550E Parts Manual
Contents
1. SNORE Calder Brothers Corporation Page 5 Model 550E Gravity Feeding Asphalt Paver 550E Engine Assembly Left Side 1 0 doc Serial Number Range 300 D SSRKK4Y1 01300 thru ENGINE ASSEMBLY LEFT SIDE CONONP ON gt Kubota D905 Engine 010 0206 Auxiliary Pump 011 0153 Main Drive Pump 011 0150 Battery Cable x2 See Battery Assy Flywheel Adapter Pump Mount Kit See Engine Right Air Filter Assembly See Engine Right Starter 010 0151 Alternat 010 0435 Engine Leg Left Side Front 093 100049 Muffler 010 0198 Muffler Gasket 010 0235 Oil Filter 021 0132 Radiator Hose Upper 010 0254 Radiator Hose Lower 010 0255 Engine Mount x4 not shown 050 0260 Oil Pressure Sender 020 0180 Oil Pressure Switc 021 0168 Temperature Sender 010 0436 Calder Brothers Corporation Model 550E Gravity Feeding Asphalt Paver Serial Number Range 300 D SSRKK4Y1 01300 thru ENGINE ASSEMBLY RIGHT SIDE Page 6 550E Engine Assembly Right Side 1 0 doc Auxiliary Gear Pump not shown See Engine Left Main Pump See Engine Left Hydraulic Filter Head High Pressure 021 0192 Hydraulic Filter Element High Pressure 021 0169 Flywheel Adaptor Pump Mount Kit 010 0434 Hydraulic Pump Mount 010 0434A Flywheel Adapter Plate 010 04348 Air Filter Assembly Kit 021 0210 Air Filter Element 021 0194 I2. MAULDIN BY CALDER BROTHERS PARTS amp SERVICE MANUAL MODEL 550E Document 550E Parts Manual Rev 1 1 Covers Serial Number Range 300 D 55RKK4Y1 01300 thru SOLD amp SERVICED BY Calder Brothers Corporation Page 1 Model 550E Gravity Feeding Asphalt Paver 550E Table Of Contents 1 0 doc TABLE OF CONTENTS ITEM PAGE Quick Order Page Dash Assembly Engine Compartment Engine Assembly Left Side Engine Assembly Right Side Hopper Assembly Left Side Hopper Assembly Right Side Hopper Assembly Cente Screed Assembly Front Screed Assembly Rear 11 Vibrator Assembly Track Assembly Idler Assembly Drive Assembly Battery Assembly Propane Assembly Tire Assembly Calder Brothers Corporation Page 2 Model 550E Gravity Feeding Asphalt Paver 550E Quick Order Page 1 0 doc Serial Number Range 300 D 55RKK4Y1 01300 thru QUICK ORDER PAGE 092 0142 018 0105 015 0045 015 0154 092 0014 Auger Hanger Support Assembly Auger Hanger Support Bearing Auger Coupling Chain x2 Auger Coupling Half x2 Auger LH Auger RH 092 0013 Battery 020 0019 Cable Steering x 050 0341 Cable Throttle 050 0347 Cap Fuel Tank Cap Hydraulic Tank Cap Wash Down Tank 050 0522 060 0069 050 0188 Cut Off Plate 1 LH 092 0083
3. 2 013 0082 Auger Motor Coupling Half 2 Auger Motor Coupling Chain x2 End Gate Jointing Shoe Assembly left side not shown End Gate Jointing Shoe Assembly right side 10 Strike Off Plate left side not shown 11 Strike Off Plate right side 12 Screed Arm Assembly left side not shown 18 Screed Arm Assembly right side 14 Auto Auger Asphalt Level Detection Switch Assembly x2 not shown 15 Auto Auger Asphalt Level Detection Switch x2 not shown 16 Auto Auger Cord Assembly x2 not shown j 17 Detection Switch Strain Relief Connector 18 Four Pole Connector Set x2 not shown 19 Auger Motor Support Assembly right side 20 Auger Motor Support Assembly left side not shown 015 0154 015 0045 092 0021 092 0022 092 0024 092 0023 092 0047 092 0040 020 0357A 020 0357 050 0304A 020 0303 See Dash Assy 092 0141 092 0141A fe Our more pc Calder Brothers Corporation Page 11 Model 550E Gravity Feeding Asphalt Paver 550E Screed Assembly Rear 1 0 doc Serial Number Range 300 D SSRKK4Y1 01300 thru SCREED ASSEMBLY REAR Right Side Shown 012 0003 012 0004 030 0413 092 0045B 113 100427 092 0046B 050 0147 See Propane Assy 1 Extension Cylinder 8 12 screed Extension Cylinder 8 13 screed 2 Extension Cylinder Retaining Pin x2 3 Screed Depth Adjusting Handle Assembly x2 4 Screed Depth Adjusting Handle Plastic Kno
