DPC-4 Distanced-Based Pattern Controller OPERATIONS MANUAL
Contents
1. 1999 Revised 1 00 DPC 4 PATTERN CONTROLLER Manual 50 09 Service Settings Program the following parameters after installation or modifications to the system Photo eye allocation tr1 For a selected channel choose its corresponding photo eye 1 or 2 or turn its photo eye OFF page 5 5 Glue Starting point as production line acclerates L Su The speed above which gluing begins page 5 6 Glue Stop point as production line decelerates L Sd The speed below which gluing stops page 5 6 M aximum speed SPE This value determines the speed for the maximum pressure and the maximum compensation page 5 6 Glue pressure for manual gluing Pr C In manual gluing mode this value is programmable between 0 and 100 page 5 6 Activation deactivation or change of access code COD page 5 7 Adjustment of continuous gluing co 1 Choose conditions for continuous gluing for each channel page 5 7 Combination of photo eyes triggers A tr Allows the photo eyes to work independently or in combinaton with each other page 5 8 E ncoder step size E nc Programs the number of impulses per meter or inch page 5 8 Trigger L ock 1 tL 1 Establishes the length of trigger lockout for Trigger Input 1 X 13 connection page 5 8 Trigger L ock 2 tL 2 Establishes the length of trigger lockout for Trigger Input 2 X 14 connection page 5 9 Adjustment of slave address Adr Allows an external2. lt gt Page 5 8 Programming 1999 Revised 1 00 DPC 4 PATTERN CONTROLLER Manual 50 09 Photo Eye Trigger Setup A tr Select the photo eyes to work independently or in combination with each other Press SERVICE HEr Scroll UP or DOWN until the desired value appears 0 Each photo eye is independent of the other 1 Photo eye 2 depends on photo eye 1 i e gluing starts when a Signal is given by photo eye 1 accompanied by photo eye 2 Press ENTER Encoder Step Size Adjust the number of impulses per meter or inch depending on the encoder used Press SERVICE ScrollUP or DOWN until the desired value appears This value is programmable between 500 and 4000 impulses m 5 00 99 99 impulses inch xr Trigger Lock 1 t L 1 The Trigger L ock establishes the distance the machine must travel after it receives a trigger in put before it will accept the next trigger input This is used to avoid a false trigger on a window or other irregularity in the product The Trigger Lock value is normally set to the actual length of the object being glued The Control Unit default value is 5mm or 0 50 inches Care must be tak en to reduce this value for products shorter than this length otherwise product may not be glued consistently Trigger Lock 1 allows programming for the trigger device connected to the X 13 input
3. Eo mopa 7 wa m AIR LINE ELECTRICAL LINE SYSTEM YPICAL HOT MELT GEAR PUMP TYPICAL HOT MELT GEAR PUMP SYSTEM pg 1 of 2 iT Dynatec 1999 DPC 4 PATTERN CONTROLLER Manual 50 09 Enginering Drawings Page 8 7 TYPICAL HOT MELT GEAR PUMP SYSTEM ITEM PART NUMBER U M DESCRIPTION 1 108730 1 DPC 4 RANDOM LENGTH CONTROL 2 107956 1 EA ENCODER WHEEL BRACKET ASY 3 05 02104 612 1 FA ENCODER EXTENSION CABLE 5M 05 02104 601 1 ENCODER EXTENSION CABLE 10M 4 10896 2 EA TRIGGER DEVICE 5 108897 2 SENSOR ADAPTER CABLE 5M 6 05 02105 605 2 TRIGGER EXTENSION CABLE 5M 05 02105 612 2 TRIGGER EXTENSION CABLE 10M 7 1 05 02104 616 2 DRIVE OUTPUT CABLE 5M 05 01004 610 2 EA DRIVE OUTPUT CABLE 10M 8 105082 1 EA D 10VDC OUTPUT CABLE 9 XXXXXX 1 EA HO MELT ASU AS REQ 10 XXXXXX 2 HOT MELT HOSE AS REQ 11 XXXXXX 2 HOT MELT APPLICATOR HEAD AS REQ 12 XXXXXX 2 SOLENOID KIT 24VDC AS REQ i 100055 1 FA FILTER REGULATOR KIT NOTE PART NUMBERS SHOULD BE CONSIDERED AS R
4. 2 x 4 20 mA scaleable Photo eye sensor 13 and X14 15V DC 100 mA maximum NPN PNP push pull not admissible Input gluing signal X15 15V DC NPN Encoder X16 15V DC 100 NPN scaleable from version 2 0 Machine contact X T7 4v pie nhl ur ce cuna a DS T u NPN Alarm KAS Gk dote Xon okie esce saa 24V DC 500 mA maximum R52732 R5485 interface vg cet oot IE een future option SNOT dU es sn laches i a es aah rN eer EU 24V DC max 2A iTV Dynatec c 1999 Description amp Specifications Page 2 3 DPC 4 PATTERN CONTROLLER Manual 50 09 Dimensions si LI Li ees JEU H C SZ 5 990 220 Ge m rro Dynatec DynaTrack 326 mm 12 8 308 mm 12 1 Controller Layout Case Cover Case Locking Bar Case Locking Bar Operating Panel for details see chapter 5 Fuses Master S witch Main Connection Socket Connection Sockets for details see chapter 4 Revised 2 99 Page 2 4 Description amp Specifications iTV Dynatec 1999 Revised 2 99 DPC 4 PATTERN CONTROLLER Manual 50 09 ITW Dynatec An Illinois Tool Works Company iTWDynatec Adhesive Application S olutions iTV Dynatec 1999 Setup Page 3 1 DPC 4 PATTERN CONT
5. 10521 2 EA NUT HEX M4 12 NOO688 5 WASHER FLAT 1 4 11 00855 4 EA SCREW IL HD 4 40x5 8 10 NO0692 4 EA WASHER SPRING LOCK 9 06006 1 EA O RING 224 VITON 70D 8 104649 1 EATWHEEL ENCODER DRIVE 7 103470 1 SCR SET M3 0 5x5 6 104655 1 EA SCR SHOULDER 6x30 M5 TAGH GENERATOR WHEEL BRACKET ASSEMBLY PN 106233 5 104651 1 SPRING TORSION ENCODER PRELOAD 4 106232 1 ASY 1 579 15V S60PPR 3 106111 1 5 5 4 0 x 12 2 104647 1 EA BRACKET ENCODER MOUNT 1 104648 1 EA BRACKET SWIVEL PART NUMBER PARTS LIST FOR MACHINING STANDARDS rrwDynatec AS a DA DO NOT SCALE DRAWING 1G WHL BRKT ASY 2006 MINI Z 1 1 CAD DRAWIN HENDERSONVILLE TN EA GER s TACH GENERATOR WHEEL amp AS XXXXXXX DH 01 26 99 BRACKET ASY 200 6 MINI 8106 sem 1 of 1 iTW Dynatec 1999 DPC 4 PATTERN CONTROLLER Manual 50 09 Page 8 2 Engineering Drawings Revised 10 00 perm 106214 6 THIS DRAWING IS THE PROPERTY OF ITW DYNATEC NOT REPRODUCE OR DISCLOSE m e APPROVED CONSENT OF N98184 A INITIAL RELEASE 012199 DHR 993508 CHG DWG TO REFLECT MODS 06 24 99 DHR TO ITEM 2 NOTES 1 PACKAGE ALL PARTS FOR SHIPMENT 2 INCL
