SERVICE MANUAL - e-ASP
Contents
1. 5 1 3 Check FW version 1 Restart the unit and get into the Service Mode Press Power gt Left gt Left gt Menu 2 The firmware version will be shown as red circle on the screen EW610ST EX610ST EW605ST EX605ST Confidential 5 2 Section 2 PIC FW Upgrade RS 232 5 2 1 Equipment Needed Software and Hardware EW610ST_Pic_FW hex Power Cord 42 50115G001 RS232 Cable DSUB F 9 DIN M 3 42 83618G001 Note The FW upgrade procedure tor EX610ST EW605ST EX605ST is the same as EW610ST we take EW610ST as an example here EW610ST EX610ST EW605ST EX605ST Confidential 5 3 5 2 2 PIC Firmware Upgrade Procedure 1 Set up Plug RS232 cable into the projector RS232 port Hold the Menu button consistently and then plug in the power cable Until lamp LED flashes orange temp LED and power LED lights orange then loosen the Menu button 2 Execute the PICGA002 Downloader file PICGADOZ Downloade EW610ST EX610ST EW605ST EX605ST Confidential 5 4 3 Select the COM Port which vou are using 4 Select 19200 5 Click LOAD to search the PIC FW file 6 Click SEND PIC24FJ32GA002 Downloader E J PIC24FJ32GA002 Downloader DEAL Selec COM LJPIC24F J32GA002 Downloader DOLL Selec COM COM1 19200 Look in IB Deskop y B 0 PICGA002 Downlo2. 7 16 42 003006001 M o p M 5 W WM o EW610ST EX610ST EW605ST EX605ST Confidential 8 Assv Lamp Module EW610ST EX610ST EW605ST EX605ST Confidential 9 ASSY LAMP COVRE MODULE FOR m TO BJAZOGROT EW610ST SERVICE 51 8GL10H001 JLAMP CLAMP TOP P1266 61 80L06G001 UVIR SPRING PLATE SUS301 80L 3 LAMP CHANGER HANDLE SUS304 1 6d DP725 3 61 868086002 FON pe m A 8504126603 SCREW DOUBLE FLAT MECH MZN 5 85141266040 SOREW PAN MECHM2GAN J 76 6100616001 LOCK SCREW PAN MEGHM38585N 7 85 716266050 SCREW SOCKET MECH M2 6 5 BLAGKNYLOK 8 61887116011 LAMP MESH SUS3O1 1 2H 0 24P1266 9 61880120001 LAMP HOLDER FOR OSRAM E208HD20 10 OSRAM LAMP E20 8 0 8 230W WITH TIP WIRE 90 288BWISG0 SEGREEANS OPTIMIZED BURNER L TAT 6188076001 LAMP CLAMP BOTTOMP126 f 12 6188066001 LAMPCLAMPTOPP1266 ooo WA 2P 20 UL3782 114 110mm PHILES E20 9 42 00430G001 AMP PDG DSU30 mm 75 8CP03G001 ASSY LIGHTCUT MODULE X1161 nnn 15 23 88N10G001 UV IR 24 25 2mm 5 5mm cut Add Dot ink mark Oerlikon EW610ST EX610ST EW605ST EX605ST Confidential 10 Assy Main Board Module EW610ST EX610ST EW605ST EX605ST 75 8GL09G001 BUY ASSY M B TOP SHIELDING S300W nna 2 PCBA AUDIO DAUGHTER BD FOR GENERIC II Ks 80 8GL06G001 For EW610ST8EX610ST 61 00069G001 HEX SCREW L 16 M3 Cu 2300MPX NE 4 PCBA LAN MODULE BOARD FOR EW610ST ki 80 8JA08G001 PROJECTOR For EW610ST8EX610ST S 85193
3. 61 8EF02G001 DMD HEATSINK AL6063 EX615 SPRING FOR DMD STEP SCREW X1161 STEP SCREW FOR DMD M2 6 16 2mm X1161 20 ASSY RELAY MODULE HD20 1 ASSY ENGINE BOTTOM COVER Z15ll ASSY ROD MODULE FOR EW610ST SERVICE 2 ASSY ROD MODULE EW610ST ROD SPRING FOR EW536 ROD COVER FOR EW536 YO CONDENSER 2 FORA15W 61 8EF03G001 CONDENSER LIGHT STOP EX615 2 1 1 1 1 1 1 1 1 0 1 9 6 7 8 9 NINININDIN N O O1 EW610ST EX610ST EW605ST EX605ST 23 8AH20G011 YO CONDENSER 1 FOR A15W na 85 1A526G060 SCREW PAN MECH M2 6 6 Ni NYLOK ke 85 3A126G060 NEW SCREW M 2 6 D 2 48 2 58 L 6 0 2 0MM 30 51315406001 TAPE SM 3350 1760mm 731 5181542601 TAPE 3M 3350 1715mm 32 4185016001 EMI casket wizz 38 8515266050 SCREW PAN MECH M265 NiNYLOK EW610ST EX610ST EW605ST EX605ST Assy Rear Cover Module ASSY IO COVER MODULE FOR u 70 8JAT8GROT Eyy610ST SERVICE 75 8JA01G001 BUY ASSY BACK COVER EW610ST 4 2 SPEAKER 5W 8 OHM EW610ST Mi 49 8EF016002 For EW610ST amp EX610ST SPEAKER 8ohm 2W 616 EP752 G201 m 19 87K016201_ For EW605ST amp EX605ST 51 8AY42G001 MYLAR FOR BACK COVER 7609WU L I 51 8GL12G003 SPEAKER NONWOVEN 8300 MMA 52 8GL10G001 SPEAKER PORON S300W MW 6 61 00092G001 SPEAKER SHOULDER SCREW M3x7 NYLOK EW610ST EX610ST EW605ST EX605ST Confidential 6 Assy Top Cover Module Confidential EW610ST EX610ST EW605S T EX6O5ST i
