RCP-2000 / RKP-1U I n s t r u c t i o n M a n u a l
Contents
1. CN500 2 Jo 0 0 Input C Input B AC Input A rame Ground ADDRESS ADDRESS ADDRESS SWITCH switch DC Output SWITCH Oly PENSA B ae JK1 O RKP 1UT A 00000000000000000000 E 0000000 4 ess O lo oJ 6 A 8 FG NE E 10 6 AC Input C ADDRESS AC Input B DCOUt ADDRESS SWITCH2. MEAN WELL ME I 2000 10 Instruction Manual 0 Safety 1 1 Introduction of Series 1 err 1 oc 1 Order INTOFMatlO NUN 1 1 4 suas eum eee ae came aed a 2 2 Mechanical Specification and Input Output 5 3 2 1 Mechanism or Single DEKA M x SER FU RE S DRM MU PEE FARNE RIEF EUER ERE 3 2 2 Mechanism of Whole Rack System UNDER ENSE EN KE Kx MERE SUE 4 eM ER 5 SB 5 3 2 Inrusnh Current socio ____________ __ 5 3 9 QOUIDULPOWPBE 6 3 4 Power Factor Correction PFC 6 3 5 Output Voltage 6 3 6 Fan Speed SO PI TERRI M ESTE 6 3 7 Short Circuit Protection amp Over Current Protection nnn 6
3. SWITCH SWITCH SEE ERU E Pu CNS00 _ RKP 1UI pooooononnooo a o e E arum JUUJUUUUUUUDUUUU L P UU 2 fo x IEC320 C20 IEC320 C20 IEC320 C20 440 UUUUUUUDUPUUUDUUUUUUUCUUUUUUU 1 ET 9 G N SVR1 SVR1 SVR1 i co T oo oo m m 3 3 3 3 LO S X L e e LO 1 met Y 5 22 22 22 m 22 ES 4 Air flow direction Module C Module B Module A i 140 2 s DC OK 466 1 483 6 j Figure 4 1 System assembly diagram of RCP series 13 Input Output Module Current Minimum Cross section of Copper Wire Maximum Current 115VAC 1 unit 16Arms 14AWG UL1015 12A 230VAC 1 unit 10Arms 18AWG UL1015 6A 1 unit 100Adc 22mm 115A 12VDC 2 unit 200Adc 60mm 217A 3 unit 300Adc 125mm 344A 1 unit 80Adc 22mm 115A 24VDC 2 unit 160Adc 50mm 190A 3 unit 240Adc 80mm 240A 1 unit 42Adc 5 5mm 49 48VDC 2 unit 84Adc 22mm 115A 3 unit 126Adc 30mm 139A 16AWG UL 1015 8A 12AWG UL 1015 22A 10AWG UL 1015 35A 30mm 139A 50mm 190A Other commonly used wiring 60mm A 80mm 257A 100mm 298A 125mm 344A 150mm 395A 200mm 469A 250mm 556A Table 4 1 Suggested wire selection for input output wirings 4 2 Derating Output load derating
4. 12345 0 82 ON HUBER ADDRESS ADDRESS ADDRESS SWITCH SWITCH SWITCH 1000000000000 00000 o6 00000 m a RKP 1UI e e 320 20 320 20 IEC320 C20 440 seem JUUUUUUUPUDDUUPUUUUUUUO JUDA DULL i SVR1 SVR1 SVR1 l o 5 7 EN T 77 Module Air flow direction Module B Module A 29 48 0 7 42 Figure 2 2 i LO D 5 2 3 LO N e LO Y F Connector Pin No Assignment of CN500 Pin No Assignment Pin No Assignment Pin No Assignment Pin No Assignment Pin No Assignment 1 ON OFF A 6 FAN FAIL A 11 T ALARM B 16 ON OFF C 21 FAN FAIL C 2 AC OK A 12 FAN FAIL B 17 AC OK C 22 6 3 DC OK A 8 AC OK B 13 5V AUX 18 DC OK C 23 5 4 9 DC OK B 14 12V AUX 19 PV C 24 5 10 PV B 15 GND AUX 20 T ALARM C 25 V Connector Pin No Assignment of JK1 Pin No Assignment Pin No Assignme
5. 3 8 Over Voltage Protection uua Ryu mE 6 3 9 Over Temperature Protection O T P And Over Temperature Alarm ee eene nnn nnn 7 10 OK SIGN mee On 7 7 3 12 Fan Malfunction Protection amp Alarm 51 7 3 13 REMOTE COMED OU RE 7 3 14 SENSE m 7 3 15 Hot Swap 8 3 16 Parallel Operation _ _ _ 8 311 Seres dE 9 3 16 Auxiliary i EA 10 3 19 PMBUS COMMUNICATION U T MEME 10 NOLES n UU m 13 4 3 installation ___ __________ __ ___ 13 4 2 14 A SEMI test 14 14 VAAN A RCP
6. 80 5 of rated value the red LED on the front panel will be turned on In the mean time there will be a High signal 4 5 5 5V between DC OK and GND AUX on CN500 connector lt ZEE UN 2 yZ Figure 3 3 Front panel of RCP 2000 3 12 Fan Malfunction Protection amp Alarm Signals Built in fan malfunction protection circuit When the DC fan stop operating fan lock or wire broken the output will be shutdown In the mean time there will be a High signal 4 5 5 5V between FAN FAIL and GND AUX on CN500 connector Please switch off the AC source and send back to our local distributor or MEAN WELL for repair 3 13 Remote Control Built in remote ON OFF control circuit Please refer to Figure 3 4 for single unit or whole rack system control Notice that the ON OFF and GND AUX pin CN500 should be short connected in order to let the PSU operate properly If itis open the output voltage will be shut down CN500 CN500 1 1 RKP 1U ON OFF A CAN RKP 1U ON OFF A 7 Between CN500 Output EU US IE syy ONOFF and 5V AUX Status ON OFF C ON OFF C m SW Open EE SW Short ON 5V AUX 13 5V AUX 13 Whole rack system ON OFF Single unit ON OFF Figure 3 4 Connection for remote