4. Cut Off Plate 1 092 0082 Cut Off Plate 2 LH 092 0087 092 0086 Cut Off Plate 3 LH Cut Off Plate 3 RH Decal Kit Alternator Fan Belt Filter Engine Oi Filter Fuel In Line 092 0089 092 0088 024 0041 010 0407 021 0132 021 0068 Cut Off Plate 2 RH Filter Fuel 021 0078 Filter Hydraulic Oil High Pressure 021 0169 Key Switch 020 0156 Plastic Front Hopper 015 0222 Push Roller Assembly x2 091 0006 Screed Burner Assembly x2 093 0217 Screed Lighting Torch Assembly 090 0231 Screed Plate 092 0275 Spare Key Set 020 0087 Spray Nozzle 050 0051 Sprocket Drive x2 093 0325 093 0326 050 0257 Sprocket Idler Assembly x2 Track Roller x6 Calder Brothers Corporation Page 3 Model 550E Gravity Feeding Asphalt Paver 550E Dash Assembly 1 0 doc Serial Number Range 300 D S5RKK4Y1 01300 thru DASH ASSEMBLY 1 Steering Handle x4 2 Auto Auger Cord Assembly x2 not shown See Hopper Left a Auto Auger Toggle Switch 2 020 0405 3 Left Auger Toggle Switch 020 0083 4 Right Auger Toggle Switch 020 0083 5 Horn Toggle Switch 020 0423 6 Alternator Indicator Light 020 0398 a Oil Pressure Indicator Light b Temperature Indicator Light 7 Starter Switch 8 Neutral Indicator Light 9 Throttle Cable not shown See Engine Right 10 St
5. Wer Sprocket Bearing x4 018 0097 b er Sprocket Spacer x2 093 0027A Idler Sprocket Shaft x2 093 0026 Idler Yoke x2 092 0033A 4 Idler Yoke Jam Nut x2 030 0034 Idler Yoke Tension Spring x2 050 0086 Idler Yoke Spring Adjuster x2 092 100385 Idler Yoke Hex Bolt x2 093 100386 TRACK DRIVE ASSEMBLY 1 Drive Sprocket x2 093 0325 2 Drive Motor x2 013 0081 3 Planetary x2 016 0001 4 SpacerCap x2 093 0028 5 Planetary Shaft Key x2 093 0019 gem c Page 14 Calder Brothers Corporation Model 550E Gravity Feeding Asphalt Paver 550E Battery Assembly Propane Assembly 1 0 doc Serial Number Range 300 D 5SRKK4Y1 01300 thru BATTERY ASSEMBLY Battery Retaining Rod not shown 093 0046 Mounting Rubber Battery Battery Cable Positive Battery Cable Negative Use o PROPANE ASSEMBLY 1 Propane Assembly 2 Screed Burner Assembly x2 3 Ball Valve x3 4 Lighting Torch Assembly 5 Regulator with gauge me 6 Propane Tank Calder Brothers Corporation Page 15 Model 550 Gravity Feeding Asphalt Paver 550E Tire Assembly 1 0 doc Serial Number Range 300 D 55RKK4Y1 01300 thu TIRE ASSEMBLY Optional Rear 092 0422 092 0421 018 0004 015 0029 015 0224 091 0071 See Track Drive Assy See Track Drive Assy Front Tire and Axle Assembly x2 Sing
6. 0522 093 202030 093 202028 Front Hopper Assembly right side Rear Hopper Assembly right side Screed Arm Mounting Plate x2 not shown Washdown Hose Assembly Spray Nozzle Tip Fuel Tank Cap Hopper Flap Hing Hopper Flap Hinge Pipe x14 Calder Brothers Corporation Page 9 Model 550E Gravity Feeding Asphalt Paver 550E Hopper Assembly Center 1 0 doc Serial Number Range 300 D S5RKK4Y1 01300 thru HOPPER ASSEMBLY CENTER 1 Push Roller Assembly x2 2 Push Roller 20 x2 3 Push Roller Shaft 22 x2 4 Push Roller bearing x4 Front Plastic Front Plastic Retainer x3 Hopper Flow Gate Assembly x2 Horn Hopper Bed Assembly 10 Hopper Bed Lift Cylinder x 11 Fuel Tank Cap 12 Hopper Bed Hinge 13 Hopper Bed Hinge Pipe x42 14 Hopper Flow Gate Lift Cylindei 091 0006 091 0006 093 0038 018 0010 015 0222 093 100305 092 0124 020 0410 092 100574 012 0008 See Hopper Right 093 100572 093 100573 012 0005 Calder Brothers Corporation Page 10 Model 550E Gravity Feeding Asphalt Paver 550E Screed Assembly Front 1 1 doc Serial Number Range 300 D 55RKK4Y1 01300 thru _ SCHEED ASSEMBLY FRONT Right Side Shown Auger Hanger Support x2 092 0142 Auger Hanger Support Bearing 2 018 0105 Auger left side not shown 092 0014 Auger right side 092 0013 Auger Motor
