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User`s Manual DWX-30

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1. Unit mm Z axis travel sA E 5 Unit mm el 5 a ie i ar k d h 8 3 i QI D p il FT F E Lt Chapter 5 Appendix 5 7 Specifications Main Specifications DWX 30 Cuttable material Zirconia pre sintered modeling wax Loadable workpiece shape External diameter level section 98 to 100 mm External diameter body section 95 mm Height level section 10 mm Height body section 12 to 26 mm Disc with levels External diameter 98 to 100 mm Height 10 to 14 mm Disc without levels Block Width x Depth 40 x 75 mm Height 12 to 26 mm X Y and Z operation strokes X Y and Z 239 x 205 x 100 mm 9 4 x 8 1 x 3 9 in Maximum angle of rotation 18x10 5000 rotations X Y and Z axis drive system Stepping motor Operating speed X and Y axes 0 1 to 60 mm sec 0 004 to 2 4 in sec Z axis 0 1to 30 mm sec 0 004 to 1 2 in sec A axis 11 25rpm Software resolution X Y and Z axis 0 01mm step 0 0004 in step A axis 0 0225 step Mechanical resolution X and Y axis 0 00125 mm step 0 00005in step micro step control Z axis 0 00125 mm step 0 00005in step micro step control A axis 0 002812
2. Front Inside Caution Sharp Tool Inadvertent contact may cause injury Rear Caution High Voltage Cover removal may pose hazard of shock or electrocution due to high voltage 13 A Pour utiliser en toute s curit La manipulation ou l utilisation inad quates de cet appareil peuvent causer des blessures ou des dommages mat riels Les pr cautions prendre pour pr venir les blessures ou les dom mages sont d crites ci dessous Avis sur les avertissements Utilis pour avertir l utilisateur d un risque de d c s ou de blessure A ATTENTION grave en cas de mauvaise utilisation de l appareil Utilis pour avertir l utilisateur d un risque de blessure ou de dommage mat riel en cas de mauvaise utilisation de l appareil A PRUDENCE Par dommage mat riel il est entendu dommage ou tout autre effet ind sirable sur la maison tous les meubles et m me les animaux domestiques propos des symboles Le symbole attire l attention de l utilisateur sur les instructions importantes ou les avertissements Le sens pr cis du symbole est d termin par le dessin l int rieur du triangle Le symbole gauche signifie danger d lectrocution Le symbole avertit l utilisateur de ce qu il ne doit pas faire ce qui est interdit La chose sp cifique ne pas faire est indiqu e par le dessin l int rieur
3. 38 2 3 Cable Connections sssssssisnineiesninumnss 39 Connecting the Handy Panel 39 Connecting the Power Cord 25e renimeesntmenuna 39 Connecting to the Computer isss 40 2 4 Installing and Setting Up the Software 41 System Requirement 41 The Software You Can Install and Set Up 41 Installing the Windows based Driver 41 Installing and Setting Up VPanel 2 5 Connecting Multiple Units 44 How to Connect Multiple Units Select a machine tO USC veces sserecesesaneniewartenvcweies 47 31 2 1 Checking the Included Items 32 The following items are included with the machine Make sure they are all present and accounted for Collet diameter 3 175 mm 1 Collet diameter 4 0mm 1 Collet diameter 3 0mm 1 a Detection pin 1 Hexagonal driver 1 Attachment for detec tion 1 Spanner 10 mm 17mm one for each Hexagonal wrench 1 Spacer 1 Clamp C 1 for block workpiece 1 Clamp C 2 for block workpiece 1 Clamp D 1 for block workpiece 1 SS Clamp D 2 for block workpiece 1 lt gt Dust tray 1 Dust collection hose A 1 Cn Dust collection hose B 1 Dust collection hose C 1 Note The cutting machine is shipped from the factory with these parts installed on it Chapter 2 I
4. Chapter 4 Performing Cutting 75 4 2 Preparation for and Performing Cutting Installing a Tool This describes how to install a tool for cutting You can use the same method to install a detection pin NOTE The tools are optional items Important Notes When Selecting a Tool Select a tool giving careful attention to such matters as the length of the tool and the shape of its tip A WARNING Never inadvertently touch the computer or handy panel while performing this task Unintended operation of the machine may result in injury A WARNING Securely fasten the cutting tool and workpiece in place After securing in place make sure no wrenches or other articles have inadvertently been left behind Otherwise such articles may be thrown from the machine with force posing a risk of injury CAUTION Caution cutting tool The cutting tool is sharp To avoid injury exercise caution Procedure Close the front covers and press the VIEW button P 57 Moving to the VIEW Position When movement to the VIEW position is complete open the front covers 6 Loosely tighten the collet Secure the spindle unit in place using the 17 mm spanner then screw in the collet until it is finger tight To mount the detection pin use the collet of di ameter 4 mm 76 Chapter 4 Performing Cutting 4 2 Preparation for and Performing Cutting Q Insert the tool optionally available into i the collet
5. Set E E Set ae ees T at center of rotatio Apply Apply Preference Switch on the sub power The spindle head the table and the main clamp move and the READY lamp flashes This operation is called initialization When the READY light stops flashing and remains steadily lighted initialization is complete On the computer start VPanel From the Start menu click All Programs or Pro gram Roland VPanel for DWX 30 VPanel The window shown in the figure appears Startup of the machine is complete Chapter 3 Basic Operation 51 3 1 Starting and Quitting How to Shut down Procedure Click Close X 000 fa 9 A fl m a ae gt one VE 000 Um EE Z 0 00 m ly 4 y v A 000 as nes z 6000 om aa On the computer quit VPanel 105tep Low Speed High Speed Move to X Origin x Move Stop C 100 Step Cutting Speed Spindle Speed W O mm min E y o x a E o Calibration Set Origin Point Set X Origin x here m Set Y Origin y at center of rotation Set So Ape Jig Tool Setup Preference Switch off the main power The POWER light and READY light go dark O POWER O READY O ERROR aN 52 Chapter 3 Basic Operation 3 1 Starting and Quitting Emergency Stop Due to Opening or Closing the Front Cover To ensure safety opening a front cover during cutting or
6. 5 Inthe list find Printers or Other device then double click it When the model name you are using or Unknown device appears below the item you selected click it to choose it 6 Go to the Action menu and click Uninstall 7 In Confirm Device Uninstall window crick OK 8 Close the Device Manager and click OK 9 Detach the USB cable connected to the printer and the restart Windows 5 2 What to Do if 10 Uninstall the driver Carry out the steps from step 3 in page 90 Uninstall the Driver Windows XP to uninstall the driver 11 Install the driver again according to the procedure in page 41 Installing and Setting Up the Software Uninstalling the Driver When uninstalling the driver perform following opera tion Windows 7 If the driver is uninstalled without following the proce dure given below there is a possibility that it might not be able to be re installed 1 Before you start uninstallation of the driver unplug the USB cables from your computer 2 Log on to Windows as Administrator right 3 From the Start menu click Control Panel Click Uninstall a program 4 Click the driver for the machine to delete to select it then Click Uninstall 5 A message prompting you to confirm deletion ap pears Click Yes 6 From the Start menu choose All Programs then Accessories then Run and then click Browse 7 Choose the name of the drive or folder
7. tre coinc par une partie de l appareil OD Ne jamais utiliser l appareil des fins autres que celles pour lesquelles il est con u Ne jamais l utiliser de mani re abusive ou d une mani re qui d passe sa capacit Le non respect de cette consigne peut causer des blessures ou un incendie ATTENTION O Ne jamais utiliser un outil de coupe mouss Proc der fr quemment aux travaux d entretien pour garder l appareil en bon tat de fonctionnement L usage abusif peut causer un incendie ou des blessures Utiliser uniquement des accessoires d origine accessoires en option articles consommables c ble d alimentation et autres articles semblables compatibles avec l appareil Les articles incompatibles risquent de causer des accidents D brancher le c ble d alimentation avant de proc der au nettoyage ou l entretien de l appareil et avant d y fixer ou d en retirer des accessoires en option Tenter ces op rations pendant que l appareil est branch a une source d alimentation peut causer des blessures ou un choc lectrique Ne jamais tenter de d monter de r parer ou de modifier l appareil Le non respect de cette consigne risque de provoquer un incendie un choc lectrique ou des blessures Confier les r parations a un technicien ayant la formation requise PRUDENCE O Ne jamais grimper ni s appuyer sur la machine
8. S H Oe Gor aler A 0 00 ds C 1Step C 10Step C 1005tep 6000 4 Fe G Low Speed High Speed Eid Moveto X Origin x Move Sap Y o mm min Override Cutting Speed A 100 x 4 Spindle Speed yo x a Calibration r Set Origin Point amp Set X Origin ai C Set Yorgin atc tation 44 Chapter 2 Installation and Setup Set individual ID for each machines Make sure only one machine is connected ID will be valid after machine power restarted After restart windows driver may be required Also this application must be restarted Machines which have same ID will cause problem fesse I yg wy a N X 0 00 m E a ETRO i pre Y wW Al 000e ly aye Z A 0 00 deg C1Step C 10Step C 100Step 2 5 Connecting Multiple Units Click the Modeling Machine tab Select any unused ID in Machine ID and press Set ID Assign an ID to identify the machine on VPanel Since A is assigned to the first machine be sure to select B C or D IMPORTANT Do not assign a same ID If you connect the machines with the same ID at the same time the computer might shut down Read the message displayed on the screen as shown in the left and click OK When the message Operation is complete ap pears click OK Exit VPanel Click E Once switch off the power of the machine and then switch on the main power and the sub power again
9. Tool Length Measurement 4 When cutting has finished press the VIEW button P 57 Moving to the VIEW Position 5 Open the front covers and remove the workpiece This completes the cutting After removing the workpiece trim away any excess areas Chapter 4 Performing Cutting 79 4 3 Override What s an Override On this machine you can adjust the cutting speed and the speed of spindle rotation while cutting is in prog ress You adjust these by specifying the ratio of change relative to the present speed as a percentage This feature is called override This feature is useful when you want to change the respective speeds on the fly as you monitor the status of cutting How to Set Overrides 80 0 00 z To 0 00 nv ai 0 00 mm gt Y x 4 4 y KEY 0 00 deg Step C10 Step 100 Step g 6000 2 im LowSpeed High Speed a ER Move to X Origin v Move Stop Override Cutting Speed fioo Z Spindle Speed f fioo z 2 Y 0 mmmin Clicking these buttons adjusts the values Cutting speed Override This is the speed of tool movement when cutting the workpiece The speed specified by the command in the cutting data is taken to be 100 Spindle Override This is the speed of spindle rotation The speed specified by the command in the cutting data is taken to be 100 This is also effective when rotating the spindle during manual operations Important Notes on Overri
10. External output device PLC etc OUT 8 OUT 7 OUT 6 OUT 5 OUT 4 OUT 3 OUT 2 OUT 1 IN 8 IN 7 IN 6 IN 5 IN 4 IN 3 IN 2 IN 1 We are not responsible for devices connected to this connector Input common Output common Sync type transistor output Sync type input D Notice Reversed polarity may dam age to the circuit Be sure to check the connection before turning on the power Do not execute an insulation test 5 5 Expansion Connector Specification Expansion Connector B 24V T 1000 2W Connector M O aO Pin 1 Pin 2 Adaptive plug If max 1A EnEn gt to max 150mA VTT Use a three contact plug that meets the size requirements above This circuit works during spindle motor rotation Do not use the terminal Use only the and terminals D Notice Be sure to use the connector within the rated range shown above Do not apply an additional voltage to the connector Do not short circuit the connector and earthing We are not responsible for devices connected to this connector Chapter 5 Appendix 97 5 6 Dimensional Drawings Dimension of Outline Unit mm F se 2 N LO LO LT y Diameter 32 TT 55 5 495 J 48
11. and electri cal outlet correctly and with care Never use any article that is damaged Using a damaged article may result in fire or electrical shock When using an extension cord or power strip use one that adequately satisfies the machine s ratings for voltage fre quency and current Use of multiple electrical loads on a single electrical outlet or of a lengthy extension cord may cause fire When the machine will be out of use for a prolonged period disconnect the power cord This can prevent accidents in the event of current leakage or unintended startup Connect to ground This can prevent fire or electrical shock due to current leakage in the event of malfunc tion Position so that the power plug is within immediate reach at all times This is to enable quick disconnection of the power plug in the event of an emergency In stall the machine next to an electrical outlet Also provide enough empty space to allow immediate access to the electrical outlet O 6 Never use cutting oil This machine is not designed for the flow of cutting oil Oil may get inside the machine and cause fire or electrical shock WARNING O Never use a pneumatic blower This machine is not compatible with a pneumatic blower Cutting waste may get inside the machine and cause fire or electri cal shock If sparking smoke burning odor unusual sound or abnormal operation occurs im m
12. branch rapi dement en cas d urgence Installer l appareil pr s d une prise lectrique En outre pr voir suffisamment d espace pour que la prise lectrique soit facile d acc s Ne jamais utiliser d huile de coupe Cet appareil n est pas con u pour traiter l huile de coupe Lhuile peut s infiltrer l int rieur et causer un incendie ou un choc lectrique Ne jamais utiliser d air sous pression Cet appareil n est pas con u pour tre net toy l aide d un appareil soufflant Des rognures de coupe peuvent s infiltrer l int rieur et causer un incendie ou un choc lectrique O O OD S il se produit des tincelles de la fum e une odeur de br l un bruit inhabituel ou un fonctionnement anormal d brancher imm diatement le c ble d alimentation Ne jamais utiliser si un composant est endommag Continuer utiliser l appareil peut causer un incendie un choc lectrique ou des bles sures Communiquer avec le repr sentant Roland DG Autoris A Pour utiliser en toute s curit 19 A Pour utiliser en toute s curit Z Remarques importantes propos du c ble d alimentation de la fiche et de la prise lectrique Ne jamais d poser aucun objet sur le c ble sur la fiche ou sur la prise car cela risque de les endommager xn Ne jamais plier ni tordre le c ble avec une force excessive Ne jamais tirer sur le c ble ou la fiche avec une force ex