7. Built in remote sense function QOutput voltage can be trimmed between 90 110 rated output voltage Hot swap operation OK and DC OK signal output Forced air cooling by built in DC fan with fan speed control function 5V 0 3 and 12V 0 8A auxiliary output Built in ORing MOSFETs PM bus serial data transmission function 3 years warranty E 724 1 3 Order Information 1 3 1 Explanation for Encoding Single unit RCP 2000 12 1U rack RKP 1U IEC320 C20 Inlet Terminal Block Whole system 3 RCP 2000 RKP 1U RKP 6K1U I 12 Output voltage IEC320 C20 AC Inlet T Terminal Block 1 3 2 Marking Please refer to the safety label on top of each unit before operating Figure 1 1 1 3 Single unit RCP 2000 RCP 2000 12 INPUT 100 109VAC 12 6 INPUT 110 199VAC 12 8A 8 INPUT 200 240VAC OUTPUT 12V OUTPUT 12V 90A For INPUT 110 199VAC OUTPUT 12 100A For INPUT 200 240VAC MADE IN TAIWAN 7 8A 50 60Hz 2Vz 80A For INPUT 100 109VAC Figure1 1 Safety labels of RCP 2000 RKP 1UL RKP 1UI 714144 T CN500 INPUT See below for ea
8. Connection for the external DC voltage source Vout 80 Output Current 70 Output Voltage 60 gt V 0 0 5 1 5 3 4 5 5 70 80 90 100 110 External voltage DC Output Voltage Figure 3 2 3 6 Fan Speed Control Built in fan speed control circuit The fan speed will be adjusted according to the magnitude of output load 3 7 Short Circuit Protection amp Over Current Protection O C P Protection comes into effect at short circuit condition or gt 115 10 of output rated current constant current limiting mode The PSU will automatically recover once the short circuit over current condition is removed 3 8 Over Voltage Protection O V P Built in over voltage protection circuit for each RCP 2000 unit The O V P triggering points are different for different output models Please refer to the specification sheet for details The PSU shuts down when O V P is triggered To restart the power supply please switch off AC input first and then for 10 seconds before switching it back on 3 9 Over Temperature Protection O T P And Over Temperature Alarm Built in 2 sets of over temperature protection circuit When the internal temperature exceeds the threshold value the power supply will shut down automatically the built in fan will still operate to cool down the PSU You should switch off the AC input and remove all possible causes of overheating an
9. ON OFF OFF 9 OFF ON ON OFF ON 25 OFF ON ON OFF OFF 10 ON OFF ON OFF ON 26 ON OFF ON OFF OFF 11 OFF OFF ON OFF ON 27 OFF OFF ON OFF OFF 12 ON ON OFF OFF ON 28 ON ON OFF OFF OFF 13 OFF ON OFF OFF ON 29 OFF ON OFF OFF OFF 14 ON OFF OFF OFF ON 30 ON OFF OFF OFF OFF 15 OFF OFF OFF OFF ON 31 Ic OFF 1 OFF Table 3 1 3 19 2 PMBus Command List Table 3 2 shows the command list of RCP 2000 It is compliant with industry standard PMBus protocol Rev 1 1 For more details about the information you can refer to PMBus official web http pmbus org specs html Command Command Transaction of data ae D t Code Name Type Bytes RD er 01h OPERATION R W Byte 1 Remote ON OFF control 02h ON OFF CONFIG Read Byte 1 ON OFF function configuration 19h CAPABILITY Read Byte 1 Capabilities of a PMBus device Define data format for output voltage 20h VOUT MODE R Byte 1 format Linear N 9 21h VOUT COMMAND R Word 2 Output voltage Se lind valle format Linear N 9 10 Command Command Transaction of data T D t Code Name Type Bytes ewe 22h VOUT TRIM R W Word 2 Output voltage trimming value format Linear N 9 46h IOUT OC FAULT LIMIT R W Word 2 Output overcurrent setting value ATh IOUT OC RESPONSE R Byte 1 De
10. The signal return is isolated from the output terminals V amp V 22 5 Positive sensing The S signal should be connected to the positive terminal of the load The S and S leads should be twisted in pair to minimize noise pick up effect The maximum line drop compensation is 0 5V 23 S Negative sensing The S signal should be connected to the negative terminal of the load The S and S leads should be twisted in pair to minimize noise pick up effect The maximum line drop compensation is 0 5V 24 V Positive output voltage For local sense use only cann t be connected directly to the load 25 V Negative output voltage For local sense use only cann t be connected directly to the load Description of JK1 in out connection pins Pin No Function Description 1 2 DA DB Differential digital signal for parallel control Note 1 3 Negative output voltage For parallel control cann t be connected directly to the load 4 CONTROL Remote ON OFF control pin used in the PMBus interface Note 2 5 NC Not use 6 SDA Serial Data used in the PMBus interface Note 2 7 SCL Serial Clock used in the PMBus interface Note 2 8 GND AUX Auxiliary voltage output GND The signal return is isolated from the output terminals V amp V Note 1 Non isolated signal referenced to the output terminals V Note 2 Isolated signal referenced to GND AUX 3 Functions 3 1 Input Voltage Range QNominal i