4. Note EW610ST EW605ST the native resolution of test signal is 1280x800 D 6OHZ EX610ST EX605ST the native resolution of test signal is 1024x768 60HZ We take EW610ST for example here The other contents please refer to common service manual 4 6 PC MODE EW610ST EX610ST EW605ST EX605ST Confidential 4 4 1 Bright pixel Procedure Inspection item Criteria 2 Dark pixel Procedure Inspection item Criteria Test equipment video generator Test signal analog 1280x800 60Hz Test Pattern Gray 10 Bright pixel check Bright pixel is unacceptable under gray 10 Gray 10 pattern Please refer to the figure in 4 3 Test Condition for Frame and Active area Note The defect criteria follows TI specification Test equipment video generator Test signal analog 1280x800 0M60Hz Test Pattern White pattern Dark pixels check White pattern Adjacent dark pixel White pattern The number of the dead pixels should be less or equal to 7 pixels Adjacent pixel with each other is unacceptable Note The defect criteria follows TI specification EW610ST EX610ST EW605ST EX605ST Confidential 4 5 3 Bright Blemish Procedure Test equipment video generator Test signal 1280x800 60Hz Test Pattern Gray 10 Inspection item Bright blemish check Criteria The bright blemish should be less or equal to 4 under gray 10 pattern Ref Defect specification table 4 D
5. as blue circle the Keystone Calibration has been finished 4 If you want to check the keystone function please press menu on keypad select Auto keystone on then lift up the projector to an angle about 12 of horizontal position after about 3 seconds then kevstone can be automaticallv adjusted Calibration Mey ADC Calibralion Auto Keystone Calibratio Stari Auto Keysione Calibration Reset Auto Keystone Calibratior Auto Keystone Calibration State luto Keysfone Calibration Value Y Keystone Auto Keystone U p D Own EW610ST EX610ST EW605ST EX605ST Confidential 4 2 4 4 Test Condition This section links to common service manual 4 4 Test Condition Defect specification table For EX610ST EX605ST Bright pixel dots Grav 10 pattern A B 0 Dark pixel dots White pattern A B lt 4 Unstable pixel dots Any pattern Adjacent dark pixel dots Any pattern i A B lt 2 A y id paletti diameter lt 1 2 inch i i A B lt 2 KE Bright blemish Dirty Gray 10 pattern diameter lt 1 2 inch Bright dots on frame Gray 10 pattern For EW610ST EW605ST Bright pixel dots Gray 10 pattern Adjacent dark pixel i A B lt 4 Dark blemish Dirty Blue 60 pattern diameter tlhch A B lt 4 KE Bright blemish Dirty Gray 10 pattern damer Aien Bright dots on frame Gray 10 pattern EW610ST EX610ST EW605ST EX605ST Confidential 4 3 4 5 Test Inspection Procedure 4 6 PC MODE
6. 168 0 100 Ensure the IP address Subnet Mask Gateway and DNS are right as the the picture shown DISPLAY SETUP OPTIONS SETUP OPTIONS SETUP RS232 Network VVITBIESS Exit UpDown TYJ EA kal L IMAGE DISPLAY E ETU NE TWORH 19 192 168 0 1 Select won Exit EW610ST EX610ST EW605ST EX605ST Confidential 4 10 2 Network Setting 1 Open the Local area connection choose properties 2 Select Internet protocol TCP IP then click Properties 3 Modify the IP address to 192 168 0 101 and modify Subnet mask to 255 255 255 0 Note The HOST ID 192 168 0 XXX of PC IP address must be different from the projector IP address written down in step 1 of 4 11 4 Click OK 5 Click Close to quit the setting screen O 0 0 2 IB Up Search Vs ka GO General f Network Connection 3 EJ Create a nem connection Suspart Change Windows Frema Connection Br Status Connected Duration 003405 Speed 100 0 Mbps Disable this network dev A Repair this connection Rename this connection A Charge settings of this connection Other Places D gt Control Panel Sy My Network Places LJ My Documents 4 My Computer Det a s Local Area Coomection LAN or High Speed Internet Corracted Fremaked Realtek RTLO139 Family PCI Fast Ethernet NIC IP Address 10 0 50 100 Subnet Mask 255 255 0 0 Marwalhr Configured
7. Local Area Connection Properties PR General Authentication Advanced Connect using B Realtek RTL8139 Family PCI Fast Ett This connection uses the following items iz BI Client for Microsoft Networks w ju File and Printer Sharing for Microsoft Networks ml oc Packet Schedule Internet Protocol TCP IP Te Description Transmission Control Protocol Internet Protocol The default wide area network protocol that provides communication across diverse interconnected networks Show icon in notification area when connected C Notify me when this connection has limited or no connectivity Internet Protocol TCP IP Properties General You can get IP settings assigned automatically if your network supports this capability Otherwise you need to ask your network administrator for the appropriate IP settings Obtain an IP address automatically Use the following IP address IP address 192 168 0 101 Subnet mask 255 255 255 0 Default gateway Use the following DNS server addresses Preferred DNS server Alternate DNS server f m a dies 4 Local Area Connection Status General Support Connection Status Connected Duration 00 39 43 Speed 100 0 Mbps Activity Received gt Cb Packets 4 627 EW610ST EX610ST EW605ST EX605ST Confidential 4 11 3 Read Projector Information 1 Conne
