D-Series Clamps - Cascade Corporation
Contents
1. Reclamp load against Check for bent contact pads or forks straighten or replace Check hydraulics for low supply pressure Refer to Service Manual CL1177 eps Check for worn contact pad surfaces replace surface or pads 14 672944 R9 A AFE OPERATION AND MAINTENANCE OSHA Regulations Industrial Trucks and Attachments WARNING The safe operation and maintenance of industrial trucks is regulated by Occupational Safety and Health OSHA regulations 1910 178 and American National Standards Institute ANSI Safety Standard for Powered Industrial Trucks ANSI B56 1 When operating and maintaining industrial trucks equipped with attachments you should pay particular attention to the following sections of these regulations You should be familiar with all sections of these regulations Ask your employer for the complete regulations a General Requirement 4 6 Modifications and additions which affect capacity and safe operation shall not be performed by the customer or user without manufacturers prior written approval Capacity operation and maintenance instruction plates tags or decals shall be changed accordingly If the truck is equipped with front end attachments other than factory installed attachments the user shall request that the truck be marked to identify the attachments and show the appropriate weight of the truck and attachment combination at maxi2. When a powered industrial truck is left unattended load engaging means shall be fully lowered controls shall be neutralized power shall be shut off and brakes set Wheels shall be blocked if the truck is parked on an incline A powered industrial truck is unattended when the operator is 25 feet or more away from the vehicle which remains in his view or whenever the operator leaves the vehicle and it is not in his view When the operator of an industrial truck is dismounted and within 25 feet of the truck still in his view the load engaging means shall be fully lowered controls neutralized and the brakes set to prevent movement 672944 R9 6 10 A safe distance shall be maintained from the edge of ramps or platforms while on any elevated dock or platform or freight car Trucks shall not be used for opening or closing freight doors A load backrest extension shall be used whenever necessary to minimize the possibility of the load or part of it from falling rearward n Traveling 4 7i iii The driver shall be required to slow down and sound the horn at cross Isles and other locations where vision is obstructed If the load being carried obstructs forward view the driver shall be required to travel with the load trailing When ascending or descending grades in excess of 10 percent loaded trucks shall be driven with the load upgrade On all grades the load and load engaging means shall be tilted back
3. TIPPING CLAMPS I A Tilt mast to square pads with load B Drive forward position load against backrest OORD C Clamp load CL5418 eps Reference line for easy height positioning Raise load high enough for the load to fully tip forward CL5419 eps CL5420 eps CL5421 eps 672944 R9 _ L OAD HANDLING REVOLVING CLAMPS Position load parallel to Check overhead ground before rotating clearance Eloa Tilt back if 4 Clamp Check ground mounting is used clearance CL1207 eps CL1208 eps Position the load center of gravity as close as possible to the center of rotation to minimize lateral offset This will reduce torque requirements and increase truck Stability am Ay Load Center E RS al of Gravity Rotation CL4735 eps Lateral Offset 672944 R9 9 L OAD HANDLING REVOLVING CLAMPS CONTINUED A Make sure container or unitized load has captive fork slots If elevated loads a before rotating must be rotated rotate slowly B Position forks to outside edge of slots CLO045 eps CL1193 eps CL0046 eps 10 672944 R9 OAD HANDLING TURNALOAD CLAMP CLAMPS WITH TOP ARM SHUTOFF Pick up empty pallet with top arm rotate 180 to position pallet on top A Drive forward pick up load Check clearance B Raise load to clamp against top pallet CLO273 eps CLO271 eps WARN
