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1. TOSHIBA 4 0 Power Connections 4 1 Power Connections The following illustration details the wiring connections from the power distribution panel not part of the UPS to the UPS unit and the Battery unit This connection diagram is to be used with the following Battery units UC3 BC 0230 0260 0330 0360 0630 0660 and 0830 Main UPS Unit Source Power 208VAC Distribution 12 Panel U 240VAC Io us 77 Battery Unit Charger NOTE The following model numbers do not require the Bus connection UC3 BC 0230 UC3 BC 0330 and UC3 BC 0630 4 2 Terminal Block details The following illustration is a detail of the Battery Cabinets terminal block see sections 5 8 6 for terminal block location BATTERY BREAKER SIZING MODEL BREAKER 1 2 3 4 MCCB C UC3 BC 0230 32A 250VDC EPO EPO G BUS Breaker UC3 BC 0260 UC3 BC 0330 32A 250VDC UC3 BC 0360 lovac UC3 BC 0630 32A 250VDC L N Battery Charger UC3 BC 0660 Customer Supplied UC3 BC 0830 32A 500VDC 4 3 Wire Size and Tightening Torques Terminal blocks 1 and 2 are used for wiring the EPO of the Battery System Terminal block 3 is used to connect the battery cabinet to UPS ground Terminal block 4 is used to supply power to the internal battery charger circuit of the battery cabinet The entire terminal block accepts 6 to 16 Awg Tighten2. 2 1 3 0 PRECAUTIONS EE 3 1 3 1 Installation PreCautions cnisia 3 1 3 2 Prestart Precautions coccccccccooconoconononononcnonononenonnnnnnnnnnononnonnncnnnninannncnnnnos 3 1 3 3 REESEN 3 1 4 0 UPS Connections ea er 4 1 4 1 Power Connections dt 4 1 4 2 Terminal Block Details oooooncnnccnnncnnnnccccococonenenononononononenonnnnnnons 4 1 4 3 Wire Size and Tightening Torque eeeseeuaaaaaa aaa aaa a aaa aaa aaa eaacaaaa 4 1 5 0 6 0 8 0KVA Connection ENNEN NN 5 1 5 1 Battery ele EEN 5 1 5 2 Illustration WE 5 1 5 3 Connection Procedure A 5 1 5 4 Charger connection esss eee e aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aa azaaaaaaaaaa ac 5 1 6 0 2 4 3 6KVA Connection EEN wawa w aaa EERE 6 1 6 1 Battery connections ococcccncocononcncoconononcncnononenonnnnnnnnnncnonnnnoncnnnnananincnnnnnnos 6 1 6 2 USO ten oda id 6 1 6 3 Connection Pro STO casos iio es 6 1 6 4 Charger connection asista rr REGI 6 1 7 0 Preventative Maintenance Parts Replacement 2 22s2002022020000000nnnnnnnn 00 7 1 7 1 Preventative Maintenance oooooncnccoconcncncconoconnnnnnnnnnnocononononcnnenanancnininons 7 1 7 2 Parts Replacement oocccccccnccccccccococononennncnonononenonnnnnnnnnocnnononenennnnnnancnnninons 7 1 8 0 External Layouts eauana neon aa ann nn nnnnnnnnnnnnnnnnannnnnnnnnnnnnnnnnannnnnnnnnn 8 1 8 1 IS EE IR e EE 8 1 8 2 Dimensions 00 cece ccc cece cece cece eee eeeceeeeeeec
3. 3 The optimum storage temperature is 21 C 70 F Higher ambient temperatures cause UPS batteries to need recharging more frequently 4 Batteries need to be recharged to maintain life during storage Please follow recomended recharges for your condition A If stored in an ambient temperature under 20 C 68 F recharge the batteries every 9 months B If stored in an ambient temperature of 20 to 30 C 68 to 86 F recharge the batteries every 6 months C If stored in an ambient temperature of 30 to 40 C 86 to 104 F recharge the batteries every 3 months 2 3 Disposal Please contact your state environmental agency for details on disposal of electrical components and packaging in your particular area It is illegal to dump lead acid batteries in landfills or dispose of improperly Please help our Earth by contacting the environmental protection agencies in your area the battery manufacturer or call Toshiba toll free at 1 800 231 1412 for more information about recycling 2 1 TOSHIBA 3 0 Precautions 3 1 Installation Precautions AN CAUTION 1 Install the unit in a well ventilated location allow at least 10 cm 4 inches on all sides for air ventilation and for maintenance 2 Install the unit in a stable level and upright position which is free of vibration 3 Install the unit where the ambient temperature is within the correct operating range 4 Do not install the Battery System in areas
