700H Adjustable Frequency AC Drive
Contents
1. Wiring Examples Input Output Connection Example Required Parameter Changes Potentiometer Unipolar e Set I O configuration see page 33 Speed Reference e Adjust Scaling 10k Ohm Pot Parameters 91 92 and 325 326 Recommended e View Results 2k Ohm Minimum Parameter 002 Joystick Bipolar Speed e Set I O configuration see page 33 Reference Set Direction Mode 10V Input Parameter 190 1 Bipolar e Adjust Scaling Parameters 91 92 and 325 326 E View Results Parameter 002 Analog Input Bipolar E e Set I O configuration see page 33 Speed Reference Set Direction Mode 10V Input M BB Parameter 190 1 Bipolar 1E e Adjust Scaling Parameters 91 92 and 325 326 View Results Parameter 002 Analog Voltage Input e Set I O configuration see page 33 Unipolar Speed cun Configure Input with parameter 320 Reference Adjust Scaling 0 to 10V Input Parameters 91 92 and 325 326 View results Parameter 002 Analog Current Input ins e Set I O configuration see page 33 Unipolar Speed cim Configure Input for Current Reference Parameter 320 and add jumper at 4 20 mA Input JE appropriate terminals e Adjust Scaling Parameters 91 92 and 325 326 View results Parameter 002 Analog Output Set 1 co2. Frame 12 200 mm 7 87 in Allen Bradley Allen Bradley Cy Powerflex Powerflex DR 800 mm 31 50 in Operating Temperatures Surrounding Air Temperature Frame Normal Duty Heavy Duty Notes 9 010 40 degrees 01050 degrees C Drive requires a minimum of 1300 m h 32 to 104 degrees F 32 to 122 degrees 765 cfm of cooling air 10 Oto40degreesC 01040 degrees C 32 to 104 degrees F 32 to 104 degrees Drive requires a minimum of 2600 m3 h 1530 cfm of cooling air 11 Oto40degreesC 01040 degrees C 32 to 104 degrees F 32 to 104 degrees Drive requires a minimum of 3900 m3 h 2295 cfm of cooling air 12 0 to 40 degrees C 820A amp 920A 32 to 104 degrees F Drives 32 to 95 degrees F 0 to 40 degrees C Drive requires a minimum of 5200 m h 32 to 104 degrees F 3060 cfm of cooling air 1030A Drives 0 to 35 degrees C Drive requires a minimum of 5200 m h 3060 cfm of cooling air PowerFlex 700H Adjustable Frequency AC Drive 15 Mounting Floor Only Mounting Secure drive to the floor with anchor bolts in the front corner holes of the enclosure base plat
3. ogaoga 200 206 20 S Apply AC power and control voltages to the drive If any of the six digital inputs are configured to Stop CF CF Clear Fault or Enable verify that signals are present or reconfigure Digital Inx Sel If an I O option is not installed i e no I O terminal block verify that Digital Inx Sel is not configured to Stop CF or Enable If this is not done the drive will not start Refer to Troubleshooting Abbreviated Fault amp Alarm Listing on page 44 for a list of potential digital input conflicts If the STS LED is not flashing green at this point see page 37 Select Start Up method SMART Start Press ALT and then Esc S M A R T ALT The S M A R T start screen appears or any of the other start up routines 49 F gt Stopped Auto Hz Main Menu Memory Storage Start Up Preferences PowerFlex 700H Adjustable Frequency AC Drive Status Indicators Drive Status Indicators Frame 9 Shown
4. This dimension is the depth for drives with the optional door mounted HIM installed 42 0 1 65 498 0 19 61 24 48 605 5 23 84 621 74 2234 0 1 27 32 25 87 95 797 0 81 38 736 0 28 98 N NY N N N Ni Hin 0900000090 9899999898 95959595906 Allen Bradley Frame 11 PowerFlex 700H Adjustable Frequency AC Drive 10 This dimension is the depth for drives with the optional door mounted HIM installed 2275 0 89 57 Frame 12 8 8 el le al 1196 05 47 09 534 7 21 05 o 2275 0 Allen Bradley Allen Bradley 89 57 2201 8 PowerFlex 86 68 jil T Y Y 5 ala
5. Relays shown in powered SEP Parameters 380 384 state with drive faulted See E Em Fault 32 55 gt NOT Fault page ve 25 BI NOT Run 2 relays at terminals 24 26 A 26 E Run Enable Input e Configure with parameter 366 For dedicated hardware Enable Remove Jumper J5 see page 33 16 iss 1 Refer to the Attention statement on page 30 for important bipolar wiring information 2 Important Programming inputs for 2 wire control deactivates all HIM Start buttons and Communication Wire Routing 7 Network Communication Cabling Control Wiring 4 36 PowerFlex 700H Adjustable Frequency AC Drive Start Up Check List 1 po e F gt Stopped Auto View and change parameter values as desired For HIM information refer to SMART List the Programming Manual Digital In2 Sel i Stop Mode A Press Esc to exit the S M A R T start Minimum Speed Verify supply voltage Li L2 y 13 Check power wiring U V W PE 1 E
6. 1 Refer to the Communication Option User Manual for details HIM Indication lt lt A q i le o He mI 4 Color State Description PWR Power Green Steady when power is applied to the drive e PORT Green Status of DPI port internal communications if present mop Yellow l Status of communications module when installed NET A Red l Status of network if connected NET Red l Status of secondary network if connected The LCD HIM also provides visual notification of a fault or alarm condition Drive is indicating a fault The LCD HIM immediately reports the fault condition by displaying the following e Faulted appears in the status line e Fault number e Fault name e Time that has passed since fault occurred Press Esc to regain HIM control F Faulted Auto Fault F OverVoltage Time Since Fault 0000 23 52 37 Drive is indicating an alarm The LCD HIM immediately reports the alarm condition by displaying the following e Alarm name Type 2 alarms only e Alarm bell graphic F gt Powerloss Hz Main Menu Diagnostics Parameter Device Select 38 PowerFlex 700H Adjustable Frequency AC Drive SG Program the Drive Direction Config Metering HIM Ref Config Analog Inputs Drive Data MOP Contig Analog Outputs Drive Memory Digi
7. 3 Terminals DC DC R Internal Brake option is ordered 350 4 0 AWG 354 Ib in Cable Clamp for Strain Relief 1 Do Not exceed maximum wire size Parallel connections may be required DC terminal and brake lugs can be removed 9 Maximum minimum sizes that the terminal block will accept these are not recommendations 20 PowerFlex 700H Adjustable Frequency AC Drive Frame 10 Cover Removal Moving Control Frame To gain access to the airflow plate and protective covers you must move the Control Frame out of the way Task Description A Remove the T8 Torx head screws which secure the Control Frame to the drive enclosure B Swing the Control Frame out and away from the power structure Removing the Airflow Plate The drive is equipped with a plate just above the Control Frame that manages airflow through the drive You must remove this plate in order to access the protective covers Task Description Remove the 8 Torx head screws which secure the airflow plate to the drive D Slide airflow plate off of drive PowerFlex 700H Adjustable Frequency AC Drive 21 Removing Protective Covers You must remove the protective covers to gain access to the power structure Task Description E Remove the four M5 Pozi drive screws which secu
