Car Repair Solutions
Contents
1. Installation HELICOIL plus thread inserts can be easily and economically installed since only a few basic rules have to be observed Preparation Installation Installation Tapping Screwing on the Screwing in Breaking off the tang HELICOIL plus Your expert for repairing lambda probe threads The lambda probe is the main probe in the control loop of the lambda regulation for catalytic exhaust gas purification regulated catalytic converter Lambda probes are installed in the exhaust gas stream subjecting to extreme load for example through gas and temperature changes Defective lambda probes may result in catalytic converter damage Therefore today the change of lambda probes is one of the routine jobs at car repair shops HELICOIL plus Repair kit for lambda probe threads M 18 x 1 5 Inconel X750 silvered for high thermal loads Includes E 5 thread inserts E HSS manual tap with pilot E Installation mandrel E Hexagon wrench A F 2 5 E Tool adapter for 3 8 ratchet spanner Number of Refill HELICOIL pack Order number Number of Refill Order number Repair kit HELICOIL pack Refill pack Thread size dxPxL inserts inserts M18x1 5x9 1 5 4185 918 4003 5 on request 4189 918 4001 5 on request At a glance m Thanks to individual tools uncomplicated repair at points with a difficult access m Repair instead of replacement m High strength and wear free m Time a2. Xx125 X24 M12 Xx 1 25 Xx 24 4189 012 9024 10 on request M14 x1 25 x8 4 M 14 x 1 25 x 8 4 4189 014 9008 10 on request M 14 x 1 25 1 25 4185 114 9100 M14 x1 25 x12 4 onrequest M 14 x 1 25 x 12 4 4189 014 9012 10 on request M14 x1 25 x16 4 M 14 x 1 25 x 16 4 4189 014 9016 10 on request Close up of screw joint The cheese head screws are tightened without wheel hub with 50 Nm until the punch lies flat against the thread bush The thread bush is locked with an open end wrench 22 mm After caulking the screw joint is loosened and the thread bush screwed out Checking the thread If possible the ISO thread must be checked for trueness to gauge The GO thread plug gauge must manually screw in to the complete thread length without application of major force The No GO thread plug gauge shall not manually screw into the thread any further two rotations tn TAES Your expert for fastening exhaust manifolds and turbochargers Certainly you know the following situation When under load screw joints tend to loosen Load can be e g vibration alternating load or general kinetic energy to be absorbed In many applications particularly in the automotive industry it is absolutely necessary to take precautions against unintentional loosening As a specialist in fastening and assembly technology we offer you HELICOIL locknuts for those applications An efficient combination of two fasteners Withou
3. box with RIVKLE M2007 hand held setting tool Includes E 50 blind rivet nuts M 6 each E 25 blind rivet nuts M 8 each E 25 blind rivet nuts M 10 each E 1 RIVKLE M2007 hand held setting tool E 3 threaded mandrels and nosepieces for M 6 M 8 and M 10 E Operating instructions Sizes designs Item code Total number Total number of Price in d mm of parts RIVKLE plus blind rivet nuts M 6 M 10 Flat head steel 2353 020 1001 00 107 100 on request M6 M 10 Thin head steel 2350 020 1002 00 107 100 on request At a glance m Stable thread on thin walled components m Installation with one sided accessibility m Repeated screwings Argentina Austria Brazil Canada China Czech Republic France Germany Hungary India ltaly Japan Korea Mexico Poland Romania Russia Slovakia Spain Switzerland Turkey United Kingdom USA Aaa B llhoff Group C Please find your local contact on www boellhoff com gt or contact us under fasteningtechnology boellhoff com BoLLHOFF Subject to technical change Reprinting even in extract form only permitted with express consent Observe protective note according to ISO 16016
4. 0195 15 02 lt aa olutions Car Repair S Your partner for successful joining worldwide BOLLHOFF In 1954 Germany celebrated the first World Cup triumph and we the HELICOIL The German Team made football history by winning the World Cup in Bern That year was not only important to the sports world but also to us We started the HELICOIL production in Germany and therefore created product history Today the 60 years of our HELICOIL thread inserts are celebrated The starting signal for this remarkable product develooment was the production of aluminium aircraft engines To manufacture vibration resistant screw joints for spark plugs coil thread inserts were designed in the U S and patented in 1938 Development took its course and in 1950 rhombic coil thread inserts for general screw joints were introduced to the market The foundation were laid Bollhoff understood how special the product was licensed HELICOIL for Northern Europe and started production in 1954 The HELICOIL has been tried and tested for more than 60 years and has become a renowned structural component Related to this thread technology almost every task can be solved Particularly on cars many threads are subjected to high load every day We offer customised repair solutions adding quality and value HELICOIL plus the strong one KA T i y J a l i u i el gt W H a id ia n i y 2 A