6. Storage temperature 10 C to50 C 32 F to 122 F POWODSUDDIM uisi yi epu p awa see n RES 1 N PE 230 V 50 60Hz selectable 1 N PE 115 V 50 60 Hz PoWer consumpti6 B iis cd ted Lek Eee bee bes war doa en Pob url 150VA FUSE fant picto Me tot aur oe Eo enw o e a a td Pte 1A at 230V 2A T at 115V Indication of speed of production machine max 900 m min 2700 ft min Glue pressure min max value 0 to 100 scaleable ax adjustable way 8000 mm in steps of 1 mm 80 00inch in steps of 0 01 mm Channels X1 to X4 for triggering the solenoid valves short circuit proof e aE 4 Triggering of solenoid valves Normally et m tena N a E eee 24V DC 12b ies dea a pu bol aqa kupa 55 V 170V factory set common value for all channels can be switched off individually Time of overexcitation 1 5 2 25 ms adjustable internally Wattage capacity per 40W maximum Wattage capacity of all channels 120W maximum Compensation of switching times 0 200 mm inch Control voltageX9 Oto 10 V DC max 10 scaleable Pressure control X10and 11
7. o P ENTER ress Programming Page 5 15 Revised 1 00 ELE Page 5 16 Programming iTV Dynatec 1999 Revised 1 00 DPC 4 PATTERN CONTROLLER Manual 50 09 Shutter Opening used in cold glue applications only The shutter automatically closes to prevent the nozzles from drying out when not in use If the speed is displayed the shutter can be opened If not press C to return to the speed display O Press STOP Press Channel Selection key for 5 seconds h Li M Press Manual Gluing The shutter is opened Stop Gluing Glue flow is stopped by one of the following three methods L J 1 Manual Stop Press Glue Stop Glue flow is interrupted The key s red LED Ke lights 2 Automatic Stop Press Glue Stop again Glue flow resumes The LED goes out W hen the minimum speed as programmed is reached gluing automatically stops The speed display flashes 3 By External Signal at X17 The Glue Stop LED flashes iTV Dynatec 1999 Programming Page 5 17 DPC 4 PATTERN CONTROLLER Manual 50 09 Revised 1 00 Stitching Setup For economical glue application each glue bead can be interrupted several times stitching A djustment of stitch length and gap will effect all glue beads in the selected channel Stitch Activation Deactivation Stitch Length Press Channel Selection until the desired channel number The LED is lit Stitching can be activated only if speed is
8. 2 06412 2 EATFIG 1 4NPT X 1 4 TUBE ELBOW 1 105753 DIMENSIONS ARE IN INCHES TOLERANCES ARE FRACTIONS XXXXXXX XXXXXXX 1 EA XDUCER I P 4 20 mA DHR 05 21 98 DHR 06 08 98 XDUCER ASY 4 20 MA EA TRANSDUCER ASSY P I P 4 TO 20 MA 00 14 105754 1 of 1 Page 8 4 Engineering Drawings iTV Dynatec c 1999 Revised 10 00 DPC 4 PATTERN CONTROLLER Manual 50 09 lt 0 9 Deo Ml Lo IS arepDynatec Dynalrack PUMP RETURN 1 m 1 Sa FROM MANIFOLD gt 4 TURN I DPEN I I p 10 m J hea GLUE LINE AIR LINE ELECTRICAL LINE DYNACOLD NON CONTACT SYSTEM OVERVIEW p 1 of 2 iTV Dynatec 1999 DPC 4 PATTERN CONTROLLER Manual 50 09 NOTES 1 BALL VALVE CLOSED LEVER 90 VALVE BODY DURING NORMAL OPS THIS BYPASS IS USED TO PURGE AIR FROM PUMP WHEN GLUE BARREL IS CHANGED OR TO AGITATE GLUE TO MIX SOLIDS 2 USE BRACKET P N 106214 FOR EACH APPLICATOR 3 TWO APPLICATORS SHOWN FOR ILLUSTRATIVE PURPOSES Enginering Drawings Page 8 5 Revised 10 00 106337 FITTING JIC 5 F x 1 4 NO6651 FITTING ELBOW 10 32 x 1 4 TUBE 0 04000 703 NOZ
9. beads and six glue stops The length of beads and glue stops are adjustable and programmable see page 5 11 2 Speed and distance Display Displays the current speed of the production machine a distance or another parameter 3 Unit indication The scale mm inch or meter feet of the value on the speed and distance display Also indicates percentage or error 4 Channel selection To select a desired channel 5 Channel Display The selected channel s number or a system setting parameter 6 Stop Press this key once to stop glue flow Press again and glue flow resumes Glue flow can also be stopped by reaching the minimum machine speed or through an external signal page 5 16 Page 5 2 Programming iTV Dynatec 1999 Revised 1 00 DPC 4 PATTERN CONTROLLER Manual 50 09 10 12 13 14 15 16 17 18 Head position In order to ensure that glue flow starts at the intended point distance between the application head and the photo eye must be set This value is programmable between 0 and 8000 mm page 5 11 Stitch The glue bead can be interrupted In order to conserve adhesive Glue pressure adjustment The current pressure is indicated as well as a minimum and maximum glue pressure Therefore the glue quantity delivered through the application heads can be adjusted As the speed of the production machine increases the amount of adhesive automatically increases The minimum pressure value is the pressure when the producti
10. computer connection via interface page 5 9 iTV Dynatec 1999 Programming Page 5 5 DPC 4 PATTERN CONTROLLER Manual 50 09 Revised 1 00 Channel Selection O Press the Channel Selection key until the desired channel num ber appears The LED lights Program the following items when applicable for the selected channel Photo Eye Allocation tr 1 To choose if the selected channel responds to photo eye 1 or 2 or to turn it OFF Press STOP Press SERVICE twice ES Enter the access code via the Pattern Input keys The access code has been factory set to 1111 Press ENTER L NOTE If the wrong access code has been entered the letters Cod appear on the display Press C and repeat setting with the correct code Scroll UP or DOWN 0 Channel not used OFF 1 Channel responds to photo eye 1 2 Channel responds to photo eye 2 Press ENTER L Only the selected channel is programmed Page 5 6 Programming iTW Dynatec 1999 Revised 1 00 DPC 4 PATTERN CONTROLLER Manual 50 09 Glue Start LSu Program the point at which glue flow will start as the machine accelerates Press SERVICE c sue ScrollUP or DOWN until the desired value appears lt gt 2 g T Program the point at which glue flow will stop as the machine decelerates Press SERVICE c sue Scroll UP or DOWN un