8. m o 5 re 9 Group No Motor Data Attributes 046 PowerFlex 700H Adjustable Frequency AC Drive Parameter Name amp Description Values Mtr NP Pwr Units Default Drive Rating Based Selects the motor power units to be used Options 0 Horsepower Convert HP converts all power units to 1 kiloWatts Horsepower 2 Convert HP Convert kW converts all power units to 3 Convert KW kilowatts Motor OL Hertz Default Motor NP Hz 3 Selects the output frequency below which Min Max 0 0 Motor NP Hz the motor operating current is derated Units 0 1 Hz The motor thermal overload will generate a fault at lower levels of current below this output frequency Motor Cntl Sel Default 0 Sensris Vect Sets the method of motor control used in Options 0 Sensrls Vect the drive 1 SV Economize 2 Custom V Hz 3 Fan Pmp V Hz Autotune Default 3 Calculate Provides a manual or automatic method Options 0 Ready for setting IR Voltage Drop Flux Current 1 Static Tune Ref and Ixo Voltage Drop 2 Rotate Tune 3 Calculate Ready 0 Parameter returns to this setting following a Static Tune or Rotate Tune It also permits manually setting IR Voltage Drop Ixo Voltage Drop and Flux Current Ref Static Tune 1 A temporary command that initiates a non rotational motor stator resistance tes
9. Quick Start PowerFlex 700H Adjustable Frequency AC Drive When reading this document look for this symbol to guide you through the 8 BASIC STEPS needed to install start up and program the PowerFlex 700H The information provided Does Not replace the Installation or Programming Manuals and is intended for qualified drive service personnel only For detailed PowerFlex 700H information including application considerations and related precautions refer to the following Title Publication Available PowerFlex 700H S Installation Manual PFLEX INO06 on the CD supplied with the drive PowerFlex Reference Manual PFLEX RMOO1 www rockwellautomation com PowerFlex 700H S Hardware Service Manual PFLEX TGO01 literature For Allen Bradley Drives Technical Support Title Online at Allen Bradley Drives Technical Support www ab com support abdrives 512 Read the General Precautions ATTENTION This drive contains ESD Electrostatic Discharge sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference A B publication 8000 4 5 2 Guarding Against Electrostatic Damage or any other applicable ESD protection handbook ATTENTION An incorrectly applied or installed drive can result in component da
10. 0 9 Selects the units to be used for all speed Options 0 Hz related parameters Options 0 amp 1 1 RPM 2 3 File indicate status only Options 2 amp 3 will Convert Hz convert configure the drive for that Convert RPM selection Convert Hz 2 converts all speed based parameters to Hz and changes the value proportionately i e 1800 RPM 60 Hz Convert RPM 3 converts all speed based parameters to RPM and changes the value proportionately 080 Feedback Select Default Open Loop 152 9 Selects the source for motor speed Options Open Loop feedback 1 Slip Comp Open Loop 0 no encoder is present and slip compensation is not needed Slip Comp 1 tight speed control is needed and encoder is not present 081 Minimum Speed Default 0 0 079 9 Sets the low limit for speed reference after Min Max 0 0 Maximum Speed 083 oo Spd Mode Limits scaling is applied Refer to parameter 083 Units 0 1 Hz 092 Overspeed Limit 0 1 RPM 095 082 Maximum Speed Default 50 0 or 60 0 Hz volt class 055 208 Setsthe high limit for speed reference Motor NP RPM 079 after scaling is applied Refer to Min Max 5 0 320 0 Hz 083 parameter 083 Overspeed Limit 75 0 19200 0 RPM o Units 0 1 Hz 0 1 RPM a 090 Speed Ref A Sel Default 2 Analog In 2 002 9 Selects the source of the speed reference Options 1 Analog In 1 091 to the drive unless Spee
11. Analog 1 0 Analog I O Signals 25 0 5 mm 0 2 N m 0 2 N m 14 AWG 22AWG 1 8 Ib in 1 8Ib in Digital Inputs Digital Input Signals 2 5 mm 05mm 0 2 N m 0 2 N m e 14AWG 22AWG 1 8lb n 1 8 Ib in Digital Outputs Digital Out Relays 2 5 mm 0 5 2 0 5 0 5 N m 14AWG 22AWG 45lb n 4 5 Ib in Maximum minimum that the terminal block will accept these are not recommendations 1 32 PowerFlex 700H Adjustable Frequency AC Drive Terminal Designations Z2 2 zu 32 28 Ss No Signal 844 Description co 1 Analog In 1 3 0 Isolated 57 bipolar differential 9 bit amp 320 2 Analog In 1 sign 88k ohm input impedance A 327 3 Analog In 2 7 jumper page 33 selects 0 10V nie eG 10V 4 20mA Default 0 10V Ri nalog In 2 200k 4 20mA Ri 100 ohm 5 10V Pot Reference 2k ohm minimum 10 mA maximum load 1 accuracy 6 Common GND For and 10V pot references 7 10V Pot Reference 2k ohm minimum 10mA maximum load 1 accuracy 8 Analog Out 1 4 Bipolar current is not bipolar 9 340 9 Analog Out Common bit amp sign 2k ohm minimum load A 347 jumper see page 33 selects 0 10V 10 Analog Out 2 10V 4 20mA 11 Digital In 1 Stop CF 115V ac 50 60 Hz Opto isolated 361 12 Digital In
12. Fwd Rev th Jli 134 Digln CnflctB A digital Start input has been configured without a Stop input or other functions are in conflict Combinations that conflict are marked with a and will cause an alarm 1 and Jog 2 Stop Run Run Jog Jog Fwd Start Run Rev Jog Fwd Rev Rev Start J Stop CF Run Run Fwd Run Rev i Jog LE Jog Fwd Jog Rev i Fwd Rev E E No 135 Name DigIn CnflctC Fault Alarm Manually Clearing Faults 1 Press Esc to acknowledge the fault The fault information will be removed so that you can use the HIM 2 Address the condition that caused the fault The cause must be corrected before the fault can be Cleared 3 After corrective action has been taken clear the fault by one of these methods e Cycle drive power Set parameter 240 Fault Clear to 1 e Clear Faults on the HIM Diagnostic menu Press Stop PowerFlex 700H Adjustable Frequency AC Drive 45 Description More than one physical input has been configured to the same input function Multiple configurations are not allowed for the following input functions Forward Reverse Run Reverse Speed Select1 Forward Speed Select2 Reverse Speed Select3 Run Run Forward Stop Mode B Bus Regulation Mode B Acc2 Dec2 Accel 2 D
13. these are not recommendations Do Not exceed maximum wire size Parallel connections may be required These connections are bus bar type terminations and require the use of lug type connectors Apply counter torque to the nut on the other side of terminations when tightening or loosening the terminal bolt in order to avoid damage to the terminal Frame 12 Terminal Locations o O O n oo r oo O O DC DC DC DC SEE I J o IN o JN o j 1U T1 1W T3 lig ica es 2U T1 2W T3 30 PowerFlex 700H Adjustable Frequency AC Drive Signal and Contro Wiring Important points to remember about I O wiring e Always use copper wire e Wire with an insulation rating of 600V or greater is recommended e Control and signal wires should be separated from power wires by at least 0 3 meters 1 foot Important I O terminals labeled or Common are not referenced to earth ground and are designed to greatly reduce common mode interference Grounding these terminals can cause signal noise ATTENTION Inputs must be configured with software and jumpers see page 33 In addition configuring an analog input for 0 20mA operation and driving it from a voltage source could cause component damage Verify prope
