684945R5 PPOpGuide - Cascade Corporation
Contents
1. ac 44144 Pad Hoist up Tilt back PP0384 eps 684945 R5 TTACHMENT OPERATION PUSH PULL WITH SIDESHIFT LOAD PUSH WITH SIDESHIFT A Sideshitt left B Sideshift right C Faceplate push D Faceplate retract pull PUSH PULL WITH SHEET SAV sideshitt left sideshift right Faceplate push Sheet Sav lift press button Faceplate retract pull Sheet Sav retain press button SHEET SAV PP0326 eps SEQUENCE VALVE EQUIPPED ATTACHMENTS A Sideshift left A Position platens out after complete sideshift left B Sideshift right B Position platens in after complete sideshift right C Faceplate Push D Faceplate Retract WARNING Truck control handle and attachment function activation shown here conforms to ASME ANSI B56 1 recommended practices Failure to follow these practices may lead to serious bodily injury or property damage End user dealer and OEMs should review any deviation from the practices for safe operation o S LIPSHEET LOADS Nonskid coating recommended Transport Stack behind fold aise E Banding OR Stretchwrap PP0129 eps Unitized loads Wedge both tips under Slipsheet Drive forward Position load 6 in over new slipsheet Lower platen onto slipsheet Ta Tab 2 5 Raise platen Drive in reverse 4 684945 R5 Push off load Postion 1 4 in behind fold 1 4 in Ay FE PP0130 eps QADING FROM FLOOR 12. 2010 Cascade Canada Inc 5570 Timberlea Blvd Mississauga Ontario Canada L4W 4M6 Tel 905 629 7777 Fax 905 629 7785 Cascade Africa Pty Ltd PO Box 625 Isando 1600 60A Steel Road Sparton Kempton Park south Africa Tel 27 11 975 9240 Fax 27 11 394 1147 Cascade Korea 121B 9L Namdong Ind Complex 691 8 Gojan Dong Namdong Ku Inchon Korea Tel 82 32 821 2051 Fax 82 32 821 2055 Cascade New Zealand 15 Ra Ora Drive East Tamaki Auckland New Zealand Tel 64 9 273 9136 Fax 64 9 273 9137 Cascade do Brasil Rua Joao Guerra 134 Macuco Santos SP Brasil 11015 130 Tel 55 13 2105 8800 Fax 55 13 2105 8899 Cascade Xiamen No 668 Yangguang Rd Xinyang Industrial Zone Haicang Xiamen City Fujian Province P R China 361026 Tel 86 592 651 2500 Fax 86 592 651 2571 Sunstream Industries Pte Ltd 18 Tuas South Street 5 singapore 637796 Tel 65 6795 7555 Fax 65 6863 1368 07 2010 Cascade India Material Handling Private Limited No 34 Global Trade Centre 1 1 Rambaugh Colony Lal Bahadur Shastri Road Navi Peth Pune 411 030 Maharashtra India Phone 91 020 2432 5490 Fax 91 020 2433 0881 Part No 684945 R5
3. CAUTION Level trailer with dock Watch for nails or screws on trailer floor and walls forward load 1 Position 12 in from Dockplate required Truck in neutral Push Keep all sheet tabs up Pd Sideshift against wall NNE Rh CAUTION Trailer wheels must be blocked Place spacing material or air bags between loads to prevent shifting PP0138 eps 8 684945 R5 o S HEET SAV OPERATION Pull load Raise Sheet SavT foot 1 OPTIONAL Pull and drive forward Pd Sheet tab positions AE PP0139 eps TTACHMENT REMOVAL QFM Quick Fork Mount Attachments A 1 Extend faceplate and raise 34 disconnect couplers N IT uw PP0140 eps 684945 R5 9 TTACHMENT INSTALLATION QFM Quick Fork Mount Attachments Attachment on center A Drive forks under attachment B Engage upper forks RE gt Bu ND RAYS T 2 A Turn up lower hooks B Adjust hook clearance and tighten Quick disconnect couplers y SL 55 65 ft Ibs PP0141 eps o P LATEN ADJUSTMENT Dedicated Attachments QFM Quick Fork Mount dd Attachments 35 45 ft Ibs PP0142 eps 10 684945 R5 ACEPLATE STOP ADJUSTMENT Attachments equipped with faceplate stop option PP1248 eps PP1249 eps 38 in Maximum X X X Xo Setting AFE OPERATION AND M
4. the vehicle and it is not in his view Sill When the operator of an industrial truck is dismounted and within 25 feet of the truck still in his view the load engaging means shall be fully lowered controls neutralized and the brakes set to prevent movement 12 OSHA Regulations Industrial Trucks and Attachments Specific Regulations from OSHA 1910 178 6 A safe distance shall be maintained from the edge of ramps or platforms while on any elevated dock or platform or freight car Trucks shall not be used for opening or closing freight doors A load backrest extension shall be used whenever necessary to minimize the possibility of the load or part of it from falling rearward n Traveling 4 The driver shall be required to slow down and sound the horn at cross isles and other locations where vision is obstructed If the load being carried obstructs forward view the driver shall be required to travel with the load trailing 10 7i When ascending or descending grades in excess of 10 percent loaded trucks shall be driven with the load upgrade 7111 On all grades the load and load engaging means shall be tilted back if applicable and raised only as far as necessary to clear the road surface o Loading 1 Only stable or safely arranged loads shall be handled Caution shall be exercised when handling off center loads which cannot be centered Only loads within the rated capacity of the truck shall be handle