11. out ee __ 207 N Clip DC OK Figure3 7 Location of the clip 2000 unit 3 16 Parallel Operation 3 16 1 Operation of single rack lnternal parallel operation in single rack is only suitable for using the same RCP 2000 unit single unit with the same output voltage and current Each rack RKP 1UL have the built in parallel connection wiring Once the RCP 2000 unit insert in the rack then the parallel connection is done Under parallel operation the connection of other functions can refer to section 3 13 amp 3 14 3 16 2 Operation of three racks in parallel Parallel operation is only suitable for the same RCP 2000 unit single unit with the same output voltage and current located in up to 3 racks Totally 9 identical single units which operate in parallel is the maximum Under parallel operation the total output current should not exceed 90 of the sum of rated currents For example RCP 2000 24 x 9 connected in parallel in 3 racks the maximum output current should be 80A x 9 unit 0 9 648 Adjust the output voltage of all the single units to the value you need and minimize differences to less than 1 among one another before operating in parallel Please parallel the racks first and then connect the load referto Figure 3 8 Do no
12. 0VDC FREQUENCY RANGE 47 63Hz POWER FACTOR Typ 0 98 230VAC at full load EFFICIENCY Typ 86 AC CURRENT Typ 13A 115VAC 90 5 92 16A 115VAC 10A 230VAC 16A 115VAC TA 230VAC 10A 230VAC INRUSH CURRENT Typ COLD START 50A LEAKAGE CURRENT 1 1mA 230VAC 105 125 rated output power Protection type Constant current limiting unit will shut down voltage after 5 sec re power to recover 14 7 17 5V 29 5 35V 57 6 67 2V Protection type Shut down o p voltage re power on to recover PROTECTION OVER VOLTAGE 80 C 5 TSW1 detect on heatsink of power bridge 85 C 5 TSW2 detect on heatsink of diode OVER TEMPERATURE P Protection type Shut down o p voltage recovers automatically after temperature goes down system RKP 6K1U 12 6 1 _ 24 RKP 6K1U 48 RCP 2000 12 RCP 2000 24 RCP 2000 48 RKP 1UI or RKP 1UT OUTPUT OUTPUT VOLTAGE 12V 24V 48V MAX OUTPUT CURRENT 240A 126A MAX OUTPUT POWER Note 6 3600W 5760W 6048W 90 264VAC 127 370VDC FREQUENCY RANGE 47 63Hz zd AC CURRENT Typ FOR EACH UNIT 13A 115VAC 2 0 16A 115VAC 11A 230VAC 16A 115VAC 11A 230VAC lt 3 5 230VAC AUXILIARY POWER 5 0 3A 12V 0 8A By electrical signal or dry contact ON short OFF
13. 12 8A 12 90A 15 GND AUX INPUT 200 240VAC 7 8 OUTPUT 12V 100A 16 ON OFF INPUT 200 240VAC 7 8 OUTPUT 12V 100A 16 ON OFF 50 60Hz 17 50 60Hz 17 Use only RCP 2000 series power supplies of the 18 DC OK Use only RCP 2000 series power supplies of the 18 DC OK same output voltage rating 19 P V C same output voltage rating 19 20 20 T ALARM N WARNING 21 FANFAIL C A WARNING 21 FANFAIL C Multiple power sources Refer to service manual and 22 S Multiple power sources Refer to service manual and 22 S disconnect all power source before servicing 23 S disconnect all power source before servicing 23 S Above ratings for single module for the max output 24 V Above ratings for single module for the max output 24 V current see the service manual 25 V current see the service manual 25 V C E AL C Qe AL Eng MADEINTAIWAN LEVELS MADE IN TAIWAN 4 Figure1 2 Safety labels of RKP 1U _ Whole system RCP 2000 RKP 1ULJ MEAN WELL R K P 6 K1 U MEAN WELL 6 U CN500 CN500 INPUT See below for each model INPUT See below for each model OUTPUT See below for each model 1 ON OFF OUTPUT below for each model 1 ON O
14. 2000 RKP 1U Instruction Manual MEAN WELL 0 Safety Guidelines O Risk of electrical shock and energy hazard All kinds of failure should be examined by a qualified technician Please do not remove the case of the RCP 2000 RKP 1U by yourself Please do not change any component on the RCP 2000 series by yourself or make any kind of modification on it Please do not install the RCP 2000 series in places with high moisture high ambient temperature or under direct sunlight The rated input voltage frequency are 100 240VAC and 50 60 Hz Please don t feed in AC power that over 10 of the rated value Safety protection level of this unit is class The grounding wire should be firmly fixed at the FG terminal of the rack The total leakage current of the rack system including 3 RCP 2000 units and 1 RKP 1U rack is less than 3 5mA 1 Introduction of Series Models 1 1 Introduction RCP series are rack mounted power supplies that provide power source for telecom equipments servers or monitoring equipments in the 19 racks 1 2 Features 44 mm low profile suitable for standard 1U rack applications Universal AC input Full range Built in active PFC function PF gt 0 98 Protections short circuit overload over voltage over temperature OActive current sharing up to 6000W units in 19 rack up to racks 9units maximum can be connected in parallel Remote control for single RCP 2000 unit
