KB Series Handgun Hot Melt Supply Units Models KB 10G and KB
Contents
1. lt lt J 26 xp Gu GBA s x s s Slautterback Corporation 3 5 Lower Ragsdale Drive Monterey CA 93940 5779 USA O 831 658 6000 5 Warranty 07100 A Slautterback Corporation warrants its products when operated and maintained accordance with Slautterback recommended procedures are free of defects in material and workmanship during the periods indicated below commencing with the date the product is placed in service Product Warranty Period 1 Tank heater including entire tank when 5 years or 10 000 hours of use heater is cast into tank whichever occurs first 2 unit unless specified below pattern 2 years or 4 000 hours of use controller h2. lt iS x SN o N Pa n 4 A RESTE ABE I SE gt ypas uy Ed AJ t x viet TANK TEMPERATURE N L P 7 ITEM QTY PART NUMBER DESCRIPTION 1 1 1 1 1 1 4 73052 1 Motor Assy 86RPM 120V 50 60Hz 73052 2 Motor Assy 86RPM 240V 50 60Hz 73527 1 Motor Conduit Assy 70237 3 Label HOT 70460 2 Coupler 14475 3 Key 1 8 x 1 8 x 1 14431 GDI Screw SOC HD CAP 1 4 20x3 4 C cn See Sections H 1 3 and 1 4 for matching motor breaker and capacitor Page H 7 106 4 206 MELT UNITS PARTS LISTS ASSEMBLY DRAWINGS AND ELECTRICAL SCHEMATIC CONTINUED Flow Control and Pum 1 6 AHN NN A Bu ARMA N i i 1 Va Page H 8 106 4 206 MELT UNITS PARTS LISTS ASSEMBLY DRAWINGS AND ELECTRICAL SCHEMATIC CONTINUED H 1 6 Flow Control and Pump QTY gt hal pa O N 79 O PART NUMBER DESCRIPTION Pump Kit see Section 1 2 70118 73159 11 73159 12 10545 10438 70032 14431 600 21mm 14431 600 30mm 14451 GA 75011 006 75011 007 70392 1 14489 10 10412 73051 14431 FDF 11603 4D 11409 64 11603 20 70123 5 11050 1 4 Gasket Pump Pump 21 mm Pump 30 mm 0 Ring
3. Motor RPM Pump Size Output Flow Rate 86 60 Hz 21 mm 85 b hr 39 kg hr 86 60 Hz 30 mm 120 1b hr 54 kg hr Note Motors run 50 Hz have 20 less output Maximum Pump Motor RPM Pump Size Maximum Pressure Pressure 86 60 Hz 21 mm 700 psi 4827 kPa 86 60 Hz 30 mm 470 psi 3241 kPa Maximum melt rates vary with different adhesive types Maximum pump rates are calculated with standard packaging grade adhesives Page B 2 106 4 206 MELT UNITS CONTROLS AND INDICATORS This section covers the operating controls found on your machine Please read this section carefully before attempting to operate this machine Page 1 106 4 206 MELT UNITS CONTROLS AND INDICATORS CONTINUED lt e DAA TANK TEMPERATURE APPLICATOR HEATINO REFER O SERVICE OVERTEMP MANUAL WHEM C 2 Page 1 1064 206 MELT UNITS CONTROLS AND INDICATORS CONTINUED C 1 Front Panel C 1 1 System Power Switch and Circuit Breaker This magnetic type breaker illuminates when turned on At 120 vac it is designed to trip at currents exceeding 20 amps for KB 20 or 15 amps for KB 10 The slightly larger 240 vac breaker will trip at currents exceeding 15 amps These ratings are common for both the 10 Ib amp 20 1b models C 1 2 Pump On Off Breaker Switch Allows user to shut off pump motor during warm up and during system maintenan
4. Clean applicator nozzle _ __ Check for leaks indicates extra maintenance for continuous duty machines Page F 7 106 206 MELT UNITS kkk NOTES F 3 106 4 206 MELT UNITS G TROUBLESHOOTING This section of the manual has been created for your convenience In it 11 find many answers to the questions that are common for this machine If there are any uncertainties concerning the troubleshooting of your machine please feel free to consult the factory or your local Slautterback representative Page 6 1 Each TROUBLESHOOTING CONTINUED Tabulation represents a SOLUTION found in the following pages Solutions are mark indicates the specific ITEM TO CHECK in its particular listed in a logical order Read chart from left to right starting with the PROBLEM column Before each item there is a number listed which KB 10G amp 20G MELT UNITS 1 2678 001 301110 912208 ELI ull AAA 0 FE E ool NSODSIA 5 NEWS OO AZZON m AIISOISIA INSIUOY UH Gund SIX i T wa J 15 ss OUOO 218 oler 184881Q Q91MS OWN TIT S META bos I I KIITTI IJ A u31MSi0 29uuO2
5. SS SIAUTTERBACK KB Series Handgun Hot Melt Supply Units Models KB 10G and KB 20G Part Number 19600 41POLY SERVICE MANUAL KB SERIES HANDGUN HOT MELT SUPPLY UNITS MODELS KB 10G AND KB 20G SLAUTTERBACK CORPORATION MANUAL NUMBER 19600 41POLY NO REVISION 106 4 2006 MELT UNITS TABLE OF CONTENTS Description General Page a Sa S NSK SES uU E Page Bel Electrical D 2 PIYSTCATN ee B 2 1 Dimensional Sketches Page BS Performance sudo ere be fact d cbe Page Controls and Indicators Page Eb Front Panel serien Page C 1 1 System Power Switch and Breaker Page C 1 2 Pump On Off Breaker Switch Page C 1 3 Tank Temperature Meter Page C 1 4 Tank Heating Indicator Light Page C 1 5 Overtemperature Indicator Light Page C 1 6 Handgun Hose Power Switch Page Installation Instructions 3e 9 RE pee asuaan Page 0 1 Shipping and Handling Page D 2 Supporting the Melt Unit Page D 3 Component Installation Page D 3 1 Hot Melt Supply Hoses Page D 4 Wiring Arrangements Page DESIL D 4 7 seen 0 5 Electrical Hook up Han
6. 2 or 3 wire Power Required 800 watts 1300 watts hoses not included Circuit Breaker Trip 15 amps 0 120V 20 amps 2 120V 12 amps 8 240V 12 amps 2 240V Controls and Indicators System On Off Circuit Breaker Overtemp Safety Limiter and Light Tank Heating Indicator Light Pump Motor On Off Circuit Breaker Adjustable Tank Temp Controller Adjustable Hose Temp Controller Pump Flow Control Valve Handgun Hose Power Switch Tank Temperature Meter Gun Hanger Switch see Section C 1 B 2 PHYSICAL SPECIFICATIONS KB10 KB20 System Type Bulk Tank Operating Air None mM Positive Displacement Gear Pump Pump Drive Mechanism All Electric Motor Pump Pressure Regulation Pump Mounted Flow Control Valve 10 155 20 155 4 5 kg 8 1 kg Tank Capacity Hose Capacity 2 hoses 2 hoses Shipping Weight 32 lbs 62 lbs 14 5 kg 28 0 kg Page 1 106 206 MELT UNITS SPECIFICATIONS CONTINUED B 2 1 Dimensional Sketches ssa 10 ig CHASSIS DIAGRAN BOTTOM VIER B 3 PERFORMANCE SPECIFICATIONS KB10 B20 ig QUIS 851 BE Adhesive 70000 cps maximum Viscosity Temp Range Standard 100 400 37 205 Melt Tank Optional 100 450 F 37 232 Temp Range 100 200 37 93 200 300 F 93 150 Standard 300 400 F 150 205 350 450 F 175 232 Maximum
7. 21 mm Pump O Ring 30 mm Pump Shim Pump Screw SOC HD CAP 1 4 20 x 1 Screw SOC HD CAP 1 4 20 x 2 Washer Lock 1 4 3 4 1 4 F C V Assy 1 Hose F C V Assy 2 Hose Damper F C V Spring F C V O Ring Piston Assy Piston Assy F C V w O Rinas Screw SOC HD CAP 10 32 x 1 2 Plug 1 4 NPT Elbow Fitting 1 4 NPT to 6 JIC Plug 1 8 NPT F C V Block F C V Wrench 1 4 Hex not shown Page H 9 10G 4 20G MELT UNITS PARTS LISTS ASSEMBLY DRAWINGS AND ELECTRICAL SCHEMATIC CONTINUED H 2 Electrical Schematic Current electrical schematics are located in a pocket on the back panel of the melt unit and inside the manual binder Page H 10 106 4 206 MELT UNITS 1 5 AND SPARES KKK THE FOLLOWING MISCELLANEOUS ITEMS ARE SUGGESTED FOR SYSTEM MAINTENANCE AND USER CONVENIENCE THEY ARE PRESENTED IN A MANNER WHICH REFLECTS THE CURRENT OPERATIONAL STATUS OF YOUR MELT UNIT CONSULT YOUR LOCAL SLAUTTERBACK REPRESENTATIVE FOR CURRENT PRICES I 1 Special Options I 1 1 Pump Warm up Switch Standard This is close on rise thermostat which prevents the motor from running before the system has had time to come up to the operating temperature While it is not necessary for the safe operation of the machine it does prevent the motor thermal cutout or breaker from shutting the motor off should the motor be operated prior to the required warm up time of the system S C
