TOSHIBA 1600EP SERIES
Contents
1. Terminal Block TB1 the 1600 UPS 142. Avoid 1 Storage in sites subject to extreme changes in temperature or high humidity 2 Storage in sites subject to exposure of high levels of dust or metal particles 3 Storage on inclined floor surfaces or in sites subject to excessive vibration Before storing 1 Charge the system s batteries 2 Place the Battery System s input switch MCCB C in the OFF position Storing 1 Store within a temperature range of 20 to 40 C 4 to 104 F 2 For best results store the Battery System in the original shipping container and place on a wood or metal pallet 3 The optimum storage temperature is 21 C 70 F Higher ambient temperatures cause UPS batteries to need recharging more frequently 4 If stored in an ambient temperature under 20 68 F recharge the batteries every 9 months 5 If stored in an ambient temperature of 20 to 30 68 to 86 F recharge the batteries every 6 months 6 If stored in an ambient temperature of 30 to 40 86 to 104 recharge the batteries every 3 months 1 3 Disposal Please contact your state environmental agency for details on disposal of electrical components and packaging in your particular area It is illegal to dump lead acid batteries in landfills or dispose of improperly Please help our Earth by contacting the environmental protection agencies in your area the battery manufacturer or call Toshiba toll free at 800 231 1412 for more inf
3. tiens raies 11 4 2 6 0kVA 8 OKVA illustration sisi 11 4 3Connection Proc dure a min ne dasha desde des danse en entre teste 11 AA Charger Connection Miranda mener rte ant a 11 5 0 Preventive and Scheduled Maintenance Part 11 5 1 Preventive Maintenance ceeded Vaikeaa T N kaa 12 5 2 Parts Replacement See a ee etre de eee 11 6 0 External Layouts Dimensions Shipping Weights 13 6 1 13 6 2 DIMENSIONS 13 6 3 SHIPPING 13 7 0 Emergency Power Off EPO 14 TA SAUNE TP a sen aera sentative Mate de aad ee gee le 14 1 2 Connection Diagramme timer ay Veen diet Vest ev kde ey Veka Vin 13 TOSHIBA IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions for the model UE31 BC 0650 that should be followed during the installation and maintenance of the Battery System The maximum ambient temperature in which a Battery System should be operated is 40 C 104 F The nominal battery voltage for the model is as follows Model Voltage UE31 BC 0650 216VDC Battery Pack Information Battery Pack
4. 6kVA 6kVA UPS and 3 6kVA 6kVA Battery Cabinet NOTE Use only compatible cabinets UPS typeform UE3G2L036C61T and Battery Cabinet typeform UE31 BC 0650 UPS typeform UE3G2L060C61T and Battery Cabinet typeform UE31 BC 0650 a 8 alex 3 6 6KVA 1600EP UPS BATTERY CARINFT 4 2 Connection Procedure 1 Ensure all power is locked and tagged out 2 Remove the Battery Connector cover mounted on the top of the UPS back panel 3 Plugthe DC Connectors of the Battery unit into the DC Connector socket on the UPS unit see power connections section 3 1 4 3 Charger Connection Battery Cabinet model UE31 BC 0650 reguire 240V connection between the UPS and Battery Cabinet for battery charging This connection is made from CN14A of the Battery Cabinet to CN14 of the UPS and CN14A of battery cabinet 2 to CN24 of battery cabinet 1 if paralleling cabinets NOTE Without this connection the battery cabinet will not be able to charge its batteries thus preventing extended backup time during a power outage 11 TOSHIBA 5 0 Preventive and Scheduled Maintenance Part Replacement 5 1 Preventive Maintenance Toshiba s 1600 Plus Series of UPS battery cabinets have been designed to provide years of trouble free operation requiring a minimum of preventive maintenance The best preventive measure th
5. listing Unauthorized modifications also can result in personal injury death or destruction of the equipment UNINTERUPTIBLE POWER SUPPLY BATTERY CABINET SYSTEM If additional information or technical assistance is required call Toshiba s marketing department toll free at 1 800 231 1412 or write to Toshiba International Corporation 13131 W Little York Rd Houston TX 77041 9990 Please complete the following information for your records and keep this manual with the equipment Model Number Serial Number Date of Installation Inspected By TOSHIBA GENERAL SAFETY INSTRUCTIONS Warnings in this manual appear in any of four ways 1 Danger The danger symbol is a lightning bolt mark enclosed in a triangle which precedes the 3 16 high letters spelling the word DANGER The danger symbol is used to indicate imminently hazardous situations locations and conditions which if not avoided WILL result in death serious injury and or severe property damage A N DANGER Warning The warning symbol is an exclamation mark in a triangle which precedes the 3 16 high letters spelling the word WARNING The warning symbol is used to indicate potentially hazardous situations and conditions which if not avoided COULD result in serious injury or death Severe property damage COULD also occur N WARNING Caution The caution symbol is an exclamation mark enclosed in a triangle which precedes the 3 16 hi