15. Assignment PinNo Assignment PinNo Assignment Mating Housing 1 2 3 4 12 17 ON OFF 22 NC 27 T ALARM 32 FG 5 6 7 8 V 13 DB 18 A1 23 SDA 28 FAN FAIL 33 AC L ostronic 9 V signal 14 5 19 2 24 SCL 29 SSVAUX 34 ACIN PCIM34W13F400A1 10 V signal 15 S 20 A3 25 30 12V AUX 11 PV 16 A0 21 A4 26 DC OK 31 GND AUX 2 2 Mechanism of Whole Rack System CN500 ADDRESS ADDRESS ADDRESS SWITCH SWITCH SWITCH RKP 1UT 0000000 6400000 m EE
16. FF X248 Max 3 SPS modules provide E SCORE n X248 Max 3 SPS modules provide 5 DC OK a INPUT 100 109VAC 16 4 OUTPUT 48 27 3A 4 P V A INPUT 100 109VAC 16 4 OUTPUT 48V 27 3A 4 INPUT 110 199VAC 17 OUTPUT 48 31 5 5 T ALARM A INPUT 110 199VAC 17 1A OUTPUT 48 31 5 5 T ALARM INPUT 200 240VAC 12 3A OUTPUT 48V 42A 6 FANFAIL A Inu 200 240VAC 12 3A OUTPUT 48V 42A 6 FANFAIL 7 ON OFF B 7 ON OFF B 24 3 SPS modules provide 8 AC OK ar Xz24 3 SPS modules provide 8 AC OK NG INPUT 100 109VAC 15 8A OUTPUT 24V 52 9 INPUT 100 109VAC 15 8A OUTPUT 24V 52 9 INPUT 110 199VAC 16 5 OUTPUT 24V 60A 10 P V B INPUT 110 199VAC 16 5 OUTPUT 24V 60A 10 P V B INPUT 200 240VAC 11 9 OUTPUT 24V 80 11 T ALARM INPUT 200 240VAC 11 9A OUTPUT 24V 80 11 T ALARM 50 60 2 12 FANFAIL B 50 60Hz 12 FANFAIL B 12 Max 3 SPS modules provide 13 5V AUX 12 Max 3 SPS modules provide 13 5V AUX INPUT 100 109VAC 12 6A OUTPUT 12 80A 14 412V AUX INPUT 100 109VAC 12 6A OUTPUT 12V 80A 14 412V AUX INPUT 110 199VAC 12 8A OUTPUT 12V 90 15 GND AUX INPUT 110 199VAC 12 8A OUTPUT 12V 90 15 GND AUX INPUT 200 240VAC 7 8 OUTPUT 12V 100A 16 ON OFF INPUT 200 240VAC 7 8 OUTPUT 12V 100A 16 ON OFF 50 60Hz 17 50 60Hz 17 Use only RCP 2000 series po
17. L 0 264 10 12V 0 14V 3 READ_VOUT 24V 0 28V 3 48V 0 56V 3 12V 0 125A 5A READ IOUT 24V 0 100A 4 48V 0 50 2 READ TEMPERATURE 1 ALL 0 100 C 2900 READ FAN SPEED 1 ALL 0 20000RPM 2000RPM READ_FAN_SPEED_2 ALL 0 20000RPM 2000RPM Table 3 3 11 parameters Note Output voltage is sum of the values of VOUT COMMAND and VOUT_TRIM The value of VOUT COMMAND is fixed and cannot be altered while the value of VOUT_TRIM can be changed and trimmed Take RCP 2000 12 for example the VOUT COMMAND is fixed 12V and the VOUT TRIM can be trimmed to 1 5 so the total output voltage is 10 5 PMBus command Model Adjustable range Tolerance Default OPERATION ALL 80h ON N A 80h ON 12V 12V N A 12V VOUT_COMMAND Note 24V 24V N A 24V 48V 48V N A 48V 12V 1 5 2V 59 OV VOUT_TRIM Note 24V 3 4V 590 OV 48V 6 8V 5 OV 12V 30 112A 5A 112A IOUT LIMIT 24V 24 89 6A 4 89 6A 48V 12 6 47A 47A Table 3 4 Adjustment range of each model shows below Model Adjustment range 12V 10 5 14V 24V 21 28V 48V 42 56V Table 3 5 3 19 4 PMBus monitoring notes 1 RKP CMU1 can be used to remotely control RCP 2000 by the command of PMBus OPERATION or connecting up the physical pins of PMBus CONTROL and RKP 1U ON OFF to 5V AUX In order to let RKP CMU1 opera
18. LIMIT to be 40 this will trigger over current protection due to the lower over current protection point 12 4 Notes on Operation 4 1 Installation Method The RKP 1UL should be mounted in the 19 rack first Olnsert 1 3 pieces of RCP 2000 with the same output voltage and current into the RKP 1UL refer to Figure 4 1 Definition of module position Ais on the right B is in the middle and C is on the left refer to Figure 4 1 QThis is a power supply with built in DC fan and please make sure the ventilation is not blocked It is suggested that there should be no barriers within 10cm of the ventilation holes ConnectAC source to the AC input for A B C module position respectively depending the RCP 2000 units assembled into the RKP 1UL rack Please refer to Table 4 1 about the suggested wire selection for input output wirings