8. Plate Switch 240V Rivet Pop Type 1 8 DIA Wiring Harn Fr Pnl 120V not shown Wiring Harn Fr Pnl 240V not shown Page H 5 KB 106 206 MELT UNITS PARTS LISTS ASSEMBLY DRAWINGS AND ELECTRICAL SCHEMATIC CONTINUED H 1 4 Inside Electrical Panel ITE OTY PART NUMBER DESCRIPTION 1 1 70583 Electrical Mtg Panel KB 10 1 70583 2 Electrical Mtg Panel KB 20 2 1 70360 Terminal Rail KB 10 3 8 12021 3 Terminal Block NT4 White 4 2 12021 5 Terminal Block Blue 5 17 14530 Screw PHIL Self Tap 6 32 x 5 16 6 1 14530 DAW Screw PHIL Self Tap 8 32 x 5 16 7 1 14451 DA Washer Lock 8 8 13026 1 Hose Controller 100 200 F 13026 2 Hose Controller 200 300 1 to 4 13026 3 Hose Controller 300 400 F Std 13026 4 Hose Controller 350 450 9 I to 4 13026 BKT Bracket Panel Mount for 13026 10 1 12045 2 Capacitor 5 MFD 320 11 1 18417 1 Capacitor Bracket 12 1 14531 5 8 Grommet 5 8 I D 13 1 70583 1 Control Access Plate KB 10 14 11 14452 Washer Lock Internal 6 15 8 14441 Nut Hex 6 32 Page H 6 106 4 206 MELT UNITS PARTS LISTS ASSEMBLY DRAWINGS AND ELECTRICAL SCHEMATIC CONTINUED aT e a vta Pata OO use Dal NNUS SR OO RON MDC RR O Ay N ete O 7 4 4 PER
9. kit 79056 1 1 1 2 Gun Hanger Switch Kits The Gun Hanger Switch Kit deactivates the pump motor when a 1 Handgun Hose is hanging on the hanger It activates the pump motor when the handgun is removed from the hanger and the front panel pump on off breaker switch is in the ON position Gun Hanger Switch Kits are designed and recommended to increase pump motor life There are three kits available standard gun hanger switch kit 79063 11 is mounted directly onto the melt unit chassis Remote mounted switch kits allow the user to hang his her L1 Handgun Hose in a location approximately 8 or 12 ft from the melt unit S C kit 79063 8 and 79063 12 Page 1 1 106 4 206 MELT UNITS 5 AND SPARES CONTINUED 1 2 Melt Unit Recommended Spares S C Part Description Minimum Optimum Heaters 79005 Kit Tank Heater KB 10 120V 350W 1 1 79005 1 Kit Tank Heater 10 240V 350W 1 1 79044 1 Kit Tank Heater 20 120V 600W 1 1 79044 Kit Tank Heater KB 20 240V 600W 1 Switches 79006 Kit Tank Controller 1 1 79125 3 Kit Hose Controller 300 400 1 2 79125 1 Kit Hose Controller 100 200 F 1 79125 2 Kit Hose Controller 200 300 1 79125 4 Kit Hose Controller 350 450 221 79126 300 Kit Overtemp Switch 300 10 1 79126 400 Kit Overtemp Switch 400 F KB 10 1 1 79126 425 Kit Overtemp Switch 425 10 1 9126 450 Kit Overtemp Switch 450 10 1 79127 300 Kit Overtemp Sw
10. wires or power plug at the main power supply source 3 Determine exact voltage of the melt unit See Section 0 6 Power Requirements Problem d Determine exact heater voltage of the adhesive applicator and supply hose found on the identification tags Problem g Determine exact voltage and frequency of the pump motor marked on the motor itself KKK NOT KKK INSUFFICIENT VOLTAGE CAN BE THE CAUSE OF THESE PROBLEMS VOLTAGE DROPS ARE COMMON USE A VOLTMETER TO DETERMINE WHETHER SUFFICIENT VOLTAGE 15 SUPPLIED TO THE MACHINE CAUTION THE VOLTAGE OF EACH MELT UNIT COMPONENT MUST BE THE SAME AS THE VOLTAGE OF THE MELT UNIT ITSELF OR SERIOUS DAMAGE TO THE SYSTEM WILL OCCUR 4 Refer to the Electrical Schematic Section H 2 and check the actual wire connections to ensure that the melt unit is wired properly If problem still exists check the status of specific components with a voltmeter system powered or with an OHM meter system unpowered wire disconnected 5 Adjust the tank temperature controller according to Section 1 1 of this manual Inadequate tank heat can affect the performance of your hot melt system If problem still persists see Controller Replacement Section F 10 Page 0 3 106 4 206 MELT UNITS TROUBLESHOOTING CONTINUED G 2 Solutions Continued 10 11 The overtemperature 0 switch is a safety device designed to prevent the tank from rea
11. amod BSOH 64 Low uw dup d d mM Ei bd LLLI Uu Et manso tel 11111111 IL JOIJONUOD S4 ele Se KOON sae e e Lie SUO 12 UU03 28 1 80 ne a IA P 823 2 OL 5734 z 5 8 2 N 315 O Q E 3 9 5 5 E jc g 51 a 2 88 219 9 5 gt 2 9 5 3 x o O o 2 91215 E c 9 gt 2 ee uuo y e 5 gt OF I III lt C 9 gt go E E gt gt n A x gt 29 Sz ep Bae 3 el a 19 9 9 Ag Q gt Sed II gt x aa lt c lt a uj 3 id d A o esu DE o Page G 2 KB 106 206 MELT UNITS TROUBLESHOOTING CONTINUED G 2 Solutions Note following solutions directly correspond with the solution numbers listed on the preceding page Turn the main power breaker switch to the ON position If switch light fails to illuminate the switch may need replacement 2 Inspect the power in connections for proper fit and check for faulty wires Also inspect the hook up of the power
12. heating Refer to the appropriate handgun hose or E100 service manual Page 6 4 106 4 206 MELT UNITS TROUBLESHOOTING CONTINUED G 2 Solutions Continued 12 Turn the pump on off breaker to the ON position Verify that the 115 handgun switch is operational or that the gun hanger switch is in the relaxed or ON position Note Allow sufficient time for the melt tank to reach 13 14 operating temperature This will cause the pump warm up switch to close thus completing the pump motor circuit Problem i When the pump motor experiences overload conditions it will shut off or the pump motor breaker will throw or both This is usually caused by insufficient pump warm up time If this problem persists pump switch breaker may need replacement Problem j See Solutions 3 13 and 15 Replace pump breaker Adjusting the Flow Control Valve F C V correctly will produce the desired pumping performance of your melt unit See Section E 2 of this manual If the F C V is inoperable replace or repair it as specified in Section 7 See Section 1 2 for pump kit information Determine which pump is mounted in your melt unit See Section H 14 Parts List and the melt unit I D plate pumping performance listed in Section B 3 of this manual depends upon certain pump and pump motor combinations See Section F 7 Pump Flow Control Replacement and Section 1 2 for pump kit information Problem g Look i
13. power and let melt unit cool to 250 F 2 Remove motor junction box cover and disconnect wire nuts and 3 8 liquidtight fitting 3 Remove the four screws fastening the gear box to the motor mounting plate 4 Lift pump motor off Remove shaft coupler and key and install it on the new motor 9 Turn motor shaft so the coupling and key aligns with pump shaft in the tank Lower motor onto the pump shaft and align it with the mounting plate sure the pump shaft seats properly with the pump 6 Replace the four motor mounting screws 7 Replace liquidtight conduit and wires Reconnect wires using the wire nuts according to Section H 2 Electrical Schematic See melt unit identification plate to determine exact voltage 8 Replace junction box cover Page F 4 106 206 MELT UNITS MAINTENANCE CONTINUED 9 Overtemp Switch Replacement WARNING THE OVERTEMPERATURE SWITCH IS A NECESSARY SAFETY DEVICE FOR THE PREVENTION OF RUN AWAY HEATING ON ALL MELT UNITS UNDER 0 CIRCUMSTANCES IS THIS SWITCH TO BE BYPASSED RUN AWAY HEATING OF TANK CAN CAUSE HOT MELT MATERIALS TO BURST INTO FLAMES 1 Disconnect melt unit electrical power 2 Open the rear panel of the melt unit and locate the O T switch The 10 model O T switch will be located on the right side of the tank base plate The KB20 model 0 switch is located in the same area except it will be mounted to heat transfer plate on