8. 0S T SERVICE V 70 8JA01G001 ASSY OPTICAL ENGINE MODULE EW610ST 70 8JA05G001 ASSY M B MODULE EW610ST ASSY SYSTEM FAN MODULE S300W EMI SPRING HD20 ASSY TOP COVER MODULE EW610ST SCREW PAN MECH M2 6 6 Ni NYLOK SCREW PAN MECH M2 6 4 Ni NYLOK 9 49 8GL016001 ar 8525 AXIAL FAN WITH LINE LENGTH 20 85 00823G080 HEX SCREW M3 H8 L5 3 BRASS 1 51 8GL21G001 MYLAR ENGINE RIGHT FRPP S300W O N 00 N mod EW610ST EX610ST EW605ST EX605ST 2 Assv Engine Module i N SAWL s NG N 157 We LAN er OR NEN 2 EW610ST EX610ST EW605ST EX605ST 51 88N43G001 MYLAR FOR RELAY BOTTOM 92 8CS09G001 LENS RUBBER YM39 Z15 PDG DSU30 3 61 8GL01G001 G2 Z15 ENGINE BASE WXGA 112 OFFSET 4 61 8GL07H001 YM37L WASHER SUS301 T 0 01mm 5 80 8EF02G001 PCBA DMD BD FOR X15 II XGA N 85 60426G090 SCREW HEX ZN M2 6 L9MM T 87 FLO30G006 WASHER FLAT W7 5 3 2 1 0tPC 87 FLO30G008 WASHER FLAT 7 3 1 0 8t PC PINGOOD WS 1M 23 8GL01G002 YO_YM37L projection lens ASSY COLOR WHEEL MODULE 8300 70 8GP10GR01 S300W SERVICE 70 8GL13G001 ASSY COLOR WHEEL MODULE S300W 52 8AH02G001 OFFRAY RUBBER A15W SILICONE 61 8AH12G001 OFF RAY PLATE M409WX 52 8CP01G001 DMD RUBBER X1161 0 65 WXGA 2xLVDS SERIES 450 DMD 8 TI 48 8EJ01G001 1280 603cB S450 0 55 XGA SVGA DMD thermal pad 52 8CP04G001 FUJIPOLX Sarcon XR HE 18 4x12 5x0 5 mm 52 8CP02G001 DMD BOARD RUBBER X1161
9. 1 STAN OFF CAP a20 o f EW610ST EX610ST EW605ST EX605ST Confidential 14 AK EW610ST EX610ST EW605ST EX605ST DC 8JA01G001 D C EW610ST 35 52302G091 LABEL CARTON 108 92 BLANK PE BAG ZIPPER 9 W RECYCLING MARK FOR 51 86213G002 OPTOMA 4 42 50115G001 CABLE POWER CORD 1 8M SP30 1514 US 5 42 00200G005 JCABLE VGA 15P 1 8M BLK EP739 SP 80N06GC02 CABLE VGA 15P 1 8M BLK EP739 OPTOMA REMOTE CONTROL OF EW535ST EX545ST 49 80A01G001 WITHOUT LASER 3D CABLE POWER CORD 1830mm SP30 I514 BC SP 80N03GC01 ooo T 51 0000AG011 PACKING TAPE 72MM FOR OPTOMA 51 00187G001 BUBBLE BAG 360x480 40 55 8JA01G001 CUSHION EPE LEFT EW610ST USER S GUIDE MULTILINGUAL OPTOMA 10 36 8JA016001 Exg10ST EWEIOST USER S GUIDE MULTILINGUAL CD EW605ST o 36 8JA01G011 eosar 11 35 82001G111 AK LABEL 3 3 BLANK 12 75 8JA04G001 BUY ASS LENS CAP EW610ST 13 57 00001G001 PACK SIO2 DRIER 20g EW610ST EX610ST EW605ST EX605ST Confidential 16 Appendix B Serial Number System Definition Serial Number Format for Projector take EW610ST as example Q 8JA 0 15 AAAAA C 0001 0000 00 Q Optoma 8JA Project Code EW610ST 0 Last number of the manufacture year ex 2010 0 15 week of the manufacture year ex the fifteenth week of the year 15 AAAAA not defined C Manufacture factory CPC 0001 Serial Code Cee ew DS EX Q8JAOTSAAAAAC0001 This label Q8JAO015AAAAACO001 represents the ser
10. 2 500 5 000 ft 5 C 30 C 5 000 10 000 ft 5 C 25 C 1 2 Compatible Mode Computer Compatibility 640x350 640x350 640x400 640x480 640x480 640x480 640x480 720x400 720x400 800x600 800x600 800x600 800x600 800x600 832x624 1024x 68 1024x76 1024x76 1024x76 1152x870 31 50 31 50 31 50 37 90 37 90 31 50 Lo 37 50 31 50 37 90 35 20 37 90 48 10 46 90 BEE GE 48 40 56 50 60 00 Ez WXGA 1280x800 49 64 SXGA 1280x1024 63 98 ua 18001200 60 eo 7500 7500 max 1680x1050 60 eo 65 00 6500 go 1280x720 60 eo 45 00 45 00 00 Oo 70 89 89 67 EZ 19 70 85 56 12 T5 120 09 70 75 120 75 EW610ST EX610ST EW605ST EX605ST Confidential 1 2 o a dzo 120 3880 33 80 1152X870 75 06 68 68 MAC 19 1024X768 75 60 24 75 06 MAC G4 640x480 60 31 35 75 i MAC DV 1024X768 75 60 00 i MAC DV 1152X870 68 49 Note If the Computer Compatibility supportive signal is different from User s Manual please refer to User s Manual EW610ST EX610ST EW605ST EX605ST Confidential 1 3 Chapter 2 Disassembiv Process 2 1 Equipment Needed amp Product Overview 1 Screw Bit 105 2 Screw Bit 107 3 Screw Bit 107 4 Hex Sleeves 5 mm 5 Iweezers 6 Projector Before you start This process is protective level Il Operators should wear electrostatic chains Note If you need to replace the main bo
