAL QTY 1 x 7000080A 70 1612423A 81 PART BOLT HEX 3 8 16 45 5 5 10 WASHER 3 8 NUT 3 8 SS FLAT WASHER 3 8 SS LKWASHER SPLIT 3 8 SS LKWSHR INT TOOTH 3 8 SS LABEL 2408 LABEL 240 VAC REPLACES 16124003 ARTS 2001TRB KIT DESCRIPTION 1 100646 TRANSFORMER RECTIFIER 109 1 13 48V 1 16103994 LABEL 20118 CONNECTION ALERT moo o To o 113 2 5 D ms 4 gt 1461132A 70114069 08 I 1 gt gt gt ro Mo GO oN WIRE FUSED CONTACTOR CR HTD FRM PAN HD PHIL 14 84021093 USS BAR UN 131A182C 15 11 84021384 BUSS BAR RELAY RELAY xxx 2561831 INSTRUCTION SHEET
32. c WHT 202 C4 1300218 01 065 BRN 131 183 ae 1461324A 1461374 5 5 54 D M BLK H 2 AND WIRE TIE EE e YEL 3 L 62 s N I I 1461404 LeOLI A RI e 1 3 224 1 D S 25 CS mer 2 H Pn E He 5 Q4 _ 288782 3 4 ei o 4 161320A EN i BS IH SWITCH IN UP 2 2 14 14613194 e 2 024 POSITION FOR 120 2 gt 1 OC 2 2 RED OO 5 6 131 183 1 SEE TOP VIEW FOR SNUBBER am 182 WITH SNUBBER CAP ASSY ASSY ON RELAY K1 c 3L pco 840200182 BLK g 2 oC 2L BLK E 148 147 F6 1300214 10 090 g SW 1 o JUMPER 2881074 63 gt 8402A066A d TE 122378A e e 22299999 A 1461318 3 3 2 1461327 GND GND GND GND YEL O O Q BLK z Ears RED 2005173 2 BLU 7 COIL UP AND WIRE TIE GREY WIRE 1300104 10 005 GRN 300420 05 011 ORG T300422 03 060 1 pe RED T300104 02 017 DISCONNECT SWITCH 122323 01 2 90 1300104 02 015 259188 FIELD WIRINC 1300104 09 001 4 1300104 09 004 WHT 4 122378 BATTERY BOX CONNECTIONS CENTER 16 PIN CONNE
33. mz 1 ORG a 4786 ds 5 1461404 srn EO PSL m Gg Lo o 5 5 s 2 BLU NIAE 5 5 5 a T 5 _ 5 NET 2511 3271 gs ib 5 Y 2 131A183C TOP VIEW K1 4 n 40 11461319A 4 RER 2 2 5 o lt J RED 12 5 WITH SNUBBER ASSY 1461320 15 6 2O 840200182 BLK Ot vumper 2887824 gt 4 m 2 2 I iin I TB2 5 4 gt 2 C o RED BLK J 2 C BLK x BLK BLK F6 OR 1300214 10 090 9 JUMPER 2881074 8 8402A066A NS 1461327 2002587 gus 148 147 O 1 TO 9 S d ET YEL 8 E 8 0 BLK 1461318A 1 GND GND a GND I e 2005173 N p 5 OP gt 9 1461361 20015 i I OPTION P m VIO 1 L 2001TRB OPTION 2l prn IEEE oe GRN 1300420 05 011 4 1300104 10 005 GRN f 1 17500439 m 1300104 02 017 0 ORG 1300422 03 060 1 P DETAIL A BN ous 300218 09 119 2408 OPTION z 300218 10 258 300104 02 015 00000
34. 2 948 CONTACTOR WRES WAE WRETUNELLOW 43 0 1431394 FUSE LEVER 35 DIN MOUNT WIRE 8 YELLOW 44 2 11431404A FUSE COVER ZAPTNHEXSI2 5 WIRE 6 BLACK 45 612403 LABEL GRND SYMBOL WIRE 27 BROWN 46 61608 LABEL WARNING BATTERIES WIRE GREEN 47 2 12237834 SWITCH RUSION SPDT 300420 05 011 WIRE 89 GREEN 48 2 61693A LABEL FS LOGO 1300422 03 060 WIRE 70 ORANGE 80 49 2 48154 FUSE 10 TIME DELAY i 50 231194 MISC MECH PLUG HOLE 138 DIA 51 2 288810 04 DIN RAIL ALUM UNCOATED 4 LENGTH 52 288810A 06 DIN RAIL ALUM UNCOATED 6 LENGTH 53 1612423A 82 ABEL SERIAL NUMBER 54 16124234 83 DCFCTBD IP 55 6 70750803 LOCKWASHER INT TOOTH FOR 4 SCREW SHOWN ON WIRING DIAGRAM 56 8605101 01 BRKT ASSY CABINET SIDE MDUNT DC BROADBAND 57 2005457 PCBA SERIAL ETHERNET CONVERTER 58 14 7000427 06 SCREW MACH PAN HEAD PHILLIPS 6 32 59 4 70754011 WASHER INT 6 60 4 84024070 01 BATTERY HOLDER 6 6 150174 MISC ELEC CABLE TIE MOUNT 250 HOLE OPTIONAL PARTS 240B KIT 00 120833 TRANSFORMER W INSULATOR 01 7002080 72 SCREW HEX 3 8 16 X 45 55 02 70722534 WASHER 3 8 NEOPRENE 03 2 70593063 01 3 8 5 5 0408 OPTION 03 105 04 3 70724035 FLAT WASHER 3 8 S S 358 05 70748046 LKVASHER SPLIT 2 8 S S B amp 06 7075066 LKWASHER INT TTH 3 8 07 1612422A LABEL 240 REPLACES 1612400 08 1612423A 81 LABEL 240B OPTION
35. CHANNELMTG CABINET 60 1 ELEC RATINGS See owg 161287 8 1 85 CENDLIUI TITEZ 6 2 184020082 CAP ASSY o 6e 1 840000005 ASSEMBLY DC BATTERY CHARGER 48V 10 468758 LABELSIREN 9 2 B402A068A FITTING CONDUIT CARLON L 1 1814615304 LABEL VARNING 1 81461530A 70580654 NUT 5 2 8 16 5 13 70744046 LKWSHR SPLT SS 3 8 5 4 70903 NIL391 Q 16 6 170580504 QNUTMCHSCRKPSI A 0 7 10 709096 BOLTHEX HDSS 3 8 16 X1 617674 LABEL BATTERY WARNING 19 1 LABEL WARNING BATTERY BOX 1 1604008 LABEL FC CONTROLS DIN RAIL 120V L 25 11 1504130 MISC ELEC CABLE TIE 1 22323402 PLATE DISCONNECT SWITCH 207 2 RELAY CONTACTOR 28 1 FUSE BLOCK ASSEMBLY 29 11 30 10 70 69 8 SCR PANHD 8 TH FR 3 2 SCREW THRD FM 8 PAN HD PHIL SS 3e 8 7000444A 05 SCREWMACHPHILA 40 X 56 o 33 1 8402137A 01 BUSS FC CONTROLS W HEATSHRINK 3 6 05823 NUTMACH SCR KEPS 5 16 18 35 1431394 FUSE LEVER 35MM DIN MOUNT 36 1 431408 FUSE COVER 25 37 je88810 04 DIN RAIL ALUM UNCATED 4 LENGTH ONLY 39 2 2292834 CAP END TERM P
36. Table 22 FCD Repeater Solar mode AC AC power and external power or 50 Vdc ac power or 48 V Power battery Charger latching 12 7 Vdc connects to 12 V battery or dc dc convertor Charger External charger sense contact low pass Table 23 FCD Repeater Non Solar mode AC AC and external power or 50 Vdc ac power or 48 V Power battery charger latching Battery 12 7 Vdc connects to 12 V battery or dc dc convertor Charger External charger sense contact low pass Jumper pins 9 and 10 for Kenwood Mode or Transformer Rectifier and Control Mode Kenwood Mode When the Kenwood mode is polled the system responds over the port which received the poll request only Transformer Rectifier and Control Mode Use relay number 3 to switch from Transformer Rectifier TR to batteries in order to conduct a battery test Remote ac power sense debounce fixed at 4 seconds normally 28 seconds Standby If low voltage occurs JP10 on pins 11 and 12 get an open contact from the TR contactor e If the voltage is normal TR gives a contact closure across JP10 on pins 11 and 12 JPi2 SINAD __ _ _ O Directly to processor pin 58 ADC7 24 DCB DCFCB and DCFCTB Models Functional Description JP13 CTCSS Encoder Decoder audio not dc isolated set to 1 Vp p with 1 kHz tone at 3 kHz deviation for wideband 1 5 kHz deviation for narrowband 2 3 8 Volts dc lt 100 mA current Deco
37. 0 Federal Signol Corporation 8 005 2645 FEDERAL SIGNAL DRIVE UNIVERSITY 60466 F INISH MATERIAL DESCRIBED AND INFORMATION CONVEYED IS N A PROPRIETARY TO FEDERAL SIGNAL CORPORATION 15 OR MAY THE SUBJECT OF PATENT APPLICATIONS AND MAY MAYNUT BE COPIED DIVULGED TU OTHERS REMOVE BURRS SHARP CORNERS AND EDGES OR USED FOR MANUFACTURING WITHOUT CONSENT MATERIAL SC SCALE AT D SIZE 2 NONE 3 30 15 12 19 14 8 21 14 3 17 14 80 SEE 4 18 11 1 13 10 4 18 13 12 17 12 BE ED D Del RF 4 09 00 4 09 0 DRAWING NUMBER 84001474 DCFCTBD W OPTIONS
38. ARTS 200196 ITEM QTY PART DESCRIPTION RELAY 48V SOLID STATE WIRE LEAD P IWER WIRE TERMINATED 18AWG BLU WIRE TERMINATED ISAWG VID IRE TERMINATE D 8AWG BLK SEE 3067 SEE 2094 SEE ECR 111 8301 SEE ECR HII 7709 SEE ECR 109 5888 SEE ECR 109 4970 2 27 15 8 21 14 9 6 11 4 18 11 1 13 10 7 2 09 4 14 09 10 6 08 5 11 1031094 MISC MECH PLUG HOLE 138 DIA xe 14037912 CONN PLUG SINGLE ROW 12 POS x 11 4697 WIRE LEAD RELAY CONNECTION WIRE LEAD FUSED xxx WIRE LEAD PCB 0 0 x 1 1461324A VIRE LEAD PCBA 12 POS x 1 WIRE LEAD PCB 8 POS 3 JO WIRE TE x 1 1759029 ANT LIGHTNING PROTECTOR x 1 17500439 TEMPERATURE SENSOR BATTERY CHAR 1 17500699 WIRE LEAD FUSED BROWN 14AWG 9 8568044 MARKER TERMINAL BLOCK 3008 09 19 WHT OY 0 0 0 0 0 0 0 0 0 0 x 1 008 0 043 C WIRE BLK 0 0 0 1 x 1 ___ x 1 12 1 24 4 06 x 1 x 1 1208 1055 x 1 428 000 1 11300420 05 01 89 GRN 0 0 0 x 1 11300104 10 05 00 0 0 0 1 T300104 09 004 T VIRE 30 WH x 2 1 38 RED xx fesoge3A TEST DATA SHEET
39. digit is being decoded Activation 4 ress and hold for second Activates Functions under code 4 g Activation 1 ress and for 12 second Activates Functions under code 1 0 Activation 2 ress and hold for 12 second Activates Functions under code 2 0 Activation 3 ress and hold for 12 second Activates Functions under code 0 DCB DCFCB and Models Unit Address Functional Description 85 ProcesorRest modem transmit deviation level set DTMF transmit deviation level set S6 1 Site Address Switch Sets units site number The unit address sets the siren site number and is used to identify the site in two way report back systems The unit address 15 a three digit number with a range of 001 255 The unit address 15 set using dipswitch S1 S1 Off position indicates active position Add binary active switch positions to get ID address Switch 1 2 3 4 5 6 7 8 Binary 1 2 4 8 16 132 64 128 Example Switch number 1 2 and 3 are binary numbers 1 2 and 4 which when added would equal unit address 7 NOTE Must be set to address one to program controller board or to program a non digital unit When programming is completed change dipswitch setting to actual site address Programming details are in the software manual The ID address is stored at power up of the controller If the ID address
40. Current Draw 150 mA Serial Port 22 Serial Port Protocol RS232C 8 1 baud rate configurable Ethernet Port 2222222 Protocol IEEE 802 3 10 Base T connection 600 Ohm Audio Output Port surge protection Protection MOV and Transorb surge protection Impedance 600 ohms Audio Output Level Adjustable from 0 30 to 3 00 Vp p 17 dB to 2 7 dB into 600 ohms 600 Ohm Audio Output Port __ Balanced line output Audio Output Expanded or Flat Selection Jumper Jumpers pins 1 and 2 for flat audio output po Jumpers pins 2 and 3 for expanded dynamic range audio output RS232 Serial Port JP5 FLASH Programming and Converter Configuration Port 10 5 95 Vdc Power Input Resets board back to factory default settings Ethernet Network Port DCB DCFCB and DCFCTB Models Model DCFCTBD IP CPU Heartbeat indicator green Transmit data indicator red Receive data indicator yellow Power indicator green 600 ohm audio output level set Environmental Operating 30 65 Temperature Humidity 0 9596 non condensing Physical 2 inches height 4 inches width 6 5 inches length Weight Network Information Protocols Supported IP Ports Used IP Address TCP IP UDP optional XML optional XMPP optional 16887 SmartMsg TCP IP 80 HTTP 3100 optional UDP Serial Over IP 3101 optional UDP Voice Over
41. DCB DCFCB and DCFCTB Models 12 Functional Description The 12 Vdc is an unregulated 1 0 A supply that can vary from 11 5 13 6 Carrier Detect Carrier Detect input requires a pull to ground to indicate when carrier is present Sensors and Sensor Inputs AC Sensor The FC Controller Board comes with the following inputs to work with external sensors and two built in sensors to report the following conditions JP22 AC External Sensor Input JP10 1 JP5 11 Low Battery 48 Vdc JP5 9 only used with 48 V type sirens Main Siren Motor Current JP5 3 During normal operation when ac is present the built in ac sensor does not light If ac 15 lost the ac LED lights The ac sensing logic is dependent on both the built in ac sense and the external ac sense points If an ac loss is detected at either point a report is sent A loss of ac 1s not reported immediately The controller makes sure the loss lasts at least 2 seconds then it adds 1 second Site before reporting Each siren with an ac failure reports by site number in sequential order with a two second delay between sites Once 15 restored another automatic report is sent in the same order to show change of state If ac 15 restored before the automatic report 15 sent the report is cancelled Low Battery Sensor The low battery sensor input measures the voltage across the four series batteries If the battery voltage goes below 44 V for 20 seco
42. TERMINAL WIRE CONNECTIONS d CONNECT TO TOP N O POSITION MET UE POSITION 3 amp 4 GRN NO z NO 3 2 Li 51 182 22 lt 2005305 WHEN USING THE 2001TRB OPTION CONNECT ROTATOR 48V 12 reo RED BATTERY amp 17500699 WIRES HERE 508 __ CHOPPER 48V 2 RED T300104 02 217 amp 17500699 I GROUND 2 GA BLK 17500699 10A 6 CHASSIS GROUND 00104 02 017 NOTE WHEN NOT USING THE 2001TRB OPTION CONNECT BRN SAR 2001TRB OPTION RED BAITERY amp 17500699 WIRES HERE rp BLK Z PART 1300104 02 217 amp 17500699 30A SEE DETAIL B d 12_ TIME DELAY 5 all TIME DELAY H1 F4 2 1461323 YEL Hos DISCONNECT 2001 TRB 1 8402138 IET I ee jm K3 E 300214 04 015 CUSTOMER SUPPLIED 2 S _ 5 c 300214 04 016 1300218 01 065 BRN T 8 8 14561324A RED 2 cria 2001TRB 8 om 5 cle 14 44 000 OPTIONAL X 2 1461374 o2 A A 131A182C FRONT VIEW K3 lt 2 9 gt WITH SNUBBER CAP ASSY 5 m 840200182 59 K1 om 2 05 om YEL O
43. 15 changed the power battery and ac must be turned off and then on DCB DCFCB and DCFCTB Models 27 Functional Description Transceiver Interface You can interface a transceiver through the male DB9 connector Position Description 20 1 Transmit Audio 2 ReceveAudo ____ 2112 22 10 12 unregulated Carrier Detect Not used Ground Figure 3 Transceiver Interface Connector P1 Transmit Audio You can adjust the encoded audio from 0 to 1 2 Vp p O C using Deviation Potentiometer R71 and Digital Deviation Potentiometer R70 Use to set the audio output level to the transceiver You can connect the transmit audio to the radio s line level flat audio input or its mic pre emphasized audio input but the flat or non pre emphasized input is preferred and is easier to adjust The transmit deviation is adjusted as follows DIMF Adgjust R71 for 3 kHz deviation add 75 kHz deviation if CTCSS is used Digital Adjust R70 for 3 kHz Deviation do not exceed 4 kHz NOTE Deviation levels are cut in half when using 12 5 kHz channel spaced radios Receive Audio PTT 28 Connect the receive audio to the radio s de emphasized audio out You can adjust the audio level of an external transceiver by R48 and when receiving a properly modulated signal as described above adjust to 1 at Push to talk pulls to ground to place the transceiver into transmit mode
44. 44 552233 52502228 0 52200 0522 44 Recommendations on Control Battery System Location 44 Control Battery System 47 Installer Supplied Material ai 47 FOIE 01011 pata nd aua 49 ACO MOUNU em 50 51 10 11 0 150 014 _ 50 COMM OCCHONS 50 CONN 51 Battery Installation and a a a a 52 53 eia asa datae o4 Yagi Antenna Installation ao uuu 54 Omni Fiberglass Antenna Models tuning 56 Pre operational 61 Initial Sensor Adjustments and 61 Rolan CUITENT T 61 Chopper Curent Sensor fo dde oh okie 62 A 62 Indice SONS OF sa esters
45. 5 x 5 Arne L x o 5 58 g Lu 1 ue 2122 li 131 182 81815 185 gt Wp 2001TRB o 43 21 20 5 ORG gt ee i 1300214 04 016 pe mm PS m SIREN CONTROLLER g 8 lt T 8 3 E R TO F1 IN SIREN CONTROLLER 5 alto 9 x G i 9 2001TRB 89502 s 131A183C TOP VIEW K1 lt BRN C Ji a WITH SNUBBER CAP ASSY E 5 Slane 830200182 SEE TOP VIEW FOR SNUBBER B 6 m ASSY ON RELAY K1 er E gT POLI C 300214 10 090 ge ae 2 oo 85 178 TS o D 8 GO gt 8 5 zz 22 2 8402 066 55 84 4 sh E 148A147A 0 9 GND CND TERMINAL BLOCK 85 9 9 9 2001 ax 56 o Roi Re Rm ee ee 112 ON MM dex DETAIL 240B eem 1300104 10 005 1 300218 09 119 5 DISCONNECT C300218 10 258 Jg T300104 02 017 ff SWITCH LL BLK LEADS c 122323 01 RED
46. 6500 OPTIONAL PARTS 2001TRB KIT 103 09 84021093 BUSS BAR UN 13141886 0 8402138 BUSS BAR RELAY RELAY y 1 131 182 48V o 102 16123994A LABEL 2001TRB ALERT c 8 4 22 u 87 NT SHN 120246F TRANSFORMER RECTIFIER m Xm V 14611384 WIRE FUSED CUNTACTUR 15 2 7011 069 08 SCREW PAN HD PHIL 8 9 880 104 NT SHN 1 2561831 INSTRUCTIUN SHEET BE SURE TO INSTALL INSULATOR SUPPLIED SECTION WITH PART BETWEEN TRANSFORMER AND CABINET BOTTOM WHEN MOUNTING Otherwise Specified SIGNAL NSTALL 038 DIA HOLE LOCATION NS Federal Sono 6065 2645 FEDERAL SIGNAL DRIVE UNIVERSITY PARK IL 60466 BO SEE ECR 3067 3 30 15 VT FINISH MATERIAL DESCRIBED AND INFORMATION CONVEYED 15 SEE 2294 9 11 14 MJ REMOVE BURRS SHARP CORNERS AND EDGES FUR MANUFACTURING WITHOUT CONSENT _ A13 SEE 1883 3 18 14 VT ONT OF DRAWN BY CHKD BY SC SCALE AT D SIZE Ale SEE 647 4 12 13 N A MEASURE DATE ATE All SFE FCR 262 12 17 12 MAF RF 4 12 07 5 10 07 A10 SEE ECR 3411 7709 4 18 11 MAF NAME DRAWING NUMBER 9 SEE 809 5888 1 22 10 FINAL ASSY BRUADBAND DCF CT BD IP 96051004 REV CHANGE DATE BY 89 Figure 23 DCFCTB Final Asse