14. BAJ Mount the Drive Dimensions Frame 9 480 0 18 90 5 0 0 20 400 0 15 75 14 0 0 55 4 lt 240 0 9 45 gt gt 9 0 0 35 Y UT F5 45 0 1 77 4 Wire Way 1150 0 45 28 1120 0 409 fo Nameplate 1 gt 9 0 0 35 lt 372 5 14 67 gt lt 292 5 11 52 gt lt 1425 6 61 59 0 2 32 yo to fee 62 5 2 46 lt gt 285 0 11 22 3633 14 32 gt 339 5 13 37 gt Nameplate Os t Lifting Hole 21 0 0 83 245 53 9 67 191 64 7 54 100 12 Y 894 gt o Detail A Brake Option Top Hat gt PowerFlex 700H Adjustable Frequency AC Drive 9 Frame 10 8 8 8 GJ 632 5 24 90 597 0 23 50 605 5 534 7 E 32 3 498 0 42 0 MS 1 27 F 19 61 1 65 Hilm L i 2234 0 2275 0 8957 87 95 2201 8 PowerFlex y 96 68 E ji j Y Y Y
15. Recommended Size 4 Input Power Terminal Block Input power 300 mm 2 1mm 40 N m M12 L1 L2 L3 600 14 AWG 354 Ib in Output Power Terminal Block Motor connections 800mm 2 1 mm 40N m M12 U T1 V T2 W T3 600 14 AWG 354 Ib in SHLD Terminal PE Motor Terminating point for wiring shields 300 mm 2 1 2 40N m M10 Ground 600 14 AWG 854 Ib in DC Bus DC input or external brake 300mm 2 1 mm 40 N m M12 2 Terminals DC DC Internal Brake option not ordered 600 14 AWG 354 Ib in DC Bus w Brake 9 DC input internal brake 300mm 2 1mm 40N m M12 8 Terminals DC DC R R Internal Brake option is ordered 600 14 AWG 354 Ib in Cable Clamp for Strain Relief Maximum minimum sizes that the terminal block will accept these are not recommendations These connections are bus bar type terminations and require the use of lug type connectors Do Not exceed maximum wire size Parallel connections may be required Apply counter torque to the nut on the other side of terminations when tightening or loosening the terminal bolt in order to avoid damage to the terminal PowerFlex 700H Adjustable Frequency AC Drive 23 Frame 11 Cover Removal Moving Control Frame To gain access to the airflow plate and protective covers you must move the Control Frame out of the way Task Description A Loosen t
16. disabled without software interpretation a dedicated hardware enable configuration can be utilized This is done by removing jumper J5 and wiring the enable input to Digital In 6 see below Verify that Digital In6 Sel parameter 366 is set to 1 Enable Hardware Enable Configuration Signal Jumper Setting Hardware J5 Hardware Enable Input Programmable No Hardware Enable Enable J5 5 AB AB OO Auxiliary Power Supply You may use an auxiliary power supply to keep the 700H Control Unit energized when input power is de energized This provides back up power for the Control Unit and is sufficient for setting parameters Connect 24V dc power to pin 19 and 24V dc common to pin 20 of the 24V dc version of the I O card Auxiliary Power Supply Specifications Voltage Current Min Current Max 24V dc 15 150 250 mA If 24V terminals of several drives are connected in parallel we recommend using a diode circuit to block current flow in the opposite direction Reverse current flow could damage the Control Board From Auxiliary Power Supply 24V de 24V dc Power Common 34 PowerFlex 700H Adjustable Frequency AC Drive
17. can cause unpredictable changes in motor speed and direction Use speed command parameters to help reduce input source sensitivity ATTENTION The adjust freq portion of the bus regulator function is extremely useful for preventing nuisance overvoltage faults resulting from aggressive decelerations overhauling loads and eccentric loads It forces the output frequency to be greater than commanded frequency while the drive s bus voltage is increasing towards levels that would otherwise cause a fault However it can also cause either of the following two conditions to occur gt gt gt 1 Fast positive changes in input voltage more than a 10 increase within 6 minutes can cause uncommanded positive speed changes However an OverSpeed Limit fault will occur if the speed reaches Max Speed Overspeed Limit If this condition is unacceptable action should be taken to 1 limit supply voltages within the specification of the drive and 2 limit fast positive input voltage changes to less than 10 Without taking such actions if this operation is unacceptable the adjust freq portion of the bus regulator function must be disabled see parameters 161 and 162 2 Actual deceleration times can be longer than commanded deceleration times However a Decel Inhibit fault is generated if the drive stops decelerating altogether If this condition is unacceptable the adjust freq portion of the bus regulator must be di
18. 1 12 PowerFlex 700H Adjustable Frequency AC Drive Lift the Drive equipment damage ATTENTION To guard against possible personal injury and or Remove any wiring access covers at the top of the drive Frame 9 Do Not allow any part of the drive or lifting mechanism to make contact with electrically charged conductors or components At no time should a person or their limbs be directly underneath the items being lifted Do not subject the load to high rates of acceleration or deceleration Inspect all lifting hardware for proper attachment before lifting drive unit Frame 9 Important When lifting the drive a rod must be placed between the lifting holes as shown below Frame 9 Weight Weight kg Ibs Drive 143 315 Drive amp Packaging 177 390 PowerFlex 700H Adjustable Frequency AC Drive 5 Frames 10 and Up Standard Enclosed Drives To ensure that this angle is greater than 60 make the length of chain or cable between the center and the corners B longer than the distance between the opposite corners A Drive Weights Frame Size Type Weight kg Ibs Frame 10 Drive amp Enclosure AC Input 432 952 Drive amp Enclosure DC Input 317 699 Frame 11 Drive amp Enclosure AC Input 614 1350 Drive amp Enclosure DC Input 446 980 Frame 12 Drive amp Enclosure AC Input 80
19. 1 mA 0 001 Volt 4 Stop CF 5 Start Auto Manual Speed Sel 1 Speed Sel 2 Speed Sel 3 0 Not Used 1 Enable 8 2 Clear Faults CF 3 Aux Fault 4 Stop CF 9 5 90 6 Fwd Reverse 9 7 Run 4 8 8 Run Forward 4 9 Run Reverse 4 10 00 9 11 Forward 12 Jog Reverse 4 13 Stop Mode 14 Bus Reg Md P 15 17 Speed Sel 1 3 18 Auto Manual 9 19 Local 20 Acc2 amp Dec2 21 Accel 2 22 Decel 2 23 Inc 24 MOP Dec 25 Excl Link 26 PI Enable 27 PI Hold 28 PI Reset 29 Pwr Loss Lvl 30 33 Reserved 34 092 35 PI Invert 6 Opening an Enable input will cause the motor to coast to stop ignoring any programmed Stop modes V A Dig In ConflictB alarm will occur if a Start input is programmed without a Stop input 8 if using the Sleep Wake function refer to Sleep Wake Mode parameter 178 in the Programming Manual 9 A dedicated hardware enable input is available via a jumper selection Refer to Installation Manual for further information 43 091 092 091 092 100 156 162 096 141 143 195 194 124 44 PowerFlex 700H Adjustable Frequency AC Drive Troubleshooting Abbreviated Fault amp Alarm Listing For a complete listing of Faults and Alarms refer to the Pro