11. 226030 SCREWPANMECHM2 SBLACKGREEN 76 L BOBJADIGODT JPCBA MAIN BD FOREWEIOSTIPROJEGTORL vV 7 610008716001 STAND OFF HS M2 Sn S300w e 8514286050 SCREW PANMEGHMSSN o 5286106001 JHDMIPORONSOW 710 51 86L156001 MAIN BD MVLARO 48 580W M 5286L056001 JRJASPORONSMOW T 12 51 861266001 AUDIO BD MVLARO48 580W EW610ST EX610ST EW605ST EX605ST Confidential 12 Assy Bottom Cover Module EW610ST EX610ST EW605ST EX605ST 1 61 000B4G001 HEX SCREW L 26 5 M3 M3 Cu 61 00029G001 SCREW PAN MECH M3 5 D8 Ni ASSY OSRAM LAMPDRIVER MODULE FOR a 10 8JM9GROT Eyy610ST SERVICE V 70 8JA08G001 ASSY LAMP DRIVER MODULE EW610ST 4 5 8rcoicpo1 ASSY MATRITEK LVPS FOR EH1020 12V 6A AC INLET 5 7sseLoseon 5 8GL06G011 BUY ASSY BOTTOM COVER EW610ST 6 85 141236050 SCREW PAN MECH M3 5 Ni ma 7 SCREW PAN MECH M4 5 COLOR W TOOTH 7 86 1C224G081 wASpER cng an 8 85 WA326G080 SCREW PAN TAP M2 6 8 BLACK a 9 85 1C123G060 SCREW ISO M3 6mm NI PH W LW BFA Km 61 8EG01G031 BOTTOM SHIELDING T 0 6MM EH1020 nnn 11 SPEAKER 5W 8 OHM EW610ST 7 A9 8EFONGOO For EW610ST amp EX610ST 41 8GL03G001 EMI Gasket W6xH1 5xL180 nna JE sm 15 MN SUNON 45 20mm GB1245PKVX 8 F TYPE 49 8EF04G001 BLOWER KI 51 89W18G001 ae HOLDER PC MN3600H BLACK 15 7086L116001 ASSY FRONT IR MODULE S300W 716 6188166001 AC NLET BRACKET FOR XTE 17 51861146001 MYLAR BOTTOM RIGHT SIDE FRPP 5300W m 528cFot600
12. SERVICE MANUAL EW610ST EX610ST EWEOSST EX6USST 2010 7 15 Initial Issue 2010 10 6 Add EW605ST EX605ST Copyright Oct 2010 All Rights Reserved Prepared Neil Check ZE Approved uk Preface This manual is applied to EW610ST EX610ST EW605ST EX605ST projection system The manual gives vou a brief description of basic technical information to help in service and maintain the product Your customers will appreciate the quick response time when you immediately identify problems that occur with our products We expect your customers will appreciate the service that you offer them This manual is for technicians and people who have an electronic background Please send the product back to the distributor for repairing and do not attempt to do anything that is complex or not mentioned in the troubleshooting Notice The information found in this manual is subject to change without prior notice Any subsequent changes made to the data herein will be incorporated in future edition EW610ST EX610ST EW605ST EX605ST Service Manual Copyright October 2010 All Rights Reserved Manual Version 2 0 EW610ST EX610ST EW6OSST EX605ST Confidential EW610ST EX610ST EW605ST EX605ST Comparison List 70 8JA17GRO1 70 8JB06GR01 70 8JA17GRO1 70 8JBO6GRO1 70 8JA18GRO1 70 8JBO7GRO1 70 8JA22GRO1 70 8JBO9GRO1 70 8JA21GRO1 70 8JBO8GRO1 70 8JA21GRO1 70 8JB08GR01 EW610ST EX610ST EW605ST EX605ST_ Confidential Il T
13. T EX605ST Confidential 5 7 5 3 3 Network FW Upgrade Procedure 1 Projector amp PC Setting 1 The Projector setting for Network FW upgrade please refer to 4 11 1 for details 2 The PC setting for Network FW upgrade please refer to 4 11 2 for details 2 Network FW Upgrade Procedure Please waiting a minute 1 Execute Internet Explorer and visit http sam 192 168 0 100 tgi fu tgi 2 Click Continue 3 Firmware Update image will appear on the screen Click Browse button to select the Network FW file bin which you saved Click Open Click Update to start updating 4 Firmware upgrade procedure EW610ST EX610ST EW605ST EX605ST Confidential 5 8 23 http 192 168 0 100 Microsoft Internet Explorer File Edt View Favorites Tools Help O O HAG wa few 2 SBS 5 Click Re Login s http 192 168 0 100 Firmware Update Please select a file bin to update C Documents and Settinc Browse 6 Firmware upgrade procedure complete Choose Firmware update and the Network FW version will appear It may take 60 seconds Please DO NOT interrupte 2 http 192 168 0 100 tgi upgrade tgi Microsoft Internet Explorer File Edit View Favorites Tools Help Om O MAG Pwo ken 2 SSB Address e http 192 168 0 100 tgi upgrade tgi Pl
