1600EP Battery Cabinet 8-22 kVA (Part# - 55416)
Contents
1. 6 21 lnstallationiPrecautlons ditm tie ep e n e m dee ements EE one tente Lee tte 6 2 2 Prestar Precautiohs i etd a m ep in RE ERES RU ea e di ec a NO RAR Gate 6 2 9 Operating Precautlols a cocta tetti tr pa eer d erue cuite dietum aestu bim 6 3 0 UPS Power Connections 7 3 1 UPS Input Voltage xui e eee xc rre eats idee xe xe E IRR Red ERE PLA rene 7 3 2 Connecting Multiple Battery Cabinets 7 3 3 Battery Cabinet Cabling sise 7 4 0 Connection Instructions and Diagrams 14 18 22 KVA 8 4 1 Battery Connections diet d suu d e Pa LZ 8 4 27 14 18 22 kVA lllustration iuit n tercer da e ea Pea dt de D 8 43 Connection Procedure s o uendere ee dut dre e e tte eee 8 44 Charger Connection ste eet ere eh e nt Ee ee Ue d e Le hee age 8 5 0 Connection Instructions and Diagrams 8 10 KVA 9 5 1 Battery Connections issues 9 5 2 8 10 KVA Tll stration 2 it e re tente ie tae medie Dipl niei ne Diario 9 5 3 Connection Procedure issues 9 5 4 Charger Connection sisi 9 6 0 Preventive and Scheduled Maintenance Replacement 10 6 1 Preventive Maintenance 10 6 2 Pans Replacement essayet oa aS eA AE a ocv ca et peace eee2. particularly the air inlet vents clean and free of moisture and dust accumulations If the atmosphere of the installation site is very dusty use a vacuum cleaner to periodically remove dust accumulations from the air inlet vents Schedule authorized service centers to perform internal parts inspections annually C AUTION Before performing any maintenance the technician should become familiar with and follow the important safety instructions on pages 1 3 Proper maintenance of the battery system of this unit by factory authorized WAR N NG personnel is essential to the safety and reliability of your battery cabinet system Refer to service manual 6 2 Parts Replacement The following list shows intervals for periodic maintenance and replacement of certain UPS parts Batteries VRLA batteries are maintenance free with respect to electrolyte only The charging voltage temperature performance and connection resistance must be checked periodically Necessary corrective actions must be made in order to assure safe reliable power is supplied by the battery cabinet Charging voltage storage operating temperature charging cycles and connection resistance all affect battery life The recommended battery replacement interval is 3 to 5 years All of the batteries must be replaced at the same time Monthly Maintenance A Visual Checks 1 Leakage 2 Corrosion on positive terminal Check battery temperature at the negative terminal Measure
3. pente Re De Ea 10 6 3 Power Gables 11 7 0 Emergency Power Off EPO cietcsessccesdivsntnsesaais seid cdinustansnsecdieiatvaninaninadawttcenin 11 421 Sh nt eh abeo c bees Pune AEE 11 7 2 EPO Connection Diagram fussent exa ir Eo D EE RE La onto Pe e aida 11 8 0 External Layouts Dimensions Shipping Weights 12 81 Layouts e dg ied ot A NE ea an aaa 12 82 Dimensions s ect et eie den oe tv ap eee pde 12 8 3 SHIPPING Weight manne antenne ne pe e nece ge CAU e en Per 12 9 0 1600EP System Backup Runtime 13 1600EP Series Battery Cabinet Operation Manual i TOSHIBA 1600EP Series Battery Cabinet Operation Manual TOSHIBA GENERAL SAFETY INSTRUCTIONS Warnings in this manual appear in any of four ways 1 Danger The danger symbol is a lightning mark enclosed in a triangle which precedes the 3 16 inch high letters spelling the word DANGER The danger symbol is used to indicate imminently hazardous situations locations and conditions which if not avoided WILL result in death serious injury and or severe property damage DANGER 2 Warning The warning symbol is an exclamation mark in a triangle which precedes the 3 16 inch high letters spelling the word WARNING The warning symbol is used to indicate potentially hazardous situations and conditions which if not avoided COULD result in