47. Controller Board comes standard with two DPST relays Relay 3 is reserved for testing the system while using batteries Relay 4 1s reserved for the low voltage cutoff feature Speaker Output You can use the speaker output at JP2 to monitor received audio route remote P A or provide signal out when the tone generator option is used You can adjust speaker output up 2 0 into 8 Ohm load using R61 Monitor Received Audio When carrier is present the received audio 15 routed to the test speaker output at JP2 Remote Public Address You need to program the P A as a function through the software if it is to be used When the P A function 18 activated the FC Controller Board routes the received audio to the speaker output as long as carrier is detected If the carrier drops out for more than 15 seconds the unit goes back to standby mode Audio Function Generator Option To use this feature you need to program one of the standard signals or a custom signal through the software When the audio function is activated the audio from the function generator is routed to the speaker output until the function finishes or a cancel code is sent DCB DCFCB and DCFCTB Models 31 Functional Description Landline and Local Pushbutton Activation You can activate the first four pre programmed functions locally through the pushbuttons on the FC Controller Board or remotely by grounding one of the landline activation inputs at JP10 for
48. Electrocution or severe personal injury can occur when making electrical connections drilling holes or lifting equipment Therefore only experienced electricians should install this product in accordance with local and National Electrical Codes NOTE Federal Signal recommends using wire no smaller than 3 AWG between the transformer and the Control Battery System To perform the wiring proceed as follows refer to Figure 9 Schematic Diagram 2001 TRBP and Figure 10 Transformer Rectifier Wiring to Control Cabinet DCB DCFCB and DCFCTB Models 67 Options Figure 9 Schematic Diagram 2001TRBP FUSED POWER SOURCE T1 115VAC O x4 AS 220 VAC 240 VAC 100 VAC 291161 When wiring the Model 2001TRBP to the Control Cabinet the installer must follow wiring instructions as in Figure 10 Transformer Rectifier Wiring to Control or damage may occur to Control System and or batteries Preparation 68 To wire the 2001 TRBP do the following 1 Referto Figure 4 Typical DCFCB or DCFCTB with 2001 TRBP Installation Drawing on page 46 Figure 14 DCB Wiring Diagram Figure 15 DCFCB Wiring Diagram and Figure 16 DCFCTB Wiring Diagram on pages 81 to 83 2 Remove the 2001 TRBP transformer from its shipping crate and stand the transformer on its top to expose the inspection covers located on the bottom side refer to Figure 11 2001 TRBP Transformer Rectifier Parts List 3 Remove the four 3 8 i
49. IP User selectable TOS DSCP Type of Service User selectable DCB DCFCB and DCFCTB Models 75 Model DCFCTBD IP Bandwidth Requirements Voice Over IP 150K baud per connection oiren Activation 50 bytes per connection Siren Poll Response 74 bytes per connection 76 DCB DCFCB and DCFCTB Models ai MM 29 2 2001TRBP Mounting Location 67 2001TRBP Transformer Rectifier 48 Vdc testing 63 200 TTRBPMIIUIDB 67 Line Wire Terminations 70 do T 14 AC Power Connections ieseana 51 AC 62 29 Activation Using the ARM 18 Adjustment 62 Annual Inspection vetito 66 Audio Function Generator Option 31 OUT i 17 18 Bandwidth Requirements 76 Battery Back up Voltage 33 Battery tm ERE 20 40 Battery Charger Voltage Measurement 63 Battery Installation and Wiring 52 Battery V
50. JUMPER WIRING DIA l 185 onn 1805 SEE DETAIL FOR 5 E BER 240 VAC WIRING i MC NEUTRAL LINE hon RA n MU RCM 1 FIELD WIRING TB5 0000 CENTER 16 PIN CONNECTOR 112158 510 JUMPER IN 20 PIN RECEPTACLE 288782 1300104 09 004 2 PINS NOT USED PER SIDE WHT T 5 223526 WHT 4 GA Bi GRN E 2429 1461321 m 15 RED F3 0000 gng 751224 1 175902 10 L1 L2 FIELD WIRING x 9 CHRGR LEADS SEE PARTS LIST FOR RADIO MODEL dmm BATTERY BOX CONNECTIONS 288837A A 222423 77 77 77 77 77 77 77 77 7 77 77 77 77 RADIO MODELS Figure 17 DCB and DCFCB Solar Wiring
51. THRD 8 PAN HD PHIL STEEL ZINC CHR 23 7002A009 16 IBOLT HEX HD SS 3 8 16 X 1 24 6 170004444 05 SCREW 4 40 X 5 16 CABLE 6 COND MODULAR L TO 25 1 288B229A 06 SNAP TRACK 4 Wao Been ry 2 FRM BLOCK PELE 35MM DIN NTSHWN 1 255373 MANUAL SE2000 2005457 SERIAL TO ETHERNET 27 2881074 MISC ELEC JU PER TERM BLICK 3 PDS NT SHWN REF 259230 WIRING DIA BROADBAND DCFCTBD IP NT SHWN REF 85001138 INSPECTION SHEET m NT SHWN REF 85001342 DATA SHEET SE2000 2005457 EST PROC DC CURRENT SENSE 3 GROUND TERM BLOCK 3 PDS 5 DIN SHWN 8549 178 ACCESSORY KIT DESICANT 3l 2 288782 SC ELEC JUMPER TERM BLOCK DIN RAIL FECTECT R 3e 61767 LABEL BATTERY WARNING MARKER TERMINAL BLOCK 33 61 510 LABEL WARNING BATTERY E RU 34 6116358 LABEL WARNING 300218 09119 A WHITE 35 61 509 LABEL WAR 1 CNTRL 1 1630021810258 C WIRE 4 BLACK 36 6 2400 LABEL v TROLS DIN RAIL 120V 1 41 e300218310 0 C WIRE 29 BLACK 37 22323A 01 SWITCH D SCU ECT WIRE 12 38 61B511A LABEL DANGER BATTERY SHELF 1300102 02 017 38 39 8 1504130 ISC ELEC CABLE TIE MOUNT 3 WHITE 40 22323A 02 FACE PLATE DISCUNNECT SWITCH 1300104 09 004
52. TO ONE GROUND ROD SEE GROUND NOTE BELOW TIMBER UTILITY POLE CUSTOMER SUPPLIED ENTRANCE CAP FROM POWER SUPPLY CUSTOMER SUPPLIED 1 1 4 CRANE LIFT HOLE ON FACE OF MOUNTING CHANNEL AM SIREN CONTROL CABINET OPTIONAL TRANSFORMER AND DC RECTIFIER SERVICE DISCONNECT CUSTOMER SUPPLIED IF REQUIRED Ck dem BATTERY CABINET 4 BATTERIES SIREN CONTROL UNIT BATTERY BOX SHOULD BE MOUNTED WITH TD CONSIDERATION GIVEN TO EASY ACCESSIBILITY FOR MAINTENANCE SERVICE REQUIREMENTS HEIGHT SHOULD NOT EXCEED 15 FT FROM GROUND LEVEL CONCRETE FOOTING OPTIONAL LOCAL CONDITIONS DETERMINE 7 FT TYP ONE 8 FT MIN GROUND ROD TO BE NO 4 COPPER OR GALVANIZED IRON WITH FOUR CONTINUOUS NO 6 COPPER GROUND WIRES AND CLAMPS OR EQUIVALENT 46 NON 4 GROUND LEVEL NOTE B s 4 7 i OR SIREN LOCATION MIN lt DCB DCFCB and DCFCTB Models 1 REFER TO ALL APPLICABLE ELECTRICAL CODES HAVING JURISDICTION FOR THE 2 RUN SEPARATE GROUND WIRES FROM THE GROUND ROD TO THE SIREN C
53. Z007 ccs 67 ZOO TTAB WI esi Mes ME EE 67 Model HTR4 Battery 72 Model 2001HR Holding 73 gL 7 Core 1 74 OMG C 74 Ethernet Board Specifications 74 LR THEM 74 M 75 SUPPONGO UA DOR LOO A 75 LP POMS USOU ct c 75 FAOU OS E ean ene ee Dt 75 TOSIDSGCP OF SCIVICE teu 75 Bandwidth egullerfenis abba 76 20 77 Figures Figure 1 DCB DCFCB and DCFCTB Battery and Control 9 Figure 2 DCB and DCFCB Signal 12 Figure Transceiver Interface Connector 28 Figure 4 Typical DCFCB or DCFCTB with 2001TRBP Installation Drawing 46 Figure 5 Battery FP OSIIOMING al CVV llf TO s dade cto om annu E A 53 Figure 6 Yagi Antenna Installation 58 Figure 7
54. at least one second The remote inputs are protected by limiting diodes and cannot exceed 5 1 Volt Each pushbutton is labeled with its associated function The remote inputs on JP10 are identified as follows JP10 Pinout common common O Control Board Power Input The FC Controller Board has a switch selectable nominal 115 240 Vac power input When the proper voltage is applied the POWER LED is lit Set S7 to the appropriate voltage input level Verify charger is also set accordingly Refer to the Installation section on page 44 for installation details DTMF Decoding and Encoding Formats Decoding Format 32 The FC Controller Board decodes any valid 3 to 12 digit DTMF string with timing of 50 50 to a total mark space time of 800 milliseconds Faster DTMF decode timing down to 35 5 ms is available but you need to specify when ordered When stacking multiple DTMF strings together a 1250 millisecond spacing is needed before and after a valid DTMF string for proper decoding Otherwise the decoder disregards the string The FC Controller Board decodes two tone codes with tone accuracy within 1 5 Timing must be at least 9090 of what has been programmed The inter tone gap must be less than 400 milliseconds The recommended minimum tone spacing 15 590 You DCB DCFCB and DCFCTB Models Technical Description can use tone timings between 0 5 seconds and 8 seconds for the A tone a
55. have failed The charger s output current is monitored If the charge current drops below 2 A the circuit allows it only if the charger 1s in trickle or bulk mode The result being that if the charger is in trickle or bulk mode and there is little or no charge current indicating that the regulator may have failed and that the batteries are being under charged a fault condition 15 indicated The circuit monitors the output voltage of the charger and the battery voltage on either side of the fuse If the battery voltage is 2 Volt or more less than the charger output voltage indicating a blown fuse a fault condition is indicated The circuit monitors the output charge voltage If it exceeds 2 3 Volts cell indicating that the regulator may have failed and that the batteries are being overcharged a fault condition 15 indicated Fault conditions are indicated with a fault indicator light on the board DCB DCFCB and DCFCTB Models 43 Programming Software Programming Software FSPWARE FSPWARE is a Microsoft Windows based programming software for two tone and DTMF controlled systems This software requires a direct connection between the siren and the computer s RS232 port through the use of a PCB universal cable adaptor The Commander Digital System Software SFCDWARE SFCDWARE software is a Microsoft Windows based program used to control monitor and configure the digital version of the siren controller The sof
56. hex head bolt ground connection on siren leg 51 1 4 x 20 standard flat washer ground connection on siren leg 52 1 4 x 20 inches intern extern star ground connection on siren washer leg 53 1 4 x 20 split washer ground connection on siren leg 54 1 4 x 20 hex head nut ground connection on siren leg 55 5 16 hex head nut ground connection on control cabinet 48 DCB DCFCB and DCFCTB Models Installation Material Description o TY 56 inch x 4 inches hex head lag bolt securing TR option to utility pole 57 1 2 inch x 6 inches hex head SS lag securing siren control cabinet to utility pole 58 inch SS stainless steel flat washers backing inch lag bolts 59 10 x 1 inch hex head slotted sheet 1 box metal screws securing straps equip to pole 60 10x 2 inches hex head slotted sheet metal screws securing straps equip to oole 61 10 x 3 inches hex head slotted sheet 1 box metal screws securing straps equip to pole 1 box Pole Mounting To install the Control Battery System to a pole do the following 1 Remove any batteries from the Battery Cabinet before lifting the Control Battery System 2 Usea crane to lift the Control Battery System to the desired mounting height along the pole 3 Use crane to hold the Control Battery System against the pole so that the four mounting holes on the mounting channel can be used as a template to drill four 3 8 inch hol
57. logic low The outputs of IC2A and IC2B are applied directly to the inputs of NOR gate IC3 With a logic low at both inputs of IC3 pins 1 and 2 the output of IC3 at pin 3 15 a logic high approximately 8 Volts 8 Volts applied through to the input pin 1 of opto coupler IC4 causes the output transistor of IC4 to be saturated and logic low 15 applied to J1 2 indicating that the sensed current 15 within the preset acceptable range In the case that the sensed current exceeds the upper current limit the voltage at 1 18 larger than 7 Volts putting the non inverting input of IC2B at a higher potential than the inverting input resulting in a logic high at the output of IC2B which 18 applied to pin 1 of IC3 A logic high at either or both inputs of IC3 yields a logic low at the output of IC3 which causes the output transistor of ICA to be cut off and a logic high is applied to J1 2 indicating that the sensed current 15 outside the acceptable range J2 1 must be pulled high by whatever circuit it is DCB DCFCB and DCFCTB Models Technical Description connected to In similar fashion if the sensed current falls below the lower current limit the voltage at 15 less than 4 5 Volts putting inverting input at a lower potential than the non inverting input resulting in a logic high at the output of IC2A which 15 applied to pin 2 of NOR gate IC3 As described above this results in an active high applied to J1 2 indicat
58. of the cable does not guarantee that the antenna cable is good due to the DMM not having the ability to check the cable at high frequencies If that does not take care of the problem replace the antenna DCB DCFCB and DCFCTB Models 57 Installation Figure 6 Yagi Antenna Installation Example LOCKING PLATE U BOLT NH gt UTILITY POLE ANTENNA Pd OU NTI NG gt YAGI GROUND m 291243D 58 DCB DCFCB and DCFCTB Models Installation Figure 7 Omni Antenna Installation Example We COLLINEAR ANTENNA VHF SHOWN 22 POLE MOUNTING BRACKET GROUND WIRE 291244B2 DCB DCFCB and DCFCTB Models 59 Installation Figure 8 Antenna Grounding EXAMPLE OF ANTENNA GROUNDING AS PER NATIONAL ELECTRICAL CODE INSTRUCTIONS REFER TO N E C FOR COMPLETE INSTRUCTIONS ANTENNA GROUND CLAMP TO MAST LEAD IN CACBLE TO RECIEVER CROUND WIRE SS CROUND WIRE i CLAMPS SUITABLE GROUNDING ELECTRODE DRIVEN 8 INTO EARTH 2 44 METERS A USE NO 10 AWG COPPER NO 8 AWG ALUMINUM NO 17 AWG COPPER CLAD STEEL OR BRONZE WIRE OR LARGER AS GROUND WIRE FOR BOTH MAST AND LEAD IN SECURE LEAD I
59. sensors changes state The status of the site 1s encoded in a 9 digit DTMF string that is designed to work with a Federal Signal SS2000 R to decode format and time and date stamp the received string For detailed information about the DTMF coding format refer to the Software Description of DCFCTB Encoding Format section on page 35 Automatic Reports 18 The DCFCTB automatically sends back a report if one of the following sensors has a change of state ac Low Battery Intrusion Stuck Relay detected Motor Fuse fail or the siren is activated locally The control station can also be set to automatically poll the system at a predefined interval Automatic reporting may be optionally disabled on DCFCTBD systems The is equipped with a carrier detect transmit hold off that causes the unit to wait until the channel is clear before an automatic report is transmitted DCB DCFCB and DCFCTB Models Functional Description The thresholds are in the following table Table 18 Thresholds Threshold Inpt 555 mS Stuck Relay Detect relays off amp current 222 mS 50 300 A 1 0 3 4 V Local Activation Pushbutton Growl Test The Standard Growl Test runs the rotator for 12 seconds and the chopper motor until the sensors latch or a maximum of 2 seconds This function is commonly used when doing periodic testing to verify proper operation while generating minimal sound Control Cabinet Functional Description
60. www alertnotification net for current recommended batteries Use of batteries other than those specified may degrade the operation of this product and void the warranty 14 DCB DCFCB and DCFCTB Models Specifications Table 6 Environmental Environmental 22 222 Operating Temperature 30 to 65 with batteries maintained at 18 minimum Table 7 Dimensions Dimensions HxWxD NEMA 4 597 mm 483 mm 284 18 inches x 28 inches x 15 19 inches Vented NEMA 4X 457 mm x 711 mm x 386 mm Overall including channel 62 5 inches x 23 5 inches x 16 94 inches 1588 mm x 597 mm x 430 mm Total Weight including batteries 364 pounds 165 Shipping Weight excluding 300 pounds 136 kg batteries Control Board Specifications Table 8 Input Power Requirements AC Power AC supply voltage switchable 120 Vac 10 50 60 Hz or 220 Vac 10 50 60 Hz Table 9 Backup Battery Backup Battery DC Current Draw Nominal 48 Vdc FC PCBA 150 mA Standby without two way radio Two way Radio Current draw is at the following Standby is at 350 mA Active Transmit is at 8 nominal Typical current draw for radio Refer to radio manufacturer s manual for specific ratings Table 10 Serial Communications Serial Communications 0 Serial Port Configuration RS232C 1200 8 1 Signaling Format Specifications Six user programmable functions in addition to the five preset functi