6. moving batteries and wear all appropriate safety clothing and equipment Do not dispose of lead acid batteries except through channels in accordance with local state and federal regulations INSTRUCTIONS IMPORTANTES CONCERNANT LA SECURITE CONSERVER CES INSTRUCTION Cette notice contient des instructions importantes concernant la s curt ATTENTION Un battery puet pr senter un risque de choc lectrique de br lure par transfert d nergie ATTENTION a N utiliser le m me nombre de batteries du mod le Model Capacity Manufacturer Type Quantity UE31 BC 0650 ENERSYS NPX 35 36 L limination des batteries est r glement e Consultar les codes N ATT E N TI O N locaux a cet effet TOSHIBA 1 0 Inspection Storage Disposal 1 1 Inspection of the new Battery System Upon receipt of the Battery System a careful inspection for shipping damage should be made 1 Check the unit for loose broken bent or otherwise damaged parts If damage has occurred during shipment keep all original crating and packing materials for return to the shipping agent The equipment warranty will not apply to units which are damaged during shipment 2 Check to see that the rated capacity and the model number specified on the nameplate conform to the order specifications 1 2 Storage of Battery equipment If the Battery System is to be subjected to long or short term storage the following guidelines should be used
7. this unit must be done by a NG qualified service technician this is essential to the safety and reliability our UPS system Refer to service manual D AN G E R A battery can present a risk of electrical shock and high short GEAR The following precautions should be observed when working with batteries 1 Verify that the UPS is off and that the power cord is disconnected from the power source 2 Remove watches rings or other metal objects 3 Use tools with insulated handles to prevent inadvertent shorts 4 Wear rubber gloves and boots 5 Do not lay tools or metal parts on top of batteries 6 Determine if the battery is inadvertently grounded If inadvertently grounded remove source of ground EKK KI LLL Ia The likelihood of such shock will be reduced if such grounds are removed during installation and maintenance 7 Verify circuit polarities prior to making connections 8 Disconnect charging source and load prior to connecting or disconnecting terminals 9 VRLA batteries contain an explosive mixture of hydrogen gas Do not smoke cause a flame or spark in the immediate area of the batteries This includes static electricity from the body Do not attempt to open the batteries in order to add water or sample the specific gravity of the electrolyte The batteries are valve regulated lead acid type and such servicing is not possible without damaging the battery Use proper lifting means when
8. BEE OF CONTENTS xs s mm sk ses l KASRSASKNANAKAISN NR H NEANSKANSE UREANAR NN AANAANKS NANA AENAAS VAKASAR NSKKS 4 IMPORTANT SAFETY INSTRUCTIONS annan KaKa aa Kaanaan nannaa 5 IMPORTANT SAFETY INSTRUCTIONS 5 1 0 Inspection Storage Disposal sise 7 1 1 Inspection of the new Battery System sise 7 1 2 storage of Battery equipment 2 cashesagessaenacessackaesasecuaar nette 7 TS DISPOSE EEE ee A eae ee AEAN 7 2 0 Pr cautions ee ee 8 2 1 Installation Pr cautions and agen ane aan A EAST AKE EN tee ali dei A vanne ee 8 2 2 Prestart Pr cautions antenne Hades n nya Pah TAE PS wade derange dent rage 8 2 3 Operating Precautions kko 8 3 0 UPS CONNGCHONS nn canin is nee bat a aa e Aasaa penis eau 10 3 11 Power Connections tissa in ef ata ae aa eanet a Et ten avd dete 10 3 2 lentes RE KOS a ceded te Me de cee eae te eee tin 9 3 3 Wire Size and Tightening Torques see 9 4 0 Connection Instructions and Diagrams n annan nana Kaan a Kan Kananen 11 4 1 Battery Connections reed Heka eine rene te Taie Rene