14. Temp LED flashes red Check Fan Check Main Board Ensure the using 3D glasses is good and you must face the projection Ensure the CD in DVD is HQFS format or the graphic card from PC can support 3D format 3D Image Abnor mal Ensure your standing distance is less than 6m from screen Ensure the 3D function is on and execute 3D sync invert in OSD menu Check main board EW610ST EX610ST EW605ST EX605ST Confidential 3 2 If you forget the Password please do the following steps to get the Universal Password 1 When you turn on the projector the message Enter Security Code appears Please Input the Current Security Code 8642 by Remote Control then press Enter 2 Press Menu button select Setup Change Password then press Enter button The message Enter Security Code appears again repeat step 1 3 The message Enter New Security Code appears Input a 4 digits code letters and or numbers that you define 4 To confirm key in the password again The Security Code change successfully appear on the screen ae Qa oe E Forget Projector eu REMOTE SETUP Password SETUP SECURITY Securitv acuritw Confidential 3 3 Chapter 4 Function Test Alignment Procedure 4 1 Service Mode Instruction This section links to common service manual 4 2 Service Mode 1 Turn on the projector 2 Press Power 7 Left gt Left gt Menu on Key
15. able of Content Chapter 1 Introduction Highlight 1 1 Chapter2 Disassembly Process Equipment Needed amp Product Overview 2 1 Repair notice 2 2 Disassemble Front Cover Module 2 2 Disassemble top cover Module 2 2 Disassemble Rear Cover Module 2 3 Disassemble Main Board 2 3 Disassemble Photo sensor and Photo sensor holder 2 0 Disassemble DMD Board 2 0 Rod Adjustment 2 6 Re write Lamp Usage Hour 2 1 Chapter 3 Troubleshooting LED Lighting Message For Projector 3 1 Main Procedure 3 2 Chapter 4 Function Test Alignment Procedure Service Mode Instruction 4 1 Factory Fan RPM Reset 4 1 Keystone Calibration 4 2 Test Condition 4 3 Test Inspection Procedure 4 4 EW610ST EX610ST EW605ST EX605ST Confidential Il Chapter 5 Chapter 6 PC MODE Calibration Engine Adjustment Optical Performance 3D Function lest Network Function Test Firmware Upgrade Section 1 System Firmware Upgrade Equipment Needed Get into FW mode Check FW version Section 2 PIC FW Upgrade RS 232 Equipment Needed PIC Firmware Upgrade Procedure Section 3 Network FW Upgrade Procedure Equipment Needed Network FW Upgrade Procedure EDID Upgrade EDID Upgrade Procedure Appendix A Exploded Image Appendix B Serial Number Definition PCBA Code Definition EW610ST EX610ST EW605ST EX605ST Confidential 4 4 4 7 4 8 4 9 4 9 4 10 9 1 9 1 9 2 9 2 5 3 5 3 5 4 5 7 5 7 5 8 IV Chapter 1 Introduction 1 1 Highli
16. ader CO S300WI pen ESA INS902LBBIN3904LB LBWAND FW_ver DO1_Y1 4 hex NIEREN IST PICG 002_2010 06 01_M04_ALL_0x0B13 hex lt M 15 P OOR File name PICGADO2_2010 06 01_M04_ALL_0x0813 hex Q Open Y Files of type JHEX File HEX y Cancel Fu PIC24FJ32GA002 Downloader DAL EW610ST EX610ST EW605ST EX605ST Confidential 5 5 7 Click OK w PIC24FJ32GA002 Downloader PICGAOO2 Downloader X 8 The Firmware upgrade procedure will run automaticallv TIT DAL Selec COM i coM1 y I 19200 LOAD 9 Click OK then close the window TOPIC24FJ32GA002 Downloader DAL m Selec COM PICGA002 Downloader X COM1 s SEND Exit lalalala lalala function 10 Restart the unit and get into the Service Mode Press Power gt Left gt Left gt Menu The firmware version will be shown as red circle on the screen EW610ST EX610ST EW605ST EX605ST Confidential 5 6 Section 3 Network FW Upgrade Procedure 5 3 1 Equipment Needed Software Network firmware file bin Hardware Projector Power Cord 42 50115G001 LAN Cable PC Note EW605ST amp EX605ST do not have Lan Board so the Network FW Upgrade Procedure is only for EW610ST amp EX610ST EW610ST EX610ST EW605S