20. 2 1765 Drive amp Enclosure DC Input 634 1398 PowerFlex 700H Adjustable Frequency AC Drive Frames 10 and Up Open Type Drives Drive Weights Frame Size Weight kg Ibs Frame 10 Power Structure 120 265 AC Choke CHK0520 115 254 Frame 11 Power Structure 210 463 AC Choke CHK0400 84 185 Frame 12 Power Structure 2 120 265 AC Choke 9 84 185 1 Two reactors are required per Frame 11 AC Drive BS Two power structures are required per Frame 12 Drive 8 Two reactors are required per Frame 12 AC Drive PowerFlex 700H Adjustable Frequency AC Drive Removing the Skid and Shipping Feet ATTENTION To guard against personal injury and equipment damage do not work under the drive unless the drive is securely mounted on appropriate blocks 7 Task Description A Using a 15 mm wrench remove the hardware which secures the drive to the skid B Lift the drive off the skid C Place the drive on proper blocks on a hard level surface The blocks should be approximately 10 cm 4 inches high D Using a 17 mm wrench remove the hardware which secures the feet to the drive and remove the feet A A i a B H EU So SEES VAO T W a p i N ae r PowerFlex 700H Adjustable Frequency AC Drive
21. 2 Start Low State less than 30V ac 366 High State greater than 40V ac 13 Digital Auto M 4 3 Dia 4 al d Ss 24V dc Opto isolated 250V peed Se Low State less than 5V dc High State greater than 20V dc 15 Digital In 5 Speed Sel 41 2 mA DC 2 Enable Digital Input 6 is jumper 16 Digital In 6 Hardware Speed Sel selectable for HW Enable Enable see pg 33 3 On Time lt 16 7ms Off Time lt 1ms 17 Digital In Common Allows source or sink operation 18 Terminals 17 18 amp 19 can also be used to provide backup power to DPI and control devices 19 424 VDC 2 B Drive supplied logic input power 20 24V Common Common for internal power supply 21 Digital Out 1 N C 9 Fault Max Resistive Load 380 22 Digital Out 1 Common 240V ac 30V dc 1200VA 150W 391 23 Digital Out 1 N O 3 NOT Fault Max Current 5A Min Load 10mA 24 Digital Out 2 N G 8I NOTR Max Inductive Load UN 240V ac 30V dc 840VA 105W 25 Digital Out 2 3 Com Max Current 3 5A Min Load 10mA 26 Digital Out 3 0 Run Important Input must be configured with a jumper Drive damage may occur if jumper is not installed properly Refer to page 33 150mA maximum Load Not present on 115V versions Can be used to provide control power from an external 24V source when main power is not applied Refer to page 33 Contacts in un powered state Any relay programmed as Fault or Alarm will energize pick up when p
22. 222 Email support drives ra rockwell com Online www ab com support abdrives Publication 20C QS001A EN P April 2005 Copyright 2005 Rockwell Automation Inc All rights reserved Printed in USA
23. ant The minimum cable length for parallel motor cables from the drive to the point where the cables connect is 5m 16 4 ft Join the parallel cables at the motor end not the drive end Frame 12 Output Wiring Example ar 2T2 213 Motor Frame Name PowerFlex 700H Adjustable Frequency AC Drive 29 Frame 12 Power Terminal Specifications Wire Size Range 2 Torque Terminal Bolt Description Maximum Minimum Recommended Size 4 3 Terminals DC DC R Internal Brake option is ordered 600MCM 14 AWG 354 Ib in Input Power Terminal Block Input power 300mm 2 1mm 40N m M12 1L1 1L2 1L3 2L1 2L2 21309 600 14 AWG 354 Ib in Output Power Terminal Block Motor connections 800mm 2 1 2 40 12 1U 1T1 1V 1T2 1W 1T3 600 14 AWG 354 Ib in 2U 2T1 2V 2T2 2W 2T3 SHLD Terminal PE Motor Terminating point for wiring shields 300 mm 2 1mm 40N m M10 Ground 600 14 AWG 354 Ib in DC Bus DC input or external brake 300mm 2 1 mm 40 M12 2 Terminals DC DC Internal Brake option not ordered 600 14 AWG 354 Ib in DC Bus w Brake 9 DC input internal brake 300mm 2 1 2 40 M12 TS SERS Cable Clamp for Strain Relief Maximum minimum sizes that the terminal block will accept
24. be required These connections are bus bar type terminations and require the use of lug type connectors Apply counter torque to the nut on the other side of terminations when tightening or loosening the terminal bolt in order to avoid damage to the terminal Bono SEO INE c 26 PowerFlex 700H Adjustable Frequency AC Drive Frame 12 Cover Removal Moving Control Frame To gain access to the airflow plate and protective covers you must move the Control Frame out of the way Task Description A Loosen the T8 Torx head screws which secure the Control Frame to the drive enclosure B Swing the Control Frame out and away from the power structure Removing the Airflow Plate The drive is equipped with a plate just above the Control Frame that manages airflow through the drive You must remove this plate in order to access the protective covers Task Description Remove the 8 Torx head screws which secure the airflow plate to the drive D Slide airflow plate off of drive PowerFlex 700H Adjustable Frequency AC Drive 27 Removing Protective Covers You must remove the protective covers to gain access to the power structure Task Description E Remove the four M5 Pozi drive screws which secure the top and bottom protective covers to the main front protective c
25. ccel for all speed increases Max Speed _ Accel Time AL Decel Time 1 Decel Time 2 Sets rate of decel for all speed decreases Max Speed Decel Time Decel Rate Current Lmt Val Defines the current limit value when Current Lmt Sel Cur Lim Val PWM Frequency Sets the carrier frequency for the PWM output Drive derating may occur at higher carrier frequencies Stop Brk Mode A Stop Brk Mode B Active stop mode Stop Mode A is active unless Stop Mode B is selected by inputs 1 When using options 1 or 2 refer to the Attention statements at DC Brake Level Values Default 5 0 Hz 150 RPM 10 0 Hz 300 RPM 20 0 Hz 600 RPM 30 0 Hz 900 RPM 40 0 Hz 1200 RPM 50 0 Hz 1500 RPM 60 0 Hz 1800 RPM Min Max Speed Units 0 1 Hz 1 RPM Values Default 10 0 Secs 10 0 Secs Min Max 0 1 3276 7 Secs Units 0 1 Secs Default 10 0 Secs 10 0 Secs Min Max 0 1 3276 7 Secs Units 0 1 Secs Default Rated Amps x 1 5 Equation yields approxi mate default value Min Max Based on Drive Rating Units 0 1 Amps Default 2 kHz Min Max 1 Based on Drive Rating Units 1 kHz Default 1 Ramp Default 0 Coast Options 0 Coast 1 Ramp 2 Ramp to Hold 3 DC Brake 41 Related 079 090 093 142 143 146 361 thru 366 140 141 146 361 thru 366 147 149 157 158 159 42 PowerFlex 700H Adjustable Frequency AC D