61. 000000 7 Rotation sensor input dry Contactclosure lt 1K LRL and to 12 Grud 2 Speaker Mute gate bypass Short pins 1 and 2 to bypass speaker mute gate allow monitoring of radio channel with local speaker Receiver Module for one way receiver DCB DCFCB and DCFCTB Models Functional Description Serial and FLASH programming Port LEDs on with Intrusion Short to pin 2 to disable LEDs when Intrusion switch is closed JP10 Remote Activation and Sensor Inputs 1 at left edge of connector dry Contact closure 1 K dry Contact closure 1 K dry Contact closure 1 K 10 11 Remote Activation Input 1 Activates Functions under code 1 dry Contact closure 1 K 12 12 ISO Ground JP11 Used for special applications See below Not used See below Normally Jumpered Options for JP11 Jumper pins 1 and 2 Table 20 2001 dc Solar mode AC AC power and external power or 50 Vdc ac power or 48 V Power battery charger latching Battery 12 7 v dc dc and gt 43 7 v 48 V battery Motor fuse low pass DCB DCFCB and DCFCTB Models 23 Functional Description Table 21 2001 dc Non Solar mode AC AC power and external ac power not looking at 48 Vdc Power Battery gt 12 7 v dc dc and gt 43 7 v 48 V battery either 12 or 48 fail will cause a fail Transfer switch low voltage detect External ac input Sense2 low voltage pass Motor fuse low pass
62. 1 NOTE TB5 00000 JUMPER 5 WHT BLK SEE DETAIL FOR 41333 12887823 N 1300422 03 060 ORG 22 NOTE 2 240 WIRING 9 WB H 1300420 05 011 GRN 27 a 120 EE RHO NEUTRAL Ug 185 5 SUMBER 1300104 09 001 LINE 288782 WHI FIELD WIRING FROM AC DISCONNECT OR 2001TRB X4 amp 5 9 2 1300104 09 004 wir i p 1 BLK 00092 0 0 1 BLK WHT 240 n E FIELD WIRING 11 CHRGR LEADS L2 atk 1751064 04 GRN WHT 17500439 2 BATTERY BOX CONNECTIONS 259197 81 Figure 15 DCFCB Wiring Diagram 82 OPTION PCBA 110VAC WIRE LEADS BLK JUMPER 288782 L L2 240 VAC FIELD WIRING ES GRN CHRGR LEADS K WHT 2L 1 2 3 1300218 07 021 300218 10 227 o H l 14610394 300218 06 031 _ TO K1 C1 BLK GND STUD TO K1 C3 BLU K2 C1 2001HR OPTION 8 17500699
63. 18 charged to 4 0 Volts and this voltage 1s applied to the non inverting input of IC2B and the inverting input of IC2A The output of the current sensor is linearly scaled such that a change of 100 A in sensed current results in a change of 1 0 Volt at the output and a change of 1 0 A results in a change of 0 01 Volts at the output Using this calibration and POT2 can be adjusted to set upper and lower current thresholds respectively A typical application of the current sensor could be to set the device for an upper current threshold of 300 A and a lower current threshold of 50 A Using these values the voltage at corresponding to 150 A 15 following 4 0V 300A 0 01V A z 7V The voltage at corresponding to 70 A 15 the following 4 0V 50 0 01V A 4 5 Adjusting sets the upper current threshold voltage of 7 V at TP2 and adjusting POT2 sets the lower current threshold voltage of 4 5 V at TP4 With sensed current value between 50 and 300 A the voltage at 1 15 between 4 5 and 7 Volts Since the voltage at the inverting input of IC2B pin 6 also TP2 15 set to 7 Volts and the voltage at the non inverting input pin 5 15 less than 7 Volts the output of IC2B pin 7 15 logic low Similarly since the voltage at the non inverting input of IC2A pin3 also 4 15 set to 4 5 Volts and the voltage at the inverting input pin 2 1s greater than 4 5 Volts the output of IC2A pin 1 18 also
64. 5 Turn ac power by connecting and F2 and turning on the service disconnect switch Battery Charger Voltage Measurement To measure the charger output voltage it must be connected to the batteries Since the battery s state of charge affects the output voltage of the charger the measured voltages varies Use digital multimeter to measure the charger at TB1 4 and voltage should be between 53 6 Vdc and 54 4 Vdc when connected to fully charged batteries 2001TRBP Transformer Rectifier 48 Vdc testing optional To test the 2001 TRBP Transformer Rectifier do the following 1 With the ac service turned on measure for 46 0 0 5 between K3 3 and chassis ground refer to Figure 10 Transformer Rectifier Wiring to Control 2 Confirm that K3 is energized 3 Shut off the ac service disconnect and confirm that K3 de energizes Manual Siren Activation Manually depress each function button and confirm correct siren operation Refer to the controller programming and test data sheet shipped with controller for siren function details Landline Siren Activation optional Confirm that the user supplied telephone control relay provides each appropriate remote function input with a momentary contact closure 1 second nominal and Observe proper siren activation Transceiver Audio Level Adjustments and VSWR Testing Due to the test equipment requirements and RF control systems knowledge required to perfor
65. 5 ORG 1500218 05 060 300218 09 119 WHT 1300104 02 017 02 DISCONNECT 10 2 SWITCH 300218 10 258 1 4 122323 01 1 2 JUMPER 2 5 T300104 02 015 288782 SEE DETAIL FOR 0000 0 ajo 220 122378A NEUTRAL Pahoa 1300104 09 001 FIELD WIRING WHT 4 3 GRN 1300104 09 004 WHT WHT 4 GA 1751064 04 SIX GRN BLK WHT 25 v0 Ti 2 117500439 25923530 BATTERY BOX CONNECTIONS Figure 22 DCFCTB IP Final Assembly 77777 29 27 ES OPTIONAL POWER SUPPLY 8605102A 03 REQUIRES CABLE 1751413A 66 18 ee 61 57 17X15 1161 3 APPLY CAP ASSY TO BOTTOM TERMINALS SEE WIRING DIA 43 459 56 51 2 END BLDCK 0090184 USED W SWITCH OPTIONAL SWITCH 8605102A 31
66. 55305 5 175106 04 ERY BOX CONN TIONS 28512886 Landline Control You may activate the controller by applying contact closures to the remote activation inputs Refer to the Landline and Local Pushbutton Activation section on page 32 for a functional description and details on interfacing and wiring connections DCB DCFCB and DCFCTB Models 53 Installation Antenna Installation To prevent electrocution or severe personal injury install antenna away from power lines and install with proper grounding Refer to section 810 of the National Electrical Code ANSI NAPA No 70 Refer to Figure 8 Antenna Grounding on page 60 for details A factory installed internally wired Type N bulkhead is provided on the bottom side of the Control Cabinet for ease of antenna cable interface The bulkhead requires the installation of a male Type N connector on the antenna cable for correct interface It is essential that the installer follow all tuning if applicable installation and safety instructions provided by the antenna manufacturer Yagi Antenna Installation Yagi Antenna Pre Assembly Instruction To pre assembly the antenna do the following 1 54 Unpack antenna and locate following parts 1 14 inches for 5 element model 7 8 inch dia for 3 element model 3 8 diameter elements y 3 3 elements 5 5 elements Gamma match pa
67. 73 WIRE LEAD RELAY CONNECTION j x 3 1504109 VIRE E d 80 7500439 TEMPERATURE SENSOR BATTERY CHARGER an 7500698 WIRE ASSY BATERY CHARGER 48V x 7500699 WIRE LEAD FUSED BROWN 14AWG x 7510644 04 CABLE AC OUTLET FOR IN UPWARD POSITION x 5 85680444 MARKER TERMINAL BLOCK x 300018 09 119 C VIRE WHT 5 SECTION B B 5 300218 10 258 C VIRE BLK 5 INSTALL USING RED x 3014 10 00 I VRL 6 BLK 300218 01 065 27 BR 4 i 300422 03 060 VIRE 70 ORG x 300420 05 01 VIRE 89 GR e40B OPTION m x 300104 02 015 VIRE 12 BL 300104 10 005 WIRE 38 BL 19 2 m 300104 09 004 VIRE 30 WHT p 2 1300104 09 00 WIRE 13 WH fs 103 NOTES X 1 SHOWN ON WIRING DIAGRAM 1 ITEMS SHIPPED IN BATTERY CABINET XXX T 2 T m 3 OPTIONAL PARTS m 2408 KIT 0 1 BE SURE INSTALL INSULATOR SUPPLIED WITH PART EM 5 mn f BETWEEN TRANSFORMER AND CABINET WHEN MOUNTING 70021814 12 WX 3 8 05 SS 2 INSTALL 0 38 HOLE LOCATED AS SHOWN IN SECTION C C 5 70722534 WASHER 378 NEOPRENE 3 2 70598063 3 8 5 1 3 7072035 FLAT WASHER 3 8 SS d F 5 70748046 LKVASHER SPLIT 3 8 55 i NES 4 21 2 6 70750664 LKVSHR INT TOOTH 3 8 SS 7 6124233 81 LABEL 0408 8 6124024 LABEL 240 REPLACES 1612400 PTIUNAL P
68. ARTS 2001HR 650 PANT DESCRIPTION 109 1 13101914 RELAY 48V SULID STATE 1 14610394 WIRE LEAD POWER 1 T300218 06 03 VIRE TERMINATED BAWG BLU T x 1 T300018 07 0e1 WIRE TERMINATE D 18AWG VI SIGNAL 7 11300018 10 007 WIRE TERMINATED IGAWG BLK DIVISION XXX 4 0 015 Federal Biona Corporation X XXX 50005 2645 FEDERAL SIGNAL DRIVE UNIVERSITY PARK IL 60466 SEE ECR 3067 4 0 19 VT FINISH MATERIAL DESCRIBED AND INFORMATION CONVEYED IS rus 229 19 SEE ECR 2317 RE ACTIVATED 7 30 14 MAF N A PROPRIETOR FORRAL SIONALE COREORATIUN GIS 48 SEE ECR 11 7709 4 8 11 AF AND MAY BE COPIED DIVULGED TO OTHERS X gt X gt x gt REMOVE BURRS SHARP CORNERS AND EDGES OR USED F R MANUFACTURING WITHOUT CONSENT Y SEE 109 5068 10 30 09 MATERIAL INT TF DRAWN BY CHKD MJF SCALE AT D SIZE SEE ECR 09 4621 4 14 09 MAF N A DATE DATE 0 38 288 15 SEF 108 2908 4 15 08 MAF EA 8 1 06 8 4 06 NINE SECTION C C M SEE ECO 107 4087 6 18 07 DRAWING NUMBER E SEE 807 4067 5 16 07 22 FINAL ASSY DCB MODE 8402169 86 Figure 20 DCFCB Final Assembly USE SECTIDN RADIO MODELS ONLY NOTE 1 SURE 4 gt 87 INSTALL USING 100 110 IN LBS TORQUE
69. Adjust the gamma link along the driven element for the lowest VSWR C Repeat the above steps until the lowest VSWR is achieved Reflected power must be less than 1046 of the forward power DCB DCFCB and DCFCTB Models 55 Installation D Return to the dimensions shown in the antenna instructions if there is any trouble achieving a good match If the element dimensions are incorrect for the frequency being used low VSWR may be unattainable If the VSWR specification 15 still unattainable replace the cable A simple ohm meter check of the cable does not guarantee that the antenna cable 15 good due to the DMM not having the ability to check the cable at high frequencies If that does not take care of the problem replace the antenna Mount Yagi Antenna Refer to Figure 6 Yagi Antenna Installation Example on page 58 To install the Yagi antenna do the following 1 Install antenna using installation bracket or equivalent as high as possible such that the antenna cable and obstacles allows and install on side of pole closest to the receiving station Aim antenna at receiving station Install a service loop when routing antenna cable NOTE Objects around the antenna affects the antenna keep antenna pointed away from objects Ensure antenna cable connections are tight Seal all connection points with heat shrink or tape and seal with Scotch Coat or equivalent Apply RF power to the antenna at the transmit frequency to be
70. B and DCFCTB Models Characteristics Scope of this Manual Characteristics This manual describes the characteristics specifications functional description theory of operation installation and setup instructions for the controller and its sensors as well as the additional information required to operate service and maintain the control system Figure 1 DCB DCFCB and DCFCTB Battery and Control Cabinets 23 30 2 50 21 25 E 20 56 9 19 00 8 50 5 E TIT 62 50 5550 27 87 1 o fs 28 00 0 56 20 88 5 00 MOUNTING CHANNEL 18 00 Overview 291292C The DC Series Siren Control System contains the following components e Aluminum Control Cabinet and Battery Cabinet optional 304 or 316 stainless steel cabinets 48 Vdc battery charging system Motor Contactors e Fusing DCB DCFCB and DCFCTB Models Characteristics If required the antenna system is not included with the radio controller models The appropriate directional or omni directional antenna system must be ordered separately DCB Model The controller includes the following e Control Cabinet and Battery Cabinet 48 Vdc charging system e Contactors Chopper and Rotator Fusing DIN rail terminal block e Battery disconnect switch Wiring for components DCFCB Model The DCFCB controller includes all the components of the DCB controller plus a FC control board that can be equipped
71. CTOR IN 20 PIN RECEPTACLE 2 PINS NOT USED PER SIDE 14615321A c BLK C RED Fo 1751224 175902 10 E SEE PARTS LIST FOR RADIO MODEL 288857 288691 03 RADIO MODELS 85 Figure 19 DCB Final Assembly
72. DIO AUDIO DECODE AUDIO AUD LEVEL SET 70 1 Tg PASS FILTER RECEIVER PRIORITY 1 300 OR 1900H7 CARRIER 21112 A RX TX RX AUDIO AUDIO AUDIO AUDIO DIMFDEC RXDAT R71 10 870 10K O 10K O SENSOR 4 BATTERY INPUTS 48V BAT SENSE 2 5 DIMF ENCODER DECODER AFSK ENCODER DECODER 12V BAT SENSE P3 1 Pressure aes PRESSURE S 3 Intrusio 075 4 50 Gro 9 Current D RED 6 150 Gro nd BRENT 7 Rotation 018 8 5 12 CPU SECTION 9 48 Volt Battery RED 10 Ground ROTATION 11 12 Vol Battery D14 SINAD 12 Ground AS EJ acp SITE ADDRESS 5 56 INTRUSION DIS O 55 RED uP AC FAIL D17 ds E SENSOR REMOTE ACTIVATION INPUTS RED JP10 1 Spare Sensor Input 2 LOW BATTERY 2 S0 Gro Serial Port 2C PORT 016 3 Spore Sensor Input 716 4 150 Ground RED 5 Remote Activation Input 4 A HEARTBEAT 6 Gro ESO pm 048 7 Remote Activation Input 3 ES E 8 150 Gro E RED 9 Remote Activation Input 2 REMOTE INPUT 4 10 150 Ground 11 Remote Activation Input 1 12 150 Ground REMOTE INPUT B 54 REMOTE INPUT 2 15 53 SHORT TO SET DEVIATION REMOTE INPUT 1 57
73. FEDERAL SIGNAL Safety and Security Systems DCB DCFCB and DCFCTB Models Battery Operated Mechanical Siren Control System Installation Operation and Service Manual 255360 Rev K0 515 Printed in U S A Copyright 2015 Federal Signal Corporation Limited Warranty The Alerting and Notification Systems Division of Federal Signal Corporation Federal warrants each new product to be free from defects in material and workmanship under normal use and service for a period of two years on parts replacement and factory performed labor one year for Informer EAS and Federal software products from the date of delivery to the first user purchaser Federal warrants every 2001 Eclipse and 508 Siren Top of pole only to be free from defects in material per our standard warranty under normal use and service for a period of five years on parts replacement During this warranty period the obligation of Federal is limited to repairing or replacing as Federal may elect any part or parts of such product which after examination by Federal are determined to be defective in material and or workmanship Federal will provide warranty for any unit which is delivered transported prepaid to the Federal factory or designated authorized warranty service center for examination and such examination reveals a defect in material and or workmanship This warranty does not cover travel expenses the cost of specialized equipment for gaining acc
74. INSTALL INSULATOR SUPPLIED WITH PART BETWEEN TRANSFORMER AND CABINET WHEN MOUNTING 2 INSTALL AT 0 38 HOLE LOCATED AS SHOWN IN SECTION C C APPLY CAP ASSY TU BOTTOM POSITION SEE WIRING DIA INSTALL USING 100 110 IN LBS TORQUE ITEM NO PART DESCRIPTION ITEM NO QTY PART DESCRIPTION 53 1 12194 RELAY SOLID STATE 48V 1 1703450 CABINE T CONTROL ALUMINUM 54 1 888346 DIN RAIL ALUM UNCDATED 6 LENGTH 1 1703460 CABINE T BATTERY ALUMINUM 5 1 17072255 1 I T OX leisy 1 1 1 1 DOW NN NEN COE k 12 Al RADIUS MODEL PARTNO 1 DESCRIPTION 2005240 02 RADID HIGH BAND ASSEMBLE W HANDLE IN UPWARD POSITION ITEM QTY PART NO DCFCBL 2005240 01 RADIO LOW BAND DCF CBU 2005040 03 RADID UHF BAND SHOWN ON WIRING DIAGRAM xx 2 ITEM S SHIPPED IN BATTERY CABINET xxx 3 ITEMS NOT SHOWN xxxx 4 RADIO MODELS ONLY 5 OPTIONAL PARTS OPTIONAL 2408 KIT DESCRIPTION 3 1 84021364 01 BACKPLATE ASSY MTG FC CNTL BOX UNITS 5 1 KIT BULKHEAD ADAPTER 124 20050638 FCM PLUS CONTROLLER 6157 1 l612423A 82 SERIAL NUMBER 5 1 RADO RECEIVER MODULE 58 08 LOCKWASHER INT TOOTH FOR 4 SCREW 86 CRACKETMIGSVITCHDISCINECT 59 1 2560005 NOTICE FSPWARE 7 1
75. N CABLE FROM ANTENNA TO ANTENNA DISCHARGE UNIT AND MAST GROUND WIRES HOUSE WITH STAND OFF INSULATORS SPACED FROM 4 FEET 1 22 METERS TO 6 FEET 1 83 METERS APART C MOUNT ANTENNA DISCHARGE UNITS AS CLOSE TO WHERE LEAD IN CABLE ENTERS HOUSE AS POSSIBLE 291160 60 DCB DCFCB and DCFCTB Models Pre operational System Testing Pre operational System Testing The output sound level of a siren is capable of causing severe hearing discomfort or permanent hearing damage Therefore always wear adequate hearing protection and minimize exposure time when performing any testing or maintenance on the siren WARNING Failure to properly test the siren system before placing into service may prevent the siren from operating in an emergency The following tests and calibrations must be performed by an experienced technician prior to using the siren system Initial Sensor Adjustments and Testing To ensure proper and reliable two way status operation the operation and alignment of the sensors must be confirmed when the siren and control are installed of the sensors are factory adjusted and the following alignment instructions may only pertain to tuning replacement sensors Rotation Current Sensor Locate the rotation current board 2005221 on the backplane of the control cabinet with the blue current sensor refer to Figure 16 DCFCTB Wiring Diagram on page 63 This board 15 preset at the factory and should