17. ard you have to record the lamp usage hour Some related contents please refer to common SM chapter 2 EW610ST EX610ST EW605ST EX605ST Confidential 2 1 2 2 Repair notice 2 2 1 Disassemble Front Cover Module 1 You should disassemble front cover first before disassemble the top cover 2 Unscrew 3 screws as red circle to disassemble front cover Module 3 Disassembled front cover module 2 2 2 Disassemble Top Cover Module 1 Unscrew 2 screws as red circle from bottom cover 2 Unscrew 2 screws as blue circle from rear cover to disassemble top cover module m Wilkin E C Lab Note When you disassemble the top cover please pay attention to the tenons as yellow square EW610ST EX610ST EW605ST EX605ST Confidential 2 2 2 2 3 Disassemble Rear Cover Module 1 Unscrew 2 screws as red circle from Bottom Cover 2 Unscrew 1 screw as green circle from main board 3 Unscrew 6 hex screws as blue circle from rear Cover 4 Disassembled rear cover module 2 2 4 Disassemble Main Board 1 Please refer to the below table details of each connector on Main Board EW610ST EX610ST EW6OSST EX605ST Confidential 2 3 A Compose of Red Black White Wire 3 pin and green connector Photo Sensor Compose of Red Black White Wire 3 pin and red connector Compose of Red White Black Wire 3 C Blower pin and blue wire tube Compose of Red White Black Wire 3 Fan pin and black
18. ark Blemish Procedure Test equipment video generator Test signal 1280x800 60Hz Test Pattern Blue 60 Inspection item Dark blemish check Criteria The dark blemish should be less or equal to 4 under blue 60 pattern Ref Defect specification table Gray 10 Blue 60 EW610ST EX610ST EW605ST EX605ST Confidential 4 6 4 7 Calibration ADC Calibration Procedure Test equipment video generator Once Main Board is changed PC calibration should be done as well 1 Test signal analog 1280x800 60Hz for EW610ST EW605ST analog 1024x768 60Hz for EX610ST EX605ST 2 Test Pattern White Black Note 1 Calibration pattern should be in full screen mode 2 Please refer to 4 1 Guide to get into service mode then get into ADC DEC color and choose PC Calibration Inspection item Check if there is lines on the screen Check if there is noise on the screen Horizontal and vertical position of the video should be adjustable to the screen frame Criteria If there is noise on the screen the product is considered as failure product The screen appears normal it shouldn t appear any abnormal condition such as lines and so on Check if the projection is the same as monitor displayed White Black EW610ST EX610ST EW605ST EX605ST Confidential 4 7 4 8 Engine Adjustment Note This step must be done only when engine is changed Procedure Test equip
19. ct the PC and the Projector with LAN Cable 2 Execute Internet Explorer 3 Visit the IP address http 192 168 0 100 Key in User Name Administrator and Password administrator click Login to get into Projector Web Server 4 Projector information will be shown on the screen Please check whether each item s function is OK C a Projector Control Microsoft l Edt Favorites Tools Help Back 7 2 AG Psn gfe ravortes 22583 ess 1192 168 0 100 EW610ST EX610ST EW605ST EX605ST Confidential 4 12 Chapter 5 Firmware Upgrade Section 1 System Firmware Upgrade 5 1 1 Equipment Needed Software DDP2431 USB DLP Composer Lite V10 0 Firmware img library library 10 0 Hardware Projector Power Cord 42 50115G001 USB Cable mini USB to USB A 42 00284G001 PC or Laptop Note1 we will show the hot key of service mode and how to check FW version the other contents please refer to common service manual 5 1 Note2 During FW upgrade procedure please select 32KB in Skip Boot Loader Area EW610ST EX610ST EW605ST EX605ST Confidential 9 1 5 1 2 Get into FW mode 1 Get into Firmware mode Plug power cord into projector Hold menu button Connect the projector with PC by USB cable Note Menu button must be held until Temp and Lamp LED light on as red circle J
20. ease wating a mome and click the following dd nt button for next step E Optoma Projector Control Microsoft Internet Explorer Fie Edt View Favorites Tools Help O O DAO Pa kw L BB3 Address 48 http 192 168 0 100 Optoma EW610ST EX610ST EW605ST EX605ST Confidential 5 9 Chapter 6 EDID Upgrade 6 1 EDID Upgrade Procedure The upgrade procedure for VGA and HDMI ports please refer to common service manual chapter 6 EW610ST EX610ST EW605ST EX605ST Confidential 6 1 Appendix A Exploded Image Note This chapter is only designed to show the exploded image of the projector For updated part numbers please refer to RSPL report DC pj ra ILI j set KA N x g u A ka ZN I HT u U N N j 23 NEIN U l ji 1 f fi 11 EW610ST EX610ST EW605ST EX605ST 1 61 00018G003 JLOCK SCREW PAN MECH M3 8 5 3 5 BLACK 1018 HEAT TREATMENT 2 85 005AGG408 SCREW HEX I O 4 40 H4 L8 NI NYLOK 85 1A123G050 SCREW PAN MECH M3 5 Ni 85 1A323G060 SCREW PAN MECH M3 6 BLACK EzPro 500 GREEN 85 1D122G030 SCREW PAN MECH M2 3 Ni W WSHER 65 0 51 8GL03H001 FRONT COVER PC GII for YM37L LAMP MODULE FOR PROJECTOR EW610ST SP 8JA01GC01 EX610ST 7 ASSY LAMP MODULE EW610ST LAMP COVER PC GII ASSY BOTTOM COVER MODULE EW610ST 0 ASSY BACK COVER MODULE EW610ST 1 SCREW PAN MFCH M3 5 BLACK Ql 70 8JA17GRO1 JASSV ENGINE MODULE FOR EW61