11. 02105 604 Connecting cable 25 m 14 70 90000 702 Encoder 500 U incl friction wheel holding device and connecting ca ble 15 05 02104 603 Connecting cable 5 m 05 02104 612 Connecting cable 10 m 05 02104 604 Connecting cable 25 m 05 03002 001 Plug for machine contact 2 pin 3 Connecting cabie or skater Page 7 2 Parts amp Accessories iTW Dynatec 1999 Revised 2 99 DPC 4 PATTERN CONTROLLER Manual 50 09 ITW Dynatec An Illinois Tool Works Company iTWDynatec Adhesive Application S olutions Enginering Drawings Page 8 1 iTV Dynatec 1999 Revised 10 00 DPC 4 PATTERN CONTROLLER Manual 50 09 Chapter 8 ENGINEERING DRAWINGS USE 2 x ITEM 13 TO LOCK IN POSITION LEAVE GAP BETWEEN BRACKET TO CRADLE SPRING USE 2 x ITEM 12 WHEN NEEDED TO CRADLE SPRING TRIM TO DESIRED LENGTH OR WRAP AROUND UPPER 99014 INTIAL RELI RELEASE af 99137 B ITEM 3 WAS 105116 MANUFACTURING NOTES 1 ASSEMBLE ALL ITEMS EXEPT 12 14 amp 15 2 PLACE ITEMS 12 14 amp 15 IN A SMALL BAG 3 PACKAGE ALL ITEMS ALONG WITH A B SIZED COPY OF THIS DRAWING INTO A BOX TO PROTECT THE EQUIPMENT FROM DAMAGE DURING SHIPMENT INSTALLATION NOTES 1 SET 2006 Enc MENU TO 57 9 PPI 2 USE ONLY MODERATE SPRING PRESSURE ON THE TACH GENERATOR SHAFT TO AVOID PREMATURE BEARING WEAR 15 NOO 24 2 5 HHC 1 4 20 x 14 00697 2 EA WASHER SPRING LOCK 13
12. 5 15 Programming s ee EE ORE aaa hele be tos 5 15 Shutter Opening used in cold glue applications only 5 16 5 22 a oid Rate artis 5 16 Manuas toD ba AN AUR E RN Ead ukata 5 16 Automatic Stop era era E Nac ed Sita ATES ede RR Sad 5 16 at XII ninii c qx QURE aa Oe 5 16 Stitchinig Setup 5 17 Chapter 6 Troubleshooting 55 965 s cots and cen ER AR d re 6 1 General Reset re boot to Restore System Defaults 6 2 Chapter 7 Parts and Accessories Chapter 8 Engineering Drawings Tach Generator Wheel Bracket 8 1 Dynacold Non Contact Bracket Assembly 8 2 Transducer Assembly rini l Mee ees he ae ee de eh ERIS 8 3 Dynacold Non Contact System Overview 8 4 Typical Hot M elt Gear Pump 5 2 2 8 6 Controller Bracket Assembly 8 8 Appen
13. C 4 PATTERN CONTROLLER Manual 50 09 Troubleshooting Page 6 1 Revised 2 99 Chapter 6 TROUBLESHOOTING Fault Messages Fault message Possible cause Remedy Code error A wrong access code has been entered Press C and Service key and enter correct ac cess code If the factory set access code 1111 has been changed and the new code is unknown change the access code to 1111 via General reset re boot page 6 2 Short circuit A short circuit fuse has been Switch the unit OFF and ON error triggered in channels 1 4 If this fault message occurs again after switching the unit OFF and ON again check the application head and cable for a short circuit A short circuit fuse has been triggered in channels 1 4 Ca ble of application head has been plugged in with the controller switched ON Switch OFF the unit and plug the cable in again Switch the unit ON Data error Memory component EPROM has been replaced e g soft ware update Press All values will be reset to the controller s defaults General Reset see page 6 2 If this error continues to occur check for another failure HE Battery of the SRAM compo nent is dead This failure can only be repaired by ITW Dynatec service personnel Display CPU board has been damaged by electrostatic charge This failure can only be repaired by ITW Dynatec service personnel Troubl
14. Col ruat oe cte hc re ter A ER 5 7 Photo eye trigger Setup Atr 5 8 Encoder Step Size Efe cites sede oct a farte dea Ate si bi a e DART 5 8 Trigger Lock tl by 22 75 a 3 ik edo eec aa Il n aa Ras e ca Ee Ree cR Tu eats 5 8 Trigger 02 iid ceptis o e e t a RU CR IDE SS 5 9 Slave Address P ELON teer karate e pete deae n act d 5 9 Page iv ITW Dynatec c 1999 Revised 10 02 DPC 4 PATTERN CONTROLLER Manual 50 09 Exit Service Settlngte ce sanc hr Pt tee ae ee vate e dee e dat ee eat 5 9 Pressure Indication and Adjustment 5 10 Adjustment of Minimum amp Maximum Pressure 5 10 Glue Pattern Programming 2d cett ecu Ser nodu Rech edel el dua 5 11 Program Selection caa sede OR GA RUD eh at EA RN nace CR E RR Rcs 5 11 Channel Selection s c Seach ert ea C cU Mu Dra Nee Nec ees 5 11 Head Posithon ite elastase sacl saci eb gh Cep ERO Re ed EROR Ge dos 5 11 Programming Glue Distance and Glue Length 5 12 Compensating the Switching Times of Solenoid Valves 5 14 Activation and Deactivation of Manual Gluing
15. DPC 4 PATTERN CONTROLLER Manual 50 09 Revised 10 00 Chapter 7 PARTS amp ACCESSORIES Main fuses 2 05 11020 004 250 2AT for 120 V 05 11010 004 250 1AT for 230 V 05 11063 004 Fuse 4 Channel Box 1 24V 4AT Accessories Part Description Main cable included in scope of supply Adapter cable for application heads M12 C16 Connecting cable for solenoid valves of DynaCold Dyna BF without plug for application head side 5 m 05 01004 610 Connecting cable for solenoid valves of DynaCold Dyna BF without plug for application head side 10 m 05 01013 610 Adapter cable cable for connection of 2 solenoid valves 05 21004 501 Connecting cable for solenoid valves of Macon application heads 5m 05 67000 705 Automatic pressure control unit 1 connection incl accessories with one electro pneumatic transducer 05 67000 102 05 67000 706 Automatic pressure control unit 1 connection incl accessories with two electro pneumatic transducers 05 67000 102 8 05 67000 102 Electro pneumatic transducer EIT 201 002B incl connecting cable 9 05 67000 105 Electro pneumatic transducer IT 601 000 incl connecting cable 10 05 02103 603 Connecting cable 5 m 11 05 65400 501 Photo eye round version 5 ms incl connecting cable 12 05 65300 105 Photo eye flat version 1 ms incl connecting cable 13 05 02105 603 Connecting cable 5 m 05 02105 612 Connecting cable 10 m 05