26. d Ref B Sel or 2 Analog In 2 thru Preset Speed 1 7 is selected 3 8 Reserved 093 9 MOP Level 1 See Installation Manual for DPI port 10 Reser ved 5 107 locations 11 Preset Spd1 117 12 Preset Spd2 13 Preset Spd3 thru 14 Preset Spd4 120 15 Preset Spd5 192 8 16 Preset Spd6 thru 5 17 Preset Spd7 194 5 18 DPI Port 10 213 2 19 DPlPort2 D 272 3 20 30 273 2i 21 DPIPotg 320 2 22 DPI Port 5 361 thru 366 091 Speed Ref A Hi Default Maximum Speed 079 Scales the upper value of the Speed Ref Min Max Maximum Speed 082 A Sel selection when the source is an Units 0 1 Hz analog input 0 01 RPM 092 Speed Ref A Lo Default 0 0 079 081 Scales the lower value of the Speed Ref Maximum Speed A Sel selection when the source is an Units 0 1 Hz analog input 0 01 RPM 2 SPEED COMMAND Group Ramp Rates Load Limits Stop Brake Modes 107 142 143 148 151 155 156 PowerFlex 700H Adjustable Frequency AC Drive Parameter Name amp Description Preset Speed 1 Preset Speed 2 Preset Speed 3 Preset Speed 4 Preset Speed 5 Preset Speed 6 Preset Speed 7 Provides an internal fixed speed command value In bipolar mode direction is commanded by the sign of the reference Parameter Name amp Description Accel Time 1 Accel Time 2 Sets rate of a
27. e Additionally secure the drive using the mounting plates as needed Rittal part no 8800 210 or equivalent Do this as far back as possible to the choke assembly plate With this method the holes through base plate must be drilled on site Important If it is important to align the drive cabinet vertically with adjacent Rittal cabinets you may need to place shims under the drive cabinet or use leveling feet throughout the cabinet line up The Allen Bradley factory may have removed the standard plastic plugs from the bottom of the cabinet when installing the shipping feet This reduces the height of the cabinet by 2 0 mm 0 08 in Wall Mounting Secure drive to the floor with anchor bolts in the front corner holes of the enclosure base plate Secure the drive by bolting the adjustable lifting rails to the rear wall or supporting structure 2 RRO T777 7777777 Wall 16 PowerFlex 700H Adjustable Frequency AC Drive Check the Ground System Frame 9 CE Frame 9 drives are equipped with common mode capacitors that are referenced to ground Operating a CE frame 9 drive on an ungrounded distribution system could result in drive damage ungrounded distribution system you must order a non CE ATTENTION If you intend to operate a Frame 9 drive on an PowerFlex High Power drive All Frame 9 drives CE and non CE are equipped with a Metal Oxide Va
28. ecel 2 46 PowerFlex 700H Adjustable Frequency AC Drive Notes PowerFlex 700H Adjustable Frequency AC Drive 47 Notes PowerFlex is a registered trademark of Rockwell Automation Inc www rockwellautomation com Corporate Headquarters Rockwell Automation 777 East Wisconsin Avenue Suite 1400 Milwaukee WI 53202 5302 USA Tel 1 414 212 5200 Fax 1 414 212 5201 Headquarters for Allen Bradley Products Rockwell Software Products and Global Manufacturing Solutions Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation SA NV Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Headquarters for Dodge and Reliance Electric Products Americas Rockwell Automation 6040 Ponders Court Greenville SC 29615 4617 USA Tel 1 864 297 4800 Fax 1 864 281 2433 Europe Middle East Africa Rockwell Automation Herman Heinrich Gossen Strasse 3 50858 K ln Germany Tel 49 0 2234 379410 Fax 49 0 2234 3794164 Asia Pacific Rockwell Automation 55 Newton Road 11 01 02 Revenue House Singapore 307987 Tel 65 6356 9077 Fax 65 6356 9011 U S Allen Bradley Drives Technical Support Tel 1 262 512 8176 Fax 1 262 512 2
29. er Frame 9 Cover Removal E p 8 Screws PowerFlex 700H Adjustable Frequency AC Drive 19 Frame 9 Terminal Locations s fe fe fes fes oN 9 v Ne ND Ne Nej X9 L8 L2 13 Uf 2 UMi V T2 W T3 o o o T T AC Line Input Power To Motor Leads Frame 9 Power Terminal Specifications Wire Size Range Torque No Name Description Maximum Minimum Recommended Input Power Terminal Block Input power 185 0 mm 95 0 mm 40 N m L1 L2 L3 350 4 0 AWG 354 Ib in Output Power Terminal Block Motor connections 185 0 mm 95 0 mm 40 N m U T1 V T2 W T3 350 4 0 AWG 354 Ib in SHLD Terminal PE Motor Terminating point for wiring shields 95 0 mm 5 0mm2 22N m Ground 4 0 AWG 10 AWG 195 Ib in DC Bus DC input or external brake 185 0 mm 95 0 mm 40 N m 2 Terminals DC DC Internal Brake option not ordered 350 4 0 AWG 354 Ib in DC Bus w Brake DC input internal brake 185 0 mm 95 0 mm 40 N m
30. gramming Manual A fault is a condition that stops the drive There are three fault types Type Fault Description Auto Reset Run When this type of fault occurs and Auto Rstrt Tries is set to a value greater than 0 a user configurable timer Auto Rstrt Delay begins When the timer reaches zero the drive attempts to automatically reset the fault If the condition that caused the fault is no longer present the fault will be reset and the drive will be restarted Q Non Resettable This type of fault normally requires drive or motor repair The cause of the fault must be corrected before the fault can be cleared The fault will be reset on power up after repair User Configurable These faults can be enabled disabled to annunciate or ignore a fault condition An alarm is a condition that if left untreated may stop the drive There are two alarm types Type Alarm Description User Configurable These alarms can be enabled or disabled through Alarm Config 1 Non Configurable These alarms are always enabled Fault Alarm Listing EIE No Name i Description 133 Digln CnflctA Digital input functions are in conflict Combinations marked with a a will cause an alarm Jog 1 and Jog 2 Acc2 Jog Jog Fwd Dec2 Accel 2 Decel 2 Jog Fwd Rev Rev Acc2 Dec2 Jli Accel 2 Jii Decel 2 Jli Jog J lli Jog Fwd Jli Jog Rev 4
31. he T8 Torx head screws which secure the Control Frame to the drive enclosure B Swing the Control Frame out and away from the power structure Removing the Airflow Plate The drive is equipped with a plate just above the Control Frame that manages airflow through the drive You must remove this plate in order to access the protective covers Task Description Remove the 8 Torx head screws which secure the airflow plate to the drive D Slide airflow plate off of drive 24 PowerFlex 700H Adjustable Frequency AC Drive Removing Protective Covers You must remove the protective covers to gain access to the power structure Description E Remove the four M5 Pozi drive screws which secure the top and bottom protective covers to the main front protective cover then remove the top and bottom protective covers F Remove the four M5 Pozi drive screws which secure the main front protective cover to the drive then remove the protective cover 400 and 480 Volt AC Input Wiring for Frame 11 Drives Frame 11 drives with 400V and 480V ac input power utilize two parallel input rectifying modules and therefore have two sets of AC input power terminals You must supply power to both sets of input terminals There are several methods for accomplishing this Impor