21. ervice mode 2 Re write Lamp Hour Normal Use Up or Down key to select Lamp Hours Normal Use Left or Right key to re write the lamp hour Normal 3 Re write Lamp Hour ECO Use Up or Down key to select Lamp Hours Eco Use Left or Right key to re write the lamp hour ECO 4 Re write Projection Hours Use Up or Down key to select Projection Hours Use Left or Right key to re write the projection hours 5 Choose Exit press Enter to exit service mode Note Left key decrease lamp hour Right key increase lamp hour EW610ST EX610ST EW6OSST EX605ST Confidential 2 1 Chapter 3 Troubleshooting 3 1 LED Lighting Message For Projector Standby State OFF ON Input power code Power on Warming Flashing OFF Power off Cooling OFF OFF Error Over Temp Error Lamp fail Confidential 3 1 3 3 Main Procedure The other troubleshooting procedures please refer to common service manual 3 1 Main Procedure Ensure the projector is not put on a soft pad and the air vent is not blocked a Lamp Fail Power LED flashes amber Lamp LED lights red Check Lamp Check Lamp Driver Check Main Board Auto Shut Down b Over Temp Power LED flashes amber Temp LED lights red Check Fan Check Main Board Check thermal switch c Fan Fail Power LED flashes amber
22. ght Dimensions WxDxH e 306x243x113 5mm Power Supplv e Universal AC 100V 240V 10 50 60Hz 3 Power Consumption Normal TYP 295W MAX 325W 110VAC 10 i e ECO TYP 250W MAX 275W 110VAC 10 e 40 degree is the scaler spec e 12 degree is for system angle of V keystone a e 0 52 D W 87 EW610ST EW605ST e 0 626 D W 77 EX610ST EX605ST TA e VM37L EW610ST EW605ST J e VM23L EX610ST EX605ST Normal Mode 7 Lamo life e 2500 Hours Standard 230W 50 Survival Rate P ECO Mode e 4000 Hours Typical 190W 50 Survival Rate e 230W Lamp Osram E20 8 e 0 65 WXGA 450 Dark Chip 3 EW610ST EW605ST DMD Chip amp Number of 0 55 XGA 5450 Dark Chip 3 EX610ST EX605ST active dots e Number of active dots 1280x800 EW610ST EW605ST 1024x768 EX610ST EX605ST 0 Color wheel e 6 segments R81Y41G84C31W52B71 System controller e DDP 2431 e NTSC M 3 58MHz 4 43 MHz e PAL B D G H I M N e SECAM B D G K K1 L e HDTV 480i p 576i p 720p 50 60Hz 1080i p 50 60Hz e VGA in x2 e Composite Video x1 4 Keystone correction 12 Video compatibilitv e S Video Mini DIN x1 e RCA Audio in x1 R amp L EX610ST EW610ST e Audio input Phone Jack x1 e Microphone x1 EX610ST EW610ST e HDMI v1 3 compatible with video and audio EX610ST EW610ST Input signal spec EW610ST EX610ST EW605ST EX605ST Confidential 1 1 e Operating 0 2 500 ft 5 C 35 C 14 Altitude amp Temperature
23. ial number for EW610ST It is produced at CPC on fifteenth of 2010 Its serial code is 0001 EW610ST EX610ST Confidential ll PCBA Code Definition PCBA Code for Projector A B XXXXXXXXXX C XXX EEEE OQ 6 OO D Vendor Code PIN Revision Date Code S N O OOOO EW610ST EX610ST l Confidential Il
24. ment video generator Test signal analog 1280x800 60Hz EW610ST EW605ST analog 1024x768 60Hz EX610ST EX605ST Test Pattern Full Screen Test distance 98cm Push Focus Pole align to the position where has a mark Adjust Back Pole to let the entire image clear crisp and sharp then fix the Back Pole with glue Inspection item Check the focus under the pattern of Full Screen by the distance of 98cm If focus is unacceptable please readjust the Back Pole again under the distance of 98cm Blur words on one of the corner after E adjustment is acceptable However Bass ya zn the word should at least be recognizable Full Screen EW610ST EX610ST EW605ST EX605ST Confidential 4 8 4 9 Optical Performance Measure 1 Measure setting Procedure Please get into OSD menu select Image Al off under Image then select Lamp Setting under Options press Enter button then select Bright mode Test equipment video generator Test signal analog1280x800 60Hz EW610ST EW605ST analog 1024x768 60Hz EX610ST EX605ST 2 Brightness Criteria 900 ANSI Lumens 3 Contrast Criteria 1600 1 4 Uniformitv Criteria 65 Note The other contents please refer to common service manual 4 8 Optical Performance Measure 4 10 3D Function Test Procedure Test signal 3D Format movie for PC HQFS format CD for DVD Inspection item 3D test with 120H