5. AINTENANCE WARNING The safe operation and maintenance of industrial trucks is regulated by Occupational Safety A and Health OSHA regulations 1910 178 and Ameri can National Standards Institute ANSI Safety Standard for Powered Industrial Trucks ANSI B56 1 When operating and maintaining industrial trucks equipped with attachments you should pay particular attention to the following sections of these regulations You should be familiar with all sections of these regulations Ask your employer for the complete regulations a General Requirement 4 Modifications and additions which affect capacity and safe operation shall not be performed by the customer or user without manufacturer s prior written approval Capacity operation and maintenance instruction plates tags or decals shall be changed accordingly If the truck is equipped with front end attachments other than factory installed attachments the user shall request that the truck be marked to identify the attachments and show the appropriate weight of the truck and attachment combination at maximum elevation with load laterally centered 6 The user shall see that all nameplates and markings are in place and maintained in a legible condition e Safety Guards 2 If the type of load presents a hazard the user shall equip fork trucks with a vertical load backrest extension in accordance with a 2 following a 2 All new powered industrial trucks acqu
6. Square tips to load Pul 4 OPTIONAL Pull and drive forward no L OADING FROM PALLETS Pull Load OPTIONAL Pull and drive forward 5 Raise platens 1 in 684945 R5 above pallet QADING FROM STACKS Pd Tilt K Sheet tab in gripper fog t n Pull load Platen tip just below tab OPTIONAL Pull and drive forward Raise platens as load is pulled on PP0133 eps OADING FROM TRUCK TRAILERS CAUTION Level trailer with dock Watch for nails or screws on trailer floor and walls Sheet tab in gripper Dockplate Pull load required 3 OPTIONAL Pull and drive forward CAUTION Trailer wheels must be locked Sideshift to square load and make room for removal PP0134 eps 684945 R5 Position load 6 in from load edge 1 2 in above load o U NLOADING ON STACKS in Drive in reverse and lower Slightly as load is pushed a Ea apo Lower and tilt PP0135 eps 4 Match load corners NLOADING ON PALLETS Pallet Boards in line with Push Direction Position load 6 in over pallet Lower platen onto pallet Push load to pallet edge PP0136 eps Drive in reverse _ as load is pushed 4 Raise platen slightly 684945 R5 NLOADING ON PALLETS Pallet Boards Opposite Push Direction Position load 4 in from pallet edge 1 2 in above pallet Drive in reverse as load is pushed PP0137 eps o y NLOADING INTO TRUCK TRAILERS
7. d The long or high including multiple tiered loads which may affect capacity shall be adjusted 4 Trucks equipped with attachments shall be operated as partially loaded trucks when not handling a load A load engaging means shall be placed under the load as far as possible the mast shall be carefully tilted backward to stabilize the load Extreme care shall be used when tilting the load forward or backward particularly when high tiering Tilting forward with load engaging means elevated shall be prohibited except to pick up a load An elevated load shall not be tilted forward except when the load is in a deposit position over a rack or stack When stacking or tiering only enough backward tilt to stabilize the load shall be used 0 Operation of the Truck 1 If at any time a powered industrial truck is found to be in need of repair defective or in any way unsafe the truck shall be taken out of service until it has been restored to safe operating condition q Maintenance of Industrial Trucks 1 Any power operated industrial truck not in safe operating condition shall be removed from service All repairs shall be made by authorized personnel 5 All parts of any such industrial truck requiring replacement shall be replaced only by parts equivalent as to safety with those used in the original design Industrial trucks shall not be altered so that the relative positions of the various parts are different from what t