13. switch during operation Chapter 2 Installation and Setup 35 2 2 Installation 36 Unpacking Retaining materials are attached to protect the machine from vibration during shipment When installation is complete remove these and store in the specified locations O Remove all retaining materials Any that remain may cause faulty operation or breakdown when the power is switched on O The retaining materials are required when moving the machine to a different location Store them carefully so that they do not get misplaced WARNING Carry out these operations before you connect the power cord Inadvertent powerup may result in pinched hands or other injury Removing the retainers l q ann e QUUUUU lt fnnnnn WU Ww Fixing tape l 6 Cap screws This is also used to store the retainers Chapter 2 Installation and Setup Remove the fixing tape on the back of the machine Make sure the power cord is unplugged and remove the retainer A B and C and the fixing tape Storing the retainers 2 2 Installation You can attach retainers A and B at the location shown in the figure and store the hexagonal wrench used when replacing the spindle unit Store retainer C so that it will not become misplaced because it is also needed when relocating the Cap screws
14. 560Q circuit 3 3KQ o Input port O Output Port Specification Number of output ports 8 sync output Rated load voltage DC 24 V Maximum load current 8 mA per port 64 mA or less in total Leakage current 0 1 mA or less Insulation method Photo coupler insulation Adaptive connection Input of an external device Configuration of Internal Circuit Output port O Internal Circuit C F TIIT D Notice The input ports are designed for connecting to non contact output such as transistor When connecting a mechani cal contact switch relay etc be sure to use a minimal cur rent product Leakage current of a non contact circuit OFF connected to each input port must be 1 mA or less D Notice Never apply the load more than stated above The output ports are designed for connecting to the load such as transistor When connecting the inductive load relay etc be sure to apply a protection diode for absorbing back EMF to the coil Inappropriate con nection may cause damage to the circuit Chapter 5 Appendix 95 5 5 Expansion Connector Specification Pin number Signal 96 This machine 1 PW 2 PW 3 IN 8 4 IN 7 5 IN 6 6 IN 5 7 IN 4 8 IN 3 9 IN 2 10 IN 1 11 eem 12 13 PG 14 PG 15 OUT8 16 OUT7 17 OUT6 18 OUTS5 19 OUT4 20 OUT3 21 OUT2 24V Chapter 5 Appendix O Example of a Connection to an External Device
15. HOW to SHU TOWN ces ensei eere screen tirer 52 3 2 MOVING the T001 4 sine etais 54 Manual Feed sanson mA num 54 Viewing the Tool LoCatiON sntiasa 55 Moving toa Specific POSM 55nersrsserdite mener 57 Moving to the VIEW Position 57 3 3 Starting and Stopping Spindle Rotation 58 Starting or Stopping the Spindle 58 3 4 Pausing and Quitting Cutting 59 Pausing and Resuming Operation 59 Quitting Cutt Gsen nn nier dl 61 3 0 HANQY PANNE dee ca veces sachs street seins 62 Using the Handy Panel acetates ete 62 49 3 1 Starting and Quitting How to Start the Machine Follow the procedure below to start the machine When startup is complete the machine is ready for use Procedure 1 Close the front covers Front covers Close first the lower one then the upper one Switch on the main power The POWER light comes on Lighted beg POWER O READY O ERROR AIN 50 Chapter 3 Basic Operation 3 1 Starting and Quitting Lighted eos POWER Lighte Me Flashes JREADY Lighte x O ERROR O ERROR 200 0 00 m Q gt wy De 0 00 mm Y 4 Z A 0 00 deg C 1Step C 10Step C 100 Step a 6000 Him G LowSpeed C HighSpeed ti Moveto XOrign z Move Stop W mm min Es Cutting Speed y fi x a Spindle Speed y fm x a Set Origin Point
16. Handy panel Connecting the handy panel is not required to operate the machine O Cable clamp S metiera Connecting the Power Cord A WARNING Connect to an electrical outlet that complies with this machine s ratings for voltage and frequency Provide a power supply whose amperage is 2 8 A or higher for 100 to 120 V or 1 2 A or higher for 220 to 240 V A WARNING Handle the power cord plug and electrical outlet correctly and with care Never use any article that is damaged Using a damaged article may result in fire or electrical shock A WARNING When using an extension cord or power strip use one that adequately satisfies the machine s ratings for voltage frequency and current Use of multiple electrical loads on a single electrical outlet or of a lengthy extension cord may cause fire WARNING Connect to ground This can prevent fire or electrical shock due to current leakage in the event of malfunction A WARNING Connect to an electrical outlet Never connect directly to a power distribu tion panel or other such fixed wiring equipment Doing so increases the hazard of fire or electrical shock This machine requires a single phase commercial power supply O 100 to 120 V 2 8A or higher O 220 to 240 V 1 2 A or higher Chapter 2 Installation and Setup 39 2 3 Cable Connections Right side Electrical outlet ZEN lt Cpm Ww 1 R A
17. If Initialization is not performed or initialization fails Is a front cover open When starting the machine close the upper and lower front covers For safety initialization is not performed when a cover remains open at startup Is anything caught on the spindle head or table Check whether something has become caught and is impeding initialization Is anything caught on the main clamp Perform the followings and remove any obstructions that impede initialization 1 Switch off the main power and then switch on the main power Never switch on the sub power 2 Hold down O of the handy panel The LED lamp A lights up Turning the handle the main clamp A axis turns VPanel doesn t start correctly Has initialization been completed Before you start VPanel first switch on the power to the machine P 50 Starting and quitting Is the computer connected Check whether the connector cable has come loose Is the driver installed correctly If the connection to the computer is not made in the sequence described the driver may fail to be installed correctly VPanel does not function normally when driver is misconfigured Check again to ensure that the connec tion was made using the correct procedure P 41 Installing the Windows based Driver Operations are ignored Is the cable connected Connect the cable securely P 39 Cable Connections Was the machine started according to the cor re
18. If this message continues to appear even after you have switched off the main power recon nected the handy panel and redone the operation from the beginning then the handy panel may be malfunc tioning In such cases contact your authorized Roland DG Corp dealer P 39 Connecting the Handy Panel p 50 Starting and Quitting Front cover open This machine restricts some operations to ensure safety when front covers are open Close both the upper and lower front covers Command Error Operation was paused because a command error oc curred Click Cancel to quit cutting Cutting can be resumed by clicking Continue but doing so is very likely to result in unintended operation and is not rec ommended Cover open error A front cover was opened during cutting or spindle rotation Follow the on screen messages to switch off the power close the front cover and redo the operation from the beginning The spindle experienced an excessive load The spindle experienced an excessive cur rent The spindle motor is running hot The spindle control circuit is running hot A spindle motor error occurred This is caused by pro longed high load on the motor or by excessive torque be ing applied momentarily Follow the on screen messages to switch off the power The cutting may have exceeded the capacity of the machine Before restarting revise the cutting conditions Also allow the machine to rest for some time be
19. Setup then click the Modeling Machine tab Here select the Control spindle via com mands check box Abnormal cutting is performed Have the origin been set at correct location If jig location detection or detection of the reference position for cutting is not carried out correctly the origin point may not be set at the correct location If the origin point is not set at the correct location cutting at an un intended location or at the wrong depth may occur Is the misalignment of centers of workpiece height and A axis updated to the cutting data The centers of workpiece height and A axis are not aligned when you re using a cylindrical workpiece with out levels or a block workpiece Create a cutting data with caution on this point P 73 Misalignment of centers of workpiece height and A axis Offset 88 Chapter 5 Appendix Jig detection failed Is the jig detection pin sensor or detection attachment dirt Clean away any grime on the jig detection pin sensor or detection attachment Soiling due to buildup of cutting waste or the like on any of these may impede correct sensor operation making correct detection of the jig impossible The feed rate or spindle speed is wrong Has an override been set An override changes the feed rate or spindle speed Check the settings for overrides Unless you have a special reason for changing them leave all overrides set at 100 P 80 Override The cutt
20. VIEW button P 57 Moving to the VIEW Position Dial CANCEL button P 61 Quitting Cut ting Handy panel P 62 Using the Handy Panel Built in panel Status Indicated by the LEDs for the Built in Panel Name LED state Machine status POWER Lighted The main power is on Dark The main power is off READY Lighted The sub power is on Flashing Initializing The front cover is open Tool movement is in progress The spindle is rotating Cutting is in progress During stopping cutting Note When the cutting data is sent during initialization and stopping cutting from the computer the machine accepts no cutting data Dark The sub power is off ERROR Flashing slowly A warning nonfatal error has occurred A description of the error is displayed in VPanel Flashing rapidly An error resulting in an emergency stop has occurred A description of the error is displayed in VPanel PAUSE Lighted Operation is paused next to the PAUSE button 30 Chapter 1 Getting Started Chapter 2 Installation and Setup 2 1 Checking the Included Items 0000 eee eeneeeeeeneeeeeneeeeeee 32 222 WStA AMO Mead cescs vs 8eme entente 34 About Emplacement and Installation 34 Installation Environment 34 Unpacking 22 dt ie eee rent este et 36 Installing the DUST Trash nr aia 37 About ai DUSt Collector riein 38 How to Connect the Dust Collection Hoses
21. X Origin z Move a Y 0 mm min Ovenida C 1 Step C 10Step C 100Step Cutting Speed pioz 4 y x a Spindle Speed Set Origin Point Set X Origin gt here Apply Set Y Origin at center of rotation Apply Set Apply Click Tool Make sure no buildup of cutting waste is present on the tool sensor then click Continue The tool moves and descends to the position where it touches the tool sensor Click OK The tool length measurement finishes After the tool length measurement finishes the red arrow is displayed in the center of the main clamp 78 Chapter 4 Performing Cutting 4 2 Preparation for and Performing Cutting Starting Cutting Send cutting data from the computer and start cutting The feed rate and the speed of spindle rotation are determined by the cutting data received Before Starting Cutting Make sure that the following procedures have finished If these procedures have not finished the intended cutting may not be possible O Detection of the jig location P 67 Detection of the jig location O Tool Length Measurement P 77 Tool Length Measurement Procedure 1 Verify that the cover of the dust collection capsule is properly attached 2 Close the front covers Send cutting data from the computer and start cutting When the tool type has been changed during cutting measure the tool length again and resume cut ting P 77
22. and Y axis origin points Spindle speed This displays the present rotating speed of the spindle Changing the speed is also possible Spindle rotation button This switches spindle rotation on and off P 58 Starting and Stopping Spindle Rotation Tool feed rate This displays the present speed of tool move ment Jig button This detects the jig and sets the origin points Tool button This measures the length of the mounted tool Setup button You use this at times such as when making set tings to fine tune the operation of the machine For detailed information about the setting refer to the online help of VPanel P 23 How to View the VPanel Online Help Preference button You use this at times such as when setting the measurement unit used to display coordinates in VPanel For detailed information about the setting refer to the online help of VPanel P 23 How to View the VPanel Online Help p 56 Changing the Unit of Measurement for Display Chapter 1 Getting Started 29 1 2 Part Names and Functions Handy Panel and Built in Panel You operate this machine using either the handy panel connected to the cutting machine by a cable or the machine s built in panel Sub power button P 50 How to Start the Machine Operation buttons PAUSE button P 59 Pausing and Quitting Cutting LEDs i
23. appropri ate sub clamp with v in the table below Size of Workpiece Sub es Type of Work mm Clamp for block for block piece shape Cap External diameter width x jej ht ale depth g ee diameter 98 to 100 10to14 vV out levels Disc with Level section diameter 98 to 100 levels Body section diameter 95 ERA CEE OME panel LT Chapter 4 Performing Cutting 71 4 2 Preparation for and Performing Cutting Cuttable Area The size of the workpiece that can be mounted in the jig and the actual cuttable area are different Refer to the figure below to determine the size of the workpiece to use and the size of the model you re producing In the case of a Disc workpiece Cap inside diameter 95 8 Diameter 91 8 je Workpiece size In the case of a Block workpiece Z ZAN ww Workpiece size 40 1 Workpiece size 72 Chapter 4 Performing Cutting 4 2 Preparation for and Performing Cutting Misalignment of centers of workpiece height and A axis Offset Create a cutting data with caution when you re using a disc workpiece without levels or a block workpiece since the centers of the workpiece set on the clamp and A axis are misaligned NOTE When you re using a disc workpiece with levels the centers of the workpiece set on the clamp and A axis are aligned at all times A axis centers of the Work Cla
24. fire or electrical shock A WARNING Position so that the power plug is within immediate reach at all times This is to enable quick disconnection of the power plug in the event of an emer gency Install the machine next to an electrical outlet Also provide enough empty space to allow immediate access to the electrical outlet O Never locate in a location subject to wide fluctuations in temperature or humidity O Never install in a location subject to shaking or vibration O Never install in a location where the floor is tilted unlevel or unstable O Never install in a dusty or dirty location or outdoors O Never install in a location exposed to direct sunlight or near air conditioning or heating equipment O Never install in a location exposed to considerable electrical or magnetic noise or other forms of electro magnetic energy O Never install in an environment where silicone substances oil grease spray etc are present 34 Chapter 2 Installation and Setup 2 2 Installation Installation Space Ensure that at least the following amount of space is available Work space gt Installation space 1 0 m 40 in 2 0 m 80 in 4 1 0 m 40 in 2 0 m 80 in About the installation location The height of installation should be 0 6 m 23 7 in or higher above the work floor This machine is desktop type Install in a location that allows easy access to areas such as the main power