4. and 2 4KVA BATTERY 3 6KVA Battery Cabinet UPS CABINET Cooling Vent DC Connector Battery Connector mo Housing Cover Removed DC Breaker MCCB B DC Connector A ha m DC Breaker MCCB C 6 3 Connection Procedure 1 Ensure all power is locked and tagged out 2 Remove the Battery Connector Housing mounted on the top of the UPS panel box 3 Remove the DC Breaker Cover located on the panel box of the Battery Unit 4 Plug the DC connector of th UPS into the DC Connector socket on the Battery Cabinet 5 Reinstall all plates before initializing power 6 4 Charger connection Battery Cabinet models UC3 BC 0260 and UC3 BC 0360 need to have the Bus connection between the UPS and Battery Cabinet This connection is made from the terminal block labeled Bus on the UPS and Bus on the battery cabinet Without this connection the battery cabinet will not be able to charge its batteries thus preventing extended backup time during a power outage 0000000000000 O o lo leie O QODOOOOOODODODDO COOC 1 e 3 4 5 6 7 eInfelishalishe Charger connection 6 1 o Ree o o o ei elo TOSHIBA 7 0 Preventive and Scheduled Maintenance Parts Replacement 7 1 Preventive Maintenance Toshiba s 1400XL Plus Series of UPS
5. at 1 800 231 1412 or write to Toshiba International Corporation 13131 W Little York Road Houston TX 77041 9990 Please complete the following information for your records and to remain within this equipment manual Model Number Serial Number Date of Installation Inspected By TOSHIBA GENERAL SAFETY INSTRUCTIONS Warnings in this manual appear in any of four ways 1 Danger The danger symbol is a lightning bolt mark enclosed in a triangle which precedes the 3 16 high letters spelling the word DANGER The danger symbol is used to indicate imminently hazardous situations locations and conditions which if not avoided WILL result in death serious injury and or severe property damage JE DANGER 2 Warning The warning symbol is an exclamation mark enclosed in a triangle which precedes the 3 16 high letters spelling the word WARNING The warning symbol is used to indicate potentially hazardous situations and conditions which if not avoided COULD result in serious injury or death Severe property damage COULD also occur N WARNING 3 Caution The caution symbol is an exclamation mark enclosed in a triangle which precedes the 3 16 high letters spelling the word CAUTION The caution symbol is used to indicate potentially hazardous situations and conditions which if not avoided may result in injury Equipment damage may also occur AN CAUTION 4 Attention warnings The attention warning symbol is an e
6. battery cabinets have been designed to provide years of trouble free operation requiring a minimum of preventive maintenance The best preventive measure that the battery cabinet user can take is to keep the area around the unit particularly the air inlet vents clean and free of moisture and dust accumulations If the atmosphere of the installation site is very dusty use a vacuum cleaner to periodically remove dust accumulations from the system Schedule authorized service centers to perform internal parts inspections annually AN CAUTION Before performing any maintenance the technician should be familiar with and follow the important safety instructions located on pages 1 1 and 1 2 WARN NG Proper maintenance of the battery system of this unit by a qualified service techincian is essential to the safety and 7 2 reliability of your UPS system Refer to service manual Parts Replacement The following list shows intervals for periodic maintenance and replacement of certain battery cabinet parts 1 Batteries VRLA batteries are maintenance free with respect to electrolyte only The charging voltage temperature performance and connection resistance must be monitored periodically Necessary corrective actions must be made in order to assure safe reliable power is supplied by the UPS The aforementioned items affect the life of batteries so replacement should be once every 3to 5 years as a minimum All of the batteries must be replace
7. that are subject to high humidity 5 Do not allow direct sunlight to shine on the unit 6 Do not install the Battery System in areas which are subject to contamination such as high levels of airborne dust metal particles or inflammable gas 7 Avoid installation near sources of electrical noise and always make sure that the unit ground is intact to prevent electrical shock and to help reduce electrical noise 8 Do not install where water or any foreign object substances may get inside the Battery System 3 2 Prestart Precautions AN CAUTION 1 Before connecting the Battery System to the UPS verify that the two cabinets are compatible by comparing them to the following chart UPS Model Number Battery Cabinet Model Number UC3G2L024C6 UC3 BC 0230 UC3A2L024C6 UC3 BC 0260 UC3G2L036C6 UC3 BC 0330 UC3 BC 0360 UC3G2L060C6 UC3 BC 0630 UC3 BC 0660 UC3G2L080C6 UC3 BC 0830 DO NOT attempt to connect if the Model numbers do J N WARN NG not match the above chart This will result in damage to the UPS the Battery System or both Call your Toshiba representative if you should have any ques tions 2 Before connecting the Battery System to the UPS move the MCCB C switch ON OFF on the rear panel See Sections 5 amp 6 to the OFF position 3 3 Operating Precautions CAUTION 1 The Battery Cabinet should not be powered up until the entire operation manual has been reviewed 3 1
