Service Manual
Contents
1. J13C5011T10 2 1 4 INSPECTION 1 Shaft Ay steering intermediate 1 The shaft Ay is of an impact absorbing construction After the removal measure the dimensions indi cated in the figure below and if the joint Ay is noticeably short replace it J13C5012S16 SPECIFIED VALUE 405 mm G1 9 2 1 5 POINTS OF INSTALLATION 1 Joint Ay steering shaft universal No 2 UL 1 With the match marks left during the removal aligned in sert the joint Ay into the steering gear Ay JJJJL 4333 J J13C5011T10 CAUTION e Ensure that no grease etc is stuck around the steering pinion s serrated section of the steering gear Ay e Insert the joint Ay until the serrated section of the steering pinion of the steering gear Ay is com pleted insertely Until it makes contact 2 Install the joint Ay into the gear Ay steering tighten the bolt to the specified torque after temporarily tightening it by hand 2 Shaft Ay steering intermediate J13C5033T10 1 Insert the shaft Ay into the hole of the steering column hole shield from the vehicle interior 2 Insert the shaft Ay into the joint Ay after with the match marks left during the removal aligned temporarily tighten the bolt by hand J13C5010T10 CAUTION e Ensure that no there is grease etc on the serrated section of the shaft Ay e Insert the shaft Ay unt2. SW v A5 e Cylinder Ay ignition SW lock f SW Ay ignition o NO G1 3 1 1 4 POINTS OF REMOVAL 1 Cover steering column LWR 1 Remove the 3 screws M31C7010T10 2 Press the center portion above the claw of the upper steering column cover in the direction indi cated by the arrow so that it will not move In the meantime release the lower steering column cover s claw to remove the cover CAUTION e If the lower cover is removed without holding the upper cover the upper cover s claw may be damaged p N gt 9 v 9 on qe NC LH J13C5001S16 2 Cover steering column UPR 1 Unlock the tilt mechanism s operating lever Fully lower the steering column Ay 2 Remove the upper steering column cover and then lock the operating lever again 3 Column Ay electric power steering 1 Put match marks on the fitting section of the column Ay and the shaft Ay and remove the bolts 2 Disconnect the harness connectors J13C5002T10 3 Loosen the nut as far as it will go without removing it from the bolt attached to the column Ay 4 Remove the column Ay CAUTION e Do not unlock the tilt mechanism s operating lever while the tube Ay is removed from the vehicle 4 Cylinder Ay ignition SW lock 1 Set the IG SW to ACC insert a stick or screwdriver into the lock hole of the steering lock Ay to press the cylind
3. aligned in sert the column Ay into the shaft Ay 2 Temporarily tighten the bolt by hand till the shaft Ay can slide slightly J13C5006T10 J13C5007T10 J13C5002T10 CAUTION e Ensure that the bolt does not run on the notch of 3 y Vo the shaft Ay J 3 Temporarily tighten the nut of the lower side bracket which attaches the column Ay to the stud bolt of the in strument panel reinforcement S A 4 Suspend the lower side bracket of the column Ay from the temporarily tightened nut in order to hold the bracket in place 5 Temporarily tighten the upper side bracket of the column Ay with the bolts 6 Securely tighten the nut on the lower side bracket of the column Ay and then securely tighten the bolt on the up per side bracket 7 Tighten the bolt to the specified torque and install the shaft Ay into the column Ay 8 Connect the harness connectors 4 Cover steering column UPR 1 Unlock the tilt mechanism s operating lever and then fully lower the steering column Ay 2 Install the cover to it by fitting the claw J12C5555ET10 J12C5556ET10 1 1 7 OPERATION AFTER INSTALLATION 1 Install the instrument cluster finish panel S A Refer to TERIOS SERVICE MANUAL 2 Install the No 1 instrument panel under cover Refer to TERIOS SERVICE MANUAL 3 Install the instrument panel finish lower panel S A Refer to