25. out The specific thing that must be done is indicated by the design contained within the circle The symbol at left means the power cord plug must be unplugged from the outlet A To Ensure Safe Use A Incorrect operation may cause injury WARNING gt WARNING Be sure to follow the operation proce dures described in this documentation Never allow anyone unfamiliar with the usage or handling of the machine to touch it Incorrect usage or handling may lead to an accident Keep children away from the machine The machine includes areas and compo nents that pose a hazard to children and may result in injury blindness choking or other serious accident Never operate the machine while tired or after ingesting alcohol or any medi cation Operation requires unimpaired judgment Impaired judgment may result in an ac cident Conduct operations in a clean brightly lit location Working in a location that is dark or cluttered may lead to an accident such as becoming caught in the machine as the result of an inadvertent stumble Never use the machine for any purpose for which it is not intended or use the machine in an undue manner that ex ceeds its capacity Doing so may result in injury or fire D Never use a cutting tool that has become dull Perform frequent maintenance to keep and use the machine in good work ing order Unreasonable usage may result in fir
26. plug provided if it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connection of the equipment grounding con ductor can result in a risk of electric shock The con ductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or service personnel if the grounding instructions are not completely under stood or if in doubt as to whether the tool is properly grounded Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug Repair or replace damaged or worn cord immediately For California WARNING This product contains chemicals known to cause cancer birth defects and other reproductive harm including lead Roland DG Corporation German Office Halskestrasse 7 47877 Willich Germany For EU Countries WARNING This is a Class A product In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures Roland DG Corp has licensed the MMP technology from the TPL Group Operating Instructions KEEP GUARDS IN PLACE and in working order REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to se
27. radio frequency energy and if not installed and used in accor dance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Unauthorized changes or modification to this system can void the users authority to operate this equipment When the equipment requires a usb cable it must be shielded type For Canada CLASS A NOTICE This Class A digital apparatus meets all requirements of the Canadian Interference Causing Equipment Regulations CLASSE A AVIS Cet appareil num rique de la classe A respecte toutes les exigences du R glement sur le mat riel brouilleur du Canada For EU Countries CE The authorized representative in the EU Manufacturer ROLAND DG CORPORATION 1 6 4 Shinmiyakoda Kita ku Hamamatsu shi Shizuoka ken 431 2103 JAPAN NOTICE Grounding Instructions In the event of a malfunction or breakdown ground ing provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the
28. spindle rotation using the handy panel Changing the speed of rotation using the handy panel is not possible P 62 Using the Handy Panel 58 Chapter 3 Basic Operation 3 4 Pausing and Quitting Cutting Pausing and Resuming Operation This operation pauses cutting You perform it using the built in panel This also makes it possible to resume cut ting at the paused position after an operation such as moving the tool to check the status of the workpiece Procedure o Press the PAUSE button during cutting Tool movement pauses The PAUSE light comes on and the READY light flashes Rotation of the spindle does not stop at this time POWER Flashes o ReADy y O ERROR Q Lighted Press the VIEW button Rotation of the spindle stops the table moves to the front of the machine the VIEW position The READY light flashes while the tool and table are moving This operation cannot be performed while a front cover is open Close the front cover then perform the operation POWER Flashes READY O ERROR Chapter 3 Basic Operation 59 3 4 Pausing and Quitting Cutting Hold down the PAUSE button for one sec ond or longer The tool returns to the position where operation was paused and cutting resumes After the tool starts moving the READY light flashes until cut ting resumes After cutting resumes the PA
29. stop at this time POWER Flashes READY O ERROR Lighted 3 7 Hold down the CANCEL button for two seconds or longer ae When the PAUSE light goes dark and the READY Lighted READY light is lighted cutting has completed stopping poe Rotation of the spindle stops at this time Chapter 3 Basic Operation 61 3 5 Handy Panel 62 Using the Handy Panel This is an operation panel connected to the cutting machine by a cable You can use it to perform such opera tions as moving the tool or switching spindle rotation on and off This makes it a handy tool when you want to perform operations while monitoring the material or the tool position from a location close to the machine Q Feed button X Y and Z axis movement buttons These are the respective movement buttons for the X Y and Z axes Press ing just these buttons performs slow movement Y axis movement assumes a direction of tool movement relative to the object being cut This means that pressing or 4 makes the table move in the direction opposite to what the arrow indicates move ment toward the back of the machine movement toward the front of the machine A axis button Pressing this button makes the movement axis change to the A axis Pressing this button does not actually rotate the A axis To rotate the A axis you press th
30. the modeling machine You operate the modeling machine and make various settings using this program Windows driver This is a Windows based driver required for sending data from a DWX 30 driver computer to the machine Installing the Windows based Driver D Notice Keep machine and the computer unconnected until you carry out this installation operation Failure to follow the correct procedure may make installation impossible P 88 Installation is impossible Procedure Before you start installation and setup make sure the USB cable is not connected Log on to Windows as Administrator Insert the Roland Software Package CD ROM into the computer Windows Vista or 7 When the automatic playback window appears click Run menu exe The setup menu appears automatically Chapter 2 Installation and Setup 41 2 4 Installing and Setting Up the Software Roland VPanel for DWX 50 Install Readme VPanel for DWX 30 Install Readme Windows Driver Readme DWX 50 Manual Install http Avww rolanddg com 2 5D Driver Installation and Setup Guide amp Important Do not connect the milling machine and the computer until after Failure to follow the correct procedure may make installation impossible Installation of the driver requires full access rights for the computer Log on to Windows with a computer administrator account This describes how to install and
31. 0 56 x 606 g k 656 ii 765 Opening Size to Connect a Dust Collector EE Unit mm Lo om ite g 8 re nn g Sa oO o E E amp QO a p i 35 82 98 Chapter 5 Appendix Rotary Axis Tool Sensor Dimension 5 6 Dimensional Drawings Rotary Axis g amp CES Unit mm c Se CCS os By ey a SS Can 7 9 gt OMC lz S we z ST Pee S VE SE A NS 4 v e oa P e 12 KR Positioning screw oO 5 4 T L ay Le h O Tool Sensor Di ter 15 m ame _ Diameter 5 Unit mm Diameter 4 a 228 S En S56 __ 16 106 5 82 5 Chapter 5 Appendix 99 5 6 Dimensional Drawings X Y and Z axis Travel Table Dimension 100 X and Y axis travel table dimension 205 Y axis travel Table dimenstion 146 239 X axis travel 465 Table dimension
32. 5 step micro step control Spindle motor Brushless DC motor maximum 100W Spindle speed 6 000 to 30 000 rpm Tool chuck Collet method Interface USB compliant with Universal Serial Bus Specification Revision 1 1 Control command set RML 1 Required power sup ply amperage Voltage and frequency AC 100 to 120 V 220 to 240 V 10 50 60 Hz overvoltage category Il IEC 60664 1 Required power capacity 2 8 A 100 to 120 V 1 2 A 220 to 240 V Power consumption 275W Operating noise During operation 60 dB A or less when not cutting during standby 40 dB A or less External dimensions Width x Depth x Height 606 x 656 x 557 mm 23 9 x 25 9 x 22 in Weight 47 kg 104 Ib Installation Environ ment Operating environment Temperature of 5 to 40 C 41 to 104 F 35 to 80 relative humidity no condensation Ambient pollution degree 2 as specified by IEC 60664 1 Included items Power cord handy panel collet diameter 3 175 mm 4 0 mm 3 0 mm detection pin cap spacer clamp for block workpiece hexagonal driver hexagonal wrench spanner 10 mm 17 mm dust tray USB cable User s Manual this document Roland Software Package CD ROM etc The cutting machine is shipped from the factory with the cap installed on it Chapter 5 Appendix 101 5 7 Specifications System Requirements for USB Connection Computer Model preinsta
33. AIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow in structions for lubricating and changing accessories DISCONNECT TOOLS before servicing when changing accessories such as blades bits cutters and the like REDUCE THE RISK OF UNINTENTIONAL STARTING Make sure switch is in off position be fore plugging in USE RECOMMENDED ACCESSORIES Consult the owner s manual for recommended accessories The use of improper accessories may cause risk of injury to persons NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the cutting tool is un intentionally contacted CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function check for alignment of moving parts binding of moving parts breakage of parts mounting and any other condi tions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced NEVER LEAVE TOOL RUNNING UNATTENDED TURN POWER OFF Don t leave tool until it comes to a complete stop Contents MG ONC O Et E TETE T trang 3 To Ensure Sate USe ics icriivesiceccassceceiess 255k een EE akan 6 A Pour utiliser en toute s curit ns 14 Important Notes on Handling and Use 22 About the Documentation for This Machine sccccesesseeeeeeeseeeeeneeeeee
34. Fine Tuning the Origins 82 Determining the Adjustment Value Adjustment Value for the Y axis Origin You determine the adjustment value from the difference in levels at the seam produced between the first and second surfaces in two surface cutting The estimated adjustment value is one half the difference in levels However be careful to note the sign of the value plus or minus As the figure shows the sign of the adjust ment value positive or negative changes depending on the direction of the misalignment As an example when the difference in levels is 0 2 millimeters with the upper level misaligned in the positive direction and the lower level misaligned in the negative direction along the Y axis then the estimated adjust ment value is 0 1 millimeters Positive adjustment value Negative adjustment value Adjustment Value for the Z axis Origin You determine the adjustment value from the discrepancy between the expected and actual values for the thickness of the finished result of two surface cutting The estimated adjustment value is one half the discrep ancy However be careful to note the sign of the value plus or minus When the actual value is larger than the expected value the adjustment value is negative Asan example if data for a height of 50 millimeters yields cutting results that are 50 1 millimeters the estimated adjustment value is 0 05 millimeters Height specified by the data Actual hei
35. IEW position You use this when performing such op erations as attaching or detaching a tool installing a jig or mounting a workpiece The READY light flashes while move ment is in progress When the READY light stops flashing and remains steadily lighted movement is complete This operation cannot be performed while a front cover is open Close the front cover then perform the operation Chapter 3 Basic Operation 57 3 3 Starting and Stopping Spindle Rotation Starting or Stopping the Spindle H VPanel for DWX 2 User Coordinate System z y A x 0 00 uml This displays the present rotating speed of the spindle Settable Close the front covers and click amp The spindle begins to rotate Clicking ct a second time stops the spindle rota tion Ue 0 mm min Override Cutting Speed Spindle Speed Setting the Spindle Speed During Cutting The spindle s rotating speed during cutting operations is controlled by commands in the cutting data sent from the computer and so the setting made in VPanel is ignored Note however that the setting made with VPanel is used when the cutting data contains no command specifying the spindle speed or if the setting is made again in VPanel while cutting is in progress You can also use VPanel s override feature to adjust the speed of spindle rotation during cutting P 80 Override Operation Using the Handy Panel You can start and stop
36. La machine n est pas con ue pour sup porter le poids d une personne Grimper ou s appuyer sur la machine peut d placer des l ments et causer un faux pas ou une chute ce qui causerait des blessures 15 A Pour utiliser en toute s curit A Le poids de cet appareil est de 47 kg 104 Ib PRUDENCE PRUDENCE Le d chargement et la mise en place doivent tre faits par au moins 2 per sonnes Les t ches qui exigent un effort trop grand si elles sont ex cut es par un petit nombre de personnes peuvent tre cause de bles sures La chute d articles tr s lourds peut aussi causer des blessures Installer l appareil un endroit stable et plat Installer l appareil un endroit inappropri peut provoquer un accident grave comme le renversement ou la chute A Les d bris de coupe peuvent s enflammer ou pr senter un ris que pour la sant Z ATTENTION PRUDENCE O Ne jamais tenter de couper du magn sium ni aucun autre mat riau inflam mable Un incendie pourrait se produire pendant la coupe 9 Ne pas approcher une flamme nue de l espace de travail Les rognures de coupe peuvent s enflammer Les mat riaux pulv ris s sont extr me ment inflammables et m me le m tal peut s enflammer 16 Si un aspirateur est utilis pour ramasser les rognures de coupe faire preuve de prudence pour emp cher que la poussi re s enflamme ou explose Ramasser de