14. the melt unit needs no further electrical adjustments KB Series G Version melt units are designed to be electrically simple Page 3 KB 106 4 206 MELT UNITS xk NOTES 4 106 4 206 MELT UNITS MAINTENANCE F 1 Summary KB Series Hot Melt Supply Units require monthly temperature checks per Section F 4 Should char buildup occur or if the hot melt formulation is changed the system should be purged with a flushing agent such as Slautterback Strip N Clean Before attempting any maintenance procedure read the Warning and Caution Notes in Section F 2 F 2 Warning and Caution Notes WARNING MELT MATERIALS CAN CAUSE SEVERE BURNS RESULTING IN DISFIGUREMENT OR BLINDNESS Take the following precautions 1 Wear eye protection goggles gloves and protective clothing 2 Turn pump switch to the OFF position Depressurize the handgun hose by pulling the gun trigger Take care to position the handgun towards disposal container 3 Always disconnect hose electrical connector when hose fittings are disconnected When a hose is allowed to heat with the fittings disconnected heat expansion of the hot melt will cause high pressure inside the hose CAUTION TO PREVENT DAMAGE TO COMPONENTS HOSE FITTINGS ETC THE SYSTEM SPECIFICALLY THE PART BEING SERVICED SHOULD BE HEATED TO APPROXIMATELY 250 F PRIOR TO DISMANTLING ASSEMBLY OR ADJUSTMEN
15. the tank base plate 3 Remove mounting screws and wires connected to the 0 Switch Remove the switch 4 Apply a small dab of Heat Sink compound on the back side of the replacement O T switch Position the switch in the appropriate location on the tank assembly Attach switch using mounting screws Thread Sealant compound may be reguired on mounting screws e g KB20 Refer to appropriate replacement kit See 1 5 Lubricants Sealants Cleaners 5 Reconnect 0 switch wires and close rear panel Note standard overtemperature switch is set for 400 205 C Overtemperature switches with lower settings are available For higher overtemperature requirements consult with factory F 10 Tank Controller Replacement 1 Disconnect melt unit electrical power Open front control panel Remove tank access plate at bottom of electrical panel OI N Remove wires connected to thermostat The tank thermostat controller is the elongated switch mounted horizontally on the tank baseplate Remove the two screws holding tank thermostat to tank 6 Apply even coating of Heat Sink compound to base of the new thermostat See Section 1 5 Page 5 106 4 206 MELT UNITS MAINTENANCE CONTINUED F 10 Tank Controller Replacement Continued 7 Attach replacement thermostat to the tank assembly using the mounting clip and screws and reconnect wires 8 Replace tank access plate WARNING FAILURE TO
16. AND POSSIBLE INJURY D 3 Component Installation D 3 1 Hot Melt Supply Hoses CAUTION IN ORDER TO PREVENT DAMAGE TO THE HOT MELT SUPPLY HOSE THE HOSE SHOULD NOT BE FLEXED WHEN COLD THESE HOSES HAVE A MINIMUM BEND RADIUS OF EIGHT INCHES WHEN HOT FURTHER FLEXURE WILL CAUSE PERMANENT DAMAGE HOT MELT FITTINGS MUST BE HEATED BEFORE LOOSENING OR TIGHTENING OR DAMAGE MAY RESULT NEW CLEAN SUPPLY HOSE FITTINGS DO NOT NEED TO BE HEATED KKK NOT F dk TO INSTALL HOT MELT HOSES ON THE MELT UNIT RAISE OR TILT THE UNIT BACKWARDS FAR ENOUGH WHERE ADHESIVE WON T SPILL AND SO THAT THE BOTTOM IS ACCESSIBLE DO NOT TURN THE MACHINE UPSIDE DOWN Page D 1 106 4 206 MELT UNITS Page D 2 INSTALLATION INSTRUCTIONS CONTINUED FIGURE D 3 1 Typical Melt Unit Bottom View a Insert thermostat bulb entirely into brass tube of hose lake care not to kink the capillary tube and not to bend the hose at a sharp angle b Loosely connect JIC swivel fitting on hose to the right angle fitting on the hose connection manifold C Fasten hose support block to chassis d Tighten JIC swivel fittings e Plug in hose electrical connectors f Tuck capillary tubing and electrical connector up underneath the unit g Position and support hose as it will be used in service See caution note on the next page 106 4 206 MELT UNITS INSTALLATION INSTRUCTIONS CONTINUED CAUTION FAILURE TO PROPERLY SUP
17. Applications 0 rings rubber seals Thermally activated switches All types of threaded connections All purpose high temp adhesive sealant Hot melt system cleaning amp flushing solution Heavy duty parts soaking solution Heaters Page 5 106 4 206 MELT UNITS Xxx NOT ES 1 6 106 8 206 MELT UNITS xx NOT ES 7 106 4 206 MELT UNITS kkk NOTES kkk Page 1 8 Es SIAUTTERBACK PRODUCT MANUAL Fax it to us at 831 658 6096 Please help us improve our manual Send this form with any suggestions you may have We will get back to you as soon as possible Date Your name Company Telephone number Fax number Manual Title __ Manual 19600 Revision Manual publication date Section s Page s Type of error Typo grammar format J Information incorrect QA Information to be added Information to be deleted J Illustration incorrect O Other explain below Description of change s attach marked up sample pages if possible Use an additional sheet of paper if necessary Comments For factory use only Technical Document Review Committee Change implemented O Y ON Reason Date implemented Approved by Date m mm m ueni m E Feedback to sender date 06 07 00
18. Center Product Model Description Serial No Product Part Number Order Date Received Start Up Date Invoice No Product Model Description Serial No Product Part Number Order No Date Received Start Up Date Invoice No Product Model Description Serial _ Product Part Number Order Date Received Start Up Date Invoice No Product Model Description Serial No _ Product Part Number Order No Date Received Start Up Date Invoice No Product Model Description Serial No _ Product Part Number DENEN Order No _ Date Received Start Up Date Invoice No Product Model Description Serial _ Product Part Number Order _ Date Received Start Up Date Invoice No Product Model Description Serial _ Product Part Number Order No _ Date Received Start Up Date Invoice No SLAUTTERBACK CORPORATION 05 Lower Ragsdale Drive Monterey CA 93940 5779 USA 7 831 658 6000 O FAX 831 658 6094 Rev D 2 of 2 70237 40 7 00 SIAUTTERBACK SLAUTTERBACK CORPORATION O 5 Lower Ragsdale Drive Monterey CA 93940 5779 J 800 722 0358 O FAX 831 373 0381
19. ELT UNITS DESCRIPTION CONTINUED KB Series G Version models are available in two wiring arrangements KB PREWIRE model comes complete with a power cord for power in to the melt unit Power cords for 120 volt units have a standard three prong plug 240 volt units have 4 wire power cords where the customer must supply the appropriate power plug The KB Series CONDUIT model allows the user to make hard wire connections power cord not included This unit has knockout holes in the chassis and terminal strips on the electrical panel for liguidtight conduit installation The following safety features are included with each melt unit m A tank mounted overtemperature switch turns the tank heaters off in the event of a tank thermostat failure w The pump motor is protected by a circuit breaker which turns the motor off should stall or an overload condition occur m The melt tank is also equipped with a warm up switch for the protection of the pump drive mechanism Like other Slautterback products the KB Series G Version melt unit is designed with simplicity and reliability in mind Troubleshooting maintenance and service are quite easy in comparison with competitive eguipment All components are easily replaced using ordinary hand tools Page 2 106 4 206 MELT UNITS SPECIFICATIONS B 1 ELECTRICAL SPECIFICATIONS KB10 KB20 Melt Unit 120 volt single phase Voltage 240 volt single phase