4. Clockwise CW B Sideshift Right C Release Forks Arms B Clamp Arms Press knob button D Clamp Forks Arms TIPPING CLAMPS A Tip Forward TURNAFORK B Tip Back Same as above C Release Arms close arms to D Clamp Arms change function cr CL1189 eps AUXILIARY VALVE FUNCTIONS Tilt forward Hoist down AC GAO0005 eps Hoist up Tilt back 672944 R9 o L OAD HANDLING BALE amp MULTI PURPOSE CLAMPS A Mast vertical position Tilt back for transport Transport load arms parallel to floor 3 4 e centered not sideshifted B Move forward position load against backrest bottom of load with bottom of amp pad edges 12 in 30 cm CL1204 eps CL1205 eps 6 672944 R9 _ L OAD HANDLING DRUM CLAMPS A Align drums squarely Tilt back for transport 3 4 before clamping all p 3 4 ey drums same size L ES ie B Use correct clamping force Be i CL1212 eps CL1213 eps Position contact pads under upper chines 12 in 30 cm CL1201 eps T CL0035 eps no L OAD HANDLING FORK CLAMPS ey A Tilt mast to Tilt back for transport 3 4 position forks gay Transport load parallel to centered floor not sideshifted i t B Drive forward position load against forks CL1198 eps Position forks to outside edges of pallet CL1200 eps 7 672944 R9 CLO029 eps OAD HANDLING
5. be made by authorized personnel All parts of any such industrial truck requiring replacement shall be replaced only by parts equivalent as to safety with those used in the original design Industrial trucks shall not be altered so that the relative positions of the various parts are different from what they were when originally received from the manufacturer nor shall they be altered either by the addition of extra parts not provided by the manufacturer or by the elimination of any parts Additional counter weighting of fork trucks shall not be done unless approved by the truck manufacturer Industrial trucks shall be examined before being placed in service and shall not be placed in service if the examination shows any condition adversely affecting the safety of the vehicle Such examinations shall be made at least daily When industrial trucks are used on a round the clock basis they shall be examined after each shift Defects when found shall be immediately reported and corrected 15 Do you have questions you need answered right now Call your nearest Cascade Service Department Visit us online at www cascorp com AMERICAS Cascade Corporation U S Headquarters 2201 NE 201st Fairview OR 97024 9718 Tel 800 CASCADE 227 2233 Fax 888 329 8207 EUROPE AFRICA Cascade Italia S R L European Headquarters Via Dell Artigianato 1 37030 Vago di Lavagno VR ltaly Tel 39 045 89891 11 Fax 39 045 8989160 ASIA P
6. 863 1368 05 2013 Part Number 672944 R9
7. ACIFIC Cascade Japan Ltd 2 23 2 Chome Kukuchi Nishimachi Amagasaki Hyogo Japan 661 0978 Tel 81 6 6420 977 1 Cascade Canada Inc 5570 Timberlea Blvd Mississauga Ontario Canada L4W 4M6 Tel 905 629 7777 Fax 905 629 7785 Cascade Africa Pty Ltd PO Box 625 Isando 1600 60A Steel Road Sparton Kempton Park South Africa Tel 27 11 975 9240 Fax 27 11 394 1147 Cascade Korea 121B 9L Namdong Ind Complex 691 8 Gojan Dong Namdong Ku Inchon Korea Tel 82 32 821 2051 Cascade do Brasil Rua Jo o Guerra 134 Macuco Santos SP Brasil 11015 130 Tel 55 13 2105 8800 Fax 55 13 2105 8899 Cascade Xiamen No 668 Yangguang Ra Xinyang Industrial Zone Haicang Xiamen City Fujian Province P R China 361026 Cascade India Material Handling Private Limited No 34 Global Trade Centre 1 1 Rambaugh Colony Lal Bahadur Shastri Road Navi Peth Pune 411 030 Maharashtra India Phone 91 020 2432 5490 Fax 91 020 2433 0881 Fax 81 6 6420 9777 Fax 82 32 821 2055 Tel 86 592 651 2500 Fax 86 592 651 2571 Cascade Australia Pty Ltd 1445 Ipswich Road Rocklea QLD 4107 Australia Tel 1 800 227 223 Fax 61 7 3373 7333 cascade co Cm TM Cascade Corporation 2013 Cascade New Zealand 15 Ra Ora Drive East Tamaki Auckland New Zealand Tel 64 9 273 9136 Fax 64 9 273 9137 Sunstream Industries Pte Ltd 18 Tuas South Street 5 singapore 637796 Tel 65 6795 7555 Fax 65 6