19. ON OFF control operation 3 14 Remote Sense Built in remote sense circuit that can compensate voltage drop up to 0 5 When using this function the sensing wires should either be twisted or shielded to prevent external noise interference refer to Figure 3 5 The voltage drop across the output wires must be limited to less than 0 5V Also heavy wires with adequate current rating should be used between V V and the load Please firmly connect the output wires to prevent them from loosing or the power supply may be out of order Notice It is required to use the Remote Sense function to let the PSU work properly If not the Local Sense is still required that S should be shorted to V and S to V as Figure 3 6 Or the output voltage will be too high which may trigger the over voltage protection 10 CN500 V a LOAD Sense lines should be twisted in pairs Figure 3 5 Connection for using the Remote Sense function RKP 1U CN500 V S S IE Figure 3 6 Connection for using the Local Sense function 3 15 Hot Swap Operation Built in Oring MOSFET in every RCP 2000 unit that the single unit can be hot swapped without turning off the AC source providing to the whole rack system Insert the RCP 2000 unit Grasp the handle and push inside the rack through the rail Pull out the RCP 2000 unit Press the clip shown in Figure 3 7 and pull the unit
20. ambient temperature 2 Ripple amp noise are measured at 20MHz of bandwidth by using a 12 twisted pair wire terminated with a 0 1uf amp 47uf parallel capacitor 3 Tolerance includes set up tolerance line regulation and load regulation 4 The power supply is considered a component which will be installed into a final equipment The final equipment must be re confirmed that it still meets EMC directives Derating may be needed under low input voltages Please check the derating curve for more details Output of all the RCP 2000 modules are connected in parallel in the rack Under parallel operation of more than one rack connecting together ripple of the output voltage may be higher than the SPEC at light load condition It will go back to normal ripple level once the output load is more than 1090 2 Mechanical Specification and Input Output Terminals 2 1 Mechanism of Single Unit 41 295 24 CN501 pa 252 127 DC OK Air flow direction Figure 2 1 Input Output Connector Pin Assignment CN501 Postronic PCIM34W13M400A1 PinNo Assignment PinNo Assignment PinNo Assignment PinNo
21. ch model INPUT See below for each model OUTPUT See below for each model OUTPUT See below for each model The output rating indication for final assembly 1 ON OFF A The output rating indication for final assembly 1 ON OFF 48V MODEL Max 3 SPS modules provide oe 48V MODEL 3 SPS modules provide S DOE 7 INPUT 100 109VAC 16 4 OUTPUT 48 27 3A 4 P V A INPUT 100 109VAC 16 4A OUTPUT 48V 27 3A 4 P V A INPUT 110 199VAC 17 1A OUTPUT 48V 31 5A 5 T ALARM INPUT 110 199VAC 17 1A OUTPUT 48V 31 5 5 T ALARM A INPUT 200 240VAC 12 3A OUTPUT 48V 42A 6 FANFAIL A INPUT 200 240VAC 12 3A OUTPUT 48V 42 6 FANFAIL 50 60Hz 50 60Hz 24V MODEL Max 3 SPS modules provide 24 MODEL 3 SPS modules provide AC INPUT 100 109VAC 15 8A OUTPUT 24V 52 9 DC OK B INPUT 100 109VAC 15 8A OUTPUT 24V 52 9 INPUT 110 199VAC 16 5 OUTPUT 24V 60A 10 P V B INPUT 110 199VAC 16 5 OUTPUT 24V 60A 10 P V B INPUT 200 240VAC 11 9A OUTPUT 24V 80A 11 T ALARM INPUT 200 240VAC 11 9 24 80 11 T ALARM 50 60 2 12 FANFAIL 50 60 2 12 FANFAIL B 12V MODEL Max 3 SPS modules provide 13 5V AUX 12V MODEL Max 3 SPS modules provide 13 5V AUX INPUT 100 109 12 6A OUTPUT 12V 80 14 12V AUX INPUT 100 109VAC 12 6A OUTPUT 12V 80A 14 12V AUX INPUT 110 199 12 8A OUTPUT 12V 90A 15 GND AUX INPUT 110 199VAC
22. d then let the power supply cool down to normal working temperature needs about 10 minutes 1hour before turning it back on the internal temperature reaches 60 the limit of temperature alarm the red LED on the front panel will flicker and there will be an alarm signal sent out through the PM bus interface refer to 3 19 Even so the power supply is still normal operating the internal temperature is within safe limit there will be Low signal 0 0 5 between T ALARM and GND AUX CN500 connector When the internal temperature exceeds the threshold value there will be a High signal 4 5 5 5V between T ALARM and GND AUX on CN500 connector 3 10 AC OK Signal Built in AC input voltage detecting circuit When AC input voltage 87Vrms the output voltage can start to work properly and there will be a Low signal 0 0 5 between AC OK and GND AUX on CN500 connector When AC input voltage 75Vrms the output voltage will be shut down and the red LED on the front panel will light up In the mean time there will be a High signal 4 5 5 5V between AC OK and GND AUX on CN500 connector 3 11 DC OK Signal Built in DC output voltage detecting circuit When DC output voltage 80 5 of rated value the green LED on the front panel will light up see Figure 3 3 In the mean time there will be a Low signal 0 0 5V between DC OK and GND AUX on CN500 connector When DC output voltage lt