25. pad or Remote controller 3 Service mode will be shown After confirming the configuration press Exit to exit Fan Speed Will Auto Save Picture A 4 2 Factory Fan RPM Reset After replace main board blower or upgrade system FW you need to do 1 Plug in the power cord power on the projector when the logo disappear to press Power Left Left and right button in sequence then Picture A will be shown 2 After several minutes you can check the fan RPM as red circle a Please get into Service Mode b Select Fan menu then press Enter Fan detail information will be shown RD Menu Lamp Voltage Note If the factory fan Value don t show in service mode please Temperature repeat the step 1 2 again ent Blower Speed rpm Blower Record rpm Blower Speed gt TU sec bower RPM Scaler Blower Voltage System Fan Voltage Save Blower Speed rpm SOG Slicer Threshold Exit EW610ST EX610ST EW605ST EX605ST Confidential 4 1 4 3 Kevstone Calibration After replace main board vou need to do 1 Turn on the projector and ensure the position of the projector is horizontal 2 Press Power gt Left gt Left gt Menu on kevpad or Remote controller 3 Select Calibration Menu press Enter on kevpad then select Auto Keystone Calibration press Enter on keypad select start Auto Keystone Calibration when Auto Keystone Calibration State is OK
26. wire tube Compose of Red Black Wire 2 pin i Note There is only one speaker for EW605ST amp EX605ST the corresponding item is F EW610ST EX610ST EW605ST EX605ST Confidential 2 4 2 2 5 Disassemble Photo sensor and Photo sensor holder Unscrew 1 screw as blue circle to disassemble the Photo Sensor Board and Photo Sensor holder from the Color Wheel Module Note Avoid touching the glass parts of the color wheel 2 2 6 Disassemble DMD Board After replacing DMD board please paste the EMI mvlar as picture show EW610ST EX610ST EW6OSST EX605ST Confidential 2 5 2 3 Rod Adjustment 1 Environment Adjustment The distance between the engine and the screen is 0 98M This process should be done at a dark environment under 10 Lux 2 Procedure Adjustment Change the screen to white screen Adjust the screws by using the rod on the engine module to readjust the image screw 1 should be adjusted first and then screw 2 Adjust until the yellowish or bluish parts disappeared 3 Abnormal image inspection It should not have any abnormal color at the rim of the image by estimating through the eyes Note To avoid over adjusting the rod After the operation please use the glue to fix the screws EW610ST EX610ST EW605ST EX605ST Confidential 2 6 2 4 Re write Lamp Usage Hour 1 Get into service mode Press Power gt Left gt Left gt Menu to get into s
27. z VGA port for PC 3D test with 480i Video S video or 60Hz HDMI for DVD Inspection Distance lt 6M Criteria The image should not appear noise flicker shadow shocking abnormal color Note For PC 3D function only supports 800x600 120HZ 1024x768 120Hz and 1280x720 120Hz PC signal Test equipment PC with 3D display card DLP 3D goggles and 3D player software Or DVD player MAL ji IMAGE Advanced Color Input Source image Al Exit UpDown Select Q Exit BA 1 i FI Usa IMAGE DISPLAY SETUP OPTIONS OPTIONS Source Lock Off Hig Altitude Off information Hide Off Kevpad Lock off Background Color Blue OPTIONS Lamp Settings Lamp Hours NJ EN Lamp Reminder On Brightness Mode 4 Bright Lamp Reset EW610ST EX610ST EW605ST EX605ST Confidential 4 9 4 11 Network Function Test Note EW605ST amp EX605ST do not have Lan Board so the Network Function Test is only for EW610ST amp EX610ST 1 Write Down Projector IP 1 Turn on the Projector then press Menu button to get into OSD Mode Use right button to select SETUP Use down button to remove the light mark to RS232 then press Enter button to select Network press Enter button 2 Select Network press Enter button 3 Remove the light mark to DHCP then press Enter button to select Off press Enter button he IP address will be shown on screen Write down the IP address 192
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