20. KB 10 70585 1 20 14501 2 Screw Retaining 14503 1 Washer Retaining 70461 3 Pump Shaft KB 10 70461 4 Pump Shaft KB 20 70028 Pump Shaft Retainer 73526 1 Lid Sub Assy 14471 1 Spacer 250 x 500 x 1 LG 70458 2 Motor Mount 14431 000 Screw SOC HD 8 32 x 1 3 4 14451 DA Washer Lock 8 Motor Assy see Section H 1 5 73733 1 Wiring Harness Tank KB 10 73733 3 Wiring Harness Tank 20 Note Refer to Section 1 1 3 for part numbers relating to the Gun Hanger Switch Page H 2 KB 106 amp 206 MELT UNITS Melt Unit Assembly Drawin Page H 3 OW 9 C2 Po E e PD oe joni E e eM de 5 n3 10G 6 20 MELT UNITS PARTS LISTS ASSEMBLY DRAWINGS AND ELECTRICAL SCHEMATIC CONTINUED H 1 3 Front Panel PART NUMBER 70586 1 70586 3 12015 1 12015 2 12015 3 12055 2 12055 1 12030 9 12006 12044 10 12044 2 12011 4 14501 2 14503 1 70702 70703 14470 1 73707 12 73707 14 DESCRIPTION Front Panel KB 10 Front Panel KB 20 Rocker Breaker 15 amp 120V KB 10 Rocker Breaker 20 amp 120V KB 20 Rocker Breaker 12 amp 240V Pump ON OFF Breaker 120V Pump ON OFF Breaker 240V Lamp White Tank Temperature Meter Light Rectangular Amber Light Rectangular Red Switch DPST ON OFF Screw Retaining Washer Retaining Plate Switch 120V
21. ON or OFF to the handgun hoses It allows the melt tank to remain powered while system maintenance is being performed Up to two handgun hose power switches are mounted in the front panel for individual hose power control Page 4 106 4 206 MELT UNITS D INSTALLATION INSTRUCTIONS kk NOTE TOOLS USED FOR INSTALLATION ARE SPECIFIED IN SECTION I 4 D 1 Shipping and Handling The hot melt supply unit is bolted to a plywood board the size of the bottom of the shipping carton The unit may be shipped with handgun hoses attached The hoses are carefully coiled around the machine and the handguns are wrapped in corrugated envelopes corners of the unit are protected with corrugated upright inserts plastic envelope containing the system manuals and warranty information sheets along with the 1 4 inch hex key for the flow control valve are placed in the carton corrugated cardboard piece the size of the box top is placed in last and the box flaps are sealed D 2 Supporting the Melt Unit Position the melt unit so that it is convenient for servicing and the control panel is easily accessible Using the base mounting holes bolt the melt unit down to the surface where it will be used mounting surface must be level and flat so as to prevent warping of the unit and misalignment of the pump and motor shaft WARNING MELT UNIT MUST BE PROPERLY BOLTED DOWN TO PREVENT ACCIDENTAL UPSET
22. PORT HOSE WILL RESULT IN PREMATURE FAILURE SUPPORT HOSE TO PREVENT EXCESSIVE FLEXURE 00 NOT SUPPORT HOSE IN ANY WAY WHICH RESULTS IN ADDING ADDITIONAL THERMAL INSULATION OR OVERHEATING WILL RESULT ALWAYS CHECK CALIBRATION OF HOSE TEMPERATURE AFTER INSTALLING A NEW OR DIFFERENT HOSE HOSES CAN VARY AND EACH HOSE CAN PRODUCE DIFFERENT TEMPERATURE RESULTS D 4 Wiring Arrangements D 4 Prewired KB Series G Version prewired melt units come completely wired with all necessary internal electrical connections remote pump motor switches external hose connectors and an 8 ft power cord The 120V melt unit power cord has a standard U S domestic three prong plug attached The 240V prewired melt unit has a 4 wire power cord user must provide a 240V power plug for appropriate 240V power supply 2 or 3 wire see Section D 6 HANDGUN melt units with power cords or prewired units can allow a system to be mobile in a facility from work station to work station D 4 2 Conduit Conduit models also come wired with the required internal electrical connections remote pump motor switches and external hose connectors power cords are not included Power in must be hard wired by the user inside the melt unit See Section D 5 Electrical Hookup D 5 Electrical Hookup Handgun Hoses Those units which are PREWIRED come equipped with an 8 power cord The system becomes fully operable by simply plugging in the power cord to the proper
23. REPLACE THE ACCESS PLATE WILL RESULT IN AN ELECTRICAL HAZARD AND POSSIBLE HEAT DAMAGE TO ELECTRICAL COMPONENTS 9 Close front control panel Note See Section I 2 for appropriate switch kits 11 Tank Heater Replacement kkk NOT E kkk BEFORE CONSIDERING REPLACEMENT CHECK HEATERS WITH AN AMP PROBE SYSTEM POWERED OR WITH AN OHMMETER SYSTEM UNPOWERED HEATER WIRES DISCONNECTED HEATERS RARELY FAIL SEE SECTION I 2 FOR APPROPRIATE REPLACEMENT HEATER KITS 1 Disconnect melt unit electrical power 2 Open control panel Disconnect heater wires from terminal blocks 3 Pull wires behind the electrical panel and grasp wires from the front with pliers and pull heater out of bore Note Should heater not come out easily it must be driven out by using a 1 4 diameter rod inserted in the knockout holes at the rear of the tank base Open the rear panel to gain access to the knockout holes 4 Apply a coating of Heat Release amp Transfer Agent to the new heater and slide it into the tank heater bore from the front See Section 1 5 5 Route heater lead wires through the electrical panel and reconnect heater wires in their original locations See H 2 Electrical Schematic Page 6 106 4 206 MELT UNITS MAINTENANCE CONTINUED F 12 Maintenance Chart Semi Month Annual 5 Req Daily y Check for foreign X X material in tank Wipe off excess adhesive X from cover a Purge tank and hoses X
24. Retaining Ring Pump Shaft 2 1 3 Maintenance Spares S C Part Description 11409 64A Male Elbow 6 JIC to 1 4 NPT pipe 11423 64A Fitting Straight M 1 4 NPT to 6 Fm JIC 11421 6B Cap 6 JIC 11603 4D Pipe Plug 1 4 NPT 12198 Wire Nut Small high temp 12199 Wire Nut Medium high temp 12277 1 Wire Nut Small temp 12277 2 Wire Nut Medium low temp 15850 3 8 3 8 Liguidtight Conduit by the foot 12008 00 3 8 Straight Connector conduit 12008 45 3 8 45 deg Angle Connector conduit 12008 90 3 8 90 deg Angle Connector conduit 30087 Hose Support Hammock Sling 11030 Hose Balancer 1 4 15 Tension 11031 Hose Balancer 2 5 1b Tension 15751 250 Armorflex Conduit 1 4 I D 350 0 0 15751 375 Armorflex Conduit 3 8 I D 480 0 0 15751 500 Armorflex Conduit 1 2 I D 625 0 0 10901 xx 0 Shrink Tubing Thin Wall black xx size 10900 xx Shrink Tubing Medium Wall black 11416 6A Elbow 90 Deg 6 M JIC to 6 Fm JIC 11420 6A Elbow 45 Deg 6 M JIC to 6 Fm JIC Page 3 KB 106 4 206 MELT UNITS KITS AND SPARES CONTINUED 1 4 Maintenance Tools Page Part 30154 30154 30153 30153 11079 1 11079 2 11079 3 11080 1 Safety Equipment S C Part Description 11091 Safety Goggles 11068 1 Safety Gloves Heat 11063 Rubber Gloves Liquidproof Solvent Teletherm Portable Pyrometer Description Fahrenheit Meter case all three probes Cent
25. S A SAFETY DEVICE WHICH PROTECTS THE PUMP DRIVE MECHANISM 00 NOT BYPASS THIS ELECTRICAL CIRCUIT OR DAMAGE MAY RESULT TO THE MELT UNIT Page D 4 106 4 206 MELT UNITS INSTALLATION INSTRUCTIONS CONTINUED D 6 1 Block Diagram 240 Volt Sinale Phase EARTH CROUND POWER IN NEUTRAL LEG FOR 3 UIRE 248 VOLT sun O JO E Or POWER WIRES BLUE TERMINAL BLOCKS f R N SSS ii NN W N Wy 0 0 6 2 Block Diagram 120 Volt Single Phase EARTH CROUND POWER IN PONER RETURN BLUE TERMINAL BLOCKS SS NES N w SAN SS SS KAN Su SASS SENG N N N W W PONER HIRES Page D 5 106 4 206 MELT UNITS INSTALLATION INSTRUCTIONS CONTINUED D 7 Start up Instructions 1 Become familiar with controls by reading Section C Controls Install the KB melt unit as specified in this section Fill tank with hot melt material to 1 1 2 inches from top OO Turn the unit on and allow 30 minutes warm up time 5 Set hose and tank temperatures to desired settings Lower settings will increase the material s pot life Note Certain product assembly materials will degrade over time due to oxidation It is best not to put more material in the tank than will be used in one day Set the tank temperature as low as feasibl