37. Roland DWX 30 User s Manual Thank you very much for purchasing this product O To ensure correct and safe usage with a full understanding of this product s performance please be sure to read through this manual completely and store it in a safe location O Unauthorized copying or transferral in whole or in part of this manual is prohibited O The contents of this operation manual and the specifications of this product are subject to change without notice O The operation manual and the product have been prepared and tested as much as possible If you find any misprint or error please inform us O Roland DG Corp assumes no responsibility for any direct or indirect loss or damage which may occur through use of this product regardless of any failure to perform on the part of this product O Roland DG Corp assumes no responsibility for any direct or indirect loss or damage which may occur with respect to any article made using this product Roland DG Corporation For the USA FEDERAL COMMUNICATIONS COMMIS SION RADIO FREQUENCY INTERFER ENCE STATEMENT This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protec tion against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate
38. The assigned ID is recognized by the machine If the ID is assigned for the first time a corresponding driver is required Windows 7 The required driver is automatically created Windows Vista XP A message to prompt the user to install the Windows driver is displayed Install the driver in accordance with the message P 41 Installing the Windows based Driver Chapter 2 Installation and Setup 45 2 5 Connecting Multiple Units Restart VPanel After VPanel is restarted the assigned ID is enabled You can connect all the machines of which the setting has been done to the computer by USB cables At this point if you connect the machines with a same ID at the same time the computer might shut down D When you connect the third and fourth machines turn off the power of all the ma chines disconnect the USB cables from the computer and exit VPanel Repeat the above steps to To confirm the set ID Click the Setup in VPanel and confirm Machine ID in the Modeling Machine tab j Machine ID J7 Pause on retum from out of range L z Set D Spindle Total Rotation Time Point Select an ID and press Set ID and the ID is changed Note that the changed ID is enabled if you restart the machine with this setting 445 Hours P Minte s Rest Runin 46 Chapter 2 Installation and Setup 2 5 Connecting Multiple Units Select a machine to use Up to four mac
39. USE light goes dark This operation cannot be performed while a front cover is open Close the front cover then perform the operation POWER y Flashes READY ERROR Important Before opening the front cover while operation is paused first make sure that rotation of the spindle is stopped For safety opening the front cover while the spindle is turning makes the machine perform an emergency stop Be sure to note that if this happens it s necessary to quit the operation and start over from the beginning P 53 Emergency Stop Due to Opening or Closing the Front Cover Other Operations Possible While Paused VPanel O Tool movement using manual feed P 54 Manual Feed O Starting or stopping spindle rotation P 58 Starting and Stopping Spindle Rotation O Changing the spindle speed P 80 Override Adjusting the tool feed rate P 80 Override Handy Panel O Starting or stopping spindle rotation P 62 Using the Handy Panel Moving the tool P 62 Using the Handy Panel 60 Chapter 3 Basic Operation 3 4 Pausing and Quitting Cutting Quitting Cutting This stops cutting through operation using the built in panel Unlike pausing operation cutting cannot be resumed Procedure 1 Press the PAUSE button during cutting Movement of the tool pauses The PAUSE light comes on and the READY light flashes Rotation of the spindle does not
40. Use items for fastening machine Installing the Dust Tray You use the dust tray with it placed between the rubber feet on the bottom of the machine Dust tray Chapter 2 Installation and Setup 37 2 2 Installation About a Dust Collector You can install a dust collector to collect cutting dust to the machine You need to prepare a dust collector separately When you use the machine with a dust collector installed you should clean the dust collector regularly gt Static pressure Prepare a dust collector with 1 kPa or more How to Connect the Dust Collection Hoses Connect the supplied hose and branch adaptor as shown in the figure You need to prepare a dust collector separately P 98 Opening Size to Connect a Dust Collector Cap Keep the cap on during cutting Oth erwise cutting dust will fly off Dust collector Have this ready separately Qe adapter A ae 38 Chapter 2 Installation and Setup 2 3 Cable Connections Connecting the Handy Panel A CAUTION Make sure the power to the machine is switched off before attempting to connect or disconnect the cables Connection or disconnection while the power is on may cause the machine to malfunction Left side When inserting orient correctly and insert fully
41. Windows 7 to uninstall the driver 10 Install the driver again according to the procedure in page 41 Installing and Setting Up the Software Windows Vista 1 If the Found New Hardware appears click Cancel to close it 2 Click the Start menu then right click Computer Click Properties 3 Click Device Manager The User Account Control ap pears click Continue The Device Manager appears 4 At the View menu click Show hidden devices 5 In the list find Printers or Other device then double click it When the model name you are using or Unknown device appears below the item you selected click it to choose it 6 Go to the Action menu and click Uninstall 7 In Confirm Device Uninstall window select Delete the driver software for this device then click OK 8 Detach the USB cable connected to the printer and the restart Windows 9 Uninstall the driver Carry out the steps from step 3 in page 89 Uninstall the Driver Windows Vista to uninstall the driver 10 Install the driver again according to the procedure in page 41 Installing and Setting Up the Software Windows XP 1 If the Found New Hardware Wizard appears click Finish to close it 2 Click the Start menu then right click My Computer Click Properties 3 Click the Hardware tab then click Device Manager The Device Manager appears 4 At the View menu click Show hidden devices
42. Y origin on axis of center of rotation VA origin at reference corner of jig Calibration pSetOrignPont An illustration of the clamp is displayed in Calibra 7 set x Origin hee tion of VPanel C Set Y Origin z at center of ro C se Setup Preference Remove the attachment for detection Detection of the jig location is finished Chapter 4 Performing Cutting 69 4 2 Preparation for and Performing Cutting Usable Workpieces Type of Workpieces Modeling wax Zirconia pre sintered Type shape and size of workpiece Type Shape of Workpeice External diameter or Height width x depth a Disc without levels diameter 98 to 100 10 to 14 Level section diameter 98 to 100 Level section 10 SSS Body section Body section 12 to 26 diameter 95 Disc with levels Level section Body section 12 to 16 18 to 22 24 to 26 70 Chapter 4 Performing Cutting 4 2 Preparation for and Performing Cutting Names of Jigs Main Clamp Sub Clamp Sub Clamp Clamp for Block Workpiece The height of a workpiece to be used is displayed surface of the clamp C 1 D 1 For 12 to 16 18 to a For 24 to 26mm ee 22mm 22mm NOTE The modeling machine is shipped from the factory with the sub clamp installed on the main clamp Sub Clamp Selection Select the sub clamp in accordance with the type and size of the workpiece you want to use Use an
43. Z or A Spindle rotation is impossible because the spindle shaft is locked or voltage is too low An emergency stop occurred because the spindle cannot be rotated Possible causes include the spindle shaft be ing frozen by accumulated cutting waste or the like or a dropin voltage due to excess load on the spindle Switch off the power make sure no obstruction is impeding the operation of the spindle head and take steps such as revising the cutting conditions as needed The motor may also have overheated so allow the machine to rest for some time before restarting If messages like these still continue to appear switch off the power and contact your authorized Roland DG Corp dealer The NVRAM could not be accessed An emergency stop occurred because the machine s memory unit became partially inaccessible Follow the on screen messages to switch off the power and redo the operation from the beginning If this message persists switch off the power and contact your authorized Roland DG Corp dealer A broken connection or other damage occurred between the spindle control circuit and the motor A communication error occurred in the spindle control firmware The spindle control firmware is inoperative An emergency stop occurred because of a error in spindle 92 Chapter 5 Appendix control Follow the on screen messages to switch off the power and redo the operation from the beginning If this message persists switch off the pow
44. a clean cloth apply rust preventive oil generously and store O When the item will be out of use for a prolonged period store in a location with low humidity and little fluctuation in temperature Chapter 5 Appendix 85 5 1 Maintenance Maintenance of the Spindle Unit The spindle unit and the belt are parts that wear out The replacement cycle varies according to usage condi tions but as a general guide you should replace them after every 2 000 hours of use You can use VPanel to view the total working time of the spindle Refer to this to determine when replacement is needed For information on how to replace the spindle unit refer to the documentation included with the ZS 30 replacement spindle unit Checking the total working time of the spindle using VPanel User Coordinate System X an VA 9 ELN aan rhage la y 000 QD IE z 000 m T 4 y l A 0 00 ss C 1 Step C 10Step C 100 Step E LowSpeed HighSpeed 6000 Move to X Origin E Move Stop U 0 mm min E Cutting Speed y 100 4 Spindle Speed Y 10 Calibration m Set Origin Point Jig Vi Machine ID Click Setup D nn En nf ee A z Set 1D J Preference Spindle Total Rotation Time The total working time er of the spindle is reset ner Total working time of the spindle 86 Chapter 5 Appendix 5 2 What to Do
45. asdvaveveseieces esse 98 Opening Size to Connect a Dust Collector 98 Rotary Axis Tool Sensor Dimension 99 X Y and Z axis Travel Table Dimension 100 5 7 SpeciiCallOnS Ain een inital 101 Main Specifications rrean niesen 101 System Requirements for USB Connection 102 5 1 Maintenance Care and Maintenance of the Cutting Machine A WARNING Never use a pneumatic blower This machine is not compatible with a pneumatic blower Cutting waste may get inside the machine and cause fire or electrical shock A WARNING Never use a solvent such as gasoline alcohol or thinner to perform cleaning Doing so may cause fire A WARNING Disconnect the power cord before performing cleaning or maintenance Attempting such operations while the machine is connected to a power source may result in injury or electrical shock A WARNING When using a vacuum cleaner to take up cutting waste exercise caution to prevent fire or dust explosion Taking up fine cuttings using an ordinary vacuum cleaner may cause danger of fire or explosion Check with the manufacturer of the vacuum cleaner When the safety of use cannot be determined clean using a brush or the like without using the vacuum cleaner A CAUTION Caution high temperatures The cutting tool and spindle motor become hot Exercise caution to avoid fire or burns A CAUTION When performing maintenance be sure to k
46. c Operation 55 3 2 Moving the Tool 56 Selection of the Coordinate System On this machine you can switch the display between the following two coordinate systems O User Coordinate System This is a coordinate system in which the location of the origin point can be freely changed O Machine Coordinate System This is a machine specific coordinate system in which the location of the origin point is fixed and cannot be changed For the operations on this machine it may be a good idea to leave the selection at User coordinate system at all times When you want to know the absolute location of the tool on this machine select the machine coordinate system ms Z VPanel for DWX a name 2 2 9 X 0 00 m ot SDD Te Z 0 00 m ROMON Y NEO s T C ne 100 Step 6000 B LowSpeed C High Speed who Won Def 0 nmin Cutting Speed y fico x a Spindle Speed y fo x 4 Changing the Unit of Measurement for Display You can switch the unit of measurement used for displaying coordinates between millimeters and inches Click the Preference then select the unit R x 000 m yl eS row DD ill z 000 m Y ayy A 0 00 C1Step 10Step 1005 g 6000 Fo LowSpeed C High Speed Move to X Origin X Move WE J O mmmn E Milimeters Cutting Speed Spindle Speed y 10 g mer Set Origin Point Move tool to desired location u
47. cation where no printer icon is present From the Run as administra tor menu select Server Properties The User Account Control appears click Continue 7 Click the Drivers tab then from the Installed printer drivers list choose the machine to delete Click Re move 8 The Remove Driver And Package appears select Remove driver and driver package Click OK 9 When the prompt message appears click Yes 10 The package and driver to delete are displayed Make sure that what is displayed is the machine you want to delete then click Delete 11 The items that have been deleted are displayed Click OK 12 Click Close on Remove Driver And Package win dow 13 From the Start menu choose All Programs then Accessories then Run and then click Browse 14 Choose the name of the drive or folder where the driver is located 15 Select SETUPEXE and click Open then click OK 16 The User Account Control appears click Allow 17 The Setup program for the driver starts 18 Click Uninstall to choose it Select the machine to delete then click Start 19 If it is necessary to restart your computer a window prompting you to restart it appears Click Yes 20 The uninstallation finishes after the computer re starts When using the CD ROM specify the folder as shown below assuming your CD ROM drive is the D drive D Drivers 25D WINVISTAX64 64 bit edition D Drive
48. cause the motor may have overheated If messages like these persist contact your authorized Roland DG Corp The connector for the rotary axis is detached The connector for the rotary axis has come loose or the cable has been damaged making connection impos sible Follow the on screen messages to switch off the power Before restarting check and correct the status of the connector If this message persists even though the connector is properly connected switch off the power and contact your authorized Roland DG Corp dealer Chapter 5 Appendix 91 5 3 Responding to an Error Message The handy panel is incapable of control An emergency stop occurred because control using the handy panel became impossible while operation was in progress Follow the on screen messages to switch off the power and reconnect the handy panel If this mes sage persists even though the handy panel is properly connected the handy panel may be malfunctioning Switch off the power and contact your authorized Roland DG Corp dealer P 39 Connecting the Handy Panel Limit switch not found An emergency stop occurred because initialization failed Switch the power off remove any cutting waste or other obstructions impeding operation of the spindle head then redo the operation from the start If the message persists even after redoing the operation from the begin ning contact us or the dealer where you purchased the modeling machine X Y