23. eries should have the same single unit 2000 1 in each rack Please refer to Figure 3 9 for the reference connection method Output current for series connection should not exceed the smallest rated current of all series connecting racks The difference in rise times of individual rack will lead to steps stairs like turn on The output voltage after series connection should be less than 60Vdc the requirement of SELV Safety Extra Low Voltage of IEC60950 1 Olt is suggested to add on external diodes shown in Figure 3 9 to prevent the reverse voltage Rating of these diodes should higher than the total amount of output voltage and current RKP 1U 1 D 5 22 S _23 ON OFF ON OFF ON OFF D A B C 5V AUX V 1 7 16 13 V RKP 1U 2 D 5 22 S _23 ON OFF ON OFF ON OFF A B 5V AUX V 1 71 16 13 Figure 3 9 Operating in series connection 3 18 Auxiliary Output Built in 5V 0 3A and 12V 0 8A auxiliary output for each rack 3 19 PMBus communication interface 2000 is compliant with PMBus Rev 1 1 the maximum communication speed is 100KHz which allows up to 32 units to be addressed Through the PMBus interface users can obtain the operation information of the power supply including 1 Output voltage output current and internal temperature of the power supply 2 Alarm and status information 3 Manufacturing and m
24. fine protection and response when output overcurrent fault occurred 79h STATUS_WORD R Word 2 Summary status reporting STATUS_VOUT R Byte 1 Output voltage status reporting 7Bh STATUS_IOUT R Byte 1 Output current status reporting 7Ch STATUS_INPUT R Byte 1 AC inpit voltage statusreporting 7Dh STATUS_TEMPERATURE R Byte 1 Temperature status reporting 80h STATUS_MFR_SPECIFIC R Byte 1 Manufacture specific status reporting 81h STATUS_FANS_1_2 R Byte 1 and 2 status reporting 88h READ VIN R Word 2 AC input voltage reading value format Linear N 1 8Bh READ VOUT R Word 2 Output voltage reading value format Linear N 9 8Ch READ IOUT R Word 2 Output current reading value format Linear N 3 8Dh READ_TEMPERATURE_1 R Word 2 1 a valve format Linear N 3 90h READ_FAN_SPEED_1 R Word 2 format Linear N 4 Fan speed 2 reading value 91h READ_FAN_SPEED_2 R Word 2 format Linear N 4 The compliant revision of the PMBus 98h PMBUS_REVISION R Byte 1 default 11h for Rev 1 1 99h MFR_ID Block Read 12 Manufacturer s name 9Ah MFR MODEL Block Read 12 Manufacturer s model name 9Bh REVISION Block Read 6 Firmware revision 9Ch LOCATION Block R W 3 Manufacturer s factory location 9Dh MFR DATE Block R W 6 Manufacture date format YYMMDD 9Eh MFR SERIAL Block R W 12 Product serial number Table 3 2 3 19 3 PMBus range and tolerance Display parameters PMBus command Model Range Tolerance READ_VIN AL
25. is required for proper operation in high ambient temperature or at low AC input voltage Please refer to Figure 4 2 for details 100 m mm 80 3 230VAC Input only 60 50 65 24V 48V 1 LOAD LOAD 40 25 10 0 15 30 50 60 70 HORIZONTAL 90 100 115 t 180 264 AMBIENT TEMPERATURE C INPUT VOLTAGE VAC 60Hz Figure 4 2 Output derating curves for RCP 2000 series 4 3 EMI test installation radiation test affected by wiring attaching EMI suppressor ferrite core to the AC cable as close as possible to the inlet to reduce noise is recommend There are compatible models including TDK HF70RU26 29 13S NEC ESD SR 250H and EROCORE FH29 7 13 25 9 4 4 Warranty Three years of global warranty is provided for RCP 2000 series RKP 1U under normal operation Please do not change component or modify the unit by yourself or MEAN WELL may reserve the right not to provide the complete warranty service 14
26. nput voltage range is AC 90 264V or DC 127 370V To insure proper operation AC input should be within the pre specified range The wrong input will cause the power supply to operate improperly lose the PFC function or even be damaged Since the RCP Series have built in active PFC circuit there will be lower efficiency and output derating is required when operating at lower input voltage referenced to 4 2 Derating 3 2 Inrush Current Limiting Built in inrush current limiting circuit The external switch if needed should have current rating exceeding the maximum inrush current Since the inrush current limiting circuit mainly consists of thermistor and relay after turning off the power supply a 10 second cool down period is recommended before turning it back on Inrush current will be much higher than the specified value if input thermistor is not allowed sufficient time to cool down 3 3 Output Power Single Unit RCP 2000 12 1200W 12V 100A RCP 2000 24 1920W 24V 80A RCP 2000 48 2016W 48V 42A Whole System RKP 6K1UL 12 3600W 12V 300A RKP 6K1UL 1 24 5760W 24V 240A RKP 6K1UL 48 6048W 48V 126A 3 4 Power Factor Correction PFC Built in active power factor correction PFC function Under full load output and the input voltage is within the range of 90 230Vac PF gt 0 98 if the output is less than full load or the input voltage is higher than 230Vac the PF val