32. ions 0 None 1 External Res Default 0 Disabled Options 0 Disabled 1 Enabled Values Default Options Not Selected Not Selected English Francais Espa ol Italiano Deutsch Portugu s 0 Nederlands Ready Ready Clear Faults Clr Fit Que Default Options CO SNOB Q N O O 1 Current gt lt gt lt gt lt gt lt gt lt N x o 9 0 Voltage x Reserved pus 14 13 12 11 10 9 Bit Factory Default Bit Values Related 161 162 322 325 323 326 e 2 a 2 o 2 a Analog Inputs 323 326 361 362 363 364 365 366 PowerFlex 700H Adjustable Frequency AC Drive Parameter Name amp Description Analog In 1 Hi Analog In 2 Hi Sets the highest input value to the analog input x scaling block Anlg In Config parameter 320 defines if this input will be 10V or 4 20 mA Analog In 1 Lo Analog In 2 Lo Sets the lowest input value to the analog input x scaling block Anlg In Config parameter 320 defines if this input will be 10V or 4 20 mA Digital In1 Sel Digital In2 Sel Digital In3 Sel Digital In4 Sel Digital In5 Sel Digital In6 Sel Selects the function for the digital inpu
33. l E 5 SS j 6 o e jo Rol Rol 07 A PowerFlex 700H Adjustable Frequency AC Drive 32 3 1 27 2234 0 87 95 gt j This dimension is the depth for drives with the optional door mounted HIM installed 11 42 0 1 65 12 PowerFlex 700H Adjustable Frequency AC Drive Minimum Mounting Clearances Frame 9 4 400 0 15 75 b d 50 0 mm 1 97 in 4 350 0 mm 13 8 in v Frame 10 200 mm 7 87 in b d HR Allen Bradley PowerFlex A gt 400 0 mm 15 75 in b 4 80 0 mm 3 2 in 4 Powertiex 350 0 13 8 Y 50 0 mm 1 97 in 13 Pow erFl 700 Adi justable Fre que nc y AC Dri ve rame 11 100 0m 39 3 20 0m 7 87 E 50 9898 p 25252 2 p 9898 0 25252 2 9 60 ege 5528 o go 9898 p S S 0808 959 55505 p p 52550 Bi 14 PowerFlex 700H Adjustable Frequency AC Drive
34. mage or a reduction in product life Wiring or application errors such as undersizing the motor incorrect or inadequate AC supply or excessive ambient temperatures may result in malfunction of the system ATTENTION Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation start up and subsequent maintenance of the system Failure to comply may result in personal injury and or equipment damage ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged before performing any work on the drive Measure the DC bus voltage at the DC amp DC terminals refer to the Installation Manual for location The voltage must be zero ATTENTION Risk of injury or equipment damage exists DPI host products must not be directly connected together via 1202 cables Unpredictable behavior can result if two or more devices are connected in this manner gt gt D PowerFlex 700H Adjustable Frequency AC Drive ATTENTION Inputs must be configured with software and jumpers see page 33 In addition configuring an analog input for 0 20mA operation and driving it from a voltage source could cause component damage Verify proper configuration prior to applying input signals ATTENTION Hazard of personal injury or equipment damage exists when using bipolar input sources Noise and drift in sensitive input circuits
35. nfiguration see page 33 10V 4 20 mA Bipolar e Configure with Parameter 340 10V Unipolar Select Source Value shown NS Parameter 384 Digital Out1 Sel Adjust Scaling Parameters 343 344 2 Wire Control e Disable Digital Input 1 Non Reversing 24V dc internal supply Stop Run Parameter 361 0 Unused Set Digital Input 2 Parameter 362 7 Run Set Direction Mode Parameter 190 0 Unipolar 2 Wire Control Reversing External supply I O Board dependent 115V 24V Run Fwd 11 Run Rev Neutral Common t E Set Digital Input 1 Parameter 361 8 Run Forward Set Digital Input 2 Parameter 362 9 Run Reverse 3 Wire Control Internal supply No Changes Required Input Output 3 Wire Control External supply I O Board dependent Requires 3 wire functions only Digital In1 Sell Using 2 wire selections will cause a type 2 alarm PowerFlex 700H Adjustable Frequency AC Drive 35 Connection Example Required Parameter Changes Neutral Common T vE 115V e No Changes Required 24V Stop 12 Digital Output e Select Source to Activate Power Source
36. over then remove the top and bottom protective covers Note Power terminal access is gained by removing the top and bottom covers only F Remove the four M5 Pozi drive screws which secure the main front protective cover to the drive then remove the protective cover G Remove side protective covers Important The side protective covers are not reversible make note of which is left and which right S N ENN 28 PowerFlex 700H Adjustable Frequency AC Drive Input Power Wiring Frame 12 drives utilize two parallel power structures and therefore have two sets of input power terminals You must supply power to both sets of input terminals Important Parallel wiring must have the same cable dimensions type and routing Non symmetrical wiring may cause unequal loading between the converters and reduce the drive s ability to deliver current to the motor Frame 12 Input Wiring Examples 2 Fuses per Phase 1 Fuse per Phase L1 L3 Li L2 L3 2 11 n 1L1 1L2 1L3 2L1 212 213 1L1 1L2 1L3 2L1 212 2L3 Output Power Wiring Frame 12 drives utilize two parallel power structures and therefore have two sets of output power terminals You must connect the motor to both sets of input terminals Refer to the Important statement above Import
37. ower is applied to drive and de energize drop out when a fault or alarm exists Relays selected for other functions will energize only when that condition exists and will de energize when condition is removed These inputs outputs are dependant on a number of parameters see Related Parameters Differential Isolation External source must be maintained at less than 160V with respect to PE Input provides high common mode immunity PowerFlex 700H Adjustable Frequency AC Drive 33 Analog I O Configuration Important Analog I O must be configured through programming as well as the jumpers shown below Configuration Signal Jumper Setting Analog J1 Analog In 1 0 20 mA 0 10V 10V Inputs J2 Analog In 2 i m P P ABCD ABCD ABCD ABCD ABCD ABCD Oooo OGO O OOOQ OC 000 O c Olo OOo O cole gt o ol Analog J3 Analog Out 1 0 20 mA 0 10V 10V Outputs Analog Out 2 P j j ABCD ABCD ABCD ABCD ABCD ABCD Oooo ooo oomp joo oo olo oelelo o ol ooge Hardware Enable Circuitry By default the user can program a digital input as an Enable input The status of this input is interpreted by drive software If the application requires the drive to be