4. shows the wiring connections between the UPS and the battery cabinet DANG E R Contacts are not rated with interrupting capacity Ensure the MCCB switch on the rear panel of the Battery Unit is set to the OFF position before connecting the UPS to the battery cabinet YA 222 4 2 14 18 22 KVA Illustration The following diagram shows the rear view of a 14 18 22 kVA UPS and an 18 kVA battery cabinet NOTE Use only compatible cabinets See page 6 1600EP 14 18 22 KVA UPS BATTERY CABINET 4 3 Connection Procedure 1 Ensure all power is locked and tagged out 2 Remove the battery connector cover mounted on the UPS back panel 3 Plug the DC Connectors of the battery cabinet into the DC Connector socket on the UPS unit see section 3 0 UPS Power Connections 4 4 Charger Connection Battery cabinet model UE31 BC 1825 requires a 240 Vac connection between the UPS and battery cabinet for battery charging This connection is made from CN14A of the battery cabinet to CN14 of the UPS and CN14A of battery cabinet 2 to CN24 of battery cabinet 1 if paralleling two cabinets NOTE Without this connection the battery cabinet will not be able to charge its batteries 8 1600EP Series Battery Cabinet Operation Manual TOSHIBA 5 0 Connection Instructions and Diagrams 8 10 kVA 5 1 Battery Connections The following illustration shows the wiring connections between the UPS and the Battery Unit e DANG E R Contacts are not rated with i
5. 50 60 70 80 95 120 180 gt 300 23 1600EP 14 kVA 35 40 45 55 60 80 90 120 165 gt 300 E E 1600EP 18 kVA 25 30 35 40 50 60 70 95 135 gt 300 1600EP 22 kVA 20 24 28 35 40 50 60 80 110 240 g 2 1600EP 8 kVA 90 95 105 120 135 165 180 gt 300 gt 300 gt 300 c ym 2 1600EP 10 kVA 70 80 90 95 110 135 165 240 gt 300 gt 300 39 1600EP 14 kVA 60 65 75 85 95 110 135 180 gt 300 gt 300 E 2 1600EP 18 kVA 45 50 60 70 75 90 110 150 180 gt 300 M 1600 22 kVA 40 45 50 55 65 75 90 120 165 gt 300 Estimated Runtime Exceeds 300 minutes 1600EP Series Battery Cabinet Operation Manual 13 TOSHIBA 1600 Series Battery Cabinet Operation Manual TOSHIBA TOSHIBA INTERNATIONAL CORPORATION INDUSTRIAL DIVISION 13131 West Little York Rd Houston TX 77041 Tel 713 466 0277 Fax 713 466 8773 US 877 867 8773 Canada 800 872 2192 Mexico 01 800 527 1204 www toshiba com ind Printed in the U S A
6. TOSHIBA BATTERY CABINET SYSTEM SINGLE PHASE 8 10 14 18 22 kVA 1600EP SERIES BATTERY CABINET OPERATION MANUAL January 2008 Partit 55416 002 TOSHIBA 1600EP Series Battery Cabinet Operation Manual TOSHIBA 1600EP SERIES SINGLE PHASE 8 10 14 18 22 KVA BATTERY CABINET SYSTEM OPERATION MANUAL Ou TOSHIBA INTERNATIONAL CORPORATION INDUSTRIAL DIVISION 13131 West Little York Rd Houston Texas 77041 1600EP Series Battery Cabinet Operation Manual TOSHIBA IMPORTANT NOTICE The instructions contained in this manual are not intended to cover all of the details or Variations in equipment or to provide for every possible contingency to be met in connection with installation operation or maintenance Should further information be desired or particular problems arise which are not covered sufficiently for the purchaser s purposes the matter should be referred to the local Toshiba sales office The contents of this instruction manual shall not become a part of or modify any prior or existing agreement commitment or relationship The sales contract contains the entire obligation of Toshiba International Corporation s UPS Division The warranty contained in the contract between the parties is the sole warranty of Toshiba International Corporation s UPS Division and any statements contained herein do not create new warranties or modify the existing warranty Any electrical or mechanical modifications to this equip