49. cessive Ne jamais plier ni enrouler le c ble 20 Ne jamais laisser l eau toucher le c ble la fiche ou la prise Ne jamais chauffer le c ble la fiche ou la prise La poussi re peut causer un incendie Ne jamais utiliser d air sous pression Cet appareil n est pas con u pour tre nettoy l aide d un appareil soufflant Des rognures de coupe peuvent sinfiltrer l int rieur et causer un incendie ou un choc lectrique A Pour utiliser en toute s curit A Vignettes d avertissement Des vignettes d avertissement sont appos es pour qu il soit facile de rep rer les zones dangere uses La signification des vignettes est donn e ci dessous Respecter les avertissements Ne jamais retirer les vignettes et ne pas les laisser s encrasser Avant WARNING To reduce the risk of injury user must read and understand user s manual AVERTISSEMENT Afin de r duire le risque de blessures l utilisateur doit lire et bien comprendre le mode d emploi BA HREM CHI BLI Y AVIAP We BRACES Int rieur A zy Attention outil coupant Un contact imprudent risque d entra ner une blessure Arri re Attention voltage lev Il peut tre dangereux de retirer le cou vercle p
50. ct procedure Simply switching on the power does not enable opera tion Start the machine using the correct procedure P 50 Starting and quitting Are front covers open This machine restricts some operations when a front cover is open Close both the upper and lower front covers Is the ERROR light flashing The ERROR light is flashing rapidly An emergency stop occurred because a serious error was detected Resuming operation is not possible A descrip tion of the error is displayed in VPanel Switch off the main power to quit the operation eliminate the cause then redo the operation from the beginning If the emergency stops continue even after eliminating the cause contact your authorized Roland DG Corp dealer P 50 Starting and quitting p 91 Responding to an Error Message The ERROR light is flashing slowly Operation was paused because an error was detected A description of the error is displayed in VPanel Follow the displayed instructions to resume operation P 59 Pausing and Resuming Operation Is operation paused When the PAUSE light is on it means that operation is paused When the machine is paused cutting stops and some operations are restricted Cancel the paused state P 59 Pausing and Resuming Operation Is a large amount of cutting waste present Clean away any cutting waste Clean the area around the spindle especially carefully P 84 Care and Maintenance
51. des Setting an override does not let you perform operation beyond the machine s maximum or minimum speeds Chapter 4 Performing Cutting 4 4 Fine Tuning the Origins Method for Fine Tuning the Origins On this machine after detection of the jig location the origin of each axis is set up automatically When you want to adjust the origin of each axis obtained through jig location detection more exactly refer to the method described below The method described below is for fine tuning the Y axis origin Use the same method for the other origins as well For information on how to determine the adjustment values of Y axis and Z axis origins refer to the following section Procedure 1 gt v 4 v s ss p Move the tool to the Y origin point In VPanel select Y origin and click Move C 1Step C 10Step C 100Step P 57 Moving to a Specific Position LowSpeed HighSpeed Move to TT z Move St Override Cutting Speed fico A Move the Y axis the distance of the adjust ment value ace xl 000 m yale 2 Gl Se Z 000 aslwaly 2 A 0 00 ses C 1Step C 10st 5 6000 S oa LowSpeed C High NEEN Jra Make the setting for the base point Select Y origin and click Apply rm Set Origin Point set CE here spy Set F Origin z at center of rotation Apply Set Fe origin at frame center y Apply Chapter 4 Performing Cutting 81 4 4
52. du cercle Le symbole gauche signifie que l appareil ne doit jamais tre d mont Le symbole pr vient l utilisateur sur ce qu il doit faire La chose sp cifique faire est indiqu e par le dessin l int rieur du cercle Le symbole gauche signifie que le fil lectrique doit tre d branch de la prise 14 A Pour utiliser en toute s curit A L utilisation incorrecte peut causer des blessures ATTENTION S assurer de suivre les proc dures d utilisation d crites dans la documen tation Ne jamais permettre a quiconque ne connait pas le fonctionnement ou la manutention de l appareil de le toucher L utilisation ou la manutention incorrectes peuvent causer un accident Garder les enfants loin de l appareil L appareil comporte des zones et des com posants qui pr sentent un danger pour les enfants et qui pourraient causer des bles sures la c cit la suffocation ou d autres accidents graves Ne jamais faire fonctionner l appareil apr s avoir consomm de l alcoo l ou des m dicaments ou dans un tat de fatigue L utilisation de l appareil exige un jugement sans faille L utilisation avec les facult s af faiblies pourrait entra ner un accident Utiliser l appareil dans un endroit propre et bien clair Travailler dans un endroit sombre ou en combr peut causer un accident l utilisateur risque par exemple de tr bucher malen contreusement et d
53. e or injury For accessories optional and consum able items power cord and the like use only genuine articles compatible with this machine Incompatible items may lead to an ac cident Before attempting cleaning mainte nance or attachment or detachment of optional items disconnect the power cord Attempting such operations while the ma chine is connected to a power source may result in injury or electrical shock Never attempt to disassemble repair or modify the machine Doing so may result in fire electrical shock or injury Entrust repairs to a trained service technician CAUTION O Never climb or lean on the machine The machine is not made to support a per son Climbing or leaning on the machine may dislodge components and cause a slip or fall resulting in injury A To Ensure Safe Use A This machine weighs 47 kg 104 Ib CAUTION CAUTION Unloading and emplacement are opera tions that must be performed by 2 per sons or more Tasks that require undue effort when per formed by a small number of persons may result in physical injury Also if dropped such items may cause injury Install in a location that is level and stable Installation in an unsuitable location may cause an accident including a fall or tip over A The cutting waste or workpiece may catch fire or pose a health hazard WARNING CAUTION 9 Never attempt to cut ma
54. e that keys and adjusting wrenches are removed from tool before turning it on KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents DON T USE IN DANGEROUS ENVIRONMENT Don t use power tools in damp or wet locations or expose them to rain Keep work area well lighted KEEP CHILDREN AWAY All visitors should be kept safe distance from work area MAKE WORKSHOP KID PROOF with padlocks master switches or by removing starker keys DON T FORCE TOOL It will do the job better and safer at the rate for which it was designed USE RIGHT TOOL Don t force tool or attachment to do a job for which it was not designed USE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An under sized cord will cause a drop in line voltage resulting in loss of power and overheating WEAR PROPER APPAREL Do not wear loose cloth ing gloves neckties rings bracelets or other jewelry which may get caught in moving parts Nonslip foot wear is recommended Wear protective hair covering to contain long hair USE SAFETY GLASSES face or dust mask if cutting or cleaning operation is dusty Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses SECURE WORK Use clamps or a vise to hold work when practical DON T OVERREACH Keep proper footing and bal ance at all times MAINT
55. ediately unplug the power cord Never use if any component is damaged Continuing to use the machine may result in fire electrical shock or injury Contact your authorized Roland DG Corp dealer A To Ensure Safe Use 11 A To Ensure Safe Use A Important notes about the power cord plug and electrical outlet Never place any object on top or sub ject to damage D 4 4 Z1 Never bend or twist with undue force Never make hot Never allow to get wet Never pull with undue force Dust may cause fire AY Never bundle bind or roll up 12 Never use a pneumatic blower This machine is not compat ible with a pneumatic blower Cutting waste may get inside the machine and cause fire or electrical shock A To Ensure Safe Use A Warning Labels Warning labels are affixed to make areas of danger immediately clear The meanings of these labels are as follows Be sure to heed their warnings Also never remove the labels or allow them to become obscured Top WARNING To reduce the risk of injury user must read and understand user s manual AVERTISSEMENT Afin de r duire le risque de blessures l utilisateur doit lire et bien comprendre le mode d emploi G BA HREMCHHIE BFI V AVIAPWe BRAC EEL w
56. eeenes 23 Chapter 1 Getting Started ciccicccccccccccccccscsicseccessseccesecssseceseessssesccecestensenessteasscese 25 T 1 Machine HighlightS 3 422888 entre nina 26 What You Can Do with This Machine sn 26 1 2 Part Names and Functions ceecressonsontni inan o nR RO 27 FROME ICOM ON siessetek inann e aiik 27 SUAS a E A N A T R EE 28 PAM AEA E AS AA 29 Handy Panel and Built in Panel nine 30 Chapter 2 Installation and Setup 31 2 1 Checking the Included Items 32 222 IMSTANAUON 23 22 nat den ann nie 34 About Emplacement and Installation rm 34 Installation Environment nine 34 OTOKE ne A AAAA E A A A 36 installing the DUSt TRAY scescscesssscssecscozecessuscccvsssedasscestnsccadsdedessstsonccssdsbcaudsnsabscatsdedecensassesusscstitatensas 37 About a Dust Collector enesnsnecsenenenneneneenetsneentes 38 How to Connect the Dust Collection HOSES nr 38 2 3 Cable Connections 39 Connecting the Handy Panel 5 39 Connecting the Power Cord 39 Connecting to the Computer 40 2 4 Installing and Setting Up the Software 41 SVSESMRECUIFEIIGNES i scasssssvesauteneasdenssdsvseuavaceseotasstouesabscesesenndttoususncassaeastanenntanedsobuadv nsstueacanessndtese 41 The Software You Can Install and Set Up ire 41 Installing the Windows based Driver nn 41 Installing and Setting Up VPanel seen 42 2 5 Connecting Multiple Units 2 0 ee eee eeeeeeeeeeeeeeeeeeeeeeeeeeeennaeeeeesenaees 44 How to Connect Multiple U
57. eep the tool detached Contact with the blade may cause injury O This machine is a precision device Carry out daily care and maintenance O Carefully clean away cutting waste Operating the machine with a large amount of cutting waste present may cause malfunction O Never apply silicone substances oil grease spray etc to the machine Doing so may cause poor switch contact O Never apply lubrication Cleaning around the table After operation use a brush or the like to clean away any buildup of cutting waste around the table or on the machine 84 Chapter 5 Appendix 5 1 Maintenance Cleaning the dust tray After operation dispose of any cutting waste that has collected in the dust tray Cleaning inside of the dust collection capsule When cutting is finished fix the cleaning nozzle to the dust collection hose C and remove the cover of the dust collection capsule to clean the machine By turning the top you can make it ap plicable to sweeping or vacuuming Care for the Detection Pin and the Attachment for Detection Take care of the detection pin and the attachment for detection on a routine basis The detection pin or the attachment that gathers rust or dust will prevent the accurate detection which may result in the situation where you cannot perform cutting as intended or where the machine should be damaged Care Maintenance and Storage Methods O After use wipe clean using
58. eparation for and Performing Cutting seeeeeseeeeeeeeeeereeereeereeereneesnen 70 Usable Workpiec s ssiinainnneninnethrnmimeninenuineentininenndies 70 Names of Jigs 71 Sub Clamp Selection CUP EAS AT iamnan nn ATN 72 Misalignment of centers of workpiece height and A axis Offset 73 Mounting the Workpiece csssssassesssasescsssatecsssinsseccensnnagsassnsosccennasagsassui cconntanegnasiaseconnnbasesnnbnsiteceniea 74 Installing a tools E E NONS 76 TOOL Length Measurement 77 Starting CONG e inasa aE SEEEN SE EEEE N NEES 79 4 3 Override II 80 Whats am OVENS onsnnnenire nnn aN E NN 80 HOW 0 SetOVEmidE S sonnn aia AEE E aE ETIE 80 4 4 Fine T ning the ONIGQING weiceseeccssets cacceseneeevceevaues sveeesaasseevsvanieavevvvaacceceeviae 81 Method for Fine Tuning the Origins 81 Determining the Adjustment ValUC sssescssssssessessnsescssssssecsecssseesssssssessecsnseesessnnsecsesanseeses 82 Chapter 5 Appendix serdes aena aa aaa Ea Aa Enaria EEA 83 S EE A AEE A A E A A 84 Care and Maintenance of the Cutting Machine 84 Care for the Detection Pin and the Attachment for Detection 85 Maintenance of the Spindle Unit unes 86 9 2 What to Do Mfamasia iae neie aaria idad aeaa 87 Initialization is not performed or initialization fails ss ssssssssesesssssessssressseessssessessresseeessse 87 VPanel doesn t Start COmectly isscviscsssssssassasspsnsoeascosassastesaubeozessnssaseennioeazcosaisastennia
59. er and contact your authorized Roland DG Corp dealer 5 4 Power Rating and Serial Number Locations Serial Number This is required when you seek maintenance servicing or sup port Never peel off the label or let it get dirty Power Rating Use an electrical outlet that meets the requirements for voltage and frequency given here Provide a power supply whose amperage is 2 8 A or higher for 100 to 120 V or 1 2 A or higher for 220 to 240 V Chapter 5 Appendix 93 5 5 Expansion Connector Specification Expansion Connector A O Pin Connection Pin Content Pin Signal Content Number Signal number Pw 13 PG 4 2 2 PW PG 3 Reserved OUT8 Output port 8 Reserved 4 Reserved OUT7 Output port 7 Reserved 5 Reserved OUT6 Output port 6 Reserved 6 Reserved OUT5 Output port 5 Reserved 7 Reserved Output port 4 Reserved 8 Reserved OUT3 Output port 3 Reserved 9 Reserved OUT2 Output port 2 Reserved 10 Reserved OUT1 Output port 1 Reserved 11 PG 12 Ribbon connector 24 pins Manufacturer OMRON Model number XM882422 11 94 Chapter 5 Appendix 5 5 Expansion Connector Specification O Input Port Specification Number of input ports 8 Input voltage DC 24 V Input current 7 mA or less Insulation method Photo coupler insulation Adaptive connection Output of an external device sync output Configuration of say Internal Circuit Internal V
60. es surfaces par inadvertance Faire preuve de prudence pendant l utilisation de l appareil Attention outil de coupe L outil de coupe est ac r Faire preuve de prudence pour viter les blessures gt gt Attention temp ratures lev es L outil de coupe et le moteur chauffent Faire preuve de prudence pour viter un incendie ou des br lures 17 A Pour utiliser en toute s curit A Risque de d charge ou de choc lectrique d lectrocution ou d incendie ATTENTION ATTENTION Caract ristiques Brancher une prise lectrique conforme aux caract ristiques de cet appareil ten sion et fr quence Il faut pr voir une alimentation en courant dont l intensit est de 2 8 A ou plus pour 100 120 V ou de 1 2 A ou plus pour 220 240 V S Ne jamais utiliser l ext rieur ni un endroit o l appareil risque d tre expos de l eau ou une humidit lev e Ne jamais toucher l appareil avec des mains mouill es Le non respect de cette consigne risque de provoquer un incendie ou un choc lectrique 18 Ne jamais ins rer d objet tranger dans l appareil Ne jamais exposer l appareil aux d versements de liquides L insertion d objets comme des pi ces de monnaie ou des allumettes ou le d verse ment de liquides dans les orifices de ventila tion peuvent causer un incendie ou un choc lectrique Si