16. EPRESENTATIVE ONLY SPECIFIC PART NUMBERS MAY VARY Revised 10 02 TYPICAL HOT MELT GEAR PUMP SYSTEM pg 2 of 2 Page 8 8 Engineering Drawi ngs iTV Dynatec c 1999 Revised 10 00 DPC 4 PATTERN CONTROLLER Manual 50 09 locate clearance holes as appropriate cutto length Item No Part Number Description 105934 Support Bracket 105935 Mounting Bracket N00592 5 16 Lock Washer N00739 5 16 24 x 25 HHC Screw N07809 5 16 18 x 2 5 SHC Screw 078C008 5 16 Flat washer 078C027 Lock Washer 10 N01408 10 32 x 375 SHC Screw N00804 10 32 x 25 SHC Screw 105754 Transducer Assembly purchased separately 26 11101 701 DPC 4 Controller purchased separately 1 2 3 4 5 6 7 8 9 1 1 OO N N N PN 105947 DPC 4 CONTROLLER BRACKET ASSEMBLY iTW Dynatec c 1999 Appendix Page 1 DPC 4 PATTERN CONTROLLER Manual 50 09 Revised 3 99 APPENDIX Installation Instructions for PN 105850 DYNACOLD SENSOR BRACKET ASSEMBLY Introduction TheDynaCold Sensor B racket A ssembly is designed for use with either the standard or F internal filter series DynaCold high speed adhesive applicators It is capable of mounting a variety of reflec tive optical sensors offered by ITW D ynatec The bracket s modular construction allows asignificant amount of flexibility to accommodate virtually any installation scenario Below is provided a sam pling of various mounting possibilities for both the standard and F serie
17. ITW Dynatec ITW Dynatec GmbH OPERATIONS amp SERVICE MANUAL An Illinois Tool Works Company Industiestrasse 28 T 31 Volunteer Drive D 40822 Mettmann Germany R 2 Hendersonville TN 37075 USA Telephone 49 2104 915 0 evised 12 1 1 0 Telephone 615 824 3634 FAX 49 210 2104 915 111 FAX 615 264 5222 ITW Dynatec K K Daiwashinagawa Bldg 7 15 Konan 3 Chome Minata Ku Tokoyo 108 J apan sTwDynatec 00 Adhesive Application Solutions ISO 9001 Certified w Hide ookmarks 4 Distanced Based Pattern Controller OPERATIONS MANUAL Software V 2 70 IMPORTANT READ ALL INSTRUCTIONS BEFORE OPERATING THIS EQUIPMENT Itis the customer s responsibility to have all operators and service personnel read and understand this information Contact your ITW Dynatec customer service representative for additional copies NOTICE Please be sure to include the serial number of your application system each time you order replacement parts and or supplies This will enable us to send you the correct items that you need ITW Dynatec Service Parts Direct Dial 1 800 538 9540 ITW Dynatec Technical Service Direct Dial 1 800 654 6711 Page ii ITW Dynatec c 1999 Revised 3 99 DPC 4 PATTERN CONTROLLER Manual 50 09 ITW Dynatec An Illinois Tool Works Company iTWDynatec Adhesive Application S olutions ITW Dynatec 1999 Page iii DPC 4 PATTERN CONTROLLER Manual 50 09 Revised 1 00 TABLE OF CONTENTS Chapter 1 Safety Instructions Ch
18. ROLLER Manual 50 09 Revised 2 99 Chapter 3 SYSTEM SETUP Opening of Case DANGER HIGH VOLTAGE Before opening the unit switch it OFF and disconnect the main plug DANGER HIGH VOLTAGE After switching off the unit wait a few seconds until all electrical components have discharged voltage 1 Pressthe buttons illustration ref 1 at both locking bars and pull them apart OO 2 Remove screws on the backside 2 if necessary 3 Remove the cover from the case Page 3 2 Setup iTV Dynatec 1999 Revised 2 99 DPC 4 PATTERN CONTROLLER Manual 50 09 Location of Electronic Components Front Panel Board Display CPU Board 4 Channel Box iTV Dynatec 1999 DPC 4 PATTERN CONTROLLER Manual 50 09 Four Channel Box Diagnostic LED s gt gt gt gt Be 0v 115V lt 115 V 230 V Connection Socket Output Input Display CPU Board channel 4 sr overexcitation B off bh on allocation 1 4 channe 5 8 channel 9 12 Bf channel 13 16 170 V 55 V Fuse Overexcitation 24V 6 3AT Selection S witch Setup Page 3 3 Revised 2 99 Page 3 4 Setup iTV Dynatec 1999 Revised 2 99 DPC 4 PATTERN CONTROLLER Manual 50 09 Setting of Overexcitation Overexcitation is factory set to 170 V If system so
19. UDE A COPY OF THIS DRAWING WITH THE PARTS TO ASSIST CUSTOMER ASSEMBLY 5 106202 1 ROD 3 8 DIA 10 LONG 4 106201 1 ROD 3 8 DIA 5 LONG 5 106207 2 EA CROSS COUPLE BRACKET ASY 2 106205 1 EA HEAD SUPPORT ROD 16 1 106210 1 RECEIVER BRACKET ASY mx Pase ww DESCRIPTION PARTS LIST ANGLES ITW DYNATEC SPEC 05800 5 HENDERSONVILLE TN 005 USED ON DYNACOLD DHR 01 21 99 BRACKET ASSEMBLY XX XX XX COMPUTER DESCRIPTION 25 CHARACTERS ree C 662134 BRKT ASY DYNACOLD NC B 106214 B 06 DO NOT SCALE DRAWING Ber CAD DRAWING ee 1 of Enginering Drawings Page 8 3 iTV Dynatec 1999 Revised 10 00 DPC 4 PATTERN CONTROLLER Manual 50 09 105754 N98111A INITIAL RELEASE 1 A NOTES TO FACTORY 1 BAG ALL LOOSE PARTS FOR ASSEMBLY UPON INSTALLATION 2 INCLUDE A COPY OF THIS DRAWING WITH THE LOOSE PARTS NOTE CUSTOMER USE THREAD SEALANT WHEN ASSEMBLING ALL FITTINGS Xref GNLIBRARYNACADNTBLDCKNC dwg WIRING INFO BLACK Es hd RED CABLE TD PATTERN CONTROLLER 6 N00752 4 JEATNUT 1 4 20 5 078 011 4 LOCK 1 4 4 078 161 4 EA SCREW 1 4 20 X 5 8 SHC 05 21 98 DHR TRANSDUCER ASSEMBLY PN 105754 REV A 3 NO2535 1 EA MUFFLER AIR EXHAUST 1 4 NPT
20. ZLE SEALING DEVICE HOLD DOWN DEVICE 0 04000 762 HOLD DOWN DEVICE 950 020 PLUG 1 8 NPT BRASS 950 079 L2 LEA MANIFOLD ASY MANIFOLD ASY 775 006 A N FT TUBING 378 COLORED UBIN ORED 17 775 005 re 775 003 RYN FT TUBING 378 CLEAR 15 D5 02104 616 3 DYNACOLD CABLE ASY 5M 12 105621 2 EA FIG 90 1 4 PT x 174 TUBE 70 04304 755 2 E DYNACOLD W 105720 1 EA SHUTTER CONTROL VALVE ASY 9 106233 W WHEEL amp BRKT 78 775 010 TUBE 1 4 CLEAR EA 9507158 5 PLASTIC 3 8 TUBE 6 D EA B NSOR za 5 105083 1 EAT OPTICAL SENSOR 4 551 138 1 EA AR TREE ASY 3 REGULATORS BON 105688 1 ASY PRESSURE XDUCER 105754 1 XDUCER ASY h 6 11101 701 1 4 PATTERN CONTROL DYNACOLD NON CONTACT SYSTEM OVERVIEW 2 of 2 Page 8 6 Engineering Drawings iTVW Dynatec c 1999 Revised 10 02 DPC 4 PATTERN CONTROLLER Manual 50 09 gt 3 2 5 IE ig O 500282 zJ 2 a En jm im mr Dynstec 4 xj fill FACTORY D x gt w P JD T 1 ES IM A el E EIS