9. TOSHIBA BATTERY CABINET SYSTEM SINGLE PHASE 3 6 6 0 kVA 1600EP SERIES MANUFACTURED IN THE U S A OPERATION MANUAL June 2003 Part 55339 000 TOSHIBA 1600EP SERIES SINGLE PHASE 3 6 6 0 kVA BATTERY CABINET SYSTEM OPERATION MANUAL TOSHIBA INTERNATIONAL CORPORATION INDUSTRIAL DIVISION 13131 West Little York Rd Houston Texas 77041 TOSHIBA IMPORTANT NOTICE The instructions contained in this manual are not intended to cover all of the details or variations in equipment or to provide for every possible contingency to be met in connection with installation operation or maintenance Should further information be desired or particular problems arise which are not covered sufficiently for the purchaser s purposes the matter should be referred to the local Toshiba sales office The contents of this instruction manual shall not become a part of or modify any prior or existing agreement commitment or relationship The sales contract contains the entire obligation of Toshiba International Corporation s UPS Division The warranty contained in the contract between the parties is the sole warranty of Toshiba International Corporation s UPS Division and any statements contained herein do not create new warranties or modify the existing warranty Any electrical or mechanical modifications to this equipment without prior written consent of Toshiba International Corporation will void all warranties and may void UL CUL
10. at the battery cabinet user can take is to keep the area around the unit particularly the air inlet vents clean and free of moisture and dust accumulations If the atmosphere of the installation site is very dusty use a vacuum cleaner to periodically remove dust accumulations from the air inlet vents Schedule authorized service centers to perform internal parts inspections annually Before performing any maintenance the technician should become CAUTIO N familiar with and follow the important safety instructions located on pages 3 5 and 6 Proper maintenance of the battery system of this unit by a qualified service WARN G technician is essential to the safety and reliability of your battery cabinet system Refer to service manual 5 2 Parts Replacement The following list shows intervals for periodic maintenance and replacement of certain UPS parts 1 Batteries VRLA batteries are maintenance free with respect to electrolyte only The charging voltage temperature performance and connection resistance must be checked periodically Necessary corrective actions must be made in order to assure safe reliable power is supplied by the battery cabinet The aforementioned items affect the life of batteries so replacement should be once every 3 to 5 years asa minimum All of the batteries must be replaced at the same time Ouarterly Maintenance A Visual Checks 1 Leakage 2 Corrosion on positive terminal B Check battery temperature
11. at the negative terminal C Measure and record the system float charging voltage D Measure and record the individual unit s float charging voltage Semi Annual maintenance A Repeat the quarterly checks B Perform a 10 second high rate e g 100 amp load test on the individual batteries C Re torque all inter battery connecting hardware if applicable D Perform inter battery connector resistance checks 12 TOSHIBA 6 0 External Layouts Dimensions Shipping Weights 6 1 External Layouts 6 2 Dimensions Model A B D E 27 12in 12 90in 25 70in 2470in 250in 1 0650 688 8 mm 327 7 mm 652 8mm 627 4 mm 63 5 mm 6 3 Shipping Weights Model Pounds Kilograms UE31 BC 0650 380 Ibs 172 4 kg 13 TOSHIBA 7 0 Emergency Power Off EPO 7 14 Shunt Trip A shunt trip for the DC breaker on the battery cabinet is provided This device is operated with an applied voltage of 120VAC supplied from the UPS When this voltage is applied the shunt trip will cause the breaker to switch to the OFF position disabling the battery cabinet 7 2 NOTE The EPO is achieved by completing the circuit between 14 amp 15 on terminal block TB1 of the UPS By completing the circuit the shunt trip will cause the breaker on the battery cabinet as well as the one on the UPS to switch to the OFF position disabling the UPS and battery cabinet
12. gh letters spelling the word CAUTION The caution symbol is used to indicate potentially hazardous situations and conditions which if not avoided may result in injury Equipment damage may also occur N CAUTION Attention warnings The attention warning symbol is an exclamation mark enclosed in a triangle which precedes the 3 16 high letters spelling the word ATTENTION The Attention warning symbol is used to indicate situations and conditions that can cause operator injury and or eguipment damage N ATTENTION Other warning symbols may appear along with the Danger and Caution symbol and are used to specify special hazards These warnings describe particular areas where special care and or procedures are required in order to prevent serious injury and possible death 1 Electrical warnings The electrical warning symbol is a lighting bolt mark enclosed in a triangle The Electrical warning symbol is used to indicate high voltage locations and conditions may cause serious injury or death if the proper precautions are not observed Explosion warnings The explosion warning symbol is an explosion mark enclosed in a triangle The Explosion warning symbol is used to indicate locations and conditions where molten exploding parts may cause serious injury or death if the proper precautions are not observed TOSHIBA TABLE OF CONTENTS GENERAL SAFETY INSTRUCTIONS nnssrsrermeeeennennnnsseeeeeeeeeenens 3 TA