8. hey were when originally received from the manufacturer nor shall they be altered either by the addition of extra parts not orovided by the manufacturer or by the elimination of any paris Additional counter weighting of fork trucks shall not be done unless approved by the truck manufacturer 6 Industrial trucks shall be examined before being placed in service and shall not be placed in service if the examination shows any condition adversely affecting the safety of the vehicle Such examinations shall be made at least daily When industrial trucks are used on a round the clock basis they shall be examined after each shift Defects when found shall be immediately reported and corrected 684945 R5 BLANK Do you have questions you need answered right now Call your nearest Cascade Parts Department Visit us online at www cascorp com AMERICAS Cascade Corporation U S Headquarters 2201 NE 201st Fairview OR 97024 9718 Tel 800 CASCADE 227 2233 Fax 888 329 8207 EUROPE AFRICA Cascade Italia S R L European Headquarters Via Dell Artigianato 1 37030 Vago di Lavagno VR Italy Tel 39 045 8989111 Fax 39 045 8989160 ASIA PACIFIC Cascade Japan Ltd 2 23 2 Chome Kukuchi Nishimachi Amagasaki Hyogo Japan 661 0978 Tel 81 6 6420 977 1 Fax 81 6 6420 9777 Cascade Australia Pty Ltd 1445 Ipswich Road Rocklea QLD 4107 Australia Tel 1 800 227 223 Fax 61 7 3373 7333 Cascade Corporation
9. ired and used by an employer after February 15 1972 shall meet the design and construction requirements for powered industrial trucks established in the American National Standard for Powered Industrial Trucks ANSI B56 1 except for vehicles intended primarily for earth moving or over the road hauling 1 Operator Training Only trained and authorized operators shall be permitted to operate a powered industrial truck Methods shall be devised to train operators in the safe operation of powered industrial trucks m Truck Operations 1 Trucks shall not be driven up to anyone standing in front of a bench or other fixed object 2 No person shall be allowed to stand or pass under the elevated portion of any truck whether loaded or empty Unauthorized personnel shall not be permitted to ride on powered industrial trucks A safe place to ride shall be provided where riding of trucks is authorized The employer shall prohibit arms or legs from being placed between the uprights of the mast or outside the running lines of the truck 5i When a powered industrial truck is left unattended load engaging means shall be fully lowered controls shall be neutralized power shall be shut off and brakes set Wheels shall be blocked if the truck is parked on an incline 511 A powered industrial truck is unattended when the operator is 25 feet or more away from the vehicle which remains in his view or whenever the operator leaves
10. o 0 PERATOR S GUIDE QFM JOE Push Pull and 45E Load Push Manual Number 684945 R5 Cascade ascade is a registered Trademark of Cascade Corporation o C ONTENTS Introduction safety Rules Daily Inspection Attachment Operation Slipsheet Loads Loads with Torn Sliosheet Tabs Loadin Loading from Floor Loading from Pallets Loading from Stacks Loading from Truck Trailers Unloadin Unloading on Stacks Unloading on Pallets Pallet Boards In Line with Push Direction Unloading on Pallets Pallet Boards Opposite Push Direction Unloading into Truck Trailers Sheet Sav Operation Attachment Removal QFM Attachment Installation QFM Platen Adjustment WARNING Rated capacity of the truck attachment combination is a responsibility of the original truck manufacturer and may be less than shown on the attachment nameplate Consult the truck nameplate WARNING Do not operate this attachment unless you are a trained and authorized lift truck driver 0 0 IN IN IN IO TIO GIRBIRTJRIO IO IN N Faceplate Stop Adjustment 10 safe Operation and Maintenance 11 OSHA Regulations 11 This guide contains operating instructions for cascade 35E 45E Load Push Pulls It will help avoid common errors which often cause damage to the equipment or loads bein ida Ed j Faceplate Read this manual thourghly before operating the attachment Be sure you know and understand all operating procedure
11. s and safety precautions If you have any questions or don t O E Frame understand a procedure ask your supervisor Emphasize Safety Most accidents are caused by operator carelessness or misjudgement Platen You must watch for hazardous situations and locks correct them Mechanism linkage PP0124 eps Gripper bar Platens Gripper jaw 684945 R5 o S AFETY RULES No riders No reach through mast No standing under load PP0125 eps Motor off park lower load Traveling p park on ramp p No turn on ramp Watch clearance PP0383 eps TRAFFIC g p a Observe N Workers Stops En Ae o Wet floors Bumps way traffic at intersection slow at corner Slow for two Sound horn slow Sound horn 684945 R5 1 o D AILY INSPECTION Check items each day Report problems to your supervisor See Service Manual 686455 for maintenance and repair procedures Leaks U Fasteners Nicks and burrs Mounting engagement N Soo B ZN RA PP0127 eps 2 684945 R5 A SOLENOID EQUIPPED ATTACHMENTS PUSH PULL LOAD PUSH sideshitt left Faceplate push press button 1 Position platens out press button 2 sideshift right Faceplate retract pull press button 1 Position platens in press button 2 Not used Not used A A A B B B C D PUSH PULL LOAD PUSH B A Faceplate push B Faceplate retract pull C Not used D Not used Hoist down Tilt forward
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