21. afety compartment 2 3 Pull out the voltage selector 3 with pointed pliers 4 Turn the voltage selector 3 until the desired value is visible CAUTION Factory installed fuses correspond to factory set voltage 5 Push in the voltage selector 3 6 Return the safety compartment 2 to its original posi tion and press in until it snaps You can now read your new value in the window Page 4 2 Start Up iTW Dynatec 1999 Revised 2 99 DPC 4 PATTERN CONTROLLER Manual 50 09 Socket Assignments X4 X11 X14 X 17 le X19 0 10V X15 Input X18 Output N ud Pin Assignment Socket Function 9 1 2 3 4 5 6 X1 X2 Triggering of application heads 3 4 104 x9 Voltage 0 10V for ASUs with OV Oto 10 V gear pump X10 X11 Output pressure control 1 and 2 4 20 X13 X14 photo eye sensor 1 and 2 45V Signal NPN PNP X15 Continuous gluing input 0v Input 1 NPN 45V 2 0v X18 Alarm outputs Alarm 1 Alarm 1 Alarm2 Alarm2 X16 Encoder OV 15 V Signal NPN X17 Machine contact oV Signal NPN X19 RS 232 or TXD RXD GND RS485 T T R R GND X20 Shutter Screen iTV Dynatec 1999 Start Up Page 4 3 DPC 4 PATTERN CONTROLLER Manual 50 09 Revised 2 99 Connecting to the System NOTE Triggering the application heads is caused by
22. apter Page Concerning this Instruction M 1 1 Purpose Of Systemi sex ettet sed aei and ied ashi 1 1 M anu al Symbols 25 els nose 1 1 Authorized Use of System 4 1 1 Installation Maintenance Repair or Disposal of System 1 1 Modifications to the 2 2222222 1 1 Working with the Cover Open 1 2 Chapter 2 Product Description DESEE KAS y D A ea Atta ATA MAIO 2 1 Specifications a Cu On 2 2 Dimensions Sct crete pepe buana ka pees 2 3 Controller ie vey aonb Seal RE REN UE eee ERU AE XE 2 3 Chapter 3 System Setup Opening OF 3 1 Location of the electronical components 3 2 FOUrCHANNGI BOX Fea cals pete dea kaq tnde e ta petes e ee ka nes 3 3 Setting of Overexcitation 2 2222 2 2 3 4 Turning On Overexcitation eee 3 4 A
23. displayed If not press C to return to speed display Press Lock Press the Stitch key The LED is lit The orange LED s for glue beads 1 6 show the active glue beads Stitching is activated when the LEDs flash Press the appropriate glue bead s key to activate or deactivate stitching The Glue Length LED lights n Scroll UP or DOWN to change the stitch length shown in left This adjustment applies for all glue beads in the selected chan nel The smallest increment of stitch length and gap length is one encoder step Encoder 1000 imp m stitch increment 1 mm Encoder 20 00 imp inch stitch increment 0 05 inch iTWDynatec 1999 Page 5 18 Programming DPC 4 PATTERN CONTROLLER Manual 50 09 Revised 1 00 Stitch Gap 6 Press the Stitch key The Stitch Gap LED in the Stitch key is lit Scroll UP or DOWN to change the stitch gap length shown in left display This adjustment applies for all glue beads of this channel which have been activated for stitching Li FT au LM Hu Adjust as outlined above Press C to leave the menu Press Channel Selection to switch to other channels H iTV Dynatec 1999 Programming Page 5 19 DPC 4 PATTERN CONTROLLER Manual 50 09 Revised 1 00 ITW Dynatec An Illinois Tool Works Company iTWDynatec Adhesive Application S olutions iTV Dynatec 1999 DP
24. dix Installation Instructions for Sensor Bracket Assembly 1 Pressure s Ped o ls De S Roi e q haqa cee te 3 iTV Dynatec 1999 Safety Instructions Page 1 1 DPC 4 PATTERN CONTROLLER Manual 50 09 Revised 2 99 Chapter 1 SAFETY INSTRUCTIONS Concerning this Instruction Manual Every person installing starting up operating maintaining repairing or disposing of this system must first read and understand this manual and follow the instructions described herein Purpose of System The DPC 4 controller is designed for use as triggering device for adhesive application heads Consult ITW D ynatec before using the DPC 4 in any other manner Manual Symbols CAUTION This symbol means that failure to observe the specific instructions could cause dam N age to the equipment DANGER HIGH VOLTAGE This symbol refers to the danger of electrical shock to personnel NOTE This symbol indicates a note for handling this unit Authorized Use of System Only authorized persons who have read and understood the instruction manual s or who have been trained by ITW Dynatec may operate this system Installation Maintenance Repair or Disposal of the System Only authorized trained personnel or personnel under their supervision may install work on or dispose of the system Electro technical regulations must be observed Modificatio
25. djustment of unit addressing 2 2 2 2 2 22 2 3 4 Display CPU B oars scans ge RP RUE 3 5 Adjustment of encoder type and resolution 3 5 Chapter 4 Start Up Power Supply Selection 4 1 Socket Assignments ed ed wi ee 4 2 Connecting to the System 4 3 Chapter 5 Programming Display Panel tee ee ERROR GRE UR eg ek Rd ange daca 5 1 Turning the Controller ON RE prre acd praet eem e 5 3 Software Version 5 3 Service Settings 3 dec ewe antag RU RERO RR adc ase 5 4 Channel SelectlOT s z a o dew shahi Goldin tan c et el s t ebat 5 5 Photo eyeAllocation tr1 sees mms 5 5 Glue Start E Su cart cutter e QC Laer et ce DR P SET CP PER 5 6 Glue Stoo Sd Lacer ute ek be eee mec pen cw aen cR oe oun 5 6 Maximum Speed Selection SPE 5 6 Glue Pressure for M anual Gluing 5 6 Activation Deactivation or Change of Access 5 7 Continuous Gluing Start
26. e Transducer cont Tw Dynatec c 1999 Appendix Page 7 DPC 4 PATTERN CONTROLLER Manual 50 09 Revised 3 99 PN 105763 Pressure Transducer cont Page 8 Appendix iTW Dynatec c 1999 Revised 3 99 DPC 4 PATTERN CONTROLLER Manual 50 09 ITW Dynatec An Illinois Tool Works Company iTWDynatec Adhesive Application S olutions
27. e in main power supply Check the system power supply and verify that controller setup corresponds see Chapter 4 Communication error Electronic failure An internal communication er ror occured This failure can only be repaired by ITW Dynatec service personnel Page 6 2 Troubleshooting iTV Dynatec 1999 Revised 11 02 DPC 4 PATTERN CONTROLLER Manual 50 09 General Reset Re boot to Restore System Defaults NOTE Access code must be activated page 5 7 If the STOP LED is not ON press the STOP key Press SERVICE Enter code 6161 via the Pattern Input keys Press ENTER Press C En e ess Eis Theunit now has been reset to the following defaults Access code 1111 all channels are allocated Photo eye allocation tr 1 to photo eye 1 all gluing stops and tracks Lead time and gluing length are 10 mm 0 2 Inch 20 mm 0 4 inch for all Lead time of system channel 1 20 m min Starting point at increased speed LSu 160 ft min 30 m min Stop point at reduced speed LSd 240 ft min Minimum pressure at machine stop PL1 PL2 PL3 0 Maximum pressure at max machine speed P H1 PH2 P H3 100 Pressure at manual gluing 70 i 300 m min Maximum speed SPE 2400 ft min Compensation of solenoid valve switching times 0 mm 0 inch Encoder step size Enc 1 mm 0 02 inch iTV Dynatec 1999 Parts amp Accessories Page 7 1