26. T FAILURE TO DO THIS WILL RESULT IN STRIPPING OF THREADS AND RUINING BOTH PARTS AND TOOLS CAUTION 10 AVOID ARCING OF ELECTRICAL CONTACTS AND POSSIBLE FAILURE OF COMPONENTS DO NOT CONNECT ELECTRICAL CONNECTORS WHEN THE HOSE POWER SWITCH IS ON Page F 1 106 4 206 MELT UNITS MAINTENANCE CONTINUED F 3 Heating of Parts Heating parts may be accomplished by Applying power to the unit Using a hand held hot air qun Placing parts on a hot plate F 4 Monthly Inspection Procedure F 4 1 Hose Inspection l Verify that the hose is being properly supported so it is not over stressed during use Minimum bend radius is 8 inches 2 Check temperatures and adjust as required per Section E 1 2 Hose Temperature Control Note On multihose systems a temperature imbalance between hoses can be quickly found by feeling the outside insulation of each hose 4 2 Tank Temperature Check 1 Verify system is not operating in Overtemperature Mode See Section C 1 4 Overtemperature Indicator Light 2 Note tank temperature meter reading and adjust tank temperature as required per Section E 1 1 Tank Temperature Control F 5 Hose Replacement _ Refer to Figure D 3 1 1 Turn OFF unit and allow adhesive in tank to solidify CAUTION LIQUIFIED HOT MELT ADHESIVE CAN CAUSE DIFFICULTY IN MAINTAINING YOUR UNIT CERTAIN THAT ALL MATERIAL IN THE TANK HAS SOLIDIFIED BEFORE CONTINUING WITH MAIN
27. TENANCE 2 Turn unit back ON for 5 minutes to allow fittings to warm up 3 Turn OFF hose power switch and pump ON OFF switch 4 Tilt unit backwards and disconnect hose electrical connector 5 Loosen hose JIC fitting and remove hose from the fitting on the flow control valve Page 2 106 4 206 MELT UNITS MAINTENANCE CONTINUED F 5 Hose Replacement Continued 6 Pull thermostat bulb out of hose end being careful not to kink the capillary tube Remove screws from hose mounting block Install new hose as specified in Section D 3 Component Mounting and turn ON hose power switch F 6 Hose Controller Replacement I fa 59 N Follow Steps 1 6 for Hose Replacement Section F 5 Disconnect melt unit power and open front control panel Disconnect controller wires Remove the two 6 32 screws fastening the controller to the electrical mounting panel Install controller Insert thermostat bulb into the hose end and coil the capillary tube so that it hangs in a suitable position beneath chassis Attach hose the JIC fitting as specified in Section D 3 Reconnect melt unit power turn ON hose power switch and adjust controller as indicated in Section E 1 2 Hose Temperature Control Note See also Figure D 3 1 and Section I 2 for switch kit information F 7 Pump and Flow Control Replacement l 2 3 Turn OFF unit and allow adhesive tank to solidify Turn unit back ON for 5 minutes
28. ank Controller Replacement 11 Tank Heater Replacement Maintenance Chart hen iV exacta kuya ie we Geb Ge SOCU GIONS usse IE ger tni A Vi Page I I 1 MM E n gt mmm a T Tl rl Ti 7n Tl mim m n3 106 4 206 MELT UNITS TABLE OF CONTENTS CONTINUED Parts Lists Assembly Drawings and Page H 1 Electrical Schematic 1 Parts Lists and Assembly Drawings Page H I H 1 1 Melt Unit Parts List sissa saan Page 1 H 1 2 Melt Unit Assembly Drawing Page 3 Hedes Front Panel nd es Page 5 H 1 4 Inside Electrical Panel Page H 6 H 1 5 MOLOr ASSEMDIV susa Susassa Page H 7 1 6 Flow Control and Pump Page H 9 H 2 Electrical Schematic G Version Page H 1 Kits and Spares 1 1 I I Special OPTIONS sexual RIA EN eru Ries Page 1 1 I 1 1 Pump Warm up Switch Std Page 1 1 1 1 2 Gun Hanger Switch Kits Page 1 1 1 2 Melt Unit Recommended Spares OT d est Page 1 2 1 3 Maintenance Spares Page 1 3 1 4 Maintenance Tools Page 1 4 I 5 Lub
29. ant clothing gloves and safety goqgles WARNING Disconnect electrical power at external source Failure to do so can cause electrical shock WARNING High Pressure System contents under pressure Can A cause serious injury and burns or equipment and property damage Relieve pressure before servicing Other Product Symbols C Protective Heated Hose Applicator Pump Motor gt Z IN d Set Temp Standby Temp Adhesive Flow JH A Tank Heater Alarm Actual Temp The manufacturer reserves the right to make design changes for product improvement This manual may not reflect all details of these improvements 106 206 MELT UNITS DESCRIPTION The Slautterback KB Series Hot Melt Supply Units are high flow high pressure machines used for the melting and pumping of hot melt thermoplastic adhesives These units consist of a heated tank and a motor driven positive displacement gear pump They are all electric and do not require the use of compressed air Models are available with 10 and 20 16 capacity tanks 30 lb units are covered in service manual 19600 11 and 50 and 100 1b units are covered in service manual 19600 44 KB Series or HANDGUN Version machines are designed for use with Slautterback handgun hoses One gun hanger switch per hose may be mounted on the side of each machine machines with Switched hand
30. ce This switch is also a circuit breaker for pump motor overload protection The pump switch must be in the ON position in order to make handgun actuated switching devices such as a gun hanger switch operable kkk NOTE EACH KB G VERSION MELT UNIT HAS A SWITCHED PUMP MOTOR ELECTRICAL CIRCUIT POWER TO THE PUMP MOTOR CAN BE SWITCHED FROM A LOCATION OTHER THAN THE MELT UNIT FRONT PANEL THIS CAN BE A SWITCH ON THE HANDGUN HOSE APPLICATOR OR A GUN HANGER SWITCH MOUNTED ON THE SIDE OF MELT UNIT NOT SHOWN TO SECTION D 5 2 FOR FURTHER DETAILS C 1 3 Tank Temperature Meter This thermocoupled temperature meter indicates hot melt temperature in the tank IL does not indicate temperature of material in the hose C 1 4 Tank Heating Indicator Light This light turns on when tank heaters are powered It also assists the user when making accurate adjustments to the tank temperature controller C 1 5 Overtemperature Indicator Light This is a safety feature The KB Model is fitted with an overtemperature shut off which turns tank heaters off if tank temperature exceeds approximately 450 F The light will indicate an overtemp condition Should this light turn on the tank temperature control should be turned down or replaced if it has failed See Section G Troubleshooting Page 3 106 4 206 MELT UNITS CONTROLS AND INDICATORS CONTINUED 1 6 Handaun Hose Power Switch This switch is used for turning power
31. ching a run away temperature condition Once the tank reaches an overtemp condition the 0 switch controls tank temperature Check tank temperature when the O T indicator is lit If tank temperature is too high turn tank controller down counter clockwise If the O T light is on at an acceptable or tank temperature the 0 switch is either faulty or rated at a temperature 0 switch must be replaced in either case See Section F 9 0 Switch Replacement and Section 1 2 for switch kits See Solutions 1 through 6 If problem still exists replace the tank heaters as specified in Section F 11 Tank Heater Replacement Adjust the hose temperature controller according to Section E 1 2 in this manual Inadequate supply hose heat can affect the performance of your hot melt system If problem persists see Hose Controller Replacement Section F 6 and Section I 2 for hose controller kits Check the incoming hose power connector to see if it is properly installed Connector wire pins may be misaligned or loose If the melt unit has a HOSE PWR switch turn it to the ON position See Solutions 1 2 3 8 and 9 If problem remains disconnect incoming hose power connector and check hose heater resistance with an ohmmeter If the hose heater has failed it is necessary to replace the hose See the appropriate hose service manual See Solutions 3 and 9 Touch applicator to determine if it is