7. b x Screed Depth Adjusting Rod x2 Ratchet Jack Assembly x2 Screed Burner Assembly x2 Vibrator Assembly Lighting Torch Assembly not shown 10 Main Screed Bottom Plate 11 Main Screed Bottom Plate Mounting Kit not shown 12 Walkboard Assembly not shown See Vibrator Assy See Propane Assy 092 0275 092 0275 BK 050 0170 DONG Calder Brothers Corporation Page 12 Model 550E Gravity Feeding Asphalt Paver 550E Vibrator Assembly 1 0 doc Serial Number Range 300 D S5RKK4Y1 01300 thru VIBRATOR ASSEMBLY T E Assembly Complete Pillow Block Bearing Vibrator Shaft Vibrator Shaft Coupling Hall Coupling Chain Vibrator Motor Vibrator Motor Vibrator Motor Cover 090 0145 018 0002 092 0074 015 0033 015 0044 015 0119 013 0055 113 100640 Calder Brothers Corporation Page 13 Model 550E Gravity Feeding Asphalt Paver 550E Track Assembly Idler Assembly Drive Assembly 1 0 doc Serial Number Range 300 D 5SRKK4Y1 01300 thru __ TRACK ASSEMBLY Track Chain Assembly x2 092 0030 a Track Link with Pad x54 092 0118 b Track Pad Steel x54 093 0025 Track Roller x6 050 0257 Track Tensioning System 2 See idler Assy Drive Sprocket x2 See Drive Assy Spacer Cap x2 See Drive Assy Idler Sprocket x2 not shown See er Assy mr Idler Sprocket Assembly x2 093 0326 a
8. e or part replaced or repaired under this warranty This warranty does not cover any repair or replacement labor or any part of parts found defective after examination by Mauldin or an Authorized Service Representative This warranty does not apply to defects caused by casualty or unreasonable use including faulty repairs by others and failure to provide reasonable and necessary maintenance THIS WARRANTY SET FORTH HEREIN IS IN LIEU OF AND EXCLUDES ANY AND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED ARISING BY OPERATION OF LAW OR OTHERWISE INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND CUSTOMER WAIVES ANY OBLIGATION OF LIABILTY OF MAULDIN ARISING IN TORT OR STRICT LIABILITY IN TORT OR FOR LOSS OR USE REVENUE OR PROFIT WITH RESPECT TO MAULDIN MACHINE AND OR PARTS FOR ANY LIABILTY OF CUSTOMER TO ANY THIRD PARTY OR FOR OTHER DIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES I have read and fully understand the warranty policy above Customer Witness CALDER BROTHERS CORPORATION Calder Brothers Corporation 250 E Warehouse Ct Taylors SC 29687 4amauldin com 864 244 4800 Fax 864 244 5007
9. eering Handle Knob 4 050 0388 11 Dash Safety Handle x2 050 0205 12 Rubber Handle Grip x2 050 0282 13 Speed Control Toggle Switcl 020 0082 14 Hour Meter Gaug 15 Fuel Meter Gaug 16 Shoulder Bolt x2 17 Set Collar x2 18 Steering Rod Bearing x4 018 0011 19 Fiber Composite Steering Gear x4 093 100075 20 Aluminum Steering Gear x2 093 100074 21 Neutral Switch x2 020 0002 22 Fuse Box 020 0407 23 Starter Switch Electrical Harness Assembly 010 0311 24 Four Pole Connecter Set not shown 020 0315 Calder Brothers Corporation Page 4 Model 550E Gravity Feeding Asphalt Paver 550E