27. nt 1 DA 5 NC 2 DB 6 SDA 3 V 7 SCL 4 CONTROL 8 GND AUX Description of CN500 in out connection pins Pin No Function Description 1716 ON OFF Each unit can separately turn the output on and off by electrical signal or dry contact between ON OFF A B C pin 1 7 16 and 5V AUX pin 15 Short ON Open OFF Note 2 2 8 17 AC OK Low When the input voltage is 87Vrms High when the input voltage lt 75Vrms Note 2 3 9 18 DC OK High When the Vout 80 5 Low When Vout 80 5 Note 2 4 10 19 Connection for output voltage trimming The voltage can be trimmed within its defined range Note 1 51120 T ALARM High When the internal temperature TSW1 or TSW2 open exceeds the limit of temperature alarm p Low When the internal temperature TSW1 or TSW2 short under the limit temperature Note 2 6 12 21 FANFAIL High When the internal fan is failure Low When the internal fan is normal operating Note 2 13 5V AUX Auxiliary voltage output 4 3 9 3V referenced to GND AUX pin 15 The maximum load current is 0 3A This output has the built in Oring diodes and is not controlled by the remote ON OFF control 14 12 AUX Auxiliary voltage output 10 8 13 2V referenced to GND AUX pin 15 The maximum load current is 0 8A This output has the built in Oring diodes and is not controlled by the remote ON OFF control 15 GND AUX Auxiliary voltage output GND
28. odel information RKP CMU1 is a monitor unit particularly designed for RCP 2000 Users can easily monitor operating parameters of each power supply unit by means of LCD interface or a computer 3 19 1 PMBus Device Addressing Each RCP 2000 unit should have its own device address and not the identical to communicate over the PM bus RCP 2000 uses seven bit addresses to set device address as described below MSB LSB 1 0 A4 A2 1 0 4 are used to select the PM bus address via a 5 pole DIP switch on the rear panel of RKP 1U The ON position represents logic 0 while the OFF position represents logic 1 Refer to Table 3 1 for the description of the DIP switch setting 12345 00002 Device address Device address Module 0 1 A2 A3 A4 Module 0 1 2 4 DIP switch position No DIP switch position 1 2 4 5 1 2 3 4 5 0 ON ON ON ON ON 16 ON ON ON ON OFF 1 OFF ON ON ON ON d OFF ON ON ON OFF 2 ON OFF ON ON ON 18 ON OFF ON ON OFF 3 OFF OFF ON ON ON 19 OFF OFF ON ON OFF 4 ON ON OFF ON ON 20 ON ON OFF ON OFF 5 OFF ON OFF ON ON 21 OFF ON OFF 6 ON OFF OFF ON ON 22 ON OFF ON OFF T OFF OFF ON ON 23 OFF OFF OFF ON OFF 8 ON ON ON OFF ON 24 ON ON
29. open REMOTE SENSE Compensate voltage drop on the load wiring up to 0 5V Local Sense should be connected in order to get the correct output voltage if the Remote Sense is not used The isolated TTL signal out refer to 3 11 PN N AC OK SIGNAL The isolated TTL signal out refer to 3 10 Adjustment of output voltage possible between 90 110 of rated output OVER TEMP WARNING Logic High for over temperature warning refer to 3 9 isolated signal The isolated TTL signal out refer to 3 12 40 70 Refer to Derating Curve WORKING HUMIDITY 20 90 RH non condensing ENVIRONMENT 40 85 C 10 95 RH TEMP COEFFICIENT 0 03 0 50 C VIBRATION 10 500Hz 2G 10min 1cycle 60min each along Z axes SAFETY STANDARDS UL60950 1 TUV EN60950 1 approved SAFETY amp WITHSTAND VOLTAGE I P O P 3KVAC I P FG 1 5KVAC O P FG 0 7KVDC EMC ISOLATION RESISTANCE I P O P I P FG O P FG 100M Ohms 500VDC 25 70 RH Note 4 EMC EMISSION Compliance to EN55022 CISPR22 Conduction Class B Radiation Class EN61000 3 2 3 EMC IMMUNITY Compliance to EN61000 4 2 3 4 5 6 8 11 EN61000 6 2 EN50082 2 heavy industry level criteria A DIMENSION Rack 483 6 350 8 44 L W H OTHERS ack 483 6 350 8 44 PACKING 11 5Kg 1pcs 11 5Kg 2 67CUFT NOTE 1 All parameters NOT specially mentioned are measured at 230VAC input rated load and 25 C of
30. t connect each rack to the load separately The control signals DA DB V should also be connected in parallel referto Figure 3 8 Twisted wires should be used for the wiring of S and S To avoid the interference the twisted wires should not touch the load wires refer to Figure 3 8 too long cable length might be with a higher amount of noise that affects rack units proper operation in parallel To reduce the noise installing termination resistors an accessory to the unused JK1s is recommended JK1 DA DB p e RKP 1U 1 ON OFF B ON OFF C 5V AUX 707 oN Senso V V JK1 DA e DB e e y RKP 1U 2 5V AUX LOAD OFF A OFF B ON OFF C CN500 TV V Twisted wires JK1 DA DB RKP 1U 3 ON OFF B ON OFF C ror 5V AUX e 9 ON OFF A CN500 lt e Figure3 8 Three racks connected in parallel Under parallel operation of more than one rack connecting together ripple of the output voltage may be higher than the SPEC at light load condition It will go back to normal ripple level once the output load is more than 10 3 17 Series Operation Higher output voltage can be acquired by connecting different racks in series The racks 100 connected in s