8. 3 BC 0660 UC3 BC 0830 L limination des batteries est reglementee Consultar les codes AY ATTE NTION locaux a cet effet 1 2 Copyright 1994 TOSHIBA 2 0 Inspection Storage Disposal 2 1 Inspection of the new Battery System Upon receipt of the Battery System a careful inspection for shipping damage should be made After Uncrating 1 Check the unit for loose broken bent or otherwise damaged parts If damage has occurred during shipment keep all original crating and packing materials for return to shipping agent Warranty will not apply to units which are damaged during shipment 2 Check to see that the rated capacity and the model number specified on the nameplate conform to the order specifications 2 2 Storage of Battery equipment If the Battery System is to be subjected to long or short term storage the following guidelines should be used Avoid 1 Storage in sites subject to extreme changes in temperature or high humidity 2 Storage in sites subject to exposure of high levels of dust or metal particles 3 Storage on inclined floor surfaces or in sites subject to excessive vibration Before storing 1 Charge the system s batteries 2 Place the Battery System s input switch MCCB C in the OFF position Storing 1 Store within a temperature range of 20 to 40 C 4 to 104 F 2 For best results store the UPS in the original shipping container and place on a wood or metal pallet
9. TOSHIBA Battery Cabinet System SINGLE PHASE 2 4 3 6 6 0 8 0 KVA PLUS Jam zas SERIES MANUFACTURED IN THE U S A OPERATION MANUAL Oct A Part 43241 002 TOSHIBA NOTE These instructions are not intended to cover all of the details or variations in equipment nor to provide for every possible contingency to be met in connection with installation operation or maintenance This manual may change without notice Contact your local Toshiba sales office to verify that this is the latest revision Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser s purposes the matter should be referred to the local Toshiba sales office The contents of this instruction manual shall not become a part of or modify any prior or existing agreement commitment or relationship The sales contract contains the entire obligation of Toshiba International Corporation s UPS Division The warranty contained in the contract between the parties is the sole warranty of Toshiba International Corporation s UPS Division and any statements contained herein do not create new warranties or modify the existing warranty UNINTERRUPTIBLE POWER SUPPLY Please complete the enclosed Extended Warranty Card and return it by prepaid mail to Toshiba This activates the extended warranty If additional information or technical assistance is required call Toshiba s marketing department toll free
10. d at the same time Quarterly maintenance a Visual checks 1 Leakage 2 Corrosion on positive terminal b Check battery temperature at the negative terminal c Measure and record the system float charging voltage d Measure and record the individual units float charging voltage Semi Annual maintenance a Repeat the quarterly checks b Perform a 10 second high rate e g 100 amp load test on the individual batteries c Optionally test for the purpose of trending the battery over time d Re torque all inter battery connecting hardware if applicable e Perform inter battery connector resistance checks TOSHIBA 7 0 External Layouts Dimensions Shipping Weights 7 1 External Layouts Front View B ee CH D 7 2 Dimensions c Model UC3 BC 0230 UC3 BC 0260 Side View Lon O O Dimensions c D UC3 BC 0330 UC3 BC 0360 UC3 BC 0630 UC3 BC 0660 UC3 BC 0830 7 3 Shipping Weights Model UC3 BC 0230 Pounds Shipping Weights Kilograms UC3 BC 0260 UC3 BC 0330 UC3 BC 0360 UC3 BC 0630 UC3 BC 0660 UC3 BC 0830 8 1 TOSHIBA 9 0 Emergency Power Off EPO Connections 9 1 Shunt Trip A shunt trip for the DC breaker on the battery cabinet is provided This device is operated with an appli