8. ING If load is short and does not clamp firmly against top pallet withdraw from load and reposition top arm as follows Rotate 180 o Adjust arm Rotate 180 5 CL0221 eps and reclamp OAD HANDLING TURNALOAD CLAMP CLAMPS WITH BOTTOM ARM SHUTOFF Pick up empty pallet rotate 180 to position pallet on top A Drive forward pick up load B Clamp load Check clearance CLO271 eps CL2485 eps WARNING If the bottom pallet cannot be picked up because the lower forks are to high reposition the bottom arm as shown IMPORTANT Positioning the bottom arm _ __ osses outside the width of the frame will reduce Rotate 180 Adjust arm Rotate 180 frame end damage from dragging on floor and reclamp 672944 R9 11 o OAD HANDLING BULK BOX HANDLER A Tilt mast to Tilt back for transport position forks 3 4 parallel to floor Transport load centered gt 0 12 in 30 em t CL3876 eps B Drive forward CL3877 eps position load with arm pads Check overhead T clearance Position load parallel to ground If elevated load before rotating must be rotated rotate load slowly Check ground clearance CL3879 eps Tilt back if 4 Clamp mounting is used CL3880 eps CLO046 eps CL3882 e
9. if applicable and raised only as far as necessary to clear the road surface o Loading 1 Only stable or safely arranged loads shall be handled Caution shall be exercised when handling off center loads which cannot be centered Only loads within the rated capacity of the truck shall be handled The long or high including multiple tiered loads which may affect capacity shall be adjusted Trucks equipped with attachments shall be operated as partially loaded trucks when not handling a load A load engaging means shall be placed under the load as far as possible the mast shall be carefully tilted backward to stabilize the load Extreme care shall be used when tilting the load forward or backward particularly when high tiering Tilting forward with load engaging means elevated shall be prohibited except to pick up a load An elevated load shall not be tilted forward except when the load is in a deposit position over a rack or stack When stacking or tiering only enough backward tilt to stabilize the load shall be used 0 Operation of the Truck 1 If at any time a powered industrial truck is found to be in need of repair defective or in any way unsafe the truck shall be taken out of service until it has been restored to safe operating condition q Maintenance of Industrial Trucks 1 5 Any power operated industrial truck not in safe operating condition shall be removed from service All repairs shall
10. mum elevation with load laterally centered The user shall see that all nameplates and markings are in place and maintained in a legible condition e Safety Guards 2 If the type of load presents a hazard the user shall equip fork trucks with a vertical load backrest extension in accordance with a 2 following a 2 All new powered industrial trucks acquired and used by an employer after February 15 1972 shall meet the design and construction requirements for powered industrial trucks established in the American National Standard for Powered Industrial Trucks Part Il ANSI B56 1 except for vehicles intended primarily for earth moving or over the road hauling Operator Training Only trained and authorized operators shall be permitted to operate a powered industrial truck Methods shall be devised to train operators in the safe operation of powered industrial trucks m Truck Operations 1 2 5ii iii Trucks shall not be driven up to anyone standing in front of a bench or other fixed object No person shall be allowed to stand or pass under the elevated portion of any truck whether loaded or empty Unauthorized personnel shall not be permitted to ride on powered industrial trucks A safe place to ride shall be provided where riding of trucks is authorized The employer shall prohibit arms or legs from being placed between the uprights of the mast or outside the running lines of the truck
11. o 0 PERATOR S GUIDE D Series Clamps Sideshifting Non Sideshifting Revolving Turnafork Turnaload Bulk Box Handler Marble Handler Tipping Manual No 672944 R9 Cascade Cascade is a Registered Trademark of Cascade Corporation ONTENTS Introduction Safety Rules Daily Inspection Attachment Operation Load Handling Bale and Multi Purpose Clamps Drum Clamps Fork Clamps Tipping Clamps Revolving Clamps Turnaload Clamps Bulk Box Handler Marble Handler Load Troubleshooting Safe Operation and Maintenance OHSA Regulations gr pe Q D COIN INIOIOD RIP WARNING Rated capacity of the truck attachment combination is a responsibility of the original truck manufacturer and may be less than shown on the attachment nameplate Consult the truck nameplate WARNING Do not operate this attachment unless you are a trained and authorized lift truck driver CAUTION This guide shows load handling procedures for most products Ask your company or organization about any special procedures for the loads you may be handling 672944 R9 NTRODUCTION Cascade Clamp attachments are available in a wide variety of types designed to handle a wide variety of loads About this Guide This guide is prepared to simplify your understanding about efficient and safe attachment use and operation Please read this guide thoroughly before operating the attachment Be sure you know and unde