76. ON CONNECT RED BATTERY T300104 02 217 m SEE DETAIL B amp 17500699 WIRES HERE E F4 YEL 10A K 1 ien p 8402138A 1461323 BUSS BAR I SEE FRONT VIEW FOR 1500214 04 015 300218 10 270 BLK SNUBBFR ASSY 300218 02 214 RED L _ A 1300214 04 016 ES D E lt p os 48 2 C4 BRN 2u 12 8055 BAR E x Lis X 1461374 A 5 131 183 1461324 9 f 55 2001TRB _ BRN r5 qn 11 11 NOPTIONAL BLK oo YEL A Q 89 ORG 01 21 J 14614043 1300218 01 065 d a Q Q TB4 B xi N J 1 12 D RED 0 S LES j m A gt A L 212 1461319A 256169 1461320 1 RED 1 RED 2 gt lt RED SEE TOP VIEW FOR SNUBBER 3L pe GRN YEL 2 5 ASSY ON RELAY BLK 210 a SWITCH UP gt BLK 1L o C3 BLK O POSITION FOR 120V 148 147 6 ey 1300214 10 090 11 SW 1 8402 066 JUMPER m m COMMON 2881074 122378 em 6 6 19909999 i q pes a L 1461318A O 30 O 1461327 GND GND GND GND gt D E fi 1461361A j 1 2005173 7 m 2001TRB OPTION GRN 1300420 05 011 1500104 10 00
77. ONTROL 4 2001TRB AND THE AC DISCONNECT 5 291544 Installation Control Battery System Installation The Control Cabinet and Battery Cabinet 15 attached to a length of 5 inches channel There are five pre drilled holes in the channel One 1 1 4 inches convenient lifting point Four 5 8 inch mounting holes The total weight of the Control Battery System including batteries is approximately 364 Ib 165 kg Therefore it is imperative that the mounting surface and mounting method selected can safely sustain the weight of the assembly In addition the mounting method and surface used must be able to withstand external mechanical stresses that may be applied to the assembly Installer Supplied Material List The following is a general list of material required to install the model DCB DCFCB DCFCTB with a mechanical siren 2001 130 Equinox 508 128 and Eclipse8 and the 2001 TRBP option This list varies depending on mounting methods length of pole other options local electrical codes etc Therefore use this list as a reference guideline only Stainless steel hardware is recommended Table 33 Installer Supplied Material List Material Description o 1 0 1 240 1 phase 3 wire fused disconnect 1 1 feach 2 FRN 30 30 delay fuse o o 1 1 1 26 __ 2001TRBP option primary feed 8 1 inch Liquid Tight 90 degree connector 2001TRBP option secondary 1 each feed 9 1 inch Liquid Ti
78. Omni Antenna Installation 59 Fiore g Anena Ground EH 60 Figure 9 5chemali Diagram 2001 TRBP iu ee eon aate 68 Figure 10 Transformer Rectifier Wiring to Control 71 Figure 11 2001TRBP Transformer Rectifier Parts 161 72 Figure HTRAWinng uc 73 FOUG od TD o TET 80 Fig re SET 81 Figure T15 DOIFGB Witrlhg 82 Figure 16 Wiring Daglan one a onesie fonds ita ceat caa 83 Figure 17 DCB and Solar 84 Figure DOFO eid 85 Figure T9 DCB 86 Figure 20 DCFCB Final 87 Figure 21 DUE GEB UP Wiring e accu dev tec d 88 Fidgute 22 DOPFGTB3IP Final ASSeImbly Eee Eee o vari eee pcdes 89 Figure 29 DOFO TB PIDSLASSOTITIDI weeds otv enda 90 4 DCB DCFCB and DCFCTB Models Tables Power
79. TCH DISCONNEC 21 61B511A LABEL DANGER BATTERY SHELF 22 150413 SC ELEC CABLE TIE MOUNT 23 22323 02 FACE PLATE DISCONNECT SWITCH S M SECTIUN 24 2 83 RELAY CONTACTOR 25 84020664 FUSE BLOCK ASSEMBLY 26 183147 FUSE 2004 NN 27 8 701 69 08 SCREV THRD FM 8 PAN HD PHIL STEEL 7 NS 28 2 7011A101 12 SCREV THRD FM 8 PAN HD PHIL SS X 29 8402137A 01 BUSS BAR FC CONTROLS W HEATSHRINK 5 30 6 70584033 UT MACH SCRKEPS 5716 18 1 31 2 1431394 FUSE LEVER 35MM DIN MOUNT 45 32 2 1431404 FUSE COVER ZAPTNHEXSI25 33 288810 04 DIN RAIL ALUM UNCDATED 4 LENGTH 4 80 34 2292884 GROUND TERM BLOCK 3 PUS 35MM DIN M TR 35 2 229283 CAP END TERM P 36 6 229282 ERM BLDCK PDLE 35MM DIN nm i 5 37 5 292184 BRKT T BLOCK 1 38 2 288782 SC ELEC JUMPER TERM BLOCK 35MM DIN INSTALL USING 39 6124034 LABEL GRND SYMBOL A IN LBS 40 61608 LABEL VARNING BATTERIES X 4 2 111593 LABELFS LOGO 42 612423 LABEL FC CONTROLS ES SEAL FITTINGS M 43 23194 ISC MECH PLUG HOLE 138 DIA WITH RTV 44 2 148154 FUSE 10 AMP TIME DELAY 517 15 2312084 PLUGHOLE 088 DIA 46 311914 RELAY SOLID STATE 48V 6 47 288810A 06 DIN RAIL ALUM UNCOATED 6 LENGTH 48 6124233 82 LABEL SERIAL NUMBER 49 6128754 LABEL UL ELEC RATINGS See 16128753 lt 5 840200205 ASSEMBLY DC BATTERY CHARGER 48V x 4611324 VIRE LEAD FUSE 5 x 4689
80. ard Pes ue 21 20 2001 icto os 23 Table 21 2001 de NOm SOlar mode e esu 24 Table 22 FCD Repeater Solar eti ed st a Der ee 24 Table 23 FCD Repeater Non Solar mode rre EI EE Rua re Uere ei o ed a EE ves ud epu ee 24 Table 24 Conversion of Digit to 35 Table 29 Unit TYDE 36 26 1 36 27 LE 36 29 01 50 36 ZO 5 505 22565 oor 36 Table 30 Electrical Specifications for Rotator Motor Current Sensor 39 Table 31 Electrical Specifications for Battery Charger 41 Table 32 charge voa Pedo ei 43 Table 33 Installer Supplied Material 6 47 DCB DCFCB and DCFCTB Models 5 Safety Message Safety Message It is important to follow all instructions shipped with this product This device is to be installed by trained personnel who are thoroughly familiar with the country electric codes and will follow these guidelines a
81. at the Control Battery System location be within a 50 feet wire run to the siren If it 1s necessary to make a longer run use a 1 AWG or larger wire for the siren motor DCB DCFCB and DCFCTB Models Installation When mounting the Control Battery System it is recommended that the units be out of reach to avoid vandalism but accessible to service personnel Both cabinets come equipped with padlock hasps Use these for added security The control and battery cabinets are shipped mounted on an aluminum channel with four mounting holes for 1 2 inch bolts The total weight of the Control Battery System 1s approximately 364 pounds including the batteries Therefore insure that the mounting surface and fasteners can safely sustain the weight of the assembly and any additional environmental stresses placed on it Refer to Figure 4 Typical DCFCB or DCFCTB with 2001 TRBP Installation Drawing on page 46 NOTE When installing this product insure that Local and NEC guidelines are followed DCB DCFCB and DCFCTB Models 45 Installation Figure 4 Typical DCFCB or DCFCTB with 2001TRBP Installation Drawing SIREN MODEL 2001 130 3 5 FT NOM SIREN CABLE 2 AWG CUSTOMER SUPPLIED WATERPROOF CONDUIT CLAMPS CUSTOMER SUPPLIED IF REQUIRED 43 FT TYP TOP OF POLE 40FT MIN INSTALL SHIMS AS REQUIRED BETWEEN ANGLE LEGS AND POLE SIREN ASSEMBLY GROUND WIRE NO 6 COPPER MIN CONNECT DIRECTLY
82. collector pulls low when current is above minimum and below maximum current 1 2 3 4 and 4 Jumper headers Shorted to set window comparator thresholds for belt driven rotators Circuit Description Power Supply Power enters through D1 is regulated down to 5 Vdc Current Measurement Path The current sensor outputs a fixed dc voltage 2 5 V plus a variable voltage representing the current being measured For the 0 5 A input a 2 A current draw would z 2 5 0 625 Vdc or 3 125 Vdc The circuit generates an offset voltage This voltage is summed with the voltage from the current sensor This subtracts off the 2 5 Vdc from the current sensor leaving only the voltage representing the current being measured The circuit multiplies this voltage and scales it so that A of current being measured 1 Vdc at TP3 1 Vdc for the 15 A input Battery Charger Theory of Operation Overview 40 The charger features a switch mode voltage current regulator to improve efficiency and reduce heat The charger incorporates a three stage charge algorithm to charge four series 12 Volt batteries without gassing and maintain the batteries at the optimum charge level The charger delivers a constant 2 A trickle charge until the batteries reach 40 Volts The charger then raises the charge voltage until the charge current increases to 4 A This is the bulk charge This 15 maintained until the batteries voltage reaches
83. de not amp PTT line low with decode set low by processor during transmit 5 Transmit audio 0 to 2 Vp p of Digital data or Tone JP13 2221 221 5 4 Force Carrier Detect Short to JP14 pin 2 to force carrier detect Ground N IcC U JP15 Short To Set Deviation 1 Short to ISO Ground JP15 pin 2 causes unit to transmit for setting deviation 2 ISO Ground 6 _ Relay 3 N O or N C depending on jumper 8 Relay 4 N O or N C depending on 402 JP21 Relay Outputs 3 A up to 240 Vac 1 at left edge of connector 22 120 240 Vac 10 60 Hz Set S7 Carrier Detect not set low 0 65 V during receive DCB DCFCB and DCFCTB Models 25 Functional Description 26 TP1 wo Tone Decoder HighPass Filter Enable oes high when processor is decoding a tone 2100 Hz 2 eceive audio to Two Tone Decoder udio at last stage before two tone comparator 1 to 3 Vp p 5 3 ransmit audio 1 to 3 Vp p P I Receive audio from Two Tone Decoder to processor Audio after two tone comparator square waves to processor 0 to 5 Vp p y U 70 U N wo Tone Decoder LowPass Filter Enable oes high when processor is decoding a tone lt 400 Hz audio level set xternal transceiver receive audio set to 1 Vpp using R48 X Data eceive data from digital modem IC 0 to 5 Volts TP10 DTMF Decoder STD Goes low whenever a
84. e FS 148186 02 BUSSMAN 5 5 A 250 5 20 mm fuses with cULus IMQ MITI JET approvals The power from the charger to the batteries passes out through F3 This is FS 148 142 06 LITTLE FUSE 287015 15 A 32V Blade ATO ATC automotive fuse DCB DCFCB and DCFCTB Models 41 Technical Description Circuit Description The charger implements a three stage charging algorithm The three stages are trickle charge bulk charge and float charge The stages operate as follows Volts r i Meere H 4A mare 2A I menm i AT X te p pe SS RC RR ON ACA GR ART CORN Charge Amps H lectae Beast uec succo Trickle Charge In the trickle charge state the charger supplies a steady 2 A current to the batteries until they reach 40 Volts The purpose behind trickle charging is to prevent a potentially hazardous condition caused by continuously pumping bulk charge current into a damaged battery Too heavy a charge when a battery is in this severely discharged state can cause gassing which is corrosive explosive and shortens the life of the battery When the batteries reach 40 Volts the charger enters the bulk charge state Bulk Charge In the bulk charge state the charger sets the charge voltage to 60 Volts and limits the charge current to 4 A When the voltag
85. e connector into the bracket Be sure to tighten the connector fully A drop of Locktite or other thread lock may be used in the threads to eliminate the possibility of the connector loosening Slide the gamma link onto the driven element and assemble the gamma match as shown in figure or 2 under the antenna instructions provided by the antenna manufacturer Set dimensions and to those shown in table 1 Setting the match to the dimensions shown for your antenna is a good starting point which allows you to quickly line tune later Complete the assembly by attaching the end cap onto the end of the gamma tube The antenna is now ready for final tuning Final VSWR Tuning To final tune the antenna do the following 1 2 Before final installation of antenna temporarily set it up in a clear area at least six feet above the ground NOTE A Do not touch the antenna while the radio is transmitting NOTE B Ensure antenna is not touching any conductive material and is pointed away from all objects and people Pointing antenna at objects in close proximity may act as a reflector and create inaccurate readings Apply RF power to the antenna at the transmit frequency to be used at that antenna and check for the low VSWR while performing each of the following steps A Loosen the setscrew with the Allen key provided and make a slight adjustment to the aluminum gamma tube for the lowest VSWR Reflected power B
86. e has reached 9990 Vfloat the charger switches to the float charge state Float Charge In the float charge state the charger sets the charge voltage to the selected float voltage adjusting for battery temperature While in the float state the charger supplies up to 7 35 A to a load and the battery The charger remains in the float charge state until the voltage of the batteries drops below 9090 Vfloat at which time it switches back to the bulk charge state 42 DCB DCFCB and DCFCTB Models Current Limiter The circuit monitors the current output of the charger by watching the voltage develop and limits the current to 4 A If the voltage 15 less than 40 Volts the circuit changes the current limit to 2 A Thermal Limiter A circuit monitors the temperature of the PC board If the temperature exceeds 105 the circuit changes the current limit to 2 A This helps prevent the charger from overheating Charge Voltage Temperature Compensation A thermostat monitors the temperature of the batteries Its resistance changes with temperature This circuit adjusts the output charge voltage reducing it during hot conditions to prevent the batteries from being overcharged The output charge voltage is listed in the following table Table 32 Output charge voltage 54 00 V lt 30 53 28 35 Fault Detection If the output voltage 15 less than 10 V this indicates that the regulator may
87. e unit number Any unit number less than 300 activates only that unit number A unit number of 300 activates all units Unit number of 301 to 316 activates all units in zones to zone 16 respectively The unit must be configured for the zone in which it is to function DCB DCFCB and DCFCTB Models Technical Description The last two numbers in the message are the function number 01 through 06 which activates functions 1 through 6 Function numbers 96 97 98 and 99 activate Poll Reset Quiet Test or Cancel respectively Relay Outputs Section There are 4 relay outputs that are controlled by the processor They are driven through an opto isolator and protected to prevent voltage spikes from affecting unit The outputs appear on a connector at the bottom of the board and are all normally open with contact ratings up to 5 A and 240 Volts ac RMS K3 and 4 outputs have selectable N O or N C contacts opeaker Output Section The CPU generates warning sounds which are routed to the speaker output JP2 Software Description of DCFCTB Encoding Format The FC Controller Board encodes 9 digit string that includes the RTU s unit type ID number function status and sensors status Digit Description 1 10 0 10 Start Character always 7 Unit type programmed into unit see unit types 3 Function status see function currently running 6 7 BCD leas
88. ery 1 0 1 1 1 29 Manual Siren 63 Model 2001HR Holding 73 Model 200 TTRBDB sc tre Ita CO 67 Model RESI 74 Model HTR4 Battery Warmers 72 Monitor Received Audio 31 Monthly Testi t bo pes ob 66 MOTOR CONTACTOMS EU E V Ma eue MU 19 Mouht 56 N Network Information a 75 66 Omni Fiberglass Antenna Models 56 One Way Radio 12 UE 17 MM 16 34 P le MOUNTING 49 Power 20 5 33 40 Pre operational System Testing 61 Pressure 30 Preventative 66 Programming S