11. ed voltage of 120VAC When voltage is applied the shunt trip will cause the breaker to switch to the OFF position disabling the battery cabinet DANGER NOTE The shunt trip operates the DC Breaker of the Battery Cabinet only The DC breaker of the UPS remains in the ON position regardless the status of the Battery Cabinet 9 2 Connection diagram NOTE Push button not provided 1 2 DC Breaker AC Source 120VAC Push Button SEN 9 1 TOSHIBA TOSHIBA INTERNATIONAL CORPORATION INDUSTRIAL DIVISION 13131 West Little York Rd Houston Texas 77041 Tel 713 466 0277 Fax 713 466 8773 Telex 762078 Printed in U S A
12. eeeeee ee eseeeeeeeeeeuesesaeaeeeeseseeeeeaeaaaes 8 1 8 3 alle elle 8 1 9 0 EPO GOMMGCH OM cba ene Eege 9 1 9 1 SM RINPSC a o ee 9 1 9 2 Conn ction AIM a a cda 9 1 TOSHIBA IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS tis manual contains important instructions for models UC3 BC 0230 0260 0330 0360 0630 0660 and 0830 that should be followed during the installation and maintenance of the Battery System The maximum ambient temperature in which the Battery System should be operated is 40 C The nominal battery voltages for these models are as follows 2 4 KVA 96VDC 3 6 KVA 144VDC 6 0 KVA 216VDC 8 0 KVA 252VDC Servicing of the batteries should only be performed by a qualified Toshiba Representative who is knowledgeable of batteries and the required precautions Keep unauthorized personnel away from batteries When replacing batteries use the same number and type of one of the following sealed lead acid batteries Model Capacity Manufacturer Quantity UC3 BC 0230 UC3 BC 0260 NP7 12FR UC3 BC 0330 UC3 BC 0360 UC3 BC 0630 UC3 BC 0660 UC3 BC 0830 CAUTION Misuse of this equipment could result in human injury and equipment amage In no event will Toshiba Corporation be responsible or liable for either indirect or consequential damage or injury that may result from the use of this equipment AN CAUTION A Do not dispose of the batteries in a fire The batteries may expl
13. ing torque is 13 inch pounds minimum Use copper 90 C wire only Recommended Wire Siz Battery Cabinet EPO Terminal Gnd Terminal Bus Terminal Blocks 1 amp 2 Block 3 Block 4 TOSHIBA 5 0 Connection Instructions and Diagrams 5 1 Battery Connections The following illustrations detail the wiring connections between the UPS unit and the Battery Unit DANGER Contacts are not rated with interrupting capacity DO NOT attempt to connect the UPS to the Battery Cabinet without having the MCCB switch on the rear panel of the UPS and Battery Unit in the OFF position 5 2 6 0KVA 8 0KVA illustration The following diagram shows the rear view of a 6KVA 8KVA UPS and 6KVA 8KVA Battery Cabinet NOTE Use only compatible cabinets UPS typeform UC3G2L060C6 and Battery Cabinet typeform UC3 BC 0630 or UC3 BC 0660 UPS typeform UC3G2L080C6 and SX nn typeform UC3 BC 0830 UPS CABINET Cover Removed DC Connector N E AE HA a Cooling Vent Battery Sat DC Connector Connector Housing Cover Removed Terminal DC Breaker JU Block MCCB B DC Breaker oo o E MCCB C 5 3 Connection Procedure 1 Ens
14. mine if the b 2 wound j J emove CJ Ef TRA The likelihood of such shock will be reduced if such grounds are removed during installation and maintenance 7 Verify circuit polarities prior to making connections 8 Disconnect charging source and load proir to connecting or diconnecting terminals 9 VRLA batteries contain an explosive mixture of hydrogen gas Do not smoke cause a flame or spark in the immediate area of the batteries This includes static electricity from the body 10 Do not attempt to open the batteries in order to add water or sample the specific gravity of the electrolyte The batteries are valve regulated lead acid type and such servicing is not possible without damaging the battery 11 Use proper lifting means when moving batteries and wear all appropriate safety clothing and equipment 12 Do not dispose of lead acid batteries except through channels in accordance with local state and federal regulations INSTRUCTIONS IMPORTANTES CONCERNANT LA SECURITE Cette notice contient des CONSERVER CES INSTRUCTIONS instructions importantes concernant la s curit ATTENTION Un battery puet pr senter un risque de choc lectrique de brdlure par transfert d nergie Por t utiliser le me bre de batteries d del ATTENTION nn utiliser le meme nombre de batteries du modele Model Capacity Manufacturer Type Quantity UC3 BC 0230 8 UC3 BC 0260 NP7 12FR UC3 BC 0330 UC3 BC 0360 UC