5. 2 Fast and easy installation M 6 x 9 M 6 x 18 stainless steel A2 Includes 20 thread inserts each Tap drill 6 3 mm Tap M 6 5H 45 spiral fluted Special installation mandrel M 6 M 6x9 M6x9Q 4189 006 0009 20 on request M6x9 M6x12 10 OOO M 6x12 AE M 6x 12 4189 006 0012 20 on request The assortment can be used for the following Mercedes Benz engine series OM 611 612 613 inline four five and six cylinder diesel engine OM 646 647 648 inline four five and six cylinder diesel engine OM 628 V8 diesel engine OM 668 inline four cylinder diesel engine OM 640 inline four cylinder diesel engine OM 642 V6 diesel engine M 6x9 M6x9 4189 006 0009 20 on request M6x 18 4189 006 0018 20 on request M 6x9 M 6x18 1 0 4185 906 0004 M6x418 on request For diesel engines of the following car manufacturers Daimler Audi VW Skoda SEAT N Caution To avoid damage to ducts below for tap hole drilling and tapping please observe the original thread length Your expert for repairing wheel hub threads When changing tyres wheel bolts are often incorrectly screwed in or overtightened so that the nut thread is damaged To re tap the thread would lead to a hazardous result based on material loss at the hub and weakened flanks The required tightening torque could not be realised in such case The HELICOIL plus repair kit is the solution for nut threads on wheel bolts After producing a holding
6. equest TUV approved on a wheel bearing housing typ 1J0 255 N and 1JO 256 N test to gauge of the HELICOIL thread inserts installation test torque meter test wheel bearing housing are also used in the following models VW Golf IV LIM Variant 1997 2001 Audi A3 1996 2003 Skoda Octavia 1996 2003 VW Bora 1997 2005 VW Bora Variant 4 Motion 1999 2001 VW Golf IV Variant 4 Motion 1998 2006 Seat Leon 1999 2006 Seat Toledo 1999 2004 All information of the car models is given without guarantee At a glance m Centred thread true to gauge with the HELICOIL drilling and tapping tool m Wheel bearing and strut do not have to be removed m High strength and wear free Your expert for repairing injector screw threads The injector is located in the combustion chamber of the engine and atomizes the fuel It is an extremely sensitive interface between fuel injection system and engine The injectors manufactured according to high precision standards ensure clean and low emission combustion Impurities cause a decrease in power possibly even an engine stop and lead to poorer emissions Therefore injectors also have to be cleaned or changed We offer the special HELICOIL plus repair kit to repair holding threads for torn off and torn out injector screws HELICOIL plus Repair kit for Repair instead of replacement injector screw threads High strength and wear free M 6 x 9 M 6 x 12 stainless steel A
7. he wheel hub screwed into the HELICOIL holding thread until in installation direction ABS ring caulked A slight resistance indicates when the tang A tang removal is important has been caulked The installation tool is screwed out Note Thread repair must be documented in the service manual of the vehicle indicating the wheel and the side of the vehicle b BOLLHOFF Your expert for fepairing spark plug and glow plug threads Due to the complicated production procedure apart from the engine itself the cylinder head is one of the most complex and most expensive components of motor vehicles You can rely on our special HELICOIL plus repair kits for spark and glow plugs HELICOIL plus Repair kit for spark plug and glow plug threads M 10 x 1 M 14 x 1 25 stainless steel A2 Includes E 10 thread inserts each E Combined drilling and tapping tool Installation mandrel Thread size Order number HELICOIL Thread size Order number Number of Refill Repair kit inserts i Refill pack Refill pack HELICOIL pack dxP 10 pcs each doce x L inserts M10 x1 x 10 M 10x1 x 10 4189 010 3010 10 on request M 10x1 1 0 4185 110 3100 M10 x1 x15 on request M 10x1 x15 4189 010 3015 10 on request M10 x1 x 17 5 M 10x1 x 17 5 4189 010 3175 10 on request WE x125 X12 M 12 x 1 25 Xx 12 4189 012 9012 10 on request M 12 x 1 25 125 4185 112 9100 Ni Re X16 on request M 12 x 1 25 x 16 4189 012 9016 10 on request WA 2