12. on the load center of gravity as close as possible to the center of rotation to minimize lateral offset Center of Rotation Lateral Offset 672944 R9 Load weight must not exceed combined truck attachment capacity see truck nameplate Prior to lift or travel verify load is stable and safely arranged Refer to WARNING below CL1837 eps WARNING Unclamped loads on top must be stable and safely arranged prior to lifting and traveling Backrest required where possibility exists for load to fall rearward See OSHA 1910 178 and ANSI B56 1 Page 14 Load Center of Gravity CL4735 eps o D AILY INSPECTION Check items each day Report problems to your supervisor Check clamp force prior to each operational shift Refer to attachment service manual for troubleshooting maintenance and repair procedures Cylinders and Hoses for leaks Upper hook engagement Ni SO ans Ses Safety decals amp nameplate Lower hook engagement Pad edges surfaces Fasteners Forks 4 672944 R9 _ A TTACHMENT OPERATION NON SIDESHIFTING CLAMPS SIDESHIFTING CLAMPS A Release Arms A Sideshift Left B Clamp Arms B Sideshift Right C not used C Release Arms D not used D Clamp Arms 0 A i CL1186 eps C SIDESHIFTING WITH SOLENOID VALVE REVOLVING CLAMPS A Sideshift Left A Rotate Counterclockwise CCW A Release Arms Press knob button B Rotate
13. ps CL3881 eps XK 12 672944 R9 no L OAD HANDLING MARBLE HANDLER WARNING Use arms to stabilize the load only They are not designed to clamp and carry 1 Approach the load and position the foot under CAUTION Inspect trailer for the bundle Clamp damage before loading or Stabilizing arms on the unloading bundle CL3143 eps Bottom Foot Security Strap or Chain WARNING Inspect strap or chain for wear or defects Replace as necessary CAUTION Specifications Block trailer wheels Strap Minimum break strength of 10 000 Ibs Dockplate required C Minimum load limit of 3 333 Ibs CL3144 eps Chain Minimum 3 8 in dia Minimum vertical lift capacity of 7 100 Ibs ro Attach and tighten a ratcheting Strap or chain around the front of the bundle from arm to arm bundles close to the trailer wall CL3145 eps Pd Use the traversing carriage to align with CL3146 eps Lower the bundle to just rest on the ground Secure the 5 load with overhead crane straps Take up the slack with the overhead crane to support the bundle Do not lift the bundle while the security strap is fastened CL3147 eps CL3148 eps 672944 R9 13 OAD HANDLING MARBLE HANDLER Carefully raise and transport the bundle Remove the security strap from the arms Back the Marble Handler away from the bundle CL3149 eps o L OAD TROUBLESHOOTING IF LOAD IS SLIPPING
14. rstand all operating procedures and safety precautions If you have any questions or don t understand a procedure ask your Supervisor Emphasize Safety Most accidents are caused by operator carelessness or misjudgement You must watch for poorly maintained equipment and hazardous situations and correct them FORK CLAMP MULTI PURPOSE TURNAFORK RIGID ARM CLAMP CL1178 eps CELIeps DRUM CLAMP COTTON BALE CLAMP REVOLVING CLAMPS BULK BOX HANDLER GENES Es CL1181 eps CL1182 eps CL3875 eps 672944 R9 J AFETY RULES Industrial Lift Trucks No riders No reaching through mast No standing under load CL1209 eps With load Q By Rj e t s Traveling Empty Motor off park lower load EEE Lin No parking on ramp No turning on ramp Watch clearances CL1210 ep Ea Observe Workers Gror L aa OE t t h Ds Slow for Sound horn slow Sound horn slow Wet floors Bumps is two way traffic at intersection at corner 2 672944 R9 S AFETY RULES Handling Loads Loads must be secure prior to lifting and transporting Limit sideshifting with raised load O l LOAD WEIGHT q br TERRE a Center load prior to lifting and traveling LL l Limit truck movement with raised load mm D Check for slipping loads Refer to Load Troubleshooting Section Positi
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