89. es at least 3 1 2 inch deep 4 Attach the Control Battery System to the pole using four user supplied 2 inch x 5 inches lag bolts Slide a user supplied 12 inch flat washer onto each bolt before threading the bolt into the pole Ensure the channel is plumb and straight Do not bend the mounting channel by over tightening the lag bolts Notch the pole or use shims if necessary to provide a flat stable mounting surface 5 Mount a user supplied fused disconnect switch on the pole beneath or opposite the Control Battery System assembly in accordance with Local and National Electrical Codes 6 Ifthe optional Transformer Rectifier 15 required drill three 3 8 inch holes at least 3 1 2 inches deep using the Transformer Rectifier as a template Attach the cabinet to the pole using three user supplied 2 inch x 5 inches lag bolts Slide user supplied inch flat washer onto each bolt before threading into pole DCB DCFCB and DCFCTB Models 49 Installation Flat Surface Mounting To install the Control Battery System to a flat surface do the following 1 Remove any batteries from the Battery Cabinet before up righting the Control Battery System 2 Prepare the mounting surface for hanging the assembly using the steel channel as a template 3 Attach the Control Battery System to a wall or other substantial vertical surface using the four 5 8 inch mounting holes 4 Mount a user supplied fused disconnect switch in accordance with Loca
90. ess to the product or labor charges for removal and re installation of the product The Federal Signal Corporation warranty shall not apply to components or accessories that have a separate warranty by the original manufacturer such as but not limited to batteries Federal will provide on site warranty service during the first 60 days after the completion of the installation when Federal has provided a turn key installation including optimization and or commissioning services This warranty does not extend to any unit which has been subjected to abuse misuse improper installation or which has been inadequately maintained nor to units which have problems related to service or modification at any facility other than the Federal factory or authorized warranty service centers Moreover Federal shall have no liability with respect to defects arising in Products through any cause other than ordinary use such as for example accident fire lightning water damage or other remaining acts of God THERE ARE NO OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IN NO EVENT SHALL FEDERAL BE LIABLE FOR ANY LOSS OF PROFITS OR ANY INDIRECT OR CONSEQUENTIAL DAMAGES ARISING OUT OF ANY SUCH DEFECT IN MATERIAL WORKMANSHIP FEDERAL SIGNAL Safety and Security Systems 2645 Federal Signal Drive University Park IL 60484 3167 Phone 708 534 3400 Webs
91. ght 45 degree connector 2001TRBP option secondary feed 10 inch EMT compression box disconnect meter ground connector 11 1 inch heavy wall compression fittings rotator cabinet OH meter 12 inch Liquid Tight flexible conduit 2001TRBP option primary feed 13 1 inch Liquid Tight flexible conduit 2001TRBP option secondary feed 14 inch EMT thin wall conduit disconnect meter ground 20 1 inch plastic bushings 2680 DCB DCFCB and DCFCTB Models 47 15 1 inch aluminum rigid if applicable in your area cabinetry siren raceway ipe Installation Material Description TV 21 Yeinchplasticbushinps Rech 25 Split bolts 10 AWG wire 2001TRBP option primary connection 26 Mechanical lugs 2 AWG wire 2001TRBP option siren motor feed 27 Mechanical lugs 6 AWG wire system ground 28 6 copper ground wire 75 feet 29 5 8 inch x 8 inch Copper Ground rod system ground 30 Ground rod connector cold water type system ground acorn style opi fication 38 16 AWG THHN stranded CU wire optional black proximity sensor 39 16 AWG THHN stranded CU wire optional brown proximity sensor 40 16 AWG THHN stranded CU wire optional blue proximity sensor 41 2 AWG 600V stranded CU wire optional 2001TRBP 48 V and 12 feet ground 49 Ring crimp connector 1 4 inch stud size 12 ga 1 each wire rotator feed 50 1 4 x 20 inch
92. h 14 AWG CU stranded black 60 inches in length 120 Vac Line PL 1 each 14 AWG CU stranded white 60 inches in length Neutral To connect the transformer wiring do the following l The 2 each 40 inches black 10 AWG lines provide 208 220 240 Vac for transformer primary input The 60 inches black and the 60 inches white provide the ac input to the control cabinet These wires will pass through the transformer as a raceway then be routed into the control cabinet unless the X4 and 5 taps are used in 2001 TRBP refer to Figure 4 Typical DCFCB with 2001TRBP Installation Drawing on page 46 Figure 14 DCB Wiring Diagram Figure 15 DCFCB Wiring Diagram and Figure 16 DCFCTB Wiring Diagram on pages 81 to 83 for wiring details The 60 inch black and the 60 inch white provide the 120 Vac input to the DC Control Cabinet It connects the terminal block the 2001 TRBP labeled X4 and X5 to and F2 The 30 inch black 2 AWG line provides the 48 Vdc negative to the DC Control Cabinet It connects the terminal block in the 2001 TRBP labeled and the 5 16 inch ground stud on the backplane of the siren controller The 40 inch red 2 AWG line provides 48 Vdc positive voltage to the DC Control Cabinet It connects to the terminal block in the 2001 TRBP labeled and to the labeled terminal 3 at K3 DCB DCFCB and DCFCTB Models 69 Options AC Line Wire Terminations 240 Vac operation Tran
93. ignals and the charging system for the four 12 Volt batteries The lower vented NEMA 4X style enclosure houses four user provided rechargeable batteries with optional lead acid AGM or gel batteries The lower and upper cabinets are interconnected through Liquid Tight conduit which is sealed to prevent harmful vapors from entering the control area The four batteries are connected in series to provide 48 Vdc operating power to the siren while the charger in the upper cabinet operates on 120 Vac to keep the batteries charged This arrangement continues to provide power to the siren in the event of a power failure The controller works primarily off the ac input voltage In the event of an ac power failure the controller automatically obtains power from a 48 V to 12 V dc to dc converter powered by the four 12 V batteries DCB and DCFCB Controller The DCB and DCFCBs are one way controllers They have separately fused circuits to protect the siren controller Two ac power fuses and F2 protect the charger and optional battery warmers respectively The main siren motor is protected by a 200 A dc fuse An in line fuse connected to fuses the rotator motor The contactor coils are fused with in line fuses The charger output is protected with in line fuses refer to Figure 5 Battery Positioning and Wiring on page 53 Figure 14 DCB Wiring Diagram on page 81 and Figure 15 DCFCB Wiring Diagram on page 82 The Models DCB and DCFCB siren contr
94. ing is a typical monthly test outline 1 Reset all sirens to clear latched sensor status inputs systems only 2 Activate one of the siren functions 3 minute activation recommended If the 240 Vac transformer rectifier option is used test both ac and dc operation Test sirens using battery power Ensure transfer relay operation is successful 3 Poll the system for siren status reports 4 Examine each site report for any failed condition If you detect a failure condition notify designated service personnel Annual Inspection Perform the pre operational system test procedure on an annual basis Refer to the Pre operational System Testing section on page 61 for details 66 DCB DCFCB and DCFCTB Models Options Options Model 2001TRBP The 2001 TRBP is a transformer rectifier for primary system power with battery back up and allows the siren to operate from a 208 220 or 240 Vac power source when ac power 15 available During normal operation the 2001 TRBP maintains a charge to the standby batteries During an ac power failure an automatic switch to battery operation occurs to maintain the siren s normal operation Specify the ac line voltage when ordering The 2001 TRBP has a 115 Vac secondary tap to provide power to the siren Control Cabinet 2001TRBP Mounting Location Keep wire lengths to a minimum Mount the transformer assembly as close as possible to the Control Battery System 2001TRBP Wiring DANGER
95. ing that the sensed current 1s outside the acceptable range Rotator Motor Current Sensor Theory of Operation Overview The Current Sensor board 2005221 Rev B 15 mounted on backplane under the dc contactors It monitors the dc current of the rotator motor It scales the voltage reading to allow direct reading of the current passing through the sensor and employs a window comparator which signals that the current 15 between a lower and an upper limit Features direct reading of current passing through the sensor Fixed window comparator no adjustment needed e Accurate to 5 Electrical Specifications for Rotator Motor Current Sensor Table 30 Electrical Specifications for Rotator Motor Current Sensor 15 0to5VdcatTP3 0 34 min 1 50 po 0 84 and 1 5 po 8 7 1 00 min 2 67 max 3 0 and 8 A Window Comparator Output Open collector sink lt 500 mA Connectors Current Measurement Pass Through 4 voltage source 0 5 A for gear driven rotators output to motor 0 15 A for belt driven rotators output to motor DCB DCFCB and DCFCTB Models 39 Technical Description Interface Power In and Signal Output DC supply voltage input 7 to 30 Analog sensor output 0 5 for 0 5 A input 0 5 Vdc for 0 15 A input Window comparator output open
96. iption 22 The following tables provide descriptions of the FC Controller Board connectors selections and switches gt 1 Heceiver module carrier detect short to pin 2 when using SINAD board along with both sides of JP4 and remove 1 External transceiver carrier detect Test Speaker 0 to 2 Vp p Audio Source Receiver Audio during P A functions oiren Audio during Electronic Siren functions Short For VOX Carrier Detect Short to JP3 pin 2 for VOX carrier detect JP4 Test Speaker VCC 5 V VCC 5 V Short pins 1 and 3 to give priority to the external transceiver Short pins 2 and 4 to give priority to the internal receiver With no shorting jumper first carrier detect has priority Short both sides when using SINAD board along with JP1 P5 Sensor Inputs 1 at left edge Pressure sensor input dry Contact closure 1 K SO Ground ntrusion sensor input dry Contact closure 1 K SO Ground Current sensor input dry Contact closure 1 K ISO Ground Rotation sensor input dry Contact closure lt 1 SO Ground 48 Volt Battery input to 48 Volt sensor and to power supply 15 75 Vdc 10 Ground 11 12 Volt Battery input to 12 Volt sensor and to power supply 11 15 Vdc Ground 12 JP5 Sensorinputs fatleftedge 11 Pressure sensor input dry Contact lt 1 5 Current sensor input dry Contact closure 1 K 6 lSOGnud 00
97. ite http www alertnotification net Contents esses ede dee 6 eiie C M 6 548152 8 6 Soar ag dice trac RET MR RT 6 IS tala ONHKANIG S 7 8 TA A T 9 ocobe OF this Mantal cose _____ ____ 9 9 10 Unna 10 as MOO 10 GONtrOl Battery SY ies eis oux 11 DCB anrd 1 11 One Way Radio peat eames 12 DOF ____ 12 CONTO t T T 13 14 Controllers Specifications caa aac ras 14 Recommended Batteries user supplied eene nn
98. l and National Electrical Codes 5 If optional Transformer Rectifier is required attach the cabinet to a wall or other substantial vertical surface using the three mounting holes Make sure that the mounting surface and mounting method selected can safely sustain the weight of the transformer The weight of the Transformer Rectifier 15 approximately 150 Ib Electrical Connections WARNING Install the siren electrical system in compliance with local electrical codes and NEC recommendations Federal Signal also recommends that all user installed conduit connections enter from the bottom of the cabinet Disconnect all power and read all warnings at the beginning of this manual and on the batteries before making connections CAUTION The siren and control system must be solidly connected to an earth ground If the siren 15 installed in a building ground the system to a metallic object known to be grounded For pole mount installations drive a metal rod or bar at least 8 feet into the ground as close as practical to the base of the pole Use a separate continuous 6 AWG or larger wire from the siren frame to ground and from the cabinet of each siren control system to ground Siren Connections 50 The complete system wiring diagrams are shown in Figure 14 DCB Wiring Diagram Figure 15 DCFCB Wiring Diagram and Figure 16 DCFCTB Wiring Diagram on pages 81 to 83 interconnections between the Si
99. level is at 3 0 kHz This level has been pre set at the factory however if adjustment is required set R70 on the controller board for the required deviation If CTCSS is used set the CTCSS level to 0 75 KHz Using an in line Watt meter confirm that the forward radiated power output matches the specified power output listed on the final test data sheet supplied with unit within 20 Also verify that the VSWR 15 less than 590 Refer to the Installation section if the VSWR is excessive NOTE Deviation levels are cut in half on 12 5 kHz spaced channels Receive Level Adjustments 64 To adjust the receive level do the following l Inject a 1000 carrier signal modulated with a 1 kHz tone at 3 0 kHz deviation for systems Use 3 0 kHz deviation for digital systems Connect an oscilloscope to TP8 on the controller board and confirm a clean undistorted sinewave of 1 The level has been pre set at the factory however if adjustment is required set R48 on the controller board to 1 for the external transceiver The level of the on board receiver module is fixed and does not need to be adjusted NOTE Deviation levels are cut in half on 12 5 kHz spaced channels DCB DCFCB and DCFCTB Models Pre operational System Testing Two tone and DTMF Controller Decode ability Testing To test two tone and DTMF controller decode ability do the following 1 Unplug JP21 to disable the siren 2 With the transmit m
100. m the following controller testing only a qualified two way radio service technician should conduct the following test steps To ensure reliable radio controlled siren operation the following testing must be conducted upon initial controller installation For the following steps connect the DCB DCFCB and DCFCTB Models 63 Pre operational System Testing Communications Service Monitor to the RF bulkhead mounted on the bottom side of the control cabinet DTMF Transmit Level Adjustments DTMF versions of DCFCTB only To adjust the DTMF transmit level do the following To transmit and generate test tone apply a jumper across JP15 on FCT controller board Confirm the deviation level is at 3 0 KHz or 1 5 kHz for a 12 5 kHz spaced channel This level has been pre set at the factory however if adjustment is required set R71 on the controller board for the required deviation Using an in line Watt meter confirm that the forward radiated power output matches the specified power output listed on the final test data sheet supplied with unit within 20 Also verify that the VSWR 15 less than 590 Refer to the Installation section if the VSWR is excessive FSK Transmit Level Adjustments Digital FSK versions of DCFCTDB only To adjust the FSK transmit level do the following 1 Transmit and generate an FSK modem tone apply jumper across JP15 the FCT controller board Confirm the deviation
101. mbly 90 NOTE APPLY EXTERIOR GRADE OVER TWO UNUSED HOLES FROM THE INSIDE 100 110 IN LBS TORQUE APPLY CAP ASSY TO BOTTOM TERMINALS SEE WIRING DIA INSTALL USING 100 110 IN LBS TORQUE on 2408 OPTION DETAIL Ah SECTION TE 1 BE SURE TO INSTALL INSULATOR SUPPLIED WITH PART BETWEEN XFORMER AND CABINET BOTTOM WHEN MOUNTING INSTALL AT 0 38 HOLE LOCATION PER VIEW C C 7 9 N om ZZN a d ABI ELI X LS LY AY LT TT ay 22 AL b V BRACKET MIG SWITCH DISCONNECT 2 1 N 3 1 75 Rae STC O y 7 110002 8 1 BS aR FSET WET SHRI 1 2 URUN 1 Fs 298780 O ITEM PART DESCRIPTION 15 110 i PSE LEVER Sm TIN RAIL MONT 3 RU 33 555 28 1 3 1 3 1
102. n 14 Control Board SbpecilCcallOriS ales bp rate 15 Signaling tae 15 gt 16 FOCA Tenenan PIPER 16 9 rm 17 Transcelver SDecifICatlOriS pue aeo puse ERT 17 M 18 oystem Operating eh Idee 18 ISIC IV NE E EU 18 Activation USING the ARM TUDCHOFT stato uou ae ev d et ha tout 18 S oratus Monitonng DTMF E TEE THES 18 Mtm ME eeu 18 19 Control Cabinet Functional 5 1 19 174616 Elea 19 CIA Cl 20 FOWOPDISITIDULOD ANG FUSING 20 20 21 DCB DCFCB and DCFCTB Models 1 FG Controller Board Indicators re cose 21 23 Transceiver