8. hosen intact high strength thread face for the sealing ring is according to the installa is given There are no sufficiently large tion description If neces edges No special sealing plugs sary the HELICOIL plus are required is cut off using diagonal cutting nippers At a glance m Individual slide gauge to measure the threads of the new thread insert m Resistant to repeated screwings m High strength and wear free Your expert for repairing internal threads on wheel bearing housings Growing demands on economic efficiency driving safety and ride comfort require maximum precision for the manufacture of vehicle compo nents This also applies to wheel bearing housings Besides dynamic stress wheel bearing housings are also subject to the effects of high temperatures splash water and road salt As a logical result they wear occurs The internal thread tapped inside the wheel bearing housing used to fasten the brake guide pins is often destroyed during installation or removal HELICOIL plus Repair kit for threads on wheel bearing housings M 9 x 10 stainless steel A2 Includes 10 thread inserts Combined drilling and tapping tool Installation mandrel Tang break off mandrel Order number Number of Order number Number of Refill Repair kit HELICOIL i Refill pack HELICOIL Thread size pack d x P xL P inserts inserts M 9 x 1 25 x 10 1 25 4185 909 0005 10 on request 4189 909 0007 10 on r
9. nd cost saving BOLLHOFF Your expert for repairing oil drain threads Engine oil is every engine s elixir of life It protects cools seals and lubricates the engine and enhances its life Regular oil changes thus help to protect the value of motor vehicles Oil changes are simple though any damage of the oil drain thread could be quite expensive Instead of changing the oil sump or using an oversize screw plug HELICOIL plus can be uses to repair the thread alternatively HELICOIL plus Repair kit for oil drain threads M 12 x 1 5 M 16 x 1 5 stainless steel A2 Includes E 10 thread inserts of three lengths each E Combined drilling and tapping tool E Manual tap for obstructions E Installation mandrel tang break off pliers slide gauge Thread size Order number HELICOIL NoNo Repair kit inserts threads dxP 10 pcs each W M12 x15 x9 4 4 M 12x 1 5 1 5 4185 112 4200 M12 x1 5 x12 6 2 on request M12 x15 x18 9 8 Mi4 xis x10 54 Mita 1 5 LS Ales 114 4200 MI4 x15 X14 MA on request Mid xl x21 IMRO M16 x15 x12 6 3 M 16x 1 5 t5 4185 116 4200 M16 x15 x16 8 7 on request M16 x1 5 x24 13 4 After tapping the HELICOIL plus holding thread the The HELICOIL plus with After thread repair and For the sealing plugs number of threads required for the HELICOIL plus to the respective number of breaking off the tang an with collar the bearing be inserted has to be determined by the slide gauge threads W is c
10. t fail HELICOIL Locknuts for exhaust manifolds Collar nuts with integrated washer M 8 silvered Includes E 50 locknuts each Nut basic body HELICOIL screwlock Height Collar Property Size Material Surface Item code Number mm mm class mm M8 0139 908 0056 11 14 9 17 10 M 8x9 6 Inconel silvered 50 Pieces on request At a glance m Built in captive washer m No shear stress or torn out stud m Clamping effect directly in the thread elastically resilient BOLLHOFF Your expert for Internal threads on thin walled components RIVKLE blind rivet nuts are required for thread installation on thin walled materials Typical applications are threads to be installed on the vehicle sheet for fitting the number plate as well as thread repair on motorcycle frames The RIVKLE blind rivet nut installation not only leads to thread repair but also to an increased thread strength RIVKLE plus assortment box with RIVKLE BRK 01 hand held setting pliers Includes E 50 blind rivet nuts each E 1 RIVKLE BRK 01 hand held setting pliers E 4 threaded mandrels and nosepieces for M 3 M 4 M5 and M6 E Operating instructions Sizes designs Item code Total number Total number of Price in d mm of parts RIVKLE plus blind rivet nuts M 3 M 6 Thin head steel 2351 190 0501 00 209 200 on request M 4 M 6 Flat head steel 2351 190 0502 00 159 Loe on request RIVKLE plus assortment
11. thread a high strength HELICOIL coil thread insert is installed HELICOIL plus At a glance Repair kit for wheel bolt threads M14x1 5x9 m Repair adding quality and value m High strength and wear free Includes E 10 thread inserts E Special combination tap E Tang break off pliers E Caulking tool m Fast and easy installation Thread size Order number HELICOIL inserts Thread size Order number Number of Refill Repair kit 10 pcs each Refill pack Refill pack HELICOIL pack d x P xL qdxPxL inserts M 14 x 1 5 x 9 1 5 4185 914 4003 10 on request 4189 914 4004 10 on request Installation description for repairing wheel bolt threads Tapping Caulking 2a 2e From the rear of the wheel hub the nose of the punch is Tapping the HELICOIL holding thread by using The thread bush is screwed into the screwed into the recess in the thread bush until it engages the special HELICOILS combination tap holding thread Then the cheese head screw with washer is screwed into the M 14x 1 5 The destroyed ISO thread is used thread bush for guiding Caulking is absolutely necessary Caulked HELICOIL holding thread after Spinning on and installing the HELICOIL plus Tang break off removal of caulking tool The tapped The HELICOIL plus thread insert is completely The tang must now be carefully HELICOIL holding thread is caulked on screwed on to the installation mandrel and then broken off using the pliers one side on the rear of t
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