61. esvacseesaasievecase aSr ENERET 72 Misalignment of centers of workpiece height and A axis Offset 73 Mounting the WorkpieC 22e vurerensenimsstneenmensss 74 Installing a TOO prinsen mener ann 76 Tool Length Measurement sssusa aaa LT Starting CUN Gessa E 79 ARS OVernde aaisa na a nee aN 80 What s an Override Zass 80 How to Set Overrides 1 ssussssnssscsenerenenmrmnermenmnns 80 4 4 Fine Tuning the Origins c e 81 Method for Fine Tuning the Origins 81 Determining the Adjustment Value cceeeeeeeeeeeeeeeeeeeeeee 82 65 4 1 Before Starting Operations Spindle Run in Warm up In any of the following cases perform run in warm up operation for the spindle Failure to do so may result in unstable spindle rotation gt When using for the first time after purchase gt After moving the machine and reinstalling it at a different location gt After replacing the spindle unit gt When using in a low temperature environment Spindle Run in takes maximum one hour Procedure Close the front covers Goto Start Menu and click All Programs or Program Roland VPanel for DWX 30 VPanel The VPanel program starts AE n Click Setup or X a D a The Setup window appears A mm a 2 Fe N A a La wy 2 000m m 4 A 0 00 s C 1Step C 10 Step C 100Step 5 6000 fa LowSpeed High Speed g Moveto XOign Move Stop Y O mm min O
62. ght Positive adjustment value Height specified by the data Actual height W L NN Negative adjustment value Chapter 4 Performing Cutting Chapter 5 Appendix 5 1 Maintenance 2 i ee arai ee eae E rE mme 84 Care and Maintenance of the Cutting Machine 05 84 Care for the Detection Pin and the Attachment for Detection 85 Maintenance of the Spindle Unit 86 5 2 What to DO this sores arco e a aaa Aaa 87 Initialization is not performed or initialization fails 87 VPanel doesn t start correctly sua 87 OPEratiONS ALE IGNORE crnisss ri 87 The spindle doesn t rotate eesceceeeeeeeseeeeeeeeeeeeetneeteeaeeees 88 Abnormal cutting is performed 88 JIG d tection TAC sienna rten 88 The feed rate or spindle speed is wrong ceceeeeeeeeeeeeees 88 The cutting results are not attractive 88 Installation is impossible 88 Uninstalling the Drivers cteaeeeeceueeeageieeniels 89 Th computer shut dOWN 2c 00c sussntacaceen icine 90 5 3 Responding to an Error Message 91 5 4 Power Rating and Serial Number Locations 93 5 5 Expansion Connector Specification 94 Expansion Connector Asesina 94 Expansion Connector B isinan 97 5 6 Dimensional Drawings 98 Dimension Of Outline ccsiwccacien
63. gnesium or any other such flammable material Fire may occur during cutting O Keep open flame away from the work area Cutting waste may ignite Powdered mate rial is extremely flammable and even metal material may catch fire When using a vacuum cleaner to take up cutting waste exercise caution to prevent fire or dust explosion Taking up fine cuttings using an ordinary vacuum cleaner may cause danger of fire or explosion Check with the manufacturer of the vacuum cleaner When the safety of use cannot be determined clean using a brush or the like without using the vacuum cleaner Wear dust goggles and a mask Wash away any cutting waste remaining on the hands Accidentally swallowing or inhaling cutting waste may be hazardous to the health A To Ensure Safe Use A Danger of pinching entanglement and burns WARNING Never attempt operation while wearing a necktie necklace loose clothing or gloves Bind long hair securely Such items may become caught in the ma chine resulting in injury Securely fasten the cutting tool and workpiece in place After securing in place make sure no wrenches or other articles have inadvertently been left behind Otherwise such articles may be thrown from the machine with force posing a risk of injury Exercise caution to avoid being pinched or becoming caught Inadvertent contact with certain areas may cause the hand or fingers to be pinched
64. han modeling wax and zirconia About Tools O The tip of the tool is breakable Handle with care being careful not to drop it About the Documentation for This Machine Documentation Included with the Machine The following documentation is included with the machine User s Manual this manual This contains important notes for ensuring safe use as well as detailed information on how to install and operate the machine and install and set up the included programs Be sure to read it first VPanel Online Help electronic format manual These are user s manual that you view on a computer screen Installing the respective programs makes these available for viewing P 42 Installing and Setting Up VPanel How to View the VPanel Online Help From the Start menu click All Programs then Roland VPanel for DWX 30 Then click HELP Du Mroannmcrane pute Roland VPanel for DWX 30 EX HELP Control Panel LA VFanel b Startup Devices and Printers Default Programs 4 Back Help and Support Search programs and RRS 23 24 Chapter 1 Getting Started 1 1 Machine Highlights What You Can Do with This Machine 1 2 Part Names and Functions Front and Interior 25 1 1 Machine Highlights 26 What You Can Do with This Machine A Machine Exclusively for Creating Artificial Teeth and Tooth Models This machine is exclusively for making artificial teeth and tooth models It is used to
65. hines can be connected to a single computer but parallel use is unavailable So select a ma chine to use Procedure Go to Start Menu and click All Programs or Program Roland VPanel for DWX 30 VPanel The Printer Select window appears 2 Select a machine to use If the machine name is not changed DWX 30 Copy 1 is displayed The third machine is dis Dwx 30 gt played as DWX 30 Copy 2 Dw 30 Click OK DWw 30 Copy 1 Th EE e VPanel program starts To change a machine to use Quit VPanel Then repeat the steps and to select a machine to change Q Point To change the name ofthe machine which has been set change the name ofthe installed printer the machine you are using Windows 7 From Start menu click Control Panel gt Hardware and Sound gt Devices and Printers Windows Vista From Start menu click Control Panel gt Hardware and Sound gt Printers Windows XP From Start menu click Control Panel gt Printers and Other Hardware gt Print ers and Faxes Select the name of driver of the machine Printer you are using and change the name Restart VPanel The name which has been changed appears on the top window Chapter 2 Installation and Setup 47 48 Chapter 3 Basic Operation 3 1 Starting and QUITHINQ 2 22288 erneranieee uns 50 How to Start the Machine ccccccccecccceeesssseeeeeeeseessseaeeeeeeees 50
66. ine may have accidentally been switched off or the connector cable may have come loose After checking restart the machine P 50 Starting and Quitting No modeling machine was found Click Quit then restart the machine and redo the opera tion from the beginning P 50 Starting and Quitting Detection pin absent or not installed cor rectly During jig detection either the detection pin was not installed or the amount of extension was incorrect and so detection was aborted Clicking OK cancels detec tion operation Make sure the detection pin is installed correctly then redo detection of the jig location P 76 Installing a Tool Operation is impossible because jig detection has not been performed This appears if Move to Rotation center Y is selected in VPanel when jig detection has never been performed Performing jig detection makes it possible to execute movement to center of rotation Y P 57 Moving to a Specific Position Detection of the jig failed The sensor failed to respond during jig detection and so detection failed The sensor may fail to respond if the detection attachment sensor detection pin or jig is dirty Clean away any grime and redo detection of the jig location The handy panel is not responding This is displayed if the handy panel comes loose or malfunctions during operation Clicking OK clears the message Operations that do not use the handy panel can be continued
67. ing results are not attractive Is the workpiece securely mounted in place Redo loading of the workpiece Fasten in place securely so that the workpiece will not slip out of place or come loose because of tool pressure or vibration during cut ting Is the tool firmly secured in place Retighten the collet to secure in place firmly P 76 Installing a Tool Is the tool tip worn If the tip of the tool is worn replace with a new tool Installation is impossible If installation quits partway through or if the wizard does not appear when you make the connection with a USB cable take action as follows Windows 7 1 If the Found New Hardware appears click Cancel to close it 2 Click the Start menu then right click Computer Click Properties 3 Click Device Manager The User Account Control ap pears click Continue The Device Manager appears 4 At the View menu click Show hidden devices 5 In the list find Other devices then double click it When the model name you are using or Unknown device appears below the item you selected click it to choose it 6 Go to the Action menu and click Uninstall 7 In Confirm Device Uninstall window select Delete the driver software for this device and then click OK 8 Detach the USB cable connected to the printer and the restart Windows 9 Uninstall the driver Carry out the steps from step 3 in page 89 Uninstall the Driver
68. is button then turn the dial Note that manual feed of the A axis is available only when the table is located at the VIEW position Pressing a movement button or turning the dial while holding down this button performs rapid move ment Spindle button Holding this down for one second or longer while the spindle is stopped sounds an audible beep and starts spindle rotation Pressing this during spindle rotation sounds a beep and stops rotation Chapter 3 Basic Operation 3 5 Handy Panel LEDs This indicates the axis of movement using the handy panel Pressing the movement button for an axis makes the corresponding LED light up 6 Dial Turning this moves the selected axis the axis whose LED is illuminated Operating the Handy Panel and VPanel at the Same Time Never operate the handy panel and VPanel simultaneously Operation using VPanel becomes impossible while the handy panel is being used Chapter 3 Basic Operation 63 64 Chapter 4 Performing Cutting 4 1 Before Starting Operations 66 Spindle Run in Warm up ss 66 Det ctionof the Jig LOCATON ririri aana 67 4 2 Preparation for and Performing Cutting 70 Usable Workpieces 70 Names OR SIGS 28 nee em Prieur dae 71 Sub Clamp Sel ctioni i ss mass ach avanti artnet 71 Cuttable Areas cvccascccscevesesasnecevtes
69. lled with 32 or 64 bit Windows 7 Windows Vista or Windows XP or any later operating system USB cable Use the included USB cable 102 Chapter 5 Appendix 103 104 Roland 1000007590 R4 101227
70. long the Y axis by 20 millimeters along the Z axis and by 15 degrees along the A axis This X axis distance is called the X axis coordinate or sometimes just the X coordinate the Y and Z axis distances are similarly called the Y axis coordinate and the Z axis coordinate and the angle of rotation along the A axis is called the A axis coordinate The distances or the angle from the origin point for the respective axes to the tool are therefore the corresponding coordinate values This position is expressed as X 30 mm Y 10 mm Z 20 mm and A 15 deg Locations of the X Y and Z axes Location of the A axis A axis center A axis m v VPanel display VPanel for DWX 3 User Coordinate System ETSN N A X axis coordinate X 3000 m Yj a 4 Y axis coordinate Y 1000 m 4 LA fi _ 4 Z axis coordinate Z 2000 om gt y 4 Y Y j A axis coordinate A 15 00 dec rage Cine Paes E e g 6000 Ep Low Speed High Speed About the A axis Coordinate The location of the A axis is indicated as an angle of rotation In this way it differs from how the X Y and Z axes are indicated Despite this difference between angles and distances in other respects it is treated the same as X Y and Z axis coordinates The unit of measurement used to indicate A axis coordinates is the degree and this cannot be changed Chapter 3 Basi
71. mp workpiece The following table indicates the misalignment of centers of workpiece height and A axis in each workpiece size The values of a and B in the table correspond to a and B on the above figure Create a cutting data referring to this table Workpiece Type shape External diameter width x depth Disc with out levels Chapter 4 Performing Cutting 73 4 2 Preparation for and Performing Cutting Mounting the Workpiece Procedure 1 Close the front covers and press the VIEW button P 57 Moving to the VIEW Position 2 Remove the cover of the dust collection capsule if it is attached Mount the workpiece on the main clamp The sub clamp s varies according to the type of the workpiece Mount according to the order shown in the figure and tighten the cap at the end In the case of a Disc workpiece Without levels With levels workpiece ay 74 Chapter 4 Performing Cutting In the case of a Block workpiece 4 2 Preparation for and Performing Cutting Height 12 to 16 Height 24 to 26 ED Cap lt lt f k Sub clamp C Doner z Clamp C 2 for ae block workpiece T Sub clamp Height 18 to 22 Sub clamp Clamp C 1 for block workpiece workpiece Main clamp Unit mm Cap Clamp D 1 for block workpiece y workpiece Clamp D 2 for block workpiece Main clamp Unit mm
72. nits nr 44 S l ctimachine TOMASO jecbisssscascassssstcasssssccusaschesconsssscccaseschuiacvevasccssschdssetiresctvasetendetennacctatoeaecieed 47 Chapter 3 BaSic OPe ratio misciasis sncsisnncccensseeannsssnssnenensencechdcvssannchsmmnteneceivsnnssnaitnn 49 3 1 Starting and QUN Geinin anae aaa a 50 HOW to Start the Machine issus srtienemenniannennnnnnies 50 HOW t Shut TOWN nt nanamaananannNnnnN anna 52 Emergency Stop Due to Opening or Closing the Front Cover 53 3 2 MOVING the TOO su2ssruisaterrstesenirentetnonsesarenstenn anneteunniesniaune ts 54 Manual SRE SR ennemi io nn no et 54 VIEWING the Tool Locations 55 Contents Movinagito a Specife POSITION surne aA E 57 Movingito the VIEW POSITION issie ia 57 3 3 Starting and Stopping Spindle Rotation 58 Starting or Stopping the SpindIe nn 58 3 4 Pausing and Quitting Cutting 0 eee eect eee eeeetteeeeeeetaeeeeeeeaees 59 Pausing and Resuming Operation nn 59 Quitting GUEEIIN zs sssssssnssisssessusosasscoisossssonnscassstbssszesoanesadessdeasesonssonazssudgstasaabsosadocedeseaseotosantasibensessveonas 61 3 5 Handy Panel issssssssssssseseneneiennsnernaendeitenstevenneeentenee 62 Using th Handy Panel ss 62 Chapter 4 Performing Cutting sens 65 4 1 Before Starting Operations cee riiit a 66 Spindle Run im Warm UD asss enerne ras Lara eT EEEa EEE EES RENES 66 D tection Of theJig locatio M senssa 67 4 2 Pr