103. n current not detected Bit 4 is 0 local activation occurred Chopper Motor Current Sensor Theory of Operation Overview The adjustable current sensor 2001062B is a window comparator device that uses a current sensor and window comparator The output is opto coupled and the circuit 15 powered by a voltage regulator The ground for the circuit is selected by way of jumper J2 between isolated or earth ground The operation of the circuit is such that if the current passing through the probe of the current sensor is larger than the lower preset level and is less than the upper preset level an active high output results turning on the opto coupled output indicating that the sensed current 15 within the acceptable range Circuit Description The circuit 15 energized when 12 Vdc nominal is applied to J1 3 and ground 15 applied to J1 1 The 12 Vdc at J1 3 1s applied directly to the voltage regulator The regulated 8 Vdc output of IC is applied to the dual op amp at pin 8 and also to the Hall Effect current sensor at its input DCB DCFCB and DCFCTB Models 37 Technical Description 38 Current probe CS1 is designed to generate a reference voltage of 1 2 the supply voltage on its 0 output pin With 8 0 Vdc at the input of CS1 and ground applied at the input of CS1 CS1 outputs 4 0 on the 0 output when the current passing through the probe of 1 is zero This voltage is applied to R2 through which
104. n motor operating current during siren activation This input is pulled low when the external current sensor detects proper running current during a siren activation If this input is pulled low for 1 4 second the input is latched active until another activation command is received or a Reset command is sent Digital Input for Intrusion Sensor JP5 3 15 used to detect an intrusion into the control cabinet With the Control Cabinet closed the intrusion switch is in a normally closed position If the intrusion condition changes state for more than one second an auto report is sent Digital Input for Pressure Sensor not used with 2001 130 sirens JP5 1 18 used to detect blower pressure on Thunderbolt sirens during siren activation This sensor input latches when operating current 15 detected input is pulled low and resets when a RESET command is received 30 DCB DCFCB and DCFCTB Models Functional Description Relay Outputs IPA O Pin Relay 3 Common Relay 3 or N C depending on jumper N C is standard Relay 4 Common Relay 4 or N C depending on jumper JU2 is standard There are four relay outputs on the FC Controller Board which are controlled by the microprocessor The relays provide isolation and are spike protected to prevent voltage spikes from affecting the unit As the relay coil is energized the outputs close and the associated LED lights The FC
105. nch hex head bolts that secure the inspection covers and remove the inspection covers from the transformer 4 Pull the four primary lines marked H1 H2 H3 and H4 and secondary lines X4 and X5 from the inside of the transformer 5 Punch drill the plate use one gt inch conduit for ac in and one inch conduit for 120 V and 48 V out to the controller DCB DCFCB and DCFCTB Models 6 Options Install a 1 inch 45 degree Liquid Tight connector into the 1 inch opening on the transformer Face the connector to the rear of the transformer and tighten the inch lock ring Put a inch plastic bushing over the exposed thread end on the inch connector Cut a section of 1 inch Seal Tight 7 inches in length This provides raceway for the 48 Vdc secondary and for Control Cabinet 120 Vac input Cut a section of 2 inch Seal Tight 18 inches in length This provides A C input voltage from the ac disconnect to the transformer If the ac disconnect does not have 120 Vac available the X4 and X5 taps in the 2001 TRBP may be used to provide ac voltage to the Control Cabinet In this case run the Seal Tight between the 2001 TRBP and the siren controller Transformer Wiring Transformer Primary 2 each 10 AWG CU stranded black 40 inches in length Rectifier Output 1 each 2 AWG CU Black 30 inches in length 48 Negative 1 each 2 AWG CU Red 40 inches in length 48 V dc Control Cabinet 1 eac
106. nd between 0 25 seconds and 8 seconds for the B tone DTMF Encoding Format The FC Controller Board encodes a 9 digit string that includes RTU s unit type ID number function status and sensors status Refer to the Software Description of DCFCTB Encoding Format section on page 35 for detailed information Technical Description Control Board Theory of Operation Description of DCFCTB Block Diagram Power Supply Section CPU Section The DC Cabinets can be powered from nominal 240 Vac 120 Vac or 48 Vdc Various options and configurations are available The following describes typical configurations and operation A DC Cabinet configuration can be powered from a 240 Vac which is then stepped down to 120 Vac and 48 Vdc through a transformer This type of configuration allows the DC Cabinet to use the 48 Vdc to power the sirens as long as the 240 Vac is present at the transformer If 240 Vac is lost therefore so is the 48 Vdc from the transformer the DC Cabinet transfers a relay which causes the battery system to power the sirens In this configuration the 120 Vac is brought into the cabinet and is used to power the FC control board if equipped the battery charging system and the battery heater 1f equipped A DC Cabinet can also be powered with nominal 240 Vac directly that is without a transformer In this configuration the 240 Vac powers the FC control board and the battery charger Battery heaters are
107. nd wiring to provide information on the following areas of operation AC Power Status Communications Status Low Battery Voltage Indication Siren Activation Current e Intrusion into Control Cabinet and Battery Cabinet Siren Rotation The above information is returned in a Pass Fail format For example if battery voltage 15 at proper operating level then it 15 returned as Battery Voltage OK This status information 1s made available for viewing at the Central Control Unit This reporting feature greatly improves warning system reliability by quickly alerting operating personnel to problems that are encountered The integral LCD displays Function Counters Decoded two tone DTMF POCSAG MSK Digital functions decoded and the current software revision The display constantly scrolls through the display items Two Way Radio Control The Federal Signal DCFCTBs are available in VHF models transceivers to provide two way signaling capabilities Other radio types are available contact Federal Signal Sales for additional information Refer to the radio instruction manual for details concerning operation specifications and maintenance For specialized radio equipment needs contact Federal Signal Customer Care at 800 548 7229 or 708 534 3400 extension 5822 or Technical Support at 800 524 3021 or 708 534 3400 extension 7329 or through e mail at techsupport ans federalsignal com For instruction manuals and inf
108. ndicator is ON Depress the intrusion switch located on the cabinet door With the switch depressed confirm that the intrusion indicator is OFF Verify the switches on both cabinet doors operate correctly NOTE A jumper preset at JP9 also causes all of the LED s to go dim when intrusion switch is pressed Battery Voltage Measurement 62 To measure the battery voltage do the following 1 Allow the batteries to charge for 24 hours to ensure they are fully charged 2 Turn off ac power to the battery charger by disconnecting power at the service disconnect or opening and F2 in the Control Cabinet 3 Using a digital multimeter Fluke model 75 or equivalent measure the batteries individually inside the Battery Cabinet refer to Figure 16 DCFCTB Wiring Diagram on page 93 for details Each battery should measure approximately 13 5 Voltage reflects battery float voltage and varies depending on state of charge DCB DCFCB and DCFCTB Models Pre operational System Testing 4 While monitoring the voltage in at TBA 1 manually activate a steady siren function by depressing the appropriate function pushbutton on the controller board If the measured voltage drops below 40 it is an indication of weak batteries and causes the controller to terminate the siren function If a low battery condition is indicated follow up by load testing each battery with an automotive type battery load tester 180 A load recommended
109. nds the controller reports a low battery condition The controller does not automatically report when the battery voltage returns to normal to eliminate the possibility of multiple reports when a battery 15 very weak The low battery condition remains latched in memory until the controller is reset or a function is run and the battery voltage is restored DCB DCFCB and DCFCTB Models 29 Functional Description Digital Inputs for Rotation Sensor Two rotation sensor inputs exist Depending on the sensor option purchased either the current sensor or proximity switch input 15 used Standard Rotation Sensor Input JP10 3 is used for the rotation motor current sensor This input latches when current is detected During a siren rotation this input is pulled low The latch is reset by the RESET command Proximity Switch Rotation Sensor Input JP5 7 is used to connect a proximity switch to detect siren rotation You may leave this input unconnected if a non rotating siren is used or if JP10 3 15 used to detect rotation During a normal siren activation when the siren 15 rotating the external rotation sensor which 15 usually an open collector proximity device mounted in the siren to detect gear movement provides active low pulses Once this input receives more than 11 low pulses during a siren activation this input will latch active until a reset command is received Digital Input for Current Sensor 5 5 is used to detect the main sire
110. necting Wiring 51 SIFEN CONNECTIONS 50 Site Status Monitoring 18 Solar POWOL 73 Speaker 31 35 14 Control 15 FORMAL 15 jill UR 17 Svstem 18 System Operating Power from the 4 Battery System 14 T Technical SupBOL 13 66 Test Activation vac occ cir vy ia 65 Theory of Operation Battery Charb DE REPE 40 Chopper Motor Current Sensor 37 Rotator Motor Current 5 39 Thermal 43 75 Transceiver Audio Level Adjustments 63 Transceiver Interface 28 Transceiver 17 Transformer Rectifier and Control 24 ranstormer WINING dte 69 28 Two Tone 16 Two tone and DTMF Controller Decode ability Testing 65 Two Way Radio Control uice re ra d 13 U UE A dE OSS 27 V ILI 34 VSWR
111. ng holes or lifting equipment Therefore only experienced electricians should install this product in accordance with national state and any other electrical codes having jurisdiction Perform all work under the direction of the installation or service crew safety foreman The sound output of sirens is capable of causing permanent hearing damage To prevent excessive exposure carefully plan siren placement post warnings and restrict access to areas near the sirens Sirens may be operated from remote control points Whenever possible disconnect all siren power including batteries before working near the siren e After installation or service test the siren system to confirm that it is operating properly Test the system regularly to confirm that it will be operational in an emergency If future service personnel do not have these warnings and all other instructions shipped with the equipment to refer to the siren system may not provide the intended audible warning and service personnel may be exposed to death permanent hearing loss or other bodily injury File these instructions in a safe place and refer to them periodically Give a copy of these instructions to new recruits and trainees Also give a copy to anyone who 15 going to service or repair the sirens DCB DCFCB and DCFCTB Models Safety Message Operation Failure to understand the capabilities and limitations of your siren system could result in permanent hearing los
112. not allowed with this configuration During siren activation the batteries power the FC control board and the siren The CPU section is comprised of a microprocessor with a watchdog timer a day date clock non volatile EEPROM and FLASH memory I O pins and A to D convertors The EEPROM is the non volatile memory where all customer specific information held while the FLASH 15 the non volatile memory where the main program 15 held The unit contains an eight position dipswitch for setting the unit s site address Remote Activation Sensor and Battery Back up Voltage Input Section The remote activation inputs are available on connector JP10 Grounding any one of these pins activates the function associated with it The inputs are protected by DCB DCFCB and DCFCTB Models 33 Technical Description limiting diodes and optically isolated There is also pushbutton on the board for each of these functions that activate the associated input The sensor inputs are available on connectors JP10 and 1 5 Rotation Intrusion Pressure Current and Spare sensor inputs 1 and 2 are all active low shorting to isolated ground When one of these inputs is shorted to isolated ground the output of the associated optical isolator pulls low For an External Transceiver The receive audio from P1 pin 2 the two way connector is routed to the output which is set to 1 Vp p at TP8 using R48 Receiver Priority VOX Jumper sets the priori
113. not be adjusted To check the board for proper operation do the following 1 Verify that the output at JP2 2 is high 4 5Vdc 2 Activate a siren function by momentarily depressing one of the function pushbuttons on the controller board 3 Measure the dc voltage on TP2 The voltage should correspond to the dc current draw of the siren motor 0 8 ADC 3 4 Verify the output JP2 2 15 low 0 1 Vdc for the duration of the siren function DCB DCFCB and DCFCTB Models 61 Pre operational System Testing Chopper Current Sensor Locate the chopper current board 2001062 on the backplane of the control cabinet refer to Figure 16 DCFCTB Wiring Diagram on page 83 Adjustment Procedure To adjust the chopper current board do the following while the system 15 in idle mode 1 Using Pot 1 adjust the voltage at TP2 to 7 Vdc 2 Using Pot 2 adjust the voltage at TP4 to 4 5 Vdc Activate a siren function by momentarily depressing one of the function pushbuttons on the controller board Verify that input 4 indicator on the controller board turns on for the duration of the siren function AC Power Sensor Verify that the ac power indicator on the controller board is on while ac power is active Measure across Fl 5 and TB5 5 for 120 Vac Confirm that with the ac power source turned off using service disconnect the ac power indicator 15 off Intrusion Sensor With one cabinet door open verify that intrusion i
114. o hear the warning signals Separate warning devices or procedures may be needed to effectively warn people indoors 6 DCB DCFCB and DCFCTB Models Safety Message The sound output of sirens is capable of causing permanent hearing damage To prevent excessive exposure carefully plan siren placement post warnings and restrict access to areas near sirens e Activating the sirens may not result in people taking the desired actions if those to be warned are not properly trained about the meaning of siren sounds Siren users should follow FEMA recommendations and instruct those to be warned of correct actions to be taken After installation service or maintenance test the siren system to confirm that it is operating properly Test the system regularly to confirm that it will be operational in an emergency e If future service and operating personnel do not have these instructions to refer to the siren system may not provide the intended audible warning and service personnel may be exposed to death permanent hearing loss or other bodily injury File these instructions in a safe place and refer to them periodically Give a copy of these instructions to new recruits and trainees Also give a copy to anyone who 15 going to service or repair the siren Installation and Service Hlectrocution or severe personal injury can occur when performing various installation and service functions such as making electrical connections drilli