38. r configuration prior to applying input signals when using bipolar input sources Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction Use speed command parameters to help reduce input source sensitivity ATTENTION Hazard of personal injury or equipment damage exists Wire Types Recommended Signal Wire Minimum Signal Type Wire Type s Description Insulation Rating Analog I O Belden 8760 9460 or equiv 0 750 mm 18AWG twisted 300V pair 100 shield with drain 75 90 degrees Belden 8770 or equiv 0 750 mm 18AWG 3 cond 167 194 degrees shielded for remote pot only EMC Compliance Refer to EMC Instructions on page 2 for details 1 jf the wires are short and contained within a cabinet which has no sensitive circuits the use of shielded wire may not be necessary but is always recommended Recommended Control Wire for Digital 1 0 Minimum Type Wire Type s Description Insulation Rating Unshielded Per US NEC or applicable national or 300V local code 60 degrees C Shielded Multi conductor shielded cable such 0 750 mm 18AWG 3 140 degrees as Belden 8770 or equiv conductor shielded PowerFlex 700H Adjustable Frequency AC Drive 31 Terminal Blocks and Jumpers Terminal Block Specifications Wire Size Range Torque No Name Description Maximum Minimum Recommended
39. re the top and bottom protective covers to the main front protective cover then remove the top and bottom protective covers F Remove the four M4 Pozi drive screws which secure the side protective covers to the main front protective cover G Remove the four M5 Pozi drive screws which secure the main front protective cover to the drive then remove the protective cover H Remove side protective covers 1 In some configurations these screws will not be present Important The side protective covers are not reversible make note of which is left and which right LYN SRN VS PowerFlex 700H Adjustable Frequency AC Drive Frame 10 Terminal Locations Frame 10 Power Terminal Specifications Wire Size Range Torque Terminal Bolt No Name Description Maximum Minimum
40. ristor assembly MOV to provide voltage surge protection The MOV is designed for transient surge suppression only not continuous operation With an ungrounded distribution system the phase to ground MOV connection could become a continuous current path Therefore you should disconnect the MOV ground connection when installing a Frame 9 drive on an ungrounded distribution system Refer to publication PFLEX RMOOI PowerFlex Reference Manual for information on ungrounded system installation L1 L2 DEKE BE L3 22213 Disconnect and T4 Insulate this Wire on M9 777 Ungrounded Systems Ground Stud on Cross Plate wire contacts other circuits in the drive while the drive is energized Insulate the lug on this wire with several turns of electrical tape and anchor the wire so it does not contact other circuits ATTENTION Risk of equipment damage exists if this PowerFlex 700H Adjustable Frequency AC Drive 17 Frames 10 and Up Frames 10 and up are equipped with common mode capacitors that are referenced to ground To guard against drive damage these capacitors should be disconnected if the drive is installed on an ungrounded distribution system To disconnect the capacitors move the jumper shown below Refer to publication PFLEX RMO001 PowerFlex Reference Manual for information on ungrounded system ins
41. rive Group Stop Brake Modes 163 169 Restart Modes Group File No 201 Drive Memory 240 Group File No 320 INPUTS OUTPUTS Analog Inputs Parameter Name amp Description DC Brake Level Defines the DC brake current level injected into the motor when DC Brake is selected as a stop mode The DC braking voltage used in this function is created by a PWM algorithm and may not generate the smooth holding force needed for some applications Values Default Rated Amps Min Max O Rated Amps Units 0 1 Amps ATTENTION If a hazard of injury due to movement of equipment or material exists an auxiliary mechanical braking device must be used ATTENTION This feature should not be used with synchronous or permanent magnet motors Motors may be demagnetized during braking DB Resistor Type Selects whether an external DB resistor will be used Flying Start En Enables disables the function which reconnects to a spinning motor at actual RPM when a start command is issued Parameter Name amp Description Language Selects the display language when using an LCD HIM This parameter is not functional with an LED HIM Options 6 8 and 9 are Reserved Fault Clear Resets a fault and clears the fault queue Parameter Name amp Description Anlg In Config Selects the mode for the analog inputs Default 0 None Opt
42. s for CE compliance listed below if necessary e Conformity of the drive with CE EMC requirements does not guarantee an entire machine or installation complies with CE EMC requirements Many factors can influence total machine installation compliance PowerFlex drives can generate conducted low frequency disturbances harmonic emissions on the AC supply system More information regarding harmonic emissions can be found in the PowerFlex Reference Manual Essential Requirements for CE Compliance Conditions 1 6 listed below must be satisfied for PowerFlex drives to meet the requirements of EN61800 3 1 Standard PowerFlex High Power CE compatible Drive For Frames 10 and up the drive must also be installed in a suitable Rittal TS 8 or equivalent enclosure 2 Review important precautions attention statements throughout this manual before installing the drive 3 Grounding as described in the PowerFlex High Power Installation Manual 4 Output power control I O and signal wiring must be braided shielded cable with a coverage of 75 or better metal conduit or equivalent attenuation 5 Allshielded cables should terminate with the proper shielded connector 6 Conditions in the table below PowerFlex High Power EN61800 3 EMC Compatibility 5 Second Environment First Environment E Restrict Motor Cable to 30 m 98 ft Restricted Distribution Any Drive and Option 9 v See PowerFlex Reference Manual 10 v 1
43. sabled see parameters 161 and 162 In addition installing a properly sized dynamic brake resistor will provide equal or better performance in most cases Important These faults are not instantaneous They can take between 2 12 seconds to occur EMC Instructions CE Conformity Conformity with the Low Voltage LV Directive and Electromagnetic Compatibility EMC Directive has been demonstrated using harmonized European Norm EN standards published in the Official Journal of the European Communities PowerFlex Drives comply with the EN standards listed below when installed according to the Installation and Reference Manuals CE Declarations of Conformity are available online at http www ab com certification ce docs PowerFlex 700H Adjustable Frequency AC Drive 3 Low Voltage Directive 73 23 EEC e EN50178 Electronic equipment for use in power installations EMC Directive 89 336 EEC EN61800 3 Adjustable speed electrical power drive systems Part 3 EMC product standard including specific test methods General Notes e The motor cable should be kept as short as possible in order to avoid electromagnetic emission as well as capacitive currents e Use of line filters in ungrounded systems is not recommended PowerFlex drives may cause radio frequency interference if used in a residential or domestic environment The user is required to take measures to prevent interference in addition to the essential requirement