32. ction 1 2 12 1 70589 Plate 0 Switch Mounting 20 13 2 14431 Screw 50 HD CAP 10 32 x 1 2 14 1 70146 Melt Grid 15 4 14431 100 Screw SOC HD 5 16 18 x 3 8 Lg 16 2 12532 Heater 6 x1 2 350W 120V KB 10 2 12538 Heater 6 x1 2 350W 240V KB 10 16 2 12546 2 Heater 6 1 2 600W 120V KB 20 2 12546 1 Heater 6 x1 2 600W 240V KB 20 17 1 Flow Control and Pump see Section 1 6 18 Front Panel see Section H 1 3 19 1 Inside Electrical Panel see Section H 1 4 20 1 70110 Insulation Tank 10 1 70110 1 Insulation Tank 20 21 2 14403 CDF Screw Set 6 32 x 1 2 22 1 14441 Nut 6 32 23 4 14432 00 Screw HD SOC 10 32 x 3 8 24 1 ea 73706 11 Cable Assy Gun Hose 1 9 1 I ea 73706 12 Cable Assy Gun Hose 2 9 Page 1 106 4 206 MELT UNITS PARTS LISTS ASSEMBLY DRAWINGS AND ELECTRICAL SCHEMATIC CONTINUED H 1 1 Melt Unit Parts List Continued ITEM n3 s fa 4 2 n9 Qr 1 uns 1 1 h PART NUMBER DESCRIPTION 12222 Bushing Strain Relief 120V Bushing Strain Relief 240V 12012 Power 8 120V w plug Power Cord 10 240V w out plug 70584 Housing Tank 10 70584 1 Housing Tank KB20 70020 Housing Seal 70237 48 Label KB 10 70237 49 Label 20 70026 Label HOT not shown 14502 1 Clip Retainer for panel 14441 DA Nut 10 32 70585 Rear Panel
33. dgun Hoses Page D 5 1 Hose Power Circuit Page D 5 2 Switched Pump Motor Circuit Page D 6 Power Requirements Page D 6 1 Block Diagram 240 Volt Page D 6 2 Block Diagram 120 Volt Page DS Start UD INSITUCLIONS en n 1 1 1 1 2 O c i OW CO 02 W I 1 I 1 I Cad i ct tt Pp PR O WW 106 amp 200 MELT UNITS TABLE CONTENTS CONTINUED APAFUSTMERTS astuvat eg E l Temperature Adjustments 1 1 Tank Temperature Controller 1 2 Hose Temperature Controllers E 2 Flow Control Valve E 3 Electrical Adjustments Maintenance cbe LAT EN e ET End deoa SUMMA T EE F 2 Warning and Caution Notes Pied Heating Of Parts ssa e Rma de ire XR el F 4 Monthly Inspection F 4 1 Hose Inspection F 4 2 Tank Temperature Check Hose Replacement F 6 Hose Controller Replacement m F 7 Pump and Flow Control Replacement F 8 Pump Motor Replacement F 9 Overtemp Switch Replacement F 10 T
34. e for each specific application To prevent stalling of the motor adjust the flow control valve so the pump is partially bypassed CAUTION DO NOT MIX DIFFERENT HOT MELT FORMULATIONS WITHOUT FIRST TESTING OUTSIDE THE TANK SOME COMBINATIONS TEND TO JELL AND THICKEN DRAIN THE SYSTEM IF NECESSARY AND CLEAN TANK AND HOSES WITH A FLUSHING AGENT SUCH AS STRIP N CLEAN SEE SECTION 1 5 LUBRICANTS SEALANTS CLEANERS Page D 6 KB 106 8 206 MELT UNITS ADJUSTMENTS 1 Temperature Adjustments 1 1 Tank Temperature Controller To raise tank temperature turn shaft clockwise To lower tank temperature turn shaft counter clockwise The tank controller temperature ranges 575 in one 320 rotation of the adjustment shaft Use the tank temperature meter to verify temperature Allow temperature to stabilize at least 30 minutes before making further adjustments Note prevent degradation of the hot melt material the tank temperature should be as as possible for the material used See Section B 3 Performance Specifications for temperature range of the melt tank E 1 2 Hose Temperature Controllers To raise hose temperature turn shaft clockwise lower hose temperature turn shaft counter clockwise Temperature graduations on hose controllers reflect the approximate hose temperature For precise readings measure the inside hose temperature with a pyrometer and bead probe such as the Sla
35. ead driver whichever occurs first 3 Stationary hose automatic electric head JH M 1 year or 2 000 hours of use series Hotmelt System or melt unit standard whichever occurs first unloader standard accessory purchased with a system 4 Manual hose handgun Mini Squirt Ill any butyl 6 months or 1 000 hours of use system any PUR system including hose gun whichever occurs first or head used with PUR any spare or replacement component pneumatic head industrial heated hose 100 Temperature Controller nozzle nozzle bar 5 Rebuilt equipment 90 days or 500 hours of use whichever occurs first B The sole liability of Slautterback and exclusive remedy extended to any Slautterback customer shall be limited to replacing or repairing at the option of Slautterback any product returned under the terms of this warranty Labor and related expenses incurred to install replacement or repaired parts are not covered by this warranty Slautterback is not responsible for repair or replacement of any product that has been subject to abuse misuse alteration accident or negligent use nor for repairs made by an unauthorized person or with parts other than those provided by Slautterback D Slautterback assumes no responsibility for the performance of adhesives or other materials used with its products E The warranty for a product repaired or replaced under this warranty shall continue iri effect for the remainder of the original
36. emperatures this does not improve performance consult the adhesive vender concerning your applications Increase tank and supply hose temperatures If this does not improve performance consult the adhesive vendor concerning your applications Adhesive formulations tend to be a factor in each previously listed problems Refer to Start Up Instructions Section 0 7 for Cautionary Notes System should be purged Clean applicator nozzle See Section I 4 Maintenance Tools Increase system fluid pressure without stalling the motor F C V adjustment If this does not work remove nozzle and replace it with a larger orifice nozzle Decrease system fluid pressure F C V adjustment If this does not work remove nozzle and replace it with a smaller orifice nozzle Page 6 6 PARTS LISTS ASSEMBLY DRAWINGS AND ELECTRICAL SCHEMATIC 1 Parts Lists and Assembly Drawings 1 1 Melt Unit Parts List ITE OTY PART NUMBER DESCRIPTION 1 1 73010 10 1 73198 2 Tank Assy 20 W Polyamide Tank 2 1 70600 Chassis Base 3 4 14468 Spacer 21 64 x 3 4 x 1 2 Thk 4 4 14451 Washer Lock 5 16 I D 5 4 14433 Screw Hex HD 5 16 18 x 1 1 4 6 1 13011 4 Thermostat w Slot 7 1 13011 3 C Mounting Clip 8 7 14530 CAW Screw PHIL Self Tap 6 32x5 16 9 6 14451 Washer 6 Lock 10 1 79056 1 Pump Warm up lock out Switch 11 1 Overtemp Switch Kit see Se
37. gun hoses Model L1S are not equipped with gun hanger switches The 10 and 20 lb units are capable of using one or two handgun hoses KB Series machines are able to pump a variety of hot melt materials such as packaging adhesives product assembly adhesives and thermoplastic potting materials see Section B 3 Performance Specifications The melt tank will accept aranular flake or chunk forms of hot melt adhesives All units are equipped with a flow control valve which provides precise fluid pressure regulation internal tank melt grid is standard in the KB 10G and KB 20G The tank temperature can be regulated from ambient temperature to 400 F 205 C An adjustable tank controller is mounted directly to the melt tank base Hose temperatures are individually controlled by adjustable capillary bulb controllers mounted on the inside electrical panel of the melt unit Electrical power to the unit is controlled by a circuit breaker mounted directly on the front panel Other front panel features include a tank temperature meter a pump on off switch a tank heating indicator light and an overtemperature indicator light Hose Power switches are located on the lower right portion of the front panel two maximum The inside electrical panel of the KB Series machine contains terminal blocks to make electrical connections for the power in supply circuit Refer to Section D 5 Electrical Hook up Page 1 106 4 206 M