73. nstallation and Setup 2 1 Checking the Included Items Cleaning nozzle 1 if User s manual this document 1 IN Branch adapter A 1 Roland Software Package CD ROM 1 Branch adapter B 1 USB cable 1 Chapter 2 Installation and Setup 33 2 2 Installation About Emplacement and Installation A WARNING Unloading and emplacement are operations that must be performed by 2 persons or more Tasks that require undue effort when performed by a small number of persons may result in physical injury Also if dropped such items may cause injury The weight of the machine alone is 47 kg 104 Ib Perform unloading and emplacement with care Installation Environment Install in a quiet stable location offering good operating conditions An unsuitable location can cause accident fire faulty operation or breakdown A WARNING Install in a location that is level and stable Installation in an unsuitable location may cause an accident including a fall or tip over A WARNING Never install in a location exposed to open flame Cutting waste may ignite Powdered material is extremely flammable and even metal material may catch fire A WARNING Never install close to any flammable object or in a gas filled location Combustion or explosion may be a danger A WARNING Never install outdoors or in any location where exposure to water or high humidity may occur Doing so may result in
74. of the Cutting Machine Is the handy panel connected correctly When inserting orient correctly and insert fully Also before inserting or removing the connector cable for the handy panel switch off the power to the machine Making the connection while the power is on may cause the machine to malfunction P 39 Connecting the Handy Panel p 50 Starting and Quitting Is the driver installed correctly If the connection to the computer is not made in the sequence described the driver may fail to be installed correctly Check again to ensure that the connection was Chapter 5 Appendix 87 5 2 What to Do if made using the correct procedure P 41 Installing the Windows based Driver Is VPanel displaying an error message P 91 Responding to an Error Message Is the connection method correct when con necting multiple units The connection method may be incorrect when con necting more than one machine Confirm the correct method P 41 Connecting Multiple Units The spindle doesn t rotate Are front covers open For safety the spindle does not rotate when are front covers are open Close both the upper and lower front covers Is a large amount of cutting waste present Clean away any cutting waste Clean the area around the spindle especially carefully P 84 Care and Maintenance of the Cutting Machine Has a setting been made to keep the spindle from rotating In VPanel click the
75. on and Setup 43 2 5 Connecting Multiple Units How to Connect Multiple Units Up to four machines can be connected to a single computer When more than one machine is connected each machine needs to be identified on VPanel An ID A B C and D must be assigned to each machine to make the setting for each machine In the initial setting A is assigned as an ID of the machine This section describes how to set up the IDs of the second machine and after he setting assuming that the ID of the first machine is set up as A P 41 Installing the Windows based Driver Procedure Turn off the main power of the connected machine and then disconnect the USB cable from the computer Switch on the main power and the sub power of the machine connected newly and connect the USB cable to a computer gt Make the connection setting of the machines one by one Be sure to connect only the machine of which the setting is made If you connect the machines with a same ID at the same time the computer might shut down gt For the USB cable use the included cable gt Be sure to refrain from using a USB hub If a USB hub is used there is a possibility that the machine cannot be connected Go to Start Menu and click All Programs or Program Roland VPanel for DWX 30 VPanel The VPanel program starts Click Setup The Setup window appears User Coordinate System SE d 0 00 0 00 nm
76. onnector This is for connecting the handy panel P 39 Connecting the Handy Panel Connector cable for the rotary axis unit and other equipment Never detach this Right side ele Main power switch Power cord connector Expansion port B P 97 Expansion Connector B 28 Chapter 1 Getting Started VPanel 1 2 Part Names and Functions Operation of the machine is controlled from the screen of your computer VPanel is a dedicated program for controlling the machine 0 00 mm Y 0 00 mm 0 00 mm A 0 00 deo 6000 x 1 G Set X Origin Jig lt a A 9 a Goes sYa LowSpeed High Speed C 10Step C 100 Step Spindle Speed y fioo x 4 Calibration O Set Origin Point po x a vj here Apply D Setup Coordinates This displays the present tool location P 55 Viewing the Tool Location Feed buttons These perform movement along the respec tive axes X Y Z and A P 54 Manual Feed Specific destination movement button You use this to make the tool move directly to a specific position P 57 Moving to a Specific Position Override buttons These change the speed of spindle rotation and other aspects of cutting operations P 80 Override Base point setting buttons These set the base points used during cutting such as the X
77. or become caught Use care when performing operations gt Caution cutting tool The cutting tool is sharp To avoid injury exercise caution Caution high temperatures The cutting tool and spindle motor be come hot Exercise caution to avoid fire or burns gt gt A To Ensure Safe Use A Danger of electrical short shock electrocution or fire WARNING WARNING Connect to an electrical outlet that complies with this machine s ratings for voltage and frequency Provide a power supply whose amperage is 2 8 Aor higher for 100 to 120 V or 1 2A or higher for 220 to 240 V Never use out of doors or in any loca tion where exposure to water or high humidity may occur Never touch with wet hands Doing so may result in fire or electrical shock 10 Never allow any foreign object to get inside Never expose to liquid spills Inserting objects such as coins or matches or allowing beverages to be spilled into the ventilation ports may result in fire or electri cal shock If anything gets inside immedi ately disconnect the power cord and contact your authorized Roland DG Corp dealer 9 Never place any flammable object nearby Never use a combustible aerosol spray nearby Never use in any location where gases can accumulate Combustion or explosion may be a dan ger Handle the power cord plug
78. produce artificial teeth and tooth models using modeling wax or zirconia Installing and setting up the exclusive programs on your computer and connecting the machine to the com puter enables you to create high quality artificial teeth and tooth models in much less time than it would take to fashion them by hand Includes Special Jig As Standard Features The jig needed to make artificial teeth and tooth models is included with the machine as standard equip ment Easy operation VPanel and Handy Panel VPanel which you use once installed and set up on a computer is the main operation panel for the machine achieving ease of use with a large display area Using VPanel not only can you move the tool and switch the spindle on and off you can also perform automatic detection of the location of the installed jig make the settings for the origin points and more You can also operate the machine while watching the workpiece from close up by using the handy panel which is capable of a subset of operations for tool movement and spindle on off control Equipped with a High performance Tool Sensor The machine is equipped with the high performance tool sensor needed to achieve high precision cutting Detection of the jig location and setting the reference position for cutting can be accomplished accurately thanks to this high performance tool sensor Chapter 1 Getting Started 1 2 Part Names and Functions Front and Interior Front covers
79. rd P I 7 27 Power cable Connecting to the Computer You use a USB cable to connect the machine and the computer At this time however the connection to the computer must not be made yet You make the connection to the computer when you install the Windows based driver P 41 Installing the Windows based Driver O Be sure to make the connection according to the instructions on page 41 Installing the Windows based Driver Making the connection without doing so may cause driver installation to fail and make use impos sible O For the USB cable use the included cable O Never use a USB hub is Oc Sa Does At this time keep the cable unconnected Left side USB cable Sa gt Computer 40 Chapter 2 Installation and Setup 2 4 Installing and Setting Up the Software System Requirements Operating system Windows XP Vista 7 32 64 bit edition CPU The minimum required CPU for the operating system Memory The minimum amount of required RAM for the operating system Optical drive CD ROM drive Video card and monitor At least 256 colors with a resolution of 1 024 x 768 or more recom mended For the latest information see the Roland DG Corp website http www rolanddg com The Software You Can Install and Set Up VPanel for DWX 30 This is a dedicated program for controlling
80. re starts When using the CD ROM specify the folder as shown below assuming your CD ROM drive is the D drive D Drivers 25D WINXPX64 64 bit edition D Drivers 25D WINXPX86 32 bit edition If you re not using the CD ROM go to the Roland DG Corp website http www rolanddg com and down load the driver for the machine you want to delete then specify the folder where you want to expand the downloaded file The computer shut down Is a machine with a same ID connected to the computer When more than one machine is connected to the computer if machines with a same ID are connected at the same time the computer might shut down If the computer shuts down turn off the power of all the con nected machines and disconnect the USB cables from the computer Next restart the computer and then start VPanel If VPanel does not start install it again Then make the setting again in a way that a same ID is not assigned to more than one machine P 42 Installing and Setting Up VPanel p 44 Connecting Multiple Units 5 3 Responding to an Error Message This section describes the error messages that may appear on the monitor of the computer you re using and how to take action to remedy the problem If the action described here does not correct the problem or if an error message not described here appears contact your au thorized Roland DG Corp dealer No response is returned from machine Click OK The mach
81. rms movement at the selected feed rate Override o Aaxis 1 step 0 045 Note that the displayed bye to x Origin value is truncated to the two decimal place Cutting Speed fi 100 Restriction on Manual Feed of the A Axis Manual feed of the A axis is available only when the table is located at the VIEW position If you want to perform manual feed of the A axis move the table to the VIEW position first P 57 Moving to the VIEW Position Table Movement When a Y axis Feed Button Is Clicked Under the default setting Y axis movement assumes a direction of tool movement relative to the object be ing cut This means that clicking a Y axis feed button makes the table move in a different direction from what the arrow indicates Note Manual feed cannot be performed while a cutting operation is in progress Operation Using the Handy Panel You can also perform this operation using the handy panel P 62 Using the Handy Panel 54 Chapter 3 Basic Operation 3 2 Moving the Tool Viewing the Tool Location Coordinate View VPanel displays the present location of the tool as numerical values The numerical values that indicate the location of the tool are called coordinates and the starting point for the coordinates is called the origin point or sometimes just the origin The following figure shows a location that is shifted from the origin point by 30 millimeters along the X axis by 10 millimeters a
82. rs 25D WINVISTAX86 32 bit edition If you re not using the CD ROM go to the Roland DG Corp website http www rolanddg com and down load the driver for the machine you want to delete then specify the folder where you want to expand the downloaded file Windows XP 1 Before you start uninstallation of the driver unplug 90 Chapter 5 Appendix the USB cables from your computer 2 Log on to Windows as Administrators right 3 From the Start menu click Control Panel Click Printers and Other Hardware then click Printers and Faxes 4 Click the model name s icon you are using From the File menu choose Delete 5 A message prompting you to confirm deletion ap pears Click Yes 6 Go to File and select Server Properties 7 Click the Driver tab then from the Installed printer drivers list choose the machine to delete 8 Click Delete When the prompt message appears click Yes 9 From the Start menu select Run then click Browse 10 From the File Locations list choose the name of the drive or folder where the driver is located 11 Select SETUPEXE and click Open then click OK 12 The Setup program for the driver starts 13 Click Uninstall to choose it Select the machine to delete then click Start 14 If it is necessary to restart your computer a window prompting you to restart it appears Click Yes 15 The uninstallation finishes after the computer
83. ry or damage Procedure 1 Close the front covers and press the VIEW button P 57 Moving to the VIEW Position 27 Open the front covers and remove the dust collection capsule Install the detection pin P 76 Installing a Tool Chapter 4 Performing Cutting 67 4 1 Before Starting Operations 4 Install the attachment for detection on the detection pin Attachment for detection L N rd Collet C space J Close the front covers then in VPanel click Jig The Jig Detection window appears Click Start Sensing DENTAL CLAMP z Install detection pin in the spindle Remove all debris from the jig and tool sensor Click Start Sensing to begin jig detection t M origin on ax er of rotation VA origin at ref mer of jig Set Origin Point After Detection Cancel Make sure no buildup of cutting waste is present on the tool sensor then click Remove cuttings from the tool sensor then click Continue Continue Detection of the location of the jig starts Cm 68 Chapter 4 Performing Cutting 4 1 Before Starting Operations When the window shown in the figure ap pears click OK Click Close do DENTAL CLAMP z Install detection pin in the spindle Remove all debris from the jig and tool sensor Click Start Sensing to begin jig detection ij Set Origin Point After Detection F
84. s rognures fines l aide d un aspirateur ordinaire peut cr er un risque d incendie ou d explosion V rifier aupr s du fabricant de l aspirateur Dans les cas o il est impossible de d terminer si un aspirateur peut tre utilis sans danger se servir d une brosse ou d un article semblable plut t que d un aspirateur Porter des lunettes de protection et un masque Rincer toutes les rognures de coupe qui pourraient rester coll es aux mains Avaler ou respirer accidentellement des rognures de coupe peut tre dangereux pour la sant A Pour utiliser en toute s curit A Certains l ments peuvent pr senter un risque de pincement d emm lement de br lure ou d autres dangers ZN ATTENTION O Ne jamais faire fonctionner l appareil si on porte une cravate un collier ou des v tements amples Bien attacher les cheveux longs Ces v tements ou ces objets peuvent tre coinc s dans l appareil ce qui causerait des blessures Fixer solidement l outil de coupe et la pi ce travailler Une fois qu ils sont fix s solidement s assurer qu aucun outil ni aucun autre objet n a t laiss en place Si tel tait le cas ces objets pourraient tre projet s avec force hors de l appareil et causer des blessures Faire preuve de prudence pour viter l crasement ou le coincement La main ou les doigts peuvent tre cras s ou coinc s s ils entrent en contact avec certain