7. and record the system float charging voltage Measure and record the individual unit s battery tray voltage Semi Annual maintenance Repeat the monthly checks B Perform a 10 second high rate e g 100 amp load test on the ndividual batteries C Re torque all inter battery connecting hardware if applicable D Perform inter battery connector resistance checks Component Function Rating Part No FU1 FU2 Control Power Fuses 500 V 10A 00649 Battery Tray Fuse Internal Battery tray Fuse 500 V 40A 00637 Battery Pack Replaceable Battery Pack 51896 Field Service replaceable parts only 10 1600EP Series Battery Cabinet Operation Manual TOSHIBA 6 3 Power Cables The three battery cabinet connector cables battery positive battery negative and battery charger are each equipped with individually keyed Anderson connectors to prevent cross connecting the battery cabinet and UPS circuitry 7 0 Emergency Power Off EPO 7 1 Shunt Trip A shunt trip for the DC breaker on the battery cabinet is provided This device is operated with an applied voltage of 120 Vac supplied from the UPS When this voltage is applied the shunt trip will cause the breaker to switch to the OFF position disabling the battery cabinet 7 2 Connection Diagram The EPO is achieved by completing the circuit between 14 amp 15 on terminal block TB1 of the UPS completing the circuit the shunt tr
8. e battery cabinet This connection diagram is to be used with the UE31 BC 1825 Battery Unit 1600EP UPS 208VAC Battery Unit Distribution Panel 240VAC Internal Charger CUP Ss cn22 o CNIBA CN23 CNI4A CN24 31 UPS Input Voltage If the UPS AC input power is 208 V rated connect a jumper wire between terminals 11 and 12 on the UPS terminal block DO NOT jumper terminal 13 to 11 or 12 The UPS ships from the factory with the jumper in the 208 V position If the UPS AC input power is 240 V rated connect a jumper wire between terminals 12 and 13 on the UPS terminal block DO NOT jumper terminal 11 to 12 or 13 3 2 Connecting Multiple Battery Cabinets Up to two battery cabinets may be connected in parallel to the UPS To connect two battery cabinets to the UPS 1 Connect the first battery cabinet to the UPS as shown in the illustration above 2 Connect cabinet 2 CN12A to cabinet 1 CN22 3 Connect cabinet 2 CN13A to cabinet 1 CN23 4 Connect cabinet 2 CN14A to cabinet 1 CN24 33 Battery Cabinet Cabling The battery cabinets ship with a set of six foot long cables Contact Toshiba Customer Support 1 877 867 8773 if longer cables are required for your application or if additional cables or connectors are required 1600EP Series Battery Cabinet Operation Manual 7 TOSHIBA 4 0 Connection Instructions and Diagrams 14 18 22 41 Battery Connections The following illustration
9. erious injury or death if the proper precautions are not observed 1600EP Series Battery Cabinet Operation Manual 1 TOSHIBA IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation and maintenance of the Battery System model UE31 BC 1825 The maximum ambient temperature in which a Battery System should be operated is 104 F 40 C The nominal battery voltage for the battery cabinet is as follows Model Voltage UE31 BC 1825 288 Battery Pack Information Battery Packs Designed for battery acid leakage containment with 6 batteries per pack Battery Pack Size HxWxD max 5 127 mm x 7 3 in 185 mm x 18 2 in 462 mm Battery Pack Quantity Eness SSS Battery Manufacturer Enersys Battery Type NPX 35 Toshiba Part Number for 51896 Battery Pack CAUTION Misuse of this equipment could result in human injury and equipment damage In no event will Toshiba Corporation be responsible or liable for either indirect or consequential damage or injury that may result from the use of this equipment CAUTION Do not dispose of the batteries in a fire The batteries may explode gt gt gt CAUTION Do not open or mutilate the batteries Released electrolyte is harmful to the eyes and skin and could also be toxic WAR N NG This unit contains sealed lead acid batteries Lack of preventative maintena