38. igrade and accessory kit Fahrenheit Meter only with case Centigrade without probes Bead probe Surface probe Immersion ambient probe Accessory kit extra long 5 cable holding brake and fixing clip Various Accessories Part 11029 11025 11026 12021 11022 1 11022 2 11022 3 11022 4 11023 2 11023 1 11024 11024 1 11048 1 11049 1 11027 11043 11042 2 11003 79002 73124 1 73124 2 1 4 Description Pocket thermometer Amp Probe Volt Ohmmeter Adjustable Flameless heat gun Hex Key Set 050 through 3 16 Hex Key Set 5 64 through 1 4 Hex Key Set 3 32 through 1 4 Hex Key Set 3 16 through 3 8 Bore Brush 7 8 O D Bore Brush 1 4 O D Stainless Steel Brush small Stainless Steel Brush large Razor Knife Blades for Razor Knife Wire Stripper Universal Crimp Tool Amp Pin Extractor Amp Pin Crimp Tool Nozzle Cleaning Kit 11 Handgun Slautterback Tool Kit 5 piece Slautterback Tool Kit complete 106 4 206 MELT UNITS 5 AND SPARES CONTINUED 1 5 Lubricants Sealants Cleaners S C Part 30096 11278 11277 11276 1 clear 11276 2 black 11200 1 11200 5 11200 55 11203 4 11207 Description Seal Lubricant oz syringe Heat Sink Compound 5 oz tube Thread Sealant 1 69 oz tube Silicone Sealant 11 6 oz cart Strip N Clean 9 1 gallon 5 gallons 55 gallons Parts Soak 4 gal with basket Heat Release amp Transfer Agent 6 oz
39. itch 300 20 1 79127 400 Kit Overtemp Switch 400 KB 20 1 1 19127 425 Kit Overtemp Switch 425 20 1 19127 450 Kit Overtemp Switch 450 20 1 12015 1 120 15 10 1 1 12015 2 Rocker Breaker 120 20 AMP KB 20 1 1 12015 3 Rocker Breaker 240V 12 AMP 1 1 79056 1 Pump Warm up lock out Switch 1 Kit Hose Power Switch 2 1 Pumps 79048 2 Kit Pump 30mm 1 1 79042 Kit Hardware Pump 30mm 4 21mm 1 2 19081 Kit Pump Seal 30mm 21mm 1 2 79030 1 Kit Pump 21mm 1 79082 1 Kit F C V Repair minor seals only 1 2 79082 2 Kit F C V Repair major complete 1 79082 3 Kit Field Retrofit 1 1 75011 006 Flow Control Valve Assy 1 1 75011 007 Flow Control Valve Assy 2 Hose 1 Page 1 2 106 8 206 MELT UNITS 5 AND SPARES CONTINUED I 2 Melt Unit Recommended Spares Continued NOTE KKK INDIVIDUAL MOTORS HARDWARE CAPACITORS AND PUMP MOTOR ON OFF BREAKERS ARE FOUND IN SECTIONS H 1 4 AND H 1 5 BE CAREFUL TO ORDER MATCHING COMPONENTS MOTOR GROUPS LISTED BELOW INCLUDE THESE COMPONENTS PRE ASSEMBLED WITHOUT MOTOR MOUNT PAN Motors 73714 1 Motor Group 86 RPM 120V 60Hz 1 1 73714 2 Motor Group 86 RPM 240V 60Hz 1 1 12277 2 Wire Nuts Medium low temp 6 12 70460 2 Motor Coupler KB 1 1 14475 3 Key 1 8 x 1 8 x 1 1 2 70461 3 Shaft KB 10 1 70461 4 Pump Motor Shaft KB 20 1 70028
40. nto the melt tank for any foreign material plugging the insert pump port Pump gears can freeze up in which case the pump may need replacement or repair Problem k Tighten F C V and pump mounting screws If pump continues to leak replace the O ring copper shim and tank gasket Problem 1 Consult factory for the proper pump combination needed for specific application Problem n The pump may have excessive wear Dismantle and determine its status Replace if necessary Page G 5 10G 4 206 MELT UNITS 16 17 18 19 20 21 22 TROUBLESHOOTING CONTINUED G 2 Solutions Continued The pump motor is normally the last item to check when troubleshooting All motors have internal thermal protection Turn off pump switch and allow motor to cool for approximately 20 minutes Turn pump switch back on the motor still fails to operate continue troubleshooting Determine which pump motor is mounted in your melt unit See Section H 1 4 Parts List and the motor 1 0 plate Problem g Disconnect motor from melt unit voltage and apply test voltage to determine the operational status of the motor Replace the motor if necessary Problems 1 amp m Consult factory for the properly rated pump motor for your specific application Section F 8 Pump Motor Replacement Remove foreign material from pump and tank Purge system with Strip N Clean if necessary Decrease tank and supply hose t
41. power supply socket An appropriate power plug must be attached to the power cord for 240V melt units Inspect the melt unit I D plate and inside electrical panel to verify the actual type of 240V power plug required for the system 2 or 3 wire See Section D 6 Power Requirements For CONDUIT model hookup it is necessary to open the front control panel Then the appropriate power in wires must be installed in the terminal blocks provided Slautterback Corporation suggests the use of 3 8 liquidtight conduit and fittings when routing wires to the electrical terminal blocks 7 8 diameter holes in the chassis are provided for these installations See Section D 6 Power Requirements Note Close the front control panel after electrical hookup Page D 3 106 4 206 MELT UNITS INSTALLATION INSTRUCTIONS CONTINUED D 5 1 Hose Power Circuit The KB 10G and KB 20G front panels have two applicator control switch locations for one or two handgun hose power switches Hose Power switches are identified by the ON OFF markings imprinted in the switch body A Hose Power Switch controls the electrical power to hose and handgun heaters a handgun hose Each hose power switch on KB Series G Version machine controls individual handgun hoses up to two Not only are hose power switches useful during system maintenance but they are also useful in different work station arrangements One handgun hose can be turned OFF at a work s
42. ricants Sealants Cleaners Page 1 5 vii O 3 106 4 206 MELT UNITS KKK NOT ES KX KK viii 1 1 Intended Use 1 2 Personal Safety Wear Safety Goggles Wear Heat Resistant Safety Gloves Wear Protective Clothing 1 3 Electrical Safety 1 4 Emergency Power Disconnect 1 5 Follow Directions 1 Safety Precautions for Hotmelt Applicator Eguipment This manual contains important safety information and instructions Failure to comply with these instructions can result in death injury or permanent dam age to this equipment and will void the warranty This equipment is designed for use with standard adhesive and sealant materials with flash points above 232 450 F Use of flammable material or material not compatible with the specifications of this equipment can cause injury to operator and damage to equipment The manufacturer has designed this equipment for safe operation Specified models are in compliance with EN 60204 1 1997 However heated thermo plastics and other hotmelt materials are dangerous and care must be exer cised to ensure operational safety Handling must be in accordance with hot manufacturer specifications Never exceed the maximum application temperature recommended by the adhesive manufacturer Dispose of hotmelt properly Refer to the Materials Safety Data Sheet MSDS of the hotmelt for recommended disposal methods Wear the following protection when
43. tation when it is occupied by only one operator This can conveniently increase handgun hose life when it is not being used D 5 2 Switched Pump Motor Circuit The Switched Pump Motor Circuit allows the pump motor to be switched OFF with a handgun when the system is not applying adhesive This feature increases pump motor life remote pump switch can be found on a switched handgun such as the Model 115 at the gun hanger switch mounted on the side of the melt unit Both of these switches turn ON the pump motor at the time of application Up to two remote switches are wired in the melt unit between terminal block locations 9 and TA 9a Refer to Section 2 D 6 Power Requirements KB Series melt units are standard single phase versions of 120 volt or 240 volt power sources each with earth ground for safety The 240 volt units can be wired for 2 wire or 3 wire single phase power See the following Block Diagrams identification plate is attached to each melt unit on the inside of the left rear leg of the tank chassis This plate specifies the exact voltage of the melt unit and the frequency of the pump motor 50 Hz or 60 Hz CAUTION BEFORE CONNECTING ELECTRICAL POWER TO THE MELT UNIT REFER TO THE MELT UNIT S IDENTIFICATION PLATE ALSO REFER TO SECTION B 1 OF THIS MANUAL FOR FURTHER MELT UNIT ELECTRICAL SPECIFICATIONS CAUTION THE PUMP WARM UP SWITCH FOUND AT THE REAR OF THE UNIT I