85. set up the driver Along with this guide a window entitled Driver Setup is displayed Use this window to install the driver Installation and Setup Guide Installing and Setting Up VPanel Procedure Display the window for the setup menu 2 Roland VPanel for DWX 50 Install Readme VPanel for ows Catal gt Readme Windows Driver Install Readme DWX 50 Manual Install http Avww rolanddg com Setup menu 42 Chapter 2 Installation and Setup Click Install of Windows Driver An Installation and Setup Guide matched to the basic software on your computer is displayed Follow the instructions in the Installation and Setup Guide to finish installing After installation is completed the window for the setup menu appears again Go on to Installing and Setting Up VPanel on the following page Click Install of VPanel for DWX 30 2 4 Installing and Setting Up the Software When the screen shown in the figure appears click Next then follow the prompts to install and set up the program Windows Vista or 7 When the User Account Control appears click Allow or Yes Oo When all installation finishes click rt on the setup menu Roland VPanel for DWX 50 Install Readme VPanel for DWX 30 Install Readme Remove the CD ROM from the CD ROM drive This completes installation of VPanel Chapter 2 Installati
86. sing keypad set x Origin F here IV When not selected keypad moves table to desired location Set Origin at center of rotation Set X Jig Chapter 3 Basic Operation 3 2 Moving the Tool Moving to a Specific Position j KL sy xy C 1 Step 10Step LowSpeed High Speed 100 Step Set Origin Floint Mon R Mrina l bara User Coordinate System x Coordinates xe 0 00 Amount of relative vty 0 00 movement Z y 85 92 mm p gt Move mm mm Alay 4 42 deg O Rotate Selecting a destination from the list and clicking the Move button makes the tool move rapidly to the selected location Clicking the Stop button stops movement Note Movement to Rotation Center Y is possible only when detection of the jig location has been performed and the center of the axis of rotation has been established When User Specify Is Selected Clicking the Move button makes the window shown at left ap pear You can specify the location of the movement destination by entering the values you want for Coordinates or Amount of relative movement Moving to the VIEW Position Lighted 2 power 1 n 7 Flashes oC READY O ERROR Press the VIEW button on the built in panel The tool moves to the highest position after which the table moves to the front of the machine This location is called the V
87. spindle rotation causes an emergency stop to occur The ERROR light on the cutting machine flashes and VPanel displays the message shown below Operation cannot be resumed by closing the front cover To resume follow the on screen instructions to restart P 50 Starting and Quitting The D WX 30 has performed an emergency stop Cover open error Operation cannot be continued To recover from an emergency stop the power to the equipment must be reset Carry out the following steps in the sequence shown 1 Stop any output of cutting data from the CAM or other program 2 Switch the equipment off then back on 3 Click the OK button for this message Clicking OK at this window makes the window disappear but the window reap pears until the cutting machine s power is switched off Chapter 3 Basic Operation 53 3 2 Moving the Tool Manual Feed Moving the tool manually is called manual feed and you can accomplish this using the feed buttons in VPanel Feed buttons Clicking these performs manual feed for the tool and the rotary axis P 55 Viewing the Tool Location Coordinate System X 0 00 Y 0 00 Z 0 00 C 100 Step Selecting one of these enables movement C 1 Step C 10Step by the specified number of steps when a Low Speed High Speed feed button is clicked LowSpeed High Spee o X Y and Z axes 1 step 0 01 mm Holding down a feed button perfo
88. szcensssaszenniess 87 Operations are igNored 5 sscssissssccsnsssssscnvssssaceonns ssonseitsesesnablibennssdsaneboniscndosidsesesnndsansecdtconebenisiencted 87 ThespindledoesN t rotates easair eeek E u 88 Abnormal cutting is performed sn 88 Jigf detection failed sssini ann 88 The feed rate or spindle speed is Wrong ins 88 The cutting results are not attractive 88 Installation is impossibles rien 88 Uninstalling the Driver s ssccisscsscsssscsascssccssecoossstassssetdnasccnivactessecnoasescansseecedecansadeieastconnspezcasesanssesetess 89 The computer shut COWN sssesscccsssessesecseseserssnesecseessseeesssneseeseensssseseeneseeseessseeescenseseseessseesseenees 90 Contents 5 3 Responding to an Error Message oscsesiccsso neniani 91 5 4 Power Rating and Serial Number Locations seeeeeeeeeeeees 93 5 5 Expansion Connector Specification cecceeeeceeceeeeeeeeeeeeteeseenees 94 EXPANSION GOMMECLOR Annemasse E 94 EXpansion Connector Bi dithelnnnilinimunatnnnstenmennminns 97 5 6 Dimensional Drawings sorses niarra 98 Dimension Of OUtLIMe ssscssseiaiasonsssscceassssseeossistccanssdeteconsiasenronssseessdiaaconnudsdeaensdiascensuastzognssignconnaisiees 98 Opening Size to Connect a Dust ColIector ren 98 Rotary Axis Tool Sensor Dimension X Y and Z axis Travel Table Dimension 5 7 SPCC CATIONS lens enter eat Main SPECI CATIONS lt recccesscesasiesasazacasetensssecccaszsctas E a E E i S
89. uisqu il y aurait des risques de chocs lectriques ou d lectrocution cause du voltage lev 21 22 Important Notes on Handling and Use This machine is a precision device To ensure the full performance of this machine be sure to observe the following important points Failure to observe these points may not only result in loss of performance but may also cause malfunction or breakdown This machine is a precision device O Handle carefully and never subject the machine to impact or excessive force O Diligently keep clean of cutting waste O Use within the range of specifications O Never attempt to move the spindle head and rotary axis by hand with undue force O Never needlessly touch anywhere inside the machine except for locations specified in this manual Install in a suitable location O Install in a location that meets the specified conditions for temperature relative humidity and the like O Install in a quiet stable location offering good operating conditions O Never install in out doors O Never use the machine in an environment where silicone substances oil grease spray etc are present Doing so may cause poor switch contact This machine becomes hot O Never cover the ventilation holes with cloth tape or anything else O Install in a well ventilated location This machine is exclusively for cutting modeling wax and zirconia O Never cut any material other t
90. un objet ou du liquide s infiltre dans l appareil d brancher imm diatement le c ble d alimentation et communiquer avec le repr sentant Roland DG autoris O Ne jamais placer d objet inflammable proximit de l appareil Ne jamais utiliser de produit inflammable en a rosol proximit de l appareil Ne jamais utiliser l appareil dans un endroit o des gaz peuvent s accumuler Une combustion ou une explosion pour raient se produire Mise la terre La mise la terre peut pr venir un incendie ou un choc lectrique dus une fuite de courant en cas de d faillance Manipuler le c ble d alimentation la fiche et la prise lectrique correctement et avec soin Ne jamais utiliser un article endommag car cela pourrait causer un incendie ou un choc lectrique Si une rallonge ou une bande d alimentation lectrique sont utilis es s assurer qu elles correspondent aux caract ristiques de l appareil tension fr quence et courant L utilisation de plusieurs charges lectriques sur une prise unique ou une longue rallonge peut causer un incendie Si l appareil doit rester inutilis pendant une longue p riode d brancher le cable d alimentation Cela peut pr venir les accidents en cas de fuite de courant ou de d marrage ac cidentel ATTENTION Placer l appareil de fa on ce que la fiche soit facile d acc s en tout temps Ainsi l appareil pourra tre d
91. until it makes flush contact It is recommended to adjust the amount of exten sion of the tool tip to around 30mm Also use a collet and tool of matching diameters For a detection pin Be sure to use with the tool flush against the mag netic area of the collet Otherwise detection of the jig location may fail Fully tighten the collet Using two spanners tighten the collet fully The appropriate tightening torque is 3 2 N m 32 kgf cm wi Spanner 10 mm ile After mounting a tool also perform Tool Length Measurement described on the next page Tool Length Measurement This measures the length of the mounted tool Make sure to perform this after changing the tool Before Tool Length Measurement Make sure that detection of the jig location has finished If detection of the jig location has not finished the tool length measurement may not be possible P 67 Detection of the Jig Location Procedure O Mount a cutting tool and close the front covers P 76 Installing a Tool Chapter 4 Performing Cutting 77 4 2 Preparation for and Performing Cutting Set Urigin Point Calibration as Set X Origin gt here Set Y Origin at center of rotation Apply C Set z Apply Preference VPanel for D Fe VO a on E z 000m slyly y A 000 as 6000 rpm Low Speed C HighSpeed A Move to
92. upper and lower _ The front covers open upward and downward To ensure safety opening either of these covers during cutting or spindle rotation causes an emer gency stop to occur P 53 Emergency Stop Due to Opening or Closing the Front Cover Spindle head Built in panel This is the operation panel installed on the cutting machine P 30 Handy Panel and Built in Panel Handy panel This is a hand held operation panel connected to the cutting machine by a cable P 62 Using the Handy Panel W_j __ Rotary axis unit Clamp Tool sensor This is the sensor for Tabie detecting the length of the tool and the location of the jig Dust collection capsule The dust collection capsule prevents cutting dust from blowing out and helps suction The cover can be detached Detach the cover when detecting the jig location P 67 Detection of the Jig Location NOTE In this manual the mechanisms around the spindle unit including the spindle motor are called the spindle head Also the rotary axis area inside the spindle unit is called the spindle Chapter 1 Getting Started 27 1 2 Part Names and Functions Side Left side Expansion port A P 94 Expansion Connector A USB connector P 40 Connecting to the Computer Handy panel c
93. verride e Culting Speed y fm a Spindle Speed Fos x 4 Set D Pin O Click Modeling Machine tab Click Run in The run in operation starts VV Machine ID B TA z Set w Spindle Total Rotation Time 5 Hours 9 Mmteg Reset 66 Chapter 4 Performing Cutting 4 1 Before Starting Operations Detection of the Jig Location A WARNING Never inadvertently touch the computer or handy panel while performing this task Unintended operation of the machine may result in injury Z WARNING Securely fasten the jig in place After securing in place make sure no wrenches or other articles have inadvertently been left behind Otherwise such articles may be thrown from the machine with force posing a risk of injury Carry out Detection of the jib location in order to determine the reference position for cutting Important O Detecting the location of the jig is a necessary procedure for determining the reference position for cut ting Be sure to carry this out when you use the machine for the first time after purchase or whenever you change the jig O Make sure the clamp detection pin tool sensor and attachment for detection are clean and free of dust chips and the like Any buildup on these may prevent correct response by the sensor and make correct detection of the jig location impossible In some cases such buildup may cause breakage of the detection pin resulting in inju
94. where the driver is located 8 Select SETUP EXE and click Open then click OK 9 The User Account Control appears click Allow 10 The Setup program for the driver starts 11 Click Uninstall to choose it Select the machine to delete then click Start 12 If it is necessary to restart your computer a window prompting you to restart it appears Click Yes 13 The uninstallation finishes after the computer re starts When using the CD ROM specify the folder as shown below assuming your CD ROM drive is the D drive D Drivers 25D WIN7X64 64 bit edition D Drivers 25D WIN7X86 32 bit edition If you re not using the CD ROM go to the Roland DG Corp website http www rolanddg com and down load the driver for the machine you want to delete then specify the folder where you want to expand the downloaded file Windows Vista 1 Before you start uninstallation of the driver unplug the USB cables from your computer 2 Log on to Windows as Administrators right Chapter 5 Appendix 89 5 2 What to Do if 3 From the Start menu click Control Panel From the Hardware and Sound group click Printer Printer folder opens 4 Click the model name s icon you are using From the Organize menu click Delete The User Account Con trol appears click Continue 5 A message prompting you to confirm deletion ap pears Click Yes 6 In the Printers folder right click any lo
95. ystem Requirements for USB CONNECTION nr 102 Company names and product names are trademarks or registered trademarks of their respective holders Copyright 2009 2010 Roland DG Corporation http www rolanddg com 5 A To Ensure Safe Use Improper handling or operation of this machine may result in injury or damage to property Points which must be observed to prevent such injury or damage are described as follows About WARNING and Z CAUTION Notices Used for instructions intended to alert the user to the risk of death or A WARNING severe injury should the unit be used improperly Used for instructions intended to alert the user to the risk of injury or material damage should the unit be used improperly A CAUTION Note Material damage refers to damage or other adverse effects caused with respect to the home and all its furnishings as well to domestic animals or pets About the Symbols The symbol alerts the user to important instructions or warnings The specific meaning of the symbol is determined by the design contained within the triangle The symbol at left means danger of electrocution The S symbol alerts the user to items that must never be carried out are forbidden The specific thing that must not be done is indicated by the design contained within the circle The symbol at left means the unit must never be disassembled The symbol alerts the user to things that must be carried

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