28. ed again Channel Selection Press the Channel Selection key until the desired channel num ber appears the standard version has 4 channels The follow ing adjustments are applicable for the selected channel Head Position 25 Press the Head Position key ES Measure the distance between the application head and the photo eye measured value e g 40 mm Enter the measured value in mm inch by scrolling UP or DOWN 3U DC Page 5 12 Programming Revised 1 00 iTW Dynatec 1999 DPC 4 PATTERN CONTROLLER Manual 50 09 Programming Glue Distance and Glue Length Sa Sa distance to length of glue bead 1 glue bead 1 distance to glue bead 2 distance to glue bead 3 length of glue bead 2 length of glue bead 3 Press key 1 The key s green LED is lit Setthe desired distance from the start of the substrate to the start of the first glue bead e g 40 mm by scrolling UP or DOWN Press key 1 a second time The key s orange LED is lit Enter the desired length of the glue bead e g 40 mm by scrolling UP or DOWN Press key 2 The key s green LED and all LEDs in the previous keys are lit a iTV Dynatec 1999 Programming Page 5 13 DPC 4 PATTERN CONTROLLER Manual 50 09 Revised 1 00 lt gt Set the desired distance from the start of the substrate to the start of the 2nd glue bead e g 100 mm by scrolling UP
29. lenoid valves are not suitable for this voltage overexcitation must be adjusted per the following steps 1 Disconnect lockout and tag external electrical power DANGER HIGH VOLTAGE Before opening the unit switch it OFF and disconnect the main plug DANGER HIGH VOLTAGE AN After switching off the unit wait a few seconds until all electrical components have discharged voltage 2 Turn the Overexcitation Selection Switch page 3 3 to the desired position NOTE The brightness of the 170 V LED is governed by the chosen overexcitation 3 Close case and turn ON the unit Turning On Overexcitation Overexcitation can be turned ON or OFF for each channel Adjustment of Unit Addressing ITW Dynatec factory sets which channels shall be driven with the unit If replacing the control ler check the adjustment and reset the addressing if necessary iTV Dynatec 1999 Setup Page 3 5 DPC 4 PATTERN CONTROLLER Manual 50 09 Revised 2 99 Display CPU Board u cc 7 4 Channel ote a level 4 nuces Software Chip DynaTrack with version number VX XXMA SN locked Encoder ete 3 g M metric R inch Adjustment of Encoder Type and Resolution The controller can be set to meter or inch based encoder types via DIP switch 3 The resolution is described in Chapter 5 1 Disconnect
30. lockout and tag external electrical power and open the case DANGER HIGH VOLTAGE Before opening the unit switch it OFF and disconnect the main plug DANGER HIGH VOLTAGE After switching off the unit wait a few seconds until all electrical components have discharged voltage Place dip switch 3 in the desired position Close the case and turn ON the unit A djust the resolution of the encoder Qu ERI Change the service settings if necessary see Chapter 5 Page 3 6 Setup iTV Dynatec 1999 Revised 2 99 DPC 4 PATTERN CONTROLLER Manual 50 09 ITW Dynatec An Illinois Tool Works Company iTWDynatec Adhesive Application S olutions iTV Dynatec 1999 Start Up Page 4 1 DPC 4 PATTERN CONTROLLER Manual 50 09 Revised 2 99 Chapter 4 START UP CAUTION Only authorized and trained personnel may service the DPC 4 Timer Observe the safety instructions in Chapter 1 CAUTION Be sure that the unitis placed in a dry and dust free area and not in way of other ma chinery Safe accessibility for service personnel must be ensured Power Supply Selection NOTE The power supply voltage is adjustable and is visible in a window above the main switch on the rear of the unit It is factory set to 230 V to 115 V in the U S CAUTION Make sure that the power supply is adjusted to the correct value 1 Insert a screw driver into the slot illustration 2 reference 1 at right above the main switch 1 2 Pull out the s
31. ns to the System No modifications be made to the system without consulting ITW D ynatec Use only factory recommended parts and fittings ITW Dynatec does not assume any responsibility for damage which occurs as a result of using parts that are not factory recommended Page 1 2 Safety Instructions Tv Dynatec 1999 Revised 2 99 DPC 4 PATTERN CONTROLLR Manual 50 09 Working with the Cover Open Inside the controller are electric current carrying components To avoid personal injury do not touch them while input power is ON Disconnect and lockout main power before opening the cover Then wait a few seconds until all electrical components have discharged iTV Dynatec c 1999 Description amp Specifications Page 2 1 DPC 4 PATTERN CONTROLLER Manual 50 09 Revised 2 99 Chapter 2 PRODUCT DESCRIPTION Description ITW Dynatec s DPC 4 Pattern Controller DY 2006 4 is a component of an adhesive application System consisting of an adhesive application unit A SU hoses and applicator heads It has four outputs channels capable of triggering the solenoid valves of application heads in such a way that various glue patterns can be produced U p to six glue tracks and glue stops of different lengths ie a pattern can be adjusted per application head T hese patterns are stored in up to 24 programs For fastest operation the solenoid valves can be triggered with higher than nominal voltage for a short time This is referred to as o