10. ion des batteries est r glement e Consultar les codes locaux cet effet TOSHIBA 1 0 Inspection Storage Disposal 1 1 Inspection of the New Battery System Upon receipt of the Battery System a careful inspection for shipping damage should be made 1 Check the unit for loose broken bent or otherwise damaged parts If damage has occurred during shipment keep all original crating and packing materials for return to the shipping agent The equipment warranty will not apply to units which are damaged during shipment 2 Checkto see that the rated capacity and the model number specified on the nameplate conform to the order specifications 1 2 Storage of Battery Equipment If the Battery System is to be subjected to long or short term storage the following guidelines should be used Avoid 1 Storage in sites subject to extreme changes in temperature or high humidity 2 Storage in sites subject to exposure of high levels of dust or metal particles 3 Storage on inclined floor surfaces or in sites subject to excessive vibration Before storing 1 Charge the system s batteries 2 Place the Battery System s input switch MCCB C in the OFF position Storing 1 Store within a temperature range of 4 to 104 F 20 to 40 C 2 For best results store the Battery System in the original shipping container and place on a wood or metal pallet 3 The optimum storage temperature is 70 21 Higher ambient te
11. ip will cause the breaker on the battery cabinet as well as the one on the UPS to switch to the OFF position disabling both the battery cabinet and the UPS ems os Terminal Block TB1 on the 1600EP UPS 1600EP Series Battery Cabinet Operation Manual 11 TOSHIBA 8 0 External Layouts Dimensions Shipping Weights 8 1 External Layouts 8 2 Dimensions Model A B C D E 39 1in 175in 348in 356in 347 UF 31 86 4829 992 mm 445 mm 885 mm 904 mm 88 mm 8 3 Shipping Weights Model Pounds Kilograms UE31 BC 1825 620 lbs 282 kg 12 1600EP Series Battery Cabinet Operation Manual TOSHIBA 9 0 1600EP System Backup Runtime The following runtime table gives the approximate combined backup runtimes at different load levels for 1600EP UPS models equipped with one and two battery cabinets NOTE These values are approximate and are dependent on many variables including operating environment age of the batteries battery temperature and discharge history The load levels are given as a percent of rated load with a 0 7 power factor Table 1 Estimated Runtime of UPS with Battery Cabinet at Various Loads Rated Load 100 90 80 70 60 50 40 30 20 10 ot 1600 8 kVA 50 55 65 70 85 95 120 150 180 gt 300 cc 2 1600 10 kVA 40 45
12. ment without prior written consent of Toshiba International Corporation will void all warranties and may void UL CUL listing Unauthorized modifications also can result in personal injury death or destruction of the equipment UNINTERUPTIBLE POWER SYSTEM BATTERY CABINET SYSTEM If additional information or technical assistance is required call Toshiba s Customer Support Center toll free at 1 877 867 8773 or write to Toshiba International Corporation 13131 W Little York Rd Houston TX 77041 9990 Please complete the following information for your records and keep this manual with the equipment Model Number Serial Number Date of Installation Inspected By 1600EP Series Battery Cabinet Operation Manual TOSHIBA TABLE OF CONTENTS TABLE OF CONTENTS nn fn nt tn Gan nn ERN RS i GENERAL SAFETY 1 IMPORTANT SAFETY INSTRUCTIONS nennen nnn n nnn n nnn 2 IMPORTANT BATTERY SAFETY INSTRUCTIONS T 3 INSTRUCTIONS IMPORTANTES CONCERNANT LA SECURITE 4 1 0 Inspection Storage Disposal ss 5 1 1 Inspection of the New Battery System 5 1 2 Storage of Battery Equipment sise 5 L3 Disposal gie ane eee ee sr 5 2 0