115. odulation level set to 3 kHz from the communication monitor inject a 0 5 uV carrier signal NOTE Deviation levels are cut in half on 12 5 kHz spaced channels 3 Encode the appropriate strings and or 2 tone tones required to activate the desired siren function Confirm reliable decoding of at least 10 of 10 tries 4 Plug JP21 back in Confirming Controller Auto Reporting By toggling one of the following sensor inputs confirm that the controller sends correct report to the 552000 base controller Note that with digital systems DCFCTDB must be programmed to auto report the following sense points to perform this test Intrusion Depress intrusion switch for at least 5 seconds Release the switch Verify the door closed and door open reports we received at the 552000 AC Line Voltage By removing ac power at the service disconnect confirm that a report is generated within 5 minutes Confirm that another report is generated when power is restored The output sound level of a siren is capable of causing severe hearing discomfort or permanent hearing damage Therefore always wear adequate hearing protection and minimize exposure time when performing any testing or maintenance on the siren Test Activation Codes Test all siren functions from the siren control point This test must be performed to ensure all desired siren functions have been properly entered at the control station and at the siren site Reques
116. oftware eese 44 Protocols SUD DOMME ex o ied coi et ir bdo ree bs 75 Pill 28 PUblicatlolis etis ba v 6 Radio TRANSCCIVEN 20 Receive 28 Receive Level 64 YE RR 34 Recommendations on Control Battery System Location 44 Recommended 14 Relay 5 17 31 35 Remote 2 40 0 00 33 Remote Activation 17 Remote Public Address i a edes eee ei 31 Rotation Current e eee nn ea e 61 Rotalloti Ses OP 30 Rotator Motor Current Sensor 39 S Salet MESS IEE IT S 6 SENSO oe 33 Sensors and Sensor 29 Serial COMMUNICATIONS 15 Service and 66 SFEDW ARE 44 SIGE TOM 16 20 26 ON 18 78 DCB DCFCB and DCFCTB Models Siren and Control Cabinet Intercon
117. ollers are capable of producing a steady signal wailing signal and a fast wail or fire signal The steady signal is frequently used as a civil defense Alert signal The wailing signal is often used as a civil defense Attack signal The fast wail or fire signal is often used to summon the local fire department You can use any of the signals for any desired application These signals are shown graphically in the following figure DCB DCFCB and DCFCTB Models 11 Characteristics Figure 2 DCB and DCFCB Signal Characteristics STEADY SIGNAL ALERT WAILING SIGNAL ATTACK AUX1 SIGNAL FIRE 29141344 One Way Radio Control You can remotely activate the siren by a radio signal when an optional radio receiver decoder is incorporated with the DCFCB System The advantage of radio control activation is that control lines are not required between the siren control site and the siren location For units equipped with the optional integral radio receiver the RF Frequency configuration parameter sets the frequency of the radio channel Changing this parameter from its factory setting requires re alignment of the radio for maximum performance The value entered must fall within the range specified for the receiver band equipped DCFCTB Controller 12 The DCFCTBs are two way control and status monitoring siren controllers The units interface to an off the shelf two way radio transceiver and communicate
118. oltage Measurement 62 Battery Wal tHlel asso aset EVE 14 BUIK CNI per oko Irae 42 C 29 9 Charge Voltage Temperature Compensation 43 Charsing SYSTEM 14 Chopper Current Senso 62 Chopper Motor Current Sensor 37 ETT T I 40 CIFCUIE Descriptio URDU A 37 42 Commander Digital System Software 44 Confirming Controller Auto Reporting 65 CODDOCLOTS icc es EE EVEN E RERO 39 41 74 Index Control Board Power Input 32 Control Board Theory of Operation 33 Control Cabinet Functional Descriptions 19 Control Battery 11 Control Battery System Installation 47 Controllers 5 5 14 33 Current 43 Current Measurement Path 40 Current 30 CUSTOMER
119. ons ARM DISARM REPORT GROWL TEST and MASTER RESET Wildcard options for each of the strings DCB DCFCB and DCFCTB Models 15 Specifications Table 11 Two Tone Sequential Frequency range 282 Hz 3000 Hz Tone timing First Tone 0 5 second minimum Second Tone 0 25 second minimum 8 seconds maximum for both tones Intertone Gap 400 ms maximum 1 5 Tone Spacing 5 096 preferred 396 minimum Table 12 Single Tone 0 5 second 8 seconds maximum Table 13 DTMF timing in milliseconds String length 3 12 standard DTMF characters Mark Space timing Decoder Minimum 50 ms 50 ms below 50 50 consult factory Decoder Maximum 800 ms total mark space timing per function 100 ms 100 ms mark space timing Space between Stacked codes 1 25 seconds minimum Table 14 FSK Baud rate 1200 bps Modem type MSK minimal shift key Mark frequency 1200 Hz Space frequency 1800 Hz Error checking 16 bit CRC EAS Supports standard EAS codes and wildcards POCSAG Supports Binary frequency shift keying 512 Baud numeric messages 16 DCB DCFCB and DCFCTB Models Specifications Inputs and Outputs Table 15 Relay Outputs Four relay outputs Normally Open or Normally Closed Contact Rating 5 A at 28 Vdc and 240 Vac Table 16 Audio Output Optional Output Voltage gt 2 V peak to peak Total Harmonic Distortion 1096 at 1 kHz Sine wave Table 17 Remote Activation Inputs Inpu
120. ormation on related products visit http www alertnotification net DCB DCFCB and DCFCTB Models 13 Specifications Specifications Controllers Specifications Table 1 Input Power Requirements Requirements AC Voltage 120 Vac 1096 50 60 Hz 240 Vac 10 50 60 Hz Current draw 4 0 A at 120 Vac nominal 7 Amps with HTR4 option not available with direct 240 Vac operation Table 2 AC Power 2001TRB TRBP 120246F AC AC Primary Operation Input Voltage 208 220 240 Vac single phase Input Current 30 A approx Output Voltage 46 Vdc 115 Vac 50 A service recommended to be fused with 35 A Slo Blow 120 A dc 10 A ac Dimensions H x W x D 25 75 inches x 10 75 inches x 10 5 inches 654 05 mm x 2 3 05 mm x 266 mm 150 Ib 68 kg Table 3 Battery Warmer HTR4 Battery Warmers Input Voltage 125 Vac single phase Power Rating 80 Watts each Table 4 System Operating Power from the 4 Battery System System Operating Power from the 4 Battery System Output Voltage 48 Vdc nominal Operating Current during an activation 115 A nominal Continuous Full Output Signaling Time 20 minutes minimum Stand by time on Reserve Battery Capacity 5 days minimum that provides a full 3 minute siren activation Table 5 Charging System Chargers one for all four batteries Charger Output Voltage 54 0 at 100 mA Charger Output Current Recommended Batteries user supplied Refer to Federal Signal Website http
121. ren and Control System are accomplished using three wires Two 2 AWG wires provide operating power to siren motor A single 12 AWG wire provides operating power to the rotator motor DCB DCFCB and DCFCTB Models Installation There are two terminal blocks located in the rotator housing of the siren that accept stripped wire and a terminal block and relays in the control box that accept 1 4 inch and 5 16 inch ring terminals These points provide convenient locations for making connections Refer to the Options section on page 67 for wiring of options oiren and Control Cabinet Interconnecting Wiring To connect between the siren and the Control Cabinet do the following 1 8 Install a 1 inch user supplied electrical conduit fitting in bottom of Control Cabinet and in the bottom of the siren rotator housing Install 1 inch user supplied electrical conduit between the conduit fitting in the bottom of the siren rotator housing and the conduit fitting at the bottom of the Control Cabinet Route the interconnecting wiring user supplied from the siren rotator housing to the Control Cabinet through the conduit Connect a red 12 AWG wire from terminal 1 of the three position terminal block in the rotator housing to the bottom open terminal of the rotator control relay using a 4 inch ring terminal user supplied at Connect a red 2 AWG wire from terminal 2 of the three position terminal block
122. round Solar Power When purchased the solar option allows the siren to operate in areas where dc power is not available The PVS220W 48 model for the DCFCB and DCFCTB controllers include a solar regulator and solar panel kit When installed the batteries are charged by the photovoltaic charging system instead of a battery charger to provide operational power to the siren Refer to Figure 17 DCB and DCFCB Solar Wiring and Figure 18 DCFCTB Solar Wiring DCB DCFCB and DCFCTB Models 73 Model DCFCTBD IP Model DCFCTBD IP General The DCFCTBD IP combines the characteristics of a DCFCTBD with serial to Ethernet conversion capabilities This allows serial devices to communicate over an Ethernet network and provides audio decoding of digitized audio sent over the network The converter is configured with its own fixed IP address and port number When packets of data are received over the Ethernet port that are addressed to the board s IP and port number they are converted to serial data and sent out over the serial port Likewise any data coming into the serial port is converted to TCP IP data packets and sent out over the Ethernet port to the server s IP address The unit also contains a digital to analog converter This allows specially configured incoming data packets to be converted to audio which is then filtered and sent out over a 600 ohm audio port Ethernet Board Specifications Connectors 74 Input Voltage 10 5 95 Vdc
123. rts bag Mounting bracket parts bag Find the proper element dimension chart for your antenna within the antenna instructions and trim each element according to your operating frequency Use care to trim equal lengths from each end of each element ensuring that the mounting hole is at the center NOTE A Proper trimming and adjustment is critical to the Voltage Standing Wave Ratio known as VSWR High reflected power levels decrease forward power The life of the radio and transmit capabilities are dependent upon the VSWR being low as possible NOTE B If two frequencies are being used then trim the antenna to the transmit frequency of the system where the antenna is mounted Insert the elements into their respective locations through the boom starting with the reflective element in the hole closest to the mounting holes Then insert Dr etc that order NOTE A Shortest element is furthest away from the mount and increases in size as it gets closer to the mount DCB DCFCB and DCFCTB Models Installation NOTE B Be very careful to line up the holes and not cross thread when securing the elements in the next step The bolts must tighten all the way down upon the lock washers Secure the elements with the stainless steel 10 32 hex bolts and 10 lockwashers provided Locate the connector brass tube assembly in the gamma match parts bag and insert the assembly first through the connector bracket then thread th
124. s The dc Control Cabinet has the following main parts Motor Contactors Battery Charger Power Distribution and Fusing Radio Transceiver optional FC Controller Board optional Motor Contactors Two 200 A motor contactors are used for switching the 48 Vdc power to the siren motor through K2 and rotator motor through The contactors are controlled by the relay outputs on the DCB DCFCB and DCFCTB A third optional contactor K3 is used to switch between the rectified 48 Vdc provided by the 240 Vac transformer option and the 48 Vdc provided by the four batteries in the battery cabinet The switching occurs automatically when the 48 Vdc provided by the 240 Vac transformer fails The wiring to the siren and rotator motor is protected by a 200 A fuse DCB DCFCB and DCFCTB Models 19 Functional Description Battery Charger One charger is used to charge all of the batteries in the Battery Cabinet The charger is connected to all four series connected batteries to provide 48 Vdc to the siren and rotator motors The charger has a built in 15 A fuse and the charger wire is fused with a 10 A fuse within the Battery Cabinet Power Distribution and Fusing The DIN rail is used to distribute and fuse various voltages The following 15 a description of the terminals at the DIN rails 48 from Charger 5 o 10 A fuse for 120 Vac Neutral 10 A fuse for 120 Vac Line FUSED ac Neutral
125. s other serious injuries or death to persons too close to the sirens when you activate them or to those you need to warn Carefully read and thoroughly understand all safety notices in this manual and all operations related items in all instruction manuals shipped with equipment Thoroughly discuss all contingency plans with those responsible for warning people in your community company or jurisdiction Read and understand the information contained in this manual before attempting to install or service the siren Pay careful attention to the following notices located on the equipment Notices Externally Placed BATTERIES INSIDE e ARCING HAZARD AUTHORIZED SERVICE PERSONNEL ONLY E TEMPERATURE AUTHORIZED SERVICE PERSONNEL ONLY Notices Internally Placed DANGER EXPLOSIVE GAS gg CORROSIVE MATERIAL SIREN TO BE EQUIPED WITH DELCO VOYAGER BATTERIES M24MF WITH THE FOLLOWING SPECIFICATIONS 24 W AR N N G COLD CRANKNG RESERVE THEY COULD CREATE AN pum WHICH COULD CAUSE THE HIGH VOLTAGE BATTERIES TO EXPLODE NARMNG USE OF UNAPPROVED BATTERIES MAY SLIDE BATTERIES TO FRONT OF UNIT MAY BE CONNECTED FAIL PROVIDE ADEQUATE SIREN COVERAGE CABINET AND TILT SLIGHTLY TO HIGH VOLTAGE FORWARD TO PROVIDE BETTER REMOVE ALL POWER FEDERAL SIGNAL CUSTOMER SUPPORT TERMINAL CLEARANCE WHEN BEFORE SERVICING AT 800 548 7229 REMOVING OR INSTALLING 8 DCB DCFC
126. s well as local codes Listed below are important safety instructions and precautions you should follow Important Notice Federal Signal reserves the right to make changes to devices and specifications detailed in the manual at any time in order to improve reliability function or design The information in this manual has been carefully checked and 15 believed to be accurate however no responsibility is assumed for any inaccuracies Publications Federal Signal recommends the following publications from the Federal Emergency Management Agency for assistance with planning an outdoor warning system The Outdoor Warning Guide CPG 1 17 Civil Preparedness Principles of Warning CPG 1 14 e FEMA REP 1 Appendix 3 Nuclear Plant Guideline e FEMA REP 10 Nuclear Plant Guideline Planning e If suitable warning equipment is not selected the installation site for the siren is not selected properly or the siren is not installed properly it may not produce the intended optimum audible warning Follow Federal Emergency Management Agency FEMA recommendations If sirens are not activated in a timely manner when an emergency condition exists they cannot provide the intended audible warning It is imperative that knowledgeable people who are provided with the necessary information are available at all times to authorize the activation of the sirens When sirens are used out of doors people indoors may not be able t
127. sformer Primary 2 each 10 L1 black wires o L2 4 220 Vac operation Transformer Primary 2 each 10 L1 black wires 208 Vac operation Transformer Primary 2 each 10 L1 black wires 115 mH Transformer Secondary NOTE all unused taps with wire nuts 70 DCB DCFCB and DCFCTB Models Figure 10 Transformer Rectifier Wiring to Control Cabinet CHASSIS GROUND DISCO CUSTOMER SUPPLIED FIF2 00 gt gt 50 2 F2 IN SIREN CONTROLLE USER SUPPLIED NEGA Options 4 X 5 16 18 STUDS CONNECTION LOCATED ON THE CN F1 IN SIRE 7 100 VAC CONIROLLER lt 25 LO 2001 50 208 VAC POWER SOURCE FUSED E 240 DCB DCFCB and DCFCTB Models G YD Z 5 D 2 2 e 9 22 7 BACKPLATE 7 O 5 7 GND GND GND GND