32. on machine stops The maximum pressure value is the pressure allowed at full speed of the production machine Both values are ad justable from 0 to 100 page 5 9 C To exit the current menu Enter To confirm a selected value Scroll Up To increase the value Scroll Down To decrease the value Lock The controller can be locked to protect the programmed values page 5 15 P Program selection P rogrammed glue patterns can be stored in up to 24 programs page 5 11 Compensation of application head switching times There are delays between the times that ap plication heads open and close These delays can be balanced through the compensation of switch ing times These values are adjustable between 0 and 200 mm page 5 14 Manual gluing Glue flow can be started manually independent of programmed values page 5 15 Service Selects the service settings menu page 5 4 iTV Dynatec 1999 DPC 4 PATTERN CONTROLLER Manual 50 09 Turning the Controller ON The master switch is on the rear side of the unit CAUTION Make sure that the power supply is adjusted to the correct value Software Version Display Ca Briefly press the LOCK key Press C and hold Programming P age 5 3 Revised 1 00 5 8 N a Wz The software version is displayed the speed and distance T display e g software version 2 00 Page 5 4 Programming
33. on the back panel of the Control Unt Press SERVICE ScrollUP or DOWN until the desired value appears This value is programmable between 5 and 9999mm 0 05 and 99 99 inches Press ENTER RICE iTV Dynatec 1999 Programming Page 5 9 DPC 4 PATTERN CONTROLLER Manual 50 09 Revised 1 00 Trigger Lock 2 t L 2 This parameter is the same as Trigger Lock 1 except that it allows programming for the trigger device connected to the X 14 input on the back panel of the Control Unit 1 Press SERVICE ScrollUP or DOWN until the desired value appears This value is programmable between 5 and 9999mm 0 05 and HI 99 99 inches Press ENTER gt Slave Address Adr OPTION Slave address programming is necessary only if an external computer is interfaced Press SERVICE Tk Enter the slave address via the Glue Pattern keys 1 42 Press ENTER i Exit Service Settings C Press C to leave the Service Settings menu The last selected channel number appears mm n J 1 Page 5 10 Programming iTV Dynatec 1999 Revised 1 00 DPC 4 PATTERN CONTROLLER Manual 50 09 Pressure Indication and Adjustment Pressure Indication Pr 1 Pr 2 or Pr 3 Press the Pressure Indication key Pressure indication LED 1 is lit 1 The actual pressure in system 1 is indicated Press the key again and the actual pressure system 2 Pr 2 is indica
34. or DOWN If the entered value is less than the sum of the distances pre viously entered the letters ERROR will briefly flash on the red LED This prevents an overlapping of glue beads Press key 2 a second time The key s orange LED is lit Set the desired length of the second glue bead e g 20 mm by scrolling UP or DOWN d NOTE If the scroll keys UP and DOWN are pressed simultaneously the lt distance or glue length are set to a minimum are switched NOTE For more glue pattern programs select the next program number ie program 2 and program as described above O O AS Press C to exit this menu Press C again to indicate the number of glue beads NOTE If no key is pressed for 20 seconds the menu automatically returns to speed indication Page 5 14 Programming iTV Dynatec 1999 Revised 1 00 DPC 4 PATTERN CONTROLLER Manual 50 09 Compensating the Switching Times of Solenoid Valves substrate actual starting point of glue bead actual final point of glue bead JARRERAREN desired starting desired final point point of glue bead of glue bead valid for max speed Press LOCK Press Compensation The first orange LED is lit Measure the delay of glue bead e g 2 mm and enter this val ue by scrolling UP or DOWN Press Compensation again The second orange LED is lit Measure the distance from the point where the glue bead
35. overexcitation of 170 V factory set Verify that the application heads are suitable for this voltage Adjust if necessary see Chapter 3 1 Placeall necessary plugs into the corresponding sockets for assignments see page 4 2 2 Screw the safety screws 1 in illustration tight to the sockets 3 Connect the main connection cable to the main con nection socket at the unit 4 Connectthe unitto the main circuit NOTE Before turning on the unit check whether the voltage setting is correct NOTE Perform the service settings see Chapter 5 Page 4 4 Start Up iTW Dynatec 1999 Revised 2 99 DPC 4 PATTERN CONTROLLER Manual 50 09 ITW Dynatec An Illinois Tool Works Company iTWDynatec Adhesive Application S olutions iTV Dynatec 1999 Programming Page 5 1 DPC 4 PATTERN CONTROLLER Manual 50 09 Revised 1 00 Chapter 5 PROGRAMMING Display Panel S peed and Unit Channel Distance Display Display Display Head Position 2 Channel 7 Pattern Input keys Selection mm 1 20 inch e ae mmnm f min _ Z rror YS Glue Stop nomnam Pressure Service 8 Indication Compensation Settings Stitch 13 option 11 ScrollDown 15 17 Enter Manual Gluing confirms Program value Selection 1 Pattern input keys Depending on demand the glue pattern can be divided into six
36. s applicators A two foot 0 6M length of 5 32 steel rod is provided with the kit to be cut as required PN 105081 Mounting Fiber Optic Assembly PN 105083 Mounting Photo E O Eye Assembly Visible Red 4 PF gu yyy a 7X8 265 6 Z 0 112 Cut here to remove screw cap PN 105850 DynaCold Sensor Bracket Assembly Item No Part Number Description 105852 Sensor Bracket Clamp Asy 101691 M4 0 7 x 40 SHC Screw 103121 M4 0 7 Nut 078C029 Washer Lock 8 cont next page Page 2 Appendix iTV Dynatec c 1999 Revised 3 99 DPC 4 PATTERN CONTROLLER Manual 50 09 PN 105850 DynaCold Sensor Bracket Assembly cont Item No Part Number Description 105848 0 156 Dia SS Rod 24 078A341 4 40 x 1 25 SHC Screw N05342 Lockwasher 4 N00941 Hex Nut 4 40 PN 105083 222 DynaCold F Mounting Photo Eye Assembly Visible Red PN 105081 Mounting Fiber Optic Assembly 5 Wy S yg lt gt iTVW Dynatec c 1999 Appendix Page 3 DPC 4 PATTERN CONTROLLER Manual 50 09 Revised 3 99 APPENDIX PN 105763 Pressure Transducer Page 4 Appendix iTV Dynatec 1999 Revised 3 99 DPC 4 PATTERN CONTROLLER Manual 50 09 PN 105763 Pressure Transducer cont Tw Dynatec c 1999 Appendix Page 5 DPC 4 PATTERN CONTROLLER Manual 50 09 Revised 3 99 PN 105763 Pressure Transducer cont Page 6 Appendix iTW Dynatec c 1999 Revised 3 99 DPC 4 PATTERN CONTROLLER Manual 50 09 PN 105763 Pressur