13. mperatures cause UPS batteries to need recharging more frequently 4 If stored in an ambient temperature under 68 F 20 C recharge the batteries every 9 months 5 If stored in an ambient temperature of 68 to 86 F 20 to 30 C recharge the batteries every 6 months 6 If stored in an ambient temperature of 86 to 104 F 30 to 40 C recharge the batteries every 3 months 1 3 Disposal Please contact your state environmental agency for details on disposal of electrical components and packaging in your particular area It is illegal to dump lead acid batteries in landfills or dispose of improperly Please help our Earth by contacting the environmental protection agencies in your area the battery manufacturer or call Toshiba toll free at 877 867 8773 for more information about recycling 1600EP Series Battery Cabinet Operation Manual 5 TOSHIBA 2 0 Precautions 2 1 Installation Precautions 1 Install the unit in a well ventilated location allow at least 10 cm 4 inches all sides for air ventilation and maintenance 2 Install the unit in a stable level and upright position which is free of vibration 3 Install the unit where the ambient temperature is within the correct operating range 4 Do not install the Battery System a location that is subject to high humidity 5 Do not install the unit at sites that are exposed to direct sunlight 6 Do notinstall Battery System in areas which are subjec
14. nce could result in batteries exploding and emitting gasses and or flame An authorized trained technician must perform annual preventative maintenance WARNING Failure to replace a battery before it becomes exhausted may cause the case to crack possibly releasing electrolytes from inside the battery and resulting in secondary faults such as odor smoke and fire WAR N NG Installation and servicing of batteries should performed by personnel knowledgeable of batteries and the required precautions Keep unauthorized personnel away from the batteries 2 1600EP Series Battery Cabinet Operation Manual TOSHIBA IMPORTANT BATTERY SAFETY INSTRUCTIONS NwanNING qualifed service technician The e ostontial to the sefoy and relidbly our UPS system Refer to service manual D A N G E R A battery can present a risk of electrical shock and high short GATEAU The following precautions should be observed when working with batteries Verify that the UPS is off and that the power cord is disconnected from the power source Remove watches rings or other metal objects Use tools with insulated handles to prevent inadvertent shorts Wear rubber gloves and boots Do not lay tools or metal parts on top of batteries Determine if the battery is inadvertently grounded If inadvertently grounded remove source of ground Ilere ri UE a EURE ke T Te To June The likelihood of such shock will be reduced if such grounds are rem
15. nterrupting capacity Ensure the MCCB switch on the rear panel of the Battery Unit is set to the OFF position before connecting the UPS to the battery cabinet 5 2 8 10 kVA Illustration The following diagram shows the rear view of an 8 10 UPS and a battery cabinet NOTE Use only compatible cabinets See page 6 TH 1600EP 8 10 kVA UPS BATTERY CABINET 5 3 Connection Procedure 1 Ensure all power is locked and tagged out 2 Remove the battery connector cover mounted the UPS back panel 3 Plug the DC Connectors of the Battery unit into the DC Connector socket on the UPS unit see section 3 0 UPS Power Connections 5 4 Charger Connection Battery cabinet model UE31 BC 1825 requires a 240 Vac connection between the UPS and battery cabinet for battery charging This connection is made from CN14A of the battery cabinet to CN14 of the UPS and CN14A of battery cabinet 2 to CN24 of battery cabinet 1 if paralleling cabinets NOTE Without this connection the battery cabinet will not be able to charge its batteries 1600EP Series Battery Cabinet Operation Manual 9 TOSHIBA 6 0 Preventive and Scheduled Maintenance Part Replacement 6 1 Preventive Maintenance Toshiba s 1600EP Series of UPS battery cabinets have been designed to provide years of trouble free operation requiring a minimum of preventive maintenance The best preventive measure that the battery cabinet user can take is to keep the area around the unit