15. ode A CAUTION Do not open or mutilate the batteries Released electrolyte is harmful to the eyes and skin and could also be toxic NWARN NG This unit contains sealed lead acid batteries Lack of preventative maintenance could result in batteries exploding and emitting gasses and or flame Annual preventative maintenance must be performed by an authorized trained technician NWARN NG Failure to replace a battery before it becomes exhausted may cause the case to crack possibly releasing electrolytes from inside the battery and resulting in secondary faults such as odor smoke and fire AN WARNING Installation and servicing of batteries should be performed by personnel knowledgeable of batteries and the required precautions Keep unauthorized personnel away from the batteries 1 1 TOSHIBA IMPORTANT SAFETY INSTRUCTIONS JN WARN NG Proper maintenance to the battery system of this unit must be done by a qualified service techincian this is essential to the safety and reliability of your UPS system Refer to service manual N DANGER A TARA The following precautions should be observed when working with batteries 1 Verify that the UPS is off and that the power cord is disconnected from the power source 2 Remove watches rings or other metal objects 3 Use tools with insulated handles to prevent inadvertent shorts 4 Wear rubber gloves and boots 5 Donot lay tools or metal parts on top of Pacien 6 Deter
16. ure all power is locked and tagged out 2 Remove the Battery Connector Housing mounted on the top of the UPS panel box 3 Remove the DC connector cover located at the top rear of the Battery Cabinet 4 Plug the DC Connector of the UPS into the DC Connector socket on the Battery Unit 5 Reinstall all plates before initializing power 5 4 Charger connection Battery Cabinet models UC3 BC 0660 and UC3 BC 0830 require the Bus connection between the UPS and Battery Cabinet This connection is made from the terminal block labeled Bus on the UPS and Battery Cabinet Without this connection the battery cabinet will not be able to charge its batteries thus preventing extended backup time during a power outage OOOO CC o OlelolGlo o o olQl O QDOOQIOODOODODOODIDA OOOO 1 e 3 4 5 e 7 sji jteji3jiAji5 16 Charger connection 5 1 OOOO O TOSHIBA 6 0 Connection Instructions continued 6 1 Battery Connections DO NOT attempt to connect the UPS to the Battery Unit without having the MCCB switch ON OFF on the rear panel of the UPS and Battery Unit to the OFF position DANG E R NOTE Use only compatible cabinets UPS typeform UC3G2L024C6 and battery cabinet type form UC3 BC 0230 or UC3 BC 0260 UPS typeform UC3G2L036C6 and battery cabinet typeform UC3 BC 0330 or UC3 BC 0360 6 2 2 4KVA 3 6KVA illustration The following diagram shows the rear view of a 2 4KVA 3 6KVA UPS
17. xclamation mark enclosed in a triangle which precedes the 3 16 high letters spelling the word ATTENTION The Attention warning symbol is used to indicate situations and conditions that can cause operator injury and or equipment damage ANATTENTION Other warning symbols may appear along with the Danger and Caution symbol and are used to specify special hazards These warnings describe particular areas where special care and or procedures are required in order to prevent serious injury and possible death 1 Electrical warnings The electrical warning symbol is a lighting bolt mark enclosed in a triangle The Electrical warning symbol is used to indicate high voltage locations and conditions that may cause serious injury or death if the proper precautions are not observed N 2 Explosion warnings The explosion warning symbol is an explosion mark enclosed in a triangle The Explosion warning symbol is used to indicate locations and conditions where molten exploding parts may cause serious injury or death if the proper precautions are not observed 2 TOSHIBA CONTENTS SECTION PAGE Disclaummetr coi a i General Safety instructions aaa Rad ii CONTENTS E iii 1 0 important Safety Instructions mistica ii 1 1 2 0 inspection Storage DispoSal u nenna nannan 2 1 2 1 Inspection of the new Battery System uuaaaa aaa aaa aaa a aaa asscaa 2 1 2 2 Storage of the Battery NS Mc a 2 1 2 3 Disposal Pe E nenn
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