37. should stop to the point where the glue bead actually stops e g 1 mm and enter this value by scrolling UP or DOWN Press C to exit this menu 3 UUH be Repeat this adjustment for each channel iTV Dynatec 1999 DPC 4 PATTERN CONTROLLER Manual 50 09 Activation and Deactivation of Manual Gluing RO Press Stop Press Channel Selection until the desired channel number ap 5 pears All the following settings are valid for the selected chan nel Press Manual Gluing up The key s LED lights Manual Gluing is activated NOTE If the LED is flashing another channel is already in manual op eration The other channels can be switched to manual operation in the same way Press Manual Gluing M 0 key s LED goes out Manual Gluing is deactivated If more than one channel is in manual operation press Stop to deactivate manual gluing in all channels Programming Lock This function prevents unauthorized programming changes The unit be locked only if the speed is displayed If not C press C to return to the speed display Press LOCK and hold for a few seconds The unit is now pro Orn tected against programming changes KY The unit be unlocked only if the speed is displayed If not press to return to the speed display NA 4 Y Press LOCK and hold for a few seconds Orn wW y DUREE The access code can be entered via the Pattern Input keys
38. ted Pressure indication LED 2 is lit Press the key a third time and the actual pressure in system 3 Pr 3 is indicated Pressure indication LEDs 1 and 2 are lit Adjustment of Minimum and Maximum Pressure Minimum pressure is the pressure at production stop PL1 PL2 M aximum pressure is the pressure at maximum production speed PH 1 PH2 PH3 Press LOCK Orr Press Pressure Indication Ol The programmed minimum pressure PL1 system 1 is shown ScrollUP or DOWN until the desired value appears Je 1 02 EL v By pressing Pressure Indication again the maximum pressure in system 1 PH1 can be viewed and changed a T NOTE If the Pressure Indication key is pressed a third time the minimum pressure in system 2 is indicated If this key is pressed a fourth time the maximum pressure in system 2 is indicated etc iTV Dynatec 1999 Programming Page 5 11 DPC 4 PATTERN CONTROLLER Manual 50 09 Revised 2 02 Glue Pattern Programming Program Selection After programming the glue patterns are stored as programs There are 24 programs available Press Scroll UP or DOWN until the desired program number appears The orange LEDs on the Pattern Input keys show the number of adjusted glue beads in the corresponding program AE Press ENTER to Select the program Press C to exit the program 10 qJ oJ The selected channel number is display
39. til the desired value appears lt Maximum Speed Selection SPE This value determines the speed for the maximum pressure and the maximum compensation Press SERVICE ScrollUP or DOWN until the desired value appears lt gt This value is adjustable in steps of 25 m min Select the exact value or a value a little higher than desired Glue Pressure for Manual Gluing Pr C Min Ez T1 C Used in manual gluing mode this value is programmable between 0 and 100 Press SERVICE 5 A Scroll UP or DOWN until the desired value appears lt gt iTV Dynatec 1999 Programming Page 5 7 DPC 4 PATTERN CONTROLLER Manual 50 09 Revised 1 00 Activation Deactivation or Change of Access Code Cod Press SERVICE ik ES Enter the new access code e g 3311 via the Glue Pattern keys The access code is factory set to 1111 Ca Press LOCK to deactivate the access code Press LOCK again to activate the access code 1 1 LLI D Jl Continuous Gluing Start co 1 co 2 co 3 co 4 Program the conditions for continuous gluing A djust each channel individually f Press SERVICE 1 ScrollUP or DOWN until the desired starting condition appears 0 Continuous gluing OFF default 1 Continuous gluing if input 1 from X15 is active 2 Continuous gluing if low speed is reached 3 Continuous gluing if low speed is reached and input 1 is active
40. verexcitation The height of voltage is adjustable and can be switched on or off for individual channels Glue flow can be initiated by photo eye or initiator or by external signals W hen using the photo eyes or initiators glue flow is released by corresponding impulses W hen using an external in put there is glue flow for the duration of the signal This method is termed continuous gluing The speed of the production machine is read by an encoder and shown on the controller s LED display This speed is transmitted as 0 10v voltage to the motor control of a gear pump equipped ASU When production speed varies glue pressures change accordingly In cold glue applications two IP pressure transducers are controlled separately via two pressure outputs adapting the glue pressures when production speed varies A machine contact is provided to release and lock the controller The DPC 4 is equipped with a shutter output to prevent the application head s nozzles from dry ing out during production stops Pattern programming can also be controlled through a remote computer with a corresponding program through an RS232 or RS485 interface Critical conditions can be displayed by means of audible or optical signals via an output Page 2 2 Description amp Specifications iTV Dynatec 1999 Revised 2 99 DPC 4 PATTERN CONTROLLER Manual 50 09 Specifications Operating temperature 0 to50 C 32 F to 122 F
Download Pdf Manuals
Related Search