16. oved during installation and maintenance 7 Verify circuit polarities prior to making connections Disconnect charging source and load prior to connecting or disconnecting terminals VRLA batteries contain an explosive mixture of hydrogen gas Do not smoke cause a flame or spark in the immediate area of the batteries This includes static electricity from the body 10 not attempt to open the batteries in order to add water or sample the specific gravity of the electrolyte The batteries are valve regulated lead acid type and such servicing is not possible without damaging the battery 11 Use proper lifting means when moving batteries and wear all appropriate safety clothing and equipment 12 Do not dispose of lead acid batteries except through channels in accordance with local state and federal regulations OS ON E 1600EP Series Battery Cabinet Operation Manual 3 INSTRUCTIONS IMPORTANTES CONCERNANT CONSERVER CES INSTRUCTIONS Un battery puet pr senter un risque de choc lectrique de br lure par transfert d nergie Por le replacement utiliser le m me nombre de batteries du mod le ATTENTION TOSHIBA LA S CURIT ATTENTION sivan Cette notice contient des instructions importantes concernant la s curt Model Capacity Manufacturer Type Quantity UE31 BC 1825 ENERSYS NPX 35 72 ATTENTION 1600EP Series Battery Cabinet Operation Manual L liminat
17. serious injury or death Severe property damage COULD also occur WARNING 3 Caution The caution symbol is an exclamation mark enclosed in a triangle which precedes the 3 16 inch high letters spelling the word CAUTION The caution symbol is used to indicate potentially hazardous situations and conditions which if not avoided may result in injury Equipment damage may also occur N CAUTION 4 Attention warnings The attention warning symbol is an exclamation mark enclosed in a triangle which precedes the 3 16 inch high letters spelling the word ATTENTION The Attention warning symbol is used to indicate situations and conditions that can cause operator injury and or equipment damage ATTENTION Other warning symbols may appear along with the Danger and Caution symbol and are used to specify special hazards These warnings describe particular areas where special care and or procedures are required in order to prevent serious injury and possible death 1 Electrical warnings The electrical warning symbol is a lighting bolt mark enclosed in a triangle The Electrical warning symbol is used to indicate high voltage locations and conditions may cause serious injury or death if the proper precautions are not observed 2 Explosion warnings The explosion warning symbol is an explosion mark enclosed in a triangle The Explosion warning symbol is used to indicate locations and conditions where molten exploding parts may cause s
18. t to high levels of contamination by airborne dust metal particles or flammable gases 7 Avoid installation near sources of electrical noise Always make sure that the unit ground is intact to prevent electrical shock and to help reduce electrical noise 8 Do not install where water or any foreign objects substances may get inside the Battery System 2 2 Prestart Precautions 1 Before connecting the Battery System to the UPS verify that the two are compatible by comparing them to the following chart UPS Model Number Battery Cabinet Model Number Battery Voltage UE3G2L080C61T UE3G2L100C61T UE3G2L140C61T UE31 BC 1825 288VDC UE3G2L180C61T UE3G2L220C61T WARNING DO NOT attempt to connect if the Model numbers do not match the above chart This will result in damage to the UPS the Battery System or both Call your Toshiba representative if you should have any questions 2 Before connecting the Battery System to the UPS switch the ON OFF switch MCCB2 located on the rear panel of the battery system to the OFF position See Sections 4 amp 5 2 3 Operating Precautions 1 The UPS should not be powered up until the entire operation manual has been reviewed 6 1600EP Series Battery Cabinet Operation Manual TOSHIBA 3 0 UPS Power Connections The following illustration shows the wiring connections from the power distribution panel not part of the UPS to the UPS and from the UPS to th
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