Engine Compartment 1 0 doc Serial Number Range 300 D 55RKK4Y1 01300 thru ENGINE COMPARTMENT 4 Station Valve Bank Assembly 017 0169 3 Station Valve Bank Assembly 017 0170 Valve Bank Handle x7 017 0042A Hydraulic Tank Outlet Strainer 021 0186 Hydraulic Tank Sight Window 060 0066 Hydraulic Tank Cap 060 0069 Horn See Hopper Center Washdown Tank 050 0027 9 Washdown Tank Caj 050 0188 10 Washdown Tank Securing Clamp x2 not shown 015 0219 11 Washdown Pump 011 0082 12 Washdown Pump Toggle Switch 020 0082 13 Auger Motor Solenoid Valve x2 017 0008 14 Auger Motor Solenoid Valve Coil 017 0090A 15 Rubber Engine Mount x4 See Engine Left 16 Screed Lift Cylinder 012 0021 17 Screed Lift Chain 093 0401 18 Pilot Operated Check Valve and Body Assembly 017 0166
10. le Tire Rear Tire and Axle Assembly x2 Dual Tire Axle Bearing x4 Axle Drive Sprocket x4 Planetary Drive Sprocket x2 Drive Chain x4 Planetary 2 Drive Motor x2 not shown MAULDIN PAVING PRODUCTS CALDER BROTHERS CORPORATION LIMITED PRODUCT WARRANTY Calder Brothers Corporation warrants that the Paver Roller Tank or Grader under this program will be free from defects in material and workmanship for a period of 12 twelve months from the date of installation Written notice of any claimed defect must be given to Calder Brothers Corporation within the warranty period and within 30 thirty days after such defect is discovered Liability under this warranty is limited to replacing or repairing at Calder Brothers Corporation election any part or parts deemed defective after examination by Calder Brothers Corporation or an Authorized Service Representative via prepaid transportation for which is found to be defective will be repaired or replaced and returned to the customer via prepaid surface transportation within the United States Should any part be found not defective inspection and handling may be charged to the customer by Mauldin or an Authorized Service Representative EXCLUSIONS This warranty does not apply to routine wearable parts of the Mauldin machine such as seals points plugs hoses or similar items This warranty does not extend to any machin
11. nlet Pipe 010 0446 Fuel Filter 021 0078 Inline Fuel Filter not shown 021 0068 Alternator Fan Belt 010 0407 Engine Fan 010 0447 Engine Fan Cover 010 0448 Radiator 010 0290 Engine Leg Right Side Bach 093 100055 Throttle Cable 050 0347 Throttle Cable Ball Join 050 0120 Steering Cable x2 050 0341 Steering Cable Ball Joint with stud x2 030 0237 Steering Cable Ball Joint without sus 2 030 0430 Fuel Shutdown Solenoid 011 0220 Fuel Pump 010 0368 Calder Brothers Corporation Model 550 Gravity Feeding Asphalt Paver Serial Number Range 300 D S5RKK4Y1 01300 thru HOPPER ASSEMBLY LEFT SIDE Page 7 550E Hopper Assembly Left Side 1 0 doc PNOARON gt 092 100251 092 100242 See Hopper Right See Hopper Right See Hopper Right lt See Hopper Right See Hopper Right See Hopper Right Front Hopper Flap Assembly left side Rear Hopper Flap Assembly left side Screed Arm Mounting Plate x2 not shown Washdown Hose Assembly Spray Nozzle Spray Nozzle Tip Hopper Flap Hinge Rod x2 Hopper Flap Hinge Pipe x14 Calder Brothers Corporation Page8 Model 550E Gravity Feeding Asphalt Paver 550E Hopper Assembly Right Side 1 0 doc Spray Nozzle Serial Number Range 300 D S5RKK4Y1 01300 thru HOPPER ASSEMBLY RIGHT SIDE 092 100251A 092 100242A 093 200176 050 0051A 050 0051 050 0103 050
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