4. G1 STEERING STEERING COLUMN G1 1 REMOVAL AND INSTALLATION G1 1 STEERING COLUMN INTERMEDIATE SHAET 95e cesa sie reo wee wanee a G1 7 REMOVAL AND INSTALLATION G1 7 G1 1 1 STEERING COLUMN 1 1 REMOVAL AND INSTALLATION CAUTION e Refer to the OPERATING INSTRUCTIONS Refer to Page A1 41 1 1 1 ARTICLES TO BE PREPARED Tool Drill Tap 1 1 2 OPERATION BEFORE REMOVAL 1 Set the IG SW to LOCK disconnect the negative terminal of the battery and wait for at least 90 seconds 2 Remove the steering wheel pad Ay Refer to TERIOS SERVICE MANUAL 3 Remove the steering wheel Ay Refer to TERIOS SERVICE MANUAL 4 Remove the instrument panel finish lower panel S A Refer to TERIOS SERVICE MANUAL 5 Remove the No 1 instrument panel under cover Refer to TERIOS SERVICE MANUAL 6 Remove the instrument cluster finish panel S A Refer to TERIOS SERVICE MANUAL G1 2 1 1 3 REMOVAL AND INSTALLATION PROCEDURES 1 Components T 22 644 9 230 49 I N T 22 63 4 9 230449 A CK T 29 4 4 9 300 49 J19C5024833 X Non reusable parts Unit N m kgf cm 2 Removal and installation procedures 1 a Cover steering column LWR v A 2 b Cover steering column UPR g Bolt steering lock set 3 c Cable S A spiral h Housing steering column UPR v A 4 d Column Ay electric power steering vw A 9 i Bracket Ay steering column UPR W
5. TERIOS SERVICE MANUAL 4 Install the steering wheel S A Refer to TERIOS SERVICE MANUAL 5 Ensure that the steering wheel S A and the tires are in a position where the vehicle will move straight ahead 6 Install the steering wheel pad Ay Refer to TERIOS SERVICE MANUAL 7 Connect the battery s negative terminal 8 Set the IG SW to ON Ensure that the airbag warning lamp turns off after lighting for approximately 6 seconds 9 Perform the zero point correction of the torque sensor Refer to Page G2 33 G1 7 2 STEERING COLUMN INTERMEDIATE SHAFT 2 1 REMOVAL AND INSTALLATION 2 1 1 OPERATION BEFORE REMOVAL 1 Remove the engine under cover Refer to TERIOS SERVICE MANUAL 2 Remove the steering column Ay Refer to Page G1 1 2 1 2 REMOVAL AND INSTALLATION PROCEDURES 1 Components T 29 4 4 9 300 49 x T 29 444 9 300449 x T 35 0 5 6 357 57 J13C5009S33 X Non reusable parts Unit N m kgf cm 2 Removal and installation procedures v a 1 a Shaft Ay steering intermediate w A 2 b Joint Ay steering shaft universal No 2 2 1 3 POINTS OF REMOVAL 1 Shaft Ay steering intermediate 1 Put match marks on the fitting section between the joint Ay and the shaft Ay and remove the bolts 2 Joint Ay steering shaft universal No 2 1 Put match marks on the fitting section between the steer ing gear Ay and the joint Ay and remove the bolts
6. er Ay release button and pull out the cylinder Ay 5 Bracket Ay steering column UPR W SW 1 Drill a hole deep enough to allow reverse tapping of the steering lock set bolt 1 place TOOL Drill 2 Remove the steering lock set bolt by using the reverse tapping then remove the bracket Ay TOOL Tap 1 1 5 INSPECTION 1 Column Ay electric power steering J12C5555ET10 J13C5003T10 J13C5004T10 1 The column Ay is of an impact absorbing construction After the removal measure the dimensions indicated in the figure below and if the column Ay is noticeably short replace it J13C5005S16 SPECIFIED VALUE 435 7 mm G1 5 2 Check the resin capsule of the impact absorber section for any cracking damage or excessive play 1 1 6 POINTS OF INSTALLATION 1 Bracket Ay steering column UPR W SW 1 Install a new steering lock set bolt Tighten it until the head of the bolt comes off 2 Cylinder Ay ignition SW lock 1 Set the IG SW to ACC With the lock button facing up ward insert the key cylinder into the key cylinder case until it is secure with a snap of the lock button 3 Column Ay electric power steering CAUTION e Perform the operation with the tilt mechanism s operating lever locked Keep it locked until the in stallation of the column Ay e When installing the column Ay do not hold its harness 1 With the match marks left during the removal
7. il the serrated section is P completely inserted Until it makes contact e Ensure that the bolt does not run on the notch of C the shaft Ay 3 Tighten the bolt to the specified torque and install the shaft Ay into the joint Ay J13C5034T10 2 1 6 OPERATION AFTER INSTALLATION 1 Install the steering column Ay Refer to Page G1 1 2 Install the engine under cover Refer to TERIOS SERVICE MANUAL
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