128. t Type Dry contact closure 1 k ohm Requires 1 second closure Transceiver Specifications Programmable Frequency Power Out and Private Line options are available For further details consult the radio owner s manual DCB DCFCB and DCFCTB Models 17 Functional Description Functional Description System Operating Description Siren Activation The versions of DCFCTBs enable the user to program an ARM string into the controller for extra security If an arm string is not programmed then an ARM command is not required to activate a function Digital versions of DCFCTBs do not use the ARM function Activation Using the ARM function To start siren activation through the radio it is necessary to ARM the siren before initiating a siren function such as a wail or steady Once the siren is ARMed it remains ARMed for 255 seconds or 4 25 minutes Upon activation of the siren it runs until the function times out is canceled or is reset If the siren function is greater than 4 25 minutes you must send another ARM command prior to sending a CANCEL command to shut off the siren The ARM command is not required prior to sending a RESET command To start a function by either landline or pushbutton it is necessary to provide a one second closure on the landline or a one second depression of the pushbuttons Site Status Monitoring DTMF only The siren controller reports when polled from the SS2000 R or when one of its
129. t a report from the control station during the siren function Verify the report indicates the proper status conditions for the site being tested DCB DCFCB and DCFCTB Models 65 Service and Maintenance Service and Maintenance The siren has mo ving parts high operating current explosive gases corrosive materials and high output sound levels which could cause severe personal injury electrocution or death Qualified personnel familiar with the siren associated controls and power sources being used should perform service or maintenance Before servicing or maintaining ensure that remote activation cannot occur and disconnect power to the siren and the associated control equipment Obtaining Service If you are experiencing any difficulties contact Federal Signal Customer Care at 800 548 7229 or 708 534 3400 extension 5822 or Technical Support at 800 524 3021 or 708 534 3400 extension 7329 or through e mail at techsupport ans federalsignal com For instruction manuals and information on related products visit http www alertnotification net Preventative Maintenance To insure that the warning system is fully operational and to maintain the highest possible level of reliability perform the following monthly testing and annual inspection In order to maintain the integrity of the warning system prompt investigation of any reported failures must be researched and corrected promptly Monthly Testing The follow
130. t significant digit 8 ____ BCD of sensor status see decoding of sensor status 9 Terminating Character Table 24 Conversion of DTMF Digit to BCD DTMF BCD equivalent Character 0001 0010 DCB DCFCB and DCFCTB Models 35 Technical Description Table 25 Unit Types DTMF DCFCTB types Character Single motor mechanical Three motor mechanical 2001AC or DCB Table 26 Function currently running DTMF Character Standby 6 Decoding sensor status Sensor status decoding using the DTMF digit to BCD reports current sensor status Depending on the type of unit selected the sensors required vary Table 27 Digit 7 Digit 7 DCB or 2001AC Single Motor Siren Three Motor Siren LSB Not used always 0 Not used always 0 Not used always 0 Table 28 Digit 8 Battery voltage refers to the 48 V siren voltage Table 29 Bit Status detected detected 36 DCB DCFCB and DCFCTB Models Example Technical Description Received DTMF report string C 1 D D 2 05 Starting character Unit type DCFCTB with 2001 siren Currently running function 1 Siren site number 0000 0000 0010 which equals site number 002 0 Sensor status is 0000 Bit 1 is 0 rotation occurred 181350 60 480 280 0 4 Bit 3 is 1 activatio
131. the Control Cabinet and the fused disconnect switch Use 14 AWG wire or larger Connect Neutral white wire from service disconnect to F1 on the DIN rail in Control Cabinet refer to Figure 14 DCB Wiring Diagram Figure 15 DCFCB Wiring Diagram and Figure 16 DCFCTB Wiring Diagram on pages 81 to 83 Connect Line black wire from service disconnect to F2 on the DIN rail in Control Cabinet Figure 14 DCB Wiring Diagram Figure 15 DCFCB Wiring Diagram and Figure 16 DCFCTB Wiring Diagram on pages 81 to 83 Connect Ground green wire from service disconnect to the green ground block on the DIN rail in Control Cabinet refer to Figure 14 DCB Wiring Diagram Figure 15 DCFCB Wiring Diagram and Figure 16 DCFCTB Wiring Diagram on pages 81 to 83 A small screwdriver must be pushed into the square opening in the terminal block to open the contacts of this block Follow the instructions included with the lightning protector supplied and install it in the service disconnect Size fuse or circuit breaker service disconnect to 15 A max Battery Installation and Wiring 52 To install the batteries and connect wiring do following Install the batteries in Battery Cabinet per illustration Figure 5 Battery Positioning and Wiring taking care not to touch the battery terminals against cabinet It may be necessary to temporarily relocate the wiring in the enclosure before installing the batteries The polarity of the batter
132. thermostat provides on off control of the warmers that senses the inside temperature of the Battery Cabinet The battery warmer option is equipped with four battery warmers that are wrapped around each of the four batteries in the Battery Cabinet The warmers are plugged into the cube taps which plug into the thermostat cube which is plugged into a 120 Vac outlet that is provided for in the Battery Cabinet No other connection or mounting 15 required for this option 72 DCB DCFCB and DCFCTB Models Options Figure 12 4 Wiring Diagram POWER SUPPLY 8287 638 01 288641 BATTERY Nu WARMERS BATTERY CABINET TR4 WIRING DIA 4 BATTERY SYSTEM SHOWN 291A102D DANGER Electrocution or severe personal injury can occur when making electrical connections drilling holes or lifting equipment Therefore only experienced electricians should install this product in accordance with national and local electrical codes Model 2001HR Holding Relay This option enables the control of both of the siren motors from a single contact closure on one way models This feature is typically required for telephone line control systems and is only required if FC 15 not purchased The 2001 HR is a holding relay which holds the rotator motor on for 15 seconds after the control contact is released keeping siren rotation active during wail signals The control contact is wired between 2 1 and g
133. to a base control unit through either DTMF or FSK signaling depending on the model purchased The controllers decode any combination of Single Tone Two Tone Sequential DTMF EAS POCSAG or FSK formats for activation This makes the two way controller compatible with virtually any existing siren control system The digital DCFCTBs provide the capability of digital encoding and decoding with added security Throughout this manual all references to digital encoding digital decoding and FSK features and functions pertain only to the DCFCTBD series models You can upgrade version of the DCFCTB to the digital version DCFCTBD with a software update AlI DCFCTB models come equipped with two useable relay outputs which can be programmed independently to activate with various codes Relay 3 is wired as a normally closed contact and is used to force the system into battery mode during growl test 1f applicable Relay 4 15 reserved for a low voltage disconnect There are also four inputs and four local pushbuttons which you can use to activate and cancel the unit The decode codes relay timing and optional warning sounds are programmed into the unit through a standard RS232 serial port DCB DCFCB and DCFCTB Models Characteristics The DCFCTBs contain six user programmable functions in addition to the five preset functions ARM DISARM REPORT GROWL TEST MASTER RESET The DCFCTBs come equipped with the necessary sensors a
134. tware communicates with the siren controller over an RS232 port Refer to the Help menu provided with the software for operational details Installation DANGER Electrocution or severe personal injury can occur when making electrical connections drilling holes or lifting equipment Therefore experienced electricians in accordance with national and local electrical codes acting under the direction of the installation crew safety foreman should perform installation Explosive gases and corrosive materials may be present To prevent explosion or severe personal injury installation technicians must be experienced with the safe installation of lead acid type batteries Recommendations on Control Battery System Location 44 First consider the siren location and method of activation before determining Control Battery System location You can activate the DCFCB and DCFCTB system remotely through radio or landline controls and locally using pushbuttons provided in the Control Cabinet Refer to the Landline Control section on page 53 for additional information on remote activation using landline controls Since the controls are in a NEMA 4 rated enclosure and the batteries are protected you may install the controls indoors or outdoors If you install indoors ensure adequate ventilation is provided for the four lead acid batteries to prevent build up of explosive gas To ensure proper siren power is maintained it is recommended th
135. ty if an external transceiver and an on board receiver both used The receiver with priority can interrupt the other receiver and its audio passes through to the rest of the circuits in the controller The receiver with priority cannot be interrupted If neither receiver is given priority then whichever receiver asserts carrier detect first will pass through and the other receiver will not be able to interrupt it If the EXT side is jumpered then the external transceiver has priority If the INT side is jumpered then on board receiver has priority If both sides of JP4 are jumpered then the two receive audio signals are mixed together This 1s done if the SINAD option is used as it allows receive audio from the external transceiver jack to pass through to the on board receiver connector to feed the SINAD option board JP1 must also be jumpered when the SINAD option is installed JP3 which can be jumpered to provide VOX carrier detect for radios that do not provide carrier detect POCSAG Decode 34 POCSAG messages contain a Receiver Identity Code RIC or CAP code This indicates which unit or group of units a message 15 intended for The unit must have its RIC configured before it responds to a message The Standard Format for Federal Signal POSAG codes consists of a 5 character numeric message preceded by a bracket and followed by a bracket for a total of 7 characters The first 3 numbers are th
136. used at that antenna and check the VSWR Reflected power Reflected power must be less than 1046 of the forward power If the VSWR specification 1s unattainable replace the cable a simple ohm meter check of the cable does not guarantee that the antenna cable is good due to the DMM not having the ability to check the cable at high frequencies If that does not take care of the problem replace the antenna Omni Fiberglass Antenna Models no tuning required 56 Refer to Figure 7 Omni Antenna Installation Example To install the Omni antenna do the following 1 Install antenna using installation bracket or equivalent as high as possible such that the antenna cable and obstacles allows and install on side of pole closest to the receiving station Install a service loop when routing antenna cable NOTE Objects around the antenna affects the antenna keep antenna away from objects and at least wavelength from siren pole where C 1 18 x 10 in sec DCB DCFCB and DCFCTB Models Installation 2 Ensure antenna cable connections are tight Seal all connection points with heat shrink or tape and seal with Scotch Coat or equivalent 3 Apply RF power to the antenna at the transmit frequency to be used at that antenna and check the VSWR Reflected power Reflected power must be less than 1046 of the forward power If the VSWR specification is unattainable replace the cable A simple ohm meter check
137. with a one way receiver IP board and landline board is optional The following lists the DCFCB part numbers DCFCB FC Controller radio not included e DCFCBH FC Controller with Band radio DCFCBU FC Controller with Band radio For special orders contact Federal Signal See Obtaining Service on page 66 for contact information DCFCTB Model 10 The DCFCTB controller includes all the components of the DCB controller plus additional wiring for two way status monitoring of the DC Cabinet The DCFCTB can be equipped with a two way radio transceiver IP board landline board and a one way receiver are all optional The following lists the standard DCFCTB part numbers DCFCTBD Two way Digital FC Controller radio not included DCFCTBDH Two way Digital FC Controller with High Band radio DCFCTBDU Two way Digital FC Controller with UHF Band radio DCFCTBD IP Two way Digital FC Controller IP enabled DCFCTB LL Two way Digital FC Controller LL enabled DCB DCFCB and DCFCTB Models Characteristics For special orders contact Federal Signal See Obtaining Service on page 66 for contact information Control Battery System The Control Battery System consists of two cabinets which are channel mounted for ease of installation refer to Figure 1 DCB DCFCB and DCFCTB Battery and Control Cabinets The upper NEMA 4 cabinet houses the necessary electronics and controls for producing the siren s
138. xe 4 B402A070A 01 TRAY LARGE BATTERY 1 B549AI78A ACCESSORY KIT DESSIN B549AI93A LIGHTNING PROTECTOR x 1 255360 MANUAL DCB DCFCB amp DCFCTB MODELS REF o 259035 WIRING DIAGRAM REF 0 18500909 DCB amp DCFCB REF 184001668 INSPECTION SHEET DC 52 2 1148154 FUSE 10 TIME DELAY aa SIGNAL DIVISIDN Federol Signal Corporation 2645 FEDERAL SIGNAL DRIVE UNIVERSITY PARK IL 60166 XX FINISH MATERIAL DESCRIBED AND INFORMATION CONVEYED IS N A PROPRIETARY TD FEDERAL SIGNAL CORPORATION 15 DR MAY BE THE SUBJECT OF PATENT APPLICATIONS AND MAY DR BE COPIED DIVULGED TD DTH RS REMOVE BURRS SHARP CORNERS AND EDGES USED FOR MANUFACTURING WITHOUT CONSENT MAF MATERIAL WUE DRAWN BY SCALE AT D N A URE DATE DATE RF 12 11 02 1 8 03 NONE NAME DRAWING NUMBER FINAL ASSEMBLY DCFCB MODELS 84021488 87 Figure 21 DCFCTB IP Wiring Diagram 240B OPTION 110 BLK WHT 1 2 5 00000 JUMPER o oaaao 288782A 00000 Sill G OO GND 10A 10A L1 12 FIELD WIRING GRN CHRGR LEADS war B
139. y terminals 15 clearly marked on the battery case See Figure 5 Battery Positioning and Wiring for correct orientation For optional battery warmers refer to the Model HTR4 Battery Warmers section on page 72 and Figure 12 4 Wiring Diagram There are several wires entering the Battery Cabinet a red 4 AWG a black 4 AWG and a multiple conductor cable The red and black 4 AWG wires provide 48 Vdc operating power to the siren The multiple conductor cable provides the charge current for the batteries Several white wires with lugs on each end are also packaged with the batteries These white wires are used to connect the batteries in series Connect the wires to the batteries per Figure 5 Battery Positioning and Wiring and securely fasten all connections Apply user supplied silicon grease or other oxide inhibiting compound to the battery terminals DCB DCFCB and DCFCTB Models Figure 5 Battery Positioning and Wiring CONNECT TO GROUND LUGS ON BACKPLATE Installation 120VAC 1300104 02 017 4 HIP DISCONNECT i SWITCH 122323 01 4 T300104 07 0153 EM 4 1 99 007 WHT 4 1500104 09 004 WHT 4 BLACK 4 2122 4 04 09 001 WHT 4 1 5004 59 200

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