31. te properly the pin of RKP 1U ON OFF connecting to 5V AUX should be opened Refer to Table 3 6 for the output control of RCP 2000 shows RKP 1U ON OFF pin PMBus CONTROL pin PMBus OPERATION RCP 2000 output state Connect to 5V AUX Open 80h ON ON Connect to 5V AUX Connect to 5V AUX 80h ON ON Open Open 80h ON OFF Open Connect to 5V AUX 80h ON ON Don t care Don t care 00h OFF OFF 2 2000 is restarted the parameters of output voltage and output current you have set will return to initial default values 3 If PMBus is offline such as RCP CMU 1 shutdown the parameters of OPERATION VOUT TRIM andlOUT Table 3 6 FAULT LIMIT you have set will return to initial default values 4 WhenlOUT OC FAULT LIMIT is being used to reduce the over current point this just can limit the output current of RCP 2000 and does not trigger over current protection Take RCP 2000 48 for example the over current protection point is 47A when operating at 230Vac If you set the IOUT OC FAULT LIMIT to be 40 the over current point will be 40A Itisless than 47A so over current protection will not be triggered 5 If the set value of OUT OC FAULT LIMIT is higher than Low Line Power Derating this will trigger derated over current protection Take RCP 2000 48 for example the over current protection point decreases by 7596 to 35 21A when operating at 100Vac If yousetthe IOUT OC FAULT
32. ue will be a little less than 0 98 3 5 Output Voltage Adjustment 3 5 1 Adjustment of single unit Output voltage of one RCP 2000 is adjustable through the potentiometer SVR1 can be found under the small circular hole on top of the unit Please use a cross screwdriver with isolated holder to make the adjustment 3 5 2 Adjustment of single unit or the whole rack system Output voltage can be adjusted between 90926 11096 of rated value by adding external voltage source Please refer to Figure 3 1 for details When the output 15 tuned to a higher voltage please notice that the load current should be decreased accordingly The output wattage of each unit should not exceed its rated value under any circumstances 3 5 3 Adjustment of the whole rack system with external 0 5Vdc source use output voltage trimming function 1 Connect the external DC voltage source between PV pin 4 10 19 and V pin 25 on CN500 connector as Figure 3 1 shows 2 Output voltage can be adjusted between 90965 11096 of rated value The relationship between output voltage and external DC voltage source and the relationship between output current and output voltage refer to Figure 3 2 3 When the output is tuned to a higher voltage please notice that the load current should be decreased accordingly The output wattage of each unit should not exceed its rated value under any circumstances 4 10 19 gt 0 5V PV 29 Figure 3 1
33. wer supplies of the 18 DC OK Use only RCP 2000 series power supplies of the 18 DC OK same output voltage rating 19 same output voltage rating 19 P V C A 20 T ALARM C N 20 T ALARM C WARNING 21 FANFAIL C WARNING 21 FANFAIL C Multiple power sources Refer to service manual and 22 S Multiple power sources Refer to service manual and 22 S disconnect all power source before servicing 23 S disconnect all power source before servicing 23 S Above ratings for single module for the max output 24 V Above ratings for single module for the max output 24 V current see the service manual 25 V current see the service manual 25 V C BS AL C AL p MADE IN TAIWAN J LEVEL 5 MADE IN TAIWAN Figure 1 3 Safety labels of the whole RCP system 1 4 Main Specification OSingle unit RCP 2000 12 RCP 2000 24 RCP 2000 48 DC VOLTAGE 12V 24V 48V RATED CURRENT 100A 80A 42A CURRENT RANGE 0 100A 0 80 0 42A RATED POWER 1200W 1920W 2016W RIPPLE amp NOISE max Note 2 150mVp p 200mVp p 300mVp p VOLTAGE ADJ RANGE 10 5 14V 21 28V 42 56V OUTPUT VOLTAGE TOLERANCE Note 3 2 0 1 0 1 0 LINE REGULATION 1 0 0 5 0 5 LOAD REGULATION 1 0 0 5 0 5 SETUP RISE TIME 1500ms 60ms 230VAC at full load HOLD UP TIME Typ 16ms 230VAC at 75 load 10ms 230VAC at full load VOLTAGE RANGE Note 5 90 264VAC 127 37
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