44. t for the best possible automatic setting of IR Voltage Drop Break Voltage and Break Frequency in all modes A start command is required within 20 seconds following initiation of this setting The parameter returns to Ready 0 following the test at which time another start transition is required to operate the drive in normal mode Used when motor cannot be rotated Rotate Tune 2 A temporary command that initiates a Static Tune followed by a rotational test for the best possible automatic setting of Flux Current Ref and Start Boost A start command is required following initiation of this setting The parameter returns to Ready 0 following the test at which time another start transition is required to operate the drive in normal mode Important Used when motor is uncoupled from the load Results may not be valid if a load is coupled to the motor during this procedure Rotation of the motor in an undesired direction can occur during this procedure To guard against possible injury and or equipment damage it is recommended that the motor be disconnected from the load before proceeding Calculate 3 This setting uses motor nameplate data to automatically set IR Voltage Drop Flux Current Ref and Slip RPM FLA 39 Related 042 220 053 062 40 PowerFlex 700H Adjustable Frequency AC Drive Group No Parameter Name amp Description Values 079 Speed Units Default Hz
45. tal Inputs S pd Mode amp Limits Diagnostics Digital Outputs Speed References Faults Motor Data Discrete Speeds Alarms Torq Attributes Speed Trim Ramp Rates Volts per Hertz Slip Comp Load Limits Process Stop Brake Modes Comm Control Restart Modes Masks amp Owners Power Loss Datalinks Important Notes about Parameters 9 Stop drive before changing this parameter indicates that additional information is available in Appendix B of the Programming Manual Important Some parameters will have two unit values e Analog inputs can be set for current or voltage with Anlg In Config param 320 e Setting Speed Units parameter 79 selects Hz or RPM Important When sending values through DPI ports simply remove the decimal point to arrive at the correct value i e to send 5 00 Hz use 500 Frequently Used Parameters a 2 8 5 R ir c Parameter Name amp Description Values 041 Motor NP Volts Default Based on Drive Rating 9 Set to the motor nameplate rated volts Min Max O 0 Rated Volts o Units 0 1 VAC S 042 Motor NP FLA Default Based on Drive Rating 047 21 Q Set to the motor nameplate rated full load Min Max 0 0 Rated Amps x 2 048 amps Units 041 Amps 045 Motor NP Power Default Based Drive Rating 046 9 Set to the motor nameplate rated power Min Max 0 00 5000 00 Units 10 01 kW HP See Mtr NP Pwr Units
46. tallation There is one jumper on each Rectifying Module Number of Rectifying Modules Frame Size Number of Jumpers Location of Rectifying Module s 10 1 Upper right side of drive power structure 11 20 Center and right hand power stacks of drive power structure 12 20 Upper right side of each power structure 1 Jumpers on both rectifying modules must be in the same position Figure 1 1 Moving Common Mode Capacitor Jumper Task Description A Loosen upper screw B Remove lower screw Move jumper to horizontal position D Install and tighten screws 1 gt Rectifying Circuit q p B Board 18 PowerFlex 700H Adjustable Frequency AC Drive EISE Power Wiring Most start up difficulties are the result of incorrect wiring Every precaution must be taken to assure that the wiring is done as instructed All items must be read and understood before the actual installation begins installation Rockwell Automation Inc cannot assume responsibility for the compliance or the noncompliance to any code national local or otherwise for the proper installation of this drive or associated equipment A hazard of personal injury and or equipment damage exists if codes are ignored during installation ATTENTION The following information is merely a guide for prop
47. tant Parallel wiring must have the same cable dimensions type and routing Non symmetrical wiring may cause unequal loading between the converters and reduce the drive s ability to deliver current to the motor Frame 11 AC Wiring Examples 2 Fuses per Phase 1 Fuse per Phase L1 L2 L3 Li L L3 C4 1 Li Li ili 1L2 1L3 2L1 2L2 2L3 1L1 12 1L3 2L1 212 213 PowerFlex 700H Adjustable Frequency AC Drive 25 Frame 11 Terminal Locations Frame 11 Power Terminal Block Specifications Wire Size Range 2 Torque Terminal Bolt No Name Description Maximum Minimum Recommended Size Input Power Terminal Block AC Input power 300mm 2 1 2 40N m M12 1L1 1L2 1L3 2L1 2L2 2L3 9 600 14 AWG 354 Ib in Output Power Terminal Block Motor connections 300mm 2 1 mm 40 N m M12 U T1 V T2 W T3 600 14 AWG 354 Ib in SHLD Terminal PE Motor Terminating point for wiring shields 300 mm 2 1mm 40N m M10 Ground 600 14 AWG 354 Ib in DC Bus DC input or external brake 300mm 2 1 2 40 M12 2 Terminals DC DC Internal Brake option not ordered 600 14 AWG 354 Ib in Cable Clamp for Strain Relief Maximum minimum sizes that the terminal block will accept these are not recommendations Do Not exceed maximum wire size Parallel connections may
48. ts 1 Speed Select Inputs 3 Auto Reference Source 1 0 Reference A 1 Reference B 0 Preset Speed 2 1 Preset Speed 0 1 0 1 Preset Speed 4 Preset Speed 5 Preset Speed 6 Preset Speed 7 0000 nk CO CO mk To access Preset Speed 1 set Speed Ref x Sel to Preset Speed 1 Type 2 Alarms Some digital input programming may cause conflicts that will result in a Type 2 alarm Example Digital In1 Sel set to 5 Start in 3 wire control and Digital In2 Sel set to 7 Run in2 wire Refer to Fault Alarm Listing on page 44 for information on resolving this type of conflict When Digital Inx Sel is set to option 2 Clear Faults the Stop button cannot be used to clear a fault condition 3 Typical 3 Wire Inputs Requires that only 3 wire functions are chosen Including 2 wire selections will cause a type 2 alarm 4 Typical 2 Wire Inputs Requires that only 2 wire functions are chosen Including 3 wire selections will cause a type 2 alarm See Fault Alarm Listing on page 44 for conflicts 5 Auto Manual Refer to the Installation Manual for details Values Default Min Max Units Default Min Max Units Default Default Default Default Default Default Options 10 000 Volt 10 000 Volt 4 000 20 000mA 10 000V 0 000 10 000V 0 001 mA 0 001 Volt 0 000 Volt 0 000 Volt 4 000 20 000mA 10 000V 0 000 10 000V 0 00
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