44. to allow fittings to warm up Disconnect melt unit power and tilt unit backwards Loosen hose JIC fittings and remove hose s from the flow control valve Refer to Section H 1 6 for seguential parts breakdown Remove the four socket head cap screws attaching the flow control valve and pump to the tank Pull pump out and remove its O ring copper shim and tank gasket Provide new replacement seals See Section 1 2 for appropriate pump kits 3 106 4 206 MELT UNITS MAINTENANCE CONTINUED F 7 Pump and Flow Control Replacement Continued 8 Place O ring in its pump groove after lubricating with a silicon based grease 9 Align pump pump shim and flow control valve with the O ring in place Make certain that the pump and the FCV block mating surfaces lie flat against one another 10 Attach flow control valve and pump with the pump gasket seated to the bottom of the tank using the hex head cap screws with lock washers Before tightening these screws check the O ring groove alignment by manually pressing the flow control valve against the pump Proceed to tighten all Screws in an even manner CAUTION BE SURE O RING IS PROPERLY ALIGNED IN PUMP GROOVE WHEN REPLACING PUMP AND OR FLOW CONTROL VALVE PINCHED OR MISALIGNED O RING MAY RESULT IN PUMP LEAKAGE 1l Reconnect hose s to the flow control valve and turn melt unit power ON F 8 Pump Motor Replacement Disconnect electrical
45. utterback Teletherm See Temperature Check in the Maintenance Section of the supply hose service manual Hose temperature should be the minimum temperature required for application for maximum hose life and to prevent degradation of the material in the hose Page 1 106 4 206 MELT UNITS ADJUSTMENTS CONTINUED E 2 Flow Control Valve The flow control valve is an adjustable pressure regulating device mounted to the pump underneath the melt unit chassis It is adjusted from the lower right side of the melt unit using the 1 4 inch hex key supplied with the unit Adjust for the following conditions Maximum Flow Low Viscosity Materials Adjust 1 2 to 1 turn counter clockwise from full clockwise setting 1115 will prevent pressure surges when system is valved open Maximum Flow High Viscosity Materials Adjust so pump will start and run at normal speed when switched on with the system valved shut Adjusting for Lower Flow Rates Adjust for desired flow rate when system is valved open FLOW CONTROL VALVE ADJUSTMENT See Caution Note on next page Page 2 105 206 MELT UNITS ADJUSTMENTS CONTINUED CAUTION FOR MAXIMUM PERFORMANCE AND MOTOR LIFE DO NOT ALLOW PUMP MOTOR TO STALL PROLONGED STALL CONDITIONS WILL CAUSE MOTOR TO GO INTO THERMAL OVERLOAD E 3 Electrical Adjustments Once electrical power has been properly supplied to the inside electrical panel according to Section D 6
46. warranty period or for ninety 90 days following the day of shipment by Slautterback of the repaired or replaced product whichever period is longer No warranty is made with respect to custom products or products developed designed and manufactured to customer specifications except as specifically stated in writing by Slautterback G Slautterback is responsible only for payment of shipping charges for delivery of a repaired or replaced product via the least expensive means of transport to customer or an authorized Sales and Service Center in the Continental United States only Payment for shipment to Slautterback or an authorized Sales and Service Center for evaluation repair or replacement is the responsibility of the customer H For service under this warranty contact the Factory Authorized Representative from which the product was purchased THIS WARRANTY IS IN LIEU OF ANY OTHER WARRANTY EXPRESSED OR IMPLIED INCLUDING THE WARRANTY OF MERCHANTABILITY AND FITNESS FOR THE PARTICULAR PURPOSE Complete Reverse Side and Retain for Your Records SLAUTTERBACK CORPORATION O 5 Lower Ragsdale Drive Monterey CA 93940 5779 USA O 831 658 6000 O FAX 831 658 6094 Rev D 1 of 2 70237 40 Eguipment Record Record the information below on all eguipment received and retain for your records Systems melt units hoses guns heads pattern controllers drivers etc Products were purchased from Slautterback Authorized Sales and Service
47. wer cord are required to meet standard IEC 309 Power conducting wires must be nominal 5 3 mm 10 AWG maxi mum and nominal 2 1 mm 14 AWG minimum In the event of a malfunction turn off power to the equipment at the power off switch and remove source power to the system at the nearest main disconnect Head the product manual thoroughly before installation operation or mainte nance Failure to do so can result in a serious accident or equipment mal function The manufacturer will not be held liable for injuries or damage caused by misuse of this equipment 1 6 Safety Symbols and Signal Words The following safety symbols and signal words are used throughout the manual and on the product to alert the reader and operator to personal safety hazards or to identify conditions that may result in equipment or property damage General Safety Symbols DANGER Indicates hazard which if not avoided will result in serious injury including death or equipment and property damage WARNING indicates a hazard which if not avoided can result in serious injury or equipment and property damage CAUTION indicates a hazard which if not avoided can result in minor injury or equipment and property damage Specific Symbols and Signal Words DANGER High Voltage Can cause serious injury including death Disconnect electrical power at external source before servicing WARNING Hot Surface Can cause serious injury and burns AN Wear heat resist
48. working on or around this equipment Always wear heat resistant gloves rated to 205 400 F and allow all system temperatures to stabilize below 193 380 F before servicing Properly ventilate equipment according to MSDS of the material used Do not store combustible materials in vicinity of equipment Trained operators and service technicians should be aware of exposed surfaces of the unit which cannot be practically safeguarded These exposed surfaces may be hot and take time to cool after the unit has been operating Keep parts of the body away from rotating parts Do not wear loose articles of clothing when operating or servicing units with rotating parts Remove wristwatches r ngs necklaces or other jewelry and cover or pin up long hair before performing any work on or with the unit Trained operators may perform only external equipment adjustments Internal adjustments and service must be performed by trained service technicians Determine voltage of this equipment before installation and confirm compatibil ity with available power Equipment must be connected to a property grounded circuit and installed in accordance with all applicable electrical codes Ground fault protection must be provided in supply circuitry at site installation Models designed to EN60204 1 1997 require power cords be approved to a harmonized HAR standard and rated for 70 158 A HAR approved Type B plug and strain relief for po
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