13. ormation about recycling TOSHIBA 2 0 Precautions 2 1 Installation Precautions 1 Install the unit in a well ventilated location allow at least 10 cm 4 inches all sides for air ventilation and maintenance 2 Install the unit in a stable level and upright position which is free of vibration 3 Install the unit where the ambient temperature is within the correct operating range 4 Do not install the Battery System in a location that is subject to high humidity 5 Do not install the unit at sites that are exposed to direct sunlight 6 Do not install Battery System in areas which are subject to high levels of contamination by airborne dust metal particles or flammable gases 7 Avoid installation near sources of electrical noise Always make sure that the unit ground is intact to prevent electrical shock and to help reduce electrical noise 8 Do not install where water or any foreign objects substances may get inside the Battery System 2 2 Prestart Precautions 1 Before connecting the Battery System to the UPS verify that the two are compatible by comparing them to the following chart UPS Model Number Battery Cabinet Model Number Battery Voltage UE3G2L036C61T UE3G2L060C61T Ceres 210 NWARNn DO attempt to connect if the Model numbers do not match the above chart This will result in damage to the UPS the Battery System or both Call your Toshiba representative if
14. s Designed for battery acid leakage containment with 6 batteries per pack Battery Pack Size HxWxD Inches max IELI WIRE Battery Pack Quantity 6 0 Battery Manufacturer Battery Type NPX 35 Toshiba s Part Number 51896 for Battery Pack CAUTION Misuse of this equipment could result in human injury and equipment damage In no event will Toshiba Corporation be responsible or liable for either indirect or consequential damage or injury that may result from the use of this equipment CAUTION Do not dispose of the batteries in a fire The batteries may explode gt gt gt CAUTION Do not open or mutilate the batteries Released electrolyte is harmful to the eyes and skin and could also be toxic WARN N G This unit contains sealed lead acid batteries Lack of preventative maintenance could result in batteries exploding and emitting gasses and or flame An authorized trained technician must perform annual preventative maintenance WARN Failure to replace a battery before it becomes exhausted may cause the case to crack possibly releasing electrolytes from inside the battery and resulting in secondary faults such as odor smoke and fire WARN N G Installation and servicing of batteries should performed by personnel knowledgeable of batteries and the reguired precautions Keep unauthorized personnel away from the batteries TOSHIBA IMPORTANT SAFETY INSTRUCTIONS Proper maintenance to the battery system of
15. you should have any questions 2 Before connecting the Battery System to the UPS move MCCB2 of the battery system switch ON OFF on the rear panel See Sections 4 amp 5 to the OFF position 2 3 Operating Precautions 1 The UPS should not be powered up until the entire operation manual has been reviewed TOSHIBA TOSHIBA 3 0 UPS Connections 3 1 Power Connections The following illustration details the wiring connections from the power distribution panel not part of the UPS to the UPS unit and the Battery unit This connection diagram is to be used with the following unit UE31 BC 0650 Note If paralleling battery cabinets maximum 2 cabinets total connect CN12A to CN22 CN13A to CN23 and CN14A to CN24 Main UPS Unit 1 Battery Unit 208VAC Distribution Panel 2 240VAC 13 o Internal Charger CN12A gt CN22 ED CN23 CN14A 21 CN24 10 TOSHIBA 4 0 Connection Instructions and Diagrams 3 6 amp 6kVA 4 1 Battery Connections The following illustrations details the wiring connections between the UPS and the Battery Unit DANGER Contacts are not rated with interrupting capacity DO NOT attempt to connect the UPS to the Battery Cabinet without having the MCCB switch on the rear panel of the Battery Unit in the OFF position 4 2 3 6kVA 6 0kVA illustration The following diagram shows the rear view of a 3
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